2 GALLON TWIN STACK AIR COMPRESSOR
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2 GALLON TWIN STACK AIR COMPRESSOR CALIFORNIA PROPOSITION 65 WARNING: You can create dust when you cut, sand, drill or grind materials such as wood, paint, metal, concrete, cement, or other masonry. This dust often contains chemicals known to cause cancer, birth defects, or other reproductive harm. Wear protective gear. WARNING: This product or its power cord may contain chemicals, including lead, known to the State of California to cause cancer and birth defects or other reproductive harm. Wash hands after handling. CAUTION: FOR YOUR OWN SAFETY READ INSTRUCTION MANUAL COMPLETELY AND CAREFULLY BEFORE OPERATING THIS OIL- FREE AIR COMPRESSOR KIT. SPECIFICATIONS Type: Twin Stack, Oil free CFM: 1 CFM @ 40 PSI .5 CFM @ 90 PSI Horsepower: 1/4 HP Maximum PSI: 100 PSI GENERAL SAFETY WARNING Please read and understand all instructions. Failure to follow all instructions listed below may result in electric shock, fire and/or serious personal injury. Failure to comply with all electrical specifications may result in serious injury. All adjustments or repairs must be done with the compressor disconnected from the power source. SAFETY INSTRUCTIONS POWER SUPPLY Your compressor must be connected to a 120V outlet, using a 15-amp time delay fuse or circuit breaker. Failure to connect in this way can result in injury from shock or fire. GROUNDING Your compressor must be properly grounded. Not all outlets are properly grounded. If you have hesitations on whether or not your outlet is properly grounded, have it checked by a qualified electrician. WARNING: If not properly grounded, this compressor can cause electrical shock, particularly when used in damp locations. If the power cord is worn or damaged in any way have it replaced immediately. If the compressor should breakdown, the grounding provides a path of least resistance for the electric current which reduces the risk of electric shock. The plug must be plugged into an appropriate outlet that is grounded in accordance with the local codes and ordinances. WARNING: To maintain proper grounding, do not alter the grounding prong in any manner. Model: 51735
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Transcript of 2 GALLON TWIN STACK AIR COMPRESSOR
88051735 07/10
2 GALLON TWIN STACKAIR COMPRESSOR
CALIFORNIA PROPOSITION 65
WARNING: You can create dustwhen you cut, sand, drill or grindmaterials such as wood, paint,metal, concrete, cement, or othermasonry. This dust oftencontains chemicals known tocause cancer, birth defects, orother reproductive harm. Wearprotective gear.
WARNING: This product or itspower cord may containchemicals, including lead,known to the State of Californiato cause cancer and birthdefects or other reproductiveharm. Wash hands afterhandling.
CAUTION:
FOR YOUR OWN SAFETY READINSTRUCTION MANUALCOMPLETELY AND CAREFULLYBEFORE OPERATING THIS OIL-FREE AIR COMPRESSOR KIT.
SPECIFICATIONSType: Twin Stack, Oil freeCFM: 1 CFM @ 40 PSI .5 CFM @ 90 PSIHorsepower: 1/4 HPMaximum PSI: 100 PSI
GENERAL SAFETYWARNINGPlease read and understand allinstructions. Failure to follow allinstructions listed below mayresult in electric shock, fireand/or serious personal injury.
Failure to comply with allelectrical specifications mayresult in serious injury. Alladjustments or repairs must bedone with the compressordisconnected from the powersource.
SAFETY INSTRUCTIONSPOWER SUPPLY
Your compressor must beconnected to a 120V outlet,using a 15-amp time delay fuseor circuit breaker. Failure toconnect in this way can result ininjury from shock or fire.
GROUNDINGYour compressor must beproperly grounded. Not alloutlets are properlygrounded. If you havehesitations on whether or notyour outlet is properlygrounded, have it checked bya qualified electrician.
WARNING: If not properlygrounded, this compressorcan cause electrical shock,particularly when used indamp locations. If thepower cord is worn ordamaged in any way have itreplaced immediately.
If the compressor shouldbreakdown, the groundingprovides a path of leastresistance for the electriccurrent which reduces the riskof electric shock. The plugmust be plugged into anappropriate outlet that isgrounded in accordance withthe local codes andordinances.
WARNING: To maintainproper grounding, do notalter the grounding prongin any manner.
Model: 51735
For Customer Service, call 1-800-348-5004 or email [email protected]
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120V OPERATION
As received from the factory,your compressor is ready to runfor 120V operation. Thismachine is intended for use ona circuit that has an outlet and aplug which looks like the oneillustrated in Fig.1.
WARNING: Do not use a two-prong adapter.
