PUG 6/99 REPLACES PUG 2/99

PUG 6/99REPLACES PUG 2/99

®

Pump User’s Guide i WILDEN PUMP & ENGINEERING CO.

1. The Wilden Pump

a. Wilden Pump ............................................ 1

b. ............................................................... 2

c. .................. 3

d. ...................................... 3

2.

a. .......................................................... 4

b. .............................................. 4

c. ( ) .................................................... 4

3. Parts List

a. .................................................................. 5

b. Parts List .............................................................. 5

4.

a. ...................................... 6

b. Turbo-Flo™ .......................................................... 8

c. Wil-Flo™............................................................... 8

d. Pro-Flo™ .............................................................. 9

e. Accu-Flo™............................................................ 9

f. Accu-Flo™ Solenoid Coil Option.......................... 10

5.

a. Rubber Compounds ............................................. 10

Ultra-Flex™ Diaphragms...................................... 10

b. Thermoplastic Compounds .................................. 10

c. Teflon®................................................................... 10

d. ................................................ 10

e. .............................................. 12

6.

a. Rubber/TPE .......................................... 13

b. Teflon® ................................................... 13

c. Ultra-Flex™ ........................................... 13

7.

a. ........................................................... 13

b. ............................................................... 14

c. ....................................................... 14

d. ............................................................... 14

e. ............................................................... 14

f. ...................................................... 14

g. ....................................................... 14

h. ........................................................ 14

i. .............................................................. 15

j. Cavitation ............................................................. 15

8. .......................................................... 16

9.

a. ................................................... 17

b. ............................................................... 17

c. Accu-Flo™ ................................................ 18

10.

a. ........................................................... 19

b. ...................................................................... 19

c. ............................................................... 19

d. Seal .............................................................. 19

e. ............................................................... 19

11. Wilden Accessories

a. (SD Series)........................................ 20

b. (BF series)......................................... 20

c. FCSI (Flow Control System I) .............................. 20

d. Solenoid Pump Controller (SPC I) ....................... 20

e. Wil-Gard™ II......................................................... 21

f. Drum Pump Kit ..................................................... 21

g. Automatic Powder Valve (APV)............................ 21

h. 2 for 1 System...................................................... 21

12. .................................................................... 22

13. .................................................................... 22

14. ................................................ 23

15. ....................................................................... 25

“ (Pump User’s Guide)”

. (EOM) .

:

, , , , ,, , , ,

. , .

PAGE PAGE

WILDEN PUMP & ENGINEERING CO. 1 Pump User’s Guide

1a. WILDEN PUMP

1. :

.

2. :

. Wil-Flo, Pro-Flo,

Turbo-Flo Accu-Flo

.

3. : Air Side Liquid Side

.

4. : Air Side

Air Side

.

5. :

.

6. : ,

.

7. :

.

8. Liquid Chamber :

.

9. : Liquid Side Air Side

Liquid Side

.

.

10. :

.

1AIR

CHAMBER(Qty. 2)

2AIR

DISTRIBUTIONSYSTEM

7DISCHARGEMANIFOLD

(Qty. 1)

8LIQUID

CHAMBER(Qty. 2)

9DIAPHRAGM

(Qty. 2)

10INLET

MANIFOLD(Qty. 1)

6CHECK

VALVE SEAT(Qty. 4)

5CHECK

VALVE BALL(Qty. 4)

4INNER

DIAPHRAGMPLATE(Qty. 2)

3OUTER

DIAPHRAGMPLATE(Qty. 2)

Pump User’s Guide 2 WILDEN PUMP & ENGINEERING CO.

INLET

DISCHARGE

B A

Figure 1 — Right Stroke

INLET

DISCHARGE

B A

Figure 2 — Midstroke

INLET

DISCHARGE

B A

Figure 3 — Left Stroke

2 & 3 A

B B Liquid

Chamber . Chamber

Chamber

. A Chamber

Chamber . Chamber

Chamber

Chamber .

Double

Diaphragm Type .

.

. , 2 ,

2 .

Air Side Liquid Side

.

.

1 Air

Chamber A

A Liquid

Chamber .

B

.

B .

B

Liquid Chamber

Liquid Chamber

Chamber

Liquid Chamber

.

1b.


TURBO-FLO™ WIL-FLO™ ACCU-FLO™ PRO-FLO™ STALLION™

SolidsPump Passage

Pump Size Model T-Series W-Series A-Series P-Series PumpWetted Construction Wetted Construction Wetted Construction Wetted Construction Wetted Construction

Plastic Metal Plastic Metal Plastic Metal Plastic Metal Plastic Metal1⁄4" (6.35 mm) .025 • •1⁄2" (12.7 mm) .050 •1⁄2" (12.7 mm) 1 • • • • • •1" (25.4 mm) 2 • • • • • •11⁄2" (38.1 mm) 4 • • • • • • • • •2" (50.8 mm) 8 • • • • • • • • •3" (76.2 mm) 15 • • • • •4" (101.6 mm) 20 • •

HIGH PRESSURE SANIFLO™ SANIFLO™ SANIFLO™ UL-LISTED

T8Pump HP250 50 psi Max.

Pump Size Model (250 psi) FDA USDA 3A Air Supply1⁄4" (6.35 mm) .0251⁄2" (12.7 mm) .0501⁄2" (12.7 mm) 1 •1" (25.4 mm) 2 • • •11⁄2" (38.1 mm) 4 • •2" (50.8 mm) 8 • • • •3" (76.2 mm) 15 • •4" (101.6 mm) 20

NOTE: A dot on the chart denotes availability. Example: The Wil-Flo™ series pump is available in the 11⁄2", 2", and 3" (W4, W8,and W15).

