Equipment for Aluminothermic Welding - Pandrol

Track Equipment Line Catalogue

- Equipment for Aluminothermic Welding

- Track Machinery

- Control Devices

- Handling Equipment

- Lightening and Protection

- Track tools

06/2018

Page

Equipment for Aluminothermic Welding 3

Track Machinery 33

Control Devices 57

Handling Equipment 73

Lightening - Signalisation – Protection 83

Track Tools 91

Others 95

3

Ensures ACCURATE ADJUSTMENT of rail ends outside of track

Allows INDEPENDANT ADJUSTMENT of PEAK, LATERAL ALIGNMENT and

TWISTING of rail

Can be used with ALL TYPES of RAIL PROFILES, including grooved rail

HEAVY DUTY construction

EASY to use

ALIGNMENT BEAM

BA 240 - REF : 11131009

The BA 240 ALIGNMENT BEAM is essential to ensure the

alignment of free rails prior to aluminothermic welding

BA

240

Mounting and working of the BA 240 frame aligner: • Device is centered over the gap between rails and be welded

• Clamping of rail is ensured on rail heads thanks to the fixed jaws

• Accurate alignment is adjusted through mobile jaws

• Rail twisting is corrected when pushing on the end of one foot

• Peak alignment is made thanks to rail jacks positioned under the rail foot

Detwisting and lateral

adjustment (mobile jaws)

Clamping device ensuring an

accurate positioning,

especially in case of worn rail

• Weight of the beam :

60 kg (without accessories)

• Dimensions:2 630 x 800 x 270 mm

The BA240 ALIGNMENT BEAM is composed:

• 1 crucible support arm

• 1 detwisting system

• 1 support foot

• 1 pair of rail jacks to adjust the peak of the rail

• 1 Aluminum frame with 4 clamps (2 of which are fixed)

Sales Management

Immeuble West Plaza - 9 rue du Débarcadère- CS90029 –

92707 COLOMBES Cedex - FRANCE

Tel 33.1.46 88 17 60 - www,pandrol.com06/2018 Version

ALIGNMENT « A » FRAME

CR

ACCURATE ADJUSTMENT OF RAILS ENDS (screwing system):

• Peak adjustment

• Lateral rail alignment

• Rail twisting

FOR ALL KINDS OF FLAT BOTTOM RAILS AND SLEEPERS: Vignol, grooved rails, crane rails, wooden & concrete sleepers

STURDY FRAME & JAWS in ALUMINIUM ALLOY :

• Heavy duty and compact construction: 570 x 160 x 600 mm

• Light weight alloy: 18 kg

• Long service life

The UNIVERSAL A-FRAME

CR61 – Ref 11 111 002

ALIGNMENT « A » FRAME CR57 or CR61 are specially designed to

align rails ends before aluminothermic welding

A dedicated version for Grooved & Tramway rails:

CR57, Ref 11 111 003

The A-FRAME for FASTCLIP® fastenings

CR57 – Ref 11 111 006

A dedicated version for Crane Rails:

CR57, Ref 11 111 004

5

FULLY AUTONOMOUS BATTERY POWERED MACHINE

LiHD battery technology

High power

Beyond 12+ shearing operations (60E1 rail profile)

NARROW HEAD for shearing all Vignole rails

Including SWITCHES AND CROSSINGS

COMPACT & SAFE DESIGN

Integrated hydraulic pack

EASY & QUICK SET UP

AVAILABLE ACCESSORIES:

Additional batteries,

Fast battery chargers,

Accessories transport case

BATTERY OPERATED SHEARING MACHINE

EMB 1 – Ref 11334014

Centring and

locking devices

under the rail ensure

both a constant and

accurate shearing

Shearing Force : 212 kN (21.5 tons)

Max. hydraulic Pressure: 250 bars

Opening between blades : 165 mm

Inner Distance between cylinders: 210 mm

Weight without Blades : 57 kg

Dimensions: 1270 x 470 x 510 mm

Power: 2x 18V, 8Ah, 2 400 W

Quick and

powerful cut of the

excessive weld

metal

The EMB 1 shearing machine with battery power is particularly ideal for

use in tunnels and closed environment.

EM

B1

Sales Management




FULLY AUTONOMOUS BATTERY POWERED MACHINE

LiHD battery technology

High power

Beyond 12+ shearing operations (60E1 rail profile)

WIDE HEAD for shearing all Vignole rails

Including HEAD WASH REPAIR process (HWR)

COMPACT & SAFE DESIGN

Integrated hydraulic pack

EASY & QUICK SET UP

AVAILABLE ACCESSORIES:

Additional batteries,

Fast battery chargers,

Transport case for accessories

WIDE BATTERY OPERATED SHEARING MACHINE

EMB 2 – Nr 11334015

The wide EMB 2 shearing machine with battery power is particularly

ideal for use in tunnels and closed environment.

Centring and

locking devices


both

a constant and

accurate shearing

Shearing Force : 212 kN (21.5 tons)

Max. hydraulic Pressure: 250 bars

Opening between blades : 165 mm

Inner Distance between cylinders: 325 mm

Weight without Blades : 60 kg


Power: 2x 18V, 8Ah, 2 400 W

Quick and

powerful cut of

the excessive weld

metal

EM

B2

7

• Two blades adapted to the rail profile coming together to complete the cut,

powered by hydraulic rams with integrated guide system

• The hydraulic source can be supplied using a generator powered by

petrol or electricity

• Special guide and rollers under the rail head guarantee a constant and

accurate cut

The hot excess metal remaining around the

rail head is cut in one easy operation

RAIL SHEARING MACHINE

EGH 1

The hydraulic rail shearing machine EGH1 is designed to shear excess

weld metal remaining around the rail after Aluminothermic welding

Powerful cutting ability

Quick set up of the shearing head and cutting powered by an external

hydraulic pack

Narrow head to ensure shearing of all type of rails including switches

and crossings

Easy to guide with excellent positioning

Precise and efficient cut without any risk of damage

EG

H1

Sales Management




EGH 1 Specifications

Centering and locking devices

under the rail ensure both a

constant and accurate cut ACCESSORIES :

Various types of blades

→ see doc ref ACCE1

• Engine Type: Petrol 4 strokes

• Electric Power : 4 kW (5.5 CV) at 3 600 rpm

• Fuel Consumption: 313 g/kW.h

• Flow : 3.6 liters/min

• Weight : 39 kg

• Dimensions : 740 x 440 x 420 mm

• Shearing Force : 212 kN (21.5 tons)

• Maximum Hydraulic Pressure: 250 bars

• Opening between blades : 165 mm

• Weight with Blades : 43 kg


• Inner Distance between cylinders = 210 mm

• 230 Volts – 50 Hz – single phase

• Electric Power : 2 500 W


• Weight : 23 kg


Two Hydraulic generators :

Shearing head EGH 1 : REF 11332001

Petrol Engine : REF 19511007

Electrical Engine : REF 19511014

9 EG

H 2


EGH 2

• Two blades adapted to the rail profile coming together to complete the cut,


• The hydraulic source can be supplied using a generator powered by

• Petrol

• Electricity

• Special guide and rollers under the rail head guarantee a constant

shearing thickness

The hydraulic rail shearing machine EGH2 is designed to shear

excess weld metal after aluminothermic welding



hydraulic pack

Wide head to assure easy fit up on all flat bottom rails

Easy to guide, excellent positioning

Precise and efficient cutting with no risk to the weld

Matching with Head Wash Repair process

Sales Management




EGH 2 Specifications

• Shearing Force: 212 kN (21.5 tons)




• Dimensions: 1000 x 450 x 480 mm


This equipment can be powered by the motorised trolley (See PLM 1)

ACCESSORIES :



Shearing Head EGH 2 : REF 11332002

Two Hydraulic Pack :

• 230 Volts

• 50 Hz – single phase

• Power : 2 500 W


• Weight : 23 kg


Centering and

locking devices

under the rail

ensure both

a constant and

accurate cut

• Petrol Engine 4 Strokes

• Electrical Power: 4 kW (5.5 CV) à 3 600 rpm



• Weight : 39 kg




11

RAIL SHEARING MACHINEEGH2 RAG

The hydraulic rail shearing machine EGH 2 RAG is especially designed

to shear excess metal after aluminothermic welding of GROOVED rails

EG

H 2

RA

G• Two blades adapted to the rail profile coming together to complete the cut,


• The hydraulic source can be supplied using a generator powered by petrol or

electricity

• Special guide and rollers under the rail head guarantee a constant and

accurate cut

• The hot excess metal remaining around the rail head is cut in one easy

operation


hydraulic pack

Easy positioning of the shearing head

Quick and Accurate cutting especially inside the grooved rail head

Suitable for all moulding processes and types of grooved rails

Sales Management




EGH 2 RAG Specifications

Centering and locking devices

under the rail ensure both

a constant and accurate cutACCESSORIES :




• Electrical Power : 2 500 W


• Weight : 23 kg


Two Power Packs :

Shearing Head EGH 2 RAG : REF 11332006

• Petrol engine 4 strokes

• Electrical Power : 4 kW (5.5 CV) à 3 600 rpm

• Fuel Consumption : 313 g/kW.h


• Weight : 39 kg




• Shearing Force: 212 kN (21.5 tons)





