Wideband Cable Construction Guide July 27 2007.pdf

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Wideband Cable Construction Guide What to buy: Name Site VW Part # Quantity Price Each [USD] Total [USD] Housing www.worldimpex.com 1J0-973-733 1 $4.59 $4.59 Terminals www.worldimpex.com 000-979-133-A 3 $2.87 $8.51 Grommet www.worldimpex.com 357-972-741-A 6 $0.29 $1.74 Bosch Sensor www.worldimpex.com 021906262B 1 $64.76 $64.76 *Alternatively you may order the Bosch sensor from amazon.com, price varies between $44 to $66 USD, http://www.amazon.com/gp/product/B000BZI4ZW/102-3071830- 2308149 Housing: need 1 Terminals: need 3

Transcript of Wideband Cable Construction Guide July 27 2007.pdf

Wideband Cable Construction Guide What to buy:

Name Site VW Part # Quantity Price Each [USD]

Total [USD]

Housing www.worldimpex.com 1J0-973-733 1 $4.59 $4.59 Terminals www.worldimpex.com 000-979-133-A 3 $2.87 $8.51 Grommet www.worldimpex.com 357-972-741-A 6 $0.29 $1.74 Bosch Sensor www.worldimpex.com 021906262B 1 $64.76 $64.76

*Alternatively you may order the Bosch sensor from amazon.com, price varies between $44 to $66 USD, http://www.amazon.com/gp/product/B000BZI4ZW/102-3071830-2308149 Housing: need 1

Terminals: need 3

Rubber Grommet: need 6

Wires: Wire should be “multi-core” and rated for atleast 3 [amps]. To match the wire color on the Bosch WB sensor the following color wires are desirable; White, Black, Grey, Yellow, Red, and Green. These wires connect the Bosch WB sensor to the WB reader, so choose the length appropriately.

Bosch LSU 4.2 Sensor (7057): need 1

Construction: Take the 3 yellow Terminal wires, cut them in half (now you have 6) and put a rubber grommet on each so they look like the picture below

Insert the terminal ends of the 6 half terminal wires into the Housing

Observe that on the Housing connector there are numbers markings on each terminal

Connect the Screw Terminals on JAW to the Housing, according to the table below. You should use wires that are “multi-core” with a minimum rating of 3 Amps. JAW Screw Terminal ID Housing Connector ID 3-Gry 3 4-Wht 4 5-Yllw 5 1-Blk 1 2-Grn 2 6-Red 6

Push the purple lock mechanism on the Housing with a flat head screw driver