Balustrade Systems

Balustrade Systems

Look and feel of wood without the maintenance Most non-corrosive fasteners are concealed

Variety of styles and sizes defi ne both indoor and outdoor spaces Make porches, patios, balconies and stairways more elegant and inviting

Structurally reinforced with PVC, aluminum, and steel

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www.fypon.com Phone 800.446.3040 • 419.445.0116 U.S. and Canada Fax 800.446.9373 • 419.445.4440 U.S. and Canada116

Defi ne Your BoundariesBalustrade Systems & Columns

This design accent is excellent for defi ning living space, indoors and out. With

Fypon Balustrade Systems & Columns, you can transform an ordinary porch into

an impressive statement of design and sophistication. You can also make patios,

balconies and stairways more inviting with the distinctive styles and sizes available.

Balustrades & columns are made up of non-corrosive parts that keep their beauty with

little maintenance. Most fasteners remain totally hidden to provide a clean, classic

appearance from any view. And all parts are composed of the same durable urethane

material featured in all our products. To meet structural requirements, baluster rails,

newels and porch posts are reinforced. For easy installation and ordering, complete

systems are available with all the essential components. For installation instructions,

visit the Product Support section at www.fypon.com.

BTR7X967" Top Rail

BAL5X22BEBeaumont Baluster

BBR7X967" Bottom Rail

BTR12X9612" Top Rail

BAL6X24AYAshley Baluster

BBR12X9612" Bottom Rail

BB

2

B7

1

B7

3

BA

5

B1

4

B1

6

2

1

3

5

4

6

It's How You Finish.It's How You Finish.TMTM

Balustrade Systems

www.fypon.com Phone 800.446.3040 • 419.445.0116 U.S. and Canada Fax 800.446.9373 • 419.445.4440 U.S. and Canada 117

Remember to Order AdhesiveA urethane based adhesive must be used on all joint surfaces. See page 6 to order PL Premium® Adhesive.

Planning Your Layout Balusters For each baluster, we have noted a "Center Spacing" dimension, which is the maximum center-to-center distance between balusters that still does not allow a 4" ball to pass through at any point. The number of Balusters you need can be found by dividing the rail span, in inches, by the Center Spacing dimension shown or smaller. NOTE: When dividing gives you a fractional result, always round up to the next whole number.

Example

BAL3X20CC - requires 5" on center spacing

Rail Installation Kits Each rail section (span between two Newel Posts) will require two Rail Installation Kits (BRK). Rail Installation Kits will connect both ends of one rail to a Newel Post with the exception of BRK12ANGLBKT. This kit connects both ends of one section, requiring only one kit per section. NOTE: Fypon Rail Installation Kits will not work on stair applications.

Newel PostsEach Newel Post will require one Newel Post Installation Kit (NPK) to anchor the base of the post, as well as any Post Tops, Balls or Trim Collars desired.

To utilize FyponDesign, our online 3D visualization tool for Balustrade Systems, please visit the Design Center at www.fypon.com.

Building Code Compliance2000 International Building Code – 1607.7.1 Handrails and GuardsAll 12" Balustrade systems 144" and under in length and 42" to the top of the top rail and lower meet the 2000 International Building Code.

Boca National Building Code/1993 – 1615.8 Guards and Handrails5" and 7" Balustrade systems 96" an under in length and 42" to the top of the top rail and lower meet the Boca National Building Code/1993.

NPK400Secures one 6" Newel Post to the fl oorKit Contents:

(1) Steel Base Plate (1) Channel Bracket (1) 1/2" - 13 Hex Nut(1) 1/2" Lock Washer(1) 1/2" - 13 x 72" Threaded Rod

NPK600 Secures one 8" Newel Post to the fl oorKit Contents:


NPK10Secures one 10" Newel Post to the fl oorKit Contents:


NPK12 Secures one 12" Newel Post to the fl oorKit Contents:

(2) 3/8" Hex Nuts(2) 3/8" Lock Washers(2) 3/8" Flat Washers(2) Corner Brackets(2) 3/8"- 16 x 40" Threaded Rods(8) #10 x 3/4" Flat Head Self Tapping Screws(1) Steel Base Plate

NPK13 Secures one 13" Newel Post to the fl oor Kit Contents:


Rail Installation Kit ContentsBalustrade Rail Installation Kits are sold separately. Order two kits per rail section unless otherwise specifi ed.