1c.

1d.

Metal Wetted Construction Only

Plastic or Metal Wetted Construction

43

.

,

34.9mm

,

.

SOLIDS SHEAR ABRASIVES SOLVENTS DRY VISCOUS FLUIDS MAINTENANCEPASSAGE SENSITIVITY HANDLING HANDLING PRIMING HANDLING COSTS

Wilden Pumps A A A A A A AVane Pumps D D D A B C CInternal Gear Pumps D D B B C A DExternal Gear Pumps D D D B C A DLobe Pumps A C B C C A DCentrifugal Pumps D D B B C D BProgressive Cavity Pumps D C A B A A DPiston/Plunger Pumps C D B C A A D

A = Excellent B = Good C = Fair D = Poor

Pump User’s Guide 4

2.

a.

.

* : 6.4 mm

b.

TANK

.

* MAK.INLET PRESSURE : 0.68 bar

c. ( ).

.


T8 METAL PUMP

. .

EOM(ENGINEERING, OPERATION& MAINTENANCE

MANUAL) SECTION 9 .

7

3

4

5

16 14

2824

28

29

25

26

27

29

17

42

31 1841 16

8

9

10

11

121

15

13

30

17

18

19

35

22

21

31

6

2

39

37

23

38

32

33 3436

20

Ultra-Flex® Assembly

T8METALRubber/

TPE-Fitted

Sample Exploded View

Item Part Description Qty.1 Air Valve Assembly1 12 Air Valve Screen 13 Air Valve End Cap w/Guide (Top) 14 Air Valve End Cap w/o Guide (Bottom) 15 Air Valve Snap Ring 26 Air Valve Bushing (Optional) 17 Air Valve Cap O-Ring 28 Oil Bottle (Optional) w/Air Valve 08-2050-07 19 Plug (Optional) 1

10 Capillary Rod (Optional) 111 Air Valve Gasket — Buna-N ® 112 Air Valve Screw 5⁄16"-18 x 21⁄4" 413 Center Block 114 Center Block Glyd™ Ring 715 Block Gasket — Buna-N® 216 Shaft 1

Shaft, Ultra-Flex™ 117 Piston, Outer 2

Piston, Outer, Ultra-Flex™ 218 Piston, Inner 2

Piston, Inner, Ultra-Flex™ 219 Air Chamber, Counter Sunk 220 Air Chamber Screw 3⁄8"-16 x 39⁄16" 321 Air Chamber Cone Nut 3⁄8"-16 322 Liquid Chamber 223 Discharge Manifold 124 Inlet Housing for Screened Base 125 Screen Base for Item 24 126 Suction Hook Up Cover for Item 24 127 Cap Screw for Item 24 3⁄8"-16 x 7⁄8" 128 Cap Screw Nut 3⁄8"-16 229 Cap Screw 3⁄8"-16 x 3" 230 Inlet Housing for Footed Base 131 Diaphragm* 232 Valve Ball* 433 Valve Seat* 434 Large Clamp Band 235 Large Carriage Bolt 3⁄8"-16 x 3" 436 Large Hex Nut 3⁄8"-16 437 Small Clamp Band 438 Small Hex Head Cap Screw 5⁄16"-18 x 13⁄8" 839 Small Hex Nut 5⁄16"-18 840 Muffler (Optional — not shown) 141 Spacer, Ultra-Flex™ 242 Stud, Ultra-Flex™ 1

Wilden Model T8 Metal with Rubber-Fitted Elastomers

3. PART LIST

All boldface items are primary wear parts.


4.

SYSTEM AVAILABILITY

PUMP PUMPSIZE MODEL

1

= = 19991 = A.025 Glyd Ring .

4a.

T-Series P-Series W-Series A-Series

1⁄4"(6.35 mm) .025

1⁄2"(12.7 mm) .050

1⁄2"(12.7 mm) 1

1"(25.4 mm) 2

11⁄2"(38.1 mm) 4

2"(50.8 mm) 8

3"(76.2 mm) 15

4"(101.6 mm) 20


4.

PRODUCT LINE STRATEGY

• .• .••

•••

••

• ON/OFF •• Lube Free• Anti-Freezing

•• Unbalance Spool•

•• Process Line••

• Icing • ON/OFF••• Lube-Free

•• Pressure Relief V/V •• 2

•• AIR••

• ON/OFF•• Lube-Free

••• Nema 4. Nema7 Cenelec•

•• PH (4-20MA Signal )• Batching Line

Side .

4 . , Turbo-Flo,

Wil-Flo, Pro-Flo Accu-Flo .

4b. Turbo-Flo™

Turbo-Flo

.

,

.

.

.

. Turbo-Flo

Teflon Glyd Ring

.

.

. Turbo-Flo

T1, T2, T4, T8, T15 T20 .

T1,T2 Glyd Ring .

1,3,6,8 2,4

.

T4, T8, T15, T20 Glyd Ring

. 1, 2, 4, 6, 8, 10, 11

3,5,7,9 .

4c. Wil-Flo™

Lube-Free M1 (1/2") M2 (1")

.

.

Lube-Free ON/OFF

Icing

.

Wil-Flo

.

.

.

Liquid Chamber

.

.

Icing .

Wil-Flo W4, W8, W15 .

NOTE : Wil-Flo W-Series

.


ENHANCED SHAFT ENHANCED CONFIGURATION

1 3 6 8

4.

4d. Pro-Flo™

Pro-Flo 3 .

, .

.

Unbalance Spool .

,

Spool .

Liquid Chamber

.

Spool

Spool

.

.

Pro-Flo ON/OFF

Process Spool

Dead Head

.