13

• Two blades adapted to the rail profile coming together to complete the

cut, powered by hydraulic rams with integrated guide system

• The hydraulic source is supplied by an integrated electric pump


shearing thickness

Easy to set up the shear head

Quick and powerful cut of the excessive weld metal

Compact due to an integrated hydraulic pack

Narrow head to ensure shearing of all type of rails including switches

and crossings

Perfect centring and guiding

Precise cut with no risk to the weld

NARROW RAIL SHEARING MACHINE

EME 1

The EME 1 shearing machine electrically powered is used to cut the red

hot metal remaining around the rail head after an aluminothermic weld

EM

E 1

Sales Management




EME1 Specifications

Centring and locking

devices


both a constant and

accurate cut

ACCESSORIES :

Various types of blades →

see doc ref ACCE1


• Maximum hydraulic Pressure: 250 bars


• Inner Distance between cylinders: 210 mm


• Electrical Power: 2 600 W




Inside Power Pack :

Shearing Head EME 1 : REF 11334010

Electrical Engine

15



• The hydraulic source is supplied by an integrated electric pump


shearing thickness

WIDE RAIL SHEARING MACHINE

EME 2

The EME 2 shearing machine electrically powered is used to cut the

excess of metal around the rail head after aluminothermic welding

EM

E 2

Easy to set up the shear head

Quick and powerful cut of the excessive weld metal

Compact due to an integrated hydraulic pack

Perfect centring and guiding

Precise cut with no risk to the weld


Sales Management




EME2 Specifications

Centring and

locking devices


both

a constant and

accurate cut

ACCESSORIES :




• Maximum hydraulic Pressure: 250 bars


• Inner Distance between cylinders : 325 mm


• Electrical Power: 2 600 W




Inside Power Pack :

Shearing Head EME 1 : REF 11334002

Electrical Engine

17


EPM 2

The manual shearing machine with incorporated hydraulic pump

EPM2 is used to cut red hot metal after an aluminothermic weld

Easy and Powerful shearing thanks to a manual double action pump

Accurate and Adjustable guiding system

Precise cut of the rail without any risk of damage

Suitable for all Moulding processes and types of flat bottom rails (4 blade

sizes available)





shearing thickness

EP

M 2

Sales Management




EPM 2 Specifications

Centring and

locking devices


both

a constant and

accurate cut

ACCESSORIES :









Inluding a Double Stroke Manual Pump :

Shearing Head EPM 2 : REF 11334004

19

RAIL SHEARING MACHINES

BLADES

BL

AD

ES

A wide range of BLADES to use with shearing machines to ensure

constant and accurate cutting

Choice of blades to use on all types of

with models:

• EPM 2

• EGH 1

• EGH 2

• EME 1

Flat Bottom Rails

REF.Width of

TYPERAIL HEAD

FLAT BOTTOM RAILS TYPES

20 kg standard 36 kg S13

32 11335018 58mm < l 26 kg standard 36 kg S40 standard

30 kg standard

34 kg PMA 45 kg est

36 11335019 59mm < l < 62mm 36 kg UST U 33 or S 33

36 kg CFF5 U 55

39 kg PMA

31 kg Australia 90 lbs ARAA-ARAB 50 kg U50

37,2 kg UK CFF1 UNI 50

40 11335024 63mm < l < 66mm 75 lbs ASCE UNI 46 52 kg RATP

80 lbs ASCE 47 kg Australia U 60

85 lbs ASCE 48 kg LP 60 kg N

45 kg MSA 50 kg N U 59

SJ 41 SJ 50 CFF4

SJ 43 UIC 50 S 54

45 11335022 67mm < l < 71mm 45 ED 100 lbs ASCE UIC 54

90 lbs ASCE 100 lbs ARAA-ARAB 110 RE

50 kg Australia 53 kg Australia 60 kg Australia

50 kg China CFF3 119 lbs

50 kg EB 127 lbs 136 lbs RE

CFF 6 130 lbs RE 140 lbs RE

48 11335023 72mm < l < 76mm R 65 66 kg Australia A 74

UIC 60 132 lbs UIC 71

UIC 61 133 lbs 155 lbs

63 kg EB 68 kg Australia

Sales Management




BLADES

All blades are sold per pair

Choice of UNIVERSAL blades to use on

• TM 1

• TME 1

• TMGH 1

Choice of blades to use on

with model EGH 2 RAG

all Rail profiles on models :

Grooved Rails

Ref

RI 60 35GM11335030 35G NP4A

35GP 41GP

GROOVED RAIL TYPES

1

2

3

1 2 3

ref TYPE of RAILS

11335016 All flat bottom rails

11335017 All flat bottom rails

Metro appl.

11335015 Crane rails

to use with special guides Grooved rails

Guide rails

Flat blades

U Profile

T Y P E of BLADES

L Profile

Specifications

21

TURBINE PREHEATING UNIT

GP 40

The turbine GP 40 unit provides a simple form of preheating to ensure

aluminothermic welding

Sufficient Power for a speedy preheating

Simple combustion adjustment for maximum efficiency

Compact and light weight

• Equipped with a combustion engine or

electrical motor which powers air

compressor, the preheating unit GP40

ensures a good air-carburant mixture to

guarantee preheating of the end of the rail.

• Compressor comprises two rotors which

are independent of air flow and

guarantees the consistent mixture of air

and carburant for the duration of the

process without need of further adjustment

• The engine is equipped with a silencer to

reduce noise significantly

GP

40

Version : Engine

Propane Gas REF : 11211019

Version : Engine

Petrol REF : 11211020

Sales Management




GP 40 Specifications


Version GP 40 TE

Weight : 50 kg

• Speed : 3 400 ± 50 rpm.

• Maximum Pressure : 0,4 bar

• Flow : about 50 m3/h at 3000 rpm or 46 Nm3/h

• Electrical Power : 2,94 KW (4 CV) at 3 600 rpm.

• Petrol Tank: 2,5 litres

Version GP 40 TP

Weight : 45 kg

Rotary Suppressor

Engine

23

RAIL WELD SHEARING MACHINE

T M

The T M Rail weld shearing machine is designed to shear excess

metal remaining around the rail after aluminothermic welding

Easy to guide with excellent positioning over the rail

Universal Machine for quick use on all types of rails, including :

• Flat Bottom Rails

• Grooved Rails

• Crane rails

• Guiding rails

• Special profiles


Precise and efficient cut of rail without any risk of damage

Light weight

T M

• Excess of metal remaining around the rail head after aluminothermic welding

is removed in a single operation

• This operation is carried out by two moving blades

Two versions with

power pack :

• integrated

• separate

4 Strokes engine

or

Electrical power

Sales Management




T M Specifications

ACCESSORIES :



Shearing Head TMGH 1 : REF 11331001


• Electrical Power : 2 500 W

• Flow : 6.5 litres/min

• Weight : 23 kg


Separated Power source :

• Petrol 4 Strokes

• Electrical Power : 4 kW (5.5 CV) at 3 600 rpm



• Weight : 39 kg

• Dimensions 740 x 440 x 420 mm

Integral Models:

Weld shearing Machine TM 1 2 Strokes

• Electrical Power: 3.4 kW (4.6 CV) at 3 600 rpm

• Flow: 6 litres/min

• Weight: 56kg




• Blades Stroke : 100 mm


• Weight with blades : 40 kg


Electrical Engine REF : 19511014

Engine REF : 19511007

Petrol Engine REF : 11333001

25

RAIL STRESSOR

TR 75

The stressing equipment TR75 is essential to stretch the rail before

the aluminothermic welding

To secure rails together during maintenance work

To stretch long welding rails during a stressing operation

Only two operators are necessary to use the equipment

TR

70

The RAIL STRESSOR TR 75 includes :

• 2 clamping arrangements to be positioned on the web of the rail

• 2 dual purpose hydraulic rams

• 2 (or more) extensions enable to free the working area

• 1 manual or motorised hydraulic pump

Items supporting the effort could be

positioned:

• Under the rail without obstructing the

rolling surface

• Above the rail head for a quicker set up

Items are positioned around the web of the rail. During the tension

phase, the four clamps gradually increase the grip on the rail.

The dual purpose hydraulic rams enable a quick set up followed by a

gradual stretching force so that the tensions in the rail are gradually

liberated.

