TAFE, MF 9500 4WD TRACTOR - Central Farm Machinery ...

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Lak[;k/No. : T- 1328/1855/2020

COMMERCIAL-ADMINISTRATIVE EXTENSION

TEST REPORT

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TAFE, MF 9500 4WD TRACTOR (8 + 8 Speed Gear Box)

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GOVERNMENT OF INDIA

MINISTRY OF AGRICULTURE AND FARMERS WELFARE

(DEPARTMENT OF AGRICULTURE, CO-OPERATION & FARMER’S WELFARE,

MECHANIZATION & TECHNOLOGY DIVISION)

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CENTRAL FARM MACHINERY TRAINING & TESTING INSTITUTE

(An ISO 9001: 2015 Certified Institute)

TRACTOR NAGAR, BUDNI (M.P.) 466 445

E-mail: [email protected], Web site: fmttibudni.gov.in Telephone: 07564-234729, 23474

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mailto:[email protected]

T-1328/1855/2020

TAFE, MF 9500 4WD TRACTOR-

(8+8 Speed Gear Box )-Commercial (Administrative Extension)

CENTRAL FARM MACHINERY TRAINING & TESTING INSTITUTE – BUDNI

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Manufacturer : M/s. Tractors and Farm Equipment

Limited,Post Box No. 3302,New 77,

35 Mahatma Gandhi Road,

Nungambakkam, Chennai-600 034.

Month: March Test Report No. T-1328/1855/2020 Year : 2020

GOVERNMENT OF INDIA

CENTRAL FARM MACHINERY TRAINING & TESTING INSTITUTE

TRACTOR NAGAR, BUDNI (MADHYA PRADESH) 466445, INDIA

Email: [email protected]

Web site: fmttibudni.gov.in

Telephone: 07564-234729, Fax-07564-234743

mailto:[email protected]

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Type of Test : COMMERCIAL- (Administrative Extension)

Test code/Procedure

:

IS: 5994-1998 (Reaffirmed in 2014) and IS: 12207-2019.

Period of Test

:

February, 2020

Test Report No.

:

T- 1328/1855/2020

Month/Year

: March, 2020

i) The results reported in this report are observed values and no corrections have been applied for atmospheric and site conditions.

ii) The data given in this report pertain to the particular machine was submitted by applicant for tests.

iii) The results presented in this report do not in any way attribute to the durability of the machine.

iv) This report should not be reproduced in part or full without prior permission of the Director, Central Farm Machinery Training and Testing Institute, Budni (M.P.).

v) This is a Administrative Extension test report and should be read in conjunction with the Commercial (Initial) Test Report of “TAFE, MF 9500 4WD” tractor

model bearing test report No. T-1005/1529/2016 released in February, 2016.

S E L E C T E D C O N V E R S I O N S

A B B R E V I A T I O N S

Sl.

No Units Conversion Factor

1 Force: apa As per applicant

1 kgf 9.80665 N TDC Top Dead Centre

2.20462 lbf IS Indian Standard

2 Power: LHS /RHS

Left Hand Side/ Right Hand Side

1 Mechanical horse power

1.01387 Metric horse power

Hg Mercury

745.7 W Temp. Temperature

1 Metric horse power

735.5 W N.R. Not recorded

1 kW 1.35962 Metric horse power

rpm Revolutions per minute

3 Pressure: O.D/I.D Outer diameter/ Inner diameter

1 psi 6.895 kPa N.A. Not available/Not applicable

1 kgf/cm2 98.067 kPa = 735.56 mm

of Hg PTO Power take-off

R.H. Relative Humidity

1 bar 100 kPa = 10 N/cm2

SIP Seat Index Point 1 mm of Hg 1.3332 m-bar

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C O N T E N T S

PAGE

1. Scope of Test 05

2. Essential Tests 06

2.1 Specifications 06

3. Summary of Observations, Comments & Recommendations 09

4. Citizen Charter 15

5. Applicant’s Comments 15

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1. SCOPE OF TEST

The “TAFE, MF 9500 4 WD” tractor model had undergone “Commercial (Initial) Test” at

this Institute vide test report No. T-1005/1529/2016 released in February, 2016. The performance

results in Chapter-16 of said test report were evaluated on the basis of IS: 12207-2014.

