Nathan Healthcare Private Limited

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Nathan Healthcare Private Limited

Transcript of Nathan Healthcare Private Limited

Nathan Healthcare Private Limited

About Us Nathan Healthcare, one of the pioneer plastic extrusion industries is situated at

Puducherry under the holy spirit and guidance of Sri Aurobindo and The Mother. In

a short span of time, with the increased promoter’s level of efforts and motivation,

has achieved great success towards improving customer satisfaction and meeting the growing

demand for its products.

NHC was incorporated in 2007-08 and got established in the year of 2008-09 for

manufacturing sterile hypodermic syringe attached with needle and other medical disposables.

The company has attained a dignitary position in the global market owing to its qualitative

range of products and brand name as NHD1 & Aditi -Care with ethical business policies. We

have domestic level distributors all over and also overseas distributors carrying out market in

the medical disposable products.

Our Vision

Providing world class quality, services and offering to most competitive prices to earn customer satisfaction and preferences. To earn trust and building corporate image of the company by constant growth and transparency to all the stake holders including shareholders, employees, customers, vendors and society as a whole.

Keeping pace with the technological development, training of its employees and benchmarking world class management systems and there-by achieving excellence in corporate governance.

Our Mission

Provide excellent services to our customers in all means

Ensure timely execution in all our endeavors

Learn new strategies to identify niche markets

Create opportunities to achieve our highest potentials

Strive hard to enhance our values.

Our Manufacturing Unit

The Company has a well-structured manufacturing unit that is installed with state-of-the-art

technology. The unit has integrated systems with class 10,000 clean room standards to

produce international quality disposable syringes under stringent quality standards at

affordable prices. Moreover, we have the most modern integrated technology installed

machinery made by US manufactures in India. We make use of special purpose machines and

moulds made under Japanese technology.

Infrastructure & Production Line Area : Total Factory Area – 17500 Sq. feet with RCC Roof in an

air-conditioned environment, of which 2400 Sq.ft Pollution free atmosphere

with a clean room of class 1 lac.

Clean Room

A clean room of Class 10000 is maintained throughout the process. Frequent tests for air

particle count and micro-organism count are carried out to attain the prescribed standards. A

separate air handling unit with centralized air conditioning, air shower, well distributed laminar

flow system and stringent clean room procedures followed by our employees leads to ultimate

cleanliness inside the process area.

Manufacturing Process – Stores

The cleanly maintained store uses the latest material management techniques. The incoming

materials are subjected to thorough inspection, before acceptance. There is a centralized

material handling system to convey the raw materials from stores to the injection moulding, to

prevent contamination of the process area.

Injection Moulding Latest Micro processor controlled injection Machines

Engel Victory -120

Engel Victory - 80

FCS - 200

FCS 150

Sumitomo SH_130

Cincinatic – 200, Sigma Integra are installed and Moulding syringes of various sizes from 2 ml to 10 ml. Relevant quality checks are carried out before transferring the syringes to the next stage.

Printing and Assembly

The components received from the injection moulding department are fed into the

specially designed Printing and Assembly machine, where the syringes are printed with

graduations and then assembled.

Needle Assembly Machine – SGP Korea

Full Automatic Needle Assembly Machine with Central and individual

PLC system control. And the Production capacity is 9, 60,000 per day.

1. Hub Feeding Station. 2. Corona Treatment..Station.

3. Cannula Assembly Station. 4 Epoxy Bonding Station. 5 Drying Tunnel Station. 7 Silicon Coating Station. 8 Bad Needle Rejection Station. 9. Cap Pressing Station 10. Cap Assembly Station. 11.Blockage Needle Test Station.(Clogged needleInspection). 12.Needle Point Inspection Station (Reverse Cannula Inspection-Optical Sensor or Optical Camera)

A special U V Bond adhesive is

used for adhering the needle to

the hub. Only products that have

passed the extraction test after

adherence are supplied. And

Needles, which are elaborately

ground for sharpness without

being bent or subjected to ferrous

dust, minimize injection

discomfort and blood vessel

damage. Needle gauge is easily

identified as hub is color-coded.

Manual Inspection

The assembled syringes are subjected

to 100% quality inspection by trained inspection

team to check the printing and proper functioning

of the syringe.

Blister Packing

Syringes and needles are packed together in

blister, using medical grade film and paper, on a

high speed machine.

Ribbon Packing

Syringes are also packed in laminated film

made with PET and PE, commercially called

Ribbon Pack. The Ribbon Packs are later

subjected to 100% sterilization in the

sterilization chamber, where the EO gas enters

the Ribbon Packs through the filter paper and

the slits created on the laminated film.