How to OrderBalustrade Systems

Rail IBalustra

Classic Baluster5" Balustrade System

Part Number WidthOverall Height

Block Height

Center Spacing*

BAL3X20CC 2 1/2" 20" 3 1/2" 5"

BAL3X28CC 2 1/2" 28" 3 1/2" 4 15/16"

Newel Post Installation Kit ContentsNewel Post Installation Kits are sold separately from the Newel posts. Fasteners to mount Steel Base Plate to fl oor surface not provided.

BRK5 Connects both ends of one 5" Rail to Newel, Porch Post or wallKit Contents:

(2) 2" wide x 1 ½" x 2" Angle Brackets (6) #14 x 2 ½" Stainless Steel Flat Head Screws

BRK6-7Connects both ends of one 7" Rail to Newel, Porch Post or wall. Order two kits per sectionKit Contents:

(2) 4" wide x 1 ½" x 2" Angle Brackets (8) #14 x 2 ½" Stainless Steel Flat Head Screws

BRK12 Connects both ends of one 12" Rail to Newel or wallKit Contents:

(4) Bear Claw Brackets (16) #12 x 3/4" Pan Head Screws(4) 5/16"- 18 x 5" Hex Head Cap Screws(2) 1/4"- 20 x 2" Flat Head Phillips Thread Cutting Screws(4) 5/16" Clip Nuts(4) 1 1/2" O.D. x 5/16" I.D. x 3/64" thick Fender Washers

BRK12ANGLBKTConnects both ends of one 12" Rail section (4 connections) to 13" Newels ONLYKit Contents:

(2) Top Bracket (2) Bottom Bracket(8) 1/4"- 20 x 3" Hex Head Bolt(4) 5/16"- 18 x 1 1/2" Hex Head Bolt(8) 1/4"- 20 Hex Nut(8) 5/16" Split Lock Washer(8) 1/4" x 1 1/4" Fender Washers(8) #14 x 2" Phillips Pan Head Screw

Fypon Balustrades are available in three systems: 5," 7" & 12." This size designates the width of the Top and Bottom Rail. For ease of ordering, we've grouped the products within these systems.


Sample ChartEach category chart includes a product photo, part numbers and product dimensions. The accessory matches for each part are listed, if applicable.

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Note: Baluster photo shown may not be an accurate representation of every size within each category.

Ashley Baluster5" Balustrade System


Block Height

Center Spacing

BAL2X10AY 2 1/4" 10" 2" 5 7/8"

BAL2.5X15AY 2 1/2" 15" 3 1/2" 5 27/32"

BAL3X20AY 2 1/2" 20" 2 1/2" 5 3/8"

BAL3X24AY 2 1/2" 24" 4 1/2" 5 3/8"

BAL3X28AY 2 1/2" 28" 4 1/2" 5 11/32"

BAL3X32AY 2 1/2" 32" 4 1/2" 5 11/32"

BAL3X36AY 2 1/2" 36" 6" 5 3/16"



Block Height

Center Spacing

BAL3X20CC 2 1/2" 20" 3 1/2" 5"

BAL3X24CC 2 1/2" 24" 3 1/2" 4 31/32"

BAL3X28CC 2 1/2" 28" 3 1/2" 4 15/16"

BAL3X32CC 2 1/2" 32" 3 1/2" 5 1/32”

Logan Baluster5" Balustrade System


Block Height

Center Spacing

BAL3X18LN 3" 18" 3" 5 19/32"

BAL3X18LNOB 3" 18"1 1/2" (Top)

1 3/4" (Bottom)5 7/16"

BAL3X20LN 3" 20" 3" 5 7/16"

BAL3X24LN 3" 24" 3" 5 7/16"

BAL3X28LN 3" 28" 3" 5 7/16"

BAL3X32LN 3" 32" 3" 5 7/16"

BAL3X36LN 3" 36" 3" 5 7/16"

5" Balustrade SystemBalustrade Systems

Rosedale Baluster5" Balustrade System

Woodruff Baluster5" Balustrade System


Block Height

Center Spacing

BAL3X18WF 2 1/2" 18" 4" 5 17/32"

BAL3X20WF 2 1/2" 20" 4" 5 7/32"

