Spare Parts Catalogue

MOTORCYCLES

Spare Parts CatalogueBajaj Auto LimitedAkurdi Pune 411 035 India

Tel +91 20 27472851

Fax +91 20 27407385

www.bajajauto.com

All information contained in this manual is based on the latest

product information at the time of publication. Bajaj Auto Limited

accepts no liability for any inaccuracies or omissions in this

publication, although every possible care has been taken to

make it as complete and accurate as possible. All procedures

and specifications subject to change without prior notice. The

right is reserved to make such changes at any time without prior

notice and without incurring an obligation to make such changes

to product manufactured previously. Contact your authorized

Bajaj Dealer for the latest information on product improvements

incorporated after this manual was issued.

DOC. NO.: REV. April-2017

Copy rights : All rights reserved. No part of this publicatin may be reproduced, stored in a retrival system, Or transmitted in any form or by any means, electromic mechanical photocopying, recording or otherwise, without the prior written permission of Bajaj Auto LTD.

Notice

We have pleasure in presenting the Spare Parts Catalogue for V15

Motorcycle. This catalogue has been specially designed to assist you in

selecting the correct parts for procurement to maintain 100% availability.

The Bajaj spares are subjected to the stringent quality control standards to

ensure longer life of the vehicle. It is therefore necessary that only the

Genuine Bajaj Spares are used.

In a continual effort to improve Performance and Efficiency of the vehicles,

Specifications, Diagrams, Illustrations and Part Numbers can change without

notice. Consequently, the description in this Spare Parts Catalogue cannot

therefore be final and binding on us.

The modifications / alterations which are carried out after the issue of this

catalogue, will be conveyed to you through our Service Circulars. You are

requested to make necessary corrections in the Parts Catalogue as per the

circulars so as to keep your catalogue up-to-date. This will ensure the

appropriate and speedy delivery of the Spare Parts as the order placed will

bear the latest part numbers.

In case, if you need any technical assistance contact the concerned Regional

Office or write to us on the following address :

Bajaj Auto Limited

Foreword

1. How to Read the Catalogue : Open the catalogue and from the pictorial index locate the group in which the part you want to find is present. Turn over to the concerned page number (as given by pictorial index). Now find out the figure of the part you wish to order. Write down the part number against that particular figure number from the text.

In case, if you have the part number and you need the other details, the part index can be used. The part index (at the end of the catalogue) will give you the figure and page number of the part you wish to order.

2. How to Order Spare Parts : The part number and the description of the part required should be invariably mentioned in the order as per the catalogue text.

The latest part number as conveyed through our service circulars should only appear on the order. In case of ordering painted components, colour shade of the components should be mentioned.

The quantity shown against the part number is the quantity per vehicle for that group so that particular quantity should be multiplied by the number of sets required.

3. Part Number System : We have used 8 digit system for part numbers. The model or hardware item is indicated by first two digits or alphanumeric, the next two or four digits indicate main group and the last four or two digits indicate serial number in main group or serial number or subgroup of fastener respectively. Thus the part numbers will be indicated by 2-2-4 or 2-4-2 digit system. Understanding this system will enable you to identify the spare parts easily.

4. Abbreviations : The following abbreviations are used in this catalogue.

Assly Assembly V Volts

N.I. Not illustrated W Watts

C'case Crankcase Accl. Accelerator

Cyl Cylinder Comp. Complete

O/s Over size Fr. Front

Rr. Rear Std. Standard

L Length A/t. Alternate

R.H. Right hand L.H. Left hand

Hex. Hexagonal AR As required

Instructions

1 Cover Cylinder Head 2

2 Cylinder Head 4

3 SAI Unit 6

4 Valve 8

5 Camshaft / Tensioner 10

6 Cylinder and Piston 12

7 Crankshaft 14

8 Transmission 16

9 Change Drum / Shift Fork 18

10 Gear Change Mechanism 20

11 Engine Assly / Crankcase RH 22

12 Crankcase LH 24

13 Oil Pump 26

14 Kick Assembly 28

15 Cover Clutch 30

16 Cover Magneto 32

17 Clutch Assembly 34

18 Carburetor 36

19 Carburetor Assembly - V12 38

20 Air Cleaner Complete 40

21 EVAP Mechanism 42

22 Silencer Assly 44

23 Starter Assly 46

24 H.T. Coil & Regulator Assembly 48

25 Seat Assly 50

26 Engine Mountings 52

27 Frame and Frame Fitting 54

28 Swing Arm / Rear Shock Absorber 56

29 Pillion Foot Rest / Holder 58

30 Mudguard- Front & Rear 60

31 Stand Assembly 62

Plate No. Page No.Description Plate No. Page No.Description

32 Tyre/ Tube / Rim 64

33 Front Hub 66

34 Front Hub -V12 68

35 Front Master Cylinder 70

36 Front Disc Brake 72

37 Rear Hub 74

38 Rear Brake Pedal 76

39 Handle Bar Assly 78

40 Front Fork 80,82

41 Petrol Tank, Cap Tank and Gauge Fuel 84

42 Control Cables 86

43 Chain Case 88

44 Fairing 90

45 Head Lamp 92

46 Fairing Structure And Speedometer 94

47 Fitting Seat Cover & Tail Lamp 96

48 Indicator Light Assembly 98

49 Mirror Assembly & Number Plate 100

50 Electrical Equipments 102

51 Tool Kit 104

52 Grab Handle , Leg Guard & Saree Guard 106

53 Painted Parts & Decals V15 108,110

54 Painted Parts and Decals - V12 112,114

Kit List

Amendment Sheet

Parts Index

Index Index

PLATE NO. : 1

COVER CYLINDER HEAD

PAGE NO.

1

Pictorial Index

PLATE NO. : 2

CYLINDER HEAD

PAGE NO.

3

Pictorial Index

PLATE NO. : 4

VALVE

PAGE NO.

7

PLATE NO. : 3

SAI UINIT

PAGE NO.

5

PLATE NO. : 5

CAMSHAFT / TENSIONER

PAGE NO.

9

PLATE NO. : 8

TRANSMISSION

PAGE NO.

15

PLATE NO. : 6

CYLINDER & PISTON

PAGE NO.

11

PLATE NO. : 7

CRANKSHAFT

PAGE NO.

13

Pictorial Index Pictorial Index

PLATE NO. : 11

ENGINE ASSLY & CRANKCASE RH

PAGE NO.

21

PLATE NO. : 12

CRANKCASE LH

PAGE NO.

23

PLATE NO. : 10

GEAR CHANGE MECHANISM

PAGE NO.

19

PLATE NO. : 9

CHANGE DRUM / SHIFT FORK

PAGE NO.

17

PAGE NO.

25

PLATE NO. : 13

OIL PUMP

PAGE NO.

31

PLATE NO. : 16

COVER MAGNETO

PAGE NO.

27

PLATE NO. : 14

KICK ASSEMBLY

PAGE NO.

29

PLATE NO. : 15

COVER CLUTCH


PAGE NO.

35

PLATE NO. : 18

CARBURETOR

4

PAGE NO.

33

PLATE NO. : 17

CLUTCH ASSEMBLY

PLATE NO. : 19

CARBURETOR ASSEMBLY - V12PAGE NO.

37PLATE NO. : 20

AIR CLEANER COMPLETE

PAGE NO.

39

PAGE NO.

41

PLATE NO. : 21

AIR CLEANER ASSEMBLY

PLATE NO. : 22

SILENCER ASSEMBLY

PAGE NO.

43

PLATE NO. : 23

STARTER ASSEMBLY

PAGE NO.

45

PLATE NO. : 24

H.T. COIL AND REGULATOR ASSEMBLY

PAGE NO.

47

PLATE NO. : 32

WHEEL RIM & TYRE

PAGE NO.

63


PLATE NO. : 25

SEAT ASSEMBLY

PAGE NO.

49

PLATE NO. : 26

FRAME AND FITTINGS

PAGE NO.

51

PLATE NO. : 27

FRAME & FITTINGS

PAGE NO.

53

PLATE NO. : 28

SWING ARM / REAR SHOCK ABSORBER

PAGE NO.

55

LH

RH

PLATE NO. : 29

PILLION FOOTREST & HOLDER

PAGE NO.

57

PLATE NO. : 30

MUD GUARD FRONT & REAR

PAGE NO.

59

PLATE NO. : 31

STAND ASSEMBLY

PAGE NO.

61

PLATE NO. : 40

FRONT FORK

PAGE NO.

79,81


PLATE NO. : 33

FRONT HUB

PAGE NO.

65

PLATE NO. : 34

FRONT HUB-V12

PAGE NO.

67

PLATE NO. : 37

REAR HUB

PAGE NO.

73

PLATE NO. : 38

REAR BRAKE PEDAL

PAGE NO.

75

PLATE NO. : 35

FRONT MASTER CYLINDER

PAGE NO.

69

WARNIN

G: USE

ONLY D

OT3-4

BRAKE FLU

ID FR

OM

A SEALE

D CONTAIN

ER

CLEAN FI

LLER

CAP

BEFORE R

EMOVIN

G

PLATE NO. : 36

FRONT DISC BRAKE

PAGE NO.

71

CALIPER PISTON

BLEEDER SCREW

PISTON SEAL

DUST SEAL

BLEEDER CAP

PROTECTION BOOT

INSULATOR

x

PLATE NO. : 39

HANDLE BAR ASSEMBLY

PAGE NO.

77


PLATE NO. : 42

CABLES

PAGE NO.

85

PLATE NO. : 43

CHAIN CASEPAGE NO.

87

PLATE NO. : 44

FAIRINGPAGE NO.

89

PLATE NO. : 41

PETROL TANK, CAP TANK

PAGE NO.

83

PLATE NO. : 46

FAIRING STRUCTURE &

SPEEDOMETER

PAGE NO.

93

PLATE NO. : 45

HEAD LAMP

PAGE NO.

91

PLATE NO. : 47

FITTING SIDE COVER &

TAIL LAMP

PAGE NO.

95

PLATE NO. : 48

INDICATORS LIGHT ASSEMBLY

PAGE NO.

97


PLATE NO. : 49

MIRROR ASSEMBLY & NUMBER PLATE

PAGE NO.

99

PLATE NO. : 50

ELECTRICAL EQUIPMENTS

PLATE NO. : 52

ACCESSORIES

PLATE NO. : 53

PAINTED PARTS & DECALS V15

PLATE NO. : 54

PAINTED PARTS & DECALS V15

PAGE NO.

101

PLATE NO. : 51

TOOL BAG

PAGE NO.

103

PAGE NO.

105

PAGE NO.

107,109

PAGE NO.

111,113

Plate No.: 1

Cover Cylinder Head

1 2

1

24

9

7

8

5

6

No. Part No. Description Remarks

1 36 JH00 23 Cylinder Head & Cover(JH511012) 1 –

JH 5110 11 Cylinder Head With Head Cover 1 1 Ref. Cir. IB 302

1a 36 JH00 27 Kit Cyl Head & Cover – 1

2 LA D001 38 Bolt Flanged 4 –

2a LA D001 67 Bolt Flanged – 2

3 39 1612 11 Washer Plain 4 4

4 LA C000 75 Bolt Socket 2 –

5 LD A000 23 Washer Plain 2 –

6 KA ED06 35 Bolt Flange 6 –

7 31 1010 06 Cap Tappet 2 –

7a 52 JH55 05 Tappet Cover – 2

8 39 1673 04 Flange Bolt 4 –

8a KA ED06 20 Bolt Flanged Small – 4

9 JH 5110 28 Plug 1/4 Tappet 2 –

10 52 JH55 06 Assembly OHC Cover – 1

11 JH 5110 45 O Ring OHC Cover – 1

12 KA ED06 20 Bolt Flanged Small – 3

13 39 1020 21 O Ring Tappet Cover 2 – N.I.

