Airodekeuro 2010 Flip

7/28/2019 Airodekeuro 2010 Flip

1/16AIROD

EK


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introduction

ple make theD Kwikform i s a powerfulm compris ing the skill s,erience and energy of over0 men and women in 16

ntries. Totally diverse inonality, culture, languagebackground. Totally uni ted

he pursuit of customerfaction.

I N T R O D U C T I O N

Airodek is the new lightweight soffitformwork system from RMD Kwikform.

The development of Airodek is based on asingle principle - simplicity. Airodek hasbeen designed for easy assembly,

transportation, storage and maintenance.

This product is the result of over 60 years

experience gained on major projects

throughout the world. Whats more, our

network of local branches means that

when you deal with RMD Kwikform, you

talk to people who understand the

working environment, technical

difficulties and challenges you face.

Unique aluminium

crown supporting

Airodek panels.

Client:Dunne Building & C ivil Engineering

ProjectHolm Street,

Glasgow,

UK

h quality design and

terial specification makes

odek a simple, lightweight,

satile, soffit formwork

em, suitable for a range ofcrete slabs up to a depth of

0mm.

Client:Progressive Contractors Pty L td

ProjectReflections Holiday Apartments

Coolangatta, Gold C oast

Queensland, Australia


3/16

S Y S T E M O P T I O N S 2

opt ions Unique design of the AirodekCrown with long reach claws,

locates the corners of up to 4

panels simultaneously,

providing on site operatives

with the confidence that

panels cannot be easilydislodged.

The Airodek system comprises of three variants:

Props and PanelsThe panels are supported by the crowns and props. The whole

system is struck once the concrete has gained sufficient strength.

Panels, Deck Beams, Dropheads and Shoring:A quick strip system, where the panels and deck beams are

removed during the early stages of curing, whilst the dropheads

and shoring remain undisturbed to supportthe concrete.

Skeletal System:The deck beams sit in the drophead and the

Airodek Soffit Beam spans between the deck

beams supporting the plywood. The deck

beams and soffit beams can be struck and

removed, leaving the plywood supported

by the dropheads and shoring.

odeks unique adjustable

mporary prop is used for

h erection and dismantling

panels. The innovative claw

vents accidental dislodging

he temporary prop from

panel.

e drophead unit connects to

shoring and allows the

nels and deck beams to be

moved leaving the slab

ported by the drophead

d prop.

Client:Multiplex

ProjectUrban Workshop

Melbourne

Australia

Client:Baulderstone Hornibrook

ProjectCeleste Apartments

Breakfast Point, Australia

Client:JK Development Pty Ltd

ProjectWater Point Apartments

Meadowbank, Australia

Client:Shanco Construction

ProjectBewley Hotel,

Leeds,

UK


4/16

F E A T U R E S A N D B E N E F I T S

Airodek is simple and fast to erect and

dismantle, reducing labour costs andconstruction times.

With lightweight aluminium panels and

minimal components, a single operator can

easily handle all equipment easily and

safely, reducing on site labour costs.

Unique crown locates to the corners of up to

4 panels, simultaneously, ensuring panels

cannot be easily dislodged, increasing sitesafety.

Powder coated panels prevent the adhesion

of fresh concrete, minimising cleaning andmaintenance costs.

ai rodek - panelsand props

Airodek panels,

support crowns,

adjustable props,

handrail posts and

toeboard.

Unique Airodek

handrail post

provides rapid

and secure

installation.

Instal lation of Airodek

prop using temporary

props to support adjacent

panels.

Airodek on

props.

Quick strike pin releases load

in the props by lowering the

crown and panel by 4mm with

a single hammer blow which

is sufficient to release the

formwork panels.

Airodek system of

htweight aluminium panels

d adjustable props means

%less weight and 40%fewer

ts than conventional steel

ps and timber, and 25%less

ght than other systems using

mary beams and panels. All

which saves time, labour and

t.

Innovative fix and strike

methods provide record

breaking on-s ite productivity.

Spacing gates and legs are used

to provide stabili ty prior to

placing infills to columns and

ensure correct spacing of props.

Airodek has fewer

components, minimising

storage, handl ing,

maintenance and

transporting costs.

e Airodek Infil l Bracket &

pport Block is for use in

junction with the Airodek

wn, to provide a support

Aluminium or timber

ms in a close-to-wallation where other

ports, like props, would be

ficult to use.


