Track Equipment Line Catalogue
- Equipment for Aluminothermic Welding
- Track Machinery
- Control Devices
- Handling Equipment
- Lightening and Protection
- Track tools
06/2018
Page
Equipment for Aluminothermic Welding 3
Track Machinery 33
Control Devices 57
Handling Equipment 73
Lightening - Signalisation – Protection 83
Track Tools 91
Others 95
3
Ensures ACCURATE ADJUSTMENT of rail ends outside of track
Allows INDEPENDANT ADJUSTMENT of PEAK, LATERAL ALIGNMENT and
TWISTING of rail
Can be used with ALL TYPES of RAIL PROFILES, including grooved rail
HEAVY DUTY construction
EASY to use
ALIGNMENT BEAM
BA 240 - REF : 11131009
The BA 240 ALIGNMENT BEAM is essential to ensure the
alignment of free rails prior to aluminothermic welding
BA
240
Mounting and working of the BA 240 frame aligner: • Device is centered over the gap between rails and be welded
• Clamping of rail is ensured on rail heads thanks to the fixed jaws
• Accurate alignment is adjusted through mobile jaws
• Rail twisting is corrected when pushing on the end of one foot
• Peak alignment is made thanks to rail jacks positioned under the rail foot
Detwisting and lateral
adjustment (mobile jaws)
Clamping device ensuring an
accurate positioning,
especially in case of worn rail
• Weight of the beam :
60 kg (without accessories)
• Dimensions:2 630 x 800 x 270 mm
The BA240 ALIGNMENT BEAM is composed:
• 1 crucible support arm
• 1 detwisting system
• 1 support foot
• 1 pair of rail jacks to adjust the peak of the rail
• 1 Aluminum frame with 4 clamps (2 of which are fixed)
Sales Management
Immeuble West Plaza - 9 rue du Débarcadère- CS90029 –
92707 COLOMBES Cedex - FRANCE
Tel 33.1.46 88 17 60 - www,pandrol.com06/2018 Version
ALIGNMENT « A » FRAME
CR
ACCURATE ADJUSTMENT OF RAILS ENDS (screwing system):
• Peak adjustment
• Lateral rail alignment
• Rail twisting
FOR ALL KINDS OF FLAT BOTTOM RAILS AND SLEEPERS: Vignol, grooved rails, crane rails, wooden & concrete sleepers
STURDY FRAME & JAWS in ALUMINIUM ALLOY :
• Heavy duty and compact construction: 570 x 160 x 600 mm
• Light weight alloy: 18 kg
• Long service life
The UNIVERSAL A-FRAME
CR61 – Ref 11 111 002
ALIGNMENT « A » FRAME CR57 or CR61 are specially designed to
align rails ends before aluminothermic welding
A dedicated version for Grooved & Tramway rails:
CR57, Ref 11 111 003
The A-FRAME for FASTCLIP® fastenings
CR57 – Ref 11 111 006
A dedicated version for Crane Rails:
CR57, Ref 11 111 004
5
FULLY AUTONOMOUS BATTERY POWERED MACHINE
LiHD battery technology
High power
Beyond 12+ shearing operations (60E1 rail profile)
NARROW HEAD for shearing all Vignole rails
Including SWITCHES AND CROSSINGS
COMPACT & SAFE DESIGN
Integrated hydraulic pack
EASY & QUICK SET UP
AVAILABLE ACCESSORIES:
Additional batteries,
Fast battery chargers,
Accessories transport case
BATTERY OPERATED SHEARING MACHINE
EMB 1 – Ref 11334014
Centring and
locking devices
under the rail ensure
both a constant and
accurate shearing
Shearing Force : 212 kN (21.5 tons)
Max. hydraulic Pressure: 250 bars
Opening between blades : 165 mm
Inner Distance between cylinders: 210 mm
Weight without Blades : 57 kg
Dimensions: 1270 x 470 x 510 mm
Power: 2x 18V, 8Ah, 2 400 W
Quick and
powerful cut of the
excessive weld
metal
The EMB 1 shearing machine with battery power is particularly ideal for
use in tunnels and closed environment.
EM
B1
Sales Management
Immeuble West Plaza - 9 rue du Débarcadère- CS90029 –
92707 COLOMBES Cedex - FRANCE
Tel 33.1.46 88 17 60 - www,pandrol.com06/2018 Version
FULLY AUTONOMOUS BATTERY POWERED MACHINE
LiHD battery technology
High power
Beyond 12+ shearing operations (60E1 rail profile)
WIDE HEAD for shearing all Vignole rails
Including HEAD WASH REPAIR process (HWR)
COMPACT & SAFE DESIGN
Integrated hydraulic pack
EASY & QUICK SET UP
AVAILABLE ACCESSORIES:
Additional batteries,
Fast battery chargers,
Transport case for accessories
WIDE BATTERY OPERATED SHEARING MACHINE
EMB 2 – Nr 11334015
The wide EMB 2 shearing machine with battery power is particularly
ideal for use in tunnels and closed environment.
Centring and
locking devices
under the rail ensure
both
a constant and
accurate shearing
Shearing Force : 212 kN (21.5 tons)
Max. hydraulic Pressure: 250 bars
Opening between blades : 165 mm
Inner Distance between cylinders: 325 mm
Weight without Blades : 60 kg
Dimensions: 1200 x 470 x 480 mm
Power: 2x 18V, 8Ah, 2 400 W
Quick and
powerful cut of
the excessive weld
metal
EM
B2
7
• Two blades adapted to the rail profile coming together to complete the cut,
powered by hydraulic rams with integrated guide system
• The hydraulic source can be supplied using a generator powered by
petrol or electricity
• Special guide and rollers under the rail head guarantee a constant and
accurate cut
The hot excess metal remaining around the
rail head is cut in one easy operation
RAIL SHEARING MACHINE
EGH 1
The hydraulic rail shearing machine EGH1 is designed to shear excess
weld metal remaining around the rail after Aluminothermic welding
Powerful cutting ability
Quick set up of the shearing head and cutting powered by an external
hydraulic pack
Narrow head to ensure shearing of all type of rails including switches
and crossings
Easy to guide with excellent positioning
Precise and efficient cut without any risk of damage
EG
H1
Sales Management
Immeuble West Plaza - 9 rue du Débarcadère- CS90029 –
92707 COLOMBES Cedex - FRANCE
Tel 33.1.46 88 17 60 - www,pandrol.com06/2018 Version
EGH 1 Specifications
Centering and locking devices
under the rail ensure both a
constant and accurate cut ACCESSORIES :
Various types of blades
→ see doc ref ACCE1
• Engine Type: Petrol 4 strokes
• Electric Power : 4 kW (5.5 CV) at 3 600 rpm
• Fuel Consumption: 313 g/kW.h
• Flow : 3.6 liters/min
• Weight : 39 kg
• Dimensions : 740 x 440 x 420 mm
• Shearing Force : 212 kN (21.5 tons)
• Maximum Hydraulic Pressure: 250 bars
• Opening between blades : 165 mm
• Weight with Blades : 43 kg
• Dimensions : 1020 x 315 x 270 mm
• Inner Distance between cylinders = 210 mm
• 230 Volts – 50 Hz – single phase
• Electric Power : 2 500 W
• Flow : 6.5 liters/min
• Weight : 23 kg
• Dimensions : 500 x 230 x 580 mm
Two Hydraulic generators :
Shearing head EGH 1 : REF 11332001
Petrol Engine : REF 19511007
Electrical Engine : REF 19511014
9 EG
H 2
RAIL SHEARING MACHINE
EGH 2
• Two blades adapted to the rail profile coming together to complete the cut,
powered by hydraulic rams with integrated guide system
• The hydraulic source can be supplied using a generator powered by
• Petrol
• Electricity
• Special guide and rollers under the rail head guarantee a constant
shearing thickness
The hydraulic rail shearing machine EGH2 is designed to shear
excess weld metal after aluminothermic welding
Powerful cutting ability
Quick set up of the shearing head and cutting powered by an external
hydraulic pack
Wide head to assure easy fit up on all flat bottom rails
Easy to guide, excellent positioning
Precise and efficient cutting with no risk to the weld
Matching with Head Wash Repair process
Sales Management
Immeuble West Plaza - 9 rue du Débarcadère- CS90029 –
92707 COLOMBES Cedex - FRANCE
Tel 33.1.46 88 17 60 - www,pandrol.com06/2018 Version
EGH 2 Specifications
• Shearing Force: 212 kN (21.5 tons)
• Maximum Hydraulic Pressure: 250 bars
• Opening between blades : 165 mm
• Weight with Blades : 49 kg
• Dimensions: 1000 x 450 x 480 mm
• Inner Distance between cylinders = 325 mm
This equipment can be powered by the motorised trolley (See PLM 1)
ACCESSORIES :
Various types of blades
→ see doc ref ACCE1
Shearing Head EGH 2 : REF 11332002
Two Hydraulic Pack :
• 230 Volts
• 50 Hz – single phase
• Power : 2 500 W
• Flow : 6.5 liters/min
• Weight : 23 kg
• Dimensions: 500 x 230 x 580 mm
Centering and
locking devices
under the rail
ensure both
a constant and
accurate cut
• Petrol Engine 4 Strokes
• Electrical Power: 4 kW (5.5 CV) à 3 600 rpm
• Fuel Consumption: 313 g/kW.h
• Flow : 3.6 liters/min
• Weight : 39 kg
• Dimensions : 740 x 440 x 420 mm
Electrical Engine : REF 19511014
Petrol Engine : REF 19511007
11
RAIL SHEARING MACHINEEGH2 RAG
The hydraulic rail shearing machine EGH 2 RAG is especially designed
to shear excess metal after aluminothermic welding of GROOVED rails
EG
H 2
RA
G• Two blades adapted to the rail profile coming together to complete the cut,
powered by hydraulic rams with integrated guide system
• The hydraulic source can be supplied using a generator powered by petrol or
electricity
• Special guide and rollers under the rail head guarantee a constant and
accurate cut
• The hot excess metal remaining around the rail head is cut in one easy
operation
Quick set up of the shearing head and cutting powered by an external
hydraulic pack
Easy positioning of the shearing head
Quick and Accurate cutting especially inside the grooved rail head
Suitable for all moulding processes and types of grooved rails
Sales Management
Immeuble West Plaza - 9 rue du Débarcadère- CS90029 –
92707 COLOMBES Cedex - FRANCE
Tel 33.1.46 88 17 60 - www,pandrol.com06/2018 Version
EGH 2 RAG Specifications
Centering and locking devices
under the rail ensure both
a constant and accurate cutACCESSORIES :
Various types of blades
→ see doc ref ACCE1
• 230 Volts – 50 Hz – single phase
• Electrical Power : 2 500 W
• Flow : 6.5 liters/min
• Weight : 23 kg
• Dimensions : 500 x 230 x 580 mm
Two Power Packs :
Shearing Head EGH 2 RAG : REF 11332006
• Petrol engine 4 strokes
• Electrical Power : 4 kW (5.5 CV) à 3 600 rpm
• Fuel Consumption : 313 g/kW.h
• Flow : 3.6 liters/min
• Weight : 39 kg
• Dimensions: 740 x 440 x 420 mm
Electrical Engine : REF 19511014
Petrol Engine : REF 19511007
• Shearing Force: 212 kN (21.5 tons)
• Maximum Hydraulic Pressure: 250 bars
• Opening between blades : 165 mm
