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Surface studies of radiation grafted sulfonic acid membranes: XPS and SEM analysis
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Transcript of Surface studies of radiation grafted sulfonic acid membranes: XPS and SEM analysis
Surface studies of radiation grafted sulfonic acid
membranes: XPS and SEM analysis
Mohamed Mahmoud Nasef *, Hamdani Saidi
Business and Advanced Technology Centre, Universiti Teknologi Malaysia, Jalan Semarak, 54100 Kuala Lumpur, Malaysia
Received 31 October 2004; accepted 10 May 2005
Available online 13 June 2005
www.elsevier.com/locate/apsusc
Applied Surface Science 252 (2006) 3073–3084
Abstract
PTFE-g-polystyrene sulfonic acid membranes prepared by radiation-induced graft copolymerization of styrene onto
poly(tetrafluoroethylene) (PTFE) films followed by sulfonation reactions were investigated with respect to their morphology
and surface chemical properties. The chemical composition of the membranes surfaces was monitored at various degrees of
grafting using X-ray photoelectron spectroscopy (XPS). Considerable differences in the concentration of the chemical
components of the surfaces were observed despite the predominance of all membranes surfaces by a hydrocarbon fraction
originated from the incorporated sulfonated polystyrene grafts. The distribution of the sulfonated polystyrene grafts in
membranes having various degrees of grafting was investigated by scanning electron microscopy (SEM). The membranes
achieved a homogenous distribution at degrees of grafting of 24% and above. The results of this work suggest that the
membranes have a chemically sensitive surfaces and this is most likely to have an impact on their interfacial properties and
chemical stability.
# 2005 Elsevier B.V. All rights reserved.
Keywords: XPS; Surface elemental analysis; SEM; Radiation grafted sulfonic acid membranes
1. Introduction
Polymer electrolyte membranes are class of materi-
als that is receiving an increasing attention in a wide
number of solid state and electrochemical device
applications including batteries, fuel cells, super
capacitors and chemical sensors [1,2]. The selection
of a polymer electrolyte membrane for an application
* Corresponding author. Tel.: +603 26911294;
‘fax: +603 26911294.
E-mail address: [email protected] (M.M. Nasef).
0169-4332/$ – see front matter # 2005 Elsevier B.V. All rights reserved
doi:10.1016/j.apsusc.2005.05.013
critically depends on the chemical reactions taking
place in the process [3]. Sulfonic acid containing
membranes have been considered for conducting
protons in proton exchange membrane (PEM) fuel
cells where high power density and low resistance are
essential to maintain high efficiency [4]. Nafion is the
standard commercialmembrane thatmostwidely tested
in this type of fuel cells. However, the high cost of these
membranes and similar commercialmaterials (Aciplex,
Dow and Flemion) has been reported to be the main
cause behind the growing demand on the development
of alternative but less costly membranes [5,6]. The
.
M.M. Nasef, H. Saidi / Applied Surface Science 252 (2006) 3073–30843074
latest development on the alternative emerging mem-
branes for PEM and direct methanol fuel cells were
reviewed by Savadogo [7,8].
Among the potential alternatives, radiation grafted
sulfonic acid membranes have the advantage of easy
preparation, controllable composition and no shaping
problem as membrane preparation starts from a film
already in a foil form [9]. More importantly, these
membranes can be produced with desirable properties
at low cost (25 s/m2) [10]. Many studies have
reported the preparation of sulfonic acid membranes
by radiation-induced grafting of styrene or its
derivatives onto various fluorinated and hydrocarbon
polymers using simultaneous and preirradiation
techniques followed by sulfonation reactions. These
studies together with the recent advances in radiation
grafted sulfonic membranes and their applications
were reviewed by Nasef and Hegazy [11].
In our recent studies, we reported on the preparation
of sulfonic acid membranes by radiation-induced
grafting of styrene onto PTFE films using simultaneous
irradiation technique, followed by a sulfonation
reaction [12,13]. The membrane physical, chemical,
thermal and structural properties were found to be
strongly dependent on the degree of grafting [13–15].
