Company Profile Jan-2015.cdr

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Corporate Profile Engineering & Project Division Engineering a Global Vision ® ®

Transcript of Company Profile Jan-2015.cdr

CorporateProfile

Engineering & Project Division

Engineeringa Global Vision

®

®

The Engineering & Projects (E&P) division of Electrotherm is a

leading designer and manufacturer of Induction Melting Furnaces,

Electric Arc Furnaces, Metal Refining Konverters (AOD), Electrotherm

Refining Furnaces for , High Speed Continuous Casting(patented design & process)

Machine, Power Distribution and Furnace Transformers and other equipment for Steel P l an t s ,

Foundries, Induction Heating and Hardening equipment for Heat Treatment. The E&P division is a customer

centric organization delivering total solutions. It is particularly renowned for providing end-to-end solutions for

steel melt shops, supplying sturdy and highly efficient plant and machinery and rendering outstanding pre and pos t

sales services to its customers around the world. Due to high level expertise and vast experience, Electrotherm (E&P) is

the most preferred mini steel plant maker up to 1 million ton per year capacity through various alternative routes. Mor

eover, Electrotherm (E&P) is the only Indian company having CE marking for its Induction Furnaces LRF and MRK, certified

by UL Laboratories, USA.

Electrotherm (India) Limited, an ISO 9001:2015 certified, public limited company, was founded in

1983 to cater to the needs of all segments of steel industry, foundries and heat treatment

industry. Today, Electrotherm is a well diversified conglomerate having businesses in the

field of Engineering & Projects catering to steel and foundry industry; transformer

manufacturing; steel making; ductile iron pipe making; manufacturing of

battery operated vehicles; renewable energy; transmission line tower

and education.

Ele

A customer centricorganization

Most preferredsteel plant maker up to

1,000,000 TPA

Ele

The E&P division of Electrotherm has supplied over 3550 equipments for various applications, viz. 1800 equipment for steel, alloy

steel and stainless steel making plants, 1400 furnaces for ferrous and non-ferrous foundries and around 350 equipment for heat-

treatment applications. It has exported over 550 furnaces to 42 countries around the world. Besides, it has made several mini

steel plants overseas on turnkey basis in countries like Turkey, Iran, Iraq, Saudi Arabia, Pakistan, Bangladesh and some

African countries for capacities ranging from 50,000 TPA to 1,000,000 TPA.

The Electric Arc Furnaces of Electrotherm are designed and manufactured under technical collaboration with

Vitkovice Heavy Machinery, Czech Republic. Rest of the major machineries, including Coal based DRI

plants and power plant utilizing waste heat generated by rotary Kilns, are designed and

manufactured by in-house expertise and facilities at Electrotherm.

Being a customer centric organization with focus on meeting changing needs of its

customers, Electrotherm has full-fledged Research & Development Centre at its

Corporate Office & Works in Ahmedabad with state of the art manufacturing set

up and modern office complex.

Managing D

irector Mr. S

hailesh Bhandari

Chairm

an-

Mukes

hBhan

dar

i

A customer centricorganization

Electrotherm Furnaces -India’s Best,

Globally admired.

Our Vision

Our Mission

Core Values

To be a nimble dynamic and admired group withglobal presence achieving profitable growth throughCUSTOMER CENTRIC products and services andtechnological leadership

Always innovate for a bettertomorrow

� Mutual Respect and trust� Integrity

Corporate Objectives

Our Manufacturing

Manufacturing & Quality Control Principles

Business Portfolio Growth:

� To further consolidate Electrotherm position as a leading supplier of

metallurgical equipment in national and international market.

� To grow its engineering capabilities by providing turnkey solutions to

the customers and implement projects from concept to full

commercialization.

� To establish a strong product and services brand in the domestic and

international market.

To pursue our global heightens the challenge of balancing the competition demands for innovative

product while keeping costs under control. Operating costs have been reduced dramatically through

Lean Manufacturing principles adopted by every division in Electrotherm.

Electrotherm uses rigorous standardization to create strategic flexibility for achieving quality and efficiency in products

manufacturing process. In fact product customization is achieved using standardized skills, design standards, JIT strategy to

downstream lean manufacturing capabilities.

This system has already proven to be a major competitive advantage to Electrotherm and is designed to continually improve

its already formidable capability in quality and efficiency,

• Induction Melting Furnaces for steel plants for Steel,Alloy Steel and Stainless Steel making

• Induction Melting / Holding Furnaces for ferrous andnon-ferrous foundries

• Electric Arc Furnaces• Electrotherm Refining Furnaces (LRF)• Metal Refining Konverters (MRK)• Billet / Bloom Casting Machines• Coal based Rotary Kiln (Sponge Iron) Plant• Coal based Tunnel Kiln (Sponge Iron) Plant

• Air Pollution Control System• Turnkey Projects for steel melt shop for producing billets /

ingots• Material handling equipment like Hydraulic Grab, Vibratory

Feeder• Turnkey Projects for Integrated Plant through DRI – SMS

route• Plant design and engineering• Plant Automation• Productivity Improvement Equipment (PIE) for improving

plant productivity, end product's quality and plant efficiency.

