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Mahindra CIE Automotive Ltd.Magnetic Products Division

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ion History

1963 Established as “Morris Electronics Ltd” by Dr. D. Morris

1980 Part of DG Piramal group

1984 Technical Agreement with Hitachi Metals, Japan for magnetic materials.

Our Processes are based on Hitachi’s Technology

1987 Investment in the company by Hitachi Metals, Japan

1997 Becomes “DGP Hinoday”.

Green field project of Castings JV with Hitachi Metals, Japan

2007 Becomes Part of Mahindra & Mahindra Group.

Hitachi exits. Company renamed as “Mahindra Hinoday”

2014 Becomes “Mahindra CIE Automotive Ltd.”

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ion Quality System Certifications

IATF 16949 Certificate ISO 14001 Certificate

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ion Our Valued Customers

Enjoy Tier 2 Status through OEMs

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ion World Class Manufacturing Facility

Best Equipment from Across the Globe

Sintering Furnace from USAGrinding M/c made in Switzerland & China

Calcination Furnace from Germany

Presses from India Auto Chamfering MachinesPresses from Germany

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ion Modern Press Lines

Material supply through pressurized closed system

Auto pick & place PLC logic controllers for complete cycle

Slurry injection system

100/150 Tons press line 200/300 Tons press line

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ion Tool Configuration to suit volume

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9

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32

Expandable tool constructionfrom 6 cavities to 32 cavities

Long life wear resistant material

Special material for good orientation

150 Ton 200 Ton 300 Ton

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ion Sintering Kilns to suit volume

Logic controllers for total control of Sintering cycle

Electric Kiln Gas Kiln

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ion Form Grinding Lines

Auto chamfering

Form Grinding SPC checks

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ion Proto-type Set up

Low Cost Diamond Wheels

Soft Tooling

Single Station Grinding

Two Cavity Pressing

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ion Customer Recognition: Quality, Cost & Delivery

Mitsuba Sical India Pvt. Ltd.: Best Support for the Year 2017-18

Denso India Pvt. Ltd.: Outstanding Performance in the category of Cost for the Year 2018-19.

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ion Quality Inspection Instruments – Investing in Quality

State of the art testing and measuring equipment used for Magnetic & Electrical parameter check at each manufacturing stage

3D Coordinate Measuring Machine

Hysteresis Loop Tracer

Robo-Graphic Measurement

Universal Testing Machine

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ion Our Strengths

Cost Competitiveness Development Support

✓ Localization of raw material

✓ Better yields

✓ Higher equipment efficiency

✓ Selective Automation

✓ First Time Right

✓ Fast Prototyping

• Make-Shift Samples: 3 to 4 weeks

• Soft Tooling: 4 to 5 weeks

✓ Customer Co-ordinated Development for better and efficient solution, cost reduction, quick product development and ramp up.

Research & Development

✓ Fully equipped In-house Research & Development for Advanced Material & Processes

✓ Dedicated pilot scaled setup for Research & Development

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ion Operational Excellence: Key Actions

• Improve Operational performance to maintain cost leadership

✓ Improvement in OEE: Target 85%

✓ Reduction in set-up time ( SMED & SW )

✓ Improved Quality Performance: Target 8%

✓ Automation for Green Part Handling

✓ Introduction of Furnace Loaders

✓ Layout modification in Chamfering & Grinding shop for single piece flow

✓ 100% Visual Inspection by Vision Camera System

• Implement value stream in both the Divisions

• TPM kick-off in May’19

• Workplace Improvement through employee involvement

• Offer VA/VE to customers for cost reduction.

• Inflation recovery through continuous improvement programs

• Zero Accident – Safe workplace, Safe behavior training

• Right first time, on time – Product Launch & ramp up

• Improve Logistics & Supply Chain process

✓ Packaging standardization

✓ Improve Delivery Performance – Target 100% for Top 10 customers

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ion What MCIE brings with it …

1. 50 + years of experience in magnetic component manufacturing

2. Japanese technology absorbed, localized and developed for cost advantage

3. Reliability of supply through robust process & equipment technology

4. Single digit PPM consistency for export customers

5. Single Source for most of the customers

6. Small lot to big lot production capability for best investment efficient

solution

7. Reach to cover all international locations for supply - providing local

service & support

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MCIE INDIAYour global partner at home

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M A N A G I N G H I G H V A L U E A D D E D P R O C E S S E S

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MCIE INDIAYour global partner at home

Thank You