PARTS MANUAL - Amazon S3

T415PARTS MANUAL

RAYCO MANUFACTURING © 2019 ALL RIGHTS RESERVEDPRINTED IN USA

INDEX: PMT415-19

T415 PARTS MANUAL

2

This manual is published by Rayco Manufacturing, LLC. for the benefit of the users of Rayco products. Rayco Manufacturing, LLC. has made every effort to ensure that this manual is correct and up to date at the time of publication. However, due to continuous improvements, Rayco Manufacturing, LLC. reserves the right to make changes in the contents, at any time, without notice or obligation.Each machine shipped contains operation, maintenance & parts manuals to familiarize the operator with the proper operating, lubricating and maintenance instructions. This helps to ensure the best possible performance and service from the machine. Read and understand all instructions before attempting to operate this machine. This manual

should be readily available for reference at all times. Additional copies of this manual may be purchased from Rayco.This Rayco machine was designed and manufactured by Rayco Manufacturing, LLC., Wooster, Ohio. Due to continuous improvements, Rayco reserves the right to make changes in engineering, design and specifications, or discontinue manufacture, at any time, without notice or obligation.

NOTICE:Maintenance and Repairs should ONLY be performed by a trained specialists or qualified person.Please contact Rayco Mfg for a listing of approved maintenance facilities in your area.

Contents

CALIFORNIA PROPOSITION 65 WARNING THIS MACHINE AND ITS

CONSTITUENTS ARE KNOWN IN THE STATE OF CALIFORNIA TO CAUSE CANCER

AND REPRODUCTIVE HARM. VISIT

WWW.P65WARNINGS.CA.GOV

T415 PARTS MANUAL

800.392.2686 3

ContentLiterature InformationThe operators manual should be stored in the operator’s compartment in the literature holder storage area. Rayco provides a binder to hold the Operator Service Manual, Parts Manual, Engine Manual along with other component manuals.These manuals contain safety information, operation instruction, transportation information, lubrication information and maintenance information.Some photographs or illustrations in the publication show details of attachments that can be different from your machine. Guards and covers might have been removed for illustrative purposes. Continuing improvement may have caused changes to your machine which may not be included in this publication.Continuing improvement and advancement of product design might have caused changes to your machine which are not included in this publication. Read, study and keep this manual with the machine.Whenever a question arises regarding your machine, of this publication, please consult your Rayco dealer for the latest available information.

SafetyThe safety section lists basic safety precautions. In addition, this section may include text and locations of warning signs and labels used on the machine.Read and understand the basic precautions listed in the safety section before operating or performing lubrication, maintenance and repair on this machine.

PartsParts are readily found through illustrations with accompanying Rayco part numbers. The machine assembly is listed by basic groups to enable ease of finding parts.Please consult your local Rayco Dealer or local Engine Manufacturer Dealer for obtaining engine parts and service.

OperationThe operation section is a reference for the new operator and a refresher for the experienced operator. This section includes a discussion of gauges, switches, machine controls, attachment controls, transportation and towing information.Photographs and illustrations guide the operator through correct procedures of checking, starting, operating and stopping the machine.

Operating techniques outlined in this publication are basic. Skill and techniques develop as the operator gains knowledge of the machine and its capabilities.

T415 PARTS MANUAL

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InformationA Description of the MachineThe T415 is an evolution of Rayco’s crawler line. With features such as a 416 hp diesel engine, large cab with side-entry door, impressive attachment lift height. The T415 is ideal for those who want a powerful machine for the bigger more demanding jobs. The T415 has an overall width of 112-inches, and weighs in at 424920lbs including the mulcher.

The T415 rides on steel tracks with 2-speed travel. Powerful final drives provide torque for climbing hills and allow the T415 to maneuver easily in difficult terrain.The spacious cab is equipped with a heated, air-ride suspension seat, and the rear fan is auto-reversing, reducing maintenance time. All gauges and controls are located on a large LCD display that includes a rearview camera.

T415 PARTS MANUAL

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InformationMachine Specs

GENERAL DATA US METRICT415

Height 127 IN 322 CMWidth 112IN (With 28’’ Tracks) 284 CMLength 282IN (With Mulcher Head`) 716 CM

Track Base 150 IN 381 CMEngine 416HP CAT Tier 4

Fuel Type DieselGround Pressure With Mulcher 5.65 PSI 38.9 KPATravel Speed - High Range/Low

Range 3.7/2.0 MPH 5.9/3.2 KPH

Mulcher Head FM415-8Overall Width 112 IN 284.5 CMCutting Width 91.25 IN 232 CMRotor Diameter 27 IN 68.5 CM

Teeth 44+2 44+2Weight 7,200 LBS 3,266 KG

Stump Head CB415Wheel Diameter 48IN 122CMWheel Thickness 3IN 7.6CM

Boom Swing Cutting Width 9 FT 2.74 MAbove Ground Cutting Height 106 IN 270 CMBelow Ground Cutting Depth 37 IN 94 CM

Teeth 56 56Weight 6,500 LBS 2,950 KG

Hydraulic SystemClosed Loop

High Flow Hydrostatic 140 GPM/5070 PSI 530 LPM/34956 KPACapacity 110 Gallons 416.4 Liters

T415 PARTS MANUAL

6

Serial Number Location & InformationAlways have a record of the model numbers and serial numbers for your machine to specify when ordering parts. Record your machine model and serial numbers below for your personal records. Serial number is located as shown. Use the below table to record identification numbers and dealer information.

Serial Numbers LocationWhenever communicating with Rayco or your Rayco dealer, have your machine serial number handy, as it can help pinpoint most exactly what information is needed in caring for your machine.Breakdown of the serial numberFor Example: T415 001 01 19T415 - Type of Rayco equipment you have001 - Three digit for the number of produced02 - Two digit month, 01 = Jan., 02 = Feb., etc...19 - Two digit year, 19 = 2019, 20 = 2020, etcIt is attached to the machine at the location shown. For ready reference, record it in the boxes provided on the next page of this manual.

For reference on communication regarding the engine, record its model and serial numbers also in the boxes provided on the inside front cover of this manual. See the Engine Operator Manual for assistance in locating the numbers on the engine.

T415T415 0010119

3896942,4920(LB)/192741(KG)

2019

HP416 (kw)311

CRAWLER

001= The three digit number of produced

T415 = Type of Rayco Equipment Production Date; 01=2 digit month; 19= 2 digit year

T415 PARTS MANUAL

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Serial Number Location & Information

Identification NumbersModel Number Serial Number

MachineEngine

Implement

Implement

Dealer InformationName

Address

Dealer Contact Phone Number Hours

SalesParts

T415 PARTS MANUAL

8

Main Frame Assembly 38446 Rev A

110"

28"

16 38 "

37 1516 "

39 14 "

B

B

SECTION B-B

18

56

38

22

57 43

4155

19

3541

5536

79

24

17

86 88

87

ELECTRICAL HARNESSGROUNDING STUDS

90

89

98 61

97

63 62

29

30

69 70 71

73 72 72 70 69

108

105

A

A

76

27110

4

28

6557

28

65 57

9

37

SECTION A-A

82

15

33

23

COLD CLIMATEKIT: COOLANT TRANSFER PUMP

COLD CLIMATEKIT: COOLANT MANIFOLDS

COLD CLIMATEKIT: FUEL TRANSFERPUMP

COLD CLIMATEKIT: FUEL HEATEXCHANGER

13

596042

2066 68 67

5

14

38

98

61

63

62

97

79

106

45

116 9

T415 PARTS MANUAL

800.392.2686 9

B

R

21

1634

109

115

26

3

2

39

DETAIL B SCALE 1 : 12

666867

825

81

81

86

107

5

DETAIL R SCALE 1 : 6

8033

85

84

HYDRAULIC RETURN MANIFOLD

35

35

HYDRAULIC CUTTER CIRCUT ACCUMULATOR

SOME ITEMS HAVE BEEN OMITTED FOR CLARITY


CD

79

37

SOME ITEMS HAVE BEEN OMITED FOR CLARITY

HYDRAULIC RETURN MANIFOLD COMPRESSED AIR TANK

USE 30in OF ITEM 76

BETWEEN AIR TANK ANDMOUNTING STRAPS.

DEPENDING ON ORIENTATION OF ITEM 80 SPACERING (ex:WASHERS) WILL BE NEEDEDBETWEEN THE MANIFOLD BLOCK 33 AND

THE MANIFOLD MOUNTING BRACKET 35 .

6557

28

28

DETAIL C SCALE 1 : 9

14

10

21

76

DETAIL D SCALE 1 : 7

80

33

84

85

48

47

4635

T415 PARTS MANUAL

10

H

O

79

29

78


75

95

93

105

79

61 63 6298

97

78

77

APPLY (120in) OF ITEM 77

AROUND THE PERIMETER OFITEM 118 TO SEAL AGAINST

REAR COOLERS.

96

93

106 45

DETAIL H SCALE 1 : 10

74 62 63 64

DETAIL O SCALE 1 : 5

101

104

105

RADIATOR SCREEN LATCH

APPLY (140") 764186,TRIM-BULB 1/4 EDGE X 3/4 BULB EDGETO SURFACES INDICATED


E

F

Q

30

40

8

79

4

24


DETAIL E SCALE 1 : 8

43

65

82

15

ROUTE FUEL TANK BREATHERINTO LIMBRISER AND SECURE.

DETAIL F SCALE 1 : 6

53 50

83

79

51 52

REAR DOOR LATCH

DETAIL Q SCALE 1 : 6

89

90

44 42

ELECTRICAL HARNESS GROUNDING BAR

36

45

45

T415 PARTS MANUAL

800.392.2686 11


O

P

393

2


69 70 71 72 73

69 70 71

LOWER LIMBRISER MOUNTING

DETAIL O SCALE 1 : 8

27110

111

DETAIL P SCALE 1 : 8

97

96

61

63

62

98

J

KL

N

16 41

RADIATOR SCREEN HINGE

NOTE:FOR PROPER ALIGNMENTAND SEALING OF RADIATORSCREEN, SCREEN SIDE HINGESHOULD BE PLACED ON TOPOF MACHINE SIDE HINGE.(AS SHOWN BELOW)

HYDRAULIC ACCUMULATOR MOUNTING

LIMBRISER FAN CONTROL VALVE


6

7

96

7969 70 71

69 71 72 7395

DETAIL J SCALE 1 : 10

565718

43

19 22

7

17

DETAIL K SCALE 1 : 10

20

FUEL FILTER & AIR REGULATOR/FILTER

8

8

23

DETAIL L SCALE 1 : 10

8

107

666867

25

DETAIL N SCALE 1 : 4100

57

57

99

45

43

T415 PARTS MANUAL

12


ITEM QTY. PART # DESCRIPTION

1 1 38447 FRAME, T400 MAIN WELD

2 1 38577 COVER, BELLY PAN REAR ASM

3 1 26836 COVER, BELLY PAN MID ASM

4 1 27927BULKHEAD, FRONT TANK ATTACH ASM

5 1 38451 TANK, LOWER FUEL

6 1 27957 MOUNT, LH LIMB RISER VERT. ASM

7 1 27956 MOUNT, RH LIMB RISER VERT. ASM

8 1 38459 FUEL,TANK ASSEMBLY T400

9 1 38464 BULKHEAD, WELDMENT T400

10 1 38492 PLATE, FRAME FLARE LH, ASM

11 2 750399 BOLT WHIZ 3/8-16 X 1” GR8.2 ZP

12 1 38514 PLATE, FRAME FLARE RH, WELD

13 1 1200105 VALVE-SPEED CONTROL 2POS/3WAY

14 1 760387 TANK-AIR 5 GAL

15 1 730022 CLAMP-HOSE 9/16”-1-1/16”

16 1 27477 VALVE, X-RELIEF/BOOST BLOCK ASM

17 1 801922VALVE-FAN SPEED CNTRL/REVERSE T360

18 1 801931 VALVE, FLOW DIVIDER

19 1 27946 MOUNT,FAN VALVE WELDMENT

20 1 760776 COUPLING-QD PNEU-MATIC FA3

21 1 35540 POWER UNIT, HYD 12V REWORK

22 1 1200022BREATHER-HYD

23 1 760388 FILTER-REGULATOR, GAUGE

24 1 38770 ELECTRICAL PANEL ASM

25 2 27954 WRAP, ACCUM TANK WELD

26 1 27968 PLATE, COOLANT DRAIN ACCESS

27 2 730080 GREASE ZERK 1/8 PTF STR

28 2 27951 COVER,TRANY COOLER29 1 38518 RADIATOR ASM T400

30 1 27782 SWING CYLINDER ASSY R50

31 1 FuelFilter TITLE32 2 765126 BUFFER-75X30 1/2 X 1.533 1 27989 MANIFOLD, RETURN

34 1 31489 BRAKCET,TOP X-PORT RELIEF HIC

35 1 26659 MOUNT, RETURN MANI-FOLD

36 1 26616 BATTERY ASM T36037 1 38971 TRACK GROUP ASM

38 1 27906 CYLINDER, BOOM LIFT ASM

39 1 27936 COVER, BELLY PAN FRONT ASM

40 1 38457 HYD. TANK ASM T400

41 32 750414 BOLT WHIZ 1/2-13 X 1” GR8.2 ZP

42 14 750768 NUT-WHIZ 1/4-20 SERR FLANGE L/N GR8 ZN

43 21 750061NUT-WHIZ 3/8-16 SERR FLANGE L/N GR8 ZN

44 12 750765 BOLT WHIZ 1/4-20 X 1/2

45 16 722114 BOLT WHIZ 3/8-16 X 3/4 GR8.2 ZP

46 4 750050 NUT LOCK 5/16-18 NYLON

47 4 726201 WASHER - FLAT 5/16

48 4 760853 BOLT HEX 5/16-18 X 4” GR8

49 2 722110 BOLT WHIZ 1/4-20 X 3/450 8 726501 WASHER FLAT 1/251 8 726502 WASHER LOCK 1/252 8 724501 NUT HEX 1/2-13 GR853 8 722504 BOLT HEX 1/2-13 x 1 1/2

54 6 802147 SCREW-1/4-20 X 3/4” SFHCS ZP


56 3 750835 BOLT-HEX 3/8-16 X 4 1/457 25 726300 WASHER FLAT 3/8 SAE

58 2 722304 BOLT-HHCS 3/8-16X1.25 GR8 ZP

59 2 722107 BOLT HEX 1/4-20 X 1 3/460 2 726101 WASHER FLAT 1/4 USS

61 12 722704 BOLT HEX 5/8-11 X 1-3/4 GR8

62 32 763434 WASHER FLAT 5/8” HARDEN GR8

63 28 726702 WASHER LOCK 5/8 GR864 20 724701 NUT HEX 5/8-11 GR8

T415 PARTS MANUAL

800.392.2686 13

65 12 722722 BOLT BHS 3/8-16 X 166 4 722307 BOLT-HEX 3/8-16 X 267 4 726301 WASHER FLAT 3/8 USS68 4 726302 WASHER-LOCK 3/8

69 18 722630 BOLT HEX 3/4-10x1-3/4GR8

70 18 726802 WASHER LOCK 3/4

71 18 765050 WASHER-FLAT 3/4 SAE ZP

72 8 726801 WASHER FLAT 3/4 USS73 8 724801 NUT HEX 3/4-10 GR8

74 12 700000 BOLT HEX 5/8-11 X 2 1/4 GR9

75 1 764186 TRIM-BULB 1/4 EDGE, 3/4 BULB

76 1 762816 WEATHERSTRIP-HT 1/4 X 3/4

77 1 800857 SEAL-RUBBER RIBBED 3/8” X 1/2”

78 2 26660 UHMW, DOOR SLIDER

79 1 28226 LOUVERED REAR DOOR ASM T360

80 1 801880 CHECK VALVE-30PSI -24 SAE

81 2 802125VALVE-CHECK 1/2” NPT .3PSI CRACK

82 1 802205 VENT- FUEL STRAIGHT83 2 26680 LATCH, DOOR WELD

84 1 760399 COUPLING- MINICHECK -6 SAE

85 1 763581 FIT-PLUG -02MP C’SUNK HEX

86 1 28701 TUBE-HOSE, ACCUMU-LATOR

87 1 28702 TUBE-CUTTER PUMP A188 1 28704 TUBE-CUTTER PUMP C189 1 28951 BAR, GROUND BUS

90 2 730084 BUFFER-40X25 B 3/8-16 X19 NR57

91 1 26698 WRENCH, DOOR/ZERK T360

92 4 722598 BOLT HEX 5/8-18X1-1/2GR8

93 1 39731 TOWER, RADIATOR LH WELD

94 2 39730 PLATE , RADIATOR SUP-PORT

95 1 39728 TOWER, RADIATOR RH WELD

96 1 39733 HOOD, REAR TOWERS WELD

97 4 26918 PLATE, LIMBRISER MOUNT

98 4 26919 MOUNT, LIMBRISER REAR

99 4 722303 BOLT-HEX 3/8-16 X 1100 4 760261 NUT-HNNL 3/8-16 INS

101 4 750463 RIVET-3/16 X 3/8 STL-MAND

102 4 26975 HINGE, REAR SCREEN

103 4 21585 WASHER, UHMW FRIC-TION

104 2 800868 LATCH- RUBBER DRAW

105 1 26972 SCREEN, RAD REAR WELD

106 1 26974 TRIM, RADIATOR LOWER

107 1 802964ACCUMULATOR-2.5 GALLON (PRE-CHARGED)

108 1 29001 LAMP, W/MAGNET BASE ASM

109 1 736130 RELAY-MINI 12V SPDT 20/30A W/TAB

110 8 1200121 WASHER LOCK 1 GR8111 8 750941 BOLT HEX 1-8 X 6 GR8116 1 28054 FILTER, RETURN ASM

117 1 40624 DEF TANK INSTALLATION T415


T415 PARTS MANUAL

14

Track Assembly 38971

21 19

113

25

7

5

6

22

9 122

16

14

24 19

24 19

15

43

15 17

1415

20

26

18

11 10

NOTE: FRONT IDLER SPRING MOUNT IS OFFSET,INSTALL WITH SPRING OFFSET UPWARDS.

8

8

27

23

USE MLHSCS'S INCOUNTERSUNK HOLES(4) PLCS EACH SIDE

TYPICAL FINALDRIVE INSTALLATION

24

21

27

27

ITEM QTY. PART DESCRIPTION1 2 10178 COVER, TRACK FRAME2 4 26516 STEP, BOLT-ON ASM 28”

3 1 26687 COVER, LH TRACK DRIVE

4 1 26688 COVER, RH TRACK DRIVE

5 2 31114 ROCK GUARD, REAR, WELD

6 2 31116 MID TRACK GRD WELD

7 2 31119 FRONT TRACK GRD WELD

8 2 33243 SPROCKET-DOZER,TRACK 23T

9 4 722005 BOLT - HEX M12 X 1.75 X 50

10 4 724801 NUT HEX 3/4-10 GR811 4 726802 WASHER LOCK 3/4

12 4 726953 WASHER METRIC LOCK M12

13 4 750156 BOLT WHIZ 5/16-18 X 1

14 48 750979 BOLT-MHHCS 16 X 2.0 X 50 GR10.9


16 72 760142 BOLT - HEX M16 X 2 X 90

17 18 760164 ROLLER-BOTTOM18 4 760167 ROLLER-TOP

19 100 763843 WASHER-LOCK M20 PLAIN

20 2 800267 FIT- -6MORFS X M16

21 4 801843 BOLT - HEX M20 X 2.5 X 50

22 2 801939 TRACK, STEEL 2-BAR MUD-R

23 10 801973 BOLT-MLHSCS M20X2.5 X 50MM

24 86 802220 BOLT - HEX M20 X 2.5 X 65

25 2 802660 IDLER- ASSY W/TEN-SION GROUP

26 4 960300 BOLT HEX 3/4-10 X 5 GR8

27 2 805849 DRIVE-TRACK 713 76.8:1

28 2 805811 MOTOR - 2 SPEED 80CC FINAL DRIVE

T415 PARTS MANUAL

800.392.2686 15

T415 PARTS MANUAL

16

ITEM QTY. PART # DESCRIPTION1 1 26515 STEP, BOLT-ON WELD


3 4 722843 BOLT - HEX M12 X 1.75 X 30

1

2

3

Bolt On Step Assembly 26516

T415 PARTS MANUAL

800.392.2686 17

Rear Door Assembly 28226 Rev D

A

B

VIEW OF ASSEMBLED HINGE

5

LOWER (2) MOUNTING HARDWAREARE INCLUDED IN FRAME ASSEMBLY

19

APPLY 4.58ft OF 761220AROUND INSIDE EDGE

OF 5

DETAIL A SCALE 1 : 6

9 14 1 12

6

7

7

317

10

14

15

11

20

21DETAIL B SCALE 1 : 4

2

188

4 13 16 16 13

22

VIEW OF ASSEMBLED LATCHNOTE:

USE ITEMS 7 , 20 , AND 21

AS NEEDED FOR DOOR SPACING.

