Download - Control Devices

Autel S.r.l. – Electrical and Electronic Systems for air filtration – www.aeautel.it Via D. Bagnoli n°9, Sassuolo (MO) ITALY. Phone: +39/0536 802104 Fax: +39/0536 803372 Email: [email protected]

CONTROL CONTROL CONTROL DEVICESDEVICESDEVICES

CONTROL CONTROL CONTROL DEVICESDEVICESDEVICES


The range of Autel’s electronic control devices is wide enough to satisfy the demands both of small and big dimensions plants. Autel makes three models of cyclical Timers: The economic and compact timer Mod. STR-REC, the cyclical economic generators GC and the single-exit TC. The reliable STR-REC are compact and available from a minimun of 2 to a maximum of 6 exits, but they can be extended through REC expansion (remote expansion control), thus they are suitable for being used in small and medium dimensions plants. The cyclical generators GC have been planned for the continuous and sequencial control and they allow the layout of the pause and working times through graduated grips. This device can be supplied in different models which can control from a minimun of 2 to a maximun of 96 electrovalves, so that they can be used both in small and in big dimensions plants. For very big plants, Autel can build, on demand, expansions which allow the timers to control more than 96 electrovalves. The cyclical generator TC is a very simple and reliable single-exit timer, which has been planned for the direct application on the valve to be driven. Autel advices to use Ecomatic, planned for the intelligent piloting of the filtration plants, which allows a saving in terms of energetic consumption of the compressed-air in filters These devices are able to pilot the electrovalves and they include a differencial pressure gauge . This latter allows the direct control of the obstruction degree of the filter and it allows the cleaning process only when and where it is necessary. This intelligent device is able to recognise the outputs in which a load is applied , thus it can command automatically and directly only the exits effectively used. This device can be supplied in different models and it can control from a min. of 2 to a max. of 96 electrovalves, thus it can be used both in small and in big dimensions plants. On demand, it is possible to applied to the Ecomatic expansion modules in order to guarantee the control of more than 96 electrovalves, thus being used in bigger dimensions plants .

ECONOMIZER ECOMATIC ECONOMIZER ECOMATIC CONTROLCONTROLCONTROL DEVICESDEVICESDEVICES


General Description

The ECOMATIC Economizers, planned for the management of filtration systems, built-in differential pressure gauge able to control the filter level of obstruction. The device will command only outputs connected to a load and the sequence will be automatically regulated. The differential pressure measuring device will start the cycle-generator only when necessary. The start and end washing pressure, post-cleaning pressure, alarm pressure and pause-times, operation time and post-cleaning time are adjustable through 3 keys and 3-digits display. Moreover other programmable functions are available.



AVAILABLE MODELS

Models MAX CONTROLLABLE OUTPUTS NUMBER

Weight (Kg)

ECO 4 4 Electrovalves 1,3







Technical specifications

Protection rating Power supply Absorbed power Fuse Operating temperature Connection PAUSE time OPERATION time POST-CLEANING Time Outputs Alarm relay outputs Hour counter range Cycle counter range Nominal measurement range Accuracy Max applicable pressure

IP 56 24 Vac +/- 10%, 45-60Hz or 115 Vac +/- 10%, 45-60Hz or 230 Vac +/- 10%, 45-60Hz 24 Vdc power supply available on request 30VA F1 e F2¹ = 2A 5x20 quick acting -10/+50 °C Screw type terminal boards Duration: 1 - 999 sec Precision: 0,01 sec Duration: 0.03 - 9.99 sec Precision: 0,01 sec Duration: 0 - 999 sec Precision: 0,01 sec Triac with zero-crossing activation/deactivation 24, 115 or 230 Vac with max. current 2A. Transistor type for versions designed to control 24 Vdc solenoid valves (optional). 1A resistance load 115 Vac 0 – 99999 hours 0 – 99999 cycles From -99 to 999 mmH2O ± 1% F.S. , ± 1 digit 0,5 bar



