CARA PENGGUNAAN1 Masukan data data yang tertera pada file Mody2 Data data tsb diambil dari bagian bawah file Mody3 pada kolom 10 (Pd) didapatkan dari Power Motor (Kw) dikalikan dengan coefisien load factor
disesuaikan dengan jenis mesin dan lama jam operational(tabelt Foto Copy)4 sesuaikan "O" ring pada tension pen ,dari hasil perhitungan5 Defleksi pada bagian INCHES/CM,dan Belt tension(Td) Pada kilogram/pound
CARA MENGHITUNG SIZE BELTData Data TeknisGunakan dalam satuan ukur yang sama yaitu Inch/Cm/mmDiameter Pulley Besar : 318 mmDiameter Pulley Kecil : 125 mmCentre Distance (C) : 1016 mm
d
X Y
C
C D d1016 318 125
Panjang belt= 2736.6756 mm
kalau V Belt tsb menggunaka ukuran inch harus di bagi dengan 25,4
size 107.74313 inchadjust centre distancey 41.050134 mmx 82.100268 mm
Mesin Lama: d =10 " = 254 mm C= 1900 mmD = 17 " = 431,8 mm
Actual perhitungan =4880,8 mm = spc 4850 Lw atau spc 4900 lw(sesuaikan adjuster)
Mesin Baru: D=17 " =431,8 mm C = 1900 mm d =15 " =381 mm
Actual perhitungan = 5076 ,4 mm = spc 5050 lw atau 5100 lw(sesuaikan adjuster)
Dari Hasil perhitungan size di atas didapat panjang V – Belt Keliling = 107,7” (Pembulatan menjadi 108”)
C4dD
dDCL)(
)(57.122-
D
Dari Hasil perhitungan size di atas didapat panjang V – Belt Keliling = 107,7” (Pembulatan menjadi 108”)
TYPE BELT1 User : PT. PROMATCON2 Machine Name : Compressors3 Belt Type : 5VX 1080
DATA :1 = 10162 = 3183 = 1254 = 17505 = 56 = 0.27 See Table = 0.97
( D - d ) : C 0.190 169 0.978 = 59 = 9.8
10 = 71
STEP 1 : SELECT THE TYPE OF BELTConsult the belt section, tacking into account the given data : 71 kw designpower and a 1750 rpm small pulley rotational.The belt section should be : "5V"/”5VX” (lihat diagram belt type selection)
Center Distance ( C ) Large Pulley Diameter ( D ) Small Pulley Diameter ( d ) Small Pulley Rotational Speed ( n ) Constant ( Y ) Belt Weight ( w ) Small pulley contact angle correction coefficient (
see j = see Kj =Number of Belt ( N )Gravitation ( g )Design horse power ( Pd )
BELT TYPE SELECTION DIAGRAM
200
300
400
500
5,000
4,000
3,000
2,000
1,000
600
700800900
1,160
1,5001,750
2,500
3,450
3V
8V5V
BELT TYPE SELECTION DIAGRAM
Small Pulley rotational speed ( rpm )
BELT TYPE SELECTION DIAGRAM
200
300
400
500
5,000
4,000
3,000
2,000
1,000
600
700800900
1,160
1,5001,750
2,500
3,450
Small Pulley rotational speed ( rpm )
BELT TYPE SELECTION DIAGRAM
300
400
500
5,000
4,000
3,000
2,000
1,000
BELT TYPE SELECTION DIAGRAM
Small Pulley rotational speed ( rpm )
SPA, SPAXSPB, SPBX
SPZ, SPZX
BELT TYPE SELECTION DIAGRAM
300
400
500
5,000
4,000
3,000
2,000
1,000
Small Pulley rotational speed ( rpm )
BELT TYPE SELECTION DIAGRAM
300
400
500
5,000
4,000
3,000
2,000
1,000
BELT TYPE SELECTION DIAGRAM
Small Pulley rotational speed ( rpm )
SPA, SPAXSPB, SPBX
SPZ, SPZX
BELT TYPE SELECTION DIAGRAM
300
400
500
5,000
4,000
3,000
2,000
1,000
Small Pulley rotational speed ( rpm )
mmmmmm
kg/m
pcsm/sKW
Consult the belt section, tacking into account the given data : 71 kw design
The belt section should be : "5V"/”5VX” (lihat diagram belt type selection)
min-1
BELT TYPE SELECTION DIAGRAM
200
300
400
500
5,000
4,000
3,000
2,000
1,000
600
700800900
1,160
1,5001,750
2,500
3,450
3V
8V5V
BELT TYPE SELECTION DIAGRAM
Small Pulley rotational speed ( rpm )
BELT TYPE SELECTION DIAGRAM
200
300
400
500
5,000
4,000
3,000
2,000
1,000
600
700800900
1,160
1,5001,750
2,500
3,450
Small Pulley rotational speed ( rpm )
BELT TYPE SELECTION DIAGRAM
300
400
500
5,000
4,000
3,000
2,000
1,000
BELT TYPE SELECTION DIAGRAM
Small Pulley rotational speed ( rpm )
SPA, SPAXSPB, SPBX
SPZ, SPZX
BELT TYPE SELECTION DIAGRAM
300
400
500
5,000
4,000
3,000
2,000
1,000
Small Pulley rotational speed ( rpm )
BELT TYPE SELECTION DIAGRAM
300
400
500
5,000
4,000
3,000
2,000
1,000
BELT TYPE SELECTION DIAGRAM
Small Pulley rotational speed ( rpm )
SPA, SPAXSPB, SPBX
SPZ, SPZX
BELT TYPE SELECTION DIAGRAM
300
400
500
5,000
4,000
3,000
2,000
1,000
Small Pulley rotational speed ( rpm )
BELT TENSION1 User : PT. PROMATCON
2 Machine Name : Compressors
3 Belt Type : 5V 1080
DATA :
1 = 1016 mm
2 = 318 mm
3 = 125 mm
4 = 1750
5 = 5
6 = 0.2 kg/m
7 See Table = 0.97
( D - d ) : C = 0.190 169 0.97
8 = 5 pcs
9 = 9.8 m/s
10 = 71 KW
STEP 1 : CALCULATE THE SPAN LENGTH
Span Length ( Ls ) = 1011.4 mm
STEP 2 : CALCULATE THE BELT DEFLECTION
= 16.2 mm
STEP 3 : CALCULATE THE BELT SPEED
Belt Speed ( V ) = 11.5 m/s
*) Recommended Max. Belt Speed = 35 m/s, if the Belt Speed exceed than 35 m/s,
STEP 4 : CALCULATE INITIAL TENSION
Initial tension ( Ti ) = 68.8 kgf
STEP 5 : CALCULATE THE BELT TENSION Belt Tension ( Td ) = 6.8 kgf
( New Installation )Belt Tension ( Td ) = 5.9 kgf
( Retension )
Center Distance ( C )
Large Pulley Diameter ( D )
Small Pulley Diameter ( d )
Small Pulley Rotational Speed ( n ) min-1
Constant ( Y )
Belt Weight ( w )
Small pulley contact angle correction coefficient ( Kj )
see j = see Kj =
Number of Belt ( N )
Gravitation ( g )
Design horse power ( Pd )
Belt Deflection ( d )