. Pro-Flo1/4"(P.025), 1/2"(P2), 1 1/2"(P4), 2"(P8) .

NOTE : Pro-Flo™ .

NOTE : Pro-Flo™ Pro-Flo™

.

NOTE: Pro-Flo™ 5

.

4e. Accu-Flo™

Accu-Flo

. Two Position, Four-

Way .

.

.

Accu-Flo

. Accu-Flo ON/OFF

. Nema 4 7

110V AC, 24V DC, 24V AC, 12V DC .

NOTE : Pro-Flo™ .

A.025, A1, A2 Glyd Ring

. 1, 3, 6, 8 Glyd Ring .

A4, A8, A15, A20 Glyd Ring

. 1, 2, 4, 6, 8, 10, 11 Glyd Ring

.


ENHANCED SHAFT ENHANCED CONFIGURATION

1 3 6 8

4.


Solenoid Coil OptionsNema 4 UL CSA Approved

Nema 7 UL CSA Approved

International Explosion Proof / Cenelec / PTB file# EX-91.C.2027

00-2110-99-150 24 48 44 4.8 .20 .20 .20 121 00-2110-99-151 12 24 22 4.8 .40 .40 .40 32 00-2110-99-155 60 120 110 4.8 .08 .08 .06 840

00-2110-99-153 12 24 22 7 .60 .55 .32 1900-2110-99-154 24 48 44 7 .30 .30 .18 75 00-2110-99-156 60 120 110 7 .12 .13 .06 475

00-2110-99-157 24 VDC 3.3 .135 .135 177

60 Hz 50 Hz Inrush Holding

Voltage ±10% Current (A)AC ACDC DC

CoilPart Number

Resistivity(Ω)

Power(W)±10%Models

Available:A.025 (1/4”)

A1 (1/2”)

A2 (1”)

A4 (1 1/2”)

A8 (2”)

A15 (3”)

A20 (4”)

, ,

.

.

, , ,

, , . Rubber,

Thermoplastic, Teflon 3 .

12page .

: Chemical Resistance Guide

.

5a. Rubber Compounds:

.

.

Neoprene–17.7°C ~ +93.3°C

: T2, A2, T4, A4, P4, W4, T8, A8, P8, W8Buna-N®

. –12.2°C ~ +82.2°C: A.025, P.025, T1, A1, T2, A2, T4, A4, P4, W4

Nordel®

(EPDM) , –51.1°C ~ +137.8°C: T2, A2, T4, A4, P4, W4, T8, A8, P8, W8,

T15, A15, W15, T20, A20

Viton®

–40°C ~ +175.7°C: T1, A1, T2, A2, T4, A4, P4, W4, T8, A8, P8, W8,

T15, A15, W15, T20, A20

5. ELASTOMERS ( )

4.

4f. Accu-Flo™ Solenoid Coil Options


Ultra-Flex

.

• : Neoprene, Buna-n, EPDM, Vition

• : T4, A4, P4, W4, T8, A8, P8, W8, T15, W15, T20,

A20

Ultra-Flex

.

Ultra-Flex

.

5b.Thermoplastic Compounds

Thermoplastic .

.

Wil-Flex™ (Santoprene) , Teflon, –40°C ~ +107.2°C: A.025, P.025, T1, A1, T2, A2, T4, A4, P4, W4,

T8, A8, P8, W8, T15, A15, W15, T20, A20

Polyurethane: A.025, P.025, T1, A1, T2, A2, T4, A4, P4, W4, –12.2°C ~ +65.6°C

T8, A8, P8, W8, T15, A15, W15, T20, A20

Sani-Flex™ (Hytrel)FDA –28.9°C ~ +104.4°C

: T1, A1, T2, A2, T4, A4, P4, W4, T8, A8, P8, W8, T15, A15, W15, T20, A20

Teflon® PTFE , +4.4°C ~ +104.4°C: A.025, P.025, P.050, T1, A1, T2, A2, For T1, A1, P1 & T2, A2, P2:

T4, A4, P4, W4, T8, A8, P8, W8, T15, A15, W15, T20, A20 +4.4°C ~ +142°C

5c. Teflon PTFE (Polytetrafluoroethylene)

,

. Rib

5~10

.

.

.(A.025,P.025 ),

Neoprene, Saniflex

Buna-n . Teflon 20%

.

5d.

I PD( )

. IPD HP250

Wil-Flex A.025, P.025, P.050, T2,

A2 .

5. ELASTOMERS ( ) TM


DIAPHRAGM AND VALVE BALLPUMP MODEL

T1 T2 T4 T8 T15 T20A1 P1 A2 P2 A4 P4 W4 A8 P8 W8 A15 W15 A20

Neoprene • • • • • • • • • •

Polyurethane • • • • • • • • • • • • •

Buna-N® • • • • • • • • • • • •

Nordel® • • • • • • • • • •

Viton® • • • • • • • • • • • • •1

Wil-Flex™ • • • • • • • • • • • • •1

Sani-Flex™ • • • • • • • • • • • • •1

Teflon® PTFE • • • • • • • • • • • • •2

METAL PUMPS PLASTIC PUMPS

VALVE SEATSPUMP MODEL

T1 T2 T4 T8 T15 T20A1 P1 A2 P2 A4 P4 W4 A8 P8 W8 A15 W15 A20

Neoprene • • • • • • • •

Polyurethane • • • • • • • • •

Buna-N® • • • • • • • •

Nordel® • • • • • • • •

Viton® • • • • • • • • • •

Wil-Flex™ • • • • • • • •

Sani-Flex™ • • • • • • • •

Aluminum • • • • • • • • • • • •

Stainless Steel • • • • • • • • • • • •

Carbon Steel • • • • • • • •

Hastelloy C • • • • • • • • • • • •

VALVE SEAT O-RINGSPUMP MODEL

T1 T2 T4 T8 T15A1 P1 A2 P2 A4 P4 W4 A8 P8 W8 A15 W15

Polyurethane • • • • • • • •

Buna-N® • • • • • • • •

Nordel® • •

Sani-Flex™ • • • • • • •

Teflon® PTFE • • • • • • • • • • • •

Fluoro-Seal™ • • • • • • •

Wil-Flex™ • •

1Diaphragm only.2Valve balls only.