• Weight with Blades : 49 kg
• Dimensions: 1000 x 450 x 480 mm
13
• Two blades adapted to the rail profile coming together to complete the
cut, powered by hydraulic rams with integrated guide system
• The hydraulic source is supplied by an integrated electric pump
• Special guide and rollers under the rail head guarantee a constant
shearing thickness
Easy to set up the shear head
Quick and powerful cut of the excessive weld metal
Compact due to an integrated hydraulic pack
Narrow head to ensure shearing of all type of rails including switches
and crossings
Perfect centring and guiding
Precise cut with no risk to the weld
NARROW RAIL SHEARING MACHINE
EME 1
The EME 1 shearing machine electrically powered is used to cut the red
hot metal remaining around the rail head after an aluminothermic weld
EM
E 1
Sales Management
Immeuble West Plaza - 9 rue du Débarcadère- CS90029 –
92707 COLOMBES Cedex - FRANCE
Tel 33.1.46 88 17 60 - www,pandrol.com06/2018 Version
EME1 Specifications
Centring and locking
devices
under the rail ensure
both a constant and
accurate cut
ACCESSORIES :
Various types of blades →
see doc ref ACCE1
• Shearing Force : 212 kN (21.5 tons)
• Maximum hydraulic Pressure: 250 bars
• Opening between blades : 165 mm
• Inner Distance between cylinders: 210 mm
• 230 Volts – 50 Hz – single phase
• Electrical Power: 2 600 W
• Flow : 6.5 liters/min
• Weight with Blades : 55 kg
• Dimensions: 1200 x 470 x 450 mm
Inside Power Pack :
Shearing Head EME 1 : REF 11334010
Electrical Engine
15
• Two blades adapted to the rail profile coming together to complete the
cut, powered by hydraulic rams with integrated guide system
• The hydraulic source is supplied by an integrated electric pump
• Special guide and rollers under the rail head guarantee a constant
shearing thickness
WIDE RAIL SHEARING MACHINE
EME 2
The EME 2 shearing machine electrically powered is used to cut the
excess of metal around the rail head after aluminothermic welding
EM
E 2
Easy to set up the shear head
Quick and powerful cut of the excessive weld metal
Compact due to an integrated hydraulic pack
Perfect centring and guiding
Precise cut with no risk to the weld
Matching with Head Wash Repair process
Sales Management
Immeuble West Plaza - 9 rue du Débarcadère- CS90029 –
92707 COLOMBES Cedex - FRANCE
Tel 33.1.46 88 17 60 - www,pandrol.com06/2018 Version
EME2 Specifications
Centring and
locking devices
under the rail ensure
both
a constant and
accurate cut
ACCESSORIES :
Various types of blades
→ see doc ref ACCE1
• Shearing Force : 212 kN (21.5 tons)
• Maximum hydraulic Pressure: 250 bars
• Opening between blades : 165 mm
• Inner Distance between cylinders : 325 mm
• 230 Volts – 50 Hz – single phase
• Electrical Power: 2 600 W
• Flow : 6.5 liters/min
• Weight with Blades : 60 kg
• Dimensions: 1200 x 470 x 480 mm
Inside Power Pack :
Shearing Head EME 1 : REF 11334002
Electrical Engine
17
RAIL SHEARING MACHINE
EPM 2
The manual shearing machine with incorporated hydraulic pump
EPM2 is used to cut red hot metal after an aluminothermic weld
Easy and Powerful shearing thanks to a manual double action pump
Accurate and Adjustable guiding system
Precise cut of the rail without any risk of damage
Suitable for all Moulding processes and types of flat bottom rails (4 blade
sizes available)
Matching with Head Wash Repair process
• Two blades adapted to the rail profile coming together to complete the
cut, powered by hydraulic rams with integrated guide system
• Special guide and rollers under the rail head guarantee a constant
shearing thickness
EP
M 2
Sales Management
Immeuble West Plaza - 9 rue du Débarcadère- CS90029 –
92707 COLOMBES Cedex - FRANCE
Tel 33.1.46 88 17 60 - www,pandrol.com06/2018 Version
EPM 2 Specifications
Centring and
locking devices
under the rail ensure
both
a constant and
accurate cut
ACCESSORIES :
Various types of blades
→ see doc ref ACCE1
• Shearing Force : 212 kN (21.5 tons)
• Maximum Hydraulic Pressure: 250 bars
• Opening between blades : 165 mm
• Inner Distance between cylinders = 325 mm
• Weight with Blades : 63 kg
• Dimensions : 1020 x 490 x 500 mm
Inluding a Double Stroke Manual Pump :
Shearing Head EPM 2 : REF 11334004
19
RAIL SHEARING MACHINES
BLADES
BL
AD
ES
A wide range of BLADES to use with shearing machines to ensure
constant and accurate cutting
Choice of blades to use on all types of
with models:
• EPM 2
• EGH 1
• EGH 2
• EME 1
Flat Bottom Rails
REF.Width of
TYPERAIL HEAD
FLAT BOTTOM RAILS TYPES
20 kg standard 36 kg S13
32 11335018 58mm < l 26 kg standard 36 kg S40 standard
30 kg standard
34 kg PMA 45 kg est
36 11335019 59mm < l < 62mm 36 kg UST U 33 or S 33
36 kg CFF5 U 55
39 kg PMA
31 kg Australia 90 lbs ARAA-ARAB 50 kg U50
37,2 kg UK CFF1 UNI 50
40 11335024 63mm < l < 66mm 75 lbs ASCE UNI 46 52 kg RATP
80 lbs ASCE 47 kg Australia U 60
85 lbs ASCE 48 kg LP 60 kg N
45 kg MSA 50 kg N U 59
SJ 41 SJ 50 CFF4
SJ 43 UIC 50 S 54
45 11335022 67mm < l < 71mm 45 ED 100 lbs ASCE UIC 54
90 lbs ASCE 100 lbs ARAA-ARAB 110 RE
50 kg Australia 53 kg Australia 60 kg Australia
50 kg China CFF3 119 lbs
50 kg EB 127 lbs 136 lbs RE
CFF 6 130 lbs RE 140 lbs RE
48 11335023 72mm < l < 76mm R 65 66 kg Australia A 74
UIC 60 132 lbs UIC 71
UIC 61 133 lbs 155 lbs
63 kg EB 68 kg Australia
Sales Management
Immeuble West Plaza - 9 rue du Débarcadère- CS90029 –
92707 COLOMBES Cedex - FRANCE
Tel 33.1.46 88 17 60 - www,pandrol.com06/2018 Version
BLADES
All blades are sold per pair
Choice of UNIVERSAL blades to use on
• TM 1
• TME 1
• TMGH 1
Choice of blades to use on
with model EGH 2 RAG
all Rail profiles on models :
Grooved Rails
Ref
RI 60 35GM11335030 35G NP4A
35GP 41GP
GROOVED RAIL TYPES
1
2
3
1 2 3
ref TYPE of RAILS
11335016 All flat bottom rails
11335017 All flat bottom rails
Metro appl.
11335015 Crane rails
to use with special guides Grooved rails
Guide rails
Flat blades
U Profile
T Y P E of BLADES
L Profile
Specifications
21
TURBINE PREHEATING UNIT
GP 40
The turbine GP 40 unit provides a simple form of preheating to ensure
aluminothermic welding
Sufficient Power for a speedy preheating
Simple combustion adjustment for maximum efficiency
Compact and light weight
• Equipped with a combustion engine or
electrical motor which powers air
compressor, the preheating unit GP40
ensures a good air-carburant mixture to
guarantee preheating of the end of the rail.
• Compressor comprises two rotors which
are independent of air flow and
guarantees the consistent mixture of air
and carburant for the duration of the
process without need of further adjustment
• The engine is equipped with a silencer to
reduce noise significantly
GP
40
Version : Engine
Propane Gas REF : 11211019
Version : Engine
Petrol REF : 11211020
Sales Management
Immeuble West Plaza - 9 rue du Débarcadère- CS90029 –
92707 COLOMBES Cedex - FRANCE
Tel 33.1.46 88 17 60 - www,pandrol.com06/2018 Version
GP 40 Specifications
• Dimensions : 675 x 380 x 490 mm
Version GP 40 TE
Weight : 50 kg
• Speed : 3 400 ± 50 rpm.
• Maximum Pressure : 0,4 bar
• Flow : about 50 m3/h at 3000 rpm or 46 Nm3/h
• Electrical Power : 2,94 KW (4 CV) at 3 600 rpm.
• Petrol Tank: 2,5 litres
Version GP 40 TP
Weight : 45 kg
Rotary Suppressor
Engine
23
RAIL WELD SHEARING MACHINE
T M
The T M Rail weld shearing machine is designed to shear excess
metal remaining around the rail after aluminothermic welding
Easy to guide with excellent positioning over the rail
Universal Machine for quick use on all types of rails, including :
• Flat Bottom Rails
• Grooved Rails
• Crane rails
• Guiding rails
• Special profiles
Powerful cutting ability
Precise and efficient cut of rail without any risk of damage
Light weight
T M
• Excess of metal remaining around the rail head after aluminothermic welding
is removed in a single operation
• This operation is carried out by two moving blades
Two versions with
power pack :
• integrated
• separate
4 Strokes engine
or
Electrical power
Sales Management
Immeuble West Plaza - 9 rue du Débarcadère- CS90029 –
92707 COLOMBES Cedex - FRANCE
Tel 33.1.46 88 17 60 - www,pandrol.com06/2018 Version
T M Specifications
ACCESSORIES :
Various types of blades
→ see doc ref ACCE1
Shearing Head TMGH 1 : REF 11331001
• 230 Volts – 50 Hz – single phase
• Electrical Power : 2 500 W
• Flow : 6.5 litres/min
• Weight : 23 kg
• Dimensions : 500 x 230 x 580 mm
Separated Power source :
• Petrol 4 Strokes
• Electrical Power : 4 kW (5.5 CV) at 3 600 rpm
• Fuel Consumption: 313 g/kW.h
• Flow : 3.6 litres/min
• Weight : 39 kg
• Dimensions 740 x 440 x 420 mm
Integral Models:
Weld shearing Machine TM 1 2 Strokes
• Electrical Power: 3.4 kW (4.6 CV) at 3 600 rpm
• Flow: 6 litres/min
• Weight: 56kg
• Dimensions: 1290 x 315 x 435 mm
• Shearing Force : 122 kN (12.5 tons)
• Maximum Hydraulic Pressure: 250 bars
• Blades Stroke : 100 mm
• Flow : 3.6 litres/min
• Weight with blades : 40 kg
• Dimensions : 835 x 265 x 360 mm
Electrical Engine REF : 19511014
Engine REF : 19511007
Petrol Engine REF : 11333001
25
RAIL STRESSOR
TR 75
The stressing equipment TR75 is essential to stretch the rail before
the aluminothermic welding
To secure rails together during maintenance work
To stretch long welding rails during a stressing operation
Only two operators are necessary to use the equipment
TR
70
The RAIL STRESSOR TR 75 includes :
• 2 clamping arrangements to be positioned on the web of the rail
• 2 dual purpose hydraulic rams
• 2 (or more) extensions enable to free the working area
• 1 manual or motorised hydraulic pump
Items supporting the effort could be
positioned:
• Under the rail without obstructing the
rolling surface
• Above the rail head for a quicker set up
Items are positioned around the web of the rail. During the tension
phase, the four clamps gradually increase the grip on the rail.