13a JH 5110 50 O Ring Tappet Cover – 2

V15 V12

1a

7a

8a

3

2a

13a

11

10

12

3

Plate No.: 2

Cylinder Head

4


1 JH 5110 16 Gasket Cylinder Head 1 –

1a JH 5110 44 Gasket Head – 1

2 39 1660 05 Bolt Stud 2 2

3 39 2295 15 Nut Flange 2 2

4 DD 1110 18 Spark Plug (P-RZ9HC) 2 2

OR

CF 1110 19 Spark Plug (UR4AC) 2 2

5 JB 5110 18 Sleeve Spark Plug 1 –

5a JF 5110 52 Sleeve Spark Plug 1 1 Ref. Cir. IB 302

6 39 2629 21 O Ring 1 1

7 39 1283 21 O Ring 1 –

7a KJ AC18 24 O Ring 1 1 Ref. Cir. IB 302

8 39 2608 01 Grub Screw 1 1

9 JH 5814 01 Manifold Intake 1 –

9a JH 5814 10 Manifold Intake – 1

10 JE 5814 16 Nipple Connector Manifold Sai 1 1

11 39 2539 21 O Ring 1 –

11a LJ A000 11 O Ring – 2

12 JA 5814 06 Bolt 2 2

12a LA D000 11 Bolt Flanged – 2

13 PA 5812 05 Insulator – 1

V15 V12

1a

2

23

3

4

5

5a

7a

9a11a

11a13

6

78

9

10

1112

1

12a

12

Plate No.: 3

SAI Unit

65

No. Part No. Description RemarksV15 V12

1 JH 5822 00 Assly SAI Unit 1 1

2 JH 5824 00 Hose Intake SAI 1 1

3 JE 5810 39 Clip SAI Hose outlet 3 3

4 JY 5810 28 Clamp 1 1

5 JH 5824 05 Hose SAI Intake Manifold 1 1

6 DG 1210 03 Clamp 2 2

7 JE 5810 35 Hose Connector 1 1

8 JE 5110 67 Gasket SAI Flange 1 1 N.I.

9 JH 5824 02 Tube SAI to Cyl Head 1 1

10 KA EG06 14 Bolt Flanged 2 2

11 JD 1138 15 Sleeve SAI Unit 4 4

12 JD 1138 14 Grommet SAI Unit 2 2

13 KA DF06 30 Bolt Flanged 2 2

14 KC GA06 06 Nut Hex Flanged 2 2

7

1

2

3

4

10

5

6

9

13

11

12

11

14

Plate No.: 4

Valve

87

12

23

4

5

6

8

7


1 DK 1017 51 Shaft Rocker Arm 2 –

2 39 2440 11 Plain washer 4 –

3 DH 1012 95 Wave washer 2 –

4 JH 5112 07 Assly Rocker Arm 2 –

JH 5112 10 Assly Rocker Arm – 2

5 DG 1010 29 Cotter Valve 4 –

CB 1010 22 Cotter Valve – 4

6 36 JH00 08 Kit Valve Repair 1 –

36 JH00 29 Kit Valve Repair – 1

7 36 JH00 19 Valve Kit 1 –

36 JH00 28 Valve Kit – 1

8 CB 1010 09 Seal Valve Stem 2 2

V15 V12

Plate No.: 5

Camshaft / Tensioner

109

1

23

45

6

7

8

910

11


1 JH 5112 08 Assly Camshaft 1 –

DY 5112 04 Assly Camshaft – 1

2 JE 5112 37 Sprocket Camshaft 1 –

DS 1012 76 Sprocket Camshaft – 1

3 JH 5110 17 Camshaft Cap 1 –

4 36 JZ01 22 Kit Guide Chain 1 –

36 PA01 15 Kit Guide Chain – 1

5 DH 1013 92 Bolt 1 1

6 JE 5112 36 Cam Chain 1 –

DS 1099 05 Cam Chain – 1

7 CS 1011 28 Gasket 1 1

8 JH 5210 05 Chain Tensioner 1 1

9 39 2669 21 O-Ring 1 –

10 DD 1010 62 Bolt Tensioner 1 1

11 39 1673 04 Flange Bolt 2 –

KA ED06 20 Flange Bolt – 2

12 59 0400 31 Hex Socket Head Cap Bolt 1 –

DK 1013 86 Precoated Soc HD Cap Bolt M8x40 – 1

DH 1021 25 Bolt Special Camshaft – 1 Ref. Cir. IB: 295

12

Plate No.: 6

Cylinder and Piston

1211

1

2

4

3


1 36 JH00 03 Kit Asly Block Piston 1 –

36 JH00 30 Kit Asly Block Piston – 1

2 36 JH00 01 Kit Piston Ring 1 –

36 JH00 32 Kit Piston Ring – 1

3 JE 3514 03 Sensor -temperature-engine 1 1

4 JH 5210 01 Gasket Cylinder Block 1 –

JH 5210 07 Gasket Cylinder Block 1 1 BS IV EVAP & NON EVAP

5 39 1000 06 Hollow Dowel Pin 2 2

5

Plate No.: 7

Crankshaft

1413

1 32

4

5

56

7

810

11

12

9 13

8


1 JH 5310 00 Assly Crankshaft 1 –

JH 5310 07 Assly Crankshaft – 1

2 JZ 5310 06 Gear Primary Drive 1 1

3 DS 1011 54 Key 1 1

4 LD A000 25 Washer Plain 2 2

5 JA 5310 15 Pin 1 1

6 JA 5310 12 Spring 1 1

7 59 1500 14 Nut Flange 2 2

8 JB 5310 21 Plunger oil Crankshaft 1 1

9 JE 5310 01 Bearing 2 2

10 31 1011 73 Key Woodruff 1 1

11 JE 5410 38 Damper Crankshaft 1 1

12 JD 5310 04 Spacer Crankshaft 1 1

13 JD 5310 03 Sprocket Crankshaft Drive 1 1

Plate No.: 8

Transmission

1615

1

2

3

3

3

4

5

6

7

8

9

1011

12

1314

15

16

1718

19

20

21

22

232425

4

4


1 JE 5510 01 Shaft Input 1 –

JZ 5510 10 Shaft Input – 1

2 JE 5512 02 Gear 4th Drive 1 –

JZ 5512 02 Gear 4th Drive – 1

3 JA 5510 02 Spline Washer 3 3

4 39 0987 17 Ring Snap 3 3

5 JE 5512 01 Gear 3rd Drive 1 1

6 JE 5512 03 Gear 5th Drive 1 –

JZ 5512 13 Gear 5th Drive – 1

7 JE 5512 00 Gear 2nd Drive 1 1

8 JA 5510 04 Washer Thrust 1 1

9 JE 5512 11 Washer 1 1

10 JE 5512 15 Gear 1st Driven 1 1

11 JE 5512 12 Bush 1st Gear Driven 1 1

12 JE 5512 16 Gear 4th Driven 1 1

13 JE 5512 06 Gear 3rd Driven 1 1

14 JH 5512 03 Washer Gear 3rd Driven 1 1

15 JH 5512 06 Gear 5th Driven 1 1

16 JH 5512 05 Bush 2nd Driven 1 1

17 JH 5512 04 Gear 2nd Driven 1 1

18 Washer Special 1 1 39 2159 11

19 DH 1012 35 Circlip Ext 1 1

20 JH 5510 01 Shaft Output 1 1

21 JH 5510 02 Collar Sprocket Drive 1 1

22 30 1010 61 O-Ring Sprocket Collar 1 1

23 JH 5512 01 Sprocket Output (14 Teeth) 1 1

JH 5512 09 Sprocket Output (15 Teeth) 1 – Ref. Cir. IB-263

24 JH 5512 02 Lock Plate Output Sprocket 1 1

25 39 1981 04 Bolt Flanged Small 2 2

Plate No.: 9

Change Drum / Shift Fork

1817

12

3

56

4

6

78

9


1 JD 5610 11 Special Bolt Drum Change 1 1

2 JE 5610 05 Cam Drum Change 1 1

3 39 0992 06 Dowel 4 4

4 PA 5610 02 Assly Drum Gearshift 1 1

JE 5610 06 Assly Drum Gearshift 1 1 Ref. Cir. IB: 295

5 PF 5410 18 Bushing Drum 1 1 Not a part of PA561002

6 JD 5610 06 Shaft Gear Fork Shift 2 2

7 JD 5610 04 Fork Gear Shift Output 1 1

8 JH 5610 00 Fork Gear Shaft 5th Driven 1 1

9 JZ 5610 02 Fork Input 1 1

Plate No.: 10

Gear Change Mechanism

2019

1

2

4567

3

8

9

10


1 52 JZ02 64 Lever Comp Gear shift 1 1

2 JW 5612 06 Extension Spring 1 1

3 JW 5612 08 Spring Gear Shift Return 1 1

pring Gear Shift Return 1 1 Ref. Cir. IB: 295 JE 5612 00 S

4 BF 5612 19 Bolt Detent Lever 1 1

5 PA 5612 09 Inhibitor Comp Gear Shift 1 1

6 LD B000 44 Washer ( Spring Steel ) 1 1

7 JD 5612 04 Spring (Inhibitor) 1 1

8 JH 5614 02 Assly Gear Shift Lever 1 1

8a JH 5612 12 Assly Gear Shift Lever 1 1 Ref. Cir. IB: 295

9 JH 5614 04 Rubber Damper 1 1

10 DH 1015 09 Damper 1 1

11 KA ED06 22 Bolt - Flanged - Small 1 1

12 JH 5614 09 Rod Tie 1 1 Ref. Cir. IB: 295

13 JH 5612 13 Arm Lever Change 1 1 Ref. Cir. IB: 295

14 JD 5614 16 Washer - Nylon (DIA6.5XD15X2.0) 1 1 Ref. Cir. IB: 295

15 KH AA20 15 Pin Snap 1 1 Ref. Cir. IB: 295

11

8a

16

14

13

12

Plate No.: 11

Engine Assembly / Crankcase RH

2221

2

3

45

6

78

9


1 JH 5010 01 Assembly Engine 1 – N.I.

JH 5010 30 Assembly Engine 1 – N.I. Ref. Cir. IB: 295

JH 5010 03 Assembly Engine – 1 N.I.

embly Engine – 1 JH 5010 31 Ass N.I. Ref. Cir. IB: 295

2 36 JH00 22 Kit Assly Crankcase RH 1 –

JH 5410 08 Kit Assly Crankcase RH – 1

3 59 2000 36 Ball Bearing 1 1

4 JA 5410 10 Stopper Plate Input Bearing 1 1

5 DH 1013 80 Screw Pan Head 1 1

6 52 JA00 29 Bolt Shift Change 1 1

7 JA 5410 12 Guide Kick 1 1

8 39 1964 04 Bolt Flange Small 2 –

DH 1016 39 Lock Screw Earthing – 2

9 KP BF62 01 Bearing Ball 1 1

10 JE 5410 28 Pin 1 1

11 59 0400 38 Bolt Flanged 1 1 N.I.

12 KA ER06 C0 Bolt Flange Small – 2

10

12

Plate No.: 12

Crankcase LH

2423

1

2

34

5

6

7

8

16

9

10

11

12

13

1415


1 36 JH00 21 Kit Assly. Crankcase LH 1 1

2 JA 5410 05 Bush Bendix 1 1

3 PF 6214 02 Bkt Stopper Gear 1 –

JH 5410 21 Bracket Gear Stopper 1 1 BS IV

4 DH 1013 80 Screw Pan Head 1 1

5 31 2010 81 Switch - Neutral 1 1

6 JA 5410 19 Mesh Filter Oil Pump 1 1

7 LJ A000 04 Strainer O ring 1 1

8 JA 5410 21 Cap Strainer 1 1

9 39 2189 19 Oil Seal 1 1

10 39 2190 19 Oil Seal 1 1

11 59 0400 38 Flange Bolt 6 6

12 39 2583 20 Bearing Ball 1 1

13 39 2562 20 Needle Roller Bearing 1 1

14 JZ 5410 05 Nozzle Oil Jet 1 1

15 39 1759 04 Bolt 1 –

16 JH 5410 15 Gasket 1 1

Plate No.: 13

Oil Pump

2625

1

25

3

4


1 JZ 5710 00 Assly Oil Pump 1 1

2 FD 1010 78 Pan Head Screw 3 3

3 JA 5410 16 Gasket Case Oil Pump 1 1

4 39 0999 06 Pin Dowel 2 2

5 JZ 5710 01 Gear Driven + Shaft Oil Pump 1 1

Plate No.: 14

Kick Assembly

2827

111

12

13

14

2

3

4

5

10

67

8

88

9


1 PA 6210 07 Shaft Kick 1 1

2 JA 6210 06 Washer Thrust 1 1

3 JE 6210 04 Sleeve K11 1 1

4 JE 6210 03 Spring K11 1 1

5 39 0738 17 External Circlip Type C 2 2

6 DS 1011 17 Spring kick Starter Ratchet 1 1

7 JA 6210 02 Ratchet 1 1

8 39 0993 11 Plain Washer 3 3

9 PA 6210 08 Gear Kick Pinion 1 1

10 39 2408 17 External Circlip 1 1

11 JA 6212 06 Bolt Special 1 1

12 36 JH00 09 Kit Boss Kick Lever 1 1

13 DD 1010 97 Damper 1 1

14 PA 6212 03 Assembly Kick Lever 1 1

29

Plate No.: 15

Cover Clutch

30

1

15

16

17

18

2

34

5

67

8

9

1011

12

13

14


1 1 – 36 JH00 53 Kit Assly Clutch Cover-V15

– 1 36 JH00 52 Kit Assly Clutch Cover-V12

2 JH 5412 17 Cover Oil Filter 1 1

3 39 1671 21 O Ring 1 1

4 DD 1211 81 Element Oil Filter 1 1

5 Flange Bolt 3 – 39 1673 04

LA E000 05 Flange Bolt 3 3 BS IV

6 DS 1012 15 Wire clip 1 1

7 JL 5412 27 Window oil Gauge 1 1

8 30 1011 42 Seal Oil 1 1

9 Flange Bolt 8 859 0400 38

10 39 0999 06 Pin Dowel 2 2

11 JA 5412 12 Gasket Clutch Cover 1 1

12 JE 5514 08 Rod Push 1 1

PF 5514 07 Rod Push – 1

13 JA 5412 25 O Ring 1 1

14 JA 5412 11 Cap Oil Filter 1 1

15 JH 5412 12 Assly Clutch Release Shaft 1 1

16 JH 5412 10 Spring Clutch Release shaft 1 1

17 Plain Washer 1 1JA 5412 36

18 39 1041 19 Seal Oil 1 1

19 JH 5412 15 Decal 1 1

19

Plate No.: 16

Cover Magneto

3231

1 4

5

7

9

8

6

2

3


1 JH 5412 02 Assly Magneto cover 1 1

2 30 1011 95 O Ring 1 1

3 JA 5412 33 Cap TDC Finder 1 1

4 JA 5410 05 Bush Bendix 1 1

5 PF 5412 40 Gasket Magneto Cover 1 1

6 59 0400 38 Flange Bolt 7 7

7 JH 5412 05 Assly Cover LH RR 1 1

JH 5412 41 Assly Cover LH RR 1 1 Ref. Cir. IB: 295

8 PA 5412 10 Label Gear Shift 1 1

9 KA Ef06 45 Bolt Flange 2 2

10 JH 5412 16 Label Magneto Cover 1 1

10

Plate No.: 17

Clutch Assembly

3433

1

23

5

76

8

9

10

11

12

13

1415

4


1 JH 5514 00 Clutch Assy Comp 1 –

JH 5514 11 Clutch Assy Comp – 1

Clutch Assy Comp – 1 Ref. Cir. IB: 295 JH 5514 16

2 JA 5514 06 Collared Clutch 1 1

3 JZ 5514 03 Clutch Housing Assly 1 –

PF 5514 01 Clutch Housing Assly – 1

4 39 2600 11 Washer Clutch 1 1

5 JA 5514 14 Plate (Wheel Clutch) 1 –

JB 5514 08 Wheel Clutch – 1

– 1 Ref. Cir. IB: 295 PF 5514 28 Wheel Clutch

6 36 JH00 04 Kit Friction Plate 1 –

36 JH00 33 Kit Friction Plate 1 – BS IV

36 JE00 24 Kit Friction Plate – 1

295 36 JH00 57 Kit Friction Plate – 1 Ref. Cir. IB:

7 JH 5514 21 Plate Clutch 4 –

30 1010 96 Plate Clutch – 4

JH 5514 19 Plate Clutch – 4 Ref. Cir. IB: 295

8 JH 5514 04 Hub Clutch 1 –

JH 5514 13 Hub Clutch – 1

PF 5514 26 Hub Clutch – 1 Ref. Cir. IB: 295

9 JH 5514 05 Spring Compression 4 –

JH 5514 10 Spring Compression 4 – BS IV

JZ 5514 15 Spring Compression – 6

– 6 JH 5514 18 Spring Compres Ref. Cir. IB: 295 sion

10 PF 5514 06 Holder Clutch 1 –

JB 5514 06 Holder Clutch – 1

PF 5514 27 Holder Clutch – 1 Ref. Cir. IB: 295

11 39 1553 04 Bolt - Flange M6 4 –

39 0980 04 Bolt - Flange – 6

PF 5514 22 Bolt - Flange – 6 Ref. Cir. IB: 295

12 39 2200 11 Washer - Plain (Primary Drive Gear) 1 –

JE 5514 09 – 1Washer Belleville

13 39 0240 11 Washer Plain 1 –

JA 5514 20 Washer Plain – 1

14 DH 1016 48 Nut Clutch Center Lock (Pre-coated) 1 –

52 JA00 28 – 1Nut Round

15 14 1510 33 Clutch Lifter Bearing 1 –

39 1001 20 – 1Bearing Ball

4

10

15

12

6

9

87

3

5

11

13

19

14

16

Plate No.: 18

Carburetor

3635


1 JH 5812 00 Assembly Carburetor 1 –

JH 5812 06 Assembly Carburetor EVAP 1 – BS IV

2 36 JH00 12 Carb “O” Rings & Gasket 1 – N.I.