Sales Management




TR 75 Specifications

Hydraulic Pumps (3 models) :

Stressor : REF : 21121021

• Flow under pressure < 14 bars : 126 cm3/stroke

• Flow at maximum pressure : 4.75 cm3/stroke

• Weight: 22 kg


ACCESSORIES :

Extension rods length 1 200 (REF : 11121003) and 1 800 mm (REF : 11121002)

Adjustable extension rods of 1 200 mm (REF : 11121004)

Extension rods length 1 800 mm (REF : 11121005) - insulated

• Traction Force : 700 kN

• Pushing Force: 400 kN

• Hydraulic ram Stroke: 380 mm

• Petrol engine 4 Strokes - 2.2 kW (3CV) at 3 600 rpm

• Fuel Consumption: 327g/kW.h

• Flow under Pressure < 20 bars : 7 litres/min

• Flow at maximum Pressure 580 bars : 2.5 litres/min• Weight: 85 kg


• Weight of the total equipment : 270 kg

• Weight of the heaviest part : 53 kg

Hydraulic Pump with Petrol engine REF : 21121020

Manual Hydraulic Pump with Double Flow Action REF : 21121062

27

RAIL THERMOMETER

V 2

The rail thermometer is essential for a perfect preparation of

a Aluminothermic welding

Useful to measure temperature during rail distressing

Useful to control the temperature evolution during a aluminothermic welding

Simple to use, small and accurate

V 2

DIGITAL rail thermometer with

magnetic sensor and backlight for

night use

REF: TOC 00018

RECTANGULAR rail

thermometer with

magnet

REF 48702010

Sales Management




V 2 Specifications

• Dimensions: 140x 25 x 14 mm

• Graduation: degree

• Temperatures from – 30°/+ 80° C

• Aluminium housing

• Supplied with plastic case

• Dimensions: Ø 63 mm

• Graduation : 2 degrees/2 degrees

• Temperatures from -10°/+70°C

• Treated steel housing

• Shockproof crystal glass

• Supplied in card box

Round shape thermometers with magnet

Rectangular thermometer with magnet

Digital and magnetic thermometer – REF TOC 000 18

• Temperatures from – 50°/+70° C

• Temperature transducer, flexible and robust in

plastic

• 3 m cable allow to move the screen further the rails

• Back lighted screen

• Results view in °C or °F

• Measure ambient or rail temperature with a selector

• Dimensions: Ø 40 x 17 mm

• Graduation : degree/degree

• Temperatures from –30°/+70°C

• Treated steel housing

• Shockproof crystal glass

• Supplied in card box

29

WELDER’s STRAIGHT EDGES

V 3

Flat or adjustable straight edges are essential tools BEFORE

performing aluminothermic welds

V 3

Under welding process, it remains important to check and adjust rails,

especially the two rails ends

Peak

Horizontal Alignment

Vertical alignment

Flat and adjustable stop straight edges may be used on all

rails profiles

Sales Management




V 3Spécifications

Straight Edge 1 Meter - REF : 19123013

Straight Edge 1 meter - REF : 19123012

Ensures prior to welding

• Rails heads adjustment

• Rails Webs alignment

• Rail cant control

Hardened steel and straightened Edge with safety case

Weight : 2.3 kg

Prior to welding and using both side, this device is

designed to enable welders to check :

Level Point

Rail Alignment

Web alignment

Adjustable stop Edge with magnet

Weight : 2.2 kg

with adjusting & Magnetic device

31

GAS CYLINDER HEATER

V 5 – REF TZZ00014

The gas cylinder heater is used for heating propane bottles at outside work sites

where the bottles are exposed to cold weather conditions during the preheating

and to ensure the quality of the aluminothermic welding.

V 5

For aluminothermic welding with gas heating during winter

Keep the requested pressure even with a decrease of temperature

For safety the heater is supplied with a circuit breaker

Available for all sizes of gas cylinder

• High performance heating surface

• Short heating time (less than 5 minutes)

• Quick shutting system (Velcro)

• Transport and protection tube

Sales Management




V 5 Specifications

• Internal Thermostat set at + 30° C

•Overheating protection at +45°C

• Material : Vulcanised silicon

• Heating cables integrated

• Velcro shutting system

• Nominal Voltage : 230 V - 50Hz

• Power at 20°C : 1 000 Watts

• Connection cable : IP 67 length 4 m

• 30mA differential circuit breaker

• Overheating security at + 45° C

with manual restart button

Electrical Specifications:

Thermical specification:

• Weight : 3.9 kg

(with transport tube)

• Dimensions : 330 x 860 mm

33

Exhaustive range of battery powered handheld grinders for the

finishing works

AUTONOMOUS BATTERY POWERED HANDHELD GRINDERS:

LiHD Technology, 2400W, 2x 18V

All FINISHING GRINDING WORKS for VIGNOLE & TRAMWAY rails (including the rut)

INCLUDED ACCESSOIRES (also available separately):

Battery 18V – 8Ah

Fast battery chargers

Accessories transport case

LAPIDARY GRINDERS Ø90 & Ø115

Head profile finishing grinding

Autonomy : up to 3-4 operations

Ø90 GRINDER

Ref 14312025

Ø115 GRINDER

Ref 14312024

Grinding stone D90x40x50

Ref 47901005


Ref 47901006

ME

B

BATTERY POWERED HANDHELD GRINDERS

RUT CLEANING GRINDER Ø203

Cleaning and grinding within the rut of grooved rails

Ø203 GRINDER

Ref 14312027

Rounded edge grinding wheel D203x20x18

Ref 47901032

STRAIGHT GRINDER Ø175

Finishing grinding after rail built-up

Ideal for difficult access (switches and crossings)

Ø175 GRINDER

Ref 14312026

Tangential grinding wheel D175x25

Ref 47901037

Sales Management



Tel 33.1.46 88 17 60 - www,pandrol.com

34

06/2018 Version

ANGLE HEAD GRINDER Ø230

Cutting of the aluminothermic RISERS and Deburring

GRINDER Ø230 Ref 48402022Deburring disc 230x10x22,2 Ref 47901021

Cutting disc 230x4x22,2 Ref 47901018

WIRED HANDHELD GRINDERS

Exhaustive range of wired handheld grinders for the track works

LIGHT WEIGHT (5 to 10 kg) & POWERFUL (2600W, 50Hz)

All track works : GRINDING, CUTTING, and SHEARING of VIGNOLE and TRAMWAY RAILS

LAPIDARY GRINDERS Ø90/108/115

Head profile rough and finishing grinding

GRINDER Ø90

Ref 14312019

GRINDER Ø108

Ref 14312020

GRINDER Ø115

Ref 14312018


Ref 47901005

Grinding stone D108 with

intergrated nut M14

Grinding stone 115x50x50

Ref 7901006

STRAIGHT GRINDER Ø175

Rough and Finishing grinding after rail built-up Ideal

for narrow access (switches and crossings)

GRINDER Ø175 Ref 14312012 Tangential wheel D175x25 Ref 47901037

ME

L

RUT GRINDER Ø203

Cleaning and Grinding within the rut of grooved rails

GRINDER Ø203 Ref 14312022Rounded edger grinding wheel D203x20x18

Ref 47901032

35 GE

E 5

00

ELECTRIC POWER UNIT

GEE500 – REF 29411003

Generating set GEE 500 is a suitable portable power unit to use all

kind of electrical machineries and tools to ensure tracks works

Strongly designed to comply with all kind of works and especially for

supplying power to portable electric tools and lighting equipment used

on tracks.

Equipped with a safety device for engine stopping in case of low oil pressure

and/or oil temperature

Equipped with an OHV engine (over head valve engine) which ensures a

better quality and longer life of the equipment.

Easy to move thanks to its wheelbarrow equipment, if required

Sales Management




36

06/2018 Version

GEE500 Specifications

Petrol Engine

• Petrol 4 Stroke

• Power : 6.6 kW at 3 600 rpm

• Fuel consumption : 313 g/kW.h

In the Wheelbarrow version the GEE 500 B

is supplied with:

• 2 wheels to move the power pack

everywhere even in the ballast

• 2 boxes to carry the different accessories

and tools

• 2 telescopic handles to ensure a safe

handling

• Voltage : 230 Volts – 50 Hz single phase

• Power : 4 kW – 5 kVA

• Autonomy : 3.2 hours

Alternator

GEE 500 B – on Wheelbarrow:

• Weight : 80 kg


2 models available:

GEE 500 – on Frame only :

• Weight : 56 kg


37 DR

40

RAIL CLEANER

DR 40 – REF 14391003

The RAIL CLEANER DR 40 guarantees a proper electric

connection on the top of the rail for efficient track circuits

A powerful and efficient engine

One way is sufficient to treat a 40mm rail thanks to the metallic brush

Easy to use, one man operation

A safety system stops the engine during transportation

A folded handle facilitates transportation

Sales Management




38

06/2018 Version

• Running on the rail with two insulated rollers

• Handle facilitates an effortless push from the operator

• 4 Stroke - Engine with belt transmission

• Power : 4.1 KW (5.5 CV) at 3600 rpm

• Decarbonizing brush is fitted directly on an axle

Ref 47902003, BRUSH.

High resilience threads

for an efficient result

even on highly

humid rails

Folded Handle

Technical Features:

SpecificationsDR 40

Brush rotation speed : 600 rpm

Weight : 41 kg

Dimensions :

Transportation: 1020 x 430 x 6000 mm

Working conditions : 1460 x 430 x 755 mm

39 GM

L 2

4

LIGHT GRINDING UNIT

GML 24 – REF 14311007

This light Grinding unit GML 24 is efficiently preparing the surface

of the rail before fixing the connections

Easily handled equipment adapted to small track work

Robust construction

Light and easily transported

Used with a large range of grinding discs

The power group: includes an engine with a centrifugal clutch

A flexible transmission: under isolated protection, of 1.5 meters used to

transfer the power to the grinding head

Grinding tools adapted to different types of work :

• Disc use for profile grinding of the rail

• Cutting disc to cut the rail

• Abrasive discs to grind for preparation

• Disc used for light grinding operations

Sales Management




40

06/2018 Version

GML 24 Specifications

• Transmission by centrifugal clutch and belt

• Flexible cable is protected: length 150 cm

• Rotation speed : 6 000 rpm

• Weight of the grinder (without cables) : 23 kg


GML 24 Technical specifications

Engine:

• Type: Petrol engine 4 Stroke

• Power : 2.2 kW (3 CV) at 3 600 rpm


• Disc use for profile grinding of the rail

• Cutting disc to cut the rail

• Abrasive discs to grind for preparation

• Disc used for light grinding operations

Accessories and grinding tools :

REF 514316006

REF 514316011

REF 514316014 REF 514316006

41

HC

35

5/4

06

ABRASIVE DISC SAW

HC 355 / 406

The ABRASIVE DISC SAW HC 355 / 406 ensures fast and accurate

cutting of all rails with no physical strain.