The dual purpose hydraulic rams enable a quick set up followed by a
gradual stretching force so that the tensions in the rail are gradually
liberated.
Sales Management
Immeuble West Plaza - 9 rue du Débarcadère- CS90029 –
92707 COLOMBES Cedex - FRANCE
Tel 33.1.46 88 17 60 - www,pandrol.com06/2018 Version
TR 75 Specifications
Hydraulic Pumps (3 models) :
Stressor : REF : 21121021
• Flow under pressure < 14 bars : 126 cm3/stroke
• Flow at maximum pressure : 4.75 cm3/stroke
• Weight: 22 kg
• Dimensions: 670 x 410 x 405 mm
ACCESSORIES :
Extension rods length 1 200 (REF : 11121003) and 1 800 mm (REF : 11121002)
Adjustable extension rods of 1 200 mm (REF : 11121004)
Extension rods length 1 800 mm (REF : 11121005) - insulated
• Traction Force : 700 kN
• Pushing Force: 400 kN
• Hydraulic ram Stroke: 380 mm
• Petrol engine 4 Strokes - 2.2 kW (3CV) at 3 600 rpm
• Fuel Consumption: 327g/kW.h
• Flow under Pressure < 20 bars : 7 litres/min
• Flow at maximum Pressure 580 bars : 2.5 litres/min• Weight: 85 kg
• Dimensions: 990 x 500 x 520 mm
• Weight of the total equipment : 270 kg
• Weight of the heaviest part : 53 kg
Hydraulic Pump with Petrol engine REF : 21121020
Manual Hydraulic Pump with Double Flow Action REF : 21121062
27
RAIL THERMOMETER
V 2
The rail thermometer is essential for a perfect preparation of
a Aluminothermic welding
Useful to measure temperature during rail distressing
Useful to control the temperature evolution during a aluminothermic welding
Simple to use, small and accurate
V 2
DIGITAL rail thermometer with
magnetic sensor and backlight for
night use
REF: TOC 00018
RECTANGULAR rail
thermometer with
magnet
REF 48702010
Sales Management
Immeuble West Plaza - 9 rue du Débarcadère- CS90029 –
92707 COLOMBES Cedex - FRANCE
Tel 33.1.46 88 17 60 - www,pandrol.com06/2018 Version
V 2 Specifications
• Dimensions: 140x 25 x 14 mm
• Graduation: degree
• Temperatures from – 30°/+ 80° C
• Aluminium housing
• Supplied with plastic case
• Dimensions: Ø 63 mm
• Graduation : 2 degrees/2 degrees
• Temperatures from -10°/+70°C
• Treated steel housing
• Shockproof crystal glass
• Supplied in card box
Round shape thermometers with magnet
Rectangular thermometer with magnet
Digital and magnetic thermometer – REF TOC 000 18
• Temperatures from – 50°/+70° C
• Temperature transducer, flexible and robust in
plastic
• 3 m cable allow to move the screen further the rails
• Back lighted screen
• Results view in °C or °F
• Measure ambient or rail temperature with a selector
• Dimensions: Ø 40 x 17 mm
• Graduation : degree/degree
• Temperatures from –30°/+70°C
• Treated steel housing
• Shockproof crystal glass
• Supplied in card box
29
WELDER’s STRAIGHT EDGES
V 3
Flat or adjustable straight edges are essential tools BEFORE
performing aluminothermic welds
V 3
Under welding process, it remains important to check and adjust rails,
especially the two rails ends
Peak
Horizontal Alignment
Vertical alignment
Flat and adjustable stop straight edges may be used on all
rails profiles
Sales Management
Immeuble West Plaza - 9 rue du Débarcadère- CS90029 –
92707 COLOMBES Cedex - FRANCE
Tel 33.1.46 88 17 60 - www,pandrol.com06/2018 Version
V 3Spécifications
Straight Edge 1 Meter - REF : 19123013
Straight Edge 1 meter - REF : 19123012
Ensures prior to welding
• Rails heads adjustment
• Rails Webs alignment
• Rail cant control
Hardened steel and straightened Edge with safety case
Weight : 2.3 kg
Prior to welding and using both side, this device is
designed to enable welders to check :
Level Point
Rail Alignment
Web alignment
Adjustable stop Edge with magnet
Weight : 2.2 kg
with adjusting & Magnetic device
31
GAS CYLINDER HEATER
V 5 – REF TZZ00014
The gas cylinder heater is used for heating propane bottles at outside work sites
where the bottles are exposed to cold weather conditions during the preheating
and to ensure the quality of the aluminothermic welding.
V 5
For aluminothermic welding with gas heating during winter
Keep the requested pressure even with a decrease of temperature
For safety the heater is supplied with a circuit breaker
Available for all sizes of gas cylinder
• High performance heating surface
• Short heating time (less than 5 minutes)
• Quick shutting system (Velcro)
• Transport and protection tube
Sales Management
Immeuble West Plaza - 9 rue du Débarcadère- CS90029 –
92707 COLOMBES Cedex - FRANCE
Tel 33.1.46 88 17 60 - www,pandrol.com06/2018 Version
V 5 Specifications
• Internal Thermostat set at + 30° C
•Overheating protection at +45°C
• Material : Vulcanised silicon
• Heating cables integrated
• Velcro shutting system
• Nominal Voltage : 230 V - 50Hz
• Power at 20°C : 1 000 Watts
• Connection cable : IP 67 length 4 m
• 30mA differential circuit breaker
• Overheating security at + 45° C
with manual restart button
Electrical Specifications:
Thermical specification:
• Weight : 3.9 kg
(with transport tube)
• Dimensions : 330 x 860 mm
33
Exhaustive range of battery powered handheld grinders for the
finishing works
AUTONOMOUS BATTERY POWERED HANDHELD GRINDERS:
LiHD Technology, 2400W, 2x 18V
All FINISHING GRINDING WORKS for VIGNOLE & TRAMWAY rails (including the rut)
INCLUDED ACCESSOIRES (also available separately):
Battery 18V – 8Ah
Fast battery chargers
Accessories transport case
LAPIDARY GRINDERS Ø90 & Ø115
Head profile finishing grinding
Autonomy : up to 3-4 operations
Ø90 GRINDER
Ref 14312025
Ø115 GRINDER
Ref 14312024
Grinding stone D90x40x50
Ref 47901005
Grinding stone D115x50x50
Ref 47901006
ME
B
BATTERY POWERED HANDHELD GRINDERS
RUT CLEANING GRINDER Ø203
Cleaning and grinding within the rut of grooved rails
Ø203 GRINDER
Ref 14312027
Rounded edge grinding wheel D203x20x18
Ref 47901032
STRAIGHT GRINDER Ø175
Finishing grinding after rail built-up
Ideal for difficult access (switches and crossings)
Ø175 GRINDER
Ref 14312026
Tangential grinding wheel D175x25
Ref 47901037
Sales Management
Immeuble West Plaza - 9 rue du Débarcadère- CS90029 –
92707 COLOMBES Cedex - FRANCE
Tel 33.1.46 88 17 60 - www,pandrol.com
34
06/2018 Version
ANGLE HEAD GRINDER Ø230
Cutting of the aluminothermic RISERS and Deburring
GRINDER Ø230 Ref 48402022Deburring disc 230x10x22,2 Ref 47901021
Cutting disc 230x4x22,2 Ref 47901018
WIRED HANDHELD GRINDERS
Exhaustive range of wired handheld grinders for the track works
LIGHT WEIGHT (5 to 10 kg) & POWERFUL (2600W, 50Hz)
All track works : GRINDING, CUTTING, and SHEARING of VIGNOLE and TRAMWAY RAILS
LAPIDARY GRINDERS Ø90/108/115
Head profile rough and finishing grinding
GRINDER Ø90
Ref 14312019
GRINDER Ø108
Ref 14312020
GRINDER Ø115
Ref 14312018
Grinding stone D90x40x50
Ref 47901005
Grinding stone D108 with
intergrated nut M14
Grinding stone 115x50x50
Ref 7901006
STRAIGHT GRINDER Ø175
Rough and Finishing grinding after rail built-up Ideal
for narrow access (switches and crossings)
GRINDER Ø175 Ref 14312012 Tangential wheel D175x25 Ref 47901037
ME
L
RUT GRINDER Ø203
Cleaning and Grinding within the rut of grooved rails
GRINDER Ø203 Ref 14312022Rounded edger grinding wheel D203x20x18
Ref 47901032
35 GE
E 5
00
ELECTRIC POWER UNIT
GEE500 – REF 29411003
Generating set GEE 500 is a suitable portable power unit to use all
kind of electrical machineries and tools to ensure tracks works
Strongly designed to comply with all kind of works and especially for
supplying power to portable electric tools and lighting equipment used
on tracks.
Equipped with a safety device for engine stopping in case of low oil pressure
and/or oil temperature
Equipped with an OHV engine (over head valve engine) which ensures a
better quality and longer life of the equipment.
Easy to move thanks to its wheelbarrow equipment, if required
Sales Management
Immeuble West Plaza - 9 rue du Débarcadère- CS90029 –
92707 COLOMBES Cedex - FRANCE
Tel 33.1.46 88 17 60 - www,pandrol.com
36
06/2018 Version
GEE500 Specifications
Petrol Engine
• Petrol 4 Stroke
• Power : 6.6 kW at 3 600 rpm
• Fuel consumption : 313 g/kW.h
In the Wheelbarrow version the GEE 500 B
is supplied with:
• 2 wheels to move the power pack
everywhere even in the ballast
• 2 boxes to carry the different accessories
and tools
• 2 telescopic handles to ensure a safe
handling
• Voltage : 230 Volts – 50 Hz single phase
• Power : 4 kW – 5 kVA
• Autonomy : 3.2 hours
Alternator
GEE 500 B – on Wheelbarrow:
• Weight : 80 kg
• Dimensions: 1110 x 650 x 750 mm
2 models available:
GEE 500 – on Frame only :
• Weight : 56 kg
• Dimensions : 720 x 560 x 490 mm
37 DR
40
RAIL CLEANER
DR 40 – REF 14391003
The RAIL CLEANER DR 40 guarantees a proper electric
connection on the top of the rail for efficient track circuits
A powerful and efficient engine
One way is sufficient to treat a 40mm rail thanks to the metallic brush
Easy to use, one man operation
A safety system stops the engine during transportation
A folded handle facilitates transportation
Sales Management
Immeuble West Plaza - 9 rue du Débarcadère- CS90029 –
92707 COLOMBES Cedex - FRANCE
Tel 33.1.46 88 17 60 - www,pandrol.com
38
06/2018 Version
• Running on the rail with two insulated rollers
• Handle facilitates an effortless push from the operator
• 4 Stroke - Engine with belt transmission
• Power : 4.1 KW (5.5 CV) at 3600 rpm
• Decarbonizing brush is fitted directly on an axle
Ref 47902003, BRUSH.