Subsequently, the fourth revision of IS: 12207-2019 was established on dated 25th July,

2019. Therefore, the performance results of the said tractor have to be evaluated as per IS: 12207-

2019. It was observed that, some of the parameters are not meeting the evaluative requirements

applicable for “Qualifying Minimum Performance Criteria” as per clause-4 Table-1 of the said

Indian Standard for acceptance of tractor for the purpose of subsidies / NABARD financing. The

parameters which were not meeting the evaluative requirements has been modified & permanently

incorporated in the production of said tractor model by the manufacturer.

Subsequently, the applicant has submitted the said model for inspection / test and same has

been tested / evaluated and are summarized under Chapter-3 of this test report.

The applicant has informed vide letter no. nil dated: 05.03.2020 last cut off tractor chassis

number and engine serial number of tractor model “TAFE, MF 9500 4WD” generated on production line as under:-

S. No. Parameters Modified Chassis Number Engine Number

1. Re-declaration of maximum PTO

power ,(kW)

MEA9D6C3BL1261422 TSJ327A79248 2. Re-declaration of hydraulic lift

capacity (At hitch point, kN)

3. Audible warning signal

4. Labeling plate

Manufacturer : M/s. Tractors and Farm Equipment

Limited,Post Box No. 3302, New 77,



Location of other manufacturing plants (apa)

: M/s. Tractors and Farm Equipment

Limited,Kalladipatti Plant, 10/205,

Kalladipatti (P.O.),Pin code - 624 201

Dindigul disti.,Tamilnadu

: M/s. Tractors and Farm Equipment

Limited,Doddaballapur Plant, Plot No. 1,

Kiadb Industrial Estate

Doddaballapur Bangalore - 561 203

Test requested by (applicant) : M/s. Tractors and Farm Equipment

Limited,Post Box No. 3302 ,New 77,



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2. ESSENTIAL TESTS

2.1. SPECIFICATIONS

The following are the brief specifications of the tractor. However, for detail specifications, the

test report No. T-1005/1529/2016 released in February, 2016 should be referred.

2.1.1 Tractor:

Make : TAFE

Model : MF 9500 4 WD

Brand name : None

Type : Four wheeled, 4WD, General Purpose, Unit construction, Agricultural Tractor

Month & Year of manufacture : 02 / 20

Chassis Serial number : MEA9D6C3BL1262521

Country of Origin : India

2.1.2 Engine:

Make : M/s. SIMPSONS & Co. Ltd.

Model : TIII A TSJ 327-F19

Type : Four stroke, water cooled, direct injection, turbo charged, diesel engine.

Serial number : TSJ327A79252

Engine speed (Manufacturer’s recommended production setting)(rpm) : - Maximum speed at no load : 2300 to 2420

- Low idle speed : 700 to 800

- Speed at maximum torque : 1000 to 1200

Rated speed, (rpm):

- For PTO use : 2200

- For drawbar use : 2200

2.1.3 Cylinder & Cylinder Head: Number : Three

Disposition : Vertical, inline

Bore/stroke, (mm) : 95 / 127

Capacity as specified by the applicant, (cc)

: 2700

2.1.4 Fuel System:

Type of fuel feed system : Gravity and forced feed

2.1.4.1 Fuel feed pump: Make : Bosch, India

Type : Plunger with hand primer

Model/Group combination No. : FP/AH3/9, 9 440 037 000

2.1.4.2 Fuel Injection pump: Make : Bosch, India

Model/Group combination No. : 0460 423 067, VE 3/12F1000L1150

Type : Rotary

Serial number : 03702264

2.1.4.3 Fuel injectors:

Make : Bosch, India

Model/Group combination No.:

Holder number : F002 C80 019

Nozzle no. : DSLA 142P 5573

Type : Multi hole (Seven holes)

Injection timing : 0.25 0.05 mm plunger lift before TDC

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2.1.4.4 Governor:

Make : Bosch, India

Model/Group combination No. : Inbuilt with FIP

Type : Mechanical, centrifugal, variable speed

2.1.5 Air Intake system:

2.1.5.1 Pre-cleaner:

Make : TAFE (apa)

Type : Centrifugal with transparent dust collector

Location : On top of air cleaner inlet tube, out side the bonnet.