ITEM QTY. PART # DESCRIPTION1 2 7972 PIN - RETAINER 3/8 X 2.52 2 16904 PIN, LATCH SHROUD3 2 26675 HINGE, DOOR WELD4 2 26678 LATCH, ADJ. BOLT WELD

5 1 28219 REAR DOOR, LOUVERED WELD T360

6 2 28220 PIN, REAR DOOR HINGE T360

7 4 4900-68

WASHER .900 I.D. X 1.500 O.D. X 10 GA

8 2 722308 BOLT-HEX 3/8-16 X 2-1/49 2 722504 BOLT HEX 1/2-13 x 1 1/2

10 6 722506 BOLT HEX 1/2 - 13 X 2 GR8

11 6 724501 NUT HEX 1/2-13 GR8

12 2 724503 NUT-HNML 1/2-13 PREV TORQ GR8

13 4 724801 NUT HEX 3/4-10 GR814 8 726501 WASHER FLAT 1/215 6 726502 WASHER LOCK 1/216 4 726801 WASHER FLAT 3/4 USS17 4 730011 ZERK-GREASE 1/4-28 STR18 2 760261 NUT-HNNL 3/8-16 INS

19 1 761220 SEAL-D SHAPE 1” BULB W/PSA

20 2 726906 WASHER FLAT - 1” 10 GA.21 2 726907 WASHER FLAT 1-14GA22 2 730086 PIN-ROLL 3/16” X 1” ZP

T415 PARTS MANUAL

18

Left Hand Limb Riser Mount Assembly 27957

1

4

2

3

ITEMQTY. PART DESCRIPTION

1 1 27948 MOUNT, LH LIMB RISER VERT. WELD

2 4 726802 WASHER LOCK 3/43 4 724801 NUT HEX 3/4-10 GR84 4 722716 BOLT HEX 3/4-10 X 2 GR8

T415 PARTS MANUAL

800.392.2686 19

Right Hand Limb Riser Mount Assembly 27956

1

4

2

3

ITEM QTY. PART DESCRIPTION

1 1 27949 MOUNT, RH LIMB RISER VERT. WELD

2 4 726802 WASHER LOCK 3/43 4 724801 NUT HEX 3/4-10 GR84 4 722716 BOLT HEX 3/4-10 X 2 GR8

T415 PARTS MANUAL

20

Limb Riser Assembly 27735 Rev P

A

B

C F

139

6

7

15

8

USE (30") OF 763975BETWEEN ENDS OFCOOLERS.

57

33

63 62

58 59

35

22

38

38

22

54


19

25

40

24

30

14

2965

39

37

374927

49

67


26

16

21

23

23

2

TYP. (8) PLCS.

16232321


11

42

42

1247

48

46

4571

ITEMS 71 AND 45ARE FOR SECUREING

COOLANT TUBE, ITEM 11 .

70

70

70

70


295

18

20

TOP & BOTTOMOF COOLERS

A

B

C F

139

6

7

15

8


57

33

63 62

58 59

35

22

38

38

22

54


19

25

40

24

30

14

2965

39

37

374927

49

67


26

16

21

23

23

2

TYP. (8) PLCS.

16232321


11

42

42

1247

48

46

4571



70

70

70

70


295

18

20


A

B

C F

139

6

7

15

8


57

33

63 62

58 59

35

22

38

38

22

54


19

25

40

24

30

14

2965

39

37

374927

49

67


26

16

21

23

23

2

TYP. (8) PLCS.

16232321


11

42

42

1247

48

46

4571



70

70

70

70


295

18

20


A

B

C F

139

6

7

15

8


57

33

63 62

58 59

35

22

38

38

22

54


19

25

40

24

30

14

2965

39

37

374927

49

67


26

16

21

23

23

2

TYP. (8) PLCS.

16232321


11

42

42

1247

48

46

4571



70

70

70

70


295

18

20


T415 PARTS MANUAL

800.392.2686 21


D

E

22

15

USE (84" TOTAL) OF 764186 ONTHE FRONT & REAR OF FRAMEWELDMENT TO SEAL AGIANSTBOTTOM OF COOLERS.

99

13

51

44

5352

USE (4) 760772 TO SECURE HARNESSALONG INSIDE CHANNEL.


72

32

3

41

17

61

5556

55 56

4

33 28

72

3134

4

33

73

26FUEL TANK VENT MOUNTINGSEE: MACHINE FRAME ASM


6021

64

68

USE (168" )OF 760794 ON THESIDES OF THE FRAME WELDMENTTO SEAL AGIANST BOTTOM OFCOOLERS AND ON THE BOTTOMOF THE COVER WELDMENTS TO SEAL AGIANST THE TOP OF THECOOLERS.

PLACE ITEM 60 UP THROUGHLIMBRISER SIDE RAIL AND ADJUSTACCORDINGLY TO TOP COVERS.****BE SURE BOLT HEADS ARE FLUSH WITH FRAME FOR A SMOOTHSEALING SURFACE TO TOP COVERS.

D

E

22

15

USE (84" TOTAL) OF 764186 ONTHE FRONT & REAR OF FRAMEWELDMENT TO SEAL AGIANSTBOTTOM OF COOLERS.

99

13

51

44

5352

USE (4) 760772 TO SECURE HARNESSALONG INSIDE CHANNEL.


72

32

3

41

17

61

5556

55 56

4

33 28

72

3134

4

33

73

26FUEL TANK VENT MOUNTINGSEE: MACHINE FRAME ASM


6021

64

68

USE (168" )OF 760794 ON THESIDES OF THE FRAME WELDMENTTO SEAL AGIANST BOTTOM OFCOOLERS AND ON THE BOTTOMOF THE COVER WELDMENTS TO SEAL AGIANST THE TOP OF THECOOLERS.

PLACE ITEM 60 UP THROUGHLIMBRISER SIDE RAIL AND ADJUSTACCORDINGLY TO TOP COVERS.****BE SURE BOLT HEADS ARE FLUSH WITH FRAME FOR A SMOOTHSEALING SURFACE TO TOP COVERS.

T415 PARTS MANUAL

22


69

69

32323232


1 1 16031 CLAMP, AC HOSE C130

2 8 19417 LATCH, SCREEN STRAP

3 1 25340 COVER, CAMERA BRACKET

4 2 29085 GUARD, REAR LIGHT WELD

5 4 27700 WELDMENT, ADJ. HINGE

6 1 27702 FAN ASSEMBLY, SMALL

7 1 27703 FAN ASSEMBLY 28” 30 DEG

8 1 27711 TANK, COOLANT SURGE ASM

9 2 27718 SCREEN, WELDMENT BIG

10 1 27720 MOUNT, LIMBRISER REAR LIGHTS

11 1 27725 TUBE- LR COOLER TO RAD

12 1 27726 TUBE- UPPER ENGINE TO LR

13 2 27731 SCREEN, WELDMENT SMALL

14 2 28148 CHANNEL, CON-DENSER SPACER

15 2 722006 BOLT HEX 1”-8 X 7” GR8

16 16 722107 BOLT HEX 1/4-20 X 1 3/4

17 5 722114 BOLT WHIZ 3/8-16 X 3/4 GR8.2 ZP

18 4 722513 BOLT-HHCS 1/2-13X4.5 GR8 ZP

19 8 724501 NUT HEX 1/2-13 GR8


21 20 724508 NUT LOCK 1/4-20 NYLOCK

22 4 724511 NUT-HNML 1-8 PREV TORQ GR8

23 32 726101 WASHER FLAT 1/4 USS

24 8 726501 WASHER FLAT 1/2

25 8 726502 WASHER LOCK 1/2

26 8 730038 STRAP-TARP W/S-HOOK 10”

27 4 750050 NUT LOCK 5/16-18 NYLON

28 8 750156 BOLT WHIZ 5/16-18 X 1

29 16 750399 BOLT WHIZ 3/8-16 X 1” GR8.2 ZP

30 8 750413 BOLT WHIZ 1/2-13 X 3/4

31 1 750502 ALARM-BACK-UP 102 dB(A)

32 10 750762 BOLT WHIZ 5/16-18 X 3/4


34 2 750765 BOLT WHIZ 1/4-20 X 1/2

35 2 760320 BOLT HEX 1-8 X 4-1/2 GR8

36 1 760794 TRIM-BULB STR 1/8 EDGE, 3/4 SEAL

37 4 760853 BOLT HEX 5/16-18 X 4” GR8

38 2 761468 GROMMET-RUBBER 1-1/2” ID

39 1 764752 CONDENSER- A/C C100

40 8 765126 BUFFER-75X30 1/2 X 1.5

41 1 800943 CAMERA- REARVIEW

T415 PARTS MANUAL

800.392.2686 23


42 2 802055 ELBOW-RUBBER 45D 2.5”

43 1 764186 TRIM-BULB 1/4 EDGE, 3/4 BULB

44 1 801335 CAP-RADIATOR NON-VENT

45 1 7206507 HANGER-SWIVEL, UNIV

46 1 760261 NUT-HNNL 3/8-16 INS

47 1 722722 BOLT BHS 3/8-16 X 1


49 8 763757 WASHER FLAT 5/16 HARDENED

50 2 762762 GROMMET-RUBBER 3/4” ID

51 1 26991 LIMBRISER, T360 WELD

52 1 801543 COOLER- HYD OIL T360

53 1 801540 RADIATOR-LIMB RISER T360

54 1 763975 SEAL-D SHAPE 1/2” BULB W/PSA

55 4 724922 NUT- HEX M10 X 1.5


57 26 801685 BOLT BHS 5/16-18 X 3/4 ZP

58 1 30513 SCREEN, LIMBRISER TOP FRONT

59 1 30512 SCREEN, LIMBRISER TOP REAR

60 2 30514 TAB, LYNCH PIN AT-TACH

61 2 762506 SPRING- GAS 25 X10

62 1 30504 COVER, LIMBRISER REAR WELD

63 1 30509 COVER, LIMBRISER FRONT WELD

64 2 750268 PIN-LYNCH 7/16 X 1-15/16


66 4 760772 BASE-2 WAY ADHE-SIVE MOUNT

67 1 738143 FIT-PLUG -02MP SQ. HEAD

68 4 750124 SCREW-1/4-20 X 1” SFHCS ZP

69 2 19915 COVER, AC HOSE ACCESS

70 4 803134CLAMP-CONST. TORQUE 2-3/4 TO 3- 1/6 SLTB

71 1 750118 CLAMP-HOSE 2-5/16”-3-1/4”

72 2 33254LAMP, ROUND LED REWORK, W/DEUTSCH

73 1 36385 CABLE, CAMERA SIDE, REWORK

T415 PARTS MANUAL

24

Front Belly Pan Assembly 27936

65

5

3

2

4

1


1 1 27919 FRONT BELLY PAN WELD T360

2 5 722718 BOLT HEX 5/8-11X1-1/2GR8

3 2 724800 NUT-HNML 3/4-10

4 5 726702 WASHER LOCK 5/8 GR8


6 2 960306 BOLT HEX 3/4-10 X 8 GR8

T415 PARTS MANUAL

800.392.2686 25

Middle Belly Pan Assembly 26836

1

2

3

231

T415 PARTS MANUAL

26

Rear Belly Pan Assembly 38577

231

ITEM QTY. PART DESCRIPTION1 1 38579 COVER, BELLY PAN

2 8 722718 BOLT HEX 5/8-11X1-1/2GR8


T415 PARTS MANUAL

800.392.2686 27

6

9

3

4

5

4

2

1

TANK HAS A CAPACITY OF 23.50 GALLONS

87

FUEL VENT

*OPTIONAL COLDCLIMATE FUEL SUPPLY

*OPTIONAL COLDCLIMATE FUEL WARMERPICKUP

MAIN ENGINEFUEL SUPPLY

MAIN ENGINEFUEL RETURN

Lower Fuel Tank Assembly 38451


1 1 38201 TANK, LOWER TANK WELDMENT

2 4 722305 BOLT-HHCS 3/8-16X1.5 GR8 ZP

3 4 724300 NUT-HNML 3/8-16 GR8 ZP


5 4 761665 SPRING-COMP .197X.975X1.5

6 1 764317 PLUG-DRAIN, MAG 3/4 NPT

7 1 738111 FIT-PLUG -4MP SQ. HEAD8 1 802071 FIT-CAP -08FP9 1 32369 PAD, AUX FUEL TANK

T415 PARTS MANUAL

28

Fuel Tank Assembly 38459

10

1

15 16

8

THIS TANK HAS AN APPROX. CAPACITY OF 103 GALLONS

9

2

14

3

7

11

13

4

5

6

12

16

17

A

A

B

B

4

T415 PARTS MANUAL

800.392.2686 29


1 1 38460 FUEL,TANK WELDMENT T400

2 2 760446 CLAMP-HEAVY DUTY 3/8


4 4 722630 BOLT HEX 3/4-10x1-3/4GR8


6 4 726802 WASHER LOCK 3/47 1 802952 STRAINER-FUEL 6”8 1 802953 CAP-FUEL, NON-VENTED

9 1 15996 COVER, FUEL SENDING UNIT

10 2 750765 BOLT WHIZ 1/4-20 X 1/2

11 1 750821 SENDER-FUEL GAUGE 6”-23”

12 1 764400 GASKET-FUEL SENDER13 5 760578 WASHER-SEALING #10

14 5 764408SCREW-#10-32 X 3/4” SLOTTED PAN HEAD

15 1 38473 MOUNT, ANGLE WELD-MENT

16 1 38471 MOUNT, FILTER ASSEM-BLY

17 1 40154 BRACKET, CORNER BRACE

Fuel Tank Assembly 38459

T415 PARTS MANUAL

30

2114 14 15 16

12

12

19

41

14

20

37

39 40

43

42

NOTE:

Hydraulic Tank Assembly 38457 Rev A

5

24 9

45

7

18

46

4

4728

29

27

31

2338 25

17

6

3 32

30

14

15

16

34

12

10

119

25

3536

STRAINERS INSTALLED INTERNALLY IN TANK

22

HYDRAULIC TANK HAS AN APPROX, CAPACITY OF 93 GALLONS

23

USE 60" OF 12000127 AROUNDVALVE ACCESS DOOR

11

13

38MOUNT ITEM #4INSIDE TANKWELDMENT

26

44

INSTALL 18" OF 750288TRIM AROUND TOP OPENINGAND 62" AROUND INSIDEOPENING

T415 PARTS MANUAL

800.392.2686 31


1 1 38456 HYDRAULIC TANK WELD, T400

2 1 801902 VALVE-4 SECT. PVG T360

3 1 761915 LATCH-SEALED LOCK

4 1 801166 VALVE- COUNTERBAL-ANCE 3:1

5 1 761361 FILLER-FILTER&BASKET

6 1 27792 DOOR, PVG VALVE WELD

7 1 27853 ACCESS, CAB CYL. COVER

8 1 27880 PROP, HYD. DOOR9 1 27891 CYL. COVER WELD

10 1 738983 GAUGE-SIGHT, TEM-PERATURE


12 2 761948 FIT-PLUG -32MP HEX HEAD

13 1 40691 CURTAIN, CAB CYL-INDER

14 3 802064 STRAINER-200 MESH, -24 NPT

15 1 801755 STRAINER-100 MESH, -24NPT

16 1 802065 STRAINER-100 MESH, -20 NPT

17 2 27905 PLATE, WRAP-AROUND HINGE

18 2 27909 PLATE, HYD. DOOR HINGE

19 1 27341 SENSOR, HYD OIL LEVEL W/PLUG


21 2 750374 MAGNET-HYDRAULIC RES

22 12 750288 TRIM-EDGE .085-.210

23 60 12000127 WEATHERSTRIP- 5/32 X 1/2

24 4 722114 BOLT WHIZ 3/8-16 X 3/4 GR8.2 ZP


26 6 722103 BOLT HEX 1/4-20 X 3/4 GR8

27 4 750762 BOLT WHIZ 5/16-18 X 3/4


29 2 722511 BOLT HEX 1/2-13 X 3-3/4 GR8

30 12 722725 BOLT BHCS 3/8-16 X 3/4 ZP

31 4 726302 WASHER-LOCK 3/832 1 722303 BOLT-HEX 3/8-16 X 133 1 760261 NUT-HNNL 3/8-16 INS

34 4 722630 BOLT HEX 3/4-10x1-3/4GR8

35 4 726802 WASHER LOCK 3/4


37 1 750819 SENDER - HYD OIL TEMP.

38 1 38480TRANSDUCER MANI-FOLD ASM T400

39 1 26636 SUPPORT, CAB TILT CYL

40 1 761675 KNOB-1-3/4” POLY, 3/8-16 INSERT

41 1 800874 COVER-CLEAN-OUT TANK 10”

42 1 802880 CLAMP-T-BOLT 1-5/16”43 1 803850 VALVE-CHECK 40PSI

44 1 40689 BRACKET, CURTAIN MOUNT

45 6 724508 NUT LOCK 1/4-20 NYLOCK

46 2 722201 BOLT HEX 5/16-18 X 2 GR8

47 2 750050 NUT LOCK 5/16-18 NYLON

Hydraulic Tank Assembly 38457 Rev A

T415 PARTS MANUAL

32

Coolant Surge Tank Assembly 27711 Rev A

2

6

3

3

5

47 8

1

3


1 1 26990 TANK, COOLANT SURGE WELD

2 1 764739 CAP-RADIATOR 15 PSI3 3 730024 CLAMP-HOSE #4

4 1 764611 SENSOR-COOLANT LEVEL, HIGH

5 1 730022 CLAMP-HOSE 9/16”-1-1/16”

6 1 764747 GAUGE-SIGHT 1” NPT

7 4 750399 BOLT WHIZ 3/8-16 X 1” GR8.2 ZP


T415 PARTS MANUAL

800.392.2686 33

Front Bulkhead Tank Assembly 27927 Rev F

418

2

1

17

6 5

1913

11

23

4

18

20

28

7

22

24

325*

*

*30700 AND 30701 ARE "E" TYPE

27

26

20

16 20

20

8

10

16 16

10

8

13 15 14 12 9

1621


1 1 2217 STRIP CLAMP-RUBBER FLAP

2 1 2311 CURTAIN-QUICK COU-PLING

3 1 36436 BULKHEAD, FRONT TANK/CAB WELD

4 2 27883 PIN, FRONT TILT 5 1 27886 CLAMP, HOSE HDPE

6 1 27887 PLATE, BULKHEAD BACKING

7 1 27888 PLATE, FITTING BRACE OUTSIDE

8 2 27894 CURTAIN, BOOM SIDE9 1 27898 CURTAIN, BOOM TOP

10 2 27904 BRACKET, SIDE CHIP CURTAIN

11 1 27911 CURTAIN, TOP FRONT

12 1 27914 BRACKET, SIDE CHIP CURTAIN

13 8 722304 BOLT 3/8-16X1.25 GR8


15 4 726302 WASHER-LOCK 3/8

16 26 750057 NUT-WHIZ 1/2-13

17 2 750399 BOLT 3/8-16 X 1” GR8.

