Live Center & Spindle Work-Stop Catalog $9.95

Style Features Application Suggested Lathe

Precision Live Center

• Precision Concentricity TRI .00015

• High Speed Precision Triple Bearings

• The Bearings are Permanently Lubricated

• Chromium-Molybdenum Alloy Steel

• Surface Heat Treated to 62 Rc and Precision Ground

• Finishing to Light Roughing

• Precision Turning

• Medium Turning Speed

• General Turning Application

• Light to Medium Workpiece

• Manual Lathes • Small CNC Machine Center

Heavy Duty Live Center • Precision Concentricity TRI .00015

• Heavy Duty Precision Quad Bearings




• Heavy Roughing & Precision Finishing



• High Performance Turning Application

• Medium to Heavy Workpiece

• Manual Lathes • Heavy Duty Oil Country Lathe

• All type of CNC Machine Center

Heavy Duty Live Center w/ Interchangeable Point


• Heavy Duty Precision Quad Bearings




• The Interchangeable Point




• High Performance Turning Application

• Medium to Heavy Workpiece

• Multi Turning Workholding Support

• Manual Lathes • Heavy Duty Oil Country Lathe


CNC High Speed Heavy Duty Live Center


• High Speed Precision Quad Bearings


• Sealed with Lip Seal and Locked with a Brass Shield


• Surface Heat Treated to62 Rc and Precision Ground

• Roughing & Precision Finishing

• High Precision Turning

• Medium to High Turning Speed

• High Performance CNC Turning Application

• Small & Medium Workpiece


• High Precision Manual Lathes

CNC High Speed Heavy Duty Live Center w/Carbide Tip


• High Speed Precision Quad Bearings


• Sealed with Lip Seal and Locked with a Brass Shield



• Point High wearing tolerance






• Long Run Job

• All type of CNC Manual Lathes


CNC High Speed Heavy Duty Live Center w/Interchangeable Point

• Precision Concentricity TRI .0001• Triple Crown Super Precision Angular Ball Bearing • The Bearings are Permanently Lubricated• Sealed with Lip Seal and Locked with a Brass Shield• Chromium-Molybdenum Alloy Steel• Surface Heat Treated to 62 Rc and Precision Ground • The Interchangeable Point







• All type of CNC Manual Lathes • High Precision Manual Lathes

CNC High Speed Heavy Duty Live Center w/Extended Point

• Precision Concentricity TRI .0001• Triple Crown Super Precision Angular Ball Bearing • The Bearings are Permanently Lubricated• Sealed with Lip Seal and Locked with a Brass Shield• Chromium-Molybdenum Alloy Steel• Surface Heat Treated to 62 Rc and Precision Ground • The Extended Point

• Roughing & Precision Finishing • High Precision Turning • Medium to High Turning Speed • High Performance CNC Turning Application • Small & Medium Workpiece • Multi Turning Workholding Support• Small end diamater workpiece



CNC High Speed Heavy Duty Live Center w/Extended Point

& Carbide Tip

Precision Concentricity TRI .0001 Triple Crown Super Precision Angular Ball Bearing The Bearings are Permanently Lubricated Sealed with Lip Seal and Locked with a brass shield Chromium-Molybdenum Alloy Steel Surface Heat Treated to 62 Rc and Precision Ground The Extended Point & Carbide Tip

•••••••






• Small End Diamater Workpiece

• Long Run Job



Style Features Application Suggested Lathe

CNC Super High Speed Heavy Duty Live Center


• Triple Crown Super Precision Angular Ball Bearing

• The Bearings are permanently lubricated

• Sealed with Lip Seal and locked with a brass shield




• Super Precision Turning

• High Turning Speed Up to 12000 RPM

• Super Precision Turning & Grinding Application

• Light, Medium, Heavy Workpiece

• All type of CNC Machine Center • Cylindrical Grinding Machine

CNC Super High Speed Heavy Duty Live Centerw/Interchangeable Point

• Precision Concentricity TRI .0001• Triple Crown Super Precision Angular Ball Bearing • The Bearings are permanently lubricated• Sealed with Lip Seal and locked with a brass shield• Chromium-Molybdenum Alloy Steel• Surface Heat Treated to 62 Rc and Precision Ground • The Interchangeable Points









w/Extended Point

• Precision Concentricity TRI .0001• Triple Crown Super Precision Angular Ball Bearing • The Bearings are permanently lubricated• Sealed with Lip Seal and locked with a brass shield• Chromium-Molybdenum Alloy Steel• Surface Heat Treated to 62 Rc and Precision Ground • Extended Point






• Small End Diameter Workpiece


• Cylindrical Grinding Machine


w/Extended Point & Carbide Tip

• Precision Concentricity TRI .0001• Triple Crown Super Precision Angular Ball Bearing • The Bearings are permanently lubricated• Sealed with Lip Seal and locked with a brass shield• Chromium-Molybdenum Alloy Steel• Surface Heat Treated to 62 Rc and Precision Ground, • Extended Point & Carbide Tip

• Roughing & Precision Finishing • High Precision Turning • High Turning Speed Up to 12000 RPM • Super Precision Turning & Grinding Application • Light, Medium, Heavy Workpiece • Small End Diameter Workpiece• Long Run Job


CNC High Speed Heavy Duty Live Center SET

• Precision Concentricity TRI .0001• High Speed Precision Quad Bearings • The Bearings are permanently lubricated• Sealed with Lip Seal and locked with a brass shield• Chromium-Molybdenum Alloy Steel• Surface Heat Treated to 62 Rc and Precision Ground• Includes 5 Interchangeable Points

• Multi Turning Interchangeable Point




• Small End Diameter Workpiece

• From Small Dia. Workpiece to Pipe work

•All type of CNC Machine Center


Constant Face Driver & Driving Prongs

• Turning the entire length of the workpiece from end to end in one single set-up and operation• Turning between Centers with Constant Driving Force • The Center is Spring Loaded, providing a longitudinal stop to the workpiece, making the machining easy, accurate & productive.• High Precision concentricity, maximum run-out .0004• The Body of the Face Driver, offer good tool clearance and chip flow.• Very little material required for Grinding operation• Quick loading and unloading of the workpiece• The Center is heat treated, to withstand repeated regrinding

• For Turning the Full Length of the Workpiece

• For Turning Shafts and Solid Bars

• For Turning all Types of Workpiece, where Centers are Permissible

• For Turning in any Rotations and Directions

• For High Precision Turning

• For High Automated and CNC Set-Up

• For High Production Environment


• Manual Lathes • CNC Machine Center

Extra Heavy Duty Bull Nose Live Center

• Precision Concentricity TRI .00015• Heavy Duty Precision Quad Bearings System• The Bearings are permanente lubricated and hermetically sealed• Chromium-Molybdenum Alloy Steel• Surface Heat Treated to 62 Rc and Precision Ground, • Modular Taper Heads, capacity ranges from 1.77” to 23.64’ • Expecialy built for Oil Country Lathe and CNC Machine Center

• For Turning & Threading Pipes & Tubing • Heavy Duty Roughing & Finishing Operations• Low to Medium RPM and High Thrust Load • High Performance Turning Application • Medium to Heavy Workpiece • Quick loading and Unloading of the Workpiece• The Center is Heat Treated, to Withstand Repeated Regrinding


• Manual Lathes • CNC Machine Center

CNC Threaded & Morse Taper Dead Centers


• Points Interchagibility for a specific Turning application

• Built with Tool Steel, Heat treated and super precision ground for accuracy, Precision and Durability.

• Extraction nut

• Roughing & Precision Finishing • For all Turning Applications on the CNC Machine Center

• All types of CNC Machine Center

CNC Spindle Work-Stop™ • Quick Set-up• For Collet & Chuck Stop• Work Stop supplied with 1/8” Pin & Flange Stop• Infinite Diameter adjustment• Ranging from to 3/4” to 5 3/4” Diameter Capacity • Easy and Simple to Operate• Work Stop supplied with 1/8” Pin & Flange Stop• Built for extreme Precision & Rigidity

• Job Set-up• Milling Operation• Turning Operation

• Manual Lathes • CNC Turning Center • CNC Machine Center • Used on Chucks • Use on Collet• Use on Rotary Tables

Style Point

PLC-PRE-S60

Precision Live Center Specifications

UPC733101- Description A B L1 L2 Morse

Taper Weight

(lb)Max. RPM

Max. workpiece weight (lb)

Thrust load (lb)

48200 PLC-PRE-S60-MT1 0.63 1.49 1.45 0.79 1 1.10 8500 98 365

48201 PLC-PRE-S60-MT2 0.87 1.89 1.65 0.98 2 2.00 6000 220 792

48202 PLC-PRE-S60-MT3 0.87 2.17 1.69 1.60 3 2.20 5000 572 1144

48203 PLC-PRE-S60-MT4 1.14 2.40 2.00 1.49 4 3.50 4000 1078 1320

48204 PLC-PRE-S60-MT5 1.49 3.15 2.16 1.77 5 7.70 3000 1672 1430

48205 PLC-PRE-S60-MT6 1.65 3.70 2.67 2.67 6 17.60 2500 3388 3300

Heavy Duty Live Center Specifications

UPC 733101- Description A B L1 L2 Morse Taper Weight (lb) Max. RPM Max. workpiece weight (lb) Thrust load (lb)

48206 PLC-HDA-S60-MT2 0.87 201 1.69 0.99 2 1.98 7500 506 1012

48207 PLC-HDA-S60-MT3 0.99 2.17 1.69 1.10 3 2.20 6000 2090 1144

48208 PLC-HDA-S60-MT4 1.14 2.40 2.01 1.50 4 3.52 4500 3300 1320

48209 PLC-HDA-S60-MT5 1.50 3.15 2.32 1.85 5 7.70 2800 4400 2640

48210 PLC-HDA-S60-MT6 1.65 4.26 3.47 2.17 6 22.00 200 10560 3300

48211 PLC-HDA-S60-MT6-S 2.36 5.44 4.57 2.40 6-S 26.40 1700 19800 6600

48212 PLC-HDA-S60-MTM80 2.44 5.75 4.57 2.96 M80 39.60 1100 19800 6600

48213 PLC-HDA-S60-MTM100 3.07 7.01 5.28 3.05 M100 85.80 900 29700 11000

Chromium-Molybdenum Alloy Steelsurface hardened to 62 Rc and precision ground for strength and durability.

High-Precision Double Needle Bearings support the extended spindle body. This reduces deflection, increases rigidity and neutralize vibration.

Center Shaftmakes the maintenance and bearingsreplacement simple when dismounting. Precision Ball Thrust-bearing

to minimize friction and build up thrust load.

Precision Lip SealPrevents penetration of dirt and coolant.

60º Steel Point

Full Axial Thrust-bearingload is braced with a large thrust-bearing cageand is supported from the Live Center body.

Precision Taper Roller Bearingwill sustain heavy radial and axial load without compromising precision.

Chromium-Molybdenum Alloy Steelsurface hardened to 62 Rc and precision ground for strength and durability.

High-Precision Double Needle Bearings support the extended spindle body. This reduces deflection, increases rigidity and neutralize vibration.

Center Shaftmakes the maintenance and bearingsreplacement simple when dismounting. Precision Ball Thrust-bearing

to minimize friction and build up thrust load.

Precision Lip SealPrevents penetration of dirt and coolant.

60º Steel Point

Full Axial Thrust-bearingload is braced with a large thrust-bearing cageand is supported from the Live Center body.

Precision Taper Roller Bearingwill sustain heavy radial and axial load without compromising precision.

Heavy Duty Live CenterWith Interchangeable Point Specifications


Taper Weight

(lb)Max. RPM


Thrust load (lb)

48214 PLC-HDA-INT-MT2 0.99 2.01 1.69 1.38 2 1.98 7500 506 1012

48215 PLC-HDA-INT--MT3 0.99 2.17 1.69 1.42 3 2.20 6000 2090 1144

48216 PLC-HDA-INT--MT4 1.14 2.40 2.01 1.58 4 3.52 4500 3300 1320

48217 PLC-HDA-INT--MT5 1.38 3.15 2.32 1.89 5 7.70 2800 4400 2640

48218 PLC-HDA-INT--MT6 1.65 4.26 3.47 2.17 6 22.00 200 10560 3300

48219 PLC-HDA-INT--MT6-S 1.65 5.44 4.57 2.40 6-S 26.40 1700 19800 6600

CNC High Speed Heavy Duty Live Center with Steel Tip

CNC High Speed Heavy Duty Live Center with Carbide Tips Specifications

UPC733101- Description UPC

733101- Description A B L1 L2 Morse Taper

Weight(lb)

Max. RPM


Thrust load (lb)

48220 PLC-CNC-S60-MT3 48224 PLC-CNC-C60-MT3 0.87 2.17 1.85 1.10 3 2.20 7000 1386 1144




For Extraction Point Wrench NOT Supplied see page 14.