DIAPHRAGM AND VALVE BALLPUMP MODEL

T1 T2 T4 T8A.025 P.025 P.050 A1 P1 A2 P2 A4 P4 W4 A8 P8 W8

Neoprene • • • • • • • •

Polyurethane • • • • • • • • • •

Buna-N® •1 •1 • • • • • • • • • •

Nordel® • • • • • • • •

Viton® • • • • • • • • • •

Wil-Flex™ •1 •1 • • • • • • • • • •

Sani-Flex™ • • • • • • • • • •

Teflon® PTFE • • • • • • • • • • • •

VALVE SEAT O-RINGSPUMP MODEL


Polyurethane • • • • • • • • •

Buna-N® • • • • • • • • • • •

Teflon® (Encapsulated) • • • • • • • • • • • • •

Wil-Flex™ • • • • •

Chemraz® • •

Sani-Flex™ • • •

Nordel® •

VALVE SEATSPUMP MODEL


Polypropylene • • • • • • • • • •

PVDF • • • • • • • • • • • •

Carbon-FilledAcetal

• • • • •

Teflon® PFA • • • • • •

Viton® • •

MANIFOLD O-RINGSPUMP MODEL


Polyurethane • • • • • • • • • •

Buna-N® • • • • • • • • • • • •

Teflon® (Encapsulated) • • • • • • • • • • • • •

Wil-Flex™ • • • • •

Chemraz® •

Viton® •

Sani-Flex™ •

1Diaphragm only.

MANIFOLD O-RINGS

Vition

T8 Sani-Flo T20, A20

T1, A1 . (T1, A1 .)

Fluoro-Seal™ is a trademark of Wilden Pump & Engineering Co.Sani-Flex™ and Wil-Flex™ are registered trademarks of Wilden Pump & Engineering Co.

Buna-N®, Nordel® and Viton® are registered trademarks of DuPont Dow Elastomers.Teflon® is a registered trademark of DuPont.

5e.

Model Pump Size Maximum Flow Rates Maximum Solids PassageA.025 1⁄4" inlet 2.8 gpm (10.6 LPM) 1⁄64" (0.4 mm)T1, A1 1⁄2" inlet 14.5 gpm (54.9 LPM) 1⁄16" (1.6 mm)

T2, A2, T2R, A2R 1" inlet 35 gpm (132.5 LPM) 1⁄8" (3.2 mm)T2 Saniflo3A 11⁄2" Tri-clamp 32.9 gpm (125 LPM) 1⁄4" (6.4 mm)

T4, A4 11⁄2" inlet 93 gpm (352.0 LPM) 3⁄16" (4.8 mm)T4 Stallion 11⁄2" inlet 57 gpm (216.6 LPM) 1⁄2" (12.7 mm)

T8, A8 2" inlet 163 gpm (617 LPM) 1⁄4" (6.4 mm)T8 SanifloUSDA 2" inlet 140 gpm (532 LPM) 1⁄2" (12.7 mm)T8 Stallion 2" inlet 148 gpm (562.4 LPM) 3⁄4" (19.1 mm)T8 HP250 2" inlet 96 gpm (359 LPM) 1⁄4" (6.4 mm)T15, A15 3" inlet 232 gpm (878.1 LPM) 3⁄8" (9.5 mm)

T15 Stallion 3" inlet 183 gpm (695.4 LPM) 1" (25.4 mm)T20, A20 4" inlet 275 gpm (1040 LPM) 13⁄8" (34.9 mm)

P.025 1⁄4" inlet 5.0 gpm (18.9 LPM) 1⁄64" (0.4 mm)P1 1⁄2" inlet 15 gpm (56.8 LPM) 1⁄16" (1.6 mm)P2 1" inlet 45 gpm (170.3 LPM) 1⁄8" (3.2 mm)P4 11⁄2" inlet 93 gpm (352.0 LPM) 3⁄16" (4.8 mm)P8 2" inlet 156 gpm (590.5 LPM) 1⁄4" (6.4 mm)W4 11⁄2" inlet 99 gpm (374.8 LPM) 3⁄16" (4.8 mm)W8 2" inlet 206 gpm (779.8 LPM) 1⁄4" (6.4 mm)W15 3" inlet 287 gpm (1086.4 LPM) 3⁄8" (9.5 mm)


.

EOM 9A

.

6a. Rubber/Thermoplastic

1.2.3.4.

6b. Teflon

1.2.3.4. Teflon 5.

Teflon® (A.025, P.025)

1.2.3.4.5. Teflon 6.

6c. Ultra-Flex

1.2.3.4. Ultra-Flex 5.

NOTE : Pro-Flo (P4,P8) Ultra-Flex.

NOTE : 1/4", 1/2", 1" .

1 2 4

3

1 2 5

43

1 2

4 5

3

6

1 2

5

4

3

6.

7.

T-Series&

A-Series*

P-Series

W-Series

7a.

* A T .


7b.

. EOM (Section 4) .

7c.

.

. EOM Section 5 .

7d.

, , ,

.

305m . Inlet Air Pressure

.