5/16

E R E C T I O N A N D D I S M A N T L I N G 4

erectionanddismantling

erection

dismantle

1 Adjust the props tolength, position props andspace them apart with

spacing gates. Support theprops with gate legs.Ensure that the quick strikepin is engaged.

2 Lift and hook the firstpanel onto the crowns.

3 Raise first panel andsupport with thetemporary prop. Lift andhook the next panel ontothe crowns.

4 Place prop under cornerof panel, raise next paneland support with thetemporary prop.

5 Place prop under othercorner of panel andposition next panel andsupport with thetemporary prop.

6 Continue thissequence to complete thestructure, add spacinggates at 5.4m centres inboth directions. Addinfill beams andplywood cut aroundcolumns before loadingthe soffit.

9 Position temporaryprops on front edge ofadjacent panels. Ensurelocking tab on claw is notengaged and is passingthrough the locating slot inthe panel.

8 After removing handrailand toeboards, a singlehammer blow to thequick-strike pin will unloadthe props and lower thepanels by 4mm. Remove allinfills from make-up areas(sequence of strippingsupports is dependant onscheme layout).

7 Position self lockinghandrail posts as required.Add suitable handrails andtoeboards.

10 Turn the prophandles supporting thepanel by half a turn tolower them from the soffit.Remove Airodek propsfrom the front edge of thepanel. Lower the panel andunhook from the crowns.

airodek - panelsand props

Refer to Erection Guidance Note F4 for detailed assembly advice, available from your local Technical Office.


6/16


Quick strip support system results in higher

re-use of panels and beams, reducing the total amount ofsoffit formwork required.

Airodek panels and beams are erected from below the soffit,

eliminating safety hazards of erecting panels from above.

Cantilever beam arrangement ensures safe and secure edgeslab support and access.

Airodek Deck Beams are designed with plastic upstands,

which provide secure location and prevent unintentionaldislodging of panels, increasing site safety.

ai rodek - panels,dropheads, deck beamsand shori ng

The Airodek drophead

includes a safety catch that

prevents accidental striking.

Airodek infil l beams, and

standard plywood are used

around column, minimising

the amount of loose plywood

formwork.

ease of the striking plate

wers Airodek panels and

ms by 70mm, whi lst the

odek drophead maintains

ontact with the underside

he slab.

e striking plate on Airodek

pheads is capable of being

or released from either side

he prop.

Airodek drophead panel is

notched around prop head

plate, maximi sing reuse of

Airodek panels and beams.


7/16



erection

dismantle

1 Erect support system torequired level. Add headadaptor if required.

Position drophead ontosupport and secure withSleeve Clip. Ensure head isin the correct orientation.Slide the striking plate toits required position.Ensure safety catch isengaged. Drophead is setfor use.

2 Hook and hangDeck Beam ontoupstand of drophead.

3Lift Deck Beam intohorizontal position andlocate opposite end of thebeam onto the claw of theadjacent drophead.

4 Position dropheadpanels adjacent todropheads and locate intocastellations of Deck Beam.Position Airodek panels

and locate in castellations.

5 For make up areas,locate infill beam ontoDeck Beam adjacent topanels in make up areas.Position infill beams

square to lower infillbeams and fix ply sheet toinfill.

6 Position handrailposts, handrails andtoeboards whererequired.

7 Remove handrail posts,handrails and toeboards.Raise safety catch andsystematically release loadin panels/deck beams usingthe drophead strike plate.Strip from one make uparea to initially freeadjacent panels. Removeall panels and infill areas.

8 Remove Deck Beams byraising one end offupstand of adjacentdrophead and rotatedownwards.

9 Li ft deck beam offdrophead.

panels,dropheads,deck beamsand shoring



8/16


skeletal

Airodek offers a wide selection

of propping heights up to 5m,

depending on loading and the

method of support.

Castellations on Airodek

primary beams position and

locate secondary joists at

150mm centres.

Traditional timber secondary joist support systems can combine with Airodek quick

strip equipment, maximising load capacity whilst reducing the total amount of soffitformwork required.