Sterilisation The unit packed syringes and needles are packed in cartons and sterilized in the sterilization chamber conforming to the prescribe standards. Every sterilization process is monitored with reference to chemical indicators and biological testing procedures. All the sterilized packs are kept under quarantine till the same passes the sterility, non-pyrogenity and non-toxicity tests.After successful sterilization, the syringes packed in cartons are moved to the finished goods store for distribution to the market.

Quality Team Our quality controllers put in their best efforts to bring out products of high quality. We use the best quality systems and GMP at every stage, from the receipt of raw

materials to finished products, to ensure production of syringes of very high quality. Our booming sales through repeat orders speak of our quality.

Marketing Team - Motto

Supply of quality product by maintaining a good customer Relationship at affordable prices.

A Marketing Team head with adequate field staff are ethically promoting our products

throughout the country at different parts. A quality product at affordable prices to the

customers satisfaction is our Motto. The ability of our marketing team can be observed easily

from our sales.

Despite being in a stiff competitive market our standard quality polices and good relationship

with customers paved a steady way towards the success. Even though there is tough and

competitive market for disposable syringes, our sales are much higher and our inventories are

lean. We have a very good and satisfied customer base. This is our strength and success.

Hypodermic Needle

Made as per ISO standards.

Lancet Regular and Lancet Short Bevel models.

Available in different wall thickness Ultra Thin Wall

(UTW), Thin Wall (TW) And Regular Wall (RW).

Sharp cannula made from high quality steel – SS 316.

3 Angled Lancet cut and silicones needle to facilitates

smooth And painless penetration after piercing.

Hubs made with ISO standard colors for easy

identification of sizes

Inspected thoroughly through optical camera to detect blockage and blunt needles

Free from manual handling from the start of Cannula loading to the fixing of cap on the

needle, which leads to absolute cleanliness

The entire process is carried out in Class 10000 clean room condition.

Hypodermic

Syringes

The company is the

significant Manufacturer,

Exporter and Supplier of

different types of

Hypodermic Syringes

used for vaccination.

Disposable Syringe that

we offer is made from

high quality raw materials

and appreciated for their

excellent finish and

durability. Moreover, our

Hypodermic Syringes are easy to dispose of after using one time. Buyers can obtain bulk

quantities of Hypodermic Syringes at very affordable prices from us.

Hypodermic Needles

This vast range of needles all are manufactured in the company's own,

well equipped and modern facilities by Made of Medical grade (Bio

compatible) PP Hub and Stainless Steel-304 tube. Perfectly matched bevel

heal, sharp tip and lubricated surface for painless penetration.

International color coding of the needle hub for easy identification of

gauge size. Available in ½, 1, 1 ¼ & 1 ½ length sizes. Gauge sizes...

Quality

Our Quality Assurance

Since the day of our inception, we give high importance towards the quality of products,

offered by us. The raw material used by us for the products we ofer are sourced from authentic

vendor. All the developed products are in compliance with the medical and industry standards.

Moreover, a team of quality analyzers is recruited by us, which stringently examines all the

sourced products on varied parameters to ensure their flawlessness. These experts analyze the

entire sourced range making use of advanced testing machines and tools at our quality

inspecting department.

Types of In-House Examine conformance the products to international standards.

Penetration testing of hypodermic needles assesses

point sharpness and geometry

Needle-to-Hub

Retention Strength

Luer lock connectors fitment testing to assess perfect

fitment of barrel with needle.

The peel strength of an adhesive- sealed

syringe packaging tested to ensure the device is

secure and sterile.

Advantages

NHC

syringes are manufactured to be accurate within ±1% of nominal volume, and with

precision within 1%, measured at 80% of total scale volume. The design of our barrel

and plunger dimensions assures high levels of accuracy and precision.

Our Company’s Quality System confirms to ISO 9001-2015 & ISO 13485-2016

Standards.

Disposable plastic syringe is made under the strictest quality control, involving asepsis,

attraction, leakage and ph of water extract testing, etc.

Our syringes have excellent transparency, which not only enables clear observation of

medicine injection and blood extraction but also allows smooth plunger movement.

A special adhesive is used for adhering the needle to the hub. Only products that have

passed the extraction test after adherence are supplied.

Sterilization by ethylene oxide gas guarantees safe use. NHC Syringes are shipped after

test measurements are recorded, and values chemical indicator identification and

biological testing are carried our lot by lot. Sterilization remains effective for 3 years

from the date of manufacture.