Powerful 2 stroke petrol engine for an easy cut

Straight cut on all grades of rails

Very quick cutting time (less than 2 minutes on the biggest rail profiles)

Articulated cutting guide to support the weight of the machine

Operates with all required safety systems

Strongly built machine with a new centrifugal engine filtration

• The support arm equipped with a strong hold system

ensures a rigid fixation on the rail head

• The support arm ensures a straight and perpendicular cut

• Safety system which prevents the engine from starting if the machine is

disconnected from the support arm

• Engineered to cut a complete rail without removing the support arm

• An overprotective system directs the sparks to the ground and allows a

maximum use for the disc

Sales Management




42

06/2018 Version

HC 355/406 Specifications

Rail Saw Engine :

• 2 Stroke – X-Torq engine.

• Transmission by centrifugal clutch and belt

• Power : 5.9 kW @ 9 600 rpm

• CC Engine : 119 cm³

• Disc Rotation Speed :

HC355 (14’’) : 5 380 rpm - 100 m/sec

HC406 (16’’) : 4 400 rpm - 100 m/sec

• Fuel consumption : 1,25 liters for 6 cuts

Petrol Engine

• Vignole : for flat bottom rail

• Universal : for all rails including grooved and

crane rail

• Weight: 21 kg (Support Arm: 9 kg)


• 355 mm / 14 ‘’: HC355

• 406 mm / 16 ‘’: HC406

Product references:

• HC 355 Vignole Rail REF : 14221031

• HC 355 Universal REF : 14221032

• HC 406 Vignole Rail REF : 14221033

• HC 406 Universal REF : 14221034

Other specifications:

3-Step Filering System:

• Air centrifugation

• Primary filtering: foam

• Secondary Filtering: paper

Disc size:

Support Arm (2 versions):

43

MA

ST

ER

35

IMPACT WRENCH

MASTER 35 – REF : TME00006

The petrol driven impact wrench MASTER 35 is the ideal track

machine for removing/fitting all kind of screws

Double use Machine:

- screwing/unscrewing for all bolts from Ø diam 16 to 32 mm

- drilling holes in wooden sleepers

Light weight tool easily used by one person

No air compressor, generators nor power packs are requires on the track

Noise and vibration levels reduced

Low maintenance cost

A trolley is available (for all gauges) for an easier use:

For all kind of rail

Use vertically and horizontally

Dismountable and folded

Sales Management




44

06/2018 Version

MASTER 35 Specifications

Technical Specification:

Petrol Engine

• Petrol 2 Stroke special AIRTEC

• CC Engine : 56 cm3 – power 4 CV

• Maximum free speed : 12 000 rpm

• Torque : 475 à 1 800 Nm – using 5

position lever settings

• Fuel tank capacity : 0.7 l

• Autonomy : 60 min

ACCESSORIES : Sockets, extensions, adaptors, quyick release auger

attachments, auger bits for drilling soft and hard wood upon request.

• Weight : 12.4 kg


MASTER 35 – REF: TME 000 06

MASTER TROLLEY – REF: TMEA 0383

• Weight : 30 kg

• Dimensions :

length 1080 – width 1625 mm - height 870 mm –

folded 440 mm

Metal BOX


• Dimensions :

length 570 mm

height 280 mm

width 445 mm

Strong metal carrying box with full length

hinged lid, lock-fast fitting, twin carrying

handles and anti-slip rubber base

Accessories :

Kit for horizontal use and

bracket for vertical use

Screwing and

unscrewing

positions

Drilling

Equipment of the Trolley :

• Adjusting screw to change pressure

needed to move arm up and down

• Manual Wheel Brake

• 3 Insulated Wheels

45 RP

LE

PROFILE GRINDERRPLE - REF : 14352007

The light profile grinder RPLE is used to complete the final stages of the

profile grinding on the rail head after aluminothermic or arc welding

Powerful and light for a high quality work

Vibrations minimised due to an electric motor

One man operation

Easily transported

The profile grinder RPLE is supplied with a rigid frame including rollers which

secure its precise positioning on the head of the rail.

The rollers enable a continuous grinding of the rail head profile.

The grinding force is fully absorbed through well dimensioned bearings

positioned inside the transmission body.

The large distance between the two rollers guarantee a precise finish of

the rail head grinding.

The wheel ensures fine and accurate control of the grinding head height

perpendicular to the rail surface.

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46

06/2018 Version

RPLE Specifications

Motor technical specification :

• Electrical Engine


• Power : 2 500 W

• Rotation Speed: 6 500 rpm

Overall dimensions :

• Distance between the two main rollers : 1 300 mm

• Weight : 35 kg


ACCESSORY : Grinding wheel Ø 115 mm – see doc. ACCM1

Roller guide and

supporting bracket

47

RHINO 4 Rail Drilling Machine

REF TME 000 44

4 stroke petrol engine RHINO 4 is designed for drilling holes in rail for

electrical connections and fishplates

4 Stroke Honda engine

Worldwide Honda service approval

Lightweight only 18,5 kg

Highly portable with low noise level

Robust and reliable

Integrated automatic throttle control

Complies with EU & CARB emission regulations

2 year moto conditional warranty

SNCF and Network Rail approved

Complete with lightweight carrying case and coolant pump

RH

INO

4

Sales Management




48

06/2018 Version

RHINO 4 SPECIFICATIONS

Model number RD074

Motor type Honda 4 stroke

Displacement 51

Max hole cutting capacity 36 mm dia

No load speed 300 rpm

Overall dimensions Height 420 mm

Width 420 mm Exc bottel

Lenght 540 mm

Net weight 18,5 kg

Spindle bore 19,05 (3/4″)

Throttle activation Automatic speed

Safety features Clutch fitted

Large Range of hollow drill bits

RHINO 4 specifications

49

MF

B

GRINDING UNIT

MFB – REF : 14321013

The MFB flexible shaft grinder on WHEELBARROW frame

allows operator to ensure various rail grinding operations

Powerful to ensure rough and finish grinding after :

• ARC Welding

• Aluminothermic welding

Easier grinding operations thanks to the rotation of the engine on the frame and

the flexible transmission

Easy to move along the track thanks to its wheel barrow frame

Accepts a variety of accessory attachment to grind as rail requires

Safety start or stop from the grinding unit

• Mechanical power transmitted by a flexible shaft under isolating sheath

4.5 m length

• Quick coupling (optional) for rapid and easier change of grinding tools

• Suitable grinding tools:• Angle head for lapidary grinding wheels

• Straight head for flat grinding wheels

Sales Management




50

06/2018 Version

MFB Specifications

• Transmission by centrifugal clutch with flexible shaft under isolating sheath

• Wheel Rotation Speed : 4800 rpm

• Low tube frame, cart type, with 1 or 2 inflatable tires

• Weight without flexible: 57 kg


Grinding Unit :

Petrol Engine :

Petrol 4 Stroke

• Power : 5.9 kW (8 CV) at 3 600 rpm

• Fuel consumption : 313 g/kW.

ACCESSORIES :

Angle head for lapidary grinding wheels Ø90-115-150

Heads for straight grinding wheels 200 & 203 mm

Heads for lamellar polishing wheels

Quick couplers, wheel sockets

Flexible

Optional handle => Remote control

switch to start or stop the grinding unit

directly

REF : 514342002 REF : 514343015 REF : 514344001 REF : 514344004

51

MF

R

GRINDING UNIT

MFR – REF : 14321108

The MFR flexible shaft grinder on trolley allows operator

to ensure various rail grinding operations

Powerful to ensure rough and finish grinding operation after an Aluminothermic

welding

Easier grinding operations thanks to the rotation of the engine on the frame

and the flexible transmission

Easy to move on the track thanks to its adjustable trolley

Accepts a variety of accessory attachment to grind as rail requires

Safety start or stop from the grinding unit

• Mechanical power transmitted by a flexible shaft under isolating sheath

4.5 m length

• Quick coupling (optional) for rapid and easier change of grinding tools

• Suitable grinding tools:• Angle head for lapidary grinding wheels

• Straight head for flat grinding wheels

Sales Management




52

06/2018 Version

MFR Specifications

• Transmission by centrifugal clutch with flexible shaft under isolating sheath

• Wheel Rotation Speed : 4800 rpm ±150

• Tubular frame with variable gauge

• Weight without flexible: 87 kg


Grinding Unit :

Petrol Engine :

• Petrol 4 Stroke

• Power : 5.9 kW (8 CV) at 3 600 rpm


ACCESSORIES :