Airodek deck beams come in three lengths - 3000mm, 2400mm and 1800mm, to suit the grid

of many popular shoring systems, providing a more economical design by reducing thenumber of supports, and support components, subsequently reducing erection times.

RMD Kwikform GTX soffit beams have enhanced strength and durability over traditional

timber allowing increased support for slab thicknesses of over 500mm.

Unique safety strap installed on ends of GTX soffit beams prevent accidental displacement,improving stability and increasing site safety.

e 150mm deep RMD

ikform GTX soffit beam is a

mpetitive al ternative to

ndard timber secondary

ams.


9/16



erection

dismantle

1 Erect support system torequired level. Add headadaptor if required.

Position drophead ontosupport and secure withSleeve Clip. Ensure head isin the correct orientation.Slide the striking plate toits required position.Ensure safety catch isengaged. Drophead is setfor use.

2 Hook and hang DeckBeam onto upstand ofdrophead.

3 Lift Deck Beam intohorizontal position andlocate opposite end of thebeam onto the claw of theadjacent drophead.

4 Position GTX soffitbeams at required centresbetween castellations ofDeck Beams. (Positionsare available on a 150mm

module).

5 Position and fixplywood sheets.Note: Plywood sheetresting on dropheadplate will be trapped in-

situ.

6 Position handrailposts, handrails andtoeboards whererequired.

7 Remove handrailposts, handrails,toeboards and raisesafety catch. Strip frommake up areas andremove GTX soffitbeams and plywoodsheets.

8 Remove Deck Beamsby raising one end offupstand of adjacentdrophead and rotatedownward.

9 Lift and unhook DeckBeam off drophead.

skeletal



10/16

C O M P O N E N T S

PropsProps are supplied with a painted band to allow speedy and

accurate assembly of gates and legs.

Code Description WeightADX20005 Prop size 2 1980 - 3350mm 22.5 Kg

PanelsAn aluminium framework with 9mm thick phenolic faced

hardwood plywood inlaid into the frame.

Code Description WeightADX18090 Panel 1800mm x 900mm 25.2 Kg

ADX18060 Panel 1800mm x 600mm 18.6 Kg





Capable of being used for concrete decks up to 450mm thick.

Assembly PropA minimum of 2 are required on each project. The prop head

has a positive locking facility which will prevent the prop from

being kicked away accidentally. The lock must only be used

during assembly and not during dismantling.

Code Description WeightADX20013 Airodek Temporary Prop 4.44 Kg

Adjustable range: 2.3m closed to 4.0m fully open.Spacing GateThe gate frames are attached to the lower section of the props to

give the correct spacing. Only light use of a claw hammer is

necessary to lock the frames in position.

Code Description WeightADX20007 Spacing Gate 1.8m 9.84 Kg

ADX20006 Spacing Gate 0.9m 6.88 Kg

Note: Do not use as a support for access platforms etc.

Timber Support BracketThis unit will cl ip into a crown adjacent to a wall. A timber beam can

be placed on top with a strip of plywood to complete the infill area

between the panel and the wall.

Code Description WeightADX20011 Airodek Prop Head Timber Support 0.50 Kg

Prop PinAllows the quick release of the applied load in the props by

lowering the panel and inner section of the prop by 4mm,

enabling easy and damage-free removal of Airodek panels.Code Description WeightADX20012 Prop Pin 0.8 Kg

Spacing Gate LegThe Spacing Gate Leg can be attached to the Spacing Gate from either

side to aid in the support of the props. They are used when the first

row of props are being erected, and then every 5.4m.

Code Description WeightADX20008 Spacing Gate Leg 2.42 Kg

Note: Spacing Gate legs cannot be removed without the SpacingGate being loosened on the props.

HD Crown and Sleeve ClipCode Description WeightADX20015 Airodek HD Crown 1.33 Kg

RSX10009 Rapidshor Sleeve Clip 0.09 Kg


11/16

C O M P O N E N T S 10

Infill BeamsThese beams are used where a panel wi ll not fit, eg, where a

column interrupts a row of panels. The Infil l Beams locate in

the crown or the Deck Beam and also span from Infill to Infillsupporting 19mm thick plywood.

Code Description WeightADX20003 Ai rodek Infil l Support - 1800mm 10.1 Kg

ADX20004 Ai rodek Infil l Support - 900mm 7.30 Kg

Decking BeamsAirodek Deck Beams locate onto crowns/dropheads and provide

support and alignment to the panels.