CNC High Speed Heavy Duty Live Center with Extended Point & Steel Tip

CNC High Speed Heavy Duty Live Center with Extended Point & Carbide Tip Specifications


733101- Description A B C L1 L2 Morse Taper

Weight(lb)

Max. RPM


Thrust load (lb)

48232 PLC-CNC-EXS-MT3 48236 PLC-CNC-EXC-MT3 0.87 2.17 0.24 1.85 1.65 3 2.20 7000 1210 1144




CNC High Speed Heavy Duty Live Center with Interchangeable Point Specifications


TaperWeight

(lb)Max.RPM

Max. workpieceweight (lb)

ThrustLoad (lb)

48228 PLC-CNC-INT-MT3 0.99 2.17 1.85 1.46 3 2.20 7000 1386.00 1144.00

48229 PLC-CNC-INT-MT4 1.14 2.40 2.17 1.60 4 3.63 5500 1883.20 1438.80

48230 PLC-CNC-INT-MT5 1.38 3.15 2.48 1.81 5 7.81 4500 2860.00 2486.00

48231 PLC-CNC-INT-MT6 1.65 3.66 2.88 2.17 6 18.70 3200 3740.00 2508.00

CNC Super High Speed Heavy Duty Live Center Specifications

UPC733101- Description A B D L1 L2 L3 Morse

TaperWeight

(lb)Max.RPM


Thrustload (lb)

48240 PLC-SPA-S60-MT3 1.18 2.44 2.89 2.72 1.65 0.95 3 4.62 12000 3300 2860

48241 PLC-SPA-S60-MT4 1.38 3.07 3.52 3.15 2.01 0.95 4 8.25 9000 5060 4180

48242 PLC-SPA-S60-MT5 1.65 3.66 4.19 3.35 2.21 1.06 5 14.30 8000 8140 5280

CNC Super High Speed Heavy Duty with Interchangeable Point Specifications

UPC733101- Description A B D L1 L2 L3 Morse

TaperWeight

(lb)Max.RPM


Thrustload (lb)

48243 PLC-SPA-INT-MT3 0.99 2.44 2.89 2.72 1.36 0.95 3 4.62 12000 3300 2860

48244 PLC-SPA-INT-MT4 1.14 3.07 3.52 3.15 1.54 0.95 4 8.25 9000 5060 4180

48245 PLC-SPA-INT-MT5 1.38 3.66 4.19 3.35 1.73 1.06 5 14.30 8000 8140 5280

CNC Super High Speed Heavy Duty with Extended Point

CNC Super High Speed Heavy Duty With Extended Point & Carbide Tip Specifications


733101- Description A B D L1 L2 L3 MorseTaper

Weight(lb)

Max.RPM


Thrustload (lb)

48246 PLC-SPA-EXS-MT3 48249 PLC-SPA-EXC-MT3 1.18 2.44 2.89 2.72 1.58 0.95 3 4.62 12000 2640 2860



CNC High Speed Heavy Duty Live Center Set Specifications 6 Piece Set

UPC733101- Description Morse

TaperWeight

(lb)Max.RPM


Thrustload (lb) Includes 1 Live Center & 5 Points

48300 PLC-CNC-INT-MT3-SET 3 5.72 6000 1386 1144 PLC-CNC-INT-MT3 INP-2-3 EXP-2-3 USP-2-3 FCUP-2-3 SBNP-2-3

48301 PLC-CNC-INT-MT4-SET 4 7.70 5000 1883 1439 PLC-CNC-INT-MT4 INP-4 EXP-4 USP-4 FCUP-4 SBNP-4



Extended Point

UPC733101- Description Fits Body

Size A B C L1 L2

48325 PLCIP-EXP-2-3 2&3 0.40 0.99 0.32 1.06 1.77

48326 PLCIP-EXP-4 4 0.47 1.14 0.39 1.14 1.97

48327 PLCIP-EXP-5 5 0.68 1.38 0.47 1.18 2.32

48328 PLCIP-EXP-6 6 0.73 1.65 0.47 1.30 2.96

Standard Interchangeable Point


Size A B L1 L2

48305 PLCIP-INP-2-3 2&3 0.47 1.14 1.14 1.22

48306 PLCIP-INP-4 4 0.47 1.14 1.14 1.22

48307 PLCIP-INP-5 5 0.68 1.38 1.18 1.42

48308 PLCIP-INP-6 6 0.73 1.65 0.30 1.77

Standard Interchangeable Point with Carbide


Size A B D L1 L2

48309 PLCIP-INCP-2-3 2&3 0.39 0.99 0.39 1.06 1.10

48310 PLCIP-INCP-4 4 0.47 1.14 0.47 1.14 1.22

48311 PLCIP-INCP-5 5 0.68 1.38 0.68 1.18 1.42

48312 PLCIP-INCP-6 6 0.73 1.65 0.73 0.30 1.77

Undersized Point


Size A B C L1 L2 L3

48313 PLCIP-USP-2-3 2&3 0.39 0.99 0.47 1.06 1.34 0.63

48314 PLCIP-USP-4 4 0.47 1.14 0.47 1.14 1.46 0.63

48315 PLCIP-USP-5 5 0.68 1.38 0.59 1.18 1.65 0.75

48316 PLCIP-USP-6 6 0.73 1.65 0.79 1.30 2.13 0.02

Mini Sized Point


Size A B C L1 L2 L3

48317 PLCIP-MSP-2-3 2&3 0.39 0.99 0.47 1.06 1.34 0.63

48318 PLCIP-MSP-4 4 0.47 1.14 0.47 1.14 1.46 0.63

48319 PLCIP-MSP-5 5 0.68 1.38 0.59 1.18 1.65 0.75

48320 PLCIP-MSP-6 6 0.73 1.65 0.00 1.30 1.77 0.00

Undersized Point with Carbide Tip


Size A B C D L1 L2 L3

48321 PLCIP-USCP-2-3 2&3 0.39 0.99 0.47 0.28 1.06 1.34 0.63

48322 PLCIP-USCP-4 4 0.47 1.14 0.47 0.32 1.14 1.46 0.63

48323 PLCIP-USCP-5 5 0.68 1.38 0.59 0.47 1.18 1.65 0.75

48324 PLCIP-USCP-6 6 0.73 1.65 0.47 0.47 0.30 2.96 0.00

Medium Bull Nose Point


Size A B C L1 L2

48337 PLCIP-MBNP-2-3 2&3 0.41 3.07 1.81 1.06 1.38

48338 PLCIP-MBNP-4 4 0.47 3.07 1.81 1.14 1.38

48339 PLCIP-MBNP-5 5 0.68 3.07 1.81 1.18 1.38

48340 PLCIP-MBNP-6 6 0.73 3.07 1.81 1.30 1.38

Large Bull Nose Point

UPC733101- Description Fits Body Size A B C L1 L2

48341 PLCIP-LBNP-2-3 2&3 0.41 3.86 1.81 1.06 1.38

48342 PLCIP-LBNP-4 4 0.47 3.86 1.81 1.14 1.38

48343 PLCIP-LBNP-5 5 0.68 3.86 1.81 1.18 1.38

48344 PLCIP-LBNP-6 6 0.73 3.86 1.81 1.30 1.38

Center Point Extraction Wrench

UPC733101- Description Fits Body Size

48345 PLCIP-CPEW-2-3 MT2-3

48346 PLCIP-CPEW-4 MT4



Female Cup


Size A B C L1 L2

48329 PLCIP-FCUP-2-3 2&3 0.41 1.14 0.91 1.06 1.18

48330 PLCIP-FCUP-4 4 0.47 1.14 0.91 1.14 1.18

48331 PLCIP-FCUP-5 5 0.68 1.38 1.06 1.18 1.38

48332 PLCIP-FCUP-6 6 0.73 1.46 1.06 1.30 1.38

Small Bull Nose Point


Size A B C L1 L2

48333 PLCIP-SBNP-2-3 2&3 0.41 2.32 1.02 1.06 0.38

48334 PLCIP-SBNP-4 4 0.47 2.32 1.02 1.14 1.38

48335 PLCIP-SBNP-5 5 0.68 2.32 1.02 1.18 1.38

48336 PLCIP-SBNP-6 6 0.73 2.32 1.02 1.30 1.38

CNC Lock Nut Wrench

UPC733101- Description Fits Body Size

48349 PLCIP-LNW-30SP MT3



The Perfetta™ Face Driver develops a Thrust Force through a Mechanical Compensation system. This is accomplished by compensating the clamping force for on even workpiece ends, providing a positive & universal drive for turning forward or backward rotation, as well as turning toward and away from the Face Driver. The center of the Perfetta™ Face Driver, is Spring Loaded, providing a longitudinal stop to the workpiece, making the machining easy, accu-rate and productive.

The Perfetta™ Face Driver is built with Chro-mium-Molybdenum Alloy Steel, Surface hard-

en to 62 Rc and precision ground, for strength durability, accuracy and precise performance. The precise turning con-

centricity of the workpiece reduces the amount of material needed for grinding. This reduces the grinding operation time drastically.

The Perfetta™ Face Driver is available in three sizes; Small, Medium and Large. With

a Driving range starting from .47″ (12mm) to 3.55″ (90mm) workpiece diameter. The Shank

Diameter is available in Morse Taper size 1-6X with a (30mm) straight shank.

T

Neutral Driver Left-Hand Driver Right-Hand Driver Center Nose Driver

16 [email protected] 615 County Road 219 East Bernard Tx 77435 979-282-2861 FAX: 979-282-2951


Driving Prong


733101- Description UPC733101- Description UPC

733101- Description

48371 PLC-FDP-22-N 48372 PLC-FDP-22-L 48373 PLC-FDP-22-R 48374 PLC-FDP-22-C


16 [email protected] 615 County Road 219 East Bernard Tx 77435 979-282-2861 FAX: 979-282-2951 [email protected] 615 County Road 219 East Bernard Tx 77435 979-282-2861 FAX: 979-282-2951 17

Face Driver

UPC733101- Description Capacity A B C L1 L2 Morse

Taper Weight (lb)

48353 PLC-FD-12-SS30

.47 - 1.00

0.32 0.79 0.41 2.32 2.64 30mm 1.98

48354 PLC-FD-12-MT3 0.32 0.79 0.47 2.32 2.64 3 1.98

48355 PLC-FD-12-MT4 0.32 0.79 0.68 2.32 2.64 4 2.64

Driving Prong



733101- Description

48367 PLC-FDP-12-N 48368 PLC-FDP-12-L 48369 PLC-FDP-12-R 48370 PLC-FDP-12-C

Face Driver

UPC733101- Description Capacity A B C L1 L2 Morse

Taper Weight (lb)

48356 PLC-FD-22-SS30

.86 - 1.85

0.47 1.18 2.44 2.52 3.39 1.98 3.30

48357 PLC-FD-22-MT3 0.47 1.18 2.44 2.52 3.39 3 3.30

48358 PLC-FD-22-MT4 0.47 1.18 2.44 2.52 3.39 4 5.94

48359 PLC-FD-22-MT5 0.47 1.18 2.44 2.52 3.39 5 8.58



Neutral Driver Left-Hand Driver Right-Hand Driver Center Nose Driver Over Size Center Driver

Face Driver

UPC733101- Description Capacity A B C L1 L2 Morse Taper Weight (lb)

48360 PLC-FD-42-MT4

1.58 -2.760

0.71 1.62 3.43 3.74 4.93 4 9.46

48361 PLC-FD-42-MT5 0.71 1.62 3.43 3.74 4.93 5 11.66

48362 PLC-FD-42-MT6 0.71 1.62 3.43 3.74 4.93 6 17.16

Morse Taper Bushing for Face Driver

UPC733101- Description A B L1 L2 Morse Taper Weight (lb)

48385 PLC-FD-MTB3 1.38 1.73 2.56 0.32 3 0.07

48386 PLC-FD-MTB4 1.64 1.93 2.76 0.32 4 0.99

48387 PLC-FD-MTB5 2.13 2.32 3.15 0.39 5 1.32

48388 PLC-FD-MTB6 2.96 3.31 3.35 0.39 6 0.65

Driving Prong



733101- Description UPC733101- Description

48375 PLC-FDP-42-N 48376 PLC-FDP-42-L 48377 PLC-FDP-42-R 48378 PLC-FDP-42-C 48379 PLC-FDP-42-OSC

Face Driver

UPC733101- Description Capacity A B C L1 L2 Morse Taper Weight (lb)

48363 PLC-FD-65-MT4

2.25 - 3.55

0.91 2.25 4.29 3.94 5.52 4 15.40

48364 PLC-FD-65-MT5 0.91 2.25 4.29 3.94 5.52 5 15.40

48365 PLC-FD-65-MT6 0.91 2.25 4.29 3.94 5.52 6 15.40

Driving ProngUPC



733101- Description

48380 PLC-FDP-65-N 48381 PLC-FDP-65-L 48382 PLC-FDP-65-R 48383 PLC-FDP-65-C 48384 PLC-FDP-65-OSC

Bull Nose Head

Morse Taper Class Taper Nose

Capacity range from 1.77 ″ - 23.64 ″

Perfetta™ Bull Nose Identification System


Extra Heavy Duty Bull Nose Live Center Specifications


Taper Max. RPM

Max. Dia.Capacity


Thrust load (lb)

48400 PLC-HDA-BN-MT3 1.38 2.17 1.69 1.69 3 6000 5.83 2090 1144

48401 PLC-HDA-BN-MT4 1.38 2.40 2.01 1.69 4 4500 11.74 3300 1320

48402 PLC-HDA-BN-MT5 1.38 3.15 2.32 1.69 5 2800 15.68 4400 2640

48403 PLC-HDA-BN-MT6 1.38 4.26 3.47 1.69 6 2000 23.64 10560 3300

48404 PLC-HDA-BN-MT6X 1.38 5.44 4.57 1.73 6-X 1700 23.64 19800 6600

PLC-HDA BN

[email protected] 615 County Road 219 East Bernard Tx 77435 1-800-627-0266 979-282-2861 FAX: 979-282-2951 21 20 [email protected] 615 County Road 219 East Bernard Tx 77435 979-282-2861 FAX: 979-282-2951

CNC Bull Nose Dead Center

UPC733101- Description A M

Thread L1 L2 Wrench Morse Taper

Weight (lb)

48406 PLC-CNC-BNDC-MT3 1.38 41-1.5 1.64 2.29 1.26 3 2.42

48407 PLC-CNC-BNDC-MT4 1.38 41-1.5 1.64 2.29 1.26 4 2.42

48408 PLC-CNC-BNDC-MT5 1.38 48-1.5 1.64 2.29 1.26 5 4.40

48409 PLC-CNC-BNDC-MT6 1.38 68-1.5 1.69 2.29 1.26 6 11.00

Bull Nose Head Adapters

UPC

733101-48420 48421 48422 48423 48424 48425 48426 48427 48428 48429 48430

Description PLCBN-HA-0177-0386

PLCBN-HA-0374-0583

PLCBN-HA-0571-0780

PLCBN-HA-0768-0977

PLCBN-HA-0965-1174

PLCBN-HA-1162-1371

PLCBN-HA-1359-1568

PLCBN-HA-1556-1765

PLCBN-HA-1753-1962

PLCBN-HA-1950-2147

PLCBN-HA-2147-2364

A 1.77 3.74 5.71 7.68 9.65 11.62 13.59 15.56 17.53 19.50 21.47

B 3.86 5.83 7.80 9.77 11.74 13.71 15.68 17.65 19.62 21.47 23.64

L1 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17

Nose Taper 60º 60º 60º 60º 60º 60º 60º 60º 60º 60º 60º

Max. AdapterCapacity

MT3 MT4 MT5 MT6

Weight(lb) 3.52 8.58 15.62 23.54 33.00 36.30 44.00 63.80 74.80 70.40 79.20

Extraction Screw

UPC733101- Description

48431 PLC-GTS-MT1

733101-

ø A

ø M

ø L2

L1

CH

Morse Taper Dead Center

UPC733101- Description D L Morse Taper Weight (lb)

48453 PLC-MTDC-SMT1 0.48 3.15 1 0.22

48454 PLC-MTDC-SMT2 0.71 3.94 2 0.29

48455 PLC-MTDC-SMT3 0.95 4.93 3 0.88

48456 PLC-MTDC-SMT4 1.25 6.30 4 1.65

48457 PLC-MTDC-SMT5 1.76 7.88 5 4.29

48458 PLC-MTDC-SMT6 2.51 10.64 6 16.06

Morse Taper Dead Center Carbide Tip

UPC733101- Description D L Morse

Taper P Weight (lb)

48459 PLC-MTDC-CMT2 0.71 3.94 2 0.28 0.29

48460 PLC-MTDC-CMT3 0.95 4.93 3 0.43 0.88

48461 PLC-MTDC-CMT4 1.25 6.30 4 0.55 1.65

48462 PLC-MTDC-CMT5 1.76 7.88 5 0.71 4.29

48463 PLC-MTDC-CMT6 2.51 10.64 6 0.79 16.06

Morse Taper Half Moon Dead Center


Taper B C Weight (lb)