EXTENSION CORDS
The use of any extension cordwill cause some loss of power.It is recommended to use alonger air hose instead of anextension cord. Use the chartbelow to determine theminimum wire size extensioncord. Use only 3-wire extensioncords which have 3-pronggrounding type plugs and 3-holereceptacles which accept thetool’s plug.
For circuits that are furtheraway from the electrical circuitbox, the wire size must beincreased proportionately inorder to deliver ample voltage tothe motor. Refer to Fig. 2 forwire length and size.
OPERATION CONTROLSCHECK VALVE
When the compressor isoperating, the check valve is“open”, allowing compressed airto enter the air tank. When theair compressor reaches “Cut-Out” pressure, the check valve“closes”, allowing air pressure toremain inside the air tank.
ON/OFF SWITCH (A) FIG. 3
Turn this switch ON (pressdownwards) to provide power tothe automatic pressure switchand OFF to remove power at theend of each use.
PRESSURE SWITCH
The pressure switchautomatically starts the motorwhen the tank pressure dripsbelow the factory set “Cut-in”pressure. It also stops the motorwhen the air tank pressurereaches the factory set “Cut-Out”pressure.
REGULATOR (A) FIG. 4
The air pressure coming from theair tank is controlled by theregulator. Turn the regulator knobclockwise to increase pressure andcounterclockwise to decreasepressure. To avoid minorreadjustment after making achange in the pressure setting,always approach the desiredpressure from a lower pressure.When reducing from a higher to alower setting, first reduce thepressure less than that desired,then bring it up to the desiredpressure. Depending on the airrequirements of each particularaccessory, the outlet regulated airpressure may have to be adjustedwhile operating the accessory.
OUTLET PRESSURE GUAGE (B)FIG. 4
The tank pressure gauge indicatesthe reserve air pressure in the tank.
TANK PRESSURE GAUGE (C)FIG. 5
Indicates the available reserve airpressure in the tank.
DRAIN VALVE (A) FIG.5
The drain valve is located on thebase of the air tank and is used todrain condensation at the end ofeach use.
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SAFETY PRESSURE RELEASEVALVE (A) FIG. 6
If the pressure switch does notshut off the air compressor at itscutout pressure setting and theair pressure keeps rising, thesafety valve will protect againsthigh pressure by “popping out”above factory set pressure(slightly higher than the pressureswitch cut-out setting).
WARNING: If the safetypressure release valve doesnot work properly, overpressurization may occur,causing air tank to rupture orexplode. Pull the ring on thesafety valve daily to make surethat the safety valve operatesfreely. If the valve is stuck ordoes not operate smoothly, itmust be replaced with thesame type of valve.
SETTING UP YOUR AIRCOMPRESSOR
Operate the air compressor in adry, clean and well ventilatedarea. Clean off dust or dirt thatcollects on the air compressor. Aclean air compressor runs coolerand provides longer service. Theventilation openings on your aircompressor are necessary tomaintain proper operatingtemperature. Do not place ragsor other containers near theseopenings.
ADDITIONAL REGULATORSAND CONTROLS
Since the air tank pressure isusually greater than that which isneeded, a regulator is employedto control the air pressure aheadof any individual driven device.Separate air transformers whichcombine the function of airregulation, moisture and dirtremoval should be used whereapplicable.
PREPARATION FOR USE1) Before attaching the air hose oraccessories, make sure theOn/Off switch is set to “OFF” andthe air regulator is closed(completely turnedcounterclockwise).
2) Attach the 1/4in. female fitting(A Fig.7) to one end of the coilhose (B), then connect the femalefitting (A) into the quick connectoutlet (C) at the back of thecompressor, then attach the 1/4in.female quick connect (D) to theother end of the coil hose. Attachoptional air tool or suppliedaccessories. To prevent air leaks,it is recommended to install TeflonTape (not supplied) on the threadsat both ends of the coil hose.
5) Turn the switch to the Onposition and allow tank pressureto build. Motor will stop when
tank pressure reaches “cut-out” pressure.
6) Open the regulator byturning it clockwise. Adjust theregulator to the correctpressure setting. Thecompressor is ready.
WARNING: Too much airpressure causes ahazardous risk of bursting.Check the manufacturer’smaximum pressure ratingfor air tools andaccessories. The regulatoroutlet pressure must neverexceed the maximumpressure rating of the toolbeing used.
AFTER USE1) Set the switch to Off.
2) Turn the regulatorcounterclockwise to set theoutlet pressure to zero.
3) Disconnect the air tool oraccessory.
4) Pull ring on safety valve (A)Fig.6, allowing air to bleedfrom the tank until tankpressure is approximately 20PSI. Release safety valve ring.
5) Drain water from air tank.Turn drain valve (A) Fig. 5counterclockwise to open.
WARNING: Water willcondense in the air tank. Thewater will corrode andweaken the air tank causinga risk of air tank rupture if itis not drained properly.