BAL3X20WFOB 2 3/4" 20 1/4"3 3/4" (Top)

4" (Bottom)5 1/2"

BAL3X24WF 2 1/2" 24" 4" 5 5/32"

BAL3X28WF 2 1/2" 28" 4" 5 5/32”

BAL3X32WF 2 1/2" 32" 4" 5 5/32”

BAL3X36WF 2 1/2" 36" 4" 5 5/32”

rt Number

AL3X1

AL3X2

AL3X2

AL3X2

AL3X2

AL3X3

Par

BA

BA

BA

BA

BA

BA

Square Baluster5" Balustrade System


Block Height

Center Spacing

BAL2X16SQ 1 3/4" 16" — 5 11/16"

BAL2X20SQ 1 3/4" 20" — 5 11/16"

BAL2X24SQ 1 3/4" 24" — 5 11/16"

BAL2X28SQ 1 3/4" 28" — 5 11/16"

BAL2X32SQ 1 3/4" 32" — 5 11/16"

BAL2X48SQ 1 3/4" 48" — 5 11/16"


Block Height

Center Spacing

BAL3X24RL 2 1/2" 24" 3" 5 7/16"

Par

BA

Balustrade Systems



Top & Bottom Rails5" Balustrade System

Part NumberTop

WidthBottom Width Height Rail Length

BTR5X968' Top Rail

4 5/8" 3 1/4" 3 1/8" 96"

BTR5X144*12' Top Rail

4 5/8" 3 1/4" 3 1/8" 144"

BBR5X968' Bottom Rail

3 3/4" 4 1/2" 3 1/8" 96"

BBR5X144*12' Bottom Rail

3 3/4" 4 1/2" 3 1/8" 144"

1

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*Note: Max. rail span distance for fi eld applications is 96."

Rail Accessories5" Balustrade System

Part Number Installation Notes

BRK5Rail Installation Kit

Connects both ends of one 5" Top or Bottom Rail to support structure - Order 2 kits per section (Kit contents are listed on page 117)

RSB4X4X6Rail Support Block

Install under the Bottom Rail at a span of 48" or less Dimensions: 4" x 4" x 7 1/4" (may be trimmed for height)

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Plain Newel Post 5" Balustrade System

Accessories

This PagePart Number Width Overall Height

NP6X48 5 1/2" 48"PST6X6FPPST7X7FPST7X7P

TC6

NPK400 Secures one 6" Newel Post to the structural substrate (Kit contents are listed on page 117)

AccessoriesThis PagePart Number Bottom Width Top Width Height

B5X7Ball Top

4 3/8" 5 1/4" 6 3/4" PST7X7FPST8X7C

PST3X5Pedestal Ball Top

3 1/2" 3" 4 3/4" PST7X7F

PST6X6FPFancy Peaked Top

7 1/16" — 2" NP6X48

PST7X7FFlat Post Top

6 1/2" 4 1/2" 1 1/2" NP6X48

PST7X7PPeaked Post Top

6 1/2" — 1 1/2" NP6X48

PST8X7CCorner Post Top

8 1/4" — 2 1/16" NPC6X48

TC6Trim Collar

9 1/8" 5 5/8" 2" NP6X48

Newel Post Accessories5" Balustrade System

Corner Newel Post 5" Balustrade System

AccessoriesThis PagePart Number Width Overall Height

NPC6X48 7 5/16" 48" PST8X7C

NPK400 Secures one 6" Newel Post to the structural substrate (Kit contents are listed on page 117)

Pa

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Radius Rails5" Balustrade System

Part Number Radius HeightCenter Line

Length

BTRR5X60Radius Top Rail

60" 3 1/8" 94 1/2"(1/4 Circle)

BBRR5X60Radius Bottom Rail

60" 3 1/8" 94 1/2"(1/4 Circle)

RSB4X4X6

P

BR

Design Tip: A variety of post options are available to customize your system. Choose from structural Porch Posts (page 124), structural Columns (page 132) or QuickWrap PVC Column Wraps (pages 130-131).