Code Description WeightADX33000 Airodek Decking Beam - 3000mm 23.0 Kg

ADX32400 Airodek Decking Beam - 2400mm 18.3 Kg

ADX31800 Airodek Decking Beam - 1800mm 13.6 Kg

Guardrail AccessoriesGuardrail posts connect onto the crown and are secured by the edge of the

aluminium panel. A toeboard can be placed in the open slot above the

panel and fixed to the handrail with a conventional toeboard clip.

Guardrails can be fastened to the post using normal couplers.

Code Description WeightADX20021 Airodek Handrail Post 7.50 Kg

ADX20018 Airodek Handrail Post HD 5.81 Kg

ADX20016 Handrail Socket 6.11 Kg

ADX10004 Handrail Bracket Drophead 8.12 Kg

DropheadWith 70mm stripping facil ity for use on slabs which require

backpropping, or early removal of the panels and beams.

Code Description WeightADX30001 Airodek Drophead 7.97 Kg

RSX10009 Rapidshor Sleeve Clip 0.09 Kg

ADX30003 Airodek Drophead Panel 1800mm 13.0 kg

ADX30004 Airodek Drophead Panel 900mm 7.14 kg

Alshor Drophead AdapterTransition unit ensuring adaptability of drophead with Alshor

Plus shoring system. Secured to drophead using Sleeve Clip.

Code Description WeightADX30002 Airodek Alshor Adapter 3.98 Kg

ADX10003 Airodek Rapidshor Adapter 2.29 Kg

ADX10011 Airodek Universal Adapter 3.27 Kg

RestraintsUpper restraint locates via mushroom bolt on rear of cantilevered

beam for overturning/side form load restraint. Lower restraint

transfers loadings from the upper restraint into the slab.

Code Description WeightPSX10008 Paraslim Tilt Plate 2.30 Kg

SSU10019 Corner Pivot 7.29 Kg

AFX20013 Alform Splice Clamp Block 0.09 Kg

ADX10002 Web Strap 8cm c/w Ratchet 2.0 Kg

FAU10053 HSB Excalibur 12 x 75 4.3 Kg

BNU20015 Bolt M20 x 100 Gd 8.8 0.32 Kg

BNU12001 Nut - M12 Hexagon 0.01 Kg

Infil l Bracket & Support BlockThe Airodek Infill Bracket & Support Block is for use in

conjunction with the Airodek Crown, to provide a support for

Aluminium or timber beams in a close-to-wall situation where

other supports, like props, would be difficult to use.

Code Description WeightADX20026 Airodek Infill Bracket 2.02 Kg

ADX20027 Support Block 0.81 Kg


12/16

T E C H N I C A L1

te chn i ca l

ConcreteSlab

Airodekpanel

Propping He ght

Allowable working loads for props erected 1.5 maximum out-of-plumb and with up to25mm maximum eccentricity of loading (i.e. concentric loading cannot be ensured).

Allowable working loads for props erected 1.5 maximum out-of-plumb and withconcentric loading ensured.

Extracts from BS 5975: 1982 are reproduced by permission ofBSI, 389 Chiswick H igh Road, London, W4 4AL , from whom complete copies can be obtained.

30

20

10

0

40

30

20

10

0

1.07 1.25 1.5 1.75 2 2.25 2.5 2.75 3 3.25 3.5 3.75 4 4.25 4.5 4.75 4.88Height of prop (m)

1.07 1.25 1.5 1.75 2 2.25 2.5 2.75 3 3.25 3.5 3.75 4 4.25 4.5 4.75 4.88Height of prop (m)

Airodek Drophead in use

Panels shown struck withdropheads supporting the slab.AWL = 60 kN/drophead

Panels shown in cast position.

150mm

70mm

allowable working loadsoption 1


13/16

CONCRETE PROP LOADSLAB DEPTH (inc. 1.5kN/m2 Live Load)1.8 x 0.9 Panel 0.9 x 0.9 Panel

mm kN kN

100 6.72 3.36

150 8.71 4.36

200 10.7 5.35

250 12.7 6.34

300 14.7 7.33

350 16.7 8.33

400 18.6 9.32

450 20.6 10.3

500 22.3 11.1

Drophead with Alshor Plus / Rapidshor3m Deck Beams are used for slab depthsup to 300mm.