NOTE: If drain valve isplugged, pull ring on safetyvalve (A) Fig.6, and hold untilall air pressure has beenreleased. The drain valve can
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then be removed, cleaned, andreinstalled.
6. After the water has beencompletely drained, turn the drainvalve to close. The air compressorcan now be stored.
MAINTENANCE
Before doing any maintenance oradjustments to your aircompressor, the following safetyprecautions should be taken:
- Disconnect electrical power.
- Release air tank pressure.
DAILY OR BEFORE EACH USE
1) Drain condensation from tank.
2) Check for unusual noise orvibration.
3) Be sure all nuts and bolts aretight.
KEEP TOOL CLEAN
Periodically blow out all airpassages with dry compressedair. Clean all plastic parts with asoft damp cloth. NEVER usesolvents to clean plastic parts.This could possibly dissolve orotherwise damage the material.
CAUTION: Wear safety glasseswhile using compressed air.
FAILURE TO START
Should your compressor fail tostart, check to make sure theprongs on the cord plug aremaking good contact with theoutlet. Also, check compressorfuse or tripped circuit breakers inthe line.
REPLACEMENT PARTSFor servicing, contact or return tothe retailer where you purchasedyour product along with your proofof purchase. Please use the 10-digit part numbers listed in thismanual for all part orders whereapplicable.
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Symptom Possible Cause(s) Corrective Action
Fuse blown or circuit breaker tripped Check for cause of blown fuse/breaker and replace
loose electrical connections Check wiring connections
Overheated motor Turn compressor off, wait until total cool down before restarting
Air leak in safety valve Check valve manually by pulling upwards on ring. If condition persists, replace valve
Defective check valve Replace check valve
Safety valve releasing Defective pressure switch or improper adjustment
Check for proper adjustment and if problem persists, replace pressure switch
Loose drain valve Tighten drain value
Loose connections at regulator or pressure switch
Check connections for leaks, seal with teflon tape
Excessive water in tank Drain tank through drain valve
Humidity too high Move compressor to an area of less humidity.
No start condition
Low pressure
Tamk pressure drops when compressor is shut off
Excessive moisture coming out of air hose
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North American Tool (NAT) Industries makes every effort to ensure that this product meets highquality and durability standards. NAT warrants to the original retail consumer a 1-year limited warrantyfrom the date the product was purchased at retail and each product is free from defects in materials.Warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence oraccidents, repairs or alterations, or a lack of maintenance. NAT shall in no event be liable for death,injuries to persons or property, or for incidental, special or consequential damages arising from theuse of our products. To receive service under warranty, the original manufacturer part must bereturned for examination by an authorized service center. Shipping and handling charges may apply. Ifa defect is found, NAT will either repair or replace the product at its discretion.
89051735 07/10
2 GALLON TWIN STACK AIR COMPRESSOR
Models: 51735
For Customer Service, call 1-800-348-5004 or email [email protected]
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# Description QTY # Description1 Bolt M5x55 3 35 Y50 Pressure Gauge2 Spring Washer M5 3 36 Y40 Pressure Gauge3 Cylinder Head 1 37 Quick Coupler4 Support of Cylinder Head 1 38 Cushion5 Gasket of Cylinder Head 1 39 Washer M56 Inlet Valve Reed 1 40 Screw M5x207 Cover of Valve Reed 1 41 Power Cord8 Plug of Exhaust 1 42 Shroud9 O-Ring of Plug 1 43 Electric Switch
10 Inlet Spring 1 44 Exhaust Tube11 Gasket for Exhausting 1 45 Rubber Hose12 Cylinder 1 46 Pressure Switch13 Eccentric 1 47 2 Gal Twin Tank14 Screw M6x15 1 48 Drain Valve15 Conrod 1 49 Connect of Check Valve16 Bearing of Conrod 1 50 Spring of Check Valve17 Cover of Conrod 1 51 Seal Gasket of Check Valve18 Piston Ring 1 52 Support Rubber19 Crankcase 1 53 Support Bolt20 Axle 1 54 Nut M621 Bearing of Crankcase 1 55 Spring Washer M622 Screw M5x10 1 56 Tapping Screw23 Washer M5 1 57 Screw M4x624 Driven Gear 1 58 Washer M425 Active Gear 1 59 Screw M6x2526 Motor 1 60 Control Panel of Manifold27 Screw M3x30 2 61 Screw M4x1028 Spring Washer M3 2 62 Dual End Cord29 Fan 1 63 Single End Cord30 Cover of Motor 1 64 R Type Wrap31 Circlip M6 1 65 Cable Connector32 Exhaust Elbow 1 66 Cap Press for Cord33 Regulator Manifold 1 67 Grounding Signal34 Safety Valve 1 68 Tool Box