3 36 JH00 13 Carb Jets 1 –

4 36 JH00 14 Carb Throttle Valve 1 –

5 36 JH00 15 Carb Float Chamber Body 1 –

6 36 JF00 24 Kit Idle Adjuster 1 –

7 36 JH00 17 Carb Top Cap 1 –

8 36 JH00 18 Carb Plunger Assly 1 –

9 36 JF00 22 Kit Pilot Screw 1 –

10 DH 1210 59 Float Assly. 1 –

11 DH 1210 63 Float Pin 1 –

12 DP 1210 59 “O” Ring 1 –

13 JE 5812 23 Hose Drain 1 –

14 JE 5812 18 Drain Screw 1 –

15 DH 1210 93 Needle Assly 1 –

16 DH 1210 64 Screw Needle Shaft 1 –

17 JH 5812 01 Sleeve Carburetor C101 1 –

18 JH 5812 02 Clamp 2 –

19 DH 1211 76 Screw 2 –

20 JH 1812 31 Cover Carburetor LH 1 –

21 JH 1812 80 Cover Carburetor RH 1 –

22 LB U000 46 Screw Truss 4 –

1

1817

18

1

20

21

22

Plate No.: 19

Carburetor Assembly - V12

3837Front Wheel Direction

18

1615

17

1

12

10

2

7

11

39

8

4

5


1 JH 5812 07 Assembly Carburetor – 1

2 JB 5812 30 Float Assly. – 1

3 JB 5812 29 Float Valve – 1

4 JB 5812 56 Pin Float Arm – 1

5 JB 5812 60 Drain Screw – 1

6 36 JH00 12 Kit Carb “O” Rings & Gasket – 1 Includes all O-Rings & Gasket

7 36 JH00 39 Kit Carb Jets – 1

8 36 JH00 43 Kit Carb Throttle Valve – 1

9 36 JH00 44 Kit Carb Float Chamber Body – 1

10 36 JH00 45 Kit Carb Idling Screw – 1

11 36 JH00 42 Kit Carb Top Comp – 1

12 36 JH00 40 Kit Carb Air Screw – 1

13 JH 5812 01 Sleeve Carburetor C101 – 1

14 JH 5812 02 Clamp – 1

15 JH 1812 65 Assembly Carburetor Cover LH – 1

16 JH 1812 80 Cover Carburetor RH – 1

17 LB U000 46 Screw Truss – 1

18 JL 1812 88 Screw Stepped – 2

1314

39

Plate No.: 20

Air Cleaner Complete

40

1

2

34

56

7

89

1012

13

14

15

16

11


1 JH 5810 00 Assly Air Filter 1 –

JH 5810 18 Assly Air Filter – 1

2 PA 5810 53 Top Cover Mtg Screw 6 6

3 Duct Intake 1 1JH 5810 04

4 JH 5826 02 Foam Element SAI 1 1

5 JH 5826 01 Plate Supporting SAI 1 1

6 PF 5810 49 Seal Ring 2 2

7 JH 5810 03 Element Air Filter 1 1

8 KB RA35 10 Screw Tapping Pan Cross 4 4

9 JH 5810 11 Flame Arrester 1 1

10 Tube Connecting 1 –JH 5810 05

JH 5810 27 Tube Connecting – 1

11 JH 5810 07 Tube Breather 1 –

JH 5810 30 Tube Breather – 1

12 DG 1210 40 Clamp 1 1

13 JH 5810 15 Tube Drain 1 1

14 DP 1210 25 Clamp 2 2

15 DS 1211 26 Plug 1 1

16 JG 5814 42 Clamp Intake Pipe 1 –

DH 1021 18 Clamp Insulator IM – 1

17 DJ 1013 05 Bolt Flange – 5

18 DP 1610 94 Bolt Stepped - M6 2 2

19 KA DD06 14 Bolt Flanged 1 1

18

17

19

Plate No.: 21

EVAP Mechanism


9

1

2

4

5

6

9

7

18

16

3

18

8

911

5

10

514 5 7

5

17

5

13

9

912

15

19

9


1 JY 1710 77 Canister 1 1

2 DJ 1410 70 Tube Canister To Connector 1 –

JH 1710 20 Tube Connector To Canister – 1

3 PD 1716 16 Valve Purge 1 1

4 JY 1710 69 Spring Band Clamp 15 x 10 1 1

5 JY 1710 90 Spring Band Clamp 13 x 12 6 1

6 JH 1710 21 Tube Connector to Purge Valve 1 1

7 JG 1710 86 Connector Tube EVAP 2 1

8 JH 1710 22 Tube Purge Valve To Carburetor 1 –

JH 1710 72 Tube Purge Port To Carburetor – 1

9 JY 1710 70 Spring Band Clamp 9 x 8.4 6 6

10 JY 1138 42 Connector Y Shape 1 1

11 JH 1710 20 Tube Y Connector To Canister 1 1

12 JH 1716 01 Tube Canister Drain 1 1

13 JY 1718 25 Plug Fuel Drain 1 1

14 JH 1710 23 Tube Inline Conn To Y Conn 1 1

15 JH 1710 24 Tube Canister Breather 1 1

16 JH 1710 48 Grommet Purge Valve 1 1

17 JH 1710 19 Tube Drain 1 1

18 JG 1710 29 Spring Band Clip 10 MM 2 1

19 JH 1710 18 Tube Tank To Inline Connector 1 1

20 JH 1716 02 Clamp Canister Breather 1 1

Plate No.: 22

Silencer Assembly

4443

1

2

34

5

78

9106


1 YJ H010 10 Assly Silencer 1 –

YJ H050 03 Assly Silencer – 1

2 DJ 1010 64 Gasket Exhaust 1 1

3 39 1660 05 Bolt Stud 2 2

4 Nut Flanged 2 2 39 2295 15

5 DK 1016 10 Bolt 1 1

6 JH 5910 34 Shield Muffler 1 1


8 39 2425 11 Plain Washer 1 1

9 JW 5910 28 Truss Screw 2 2

10 JB 5910 68 Washer Nylon shield Silencer 2 2

11 JH 5911 11 Wire Shield 1 1

12 JL 5911 49 Truss Screw (Head Black) 2 2

11

1212

Plate No.: 23

Starter Assembly

4645

12

3

4

5

67

89

10

9


1 JH 3516 00 Starter Motor Assly. 1 1

2 Flange Bolt 2 239 1674 04

3 PF 6214 00 Starter Drive Assly 1 1

4 JH 6214 01 Assly Starter Gear 1 1

JH 6214 03 Gear Starter Clutch Assembly – 1 Ref. Cir. IB: 295

5 JE 6214 03 Needle Roller Bearing 1 1

6 One Way Clutch Roller 1 1GL 6214 14

7 Assly Rotor W/o Clutch 1 1PA 3510 27

8 Assly Starter 1 –JH 3510 05

JH 3510 07 Assly Starter – 1

9 Screw Pan Precoated 3 3DH 1013 80

10 Bracket Starter Harness 1 1JH 5412 07

47

Plate No.: 24

H.T. Coil & Regulator Assembly

48

1

22

3

3

4

4

5

6

7

8

9


1 JH 3512 03 H.T Coil 1 1 1

2 DD 1110 12 Grommet H.T Coil1 2 2

3 DH 1110 15 Cap spark Plug 2 2

4 DH 1110 13 Grommet Spark Plug 2 2

5 JH 3512 05 H.T Coil 2 1 1

6 JD 3512 06 Grommet Sleeve Spark Plug Cap 1 1

7 JZ 4020 00 DC Regulator with Capacitor 1 1

8 KA ED06 14 Bolt Flanged 2 2

9 JH 3512 00 CDI Assly 1 –

JH 3512 07 CDI Assly – 1

49

Plate No.: 25

Seat Assembly

50

1

67

8

9

2

3

4

5


1 JH 1910 00 Seat Assly Comp 1 1

JH 1910 14 Seat Assly Comp 1 1 Ref. Cir. IB: 295

2 JZ 1910 11 Damper Seat Rear 4 4

3 PA 1910 10 Damper Front 2 2

4 JZ 1910 10 Damper For Seat 6 6

5 Sleeve Seat 2 2 JH 1812 44


7 DH 1612 33 Reinforcement Seat Lock 1 1

8 JH 1612 03 Cable Seat Lock Assembly 1 1

9 JH 1612 04 Cable Seat Lock 1 1

Plate No.: 26

Engine Mountings

5251

12

3

3

45 6

7 8

910

1A


1 JH 1134 02 Bkt Engine Mtg Top 2 –

1A JH 1134 15 Assly Bracket Eng Mtg Top 1 – Ref. Cir. IB-263

1B JH 1134 16 Assembly Engine Mounting Top – 1


3 39 1970 15 Hex Nut 5 5

4 JH 1134 00 Bkt Eng Mtg FR LH 1 1

5 JH 1134 01 Bkt Eng Mtg FR RH 1 1


7 KA DD08 A0 Bolt Flanged 2 2

8 JH 1134 03 Bkt Eng Mtg Rear 1 1

9 KA DD10 B5 Bolt Flanged 1 1

10 39 1225 15 Hex Nut Flange 1 1

1B

53

Plate No.: 27

Frame and Frame Fittings

54

1

2

78910

11

3

4

5

6


1 JH 1110 00 Frame assly 1 1

2 36 PA01 44 Kit Steering Cone 1 1

3 JH 1710 14 Cover Fuel Tank Front 1 1


5 JH 1710 16 Damper Front Tank Mtg FR 2 2

6 JH 1138 00 Cap Swing Arm Pivot 2 2

7 JH 1510 18 Cap Steering Stem 1 1

8 JZ 1510 84 Nut 1 1

9 DS 1810 16 Washer 1 1

10 DS 1810 15 Nut Cap Fork 1 1

11 JH 1138 10 Tape Frame 2 3

12 JH 1138 13 Cap For Pipe Rear 2 2

13 JH 1110 18 Hook Clutch Cable – 1

14 KA DD06 12 Bolt Flanged – 1

121213 14

55

Plate No.: 28

Swing Arm / Rear Shock Absorber

56

1

23

33

3

4

4

5

5

6

7

15 16

17

8

9

10

10

18

19

12

13 14

11

1111

11


1 JH 1220 11 Assly Swing Arm 1 1

1 1 Ref. Cir. IB-302JH 1220 29 Assly Swing Arm

2 JH 1220 04 Shaft Swing Arm 1 1

3 JH 1220 09 Seal Dust 4 4

4 JH 1220 12 Sleeve 2 2

5 JH 1220 13 Bearing Needle 2 2

6 JH 1220 14 Chain Slider 1 1

7 Nut 1 139 1053 15

8 DJ 1510 36 Adjuster Chain LH 1 1

9 DJ 1510 37 Adjuster Chain RH 1 1

10 DJ 1510 47 Plate chain Adjuster 2 2

11 39 0292 15 Nut 4 4

12 JH 1220 03 Shock Absorber Rear 2 –

JH 1220 15 Shockabsorber Rear – 2

13 39 0714 11 Washer Plain 2 2

14 JB 1220 10 Plain Washer 4 4

15 39 2726 12 Spring Washer 2 2

16 39 2366 15 Dome Cap Nut 2 2

17 JB 1220 16 Flange Bolt 2 2

18 39 0454 11 Plain Washer 2 2

19 39 0553 02 Self Tapping Screw 2 2

Plate No.: 29

Pillion Foot Rest / Holder

LH

RH

1

13

1415

16

23 4

5

6

7

2

5

6

8

9

10

1112

13

141516


1 52 JH00 18 Assly Stay main step LH 1 1

2 JH 1130 06 Rubber main Step 2 2

3 LA D001 26 Bolt Flanged 2 2

4 JH 1130 04 Pillion Step Holder LH 1 –

JH 1130 19 Holder Pillion Step LH – 1

5 JH 1130 12 Washer Nylon 2 2

6 LA C000 23 Bolt Socket 4 –

LA C001 21 Bolt Socket – 4

7 JH 1130 09 Assembly Pillion Step LH 1 –

JH 1130 22 Assembly Pillion Step LH – 1

8 JH 1130 11 Assembly Pillion Step RH 1 –

JH 1130 23 Assembly Pillion Step RH – 1

9 52 JH00 19 Assly Stay main step RH 1 1

10 JH 1132 03 Damper Kick Stopper 1 1


12 JH 1130 05 Pillion Step Holder RH 1 –

JH 1130 20 Holder Pillion Step RH – 1

13 DH 1610 61 Pin Pillion Step 2 –

DD 1613 81 Pin Pillion Step – 2

14 30 1410 31 O Ring 2 2

15 KD BA08 18 Washer Plain 2 2

16 KH AA25 20 Pin Cotter 2 2

17 JH 1130 10 Damper Pillion Step 2 –

JH 1130 21 Rubber Pillion Step – 2

17

57 58

Plate No.: 30

Mudguard - Front & Rear

1

2

3

4

56

7

14

8

9

10

11

1213


1 39 1075 04 Bolt Flanged 4 4

2 DS 1611 25 Cable Giude 1 1

3 DJ 1610 69 Nail cable 1 1

4 JH 1814 08 Fender Front Disc 1 1

5 JH 1814 03 Fender Rear 1 1

6 JH 1814 05 Cap Tool Kit 1 1