48464 PLC-HMDC-SMT1 0.48 3.15 1 0.87 0.06 0.22

48465 PLC-HMDC-SMT2 0.71 3.94 2 1.18 0.08 0.29

48466 PLC-HMDC-SMT3 0.95 4.93 3 1.50 0.12 0.88

48467 PLC-HMDC-SMT4 1.25 6.30 4 1.97 0.20 1.65

48468 PLC-HMDC-SMT5 1.76 7.88 5 2.48 0.28 4.29

48469 PLC-HMDC-SMT6 2.51 10.64 6 3.11 0.39 16.06

Morse Taper Half Moon Dead Center


Taper B C P Weight (lb)

48470 PLC-HMDC-CMT2 0.71 3.94 2 1.18 0.08 0.28 0.29

48471 PLC-HMDC-CMT3 0.95 4.93 3 1.50 0.12 0.43 0.88

48472 PLC-HMDC-CMT4 1.25 6.30 4 1.97 0.20 0.55 1.65

48473 PLC-HMDC-CMT5 1.76 7.88 5 2.48 0.28 0.71 4.29

48474 PLC-HMDC-CMT6 2.51 10.64 6 3.11 0.39 0.79 16.06

D

L

DP

L

D

L

B

C

DC P

L

B

CNC Spindle Work-Stop™

UPC733101- Description Spindle Bore

Range (in.)Post

DiameterRod StopDiameter

FlangeDiameter

Flange Length

48050 DLSWS 19-24 ״15/16 - ״3/4 0.315 0.125 0.591 0.295

48051 DLSWS 24-33 ״5/16 1 - ״15/16 0.394 0.125 0.787 0.394

48052 DLSWS 32-41 ״5/8 1 - ״1/4 1 0.394 0.125 0.984 0.492

48053 DLSWS 41-52 ״1/16 2 - ״5/8 1 0.551 0.125 1.378 0.689

48054 DLSWS 51-62 ״7/16 2 - ״2 0.551 0.125 1.772 0.886

48055 DLSWS 62-81 ״1/4 3 - ״7/16 2 0.551 0.125 2.165 1.083

48056 DLSWS 73-93 ״11/16 3 - ״7/8 2 0.630 0.125 2.638 1.319

48057 DLSWS 93-120 ״5/8 4 - ״11/16 3 0.630 0.125 3.150 1.575

48058 DLSWS 117-146 ״3/4 5 - ״5/8 4 0.787 0.125 4.134 2.067

Jet-Stream™ Tool Holders and Boring Bars Catalog

Dorian Tool International has developed the most technologically advanced turning tool system in the industry, The Jet-Stream™, High-Pressure Air or Liquid Coolant Thru Toolholder and Boring Bar System. The concept of theJet-Stream™ Toolholder and Boring Bar is to provide theability to turn inserts at higher speeds and feeds. With advanced technologies and significant research, the patented Jet-Stream™ system is designed for use in all general turning applications from heavy roughing to high speed finishing. The unique Dor-Lock clamping system provides holding security and precisely controls the velocity of the air or liquid coolant flow in one system.

Indexable Cutting Tools Catalog

Dorian Tool offers a complete selection of indexable cutting tools. Through much research and development, a superior product has been achieved. Our wide variety of turning, mill-ing, cut-off, and drilling tools and inserts provide solutions for all your machining needs.

Machine Tool Accessories and Automation Products Catalog

With a full line of tool posts and holders as well as manual, electro-pneumatic, and electro-mechanical turrets, Dorian Tool has all that is needed to improve efficiency on both manual and CNC lathes. In addition, the Dorian TruJaws system makes for easy remachining of soft jaws. For the mill, Dorian also offers the right angle attachment to allow horizontal milling opera-tions to be performed on a standard vertical mill.

Knurling Tools Catalog

Dorian Tool offers a wide range of knurling tools to cover most knurling applications. Since the introduction of Dorian’s modu-lar knurling tool system, knurling has never been easier. The knurl tools range from cutting to forming a knurling pattern. The cutting style knurl tools have revolutionized knurling. It is faster and requires less pressure to create a knurl over forming. A wide range of knurl wheel pitches are also available.

Conditions of Sale:

All sales are made in accordance with our standard conditions of sale, current at the time orders are

accepted. Specifications and prices are subject to change without notice.

Terms of Payment:

Standard payment terms for all products is 1% 10, net 30 days upon credit approval. Dorian reserves

the right to hold shipments or to ship on a C.O.D. basis, any orders received from any purchaser

whose account is delinquent. Invoices not paid timely are subject to 1.5% interest per month, not to

exceed 18%. However, purchasers who default on terms agreed upon, Dorian reserves the right to

add collection and/or attorney fees to the total amount of the invoice or total amount of all invoices.

No order will be processed if any invoices are over 45 days old. All taxes, duties, or other expenses

arising out of, or in connection with the sale of product shall be the sole liability of purchaser.

No Minimum Order:

There will be a $5.00 handling fee for orders drop shipped with a value under $50.00 net.

Delivery Terms:

F.O.B. East Bernard, Texas. All shipments are made by regular UPS, Parcel Post, or truck. Full

transportation costs will be charged to the buyer. Specify shipment to be made by other than regular

means of transportation.

Defective Product Claim:

If within 30 days from shipping date, customer claims that product is defective and requires an imme-

diate replacement, a distributor can issue a purchase order for a new product and return the defective

product to Dorian for inspection. Upon inspection, if the product is found to be defective a credit will

be issued for the replacement. If the product is not found to be defective, an invoice will be issued for

the replacement. Freight to and from Dorian will be at the customer’s expense.

Claims:

Any claim discrepancies in shipments are to be made within 7 days of receipt of merchandise. Any

in transit claim for damaged and lost goods must be made against the transportation company only.

The foregoing shall constitute the sole and exclusive remedies of the customer and are in lieu of all

other warranties, expressed, implied, or statutory, including but not limited to any implied warranty

of merchantablity or fitness.

Satisfaction Guaranteed:

If you are not fully satisfied with a Dorian product, simply return it within 30 days of shipping date

and you will receive full CREDIT if the merchandise is received in resalable condition.

Product Limited Warranty:

Dorian extends to the purchaser for resale, use in their own business, or original equipment manu-

facturing, a limited warranty, that products made by DORIAN will be free from any defects in ma-

terial and workmanship for one year after the date of purchase when used under normal intended

applications. No other guarantee is made by this policy, nor does it apply to any product which

has been altered, misused, or used in applications other than its normal intended use. Request for

a Return Goods Authorization (RGA) number from Dorian and return freight pre-paid to Dorian

any part or product which is determined by Dorian to be defective in material or workmanship will

be repaired or replaced at Dorian’s option.

Special Product Quotations:

All special product quotations are valid for thirty days from the date of quotation unless otherwise

specified. Orders for special products must be confirmed in writing before manufacturing can

begin, along with payment for 50% of the quoted price, with the remaining 50% to be paid upon

delivery of the special products. Special products and non-stock standard products cannot be

canceled or returned for exchange or credit.

Cancellations:

Customer may not cancel or modify any purchase order once a purchase order has been expressly

accepted by Dorian, unless (a) customer has given Dorian reasonable notice to stop work, (b)

customer pays for all work -in-progress and any raw materials or supplies used or consumed by

Dorian in connection with the order, at the time work is stopped (or for which commitments have

been made by Dorian at such time) in connection with the order (c) customer pays all costs and

expenses otherwise incurred by Dorian in connection with the order, and (d) customer pays a

cancellation charge of fifteen percent (15%) of the initial quoted price.

Returns:

Except otherwise specified no product will be accepted for return after 90 days from the date of

shipment. All returns must be pre-paid and must be accompanied by our Return Goods Authoriza-

tion (RGA) number. This number must appear on the outside of the package. No return will be

accepted without an RGA number. If the product is received at Dorian damaged in shipment and

was not packaged properly, the product will be refused. The product must be in the original pack-

aging, unused, in current catalog, and in sellable condition. Products may be returned for credit

on account only. After 30 days, returns will be subject to a 15% restocking charge on product cost

plus freight invoiced. Any product purchased on Promo or on special prices are not returnable.

Condition, terms, price and specifications are subject to change without notice. Any typographical error in any printing matter is subject to correction.

At DoriAn tool We Are ConstAntly re-inventing HoW teCHnology Works.Ask You Local Distributor About These Products

INDUSTRIAL SUPPLY ASSOCIATION

Linking Channel Partners

1998 CATALOGKnurling Tool Catalog

United States of AmericaPrice $14.50

International

"The Knurling Tool SpecialistsFor C.N.C. and Manual Lathes"

®

Riccardo A. GiannettiSouthwest Product District

Manager

Henry RogersQuality Control

Nancy BucekInside Sales

Karen PreislerPurchasing

Denny RichardsonCNC Programming

Donnie KelnerEngineer

Jorge SagasteguiCNC Grinding

Humberto GironCNC Leadman

Juan ReyesCNC Lathe

Jose ValenzuelaAssembly

DORIAN TOOL INTERNATIONAL

Enrico R. GiannettiPresident

Dear Customer,

Since the introduction of our original Quadra Index Tool Post in 1982 and IndexableTool Catalog in 1995, Dorian Tool International has expanded its product line withsome of the most advanced tools in the industry. The success of our business hasnever undermined the original commitment made to our customers in supportingproductivity, quality, and cost reduction. These goals have been achieved throughdelivery and the implementation of superior products in the work shops.

The introduction of this new Knurling Tool Catalog, reflects our true vision incommunicating our product to you with all the technical information in a clearunderstandable manner to simplify the selection of the right tool.

Purchasing the Dorian Tool Product Line is simple and quick. Our distribution networkencompasses the entire Continental U.S., Canada, Mexico, and many other countriesaround the globe. Your district manager can direct you to the nearest dealer.

As always, our engineers are available to discuss technical questions. Salespersonnel can inform you of the price and availability of a product. Our customerservice is there to help and assist you. I will encourage you to pass on any suggestionsor criticisms in order to improve our quality and service.

We at Dorian Tool International would like to express our thanks to all of our customersthat have supported our business through the years. Without you, the publication ofthis catalog would not be possible.

Sincerely,

Enrico R. GiannettiPresident

DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435 1-800-627-0266 979-282-2861 FAX: 979-282-295 1

®

Dorian Tool CorporateOffice and Manufacturing Plant615 County Road 219East Bernard, TX 77435

USA« (800) 627-0266 (979) 282-2861

FAX (979) 282-2951E-MAIL [email protected]

WEB SITE www.doriantool.com

B-II

International Dorian Service Network

Contact Dorian Tool for your closest international agent.


®

United States Dorian Service Network

B-III

D & L Sales Co.310 Meyer RoadBensenville, IL 60106

Upstate Marketing2065 River Rd., Unit 2Niagara Falls, NY 14304

4

5

Rick Lowney(630) 595-9240

FAX (630) 595-9517

Mark L. Nicolette(716) 283-2158

FAX (716) 283-7517

Dorian Tool CorporateOffice and Manufacturing Plant615 County Road 219East Bernard, TX 77435

(800) 627-0266 (979) 282-2861

FAX (979) 282-2951E-MAIL [email protected]

WEB SITE www.doriantool.com

USA«

Bill Grisez(800) 551-1081(440) 358-9219

FAX (440) 358-9219

Gradco, Inc463 Scarborough LanePainesville Township, OH 44077

6

Southwest ProductDistrict Manager615 County Road 219East Bernard, TX 77435

Riccardo A. Giannetti(979) 282-2861

FAX (979) 282-2951

1

3

Gradco, Inc.40120 Grand River Ave.Novi, MI 48375

9 Nick Grad(800) 551-1081(248) 478-0666

FAX (248) 478-0826

7 Innovative Tool Sales329 W. Cerritos Ave.Anaheim, CA 92805

Rick Berry & Alan Mendosa(714) 780-0730

FAX (714) 780-0735

17

Meggan Sales Assoc.348 Luther Dr.Southbury, CT 06488

John S. Reeder, Jr.(203) 264-2587

FAX (203) 264-4951

15

Dalton Tool Sales5485 Deerlake CourtCincinnati, OH 45247

Guy Dalton(513) 741-7077

FAX (513) 741-7275

18

Dorian Tool615 County Road 219East Bernard, TX 77435

12

Voight Enterprises23801 N.E. 53rd St.Vancouver, WA 98662

Andrew Feucht(800) 426-9346(360) 253-9789

FAX (360) 253-3976

10

(979) 282-2861FAX (979) 282-2951

11

Pittman Associates1033T S. 30th St.Birmingham, AL 35205

13 Mike Pittman(205) 930-0173

FAX (205) 930-0117

Industrial Tooling &Accessories, Inc.114-G Northington PlaceCary, NC 27513

14 Larry Robbins(919) 481-4979

FAX (919) 481-4312

Wolin Industrial Sales, Inc.3262 Southeast Canby Rd.Port St. Lucie, FL 34952

Mike Wolin(561) 335-3333

FAX (561) 335-4886

Professional Tech.985 E. 4500 S.Salt Lake City, UT 84117

Clyde Cottrell(801) 269-1055

FAX (801) 268-0511

3271 S. Magnolia St.Denver, CO 80224

Greg Burns(303) 757-8011

FAX (303) 757-8011

Northeast ProductDistrict Manager49 Dayton Rd.Lake Parsippany, NJ 07054

Craig R. Gasparine Jr.(973) 428-1173

FAX (973) 428-1178

Southwest ProductDistrict Manager615 County Road 219East Bernard, TX 77435

Riccardo A. Giannetti(979) 282-2861

FAX (979) 282-2951

2

8 C-E Sales & Marketing. Inc.26010 Eden Landing Rd. #1BHayward, CA 94545

Bob Cottril(510) 887-1237

FAX (510) 887-3846

Johnson Brothers & Assoc.10336 W. 79th St.Shawnee, KS 66214

Craig & Randy Johnson(913) 962-7111

FAX (913) 962-7168

19


®

Graphic Index

Single Wheel FixedKnurling Tool

Page B-10

Three Swivel HeadKnurling Tool

Pages B-9

Fixed Knurling Tool Page B-11

Shoulder Fixed Knurling Tool Page B-11

Self-Centering Knurling ToolPage B-12

Shoulder Self-CenteringKnurling Tool

Page B-12

Heavy Duty Self-CenteringKnurling Tool

Page B-13Milling Machine Knurling Tool

Page B-14Internal Knurling Tool

Page B-14

Heavy Duty Fixed Knurling ToolPage B-13

Heavy Duty SingleWheel Fixed Knurling Tool

Page B-10

KT109-00DStraddle Knurling Tool

Page B-15

KTW109 Straddle Knurling ToolPages B-16 - B-17

107ST Straight CuttingKnurling Tool

Pages B-7

Knurl Wheels & Spare PartsPages B-20- B-33

Three Wheel Square ShankKnurling Tool

Page B-18 - B-19

KT109C CompactStraddle Knurling Tool

Pages B-17

CNC ModularKnurling Tool

Pages B-1 - B-6

B-IV

CNC109 Side MountStraddle Knurling Tool

Pages B-7

Single Wheel FixedKnurling Tool

Page B-9


®

Company ______________________________________________

Address _______________________________________________

City __________________________________________________

State ________________________ Zip _____________________

Name _______________________________________________

Phone _______________________________________________

Fax _________________________________________________

Where did you hear of our products: ____________________

Need help, fill in the required information shown below and fax to: (409) 282-2951

etouQrebmuN

esahcruPrebmuNredrO

Knurling Tool Applications

( )

( )

Comments: ___________________________________________________________________________________________________________

_____________________________________________________________________________________________________________________________

_____________________________________________________________________________________________________________________________

Knurl Type Examples

Diamond Straight

Shoulderless

Tothe

shoulder

Face

Taper

Flat

Internal

When ordering a knurling tool you must know: Check þþþþþ Box:

D - Diameter Range

From __________ To ___________

L - Length of Knurl

From __________ To ___________

Type of Knurl¨ Shoulderless

¨ To the shoulder

¨ Face

¨ Taper

¨ Flat

¨ Internal

Knurl Pattern¨ Straight

¨ Diamond

¨ Diagonal

Pitch Style¨ Circular pitch (TPI)

¨ Diametral (DP)

¨ Metric (mm)

Pitch SizeTPI

DP

Metric

Qty of PartsBeing Knurled

Type of Mat'l

Tool CenterHeight

Tool ShankSize

¨ Solid

¨ Tubing

MaterialHardness

¨ RC

¨ BHN

Righthand or Lefthand¨ Righthand - chuck rotation

is counterclockwise.