P A

2456 315

OUTPUT4-20mA+ _

1

1C

2

2 3

3 4

4

F1

RETEPOWER

CARICHILOADS

F2

13

1

12

11109

8 7

14

80

195

55

148

16

172

21

70

62

25

6,8

5

125

Dimensions in mm

Weight 1,3Kg

Lay-out

Key

1 - F1 Mains fuse F2 Load protection fuse 2 - Power supply terminal board 3 - Post-cleaning input from remote contactor (on = post-cleaning; off = stop) 4 - Alarm output (relay changeover contact) 5 - Power On LED 6 - Pause LED 7 - Pilot connection terminal board

8 - Output active LED 9 - Decrease key ( ↓ ) 10 - 3-digit display 11 - Increase key ( ↑ ) 12 - Enter Key ( E ) 13 - Fixing bracket 14 - Pneumatic union 15 - 4-20mA output (optional)

ECO 4: the instrument is supplied with 2 fixing brackets which can be mounted as required in one of the four positions indicated in the drawing



Lay-out ECO6

P A

2456 315

OUTPUT4-20mA+ _

1

1C

2

2 3

3 4 5 6

4 5 6

F1

RETEPOWER

CARICHILOADS

F2

13

1

12

11109

8 7

14

80

195

55

148

16

172

21

70

62

25

6,8

5

125

Dimensions in mmDimensions in mm

Weight 1,3 Kg

Key



ECO 6: the instrument is supplied with 2 fixing brackets which can be mounted as required in one of the four positions indicated in the drawing



Key



Lay-out

ECO 12 : The instrument is supplied with 4 fixing brackets.

1 7

1

6

6 CC

2 8

2

P A

7

3 9

3 8

4

4 9 F1

RETEPOWER

1

12

11

F2

8

9

CARICHILOADS

2

13

56

10

3

15

4

5

5

7

14

6,8

217

195

Dimensions in mm

Weight 2Kg



Lay-out ECO 20

Weight 4,3 Kg

Dimensions in mm

Key






Lay-out ECO 32

Key




Dimensions in mm

Weight 4,3 Kg



Lay-out ECO64

1 96 7C C C C2 83 4 5+_

17

18

6,8

310

332

Dimensione in mm

Peso 4,6Kg

20

ECO 64: The instrument is supplied with 4 fixing brackets.

Key

1 - F1 Mains fuse F2 Load protection fuse 2 - Power supply terminal board 3 - Post-cleaning input from remote contactor (on = post-cleaning; off = stop) 4 - Alarm output (relay changeover contact) 5 - Power On LED 6 - Pause LED 7 - Pilot connection terminal board 8 - Output active LED 9 - Decrease key ( ↓ ) 10 - 3-digit display 11 - Increase key ( ↑ )

12 - Enter Key ( E ) 13 - Connectors for economiser connection to expansion card 14 - Terminal board for connection of solenoid valves on expansion card 15 - Connectors for expansion card connection to economiser 16 - Expansion card output active LED 17 - Fixing bracket 18 - Pneumatic coupling 19 - 4-20mA output (optional) 20 - Tribo-electric input (optional)

Dimensions in mm

Weight 4,6 Kg

ECONOMIZER ECOMATICECONOMIZER ECOMATIC CONTROLCONTROLCONTROL DEVICESDEVICESDEVICES


Lay-out ECO96

12

119 610

1 7

1

6

C

2 83 94

F1

RETEPOWER

CARICHILOADS

F2 18

243 19

5

CC

CC

15

13

13

5

13

15 15

16 161514

96 7 C C C2 83 4

7

5

CC

CC

14

18

17

310 310

647

6,8

+_

ECO 96: The instrument is supplied with 4 fixing brackets.