18 2 750414 BOLT WHIZ 1/2-13 X 1” GR8.2 ZP

19 4 760261 NUT-HNNL 3/8-16 INS

20 18 761617 BOLT WHIZ 1/2 -13 X 1 1/4” GR8.2

21 1 27973 PLATE, FITTING BRACE INSIDE

22 1 30256 BRACKET, BOOM CUR-TAIN TOP

23 1 27913 BRACKET, BOOM CUR-TAIN TOP

24 5 722114 BOLT WHIZ 3/8-16 X 3/4 GR8.2 ZP

25 1 30350 PLATE, BULKHEAD LOCK

26 4 722539 BOLT CARR 1/2”-13 X 1-1/2

27 4 722540 BOLT CAR 1/2-13 X 2

28 2 750061 NUT-WHIZ 3/8-1 GR8

29 1

SHIM, HYD FRT

BLKHD

PLATE, BULKHEAD BACKING

T415 PARTS MANUAL

34


1 1 7664 CYLINDER WELD SWING

2 2 27781 PIN, CYLINDER, SWING

3 2 722201 BOLT HEX 5/16-18 X 2 GR8

4 2 724201 NUT HEX 5/16”-18 GR8

5 2 726202 WASHER LOCK 5/16” PLATED

2

45

1

3

Cab Lift Cylinder Assembly

T415 PARTS MANUAL

800.392.2686 35

Boom Lift Cylinder Assembly 27906 Rev B

9 2 11 11 10 6

6 10 11 11 9

13

127

1 8

3

5

4

ATTACH TO GREASE PORTIN VALVE BLOCK ACCESSDOOR OPENING IN HYD. TANK

ATTACH TO FRONT GREASEPORTS IN MOWER BOOM(2) PLACES

FITTINGS INCLUDEDIN ADAPTER KIT


1 1 6993 PIN LIFT CYL TRACTOR END

2 1 6999 PIN LIFT CYLINDER FRONT

3 2 722200 BOLT-HEX 3/8-16 X 5 GR8

4 2 724301 NUT HEX 3/8-16 GR85 2 726302 WASHER-LOCK 3/86 2 730131 HOSE-LUBRICATION 20”

7 1 760304 HOSE- LUBRICATION 60”8 2 760341 BUSHING-2.5 X 2.25 X 3

9 2 760342 BUSHING-2.5 X 2.25 X 2.50

10 2 760345 RING-RETAIN EXT 2 1/4”11 4 760346 WASHER-2-1/4 X 14 GA12 1 760579 FIT-EL90-2MP-2FPX

13 1 801900 CYLINDER- HYDRAULIC LIFT

T415 PARTS MANUAL

36

12 Volt Hydraulic Power Unit 35540

1

7

5

6 54

3

PIN 'A'IN800928

CONNECTOR

PIN 'B'IN800928

CONNECTOR

CONNECTOR804138PIN 'A' WHITE WIREPIN 'B' BLACK WIREPIN 'C' GREEN WIREPIN 'D' RED WIRE

2


1 1 801697 POWER UNIT- HYD 12V ELEC MOTOR

2 1 801697-2REMOTE-POWER UNIT, 2 BUTTON

3 1 804138CONNECTOR-WP FLAT, 4 WAY FEMALE

4 1 800928TERMINAL-WEATHER PACK SOCKET

5 6 761653 TERM-WTHPACK SEAL 18-20

6 2 761424 TERM-WTHPACK M 14-16

7 4 761654 TERM-WTHPACK F 14-16

T415 PARTS MANUAL

800.392.2686 37


1 1 30624 MANIFOLD, PRESS TRANS 6 WAY

2 1 31205 DECAL - TEST PORT MANIFOLD

3 4 724101 NUT HEX 1/4-20 GR84 4 726102 WASHER-LOCK, 1/4”

5 4 750955 BOLT HEX 1/4-20 X 2 GR8

6 6 760399 COUPLING- MINICHECK -6 SAE

7 2 800442 FIT-EL90-4MORFS X -4MORB

8 4 801203 SENSOR-PRESSURE 0-160 BAR, -6SAE



11 7 801525 FIT-4MORFS-6MORB12 2 801923 FIT-EL90 -4MORFS-6MOR

13 3 804610 HOSE-HYD 3R2T-4FSX-4FSX-48”

14 2 804611 HOSE-HYD 3R2T-4FSX-4FSX-76”

15 1 806490 HOSE-HYD 3R2T-4FSX-4FSX - 21”

16 1 804803 FIT-EL90-04MORFS-05MORB

Transducer Assembly 38480 Rev A

88

9

1313

1414

15

5 4 3

11

810

2

13

16

12

1211

7

7

NOTE: ADAPTERS ON ENDARE FOR THE OTHER HOSEEND CONNECTION

8

TRANSDUCER LIST:

LOAD SENSE PUMP (0-400 BAR)TRACK PUMP CHARGE RH (0-160 BAR) AT 801893 PORT M6TRACK PUMP CHARGE LH (0-160 BAR) AT 801894 PORT M6CUTTER HEAD PRESSURE AT RH PUMP PORT M2 (0-600 BAR)CUTTER PUMP CHARGE PRESSURE RH AT BOOST VALVE ASM.PORT GC2 (0-160 BAR)CUTTER PUMP CHARGE PRESSURE LH AT BOOST VALVE ASM.PORT GC1 (0-160 BAR)

T415 PARTS MANUAL

38

Battery Assembly 26616

21

3

3

3

4 5

ITEM QTY. PART DESCRIPTION1 3 26615 PAD, BATTERY

2 1 27967 TRAY,BATTERY WELD-MENT

3 3 35846 BATTERY W/TIE DOWNS ASM

4 6 722114 BOLT WHIZ 3/8-16 X 3/4 GR8.2 ZP


T415 PARTS MANUAL

800.392.2686 39

Magnetic Lamp Assembly 29001 Rev A

1

2

4

3

ITEM QTY. PART #DESCRIPTION

1 1 33254 LAMP, ROUND LED RE-WORK, W/DEUTSCH

2 1 722309 BOLT HEX 3/8-16 X 1/2 GR8

3 1 750061 NUT-WHIZ 3/8-16 A563 GR-A

4 1 802467 MAGNET-ROUND BASE, 3/8”ID

T415 PARTS MANUAL

40

Electrical Panel Assembly 38770

1532

27

32

31

29

30

3

35

34

21 22 11 14

21

14

11

813

21

14

11

12

7623

11

21

14

33

2

5

20

24 1016

10

10 16

16

4

28

25

26

19

17

18

26

19

26

18

36

36

36

19

36

36

APPLY DECALS AS SHOWN (INCLUDED IN DECAL KIT), ONTOP OF COVERS

T415 PARTS MANUAL

800.392.2686 41

Electrical Panel Assembly 38770

ITEM QTY. PART DESCRIPTION1 1 38771 PANEL, ELECTRICAL2 1 29163 PLATE, LCM MOUNT

3 1 35288 MOUNT,FUSE/RELAY WELDMENT

4 1 38772 BRACKET, ELEC. PANEL

5 1 35690 HARNESS- WIRING ELEC. PANEL

6 1 610022 GUARD-SWITCH CLUTCH

7 1 610023 BOOT-RUBBER CLUT SWITCH

8 4 722105 BOLT HEX 1/4-20 X 1 1/4”

9 8 722110 BOLT WHIZ 1/4-20 X 3/4

10 4 722114 BOLT WHIZ 3/8-16 X 3/4 GR8.2 ZP

11 8 724102 NUT HEX #10-24

12 12 724508 NUT LOCK 1/4-20 NYLOCK

13 8 726101 WASHER FLAT 1/4 USS14 8 726103 WASHER LOCK #10

15 1 736131 CIRCUIT BREAKER-30AMP MANUAL


17 1 750108 FUSE-ATC, 15 AMP18 2 750109 FUSE-ATC, 20 AMP19 3 750110 FUSE-ATC, 30 AMP

20 2 750400 BOLT WHIZ 5/16-18 X 1/2

21 8 750456 SCREW-#10-24 X1/2 HH MACH

22 2 750493 WASHER FLAT #10

23 1 750569 SWITCH-TOGGLE, SPST ON-OFF


25 8 750768 NUT-WHIZ 1/4-20 SERR FLANGE L/NGR8 ZN

26 3 750892 FUSE-ATC, 5 AMP

27 1 761432 CIRCUIT BREAKER-50AMP MANUAL

28 4 761707 BUFFER- PCB - 1/4-20

29 1 801242 SWITCH-MASTER BAT-TERY DISC.

30 1 801277-03

LCM, PROGRAMED T360 W/FM

31 1 801699 BLOCK-THRU STUD JUNCTION

32 2 801842 BOOT-CIRCUIT BREAKER

33 1 802386 DECAL-ENG. COMP. LIGHT

34 1 REF ONLY

MODULE-POWER DIS-TRIBUTION

35 1 REF ONLY

MODULE-POWER DIS-TRIBUTION

36 5 804514 RELAY - MICRO 35 AMP W/DIODE

T415 PARTS MANUAL

42

31

32

25

23

44

18

21

29

39

11

15

14

8

5

6

1

13

4

249

30

2

7

30

24

19 20

22

12 33 17

4026342616

3028

41

10NOTES:

Radiator Assembly 38518

NOTES:

TORQUE ALL 801901 & 803134 CLAMPS TO 75 IN-LBS.

USE (X3) 33198 SHIMAS NEEDED.

45

43

43

37

48

49

48

35

3635

353635

43

37

43

3

48

35

50

43

38 4347 38

43

43

46

T415 PARTS MANUAL

800.392.2686 43

Radiator Assembly 38518ITEM QTY. PART # DESCRIPTION

1 1 26455 ASM, REMOTE GREASE C185

2 1 26455 ASM, REMOTE GREASE C185

3 1 27481 TUBE-LOWER RAD TO LIMBRISER

4 1 27783 PLATE, LWR SHROUD TIE

5 1 27788 RADIATOR SIDE SHROUD WELDMENT

6 1 27797CAC SIDE SHROUD WELDMENT T360

7 1 27798 PLATE, UPPER SHROUD TIE

8 1 27819 LH FINGER GUARD WELD T360

9 1 27846 RH FINGER GUARD WELD T360

10 4 3963 WASHER, FLAT 1/4” SAE

11 3 4900-57 WASHER-FLAT 2.230 OD x 0.656 ID

12 2 722113 BOLT HEX 1/4-20 X 2 3/4

13 6 722114 BOLT WHIZ 3/8-16 X 3/4 GR8.2 ZP

14 6 722302 BOLT HEX 3/8-16 X 3/4 GR8

15 3 722709 BOLT HEX 5/8-11 X 3 GR816 2 724105 NUT HEX LOCK #10-24

17 2 724508 NUT LOCK 1/4-20 NY-LOCK

18 3 724701 NUT HEX 5/8-11 GR819 2 726501 WASHER FLAT 1/220 2 726502 WASHER LOCK 1/221 3 726702 WASHER LOCK 5/8 GR8

22 1 730093 GROMMET - RUBBER 5/16 ID



25 7 750414 BOLT WHIZ 1/2-13 X 1” GR8.2 ZP

26 4 750493 WASHER FLAT #10

27 1 760794 TRIM-BULB STR 1/8 EDGE, 3/4 SEAL

28 1 761591 CLAMP-VINYL COV-ERED1-1/4”

29 3 763436 WASHER FLAT 5/8 SAE30 17 800543 BOLT WHIZ 3/8-16 X 5/8

31 1 801541 RADIATOR-ENGINE COMP, T350

32 1 801542 COOLER-CHARGE AIR 33 1 805833 MODULE-FAN CONTROL

34 1 801803 VALVE-PNEUMATIC FAN CONTROL

35 5 801901 CLAMP-CONST. TORQUE 3-15/16 TO 4-1/4 SLTB

36 2 801916 HOSE-CAC 4”ID X 6” L SILICONE 4-PLY

37 2 801917 HOSE- 2.5” OD X 5” SILICONE

38 3 801918 ELBOW-SILICONE 90 DEG 2-1/2” ID

39 3 801919 ISOLATOR- RADIATOR T360

40 2 802063 SCREW-10-24 X 1-3/4 SHCS

41 1 802350 TUBING- 1/4”OD FLEX NYLON

42 1 803054 VALVE-BALL 1/4”NPT X BARB STR


44 2 803568 BOLT HEX 1/2-13 x 3/4

45 1 38544 TUBE-CAC TO INTAKE T400

46 1 38543 TUBE-TURBO TO CAC T400

47 2 38545 TUBE-LOWER RAD TO ENGINE


49 1 802224 ELBOW-SILICON 90 DEGREE 3”

50 1 805917 REDUCER HOSE - CAC 3” TO 4” HOT

51 1 PN4071 TITLE

52 1 802055 ELBOW-RUBBER 45D 2.5”

T415 PARTS MANUAL

44

Fan Assembly 28’’ 27703

8

7

1

2

9

3 4 6

5

ITEM QTY. PART # DESCRIPTION1 1 18849 HUB, FAN LIMB RISER

2 5 722104 BOLT HEX 1/4-20 X 1 GR8

3 2 722304 BOLT-HHCS 3/8-16X1.25 GR8 ZP

4 2 724300 NUT-HNML 3/8-16 GR8 ZP

5 5 724508 NUT LOCK 1/4-20 NY-LOCK

6 2 726301 WASHER FLAT 3/8 USS7 2 730008 SCREW-SET 1/4 X 3/88 1 764614 MOTOR-HYD FAN

9 1 802054 FAN-PUSHER LRISER C100

T415 PARTS MANUAL

800.392.2686 45

Remote Grease Assembly 26455 Rev A

2

10

3

4

9

1

6

5

8

7

11

12


1 1 19724 BRACKET, GREASE MANIFOLD

2 1 19712 MANIFOLD, GREASE FILL

3 1 762640 ZERK-GREASE CYL.4 2 761027 BOLT HEX 1/4-20 X 3-1/2


6 1 19725 WRENCH, GREASE ZERK TRACK

7 1 724204 NUT-WNNL 1/4-20

8 2 750399 BOLT WHIZ 3/8-16 X 1” GR8.2 ZP


10 2 760237 BOLT-HHCS 1/4-20X3.25 GR8

11 1 800252 VALVE-RELIEF 2800 PSI

12 1 801889 SENSOR- PRESS, TRANS. 0-10K PSI

T415 PARTS MANUAL

46

Winch Assembly 27978 Rev E

74453

6 4 4 5 3

74453

2

1098

111

12

14

13

17

6 4 4 5 3

15 REMOVE PLUG ANDREPLACE WITH 21411 WITH RELIEF-VENTINSTALLED.

REMOVE RELIEF-VENT ANDRE-INSTALL INTO 21411.

INSTALL 802440 PLUG16


1 1 27976 COVER, WINCH MO-TOR WELD

2 1 761013 WIRE ROPE ASM-35K WINCH

3 8 724701 NUT HEX 5/8-11 GR84 16 763436 WASHER FLAT 5/8 SAE


6 4 722705 BOLT HEX 5/8-11 X 2 GR8

7 4 722708 BOLT HEX 5/8-11 X 2-3/4 GR8


9 8 726802 WASHER LOCK 3/4

10 8 960304 BOLT HEX 3/4-10X2-1/2GR8

11 1 26907 COVER, WINCH HYD ACCESS

12 4 750399 BOLT WHIZ 3/8-16 X 1” GR8.2 ZP

13 1 26906 WINCH, 35K RE-WORK T360

14 1 26908 FAIRLEAD- WINCH ASM 35K

15 1 21411 PLUG, WINCH RELIEF

16 1 802440 FIT-PLUG -02MP HEX HEAD

17 1 34565 WINCH CLUTCH LEVER WELDMENT

T415 PARTS MANUAL

800.392.2686 47

Engine Enclosure Assembly 38604 Rev A

19

20

21

7

9

6

18

22

ITEMS NOT SHOWN:

(28") 750288 TRIM-EDGE .085-.210 T175(LOCATED AROUND HYD. OIL FILL OPENING)

(89") 800857 SEAL-RUBBER RIBBED 3/8" X 1/2"(LOCATED ON THE NON-HINGE SIDE OF EACH DOOR FRAME31" PER REAR DOOR AND 13.5" PER FRONT)

13 13 2

17

10

OPTIONAL SHIM:PART # 30380(2) REQ'D

29

28

30

58

53 56

50 49

50 49

54 55

53 56

G

H

H

5

53

32

2625

58

24DETAIL G SCALE 1 : 4

56

53

SECTION H-H SCALE 1 : 8

INSERT HANDLE THROUGHSLOT IN DOOR FRAME.

ATTACH SPRING FROMHANDLE TO ITEM 3

3

NOTE: THIS VIEW HAS BEENROTATED TO BE SHOWN UPRIGHT.

T415 PARTS MANUAL

48

Engine Enclosure Assembly 38604 Rev A

J

22

1

3

8

10

4

2

13

136 18

37

DETAIL J SCALE 1 : 8

INSTALL #760776 COUPLING- AIR QDINCLUDED IN FRAME ASM BOM ANDRUBBER QD CAP INCLUDED INMACHINE HOSE AND ADAPTER KIT.

7

9

11

1512 3224

31

38

11 10

8

26

32 28

37

T415 PARTS MANUAL

800.392.2686 49

Engine Enclosure Assembly 38604 Rev AITEM QTY. PART # DESCRIPTION

1 2 26466 SEAL, FIRE EXT. PORT

2 1 26633 MOUNT, RECEIVER DRIER

3 2 28057 PLATE, SPRING TAB MNT.

4 1 28062 HANDLE RF DOOR ASM T360

5 1 28066 HANDLE LF DOOR ASM T360

6 1 28071 TUBE GUARD LH ASM T360

7 1 30335 CABINET DOOR LR ASM T360

8 1 30336 CABINET DOOR RR ASM T360

9 1 30337 CABINET DOOR LF ASM T360

10 1 30338 CABINET DOOR RF ASM T360

11 1 35078 WRENCH, CAB 1-11/1612 2 724204 NUT-WNNL 1/4-20

13 2 750118 CLAMP-HOSE 2-5/16”-3-1/4”


15 2 765067 BOLT-BHCS 1/4-20 X 116 2 800269 CLAMP-HOSE 3 1/8” - 5”

17 1 38673 PANEL, LH ENCOLSURE TOP WELD

18 1 38678 TUBE GUARD RH ASM T400

19 1 38675 ENCLOSURE, TOP RH WELD

20 1 38611 ENCLOSURE LH SIDE WELD T400

21 1 38607 ENCLOSURE RH SIDE WELD T415

22 1 38662 EXHAUST TIP WELD T400

23 2 38683 HANGER ASM, COOLANT TUBE

24 1 38684 CROSS BRACE, ENGINE ENCLOSURE

25 1 38703 PANEL, RH SIDE26 1 38702 PANEL, LH SIDE27 1 38652 PANEL, TOP RH28 1 38653 PANEL, TOP LH29 1 38646 PANEL, REAR COVER30 1 38651 PANLE, FRONT COVER31 1 30339 SCREEN, FRONT DOOR

32 1 38701 PANEL, REAR SUPPORT33 2 7206507HANGER-SWIVEL, UNIV34 2 38704 SCREEN, FRONT DOOR

35 1 38713 MOUNT, QUICK DISCON-NECT

36 1 29384 MOUNT, AIR TEMP SEN-SOR

37 1 36040 HOLDER, GREASE GUN WELD

38 1 30342 PENDANT/CORD HOLD-ER WELD

39 1 803983RECEIVER DRIER-3” W/SW & PIGTAIL

40 1 728016 PIN-LYNCH 5/16 X 1-3/4

41 1 722306 BOLT HEX 3/8-16X1-3/4GR8

42 1 730044SPRING-COMPRESSION .660 X .063 X 1.75

43 1 724300 NUT-HNML 3/8-16 GR8 ZP

44 1 726300 WASHER FLAT 3/8 SAE

45 1 801009 SENSOR-ENG. COMP. TEMP.