¨ Lefthand - chuck rotation

is clockwise

looTgnilrunKdednemmoceR

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rebmuNtraP noitpircseD ecirP yrevileD rebmuNtraP noitpircseD ecirP yrevileD

looTgnilrunK

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leehWlrunK

niPlrunK

Type of Machine

B-V

D1 - Diameter Range

From __________ To ___________

A° - Angle

__________


®

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901WTK&1-CNC1-CNCS

KCSS C901TK

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901WTK KCSS C901TK

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,7-CNC&,7-CNCS

C901TK901WTK TS701 KCS

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,7-CNC&,7-CNCS

C901TK901WTK

&1-CNC1-CNCS

KCS

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KCS KCSS

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KCSSTKFS KCS

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&TS701TKFWS

901WTKC901TK&

KCS KCSS

Knurling Applications

Consult the tables below for the best tool for your application.

Table below indicates what the tool can do, not what is best for the application.

B-VI

.oNtraPCNCS

1CNCS

6CNCS

7CNC

1CNC

2CNC

3CNC

5CNC

6CNC

7TS701 901CNC TKHS3 TKFWS

DHTKFWS

TKF TKFS KCS KCSS TKFDH KCSDH TKMM TKI D-901TK 901WTK C-901TK TKW3

.oNegaP 3-B 3-B 3-B 6-B 6-B 6-B 6-B 6-B 6-B 7-B 7-B 9-B 01-B 01-B 11-B 11-B 21-B 21-B 31-B 31-B 41-B 41-B 51-B 71-B 71-B 91-B

ehtoTredluohS • • • • • • • • •

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tnemtsujdA • • • • • • • • • • • • • • • • • •retneCdexiF

thgieH • • • • • • • •thgiartS

nrettaP • • • • • • • • • • • • • • • • • • • • • •dnomaiD

nrettaP • • • • • • • • • • • • • • • • • • • • • • • • •"4/3otpU • • • • • • • • • • •revo&"4/3 • • • • • • • • • • • • • • • • • • • • •

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TKMM


®

Discover The Mystery Of Knurling

ApplicationsKnurling has a wide variety of applications in day to day use.

It is most commonly used for decorative purposes and forserrating surfaces where components are locked or keyedtogether in unit assemblies.

The term "knurling" designates both the process and theknurled portion of the work.

Knurling is obtained by displacement of the material when theknurl is pressed against the surface of a rotating work blank. Aknurled tooth is "V" shaped.

Knurling tools are used for producing STRAIGHT, DIAGONAL,OR DIAMOND shapes, having teeth of uniform pitch on cylindricalsurfaces.

Speed and FeedsKnurling is ordinarily performed at the same speeds used in

the cutting operations.

For in-feed knurling , the knurl should be fed toward the workgradually until contact is made with the blank. This can becompleted within 5 to 25 work revolutions.

For end-feed knurling , the feeds used with the turret varyconsiderably and are dependent on the pitch of the knurl, thematerial, the diameter of the work blank, and the hardness beingknurled.

Knurling and Pitch SystemsThe CIRCULAR PITCH SYSTEM knurling is related to the

distance between the teeth on the circumference of the workblank. It is usually expressed in terms of the number of teeth perinch (TPI), although sometimes erroneously referred to as Pitch.

The DIAMETRAL PITCH SYSTEM knurling is to permit workblank diameters of standard fractional stock sizes rangingfrom 3/32" - 1".

Methods of Applying KnurlsThe knurling tools on lathes and CNC lathes are mounted on

the compound or turrets for either in-feed or end-feed knurling,depending upon the type of knurling and the knurling tool holderused.

In-Feed KnurlingStraight or diamond knurling can be produced by using either

one or two knurls mounted in a holder in the front or rear of thecross slide which applies direct pressure to the work.

Diamond knurls require greater pressure than straight ordiagonal knurls, sometimes placing prohibitive loads on bothmachine and work, causing damage to the machine.

For a better knurling, Adjustable Floating Straddle TypeHolders with two knurls are used. The two opposed knurls formthe knurling as they are fed onto the blank. Side pressure on thework and the machine spindle is reduced with the straddle typeholders, as most of the pressure required for knurling is absorbedin the holder.

Straight, diagonal, or diamond knurling may be producedwith type end-feed knurling holders mounted on the compoundor turret.

Knurls used for end-feed knurling should have bevelededges.

Only straight and diagonal knurls can be used with the end-feeding holders.

When producing diagonal and diamond knurling, the straightknurls are swiveled in the holder to obtain the diagonal anddiamond knurling as the knurls are fed over the blank.

Straight knurling may be produced with end-feeding holdersusing either straight or diagonal knurls.

This method permits easier starting of the knurls with uniformraise up of material, resulting in high quality knurling.

End-Feed Knurling

Two Ways to Achieve KnurlingForming

Knurl forming is achieved by pushing the knurl wheelsagainst the blank while rotating. This will cause the materialto be displaced in cold form, reproducing the same wheelpattern on the blank circumference. The blank is increasedaccordingly to the T.P.I. The force applied through formingis increased in larger diameters making knurling difficult andslow.

Cutting

For Best Results1. Diameter of part being knurled should be turned to size for

concentricity and quality of knurl.

2. Knurl wheels must be exactly in center line with the workingpart for an even knurl pattern.

3. Knurl wheels are to run freely and the knurl pin must besecured on the tool holder.

4. Use heavy flow of coolant to keep the knurl wheels cool andclean.

5. There is not an exact formula for knurling. Before startingproduction, follow the instructions and with trial and error thebest results will be achieved.

When Ordering a Knurling Tool, Specify:1. Knurl pattern2. Pitch style3. Type of knurl4. Diameter range5. Type of material

Knurl cutting is achieved by using knurl wheels to actuallycut instead of forming the blank. The knurl wheels are in a setangle, making the knurling edges of the knurl wheel cut intothe blank. Pressure is minimized while speed and feed isincreased.

6. Qty. of parts being knurled7. Tool center height8. Tool shank size9. Right hand or Left hand

For Metric Conversion see page B-33.

FKT20 = Metric System = 20 mm Shank

FKT75 = Inches System = 3/4 in Shank

Example:

Knurling Tools Available:1. Metric System2. Inches System

B-VII


®

General Knurling Information

Knurling Pattern

RIGHT-HANDKNURLING

STRAIGHTKNURLING

LEFT-HANDKNURLING

DIAMONDKNURL

Tooth FormA knurled tooth is V-shaped and the depth of the tooth is less

than the depth of a theoretical V-form. The tooth has a roundedroot and crest. The relationship between the actual depth oftooth to the theoretical V varies with the pitch of the teeth. Onfiner pitches, the tooth is a smaller proportion of the theoreticalV-depth than coarser pitches. Also, female diamond patternshave shallower tooth depth than male diamond patterns.

Male or Female

Measured on linear inchTPI (Tooth Per Inch)

Circular pitch knurling is related to the distance between theteeth on the circumference of the work blank. It is usuallyexpressed in terms as the number of teeth per inch, TPI,although sometimes erroneously referred to as pitch.

Number of Teeth per Inch - TPITPI refers to the number of teeth per inch measured on the

circumference of the work blank diameter. The approximateTPI, however, may be measured on the outside diameter of theknurling for reference purposes. TPI is used and is measuredperpendicular to the teeth or helix angle.

The Circular Pitch System

*30° Helix Angle

For Straight, Diagonal, and Diamond KnurlingTPI and Circular Pitches

Relation ChartgnilrunKthgiartS gnilrunKdnomaiDdnalanogaiD*

IPT)hcnIrePhteeT(

ralucriChctiP

IPT)hcnIrePhteeT(

hctiPralucriC

lamroN)nIPT(

esrevsnarT)tIPT(

lamroN)P(

esrevsnarT)tP(

21 3380. 21 93.01 3380. 2690.

61 5260. 61 68.31 5260. 2270.

91 6250. 91 54.61 6250. 7060.

02 0050. 02 23.71 0050. 7750.

42 7140. 42 87.02 7140. 2840.

52 0040. 52 56.12 0040. 2640.

92 5430. 92 11.52 5430. 8930.

03 3330. 03 89.52 3330. 5830.

53 6820. 53 13.03 6820. 0330.

04 0520. 04 46.43 0520. 9820.

14 4420. 14 15.53 4420. 2820.

74 3120. 74 07.04 3120. 6420.

05 0020. 05 03.34 0020. 1320.

08 5210. 08 82.96 5210. 4410.

Diagonal or Diamond Knurling

Straight Knurling

B-VIII


®

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Circular Knurling Information

(P)

(Pn)

(Pn)

(Pn)

Tool Depth withStandard Circular Pitch Knurl

Tooth Depth Examples

Dw=Theoretical work blank diameter.

Nw=Number of teeth on work.

P=Circular pitch.

TPI=Number of teeth per inch measured

on circumference of blank diameter.

Where:

• TPI (Teeth Per Inch)• Work Blank Diameter• Knurled Diameter

Tooth Depth

TPI1.000 Where circular pitch=

PN

w= 3.1416 x D

w

3.1416 x Dw

TPI=N

w

1.000TPI

P=

3.1416Dw= P x Nw

Straight Knurl - Tooth and Pitch Calculations

General Purpose Knurling

Pt = Pn ÷ Cos 30° = .0500 ÷ .86603 = .0577 Circular TransversePitch

Where .0500 is the Normal Circular Pitch of 20 TPI.

TPI and Circular Pitch Calculations

TPIt=TPI

n x Cos 30° (.86603)

The formula for finding the Transverse Teeth Per Inch (TPIt), ifthe Normal Teeth Per Inch (TPIn) is known, is shown below.

The formula for finding the Transverse Circular Pitch (Pt), if theCircular Pitch (P) is known, is shown below.

Pt=

Cos 30° (.86603)

P

TPI and Circular Pitch Examples

TPIt = TPIn x Cos 30° = 20 x .86603 = 17.32 TPIt

Find the Transverse Circular Pitch if the Normal Circular Pitchis .0500.

For general purpose knurling, only limited dimensions arenecessary.

Find the Transverse Pitch if the Normal Pitch is 20 TPI.

Depth of tooth is in direct relationship with circular pitch knurlwith approximate percentages which will vary, accordingly tomaterial, speed, and feed used in knurling.

Find the circular pitch and depth of tooth for a straight tooth knurland has 20 TPI.

20 TPI1.000 = .0500 Circular PitchP=

Tool Depth= .0500 x 35%= .0175

Precision KnurlingKnurled diameters and the circular pitch of the knurl are

related. The circumference of the work blank should be anapproximate multiple of the circular pitch for straight knurlingand transverse circular pitch for diagonal and diamond knurling.Blank diameters vary with the circular pitch of the knurlingselected, and should only be specified after the proper diameterof blank is determined by experimentation.

B-IX


®


3.1416 x Dw 3.1416 x .625

Work Blank Diameters

=D

k

Nk

Diagonal & Diamond KnurlTooth & Pitch Calculations

Dw=Theoretical work blank diameter.

Nw=Number of teeth on work.

P=Circular pitch.

Pn=Normal circular pitch.

Pt=Transverse circular pitch.

TPI=Number of teeth per inch measured

on circumference of blank diameter.

TPIn=Normal teeth per inch.

TPIt=Transverse teeth per inch.

Ø =Helix angle (cos 30°=.86603).

Where: P=TPI

Pt=

.86603

Pn

Nw=

Pt

3.1416 x Dw

Pn

3.1416 x Dw x cos Øor

Pn x N

wP

t x N

3.1416 x cos Ø3.1416or

Nwor

3.1416 x Dw x cos ØTPIt=

Nw

3.1416 x Dw

Nw=3.1416 x D

w x TPI

t

or 3.1416 x Dw x TPI

n x cos Ø

Where: Dw=Diameter of the work blank.Nw=Number of teeth on the work blank.Dk=Outside diameter of the knurl.Nk=Number of teeth on the knurl.

A proportional formula frequently used for selecting thediameter and number of teeth on a given work blank is shownbelow. It enables one to easily visualize the relationships of thediameters and teeth on both the knurling of the work and theknurl. With several of these elements as variables, proportionscan be quickly established that permit a single solution ofknurling problems.

Where P=.0385 (transverse circular pitch for 30 TPI)

PNw= =

.0385= 51 teeth

Determine the approximate number of diagonal teeth thatcan be rolled on a blank .625" diameter, with a 30 normal TPIknurl, and having a 30° helix angle.

Where P=.0500 (circular pitch for 20 TPI)

3.1416

P x Nw

P

3.1416 x Dw

3.1416 x Dw

Nw

Theoretical work blank diameter.

Number of teeth on work.

Dw=

Circular pitch on the work blank diameter

for straight knurling. The transverse

circular pitch is used for diagonal and

diamond knurling.

Nw=

P=

or TPIn x cos Ø

1.000

Nw

Dw

Dw=

Nw=

P=

Dw=

TPIn=

cos Ø

TPIt

The diameter of the blank has a definite relation to the propertracking of the knurl on its original contact with the work. Thecircumference of the work blank should be an approximatemultiple of the circular pitch of straight knurls and the transversecircular pitch of diagonal knurls. With improper blank diameters,the teeth of the knurl as they continue to feed into the work failto mesh with the indentations made during the first revolution ofthe blank. Blanks for straight knurling should be free of taperand the surface of the blank reasonably smooth. Blank diametersalso differ with knurling conditions such as materials andvariations of practice.

Improper and varying blank diameters result in reduced knurllife, poor finish, double teeth, uneven tooth profile, and inabilityto obtain uniformity of number of teeth and knurled diameter onthe work.