2.1.5.2 Air cleaner:

Make : Donaldson

Type : Dry

Location : In front of radiator, under the bonnet

Details of elements Primary element Secondary element

No. of elements One One

Type Paper Fabric

Size, (mm) (OD/ID) 133.75/90.37 72.02/63.03

Length 288 269

Vacuum Indicator& its range (mm of Hg

: Provided & 620+/-50(apa)

Provision of dust unloading valve : Provided

2.1.5.3 Charge Air Cooler (CAC):

Make and Type : TAFE MF2620 BANCO 222/P00301, Tubular heat exchanger

Overall dimensions (mm) : Length – 277.50 mm, Height – 254.47 mm, Thickness – 64.9 mm, having twenty numbers of heat exchange tubes are provided.

Method of air cooling : Charge air cooler is provided in front of the radiator under the bonnet. Air drawn from the secondary filter element of air cleaner supplied to turbocharger. The turbocharger forces pressurized air to charge air cooler through hose. The air flows from charge air cooler to cylinder head through hose.

2.1.6 Exhaust System: Type of silencer : Updraft (Elliptical)

2.1.6.1 Turbocharger :

Make : HOLSET

Model : HX-20

Type : Having 06 vanes in compressor unit and 12 numbers of vanes in turbine unit of outlet.

Boost pressure ratio : 1.6 (apa)

Method of lubrication : Force feed lubrication from main oil gallery of engine.

Location : R.H.S of the engine exhaust manifold

2.1.7 Lubricating system: Type : Force feed and splash

Cooling device, (if any) : None

2.1.8 Cooling system:

Type : Forced circulation of liquid

Coolant as recommended : Castrol

Coolant water ratio : Coolant water ratio 1: 2.

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2.1.9 Starting System:

Type : 12V, DC, Electrical

2.1.10 Transmission System

2.1.10.1 Clutch:

Make : Luk, India

Type : Dual ,dry friction

No. of friction plate, (s) : Two

Size, OD/ID, (mm):

- Transmission : 301/193 - PTO : 250/155

2.1.10.2 Gear box: Make : TAFE (apa)

Type : Constant mesh gears with epicyclic reduction unit for High/low range selection.

No. of speeds: - Forward : 08

- Reverse : 08

2.1.10.3 Nominal Speed:

2.1.11 Power lift (hydraulic system):

Make : TAFE (apa)

Type : Open centre, live & ADDC

No. and type of cylinder : One, single acting, inside hydraulic housing.

2.1.12 Wheel Equipment:-

2.1.12.1 Steering Wheel (s):

Make : MRF

Number (s) : Two

Type of tyre : Pneumatic, traction

Size & ply rating : 9.50 – 24 & 12 PR

Make & size of rims : WIL & 8.0 x 24

2.1.12.2 Drive wheel (s):

Make : MRF

Number : Two

Type of tyre : Pneumatic, traction

Size & Ply rating : 16.9-28 & 12 PR

Make & size of wheel rim : WIL & W15L x 28

2.1.13 Labelling of tractor as per IS: 10273-1987 (Reaffirmed in March, 2014):

Locations of labelling plate:- It is riveted on LHS of gearbox housing and provides

the following information:

Name of Manufacturer : Tractors and Farm Equipment

Limited, Chennai India.

Make : TAFE

Model : MF 9500 4 WD

Month & Year of manufacture : 02 20

Engine Serial Number : TSJ327A79252

Chassis Serial Number : MEA9D6C3BL1262521

Maximum PTO Power, kW : 40

Specific Fuel Consumption g/kWh : 265

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3. SUMMARY OF OBSERVATIONS, COMMENTS & RECOMMENDATIONS

3.1 The performance results have been reproduced from commercial (Initial) test report No.

T-1005/1529/2016 (February, 2016) / On the basis of test conducted the performance results have been summarized as evaluative (mandatory) and non – evaluative (not mandatory) parameters applicable for Qualifying Minimum Performance Criteria as per

clause-4 Table-1 of Indian Standard 12207: 2019 for acceptance of tractor for the purpose of subsidies / NABARD financing are summarized as under.

Sl.

No.