46 1 800857 SEAL-RUBBER RIBBED 3/8” X 1/2”

47 1 39210 ANGLE, HANGER MOUNTING

48 1 40157 LID, HYD OIL FILL


50 90 750414 BOLT WHIZ 1/2-13 X 1” GR8.2 ZP

51 3 802273 BOLT WHIZ 1/2 -13 X 1-1/2”

52 1 40158 BRACKET, DEF FILLER NECK

53 50 722114 BOLT WHIZ 3/8-16 X 3/4 GR8.2 ZP

54 18 801685 BOLT BHS 5/16-18 X 3/4 ZP



57 8 750463 RIVET-3/16 X 3/8 STL-MAND

58 1 38669 RING, INTAKE

T415 PARTS MANUAL

50

Left Hand Front Door Handle Assembly 28066 Rev B


1 1 29649 HANDLE, ENGINE DOORS LH


3 1 750399 BOLT WHIZ 3/8-16 X 1” GR8.2 ZP

4 1 760261 NUT-HNNL 3/8-16 INS5 1 761283 NUT JAM 3/8-16 ZINC

6 1 765215 SPRING - EXT. (.750X.069X2.25)

2

5

2

1

2

4

6

3

T415 PARTS MANUAL

800.392.2686 51

Right Hand Front Door Handle Assembly 28062 Rev B

2

5

2

1

6

2

4

3


1 1 29648 HANDLE, ENGINE DOORS RH


3 1 750399 BOLT WHIZ 3/8-16 X 1” GR8.2 ZP

4 1 760261 NUT-HNNL 3/8-16 INS

5 1 761283 NUT JAM 3/8-16 ZINC

6 1 765215 SPRING - EXT. (.750X.069X2.25)

T415 PARTS MANUAL

52

Left Rear Door Assembly 30335 Rev B

4

1

2

2

13

5

7

3

12

11

14

9

8

6

10


1 1 28098 HANDLE, CABINET STYLE ASM

2 2 28100 ROD, CABINET LATCH

3 2 28103 HIDDEN HINGE ADJ. WELD T360

4 1 30331 DOOR, LEFT REAR WELD T360

5 1 30340 SCREEN, DOOR LARGE6 4 724301 NUT HEX 3/8-16 GR87 4 726300 WASHER FLAT 3/8 SAE8 4 726302 WASHER-LOCK 3/8

9 2 728035 PIN-HAIR COTTER 1/8 X 1

10 4 750399 BOLT WHIZ 3/8-16 X 1” GR8.2 ZP


12 2 762652 PIN, CLEVIS, 1/2 x 3-1/2

13 1 765215 SPRING - EXT. (.750X.069X2.25)

14 14 801685 BOLT BHS 5/16-18 X 3/4 ZP

T415 PARTS MANUAL

800.392.2686 53

Right Rear Door Assembly 30336 Rev B

11

14

68

9

12

3

2

13

2

5

4

1

7

10


1 1 28098 HANDLE, CABINET STYLE ASM

2 2 28100 ROD, CABINET LATCH


4 1 30332 DOOR RIGHT REAR WELD T360

5 1 30340 SCREEN, DOOR LARGE

6 4 724301 NUT HEX 3/8-16 GR8


8 4 726302 WASHER-LOCK 3/8


10 4 750399 BOLT WHIZ 3/8-16 X 1” GR8.2 ZP


12 2 762652 PIN, CLEVIS, 1/2 x 3-1/2

13 1 765215 SPRING - EXT. (.750X.069X2.25)

14 14 801685 BOLT BHS 5/16-18 X 3/4 ZP

T415 PARTS MANUAL

54

Left Front Door Assembly 30337 Rev B

10

1

7

6

4

9

112

5

38



2 1 30333 DOOR LEFT FRONT WELD

3 1 30339 SCREEN, FRONT DOOR

4 4 724301 NUT HEX 3/8-16 GR8


6 4 726302 WASHER-LOCK 3/8


8 4 750399 BOLT WHIZ 3/8-16 X 1” GR8.2 ZP


10 2 762652 PIN, CLEVIS, 1/2 x 3-1/2

11 6 801685 BOLT BHS 5/16-18 X 3/4 ZP

T415 PARTS MANUAL

800.392.2686 55

Cab Latch Assembly 40008

2

11

9

3

4 61

10

7

5

5

8

8



2 1 30334 DOOR, RIGHT FRONT WELD T360

3 1 30339 SCREEN, FRONT DOOR4 4 724301 NUT HEX 3/8-16 GR85 4 726300 WASHER FLAT 3/8 SAE6 4 726302 WASHER-LOCK 3/8


8 4 750399 BOLT WHIZ 3/8-16 X 1” GR8.2 ZP


10 2 762652 PIN, CLEVIS, 1/2 x 3-1/2

11 6 801685 BOLT BHS 5/16-18 X 3/4 ZP

T415 PARTS MANUAL

56

Door Handle Assembly 28098

7

8

8

3

2

4

5

1

10

9

6


1 1 28092 CABINET HANDLE WELD T360

2 1 28093 CAM, CABINET ROD

3 1 28095 CAM, CABINET SPRING

4 1 28096 WASHER, CABINET SPACER

5 1 28097 WASHER, UHMW 1” OD X .656” ID X .1”

6 1 726201 WASHER - FLAT 5/16

7 1 726202 WASHER LOCK 5/16” PLATED

8 2 730086 PIN-ROLL 3/16” X 1” ZP

9 1 30823 ROD, THREAD 5/16-18 X 2.5”

10 1 750050 NUT LOCK 5/16-18 NYLON

T415 PARTS MANUAL

800.392.2686 57

Coolant Tube Assembly 38683

2

4

8

1

37

56

6


1 2 27495 PAD, COOLANT TUBE RUBBER

2 1 40156 PLATE, TUBE HANGER3 2 28791 SADDLE, TUBE WELD



6 2 750118 CLAMP-HOSE 2-5/16”-3-1/4”

7 4 750399 BOLT WHIZ 3/8-16 X 1” GR8.2 ZP

8 2 750414 BOLT WHIZ 1/2-13 X 1” GR8.2 ZP

T415 PARTS MANUAL

58

Left Hand Tube Guard Assembly 28071 Rev C


1 1 28068 TUBE GUARD LH WELD T360

2 2 750414BOLT WHIZ 1/2-13 X 1” GR8.2 ZP

3 2 761617 BOLT WHIZ 1/2 -13 X 1 1/4” GR8.2 ZP



1

5

3

4

2

4

T415 PARTS MANUAL

800.392.2686 59

Right Hand Tube Guard Assembly 38678

5

1

2

34

3


1 1 38679 TUBE GUARD RH WELD T400

2 2 750414 BOLT WHIZ 1/2-13 X 1” GR8.2 ZP


4 2 761617 BOLT WHIZ 1/2 -13 X 1 1/4” GR8.2 ZP


T415 PARTS MANUAL

60

Engine Assembly 38183

55

25

15

27

14

13

28

36

37

38

54

31 21 18

17

19 26 3

NOTE:

NOTE:

NOTE:

NOTE:

13016

3320

NOTE:

39

34

29

29

35

5

5

2

4 21

1010

6

7

8

11

NOTE:

12

12

58

60

B

49

48

5251

24 32

4256

45

53

9

14

57

64

50

47

46

47

46

47

47

28

25

2718 5 55 21 31 35

65

62


25

15

27

14

13

28

43

40

22

19

23

22

44

71 70

72 70

T415 PARTS MANUAL

800.392.2686 61

Engine Assembly 38183ITEM QTY. PART # DESCRIPTION

1 10 12352 WASHER, TABBED 1/2”

2 1 26637 MOUNT, SUCTION MANI-FOLD

3 8 27612 WASHER , TAB .75 ID

4 1 28170 MANIFOLD, TRACK DRIVE SUCTION

5 2 28516 SHIM, MID DRIVELINE 1/4”

6 4 722312 BOLT- 3/8-16 X 3-1/27 8 726301 WASHER FLAT 3/8 8 4 760261 NUT-HNNL 3/8-16 INS9 3 801583 WIRE-ENGINE GROUND

10 2 802287 VALVE-BALL 3/4”NPT, 1/4 TURN

11 1 802426 O-RING- TRACK DRIVE (DASH NO.152)

12 2 802724 O-RING- NO. 15813 4 1200121 WASHER LOCK 1

14 4 4900-18 FLAT WASHER, 4.75 X 1.063

15 4 4900-23 WASHER 1/4 X 1.015 X 1.75

16 10 722505 BOLT HEX 1/2-13 x 1 3/4

17 8 722704 BOLT HEX 5/8-11 X 1-3/4 GR8

18 8 722718 BOLT HEX 5/8-11X1-1/2GR8

19 10 724801 NUT HEX 3/4-10 GR820 8 726502 WASHER LOCK 1/221 16 726702 WASHER LOCK 5/8 22 4 726801 WASHER FLAT 3/4 23 2 726802 WASHER LOCK 3/4

24 4 750389 WASHER METRIC LOCK M8 PL

25 4 750941 BOLT HEX 1-8 X 6

26 8 751039 WASHER - NORDLOCK, 3/4”

27 4 760293 ISOLATOR-ENGINE 1”28 4 760977 NUT HEX 1”-829 12 761373 WASHER-LOCK 7/16

30 10 762668 WASHER-NORDLOCK 1/2 1.00 OD

31 8 763436 WASHER FLAT 5/8

32 4 763555 BOLT- METRIC 8 X 1.25 X 90

33 8 765001 BOLT- 1/2-13 X 134 8 801600 BOLT7/16-14X1-1/2GR8

35 1 801886 PUMP DRIVE-DURST 2DP08

36 2 801892 PUMP 130CC- CUTTER T360

37 1 801893 PUMP-TD 55CC RH, FRONT T360

38 1 801970 PUMP-GEAR 18CC FAN DRIVE

39 4 802186 BOLT-7/16-14 X 1.00 40 2 960304 BOLT 3/4-10X2-1/2

41 1 805144 COMPRESSOR-SANDEN SD7H15 8 GROOVE

42 1 805810-V1 ENGINE-415HP CAT C9.3B T4F

43 1 38191 MOUNT, ENGINE FAN SIDE

44 1 38200 FRNT ENG SPRT

45 1 38407 TUBE-ENGINE TO LIM-BRISER

46 2 801917 HOSE- 2.5” OD X 5” SILICONE


48 1 802050 BASKET, INTAKE SCREEN49 1 802051 RAIN CAP, INTAKE50 1 805877 CLAMP-T-BOLT 8” - 8.31”

51 4 764478 SCREW-SELF TAP #8 X 1/2

52 4 765163 WASHER FLAT #8

53 1 750363 INDICATOR-SERVICE 60 MB ELEC

54 1 38190 LH MID DRIVELINE 55 1 38187 RH MID DRIVELINE

56 1 805838 FAN-VARIABLE PITCH 32” T400

57 1 805883 EXPANDER -INTAKE 7”OD TO 8”ID

58 1 38413 SHIM, MID ENGINE

59 1 805813 PUMP-TD 55CC REAR, LH T400

60 1 805818 PUMP-LS 45CC - RADIAL PORTS

61 1 805953 BELT-SERPENTINE T400 W/AC

62 1 1200009 CLAMP-MUFFLER 4” HD, SINGLE

63 1 764203 O-RING SD SHFT SEAL 100CC

64 1 27677 INTAKE CONE WELD-MENT

65 1 806088 PIPE-EXHAUST EXTEN-SION 4” X 8”

66 1 39043 DIPSTICK EXTENTION ASM T415

67 1 802633 CONNECTOR- 7” OD/ID METAL

68 1 801972 CLAMP-T-BOLT 7”69 1 802855 CLAMP-T-BOLT 7.250”

70 5 763437 WASHER-FLAT 1/2” SAE ZINC

71 3 806115 BOLT-MHHCS 12 X 1.75 X 65 GR10.9

72 2 806117 BOLT-MHHCS 12 X 1.75 X 70 GR10.9

T415 PARTS MANUAL

62

Gearbox Dipstick Extension 39043 Rev A

4

3

3

73

5

1

2

6


1 3 722718 BOLT HEX 5/8-11X1-1/2GR8


3 3 763914 CLAMP-T-BOLT 1-1/2”

4 1 9893 DIPSTICK T185/275

5 1 802549 FIT-EL45 -16MBEAD X -12MOR

6 1 39044 DIPSTICK EXTEN-SION WELDMENT

7 1 806653 HOSE-HYD 1 X 18 PLAIN

T415 PARTS MANUAL

800.392.2686 63

Round LED Lamp Assembly 33254 Rev A

6"

5

3

6

ITEMS INCLUDED WITH 803261:(1) M10-1.5 X 30 SS HEX BOLT•(1) M10-1.5 SS HEX NUT•(1) M10 SS LOCK WASHER•(1) SS MOUNTING BRACKET•

2

1

WARRANTY TAG

NOTES:PIN A- POWER (RED WIRE)•PIN B- GROUND (BLACK WIRE)•WIRE LEADS FROM LIGHT ARE APPROX. 17" •LONG, TRIM TO 6" LENGTH, WHILE STILL MAINTAINING WARRANTY TAG.DISCARD M6-1.0 FASTENERS SUPPLIED WITH •LAMP AND REPLACE WITH 5/16-18 FASTENERS AS SHOWN.


1 1 722207 BOLT HEX 5/16-18 X 2- 1/2 GR8

2 1 750050 NUT LOCK 5/16-18 NYLON

3 2 762345 TERMINAL-DEUTSCH, PIN

4 1 802165 WEDGELOCK-DEUTSCH 2 PIN W2P

5 1 802166 SOCKET-DEUTSCH DT04-2P

6 1 803621 LAMP-ROUND 4” LED, SPOT

T415 PARTS MANUAL

64

Return Filter Assembly 28054 Rev A

2

31

4


1 1 801978 FILTER-HEAD SF160-00-13

2 1 801554 FILTER-ZSE10

3 1 762383 SWITCH-PRESSURE 75PSI, NO

4 2 750762 BOLT WHIZ 5/16-18 X 3/4

T415 PARTS MANUAL

800.392.2686 65

Cutter Pump Lever 37800

A

BLACK PIN #1YELLOW PIN #2GREEN PIN #3RED PIN #4

1

2

4

5

DETAIL ASCALE 2 : 1

CONNECT 12" LONG18AWG BLACK

TO TERMINAL (-)

CONNECT 12" LONG18AWG GREEN

TO TERMINAL (A)

CONNECT 12" LONG18AWG RED

TO TERMINAL (+)

CONNECT 6" LONG18AWG RED

TO TERMINAL (+)AND LOWER SILVERSWITCH TERMINAL

CONNECT 15" LONG18AWG YELLOW

TO TOP TERMINALON REAR OF SWITCH


1 1 801969 HANDLE-CW PUMP CONTROL

2 4 762345 TERMINAL-DEUTSCH, PIN

3 1 804094WEDGELOCK-DEUTSCH 4 PIN, GRN

4 1 804167 CONNECTOR-RECEPTA-CLE, DT, 4 PIN

5 1 736089 LOOM FLEX-GUARD 1/4”

T415 PARTS MANUAL

66

Cab Assembly 38974 Rev A

B

B

32 101

4

506460

107

93

J

J

SECTION B-B

70

120 44

3025

26

86

86

111

15

78

62

18

19

99

71

41

TYPICAL - ALL WINDOWSUSE ITEM 107 TO MOUNTWINDOW FRAMES TO CAB

35

53 54

71

71

38

38

113

CUT MATERIAL WHENSTRETCHED TIGHT ANDUSE 60.5" OF 761982

SECTION J-J SCALE 1 : 8

FRONT HEADBOARD

24 41 40 114

USE 1/4-20 FASTENERSSUPPLIED WITH 803298

A

A

55

98

2

820 51

35

119

118

E

SECTION A-A

33

34

102

74 95

77

380

6855

69

94

100

84

22

6

87

USE 140" OF 765226TO SEAL AROUNDDOOR FRAME

85

7

91

85

97

29

47

105

92

112

46 56

4554 109

48

61

36

WINDSHIELD WASHERBOTTLE MOUNTSEE OPTION #29431

SOME ITEMS OMITTED FROMTHIS VIEW FOR CLARITY

21

81 75

57

90

57

57

?


50

88

75

TYPICAL - ALL WINDOWS USEITEM(S) 50 88 75 TO MOUNT

WINDOW RETAINING RINGS TO CAB

USE ITEM 760772 AS NEEDED TO SECURE CAB ELECTRICAL HARNESS

ITEMS SUPPLIED WITH CAB:(5) WINDOW RETAINING RINGS(5) WINDOW FRAME RINGS(6) FOAM INSULATION PIECES(30) FOAM INSULATION RETAINING PLUGS(3) ESCAPE HATCH KNOBS(1) DOOR PANEL COVER(1) DOOR STRAP U-BOLT(1) DOOR LIMITING STRAP***SEE 802431 CAB-SHIP LOOSE KIT*** FOR COMPLETE LIST OF SUPPLIED ITEMS

ATTACH #801583 WIRE-ENGINE GROUNDFROM CAB TO FRAME.

T415 PARTS MANUAL

800.392.2686 67


UNDERSIDE OF CAB

28

93

27

29

SEE 31592 KIT, CAB EXTERIOR FOAMFOR COMPLETE LIST OF ACOUSTICFOAM ITEMS USED ON UNDERSIDE.

14 14

9

11

10

13

16 1682 82

52

61

42

43

120

SOME ITEMS OMITTED FOR CLARITY

26 86

117

25 8629 47

78

62

15

71

17

72

44

SOME ITEMS ARE OMITTED FOR CLARITY

106

104

51

97

12

DRILL HOLE INTO 26622 TO MATCHHOLE LOCATION ON 26654 ANDMOUNT USING A 750463 RIVET

80 68 55

8183

94

218463

108

69

CUT MATERIAL WHENSTRETCHED TIGHT ANDUSE 9" OF 802167

1

472

7969

89

73

103

54

67

53

65 54

9623

110 42

T415 PARTS MANUAL

68


119116

119

119

119

119

NOTE: WEATHER STRIPPING 12000127 (WEATHERSTRIP- 5/32 X 1/2) TO GO BETWEEN WINDOW BARS AND GLASS AND SHOULD EXTEND THE FULL LENGTH OF EACH BAR. TYPICAL (6) PLACES.