The surface properties of the membranes were found to
be dependant not only on the preparation procedure
(grafting and subsequent sulfonation) but also on the
degree of grafting as revealed by XPS [16]. The
chemical analysis of a membrane based on the
copolymer of tetrafluoroethylene and perfluorovinyl
ether (PFA) after PEM fuel cell test showed that
membranes undergo substantial degradation particu-
larly at the surface layers under the influence of
oxidative chemical attack [17]. Although, it is obvious
that the structures and the composition of the
membranes at the top layers have a strong impact on
the membrane degradation during its use in PEM fuel
cell, very little detailed information is available on the
chemical composition changes at the surface layers
with the variation in the degree of grafting and their
impact on membrane properties. This information is of
high significance for understanding the surface nature
of these membranes and its possible impact on its
interfacial behavior as well as degradation sites.
The objective of this study is to report on detailed
surface analysis of PTFE-g-polystyrene sulfonic acid
membrane using XPS with the focus on structural
changes taking place in the surfaces with the variation
in the degree of grafting and their implication the
membrane properties. The morphologically-induced
changes taking place in the membranes at various
degrees of grafting are also monitored by scanning
electron microscopy (SEM).
2. Experimental
The membranes were prepared using a two-step
procedure similar to that reported earlier [12,13]. In
the first step, radiation-induced graft copolymeriza-
tion of styrene onto PTFE (90 mm) films (Bohlender,
Germany) was carried out by styrene diluted with
dichloromethane using simultaneous irradiation tech-
nique. The grafting mixture was placed in a tightly
sealed glass ampoule and irradiated to a total dose of
20 kGy using g-rays from a 60Co source at a dose rate
of 1.32 kGy/h under nitrogen atmosphere and at room
temperature. After grafting, the grafted films were
removed, thoroughly washed with toluene several
times and dried under vacuum until a constant weight
was obtained. The degree of grafting was calculated as
the percent of weight increase in the grafted film with
respect to the weight of the original PTFE film. In the
second step, the grafted films were sulfonated using a
mixture composed of chlorosulfonic acid (30 vol%)
diluted with 1,1,2,2-tetrachloroethane at a temperature
of 90 8C for 5 h. After sulfonation, the membranes
were washed with dichloromethane and ion free water
several times and eventually rinsed in ion free water.
2.1. SEM measurements
SEM measurements were carried out by a Philips
XL-40 microscope. Cross-sections of samples were
obtained by slicing membranes frozen in liquid
nitrogen with a microtome. The samples were dried,
mounted laterally on sample holder using double-
sided adhesion tape and then sputter-coated with thin
gold film before being observed by SEM.
2.2. XPS measurements
XPS measurements were conducted on vacuum
dried membrane samples using a Kratos XSAM-HS
surface micro-analyzer having a Mg Ka X-ray source
M.M. Nasef, H. Saidi / Applied Surface Science 252 (2006) 3073–3084 3075
Fig. 1. Variation of the degree of grafting with the monomer
concentration.
(1253.6 eV) in fixed analyzer transmission (FAT)
mode. The system was calibrated using pure silver
plate giving Ag 3d5/2 at 368.25 eVand DAg = 6.00 eV.
Low X-ray flux of the non-monochromatized Mg Ka
line normally operated at 10 mA and 12 kV was used,
while charge neutralizer was switched on to minimize
the charging effect. The vacuum system was kept at
4.0 � 10�9 Torr. Wide scans in the range of 50–
1150 eV were recorded at pass energy of 160 eV with
1 eV and dwell time of 0.1 s per step, respectively.