Dry Vacuum .

EOM Section 6 .

7e.

. EOM

Section 5 .

• :

• :

25~75% .

.

4 .

1) Rubber

2) Ultra-Flex

3) Thermoplastic

4) Teflon

EOM .

(HEAD) .

.

.

.

.

40GPM(51LPM)

40PSIG(2.7BARS) 60PSIG

(4.1BAR) 30.6NM3/h .

.

7f.

15 TDH .

Cavitation .

.

.

7g.

Chemical Resistance Guide ( ,

) .

7h.

.

.

Chemical Resistance Guide

.

EOM Section 3 .

TEMPERATURE LIMITS:Polypropylene +32°F to +175°F 0°C to +79°CPVDF Kynar® +10°F to +225°F -12°C to +107°CTeflon® PFA +20°F to +300°F +7°C to +143°C(T1 and P1 UP III)Teflon® PFA +20°F to +225°F +7°C to +107°C(T1 and P1 UP I and T4, A4, W4, P4 only)Neoprene 0°F to +200°F -17.7°C to +93.3°CBuna-N® +10°F to +180°F -12.2°C to +82.2°CNordel® -60°F to +280°F -51.1°C to +137.8°CViton® -40°F to +350°F -40°C to +176.7°CWil-Flex™ -40°F to +225°F -40°C to +107.2°CSaniflex™ -20°F to +220°F -28.9°C to +104.4°CPolyurethane +10°F to +150°F -12.2°C to +65.6°CTeflon® PTFE +40°F to +220°F +4.4°C to +104.4°CCarbon-filled Acetal -20°F to +150°F -28.9°C to +65.6°CTeflon® (P.050 only) +32°F to +248.9°F 0°C to +120°C

120

100

80

60

40

20

GPM 10 20 30 40 50 60 70 80 90[l/min] [38] [76] [114] [151] [189] [227] [265] [303] [340]

Water Discharge Flowrates

300

250

200

150

100

50

0

8

7

6

5

4

3

2

1

0

AIR CONSUMPTION(SCFM) [Nm3/h]

(60) [102](50) [85]

(40) [68](30) [52]

(20) [34]

BAR FEET PSIG

(10) [17]

AIR INLETPRESSURE (PSI)

2040

6080

100120

7.


Need to Know: G.P.M. Specific Gravity (s.g., γ) Pipe Size (φ) Viscosity(µ)Need to Have: Wilden Cavitation/Pipe Friction Chart and Viscosity Chart (RBG-E6)

TOTAL DYNAMIC HEAD = +/- TOTAL SUCTION LIFT + TOTAL DISCHARGE HEAD

I. Static Suction Head/Lift Static Discharge HeadStatic Lift (head) = vertical distance Discharge Head = vertical distance from liquid surface to center line from center line of pump to pointof pump of free discharge

______ (Vertical feet) x _____ s.g.=______feet ______ (Vertical feet) x _____ s.g.=______feet

______feet x .433 (or Divide by 2.31)=______PSI ______feet x .433 (or Divide by 2.31)=______PSI

II. Dynamic Suction Dynamic Discharge

(A) Pipe Diameter _____(inches) (A) Pipe Diameter _____(inches)(B) Viscosity _____(ssu) (B) Viscosity _____(ssu)(C) Pipe _____ (C) Pipe _____

+ elbows* _____ + elbows* _____= total pipe _____(feet) = total pipe _____(feet)

Viscosity Chart Figure ______(PSI loss/100 ft) Viscosity Chart Figure ______(PSI loss/100 ft)

_________ x ____s.g. x ____ total pipe=____PSI _________ x ____s.g. x ____ total pipe=____PSI(PSI loss 100) (PSI loss 100)

II. Total Suction Lift/Head Total Discharge Head

______ (PSI figure from calculation I) ______ (PSI figure from calculation I)

+ ______ (PSI figure from calculation II) + ______ (PSI figure from calculation II)

= ______ PSI = ______ PSI

+/- ________ Total Suction Lift

_______ Total Discharge Head

= ________ PSI Total Dynamic Head

* Assume 10 ft loss for every 90° elbow.

7i.

. , ,

. ,

,

. NOTE :

. Ultra-Flex .

.

7j.Cavitation

Cavitation

.

. NPSH

Cavitation

. Cavitation .

Cavitation

. Cavitation

1. .

2. .

3. .

4. .

5. Cavitation & Pump Friction Guide .

7.

Please refer to page 25 for conversion tables.


.

EOM 1 .

.

.

. .

WILDEN PUMP DESIGNATION SYSTEM

A, P, T, or W / XXXX / XX / XX / XXX / (xxx)O-RINGS

VALVE SEATVALVE BALLS

DIAPHRAGMSAIR VALVE

CENTER BLOCK OR CENTER SECTIONAIR CHAMBERS OR CENTER SECTION

WETTED PARTS

SPECIALTYCODE(IF APPLICABLE)

MODEL

PUMP MODEL — INLETA or P.025 = 1/4"P.050 = 1/2"A, T, or P1 = 1/2"A, T, or P2 = 1"A, T, P, or W 4 = 1 1/2"A, T, P, or W 8 = 2"A, T, or W 15 = 3"A or T 20 = 4"

WETTED PARTSA = AluminumG = Acetal, Carbon-FilledH = HastelloyK = Kynar®/PVDFP = PolypropyleneS = Stainless SteelT = Teflon® (PFA)W = Cast Iron

AIR CHAMBERSA = AluminumC = Teflon®-CoatedG = Acetal, Carbon-Filled

(A.025, P.025, A1, T1)K = Kynar (P.050 only)L = Virgin AcetalM = Mild Steel (A4, T4)N = Nickel-PlatedP = PolypropyleneR = Carilon®