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Block Height

Center Spacing

BAL5X20WF 4 1/2" 20" 4" 7 3/16"

BAL5X24WF 4 1/2" 24" 4" 7 5/32"

BAL5X28WF 4 1/2" 28" 4" 7 5/32"

BAL5X32WF 4 1/2" 32" 4" 7 5/32"

Logan Baluster7" Balustrade System

Part Number WidthOverall Height Block Height

Center Spacing

BAL4X24LN 3 1/2" 24"1 3/4" (Top)

2" (Bottom)5 15/16"

BAL5X31LN 4 1/2" 31" 3 1/2" 5 15/16"

BAL5X31LNOB 5" 31" 2 1/2" (Top)

4 1/2" (Bottom)5 11/16"

BAL5X32LN 5" 32"3" (Top)

5" (Bottom)5 11/16"



Block Height

Center Spacing

BAL5X16RL 4 1/2" 16" 4" 7 1/4"

BAL5X20RL 4 1/2" 20" 4" 6 21/32"

BAL5X20RLOB 4 1/2" 20 1/4" 2 1/2" (Top)

3" (Bottom)6 7/16"

BAL5X24RL 4 1/2" 24" 4" 6 21/32"

BAL5X24RLOB 4 1/2" 24" 3" (Top)

4" (Bottom)6 3/16"

BAL5X28RL 4 1/2" 28" 4" 6 21/32"

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Beaumont Baluster7" Balustrade System


Center Spacing

BAL4X22BE 4" 22"1 1/8" (Top)

1 3/4" (Bottom)6 9/32"

BAL5X19BE 5 1/4" 19 1/8"1 1/8" (Top)

1 3/4" (Bottom)6 23/32"

BAL5X22BE 5" 22"2 1/8" (Top)

3 3/4" (Bottom)7 5/32"

art Number

BAL4X2

BAL5X1

BAL5X2

Pa

B

B



Block Height

Center Spacing

BAL4X24AY 4 1/2" 24" 4 1/2" 7 3/8"

BAL5X20AY 4 1/2" 20" 3 1/2" 7 21/32"

BAL5X24AY 4 1/2" 24" 3 1/2" 7 3/8"

BAL5X28AY 4 1/2" 28" 4 1/2" 7 11/32"

BAL5X32AY 4 1/2" 32" 4 1/2" 7 11/32"

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Part N

BA

BA

BA

BA

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Block Height

Center Spacing

BAL4X27CCOB 4 1/4" 27" 4" 5 13/16"

BAL4X31CCOB 4 1/4" 31" 4" 5 11/16"

BAL5X28CCOB 4 1/2" 28" 3 3/8" 5 29/32"

BAL5X20CC 5" 20" 4 1/2" 7 21/32"

BAL5X24CC 5" 24" 5" 7 21/32"

BAL5X28CC 5" 28" 5" 7 1/2"

BAL5X30CC 5" 30 1/2" 5" 7 17/32"

5 0116 U S and Canada

Par

BA

BA

BA

BA

P

B

B

B

BBB




Block Height

Center Spacing

BAL5X28SQ 4 7/8" 28" — 8 13/16"

2"

r

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6"

um

5X

Part Nu

BAL5L5Part Number

BAL4X27

BAL4X31

BAL5X28

BAL5X20

BAL5X24

BAL5X28

Balustrade Systems



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Panel Newel Post7" Balustrade System

AccessoriesThis PagePart Number Width

Overall Height

Top View

NPCP8X48Corner Panel Newel Post

8" 47 3/4" PST9X9FP PST10X10P PST10X10F

TC8-8NPSP8X48Straight Panel Newel Post

8" 47 3/4"

NPK600Newel Installation Kit

Secures one 8" Newel Post to the structural substrate (Kit contents are listed on page 117)


Part NumberTop

WidthBottom Width Height

Rail Length

BTR7X968' Top Rail

7" 5 1/2" 5 1/4" 96"


7" 5 1/2" 5 1/4" 120"


7" 5 1/2" 5 1/4" 144"


5 1/2" 7" 5 1/4" 96"


5 1/2" 7" 5 1/4" 120"


5 1/2" 7" 5 1/4" 144"

1

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B10

B12

B8'