7 JH 1814 04 Reinforcement Bkt Rear Fender 1 1

8 DJ 2011 73 Grommet for Cables Rear Fender 2 2

9 JH 1814 11 Reinforcement Blinker Mtg 1 1

10 DJ 1013 05 Bolt Flange 2 2

11 KC GD10 10 Nut Hex Flanged 2 2

12 DD 2010 02 Reflex Reflector 1 1

13 LC A000 08 Nut 1 1

14 LA E000 22 Flanged Bolt 6 6

6059

Plate No.: 31

Stand Assembly

1

2

3

4

5

6

9

7

8


1 JH 1132 01 Stand Center 1 1

2 Spring M Stand With Cover 1 1DH 1612 39

3 30 1611 57 Shaft Stand 1 1

4 KH AA32 35 Pin Cotter 1 1

5 PA 1132 04 Damper Center Stand 1 1

6 JH 1132 00 Side Stand 1 –

JH 1132 05 Stand Side – 1

7 DH 1612 40 Spring Side Stand with Cover 1 1

8 DF 1611 02 Bolt 1 1

9 39 0422 15 Nut 1 1

6261

Plate No.: 32

Tube / Tyre / Rim1

2

2a

5a

3

3

4

5


1 JH 1310 06 Tyre Front 1 –

JH 1310 23 Tyre Front 2.75 x 18 – 1

2 JH 1310 01 Wheel Front 1 –

2a JH 1310 31 Wheel Front Drum 1.4 x 18 – 1

3 DK 1510 26 Valve Tubeless Tyre 2 –

4 JH 1312 02 Tyre Rear 1 –

JH 1312 22 Tyre Rear 100 / 90 - 16 – 1

5 JH 1312 01 Wheel Rear 1 –

5a JH 1312 18 Wheel Rear 2.15 x 16 – 1


64

Plate No.: 33

Front Hub

3

1

2

4

5

6

7 8 99

10

11

12

12A

13

1415 16


1 JH 1310 11 Axel front 1 –

2 JH 1316 00 Assly Case Meter 1 –

3 Bolt Flange 1 –KA DC05 18

4 30 1511 18 Stooper for Bushing 1 –

5 JA 1316 06 Bushing 1 –

6 KB BM04 08 Screw Pan Cross 1 –

7 DE 1510 08 Seal Oil 1 –

8 DE 1510 12 Plate Drive 1 –

9 KP BB63 01 Bearing Ball 2 –

10 DE 1510 06 Spacer Assly 1 –

11 30 1510 33 Seal Oil 1 –

12 JH 1318 22 Disc Front 1 –

12A JD 1318 10 Disc Front 1 – Ref. Cir. IB-253

13 JD 1318 11 Bolt Special 5 –

14 DS 1510 58 Spacer 1 –

15 39 0781 11 Washer Plain 1 –

16 59 1500 03 Nut U 1 –


66

Plate No.: 33A

Front Hub


1 JH 1310 11 Axel front – 1

2 JH 1316 00 Assly Case Meter – 1

3 KA DC05 18 Bolt Flange – 1

4 30 1511 18 Stooper for Bushing – 1

5 JA 1316 06 Bushing – 1

6 KB BM04 08 Screw Pan Cross – 1

7 DE 1510 08 Seal Oil – 1

8 DE 1510 12 Plate Drive – 1

9 KP BB63 01 Bearing Ball – 2

10 DE 1510 06 Spacer Assly – 1

11 30 1510 33 Seal Oil – 1

12 JH 1318 87 Disc Brake 200 Dia – 1

13 JD 1318 11 Bolt Special – 5

14 DS 1510 58 Spacer – 1

15 39 0781 11 Washer Plain – 1

16 59 1500 03 Nut U – 1

65AFront Wheel Direction

66B

3

1

2

4

5

6

7 8 9 10

911

12

13

1415 16

Plate No.: 34

Front Hub - V12


1 JH 1310 11 Axle Front – 1

2 JH 1318 20 Assembly Brake Panel Fr 130 Dr – 1

3 DS 1510 89 Cam Brake Assembly Front – 1

4 30 1510 38 O Ring – 1

5 DS 1510 91 Wear Indicator – 1

6 JH 1318 80 Lever Brake Front – 1

7 KA EF06 30 Bolt Flange – 1

8 DS 1510 94 Flanged Nut – 1

9 30 1511 05 Shoe Brake – 2

10 30 1510 69 Spring – 2

11 39 0242 11 Washer A – 2

12 36 3015 09 Kit Gear Speddo Meter – 1

13 39 1013 21 O Ring – 1

14 JA 1316 06 Bushing – 1

15 30 1511 18 Stopper For Bushing – 1

16 KD DB04 08 Washer Spring Thin – 1

17 KB BM04 08 Screw Pan Cross – 1

18 KP BB63 01 Bearing Ball C3 Clearance – 1

19 30 1510 32 Collar Bearing – 1

20 30 1510 33 Seal - Oil – 1

21 59 1500 03 Nut – 1

22 JB 1310 22 Spacer Assembly – 1

23 30 1511 16 Gear - Speedometer – 1

24 30 1510 35 Seal - Oil :- 48 X 62 X 7 – 1

25 DS 1510 56 Cover - Dust :- Front – 1

26 39 0781 11 Washer - Plain – 1

76

8

54 3

2

23

24

9

10

1918

1 12

13

14

1715

21 26 20 25 18

67 68

Plate No.: 35

Front Master Cylinder


1 DJ 1910 57 Lever Front Brake 1 1

1a DD 1911 42 Lever Front Brake – 1 Drum Brake

2 DJ 1910 29 Bolt Front Bracket 1 1

3 DJ 1910 30 Nut 1 1

4 DH 1910 62 Oil Window Kit 1 1

5 DJ 1910 31 Screw 2 2

6 DH 1910 60 Cover - Reservoir 1 1

7 DE 1910 28 Diaphragm 1 1

8 DJ 1910 56 Master Cylinder Assly Front 1 1

9 DJ 2011 09 Brake Switch 1 1

10 DE 1910 10 Washer - Copper 4 –

DJ 1910 26 Washer - Copper – 4

11 36 PD00 36 Kit Bolt - Banjo with Washer 2 –

DJ 1910 25 Bolt Banjo – 2

12 JH 1318 01 Hose Assembly 1 –

JH 1318 33 Hose Assembly – 1

13 LA D000 37 Bolt Flanged M8X1X50 2 2

14 36 JF00 18 Major Kit M -11 1 1

14a 36 JF00 19 Minor Kit Master Cylinder 1 1

15 DE 1910 33 Clamp - Holder : RH 1 1

WARNIN

G: USE

ONLY D

OT3-4

BRAKE FLU

ID FR

OM

A SEALE

D CONTAIN

ER

CLEAN FI

LLER

CAP

BEFORE R

EMOVIN

G

11

10

10

10

10

11

12

9

7

8

15

1313

14

4

35

5

6

21

1a

69 70

Plate No.: 36

Front Disc Brake

10

11

76

9

4/58

1

12

13

15

14

16

2


1 DE 1510 14 Caliper Assly. Front 1 –

2 DE 1510 45 Dust cover 1 –

3 JD 1318 11 Bolt, Disc Plate 5 –

4 DE 1510 48 Spring Pad 1 –

5 36 PD00 43 Kit Caliper Assembly Pad Spring 1 –

6 DE 1510 46 Bleeder Screw 1 –

7 DE 1510 47 Bleeder Cap 1 –

8 JW 1318 07 Disc Pad Set 1 –

9 DE 1510 43 Insulator 1 –

10 DE 1510 51 Minor Kit - Caliper 1 –

36 DK00 65 Minor Kit - Caliper 1 –

11 DE 1510 52 Major Kit - Caliper 1 –

12 JH 1210 22 Hook for Brake Hose 1 –

13 KA DD06 16 Bolt Flange 1 –

KA DD06 18 Bolt Flange L16 1 –

14 JH 1812 99 Cover Disc 1 – Ref. Cir. IB-253

15 JN 1812 11 Clip Nut 1 – Ref. Cir. IB-253

16 KA DD06 14 Bolt Flange L14 1 – Ref. Cir. IB-253

71 72

Plate No.: 36A

Front Disc Brake

10

11

76

9

4/58

1

12

13

15

14

16

2


1 JH 1318 86 Caliper Assembly – 1

2 DE 1510 45 Dust cover – 1

3 JD 1318 11 Bolt, Disc Plate – 5

4 DE 1510 48 Spring Pad – 1

5 36 PD00 43 Kit Caliper Assembly Pad Spring – 1

6 DE 1510 46 Bleeder Screw – 1

7 r Cap – 1 DE 1510 47 Bleede

8 JW 1318 07 Disc Pad Set – 1

9 DE 1510 43 Insulator – 1

10 36 DK00 65 Minor Kit - Caliper – 1

11 DE 1510 52 Major Kit - Caliper – 1

12 JH 1210 79 Hook for Brake Hose – 1

13 KA DD06 18 Bolt Flange L16 – 1

14 JH 1813 05 Cover Disc – 1

15 JN 1812 11 Clip Nut – 1

16 KA DD06 14 Bolt Flange L14 – 1

71A 72A

Plate No.: 37

Rear Hub

1 25

262 3 4

56

78

10911

12

13

14

1921

2324

20 15 161718


1 DT 1312 07 Axel Rear 1 1

2 39 0801 15 Nut Hex Thin 1 1

3 39 2567 11 Washer Plain 1 1

4 JH 1312 03 Sleeve 1 1

5 JH 1312 04 Collar 1 1

JH 1312 33 Collar (LH) 1 1 Ref. Cir. IB 302

6 DK 1510 12 Seal Oil 1 1

7 PF 1312 20 Washer Lock For Nut 2 2

8 LC B000 05 Nut Hex 4 4

9 36 JH00 06 Chian Sprocket Kit 1 1 O/P SPROCKET WT 14 TEETH

36 JH00 69 Chian Sprocket Kit 1 – O/P SPROCKET WT 15 TEETH

10 DS 1510 73 Stud 4 4

11 JC 1510 16 Coupling 1 1

12 DK 1510 94 Coupling Rubber 1 1

13 30 1510 75 Collar Bearing 1 1

14 JH 1318 02 Assly Brake Panel Rear 1 1

15 KP BB63 02 Bearing Ball 1 1

16 DJ 1510 34 Collar 1 1

JH 1312 38 Collar (RH) 1 1 Ref. Cir. IB-302

17 LD B000 29 Washer Rear Axel RH 1 1

18 DH 1710 19 U Nut Swing Arm 1 1

19 JN 1318 12 Shoe Brake Rear 1 1

20 30 1510 69 Spring Brake Shoe 2 2

21 JC 1510 04 Cam Brake 1 1

22 JC 1510 06 Indicator Brake Shoe 1 1 N.I

23 JH 1318 03 Lever Brake Cam 1 1

24 KA EF06 30 Bolt 1 1

25 KP AC60 05 Bearing Coupling 1 1

26 KP BB62 02 Bearing Ball 1 1

73 74

Plate No.: 38

Rear Brake Pedal

1

2

3

4

5

6

7

11

12

131415

16

17

1819

2021

22

23

24

8

910


1 52 JH00 22 Lever Brake Padel 1 1

2 JH 1610 02 Pad Brake Padel 1 1

3 DD 1610 78 Damper 1 1

4 DT 1610 04 Brake Switch Spring 1 1

5 JL 4014 06 Brake Switch Rear 1 1

6 KH AA20 15 Pin Snap 1 1

7 JZ 1318 75 Pin Brake Rod 1 1

8 JH 1610 04 Brake Rod 1 1

9 JD 1610 06 Sleeve Brake Return Spring 1 1

10 JD 1610 02 Spring Brake Pedal 1 1

11 39 1680 04 Bolt Flange 1 1

12 JD 1220 04 Torque Rod 1 1

13 DH 1510 29 Step Bolt 1 1

14 39 0789 12 Washer Spring 1 1

15 39 1540 11 Washer Plain 1 1

16 39 0694 15 Hex Lock Nut 1 1

17 39 0807 08 Pin snap 1 1

18 KD DB10 18 Washer Spring Thin 1 1

19 KC AA10 08 Nut Master 1 1

20 KH BA08 28 Pin Snap 1 1

21 30 1910 36 Brake Adjuster Nut 1 1

22 15 1910 26 Pin 1 1

23 30 1910 35 Spring 1 1

24 39 0198 11 Washer Plain 1 1

25 DG 1910 45 Washer Plain 1 1 N.I

75 76

Plate No.: 39

Handle Bar Assly

1

2

2

3

56

7

8

9

10

11

13

14

15

16

16

12

4


1 JH 1510 01 Handle Bar 1 1

2 KA CF06 55 Bolt Socket 2 2

3 JH 1510 03 Assly Grip RH 1 1

4 JH 4014 01 Switch control RH 1 –

JH 4014 02 Switch Control RH 1 1 BS IV

5 Bolt Hex 4 439 2582 04

6 JH 1510 09 Handle Holder Upper 1 1

56 JH6B Y9 Holder Handle Upper 1 1 Ref. Cir. IB: 295

7 JH 1510 07 Holder Handle Lower 2 –

56 JH6A Y9 Holder Handle Lower 2 – Ref. Cir. IB: 295

JH 1510 21 Handle Holder Lower – 2

8 Ignition Switch 1 – For JH232602JZ 4014 00

9 JH 2326 02 Assly Lock Set 1 –

JH 2326 06 Lock Set with Fuel tank cap 1 1 BS IV

JH 2326 12 Set Lock – 1 Ref. Cir. IB: 295