Angle head for lapidary grinding wheels Ø90-115-150

Heads for straight grinding wheels 200 & 203 mm

Heads for lamellar polishing wheels

Quick couplers, wheel sockets

Flexible

REF : 514342002 REF : 514343015 REF : 514344001 REF : 514344004

53

RAIL PROFILE GRINDING MACHINEMR 150 4S – Ref 14331028

The PROFILE GRINDER MR 150 4S is specially designed to reshape vignole

rail heads after aluminothermic or ARC welding

ACCURATE GRINDING thanks to rail rollers, guiding wheels and a

Ø150 grinding stone

90° INCLINATION OF THE MACHINE for the grinding of:

• Rolling surface

• Radius

• Sides of the head

ALL GRINDING FORCES are transmitted through OVERSIZED

BEARINGS which are incorporated in the transmission box

supporting the engine

THE ADJUSTMENT OF THE GRINDING WHEEL IS

PERPENDICULAR TO THE RAIL and is controlled by a flywheel

MR

15

0

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54

06/2018 Version

Turning kit

(optional) to

effortlessly turn the

machine to grind

the opposite rail

head side

Stabilizing bar

(optional)

MR150 4S - GAS POWER, Ref 14331028

Type: 4 stroke-gas-engine

Power: 2,6 KW (3,5CV) – 3,600 rpm

Weight : 54 kg


MR150 E – ELECTRICAL POWER, Ref

14331017

Type: 220 / 380 V - 50 Hz – three phases

Power: 3 KW @ 3,000 rpm

Weight : 58 kg


MR150 4S Specifications

55

AC

CM

1

GRINDING ACCESSORIES

ACCM1A wide range of tools especially adapted to Railtech

flexible shaft grinding units

For flexible shaft grinder type MFB (on Wheelbarrow)

For flexible shaft grinder type MFR (on trolley)

For profile grinder type MR 150 with power take- off option

LAPIDARY Grinding wheel

• with insert nut Ø 90 x 40 x 50 mm – REF : 14343015

• with insert nut Ø 115 x 50 x 50 mm - REF : 14343014

• with insert nut Ø 150 x 40 x 50 mm – REF : 14343016

• Straight grinding wheel Ø 203 x 25 x 18mm

with protection guards

and adaptor plate

Fitted on angle head (with protection

guards and adaptor plate). Use a

specially adapted wrench/tool

For grinding before rail built-up or ARC welding – REF : 14344001

For head rail resurfacing or reprofiling

Sales Management




56

06/2018 Version

Grinding Accessories

For flexible shaft grinder type MFB and MFR

For profile grinder type MR 150 with power take- off option

For burring, shearing or slotting:

For polishing :

• Straight grinding wheel for burring Ø 230 x 10 x 22.2 mm

• Straight grinding wheel for slotting Ø 230 x 3.2 x 22.2 mm

Fitted on straight head with protection guards and adaptor

plates

REF 14344004

• Emery lap grinding wheel Ø 165 x 50 mm

fitted on straight head with protection guards

and adaptor plates

REF 14344007

• Insulated flexible shaft, 1 knurled bit – REF : 14341002

• Insulated flexible shaft, 2 knurled bit – REF : 14341003

• Flexible shaft for MR 150 – REF : 14342002

• Quick coupling

Common transmissions for all types of grinding heads:

57

REF : TOC00028

AB

T 3

137

DYNAMIC VOID METER

ABT 3137

The ABT 3137 is designed to measure the dynamic void

• Measures dynamic void: from 0 to -25 mm

• Available in either Imperial (inches) or metric

• x 3 magnified scale

• Automatic set to zero


Sales Management




Measurement of the gauge and SE in track

Simple and Fast

Only 1 operator to use

Robust and lightweight

Electrically non-conductive

• Super Elevation is measured electronically and is shown on an LCD display

Technical Specifications:

Weight : 2,5 kg


Super Elevation:

Range: ± 200 mm

Accuracy: ± 0,5 mm

Resolution: 0,1 mm

Gauge:

Range: 1410 mm > 1490 mm

Accuracy: ± 0,5 mm

Resolution: 1 mm

Instruments to measure gauge and Super Elevation (SE) in track

TRACK MEASURING DEVICE

ABT 5000

REF : TOCR0027

59

Technical Specifications:

Weight : 2,8 kg


Super Elevation:

Range: ± 200 mm

Accuracy: ± 0,8 mm

Resolution: 0,1 mm

Gauge:

Range: 1410 mm > 1490 mm

Accuracy: ± 0,5 mm

Resolution: 1 mm

Check Gauge:

Range: 1370 mm > 1430 mm

Accuracy: ± 0,5 mm

Resolution: 1 mm

Flange Way:

Range: 40 mm > 120 mm

Accuracy: ± 0,5 mm

Resolution: 1 mm

Measurement of the gauge, Super Elevation and S&W geometry

Simple and Fast

Only 1 operator to use

Robust and lightweight

Electrically non-conductive

• Super Elevation is measured electronically and is shown on an LCD display

SWITCH MEASURING DEVICE

ABT 5010

Instruments to measure switch and crossing geometry

REF : TOC00064

AB

T 5

01

0

Sales Management




PLATFORM GAUGE

ABT 4050The ABT 4050 platform gauge ensures a very simple and secured

way of measurements of platforms

Quick and easy to use by only one operator from the platform

Suitable for used with raised check and conductor rails

Lightweight and electrically non conductive

Can be folded

• The unique open-frame design allows the

operator to lower the gauge onto the track

from the platform and remove it quickly in

the event of a passing train

• Self positioning foot adjusts to any rail type

(with or without side wear), while the

opposite rail is referenced to account for

train tilt

REF : TOC00046

• Measures Range:

• Platform edge to running edge : 660 à 920 mm

• Platform height : 760 à 1080 mm

• Accuracy : ± 2 mm

Produits conçus, brevetés et fabriqués par :

• Folded completely

• Dimensions : 1900 x 400 x 40 mm (folded)

• Weight : 4.7 kg

The platform gauge is supplied into its transportation bag with its calibration certificate

61

AB

T 4

610

LASER OFFSET GAUGE

ABT 4610ABT 4610 allows the user to take height and distance offset

readings from the running rails to a desired object or position

The Datum Laser Gauge measures height and distance offsets by using a

measurement laser

Easy and fast measurements

Only one operator is enough to use the tool, directly on the railway platform

The tool is constructed from lightweight GRP and Nylon

The gauge is insulated from the track Circuit

• Height and Offset values are displayed on a PDA allowing the operator to

see on-track/site exactly what has been measured at that given position.

• Once the data is input into the PDA it can be saved to file and then

downloaded to a PC and kept as a permanent record of the survey.

Ensures & Gives :

Datum plate height and

offset measurement

Platform Gauging

Rail Edge to face of

structure

Six foot measurements

Super-Elevation

OHL Height and stagger

position

Tunnel clearance

REF : TOCR0021

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Specifications

• Measures distance offset : 100 m ±1 mm

• Measures height offset : 100 m ± 1 mm

• Measures Incline : 360° ± 0.05°

• Measures Super-Elevation: ± 200 mm

• Totally foldable to get an easier transport


• Weight : 8 kg

• Weight with transport bag: 12.7 kg

ABT 4610


The laser Offset gauge includes:

• Datum laser gauge (frame)

• HILTI PD40 including removal cradle

• DELL AXIM PDA (or equivalent) inc. chargers, software and PC

cables

• Offset calculation Software

• Carrying bag

The laser has five location holes on the vertical and horizontal arms of the

gauge, by measuring an object from at least two of these positions the

PDA software is able to calculate the height and distance offset of the

object/location to the running edge of the rail.

63

AB

T 4

640

LASER HEIGHT and STAGGER GAUGE

ABT 4640The ABT 4640 gauge ensures the height and stagger

measurement for over head line (OHL) equipment

Measurement of the height and the stagger of the Over Head Line (OHL)

equipment

Easy and fast measurements with a class 2 laser (no safety requirement)

Only 1 operator to use on the track and safety conditions the ABT4640

gauge

Fully insulated and folded

• Cable stagger position is indicated on a scale on the lateral

beam of the gauge.

• The laser is positioned at Eye-

level and features a 90°

viewing prism, enabling the

operator to see the desired

cable and laser location

marker at the same time in all

weather conditions including

bright sunshine.

• The rail head to Cable height

reading is displayed on an

LCD display. The value is

compensated for the height

offset of the laser, meaning no

on site calculation is required.

REF : TOCR0023

Sales Management




Specifications

• Catenaries Height : Range from 2 m to 100 m (Accuracy ± 3.0mm)

• Catenaries Stagger: Range ± 520mm (Accuracy ±10mm at 5 m)

• Super Elevation: Range ± 160mm (Accuracy ± 1.0mm)

• Dimensions :

Length 1 450 mm

Height 1 495 mm

Width 450 mm

• Weight: 6 kg - 8 kg (with its bag)

ABT 4640


• Battery life time : 1 year

• Lighting for night workshop or in tunnel

• Auto power off

The gauge is supplied with:

• The gauge (folded)

• HILTI PD42 Measurement laser

• Transport carriage

65

AB

T 4

650

STRUCTURE GAUGING

ABT 4650The gauge ABT4650 has been developed to provide quick, accurate

gauging clearance measurement relative to the permanent way

Easy to use for a quick and accurate measurement

All types of track and gauge available

Results view in time and recorded on a PDA

Accuracy of the measurement

Light weight, non conductive and only 1 operator

Designed for tunnels control, platform and catenaries height

• Using a waterproof PDA rated to IP67, it is possible to view

graphical detail of the measurement geometry while surveying, in

any weather, day or night.