Narrow scans at higher resolution (at pass energy of
20 eV with a step size of 0.05 eV and dwell time of
0.1 s step) were performed for the C1s, F1s, O1s and
S2p regions. Binding energies of all photoelectron
effects were corrected by deducing the charging effect
values based on C1s at 285 eV for terminal hydro-
carbon (–CH). The Gaussian peak fitting parameter
with straight baseline was applied for peak analysis
using Vision software supplied by Kratos. The
elemental composition of the top layers of the
membrane samples was directly retrieved from XPS
scans of the surface, whereas that of the submerged
and bulk layers were obtained after mechanical
removing of top layers using sharp doctor knife.
The sample was first weighed, gradually scrapped in
all directions from one side until it lost approximately
40% of its original weight. The top surface of the
scraped sample is then considered as the core part of
the membrane before scraping.
3. Results and discussion
PTFE-g-polystyrene sulfonic acid membranes with
degrees of grafting in range of 8–36% were prepared
by radiation-induced grafting of styrene diluted with
dichloromethane under controlled parameters onto
PTFE films. The variation in the degree of grafting in
the membranes was obtained by keeping the grafting
parameters, i.e. irradiation dose, temperature, dose
rate, type of solvent and film thickness unvaried to
exclude their effects on the grafting reaction while
varying the monomer concentration in the range 25–
60 vol%. The variation in the degree of grafting with
the monomer concentration is shown in Fig. 1. The
degree of grafting was found to increase with the
increase in the monomer concentration within the
range applied in this study. This behavior is attributed
to the increase in the styrene diffusion and its
concentration in the grafting zone as a result of the
availability of more styrene in the grafting solution
leading to an enhancement in the grafting yield.
Exposing PTFE film to g-radiation in presence of
styrene monomer causes the formation of free radicals
in grafting mixture components. These radicals
initiate graft copolymerization reactions in which
graft growing chains propagate forming polystyrene
side chain grafts, which eventually undergo termina-
tion reaction in presence of the diluting solvent as
described in the plausible mechanism shown in Fig. 2.
Since PTFE scarcely swells in the grafting solution
(styrene and dichloromethane) and the grafting
temperature is far below the glass transition tempera-
ture of the PTFE film, the grafting mechanism in this
system follows front mechanism where grafting starts
at the layers close to the surface of the film forming
thin grafted layers, which swell in the grafting solution
allowing progressive diffusion of the monomer
towards the middle of the film [9–12]. The grafted
copolymer films were found to have structures
predominated by hydrocarbon fraction originated
from polystyrene at their surfaces as revealed by
XPS surface analysis [16]. Sulfonation of the grafted
PTFE films led to membranes having degrees of
sulfonation close to 100% [13]. A summary of the
M.M. Nasef, H. Saidi / Applied Surface Science 252 (2006) 3073–30843076
Fig. 2. A plausible mechanism for simultaneous radiation-induced grafting of styrene onto PTFE films.
physico-chemical properties of PTFE-g-PSSA mem-
branes is presented in Table 1.
3.1. Morphology of the membranes
The morphological changes taking place in the
membranes with the variation in the degree of grafting
was monitored in cross-sections of the samples in
Table 1
The physico-chemical properties of PTFE-g-polystyrene sulfonic
acid membranes
Degree of
grafting (wt%)
Ion exchange
capacity
(mmol/g)
Water
uptake
Ionic
conductivity
(S/cm)
8 0.65 7.0 0.0002
13 1.00 16.3 0.0013
24 1.55 20.6 0.0220
36 2.01 25.4 0.0250
order to investigate the penetration depth of poly-
styrene grafts. Fig. 3 shows SEM micrographs of
cross-sectional view of PTFE-g-polystyrene sulfonic
acid membranes having various degrees of grafting.
The structure of the sulfonated membranes appears to
be uniform with two distinct regions: dark region in
the middle of samples (A and B) and clear region on
their edges representing the un-grafted and the grafted
components of the membranes, respectively. The un-
grafted part of the membrane, which can be seen
obviously in sample A starts to diminish with the
increase in the grafting level (as seen sample B) until it
disappears in the sample C (24% degree of grafting).