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BRK6-7Rail Installation Kit

Connects both ends of one 7" Top or Bottom Rail to support structure (Kit contents are listed on page 117)



art Number Installation Note

Post Top Sold Separately

Plain Newel Post7" Balustrade System


NP8X48Newel Post

7 1/2" 48"PST8X8FP

PST10X10P PST10X10F

TC8



Decorative Newel Post7" Balustrade System


NP10X48Newel Post

10" 48" PST10X10F




AccessoriesThis PagePart Number Bottom Width Top Width Height

B5X7Ball Top

4 3/8" 5 1/4" 6 3/4" PST10X10F

PST3X5Pedestal Ball Top

3 1/2" 3" 4 3/4" PST10X10F


9 3/8" — 3" NP8X48


10 3/8" — 3" NPCP8X48NPSP8X48


13 5/32" — 4 1/2" NP10X48


9 1/2" 6 1/4" 2"NP8X48

NPCP8X48NPSP8X48


9 1/2" — 3"NP8X48

NPCP8X48NPSP8X48

TC8Trim Collar

11 1/8" 7 5/8" 2" NP8X48

TC8-8Trim Collar

11 1/8" 8 1/8" 2" NPCP8X48NPSP8X48


RSB4X4X6

Design Tip: For a selection of structural Porch Posts to accompany the 7" Balustrade System, see page 124.

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Beaumont Baluster12" Balustrade System



Block Height

Center Spacing

BAL7X24CC 7" 24" 6" 9 15/32"

BAL7X28CC 7" 28" 6" 9 3/8"

BAL7X28CCOB 7" 28" 3 13/32" 7 17/32"



Block Height

Center Spacing

BAL5X20WF 4 1/2" 20" 4" 7 3/16"

BAL5X24WF 4 1/2" 24" 4" 7 5/32"

BAL5X28WF 4 1/2" 28" 4" 7 5/32"

BAL5X32WF 4 1/2" 32" 4" 7 5/32"

BAL6X28WF 5 1/2" 28" 4" 8 5/32"


Center Spacing

BAL5X19BE 5 1/4" 19 1/8" 1 1/8" (Top)

1 3/4" (Bottom)6 23/32"

BAL5X22BE 5" 22" 2 1/8" (Top)

3 3/4" (Bottom)7 5/32"

BAL5X31BE 5 3/4" 31" 2 17/32" (Top)

4 1/32" (Bottom)6 27/32"

BAL5X34BE 5 3/4" 33 7/8" 3 31/32" (Top)

5 15/32" (Bottom)6 7/8"

BAL6X22BE 6 3/16" 21 7/8" 2 1/16" (Top)

3 11/16" (Bottom)7 15/16"



Center Spacing

BAL5X28SQ 4 7/8" 28" - 8 13/16"



Center Spacing

BAL6X24AY 5 1/2" 24" 4 1/2" 8 3/8"




Center Spacing

BAL5X16RL 4 1/2" 16" 4" 7 1/4"

BAL5X20RL 4 1/2" 20" 4" 6 21/32"

BAL5X20RLOB 4 1/2" 20 1/4"2 1/2" (Top)

3" (Bottom)6 7/16"

BAL5X24RL 4 1/2" 24" 4" 6 21/32"

BAL5X24RLOB 4 1/2" 24"3" (Top)

4" (Bottom)6 3/16"

BAL5X28RL 4 1/2" 28" 4" 6 21/32"

BAL7X25RL 6 3/4" 24 1/2"3" (Top)

4 1/2" (Bottom)6 15/16"

BAL7X28RL 6 3/4" 28" 6" 8 29/32"

Part N

BAL

BAL

BAL

Part Num

BAL6

"

mb

5X

Part Num

BAL55Number

AL7X24CC

AL7X28CC

AL7X28CC

Part

BA

BA

BA

Design Tip: A variety of post options are available to customize your system. Choose from structural Porch Posts (page 124), structural Columns (page 132) or QuickWrap PVC Column Wraps (pages 130-131).