High resilience threads
for an efficient result
even on highly
humid rails
Folded Handle
Technical Features:
SpecificationsDR 40
Brush rotation speed : 600 rpm
Weight : 41 kg
Dimensions :
Transportation: 1020 x 430 x 6000 mm
Working conditions : 1460 x 430 x 755 mm
39 GM
L 2
4
LIGHT GRINDING UNIT
GML 24 – REF 14311007
This light Grinding unit GML 24 is efficiently preparing the surface
of the rail before fixing the connections
Easily handled equipment adapted to small track work
Robust construction
Light and easily transported
Used with a large range of grinding discs
The power group: includes an engine with a centrifugal clutch
A flexible transmission: under isolated protection, of 1.5 meters used to
transfer the power to the grinding head
Grinding tools adapted to different types of work :
• Disc use for profile grinding of the rail
• Cutting disc to cut the rail
• Abrasive discs to grind for preparation
• Disc used for light grinding operations
Sales Management
Immeuble West Plaza - 9 rue du Débarcadère- CS90029 –
92707 COLOMBES Cedex - FRANCE
Tel 33.1.46 88 17 60 - www,pandrol.com
40
06/2018 Version
GML 24 Specifications
• Transmission by centrifugal clutch and belt
• Flexible cable is protected: length 150 cm
• Rotation speed : 6 000 rpm
• Weight of the grinder (without cables) : 23 kg
• Dimensions: 400 x 370 x 420 mm
GML 24 Technical specifications
Engine:
• Type: Petrol engine 4 Stroke
• Power : 2.2 kW (3 CV) at 3 600 rpm
• Fuel consumption : 327 g/kW.h
• Disc use for profile grinding of the rail
• Cutting disc to cut the rail
• Abrasive discs to grind for preparation
• Disc used for light grinding operations
Accessories and grinding tools :
REF 514316006
REF 514316011
REF 514316014 REF 514316006
41
HC
35
5/4
06
ABRASIVE DISC SAW
HC 355 / 406
The ABRASIVE DISC SAW HC 355 / 406 ensures fast and accurate
cutting of all rails with no physical strain.
Powerful 2 stroke petrol engine for an easy cut
Straight cut on all grades of rails
Very quick cutting time (less than 2 minutes on the biggest rail profiles)
Articulated cutting guide to support the weight of the machine
Operates with all required safety systems
Strongly built machine with a new centrifugal engine filtration
• The support arm equipped with a strong hold system
ensures a rigid fixation on the rail head
• The support arm ensures a straight and perpendicular cut
• Safety system which prevents the engine from starting if the machine is
disconnected from the support arm
• Engineered to cut a complete rail without removing the support arm
• An overprotective system directs the sparks to the ground and allows a
maximum use for the disc
Sales Management
Immeuble West Plaza - 9 rue du Débarcadère- CS90029 –
92707 COLOMBES Cedex - FRANCE
Tel 33.1.46 88 17 60 - www,pandrol.com
42
06/2018 Version
HC 355/406 Specifications
Rail Saw Engine :
• 2 Stroke – X-Torq engine.
• Transmission by centrifugal clutch and belt
• Power : 5.9 kW @ 9 600 rpm
• CC Engine : 119 cm³
• Disc Rotation Speed :
HC355 (14’’) : 5 380 rpm - 100 m/sec
HC406 (16’’) : 4 400 rpm - 100 m/sec
• Fuel consumption : 1,25 liters for 6 cuts
Petrol Engine
• Vignole : for flat bottom rail
• Universal : for all rails including grooved and
crane rail
• Weight: 21 kg (Support Arm: 9 kg)
• Dimensions : 900 x 260 x 400 mm
• 355 mm / 14 ‘’: HC355
• 406 mm / 16 ‘’: HC406
Product references:
• HC 355 Vignole Rail REF : 14221031
• HC 355 Universal REF : 14221032
• HC 406 Vignole Rail REF : 14221033
• HC 406 Universal REF : 14221034
Other specifications:
3-Step Filering System:
• Air centrifugation
• Primary filtering: foam
• Secondary Filtering: paper
Disc size:
Support Arm (2 versions):
43
MA
ST
ER
35
IMPACT WRENCH
MASTER 35 – REF : TME00006
The petrol driven impact wrench MASTER 35 is the ideal track
machine for removing/fitting all kind of screws
Double use Machine:
- screwing/unscrewing for all bolts from Ø diam 16 to 32 mm
- drilling holes in wooden sleepers
Light weight tool easily used by one person
No air compressor, generators nor power packs are requires on the track
Noise and vibration levels reduced
Low maintenance cost
A trolley is available (for all gauges) for an easier use:
For all kind of rail
Use vertically and horizontally
Dismountable and folded
Sales Management
Immeuble West Plaza - 9 rue du Débarcadère- CS90029 –
92707 COLOMBES Cedex - FRANCE
Tel 33.1.46 88 17 60 - www,pandrol.com
44
06/2018 Version
MASTER 35 Specifications
Technical Specification:
Petrol Engine
• Petrol 2 Stroke special AIRTEC
• CC Engine : 56 cm3 – power 4 CV
• Maximum free speed : 12 000 rpm
• Torque : 475 à 1 800 Nm – using 5
position lever settings
• Fuel tank capacity : 0.7 l
• Autonomy : 60 min
ACCESSORIES : Sockets, extensions, adaptors, quyick release auger
attachments, auger bits for drilling soft and hard wood upon request.
• Weight : 12.4 kg
• Dimensions : 590 x 455 x 296 mm
MASTER 35 – REF: TME 000 06
MASTER TROLLEY – REF: TMEA 0383
• Weight : 30 kg
• Dimensions :
length 1080 – width 1625 mm - height 870 mm –
folded 440 mm
Metal BOX
• Weight : 18.3 kg
• Dimensions :
length 570 mm
height 280 mm
width 445 mm
Strong metal carrying box with full length
hinged lid, lock-fast fitting, twin carrying
handles and anti-slip rubber base
Accessories :
Kit for horizontal use and
bracket for vertical use
Screwing and
unscrewing
positions
Drilling
Equipment of the Trolley :
• Adjusting screw to change pressure
needed to move arm up and down
• Manual Wheel Brake
• 3 Insulated Wheels
45 RP
LE
PROFILE GRINDERRPLE - REF : 14352007
The light profile grinder RPLE is used to complete the final stages of the
profile grinding on the rail head after aluminothermic or arc welding
Powerful and light for a high quality work
Vibrations minimised due to an electric motor
One man operation
Easily transported
The profile grinder RPLE is supplied with a rigid frame including rollers which
secure its precise positioning on the head of the rail.
The rollers enable a continuous grinding of the rail head profile.
The grinding force is fully absorbed through well dimensioned bearings
positioned inside the transmission body.
The large distance between the two rollers guarantee a precise finish of
the rail head grinding.
The wheel ensures fine and accurate control of the grinding head height
perpendicular to the rail surface.
Sales Management
Immeuble West Plaza - 9 rue du Débarcadère- CS90029 –
92707 COLOMBES Cedex - FRANCE
Tel 33.1.46 88 17 60 - www,pandrol.com
46
06/2018 Version
RPLE Specifications
Motor technical specification :
• Electrical Engine
• 230 Volts – 50 Hz – single phase
• Power : 2 500 W
• Rotation Speed: 6 500 rpm
Overall dimensions :
• Distance between the two main rollers : 1 300 mm
• Weight : 35 kg
• Dimensions : 1360 x 455 x 800 mm
ACCESSORY : Grinding wheel Ø 115 mm – see doc. ACCM1
Roller guide and
supporting bracket
47
RHINO 4 Rail Drilling Machine
REF TME 000 44
4 stroke petrol engine RHINO 4 is designed for drilling holes in rail for
electrical connections and fishplates
4 Stroke Honda engine
Worldwide Honda service approval
Lightweight only 18,5 kg
Highly portable with low noise level
Robust and reliable
Integrated automatic throttle control
Complies with EU & CARB emission regulations
2 year moto conditional warranty
SNCF and Network Rail approved
Complete with lightweight carrying case and coolant pump
RH
INO
4
Sales Management
Immeuble West Plaza - 9 rue du Débarcadère- CS90029 –
92707 COLOMBES Cedex - FRANCE
Tel 33.1.46 88 17 60 - www,pandrol.com
48
06/2018 Version
RHINO 4 SPECIFICATIONS
Model number RD074
Motor type Honda 4 stroke
Displacement 51
Max hole cutting capacity 36 mm dia
No load speed 300 rpm
Overall dimensions Height 420 mm
Width 420 mm Exc bottel
Lenght 540 mm
Net weight 18,5 kg
Spindle bore 19,05 (3/4″)
Throttle activation Automatic speed
Safety features Clutch fitted
Large Range of hollow drill bits
RHINO 4 specifications
49
MF
B
GRINDING UNIT
MFB – REF : 14321013
The MFB flexible shaft grinder on WHEELBARROW frame
allows operator to ensure various rail grinding operations
Powerful to ensure rough and finish grinding after :
• ARC Welding
• Aluminothermic welding
Easier grinding operations thanks to the rotation of the engine on the frame and
the flexible transmission
Easy to move along the track thanks to its wheel barrow frame
Accepts a variety of accessory attachment to grind as rail requires
Safety start or stop from the grinding unit
• Mechanical power transmitted by a flexible shaft under isolating sheath
4.5 m length
• Quick coupling (optional) for rapid and easier change of grinding tools
• Suitable grinding tools:• Angle head for lapidary grinding wheels
• Straight head for flat grinding wheels
Sales Management
Immeuble West Plaza - 9 rue du Débarcadère- CS90029 –
92707 COLOMBES Cedex - FRANCE
Tel 33.1.46 88 17 60 - www,pandrol.com
50
06/2018 Version
MFB Specifications
• Transmission by centrifugal clutch with flexible shaft under isolating sheath
• Wheel Rotation Speed : 4800 rpm
• Low tube frame, cart type, with 1 or 2 inflatable tires
• Weight without flexible: 57 kg
• Dimensions: 950 x 600 x 740 mm
Grinding Unit :
Petrol Engine :
Petrol 4 Stroke
• Power : 5.9 kW (8 CV) at 3 600 rpm
• Fuel consumption : 313 g/kW.