Characteristic

Category

(Evaluative

/ Non

Evaluative)

Requirements

as per IS: 12207-2019

Values

declared by

the

applicant

(D)/

Requirement

(R)

As

observed

Whether

meets

the

require-

ments

(Yes/No)

1 2 3 4 5 6 7

3.1.1 PTO Performance :

a) Maximum power under 2 h test, (kW ) (Natural ambient condition)

Evaluative Declared value to be achieved

with a tolerance of: 5 % for

PTO power and or Engine

power >26 kW. 10% for PTO

power and or engine 26 kW

40.0 (D)

41.5 Yes

b) Power at rated engine speed, (kW)

Non Evaluative

-do-

40.0 (D)

41.3 Yes

c) Specific fuel consumption corresponding to maximum power, (g/kWh)

Evaluative + 10%

265 (D)

237 Yes

d) Maximum equivalent crankshaft torque, (Nm)

Non Evaluative

8%

230 (D)

238.6 Yes

e) Back-up torque, percent

Evaluative 12 percent, min. 12 % (D) 33.1

Yes 12 % (R)

f) Maximum operating temperature, (OC)

1) Engine oil Evaluative The declared value should not exceed the max. value specified by the oil company and the observed value under high ambient condition should not exceed the declaration.

132 (D) 129 Yes

2) Coolant Evaluative The declared value should not exceed the boiling temperature of coolant under the pressurized or otherwise and the observed value under high ambient condition should not exceed the declaration.

110 (D) 105 Yes

g) Engine oil consumption, (g/kWh)

Evaluative

Not exceeding 1% of SFC at max. power under High ambient conditions

2.37 (Maximum)

(R)

2.37 Yes

h) Smoke level, m-

1 Evaluative Maximum light absorption

coefficient of 3.25 per meter or equivalent BOSCH No. 5.2 or 75 Hatridge value.

3.25 per

meter

1.07 per

metre

Yes

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1 2 3 4 5 6 7

3.1.2 Drawbar performance :

a) Max. drawbar pull with ballast corresponding to 15 percent wheel slip or 7 percent track slip, (kN)

Non Evaluative

Minimum 70% of static mass with ballast

26.75 (D)

31.7 Yes 25.98 (R) (Minimum)

b) Max. drawbar pull with standard ballast corresponding to 15 percent wheel slip or 7 percent track slip, (kN)

Evaluative Minimum 70% of static mass of tractor without ballast or with standard ballast, as the case may be

19.4 (D)

24.3

Yes 18.74(R) (Minimum)

c) Maximum drawbar power without ballast, ballast as in case may be, (kW)

Evaluative Minimum 80 % of PTO power as referred in Sl No. i) a) of PTO performance in case of tractors having total static mass > 1500 kg Minimum 75 % of PTO power as referred in Sl No. i) a) of PTO performance in case of light weight tractors having 1500 kg total static mass of tractor Minimum 75 % of the engine power as referred in Sl No. i) a) of engine performance in case of tractors which do not have a PTO shaft.

33.15 (D)

34.2

Yes

33.2 (R)

(Minimum)

d) Maximum transmission oil temperature (

oC)

Evaluative To be declared by the manufacturer.

132 (D)

102 Yes

3.1.3 Power lift and hydraulic pump performance :

a) Maximum lifting capacity throughout the range of lift, (kN):

1) At hitch points Evaluative Tolerance of ± 10% 18.10(D) 18.73 Yes

2) With the standard frame

Evaluative The lift capacity should at least be 24 kg/PTO kW. and it should be 21.5 kg/engine kW where the tractor is not provided with a PTO shaft

12.00 (D)

18.07

Yes

9.77 (R) (Minimum)

b) Maximum drop in the height of the point of application of the force after each 5 minutes interval for a total duration of 30 Minutes, (mm)

Non Evaluative

The observed value should not exceed 50 mm 50 mm

Maximum (D)

10

Yes

3.1.4 Brake performance at 25 kmph:

a) Maximum stopping distance at a force, equal to or less than 600 N on brake pedal with road ballast, (m):

1) Cold brake Evaluative 10 m 10 (R) 6.10 Yes

2) Hot brake Evaluative 10 m 10 (R) 7.45 Yes

b) Maximum force exerted on the brake pedal to achieve a deceleration of 2.5 m/s

2 (N)

Evaluative 600 N

600 (R)

Maximum 283 to 347 Yes

c) Whether parking brake is effective at a force of 600 N at foot pedal (s) or 400 N at hand lever, N

