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Caterpillar D8R Dozer Engine Oil Filtration Installation ...
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Transcript of Caterpillar D8R Dozer Engine Oil Filtration Installation ...
Caterpillar D8R Dozer Engine Oil Filtration
Installation Procedure
Plant Number: RJM 00421, DZ 4006, DZ 4007
As viewed from cab, UDF Engine Oil
Filter is mounted on the right hand
side of the machine, outside the
engine compartment. Remove this
plate and using mounting bracket as a
template, align 2 bottom holes of
bracket with 2 bottom holes of the
plate. Drill 2 top holes Ø 13 and
secure bracket to plate.
Once UDF filter have been fitted to
mounting bracket, fit 2x Adaptor -
6JIC-8ORB (0608-F50X-S) to the UDF
IN & OUT on filter head. Connect 2x
3/8” blue hose O/L 450 to the
adaptors just fitted.
Drill two holes in through the top
cover plate shown. Fit bulkheads into
newly drilled holes and connect the 2
pipes from UDF filter.
Route the pipes along the existing
pipe in the engine compartment,
securing with the use of p clamps
down to the take off and return
points.
NB: After installing all components, using p clamps supplied, neaten installation by
clamping all pipe work to existing pipes, brackets etc.
Parts supplied in Installation Kit:
TP 3 Fuel Filter (4 Port)
(P300X-OIL) – 1 Off Required
Mounting Bracket
(CAT-D8R-O-B) – 1 Off Required
Adaptor -6 JIC – 8 ORB
(0608-F50X-S) – 2 Off Required
Remove OEM sample point here and
fit Tee Adaptor (09-02-UFN-EO-R) in
its place, fit sample point in rear of
adaptor. Connect ¼” blue hose to the
adaptor, this will be your supply to
UDF Filter.
Remove OEM blank plate and replace
with pre made plate (CAT-D8R-RP)
with adaptor – 6JIC-4NPT m/m (IJN-
06-04). Connect 3/8” blue hose to the
adaptor in the plate, this will be your
return from UDF Filter to engine.
Plug – 8 ORB
(HPS-08) – 2 Off Required
Tee 7/16” UNF-M/F-1/8 NPT-R
(09-02-UFN-EO-R) – 1 Off Required
Adaptor – 6 JIC – 4 NPT M/M
(1JN-06-04) – 1 Off Required
D8R Return Plate
(CAT-D8R-RP) – 1 Off Required
Elbow – 6 JIC M/F
(06-C60X-S) – 1 Off Required
3/8” Bulkhead Straight - Extended
(6J-06 LNZ - EXT) – 2 Off Required
Test Point
(SKK20-G-1/8”-PB-C6F) – 1 Off
Required
Dowty Washer
(DW - 02) – 1 Off Required
HT Nut M10
(HM10-000) – 3 Off Required
HT Bolt M10x40
(HM10-040) – 4 Off Required
3/8” Blue Hose Assy O/L 1500
(T.B.C) – 2 Off Required
3/8” Blue Hose Assy – O/L 450
(T.B.C) – 2 Off Required
P Clamp
(PC18/20 WI) – 10 Off Required
HT Bolt M8x35
(HM08-035) – 5 Off Required
HT Nut M8
(HM08-000) – 5 Off Required