ACCESSORIES :
Angle head for lapidary grinding wheels Ø90-115-150
Heads for straight grinding wheels 200 & 203 mm
Heads for lamellar polishing wheels
Quick couplers, wheel sockets
Flexible
Optional handle => Remote control
switch to start or stop the grinding unit
directly
REF : 514342002 REF : 514343015 REF : 514344001 REF : 514344004
51
MF
R
GRINDING UNIT
MFR – REF : 14321108
The MFR flexible shaft grinder on trolley allows operator
to ensure various rail grinding operations
Powerful to ensure rough and finish grinding operation after an Aluminothermic
welding
Easier grinding operations thanks to the rotation of the engine on the frame
and the flexible transmission
Easy to move on the track thanks to its adjustable trolley
Accepts a variety of accessory attachment to grind as rail requires
Safety start or stop from the grinding unit
• Mechanical power transmitted by a flexible shaft under isolating sheath
4.5 m length
• Quick coupling (optional) for rapid and easier change of grinding tools
• Suitable grinding tools:• Angle head for lapidary grinding wheels
• Straight head for flat grinding wheels
Sales Management
Immeuble West Plaza - 9 rue du Débarcadère- CS90029 –
92707 COLOMBES Cedex - FRANCE
Tel 33.1.46 88 17 60 - www,pandrol.com
52
06/2018 Version
MFR Specifications
• Transmission by centrifugal clutch with flexible shaft under isolating sheath
• Wheel Rotation Speed : 4800 rpm ±150
• Tubular frame with variable gauge
• Weight without flexible: 87 kg
• Dimensions: 1540 x 700 x 770 mm
Grinding Unit :
Petrol Engine :
• Petrol 4 Stroke
• Power : 5.9 kW (8 CV) at 3 600 rpm
• Fuel consumption : 313 g/kW.h
ACCESSORIES :
Angle head for lapidary grinding wheels Ø90-115-150
Heads for straight grinding wheels 200 & 203 mm
Heads for lamellar polishing wheels
Quick couplers, wheel sockets
Flexible
REF : 514342002 REF : 514343015 REF : 514344001 REF : 514344004
53
RAIL PROFILE GRINDING MACHINEMR 150 4S – Ref 14331028
The PROFILE GRINDER MR 150 4S is specially designed to reshape vignole
rail heads after aluminothermic or ARC welding
ACCURATE GRINDING thanks to rail rollers, guiding wheels and a
Ø150 grinding stone
90° INCLINATION OF THE MACHINE for the grinding of:
• Rolling surface
• Radius
• Sides of the head
ALL GRINDING FORCES are transmitted through OVERSIZED
BEARINGS which are incorporated in the transmission box
supporting the engine
THE ADJUSTMENT OF THE GRINDING WHEEL IS
PERPENDICULAR TO THE RAIL and is controlled by a flywheel
MR
15
0
Sales Management
Immeuble West Plaza - 9 rue du Débarcadère- CS90029 –
92707 COLOMBES Cedex - FRANCE
Tel 33.1.46 88 17 60 - www,pandrol.com
54
06/2018 Version
Turning kit
(optional) to
effortlessly turn the
machine to grind
the opposite rail
head side
Stabilizing bar
(optional)
MR150 4S - GAS POWER, Ref 14331028
Type: 4 stroke-gas-engine
Power: 2,6 KW (3,5CV) – 3,600 rpm
Weight : 54 kg
Dimensions: 1380 x 600 x 950 mm
MR150 E – ELECTRICAL POWER, Ref
14331017
Type: 220 / 380 V - 50 Hz – three phases
Power: 3 KW @ 3,000 rpm
Weight : 58 kg
Dimensions: 1350 x 500 x 950 mm
MR150 4S Specifications
55
AC
CM
1
GRINDING ACCESSORIES
ACCM1A wide range of tools especially adapted to Railtech
flexible shaft grinding units
For flexible shaft grinder type MFB (on Wheelbarrow)
For flexible shaft grinder type MFR (on trolley)
For profile grinder type MR 150 with power take- off option
LAPIDARY Grinding wheel
• with insert nut Ø 90 x 40 x 50 mm – REF : 14343015
• with insert nut Ø 115 x 50 x 50 mm - REF : 14343014
• with insert nut Ø 150 x 40 x 50 mm – REF : 14343016
• Straight grinding wheel Ø 203 x 25 x 18mm
with protection guards
and adaptor plate
Fitted on angle head (with protection
guards and adaptor plate). Use a
specially adapted wrench/tool
For grinding before rail built-up or ARC welding – REF : 14344001
For head rail resurfacing or reprofiling
Sales Management
Immeuble West Plaza - 9 rue du Débarcadère- CS90029 –
92707 COLOMBES Cedex - FRANCE
Tel 33.1.46 88 17 60 - www,pandrol.com
56
06/2018 Version
Grinding Accessories
For flexible shaft grinder type MFB and MFR
For profile grinder type MR 150 with power take- off option
For burring, shearing or slotting:
For polishing :
• Straight grinding wheel for burring Ø 230 x 10 x 22.2 mm
• Straight grinding wheel for slotting Ø 230 x 3.2 x 22.2 mm
Fitted on straight head with protection guards and adaptor
plates
REF 14344004
• Emery lap grinding wheel Ø 165 x 50 mm
fitted on straight head with protection guards
and adaptor plates
REF 14344007
• Insulated flexible shaft, 1 knurled bit – REF : 14341002
• Insulated flexible shaft, 2 knurled bit – REF : 14341003
• Flexible shaft for MR 150 – REF : 14342002
• Quick coupling
Common transmissions for all types of grinding heads:
57
REF : TOC00028
AB
T 3
137
DYNAMIC VOID METER
ABT 3137
The ABT 3137 is designed to measure the dynamic void
• Measures dynamic void: from 0 to -25 mm
• Available in either Imperial (inches) or metric
• x 3 magnified scale
• Automatic set to zero
• Weight : 0.66 kg
Sales Management
Immeuble West Plaza - 9 rue du Débarcadère- CS90029 –
92707 COLOMBES Cedex - FRANCE
Tel 33.1.46 88 17 60 - www,pandrol.com06/2018 Version
Measurement of the gauge and SE in track
Simple and Fast
Only 1 operator to use
Robust and lightweight
Electrically non-conductive
• Super Elevation is measured electronically and is shown on an LCD display
Technical Specifications:
Weight : 2,5 kg
Dimensions: 1600 x 200 x 150 mm
Super Elevation:
Range: ± 200 mm
Accuracy: ± 0,5 mm
Resolution: 0,1 mm
Gauge:
Range: 1410 mm > 1490 mm
Accuracy: ± 0,5 mm
Resolution: 1 mm
Instruments to measure gauge and Super Elevation (SE) in track
TRACK MEASURING DEVICE
ABT 5000
REF : TOCR0027
59
Technical Specifications:
Weight : 2,8 kg
Dimensions: 1500 x 300 x 200 mm
Super Elevation:
Range: ± 200 mm
Accuracy: ± 0,8 mm
Resolution: 0,1 mm
Gauge:
Range: 1410 mm > 1490 mm
Accuracy: ± 0,5 mm
Resolution: 1 mm
Check Gauge:
Range: 1370 mm > 1430 mm
Accuracy: ± 0,5 mm
Resolution: 1 mm
Flange Way:
Range: 40 mm > 120 mm
Accuracy: ± 0,5 mm
Resolution: 1 mm
Measurement of the gauge, Super Elevation and S&W geometry
Simple and Fast
Only 1 operator to use
Robust and lightweight
Electrically non-conductive
• Super Elevation is measured electronically and is shown on an LCD display
SWITCH MEASURING DEVICE
ABT 5010
Instruments to measure switch and crossing geometry
REF : TOC00064
AB
T 5
01
0
Sales Management
Immeuble West Plaza - 9 rue du Débarcadère- CS90029 –
92707 COLOMBES Cedex - FRANCE
Tel 33.1.46 88 17 60 - www,pandrol.com06/2018 Version
PLATFORM GAUGE
ABT 4050The ABT 4050 platform gauge ensures a very simple and secured
way of measurements of platforms
Quick and easy to use by only one operator from the platform
Suitable for used with raised check and conductor rails
Lightweight and electrically non conductive
Can be folded
• The unique open-frame design allows the
operator to lower the gauge onto the track
from the platform and remove it quickly in
the event of a passing train
• Self positioning foot adjusts to any rail type
(with or without side wear), while the
opposite rail is referenced to account for
train tilt
REF : TOC00046
• Measures Range:
• Platform edge to running edge : 660 à 920 mm
• Platform height : 760 à 1080 mm
• Accuracy : ± 2 mm
Produits conçus, brevetés et fabriqués par :
• Folded completely
• Dimensions : 1900 x 400 x 40 mm (folded)
• Weight : 4.7 kg
The platform gauge is supplied into its transportation bag with its calibration certificate
61
AB
T 4
610
LASER OFFSET GAUGE
ABT 4610ABT 4610 allows the user to take height and distance offset
readings from the running rails to a desired object or position
The Datum Laser Gauge measures height and distance offsets by using a
measurement laser
Easy and fast measurements
Only one operator is enough to use the tool, directly on the railway platform
The tool is constructed from lightweight GRP and Nylon
The gauge is insulated from the track Circuit
• Height and Offset values are displayed on a PDA allowing the operator to
see on-track/site exactly what has been measured at that given position.
• Once the data is input into the PDA it can be saved to file and then
downloaded to a PC and kept as a permanent record of the survey.
Ensures & Gives :
Datum plate height and
offset measurement
Platform Gauging
Rail Edge to face of
structure
Six foot measurements
Super-Elevation
OHL Height and stagger
position
Tunnel clearance
REF : TOCR0021
Sales Management
Immeuble West Plaza - 9 rue du Débarcadère- CS90029 –
92707 COLOMBES Cedex - FRANCE
Tel 33.1.46 88 17 60 - www,pandrol.com06/2018 Version
Specifications
• Measures distance offset : 100 m ±1 mm
• Measures height offset : 100 m ± 1 mm
• Measures Incline : 360° ± 0.05°
• Measures Super-Elevation: ± 200 mm
• Totally foldable to get an easier transport
• Dimensions : 1450 x 1495 x 450 mm
• Weight : 8 kg
• Weight with transport bag: 12.7 kg
ABT 4610
Produits conçus, brevetés et fabriqués par :
The laser Offset gauge includes:
• Datum laser gauge (frame)
• HILTI PD40 including removal cradle
• DELL AXIM PDA (or equivalent) inc. chargers, software and PC
cables
• Offset calculation Software
• Carrying bag
The laser has five location holes on the vertical and horizontal arms of the
gauge, by measuring an object from at least two of these positions the
PDA software is able to calculate the height and distance offset of the
object/location to the running edge of the rail.