• The operator has to follow the software steps to reach the

measurement procedure

• Data and measurement are recorded in a PDA and can be

processed and reviewed on a PC

Automatic laser

measurement device

REF : TOC00043

Sales Management




Specifications

Profile :

• Range distance : -0.2 m à 30 m

• Range angle : 360°

• Accuracy distance : ± 0. 5 m

• Accuracy angle : ± 0.1° (4 mm @ 4m)

• Resolution : 0.1° (6mm @ 4m)

Super-Elevation :

• Range : ± 200 mm

• Accuracy : ± 1.2 mm

• Resolution : 0.1 mm

Dimensions :

• Length : 1600 mm

• Width : 260 mm

• Height : 240 mm

• Weight : 7 kg

ABT 4650


• Operating system:

• User-defined tolerance bands for all parameters

for easy fault identification

• Zoom in and out of details

• Real time graphical analysis

• Easy to navigate using pictures buttons

• Commentary window gives guidance and

progress advice

• Colour schemes and button sizes simplify use at

night or in bright sunlight

• File format types to suitall documentations

requirements

• Protects data from tampering

• Creates maintenance schedule of works

The gauge is supplied with :

PDA IP67 protection against water & dust – hard case for transport –

software PC + desktop power supply – full gauge and software

instructions

Technical Specifications

Boîtier d’eRefegistrement et logiciel de traitement des mesures

67 GA

R 1

RAIL WEAR GAUGE

GAR 1

Quick and simple method or measuring vertical wear of the rail

All type of rail could be controlled with a special designed gauge according to:

• ASCE

• BS

• EN

• AREA

Direct, quick and accurate reading

Zinc coated for corrosion protection

The rail wear control thanks to this gauge is very useful when you

use « Hybrids moulds » for RAILTECH Aluminothermic welding

Supplied with top and bottom stabilizing

feet to ensure correct alignment

Wear is given in millimeters on clear

scale: Measuring range from 1 to 21 mm

1 mm increments

REF : TOC00035

Sales Management




SpecificationsGAR 1

Gauge supplied in a

leather wallet

3 contact points to control vertical wear of the rail

Contact on the rail

web

Contact on the top of

the rail

Nominal height

according to the rail

profile

Contact on the rail bottom

Direct reading of

height deviation on

a clear scale

A

Rails US/AREA English Rails Table allowing to choose which hybrid

moulds has to be used according to the

wear

69 GA

R 2

RAIL HEIGHT GAUGEGAR 2 – REF TOC 000 50

Quick and simple method for measuring height of the rail

All type of rail could be controlled with a special designed gauge

for a height between 100 and 180 mm

Direct, quick and accurate reading

Zinc coated for corrosion protection

Supplied with top and bottom

stabilizing feet to ensure correct

alignment

Height is given in millimeters on

clear scale: Measuring range from 100 to 180

mm

1 mm increments

Sales Management




Specification

s

GAR 2

Gauge supplied in a

leather wallet

3 contact points to control height of the rail

Contact on the top

of the rail

Contact on the

web

Contact on the rail

bottom

Direct reading

of height on a

scale

71 TP

593

RAIL DISTANCE METER

TP 593 – REF TOC 000 11

The TP593 distance meter enables you to measure the track length

directly on the rail

Well designed to measure on flat bottom rails

Accurate for measuring in meters or cms

Solid construction for highest precision

Quality counter mounted above the wheel, easy to read even in

standing position

Counts also backwards, zero set lever

Foldable hand for easier transportation

Removable guiding system allows it to be

used both on track or on any other

surfaces

Plain wheel version

Sales Management




SpecificationsTP 593

Weight :

Plain wheel version

With Rail device : 5.7 kg

• Measure capacity/ Operating range: : 9 999.99 m

• Measure Accuracy : : 1 cm

• Tolerance : < 0.02 %

• Maximum measure speed : 5 Km/hour

• Wheel Diameter: 320 mm

• Foldable handle

• Integrated brake prevents from unintentional changes of the

measuring result

• Solid full wheel respectively spoke wheel made of aluminum die cast

metal holds the measuring wheel safely on track

Counts also backwards, makes

subtractions possible

Transportation Box (Optional)

Dimensions 590 x 180 x 350 mm

Weight empty : 1.6 kg

73 HP

POWER CARRIERS

HP - REF TME00005

HP TRANSPORTERS are POWER CARRIERS designed to save time

and labour on tracks and worksites

Load capacity : 500 kg

Safe and easy to operate (“dead man” security system)

Ideal to move heavy items

Ideal to help reduce work-related injuries

Robust and efficient

Both carriers are equipped with and adjustable width bed to allow a variety of

different items to be loaded. The load bed has been designed to fit through a

standard doorframe

Sales Management




SpecificationsHP

HP version 500 – Technical Features:

• Engine: HONDA GX160 - 4 stroke single cylinder air-cooled - OHV

• Maximum Power : 4 kW – 3600 rpm

• Tilt mechanism: manual

• Deadmans clutch

• Hydrostatic drive for smooth operation

• Hydrostatic speed control

• Speed: 0 to 4.3Km/h

• Reverse speed: 0 to 3.6 Km/h

• Fuel tank capacity: 3.6 l

• Oil tank capacity: 0.6 l

• Continuous operating hours: 2.4 h without refueling

Special load bed for a easier

and better loading manutention

Rubber Track for a

better grip

Loading Ramp in aluminum to set

the carrier in a truck

75

PL

M 1

MOTORISED TROLLEY

PLM 1 – REF : 12113003

The 1 ton capacity PLM 1 motorised trolley is designed for

aluminothermic welding on track

Loading capacity 1 ton

Dual way running feature

Hydraulic Power pack

Four wheels insulated

The power pack equipment can supply a machine (shearing machine or clipping

machine type CDH16)

Fully adapted to welders’ safety

• Automatic braking system when handle is released

• The lorry is moved by the operator inside the track

Sales Management




SpecificationsPLM 1

• Moving speed : 3.5 Km/h and 1.8 Km/h

• Maximum load : 1 metric ton

• Available surface : 1890 x1050 mm

• Trolley weight : 96 kg

• Overall Dimensions : 1890 x1050 x 320 mm

• Remote control

• The surface is made of anti-slip material

• 4 insulated wheels with waterproof roller bearing

• Frame is designed to accept many optional baskets

Trolley technical data:

Generator : REF 512114002

• Engine : 4 stroke petrol engine

• Power : 1.5 kW (2 CV) at 5 000 rpm

• Petrol consumption : 340 g/kW.h

• Reverse system

• Hydraulic flows : 5 and 2.5 liters/min

• Weight of the hydraulic system : 41 kg


The motorised

trolley can be

loaded easily in

a small truck

77

PL

O 1

LIGHT WEIGHT TROLLEY

PLO 1 – REF: 512111014

A simple and light weight TROLLEY 1 ton load capacity with safety

locking device

Maximum load 1 ton

Very useful to transport any kind of material on the track especially on

aluminothermic welding site

Dead man security: a simple push on the handle retracts the brake and allows the

trolley to move

Strongly but light weight construction thanks to a frame in light metal alloy

Frame can be adapted to each kind of track gauge

Sales Management




SpecificationsPLO 1

• Trolley 1 ton wood bed


• Weight : 46 kg

Trolley PLO1 :

A simple push on the handle retracts

the brake and allows the trolley to

move

• Trolley Lorry 1 ton aluminum bed


• Weight: 43 kg

Designed on a light aluminum alloy frame

With a wood or aluminum loading try fixed on the frame

4 insulated wheels with waterproof roller bearing

Available Surface : 1600 x 800 mm

Maximum load: 1 000 kg

Dead man

security brake

79 PL

O 1

5

WELDERS TROLLEYREF : 12111020

Trolley, 1.5 tons loading capacity is especially designed for welding

operations on tracks

Maximum load: 1.5 tons

Big loading tray to ensure easy transportation of welding equipment's and

consumables

Strong steel frame

Hot temperatures proof

Safety manual break device

Frame can be adapted to each

kind of track gauge

Trolley PLO15 :

Designed on a light aluminum alloy frame

The surface is made of anti-slip material

4 insulated wheels with waterproof roller bearing

Available Surface : 1 785 x 880 mm

Total surface: 1.57 m2

Loading capacity: 1 500 kg

Weight: 74 kg

Safety device

Sales Management




MJA

2

MECHANICAL JACK

MJA 2

A complete range of MECHANICAL JACK with RISING FRAME for

EASY and SAFETY operation on track

High Stability & Hardness

Lifting capacity from 3 - 5 to 10 tons on head and on base

Vertical Jacking with easy lifting and efficiency

Handle for a low effort work

Retractable handle

Capacity Height mmMax lifting Strenght

mmWeight kg REF

3T 700 330 14 TOL 000 33

5T 720 300 20 TOL 000 47

10T 760 300 40 TOL 000 XX

Lifting capacity from 3 - 5 and 10 tons

One rigid part rack (unwelded) for a more

resistant product

Large base, special Railway applications, for

a better stability during operation :

• 5 tons : dim 280 x 160 x 10 mm

• 10 tons : dim 280 x 185 x 12 mm

Safety crank with retractable handle,

according NF – EN 1494, maintaining the load

at each stop in any position.