This indicates that a homogeneous graft distribution is
achieved at this degree of grafting and above (36%
degree of grafting, sample D). These results support
the data presented in Table 1 that shows the ionic
conductivity is drastically increasing with the increase
in the degree of grafting and such increase tends to be
M.M. Nasef, H. Saidi / Applied Surface Science 252 (2006) 3073–3084 3077
Fig. 3. SEM micrographs of cross-sections of PTFE-g-polystyrene sulfonic acid membranes having various degrees of grafting: (A) 8%, (B)
13%, (C) 24% and (D) 36%.
insignificant upon achieving homogeneous graft
distribution in the membranes (at degrees of grafting
of 24% and above).
This behavior can be explained by taking the graft
distribution into account. At low degree of grafting
polystyrene sulfonic acid grafts with their hydration
domains are only distributed near the surface of the
membrane while its bulk remains un-grafted and
exerting high resistance. Consequently, the mobility of
H+ is hindered and the conductivity is compromised
by the segregation in the water domains. As the degree
of grafting increases and the polystyrene grafts
achieves a homogenous distribution, the un-grafted
hydrophobic fraction diminishes allowing the sulfonic
acid water domains to form a network across the
membranes. Therefore, the mobility of H+ is enhanced
and the conductivity reaches high values so that any
further increase in the degree of grafting no longer
brings significant changes to it. Thus, it can be
concluded that beside the ion exchange capacity and
the water uptake, the homogenous distribution of the
polystyrene sulfonic acid grafts across the membranes
is very essential to achieve high ionic conductivity
levels.
It is important to mention that no samples with a
degree of grafting between 13 and 24% was available
for graft distribution analysis by SEM. Such range of
grafting might be significant as other workers reported
the presence of homogenous graft distribution of
polystyrene sulfonic acid grafts hosted in poly(tetra-
fluoroethylne-co-hexafluoropropylene) films at degree
of grafting as low as 13.6% [17].
3.2. Chemical analysis of the surfaces of the
membranes
3.2.1. Effect of grafting on the elemental
composition
The composition of the surface layers of PTFE-g-
polystyrene sulfonic acid membranes was investigated
by XPS. Fig. 4 shows XPS wide scan spectra of PTFE-
g-polystyrene sulfonic acid membranes having var-
M.M. Nasef, H. Saidi / Applied Surface Science 252 (2006) 3073–30843078
Fig. 4. XPSwide scan spectra of PTFE-g-polystyrene sulfonic acid membranes having various degrees of grafting: (a) 8%, (b) 13%, (c) 24% and
(d) 36%.
ious degrees of grafting. All membranes show four
primary characteristic peaks corresponding to C1s,
F1s, O1s and S2p at binding energies (BE) of 296.5,
693.6, 536.1 and 168.2 eV, respectively. The atomic
concentrations of these elements were determined
from the intensities of their respective peaks after
being corrected with respect to sensitivity factor and
presented in Table 2. The elemental atomic concen-
trations were found to vary with the rise in the degree
of grafting. For instance, the surface concentration of
fluorine decreases with the increase of the degree of
grafting unlike that of sulfur and carbon both of which
increase with the increase in the degree of grafting.
Such behavior can be attributed to the increase in the
consumption of C–F bonds (defluorination reaction)
of CF2 groups of PTFE matrix and its subsequent
Table 2
The elemental atomic concentrations of PTFE-g-polystyrene sulfo-
nic acid membranes with various degrees of grafting
Degree of grafting (%) Atomic composition (%)
F S C O
0 59 – 30 –
8 16.3 4.5 56.9 22.3
13 13.6 4.9 59.7 21.8
24 8.5 5.8 63.1 22.6
36 4.8 6.5 67.3 21.4
substitution with polystyrene grafts. Therefore, the
surfaces were enriched with polystyrene side chain
grafts, which was subsequently sulfonated giving rise
to the concentration of both carbon and sulfur at the
membranes surfaces. Unlike, other elemental compo-
nents, the content of oxygen seems to have an
inconsistent trend indicating that other source of
oxygen than sulfonic acid groups might be involved.