63
AB
T 4
640
LASER HEIGHT and STAGGER GAUGE
ABT 4640The ABT 4640 gauge ensures the height and stagger
measurement for over head line (OHL) equipment
Measurement of the height and the stagger of the Over Head Line (OHL)
equipment
Easy and fast measurements with a class 2 laser (no safety requirement)
Only 1 operator to use on the track and safety conditions the ABT4640
gauge
Fully insulated and folded
• Cable stagger position is indicated on a scale on the lateral
beam of the gauge.
• The laser is positioned at Eye-
level and features a 90°
viewing prism, enabling the
operator to see the desired
cable and laser location
marker at the same time in all
weather conditions including
bright sunshine.
• The rail head to Cable height
reading is displayed on an
LCD display. The value is
compensated for the height
offset of the laser, meaning no
on site calculation is required.
REF : TOCR0023
Sales Management
Immeuble West Plaza - 9 rue du Débarcadère- CS90029 –
92707 COLOMBES Cedex - FRANCE
Tel 33.1.46 88 17 60 - www,pandrol.com06/2018 Version
Specifications
• Catenaries Height : Range from 2 m to 100 m (Accuracy ± 3.0mm)
• Catenaries Stagger: Range ± 520mm (Accuracy ±10mm at 5 m)
• Super Elevation: Range ± 160mm (Accuracy ± 1.0mm)
• Dimensions :
Length 1 450 mm
Height 1 495 mm
Width 450 mm
• Weight: 6 kg - 8 kg (with its bag)
ABT 4640
Produits conçus, brevetés et fabriqués par :
• Battery life time : 1 year
• Lighting for night workshop or in tunnel
• Auto power off
The gauge is supplied with:
• The gauge (folded)
• HILTI PD42 Measurement laser
• Transport carriage
65
AB
T 4
650
STRUCTURE GAUGING
ABT 4650The gauge ABT4650 has been developed to provide quick, accurate
gauging clearance measurement relative to the permanent way
Easy to use for a quick and accurate measurement
All types of track and gauge available
Results view in time and recorded on a PDA
Accuracy of the measurement
Light weight, non conductive and only 1 operator
Designed for tunnels control, platform and catenaries height
• Using a waterproof PDA rated to IP67, it is possible to view
graphical detail of the measurement geometry while surveying, in
any weather, day or night.
• The operator has to follow the software steps to reach the
measurement procedure
• Data and measurement are recorded in a PDA and can be
processed and reviewed on a PC
Automatic laser
measurement device
REF : TOC00043
Sales Management
Immeuble West Plaza - 9 rue du Débarcadère- CS90029 –
92707 COLOMBES Cedex - FRANCE
Tel 33.1.46 88 17 60 - www,pandrol.com06/2018 Version
Specifications
Profile :
• Range distance : -0.2 m à 30 m
• Range angle : 360°
• Accuracy distance : ± 0. 5 m
• Accuracy angle : ± 0.1° (4 mm @ 4m)
• Resolution : 0.1° (6mm @ 4m)
Super-Elevation :
• Range : ± 200 mm
• Accuracy : ± 1.2 mm
• Resolution : 0.1 mm
Dimensions :
• Length : 1600 mm
• Width : 260 mm
• Height : 240 mm
• Weight : 7 kg
ABT 4650
Produits conçus, brevetés et fabriqués par :
• Operating system:
• User-defined tolerance bands for all parameters
for easy fault identification
• Zoom in and out of details
• Real time graphical analysis
• Easy to navigate using pictures buttons
• Commentary window gives guidance and
progress advice
• Colour schemes and button sizes simplify use at
night or in bright sunlight
• File format types to suitall documentations
requirements
• Protects data from tampering
• Creates maintenance schedule of works
The gauge is supplied with :
PDA IP67 protection against water & dust – hard case for transport –
software PC + desktop power supply – full gauge and software
instructions
Technical Specifications
Boîtier d’eRefegistrement et logiciel de traitement des mesures
67 GA
R 1
RAIL WEAR GAUGE
GAR 1
Quick and simple method or measuring vertical wear of the rail
All type of rail could be controlled with a special designed gauge according to:
• ASCE
• BS
• EN
• AREA
Direct, quick and accurate reading
Zinc coated for corrosion protection
The rail wear control thanks to this gauge is very useful when you
use « Hybrids moulds » for RAILTECH Aluminothermic welding
Supplied with top and bottom stabilizing
feet to ensure correct alignment
Wear is given in millimeters on clear
scale: Measuring range from 1 to 21 mm
1 mm increments
REF : TOC00035
Sales Management
Immeuble West Plaza - 9 rue du Débarcadère- CS90029 –
92707 COLOMBES Cedex - FRANCE
Tel 33.1.46 88 17 60 - www,pandrol.com06/2018 Version
SpecificationsGAR 1
Gauge supplied in a
leather wallet
3 contact points to control vertical wear of the rail
Contact on the rail
web
Contact on the top of
the rail
Nominal height
according to the rail
profile
Contact on the rail bottom
Direct reading of
height deviation on
a clear scale
A
Rails US/AREA English Rails Table allowing to choose which hybrid
moulds has to be used according to the
wear
69 GA
R 2
RAIL HEIGHT GAUGEGAR 2 – REF TOC 000 50
Quick and simple method for measuring height of the rail
All type of rail could be controlled with a special designed gauge
for a height between 100 and 180 mm
Direct, quick and accurate reading
Zinc coated for corrosion protection
Supplied with top and bottom
stabilizing feet to ensure correct
alignment
Height is given in millimeters on
clear scale: Measuring range from 100 to 180
mm
1 mm increments
Sales Management
Immeuble West Plaza - 9 rue du Débarcadère- CS90029 –
92707 COLOMBES Cedex - FRANCE
Tel 33.1.46 88 17 60 - www,pandrol.com06/2018 Version
Specification
s
GAR 2
Gauge supplied in a
leather wallet
3 contact points to control height of the rail
Contact on the top
of the rail
Contact on the
web
Contact on the rail
bottom
Direct reading
of height on a
scale
71 TP
593
RAIL DISTANCE METER
TP 593 – REF TOC 000 11
The TP593 distance meter enables you to measure the track length
directly on the rail
Well designed to measure on flat bottom rails
Accurate for measuring in meters or cms
Solid construction for highest precision
Quality counter mounted above the wheel, easy to read even in
standing position
Counts also backwards, zero set lever
Foldable hand for easier transportation
Removable guiding system allows it to be
used both on track or on any other
surfaces
Plain wheel version
Sales Management
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92707 COLOMBES Cedex - FRANCE
Tel 33.1.46 88 17 60 - www,pandrol.com06/2018 Version
SpecificationsTP 593
Weight :
Plain wheel version
With Rail device : 5.7 kg
• Measure capacity/ Operating range: : 9 999.99 m
• Measure Accuracy : : 1 cm
• Tolerance : < 0.02 %
• Maximum measure speed : 5 Km/hour
• Wheel Diameter: 320 mm
• Foldable handle
• Integrated brake prevents from unintentional changes of the
measuring result
• Solid full wheel respectively spoke wheel made of aluminum die cast
metal holds the measuring wheel safely on track
Counts also backwards, makes
subtractions possible
Transportation Box (Optional)
Dimensions 590 x 180 x 350 mm
Weight empty : 1.6 kg
73 HP
POWER CARRIERS
HP - REF TME00005
HP TRANSPORTERS are POWER CARRIERS designed to save time
and labour on tracks and worksites
Load capacity : 500 kg
Safe and easy to operate (“dead man” security system)
Ideal to move heavy items
Ideal to help reduce work-related injuries
Robust and efficient
Both carriers are equipped with and adjustable width bed to allow a variety of
different items to be loaded. The load bed has been designed to fit through a
standard doorframe
Sales Management
Immeuble West Plaza - 9 rue du Débarcadère- CS90029 –
92707 COLOMBES Cedex - FRANCE
Tel 33.1.46 88 17 60 - www,pandrol.com06/2018 Version
SpecificationsHP
HP version 500 – Technical Features:
• Engine: HONDA GX160 - 4 stroke single cylinder air-cooled - OHV
• Maximum Power : 4 kW – 3600 rpm
• Tilt mechanism: manual
• Deadmans clutch
• Hydrostatic drive for smooth operation
• Hydrostatic speed control
• Speed: 0 to 4.3Km/h
• Reverse speed: 0 to 3.6 Km/h
• Fuel tank capacity: 3.6 l
• Oil tank capacity: 0.6 l
• Continuous operating hours: 2.4 h without refueling
Special load bed for a easier
and better loading manutention
Rubber Track for a
better grip
Loading Ramp in aluminum to set
the carrier in a truck
75
PL
M 1
MOTORISED TROLLEY
PLM 1 – REF : 12113003
The 1 ton capacity PLM 1 motorised trolley is designed for
aluminothermic welding on track
Loading capacity 1 ton
Dual way running feature
Hydraulic Power pack
Four wheels insulated
The power pack equipment can supply a machine (shearing machine or clipping
machine type CDH16)
Fully adapted to welders’ safety
• Automatic braking system when handle is released
• The lorry is moved by the operator inside the track
Sales Management
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92707 COLOMBES Cedex - FRANCE
Tel 33.1.46 88 17 60 - www,pandrol.com06/2018 Version
SpecificationsPLM 1
• Moving speed : 3.5 Km/h and 1.8 Km/h
• Maximum load : 1 metric ton
• Available surface : 1890 x1050 mm
• Trolley weight : 96 kg
• Overall Dimensions : 1890 x1050 x 320 mm
• Remote control
• The surface is made of anti-slip material
• 4 insulated wheels with waterproof roller bearing
• Frame is designed to accept many optional baskets
Trolley technical data:
Generator : REF 512114002
• Engine : 4 stroke petrol engine
• Power : 1.5 kW (2 CV) at 5 000 rpm
• Petrol consumption : 340 g/kW.h
• Reverse system
• Hydraulic flows : 5 and 2.5 liters/min
• Weight of the hydraulic system : 41 kg
• Dimensions: 475 x 560 x 555 mm
The motorised
trolley can be
loaded easily in
a small truck
77
PL
O 1
LIGHT WEIGHT TROLLEY
PLO 1 – REF: 512111014
A simple and light weight TROLLEY 1 ton load capacity with safety
locking device
Maximum load 1 ton
Very useful to transport any kind of material on the track especially on
aluminothermic welding site
Dead man security: a simple push on the handle retracts the brake and allows the
trolley to move
Strongly but light weight construction thanks to a frame in light metal alloy
Frame can be adapted to each kind of track gauge
Sales Management
Immeuble West Plaza - 9 rue du Débarcadère- CS90029 –
92707 COLOMBES Cedex - FRANCE
Tel 33.1.46 88 17 60 - www,pandrol.com06/2018 Version
SpecificationsPLO 1
• Trolley 1 ton wood bed
• Dimensions 1670 x 850 x 320 mm
• Weight : 46 kg
Trolley PLO1 :
A simple push on the handle retracts
the brake and allows the trolley to
move
• Trolley Lorry 1 ton aluminum bed
• Dimensions 1670 x 850 x 320 mm
• Weight: 43 kg
Designed on a light aluminum alloy frame
With a wood or aluminum loading try fixed on the frame
4 insulated wheels with waterproof roller bearing
Available Surface : 1600 x 800 mm
Maximum load: 1 000 kg
Dead man
security brake
79 PL
O 1
5
WELDERS TROLLEYREF : 12111020
Trolley, 1.5 tons loading capacity is especially designed for welding
operations on tracks
Maximum load: 1.5 tons
Big loading tray to ensure easy transportation of welding equipment's and
consumables
Strong steel frame
Hot temperatures proof
Safety manual break device
Frame can be adapted to each
kind of track gauge
Trolley PLO15 :
Designed on a light aluminum alloy frame
The surface is made of anti-slip material
4 insulated wheels with waterproof roller bearing
Available Surface : 1 785 x 880 mm
Total surface: 1.57 m2
Loading capacity: 1 500 kg
Weight: 74 kg
Safety device
Sales Management
Immeuble West Plaza - 9 rue du Débarcadère- CS90029 –
92707 COLOMBES Cedex - FRANCE
Tel 33.1.46 88 17 60 - www,pandrol.com06/2018 Version
MJA
2
MECHANICAL JACK
MJA 2
A complete range of MECHANICAL JACK with RISING FRAME for
EASY and SAFETY operation on track
High Stability & Hardness
Lifting capacity from 3 - 5 to 10 tons on head and on base
Vertical Jacking with easy lifting and efficiency
Handle for a low effort work
Retractable handle
Capacity Height mmMax lifting Strenght
mmWeight kg REF
3T 700 330 14 TOL 000 33
5T 720 300 20 TOL 000 47
10T 760 300 40 TOL 000 XX
Lifting capacity from 3 - 5 and 10 tons
One rigid part rack (unwelded) for a more
resistant product
Large base, special Railway applications, for
a better stability during operation :
• 5 tons : dim 280 x 160 x 10 mm
• 10 tons : dim 280 x 185 x 12 mm
Safety crank with retractable handle,
according NF – EN 1494, maintaining the load
at each stop in any position.
