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Transcript of Nathan Healthcare Private Limited
About Us Nathan Healthcare, one of the pioneer plastic extrusion industries is situated at
Puducherry under the holy spirit and guidance of Sri Aurobindo and The Mother. In
a short span of time, with the increased promoter’s level of efforts and motivation,
has achieved great success towards improving customer satisfaction and meeting the growing
demand for its products.
NHC was incorporated in 2007-08 and got established in the year of 2008-09 for
manufacturing sterile hypodermic syringe attached with needle and other medical disposables.
The company has attained a dignitary position in the global market owing to its qualitative
range of products and brand name as NHD1 & Aditi -Care with ethical business policies. We
have domestic level distributors all over and also overseas distributors carrying out market in
the medical disposable products.
Our Vision
Providing world class quality, services and offering to most competitive prices to earn customer satisfaction and preferences. To earn trust and building corporate image of the company by constant growth and transparency to all the stake holders including shareholders, employees, customers, vendors and society as a whole.
Keeping pace with the technological development, training of its employees and benchmarking world class management systems and there-by achieving excellence in corporate governance.
Our Mission
Provide excellent services to our customers in all means
Ensure timely execution in all our endeavors
Learn new strategies to identify niche markets
Create opportunities to achieve our highest potentials
Strive hard to enhance our values.
Our Manufacturing Unit
The Company has a well-structured manufacturing unit that is installed with state-of-the-art
technology. The unit has integrated systems with class 10,000 clean room standards to
produce international quality disposable syringes under stringent quality standards at
affordable prices. Moreover, we have the most modern integrated technology installed
machinery made by US manufactures in India. We make use of special purpose machines and
moulds made under Japanese technology.
Infrastructure & Production Line Area : Total Factory Area – 17500 Sq. feet with RCC Roof in an
air-conditioned environment, of which 2400 Sq.ft Pollution free atmosphere
with a clean room of class 1 lac.
Clean Room
A clean room of Class 10000 is maintained throughout the process. Frequent tests for air
particle count and micro-organism count are carried out to attain the prescribed standards. A
separate air handling unit with centralized air conditioning, air shower, well distributed laminar
flow system and stringent clean room procedures followed by our employees leads to ultimate
cleanliness inside the process area.
Manufacturing Process – Stores
The cleanly maintained store uses the latest material management techniques. The incoming
materials are subjected to thorough inspection, before acceptance. There is a centralized
material handling system to convey the raw materials from stores to the injection moulding, to
prevent contamination of the process area.
Injection Moulding Latest Micro processor controlled injection Machines
Engel Victory -120
Engel Victory - 80
FCS - 200
FCS 150
Sumitomo SH_130
Cincinatic – 200, Sigma Integra are installed and Moulding syringes of various sizes from 2 ml to 10 ml. Relevant quality checks are carried out before transferring the syringes to the next stage.
Printing and Assembly
The components received from the injection moulding department are fed into the
specially designed Printing and Assembly machine, where the syringes are printed with
graduations and then assembled.
Needle Assembly Machine – SGP Korea
Full Automatic Needle Assembly Machine with Central and individual
PLC system control. And the Production capacity is 9, 60,000 per day.
1. Hub Feeding Station. 2. Corona Treatment..Station.
3. Cannula Assembly Station. 4 Epoxy Bonding Station. 5 Drying Tunnel Station. 7 Silicon Coating Station. 8 Bad Needle Rejection Station. 9. Cap Pressing Station 10. Cap Assembly Station. 11.Blockage Needle Test Station.(Clogged needleInspection). 12.Needle Point Inspection Station (Reverse Cannula Inspection-Optical Sensor or Optical Camera)
A special U V Bond adhesive is
used for adhering the needle to
the hub. Only products that have
passed the extraction test after
adherence are supplied. And
Needles, which are elaborately
ground for sharpness without
being bent or subjected to ferrous
dust, minimize injection
discomfort and blood vessel
damage. Needle gauge is easily
identified as hub is color-coded.
Manual Inspection
The assembled syringes are subjected
to 100% quality inspection by trained inspection
team to check the printing and proper functioning
of the syringe.
Blister Packing
Syringes and needles are packed together in
blister, using medical grade film and paper, on a
high speed machine.
Ribbon Packing
Syringes are also packed in laminated film
made with PET and PE, commercially called
Ribbon Pack. The Ribbon Packs are later
subjected to 100% sterilization in the
sterilization chamber, where the EO gas enters
the Ribbon Packs through the filter paper and
the slits created on the laminated film.