10 Holder Lever LH 1 1PF 1610 10

11 39 1553 04 Bolt Flange 1 –

12 Lever Pivot Bolt 1 1JZ 1610 28

13 PF 1610 15 Lever Clutch 1 1

14 JH 4014 00 Switch Control LH 1 1

15 JH 1510 02 Grip Handle LH 1 1

16 JH 1510 11 Handle Bar Weight 2 –

JH 1510 41 Weight Handlebar End 2 – Ref. Cir. IB-263 / BS IV

DH 1810 22 Handle Bar Weight 2 – Ref. Cir. IB: 295

17 JZ 4014 03 Clutch Switch 1 1

17

7877

Plate No.: 40

Front Fork


1 JH 1210 09 Fork Assly- Front 1 –

JH 1210 50 Fork Assembly Drum – 1

2 JH 1210 12 Tube Outer LH 1 –

JH 1210 53 Tube Outer LH – 1

3 JH 1210 13 Tube Outer RH 1 –

JH 1210 54 Tube Outer LH – 1

4 KA CF08 30 Socket Head Bolt 2 2

5 30 1810 26 Copper Washer 2 2

6 Toughened Oil Seal 2 – DG 1810 23

DU 1811 08 Oil Seal – 2

7 DG 1810 22 Ring Snap 2 –

31 1811 08 Ring Snap - Oil Seal Stopper – 2

8 DG 1810 21 Inner Dust Seal 2 –

DD 1810 32 Inner Dust Seal – 2

9 DG 1810 13 Bushing Pipe Outer 2 –

JK 1210 07 Guide Bush – 2

10 DG 1810 24 Washer 2 –

JK 1210 09 Washer Guide Bush – 2

11 DG 1810 15 Washer 2 –

DM 1810 10 Washer – 2

12 JH 1210 33 Spacer Tube 2 –

JK 1210 08 Spacer Tube – 2

13 JH 1210 05 Fork Pipe Inner 2 –

JH 1210 41 Fork Pipe Spinning – 2

14 36 JH00 11 Cylinder Complete Fork 2 – Refer Page No. 115

36 JH00 31 Cylinder Complete Fork – 2

15 JH 1210 32 Main Spring 2 –

JH 1210 56 Spring Main – 2

8079

13

14

1

26

15

9

4

5

18

19

6 11

12

10

16

178

7

2/3

24/25

2120

22/23

27

28

Plate No.: 40

Front Fork


16 JH 1210 16 Fork Bolt 2 –

DS 1810 12 Fork Bolt – 2

17 DG 1810 26 O' Ring 2 –

30 1810 29 ‘O’ Ring – 2

18 36 PA01 44 Kit Steering Cone 1 1

19 JH 1210 06 Under Bracket Assembly 1 –

JH 1210 43 Assembly Under Bracket Complete – 1

20 39 0789 12 Spring Washer 2 2

21 39 1181 01 Bolt 2 2

22 JH 1210 11 Leg Assembly RH 1 –

JH 1210 52 Fork Leg Assembly RH – 1

23 JH 1210 10 Leg Assembly LH 1 –

JH 1210 51 Fork Leg Assembly LH – 1

24 JH 1210 14 Cover Dust Fork LH 1 –

25 JH 1210 19 Cover Dust Fork RH 1 –

26 JH 1510 06 Holder Fork Upper 1 1

27 JH 1210 42 Bellow – 2

28 PF 1210 54 Clamp For Bellow – 2

13

14

1

26

15

9

4

5

18

19

6 11

12

10

16

178

7

2/3

24/25

2120

22/23

27

28

81 82

Plate No.: 41

Petrol Tank, Cap Tank and Gauge Fuel

1

2

33a

4

5

6

8

1213

14

15

16

9 1011

7


1 AP 1012 55 Screw Pan 2 2

2 39 2179 24 Washer 2 2

3 JH 1710 33 Cap Fuel Tank 1 –

JH 2326 06 Lock Set with Fuel tank cap 1 1 BS IV

3a JZ 1710 20 Bush Vapour 1 1 BS IV

4 JH 1710 08 Seat Tape 1 1

5 39 1956 04 Bolt Flanged Small 1 1

6 39 2424 11 Plain Washer 1 1

7 JD 1110 52 Grommet Tank Mtg 1 1

8 DS 1410 12 Grommet Side Cover FR 2 2

9 JH 1718 00 Assly Fuel Cock 1 1

10 39 0740 11 Washer 2 2

11 JD 1718 01 Socket Head Bolt 2 2

12 JH 1718 01 Pipe Fuel 1 1

13 DK 1410 41 Pipe Clip 2 2

14 JH 1710 17 O Ring Fuel Gauge 1 1

15 JH 4026 00 Gauge Fuel Tank 1 1

16 Nut Hex Flanged 4 4KC GA05 05

17 JH 1710 45 Beading Tank 2 2 N.I.

83 84

Plate No.: 42

Control Cables

1

2


1 JZ 1612 10 Cable Speedometer 1 –

PA 1612 17 Cable Speedometer – 1

2 JH 1612 00 Cable Accelerator 1 –

JH 1612 09 Cable Accelerator – 1

3 JZ 1612 24 Cable Clutch 1 1 N.I

4 JH 1612 02 Cable Choke 1 – N.I

JH 1612 10 Cable Choke – 1

85 86

Plate No.: 43

Chain Case

1

2

3


1 36 JH00 02 Kit Chain Case Upper + Lower 1 1

2 15 1610 69 Rubber cap 1 1

3 LA D000 53 Bolt 6 6

8887

Plate No.: 44

Fairing

1

216

4

5

67

8

9

1011 12

13

14

1417

15

3


1 JH 1812 15 Windshield 1 1

2 39 2141 24 Washer nylon 2 2

3 LB U000 23 Screw Truss 4 4

4 JH 2328 00 Bkt Number Plate Mtg. 1 –

JH 2328 09 Bkt. Number Plate Mounting Front 1 1 BS IV

5 JZ 2328 14 Pad Rubber no. Plate Bkt 2 2

6 39 0044 01 Screw Round Head 2 2

7 39 1501 11 Washer plain 2 2

8 KB UC05 25 Screw Truss 2 2

9 JH 1812 63 Collar For Wind shield Mtg 2 2

10 JH 1812 62 Sleeve for Fairing Mtg 2 2


12 JG 1812 36 Well Nut 2 2

13 JH 1812 23 Head Lamp Bezel 1 1

14 KD BA05 12 Washer Plain 6 6

15 KB RA42 16 Screw Tapping Pan 2 2

16 JZ 1812 06 Screw M5 2 2

17 DJ 1612 29 Clip Nut 4 4

9089

Plate No.: 45

Head Lamp

1

2

14

3

6

4


1 Assly Head Lamp 1 –JH 4010 08

YJ H050 01 Head Lamp W/O Bulb & Cap – 1

2 JH 1812 38 Cover Back Fairing LH 1 1

3 JH 1812 39 Cover Back Fairing RH 1 1

4 LA D001 65 Bolt Flange 4 4

5 JH 1812 33 Bkt Head Lamp Mtg Lower 1 1

6 EC 4010 30 HS1 Bulb 35 / 35W Osram 1 –

CL 2010 23 Lamp 12V-35/35W-HS1 For USA – 1

7 JH 1812 41 Grommet Fairing Mtg 4 4

8 JH 1812 42 Collar Fairing Mtg 4 4

9 KA DC06 25 Bolt Flange 2 2

10 39 2141 24 Washer Nylon 2 2


12 YJ H010 01 Wiring Harness Headlight 1 –

YJ H050 02 Wiring Harness & Cap Headlight – 1

13 DG 1612 29 Clip Nut 2 2

14 DH 1910 37 Lamp 12V 3W 1 –

1257

8

9

10

1113

91 92

Plate No.: 46

Fairing Structure & Speedometer

1

2

7

89

10

3

4

56


1 JH 1812 07 Fairing Mtg Structure 1 1

2 JL 5911 48 Bolt Hex Flange 2 2

3 JH 1812 41 Grommet Fairing Mtg 2 2

4 JH 1812 42 Collar Fairing Mtg 2 2

5 KA DC06 20 Bolt Flange 2 2

6 JH 1812 59 Plug Fairing Structure 2 2

DS 2210 01 Plug 2 2 Ref. Cir. IB 307

7 JH 4024 00 Speedometer 1 –

JH 4024 04 Speedometer – 1

8 JZ 1813 65 Grommet 3 3

9 39 0258 11 Plain washer 3 3

10 KC GA05 05 Nut Hex Flanged 3 3

93 94

Plate No.: 47

Fittings - Seat Cover & Tail Lamp

1

23

44

6

7

8

9

10

12

16

16

1314

11


1 KA DF06 12 Bolt Flange 2 2

2 LD A000 18 Washer 2 2

3 JL 1812 19 Grommet 1 Seat Cowl 2 2

4 LB R000 03 Screw Cr Pan 8 8

5 DS 1610 35 Clip Nut 1 1 N.I


7 KA DF06 14 Bolt Flange 2 2

8 JH 1812 28 Bkt Seat Cowl Mtg Rear 1 1

9 KC GC05 05 Nut Hex Flanged 4 4

10 JH 1812 34 Grommet Tail Lamp 4 4

11 1 1 JH 4010 03 Tail Lamp

12 JZ 1813 22 Grommet Side Cover 2 2

13 DG 1611 21 Screw 1 1

14 39 1789 24 Washer Nylon 1 1

15 DS 1410 12 Grommet Side Cover FR 2 2

9695

Plate No.: 48

Indicator Light Assembly

12

45

67

6

3


1 JH 4010 06 Indicator Assy FR LH 1 1

2 JH 4010 07 Indicator Assy FR RH 1 1

3 Bolt flange 2 2KA DF06 20

4 JH 4010 00 Indicator Assy RR LH 1 1

5 JH 4010 01 Indicator Assy RR RH 1 1

6 KC GD10 10 Nut - Hexagon With Flange : M10 2 2

7 GH 2010 12 Lamp 4 4

9897

Plate No.: 49

Mirror Assly & Number Plate

2

3 45

6

1


1 JH 2316 00 Mirror assly LH 1 1

2 JH 2316 01 Mirror assly RH 1 1

3 DP 1611 45 Number Plate Rear 1 1

4 KA DD06 10 Bolt flanged 2 2

5 DJ 1610 72 Bkt Rear No. Plate 1 1

6 JZ 2328 05 Foam Rear Number Plate 1 1

99 100

Plate No.: 50

Electrical Equipments

1

2 3

5

6 78

9

10

20 19

11

12

13

14

15

16

4

17


1 JH 4022 00 Harness Wiring 1 –

JH 4022 11 Wiring Harness 1 – BS IV

JH 4022 27 Wiring Harness – 1 BS IV

2 JN 3516 04 Starter Relay with Grommet 1 1

3 PA 4016 00 Horn 1 1

4 KA DD08 12 Bolt 1 1

5 Battery Dry 1 1 JF 4018 07

6 JH 4018 00 Band Battery 1 –

JV 4018 02 Band Battery – 1

7 JZ 4018 09 Foam Battery 1 1

8 GF 1611 31 Foam Strip 7 7

9 KA DF06 10 Bolt 2 2

10 JZ 4020 00 DC Regulator With Capacitor 1 1



13 DS 2010 25 Assly DC Flasher 1 1

14 JH 4022 01 Cable Assly Battery to Earth 1 1

15 JH 4022 02 Cable Assly St motor To St Relay 1 1

16 DJ 2012 19 Assly Fuse Box 1 1

17 JF 4018 08 VRLA Dry only Acid Bottle 1 1

18 36 JF00 43 Kit Battery 1 1 Consist of 5+7

19 DT 4020 06 Light Control Module 1 – BS IV

20 JL 4020 04 Light Control Module – 1 BS IV

21 60 1115 34 Fuse 15A 2 2

22 JH 1710 47 Cable Tie Fixed Length 1 1 BS IV

23 JH 1138 02 Clamp For Pipe 1 1 BS IV

24 KA DF06 08 Bolt Flanged 1 1 BS IV

21

23

24

22

101 102

Plate No.: 51

Tool Kit

1 No. Part No. Description RemarksV15 V12

1 DJ 2210 19 Tool Kit 1 1 Not Serviceable

104103

Plate No.: 52

Grab Handle , Leg Guard & Saree Guard

2

9

3

4

5

6

7

8

1


1 KA CF10 50 Bolt Socket 1 1

1a 52 JH06 91 Assly Backrest Matte Slik Black 1 1 Ref. Cir. IB: 295

2 KA CA08 20 Bolt Socket 4 4

3 JH 2314 09 Kit Secondary Grab 1 1

4 JH 2312 10 Assly Leg Guard LH 1 1

5 JH 2312 11 Assly Leg Guard RH 1 1


7 JH 2312 02 Guard Saree 1 1


9 56 JH70 6S Grab Handle 1 1

105 106

1a

Plate No.: 53

Painted Parts & Decals V15

2/3

1

4

5

67

89

1413

10/11

12

15


1 52 JH00 87 Fuel Tank Pearl White With Decal 1 –

52 JH00 73 Fuel Tank Ebony Black With Decal 1 –

52 JH00 75 Fuel Tank Cocktail Wine Red 1 –

52 JH03 66 Fuel Tank Dark Montego Blue WH Dcll 1 – Ref Cir IB-257

52 JH02 86 Fuel Tank Pearl White With Decal 1 – BS IV

