Perhitungan Tension, Type Dan Size Belt

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CARA PENGGUNAAN 1 Masukan data data yang tertera pada file Mody 2 Data data tsb diambil dari bagian bawah file Mody 3 pada kolom 10 (Pd) didapatkan dari Power Motor (Kw) dikalikan dengan coef disesuaikan dengan jenis mesin dan lama jam operational(tabelt Foto Copy) 4 sesuaikan "O" ring pada tension pen ,dari hasil perhitungan 5 Defleksi pada bagian INCHES/CM,dan Belt tension(Td) Pada kilogram/pound

Transcript of Perhitungan Tension, Type Dan Size Belt

Page 1: Perhitungan Tension, Type Dan Size Belt

CARA PENGGUNAAN1 Masukan data data yang tertera pada file Mody2 Data data tsb diambil dari bagian bawah file Mody3 pada kolom 10 (Pd) didapatkan dari Power Motor (Kw) dikalikan dengan coefisien load factor

disesuaikan dengan jenis mesin dan lama jam operational(tabelt Foto Copy)4 sesuaikan "O" ring pada tension pen ,dari hasil perhitungan5 Defleksi pada bagian INCHES/CM,dan Belt tension(Td) Pada kilogram/pound

Page 2: Perhitungan Tension, Type Dan Size Belt

CARA MENGHITUNG SIZE BELTData Data TeknisGunakan dalam satuan ukur yang sama yaitu Inch/Cm/mmDiameter Pulley Besar : 318 mmDiameter Pulley Kecil : 125 mmCentre Distance (C) : 1016 mm

d

X Y

C

C D d1016 318 125

Panjang belt= 2736.6756 mm

kalau V Belt tsb menggunaka ukuran inch harus di bagi dengan 25,4

size 107.74313 inchadjust centre distancey 41.050134 mmx 82.100268 mm

Mesin Lama: d =10 " = 254 mm C= 1900 mmD = 17 " = 431,8 mm

Actual perhitungan =4880,8 mm = spc 4850 Lw atau spc 4900 lw(sesuaikan adjuster)

Mesin Baru: D=17 " =431,8 mm C = 1900 mm d =15 " =381 mm

Actual perhitungan = 5076 ,4 mm = spc 5050 lw atau 5100 lw(sesuaikan adjuster)

Dari Hasil perhitungan size di atas didapat panjang V – Belt Keliling = 107,7” (Pembulatan menjadi 108”)

C4dD

dDCL)(

)(57.122-

Page 3: Perhitungan Tension, Type Dan Size Belt

D

Dari Hasil perhitungan size di atas didapat panjang V – Belt Keliling = 107,7” (Pembulatan menjadi 108”)

Page 4: Perhitungan Tension, Type Dan Size Belt

TYPE BELT1 User : PT. PROMATCON2 Machine Name : Compressors3 Belt Type : 5VX 1080

DATA :1 = 10162 = 3183 = 1254 = 17505 = 56 = 0.27 See Table = 0.97

( D - d ) : C 0.190 169 0.978 = 59 = 9.8

10 = 71

STEP 1 : SELECT THE TYPE OF BELTConsult the belt section, tacking into account the given data : 71 kw designpower and a 1750 rpm small pulley rotational.The belt section should be : "5V"/”5VX” (lihat diagram belt type selection)

Center Distance ( C ) Large Pulley Diameter ( D ) Small Pulley Diameter ( d ) Small Pulley Rotational Speed ( n ) Constant ( Y ) Belt Weight ( w ) Small pulley contact angle correction coefficient (

see j = see Kj =Number of Belt ( N )Gravitation ( g )Design horse power ( Pd )

Page 5: Perhitungan Tension, Type Dan Size Belt

BELT TYPE SELECTION DIAGRAM

200

300

400

500

5,000

4,000

3,000

2,000

1,000

600

700800900

1,160

1,5001,750

2,500

3,450

3V

8V5V

BELT TYPE SELECTION DIAGRAM

Small Pulley rotational speed ( rpm )

BELT TYPE SELECTION DIAGRAM

200

300

400

500

5,000

4,000

3,000

2,000

1,000

600

700800900

1,160

1,5001,750

2,500

3,450

Small Pulley rotational speed ( rpm )