Sterilisation The unit packed syringes and needles are packed in cartons and sterilized in the sterilization chamber conforming to the prescribe standards. Every sterilization process is monitored with reference to chemical indicators and biological testing procedures. All the sterilized packs are kept under quarantine till the same passes the sterility, non-pyrogenity and non-toxicity tests.After successful sterilization, the syringes packed in cartons are moved to the finished goods store for distribution to the market.
Quality Team Our quality controllers put in their best efforts to bring out products of high quality. We use the best quality systems and GMP at every stage, from the receipt of raw
materials to finished products, to ensure production of syringes of very high quality. Our booming sales through repeat orders speak of our quality.
Marketing Team - Motto
Supply of quality product by maintaining a good customer Relationship at affordable prices.
A Marketing Team head with adequate field staff are ethically promoting our products
throughout the country at different parts. A quality product at affordable prices to the
customers satisfaction is our Motto. The ability of our marketing team can be observed easily
from our sales.
Despite being in a stiff competitive market our standard quality polices and good relationship
with customers paved a steady way towards the success. Even though there is tough and
competitive market for disposable syringes, our sales are much higher and our inventories are
lean. We have a very good and satisfied customer base. This is our strength and success.
Hypodermic Needle
Made as per ISO standards.
Lancet Regular and Lancet Short Bevel models.
Available in different wall thickness Ultra Thin Wall
(UTW), Thin Wall (TW) And Regular Wall (RW).
Sharp cannula made from high quality steel – SS 316.
3 Angled Lancet cut and silicones needle to facilitates
smooth And painless penetration after piercing.
Hubs made with ISO standard colors for easy
identification of sizes
Inspected thoroughly through optical camera to detect blockage and blunt needles
Free from manual handling from the start of Cannula loading to the fixing of cap on the
needle, which leads to absolute cleanliness
The entire process is carried out in Class 10000 clean room condition.
Hypodermic
Syringes
The company is the
significant Manufacturer,
Exporter and Supplier of
different types of
Hypodermic Syringes
used for vaccination.
Disposable Syringe that
we offer is made from
high quality raw materials
and appreciated for their
excellent finish and
durability. Moreover, our
Hypodermic Syringes are easy to dispose of after using one time. Buyers can obtain bulk
quantities of Hypodermic Syringes at very affordable prices from us.
Hypodermic Needles
This vast range of needles all are manufactured in the company's own,
well equipped and modern facilities by Made of Medical grade (Bio
compatible) PP Hub and Stainless Steel-304 tube. Perfectly matched bevel
heal, sharp tip and lubricated surface for painless penetration.
International color coding of the needle hub for easy identification of
gauge size. Available in ½, 1, 1 ¼ & 1 ½ length sizes. Gauge sizes...
Quality
Our Quality Assurance
Since the day of our inception, we give high importance towards the quality of products,
offered by us. The raw material used by us for the products we ofer are sourced from authentic
vendor. All the developed products are in compliance with the medical and industry standards.
Moreover, a team of quality analyzers is recruited by us, which stringently examines all the
sourced products on varied parameters to ensure their flawlessness. These experts analyze the
entire sourced range making use of advanced testing machines and tools at our quality
inspecting department.
Types of In-House Examine conformance the products to international standards.
Penetration testing of hypodermic needles assesses
point sharpness and geometry
Needle-to-Hub
Retention Strength
Luer lock connectors fitment testing to assess perfect
fitment of barrel with needle.
The peel strength of an adhesive- sealed
syringe packaging tested to ensure the device is
secure and sterile.
Advantages
NHC
syringes are manufactured to be accurate within ±1% of nominal volume, and with
precision within 1%, measured at 80% of total scale volume. The design of our barrel
and plunger dimensions assures high levels of accuracy and precision.
Our Company’s Quality System confirms to ISO 9001-2015 & ISO 13485-2016
Standards.
Disposable plastic syringe is made under the strictest quality control, involving asepsis,
attraction, leakage and ph of water extract testing, etc.
Our syringes have excellent transparency, which not only enables clear observation of
medicine injection and blood extraction but also allows smooth plunger movement.
A special adhesive is used for adhering the needle to the hub. Only products that have
passed the extraction test after adherence are supplied.
Sterilization by ethylene oxide gas guarantees safe use. NHC Syringes are shipped after
test measurements are recorded, and values chemical indicator identification and
biological testing are carried our lot by lot. Sterilization remains effective for 3 years
from the date of manufacture.