Similar surface structure was reported for other
radiation grafted polystyrene sulfonic acid membranes
based on copolymers of tetrafluoroethylene with
hexafluoropropylene (FEP) and tetrafluoroethylene
with perfluorovinyl ether (PFA), respectively [18,19].
To illustrate the causes of the variation of the
elemental concentration with the increase in the
degree of grafting, C1s was closely investigated in all
membranes. Fig. 5 shows a narrow scan of C1s spectra
of PTFE-g-polystyrene sulfonic acid membranes
having various degrees of grafting. A predominant
C1s peak of hydrocarbon (CH) at BE of 285.0 eV
(corrected) is observed together with a weaker peak
assigned for C1s of fluorocarbon (CF) separated by
around 7.1 eV, i.e. located at BE of 292.1 eV. As the
degree of grafting increased, the area of CF peak
decreased whereas that of CH peak increased causing
the relative intensity of CF to CH to vary downward
from 0.14 to 0.07 as shown in Table 3. Theoretically,
M.M. Nasef, H. Saidi / Applied Surface Science 252 (2006) 3073–3084 3079
Fig. 5. XPS narrow scan spectra of C1s of PTFE-g-polystyrene
sulfonic acid membranes having various degrees of grafting: (A)
8%, (B) 13%, (C) 24% and (D) 36%.
the ratio of CF/CH in the PTFE-g-polystyrene sulfonic
acid membranes (8–36% grafted) prepared is this
study should be decreasing from 3.0 to 0.98 taking into
account their equivalent weight (EW) where four C2F4units (8CF) stand for one unit of polystyrene (8CH) and
assuming every styrene unit is monosulfonated [20].
These results indicate that the hydrocarbon fraction of
the membranes, i.e. polystyrene sulfonic acid grafts
predominate the membranes structure at the surfaces.
Removing surface layers by scarping is found to
change the peak ratio towards higher fluorocarbon
content by around 20–45% depending on the degree of
grafting. It can be concluded that the membranes have
hydrocarbon rich surfaces. This is most likely to have
a strong impact on the chemical stability of these
membranes and would create surface sensitivity on the
membrane part when it is assembled with electrodes in
PEM fuel cell and water electrolyzer applications.
This conclusion goes very well with the observation
reported in our previous study, which showed a similar
Table 3
The experimental and the theoretical CF/CH ratios in PTFE-g-
polystyrene sulfonic acid membranes with various degrees of graft-
ing
Degree of grafting (%) 8 13 24 36
EW (g/mmol) 1538 1000 667 495
CF/CH (theoretical) 3.00 2.00 1.30 0.98
CF/CH (experimental) 0.14 0.11 0.95 0.07
electrolyte membrane based on PFA film substantially
lost its polystyrene sulfonic acid-rich surface layers
after being tested in PEM fuel cell for few hundreds of
hours [21]. Commercial radiation grafted membranes
(Permion 4010, RAI Inc., Hauppauge, NY), which
have a sulfonated polystyrene grafted FEP structure
were found to behave in a similar manner after being
tested in water electrolyzer [20].
3.2.2. Effect of grafting on the elemental ratio
To further illustrate the changes taking place in the
surface elemental composition of PTFE-g-polystyrene
sulfonic acid membranes, the atomic ratios: C/F, C/O,
C/S and O/S were estimated from their respective peak
areas, and correlated with the degree of grafting as
shown in Fig. 6. Both C/F and C/O ratios increase with
the increase in the degree of grafting and such increase
is found to be drastic in the former and slight in the
latter. In contrast, C/S and O/S ratios, show decreasing
trends with the variation in the degree of grafting. The
drastic increase in C/F ratio at the membranes surfaces
indicates that the increase in the degree of grafting is
associated with an enhancement in the defluorination
reaction and the surface richness of the membranes
with hydrocarbon polystyrene is a function of the
degree of grafting. The slight increase in C/O ratio
suggests that the contribution of side reaction with
oxygen during grafting is very small. The decrease in
Fig. 6. Variation of the atomic ratios of basic elements in the
surfaces of PTFE-g-polystyrene sulfonic acid membranes with
the degree of grafting.