1 1 26081 GUARD, PRECLEANER WELD

2 1 26084 HANDLE, CAB GRAB

3 1 26159 AIR CLEANER, AC REWORK

4 1 26164 STOP, CAB DOOR ASM

5 2 26166 MIRROR, T-CAB ASM

6 1 26167 HOLDER, CUP ASM

7 1 26543 HANDLE, T-CAB DOOR ASM

8 1 26565 CURTAIN, CAB FRONT

9 1 26606 TREAD, 18” X 11” W/NOTCH

10 1 26607 TREAD, 18” X 11”

11 1 26608 TREAD, 23” X 6”

12 1 26609 TREAD, 24” X 1-3/4”

13 1 26610 TREAD, 16” X 6”

14 2 26611 TREAD, FOOTWELL UPPER

15 1 26622 VENT, SEAT BACK WELD

16 2 26624 TREAD, MIDDLE FOOTWELL

17 3 26654 BRACKET, HVAC VENT

18 1 26667 CHANNEL, CAB HARNESS

19 1 26668 CHANNEL, CAB HARNESS REAR

20 1 26669 BRACKET, CURTAIN CAB T360

21 1 26699 MOUNT, BLOWER CAB

22 1 27093 COUPLER, FILTER WELD

23 1 27122 MOUNT, DP600 DISPLAY

24 1 27123 COVER, UPPER ACCESS

25 1 27124 COVER, CONSOLE UPPER

26 1 27125 COVER, CONSOLE LOWER

27 1 27131 MOUNT, VIDEO CABLE CAB SEAL

28 1 27301 COVER, CABLE CAB AC-CESS

29 2 27334 COVER, CAB BULKHEAD

30 1 27338 CONSOLE, REAR TOP

31 1 27403 CAB REWORK, T360

32 1 27830 DEFLECTOR, WELD ROOF

33 1 27979 HATCH, CAB ESCAPE

34 1 28352 LAMP, LED INTERIOR, REWORK

35 1 29396 LIGHT ASM, FRONT 6 LED

36 1 30764 CONTACT, DOOR SENSOR

37 1 31592 KIT, CAB EXTERIOR FOAM

38 1 31601DEFROSTER, CAB WIND-SHIELD ASM

39 1 31632 FOAM, CAB BACK T360

40 1 32642 DECAL-TILTMETER 35 DEG

41 1 32653 MOUNT, TILTMETER

42 1 33343CABLE, DP710 DISPLAY SIDE, REWORK

43 1 34521 SEAT, CAN-BUS JOYSTICK ASM

44 1 37800 REWORK, CUTTR PUMP LEVER

45 3 630054 SCREW-SLOT RND 10-24X5/8

46 2 722101 BOLT-HHCS 1/4-20 X 1/2 GR8

47 16 722110 BOLT WHIZ 1/4-20 X 3/4

48 2 722114 BOLT WHIZ 3/8-16 X 3/4 GR8.2 ZP

T415 PARTS MANUAL

800.392.2686 69


49 4 722331 BOLT CAR 3/8-16 X 1

50 74 722337 BOLT CAR 3/8-16 X 1-1/2

51 7 722338 BOLT CAR 3/8-16 X 1-3/4

52 4 722725 BOLT BHCS 3/8-16 X 3/4 ZP

53 6 724104 SCREW-#10-24 X 3/4 HH

54 13 724105 NUT HEX LOCK #10-24


56 2 726102 WASHER-LOCK, 1/4”


58 2 730022 CLAMP-HOSE 9/16”-1-1/16”

59 1 730026 CLAMP-VINYL COVERED 3/8”



62 2 750118 CLAMP-HOSE 2-5/16”-3-1/4”

63 2 750400 BOLT WHIZ 5/16-18 X 1/2

64 4 750414 BOLT WHIZ 1/2-13 X 1” GR8.2 ZP

65 4 750456 SCREW-#10-24 X1/2 HH MACH

66 3 750463 RIVET-3/16 X 3/8 STLMAND

67 4 750493 WASHER FLAT #10

68 2 750651 BOLT HEX 1/4-20 X 1.5GR8

69 5 750681 CLAMP-HOSE 1 5/16-2 1/4

70 5 750762 BOLT WHIZ 5/16-18 X 3/4

71 35 750765 BOLT WHIZ 1/4-20 X 1/2


73 4 750769 BOLT WHIZ 3/8-16 X 1/2

74 1 760101 HANDLE- RUBBER COATED GRAB

75 96 760261 TITLE

76 8 760772 BASE-2 WAY ADHESIVE MOUNT

77 1 761635 BOLT-STRIKER .675 C85D

78 60.5” 761982-01 HOSE-HVAC T-CAB

79 1 762695 PRECLEANER-A/C C SERIES

80 1 762696 MOUNT-AIR CLEANER C85

81 1 762739 COUPLING-RUBBER 50MM (2”) ID

82 2 762784 PLUG-HOLE BLACK 3/4” SJR

83 4 763156 SCREW-#10 X 3/8 SHEET

84 3 763157 SCREW-#10 X 3/4 TF WOOD

85 12 763598 PLUG-HOLE 1” PLASTIC

86 6 764478 SCREW-SELF TAP #8 X 1/2

87 1 765226 TRIM-BULB 1/4 X 3/4 BULB

88 93 765279 WASHER-SEALING 3/8

89 1 800446 FIRE EXTINGUISHER-5# ABC

90 1 800692 BOLT-HEX 3/8-16 X 4 1/2

91 15 801183 BOLT-BHCS 1/4-20 X 5/8 ZP

92 1 801583 WIRE-ENGINE GROUND

93 1 801591 SEAL-KWIK CABLE GLAND

94 1 801594 BLOWER-FRESH AIR 1-SP

95 2 801685 BOLT BHS 5/16-18 X 3/4 ZP

96 4 801831 BOLT-MHHCS 4 X .7 X 10

97 2 801850 BUSHING- CENTER BONDED ISO

98 1 801906 WINDOW- CAB FRONT

99 1 801908 WINDOW- CAB RIGHT SIDE

100 1 801909 WINDOW- CAB LEFT SIDE

101 1 801910 WINDOW- CAB REAR

102 1 801911 WINDOW- CAB DOOR

103 1 801960 MOUNTING BRKT FIRE EXT. 5#

104 2 802073 WASHER LOCK 1-1/8 GR8 ZP

105 2 802107 SCREW-8-32 X 1-1/4 PHPSS

106 2 802139BOLT-HHCS 1-1/8 -7 X 2-1/2” GR8 ZP

107 31 802147 SCREW-1/4-20 X 3/4” SFHCS ZP

108 9” 802167-01 HOSE- DEFROST 2”

109 1 802708 SENSOR-PROXIMITY NO/NC

110 1 802710 MOUNT-DISPLAY 5”, 1.5” BALL

111 1 802759 ALARM-SHUTDOWN

112 1 802998TUBE-MANUAL 2” DIA X 12.5” LONG

113 1 803265 SEAL- WINDOW, ROUND 1/4”

114 1 803298 TILTMETER-50 DEGREE

115 1 803654-03 PANEL-DISPLAY 7” TFT

116 177” 12000127 WEATHERSTRIP- 5/32 X 1/2

117 1 38126 HVAC KIT, WAL MOUNT

118 8 722333 BOLT CAR 3/8-16 X 2

119 1 29539 GUARD, FRONT WINDOW WELD

120 1 38983 CONSOLE, TOP FRONT ASM

T415 PARTS MANUAL

70

Cab Door Stop 26164 Rev B

1

2

4

3

5

ITEM QTY. PART # DESCRIPTION1 1 26165 STOP, CAB DOOR PLATE


3 1 761552 DOOR STOP-FEMALE4 1 750156 BOLT WHIZ 5/16-18 X 1


T415 PARTS MANUAL

800.392.2686 71

Cab Mirror Assembly 26166 Rev A

ITEM QTY. PART # DESCRIPTION1 1 26087 MOUNT, SIDE MIRROR2 1 760572 MIRROR-7 1/2” ROUND3 3 722722 BOLT BHS 3/8-16 X 1



6 1 750389 WASHER METRIC LOCK M8 PL

7 1 722837 BOLT-MHHCS 8 X 1.25 X 16

34

2

1

5

6

7

T415 PARTS MANUAL

72

Cab Door Handle Assembly 26543 Rev A

4

2

11

12

13

14

56

67

9

3

10

18

VIEW FROM INSIDE CAB

7


1 1 31073 PLATE, DOOR HANDLE LINK LONG

2 1 27446 HANDLE, DOOR WELD

3 1 27453 WASHER, UHMW FRIC-TION

4 1 630004 KNOB-PLASTIC,ROUND 5/16

5 1 724104 SCREW-#10-24 X 3/4 HH

6 2 724105 NUT HEX LOCK #10-24

7 5 750456 SCREW-#10-24 X1/2 HH MACH

8 1 760261 NUT-HNNL 3/8-16 INS

9 1 760704 GASKET-HANDLE, DOOR

10 2 760738 BRACKET-MTG, DOOR HANDLE

11 1 760739 LATCH-ROTARY DOOR HANDLE

12 1 763796 HANDLE- PADDLE DOOR

13 1 801980 TURNBUCKLE- CAST S.S.

14 4 802097 SCREW-1/4-20 X 1-1/2” SFHCS

T415 PARTS MANUAL

800.392.2686 73

Cup Holder Assembly 26167

3

2

1

4

5

ITEM QTY. PART DESCRIPTION1 1 27118 HOLDER, CUP ARM

2 1 27120 HOLDER, CUP TOP WELDMENT

3 1 27121 HOLDER, CUP BASE

4 2 750765BOLT WHIZ 1/4-20 X 1/25 1 801361KNOB 1/4-20

T415 PARTS MANUAL

74

LED Light Assembly 29396 Rev C


1 6 33253 LAMP, ROUND LED RE-WORK, W/DELPHI

2 6 750061 NUT-WHIZ 3/8-16 A563 GR-A

3 1 30773 BRACKET, AIR HORN MOUNT

4 2 750399 BOLT WHIZ 3/8-16 X 1” GR8.2 ZP

5 1 802990 HORN-12V AIR6 5 722330 BOLT CAR 3/8-16 X 3/4

7 1 722114 BOLT WHIZ 3/8-16 X 3/4 GR8.2 ZP

8 1 29397 GUARD, FRONT LED LIGHT WELD

9 1 33552 HARNESS-WIRING CAB C100

53

7

1

6

2

8

4

ITEM 5 IS MOUNTED USINGFASTENERS THAT ARE SUPPLIED

WITH HORN.

9

ITEM'S 1 ARE MOUNTEDUSING FASTENERS THAT ARESUPPLIED WITH EACH LIGHT.

T415 PARTS MANUAL

800.392.2686 75

Cab Defroster Assembly 31601 Rev C

9

9

8

2

8

10

4

87

3

11

CUT MATERIAL WHENSTRETCHED TIGHT ANDUSE 34" OF 802167TO CONNECT VENTS

1

8

REUSE EXISTINGHARDWARE ON

HVAC UNIT FOR31602. (X2 PLCS.)

USE WINDOW BOLTS TO SECURE 31608 (X2

PLCS) RE-TORQUE TO 5 LB-FT

CUT MATERIAL WHENSTRETCHED TIGHT AND

USE 16" OF 802167FROM HVAC TO VENT

89

9

8

54

7

7

7

11

6USE 10" OF 750288 ON BOTTOM OF CONSOLE OPENING


1 1 31602 ADAPTER, DEFROST HVAC WELD

2 1 31604 VENT, DEFROST RH WELD

3 1 31606 VENT, DEFROST LH WELD

4 1 31608 GUARD, DEFROSTER HOSE

5 1 31609 TREAD, DEFROST GUARD

6 4 750400 BOLT WHIZ 5/16-18 X 1/2

7 4 750681 CLAMP-HOSE 1 5/16-2 1/4

8 4 764232 RIVET-1/8 X .3379 1 802167 HOSE-DEFROST 2” X 9’10 2 803442 VENT-AIR, RECT. LOUVER

T415 PARTS MANUAL

76

HVAC Unit 38126


1 1 805702 HVAC UNIT-WALL MOUNT

2 1 38122 BRACKET, ELECTRONIC WATER VALVE


4 4 722103 BOLT HEX 1/4-20 X 3/4 GR8

5 1 38104 HARNESS-HVAC JUMPER

2

1

5

3 4

T415 PARTS MANUAL

800.392.2686 77

Console Assembly 38983

35

5

6

10

1

2

4

9

6

9

8 7

PART# - MACHINE


1 1 31137 MOUNT, CONSOLE LAMP

2 1 28352 LAMP, LED INTERIOR, REWORK

3 1 801272 SWITCH KEYPAD-CAN BUS

4 2 764327 SOCKET-ACCESSORY 12V AUTO

5 2 764328 RUBBER CAP, ACC. SOCKET

6 1 735999 SWITCH-IGN 3/4 CYL 1011

7 2 760867 NUT-HNNL #8-32

8 2 802107 SCREW-8-32 X 1-1/4 PHPSS

9 1 35830 SWITCH-EMER SHUT-DOWN REWORK

10 1 38984 CONSOLE, FRONT TOP WELDMENT

T415 PARTS MANUAL

78

Seat and Joystick Assembly 34521 Rev A

12

7

16

14

1

15

2

13

4

NOTE:SEAT HEATER SWITCH •SUPPLIED WITH SEAT

NOTE:USE REAR SEAT PAN •BOLTS TO SECURE SEAT SAFTY STRAPS

NOTE:ALIGN SEAT •ADJUSTMENT RAILS WITH FRONT OF SEAT PAN WHEN INSTALLING

910 8 6 5 11 6 8

3


1 1 34502 WELD, RH CAN JOY-STICK MNT

2 1 34506 WELD, LH CAN JOY-STICK MNT

3 1 34507 PLATE, SEAT BASE, ULTRA

4 1 34525 SEAT, REWORK

5 4 722205 BOLT HEX 5/16-18 X 1 GR8

6 6 726201 WASHER - FLAT 5/16

7 8 726950 WASHER METRIC LOCK 6MM

8 6 750050 NUT LOCK 5/16-18 NYLON


10 7 750414 BOLT WHIZ 1/2-13 X 1” GR8.2 ZP

11 2 760269 BOLT HEX 5/16-18 X 1-1/2

12 8 760458 NUT METRIC 6MM-1.0 PLATED

13 8 801183 BOLT-BHCS 1/4-20 X 5/8 ZP

14 1 802238 JOYSTICK- RH CAN-BUS15 1 802239 JOYSTICK- LH CAN-BUS

16 8 802310 BOLT-MBHCS 6 X 1.0 X 20 ZP

T415 PARTS MANUAL

800.392.2686 79


1 4 736002 TERM-WTHPACK SEAL 16-14

2 2 761424 TERM-WTHPACK M 14-16

3 2 761654 TERM-WTHPACK F 14-164 2 762385 SOCKET- DEUTSCH PIN

5 1 800928 TERMINAL-WEATHER PACK SOCKET

6 1 800929 TERMINAL-WEATHER PACK PLUG

7 1 803392 CONNECTOR-2 DEUTSCH

8 1 803947 SEAT-B/G CLOTH AIR SUSPEN PD

9 1 34576 ARM REST, ULTRA SEAT, PLUS 3IN

10 1 736119 SPLIT LOOM-CONVO-LUTED, 3/8”

AB

8

DETAIL ASCALE 1 : 3

W2S

7

4

5

2

1

DETAIL BSCALE 1 : 3

6

3

1

NOTE: INCLUDED BUT NOT SHOWN IN BOM, DEUTSCH WEDGLOCK •PART #W2SUSE WIRE LOOM, 1/4" (736089) AS NEEDED TO ROUTE WIRES •ACCORDINGLU AND 3/8" (736119), USE (36")

NOTE: REMOVE AND DISCARD WIRING CONNECTOR ON SEAT •BELT SWITCH SUPPLIED WITH SEATREPLACE WITH WEATHER PACK 2-WAY TOWER •CONNECTOR (WIRE COLOR/ORIENTATION NOT CRITICAL)

NOTE:INSTALL WEATHER PACK 2-WAY SHROUD •CONNECTOR ON OPERATOR PERSENT SWITCH (2) BLACK WIRES COMING FROM BACK OF SEAT •(ORIENTATION NOT CRITICAL)

NOTE:REMOVE AND DISCARD POWER CONNECTOR ON •SEAT HEATER HARNESS SUPPLIED WITH SEAT.REPLACE WITH DEUTSCH DT06-2S PLUG AS •FOLLOWS

RED TO TERMINAL (1)•BLACK TO TERMINAL (2) •

Seat and Joystick Assembly 34525

T415 PARTS MANUAL

80

Decal Kit 39020 Rev A

181615

8

1319

3134

25

24

3512

732

56

3

10

17

2114

9 30

27 28

4

26

11

20

33

2122

23

36

ITEM

S IN

CLU

DED

BUT

NO

T SH

OW

N:

(QTY

) /PA

RT#

/D

ESC

RIPT

ION

(1) 3

0224

DEC

AL-

MA

DE

IN U

SA(1

) 760

403-

08 D

ECA

L-FA

STEN

SEA

T(1

) 761

614-

05 D

ECA

L-C

W C

ON

TRO

L

T415 PARTS MANUAL

800.392.2686 81

Decal Kit 39020 Rev A

ITE

MQ

TY.

PAR

T #

DES

CR

IPTI

ON

11

3080

DEC

AL-

CH

ECK

EN

GIN

E O

IL

LEVE

L2

170

05D

ECA

L-U

LSD

FU

EL

ON

LY3

138

753

DEC

AL-

HYD

CO

LD F

ILL

LEVE

L4

212

200

DEC

AL-

CAU

TIO

N B

ELT

& F

AN

52

1685

0D

ECA

L C

AUTI

ON

SC

RE

EN

62

1814

2D

ECA

L- W

ELD

CAU

TIO

N

73

1908

3D

ECA

L-TR

ACK

TEN

SIO

N, 2

R

OLL

ER

83

1909

0D

ECA

L-D

AN

GE

R S

TAY

BAC

K

92

2610

0D

ECA

L-TR

ACK

TEN

SIO

N, 1

R

OLL

ER

102

2646

5D

ECA

L- F

IRE

SU

PP

RES

SIO

N11

226

642

DEC

AL-

WA

RN

ING

ETH

ER

121

4051

3LA

BE

L-C

AB

CE

RT

T415

133

2669

7D

ECA

L- C

AB

TIL

T W

AR

NIN

G14

230

172

DEC

AL-

ICO

N 1

0”15

230

176

DEC

AL-

RAY

CO

HO

RIZ

LO

CK

UP

24

” W

161

3902

1D

ECA

L- T

415

OU

TLIN

E LH

171

3021

2D

ECA

L- R

AYC

OM

FGC

OM

1.2

5” H

181

3902

2D

ECA

L-T4

15 O

UTL

INE

RH

191

3113

3D

ECA

L-K

EY P

AD

202

3451

4D

ECA

L-VE

HIC

AL

HE

IGH

T21

139

023

DEC

AL-

T415

MA

INTE

NA

NC

E

CH

AR

T22

935

702

DEC

AL-

OR

IGIN

AL

FILT

ER

100

HR

231

3902

7D

ECA

L-FU

SE

PAN

EL

T400

241

3738

0D

ECA

L-R

ELA

Y PA

NE

L T3

6025

272

5000

DEC

AL-

HA

ND

S A

ND

FE

ET26

173

2000

DEC

AL-

HYD

RAU

LIC

OIL

271

7320

06D

ECA

L-D

AN

GE

R W

HE

N

RE

FUE

LIN

G28

173

2008

DEC

AL-

CAU

TIO

N E

AR

& E

YE29

273

2021

DEC

AL-

CAU

TIO

N K

EE

P C

LEA

R30

173

2026

DEC

AL-

GR

EAS

E M

ACH

INE

311

8015

37D

ECA

L-IG

NIT

ION

PA

NE

L32

180

2175

DEC

AL-

OP

ER

ATO

R IN

STR

UC

TIO

N33

180

2311

DEC

AL-

RH

JO

YSTI

CK

341

8023

12D

ECA

L-LH

JO

YSTI

CK

351

8026

25D

ECA

L- S

EAT

WA

RN

ING

361

3974

8D

ECA

L-LE

AD

AN

D D

IES

EL

W

AR

NIN

G

T415 PARTS MANUAL

82

Attachment Plate Assembly 38918

1

7

6

2

3

4

10

9

8

5

12

11

13


1 1 38994 PIVOT HEAD WELD-MENT

2 1 36426 SHAFT, HORZ PIVOT

3 2 803985 BUSHING-KEYLESS 90MM, SHORT

4 2 36435 RING, SPACER PIVOT HD HYD

5 1 36408 GUARD, MOWER BOOM CHIP WELD

6 4 722537 BOLT CARR 1/2”-13 X 1”