The knurled diameter is larger than the unknurled blank by anamount approximately equal to the tooth depth of the knurl used.Blank diameters for knurling are therefore approximately equalto the knurled diameter minus the depth of the tooth. It isimportant, therefore, that the work blank does not contain morethan the correct amount of material required to form the finishedknurled diameter. As variation in the blank diameter results invariation of knurled diameter, it is necessary that the blankdiameter tolerances be controlled according to the accuracy ofthe knurling to be produced. Uniformity of blanks is required toproduce uniform knurling.

Work Blank Diameter ExamplesDetermine the approximate blank diameter for rolling 60

straight teeth on a knurled surface with a 20 TPI knurl.

=3.1416

.0500 x 60= .955 approx. blank diameterD

w=3.1416

P x Nw

B-X


®


Dimensioning of Diametral andCircular Pitch Knurling

Based on rolling conditions satisfactory for knurling and workbeing right and properly supported.Refers to normal TPI on diagonal knurling.

Knurled Diameters

*

†

The approximate increase in blank diameters for differentteeth per inch with straight, diagonal, and diamond patternknurling is shown below. The amount of increase shown isbased on knurling soft steels and should be used as a guideonly. The amount of increase varies slightly with differentmaterials.

When the full depth of the knurl is not required (no sharppoints), penetrate the work blank to displace at least 75% of theknurl tooth depth. This insures proper tracking of the knurl onthe work.

Care should be exercised not to specify knurled diameterswith too few teeth. Consideration should be also given to thelength of the knurling and the pressure required to force the knurlinto the work. The greatest pressures are exerted by the coarserpitches with in-feed knurling using single knurls. Wide knurlsrequire more pressure than narrow knurls. The followingtabulation may be used as a guide in selecting the smallestknurled diameters to use for knurling with different number ofteeth per inch (TPI) and widths of knurl faces.

Minimum Knurled DiametersFor In-feed Rolling with Circular Pitch Knurls on General Applications

Refers to normal teeth per inch on diagonal and diamond knurling. With 30° helix angle.

***

Approximate Diameter Increase of Blankwith Standard Circular Pitch Knurls

Uniform drafting practice is desirable and dimensioningshould include length and knurled diameter of the knurling andspecifications of the teeth. The method of dimensioning diametersand tooth specifications is important as improper use ofdimensions may result in considerable confusion.

Always specify the tooth pattern of the knurling, statingwhether it is straight , diagonal , or diamond pattern. Mentionwhether the diagonal knurling is right or left hand, and indicatethe angle of the helix.

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53 61/3 23/7 23/9

04 23/5 61/3 4/1

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61 520. 920. —

02 020. 320. 410.

52 610. 810. 110.

03 310. 510. 900.

53 110. 310. —

04 900. 010. —

05 900. 010. 700.

08 500. 600. —

B-XI


®

.I.P.T ssarB.mulA leetSdliM leetSyollA21 21 51 52

02-61 01 31 2253-52 8 11 0208-04 6 9 81

.I.P.T ssarB.mulA leetSdliM leetSyollA21 800. 600. 400.

02-61 010. 800. 500.53-52 310. 010. 700.08-04 710. 210. 900.

Method Of Knurling - Speeds & Feeds

Speeds and Feeds

Straight or DiagonalEND-FEED KNURLINGApproximateFEED per REVOLUTION

Straight or DiagonalIN-FEED KNURLINGApproximateREVOLUTION

Knurling is ordinarily performed at the same speeds used ascutting operations. Use the same SFM used for high speed andcobalt tool bits to calculate speeds and feeds. However, wherespindle speeds can be reduced without loss of production, it isrecommended that spindle speeds be lowered as much aspossible to increase knurl life.

For in-feed knurling, the knurl should be fed toward the workgradually until contact is made with the blank, and from there on,the feed should be progressive until the feed is at the high pointof the cam. As few work revolutions as possible should beallowed for feeding the knurl into the work. The knurl should befed to full depth as rapidly as permissible without causing unduepressure on the work, the tools, and the equipment. Too manyrevolutions may result in a roughened or slivered tooth surfaceand destruction of the knurl and the knurling tool.

The rate of feed is governed by the type of material beingknurled, diameter and rigidity of the work, and the width andpitch of the knurl. Faster feeds are used for the softer materialsand slower feeds for harder materials. Although the knurlingshould be normally completed within 10 to 25 work revolutions,the ability of many machine cross slides to operate at the desiredhigh speeds prohibits the use of the preferred revolutions,especially when high work spindle speeds are used.

The cam rise must be continuous with no dwell or backingaway until the high point is reached. It is desirable to have aslight dwell on the cam at the completion of the feeding whichallows several revolutions of the work with the knurl at full toothdepth. The amount of dwell depends upon the nature of the workand the material. The knurl should be then withdrawn from thework quickly.

The feeds used for end-feed knurling with the turret varyconsiderably and are dependent upon the pitch of the knurl,material being knurled, and the nature and diameter of the work.

The tables shown may be used as a guide for determining theamount of end-feed or in-feed per revolution of the work. Therate of the feed for diamond pattern knurling is slower than thatfor straight or diagonal knurling.

B-XII


®

IPT .F.CfoeulaV.xorppA**

91-21 010.

92-02 700.

93-03 500.

94-04 300.

08-05 200.

* BLANK DIAM. =Teeth (Blank)

Teeth (Knurl)

x (Knurl Diam. + C.F.)

Condition 1 : Blank Diameter Known

Knurl Diam. (ideal)

=

= .517 - .010

= .507 ± .7 (.010) x

= .507 ± .012

Blank Diam. (approx.)

Knurl Diam. x number of teeth on knurl.

The number of teeth on the blank is the nearest whole numberto the

Tolerance on Ideal Knurl Diameter should be approx.

Diam. (Knurl)

Diam. (Blank)

± .7 (C.F.) x

Blank DiameterTeeth

(on blank)

x Teeth (on Knurl Tool)

- C.F. (Correction

FactorSee table)

.30018

x 31 - .010

.500

.300

* KNURL DIAM.(ideal)

=

Blank diameter or number of teeth not critical.(What should be the blank diameter to insure goodtracking with a given knurl?)

Condition 2 :

Correction Factor

** This value is affectedsomewhat by machine speeds,material hardness, relativediameters of knurl and blank.

Example (1) What Knurl (approx. 1/2 diam.) would be required toroll 18 teeth on a 3/8" diam. blank (approx. 15 TPI) byIn-Feeding from the cross-slide?(Closest stock knurl is a "C" Series31 Teeth)

In-Feed Knurling From The Cross-Slide(for Knurls and Blanks up to 1")

Therefor a "C" Series Knurl (.500 Diam.) would benear the low limit of the tolerance of the ideal knurldiameter. It would most likely track properly, but to bemore certain, either order a special knurl with the idealknurl diameter ± 1/2 the above tolerance, or, if possible,change the blank diameter. (In this case, a .296 blankdiameter would give an ideal knurl diameter of .500.)

* Note: These formulae apply accurately only to knurls In-Fed from the cross-slide.

Example (2) To what size should 1/2" stock be turned to insuregood tracking with an "A" series 20 TPI knurl (3/4"diameter, 47 teeth - Straight Knurl) In-Feeding fromthe cross-slide.

Therefore an "A" Series 20 TPI knurl will roll 31teeth on 1/2" stock without turning it down.

The proper blank diameter for rolling 30 teethwould be

Teeth on Blank =.750

x 47 = 31.3 (round to 31).500

Blank Diam. = 31x (.750 + .007) = .499 ± .00147

Somewhere in between .483 and .499 doubletracking would probably occur.

47x (.750 + .007) = .483 ± .00130

* Note: These formulae apply accurately only to knurls In-Fed from the cross-slide.

Common Knurling Problems

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B-XIII


®

Diametral Knurling Information

Standard Diametral Pitches

For Example:

Increasing the angle between the knurl axis to approximately30 1/4° would provide good tracking of the knurl and make itpossible to obtain an even 83 teeth instead of 83.14.

By reducing the diameter of the work blank to a decimal size,good tracking of the knurl can be obtained for 30° diagonal knurlingaccording to the following formula:

The number of teeth produced on the work blank is measuredin the transverse plane and may be determined with the followingformula for diagonal knurling.

Nw = Dw x P x cos ¥

Dw

NwP=

Equivalent Normal TPI of Dimetral Pitch KnurlsAll Diametral Pitch Knurls made to American Standards (ASA B5.30 1958). DiametralPitch Knurls produce the D.P. number of teeth per inch of diameter. Rolled CircularPitch Knurls, produce the TPI number of teeth per inch of circumference measurednormal to the teeth.

Work Blank Diameters

P=Diametral PitchWhere:

Nw=Number of teeth on work, or P x D

w

Nw

Dw=Theoretical work blank diameter or

P¥=Angle between knurl axis andwork axis. (cos 30°=.86603)

8396 x .86603

Nw

P x cos ¥Dw= .998 inch= =

The tolerance for work blank diameters vary with the knurlingrequirements. For general purpose knurling the tolerancesgenerally range between 5 to 8% of the circular pitch and forprecise knurling, approximately 2 to 4% of the circular pitch.

Request for Diametral Blank Diameters

The four standard diametral pitches available are 64, 96,128, and 160. The 96 and 160 diametral pitches are for blankdiameters having fractional increments of 1/32" and the 64 and128 diametral pitches are for blank diameters having fractionaldiameters of 1/64". The American Standard recommends thatthe use of the 64 diametral pitch should be avoided as much aspossible, and for simplification of tools, preference be given tothe use of 96 diametral pitch.

The term diametral pitch applies to the quotient of the totalnumber of teeth in the circumference of the work divided by thebasic diameter of the work blank. The diametral pitch is the ratioof the number of teeth on the work to the number of inches ofbasic work blank diameter and equals the number of teeth toeach inch of basic blank diameter.

Approximate Increase of Blank DiameterStraight and Diagonal American Standard

** Refers to transverse TPI and transverse circular pitch on diagonal knurling.

The diametral pitch and the number of teeth are alwaysmeasured in a transverse plane which is perpendicular to the axisof rotation for diagonal as well as straight knurling.

A comparison of diametral pitches, TPI, and circular pitches isshown below.

Diagonal and diamond knurling on work blank may beaccomplished by setting the axis of straight knurls at an angle tothe work axis.

When using straight knurls to produce diagonal and diamondknurling by end-feeding, the transverse diametral pitch that isproduced on the work will not be the same as that of the knurl. Thediametral pitch in such instances refers to the diametral pitch onthe knurl rather than the knurling produced on the work.

Where:P=Diametral Pitch


Nw=Number of teeth on work, or P x Dw

Nw

P x cos ¥

P

Nw

For end-feed knurling with straight tooth knurls:

Dw=

Dw=

Where:P=Diametral PitchN

w=Number of teeth on work, or P x D

w

Nw


P

P=Diametral PitchWhere:

Nw=Number of teeth on work, or P x Dw

Nw

Dw=Theoretical work blank diameteror P¥=Angle between knurl axis andwork axis. (cos 30°=.86603)

The formula for theoretical work blank diameters are as follows:

If 30° diagonal knurling were to be produced on 1" stock witha 96 diametral pitch straight knurl.

Nw

= 1.000 x 96 x .86603 = 83.14 teeth

Note: .86603 equals cosine of 30°

Nw

P

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46 4.02 1940. 420. 120. 42 1-8/3 46/1

69 6.03 7230. 610. 410. 42 1-4/1 23/1

821 7.04 5420. 210. 010. 81 1-46/9 46/1

061 9.05 6910. 900. 800. 51 1-23/3 23/1

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46 1940. 4.02 6.32

69 7230. 6.03 3.53

821 5420. 7.04 0.74

061 6910. 9.05 8.85

B-XIV


®

Conical, Convex, Concave, And End Surface Knurling

Figure 5 - End Knurling Figure 6

Often, parts require knurling on conical, concave, convex, orradial surfaces, either for functional or decorative purposes.

With proper tools and application, a clean, well-formed knurl orserrations can be produced.

One of the most frequent mistakes made is illustrated in Figure1. In this case, usually for convenience, the knurling tool and the partare set with parallel axis. This is similar to running a pair of bevelgears the wrong way. As the cone angle increases, the resultsbecome worse.

Figure 2, while technically not correct, is better than Figure 1, andhas the advantage of being a substantially lower cost tool. Thismethod is satisfactory on relatively large diameters when the coneangle is small.

Figure 3 illustrates the proper method of rolling conical surfacesto produce a clean knurl with maximum tool life. With properdesigned tools, and using this method, it is possible to roll taperedserrations with a controlled number of teeth.

For proper tracking at both ends of the piece, it is necessary toestablish the geometrical relationship between the part and the toolwith consideration given to the space available for tooling. It issometimes advantageous to use a shank-type knurl, as shown inFigure 4, where clearance is not available for the conventional styleknurl holder.

In certain cases, parts may be knurled with radial teeth on the endof parts, by using a conical knurl of the proper design. Here again,the results depend primarily on establishing the geometricalrelationship between the part and the tool (See Figure 5).

A tracking correction factor is usually applied to the calculateddiameter because of the many variables involved, such as hardnessof material, elasticity of machine tools and tool holders, etc. Thisfactor is necessarily empirical.

It is geometrically impossible to knurl a perfect concave orconvex part with conventional knurls. The problem is illustrated inFigure 6. If the pitch on the tool or part changes by more than 25%from the middle to the edges, poor results can be expected on thefinished part. A change of less than 10% in the pitch should producea clean looking part.

WB1 WB2*KT1 *KT2

=

* Correction Factor Less Tracking

SEE FIGURE 3

Figure 1 - Poor Figure 2 - Better

Figure 4 - Shank-Type KnurlFigure 3 - Best

B-XV These methods of knurling are special orders, for more information, See Page B-V.


®

CNC Modular Knurling Tool

CNC107-100-3-M used for examples.

VersatilityThe CNC Modular Knurling Tool is a tooling system which

combines exceptional versatility, rigidity, ease of handling, andsimplicity. A limited number of knurl wheels, heads, and shanks canbe combined to provide a large number of different tools for a widerange of applications.

• Small diameter diamond pattern knurl cutting action• Heavy duty diameter diamond pattern knurl cutting action• Extra heavy duty diameter diamond pattern knurl cutting action• Straight pattern knurl forming action• Shoulder knurl forming action• Small diameter, long parts, and special application knurl

forming action

ModularThe CNC Modular Knurling Tool includes three standard shank

sizes and six standard knurling heads to create any knurling toolcombination.

AdjustableThe dovetail mounting of the shank and head insures that the tool

will be rigid and adjustable yet easy to use. By turning the adjustmentscrew clockwise or counterclockwise the center height of the headcan be adjusted. Each eighth turn of the screw, which is marked onthe screw, moves the head .004". After the desired center height hasbeen reached, tightening the lock screw ensures that the headwill remain in position while knurling a part.

Two Ways to Achieve Knurling With This ToolForming (three heads available)

Knurl forming action (material displacement by means of rolling)is generally for special application. It creates a better quality ofknurl pattern, but speeds and feeds are sacrificed for this quality. Theforce applied through forming is increased in larger diameters makingknurling difficult and slow.