S = Stainless SteelV = Halar-CoatedW = Cast IronY = Nylon

CENTER BLOCKA = AluminumC = Teflon®-CoatedG = Acetal, Carbon-FilledK = Kynar®

L = Virgin AcetalN = Nickel-PlatedP = PolypropyleneR = Carilon®

S = Stainless SteelY = Nylon

AIR VALVEA = AluminumB = BrassC = Teflon®-CoatedD = Brass w/Oil Btl.L = Virgin AcetalN = Nickel-PlatedP = PolypropyleneQ = Conductive IsoplastS = Stainless SteelZ = Lube-Free

DIAPHRAGMSBN = Buna-N®

ET = Teflon® w/Integral Piston& Rubber Laminate3A Model

FG = Sani-Flex™ND = Nordel®

NE = NeoprenePU = PolyurethaneTF = Teflon® (Primary)TX = Teflon® w/Integral Piston

A.025, P.025, P.050VT = Viton®

WF = Wil-Flex™

DIAPHRAGMS, ULTRA-FLEX™UB = Buna-N®

UE = Nordel®

UN = NeopreneUV = Viton®

VALVE BALLBN = Buna-N®

FG = Sani-Flex™FV = Food Grade Viton®

ND = Nordel®

NE = NeoprenePU = PolyurethaneSS = Stainless SteelTF = Teflon® PTFEVT = Viton®

WF = Wil-Flex™

VALVE SEATA = AluminumBN = Buna-N®

FG = Sani-Flex™H = HastelloyK = Kynar®/PVDFM = Mild SteelND = Nordel®

NE = NeopreneP = PolypropylenePU = PolyurethaneS = Stainless SteelT = Teflon® PFAVT = Viton®

WF = Wil-Flex™

VALVE SEAT O-RINGBN = Buna-N®

CR = Chemraz (UP)FG = Sani-Flex™FS = Fluoro-Seal (Metal)ND = Nordel®

PU = PolyurethaneTF = Teflon® PTFE (Metal)TV = Teflon® Encap. Viton®

WF = Wil-Flex™

8.

NOTE: Not all combinations are available on all pump models. Please contact your local authorized distributor for more information.


SUCTION

NEEDLEVALVE

MUFFLER

PIPE CONNECTION(STYLE OPTIONAL)

DISCHARGE

SHUT OFFVALVE

FLEXIBLECONNECTION

FLEXIBLECONNECTION

COMBINATIONFILTER,REGULATOR &LUBRICATOR

AIRSHUTOFFVALVE

GAUGE(OPTIONAL)

EQUALIZERSURGE DAMPENER(OPTIONAL)

FOOT PAD

FLEXIBLECONNECTION

DISCHARGE

SHUT OFFVALVE

GAUGE(OPTIONAL)

FLEXIBLECONNECTION


FOOTPAD

NEEDLEVALVE

FLEXIBLECONNECTION

COMBINATIONFILTER &REGULATOR

AIRSHUTOFFVALVE

SUCTION

MUFFLERFLEXIBLECONNECTION

9.

Turbo-Flo™ Suggested Installation

Pro-Flo™ Suggested Installation

Wil-Flo™ Suggested Installation

SUCTION

NEEDLEVALVE

DISCHARGE

SHUT OFFVALVE

FLEXIBLECONNECTION

FLEXIBLECONNECTION

COMBINATIONFILTER &REGULATOR

AIRSHUTOFFVALVE

GAUGE(OPTIONAL)


FOOTPAD

MUFFLERS

PIPE CONNECTION(STYLE OPTIONAL)

FLEXIBLECONNECTION

Accu-Flo™ Electrical Connections

POWER

SWITCHED (CONTROL) CONNECTION

GROUND (SAFETY) CONNECTION

COMMONCONNECTION

FLICKER MODE RELAY OR BATCH CONTROLLER

**

*

*

*

A I R O P E R A T E D D O U B L E D I A P H R A G M P U M P S

StartStop

PowerOn/Off

DecreasePump Speed

IncreasePump Speed

PresetSelector

EnergizedDe-energizedLeak Detect

Coil StatusStroke Counter Totalizer

Preset Stroke Interval (sec.)

Accu-Flo™ Plumbing Connections

9a.

• .

•

.

• , , .

•

.

•

.

• .

• FDA, USDA, 3A .

• 125PSI(8.6KG/Cm2)

.

• 10~20

.

9b.

.

.

.

.

.

.

.

NOTE : Pro-Flo Accu-Flo

.

FLUID INLET

FLUID OUTLET

DISCHARGESHUTOFF VALVE

COMBINATION FILTER AND REGULATOR

FLEXIBLECONNECTION

AIR SUPPLY

SUCTION LINE

DISCHARGE LINE

AIR INLETFLEXIBLE CONNECTION

INTAKESHUTOFF VALVE

FLEXIBLECONNECTION


. NOTE :

. (EOM Section 6 .)

( )

0.5~0.7bar . 0.8bar

.( Teflon,

Thermoplastic .)

.

.

: 8.6kg/cm2 . (UL

LIST 3.4kg/cm2, HP250 5.8kg/cm2)

EOM Section 8

.

:

.

.

: :

.

.

.

Carbon Filled Acetal A.025, P.025, T1, T2

.

:

. UL 79, Carbon Filled Acetal Nema 7

.

( ) (02) 699-9948 .

Chemical Resistance Guide

.

.

.

.

• .

• .

• .

• .

MSDS .

Will-Gard II

.

.

. Chemical Resistance Guide

( ) .

:

.