Our Professional Pride

Technology should be right-sized, with process designed to minimize waste and selected to enhance productperformance with an embedded ‘Customer First Approach’.

Research and development at Electrotherm is the core competency and has been instrumental ininnovating and adapting new technologies and products leading to wealth creation for stock holders.

Our Facilities: The farsighted vision of the company is backed with a state-of-the-art R&Dfacility at Ahmedabad. They are fully integrated, aligned and designed to be mutually

supportive with manufacturing.

Our team: 300 highly skilled and intelligently organized engineers form our coreteam. Our intellectual capital always appreciated in worth, an exception to the

depreciation laws of accounting.

Our Future Vision: Customizing engineering and metallurgicalsolution to customers on a global scale.

A customer centricorganization

Turnkey Solution Provider

Engineering Division

Induction Melting FurnacesFor Steel Plants

Electrotherm has a state-of-art manufacturing complex sprawling over an area of 96,000 sq

mt. Its manufacturing facilities include well-equipped machine shop with special purpose

machines, Panel assembly shop, quality control Labs and testing facilities for its range

of products. Most of the critical components are manufactured in-house to ensure

Electrotherm quality.

Today, Electrotherm is the only company in the world who

manufactures metallurgical equipment for steel making and has

its own Steel Plant, Ductile iron Pipe Plant, and coal based

DRI Plants as well.

Electrotherm gradually developed larger and larger furnaces for steel making and

these furnaces were the largest indigenously made furnaces at that given point of

time. Today, Electrotherm offers induction Melting and Holding Furnaces from 5 kg to 60

MT with Solid State Power Supply Units from 5 kW to 32,000kW.

Induction Heating & Hardening Equipment

Metal Refining Konverter and Ladle Refining Furnaces

Custom built Heat Treatment equipment is an integral part of ever growing Engineering and

Automotive sector. Electrotherm specializes in design, development and manufacture of

induction Heating and Harding machines for various applications like Rail Hardening, Gear

Hardening, Crank Shaft Hardening, Axle Hardening, Bar/ Billet Heating, Cookware

Bottom Brazing, Tube Welding, Annealing, Epoxy Coating, Pipe Bending etc.

Induction Furnace and Electric Arc Furnace are basically re -melting equipment. Need for some refining

equipment was felt to produce high quality steel. Electrotherm once again took the lead; designed,

developed and manufactured Metal Refining Konverter for decarburization and dephosphorization of

steel, to produce high quality stainless steel. Another metallurgical tool, Electrotherm Refining Furnace /

Ladle Refining Furnace for desulphurization and dephospherization and purification of steel to produce

special grades of alloy steel was launched by Electrotherm which improves the productivity of steel plants

as well. Today, Electrotherm offers MRK up to 100 MT, ERF upto 320 MT.

A customer centricorganization

Most preferredsteel plant maker up to

1,000,000 TPA

Continuous Casting Machine

Electric Arc Furnace

Electrotherm has developed Billet Casting Technology that precisely meets the requirement of

existing and new mini steel plants for casting liquid steel into billets.

1. High Speed Modular Caster: It is suitable for casting heat size as small as 5 ton

and modules are available for casting section from 80 mm x 80 mm to 160 mm x

160 mm reduced operating cost and casters that are simple and safer to

operate.

2. Bullet Caster: Electrotherm has launched Bullet Caster

which is all set to revolutionize small and medium scale

steel making around the world. It can cast Billet /

Bloom Section from 100 mm x 100 mm to

400 mm x 400 mm.

Electrotherm offers a complete range of melting units -high-impedance EAFs

with the capacity for producing heat sizes from 3 Ton to 200 t in technical

collaboration with Vitkovice Heavy Machinery, Czech Republic. Raw material

may be up to 100% scrap or various mixes of hot metal, pig iron, DRI (hot and/or

cold) and HBI, utilizing electrical and chemical energy, according to unit costs

and power grid characteristics. The EAF operation can be made fully automatic

by applying a series of technological packages to optimize the process, to be

selected on a case-by-case basis depending on the performance figures to be

achieved.

Turnkey ProjectsWe offer turnkey project solutions, from layouts to desired results, incorporating technical and non-

technical services and processes. A service that helps you get exactly what you want without

stretching your limits. We specialize in offering turnkey solutions in.

1.Turnkey Projects: Steel Billets and rolled products

2.Turnkey Projects: Ductile Iron Pipes

3.Turnkey Projects: Coal based DRI

Electrotherm has already completed many turnkey projects in India, Baharin,

Iran, Turkey, Saudi Arabia, South Africa and many more countries.

Turnkey Steel Billets and rolled products Projects : Electrotherms

offers turnkey steel mills for billets and rolled products from

concept to finished products. Electrotherm adopts

processes to reduce production costs to make

our plants financially viable and efficient

prod ucts of steel billets and rolled steel.

Turnkey Ductile Iron Pipe Project: Electrotherm offers turnkey projects which produce ductile iron pipes through latest heat

treatment process to increase tensile and yield strength while simultaneously reducing elongation and improved corrosion

resistance producing stronger ductile iron pipes easier to tap, requires less support and provides greater flow area.