2.4m Deck Beams are used for slab depths

up to 500mm.

Airodek Props and PanelsMaximum 500mm deep slab when using Airodek panelswith props or deck beams.

T E C H N I C A L 12

Option 2Airodek panels,beams andAlshor Plusdrophead unit

AlternativeOption 2Airodek panels,beams andRapidshordrophead unit

1800

1800

The drophead uni tconnects to the top ofthe Alshor Plus leg viathe Alshor Plusdrophead adapter andallows the panels anddeck beams to bestruck leaving the slabsupported by thedrophead and AlshorPlus leg.

The drophead unitlocates over theRapidshor adjustablejack stem and allowsthe panels and deckbeams to be struckleaving the slabsupported by thedrophead andRapidshor leg.

Option 1Airodek panelsprops/gates

900/1800

The panels and props arestruck simultaneously.

Option 3Skeletal SystemThe deck beam andGTX soffit beams arelowered by 70mm,leaving the plywood,drophead and shoringsupporting the slab.

Alshor Plus / Rapidshor with Crowns / DropheadsPermissible Slab Thickness (mm)

Beam Bay WidthLength 1800 2400 30001800 674 485 372

2400 485 344 259

3000 372 259 191

Note: Shaded areas indicate use of plywood only as soffit form.

During all stages the equipment requiresadequate fixity at the head. This meansthat the system is not free standing whenloaded. Stability is provided at the top ofthe system by the soffit infill plywoodbeing trimmed around the column headsand/or walls.

!

allowable working loadsoptions 2 and 3


14/16

T E C H N I C A L3

te chn i ca l

Slab Edge Detail

Airodek Panel

AirodekPropwithCrown

Lower Restraint

Upper restraint unit

Lower restraint uni t

Note: Technical data correct at time of printing.

Upper Restraint

Scaffold TubeHandrails

Rapidshorsupportto Slab Edge

Where the Deck Beamscantilever to give access tothe slab, these beams areto be tied back to theexisting slab withRestraint Units and RapidBar Tie.

Deck Beam

Lower Restraint

Upper Restraint

Deck BeamHandrail Post

Airodek Panel

Deck BeamHandrailSocket

Alshor PlusSupport toSlab Edge

Deck BeamHandrailSocket


15/16

T E C H N I C A L 14

Airodek layout of Support to Corner of Building

Airodek make up around Columns

Drop Edge Beam

Downstand Beam SupportIndependent internal Downstand Beam support allows the endpanels and make up to be supported off the beam side formwork.The Deck Beam supports the beam soffit and sides.

Airodek Panel Timber and Ply Infill

Deck Beam

Alshor Plus support toDownstand Beam

AirodekProp withCrown

The Edge Beams are supported by a system independent tothe prop and panel system, providing a beam side edgeformwork and walkway.

1800mm Infill Beams are supported on the deck beams, with the900mm Infill Beams positioned at appropriate centres to support theplywood.

Deck Beam

1800 Infill Beam

18mm P lywood

A

Section A-A

A

Independent towers positioned at 45 degrees allows the deckbeams to be cantilevered, providing support to timber make-upbeams and plywood soffit.

Deck Beam

TimberMake up

900mmInfill Beam

Rapidshor support with Deck Beams.Tied back via restraint units.

1800 x 900mm

1800 x 900mm

1800 x 900mm

1800 x 900mm

1800x900mm

1800x900mm

1800x900mm

Panel

900 Infill Beam

Column Head

1800 x 900mm

Airodek Panel

AirodekPropwithCrown

Rapid Bar Tie

Scaffold TubeHandrails

Alshor Plussupport toSlab Edge

Deck Beam


16/16

www.rmdkwikform.comA member of Interserve Plc.

Our policy is one of continuous improvement and we reserve the right to change, alter or modify anydetail, design, weight, dimension or code without prior notice being given.