M.M. Nasef, H. Saidi / Applied Surface Science 252 (2006) 3073–30843080
C/S and O/S ratios with the increase in the degree of
grafting of the membranes reflects the increase in the
concentration of the sulfur resulted from sulfonation.
It also indicates that the incorporation of more
polystyrene provides more hosting sites for sulfona-
tion products. These observations are in a complete
agreement with the results of membrane properties
present in Table 1, which show the increase in the ion
exchange capacity with the increase in the degree of
grafting.
However, a close investigation to O/S ratio in all
membranes shows that it is higher than three folds
referring to the structure of (–SO3�) groups. It
maintains values of 5.0, 4.5, 3.9 and 3.3 for
membranes having degrees of grafting of 8, 13, 24
and 36%, respectively. This confirms the existence of
other oxidation product species in the membrane
surfaces. This clearly means that the oxygen of the
surface layers is not only present in a form of S–O
bonds but also in other forms such as C–O bonds. It
can be noticed that the degree of oxidation (referring
to O/S ratio) is relatively high on the surfaces of the
membranes with lower grafting level and such trend
decreases with the increase in the degree of grafting.
Generally, the increase in the oxygen content in the
membranes surfaces, can be attributed to the undesired
reaction with the traces of oxygen remaining in the
reaction solution during the grafting process, which
mostly leads to the formation of CO groups. The
Fig. 7. C1s core level spectrum of 36% grafted P
content of CO varies depending not only on the
availability of oxygen in the grafting solution but also
on that of the free radicals in PTFEfilms during grafting
reaction. For instance, at low monomer concentration,
there is a high possibility for more radicals to react with
the oxygen existing in the grafting solution as a small
number of them takes part in the grafting reaction and
this explains the high concentration ofCO inmembrane
of low degree of grafting presented in Table 2. On
contrary, at high monomer concentration more radicals
contribute to the grafting reaction leaving less number
of radicals to react with oxygen and as a result the CO
content is reduced.
3.2.3. Effect of grafting on C1s group
representatives
Fig. 7 shows C1s core level spectrum of 36%
grafted PTFE-g-polystyrene sulfonic acid membrane.
The spectrum is deconvoluted into five component
peaks. The BE of all peaks were corrected for a
charging effect of 1.0 eV. The peaks components with
BE at 285.0 eV stands for C–H and that at 292.1 eV is
for CF2. The former represents the grafted polystyrene
moiety (aromatic ring) in the membrane whereas the
latter is assigned for the PTFEmatrix of the membrane
as discussed before. The component peak at 286.2 eV
is assigned for aliphatic C–H species of the
polystyrene chain grafts attached to PTFE matrix
[22]. The peak at 286.7 eV stands for CO and C–CFn
TFE-g-polystyrene sulfonic acid membrane.
M.M. Nasef, H. Saidi / Applied Surface Science 252 (2006) 3073–3084 3081
Table 4
The percentage of the various types of chemical group representatives obtained from the curve fitting of C1s spectra of PTFE-g-polystyrene
sulfonic acid membrane with various degrees of grafting
Degree of
grafting (wt%)
C–H
(285 eV)
CH–CFn(polystyrene) (286.2 eV)
CO/C–CFn(286.7 eV)
C–S
(288.7 eV)
CF2(292.1 eV)
8 66.0 4.3 4.8 1.7 23.2
13 68.3 5.6 5.3 1.9 18.9
24 75.2 7.1 5.9 2.1 9.7
36 78.6 9.6 6.4 2.4 3.5
species in the PTFE matrix [23]. The peak with BE of
288.7 eV, is attributed to C–S species [24].