Evaluative Yes / No Yes Yes Yes

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1 2 3 4 5 6 7

3.1.5 Noise measurement :

a) Maximum ambient noise emitted by the tractor dB(A)

Evaluative 88 dB (A) for >1.5 tonne GVW and 85 db (A) for <1.5 tonne GVW (as per CMVR)

83 Yes

b) Maximum noise at operator’s ear level dB(A)

Evaluative 96 (as per CMVR) 93 Yes

3.1.6 Amplitude of mechanical vibrations at: 1) Left foot rest

Non Evaluative

100 microns (max)

40 Yes

2) Right foot rest 160 No

3) Seat (with driver seated)

80 Yes

4) Steering wheel 140 No

3.1.7 Air cleaner oil pull over test :

Maximum air cleaner oil pull over, (%)

Evaluative 0.25% (Max)

Dry type air cleaner is

fitted

Not applicable

3.1.8 Haulage requirements : a) Gross mass of the trailers, (tones):

Two wheel Non Evaluative

To be specified by

manufacturer

5.0 (D) 5.0 Yes

Four wheel Non Evaluative

6.0 (D) 6.0 Yes

b) Distance travelled / liter of fuel consumption, (km/l):

Two wheel

Non Evaluative

-do-

5.35 to 5.75 (D)

4.33 to 4.70 No

Four wheel 5.20 to 5.60 (D)

4.47to 4.62 No

c) Fuel consumption (ml/km/tonne):

Two wheel Non

Evaluative -do-

36 to 45 (D)

42.55 to 46.17 No

Four wheel 35 to 40 (D)

36.06 to 37.23 No

3.1.9 Wetland cultivation (Puddling Operation):

Sealing for the

following assemblies:

Evaluative The identified assemblies should essentially meet the requirement of IS: 11082. No water ingress in the identified assembly given in column-2. If tractor does not meet the requirements of wetland cultivation, it may be recommended for dry land operation only.

There should be no

ingress of water and/or mud (R)

No ingress of mud and / or

water was observed

Yes

1) Clutch

assembly

-do-

2) Brake

housings

-do-

3) Front axle

hubs

-do-

4) Engine oil -do-

5) Transmission

oil

-do-

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1 2 3 4 5 6 7 3.1.10 Safety features :

a) Guards against

moving and hot parts Evaluative

Belt drives, pulleys, silencer,

hydraulic pipes (As per IS:

12239 (Part-2)

Conforms Yes

b) Lighting arrangement Evaluative As per CMVR Conforms Yes

c) Seating requirements (Tractors having more than 1150 mm rear track width)

Non Evaluative

Should meet the requirements of IS: 12343 (As amended from time to time)

Does not

Conforms

No

d) Technical requirements for PTO shaft

Evaluative Should meet the requirements of IS: 4931 (As amended from time to time)

Conforms Yes

e) Dimensions of three point linkage

Non Evaluative

Should meet the requirements of IS: 4468 (Part-I) (As amended from time to time)

Conforms Yes

f) Specifications of linkage drawbar

Evaluative Should meet the requirements of IS 12953 (As amended from time to time)

Conforms Yes

(g) Swinging drawbar (wherever fitted)

Evaluative Should meet the requirements of IS 12362 (Part 3) (As amended from time to time)

Not provided --

(h) 1) Maximum traveling speed at rated engine speed in reverse gear, kmph

Evaluative Should not exceed 20 kmph 36.90 (Meets the

requirement)

Yes

2) Audible warning signal on tractor

Evaluative As soon as the travelling speed in reverse gear reaches to 20 kmph, an audible warring signal on tractor be activated, The safety aspects about the operation of shuttle technology shall be brought in operation and manufacturer /dealer shall ensure the training on this aspect to operator before the delivery of tractor.

Audible warning signal

Provided

Yes

3.1.11 Labelling of tractors (Provision of labelling plate):

1) Make Evaluative Should conform to the requirements of CMVR along-with maximum PTO power in kW and year of manufacture in numerical form

MM YY

Digit 01-12 in box No.1 for MM will represent the months & next two digits in box No.2 for YY will represent the year of manufacturing.