Turnkey Coal Based DRI Project: Electrotherm offers turnkey solution for Coal based DRI projects. The main equipments used in

the process are Rotary kiln, Rotary cooler and gas handling, cooling and cleaning system. Product range: 100 TPD, 350 TPD and

500 TPD.

A customer centricorganization

ELECTRO 500D LPSSuper Ductile

TMT Bars

Steel Plant: Electrotherm has a Steel Plant with 500,000 TPA capacity for producing structural

steel, alloy steel and stainless steel. This plant has three induction Furnaces of 20 Ton capacity,

one DC LRF and one 2-Strand CCM in SMS 1; and two induction furnaces of 20 T capacity,

one 25 T MRK, one AC LRF, Vacuum Degassing and 2-Strand CCM in SMS-2.

Special Steel Division: Electrotherm continuos TMT bar mill has capacity

of 1,50,000 Tonnes per annum to supply high quality TMT bars for

construction and infrastructure Projects. The products are BIS

certified and commands a premium in the market due to

superior shape, quality, mechanical and metallurgical

properties.

High Quality Steel billets: Electrotherm's Steel Division spreads on agreen belt with 360,000 TPA capacity. The Steel Billets manufactured atElectrotherm are consumed around the globe by various Industries. Thehigh quality refining of steel ensures the strength making our products asuperior quality touch.

Electro TMT Plus Bars: ‘Electro TMT plus’ bars are high qualityconstruction steel with superior shape, quality and better mechanical &Metallurgical properties.

Electro TMT CRS GoId Bars: Corrosion is the biggest enemy ofconstruction. It is a slow killer attacking houses, bridges, dams andindustrial plants. Electrotherm has developed Corrosion Resistant Steel(CRS) Bars for ensuring longer life of costly structures.

Stainless Steel: Electrotherm quality stainless steel caters tointernational specification for world wide application from utensil toindustry.

Electro TLT Angles & Structurals

Transmission Line Towers are made from high qualitv and high tensile angles and other structures.

Electrotherm has set up a state of the art structural rolling mill for rolling angles suitable for

transmission line tower and other engineering applications.

Sponge Iron & Pig Iron

Electrotherm with its Sponge & Pig iron production serves the entire requirement

of its Steel melting and DI Pipes plants. Facilitated with its captive production,

the Sponge and Pig iron production at Electrotherm meets the best

quality grades serving nations across the Globe.

A customer centricorganization

Most preferredsteel plant maker up to

1,000,000 TPA

Solar Energy Plant: Electrotherm has always been concerned about the rising problems of environment.

The company has started supplying solar energy plant which is pollution free renewable source in

generating energy.

Electrotherm Renewable, a division of Electrotherm India Ltd, is an emerging leader in the

field of Renewable energy in India. With a commitment towards harnessing the solar

energy and to provide the safe and clean energy, Electrotherm Renewable has

manufacturing facilities at Ahmedabad, Gujarat with the State of the Art

Automated facilities to match the world class production line.

"EleCtra" brand solar water heating systems are the efforts of

technological innovations to cater to the needs of hot water to

the Domestic Segments, industrial applications and

Process Industries. These systems are designed and

manufactured to suite all geographical

conditions.

Electrotherm has started manufacturing of transformers

with high and lower ratings as a contribution in a ramp-up in

distribution infrastructure including the replacement market.

Electrotherm conscious effort to maintain quality and keep up with the

growing demand by enhancing production capacity.

Transformer Division

The competence and expertise of the company in power electronics and an intensine R&D effort of more

than 3 year the company has developed and launched Electric bikes and Scooters under the brand name Yo

Bykes with a installed capacity of 2,50,000 unit-per annum.

Battery Operated Scooter is personal electric two wheeler, that is pollution free, silent and

with only a battery connected to an electric motor, with a feel of smooth riding all

weather vehicle with zero maintenance and nominal cost operation.

Transformer Division

A customer centricorganization

Most preferredsteel plant maker up to

1,000,000 TPA

Electrotherm follows a systematic strategic view point at every step of work. To put forward efficient

working policies and to educate the young brains of India, Electrotherm comes up with its own

university, Indus University (UGC Approved) and now it is one of the leading universities in Gujarat.

It aims to bring social changes with education, skill development, research and innovation.

We provide diverse opportunities for students and faculties to improve their knowledge

and skills to be successful in today's world. Indus offers undergraduate and

postgraduate degrees and research programs. These are well supported by 200

plus faculties from various disciplines. Indus has state-of-the-art

infrastructure and resources to support learning, teaching, research

and innovation.

Electrotherm is a research driven company, with an appreciating asset in intellectual capital its primary resource base

is our belief.

Electrotherm today employs 4,200 employees focused on a common goal and vision to make it a truly global

company. The company has developed robust processes with bunt in learning and continuous improvements in every

job performed Electrotherm accomplishes this by holding both real time and post mortem learning events that

encourage problem solving solutions and focused on root cause countermeasures designed to stop recurrence.

Electrotherm has initial external audits in HRM by none otherthan KPMG for evaluating HRM performance in the

company.

Corporate

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