52 JH02 85 Fuel Tank Ebony Black With Decal 1 – BS IV

52 JH02 87 Fuel Tank Cocktail Wine Red 1 – BS IV

52 JH04 46 Fuel Tank Dark Montego Blue WH Dcl 1 – BS IV

2 52 JH00 82 Side CVR LH Pearl White With Dcl 1 –

52 JH00 67 Side CVR LH Ebony Black With Dcl 1 –

52 JH00 69 Side CVR LH Cocktail Wine Red 1 –

52 JH03 59 Side CVR LH Dark Montego Blue Dcl 1 – Ref Cir IB-257

3 52 JH00 81 Side CVR RH Pearl White With Dcl 1 –

52 JH00 64 Side CVR RH Ebony Black With Dcl 1 –

52 JH00 60 Side CVR RH Cocktail Wine Red 1 –

52 JH03 61 Side CVR Rh Dark Montego Blue 1 – Ref Cir IB-257

4 56 JH05 7A Painted Part Front Fender Pearl White 1 –

56 JH05 X3 Painted Part Front Fender Ebony Black 1 –

56 JH05 2V Painted Part Front Fender Wine Red 1 –

56 JH05 7M Painted Front Fender Dark Montego Blue 1 – Ref Cir IB-257

5 56 JH04 7A Painted Part Fairing Pearl White 1 –

56 JH04 X3 Painted Part Fairing Ebony Black 1 –

56 JH04 2V Painted Part Fairing Assembly C W Red 1 –

56 JH04 7M Painted Fairing Assly Dark Montego Blue 1 – Ref Cir IB-257

6 56 JH70 6S Primary Grab Handle 1 –

107 108

Plate No.: 53

Painted Parts & Decals V15

1413 16

10/11

12

15


7 52 JH00 86 Cvr Seat Pillion Pearl White 1 –

52 JH00 32 Cvr Seat Pillion Ebony Black 1 –

52 JH00 59 Cvr Seat Pillion Cocktail Wine Red 1 –

52 JH03 64 Cvr Seat Pillion Dark Montego Blue 1 – Ref Cir IB-257

8 56 JH45 X3 Seat Cowl Ebony Black 1 –

56 JH45 2V Seat cowl C101a C W Red 1 – Ref. Cir. IB: 295

56 JH45 7A Seat cowl C101a Pearl White 1 – Ref. Cir. IB: 295

56 JH45 7M Assly Seat Cowl (jh181229) Dark Mont.blu 1 – Ref. Cir. IB: 295

9 JH 1812 20 Cover Seat Cowl LH 1 –

JH 1812 21 Cover Seat Cowl RH 1 –

56 Jh11 4X Cover Seat Cowl Lh(jh181220) Satin Black 1 – Ref. Cir. IB: 295

56 Jh10 4X Cover Seat Cowl Rh(jh181221) Satin Black 1 – Ref. Cir. IB: 295

10 JH 2330 25 Decal Side Cover LH - White 1 –

JH 2330 15 Decal Side Cover LH - Black 1 –

JH 2330 32 Decal Side Cover LH - Red 1 –

56 JH45 7M Assly Seat Cowl (jh181229) Dark Mont.blu 1 – Ref. Cir. IB: 295

11 JH 2330 26 Decal Side Cover RH - White 1 –

JH 2330 16 Decal Side Cover RH - Black 1 –

JH 2330 33 Decal Side Cover RH - Red 1 –

12 JH 2330 21 Decal Kit Tank - White 1 –

JH 2330 14 Decal Kit Tank - Black 1 –

JH 2330 28 Decal Kit Tank - Red 1 –

13 JH 2330 18 Decal 3D - Tank 1 –

14 JH 2330 19 Decal 3D - Side Cover 1 –

15 JH 2330 20 Decal - Pillion Seat Cover 1 –

16 JH 1812 43 Pad Pillion Seat Cover 1 –

2/3

1

4

5

67

89

109 110

Plate No.: 54

Painted Parts and Decals - V12


14

11/12 8

13 15 16

2/310 9

1 5

4

6 7


1 52 JH04 25 Fuel Tank Flame Red Wh Dcl – 1

52 JH04 27 Fuel Tank Saffire Blue With Dcl – 1

52 JH04 26 Fuel Tank Ebony Black With Dcl – 1

2 52 JH04 10 Side Cvr LH Flame Red With Dcl – 1

52 JH04 12 Side Cvr LH Saffire Blue Th Dcl – 1

52 JH04 11 Side Cvr LH Ebony Black Wh Dcl – 1

3 52 JH04 13 Side Cvr RH Flame Red With Dcl – 1

52 JH04 14 Side Cvr RH Ebony Black Wh Dcl – 1

52 JH04 15 Side Cvr RH Saffire Blu Wh Dcl – 1

4 56 JH05 X3 Front Fender Ebony Black – 1

5 56 JH04 3F Fairing Asly Flm Red – 1

56 JH04 5N Fairing Asly Saff Blue – 1

56 JH04 X3 Fairing Asly Eb Black – 1

6 JH 2314 09 Primary Grab Handle Black – 1

7 52 JH04 48 Cover Seat Pillion Flame Red – 1

52 JH04 49 Cover Seat Pillion Saffire Blue – 1

52 JH00 32 Cover Seat Pillion Ebony Black – 1

8 JH 2330 60 Kit Decal Tank Flame Red – 1

JH 2330 67 Kit Decal Tank Ebony Black – 1

JH 2330 74 Kit Decal Tank Saf Blue – 1

Plate No.: 54

Painted Parts and Decals - V12


14

11/12 8

13 15 16

2/310 9

1 5

4

6 7


9 JH 1812 20 Cover Seat Cowl LH – 1

JH 1812 21 Cover Seat Cowl RH – 1

10 56 JH45 X3 Seat Cowl Ebony Black – 1

56 JH45 3F Seat Cowl Flm Red – 1 Ref. Cir. IB: 295

56 JH45 5N Seat Cowl Saffire Blue – 1 Ref. Cir. IB: 295

11 JH 2330 64 Decal Cover Side LH Flame Red – 1

JH 2330 71 Decal Cover Side LH Eb Black – 1

JH 2330 78 Decal Cover Side LH Saf Blue – 1

12 JH 2330 65 Decal Cover Side RH Flame Red – 1

JH 2330 72 Decal Cover Side RH Eb Black – 1

JH 2330 79 Decal Cover Side RH Saf Blue – 1

13 JH 2330 18 Tank 3D Decal – 2

14 JH 2330 66 Decal 3D Cover Side Flame Red – 2

JH 2330 73 Decal 3D Cover Side Eb Black – 2

JH 2330 80 Decal 3D Cover Side Saf Blue – 2

15 JH 2330 20 Deal Pillion Seat Cover – 1

16 JH 2330 59 Decal Wheel – 4

Kit List Kit List

Kit

Part No.Kit Description

Part No. Description Qty/Kit

Consisting of Following PartsSr

No

Kit


Part No. Description

1 36JH0002 CHAIN CASE UPPER + LOWER JH181200 ASSEMBLY CHAIN CASE UPPER 1

JH181203 ASSEMBLY CHAIN CASE LOWER 1

2 36JH0003 BLOCK & PISTON JH521004 CYLINDER BLOCK C101_ALUMINIUM 1

JH521200 ASSEMBLY PISTON C101 1

3 36JH0004 FRICTION PLATE JH551402 PLATE FRICTION C101 5

4 36JZ0122 CHAIN GUIDE JE521025 GUIDE TIGHT SIDE SILENT CHAIN D106A 1

JE541037 GUIDE SLACK SIDE SILENT CHAIN D106A 1

5 36JH0006 CHAIN SPROCKET JH551201 SPROCKET OUTPUT C101 1

DX151023 SPROCKET 42 T 4 RUBBER 1

Pa141016 CHAIN 428 H SERIES 124 LINKS 1

6 36JH0052 KIT ASSLY CLUTCH COVER V-12 JH541201 COVER CLUTCH C101 1

JL541227 WINDOW OIL GUAGE 1

DS101215 WIRE CIRCLIP 1

30101142 SEAL OIL 1

31101064 PLUG 1

BA102004 PLUG 1

JH541236 JET OIL COVER CLUTCH 1

7 36JH0053 KIT ASSLY CLUTCH COVER-V15 JH541201 COVER CLUTCH C101 1

JL541227 WINDOW OIL GUAGE 1 Ds101215 CLIP - WIRE 1 30101142 SEAL - OIL 1 31101064 PLUG 1 BA102004 PLUG 1 JE541245 JET CLUTCH COVER K11 1

7 36JH0008 VALVE REPAIR 28101129 SEAT SPRING 1

39201719 SEAL VALVE STEM 1

JZ511202 SPRING VALVE 1

JA511203 RETAINER VALVE SPRING 1

DG101029 COTTER VALVE 2

8 36JH0009 BOSS KICK SET JA621202 LEVER KICK 1

PA621202 BOSS KICK LEVER D105A UG 1

30101234 SPRING 1

30101236 BALL STEEL 1

Qty/Kit


No

22150241 WASHER - PLAIN 1

30101235 PIN 1

39085517 E-TYPE CIRCLIP 1

9 36JH0010 PRIMARY DRIVE & DRIVEN GEAR JZ531006 GEAR PRIMARY DRIVE 1

JZ551403 CLUTCH HSG ASSLY HTTS DISCO-H 1

10 36JH0011 FORK CYLINDER COMP JH121015 SEAT PIPE 1

DG181017 RING-FORK PISTON 1

JH121049 CAP OIL LOCK 1

DG181019 SPRING-REBOUND 1

11 36JH0001 PISTON RINGS JH521203 PISTON RING TOP C101 1

JH521204 PISTON RING SECOND C101 1

JH521205 PISTON RING OIL C101 1

12 36JH0021 ASSEMBLY CRANKCASE LH 39218919 OIL SEAL 1

39256220 NEEDLE ROLLER BRG. 1

JH541001 CRANKCASE LH C101 1

PF541044 INSERT CRANKCASE LH B104D 1

39258320 BEARING BALL6004-SKF 1

DH101264 GASKET NEUTRAL SWITCH (T1.5) 1

31201081 SWITCH COMPLETE 1

JA541005 BUSH BENDIX 1

39219019 OIL SEAL 1

JZ541005 NOZZLE OIL JET 1

13 36JH0022 ASSEMBLY CRANKCASE RH JH541007 CRANKCASE RH 1

PF541045 INSERT CRANKCASE RH B104D 1

59200036 6203 HN3 C3 BALL BEARING 1

JA541010 STOPPER PLATE INPUT BEARING 1

DH101380 SCREW PAN HEAD(M6X12) 1

KPBF6201 BEARING BALL C3 CLEARANCES 1

PF541018 BUSHING DRUM BM150 4 SPD 1

JA541012 GUIDE KICK 1

39196404 BOLT-FLANGED-SMALL 2

JA541014 BOLT SHIFT CHANGE 1

BA102004 PLUG 1

JE541028 PIN K11 1

14 36JH0027 ASSEMBLY CYLINDER HEAD JH511001 CYLINDER HEAD MACHINED 1

JZ511017 SEAT VALVE INLET 1

JZ511018 SEAT VALVE EXHAUST 1

Kit List Kit List

Kit




No

Kit




No

JF511008 GUIDE VALVE WITH CLIP 2

JF511216 VALVE GUIDE 4

DH101174 CLIP VALVE GUIDE 4

15 JH232602 ASSEMBLY LOCK SET - NON EVAP Jz401400 IGNITION SWITCH 2 PT. MOUNTING 1

JH232600 KEY SET 1

JH171033 CAP FUEL TANK 1

DH161231 LOCK SIDE COVER 1

16 36JH0019 VALVE INTAKE & EXHAUST JH511202 VALVE INTAKE 1

JH511203 VALVE EXHAUST 1

17 36JH0028 KIT VALVE V12 DY511200 VALVE INTAKE B105A 1

DY511201 VALVE EXHAUST B105A 1

18 36JH0029 KIT VALVE REPAIR V12 28101129 SEAT SPRING 2

CB101009 SEAL VALVE STEM 2

JZ511202 SPRING VALVE 2

DY511202 RETAINER VALVE B105A 2

CB101022 COTTER VALVE 4

19 36JH0030 KIT BLOCK PISTON V12 JH521002 CYLINDER BLOCK C101B 1

JH521207 ASSEMBLY PISTON C101B 1

20 36JH0031 KIT CYL FORK JH121055 SEAT PIPE 1

30181020 PISTON RING 1

JH121049 CAP OIL LOCK 1

DM181008 REBOUND SPRING 1

21 36JH0032 KIT PISTON RINGS PA521225 RING PISTON TOP D105D 1

PA521226 RING PISTON SECOND D105D 1

Pa521227 RING PISTON OIL D105D 1

22 36JH0069 KIT CHAIN SPROCKET Jh551209 SPROCKET OUTPUT 15T 1

Pa141016 CHAIN 428 H SERIES 124 LINKS 1

Dx151023 SPROCKET 42T - 4 RUBBER 1

Amendment Sheet Amendment SheetPage Fig. Old part New part

DescriptionUpdation Remarks

no. no. dateno. no.Page Fig. Old part New part Description

Updation Remarksno. no. dateno. no.