Distinct graduations ensure quick and accurate volume indication.
Tested non-toxic grade gasket material with its fine finish ensures smooth gliding
within the barrel.
Needles with its 'Lancet' cut and silicone coating helps easy penetration and eliminates
pain and tissue damage.
The identical conical fitting with 6% luer maintains perfect fitment of barrel with needle
and eliminates leakage during injection.
Conforms to ISO, GMP and IS Standards.
The Product comes in attractive blister packing.
Lubricated synthetic rubber piston allows fine dosing
Also available with by packed or mounted needle.
Available non-sterile (bulk) upon request.
Client Satisfaction
With an aim to create a benchmark of success for ourselves in this competitive
market, we give utmost priority towards attaining the optimum satisfaction of our honorable
patrons. Keeping the ease of patrons in mind, we accept payments through varied simple
modes. Further, a team of experts ensures that only flawless products are delivered at
customers' preferred destination within the scheduled time. Owing to customer focused
approaches, timely delivery of orders and reasonable prices, we have been able to muster
numerous patrons for ourselves.
Packaging
Needle and syringe are well packed to ensure the product remains secure, sterile, and
undamaged during transportation and storage.
Force and torque testing in design, production, and processing greatly aids the creation of
user-friendly and consistently reliable packaging. Typical applications include:
1) Tensile strength, elongation, and tear testing of flexible packaging material (in line with ISO
11607 and EN 869-1 standards).
2) Peel strength of adhesive sealed needle and syringe packs to qualify ‘open ability’.
3) Pierce testing of films and foils used on needle blister packs.
4) Co-efficient of friction assessment of packaging material to optimize form-fill-seal machinery
Settings.
Caution : - * Use only once immediately after unpacking. * Do not use if the package has been
damaged.
PRODUCT RANGE
SYRINGE
RANGE
LUER TIP MIN GRADUATION
INDIVIDUAL
PACKING
PACKAGE PER
CARTON
CARTON SIZE
SLIP LOCK (WITH NEEDLE mm )
2 ML * 0.1 ML BLISTER 3000 PCS 600 X 530 X 380
3 ML * 0.1 ML BLISTER 3000 PCS 625 X 530 X 380
5 ML * 0.2 ML BLISTER 2000 PCS 625 X 530 X 380
10 ML * 1 ML BLISTER 2000 PCS 565 X 495 X 610
Plot No- 85 A, 19th
Cross, PIPDIC Industrial Estate, Mettupalayam, Puducherry – 605 009.
Email.-ID- [email protected], Phone -+91 413 4306171
BARRELS are made of nontoxic, medical-grade polypropylene compatible with any
medication.
The tip of the barrel is of two types - luer mount and luer lock. Both have a 6% luer taper
as per ISO:594.
PLUNGERS are made of nontoxic, medical-grade polypropylene compatible with any
medication.
GASKETS are made of natural rubber which is chemically inert and compatible with
medication for short term contact drug delivery application.
LUER LOCK nozzle present in UNOLOK syringes ensures secure fitment of the needle.
PACKING: DISPO VAN and UNOLOK Single use syringes are individually RIBBON
PACKED in a double-laminated plastic film/BLISTER PACKED (2 ML AND 5 ML)
PRECAUTION: Before use, check the integrity of the sealing of the pack.
WARNING: Do not attempt to re-sterilize and reuse.
Manufactured using premium-quality, cold-rolled stainless steel strips with the latest
Japanese Technology, Dispovan and Unolok needles are ground on high-precision machines
and assembled and packed on totally automated machines with vision camera quality
controls for enabling superior sharpness to ensure injections with minimal pain.
Made from imported cold rolled stainless steel strips.
Tips of the needles are ground on high precision CNC machines.
Siliconised, minimizing drag during penetration and withdrawal.
Needle point is checked by vision camera system.
Manufactured as per IS : 10654 /ISO:7864. Colour Code : As per HMD Specifications – ISO 6009 Colour coded material
available on request.
NEEDLE HUBS: are made of non-toxic, medical-grade polypropylene
compatible with any injectable medication. CANNULAS: BURR FREE 3 FACET LANCET POINT are made from SUS
stainless steel.
PACKING: The needles are packed in tamper-evident, blister packs having easily peelable, fibre-free, imported, medical-grade paper to ensure
reliability of sealing and product sterility. PRECAUTION: Before use check the integrity of the sealing of the pack.
WARNING: Do not attempt to re-sterilize and reuse. Needles should preferably be disposed of in a 'sharps' container.