Distinct graduations ensure quick and accurate volume indication.

Tested non-toxic grade gasket material with its fine finish ensures smooth gliding

within the barrel.

Needles with its 'Lancet' cut and silicone coating helps easy penetration and eliminates

pain and tissue damage.

The identical conical fitting with 6% luer maintains perfect fitment of barrel with needle

and eliminates leakage during injection.

Conforms to ISO, GMP and IS Standards.

The Product comes in attractive blister packing.

Lubricated synthetic rubber piston allows fine dosing

Also available with by packed or mounted needle.

Available non-sterile (bulk) upon request.

Client Satisfaction

With an aim to create a benchmark of success for ourselves in this competitive

market, we give utmost priority towards attaining the optimum satisfaction of our honorable

patrons. Keeping the ease of patrons in mind, we accept payments through varied simple

modes. Further, a team of experts ensures that only flawless products are delivered at

customers' preferred destination within the scheduled time. Owing to customer focused

approaches, timely delivery of orders and reasonable prices, we have been able to muster

numerous patrons for ourselves.

Packaging

Needle and syringe are well packed to ensure the product remains secure, sterile, and

undamaged during transportation and storage.

Force and torque testing in design, production, and processing greatly aids the creation of

user-friendly and consistently reliable packaging. Typical applications include:

1) Tensile strength, elongation, and tear testing of flexible packaging material (in line with ISO

11607 and EN 869-1 standards).

2) Peel strength of adhesive sealed needle and syringe packs to qualify ‘open ability’.

3) Pierce testing of films and foils used on needle blister packs.

4) Co-efficient of friction assessment of packaging material to optimize form-fill-seal machinery

Settings.

Caution : - * Use only once immediately after unpacking. * Do not use if the package has been

damaged.

PRODUCT RANGE

SYRINGE

RANGE

LUER TIP MIN GRADUATION

INDIVIDUAL

PACKING

PACKAGE PER

CARTON

CARTON SIZE

SLIP LOCK (WITH NEEDLE mm )

2 ML * 0.1 ML BLISTER 3000 PCS 600 X 530 X 380

3 ML * 0.1 ML BLISTER 3000 PCS 625 X 530 X 380

5 ML * 0.2 ML BLISTER 2000 PCS 625 X 530 X 380

10 ML * 1 ML BLISTER 2000 PCS 565 X 495 X 610

Plot No- 85 A, 19th

Cross, PIPDIC Industrial Estate, Mettupalayam, Puducherry – 605 009.

Email.-ID- [email protected], Phone -+91 413 4306171

BARRELS are made of nontoxic, medical-grade polypropylene compatible with any

medication.

The tip of the barrel is of two types - luer mount and luer lock. Both have a 6% luer taper

as per ISO:594.

PLUNGERS are made of nontoxic, medical-grade polypropylene compatible with any

medication.

GASKETS are made of natural rubber which is chemically inert and compatible with

medication for short term contact drug delivery application.

LUER LOCK nozzle present in UNOLOK syringes ensures secure fitment of the needle.

PACKING: DISPO VAN and UNOLOK Single use syringes are individually RIBBON

PACKED in a double-laminated plastic film/BLISTER PACKED (2 ML AND 5 ML)

PRECAUTION: Before use, check the integrity of the sealing of the pack.

WARNING: Do not attempt to re-sterilize and reuse.

Manufactured using premium-quality, cold-rolled stainless steel strips with the latest

Japanese Technology, Dispovan and Unolok needles are ground on high-precision machines

and assembled and packed on totally automated machines with vision camera quality

controls for enabling superior sharpness to ensure injections with minimal pain.

Made from imported cold rolled stainless steel strips.

Tips of the needles are ground on high precision CNC machines.

Siliconised, minimizing drag during penetration and withdrawal.

Needle point is checked by vision camera system.

Manufactured as per IS : 10654 /ISO:7864. Colour Code : As per HMD Specifications – ISO 6009 Colour coded material

available on request.

NEEDLE HUBS: are made of non-toxic, medical-grade polypropylene

compatible with any injectable medication. CANNULAS: BURR FREE 3 FACET LANCET POINT are made from SUS

stainless steel.

PACKING: The needles are packed in tamper-evident, blister packs having easily peelable, fibre-free, imported, medical-grade paper to ensure

reliability of sealing and product sterility. PRECAUTION: Before use check the integrity of the sealing of the pack.

WARNING: Do not attempt to re-sterilize and reuse. Needles should preferably be disposed of in a 'sharps' container.