66 18 30151105 JN131812 SHOE BRAKE 13.05.16 NON ASBESTOS PART NO ADDED

92 12 -------- DJ201219 ASSLY FUSE BOX 07.06.16 ADDITION

64 8 DE151037 JW131807 DISC PAD SET 12.08.16 UPDATION

96 1 -------- 52JH0075 FUEL TANK C WINE RED 12.08.16 ADDITION

96 2 -------- 52JH0069 SIDE COVER LH C WRED 12.08.16 ADDITION

96 3 -------- 52JH0060 SIDE COVER RH C W RED 12.08.16 ADDITION

96 4 -------- 56JH052V FRONT FENDER WINE RED 12.08.16 ADDITION

96 5 -------- 56JH042V FAIRING ASSLY C W RED 12.08.16 ADDITION

96 6 -------- 52JH0059 COVER SEAT PILLION 12.08.16 ADDITION

94 17 -------- JF401808 VRLA DRY ONLY ACID BOTTLE 30.08.16 ADDITION

94 18 -------- 36JF0043 KIT BATTERY 30.08.16 ADDITION

100 12 -------- JH233028 DECAL TANK KIT 21.09.16 ADDITION

100 10 -------- JH233032 DECAL SIDE COVER LH 21.09.16 ADDITION

100 11 -------- JH233033 DECAL SIDE COVER RH 21.09.16 ADDITION

62 12A JH131822 JD131810 DISC FRONT 01.10.16 REF. CIR. IB-253

66 12 JH121022 JH121079 HOOK FOR BRAKE HOSE 01.10.16 REF. CIR. IB-253

66 13 KADD0616 KADD0618 BOLT FLANGE L16 01.10.16 REF. CIR. IB-253

66 14 -------- JH181299 COVER DISC 01.10.16 REF. CIR. IB-253

66 15 -------- JN181211 CLIP NUT 01.10.16 REF. CIR. IB-253

66 16 -------- KADD0614 BOLT FLANGE L14 01.10.16 REF. CIR. IB-253

100 1 -------- 52JH0366 F TANK DARK M BLUE WH DCL 27.10.16 REF. CIR. IB-257

100 2 -------- 52JH0359 S CVR LH DARK M BLUE DCL 27.10.16 REF. CIR. IB-257

100 3 -------- 52JH0361 S CVR RH DARK M BLUE 27.10.16 REF. CIR. IB-257

100 4 -------- 56JH057M F FENDER DARK M BLUE 27.10.16 REF. CIR. IB-257

100 5 -------- 56JH047M FAIRING ASSLY. DARK M BLUE 27.10.16 REF. CIR. IB-257

100 7 -------- 52JH0364 CVR SEAT PILLION DARK M B 27.10.16 REF. CIR. IB-257

74 26 -------- JH151006 HOLDER FORK UPPER 04.11.16 ADDITION

48 1 JH113402 JH113415 ASSLY BRACKET ENG MTG TOP 15.12.16 REF. CIR. IB-263

72 16 JH151011 JH151041 WEIGHT HANDLEBAR END 15.12.16 REF. CIR. IB-263

14 23 JH551201 JH551209 SPROCKET OUTPUT 15T 15.12.16 REF. CIR. IB-263

34 19 -------- 36JF0024 KIT IDLE ADJUSTER 23.02.17 ADDITION

16 5 JE551209 JE551201 Gear 3rd Drive 04.07.17 ALTERNATE

16 12 JH551211 JE551216 Gear 4th Driven 04.07.17 ALTERNATE

16 13 JE551210 JE551206 Gear 3rd Driven 04.07.17 ALTERNATE

16 15 JH551210 JH551206 Gear 5th Driven 04.07.17 ALTERNATE

18 2 JD561002 JE561005 Cam Drum Change 04.07.17 ALTERNATE

34 10 JB551412 JB551406 Holder Clutch 04.07.17 ALTERNATE

34 14 JA531007 52JA0028 Nut Round 04.07.17 ALTERNATE

36 3 36JH0034 36JH0013 Carb Jets 04.07.17 ALTERNATE

36 4 36JH0035 36JH0014 Carb Throttle Valve 04.07.17 ALTERNATE

38 9 36JH0038 36JH0012 Kit Carb “O” Rings & Gasket 04.07.17 ALTERNATE

46 11 KBAB0608 DH101380 Pan Screw 04.07.17 ALTERNATE

68 9 30151068 30151105 Shoe Brake 04.07.17 ALTERNATE

68 11 30151042 39024211 Washer A 04.07.17 ALTERNATE

78 9 52JH0431 JH232606 Lock Set with Fuel Tank Cap 04.07.17 ALTERNATE

84 3 52JH0431 JH232606 Lock Set with Fuel Tank Cap 04.07.17 ALTERNATE

106 9 JH231400 56JH706S Grab Handle 04.07.17 ALTERNATE

108 6 JH231400 56JH706S Primary Grab Handle 04.07.17 ALTERNATE

112 6 56JH70X3 JH231409 Primary Grab Handle Black 04.07.17 ALTERNATE

114 15 JH233034 JH233020 Deal Pillion Seat Cover 04.07.17 ALTERNATE

16 18 39216611 39215911 Washer Special 02.08.17 ALTERNATE

60 15 PA111250 ------- Collar Special 02.08.17 Remove

90 17 DG161229 DJ161229 Clip Nut 02.08.17 ALTERNATE

38 12 36JH0041 ------- Kit Carb Choke Assly 4.9.17 Remove

10 12 DK101386 DH102125 Bolt Special Camshaft 15.11.17 Ref. Cir. IB: 295

18 4 PA561002 JE561006 Assly Drum Gearshift 15.11.17 Ref. Cir. IB: 295

20 3 JW561208 JE561200 Spring Gear Shift Return 15.11.17 Ref. Cir. IB: 295

20 12 JH561402 JH561212 Assly Gear Shift Lever 15.11.17 Ref. Cir. IB: 295

20 13 ------- JH561409 Rod Tie 15.11.17 Additional

20 14 ------- JH561213 Arm Lever Change 15.11.17 Additional

20 15 ------- JD561416 Washer - Nylon 15.11.17 Additional

20 16 ------- KHAA2015 Pin Snap 15.11.17 Additional

22 1 JH501001 JH501030 Assembly Engine 15.11.17 N.I. Ref. Cir. IB: 295

22 1 JH501003 JH501031 Assembly Engine 15.11.17 N.I. Ref. Cir. IB: 295

32 7 JH541205 JH541241 Assly Cover LH RR 15.11.17 Ref. Cir. IB: 295

34 1 JH551411 JH551416 Clutch Assy Comp 15.11.17 Ref. Cir. IB: 295

34 5 JB551408 PF551428 Wheel Clutch 15.11.17 Ref. Cir. IB: 295

34 6 36JE0024 36JH0057 Kit Friction Plate 15.11.17 Ref. Cir. IB: 295

34 7 30101096 JH551419 Plate Clutch 15.11.17 Ref. Cir. IB: 295

34 8 JH551413 PF551426 Hub Clutch 15.11.17 Ref. Cir. IB: 295

Amendment Sheet Amendment SheetPage Fig. Old part New part

DescriptionUpdation Remarks

no. no. dateno. no.Page Fig. Old part New part Description

Updation Remarksno. no. dateno. no.

34 9 JZ551415 JH551418 Spring Compression 15.11.17 Ref. Cir. IB: 295

34 10 JB551406 PF551427 Holder Clutch 15.11.17 Ref. Cir. IB: 295

34 11 39098004 PF551422 Bolt - Flange 15.11.17 Ref. Cir. IB: 295

46 4 JH621401 JH621403 Gear Starter Clutch Assembly 15.11.17 Ref. Cir. IB: 295

50 1 JH191000 JH191014 Seat Assly Comp 15.11.17 Ref. Cir. IB: 295

78 6 JH151009 56JH6BY9 Holder Handle Upper 15.11.17 Ref. Cir. IB: 295

78 7 JH151007 56JH6AY9 Holder Handle Lower 15.11.17 Ref. Cir. IB: 295

78 16 JH151041 DH181022 Handle Bar Weight 15.11.17 Ref. Cir. IB: 295

106 1a ------- 52JH0691 Assly Backrest Matte Slik Black 15.11.17 Ref. Cir. IB: 295

110 8 ------- 56JH452V Seat cowl C101a C W Red 15.11.17 Ref. Cir. IB: 295

110 8 ------- 56JH457A Seat cowl C101a Pearl White 15.11.17 Ref. Cir. IB: 295

110 8 ------- 56JH457M Assly Seat Cowl Dark Mont.blu 15.11.17 Ref. Cir. IB: 295

110 9 ------- 56Jh114X Cvr Seat Cowl Lh Satin Bl 15.11.17 Ref. Cir. IB: 295

110 9 ------- 56Jh104X Cvr Seat Cowl Rh Satin Bl 15.11.17 Ref. Cir. IB: 295

110 10 ------- 56JH457M Assly Seat Cowl Dark Mont.blu 15.11.17 Ref. Cir. IB: 295

114 10 ------- 56JH453F Seat Cowl Flm Red 15.11.17 Ref. Cir. IB: 295

114 10 ------- 56JH455N Seat Cowl Saffire Blue 15.11.17 Ref. Cir. IB: 295

92 6 --------- CL201023 Lamp 12V-35/35W-HS1 For USA 11.12.17 Addition

92 14 ----- DH191037 Lamp 12V 3W 11.12.17 Addition

2 1 --------- JH511011 Cylinder Head With Head Cover 25.12.17 Ref. Cir. IB 302

5a 4 --------- JF511052 Sleeve Spark Plug 25.12.17 Ref. Cir. IB 302

7a 4 ---------- KJAC1824 O Ring 25.12.17 Ref. Cir. IB 302

34 7 JH551421 Plate Clutch 05.01.18 JA551419 Updation

78 9 ----------- JH232612 Set Lock 24.01.18 Ref. Cir. IB: 295

50 6 LBU00038 -------- Screw Buton HD 15.01.18 Deleted

50 7 JH181255 -------- Washer Retaining 15.01.18 Deleted

96 5 LDA00007 -------- Washer Plain Small 15.01.18 Deleted

94 6 --------- DS221001 Plug 30.1.18 Ref. Cir. IB : 307

70 14 36DT0034 36JF0018 Kit End-mast Cyl Mjr With Grease 05.02.18 Updation

4 4 DD111018 CF111019 Spark Plug 8.3.18 Updation

74 9 ------- 36JH0069 Chian Sprocket Kit 29.3.18 Addition

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Parts Index Parts Index

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No.

Figure

No.Part Number

Page

No.

Figure

No.Part Number

14151033 15 34 15161069 2 88 15191026 22 76 30101061 22 16 30101096 7 34 30101142 8 30 30101195 2 32 30141031 14 58 30151032 19 68 30151033 11 66 30151033 20 68 30151035 24 68 30151038 4 68 30151069 10 68 30151069 20 74 30151075 13 74 30151105 9 68 30151116 23 68 30151118 4 66 30151118 15 68 30161157 3 62 30181026 5 80 30181029 17 82 30191035 23 76 30191036 21 76 31101006 7 2 31101173 10 14 31181108 7 80 31201081 5 24 36301509 12 68 39004401 6 90 39019811 24 76

39024011 13 34 39024211 11 68 39025811 9 94 39029215 11 56 39042215 9 62 39045411 18 56 39055302 19 56 39069415 16 76 39071411 13 56 39073817 5 28 39074011 10 84 39078111 15 66 39078111 26 68 39078912 14 76 39078912 20 82 39080115 2 74 39080708 17 76 39098004 11 34 39098717 4 16 39099206 3 18 39099311 8 28 39099906 4 26 39099906 10 30 39100006 5 12 39100120 15 34 39101321 13 68 39102021 13 2 39104119 18 30 39105315 7 56 39107504 1 60 39118101 21 82 39122515 10 52

39128321 7 4 39150111 7 90 39154011 15 76 39155304 11 34 39155304 11 78 39161211 3 2 39166005 2 4 39166005 3 44 39167121 3 30 39167304 8 2 39167304 11 10 39167304 5 30 39167404 2 46 39168004 11 76 39175904 15 24 39178924 14 96 39195604 5 84 39196404 8 22 39197015 3 52 39198104 25 16 39214124 2 90 39214124 10 92 39215911 18 16 39217924 2 84 39218919 9 24 39219019 10 24 39220011 12 34 39229515 3 4 39229515 4 44 39236615 16 56 39240817 10 28 39242411 6 84

39242511 8 44 39244011 2 8 39253921 11 4 39256220 13 24 39256711 3 74 39258204 5 78 39258320 12 24 39260011 4 34 39260801 8 4 39262921 6 4 39266921 9 10 39272612 15 56 59040031 12 10 59040038 11 22 59040038 11 24 59040038 9 30 59040038 6 32 59150003 16 66 59150003 21 68 59150014 7 14 59200036 3 22 60111534 21 102 36DK0065 10 72 36JE0024 6 34 36JF0018 14 70 36JF0019 14a 70 36JF0022 9 36 36JF0024 6 36 36JF0043 18 102 36JH0001 2 12 36JH0002 1 88 36JH0003 1 12

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Figure

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Figure

No.Part Number


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Figure

No.Part Number

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Figure

No.Part Number

36JH0004 6 34 36JH0006 9 74 36JH0008 6 8 36JH0009 12 28 36JH0011 14 80 36JH0012 2 36 36JH0012 6 38 36JH0013 3 36 36JH0014 4 36 36JH0015 5 36 36JH0017 7 36 36JH0018 8 36 36JH0019 7 8 36JH0021 1 24 36JH0022 2 22 36JH0023 1 2 36JH0027 1a 2 36JH0028 7 8 36JH0029 6 8 36JH0030 1 12 36JH0031 14 80 36JH0032 2 12 36JH0033 6 34 36JH0039 7 38 36JH0040 12 38 36JH0042 11 38 36JH0043 8 38 36JH0044 9 38 36JH0045 10 38 36JH0052 1 30 36JH0053 1 30 36JH0057 6 34

36JZ0122 4 10 36PA0115 4 10 36PA0144 2 54 36PA0144 18 82 36PD0036 11 70 36PD0043 5 72 36JH0069 9 74 52JA0028 14 34 52JA0029 6 22 52JH0018 1 58 52JH0019 9 58 52JH0022 1 76 52JH0032 7 110 52JH0032 7 112 52JH0059 7 110 52JH0060 3 108 52JH0064 3 108 52JH0067 2 108 52JH0069 2 108 52JH0073 1 108 52JH0075 1 108 52JH0081 3 108 52JH0082 2 108 52JH0086 7 110 52JH0087 1 108 52JH0285 1 108 52JH0287 1 108 52JH0359 2 108 52JH0361 3 108 52JH0364 7 110 52JH0366 1 108 52JH0410 2 112

52JH0411 2 112 52JH0412 2 112 52JH0413 3 112 52JH0414 3 112 52JH0415 3 112 52JH0425 1 112 52JH0426 1 112 52JH0427 1 112 52JH0446 1 108 52JH0448 7 112 52JH0449 7 112 52JH0691 1a 106 52JH5505 7a 2 52JH5506 10 2 52JZ0264 1 20 56JH042V 5 108 56JH043F 5 112 56JH045N 5 112 56JH047A 5 108 56JH047M 5 108 56JH04X3 5 108 56JH04X3 5 112 56JH052V 4 108 56JH057A 4 108 56JH057M 4 108 56JH05X3 4 108 56JH05X3 4 112 56Jh104X 9 110 56Jh114X 9 110 56JH452V 8 110 56JH453F 10 114 56JH455N 10 114

56JH457A 8 110 56JH457M 8 110 56JH457M 10 110 56JH45X3 8 110 56JH45X3 10 114 56JH6AY9 7 78 56JH6BY9 6 78 56JH706S 9 106 56JH706S 6 108 AP101255 1 84 BF561219 4 20 CB101009 8 8 CB101022 5 8 CF111019 4 4 CL201023 6 92 CS101128 7 10 DD101062 10 10 DD101097 13 28 DD111012 2 48 DD111018 4 4 DD121181 4 30 DD161078 3 76 DD161381 13 58 DD181032 8 80 DD191142 1a 70 DD201002 12 60 DE151006 10 66 DE151008 7 66 DE151012 8 66 DE151014 1 72 DE151043 9 72 DE151045 2 72

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Figure

No.Part Number

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Figure

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Page

No.