Cutting (three heads available)Knurling cutting action cuts a perfect knurl pattern 10 to 20 times

faster than any conventional knurling tool. It is engineeredto knurl any material, including thin wall tubing, with minimum stressto the spindle and compound lathe. Knurling cutting action speeds upknurling enough to become applicable for CNC use.

A STANDARD KNURLING TOOL WITH THE FLEXIBILITY OF MULTI-KNURLING APPLICATIONS.

B-1

Left Hand Right Hand

See Page B-V for Knurling Tool Application Help.


®

Cutting Tool Operating Instructions

Circular pitch knurling is related to the distance between theteeth on the circumference of the work blank. It is usuallyexpressed in terms as the number of teeth per inch, TPI, althoughsometimes erroneously referred to as pitch.

The Circular Pitch System

Tooth Depth Depth of tooth is 35% of circular pitch knurl which will vary,accordingly to material, speed, and feed used in knurling.

TPI1.000Circular pitch=

R.H. Spiral

L.H. Spiral

Diamond Knurl

• Knurl tool is too low.

• Top wheel is cutting a deeper R.H. Diagonal Knurl• Turn the Fine Center Adjustment Screw until both wheels are on center and touching simultaneously.

• Knurl tool is too high.

• Bottom wheel is cutting a deeper L.H. Diagonal Knurl.• Turn Fine Center Adjustment Screw until both wheels are on center and touching simultaneously.

• Tool is center.

• Both wheels are touching simultaneously, cutting a perfect Diamond Knurl.

Knurling Head Adjustments

Tooth Depth Examples Find the circular pitch and depth of tooth for a straight toothknurl and has 20 TPI.

20 TPI1.000 = .0500 Circular PitchP=

Tool Depth= .0500 x 35%= .0175

Starting the Knurl Start the machine, In Feed (Plunge) so that the full depth of knurl isbeing cut 1/8" on the part to full knurl which is 35% of the circular pitch(see formula). Then, continue longitudinally (end feed) with automaticfeed. See the Speed and Feed for approximate feed rates.IMPORTANT, ALWAYS USE A STEADY FLOW OF COOLANT TOKEEP THE WHEELS COOL AND FREE OF CHIPS.

Knurling Adjustment Set Up With the machine spindle rotating slowly, In Feed (Plunge) the toolto make a slight impression for the full width of the cutter. Thisimpression should be equal on both wheels when using DiamondKnurling Head. Misaligned patterns can be corrected by turning the fineadjustment screws in opposite directions. (See Knurling Adjustments)

Mounting to the Machine Clamp the shank at right angles to the axial center line of themachine. The knurl wheel of the knurling tool head should be set exactlyon center.

To adjust center-height:1. Loosen the lock screw.2. Turning the adjustment screw adjusts the head up or down.3. Turn adjustment screw until the center height is aligned.4. Lock head back in place by tightening the lock screw.

B-2 See Page B-VI for Help Choosing a Knurling Tool.


®

Small CNC Modular Knurling Tool

Supplied with 1 set of straight knurl wheels, 30 TPI for diamond pattern.

Supplied with 1 set of diagonal knurl wheels, 30 TPI for diamond pattern.


STRAIGHTPATTERN

Knurl WheelDIAMOND PATTERN

STRAIGHTPATTERN

DIAMOND PATTERN

Knurl Wheel

• Small diameter• Diamond pattern

Small cutting range: 5/16" to 1-1/2"Best for up to 1"

Shoulder diameter range: 5/16" & upBest for knurling against a shoulder

• Diamond Pattern• Straight Pattern• Shoulder Knurling

• Feed Range: .004 to .012• In feed and end feed

• Diamond Pattern• Straight Pattern• Self -Centering

Small diameter range: up to 1/2"Best for small diameter, long parts, and specialapplications

• Feed Range: .004 to .012• In feed and end feed

• End feed• Feed range: .004 to .012

Modular Knurling Tool Shank

B-3

cirteM sehcnIknahS

eziS looThtgneL

noitpircseD.oNtraP-101337


mm ni

2-1-01-CNCS 50002 2-1-73-CNCS 01002 01 8/3 8/1-42-1-21-CNCS 51002 2-1-05-CNCS 02002 21 2/1 8/3-42-1-261-CNCS 52002 2-1-261-CNCS 52002 61 8/5 8/3-4

cirteM sehcnIknahS

eziS looThtgneL



mm ni

D-7-01-CNCS 50202 D-7-73-CNCS 01202 01 8/3 4/1-4D-7-21-CNCS 51202 D-7-05-CNCS 02202 21 2/1 2/1-4D-7-261-CNCS 52202 D-7-261-CNCS 52202 61 8/5 2/1-4

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eziS looThtgneL



mm ni

2-6-01-CNCS 50102 2-6-73-CNCS 01102 01 8/3 8/1-42-6-21-CNCS 51102 2-6-05-CNCS 02102 21 2/1 8/3-42-6-261-CNCS 52102 2-6-261-CNCS 52102 61 8/5 8/3-4

cirteM sehcnI ST 1L 2L A



mm ni

01-CNCS 50302 73-CNCS 01302 01 8/3 4/3 2/1-2 4/3-2 0.121-CNCS 51302 05-CNCS 02302 21 2/1 4/3 4/3-2 0.3 0.1261-CNCS 52302 261-CNCS 52302 61 8/5 4/3 4/3-2 0.3 8/1-1

Small DiameterDiamond CuttingKnurling Head

Shoulder FormingKnurling Head

Straddle FormingKnurling Head

1

6

7


retemaiDegnaR

leehWlrunKelytS

teSniPlrunK


2-1-HKCNCS 53302 2/1-1ot61/5 S2WS S0.2-WSP 50092


retemaiDegnaR

leehWlrunKelytS

teSniPlrunK


2-6-HKCNCS 04302 pU&61/5 S2WS S2-P0.2WS 55092


retemaiDegnaR

leehWlrunKelytS

teSniPlrunK


D-7-HKCNCS 54302 2/1otpU D C-05-81-SPK 50982

DIAMOND PATTERNKnurl Wheel


Shoulder FormingKnurling Head

Straddle FormingKnurling Head1 6 7

Supplied with Lock Screw and Adjustment Screw.

See Page B-VII for Knurling Terminology.


®

CNCKH head specificationsCNC Modular Knurling Tool Shank

• Specifically designed for the CNC Lathe.• Precision square shank with preset center

height.• Right or Left hand applications.• One shank fits all heads.• One head fits all shanks.• Cobalt knurl wheels, Tin-c coated.• Carbide knurl pin.• Easy set-up.

• Center height adjustment.• Interchangeable knurl heads.• High productivity.• Best knurl quality.• Long knurl wheel life.• Low production cost.



Supplied with 1 straight knurl wheel, 25 TPI for straight pattern.




CNC Modular Knurling Head Flexibility

B-4


STRAIGHTPATTERN


STRAIGHTPATTERN





1

Heavy DutyDiamond CuttingKnurling Head

2

Extra Heavy DutyDiamond CuttingKnurling Head

3

Single Wheel FormingKnurling Head5

Shoulder FormingKnurling Head6

Straddle FormingKnurling Head7


retemaiDegnaR

leehWlrunKelytS

teSniPlrunK


R-7-HKCNC 06012 0.1otpU R C-26-52-SPK 51982


retemaiDegnaR

leehWlrunKelytS

teSniPlrunK


3-6-HKCNC 55012 pU&61/5 5.3WS S2-P5.3WS 07092


retemaiDegnaR

leehWlrunKelytS

teSniPlrunK


O-5-HKCNC 05012 detcirtsernU O C-521-13-SPK 05982


retemaiDegnaR

leehWlrunKelytS

teSniPlrunK


M-3-HKCNC 54012 pU&0.2 SM C-001-13-SPK 54982


retemaiDegnaR

leehWlrunKelytS

teSniPlrunK


R-2-HKCNC 04012 5ot0.1 SR C-78-52-SPK 52982


retemaiDegnaR

leehWlrunKelytS

teSniPlrunK


2-1-HKCNC 53012 2/1-1ot61/5 S2WS S0.2-WSP 50092

STRAIGHTPATTERN

Knurl WheelDIAMOND PATTERN

cirteM sehcnI ST 1L 2L A



mm ni

02-CNC 50012 57-CNC 01012 02 4/3 4/3 4/1-3 8/5-3 0.2

52-CNC 51012 001-CNC 02012 52 0.1 0.1 2/1-4 8/7-4 0.2

23-CNC 52012 521-CNC 03012 23 4/1-1 4/1-1 0.5 8/3-5 4/1-2

Supplied with Lock Screw and Adjustment Screw.

See Page B-VIII to B-XV for Technical Assistance.


®

Applications

CNC Modular Knurling Tool Applications

Features and Benefits

• Knurl cutting action.Minimum stress on the machine, and faster than knurl forming action.

• Twin straight SW series knurl wheels for diamond pattern.Allows tool to knurl close to a square shoulder.

• Supplied with SW2S-30C cobalt knurl wheels - Tin-c coated.Adds longer life and better performance to the knurl wheels.


• Twin straight R series knurl wheels for diamond pattern.Supplies more rigidity for larger diameters

• Knurl wheels are mounted between thrust washers.Ensures smooth and even rotation of the knurls.

• Supplied with RS-25-C cobalt knurl wheels - Tin-c coated.Adds longer life and better performance to the knurl wheels.


• Twin straight M series knurl wheels for diamond pattern.Supplies more rigidity for larger diameters

• Knurl wheels are mounted between thrust washers.Ensures smooth and even rotation of the knurls.

• Supplied with MS-25-C cobalt knurl wheels - Tin-c coated.Adds longer life and better performance to the knurl wheels.

• Knurl forming action.Great quality of knurl pattern.

• Single O series knurl wheel for straight or diamond pattern.Narrow knurl applications, up to .394" wide

• Knurl wheel is mounted between thrust washers.Ensures smooth and even rotation of the knurl.

• Supplied with OS-25-C cobalt knurl wheel - Tin-c coated.Adds longer life and better performance to the knurl wheel.

• Knurl forming action.Better quality of knurl pattern.

• Twin SW series knurl wheels for straight or diamond pattern.Allows tool to knurl against a square shoulder.

• A thrust washer is mounted between the knurls and tool head.Ensures smooth and even rotation of the knurls.

• Supplied with SW3.5R/L-25C cobalt knurl wheels - Tin-c coated.Adds longer life and better performance to the knurl wheels.

• Knurl forming action.Better quality of knurl pattern.

• Compact design.Allows more clearance for the tool head.

• Twin R series knurl wheels for straight or diamond pattern.Supplies more rigidity for compact design.

• Supplied with RDR/L-30-C cobalt knurl wheel - Tin-c coated.Adds longer life and better performance to the knurl wheel.

• Self-centering knurling head.Precise alignment to the working part.

Best for knurlingagainst a shoulder

• Diamond Pattern

• Straight Pattern

• Shoulder Knurling

• Feed Range: .004 to .012

• In feed and end feed

• Diamond Pattern

• Straight Pattern

• Feed Range: .004 to .012

• In feed and end feed

• Unrestricted diameter

• Straight pattern

• Male diamond pattern

• Female diamond pattern

• In feed and End feed

Straight bumpBest for narrow knurling

• Large diameter• Diamond pattern

• End feed

• Feed range: .004 to .025

Extra heavy duty cutting range 2.0" & upBest for over 2-1/2"

Heavy duty cutting range 1.0" to 5"

Small cutting range 5/16" to 1-1/2"Best for up to 1"

Best for up to 3"

• Small diameter

• Diamond pattern

• End feed


• Medium diameter

• Diamond pattern

• End feed


CNC-000-1-2

CNC-000-2-R

CNC-000-3-M

CNC-000-5-O

CNC-000-6-3

CNC-000-7-R

B-5

Small diameter range: up to 1"Best for small diameter, longparts, and special applications

Shoulder diameter range: 5/16" & up



®

CNC Modular Knurling Tool Data

CNC Modular Knurling Tool - A Flexibility of Applications

These tools offer better performance and flexibility. Every combinationof knurl heads and knurl shanks, along with its price, are listed on thispage. Notice how many applications that can be accomplished with oneCNC Modular Knurling Tool. Not only is this tool modular for a widevariety of applications it is also supplied with heavy duty parts. The knurlwheels are cobalt - Tin/C coated and the knurl pin supplied some of theheads is carbide.

B-6

Supplied with 1 setof straight knurlwheels, 25 TPI fordiamond pattern.

Supplied with 1 set ofstraight knurl wheels,30 TPI for diamondpattern.

Supplied with 1 setof straight knurlwheels, 25 TPI fordiamond pattern.

Supplied with1 straight knurl wheel,25 TPI for straightpattern.

Supplied with 1 set ofdiagonal knurl wheels,25 TPI for diamondpattern.

Supplied with 1 set ofdiagonal knurl wheels,30 TPI for diamondpattern.

cirteM sehcnI eziSknahSlooThtgneLnoitpircseD

.oNtraP-101337


mm ni

2-1-02-CNC 50402 2-1-57-CNC 01402 02 4/3 2/1-52-1-52-CNC 51402 2-1-001-CNC 02402 52 0.1 4/3-62-1-23-CNC 52402 2-1-521-CNC 03402 23 4/1-1 4/1-7


.oNtraP-101337


mm ni

O-5-02-CNC 50702 O-5-57-CNC 01702 02 4/3 2/1-5O-5-52-CNC 51702 O-5-001-CNC 02702 52 0.1 4/3-6O-5-23-CNC 52702 O-5-521-CNC 03702 23 4/1-1 4/1-7


.oNtraP-101337


mm ni

R-2-02-CNC 50502 R-2-57-CNC 01502 02 4/3 2/1-5R-2-52-CNC 51502 R-2-001-CNC 02502 52 0.1 4/3-6R-2-23-CNC 52502 R-2-521-CNC 03502 23 4/1-1 4/1-7


.oNtraP-101337


mm ni

3-6-02-CNC 50802 3-6-57-CNC 01802 02 4/3 2/1-53-6-52-CNC 51802 3-6-001-CNC 02802 52 0.1 4/3-63-6-23-CNC 52802 3-6-521-CNC 03802 23 4/1-1 4/1-7


.oNtraP-101337


mm ni

M-3-02-CNC 50602 M-3-57-CNC 01602 02 4/3 8/5-5M-3-52-CNC 51602 M-3-001-CNC 02602 52 0.1 8/7-6M-3-23-CNC 52602 M-3-521-CNC 03602 23 4/1-1 8/3-7


.oNtraP-101337


mm ni

R-7-02-CNC 50902 R-7-57-CNC 01902 02 4/3 4/3-5R-7-52-CNC 51902 R-7-001-CNC 02902 52 0.1 0.7R-7-23-CNC 52902 R-7-521-CNC 03902 23 4/1-1 2/1-7

Small DiameterDiamond CuttingKnurling Tool

1

Heavy DutyDiamond CuttingKnurling Tool

2

Extra Heavy DutyDiamond CuttingKnurling Tool

3

Single Wheel FormingKnurling Tool5

Shoulder FormingKnurling Tool6

Straddle FormingKnurling Tool7



® Straight Cutting Knurling ToolSide Mount Diametral Knurling Tool

B-7

107ST - StraightCutting Knurling ToolWith A Square ShankFor CNC

• Knurl cutting action.Minimum stress on the machine, and faster than knurlforming action.

