Advanced Programming and Design for Your Small Machine Hands-On Lab

Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.

PUBLIC INFORMATION

Advanced Programming and Design for Your Small MachineHands-On Lab

Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.PUBLIC INFORMATION 2

Agenda

Hands-On Lab Introduction

Connected Components Accelerator Toolkit (CCAT)

Micro800® PTO Motion

Connected Components Workbench™ Software Release 6.01

What’s New?

Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.PUBLIC INFORMATION

Micro800 Controller Family

3

Nano PLC Micro PLC

Micro810®

Programmable relay replacer and timer

Micro820™

For simpler standalone machines and remote automation

Micro830®

For standalone machines with motion

Perf

orm

an

ce /

Featu

res

Micro850®

For standalone machines with motion and more I/O and Ethernet connectivity.

Local I/O

Analog I/O

Analog I/O

Each controller is cost and performance

optimized for specific applications

NEW


Micro820 Family Similarities

4

Like the Micro810:

No embedded USB port (requires optional remote LCD)

No embedded mode switch (requires remote LCD or Connected Components Workbench software to switch mode)

Built-in Real Time Clock (RTC) with no battery required

User variable values not saved through power cycle unless “Retained” checkbox is checked

First four digital inputs can be used as 0-10v analog inputs

Doesn’t support motion instructions / pulse train outputs or input interrupts

Can display text on and read keypad entries from its LCD display

Like the Micro830:

Supports plug-in modules (any two except 2080-MEMBAK-RTC)

Models with or without removable terminal blocks

Embedded RS232/RS485 port (although terminal block instead of 8-pin DIN)

Like the Micro850:

Embedded Ethernet port for messaging, monitoring and programming

Same amount of user program memory (10k steps / 20kb data)


Micro800 Remote LCD Display

5

NEW

Connects to the Micro820 controller’s embedded RS232 port

Can be used as a simple HMI with 4 or 8 lines of ASCII text

Tactile keypad with 6 programmable function keys System menu is available in multiple languages for direct

viewing and editing of controller variables Controller’s Ethernet address can be easily set from the

menu Configurable start-up screen 4 backlight colors available - can be programmed for

alarming function Rated IP65 - suitable for front panel mounting. It also

supports DIN rail mounting next to the controller USB port for program upload / download with controller

(USB to serial port pass-through)

2080-REMLCD


DeviceNet Scanner Plug-in

6

DeviceNet Scanner Plug-in (20 Nodes)

Simplified DeviceNet setup – “Easy as 123”

All configurations are through pre-written UDFBs

No other software required

For controlling up to 20 nodes of PowerFlex Drives and

CompactBlockTM LDX I/O

Compatible with all DeviceNet media

e.g. easy to install Kwiklink Lite flat media

Reduces installation costs

Makes wiring both inside and outside the cabinet

easier

2080-DNET20

NEW


Wire directly from a Kinetix® servo drive or encoder to the plug-in without signal

conditioners for position feedback

Supports 5V differential line driver for pulse frequencies up to 250KHz for more noise

immunity and performance

All configurations are through pre-written UDFBs

Adds HSC functionality to any Micro820/830/850 controller

Automatic rate/frequency calculation for velocity monitoring

2080-MOT-HSCServo drive or

encoder feedback

Phase A

Phase B

Motion High Speed Counter Plug-inNEW


Agenda



Micro800 PTO Motion

Connected Components Workbench Software Release 6.01

What’s New?


Connected Component Workbench Release 6.01 features

9

Micro800 Controller Change

Micro800 variable aliasing

Dual instances to allow cut and paste between two

Micro800 projects

PanelView Component project download (v1.80)

Guardmaster configurable safety relay 440C-CR30

Kinetix 3 Series B servo drive configuration

Future drives can be added without new s/w release

Micro820 with Remote LCD LCD_REM, LCD_BKLT_REM, KEY_READ_REM

Micro820 Data Logging, Recipe and PWM DLG, RCP, PWM

Micro800 DNET Plug-In

Micro800 MOT-HSC Plug-In

Developer Edition

Program/UDFB password protection

For more information or to download, see: www.ab.com/go/ccws

Change controller model effortlessly


Agenda



Micro800 PTO Motion

Connected Components Workbench Release 6.01

What’s New?