TAFE Yes

2) Model Evaluative MF 9500 4WD Yes

3) Month & Year of manufacture

Evaluative 02 20 Yes

4) Engine number Evaluative TSJ 327A 79252 Yes

5) Chassis number Evaluative MEA9D6C3BL1262521 Yes

6) Declaration of PTO power, (kW)

Evaluative 40.0 Yes

3.1.12 Discard limit for, (mm) :

(a) Cylinder bore diameter, (mm)

Evaluative

To be specified by the manufacturer and supported by the printed literature

95.202 95.00 to 95.01

Yes

(b) Clearance between piston & cylinder liner at skirt, (mm)

Non Evaluative

0.25 with new ring

0.07 to 0.10

Yes

c) Piston diameter at skirt, (mm)

Non Evaluative

Not specified --

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1 2 3 4 5 6 7

(d) Ring end gap (mm):

- Top comp. ring.

Evaluative

-do- 1.50 0.3 to 0.4 Yes

- 2nd

comp. ring. 1.50 1.00 Yes

- Oil ring. 1.50 0.30 to 0.50 Yes

(e) Ring groove clearance (mm):

- Top comp. ring. Evaluative

-do- -Tapered- Yes

- 2nd

comp. ring. -do- 0.2 0.067 to 0.075 Yes

- Oil ring. -do- 0.25 0.053 to 0.067 Yes

(e) Clearance of main bearings (mm):

- Diametrical clearance

Evaluative -do-

0.75 0.084 to 0.101 Yes

- Crankshaft end float Evaluative 0.75 0.25 Yes

(g) Clearance of big end bearings, (mm):

- Diametrical Evaluative -do- 0.75 0.070 to 0.088 Yes

- Axial Evaluative -do- 0.75 0.30 Yes

(h) Clearance between king pin and bush, (mm)

Non

Evaluative

-do- 0.35

NA Yes

(i) Clearance between centre pin and bush, (mm)

Non

Evaluative

-do- 1.25

0.113 to 0.148 Yes

3.1.13 Literature (Submission to test agency)

(a) Operator manual Evaluative The printed literature in

booklet form should be

provided as per IS 8132 &

should submit along with

the test sample

Provided Yes

(b) Parts Catalogue Evaluative Provided Yes

(c) Workshop /

Service manual

Evaluative Provided Yes

3.1.14 Fitment of roll Over

protective structures

(ROPS): for tractor

having more than 1150

mm rear track width

Evaluative ROPS should meet the

requirement of IS 11821 or

OECD code or equivalent

International standard

Not fitted Not

App

lica

ble

3.1.15 Standard

Accessories

Evaluative Trailer hitch, front tow hook,

linkage drawbar should be

provided with the tractor.

Provided Yes

3.1.16 Accessories

(optional)

Non

Evaluative

Ballast weights, if fitted,

should meet the

requirement of CMVR

Provided Yes

3.2 CATEGORY OF BREAKDOWNS / DEFECTS (As per Clause 5.0 of IS:12207-2019) :

S. No. Category of

breakdowns

Category

(Evaluative /

Non

Evaluative)

Requirements

as per IS: 12207-2019

As

observed

Whether

meets the

Requirement

s (Yes/No.)

1. Critical Evaluative There is no ‘critical breakdown’ during the course of testing.

None Yes

2. Major Evaluative There are not more than 2 major breakdowns and neither of them is of repetitive nature.

None Yes

3.

Minor Evaluative

There are not more than 5 minor defects during the test and the frequency of each is not be more than two.

One

(Mn-18)

Yes

4.

Total breakdowns

Evaluative

In no case, the total number of breakdowns should exceed five that is, (2 major + 3minor) or (1 major + 4 minor) or 5 minor breakdown.

One

(Mn-18)

Yes

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3.3 Salient Observations:

This tractor model meets the evaluative requirements of IS: 12207-2019.

4. CITIZEN CHARTER

Time frame for Testing & Evaluation as per Citizen Charter

Duration of Test Whether the Test Report is released within the time frame given in Citizen Charter

Remarks

10 Months 01 Month

(March, 2020) Yes --None--

TESTING AUTHORITY:

C.S. RAGHUWANSHI

AGRICULTURAL ENGINEER

C.V. CHIMOTE

TEST ENGINEER

J.J.R. NARWARE

DIRECTOR

The report compiled by: Sh. Shivkumar Sharma , Senior Technical Assistant.

5. APPLICANT’S COMMENTS

--None--

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