The content of the various types of chemical group
representatives obtained from the curve fitting of C1s
spectra of PTFE-g-polystyrene sulfonic acid mem-
branes with various degrees of grafting is shown in
Table 4. As can be seen, all concentrations of the groups
originated from the grafted polystyrene sulfonic acid
side chain risewith the increase in the degree of grafting
whereas that of the PTFE matrix representatives
decrease. This confirms the previous results of the
accumulation of many of the grafted polystyrene side
chains on the surface of the membranes forming
polystyrene sulfonic acid rich surfaces upon sulfona-
tion, despite the achievement of bulk grafting penetra-
tion inmembranesmatrix at a degree of grafting of 24%
as revealed by SEM analysis.
Fig. 8. O1s core level spectrum of 36% grafted P
These results can be explained taking into account
the mechanism of grafting and the availability of
monomer molecules in the grafting zone. During the
grafting a large amount of monomer accumulates on
the surface of film forming graft front. By the time the
graft front moves further inwards, the availability of
monomer in the grafting zone leads to further addition
of monomer molecules to the graft chains near the
surface than in the middle of the films causing the
surface region to be rich with grafts compared to the
middle of the film.
3.2.4. Effect of grafting on O1s group
representatives
Fig. 8 shows O1s core level spectrum of PTFE-g-
polystyrene sulfonic acid membrane (36% grafted).
The spectrum is deconvoluted into three peaks having
TFE-g-polystyrene sulfonic acid membrane.
M.M. Nasef, H. Saidi / Applied Surface Science 252 (2006) 3073–30843082
Table 5
The percentage of various types of chemical group representatives
obtained from the curve fitting of O1s spectra of PTFE-g-polystyr-
ene sulfonic acid membranes with various degrees of grafting
Degree of
grafting (wt%)
O–H
(533.2 eV)
O S
(531.1 eV)
O–C
(528.6 eV)
8 9.2 76.7 14.1
13 10.4 77.8 11.8
24 11.2 79.2 9.6
36 11.9 81.4 6.7
corrected BE at 533.2, 531.1 and 528.6 eV (charging
effect = 1.8 eV), respectively. The first peak is
assigned for O–H of water molecules associated with
sulfonic acid groups, which is giving the membranes
its strongly hydrophilic nature. The remaining of
water traces in the analyzed membrane samples
despite drying under ultra vacuum conditions is
attributed to the existence of strong hydrogen bonding
effect between water molecules and sulfonic acid
groups. The second peak is assigned for O S of –
SO3� groups incorporated during the sulfonation of
the polystyrene grafted PTFE films, which is
responsible for imparting the hydrophilicity to the
membranes. The third peak is assigned for the oxygen
of O–C group caused by oxidation during grafting
reactions as discussed earlier. The percentages of
chemical groups for the three component peaks in O1s
for membranes having various degree of grafting are
shown in Table 5. The concentration of O–H of water
increases with the increase in the degree of grafting.
This observation is in a complete agreement with the
dependence of the swelling of the membranes on the
degree of grafting as resembled from Table 1. The
increase in the degree of grafting was found to cause
an increase in both water uptake and number of water
molecules per sulfonic acid groups (hydration
number) and that was attributed to the increase in
the number of sulfonic acid groups incorporated in the
membranes with the increase in the grafting level
giving rise to the imparted hydrophilicity [13]. This
remark agrees well with the increase in the
concentration of O S peaks with the increase in the
degree of grafting shown in Table 4. However, the
analysis of the membranes after scraping their
surfaces showed O S peaks indicating the presence
of S in the depth of the membranes having degrees of
grafting as high as 24% and above. This behavior can
be attributed to the diffusion of the sulfonating agent
during the sulfonation process, which is facilitated by
the increase the amount of polystyrene grafted in the
membranes. This observation is a complete agreement
with the finding by Walsby et al. [25], in which
sulfonation reaction of polystyrene grafted poly(vi-
nylidene fluoride) (PVDF) was found to follow front
mechanism similar to that of grafting reaction.