Balustrade Systems




Part NumberTop

WidthBottom Width Height

Rail Length

BTR12X968' Top Rail

11 7/8" 9" 5 1/4" 96"


11 7/8" 9" 5 1/4" 120"


11 7/8" 9" 5 1/4" 144"


9" 11 7/8" 5 1/4" 96"


9" 11 7/8" 5 1/4" 120"


9" 11 7/8" 5 1/4" 144"

1

8

Pa

B8'

B10

B12

B8'

1

1


BAL7X25RLBaluster Reinforced



BRK12Rail Installation Kit

Connects both ends of one 12" Top or Bottom Rail to 12" Newel post or other support - Order 2 kits per section (Kit contents are listed on page 117)

BRK12ANGLBKTRail Installation Kit

Connects both ends of one 12" Top and Bottom Rail to 13" Newel post ONLY - Order 1 kit per section (Kit contents are listed on page 117)



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Panel Newel Post12" Balustrade System

Part Number WidthOverall Height Top View

AccessoriesThis Page

NPCP13X48Corner Panel Newel

12 1/2" 47 3/4"PST13X13FPPST14X14FPST14X14P

PST14X14X3PNPSP13X48Straight Panel Newel

12 1/2" 47 3/4"



Part Number

NPCP13Corner Pan

NPSP13Straight Pa

NPK13Newel Insta

P

NC

NS


Part Number Bottom Width Top Width HeightAccessories

This Page

B10X13Ball Top

8 7/16" 10" 12 7/8" PST13X13FPST14X14F


12 1/2" 8 21/32" 1 1/2" B10X13NP12X48


13 1/4" — 4 19/32"NP12X48

NPCP13X48NPSP13X48


12 1/2" — 1 1/2" NP12X48


14" 8 11/16" 3 1/8"B10X13

NPCP13X48NPSP13X48


14" — 5" NPCP13X48NPSP13X48

PST14X14X3PPeaked Post Top

13 15/16" — 3 3/32"NP12X48

NPCP13X48NPSP13X48


PST14X1Peaked Pos

Newel Post12" Balustrade System

AccessoriesThis PagePart Number Width

Overall Height

Block Height

NP12X483-pc Newel Post

12" 48" 12"PST13X13FPPST13X13FPST2X2P

PST14X14X3P



RSB4X4X6

Design Tip: Applying a textured fi nish to the 12" Balustrade System results in a lightweight alternative to concrete.

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Lamp PostNon-Structural

Part NumberBottom Width Top Width Height

Pipe Diameter

LP5X96 5" 4 1/2" 96" 2 3/4"

LP6X96 5 1/2" 3 1/2" 96" 3"

Colonial Porch PostStructural

Balustrade SystemPart Number Width

Overall Height

Bottom Block Height

Load Bearing Capacity

PP5X102 4 3/4" 101 5/16" 41 7/16" 6,000#

5" System

PP6X96 5 1/2" 96" 44 7/16" 6,000#

PP6X108 5 1/2" 108" 44 1/2" 6,000#

PP6X120 5 1/2" 120" 44 1/2" 6,000#

PP8X96 7 1/2" 96" 44 7/16" 12,000# 7" System

P

P

P

P

P

P

PPCK288 Installation Kit is included with 5" & 6" posts, PPCK450 is included with PP8X96. (Kit contents are listed on page 129)

Porch Posts can be fi eld trimmed to various heights without losing load rating.

Fluted Porch Post6,000# Load Rating


Overall Height

Bottom Block Height

PP5X108F 5 1/2" 108" 42 1/8" 5" System

Part

PP5

PPCK288 Installation Kit included. (Kit contents are listed on page 129)


Plain Square Porch Post12,000# Load Rating


Overall Height

PP6X96FBSQ 5 1/2" 96" 5" System

PPCK450SQ Installation Kit included. (Kit contents are listed on page 129)


Porch Post12,000# Load Rating


Overall Height

Bottom Block Height

PP8X120A 7 1/2" 120" 42" 7" System

Installation Kit included. (Kit contents are listed on page 129.)


P

P

I

Plo

SQ

Ins

canatin

Part Number

PP6X96FBS

PPCK450SQ I

Porch Posts closing load ra

Fluted Porch Post12,000# Load Rating


Overall Height

Bottom Block Height

PPF8X120 7 1/2" 120" 42" 7" System

PPCK450 Installation Kit included. (Kit contents are listed on page 129)


Part

PP

PPC

Porlosi

Part N

LP5X

LP6X

LP5X96LP5X96 Galvanized Pipe extends 1 3/4" beyond top of post.

Structural Porch PostsBalustrade Systems

Design Tip: See pages 130 - 132 for our line of structural Columns & QuickWrap Column Wraps that can be used with all of our Balustrade Systems as alternatives to Porch Posts.

Balustrade Systems

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