Figure

No.Part Number

Page

No.

Figure

No.Part Number

DE151046 6 72 DE151047 7 72 DE151048 4 72 DE151051 10 72 DE151052 11 72 DE191010 10 70 DE191028 7 70 DE191033 15 70 DF161102 8 62 DG101029 5 8 DG121003 6 6 DG121040 12 40 DG161121 13 96 DG161229 13 92 DG181013 9 80 DG181015 11 80 DG181021 8 80 DG181022 7 80 DG181023 6 80 DG181024 10 80 DG181026 17 82 DG191045 25 76 DH101235 19 16 DH101295 3 8 DH101380 5 22 DH101380 4 24 DH101380 9 46 DH101392 5 10 DH101509 10 20 DH101639 8 22 DH101648 14 34 DH102118 16 40

DH102125 12 10 DH111013 4 48 DH111015 3 48 DH121059 10 36 DH121063 11 36 DH121064 16 36 DH121093 15 36 DH121176 19 36 DH151029 13 76 DH161061 13 58 DH161233 7 50 DH161239 2 62 DH161240 7 62 DH171019 18 74 DH181022 16 78 DH191037 14 92 DH191060 6 70 DH191062 4 70 DJ101064 2 44 DJ101305 17 40 DJ101305 10 60 DJ141070 2 42 DJ151034 16 74 DJ151036 8 56 DJ151037 9 56 DJ151047 10 56 DJ161069 3 60 DJ161072 5 100 DJ161229 17 90 DJ191025 11 70 DJ191026 10 70 DJ191029 2 70

DJ191030 3 70 DJ191031 5 70 DJ191056 8 70 DJ191057 1 70 DJ201109 9 70 DJ201173 8 60 DJ201219 16 102 DJ221019 1 104 DK101386 12 10 DK101610 5 44 DK101751 1 8 DK141041 13 84 DK151012 6 74 DK151026 3 64 DK151094 12 74 DM181010 11 80 DP121025 14 40 DP121059 12 36 DP161094 18 40 DP161145 3 100 DS101117 6 28 DS101154 3 14 DS101215 6 30 DS101276 2 10 DS109905 6 10 DS121126 15 40 DS141012 8 84 DS141012 15 96 DS151056 25 68 DS151058 14 66 DS151073 10 74 DS151089 3 68

DS151091 5 68 DS151094 8 68 DS161035 5 96 DS161125 2 60 DS181012 16 82 DS181015 10 54 DS181016 9 54 DS201025 13 102 DS221001 6 94 DT131207 1 74 DT161004 4 76 DT402006 19 102 DU181108 6 80 DY511204 1 10 EC401030 6 92 FD101078 2 26 GF161131 8 102 GH201012 7 98 GL621414 6 46 JA131606 5 66 JA131606 14 68 JA531012 6 14 JA531015 5 14 JA541005 2 24 JA541005 4 32 JA541010 4 22 JA541012 7 22 JA541016 3 26 JA541019 6 24 JA541021 8 24 JA541211 14 30 JA541212 11 30

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Figure

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Figure

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Figure

No.Part Number

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Figure

No.Part Number

JA541225 13 30 JA541233 3 32 JA541236 17 30 JA551002 3 16 JA551004 8 16 JA551406 2 34 JA551414 5 34 JA551420 13 34 JA581406 12 4 JA621002 7 28 JA621006 2 28 JA621206 11 28 JB122010 14 56 JB122016 17 56 JB131022 22 68 JB511018 5 4 JB531021 8 14 JB551406 10 34 JB551408 5 34 JB581229 3 38 JB581230 2 38 JB581256 4 38 JB581260 5 38 JB591068 10 44 JC151004 21 74 JC151006 22 74 JC151016 11 74 JD111052 7 84 JD113814 12 6 JD113815 11 6 JD122004 12 76 JD131810 12A 66

JD131811 13 66 JD131811 3 72 JD161002 10 76 JD161006 9 76 JD171801 11 84 JD351206 6 48 JD531003 13 14 JD531004 12 14 JD561004 7 18 JD561006 6 18 JD561011 1 18 JD561204 7 20 JD561416 15 20 JE351403 3 12 JE511067 8 6 JE511236 6 10 JE511237 2 10 JE531001 9 14 JE541028 10 22 JE541038 11 14 JE551001 1 16 JE551200 7 16 JE551201 5 16 JE551202 2 16 JE551203 6 16 JE551206 13 16 JE551211 9 16 JE551212 11 16 JE551215 10 16 JE551216 12 16 JE551408 12 30 JE551409 12 34

JE561005 2 18 JE561006 4 18 JE561200 3 20 JE581035 7 6 JE581039 3 6 JE581218 14 36 JE581223 13 36 JE581416 10 4 JE621003 4 28 JE621004 3 28 JE621403 5 46 JF401807 5 102 JF401808 17 102 JF511052 5a 4 JG171029 18 42 JG171086 7 42 JG181236 12 90 JG581442 16 40 JH111000 1 54 JH111018 13 54 JH113004 4 58 JH113005 12 58 JH113006 2 58 JH113009 7 58 JH113010 17 58 JH113011 8 58 JH113012 5 58 JH113019 4 58 JH113020 12 58 JH113021 17 58 JH113022 7 58 JH113023 8 58

JH113200 6 62 JH113201 1 62 JH113203 10 58 JH113205 6 62 JH113400 4 52 JH113401 5 52 JH113402 1 52 JH113403 8 52 JH113415 1A 52 JH113416 1B 52 JH113800 6 54 JH113802 23 102 JH113810 11 54 JH113813 12 54 JH121005 13 80 JH121006 19 82 JH121009 1 80 JH121010 23 82 JH121011 22 82 JH121012 2 80 JH121013 3 80 JH121014 24 82 JH121016 16 82 JH121019 25 82 JH121022 12 72 JH121032 15 80 JH121033 12 80 JH121041 13 80 JH121042 27 82 JH121043 19 82 JH121050 1 80 JH121051 23 82

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Figure

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Figure

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Figure

No.Part Number

JH121052 22 82 JH121053 2 80 JH121054 3 80 JH121056 15 80 JH122003 12 56 JH122004 2 54 JH122009 3 54 JH122011 1 54 JH122012 4 54 JH122013 5 56 JH122014 6 56 JH122015 12 56 JH122029 1 54 JH131001 2 64 JH131006 1 64 JH131011 1 66 JH131011 1 68 JH131023 1 64 JH131031 2a 64 JH131201 5 64 JH131202 4 64 JH131203 4 74 JH131204 5 74 JH131218 5a 64 JH131222 4 64 JH131233 5 74 JH131238 16 74 JH131600 2 66 JH131801 12 70 JH131802 14 74 JH131803 23 74 JH131820 2 68

JH131822 12 66 JH131833 12 70 JH131880 6 68 JH151001 1 78 JH151002 15 78 JH151003 3 78 JH151006 26 82 JH151007 7 78 JH151009 6 78 JH151011 16 78 JH151018 7 54 JH151021 7 78 JH151041 16 78 JH161002 2 76 JH161004 8 76 JH161200 2 86 JH161202 4 86 JH161203 8 50 JH161204 9 50 JH161209 2 86 JH161210 4 86 JH171008 4 84 JH171014 3 54 JH171016 5 54 JH171017 14 84 JH171018 19 42 JH171019 17 42 JH171020 2 42 JH171020 11 42 JH171021 6 42 JH171022 8 42 JH171023 14 42



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JH401400 14 78 JH401401 4 78 JH401402 4 78 JH401800 6 102 JH402200 1 102 JH402201 14 102 JH402202 15 102 JH402211 1 102 JH402227 1 102 JH402400 7 94 JH402404 7 94 JH402600 15 84 JH501001 1 22 JH501003 1 22 JH501030 1 22 JH501031 1 22 JH511011 1 2 JH511016 1 4 JH511017 3 10 JH511028 9 2 JH511044 1a 4 JH511045 11 2 JH511050 13a 2 JH511207 4 8 JH511208 1 10 JH511210 4 8 JH521001 4 12 JH521005 8 10 JH521007 4 12 JH531000 1 14 JH531007 1 14 JH541008 2 22


JH561213 14 20 JH561402 8 20 JH561404 9 20 JH561409 13 20 JH581000 1 40 JH581003 7 40 JH581004 3 40 JH581005 10 40 JH581007 11 40 JH581011 9 40 JH581015 13 40 JH581018 1 40 JH581027 10 40 JH581030 11 40 JH581200 1 36 JH581201 17 36 JH581201 13 38 JH581202 18 36 JH581202 14 38 JH581206 1 36 JH581207 1 38 JH581401 9 4 JH581410 9a 4 JH582200 1 6 JH582400 2 6 JH582402 9 6 JH582405 5 6 JH582601 5 40 JH582602 4 40 JH591034 6 44 JH591111 11 44 JH621401 4 46

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JH621403 4 46 JK121007 9 80 JK121008 12 80 JK121009 10 80 JL181219 3 96 JL181288 18 38 JL401406 5 76 JL402004 20 102 JL541227 7 30 JL591148 2 94 JL591149 12 44 JN131812 19 74 JN181211 15 72 JN351604 2 102 JV401802 6 102 JW131807 8 72 JW561206 2 20 JW561208 3 20 JW591028 9 44 JY113842 10 42 JY171069 4 42 JY171070 9 42 JY171077 1 42 JY171090 5 42 JY171825 13 42 JY581028 4 6 JZ131875 7 76 JZ151084 8 54 JZ161028 12 78 JZ161210 1 86 JZ161224 3 86 JZ171020 3a 84

JZ181206 16 90 JZ181322 12 96 JZ181365 8 94 JZ191010 4 50 JZ191011 2 50 JZ232805 6 100 JZ232814 5 90 JZ401400 8 78 JZ401403 17 78 JZ401809 7 102 JZ402000 7 48 JZ402000 10 102 JZ531006 2 14 JZ541005 14 24 JZ551010 1 16 JZ551202 2 16 JZ551213 6 16 JZ551403 3 34 JZ551415 9 34 JZ561002 9 18 JZ571000 1 26 JZ571001 5 26 KACA0820 2 106 KACF0655 2 78 KACF0830 4 80 KACF1050 1 106 KADC0518 3 66 KADC0620 5 94 KADC0625 9 92 KADD0610 4 100 KADD0612 14 54 KADD0614 19 40

KADD0614 16 72 KADD0616 13 72 KADD0618 13 72 KADD0622 6 50 KADD0812 4 102 KADD0812 6 106 KADD0820 11 58 KADD0850 8 106 KADD0865 6 52 KADD08A0 7 52 KADD1055 7 44 KADD10B5 9 52 KADF0608 24 102 KADF0610 4 54 KADF0610 9 102 KADF0612 1 96 KADF0614 7 96 KADF0620 3 98 KADF0630 13 6 KADF0850 2 52 KAED0614 8 48 KAED0614 11 102 KAED0620 8a 2 KAED0620 12 2 KAED0620 11 10 KAED0620 12 102 KAED0622 11 20 KAED0635 6 2 KAEF0630 7 68 KAEF0630 24 74 KAEf0645 9 32 KAEG0614 10 6

KAER06C0 12 22 KBBM0408 6 66 KBBM0408 17 68 KBRA3510 8 40 KBRA4216 15 90 KBUC0525 8 90 KCAA1008 19 76 KCGA0505 16 84 KCGA0505 10 94 KCGA0606 14 6 KCGC0505 9 96 KCGD1010 11 60 KCGD1010 6 98 KDBA0512 14 90 KDBA0818 15 58 KDDB0408 16 68 KDDB1018 18 76 KHAA2015 16 20 KHAA2015 6 76 KHAA2520 16 58 KHAA3235 4 62 KHBA0828 20 76 KJAC1824 7a 4 KPAC6005 25 74 KPBB6202 26 74 KPBB6301 9 66 KPBB6301 18 68 KPBB6302 15 74 KPBF6201 9 22 LAC00023 6 58 LAC00075 4 2 LAC00121 6 58

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