On the other hand, the concentration of the
oxidation product O–C is found to decrease with
the increase in the degree of grafting indicating the
enhancement in the grafting reaction with the
availability of more styrene monomer molecules at
the expense of the side oxidation reaction as the degree
of grafting was varied by using different concentration
of monomer in dichloromethane. It can be concluded
that the oxidation product originates from the
sulfonation predominates the membrane surfaces at
all degrees of grafting. This creates high sensitivity in
the surfaces of the membranes towards hydrolysis and
chemical transformation. Similar observation was
reported for radiation grafted polystyrene sulfonic
acid membranes based on polyethylene when they
were investigated with XPS [24].
3.2.5. Effect of grafting on S2p group
representatives
Fig. 9 shows S2p core level spectrum of PTFE-g-
polystyrene sulfonic acid membrane. The spectrum of
36% grafted membrane is deconvoluted into four
peaks with corrected BE at 168.1, 169.2, 167.3 and
168.4 eV (charging effect = 1.9). The major two peaks
at 168.1 and 169.2 eVare assigned to 2p3/2 and 2p1/2
of the sulfur originated from sulfur of high oxidation
state, i.e. sulfonic acid group (–SO3�) [24]. The minor
peaks at 167.3 and 168.4 eVare assigned for 2p3/2 and
2p1/2 of the sulfur of lower oxidation state such as
S O (SO2), S–Cl, S–S and S–C, which might be
formed during the sulfonation process [23]. The
calculated percentage of (–SO3�) is found to equal to
�86%. The percentages of chemical groups for the
two component peaks in S2p for PTFE-g-polystyrene
sulfonic acid membranes having various degrees of
grafting are presented in Table 6. The percentage of
the sole product of sulfonation (incorporation of –
SO3� groups) to the by-products does not vary despite
the increase in the degree of grafting. This indicates
that among all sulfonation products, sulfonic acid
M.M. Nasef, H. Saidi / Applied Surface Science 252 (2006) 3073–3084 3083
Fig. 9. S2p core level spectrum of 36% grafted PTFE-g-polystyrene sulfonic acid membrane.
Table 6
The percentage of various types of chemical group representatives
obtained from the curve fitting of S2p spectra of PTFE-g-polystyr-
ene sulfonic acid membrane with various degrees of grafting
Degree of
grafting (wt%)
–SO3
(168.2 6 eV)
–SO2, S–Cl, S–C, S–S
(167.3 eV)
8 87 13
13 85 15
24 87 13
36 86 14
groups (–SO3�) dominate the surfaces in all mem-
branes. Therefore, the surfaces of these membranes
are very sensitive to chemical transformations and
their interfacial properties are expected to be affected.
4. Conclusions
Variation of the degree of grafting was found to
have a strong impact on the chemical and morpho-
logical changes taking place in PTFE-g-polystyrene
sulfonic acid membranes during their preparation by
radiation-induced grafting of styrene onto PTFE films
and subsequent sulfonation. SEM investigation
showed that the membranes have achieved a homo-
geneous graft distribution at a degree of grafting of
24% and above. The concentrations of the elemental
components (C, F, S and O) were found to be functions
of the degree grafting as revealed by XPS analysis.
The membranes were found to have polystyrene
sulfonic acid rich surfaces giving them high chemical
sensitivity towards hydrolysis and chemical transfor-
mation. The variation in the water uptake and the ion
exchange capacity with the degree of grafting in the
membrane was accompanied by structural changes in
the surfaces layers, which were found to be is a form of
predominance of sulfur originated from SO3� groups
in the surfaces of the membranes. The results of these
investigations suggest that the structure of top layers
plays an important role in affecting the interfacial
properties and the stability of these membranes.
Acknowledgement
The authors wish to gratefully acknowledge the
financial support from the Ministry of Science,
Technology and Innovation (Malaysia) under IRPA
program.
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