8 2 750414 BOLT WHIZ 1/2-13 X 1” GR8.2 ZP


10 2 800001 BEARING-SPHERICAL 3.25”

11 22 4900-110WASHER, 3/8” THK X 1.010 ID X 2” OD

12 11 724511 NUT-HNML 1-8 PREV TORQ GR8

13 11 750130 BOLT-HHCS 1-8 X 4.0 GR8

T415 PARTS MANUAL

800.392.2686 83

T415 PARTS MANUAL

84

Main Wire Harness Schematic 38969

FRONTWORK LAMP

FRONTWORK LAMP

FRONTWORK LAMP

FRONTWORK LAMP

HORN

PANELLAMP

DOMELAMP

SEAT BELTSWITCH

SEATSWITCH

E-STOP SWITCH

DOOR SWITCH

WARNINGALARM

IGNITIONSWITCH

FRONT WORKLIGHT RELAY

REAR WORKLIGHT RELAY

HORNRELAY

AIR FILTERSWITCH

HYDRAULIC OILLEVEL SWITCH

10 A

5 A

5 A

5 A

30 A

15 A

30 A

30 A

20 A

REAR LIGHTS

JOYSTICK LH

HVAC

MICRO OTHER

MICRO LCM

JOYSTICK RH

FRONT LIGHTS

ECM-IGNITION

COMMON HOT

30ACIRCUIT BREAKER

50ACIRCUIT BREAKER

WIRE COLOR LEGEND:

BLK - BLACKBLU - BLUEBRN - BROWNGRY - GRAYORG - ORANGEPNK - PINKPUR - PURPLERED - REDWHT - WHITEYLW - YELLOW/TC - TRACER COLOR( ) IMPRINT LETTERING

12V BATTERY 12V BATTERY

ENGINECOMPARTMENT

WORK LAMP

ENGINECOMPARTMENT

WORK LAMP SWITCH

REARWORK LAMP

REARWORK LAMP

BACKUPALARM

BLK

(LG

T G

RD)

BLK(COMM GRD)

BLK(COMM GRD)

BLK(A/C COMP GRD)

CABLE 39715-12BLACK

BLK

(MIS

C G

RD)

CABLE 39715-07RED

CABLE39715-01

RED

CABLE 39715-03RED

CABLE 39715-05RED

CABLE 39715-06RED

CABLE 39715-04RED

CABLE 35715-09BLACK

CABLE 39715-08BLACK

CABLE 39715-11BLACK

CABLE 39715-10BLACK

ENGINEGROUND

FRAMEGROUND

YLW CAN 2 +GRN CAN 2 -

CAN 2 SHIELD

YLW

CA

N 1

+G

RN C

AN

1 -

CA

N 1

SHI

ELD

PUR(MICRO PWR)

ORG(SEAT SW)

RED/YLW(5VDC PWR)

BLK/YLW(5VDC GRD)

RED/YLW(5VDC PWR)

BLK/YLW(5VDC GRD)

5VDC PWRBUSSED

CONNECTOR

5VDC GRDBUSSED

CONNECTOR

SHIELD/DRAINBUSSED

CONNECTOR

WHT

(IG

N S

TART

SW

)

WHT

(IGN

STA

RT S

W)

ORG(E-STOP SIG)

PUR(DOOR OPEN)

BLU(AIR FILTER SIG)

GRN(ENG COOLANT LEVEL SIG)

ORG(HYD OIL LEVEL SIG)

GRY(HORN)

RED(COMM HOT)

RED(COMM HOT)

RED(COMM HOT)

RED(COMM HOT)

GRN(CW LEVER)

GRY/WHT(LH TRACK PSI)

GRY/BLK(RH TRACK PSI)

BLU(LH PROP CHARGE PSI)

GRN(RH PROP CHARGE PSI)

BRN(LT CW PUMP PSI)

ORG(WORK PUMP PSI)

PUR(RT CW PUMP PSI)

RED/BLK(START RELAY)

TAN(ACCUM PSI)

ORG(FLAP UP/DN)

GRN(FLAP ENABLE)

BLU

(2SP

D)

GRY(BRAKE SOL)

GRN(LT PROP FWD)

PNK(LIFT UP/DN)

BLU(ROLL ENABLE)

GRN/WHT(WIPER ON)

PUR(BACKUP ALARM SIG)


WHT(LT CUTTER FWD)

GRY(LIFT ENABLE)

BRN(ROLL UP/DN)

BRN(WINCH OUT)

WHT(WINCH IN)

YLW(DOME LGT PWR)

BLU(WASHER)

WHT(FAN REV SOL)

BLU(HYD TEMP)

ORG(ENG COMP TEMP)

BLU(FUEL LEVEL)

WHT(MOWER HEAD PRESS)

ORGECM FUSE FEED

YLW(CW NEUT SW)

PNK/BLK(HVAC PWR)

RED(LH JOYSTICK PWR)

PUR(FUSE FEED)

PUR(FUSE FEED)

GRN(WARNING ALARM)

PNK

(HV

AC

FUS

E FE

ED)

PNK(HVAC FUSE FEED)

WHT(FAN SPD SOL)

YLW(REAR WORK LGT)

YLW

(REA

R W

ORK

LG

T)

RED(PWR ALWAYS HOT)

RED(PWR ALWAYS HOT)

YLW(FRT WORK LGT)

YLW(FRT WORK LGT FUSE)

YLW(REAR WORK LGT FUSE)

WHT(ECM START SIG)

WHT(ECM START SIG)

RED(RH JOYSTICK PWR)

WHT(MICRO OTHER)

WHT(MICRO OTHER)

YLW

(WO

RK L

GT

PWR)

BLU

(HO

RN R

ELA

Y)

ORG(SEAT SW)

PNK(AUX HOT)

BLU(FRESH AIR)

BLK/WHT(BINARY SW)

GRN(RT CUTTER FWD)

RED(CIRCUIT BREAKER)


GRY(A/C COMP PWR)

YLW(WORK LMP PWR)

CAN 2SHIELD

RED(START SIGNAL)

BRN

(CO

OLA

NT

LEV

EL T

EST)

CABLE39715-02

RED

CA

N 1

SHI

ELD

YLW

CA

N 1

+G

RN C

AN

1 -

PUR(DOOR OPEN)

RED(COMM HOT)

PUR(FUSE FEED)

BLK(SENSOR GRD)

BLK/YLW(5VDC GRD)

BLK/YLW(5VDC GRD)

BRN(LT PROP REV)GRY

(RT PROP FWD) WHT(RT PROP REV) BLU

(2SPD)

BLU(HYD TEMP)

RETURN FILTERSWITCH

GRN(RETURN FILTER)

YLW

(WO

RK L

GT

PWR)

BLU

(PW

R LA

TCH)

RED

(LH

JOYS

TICK

PWR)

ORG(MICRO RELAY)

ORG(MICRO RELAY)

YLW(WORK LGT PWR)

WHT(ADD AIR) RED

(VENT AIR)

RED(5VDC) WHT

(PRESS SIG)

BLU(PRESS RETURN)

GRY(HORN)

MICROPOWERRELAY

BLK(FAN GRD)

12V BATTERY

BLK(FAN CONT GRD)

RED

(RH

JOYS

TICK

PWR)

YLW

(REA

R W

ORK

LG

T)

FRAMEGROUND

FRAMEGROUND

FRAMEGROUND

FRAMEGROUND

FRAMEGROUND

FRAMEGROUND

FRAMEGROUND

FRAMEGROUND

FRAMEGROUND

FRAMEGROUND

FRAMEGROUND

BLK(HVAC GRD)

BLK(FAN GRD)

BLK

(AC

C G

RD)

BLK

(LG

T G

RD) BL

K(A

CC

GRD

)

BLK

(REL

AY

GRD

)

BLK(EN

GIN

E GRD

)

BLK

(LIM

B RI

SER

GRD

)

BLK

(SID

E LG

T G

RD)

BLK

(SID

E LG

T G

RD)

BLK(FAN GRD)

BLK(FAN GRD)

BLK(MISC GRD)

BLK(MISC GRD)

BUS BARGROUND

BLK

(RO

LL G

RD)

BLK(RH 2-SPD GRD)

BLK(LH 2-SPD GRD)

BLK(RH TD GRD)

BLK(LH TD GRD)

BLK(LCM#3 GRD)

BLK(LCM#2 GRD)

BLK(LCM#1 GRD)

BLK(LH JS GRD)BLK

(DISP GRD) BLK(RH JS GRD)BLK

(KEYPAD GRD)

BLK

(WIN

CH

GRD

)

BLK

(LIF

T G

RD)

BLK

(LH

CP

GRD

)

BLK

(RH

CP

GRD

)

BLK

(FLA

P G

RD)

BLK

(FA

N C

ON

T G

RD)

BLK(DISP GRD)

BLK(LH JS GRD)

BLK(KEYPAD GRD)

BLK(RH JS GRD)

OPTIONALEXTERIOR

E-STOP SWITCH

BLK(CONV GRD)

BLK

(CO

NV

GRD

)

PUR/WHT(SEAT PWR)

JS POCKETSWITCH

ORG(SEAT SW)

FRONTWORK LAMP

FRONTWORK LAMP

SIDEWORK LAMP

SIDEWORK LAMP

PUR(DOOR OPEN)

BLK(MISC GRD)

WHT(TILT)

WHT

(TIL

T)

WHT/RED(TILT PWR)

WHT/RED(TILT PWR)

PUR(DOOR OPEN)

CAB TILTRELAY

SEATWARMERSWITCH

SEATWARMER

FUSE (7.5A)

SEAT WARMERRELAY

SEAT POWERRELAY

SEATHARNESS

SEAT COMP.FUSE (10A)

NA

NOT USED

GRNCAN 2 -

YLWCAN 2 +

RED

(STA

RT R

ELA

Y)

CABLE 39715-06RED

CABLE 39715-08BLACK

RAYCO MFG, INC.

DWG. NO.

SCHEMATIC, MACHINE WIRINGDATE

SCALEFINISHED WEIGHT SHEET

UNLESS OTHERWISE SPECIFIEDDIMENSIONS ARE IN INCHESTOLERANCES ARE:

FRACTIONAL 1/32.00 .010.000 .005ANGULAR 1

CAD GENERATED DRAWING,DO NOT MANUALLY UPDATE

DO NOT SCALE DRAWINGS

THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OFRAYCO MFG, INC. ANY REPRODUCTION IN PART OR WHOLE WITHOUTTHE WRITTEN PERMISSION OF RAYCO MFG, INC. IS PROHIBITED.

T400

4-38969OF

WOOSTER, OHIO

03.15.12

1:100.000 1 1

MATERIAL

MATL

XXXCHKDDRWN LGS

T415 PARTS MANUAL

800.392.2686 85

Main Wire Harness Schematic 38969

FRONTWORK LAMP

FRONTWORK LAMP

FRONTWORK LAMP

FRONTWORK LAMP

HORN

PANELLAMP

DOMELAMP

SEAT BELTSWITCH

SEATSWITCH

E-STOP SWITCH

DOOR SWITCH

WARNINGALARM

IGNITIONSWITCH

FRONT WORKLIGHT RELAY

REAR WORKLIGHT RELAY

HORNRELAY

AIR FILTERSWITCH

HYDRAULIC OILLEVEL SWITCH

10 A

5 A

5 A

5 A

30 A

15 A

30 A

30 A

20 A

REAR LIGHTS

JOYSTICK LH

HVAC

MICRO OTHER

MICRO LCM

JOYSTICK RH

FRONT LIGHTS

ECM-IGNITION

COMMON HOT

30ACIRCUIT BREAKER

50ACIRCUIT BREAKER

WIRE COLOR LEGEND:

BLK - BLACKBLU - BLUEBRN - BROWNGRY - GRAYORG - ORANGEPNK - PINKPUR - PURPLERED - REDWHT - WHITEYLW - YELLOW/TC - TRACER COLOR( ) IMPRINT LETTERING

12V BATTERY 12V BATTERY

ENGINECOMPARTMENT

WORK LAMP

ENGINECOMPARTMENT

WORK LAMP SWITCH

REARWORK LAMP

REARWORK LAMP

BACKUPALARM

BLK

(LG

T G

RD)

BLK(COMM GRD)

BLK(COMM GRD)

BLK(A/C COMP GRD)

CABLE 39715-12BLACK

BLK

(MIS

C G

RD)

CABLE 39715-07RED

CABLE39715-01

RED

CABLE 39715-03RED

CABLE 39715-05RED

CABLE 39715-06RED

CABLE 39715-04RED

CABLE 35715-09BLACK

CABLE 39715-08BLACK

CABLE 39715-11BLACK

CABLE 39715-10BLACK

ENGINEGROUND

FRAMEGROUND

YLW CAN 2 +GRN CAN 2 -

CAN 2 SHIELD

YLW

CA

N 1

+G

RN C

AN

1 -

CA

N 1

SHI

ELD

PUR(MICRO PWR)

ORG(SEAT SW)

RED/YLW(5VDC PWR)

BLK/YLW(5VDC GRD)

RED/YLW(5VDC PWR)

BLK/YLW(5VDC GRD)

5VDC PWRBUSSED

CONNECTOR

5VDC GRDBUSSED

CONNECTOR

SHIELD/DRAINBUSSED

CONNECTOR

WHT

(IG

N S

TART

SW

)

WHT

(IGN

STA

RT S

W)

ORG(E-STOP SIG)

PUR(DOOR OPEN)

BLU(AIR FILTER SIG)

GRN(ENG COOLANT LEVEL SIG)

ORG(HYD OIL LEVEL SIG)

GRY(HORN)

RED(COMM HOT)

RED(COMM HOT)

RED(COMM HOT)

RED(COMM HOT)

GRN(CW LEVER)

GRY/WHT(LH TRACK PSI)

GRY/BLK(RH TRACK PSI)

BLU(LH PROP CHARGE PSI)

GRN(RH PROP CHARGE PSI)

BRN(LT CW PUMP PSI)

ORG(WORK PUMP PSI)

PUR(RT CW PUMP PSI)

RED/BLK(START RELAY)

TAN(ACCUM PSI)

ORG(FLAP UP/DN)

GRN(FLAP ENABLE)

BLU

(2SP

D)

GRY(BRAKE SOL)

GRN(LT PROP FWD)

PNK(LIFT UP/DN)

BLU(ROLL ENABLE)

GRN/WHT(WIPER ON)



WHT(LT CUTTER FWD)

GRY(LIFT ENABLE)

BRN(ROLL UP/DN)

BRN(WINCH OUT)

WHT(WINCH IN)

YLW(DOME LGT PWR)

BLU(WASHER)

WHT(FAN REV SOL)

BLU(HYD TEMP)

ORG(ENG COMP TEMP)

BLU(FUEL LEVEL)

WHT(MOWER HEAD PRESS)

ORGECM FUSE FEED

YLW(CW NEUT SW)

PNK/BLK(HVAC PWR)

RED(LH JOYSTICK PWR)

PUR(FUSE FEED)

PUR(FUSE FEED)

GRN(WARNING ALARM)

PNK

(HV

AC

FUS

E FE

ED)

PNK(HVAC FUSE FEED)

WHT(FAN SPD SOL)

YLW(REAR WORK LGT)

YLW

(REA

R W

ORK

LG

T)

RED(PWR ALWAYS HOT)

RED(PWR ALWAYS HOT)

YLW(FRT WORK LGT)

YLW(FRT WORK LGT FUSE)

YLW(REAR WORK LGT FUSE)

WHT(ECM START SIG)

WHT(ECM START SIG)

RED(RH JOYSTICK PWR)

WHT(MICRO OTHER)

WHT(MICRO OTHER)

YLW

(WO

RK L

GT

PWR)

BLU

(HO

RN R

ELA

Y)

ORG(SEAT SW)

PNK(AUX HOT)

BLU(FRESH AIR)

BLK/WHT(BINARY SW)

GRN(RT CUTTER FWD)



GRY(A/C COMP PWR)

YLW(WORK LMP PWR)

CAN 2SHIELD

RED(START SIGNAL)

BRN

(CO

OLA

NT

LEV

EL T

EST)

CABLE39715-02

RED

CA

N 1

SHI

ELD

YLW

CA

N 1

+G

RN C

AN

1 -

PUR(DOOR OPEN)

RED(COMM HOT)

PUR(FUSE FEED)

BLK(SENSOR GRD)

BLK/YLW(5VDC GRD)

BLK/YLW(5VDC GRD)

BRN(LT PROP REV)GRY

(RT PROP FWD) WHT(RT PROP REV) BLU

(2SPD)

BLU(HYD TEMP)

RETURN FILTERSWITCH

GRN(RETURN FILTER)

YLW

(WO

RK L

GT

PWR)

BLU

(PW

R LA

TCH)

RED

(LH

JOYS

TICK

PWR)

ORG(MICRO RELAY)

ORG(MICRO RELAY)

YLW(WORK LGT PWR)

WHT(ADD AIR) RED

(VENT AIR)

RED(5VDC) WHT

(PRESS SIG)

BLU(PRESS RETURN)

GRY(HORN)

MICROPOWERRELAY

BLK(FAN GRD)

12V BATTERY

BLK(FAN CONT GRD)

RED

(RH

JOYS

TICK

PWR)

YLW

(REA

R W

ORK

LG

T)

FRAMEGROUND

FRAMEGROUND

FRAMEGROUND

FRAMEGROUND

FRAMEGROUND

FRAMEGROUND

FRAMEGROUND

FRAMEGROUND

FRAMEGROUND

FRAMEGROUND

FRAMEGROUND

BLK(HVAC GRD)

BLK(FAN GRD)

BLK

(AC

C G

RD)

BLK

(LG

T G

RD) BL

K(A

CC

GRD

)

BLK

(REL

AY

GRD

)

BLK(EN

GIN

E GRD

)

BLK

(LIM

B RI

SER

GRD

)

BLK

(SID

E LG

T G

RD)

BLK

(SID

E LG

T G

RD)

BLK(FAN GRD)

BLK(FAN GRD)

BLK(MISC GRD)

BLK(MISC GRD)

BUS BARGROUND

BLK

(RO

LL G

RD)

BLK(RH 2-SPD GRD)

BLK(LH 2-SPD GRD)

BLK(RH TD GRD)

BLK(LH TD GRD)

BLK(LCM#3 GRD)

BLK(LCM#2 GRD)

BLK(LCM#1 GRD)

BLK(LH JS GRD)BLK

(DISP GRD) BLK(RH JS GRD)BLK

(KEYPAD GRD)

BLK

(WIN

CH

GRD

)

BLK

(LIF

T G

RD)

BLK

(LH

CP

GRD

)

BLK

(RH

CP

GRD

)

BLK

(FLA

P G

RD)

BLK

(FA

N C

ON

T G

RD)

BLK(DISP GRD)

BLK(LH JS GRD)

BLK(KEYPAD GRD)

BLK(RH JS GRD)

OPTIONALEXTERIOR

E-STOP SWITCH

BLK(CONV GRD)

BLK

(CO

NV

GRD

)

PUR/WHT(SEAT PWR)

JS POCKETSWITCH

ORG(SEAT SW)

FRONTWORK LAMP

FRONTWORK LAMP

SIDEWORK LAMP

SIDEWORK LAMP

PUR(DOOR OPEN)

BLK(MISC GRD)

WHT(TILT)

WHT

(TIL

T)

WHT/RED(TILT PWR)

WHT/RED(TILT PWR)

PUR(DOOR OPEN)

CAB TILTRELAY

SEATWARMERSWITCH

SEATWARMER

FUSE (7.5A)

SEAT WARMERRELAY

SEAT POWERRELAY

SEATHARNESS

SEAT COMP.FUSE (10A)

NA

NOT USED

GRNCAN 2 -

YLWCAN 2 +

RED

(STA

RT R

ELA

Y)

CABLE 39715-06RED

CABLE 39715-08BLACK

RAYCO MFG, INC.