81
MJA
3
MECHANICAL JACK
MJA 3
A complete range of MECHANICAL RACK JACK for EASY and
SAFETY operation on track
Lifting Capacity: 5 and 10 tons
Vertical lifting very safe
Easy lifting and efficiency
Important gearing down
Secured handle with locket ratchet holding
Large base for a better stability
Hardness
Retractable handle
Lifting capacity 5 and 10 tons
Simple gearing (section 60/35mm)
Large base (170/300mm) for a better stability during
operation
Safety handle with locket ratchet holding, according with
NF-EN 1494, maintaining the load at each stop in any
position
Capacity Max Stroke mm Weight kg REF
5T 400 41 TOL 000 44
10T 825 78 TOL 000 38
Sales Management
Immeuble West Plaza - 9 rue du Débarcadère- CS90029 –
92707 COLOMBES Cedex - FRANCE
Tel 33.1.46 88 17 60 - www,pandrol.com06/2018 Version
OBSTRUCTIONLESS MECHANICAL JACK
MJA 4 – REF TOL 000 43
Obstructionless mechanical jacks for Track maintenance and rail
moving
Lifting Capacity 5 tons
Slewing option and lever
Can be placed under the rail without removal
and allowing train passing
Extended base for a better stability
Only one operator to use this Jack
MJA4 – REF TOL 000 43
Lifting stroke: 200 mm
Lifting capacity : 5 tonnes
Weight : 28 kg (without slewing option, and lever)
Dimensions: 600 x 180 x 260 mm
Large base (370 x 170 mm) for an optimal stability
Weight (with slewing option) : 35 kg
The lever is supplied only within the slewing option
MJA
4
83
TRACK WELDING TENTS
RW 25 – REF TSV 000 10
The track welding tent is essential to do welding with rainy and windy
weather
RW
25
Material in PVC and totally adapted for critical weather conditions and track
work conditions
Flame retardant
Fixation system under the rail for more security
Non conductive
Rear Opening system for smoke outlet
Assembly and disassembly very easy and fast for only 1 operator
Material in PVC 330 gr :
• Flame retardant
• Water proof
• Translucent
Sales Management
Immeuble West Plaza - 9 rue du Débarcadère- CS90029 –
92707 COLOMBES Cedex - FRANCE
Tel 33.1.46 88 17 60 - www,pandrol.com06/2018 Version
RW 25 Specifications
Specific CONDITIONS
• Line which the tent is to be used must be closed to traffic
• Lines adjacent to the line upon which the tent is to be used must be
closed to traffic
• May be used under live Overhead Line equipment
Dimensions
• On track : 2.6 x 2.6 m x height 2.1 m
• Folded : 1.8 x 0.35 m x 0.35 m
Weight : about 23 kg
• Disassembly of the tent
has to be done before
moving
• Systematic Checking of the fixation
The tent is supplied with a transport bag and 2 poles
• Mounting of the 2 poles under the rail before
building the tent
Mounting Procedure
85
SO
LA
RIS
LIGHTING SYSTEM
SOLARISAll Solaris models produce no heat and operate silently, making them ideal
lightweight alternatives to 500W halogens running off a generator.
No maintenance and can be left in any state of charge
Low heat emission and environmentally friendly lighting source
Each head is composed by 18 high powered LEDs CRRE
The unit generates an incredible lighting until 12 000 Lumens
Each product of the range offers 3 lighting positions (high, low intensity and
flashing mode)
A « standby » position with red LEDs ensures to see the Solaris when it’s not in
function
• The power source is in a high robust case and lifetime
guarantee
• The Solaris complete system can be assembled within
seconds
Sales Management
Immeuble West Plaza - 9 rue du Débarcadère- CS90029 –
92707 COLOMBES Cedex - FRANCE
Tel 33.1.46 88 17 60 - www,pandrol.com06/2018 Version
GALAXI PRO SOLARIS DUO SOLARIS LITESOLARIS
MEGASTAR/MAXI
Rechargeable LED
Floodlight,
Design using the
toughest composite
materials for use in
industrial applications
where it is essential to
have robust,
maintenance free
products.
Wide floodlight beam in
excess of 30m.
Weight: 1.5 kg
3 Light mode: 3500
lumens (HIGH) - 1750
lumens (HALF) &
Dimmable (10-100%)
Runtime: 4 hours (HIGH)
- 8 hours (LOW)
Designed to meet IP54
The most powerful
battery powered floodlight
in the world.
Offers a real alternative
to generator powered
lights, offering a very high
light output.
From 4,000 lumens
during 16hrs up to 32,000
lumens during 2hrs with
two head output.
IP65
Uses the latest in LED
technology and thermal
power management,
providing intense light
power in a compact
portable unit.
This unit can be set up in
less than 1 minute for
rapid deployment in
emergency situations,
and is made from a very
tough ABS plastic to
ensure long operating life
and reliability for all
situations.
From 2,000 lumens
during 16hrs up to 16,000
lumens during 2hrs.
IP65
Designed for temporary
floodlighting large areas :
60x40m area
This can easily be set up
in under 2 minutes and
used anywhere.
From 2,000 lumens
during 18hrs up to 16,000
lumens during 2,25hrs.
IP44
Specifications
A range of 4 products, with 3 lighting options
SOLARIS
87
Acc
SO
LA
RIS
ACCESSORIES
SOLARIS
High Tripod
Magnetic
Extension Cable
SOLARIS Light system can be set out with accessories which permit a
better set in and stability on the work place
Sales Management
Immeuble West Plaza - 9 rue du Débarcadère- CS90029 –
92707 COLOMBES Cedex - FRANCE
Tel 33.1.46 88 17 60 - www,pandrol.com06/2018 Version
PU
LS
AR
LIGHTING SYSTEMSOLARIS
This new safety lights set is composed of 6 lamps with 9 light output mode
Each Pulsar is composed of 16 LEDs high performance
Visible from any angle, from a distance up to 300 meters
Water proof (up to 10 meters depth) and virtually indestructible
• Charging system incorporated in the Case.
Packaging: 6 Lamps by set; charged within its
case using either mains or vehicle charger.