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AustraliaRMD (Australia) Pty. Ltd.PO Box 169, Melrose Park,South Australia, 5039.Tel: +61 8 8179 8200 Fax: +61 8 8179 8201Email: [email protected]

Hong KongRMD Kwikform,22nd Floor Easy Tower,609 Tai Nan West Street, Cheung Sha Wan,Kowloon, Hong Kong.Tel: +852 2415 4882 Fax: +852 2413 4797Emai l: [email protected]

KoreaRMD Kwikform Co. Ltd, RMD House,2nd floor, HO Building, 38-16 Jam Won-Dong,Seocho-Gu, Seoul, Korea, 135-080.Tel: +82 2 545 2484 Fax: +82 2 545 1878Email: [email protected]

New ZealandRMD (New Zealand) Ltd.PO Box 22-316, 101-105 Station Road,

Otahuhu, Auckland 6, New Zealand.Tel: +64 9 276 5955 Fax: +64 9 276 6732Email: [email protected]

PhilippinesRMD Kwikform,Unit 1102, Annapolis Wilshire Plaza,#11 Annapolis Street, Greenhills,San Juan, Metro Manila, Philippines.Tel: +632 724 42 13 Fax: +632 724 42 14Email: [email protected]

ChileRMD Kwikform,La Estera 811, Parque Industrial ValleGrande, Lampa, Santiago de ChileTel: +56 2714 9800 Fax: +56 2714 9800Email: [email protected]

South AfricaRMD Kwikform South Africa (PTY) Ltd,52 Jakaranda St, Hennopspark,

Centurion, Pretoria.Tel: +27 12 681 0360 Fax: +27 12 681 0361Email: [email protected]

europeanoffices

asia pacificoffices

middle eastoffices

south ameri caoffice

south afri caoffice

United KingdomRMD Kwikform,Brickyard Road, Aldridge,Walsall WS9 8BW, UK.Tel: +44 1922 743743 Fax: +44 1922 743400Email: [email protected]

IrelandRMD Kwikform,Ballyboggan Road, Finglas, Dublin 11, IrelandTel: +353 1 830 2500 Fax: +353 1 830 2522Email: [email protected]

PortugalRMD Kwikform,Av 25 de Abril, 32-1 Esquerdo,2870-150 Montijo, PortugalTel: +351 21 232 86 88 Fax: +351 21 231 57 15Email: [email protected]

SpainRMD Kwikform Ibrica SA,Paseo del C lub Deportivo, 1Urbanizacin La F inca, Edif. 3, 1 Izda.28223 Pozuelo de Alarcn , Madrid

Tel: +34 91 5556 104 Fax: +34 91 5554 745Email: [email protected]

UAERMD Kwikform Middle East LLCP.O. Box 5801, Sharjah, UAETel: +971 6 553 4173 Fax: +971 6 553 4327Email: [email protected]

Abu DhabiRMD Kwikform,PO Box 259, Abu Dhabi, UAE.Tel: +971 2 550 2383 Fax: +971 2 550 2384Email: [email protected]

DubaiRMD Kwikform Middle East LLCP.O. Box 115480, Dubai, UAETel: +971 4 885 6144 Fax: +971 4 885 6141Email: [email protected]

BahrainRMD Kwikform (Almoayed) Bahrain LLCPO Box 21475, Flat 12, Building 829,Road 833, Block 408, Sanabis,Kingdom of BahrainTel: +973 1738 2724 Fax: +973 1738 2624Email: [email protected]

LebanonRMD Kwikform.Atco Sari, Hazmieh, Lebanon.Hobeika Centre, 3rd Floor.Tel: +961 545 0214 Fax: +961 595 5387Email: [email protected]

OmanRMD Kwikform Oman LLCP.O. Box 889, Post Code 100Muscat, Sultanate of OmanTel: +968 246 13571 Fax: +968 246 13573Email: [email protected]

KuwaitRMD Kwikform,PO Box 42094, Shuwaik 70651, Kuwait

Tel: +965 2484 5161 Fax: +965 2484 6414Email: [email protected]

Saudi ArabiaRMD Kwikform Saudi Arabia LLCAl-Bandariyah Center Office No 611 (Unit 5)Building No 3194 , Prince Faisal Bin Fahad RoadAl Khobar 34424 8555, Kingdom of Saudi ArabiaTel: +966 3 882 5444 Fax: +966 3 882 6604Email: [email protected]

QatarRMD Kwikform (Al Maha) Qatar LLCP.O. Box 405, Doha, QatarTel: +974 465 3034 Fax: +974 465 3282Email: [email protected]

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