Key

1 - F1 Mains fuse F2 Load protection fuse 2 - Power supply terminal board 3 - Post-cleaning input from remote contactor (on = post-cleaning; off = stop) 4 - Alarm output (relay changeover contact) 5 - Power On LED 6 - Output active LED 7 - Pilot connection terminal board 8 - Output active LED 9 - Decrease key ( • ) 10 - 3-digit display 11 - Increase key ( • )

12 - Enter Key ( E ) 13 - Connectors for economiser connection to expansion card 14 - Terminal board for connection of solenoid valves on expansion card 15 - Connectors for expansion card connection to economiser 16 - Expansion card output active LED 17 - Fixing bracket 18 - Pneumatic coupling 19 - 4-20mA output (optional)

Dimensions in mm

Weight 6 Kg

CONTROLCONTROLCONTROL DEVICESDEVICESDEVICES


Notes:

CYCLIC GENERATORS GC CYCLIC GENERATORS GC CONTROLCONTROLCONTROL DEVICESDEVICESDEVICES


General Descrption

The GC sequential timers are electronic instruments comprising a microprocessor card designed to control solenoid valves for filtration systems. These devices command only the outputs connected to a load and the sequence will be automatically regulated. Two knobs with a graduated scale enable the user to set the pause time and the operation time. On request they can also be equipped with a post-cleaning input. The duration of the post-cleaning cycle is variable (up to 30 min) and it can be set by means of a third potentiometer mounted on the frontal panel of the board. The device is equipped with LEDs to display activation of outputs, pause phases and power on. All sequential timers are designed with AC solenoid valve outputs; the output stage comprises triacs with zero-crossing activation/deactivation to reduce disturbance. Versions are available on request with transistor type output stages for solenoid valves with 24 V dc operating voltage. Each model is supplied with a polycarbonate enclosure with transparent lids and IP56 protection rating.



AVAILABLE MODELS

Models MAX CONTROLLABLE OUTPUTS NUMBER

Weight (Kg)

GC 4 P 4 Electrovalves 1,2








IP 56 24 Vac +/- 10%, 45-60Hz or 115 Vac +/- 10%, 45-60Hz or 230 Vac +/- 10%, 45-60Hz 24 Vdc power supply available on request 30VA F1 and F2¹ = 2A 5x20 quick acting -10/+50 °C Screw type terminal boards Duration: 0.05 - 180 sec Duration: 0.05 - 1 sec Duration: 1 - 30 min (post-cleaning is optional ) 0,01 sec Triac with zero-crossing activation/deactivation 24, 115 or 230 Vac with max. current 2A. Transistor type for versions designed to control 24 Vdc solenoid valves (optional).

Protection rating Power supply Absorbed power Fuse Operating temperature Connection PAUSE time OPERATION time POST-CLEANING Time Accuracy Outputs



Lay-out GC 4 P

Key

1 - F1 Mains protection fuse F2 Load protection fuse 2 - Power supply terminal board 3 - Post-cleaning input (on = post-cleaning; off = stop) 4 - Input for DPF-series differential pressure gauge 5 - Power mains indicator LED

6 - Pause indicator LED 7 - Solenoid valve output terminal board 8 - Active output indicator LED 9 - OPERATION time adjusting knob 10 - PAUSE time adjusting knob 11 - AUTOMATIC/MANUAL selector 12 - Fixing bracket

Dimensions in mm

GC 4P : the instrument is supplied with 2 fixing brackets which can be mounted as required in one of the four positions indicated in the drawing

Weight 1,2Kg



Lay-out GC 6 P

Key

GC 6P : the instrument is supplied with 2 fixing brackets which can be mounted as required in one of the four positions indicated in the drawing

1 - F1 Mains protection fuse F2 Load protection fuse 2 - Power supply terminal board 3 - Post-cleaning input (on = post-cleaning; off = stop) 4 - Input for DPF-series differential pressure gauge 5 - Power mains indicator LED

6 - Pause indicator LED 7 - Solenoid valve output terminal board 8 - Active output indicator LED 9 - OPERATION time adjusting knob 10 - PAUSE time adjusting knob 11 - AUTOMATIC/MANUAL selector 12 - Fixing bracket