• Single diagonal M or R series knurl wheel for straightpattern.Supplies more rigidity for larger diameters

• Knurl wheel is mounted between thrust washers.Ensures smooth and even rotation of the knurl.

• Supplied with RDL-25-C or MDL-25-C cobalt knurl wheel-Tin-c coated.Adds longer life and better performance to the knurl wheel.

• Preset center height for CNC.

Knurl WheelSTRAIGHTPATTERN

Tool supplied with 1 set of Diagonal Knurl Wheels 25 TPI for Diamond Pattern.See Page B-32 for "SW4" Series Knurl Wheel Price and Part No.

CNC109 - Side MountSquare Shank Holder

• Precision square shank with preset center height is offset tothe side of the tool to allow for better indexing clearance.

• Self-Centering knurling head for a precise alignment to theworking part.

STRAIGHTPATTERN


Recommended Use:For best results, use beveled knurlwheels.In Feed the knurling tool into the blankuntil the right pattern is generated, thenEnd Feed.

cirteM sehcnI lrunKleehW

elytS

teSniPlrunKS&HC

D H L 1L 2L T 1TnoitpircseD

-101337.oNtraPnoitpircseD

-101337.oNtraP -pircseDnoit

.oNtraP-101337.H.R .H.L .H.R .H.L mm ni

4-2-02-901CNC 50312 50412 4-2-57-901CNC 01312 01412

4WSP0.4WS

S2-58092

02 4/3 0.2 4/3-5 8/7-4 4/1-3 8/5-1 0.1 2/1-2

4-2-52-901CNC 51312 51412 4-2-001-901CNC 02312 02412 52 0.1 0.2 4/3-5 8/5-5 0.4 8/5-1 0.1 2/1-2

4-2-23-901CNC 52312 52412 4-2-521-901CNC 03312 03412 23 4/1-1 0.2 4/3-5 8/5-5 0.4 8/5-1 4/1-1 4/3-2

cirteM sehcnIlrunKleehW

elytS

teSniPlrunKS&HC

D L 1L 2L T 1TnoitpircseD



.oNtraP-101337.H.R .H.L .H.R .H.L mm ni

R-21-TS701 50112 50212 R-05-TS701 01112 01212*LDR C-001-52-SPK 03982

21 2/1 2/1 8/7-3 0.3 8/7 2/1 2/1-1

R-261-TS701 51112 51212 R-261-TS701 51112 51212 61 8/5 2/1 8/7-3 0.3 8/7 8/5 8/5-1

M-02-TS701 52112 52212 M-57-TS701 03112 03212

**LDM C-521-13-SPK 05982

02 4/3 8/5 2/1-4 4/1-3 4/1-1 4/3 0.2

M-52-TS701 53112 53212 M-001-TS701 04112 04212 52 0.1 8/5 2/1-5 4/1-4 4/1-1 0.1 4/1-2

M-23-TS701 54112 54212 M-521-TS701 05112 05212 23 4/1-1 8/5 0.6 4/3-4 4/1-1 4/1-1 2/1-2

* Tool supplied with 1 Diagonal Knurl Wheel 30 TPI. ** Tool supplied with 1 Diagonal Knurl Wheel 25 TPI.See Pages B-25 & B-28 for "M & R" Series Knurl Wheel Price and Part No.

For Optional Diagonal Arms for Cutting, See page B-17.

See Page B-VI for Help Choosing a Knurling Tool.


®

Speeds and Feeds

Malfunctions

Cutting Knurling Tool Speeds And Feeds

THIS TABLE IS FOR REFERENCE ONLY.Actual statistics will depend on the combination of material,machine, set-up rigidity, and machine operator. High SpeedSteel Knurl wheel (25 TPI) used for calculations.

Because of the amount of Material and Brinell hardnessvalues, the average SFM value was used for the calculationsof the speeds and feeds.

Knurling Speed, RPM, was calculated using the formula be-low:

Knurling tools should be treated like cutting tools, but theknurling wheel has many more cutting edges.Use the same SFM used for high speed and cobalt tool bitsto calculate speeds and feeds.

lrunKfohtpeDnevenU .swercstnemtsujdahtiwtcatnocleehwneverofdaehlootgnilrunktsujdA

nrettaPlrunKdetsiwT .dnemorf"8/1loottratS.thgiartsdnaretnecyltcaxeebtsumlootehT.ecivedgnidlohkcehC

hteeTlrunKfoegakaerB .esoolerasleehwlrunkropeedootsituc,deefevissecxE

hteeTlrunKfognilluD .deefdnadeepsesaerceD.drahootsilairetaM

nrettaPlrunKgnippalrevO .retsafegnulprotucfohtpedesaercnI.wolsootsi)egnulp(deef-nignitratsrowollahsootsitucfohtpeD

Wheel Grinding

(12) x (SFM)

(3.1416) x (DIA.)= RPM

When the cutting edges of the knurl wheel become dull,resharpen them by grinding the cutting face of both wheelsevenly.

SS STYLE KNURL WHEEL SW STYLE KNURL WHEEL

B-8

- WARNING -Speeds and Feeds information within this catalog are forreference only. If the operator does not feel safe using ourspeeds and feeds, then the operator should use what iscomfortable to him or her. Dorian Tool is not responsible forany damage or injury that occurs using the speeds and feedsinformation within this catalog.

lairetaMsnoitacificepS

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hctiPIPT

traP.aiD

deepSMPR

deeFRPF

deeF-nIedisrep

711171L1141L215121

091 52

"2/1 0541 800.0 410.0

"1 627 210.0 410.0

"2 263 210.0 410.0

"3 242 210.0 410.0

"4 281 010.0 410.0

"5 641 900.0 410.0

8101 571 52

"2/1 7331 800.0 410.0

"1 866 210.0 410.0

"2 433 210.0 410.0

"3 322 210.0 410.0

"4 761 010.0 410.0

"5 431 900.0 410.0

04L14 071 52

"2/1 8921 800.0 410.0

"1 056 210.0 410.0

"2 423 210.0 410.0

"3 612 210.0 410.0

"4 261 010.0 410.0

"5 031 900.0 410.0

03140414

611 52

"2/1 688 800.0 410.0

"1 444 210.0 410.0

"2 222 210.0 410.0

"3 841 210.0 410.0

"4 011 010.0 410.0

"5 88 900.0 410.0

0268 631 52

"2/1 9301 800.0 410.0

"1 915 210.0 410.0

"2 062 210.0 410.0

"3 371 210.0 410.0

"4 031 010.0 410.0

"5 401 900.0 410.0



® Revolving Knurling ToolFace Knurling Tool

B-9

See Pages B-24 & B-25 for "D & M" Series Knurl Wheel Price and Part No.

Recommended Use:For best results, use beveled knurl wheels.In Feed the knurling tool into the blank until theright pattern is generated, then End Feed.

3SHKT - Three SwivelHead Knurling Tool

• Precision square shank with preset center height.• Three sets of twin knurl wheels for Straight and Diamond pattern.• Knurl wheels are mounted between the thrust washers to ensure a

smooth and even rotation of the knurls while knurling is performed.• With three pairs of knurl wheels and a swivelling head, changing

knurl wheels requires less time.• Can be reversed for right or left hand operation.• Supplied with three pairs of diagonal knurls for knurling Fine,

Medium, and Coarse pitch diamond patterns.

STRAIGHTPATTERN

DIAMOND PATTERN

Knurl WheelcirteM sehcnI lrunK

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)6(deilppuSlanogaiD

sleehWlrunK

teSniPlrunK S&HCD L 1L 2L T 1T



-pircseDnoit

.oNtraP-101337

mm ni

D-21-TKHS3 50512 D-05-TKHS3 01512D

IPT02)2(IPT03)2(IPT04)2(

-SPK05-81

5088221 2/1 252. 8/1-4 4/3-2 8/3-1 4/3 61/11-1

D-261-TKHS3 51512 D-261-TKHS3 51512 61 8/5 252. 8/1-4 4/3-2 8/3-1 4/3 61/11-1

M-02-TKHS3 52512 M-57-TKHS3 03512

MIPT61)2(IPT52)2(IPT53)2(

-SPK001-13

54882

02 4/3 283. 2/1-5 4/1-3 8/3-2 0.1 8/3-2

M-52-TKHS3 53512 M-001-TKHS3 04512 52 0.1 283. 4/1-6 0.4 8/3-2 0.1 8/3-2

M-23-TKHS3 54512 M-521-TKHS3 05512 23 4/1-1 283. 8/3-7 0.5 8/3-2 0.1 8/3-2

Recommended Use:In Feed the knurling tool into the blank untilthe right pattern is generated.

FACEKT - Face KnurlingTool

• Precision square shank with preset center height.• Single knurl wheel for Straight and Diamond pattern.• Knurl wheel is mounted on the thrust washer to ensure a smooth

and even rotation of the knurl while knurling is performed.• Specifically designed to knurl small width face knurl patterns, even

up to a shoulder.• Can be reversed for right or left hand operation.• Supplied with SW series knurl wheel - Cobalt and Tin coated.


elytS

teSniPlrunK S&HCL 1L T 1T




mm ni

2-21-TKECAF 50612 2-05-TKECAF 01612

*2WS S1-P0.2WS 05092

21 2/1 8/5-3 8/3-3 2/1 0.1

2-02-TKECAF 51612 2-57-TKECAF 02612 02 4/3 8/3-4 0.4 4/3 2/1-1

2-52-TKECAF 52612 2-001-TKECAF 03612 52 0.1 8/3-5 0.5 0.1 4/3-1

4-02-TKECAF 53612 4-57-TKECAF 04612**4WS S1-P0.4WS 08092

02 4/3 2/1-4 0.4 4/3 8/5-1

4-52-TKECAF 54612 4-001-TKECAF 05612 52 0.1 2/1-5 0.5 0.1 8/7-1

STRAIGHTPATTERN

DIAMONDPATTERN

Knurl Wheel

* Tool supplied with 1 Straight Knurl Wheel 30 TPI. ** Tool supplied with 1 Straight Knurl Wheel 25 TPI.See Pages B-30 & B-32 for "SW2 & SW4" Series Knurl Wheel Price and Part No.



®

* Supplied with 1 Straight Knurl Wheel 30 TPI. ** Supplied with 1 Straight Knurl Wheel 25 TPI.See Pages B-22 - B-26 for "B,D,M,O" Series Knurl Wheel Price and Part No.

Supplied with 1 Straight Knurl Wheel 25 TPI.See Pages B-26 & B-27 for "O & P" Series Knurl Wheel Price and Part No.

Single Wheel Fixed Knurling ToolHeavy Duty Single Wheel Fixed Knurling Tool

B-10

HDSWFKT - HeavyDuty Single WheelFixed Knurling Tool

SWFKT - SingleWheel FixedKnurling Tool

• Precision square shank with preset center height.

• Single wheel knurling tool for general purposes.

• Knurl wheel is mounted between the thrust washers toensure a smooth and even rotation of the knurls whileknurling is performed.

• Straight and Diamond knurl pattern.

• Carbide Knurl Pin.

• Precision square shank with preset center height.

• Single wheel knurling tool for general purposes.

• Knurl wheel is mounted between the thrust washersto ensure a smooth and even rotation of the knurlswhile knurling is performed.

• Straight and Diamond knurl pattern.

Recommended Use:For best results, use beveled knurl wheels.In Feed the knurling tool into the blank until the rightpattern is generated, then End Feed.


STRAIGHTPATTERN

DIAMOND PATTERN

Knurl Wheel

STRAIGHTPATTERN

DIAMOND PATTERN

Knurl Wheel


elytS





mm ni

O-02-TKFWSDH 50812 O-57-TKFWSDH 01812 O C-001-13-SPK 54982 02 4/3 152. 4/3-4 4/1-3 2/1-1 4/3 4/3

P-52-TKFWSDH 51812 P-001-TKFWSDH 02812P C-521-05-SPK 55982

52 0.1 282. 8/7-5 0.4 8/7-1 0.1 4/1-1

P-23-TKFWSDH 52812 P-521-TKFWSDH 03812 23 4/1-1 282. 4/3-6 0.5 4/3-1 4/1-1 4/1-1


elytS





mm ni

B-138-TKFWS 50712 B-138-TKFWS 50712 *B 06306A 50682 8 61/5 770. 8/5-2 0.2 8/5 61/5 8/3

D-01-TKFWS 51712 D-83-TKFWS 02712*D 05-81-SPK 50882

01 8/3 651. 8/3-3 2/1-2 8/7 8/3 2/1

D-21-TKFWS 52712 D-05-TKFWS 03712 21 2/1 651. 8/5-3 4/3-2 8/7 2/1 2/1

M-02-TKFWS 53712 M-57-TKFWS 04712 **M 57-13-SPK 04882 02 4/3 152. 2/1-4 4/1-3 4/1-1 4/3 4/3

O-52-TKFWS 54712 O-001-TKFWS 05712**O

001-13-SPK 54882 52 0.1 103. 2/1-5 0.4 2/1-1 0.1 0.1

O-23-TKFWS 55712 O-521-TKFWS 06712 521-13-SPK 05882 23 4/1-1 103. 2/1-6 0.5 2/1-1 4/1-1 4/1-1



®

FKT - FixedKnurling Tool

Double Wheel Fixed Knurling ToolShoulder Fixed Knurling Tool

B-11

STRAIGHTPATTERN

DIAMOND PATTERN

SFKT - ShoulderFixed KnurlingTool


* Supplied with 1 set of 30 TPI Diagonal Knurl Wheels for Diamond Pattern.** Supplied with 1 set of 25 TPI Diagonal Knurl Wheels for Diamond Pattern.See Pages B-30 & B-32 for "SW2 & SW4" Series Knurl Wheel Price and Part No.

STRAIGHTPATTERN

DIAMOND PATTERN

For best results, use beveled knurl wheels.In Feed the knurling tool into the blank until the rightpattern is generated, then End Feed.

Recommended Use:* Supplied with 1 set of 30 TPI Diagonal Knurl Wheels for Diamond Pattern.** Supplied with 1 set of 25 TPI Diagonal Knurl Wheels for Diamond Pattern.See Pages B-24 - B-26 for "D, M, & O" Series Knurl Wheel Price and Part No.

• Precision square shank with preset center height.• Twin knurl wheels for Straight and Diamond pattern.• Knurl wheels are mounted between the thrust washers

to ensure a smooth and even rotation of the knurlswhile knurling is performed.

• Precision square shank with preset center height.• Designed to knurl against a square shoulder.• Twin knurl wheels for Straight and Diamond pattern.• Knurl wheels are mounted between the thrust washers

to ensure a smooth and even rotation of the knurlswhile knurling is performed.

• Can be reversed for right or lrft hand operation.• Supplied with SW series knurl wheels.