BELT TYPE SELECTION DIAGRAM

300

400

500

5,000

4,000

3,000

2,000

1,000

BELT TYPE SELECTION DIAGRAM

Small Pulley rotational speed ( rpm )

SPA, SPAXSPB, SPBX

SPZ, SPZX

BELT TYPE SELECTION DIAGRAM

300

400

500

5,000

4,000

3,000

2,000

1,000

Small Pulley rotational speed ( rpm )

Page 6: Perhitungan Tension, Type Dan Size Belt

BELT TYPE SELECTION DIAGRAM

300

400

500

5,000

4,000

3,000

2,000

1,000

BELT TYPE SELECTION DIAGRAM

Small Pulley rotational speed ( rpm )

SPA, SPAXSPB, SPBX

SPZ, SPZX

BELT TYPE SELECTION DIAGRAM

300

400

500

5,000

4,000

3,000

2,000

1,000

Small Pulley rotational speed ( rpm )

Page 7: Perhitungan Tension, Type Dan Size Belt

mmmmmm

kg/m

pcsm/sKW

Consult the belt section, tacking into account the given data : 71 kw design

The belt section should be : "5V"/”5VX” (lihat diagram belt type selection)

min-1

Page 8: Perhitungan Tension, Type Dan Size Belt

BELT TYPE SELECTION DIAGRAM

200

300

400

500

5,000

4,000

3,000

2,000

1,000

600

700800900

1,160

1,5001,750

2,500

3,450

3V

8V5V

BELT TYPE SELECTION DIAGRAM

Small Pulley rotational speed ( rpm )

BELT TYPE SELECTION DIAGRAM

200

300

400

500

5,000

4,000

3,000

2,000

1,000

600

700800900

1,160

1,5001,750

2,500

3,450

Small Pulley rotational speed ( rpm )

BELT TYPE SELECTION DIAGRAM

300

400

500

5,000

4,000

3,000

2,000

1,000

BELT TYPE SELECTION DIAGRAM

Small Pulley rotational speed ( rpm )

SPA, SPAXSPB, SPBX

SPZ, SPZX

BELT TYPE SELECTION DIAGRAM

300

400

500

5,000

4,000

3,000

2,000

1,000

Small Pulley rotational speed ( rpm )

Page 9: Perhitungan Tension, Type Dan Size Belt

BELT TYPE SELECTION DIAGRAM

300

400

500

5,000

4,000

3,000

2,000

1,000

BELT TYPE SELECTION DIAGRAM

Small Pulley rotational speed ( rpm )

SPA, SPAXSPB, SPBX

SPZ, SPZX

BELT TYPE SELECTION DIAGRAM

300

400

500

5,000

4,000

3,000

2,000

1,000

Small Pulley rotational speed ( rpm )

Page 10: Perhitungan Tension, Type Dan Size Belt

BELT TENSION1 User : PT. PROMATCON

2 Machine Name : Compressors

3 Belt Type : 5V 1080

DATA :

1 = 1016 mm

2 = 318 mm

3 = 125 mm

4 = 1750

5 = 5

6 = 0.2 kg/m

7 See Table = 0.97

( D - d ) : C = 0.190 169 0.97

8 = 5 pcs

9 = 9.8 m/s

10 = 71 KW

STEP 1 : CALCULATE THE SPAN LENGTH

Span Length ( Ls ) = 1011.4 mm

STEP 2 : CALCULATE THE BELT DEFLECTION

= 16.2 mm

STEP 3 : CALCULATE THE BELT SPEED

Belt Speed ( V ) = 11.5 m/s

*) Recommended Max. Belt Speed = 35 m/s, if the Belt Speed exceed than 35 m/s,

STEP 4 : CALCULATE INITIAL TENSION

Initial tension ( Ti ) = 68.8 kgf

STEP 5 : CALCULATE THE BELT TENSION Belt Tension ( Td ) = 6.8 kgf

( New Installation )Belt Tension ( Td ) = 5.9 kgf

( Retension )

Center Distance ( C )

Large Pulley Diameter ( D )

Small Pulley Diameter ( d )

Small Pulley Rotational Speed ( n ) min-1

Constant ( Y )

Belt Weight ( w )

Small pulley contact angle correction coefficient ( Kj )

see j = see Kj =

Number of Belt ( N )

Gravitation ( g )

Design horse power ( Pd )

Belt Deflection ( d )