9c. Accu-Flo™

.

.

.

.

.

.

. Accu-Flo

Nema 7 .

9.


10a.

. EOM Section 8

.

:

.

.

.

NOTE :

.

• .

• .

• .

• .

•

.

10b.

/ /

• .

• .

•

.

/ /

•

.

• .

10c.

.

• •

• •

10d. SEAL ( , )

.

.

.

.

10e.

, .

,

. EOM Section 8

.

.

.

. Ball Cage .

.

.

.

.

.

.

.

10.


11a. SD Equalizer® Surge Dampener

.

.

. 1/2", 1", 2" .

* *

Materials of Construction Available:SD1⁄2 SD1 SD2

Aluminum

316 Stainless Steel

Cast Iron —

Polypropylene

PVDF

Carbon-Filled Acetal — —Teflon® PTFE —

11b. BF Equalizer® Series

BF .

BF

.

. BF 3/8" 3" .

.

.

Adjustable Automatic• Self-relieving regulator • Automatic valve• Permanent air supply • Permanent air supply• Easy adjustment of internal • Self-adjusting

air pressure • Discharge siding on• Inlet & discharge for constant varying pressure

pressure systems systems

11c. FCSI

Flow Control System I

.

.

.

. FCSI

. 3 Batching

.

11d. SPCI

Solenoid Pump Controller I (SPCI) Accu-Flo

. SPCI

.

. 3

. LCD LED

. , ,

LCD . LED

Wil-Gard II .

SPCI Wil-Gard 2

.

. ,

,

SPCI

.SPCI 110V AC, 220V AC, 12V DC

12V DC Accu-Flo Nema 4 Nema 7 12V

DC .

11. WILDEN ACCESSORIES

11e. Wil-Gard™ II

Wil-Gard II

.

LED .

. Wil-Gard II

. Wil-Gard II

. Wil-Gard II FCSI SPCI

.

11f. Drum Pump Kit

. T1, A1, A.025,

P.025 . P.P

, P.P Teflon PTFE .

2" NPT .

.

11g. Automatic Powder Valve

.

.

. 400KG/M3

.

11h. 2 for 1 System

2

. 4

1

2

. 2 FOR

1

.

: A1, T1, A2

Cross Bolted , T2 Cross

bolted, A4, T4, P4, W4, A8, T8, P8, W8 , A4,

T4, P4, W4 .

11. WILDEN ACCESSORIES



.

EOM manual Section7 .

1. .

2.

.

3. .

4. .

5. .

6. .

. (ISO frade 15/5wt. Artic

oil) .

1. Cavitation .

–

.

2. .

. .

3. .

ICING

.

1. .

2. .

1. .

2. .

3.

.

1. .

2. ( ) .

3. (RBG-E9) .

12.

13.

.

.

1 2

. , ,

.

.

.

.

.


14.

WILDEN PUMP & ENGINEERING CO.SAFETY MANUAL

Supplement to Engineering, Operation and Maintenance Manual, .

,

.

:

.

1. .

2. .

3. .

4.

.

5. .

6. .

7. FDA, USDA, 3A

.

1.

10~20 .

2. .

.

: ,

.

: 0.7bar .

.

1.0 .

.

1.1

.

.

1.2

.

.

1.3

a. .

.

.

b. .

, .

.

. Accu-Flo Nema

7 .

: c.

.

: 1.4 8.5bar(125Psig)

. (UL 50Psig .)

NOTICE : 1.5 EOM Section 8

.

: 1.6

.

.

: 1.7

a. :

.

.

A.025, P.025, T1, A1 Carbon Filled Acetal

.

b. :

.

( ) .


: 1.8

a. Chemical Resistance

Guide .

b.

.

c. :

.

.

: 1.9

.

.

.

• .

• .

• .

• .

: 1.10

a.

.

b.

Wil-Gard II

.

c. Material Safety

Data Sheet .

1.11

: a.

.

: b. :

.

: c.

. ( ) ENT

(T : 02-699--9948) .

2.0

: 2.1 EOM

. ,

.

14.

CELSIUS/FAHRENHEITDEGREES DEGREES

‘C’ ‘F’ ‘C’ ‘F’

0 32 56 132.82 35.6 58 136.44 39.2 60 140.06 42.8 62 143.68 46.8 64 147.2

10 50.0 66 150.812 53.6 68 154.414 57.2 70 158.016 60.8 72 161.618 64.4 74 165.220 68.0 76 168.822 71.6 78 172.424 75.2 80 176.026 78.8 82 179.628 82.4 84 183.230 86.0 86 186.832 89.6 88 190.434 93.2 90 194.036 96.8 92 197.638 100.4 94 201.240 104.0 96 204.842 107.6 98 208.444 111.2 100 212.046 114.8 102.2 216.048 118.4 104.4 220.050 122.0 107.8 226.052 125.6 110.0 230.054 129.2 115.6 240.0

VISCOSITY CONVERSIONPOISE CENTIPOISE SSU

00.00 1 32.1 10 60.2 20 100.4 40 210.6 60 320.8 80 430

1.0 100 5301.4 140 6902.0 200 10002.6 260 12803.0 300 14753.6 360 17304.0 400 19504.6 460 22705.0 500 24806.0 600 29008.0 800 3880

10.0 1000 460012.0 1200 562014.0 1400 648016.0 1600 750018.0 1800 850022.0 2200 1030026.0 2600 1210030.0 3000 1450035.0 3500 1650040.0 4000 1850045.0 4500 2100050.0 5000 2350055.0 5500 2600060.0 6000 28000


15.