Dimensions in mm

Weight 1,2Kg



Lay-out GC 12 P

Key

GC 12P : the instrument is supplied with 2 fixing brackets which can be mounted as required in one of the six positions indicated in the drawing

1 - F1 Mains protection fuse F2 Load protection fuse 2 - Power supply terminal board 3 - Post-cleaning input (on = post-cleaning; off = stop) 4 - Input for DPF-series differential pressure gauge (Optional) 5 - Power mains indicator LED

6 - Pause indicator LED 7 - Solenoid valve output terminal board 8 - Active output indicator LED 9 - OPERATION time adjusting knob 10 - PAUSE time adjusting knob 11 - AUTOMATIC/MANUAL selector 12 - Fixing bracket 13 - Post cleaning time adjusting knob

Dimensions in mm

Weight 1,25Kg

1 7

1

6

6 CC

2 8

2

P A

7

3 9

3 8

4

4 9 F1

RETEPOWER

CARICHILOADS

F2

1

8 7 6 5 2

11913 10

5

5

4

3

12

S1

S2

148

74

217195

70

706,8



Lay-out GC 20 P

Key

GC 20P : the instrument is supplied with 4 fixing brackets



230

6284

84 6,8

Dimensions in mmWeight 2,15Kg



Lay-out GC 32 P

Key

GC 32P : the instrument is supplied with 4 fixing brackets



F1

RETEPOWER

CARICHILOADS

F2

1110

12

1

5

274

3

8

13 9

1

6

1

1 96 7C C C C2 83 4 5

1 762 83 94 5

S1 S2

230

6284

84 6,8

Dimensions in mmWeight 2,15Kg



Lay-out GC 64 P

Key

1 - F1 Mains fuse F2 Load protection fuse 2 - Power supply terminal board 3 - Post-cleaning input from remote contactor (on = post-cleaning; off = stop) 4 - Input for DPF-series differential pressure gauge 5 - Power On LED 6 - Pause LED 7 - Solenoid valve output terminal board 8 - Output active LED 9 - OPERATION time adjusting knob

10 - PAUSE time adjusting knob 11 - AUTOMATIC/MANUAL selector 12 - Fixing bracket 13 - Post cleaning time adjusting knob 14 - Connectors for connection of sequential timer to expansion cards 15 - Terminal board for connection of solenoid valves on expansion card 16 - Connectors for connection of expansion card to sequential timer 17 - Expansion card output active LED

GC 64P : the instrument is supplied with 4 fixing brackets.

12

6,8

310

332

11 6108 9

S1 S2

13

Dimensions in mm

Weight 4,4Kg

CYCLIC GENERATORS GCCYCLIC GENERATORS GC CONTROLCONTROLCONTROL DEVICESDEVICESDEVICES


1 - F1 Mains protection fuse F2 Load protection fuse

2 - Power supply terminal board 3 - Post-cleaning input(ON = post-cleaning; OFF = stop) 4 - Input for DPF-series differential pressure gauge 5 - Power mains indicator LED 6 - Pause indicator LED 7 - Solenoid valve output terminal board 8 - Active output indicator LED 9 - OPERATION time adjusting knob

Lay-out GC 96 P

Key

610913 11

1 7

1

6

C

2 83 94

F1

RETEPOWER

CARICHILOADS

F2 1

2

5

CC

CC

14

8

14

5

3

4

14

16 17 171615

96 7 C C C2 83 4

7

5

CC

CC

16 1615

310 310

647

6,8

12

S1 S2

GC 96P: The instrument is supplied with 4 fixing brackets

10 - PAUSE time adjusting knob 11 - AUTOMATIC/MANUAL selector 12 - Fixing bracket 13 - Post cleaning time adjusting knob 14 - Connectors for connection of se quential timer to expansion cards 15 - Terminal board for connection of sol enoid valves on expansion card 16 - Connectors for connection of expan sion card to sequential timer 17 - Active output indicator LED on expan sion card