DWG. NO.

SCHEMATIC, MACHINE WIRINGDATE







T400

4-38969OF

WOOSTER, OHIO

03.15.12

1:100.000 1 1

MATERIAL

MATL

XXXCHKDDRWN LGS

T415 PARTS MANUAL

86

Battery Cable Kit 39715

20"

2/0

BLA

CK

42"

2/0

BLA

CK

8" 2

/0 B

LAC

K

30"

2/0

RED

22"

2/0

RED

30"

2/0

RED

48"

2/0

RED

8" 2

/0 R

ED

3971

5-01

3971

5-02

3971

5-03

3971

5-04

3971

5-05

3971

5-09

3971

5-10

3971

5-11

3971

5-12

BATT

ERY

POST

POS.

TYPE

'C'

BATT

ERY

POST

POS.

TYPE

'C' &

"E"

BATT

ERY

POST

POS.

TYPE

'C' &

"E"

BATT

. DIS

C.

INTY

PE 'C

' & "E

"

BATT

. DIS

C.

OUT

TYPE

'C' &

"E"

STA

RTER

POW

ERTY

PE 'D

' & "E

"

BULK

HEA

DST

UDTY

PE 'C

'

BATT

ERY

POST

NEG

.TY

PE 'C

' & "F

"

STA

RTER

G

ROUN

DTY

PE 'D

'

BATT

ERY

POST

NEG

.TY

PE 'C

' & "F

"BA

TTER

Y PO

STN

EG.

TYPE

'C'

8" 2

/0 B

LAC

K

BATT

ERY

POST

NEG

.TY

PE 'C

' & "F

"

BATT

ERY

POST

NEG

.TY

PE 'C

'

A -

CO

PPER

RIN

G T

ERM

INA

L FO

R 1/

4 ST

UD (W

/AD

H. H

EAT

SHRI

NK)

B - C

OPP

ER R

ING

TER

MIN

AL

FOR

5/16

STU

D (W

/AD

H. H

EAT

SHRI

NK)

C -

CO

PPER

RIN

G T

ERM

INA

L FO

R 3/

8 ST

UD (W

/AD

H. H

EAT

SHRI

NK)

D -

CO

PPER

RIN

G T

ERM

INA

L FO

R 1/

2 ST

UD (W

/AD

H. H

EAT

SHRI

NK)

E - V

TE S

ERIE

S 48

7 TE

RMIN

AL

INSU

LATO

R O

R EQ

. (RE

D)

F - V

TE S

ERIE

S 48

7 TE

RMIN

AL

INSU

LATO

R O

R EQ

. (BL

AC

K)

24"

2/0

BLA

CK

BATT

ERY

POST

POS.

TYPE

'C'

TILT

MO

TOR

TYPE

'B' &

"E"

3971

5-06

BATT

ERY

DIS

C.

POS.

TYPE

'C'

3971

5-07

BULK

HEA

DST

UDTY

PE 'C

' & "E

"

100"

2/0

RED

3971

5-08

BATT

ERY

POST

POS.

TYPE

'C' &

"E"

BATT

ERY

POST

POS.

TYPE

'C'

8" 2

/0 R

ED

NO

TE: 1.

Loom

is sp

lit p

last

ic ra

ted

for 3

00F

and

to b

e of

2.m

inim

um d

iam

eter

unl

ess o

ther

wise

spec

ified

.A

ll pie

ces t

o be

ind

ivid

ually

labe

led

.3.

All c

able

s to

be T

ype

SGT

batte

ry c

able

.4.

All r

ing

term

inal

s to

be so

lder

ed a

nd c

rimpe

d.

5.

BATT

ERY

POST

NEG

.TY

PE 'C

'

BUS

BAR

TYPE

'C'

ENG

PW

R D

ISTR

POS.

TYPE

'C' &

"E"

ENG

PW

R D

ISTR

NEG

.TY

PE 'C

'

BATT

ERY

POST

NEG

.TY

PE 'C

' & "F

"

CA

BLE

LEN

GTH

TOLE

RAN

CE

LESS

THA

N 1

2"+1

/16"

-0"

12" T

O 4

8"+/

- 1/8

48" T

O 1

00"

+/-1

/4"

GRE

ATE

R TH

AN

100

"+/

- 1/2

"

T415 PARTS MANUAL

800.392.2686 87

A/C Hose Kit 40430

T415 PARTS MANUAL

88

S

T

HYDRAULIC RESERVOIR

FANMOTORS0.453cir764614

GEAR PUMP 19cc, A MOUNT801970

FAN CONTROL VALVE801922

FLOW DIVIDER801931

T

45cc PUMP OPEN LOOP LOAD SENSE PUMP PRES 170 BAR805818

PVG32 VALVE801902

CONNECTEDSOLID

NOTES:

PRES 350 BARPUMP SPEED 2814 RPMINCREASER 1.34:1 PUMP DRIVE 2100 ENGINE RPMNOTES:

REVISIONS

REV. DATE DESCRIPTION BY ECO#

A 2/15/2019 SEE ECO FOR CHANGES TEN 19-039

RAYCO MFG, INC.

DWG. NO.

HOSE & ADAPTER KIT T400DATE



MATERIAL

AUX. LOAD SENSE AND FAN CIRCUITS

806038OF

WOOSTER, OHIO

06.13.18

1:1 1 5





XXXCHKDDRWN TEN

Hydraulic Schematic 806038 Rev A

T415 PARTS MANUAL

800.392.2686 89


NOTES:

REVISIONS

REV. DATE DESCRIPTION BY ECO#

A - See Sheet1 - -

RAYCO MFG, INC.

DWG. NO.

HOSE & ADAPTER KIT T400DATE



MATERIAL

GREASE AND CAB LIFT CIRCUITS

806038OF

WOOSTER, OHIO

06.13.18

1:1 3 5





XXXCHKDDRWN TEN

T415 PARTS MANUAL

90

SS SS

NOTES:

NOTES:

2100 ENGINE RPM

1.34:1 PUMP DRIV

E

INCREASER

PUMP SPEED 2814 RPM

PRES 350 BAR

MANIFOLD 28170SUCTION

TRACK DRIV

E73.7:1

RELEASE PRES.

16-50 bar

disp.

min.

16-50 bar

RELEASE PRES.

73.7:1

TRACK DRIV

E805811

CARTRIDGE 80cc MOTOR

801893

PUMP EDC W/AUX PAD RH

55cc

805813

PUMP EDC W/AUX PAD LH

55cc

805811


1200105

VALVE

BRAKE

801892

w/ C AUX PAD

130cc PUMP EDC

801903

VALVE BLOCK

ACCUMULATOR BOOST

802964

(180 PSI)

PRECHARGED TO 12 BAR

ACCUMULATOR 2.5 GAL.

HYDRAULIC RESERVOIR

801892

w/ C AUX PAD

130cc PUMP EDC

27989

MANIFOLD

RETURN

801880

CHECK

THERMAL

30 PSI

801543

HYD-COOLER

disp.

min.

GB

X

GA

X

XX GC

2G

C1

21

G1

D2

C2 B2A2

D1CH2

C1 B1CH1A1

T

AC

C

X

21

2 1

RA

YC

O M

FG, I

NC

.

HO

SE &

AD

APT

ER K

IT T

400

8060

382

XXX


T415 PARTS MANUAL

800.392.2686 91

SS SS

NOTES:

NOTES:

2100 ENGINE RPM

1.34:1 PUMP DRIV

E

INCREASER

PUMP SPEED 2814 RPM

PRES 350 BAR

MANIFOLD 28170SUCTION

TRACK DRIV

E73.7:1

RELEASE PRES.

16-50 bar

disp.

min.

16-50 bar

RELEASE PRES.

73.7:1

TRACK DRIV

E805811


801893

PUMP EDC W/AUX PAD RH

55cc

805813

PUMP EDC W/AUX PAD LH

55cc

805811


1200105

VALVE

BRAKE

801892

w/ C AUX PAD

130cc PUMP EDC

801903

VALVE BLOCK

ACCUMULATOR BOOST

802964

(180 PSI)

PRECHARGED TO 12 BAR

ACCUMULATOR 2.5 GAL.

HYDRAULIC RESERVOIR

801892

w/ C AUX PAD

130cc PUMP EDC

27989

MANIFOLD

RETURN

801880

CHECK

THERMAL

30 PSI

801543

HYD-COOLER

disp.

min.

GB

X

GA

X

XX GC

2G

C1

21

G1

D2

C2 B2A2

D1CH2

C1 B1CH1A1

T

AC

C

X

21

2 1

RA

YC

O M

FG, I

NC

.

HO

SE &

AD

APT

ER K

IT T

400

8060

382

XXX


T415 PARTS MANUAL

92

805813

801886GEAR BOX

LH TRACK PUMP

ENGINE805810

RH TRACK PUMP801893

1.34 : 1

A1 B1

A2 B2

801892CUTTER PUMP #2


B1 C1

D1

A1

A2 B2 D2C2

ACC

28702

28704

#1

#2

BULKHEAD CONNECTIONS

S

S

M3

M3

T

CH1CH2

28701

GB X

GAX

X

XGC2GC1

21

G1

D2

C2

B2

A2

D1

CH2

C1

B1

CH1A1

T

ACC

X

21

21

801903 DETAIL

801970FANPUMP

802964

2.5GAL, 180PSIACCUMULATOR

C2D2

B2 A2

FRONT

TOP VIEW OF 801903 #4

#3

50

51

52

53

4000psi

5000psi

XX

#3

#4

#1

#2

45D45D

TOP

#5

L2

L2

LSPUMP

805818

A

RAYCO MFG, INC.

HOSE & ADAPTER KIT T400

806038

XXX


T415 PARTS MANUAL

800.392.2686 93


805813

801886GEAR BOX

LH TRACK PUMP

ENGINE805810

RH TRACK PUMP801893

1.34 : 1

A1 B1

A2 B2



B1 C1

D1

A1

A2 B2 D2C2

ACC

28702

28704

#1

#2

BULKHEAD CONNECTIONS

S

S

M3

M3

T

CH1CH2

28701

GB X

GAX

X

XGC2GC1

21

G1

D2

C2

B2

A2

D1

CH2

C1

B1

CH1A1

T

ACC

X

21

21

801903 DETAIL

801970FANPUMP

802964

2.5GAL, 180PSIACCUMULATOR

C2D2

B2 A2

FRONT

TOP VIEW OF 801903 #4

#3

50

51

52

53

4000psi

5000psi

XX

#3

#4

#1

#2

45D45D

TOP

#5

L2

L2

LSPUMP

805818

A

RAYCO MFG, INC.

HOSE & ADAPTER KIT T400

806038

XXX

T415 PARTS MANUAL

94

ITEM QTY PART # DESCRIPTION1 5 FF6400-08-12 CONNECTOR- 08MFF X -12MORB2 4 FF6400-08-10 CONNECTOR- 08MFF X -10MORB3 1 FF6400-04-05 CONNECTOR- 04MFF X -05MROB4 2 FF6801-16-12 ELBOW, 90 DEG- 16MFF X -12MORB5 4 FF6400-12-12 CONNECTOR- 12MFF X -12MORB6 3 FF6400-06-06 CONNECTOR- 6MFF X -6MORB7 5 FF6801-06-06 ELBOW, 90 DEG- 06MFF X -06MORB8 6 FF6400-06-10 CONNECTOR- 06MFF X -10MORB9 3 FF6801-08-08 ELBOW, 90 DEG- 08MFF X -08MORB10 2 FF6801-06-10 ELBOW, 90 DEG- 06MFF X -10MORB11 2 FF6801-06-04 ELBOW, 90 DEG- 06MFF X -04MORB12 1 FF6602-06-06-06 TEE, RUN- 6MFF X -6FFFX X -6MFF13 2 FF6802-06-08 ELBOW, 45 DEG- 06MFF X -08MORB14 1 6802-12-10F ELBOW, 45 DEG -12MJIC X -10MORB15 1 6402-12-12 ADAPTER- 12MORB X -10FJX16 1 FF6801-06-12 ELBOW, 90 DEG- 6MFF X -12MORB17 1 FF6802-12-16 ELBOW, 45 DEG- 12MFF X -16MORB18 4 FF6801-04-04 ELBOW, 90 DEG- 04MFF X -04MORB19 3 4603-24-24F ELBOW, 45 DEG- 24BEADED X -24MORB20 1 FF6802-10-10 ELBOW, 45 DEG- 10MFF X -10MORB 21 1 FF6801-08-12 ELBOW, 90 DEG- 08MFF X -12MORB22 3 4603-20-16F ELBOW, 45 DEG- 20BEADED X -16MORB23 1 FF6400-16-20 CONNECTOR- 16MFF X -20MORB24 1 FF6602-16-16-16 TEE, RUN- 16MFF X -16FFFX X -16MFF25 8 4601-24-24F ELBOW, 90 DEG- 24BEADED X -24MORB26 2 4601-20-20F ELBOW, 90 DEG- 20BEADED X -20MORB27 1 FF6400-10-12 CONNECTOR- 10MFF X -12MORB28 3 4603-20-20F ELBOW, 45 DEG- 20BEADED X -20MORB29 1 FF6801-06-08 ELBOW, 90 DEG- 6MFF X -8MORB30 1 FF6801-04-04 ELBOW, 90 DEG- 4MFF X -4MORB31 1 FF6400-04-06 CONNECTOR- 4MFF X -6MORB32 2 FF6400-08-06 CONNECTOR- 8MFF X -6MORB33 3 FF6801-16-16 ELBOW, 90 DEG- 16MFF X -16MORB34 2 4601-24-20F ELBOW, 90 DEG- 24BEADED X -20MORB35 1 FF6400-16-16 CONNECTOR- 16MFF X -16MORB36 4 FF6400-10-10 CONNECTOR- 10MFF X -10MORB37 1 FF6802-16-16 ELBOW, 45 DEG- 16MFF X -16MORB38 1 6403-24-24 ADAPTER- 24MORB X -24MORB39 1 6408-16 PLUG, HEX- 16MORB40 2 FF6801-12-16 ELBOW, 90 DEG- 12MFF X -16MORB41 1 FF6801-20-20 ELBOW, 90 DEG- 20MFF X -20MORB 42 2 FF6400-08-16 CONNECTOR- 8MFF X -16MORB43 4 644-16-16 45 DEGREE -16MORFS X -16 CODE 62 FLANGE44 4 SFK62-16 FLANGE KIT

Hydraulic Adapter Kit 806038 Rev A

T415 PARTS MANUAL

800.392.2686 95

45 4 694-12-16 90 DEGREE O-RING FACE SEAL46 12 SFK62-20 FLANGE KIT47 1 FF6502-16-16 45 DEGREE SWIVEL- -16MORFS X -16FORFS48 1 FF6801-12-12 ELBOW, 90 DEG- 12MFF X -12MORB49 1 FF6804-04-04-04 TEE-RUN -04MORFS X -04MORB X -04MORFS50 1 4604-24-24 ADAPTER- 24BEADED X -24MORB51 2 6059-04-04 ELBOW-ADAPTER STR-4MORFS X -4MBSPP52 1 FF6400-04-04 CONNECTOR- 04MFF X -04MORB53 2 604-20-20 STRAIGHT ADAPTER -20MORFS -20 CODE 62

FLANGE54 1 2404-08-08 CONNECTOR- 8MJ X -8NPT55 1 5405-08-12 ADAPTER- 8NPT X -12FPT56 4 FF2700-06-06 W/LNBULKHEAD UNION- 6MFF X -6MFF W/LOCKNUT57 4 FF2700-20-20 W/LNBULKHEAD UNION- 20MFF X -20MFF W/LOCKNUT58 1 FF2700-16-16 W/LNBULKHEAD UNION- 16MFF X -16MFF W/LOCKNUT59 1 FF2603-12-12-12 TEE -12MORFS -12MORFS -12MORFS60 14 TBC 200 T-BOLT CLAMP61 8 TBC 188 T-BOLT CLAMP62 1 FF6400-20-24 CONNECTOR- 20MFF X -24MORB63 2 FF2406-06-06 REDUCER- 6ORFS SWIVEL X -6MORFS64 1 4404-16-16 ADAPTER -16BEADED X -16MNPT 65 1 FF2501-12-16 ELBOW 90° -12MORFS X -16MNPT66 1 FF6402-12-12 CONNECTOR -12MORB X -12FORFSS67 2 5404-04-02 ADAPTER- -04 MNPT X -02 MNPT68 2 9S6PU4-PF4 LIVE SWIVEL- -04 FEMALE PIPE TO -04 FEMALE PIPE69 2 1404-04-02 ADAPTER- -04 MNPT X -02 FMNPT SWIVEL70 1 6815-04-04F ELBOW, 90DEG -04MORB X -04FORB71 4 694-20-20 90 DEGREE -20MORFS X -20 CODE 62 FLANGE72 4 FF2406-16-12 CONNECTOR -16FORFS SWIVEL X -12MORFS73 4 16SFXO-M12 SPLIT FLANGE KIT -16 CODE 62 M12 BOLTS

Hydraulic Adapter Kit 806038 Rev A

T415 PARTS MANUAL

96

ITEM QTY PART # DESCRIPTION1 1 HOSE 6R16-6FSX-6FSX90 DEG- 71"2 1 HOSE 6R16-6FSX45 DEG-6FSX- 142"3 1 HOSE 6R16-6FSX45 DEG-6FSX- 126"4 1 HOSE 6R16-6FSX-6FSX90 DEG- 29"5 1 HOSE 6R16-6FSX-6FSX90 DEG- 69"6 1 HOSE 6R16-6FSX-6FSX90 DEG- 94"7 2 HOSE 6R16-6FSX-6FSX- 170" W/ FAB. GUARD8 1 HOSE H01716-12FSX-BLANK-86"9 1 HOSE 4R16-4FSX-4FSX- 67"10 1 HOSE 12R16-12FFX90L-12FSX- 70"11 1 HOSE 10R16-10FSX-10FSX- 55"12 1 HOSE 8R16-8FSX-8FSX- 41"13 1 HOSE 12R16-12FSX-12FSX45 DEG- 20"14 1 HOSE 12R16-12FSX-12FSX45 DEG- 31"15 2 HOSE 16R16-16FSX-16FSX90 DEG- 30"16 1 HOSE 16R16-16FSX90 DEG-16FSX- 118"

17 2 HOSE 10R16-10FSX90 DEG-12FSX- 106" W/ FAB. GUARD

18 2 HOSE 12R13XF-12FSX-12FSX- 84" W/ FAB. GUARD

19 2 HOSE 12R13XF-12FSX45 DEG- 12FSX- 88" W/ FAB. GUARD

20 1 HOSE H15410-10FSX90-12FSX-37"

21 1 HOSE H14510-10FSX90-12FSX-73"

22 1 HOSE 4R16-4FSX-4FSX- 74"

23 1 HOSE 4R16-4FSX-4FSX- 35"

24 2 HOSE 8R16-8FSX45 DEG-8FSX- 174"

25 2 HOSE 8R16-8FSX90 DEG-8FSX- 43"




29 2 HOSE 4R16-4FSX-4FSX- 190"

30 2 HOSE 6R16-6FSX-6FSX- 12"

31 1 HOSE 20R4F-BLANK-BLANK- 59"


33 1 HOSE 17813047002-BLANK-BLANK- 167" W/FAB. GUARD

34 1 HOSE 17813047002-BLANK-BLANK- 88"