Basic Concept of Pulse Train Outputs

11

Typically PTO motion is for precise positioning applications that require

more flexibility than provided by Index Positioning

Also used for precise velocity control especially if position registration

is required. (Not used for torque control)

A pulse rotates the motor by a fractional amount (e.g. 1/2000 revolution)

Pulse Train Output (PTO)

- 24V

Direction

Pulse

Pulse1

Pulse2

Pulse3

Pulse4

PTO is low cost and good performance. Can be interfaced using low cost shielded wiring to any component servo drive


PTO Type of Motion Control

12

Motion planner in controller sends commands to Kinetix 3 servo drive

Kinetix 3 servo drives sends power to the motor and receives feedback

from the encoder


Micro800 Motion Features

Support up to 3 axis

with PTO

• Compatible with Kinetix 3/300, and 3rd party drives that support PTO

• Exact position registration of PTO axis with Touch Probe.

• Available on Micro830 and Micro850

Easy to use GUI for

configure the Motion

• Create and configure axes in Connected Components Workbench software using 5 simple to use configuration screens

• Use the Axis Monitor to see important information about the status of axes

Dedicated motion

instructions

• Easy to use motion instructions

• Reduce the complexity of motion programming


Program Example: Homing

14

• Moving part at right (positive) side of Home switch before homing starts

1. Moving part moves to its left side (in negative direction);

2. When home switch is detected, the moving part decelerates to stop;

3. Moving part moves back (in Positive direction) in creep velocity to detect home switch on->off edge;

4. Once home switch on->off is detected, record the position as mechanical home position, and decelerate

to stop;

5. Move to the configured home position (the mechanical home position recorded during moving back

sequence, plus the home offset configured in axis configuration in CCW GUI).

Axis homingAxis Homed


Wide Variety of Motion Applications

15

Packaging

• VFFS (Vertical Form Fill and Seal)

• Case Erector

• Stretch wrapping

Material Handling

• Conveyors

• Sorters

• Pick and Place

• Cutting

Energy

• Solar PV two-axis positioning

• Solar thermal single-axis positioning


Agenda



Micro800 PTO Motion


What’s New?


Connected Component Accelerator Toolkit (CCAT) Assists with product selection

Jumpstarts the CAD documentation

Provides sample machine and

application code for logic and HMI

Using this tool results in Significantly reduced development time

Enhanced performance

17

Your Machine

Sample Code

PowerFlex & Kinetix

Drives



The CCAT includes automation engineering design tools for the

entire machine control application development.

- Bill of Material

- CAD

- Logic

- HMI

- Quick Start

The CCAT allows machine builders to significantly reduce design

time and cost; allowing them to concentrate on the intellectual

property that produces compelling and differentiating machine

features.

18

Bill of Material Files

Writing Diagrams and Panel Layout Drawings

HMI Screens for Status and Diagnostics

Quick-Start for Base System Setup

Programming for Control and Configuration



Agenda



Micro800 PTO Motion


What’s New?



20

In this lab, you will program a simple labeling application with servo and AC motors for

your customer’s machine. The picture above shows the parts you have in the machine.

These parts correspond to what you have in the demo kit: The conveyor belt is driven

by the PowerFlex 4M AC drive and motor, the labeling head is driven by the Kinetix® 3

servo drive and motor, and the label sensor is connected from the proximity sensor at

the AC motor to the Micro850 controller input terminal 4.



21

Get a head start!

The starting project you will use consists of two building blocks from the

Connected Components Accelerator Toolkit (CCAT) – ‘PowerFlex 4 Speed

Control’ and ‘Kinetix 3 PTO Motion Control’. This will give you a head start in

your labeling application program development.

In this lab, you will:

Learn how the template in the starting project gives you a head start

Explore the ‘Application Sequences’ in your starting project

Try the different device functions through their HMI face plates

Create your labeling application program using the template

Operate and troubleshoot your labeling machine in Auto mode


We care what you think!

On the mobile app:

1. Locate session using

Schedule or Agenda Builder

2. Click on the thumbs up icon on

the lower right corner of the

session detail

3. Complete survey

4. Click the Submit Form button

22

Please take a couple minutes to complete a quick session survey to tell us how we’re doing.

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3

4

1

Thank you!!

Advanced Programming and Design for Your Small Machine Hands-On Lab

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