CICLIC GENERATOR CICLIC GENERATOR TC01TC01 CONTROLCONTROLCONTROL DEVICESDEVICESDEVICES


General Description

Lay-out

The TC 1 cyclic timer is a very simple and versatile programmable switch with contained dimensions. Within the ambit of the air filtering systems it can be used in different applications, such as: - to control electric drive valves in small dimension plants; - to start up the control solenoid valve in the tanks assigned to the store broken; - to download the condensate in the tanks provided with electric drive drain valve. The adjustment of the working and the pause time occurs through two grips. During the operating phase a green LED lights up, during the pause phase a yellow LED lights up. The timer is provided with a TEST pushbutton, which allows to check its right operation. NOTE: the load must have the same supply voltage as the TC 1 input supply

Technical Specifications Power supply 24Vac ... 230Vac – 50/60Hz (on demand also 24 … 230 Vac/dc) Max. power 0.8A Absorbed power 2mA (at rest) OPERATION time 0-1 sec / 0-20 sec (+/-3%) PAUSE time 0-5 min / 0-40 min (+/-3%) Case plastic self-estinguishable material (UL94V0) Protection level IP65 Connections DIN43650 B connesctor Preservation 1 fuse = 1A quick acting

Electric TIMERTC 1

switch current: 0.8Avoltage: 24 … 230Vac

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CONNETTOREUSCITA

ON2

5

5

10

10

20

20

40

15

30

SEC

MIN OFF

INGRESSOALIMENTAZIONE

36.4

84.7

50.7

30.1

26

22.9

28

SUPPLY INPUT CONNECTOR OUTPUT

ECONOMIC AND COMPACT TIMER ECONOMIC AND COMPACT TIMER STR 2 STR 2--33--44--55--6 OUTPUTS6 OUTPUTS




Power supply OPERATION time PAUSE time Operating temperature Protection rating Absorbed power Security fuse Protection fuse NOTE

General description

STR control device is a compact, reliable and economic Cyclical Timer with 2-3-4-5-6 outputs, adapted for small and medium filtration systems. The easiness of installation and use are its power. In order to connect the outputs of the instrument to the pneumatic valves on the filter is enough to use an ordinary tube RILSAN. The costs of the electrical wiring are limit to the single power. The regulation of the operating cycle (pause time and operation time) is provided by means accessible trimmer on the circuit.

90 ÷ 240 Vac 50/60Hz (On request 24 Vac) 0.08 ÷ 0.65 sec 4 ÷ 210 sec - 10 ÷ +60 °C IP 65 25 VA 0,5A delayed PTC 0.1 A Acting on a simple Dip-Switch it is possible: 1. to increase the pause time of a factor 10 (x 10) 2. to ability the modality test: operation time 0.2 sec – pause time 2 sec

ECONOMIC AND COMPACT TIMER ECONOMIC AND COMPACT TIMER STR 2 STR 2--33--44--55--6 OUTPUTS6 OUTPUTS



Lay-out and dimensions

Regulation (inside the board)

External Connections

POWERCONNECTOR

GROUNDCONNECTOR

CLOSING HOOK

6 OUTPUT FORPNEUMATIC VALVES

WALL FIXINGHOLES

ATTENZION The cyclical-timer must be connected to ground

Dimensions in mm

Only power from 90 to 240Vac 50760 Hz

On request other power

Fase (L)

Neutro (N)

Input DP

Input from differential pressure gauge

0123456789

ABCDEF

| ||

|||||

|Max Min Working time

trimmer:0,08s - 0,65s

Position Pause (sec)

Position Pause (sec)

DIP POSITION 1 DIP 2 DIP 3 DIP 4

Not usedSET ON SETON=TEST (Pause time 1s)

POSITION POSITION POSITION

ON

Rotary dip-switchpause time

Optiondip-switc