Color available: Blue, Red, Yellow and Green
Charge time: 1 to 3 lamps => 6 h
4 to 6 lamps => 12 to 14 h
Weight: Lamp: 0,19 kg
Case: 3 kg
Dimensions (mm): Lamp: 180 x 108 x 35(h)
Case: 444 x 368 x 64 (h)
Light Output Running time
Rotate 9h
Quad Flash 9h
Single Blink 60h
Alternative Blink 9h
SOS 14h
Constant on High 5h
Constant on Low 35h
2 LED Flashlight 9h
4 LED Flashlight 6h
The PULSAR set is a new rechargeable LED Hazard warning lights
89
PR
i
INDIVIDUAL PROTECTION
PRi
Adapted CLOTHES and individual PROTECTION are necessary to
operators on track
Operators have to protect :
Head
Eyes
Hands
Foot, ankles, knees
in particular during the process of Aluminothermic Weldings
It is IMPARTIVE to protect welders against the risks during welding and oxy-
cutting
Sales Management
Immeuble West Plaza - 9 rue du Débarcadère- CS90029 –
92707 COLOMBES Cedex - FRANCE
Tel 33.1.46 88 17 60 - www,pandrol.com06/2018 Version
Specifications
Welders Protections:
PRi
• Welder GATTER in leather RHT H 36 cm
• Welder GLOVES
5 fingers in leather full
grain sleeve 150 mm
• REF / 48801002
• Welder GAITER in
leather full grain 3
fixations, strap and loop
- H 30 cm – strap and
loop under the tread
• REF TSV00006
Metallic frame with spring effect
Easy and fast to wear and
unwear – internal lining in leather
– Up part in leather RHT double
thickness – Strap under the tread
REF TSV00008
• GLASSES for welding and
grinding, mask type, tinted
optical (tint 7) switchable on white
optical
REF 48802004
• KNEE PAD light weight double gripping strap
FEF TSV00007
• Welder Overall in leather, one
part, fixation and strap riveted
dimensions : 90 X 70 cm
REF TSV00005
• Welder Sleeves in
leather H 40 cm and
elastic
• UMBRELLA White PVC
Square 6 ft x 6 ft
(1,83 m x 1,83 m)
REF TSV00012
91
TO
M1
BALLAST FORK 9 PRONGS - length 350 mm
Without handle - REF TOM00043
With straight handle (length 1300 mm)– REF TOM00034
• Forged from best quality material
• Hardened and tempered for durability
• Hardness : 29-32 HRC
• Oval socket
Hand tools for ballast removal on tracks works
FORKS & PLOUGHSTOM 1
•Total width : 270 mm
• Weight (without handle) : 1.8 Kg
• Weight with handle: 2.7 Kg
• 5 prongs length 300 mm
• With chain 135 cm
• Handle 900 mm length
• Weight : 7 Kg
BALLAST PLOUGH 5 PRONGS - length 300 mm
Without handle - REF TOM00006
With handle - REF TOM00001
• Forged from best quality material
• Hardened and tempered for durability
• Hardness : 29-32 HRC
• Ash handle
• Oval socket
• Metal grip
OTHER OPTIONS and ACCESSORIES are available on request
Sales Management
Immeuble West Plaza - 9 rue du Débarcadère- CS90029 –
92707 COLOMBES Cedex - FRANCE
Tel 33.1.46 88 17 60 - www,pandrol.com06/2018 Version
•Forged from best quality material
•Hardened and tempered for durability
Hand tools for handling and moving sleepers and RAILS during
track works
Tongs
TOM 2
• Width: 160 mm
• Height: 1 000 mm
• Weight: 3 kg
• Width: 1 300 mm
• Height: 450 mm
• Weight: 7.5 kg
RAIL TURNING TONG
REF TOM00029RAIL LIFTING TONGS FOR VIGNOL RAILS
REF TOM00023
For wooden sleepers
REF TOM00022
SLEEPER LIFTING TONG
For concrete sleepers
REF TOM00037
• Hardness: 29-32 HRC
• Width: 1 200 mm
• Height: 420 mm
• Weight: 7.5 kg
• Width: 1 070 mm
• Height: 700 mm
TO
M2
93 TO
M3
•Tools designed for manual
screwing/unscrewing
• Forged from best quality material
Tee-Spanners for screwing and twisting coachscrews,
bolts and nuts
MECHANICAL SPANNERSTOM 3
• Width: 650 mm
• Height: 800 mm
• Weight: 4.5 kg
• Width: 650 mm
• Height: 800 mm
• Weight: 5 kg
TEE SPANNER – SOCKET WRENCH TEE SPANNER – SOCKET WRENCH
FOR LATERAL SCREWING
• Hardened and tempered for durability
• Yellow painted
• Operating length: 800 mm
• Weight : 3 kg
HAND SPANNER FOR SIDE TWISTING
(designed for twisting on/off bolts on rail joints)
With a large range of SOCKETS
Sales Management
Immeuble West Plaza - 9 rue du Débarcadère- CS90029 –
92707 COLOMBES Cedex - FRANCE
Tel 33.1.46 88 17 60 - www,pandrol.com06/2018 Version
TO
M5
Special steel of high wear resistance capacity
Tools for track maintenance, picking, tamping, adzing
SHOVELS, PICKS, ADZING HOWELS
TOM 5
Ballast shovel 340 x 280 mm
REF TOM0 0009
• Curved ash wood handled 85 cm/41
• Weight: 2.3 kg with handle
Ash wood handles
• TOMA 0009 : fork handle 1300 x 41 mm
• TOMA 0001: adzing handle 950 x 64 x 39 mm
Ballast fork
• TOM0 0034 : Ballast fork 9 teeth 350 x 270
mm + ash wood handle 130 cm
• TOM0 0043 : Ballast fork 9 teeth 350 x 270
mm without any handle
Ballast chain fork
• TOM0 00001: Ballast chain fork 5 teeth, chain 135 cm
Ripping or pinch – bar
• TOM0 0013 : 1500 mm - Ø 28 mm – weight 8.4 kg
Crowbar octagonal with bent edge and point
Bent edge and point
• TOM0 0028 : 1000 x 30 mm – weight 5 kg
• TOM0 0007 : 1250 x 28 mm – weight 8.5 kg
• TOM0 0008 : 1500 x 40/42 mm – weight 12 kg
95
C 2
2
C CLAMP
C 22 – REF TRA 000 01
C CLAMP for FAST CONNECTING FISH-PLATES REF s 11-051
Enable fast rail connecting on the joint during rail breaking, without
holes drilling on the web of rail
Enable train movement with the speed of 80 km/h
Heavy duty, strongly forged construction
Suitable for all type of fish-plates and rails
Used and approved by the French Railways
Openings :
• Maxi : 192 mm
• Mini : 65 mm
Centring: Ø 22 mm
Sales Management
Immeuble West Plaza - 9 rue du Débarcadère- CS90029 –
92707 COLOMBES Cedex - FRANCE
Tel 33.1.46 88 17 60 - www,pandrol.com06/2018 Version
SpécificationsC22
• Forged steel C body C40 R - Annealing : 176 –209 HB
• Painting treatment with yellow paint NFX 08-002
• Hardened bolts – Hardness 210 – 230 HB
3 67 7
6
1
2
55
A
B
C
ee
D
4
Size mm
A 340
B 220
C 190
D 190
e 60
12,1 kg
Dimensions
Total WEIGHT
Rep.Quantity Designation
1 1 Fixed bolt L 105 dia 22 mm - oiled thread
2 1 Forged, grinded and painted body
3 1 Machined cup dia.24 mm
4 2 Elastic safety pin
5 2 WL 27 w asher
6 2 Lock nut Cl 8 H - M27
7 1 Screw ing bolt L 185 - M 27 - oiled thread
An assembled C CLAMP includes :
97
MA
58
BROOM ELEMENTS
MA58
Solid Rubber Broom Elements with superior sweeping characteristics
and anti-wearing properties for FRAMAFER Ballast regulator machine
Rubber natural of high quality
Tested on test bench
Model reinforced for a very good keeping in wear
Resistance from – 30 à +70 ° C
Available in different lengths :
• 280 mm
• 300 mm
• 320 mm
• 330 mm
• 340 mm
• 350 mm
• 370 mm
Guaranteed by very good results of sweeping
on 35 - 100 km of way according to quality of the
ballast
Sales Management
Immeuble West Plaza - 9 rue du Débarcadère- CS90029 –
92707 COLOMBES Cedex - FRANCE
Tel 33.1.46 88 17 60 - www,pandrol.com06/2018 Version
SpecificationsMA58
• A = Ø outside 58 mm
• B = Ø inside 32 mm
• C/thickness = 13 mm
A
B
• Special Material SBR for keeping in abrasion
• Hardness SHORE +/- 65
C
Circlips for BROOM Elements :
• Band 12 mm width
• Tightening 40/60 or 47/67
•W 1
99
JIC
1
RAIL INSULATED JOINT
JIC1
RAIL GLUED INSULATED JOINT
Prefabricated glued insulated joint made in our facilities
Delivered on site or track with rail length as per request
Rail Head can have increased strength by heat treatment
Glued insulated joint supplied for all rail profiles
The prefabricated rail joints includes the following material:
• Rail
• 2 Steel insulated fishplates
• 1 Separator insulating profile (end-post)
• 2 fibre glass webs
• 4 insulating bushings (or 6 in case of 6 holes)
• 4 high resistance fixing devices, i.e bolts, nuts and washers (or 6 sets
in case of 96 holes fishplates)
• Glue: 2 tins with 2 components (synthetic resin and hardening agent)
Sales Management
Immeuble West Plaza - 9 rue du Débarcadère- CS90029 –
92707 COLOMBES Cedex - FRANCE
Tel 33.1.46 88 17 60 - www,pandrol.com06/2018 Version
SpécificationsJIC1
Steel laminated FISHPLATES : length 650 mm, or upon request and drawing with all dimensions,
holes number and diameters Steel quality : EN 10083-1 – C45E+N Minimum traction resistance (Rm) : 530 N/mm2
Elastic Limit (Re) : 312 N/mm2
High Resistance fastening : Hexagonal bolts :
• Quality : steel grade 10.9 (elastic limit 94 DaN/mm2)
• Hardness : 310-335 HB• Tensile Strength Min (Rm) : 1078-1127 N/mm2
• Lengthening (A5) : 9 %
Hexagonal nuts :•Quality : steel grade 10.9•Hardness : 245-269 HB• Tensile Strength Min (Rm) : 833-902 N/mm2
Washers :•Quality : steel grade 10.9•Hardness : 293-315 HB• Tensile Strength Min (Rm) : 980-1078 N/mm2
INSULATING FISHPLATES : Epoxy stratified Thickness : 1.6 mm Tensile Strength Min : 230 Mpa acc. to UNE–EN-ISO 2897-1 : 2000 Compression resistance Min : 265 Mpa acc. to UNE-EN-ISO 604 :
1997 Electrical resistance Min : 5x10M acc. to UNE-21.306 : 1976 Water absorption /thickness 3 mm : 22 mg. acc. to UNE-EN-ISO
62 : 2000Separator PROFILE and BUSHINGS : Polyamide 6.6 according to UNE-EN-ISO 1874-1 Tensile Strength Min : 50 Mpa Impact resistance Min : 22 KJ/m Electrical transverse resistance :
- Electrical resistance (dry) : 1013
- Electrical resistance (wet) : 1011
FIBRE GLASS WEB : 2 clothes - warp 4.75 h. – endless SILION thread Weight 163 gr/cm2
Stable at 300 °C General characteristics decrease 50% at 600°C Neither the UV rays nor the rusts affect it Fireproof
ADHESIVE : Epoxy resin – 2 components Resin + Hardening agent Shear resistance 22 N/mm at 20° C Din 53283
101
JIC
2
INSULATED RAIL JOINT
JIC2
KIT for INSULATED RAIL JOINT « IN SITU » IN and INP
Disassembled insulated joint delivered in KIT for assembly and glue on site
“IN 4’” with 4 holes and “IN 6” for 6 holes
Kits for insulated joint are available for all kind of rail
Fishplates dimensions as per request
The prefabricated rail joints includes the following material:
• 2 Steel insulated fishplates
• 1 Separator insulating profile (end-post)
• 2 fibre glass webs
• 4 insulating bushings (or 6 in case of 6 holes)
• 4 high resistance fixing devices, i.e bolts, nuts and washers (or 6
sets in case of 96 holes fishplates)
• Glue: 2 tins with 2 components (synthetic resin and hardening agent)
Sales Management
Immeuble West Plaza - 9 rue du Débarcadère- CS90029 –
92707 COLOMBES Cedex - FRANCE
Tel 33.1.46 88 17 60 - www,pandrol.com06/2018 Version
SpécificationsJIC2
Before setting fishplates, rail must be cleaned out in order to avoid rust andgrease on contact surfaces ; the rail has to be properly ground to present aperfect surface without any default.Contact surfaces have to be heated in order to reduce time for hardening and toincrease the traction resistance of the joint
INSULATING FISHPLATES : Epoxy stratified Thickness : 1.6 mm Tensile Strength Min : 230 Mpa acc. to UNE 53-189-2 Compression resistance Min : 265 Mpa acc. to UNE 53-024-86
Electrical resistance Min : 5x10M acc. to UNE 53-189-12
Water absorption /thickness 3 mm : 22 mg. acc. to UNE 53-189-7
Separator PROFIL and BUSHINGS : Polyamide 6.6 Tensile Strength Min : 50 Mpa Impact resistance Min : 22 KJ/m
Electrical transverse resistance : 10 M
FIBRE GLASS WEB : 2 clothes - warp 4.75 h. – endless SILION thread Weight 163 gr/cm2
Stable at 300 °C General characteristics decrease 50% at 600°C Neither the UV rays nor the rusts affect it Fireproof
ADHESIVE : Epoxy resin – 2 components Resin + Hardening agent Shear resistance 22 N/mm at 20° C Din 53283
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