81

MJA

3

MECHANICAL JACK

MJA 3

A complete range of MECHANICAL RACK JACK for EASY and

SAFETY operation on track

Lifting Capacity: 5 and 10 tons

Vertical lifting very safe

Easy lifting and efficiency

Important gearing down

Secured handle with locket ratchet holding

Large base for a better stability

Hardness

Retractable handle

Lifting capacity 5 and 10 tons

Simple gearing (section 60/35mm)

Large base (170/300mm) for a better stability during

operation

Safety handle with locket ratchet holding, according with

NF-EN 1494, maintaining the load at each stop in any

position

Capacity Max Stroke mm Weight kg REF

5T 400 41 TOL 000 44

10T 825 78 TOL 000 38

Sales Management




OBSTRUCTIONLESS MECHANICAL JACK

MJA 4 – REF TOL 000 43

Obstructionless mechanical jacks for Track maintenance and rail

moving

Lifting Capacity 5 tons

Slewing option and lever

Can be placed under the rail without removal

and allowing train passing

Extended base for a better stability

Only one operator to use this Jack

MJA4 – REF TOL 000 43

Lifting stroke: 200 mm

Lifting capacity : 5 tonnes

Weight : 28 kg (without slewing option, and lever)


Large base (370 x 170 mm) for an optimal stability

Weight (with slewing option) : 35 kg

The lever is supplied only within the slewing option

MJA

4

83

TRACK WELDING TENTS

RW 25 – REF TSV 000 10

The track welding tent is essential to do welding with rainy and windy

weather

RW

25

Material in PVC and totally adapted for critical weather conditions and track

work conditions

Flame retardant

Fixation system under the rail for more security

Non conductive

Rear Opening system for smoke outlet

Assembly and disassembly very easy and fast for only 1 operator

Material in PVC 330 gr :

• Flame retardant

• Water proof

• Translucent

Sales Management




RW 25 Specifications

Specific CONDITIONS

• Line which the tent is to be used must be closed to traffic

• Lines adjacent to the line upon which the tent is to be used must be

closed to traffic

• May be used under live Overhead Line equipment

Dimensions

• On track : 2.6 x 2.6 m x height 2.1 m

• Folded : 1.8 x 0.35 m x 0.35 m

Weight : about 23 kg

• Disassembly of the tent

has to be done before

moving

• Systematic Checking of the fixation

The tent is supplied with a transport bag and 2 poles

• Mounting of the 2 poles under the rail before

building the tent

Mounting Procedure

85

SO

LA

RIS

LIGHTING SYSTEM

SOLARISAll Solaris models produce no heat and operate silently, making them ideal

lightweight alternatives to 500W halogens running off a generator.

No maintenance and can be left in any state of charge

Low heat emission and environmentally friendly lighting source

Each head is composed by 18 high powered LEDs CRRE

The unit generates an incredible lighting until 12 000 Lumens

Each product of the range offers 3 lighting positions (high, low intensity and

flashing mode)

A « standby » position with red LEDs ensures to see the Solaris when it’s not in

function

• The power source is in a high robust case and lifetime

guarantee

• The Solaris complete system can be assembled within

seconds

Sales Management




GALAXI PRO SOLARIS DUO SOLARIS LITESOLARIS

MEGASTAR/MAXI

Rechargeable LED

Floodlight,

Design using the

toughest composite

materials for use in

industrial applications

where it is essential to

have robust,

maintenance free

products.

Wide floodlight beam in

excess of 30m.

Weight: 1.5 kg

3 Light mode: 3500

lumens (HIGH) - 1750

lumens (HALF) &

Dimmable (10-100%)

Runtime: 4 hours (HIGH)

- 8 hours (LOW)

Designed to meet IP54

The most powerful

battery powered floodlight

in the world.

Offers a real alternative

to generator powered

lights, offering a very high

light output.

From 4,000 lumens

during 16hrs up to 32,000

lumens during 2hrs with

two head output.

IP65

Uses the latest in LED

technology and thermal

power management,

providing intense light

power in a compact

portable unit.

This unit can be set up in

less than 1 minute for

rapid deployment in

emergency situations,

and is made from a very

tough ABS plastic to

ensure long operating life

and reliability for all

situations.

From 2,000 lumens


lumens during 2hrs.

IP65

Designed for temporary

floodlighting large areas :

60x40m area

This can easily be set up

in under 2 minutes and

used anywhere.

From 2,000 lumens


lumens during 2,25hrs.

IP44

Specifications

A range of 4 products, with 3 lighting options

SOLARIS

87

Acc

SO

LA

RIS

ACCESSORIES

SOLARIS

High Tripod

Magnetic

Extension Cable

SOLARIS Light system can be set out with accessories which permit a

better set in and stability on the work place

Sales Management




PU

LS

AR

LIGHTING SYSTEMSOLARIS

This new safety lights set is composed of 6 lamps with 9 light output mode

Each Pulsar is composed of 16 LEDs high performance

Visible from any angle, from a distance up to 300 meters

Water proof (up to 10 meters depth) and virtually indestructible

• Charging system incorporated in the Case.

Packaging: 6 Lamps by set; charged within its

case using either mains or vehicle charger.

Color available: Blue, Red, Yellow and Green

Charge time: 1 to 3 lamps => 6 h

4 to 6 lamps => 12 to 14 h

Weight: Lamp: 0,19 kg

Case: 3 kg

Dimensions (mm): Lamp: 180 x 108 x 35(h)

Case: 444 x 368 x 64 (h)

Light Output Running time

Rotate 9h

Quad Flash 9h

Single Blink 60h

Alternative Blink 9h

SOS 14h

Constant on High 5h

Constant on Low 35h

2 LED Flashlight 9h

4 LED Flashlight 6h

The PULSAR set is a new rechargeable LED Hazard warning lights

89

PR

i

INDIVIDUAL PROTECTION

PRi

Adapted CLOTHES and individual PROTECTION are necessary to

operators on track

Operators have to protect :

Head

Eyes

Hands

Foot, ankles, knees

in particular during the process of Aluminothermic Weldings

It is IMPARTIVE to protect welders against the risks during welding and oxy-

cutting

Sales Management




Specifications

Welders Protections:

PRi

• Welder GATTER in leather RHT H 36 cm

• Welder GLOVES

5 fingers in leather full

grain sleeve 150 mm

• REF / 48801002

• Welder GAITER in

leather full grain 3

fixations, strap and loop

- H 30 cm – strap and

loop under the tread

• REF TSV00006

Metallic frame with spring effect

Easy and fast to wear and

unwear – internal lining in leather

– Up part in leather RHT double

thickness – Strap under the tread

REF TSV00008

• GLASSES for welding and

grinding, mask type, tinted

optical (tint 7) switchable on white

optical

REF 48802004

• KNEE PAD light weight double gripping strap

FEF TSV00007

• Welder Overall in leather, one

part, fixation and strap riveted

dimensions : 90 X 70 cm

REF TSV00005

• Welder Sleeves in

leather H 40 cm and

elastic

• UMBRELLA White PVC

Square 6 ft x 6 ft

(1,83 m x 1,83 m)

REF TSV00012

91

TO

M1

BALLAST FORK 9 PRONGS - length 350 mm

Without handle - REF TOM00043

With straight handle (length 1300 mm)– REF TOM00034

• Forged from best quality material

• Hardened and tempered for durability

• Hardness : 29-32 HRC

• Oval socket

Hand tools for ballast removal on tracks works

FORKS & PLOUGHSTOM 1

•Total width : 270 mm

• Weight (without handle) : 1.8 Kg

• Weight with handle: 2.7 Kg

• 5 prongs length 300 mm

• With chain 135 cm

• Handle 900 mm length

• Weight : 7 Kg

BALLAST PLOUGH 5 PRONGS - length 300 mm

Without handle - REF TOM00006

With handle - REF TOM00001



• Hardness : 29-32 HRC

• Ash handle

• Oval socket

• Metal grip

OTHER OPTIONS and ACCESSORIES are available on request

Sales Management




•Forged from best quality material

•Hardened and tempered for durability

Hand tools for handling and moving sleepers and RAILS during

track works

Tongs

TOM 2

• Width: 160 mm

• Height: 1 000 mm

• Weight: 3 kg

• Width: 1 300 mm

• Height: 450 mm

• Weight: 7.5 kg

RAIL TURNING TONG

REF TOM00029RAIL LIFTING TONGS FOR VIGNOL RAILS

REF TOM00023

For wooden sleepers

REF TOM00022

SLEEPER LIFTING TONG

For concrete sleepers

REF TOM00037

• Hardness: 29-32 HRC

• Width: 1 200 mm

• Height: 420 mm

• Weight: 7.5 kg

• Width: 1 070 mm

• Height: 700 mm

TO

M2

93 TO

M3

•Tools designed for manual

screwing/unscrewing


Tee-Spanners for screwing and twisting coachscrews,

bolts and nuts

MECHANICAL SPANNERSTOM 3

• Width: 650 mm

• Height: 800 mm

• Weight: 4.5 kg

• Width: 650 mm

• Height: 800 mm

• Weight: 5 kg

TEE SPANNER – SOCKET WRENCH TEE SPANNER – SOCKET WRENCH

FOR LATERAL SCREWING


• Yellow painted

• Operating length: 800 mm

• Weight : 3 kg

HAND SPANNER FOR SIDE TWISTING

(designed for twisting on/off bolts on rail joints)

