CONTROL PLAN

Nomor Dokumen

Tanggal Berlaku

Nomor Revisi

Halaman

CP - 0001

07 Maret 2014

00

1 dari 2

Dibuat Oleh Disetujui Oleh

Rio Oishi

Product Code RB 1092 – A0 Part Code INNER SLEEVE RB 1092 A0 PT NOK INDONESIACustomer

Process Name

Machine, Device, Jig,

Tools for

Manufacturing

Characteristics

ProcessProduct/Process Spec. Sample Size Control Method Reaction Plan

Evaluation/

Measuerement

Technique

Material Receiving

Material Inspection

Cutting Process

Chamfering Process

Counting, Packing &

Dock Audit

Final Inspection

ProductFrequency

Manual

Quantity

Document

Packing Condition

Complete

Align with PO

No Damage

Tally with PO

Manual

Visual

1 time At Receiving DO, Mill Sheet

Quarantine all

suspected material

and inform supplier

Manual

Cutting Pipe Machine

Width 37.4 – 38.0 mm Digimatic Indicator

Inner Diameter

Outer Diameter

12.1 ± 0.1 mm

17.0 ± 0.1 mm

Caliper

Calipern = 1 cut Setup & 30 minutes

Product Inspection

Report

Quarantine all

suspected material

and screening

Setup Machine Refer to IK Produksi Manual

AppearanceNo Rusty, Burry, Scratch or

DentedVisual

1 time DailyMachine & Setup

ChecklistRefer to IK Produksi

Turret Machine

Width 36.9 ± 0.075 mm Dial Indicator

Inner Diameter

Outer Diameter

12.1 ± 0.1 mm

17.0 ± 0.1 mm

Caliper

Caliper

Inner Chamfer 0,5 ± 0.2 mm Micro Lupe

Outer Chamfer Max 0.2 mm Micro Lupe

AppearanceNo Rusty, Burry, Scratch or

DentedVisual

n = 5 Setup & 30 minutesProduct Inspection

Report

Quarantine all

suspected material

and screening

Setup Machine WI Production Manual 1 time At SetupMachine & Setup

Checklist

Correct Setup or

Process

Width 36.9 ± 0.075 mm Dial Indicator

Inner Diameter

Outer Diameter

12.1 ± 0.1 mm

17.0 ± 0.1 mm

Caliper

Caliper

Inner Chamfer 0,5 ± 0.2 mm Micro Lupe

Outer Chamfer Max 0.2 mm Micro Lupe

AppearanceNo Rusty, Burry, Scratch or

DentedVisual

Manual n = 5, c = 0 Every LotOutgoing Inspection

Report

Quarantine all

suspected material

and screening

Anti Rust Spray

Manual

Apply Anti Rust Applied Manual

100 % At Packing

Standard Packing ManualQuantity

Standard Packing VisualMarking, Label

No Damage VisualPacking Condition

AppearanceNo Rusty, Burry, Scratch or

DentedVisual

Job Tag

Dock Audit Report

Quarantine all

suspected material

and rework

Flow Chart

No. Revisi Tanggal Revisi Isi Revisi Revisi Oleh

Quantity

Document

Packing Condition

Complete

Align with PO

No Damage

Tally with PO

Manual

Visual 1 time At Receiving DO, Mill Sheet

Quarantine all

suspected material

and inform supplierMaterial Type STKM 12 C Visual

Material Strength Min. 470 N/mm2

Visual

Product Code RB 1092 – A0 Part Code INNER SLEEVE RB 1092 A0 PT NOK INDONESIACustomer

Process Name

Machine, Device, Jig,

Tools for

Manufacturing

Characteristics

ProcessProduct/Process Spec. Sample Size Control Method Reaction Plan

Evaluation/

Measuerement

Technique

Storage

ProductFrequency

Manual

Box Condition

Box Quantity

Box Identification

FIFO

No Damage

Stock Transfer List

FIFO Procedure

FIFO Procedure Visual

Visual

Align with Stock Transfer

List

Visual100 %

Every Transferred to

Warehous

Stock Transfer List

FIFO Sticker

Quarantine all

suspected material

and rework

Shipping Manual

Box Condition

Box Quantity

Box Identification

FIFO

No Damage

Shipping List

FIFO Procedure

FIFO Procedure Visual

Visual

Align with Shipping

List

Visual100 % Every Shipping

Shipping Mark

Shipping Pick List

Quarantine all

suspected material

and rework

Flow Chart

CONTROL PLAN

Nomor Dokumen

Tanggal Berlaku

Nomor Revisi

Halaman

CP - 0001

07 Maret 2014

00

2 dari 2

Dibuat Oleh Disetujui Oleh

Rio Oishi

No. Revisi Tanggal Revisi Isi Revisi Revisi Oleh