PARTICLE SIZEU.S. MESH MICRONS INCHES MILLIMETERS

3 6730 .265 6.733.5 5660 .223 5.664 4760 .187 4.765 4000 .157 4.006 3360 .132 3.367 2830 .111 2.838 2380 .0937 2.38

10 2000 .0787 2.0012 1680 .0661 1.6814 1410 .0555 1.4116 1190 .0469 1.1918 1000 .0394 1.0020 841 .0331 .8425 707 .0280 .7130 595 .0232 .5935 500 .0197 .5040 420 .0165 .4245 354 .0138 .3550 297 .0117 .29760 250 .0098 .25070 210 .0083 .21080 177 .0070 .177

100 149 .0059 .149120 125 .0049 .125140 105 .0041 .105170 88 .0035 .088200 74 .0029 .074230 63 .0024 .063270 53 .0021 .053325 44 .0017 .044400 37 .0015 .037

FLOWLbs of Water/Hr x .002 = Gal MinGal/Min x 500 = Lbs of Water/Hr

Lbs of Fluid/Hrx .002 = Gal Min

Specific Gravity

Liter Min x .264 = Gal/Min (US)GPM x 3.785 = Liters/MinCu Meters/Hr x 4.4 = Gal/Min (US)Gal/Min x 227 = C Meters/HrKg of Water/Min x .264 = Gal/Min (US)Gal Min x 3.8 = Kg of Water/Min

VOLUMEFt3 x .0283 = M3

Lbs Water x .119 = GalGal (Brit) x 1.2 = Gal (US)Gal x 128 = Fluid OuncesCubic Ft x 7.48 = GalCubic In x .00433 = GalGal x 3.785 = LitersLiter x .264 = GalCubic Meters x 264.2 = GallonsCubic Meter x 1000 = LiterLiters x 100 = Cubic

CentimetersCubic Centimeters x 0338 = Fluid OuncesFluid Ounces x 29.57 = Cubic

Centimeters

PRESSUREFt of Water x .433 = PSIPSI x 2.31 = Ft of WaterInches Hg x .491 = PSIInches Hg x 1.133 = Ft of WaterATM x 14.7 = PSIATM x 33.9 = Ft of WaterKg/Sq cm x 14.22 = PSIMeters of Water x 1.42 = PSIATM x 760 = mm Hgmm Hg x .039 = Inches HgBar x 14.5 = PSINewton/Meter2 x 1 = PascalPSI x 6.9 = kPa (Kilopascal)kPa x .145 = PSI

LENGTHMils x .001 = InchesMeters x 3.281 = FeetCentimeters x .394 = InchesMillimeters x .0394 = InchesMicrons x .0000394 = Inches

MASSGal of Water x 8.336 = LbsCubic Ft of Water x 62.4 = LbsOunces x .0625 = LbsKilograms x 2.2 = LbsLbs x .454 = KilogramsMetric Ton x 2205 = Lbs

FRAC. DEC. METRIC FRAC. DEC. METRIC

1/64 .0156 .39688 33/64 .5156 13.09681/32 .0312 .79375 17/32 .5312 13.49373/64 .0468 1.19063 35/64 .5468 13.89061/16 .0625 1.58750 9/16 .5625 14.28755/64 .0781 1.98438 37/64 .5781 14.68433/32 .0937 2.38125 19/32 .5937 15.08127/64 .1093 2.77813 39/64 .6093 15.47811/8 .125 3.17500 5/8 .625 15.87509/64 .1406 3.57188 41/64 .6406 16.27185/32 .1562 3.96875 21/32 .6562 16.668711/64 .1718 4.36563 43/64 .6718 17.06563/16 .1875 4.76250 11/16 .6875 17.462513/64 .2031 5.15938 45/64 .7031 17.85937/32 .2187 5.55625 23/32 .7187 18.256215/64 .2343 5.95313 47/64 .7343 18.6531

1/4 .25 6.35000 3/4 .75 19.050017/64 .2656 6.74688 49/64 .7656 19.44689/32 .2812 7.14375 25/32 .7812 19.843719/64 .2968 7.54063 51/64 .7968 20.24065/16 .3125 7.93750 13/16 .8125 20.637521/64 .3281 8.33438 53/64 .8281 21.034311/32 .3437 8.73125 27/32 .8437 21.431223/64 .3593 9.12813 55/64 .8593 21.83813/8 .375 9.52500 7/8 .875 22.225025/64 .3906 9.92188 57/64 .8906 22.621813/32 .4062 10.31875 29/32 .9062 23.018727/64 .4218 10.71563 59/64 .9218 23.41567/16 .4375 11.11250 15/16 .9375 23.812529/64 .4531 11.50938 61/64 .9531 24.209315/32 .4687 11.90625 31/32 .9687 24.606231/64 .4843 12.30313 63/64 .9843 25.00311/2 .5 12.70000 1 1.0000 24.4000

FRACTIONAL EQUIVALENTS

Metric equivalents are in millimeters.

22069 Van Buren St., Grand Terrace, CA 92313-5607Telephone (909) 422-1730 • Fax (909) 783-3440

www.wildenpump.com

Your local authorized distributor:

“Revolutionizing the way you solve your toughest pumping problems”

PlasticPlastic MetalMetal• Polypropylene• Carbon-Filled

Acetal

• PVDF• Teflon® PTFE• Teflon® PFA

• Aluminum• 316 S.S.

• Cast Iron• Hastelloy

FDA USDA 3A• Teflon® PFA• Teflon® PTFE

• SPCI • FCSI • Drum Pump Kits• Wil-Gard • Equalizers • APV

AccessoriesAccessories

PUG 6/99 REPLACES PUG 2/99

Documents

Transcript of PUG 6/99 REPLACES PUG 2/99