37 1 HOSE 17813047002-BLANK-BLANK- 23"


39 1 HOSE 17813047002-BLANK-BLANK- 25"

Hydraulic Hose Kit 806038

T415 PARTS MANUAL

800.392.2686 97


41 1 HOSE 12R16-16FSX-16FSX- 28"

42 2 HOSE 6R16-6FSX-6FSX90 DEG- 19"

43 1 HOSE 6R16-6FSX-6FSX- 15"

44 1 HOSE 6R16-6FSX-6FSX45 DEG- 15"

45 1 HOSE 16R16-16FSX-16FSX90 DEG- 90"

46 1 HOSE 20XF5000-20FSX-20FSX90- 36"

47 1 HOSE 20XF5000-20FSX-20FSX90- 48"

48 1 HOSE 4R16-4FSX90 DEG-4FSX- 82" W/ FAB. GUARD

49 1 HOSE 4R16-4FSX-4FSX- 122" W/ FAB. GUARD

50 1 HOSE 20R13XF5000 -20FSX -20FSX45-35"

51 1 HOSE 20R13XF5000 -20FSX -20FSX45-31.5"

52 1 HOSE 20R12XF4000 -20FSX -20FL62-45-35"

53 1 HOSE 20R12XF4000 -20FSX -20FL62-45-31"

Hydraulic Hose Kit 806038

T415 PARTS MANUAL

98

Auxiliary Hose Schematic 806047 Rev A

VALVECONTROL

VENT LINES

VENT LINES

VENT LINES

*#802125

*#802125

DRAIN

CAP-NON VENTED #801335

BLEED PORT

TUBE

#27726

VENT

SURGE TANK

6. PUSH-ON FITTING ARE SUPPLIED WITH FLEXXAIRE CONTROLLER

*

AIR TANK

& GAUGE#760387

30 31

#802350

TUBE

5. #802350 IS 1/4" NYLON PUSH-ON TUBING

4. FOR TUBE CONNECTIONS SEE RELATED ASSEMBLY DRAWINGS

3. ** ARE SUPPLIED IN SURGE TANK ASSEMBLY (#27711)

2. ITEMS WITH SQUARE BORDERS ARE PART OF HOSE KIT

1. ITEMS WITH CIRCLE BORDERS ARE PART OF ADAPTER KIT

NOTES:

GOVERNOR

#805810ENGINE

SUPPLYRETURNTHERMOSTATOUTLET

WATER PUMPLOW SIDE

33

27 *2123

28191928

2522

26

20

24

9

45

** 5 7 5

**

2

6

** 3 6

4 44

44

4****

**

11

**

** 1

8

36

3

**

**

34

32

18**

38

37 ** 17

16

**

16

**

10 35 3 *

*33510

12

15

13

14

12

W/RELIEF

15

16

11

89

14

13

CAP-VENTED #764739

TUBE

#38545

CHARGE AIRCOOLER

#801541RADIATORLOWER

#801540

SHUT-OFFVALVES#802287

#38407#

27841

#27725

**

**

**

**

AIR Q/D COUPLING#760776

TUBE

TUBE

BLEED PORT

TUBE

UPPER RADIATOR #804628HVAC UNIT

CAB ASSEMBLY

17

AIR

22

18

1920

6

3

2

211

4

7

5

*

*

#802205*FUEL BREATHER

*

LWR FUEL TANK

MAIN FUEL TANK

FUEL RETURN

FUEL FILTER

FILTER/REGULATOR#760388

*BREATHER#120022

*

FLEXXAIRECONTROLLER#801803

#801886

FUEL FILTER

COMPRESSOR

GEARBOX

7. SEE ENGINE ENCLOSURE ASSEMBLY FOR LOCATION OF 760776 AIR Q/D.

8. GEARBOX BREATHER IS LOCATED ON RH LIMBRISER VERTICAL MOUNT

P/N 730024

1012

39 40

DEF TANK

**

**

SUPPLY RETURN

**

17

25

26

29

**CLAMP730022

CLAMP

730022

CLAMP

730022

CLAMP

730022

**

CLAMP730022

CLAMP730022

CLAMP730022

CLAMP730022

CLAMP738978

CLAMP738978

CLAMP738978

CLAMP738978

CLAMP738978

**

CLAMP738978

CLAMP738978

CLAMP738978

CLAMP738978

****

CLAMP730022

CLAMP730022

T415 PARTS MANUAL

800.392.2686 99

Auxiliary Hose Schematic 806047 Rev A

VALVECONTROL

VENT LINES

VENT LINES

VENT LINES

*#802125

*#802125

DRAIN

CAP-NON VENTED #801335

BLEED PORT

TUBE

#27726

VENT

SURGE TANK

6. PUSH-ON FITTING ARE SUPPLIED WITH FLEXXAIRE CONTROLLER

*

AIR TANK

& GAUGE#760387

30 31

#802350

TUBE

5. #802350 IS 1/4" NYLON PUSH-ON TUBING

4. FOR TUBE CONNECTIONS SEE RELATED ASSEMBLY DRAWINGS

3. ** ARE SUPPLIED IN SURGE TANK ASSEMBLY (#27711)

2. ITEMS WITH SQUARE BORDERS ARE PART OF HOSE KIT

1. ITEMS WITH CIRCLE BORDERS ARE PART OF ADAPTER KIT

NOTES:

GOVERNOR

#805810ENGINE

SUPPLYRETURNTHERMOSTATOUTLET

WATER PUMPLOW SIDE

33

27 *2123

28191928

2522

26

20

24

9

45

** 5 7 5

**

2

6

** 3 6

4 44

44

4****

**

11

**

** 1

8

36

3

**

**

34

32

18**

38

37 ** 17

16

**

16

**

10 35 3 *

*33510

12

15

13

14

12

W/RELIEF

15

16

11

89

14

13

CAP-VENTED #764739

TUBE

#38545

CHARGE AIRCOOLER

#801541RADIATORLOWER

#801540

SHUT-OFFVALVES#802287

#38407#

27841

#27725

**

**

**

**

AIR Q/D COUPLING#760776

TUBE

TUBE

BLEED PORT

TUBE

UPPER RADIATOR #804628HVAC UNIT

CAB ASSEMBLY

17

AIR

22

18

1920

6

3

2

211

4

7

5

*

*

#802205*FUEL BREATHER

*

LWR FUEL TANK

MAIN FUEL TANK

FUEL RETURN

FUEL FILTER

FILTER/REGULATOR#760388

*BREATHER#120022

*

FLEXXAIRECONTROLLER#801803

#801886

FUEL FILTER

COMPRESSOR

GEARBOX

7. SEE ENGINE ENCLOSURE ASSEMBLY FOR LOCATION OF 760776 AIR Q/D.

8. GEARBOX BREATHER IS LOCATED ON RH LIMBRISER VERTICAL MOUNT

P/N 730024

1012

39 40

DEF TANK

**

**

SUPPLY RETURN

**

17

25

26

29

**CLAMP730022

CLAMP

730022

CLAMP

730022

CLAMP

730022

**

CLAMP730022

CLAMP730022

CLAMP730022

CLAMP730022

CLAMP738978

CLAMP738978

CLAMP738978

CLAMP738978

CLAMP738978

**

CLAMP738978

CLAMP738978

CLAMP738978

CLAMP738978

****

CLAMP730022

CLAMP730022

T415 PARTS MANUAL

100

Auxiliary Hose Adapter Kit 806047 Rev AITEM QTY PART # DESCRIPTION

1 1 4404-06-06 3/8” BT X 3/8” NPT2 1 4404-08-08 1/2” BT X 1/2” NPT3 4 4404-10-08 5/8” BT X 1/2” NPT4 2 4501-06-06 3/8” BT X 3/8” NPT, 90 DEG5 2 4601-10-10F 5/8” BT X -10 MORB, 90 DEG6 2 5502-08-08F 1/2” NPT X 1/2” FPT, 90 DEG7 1 6410-10-10 ADAPTER, -10 MORB X -10 FOR8 1 5602-06-06-06F 3/8” NPT X 3/8” FPT X 3/8” FPT9 1 208-S-668 1/2” HOSE BARB X 1/2” FJX90S10 2 210-608 5/8” HOSE BARB X 1/2” FJX11 1 32-126 3/8” TEE BARB12 2 4601-05-05 5/16” BT X 5/16” STRAIGHT THREAD ORING SEAL,

90 DEG13 1 5502-04-04 1/4” NPT X 1/4” FPT, 90 DEG14 1 4404-05-04 5/16” BT X 1/4” NPT15 1 4503-12-12F 3/4” BT X 3/4” FPT, 45 DEG16 2 4404-10-12 5/8” BT X 3/4” NPT17 2 6806-12-12F ELBOW, -12 MORB X -12 MNPT 90 DEG18 1 4601-12-12F 3/4” BT X -12 MORB, 90 DEG19 2 57-043 NIPPLE, 2 1/2”L X 3/8” NPT SCHED 4020 1 6400-08-10 1/2” FLARE X 5/8” STRAIGHT THREAD ORING SEAL21 1 5655-8-8-8-8 1/2” NPT X 1/2” FPT X 1/2” FPT X 1/2” FPT22 1 5602-08-08-08 1/2” NPT X 1/2” FPT X 1/2” FPT23 1 2501-04-08F 1/4” FLARE X 1/2” NPT, 90 DEG24 1 2501-04-02F 1/4” FLARE X 1/8” NPT, 90 DEG25 1 2404-06-08 3/8” FLARE X 1/2” NPT26 1 2404-08-08 1/2” FLARE X 1/2” NPT27 1 1168X4X4 NYLON AND NICKEL-PLATED BRASS TUBE FITTING

ADAPTER28 2 2502-06-06F 3/8” FLARE X 3/8”FPT, 90 DEG29 1 210-610 HOSE BARB-10 HOSE BARB X -10 FJX30 1 2706LN-06-06 BULKHEAD- -06 MNPT X -06 FLARE31 1 K4DC CAP, QD COUPLER32 1 5405-08-12 ADAPTER- -08 MNPT X -12 FNPT33 1 FF2404-08-08 CONNECTOR- -08 MORFS X -08 MNPT34 1 FF6400-08-12 CONNECTOR- -08 MORFS X -12 MOR35 2 2705-8-8 W/ LN 1/2” FPT X 1/2” MJIC W/LOCK NUT36 1 5405-06-08 3/8” NPT X 1/2” FPT37 1 6410-10-05 ADAPTER -10 MORB X -05 FOR38 1 4604-05-05 5/16” BT X -05 MORB39 1 4603-06-06 3/8” BT X -06 MORB 45 DEG40 1 4601-06-08 3/8” BT X -08 MORB 90 DEG41 LEFT BLANK INTENTIONALY42 LEFT BLANK INTENTIONALY43 LEFT BLANK INTENTIONALY

T415 PARTS MANUAL

800.392.2686 101

Auxiliary Hose Adapter Kit 806047 Rev A44 2 TBC-250 T-BOLT CLAMP45 1 FF6504-10-10 ADAPTER -10 MJIC X -10 FORFS46 1 5402-02-02 HEX NIPPLE -02 MNPT47 1 5602-02-02-02F TEE -02MNPT X -02FNPT X -02FNPT

ITEM QTY PART # DESCRIPTION1 1 HOSE H057-06-BLANK-BLANK 15" W/ FABRIC GUARD - NO CLAMPS2 1 HOSE H057-06-BLANK-BLANK 28" W/ FABRIC GUARD - NO CLAMPS3 1 HOSE H057-06-BLANK-BLANK 62" W/ FABRIC GUARD - NO CLAMPS4 1 HOSE H057-10-BLANK-BLANK 104" W/ FABRIC GUARD - NO CLAMPS5 1 HOSE H057-10-BLANK-BLANK 102" W/ FABRIC GUARD - NO CLAMPS6 1 HOSE H057-10-BLANK-BLANK 55" W/ FABRIC GUARD - NO CLAMPS7 1 HOSE H057-08-BLANK-BLANK 96" W/ FABRIC GUARD - NO CLAMPS8 1 HOSE EH225-10-BLANK-BLANK 185" W/ FABRIC GUARD - NO CLAMPS9 1 HOSE EH225-10-BLANK-BLANK 175" W/ FABRIC GUARD - NO CLAMPS10 1 HOSE EH225-10-BLANK-BLANK 32"11 1 HOSE EH225-10-BLANK-BLANK 14"12 1 HOSE EH225-10-BLANK-BLANK 12"13 1 HOSE EH225-12-BLANK-BLANK 132" W/ FABRIC GUARD - NO CLAMPS 14 1 HOSE EH225-05-BLANK-BLANK 118" W/ FABRIC GUARD - NO CLAMPS15 1 HOSE EH225-05-BLANK-BLANK 130" W/ FABRIC GUARD - NO CLAMPS16 1 HOSE EH225-05-BLANK-BLANK 9" W/ FABRIC GUARD - NO CLAMPS17 1 HOSE 8R16 8FSX90 DEG-8FSX- 50"18 1 HOSE S-6TW-6FJX-6FJX90 56"19 1 HOSE S-8TW-8FJX-8FJX90 84"20 1 HOSE S-4TW-4FJX-4FJX 85"21 1 HOSE 32R4XF-BLANK-BLANK 8"22 1 HOSE 6R16-6FJX-6FJX45M 18"23 LEFT BLANK INTENSIONALY24 LEFT BLANK INTENSIONALY25 1 HOSE EH225-06 BLANK-BLANK 73" W/ FABRIC GUARD - NO CLAMPS26 1 HOSE EH225-06 BLANK-BLANK 75" W/ FABRIC GUARD - NO CLAMPS

Auxiliary Hose Kit 806047 Rev A

SERVICE PARTS

SERVICE FILTERS

DESCRIPTION PART # QTY.

Hydraulic Filter 801554 1

Outer Cab Filter 762823 1

Hydraulic Filter (Spin On) 802537 1

Engine Oil Filter 806196 1

Primary Fuel Filter 806194 1

Secondary Fuel Filter 806195 2

Primary Air Filter 806192 1

Secondary Air Filter 806193 1

TRACK ASSEMBLY PARTS

DESCRIPTION PART# QTY

Front Idler w/ Spring 802660 2

Bottom Roller 760164 18

Top Roller 760167 4

Track 801939 2

Sprocket 33243 2

Front Rock Guard 31119 2

Middle Rock Guard 31116 2

Rear Rock Guard 31114 2

MANUALS

Parts PMT415-19

Operator Service Maintenance OSMT415-19

Operator Booklet OBT415-19

COMMON WEAR AND REPLACEMENT PARTS

DESCRIPTION PART# QTY

Ignition Key 764136 1

Ignition Switch 735999 1

Fuel Cap 802953 1

Coolant Cap 801335 1

Engine Serpentine Belt 805953 1

Engine Fan Belt 806578 4

O-Ring Kit 800186 1

FILTER SERVICE KIT 40629

KIT INCLUDES FILTERS IN THE “FILTER SERVICE” SECTION

RAYCO WARRANTY CERTIFICATE

A. General OutlineRayco Manufacturing, LLC. warrants to the first user

that the products it supplies will be free from defects in material and workmanship under normal and proper usage for a period of 365 days from the date of delivery to the first user. In addition, with respect to “Mini Work-Force” models, the mainframe and control bar will be free from defects in material and workmanship under normal and proper usage for a period of two (2) years from said date of delivery.

This warranty does not cover and Rayco makes no warranties with respect to (i) any product that has been subject to abuse, misuse, misapplication, neglect, alteration or accident; to improper or incorrect repair or maintenance; or to abnormal conditions of use, temperature, moisture, dirt or corrosive matter; and (ii) any material, parts or other components that are manufactured by someone other than Rayco, which items carry only the manufacturer’s warranty, if any. Furthermore, this warranty does not cover expendable parts.

Individual components such as engines, engine drive systems, batteries, and hydraulic components, etc. shall be covered by standard warranties of their respective manufacturers. Any claims must be submitted within 30 days of the repair.

B. Individual Components1. Engines

All engines have specific warranties issued by OEM and honored thru their respective dealer.

2. Hydraulic Components

Hydraulic components have variable warranties. Rayco must preauthorize all hydraulic component product warranties prior to removal from the machine, and all warranty considerations are the sole responsibility of the manufacturer.

3. Batteries

Batteries have a warranty that is honored thru manufacturer. For warranty service, the purchaser is to contact manufacturer directly.

4. Various Components

A. Belts will be covered under warranty only if Rayco receives warranty from their supplier.

B. Sprockets Sheaves have a six month limited warranty.

C. Electric clutches have a six month limited warranty.

D. Hydraulic Cylinders will be covered under warranty only if Rayco receives warranty from their supplier.

5. Pockets and Teeth

Pockets and Teeth will be covered under warranty only if they are defective before they are mounted on a stump grinder. Once they are used, all warranty stops.

C. Items not CoveredRayco is not responsible for the following:

1. Premiums charged for overtime labor requested by the purchaser.

2. Transporting the product to and from the place at which warranty work is performed.

3. Any product that has been altered or modified in ways not approved by Rayco.

4. Depreciation or damage caused by normal wear, lack of reasonable and proper maintenance, failure to follow operating instructions, misuse, lack of proper protection during storage, or accident.

D. Unapproved Service or ModificationRayco is relieved of its obligation under this warranty if:

1. Service (other than normal maintenance and replacement of service items) is performed by someone other than an authorized Rayco dealer; or

2. The product is modified or altered in ways not approved by Rayco.

E. Obtaining Warranty ServiceTo obtain performance of this warranty, the original retail

purchaser must request warranty service from a Rayco dealer authorized to sell the product to be serviced. When making such a request, the purchaser must present evidence of the product’s delivery date, make the product available at the dealer’s place of business, and inform the dealer in what way the purchaser believes the product to be defective.

Warranty repairs can be made in the field if the purchaser and servicing dealer so desire. However, travel time expense to and from the job site will be purchaser or dealer responsibility.

F. No Implied Warranty or Other Representation

Where permitted by law, neither Rayco nor any company affiliated with it makes any warranties, representations or promises, expressed or implied, as to the quality or performance, or freedom from defect of its products other than those set forth above, and NO IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS IS MADE.

G. Limitation of Purchaser’s RemediesWhere permitted by law, the purchaser’s only remedies

in connection with the branch of performance on any warranty on any Rayco product are those set forth on this page. In no event will the dealer and or Rayco be liable for incidental or consequential damages, including but not limited to: loss of profits, rental of substitute equipment, or other commercial loss.

H. No Dealer WarrantyThe selling dealer makes no warranty of his own on

any item warranted by Rayco, and makes no warranty on other items unless he delivers to the purchaser a separate written warranty certificate specially warranting the item. A dealer has no authority to make any representation to promise on behalf of Rayco, or to modify the terms or limitations of this warranty in any way.

If you have a situation where you are not sure if a component is covered under warranty, please do not hesitate to contact us. Rayco wants you and your customer to be 100% satisfied with our products and service.

Read and understand all instructions before attempting to operate this machine. This manual should be readily available for reference at all times.

Additional copies of this manual may be purchased. Contact your Authorized Rayco Dealer or Rayco Manufacturing LLC.

RAYCO Manufacturing, LLC. 4255 E Lincoln Way Wooster, OHIO 44691 U.S.A. 800.392.2686 raycomfg.com

Think Smart, Think Safe………We care about your safety. When operating your RAYCO® machinery always wear an ap-proved helmet complete with ear muffs, face shield and the proper eye wear. Never operate under the influence of alcohol or drugs. Know your RAYCO, read and understand your owner’s manual cover to cover.

RAYCO Manufacturing LLC. retains the right to make changes in design and specifications; engineering; add or remove features; add improvements; or discontinue manufacturing at any time without notice or obligation.

Thank you for buying and using RAYCO Equipment.

PARTS MANUAL - Amazon S3

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