With a large range of SOCKETS

Sales Management




TO

M5

Special steel of high wear resistance capacity

Tools for track maintenance, picking, tamping, adzing

SHOVELS, PICKS, ADZING HOWELS

TOM 5

Ballast shovel 340 x 280 mm

REF TOM0 0009

• Curved ash wood handled 85 cm/41

• Weight: 2.3 kg with handle

Ash wood handles

• TOMA 0009 : fork handle 1300 x 41 mm

• TOMA 0001: adzing handle 950 x 64 x 39 mm

Ballast fork

• TOM0 0034 : Ballast fork 9 teeth 350 x 270

mm + ash wood handle 130 cm

• TOM0 0043 : Ballast fork 9 teeth 350 x 270

mm without any handle

Ballast chain fork

• TOM0 00001: Ballast chain fork 5 teeth, chain 135 cm

Ripping or pinch – bar

• TOM0 0013 : 1500 mm - Ø 28 mm – weight 8.4 kg

Crowbar octagonal with bent edge and point

Bent edge and point

• TOM0 0028 : 1000 x 30 mm – weight 5 kg

• TOM0 0007 : 1250 x 28 mm – weight 8.5 kg

• TOM0 0008 : 1500 x 40/42 mm – weight 12 kg

95

C 2

2

C CLAMP

C 22 – REF TRA 000 01

C CLAMP for FAST CONNECTING FISH-PLATES REF s 11-051

Enable fast rail connecting on the joint during rail breaking, without

holes drilling on the web of rail

Enable train movement with the speed of 80 km/h

Heavy duty, strongly forged construction

Suitable for all type of fish-plates and rails

Used and approved by the French Railways

Openings :

• Maxi : 192 mm

• Mini : 65 mm

Centring: Ø 22 mm

Sales Management




SpécificationsC22

• Forged steel C body C40 R - Annealing : 176 –209 HB

• Painting treatment with yellow paint NFX 08-002

• Hardened bolts – Hardness 210 – 230 HB

3 67 7

6

1

2

55

A

B

C

ee

D

4

Size mm

A 340

B 220

C 190

D 190

e 60

12,1 kg

Dimensions

Total WEIGHT

Rep.Quantity Designation

1 1 Fixed bolt L 105 dia 22 mm - oiled thread

2 1 Forged, grinded and painted body

3 1 Machined cup dia.24 mm

4 2 Elastic safety pin

5 2 WL 27 w asher

6 2 Lock nut Cl 8 H - M27

7 1 Screw ing bolt L 185 - M 27 - oiled thread

An assembled C CLAMP includes :

97

MA

58

BROOM ELEMENTS

MA58

Solid Rubber Broom Elements with superior sweeping characteristics

and anti-wearing properties for FRAMAFER Ballast regulator machine

Rubber natural of high quality

Tested on test bench

Model reinforced for a very good keeping in wear

Resistance from – 30 à +70 ° C

Available in different lengths :

• 280 mm

• 300 mm

• 320 mm

• 330 mm

• 340 mm

• 350 mm

• 370 mm

Guaranteed by very good results of sweeping

on 35 - 100 km of way according to quality of the

ballast

Sales Management




SpecificationsMA58

• A = Ø outside 58 mm

• B = Ø inside 32 mm

• C/thickness = 13 mm

A

B

• Special Material SBR for keeping in abrasion

• Hardness SHORE +/- 65

C

Circlips for BROOM Elements :

• Band 12 mm width

• Tightening 40/60 or 47/67

•W 1

99

JIC

1

RAIL INSULATED JOINT

JIC1

RAIL GLUED INSULATED JOINT

Prefabricated glued insulated joint made in our facilities

Delivered on site or track with rail length as per request

Rail Head can have increased strength by heat treatment

Glued insulated joint supplied for all rail profiles

The prefabricated rail joints includes the following material:

• Rail

• 2 Steel insulated fishplates

• 1 Separator insulating profile (end-post)

• 2 fibre glass webs

• 4 insulating bushings (or 6 in case of 6 holes)

• 4 high resistance fixing devices, i.e bolts, nuts and washers (or 6 sets

in case of 96 holes fishplates)

• Glue: 2 tins with 2 components (synthetic resin and hardening agent)

Sales Management




SpécificationsJIC1

Steel laminated FISHPLATES : length 650 mm, or upon request and drawing with all dimensions,

holes number and diameters Steel quality : EN 10083-1 – C45E+N Minimum traction resistance (Rm) : 530 N/mm2

Elastic Limit (Re) : 312 N/mm2

High Resistance fastening : Hexagonal bolts :

• Quality : steel grade 10.9 (elastic limit 94 DaN/mm2)

• Hardness : 310-335 HB• Tensile Strength Min (Rm) : 1078-1127 N/mm2

• Lengthening (A5) : 9 %

Hexagonal nuts :•Quality : steel grade 10.9•Hardness : 245-269 HB• Tensile Strength Min (Rm) : 833-902 N/mm2

Washers :•Quality : steel grade 10.9•Hardness : 293-315 HB• Tensile Strength Min (Rm) : 980-1078 N/mm2

INSULATING FISHPLATES : Epoxy stratified Thickness : 1.6 mm Tensile Strength Min : 230 Mpa acc. to UNE–EN-ISO 2897-1 : 2000 Compression resistance Min : 265 Mpa acc. to UNE-EN-ISO 604 :

1997 Electrical resistance Min : 5x10M acc. to UNE-21.306 : 1976 Water absorption /thickness 3 mm : 22 mg. acc. to UNE-EN-ISO

62 : 2000Separator PROFILE and BUSHINGS : Polyamide 6.6 according to UNE-EN-ISO 1874-1 Tensile Strength Min : 50 Mpa Impact resistance Min : 22 KJ/m Electrical transverse resistance :

- Electrical resistance (dry) : 1013

- Electrical resistance (wet) : 1011

FIBRE GLASS WEB : 2 clothes - warp 4.75 h. – endless SILION thread Weight 163 gr/cm2

Stable at 300 °C General characteristics decrease 50% at 600°C Neither the UV rays nor the rusts affect it Fireproof

ADHESIVE : Epoxy resin – 2 components Resin + Hardening agent Shear resistance 22 N/mm at 20° C Din 53283

101

JIC

2

INSULATED RAIL JOINT

JIC2

KIT for INSULATED RAIL JOINT « IN SITU » IN and INP

Disassembled insulated joint delivered in KIT for assembly and glue on site

“IN 4’” with 4 holes and “IN 6” for 6 holes

Kits for insulated joint are available for all kind of rail

Fishplates dimensions as per request

The prefabricated rail joints includes the following material:

• 2 Steel insulated fishplates

• 1 Separator insulating profile (end-post)

• 2 fibre glass webs

• 4 insulating bushings (or 6 in case of 6 holes)

• 4 high resistance fixing devices, i.e bolts, nuts and washers (or 6

sets in case of 96 holes fishplates)

• Glue: 2 tins with 2 components (synthetic resin and hardening agent)

Sales Management




SpécificationsJIC2

Before setting fishplates, rail must be cleaned out in order to avoid rust andgrease on contact surfaces ; the rail has to be properly ground to present aperfect surface without any default.Contact surfaces have to be heated in order to reduce time for hardening and toincrease the traction resistance of the joint

INSULATING FISHPLATES : Epoxy stratified Thickness : 1.6 mm Tensile Strength Min : 230 Mpa acc. to UNE 53-189-2 Compression resistance Min : 265 Mpa acc. to UNE 53-024-86

Electrical resistance Min : 5x10M acc. to UNE 53-189-12

Water absorption /thickness 3 mm : 22 mg. acc. to UNE 53-189-7

Separator PROFIL and BUSHINGS : Polyamide 6.6 Tensile Strength Min : 50 Mpa Impact resistance Min : 22 KJ/m

Electrical transverse resistance : 10 M

FIBRE GLASS WEB : 2 clothes - warp 4.75 h. – endless SILION thread Weight 163 gr/cm2

Stable at 300 °C General characteristics decrease 50% at 600°C Neither the UV rays nor the rusts affect it Fireproof

ADHESIVE : Epoxy resin – 2 components Resin + Hardening agent Shear resistance 22 N/mm at 20° C Din 53283

LOCAL PARTNER,

GLOBAL EXPERT

Our Industrial Footprint

www.pandrol.com

For further information

please contact your local representative or send an email : [email protected]

Immeuble West Plaza - 9 rue du Débarcadère

CS90029 - 92707 COLOMBES Cedex France

Phone +33.1.46 88 17 60 - Fax +33.1.46 88 17 66

Equipment for Aluminothermic Welding - Pandrol

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