Knurl Wheel

Knurl Wheel


elytS

teSniPlrunK S&HCD L 1L 2L T




mm ni

D-01-TKF 50912 D-83-TKF 01912*D 05-81-SPK 50882

01 8/3 651. 8/3-3 2/1-2 8/7 2/1

D-21-TKF 51912 D-05-TKF 02912 21 2/1 651. 8/5-3 4/3-2 8/7 2/1

M-02-TKF 52912 M-57-TKF 03912**M 57-13-SPK 04882

02 4/3 052. 2/1-4 4/1-3 4/1-1 4/3

M-52-TKF 53912 M-001-TKF 04912 52 0.1 052. 4/1-5 0.4 4/1-1 4/3

O-23-TKF 54912 O-521-TKF 05912 **O 001-13-SPK 54882 23 4/1-1 103. 8/3-6 0.5 8/3-1 0.1


elytS

teSniPlrunK S&HCL 1L 2L T




mm ni

2-01-TKFS 50022 2-83-TKFS 01022*2WS S2-P0.2WS 55092

01 8/3 8/1-3 2/1-2 8/5 2/1

2-21-TKFS 51022 2-05-TKFS 02022 21 2/1 8/3-3 4/3-2 8/5 2/1

4-02-TKFS 52022 4-57-TKFS 03022

**4WS S2-P0.4WS 58092

02 4/3 8/3-4 4/1-3 8/1-1 4/3

4-52-TKFS 53022 4-001-TKFS 04022 52 0.1 8/1-5 0.4 8/1-1 0.1

4-23-TKFS 54022 4-521-TKFS 05022 23 4/1-1 8/3-6 0.5 8/3-1 4/1-1



®

* Supplied with 1 set of 30 TPI Diagonal Knurl Wheels for Diamond Pattern.** Supplied with 1 set of 25 TPI Diagonal Knurl Wheels for Diamond Pattern.See Pages B-30 - B-32 for "SW2, SW3.5, & SW4" Series Knurl Wheel Price and Part No.

Self - Centering Knurling ToolShoulder Self - Centering Knurling Tool

B-12

* Supplied with 1 set of 30 TPI Diagonal Knurl Wheels for Diamond Pattern.** Supplied with 1 set of 25 TPI Diagonal Knurl Wheels for Diamond Pattern.See Pages B-24 & B-25 for "D & M" Series Knurl Wheel Price and Part No.



SCK - Self-CenteringKnurling Tool forC.N.C. Lathe

SSCK - ShoulderS e l f - C e n t e r i n gKnurling Tool forC.N.C. Lathe

• Specifically designed for CNC lathe.• Precision square shank with preset center height.• Twin knurl wheels for Straight and Diamond pattern.• Knurl wheels are mounted between the thrust washers to

ensure a smooth and even rotation of the knurls whileknurling is performed.

• Self-centering knurling head for a precise alignment to theworking part.

• Specifically designed for CNC Lathe.• Designed to knurl against a square shoulder.• Precision square shank with preset center height.• Twin knurl wheels for Straight and Diamond pattern.• Knurl wheels are mounted between the thrust washers to

ensure smooth and even rotation of the knurls whileknurling is performed.

• Supplied with SW series knurl wheels.• Self-centering knurling head for a precise alignment to the

working part.

STRAIGHTPATTERN

DIAMOND PATTERN

Knurl Wheel

STRAIGHTPATTERN



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mm ni

2-01-KCSS 50222 2-83-KCSS 01222*2WS S2-P0.2WS 55092

01 8/3 4/3-3 2/1-2 4/1-1 2/1 09.0

2-21-KCSS 51222 2-05-KCSS 02222 21 2/1 0.4 4/3-2 4/1-1 8/5 09.0

3-02-KCSS 52222 3-57-KCSS 03222 **5.3WS S2-P5.3WS 07092 02 4/3 8/7-4 4/1-3 8/5-1 4/3 34.1

4-02-KCSS 53222 4-57-KCSS 04222

**4WS S2-P0.4WS 58092

02 4/3 8/3-5 4/1-3 8/1-2 4/3 66.1

4-52-KCSS 54222 4-001-KCSS 05222 52 0.1 8/1-6 0.4 8/1-2 0.1 66.1

4-23-KCSS 55222 4-521-KCSS 06222 23 4/1-1 8/1-7 0.5 8/1-2 4/1-1 66.1


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mm ni

D-21-KCS 50122 D-05-KCS 01122 *D 05-81-SPK 50882 21 2/1 113. 8/3-4 8/5-2 4/3-1 4/3

M-02-KCS 51122 M-57-KCS 02122

**M 57-13-SPK 04882

02 4/3 264. 8/1-6 4/1-3 8/7-2 4/1-1

M-52-KCS 52122 M-001-KCS 03122 52 0.1 264. 8/7-6 0.4 8/7-2 4/1-1

M-23-KCS 53122 M-521-KCS 04122 23 4/1-1 264. 8/7-7 0.5 8/7-2 4/1-1



®

Supplied with 1 set of 25 TPI Diagonal Knurl Wheels for Diamond Pattern.See Pages B-26 & B-27 for "O & P" Series Knurl Wheel Price and Part No.

Supplied with 1 set of 25 TPI Diagonal Knurl Wheels for Diamond Pattern.See Pages B-26 & B-27 for "O & P" Series Knurl Wheel Price and Part No.

Heavy Duty Double Wheel Fixed Knurling ToolHeavy Duty Self Centering Knurling Tool

B-13

HDFKT - Heavy DutyFixed Knurling Tool



• Specifically designed for CNC Lathe.• Precision square shank with preset center height.• Twin knurl wheels for Straight or Diamond pattern.• Knurl wheels are mounted between the thrust washers to

ensure smooth and even rotation of the knurls while knurlingis performed.

• Self-Centering knurling head for a precise alignment to theworking part.


• Precision square shank with preset center height.• Twin knurl wheels for Straight and Diamond pattern.• Knurl wheels are mounted between the thrust washers to

ensure smooth and even rotation of the knurls whileknurling is performed.


STRAIGHTPATTERN

DIAMOND PATTERN

Knurl Wheel

STRAIGHTPATTERN

DIAMOND PATTERN

Knurl Wheel

HDSCK - Heavy DutyS e l f - C e n t e r i n gKnurling Tool forC.N.C. Lathe.


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mm ni

O-02-KCSDH 50422 O-57-KCSDH 01422O

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O-52-KCSDH 51422 O-001-KCSDH 02422 52 0.1 734. 8/1-6 0.4 8/1-2 0.1 4/1-1

P-52-KCSDH 52422 P-001-KCSDH 03422P

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5598252 0.1 573. 8/7-6 0.4 8/7-2 0.1 4/1-1

P-23-KCSDH 53422 P-521-KCSDH 04422 23 4/1-1 573. 8/7-7 0.5 8/7-2 4/1-1 4/1-1


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O-02-TKFDH 50322 O-57-TKFDH 01322O

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O-52-TKFDH 51322 O-001-TKFDH 02322 52 0.1 152. 2/1-5 0.4 2/1-1 0.1 0.1

P-52-TKFDH 52322 P-001-TKFDH 03322P

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5598252 0.1 232. 4/3-5 0.4 4/3-1 0.1 4/1-1

P-23-TKFDH 53322 P-521-TKFDH 04322 23 4/1-1 282. 4/3-6 0.5 4/3-1 4/1-1 4/1-1



® Milling Machine Knurling ToolInternal Knurling Tool

Supplied with 1 Straight Knurl Wheel 25 TPI.See Pages B-24 - B-28 for "D, R, O, & P" Series Knurl Wheel Price and Part No.

* Supplied with 1 Straight Knurl Wheel 30 TPI.** Supplied with 1 Straight Knurl Wheel 25 TPI.See Pages B-30 & B-32 for "SW2 & SW4" Series Knurl Wheel Price and Part No.

B-14

Recommended Use:For best results, use beveled knurl wheels.In Feed the knurling tool into the blank until the right pattern isgenerated, then End Feed.

MMKT - Mill ingMachine KnurlingTool

IKT - Internal Knurling Tool

Recommended Use:For best results, use beveled knurl wheels.In Feed the knurling tool into the blank until the right pattern is generated,then End Feed.

STRAIGHTPATTERN

DIAMONDPATTERN

Knurl Wheel

• For internal knurling requiring a Straight or Diamond pattern.• Designed to knurl against a square shoulder.• Internal knurling is used to reduce oversize internal diameters or

for specific knurling applications.• Knurl wheel is mounted between the thrust washers to ensure a

smooth and even rotation of the knurls while knurling is performed.• Single wheel knurling tool.• Supplied with SW series knurl wheels.

• Specifically designed to knurl a flat surface.• Tool has been engineered to be used on milling machines.• Ground Weldon shank to fit in the milling holders.• Knurl wheels are mounted between the thrust washers to

ensure a smooth and even rotation of the knurls whileknurling is performed.

• Single wheel knurling tool.• Straight and Diamond pattern.

STRAIGHTPATTERN

DIAMOND PATTERN

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D-01-TKMM 50522 D-83-TKMM 01522 D 26-81-SPK 01882 01 8/3 8/5 8/3-2 2/1-1 8/7

R-21-TKMM 51522 R-05-TKMM 02522 R 78-52-SPK 52882 21 2/1 8/7 8/1-3 0.2 8/1-1

O-02-TKMM 52522 O-57-TKMM 03522 O 001-13-SPK 54882 02 4/3 0.1 8/7-3 2/1-2 8/3-1

O-52-TKMM 53522 O-001-TKMM 04522 O 521-13-SPK 05882 52 0.1 4/1-1 4/3-4 0.3 4/3-1

P-23-TKMM 54522 P-521-TKMM 05522 P 051-05-SPK 06882 23 4/1-1 2/1-1 8/5-5 2/1-3 8/1-2


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2-21-TKI 50622 2-05-TKI 01622 *2WS S1-P0.2WS 05092 21 2/1 61/9 0.4 4/3-3

4-02-TKI 51622 4-57-TKI 02622

**4WS S1-P0.4WS 08092

02 4/3 8/1-1 0.6 8/5-5

4-52-TKI 52622 4-001-TKI 03622 52 0.1 8/1-1 0.8 8/5-7

4-23-TKI 53622 4-521-TKI 04622 23 4/1-1 8/3-1 0.01 8/5-9



®

B-15

Diametral Knurling Tool

KT109-00D - DiametralKnurling Tool

• Made of Heat Treated precision ground alloy steel body and shank.• The wheel setting adjustment allows the change of knurl patterns.• The dovetail guide and adjustable arms insure the most possible

accuracy and rigidity for infinite Diameter settings.• This tool is designed and engineered for most required knurling jobs

in C.N.C., Turret Lathe, and Screw Machine Applications.

Supplied with 1 set of 25 TPI Straight Knurl Wheels.See Pages B-25 & B-28 for "M & R" Series Knurl Wheel Price and Part No.

Straight wheels90° angle settingStraight pattern

Straight wheels30° angle settingDiamond pattern

Diagonal wheels90° angle settingDiamond pattern

Diagonal wheels30° angle settingStraight pattern

Recommended Use:Best results are achieved when Knurl Tool is End-Feed.Straight Knurls will form a Straight and Diamond pattern.For Diamond knurl patterns set wheels at 30°.When used with a 30° Diagonal Knurl, it will formStraight and Diamond knurling patterns with improvedquality and longer tool life.For Straight knurl patterns set wheels at 30°.See Page IX for more information.

STRAIGHTPATTERN

DIAMOND PATTERN

Knurl Wheel


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R-D02-52-901TK 50722 R-D57-001-901TK 01722

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02 4/3 0.1 2/1-3 4/3-5 4/1-3 2/1-1 0

R-D52-83-901TK 51722 R-D001-051-901TK 02722 52 0.1 2/1-1 2/1-4 2/1-7 0.4 0.2 8/5

R-D23-05-901TK 52722 R-D521-002-901TK 03722 23 4/1-1 0.2 4/3-5 0.9 0.5 2/1-2 4/3

M-D52-67-901TK 53722 M-D001-003-901TK 04722

M 521-13-SPK 05882

52 0.1 0.3 0.8 0.8 0.4 0.3 8/5

M-D23-67-901TK 54722 M-D521-003-901TK 05722 23 4/1-1 0.3 0.8 0.9 0.5 0.3 4/3

M-D04-67-901TK 55722 M-D051-003-901TK 06722 04 2/1-1 0.3 0.8 0.9 0.5 0.3 0.1



®

KTW109 & KTW109D Diametral Knurling Tools

KTW109 SHOULDER STRAIGHT HEAD STYLE

KTW109D DIAGONAL HEAD STYLE

Uses 2 wheelsSWS Style

Uses 2 wheels1 Diag. Lt. on top

1 Diag. Rt. on bottomSWL StyleSWR Style

Uses 2 wheels1 Diag. Lt. on top

1 Diag. Rt. on bottomSWL StyleSWR Style

Uses 2 wheelsSWS Style

B-16

The knurl wheels are mounted at 90° to the working part which allows knurling close to the shoulder.While the wheels are displaced to 180° in a vertical position, only the knurling surface of the knurlwheels will make contact with the working part, making this the best tool for "in feed" operation. Twinstraight shoulder knurling wheels are used for straight pattern.For a diamond pattern use one diagonal right and one diagonal left shoulder knurl wheels.

KTW109 Straight Head Style

Recommended Use:For best results with "in feed ", use a full face wheel."In feed" (plunging over the diameter), knurling wheels should reach the center line of the workingpart to complete the knurl pattern."End feed" should be used with a beveled shoulder knurl wheels for knurling to the shoulder.

The diagonal head style wheels are mounted at a 30° angle to the axis to minimize the lateral dragand the vertical pressure when knurling is performed.The quality of the pattern, the working speed, and the life of the tools are improved drastically.Twin straight shoulder knurling wheels are used for diamond pattern.For a straight pattern use one diagonal right and one diagonal left shoulder knurl wheels.

KTW109D Diagonal Head Style

Recommended use:Best when long knurling operations and shoulderless parts are to be knurled "end feed" only."End feed" should be used with full face knurl wheel only.

Straddle

Single Wheel

Bump

Straddle application is best when pressure and deflectionare a problem. The knurling heads are able to "float"somewhat and center on the workpiece, compensating forany off-centering. It has been developed to make a perfectknurling pattern without putting any pressure on the spindleor on the lathe compound.

Single wheel application is best for narrow and quickknurling setup. The knurling heads are moved up so thatthe bottom knurling wheel is locked on center and can"bump" against the side of the working part. With onewheel touching the part, this configuration allows for aquicker setup and knurling of narrow knurling applications.

Bump application is best for narrow knurling applications.The knurling heads are moved closer together so that thetool can "bump" against the side of the working part withtwo wheels touching the part.

KTW109 & KTW109DDIAMETRALKNURLING TOOLA diametral adjustment screwregulates the depth of the knurlpattern and the diameter size. Thefloating head will allow the knurlwheel to self adjust on the workpiece - even when the work piece isnot perfectly concentric. However,the tool can be used for twin wheelapplications or single wheel knurlingapplications. This tool comes with asquare shank to be used on openslot tool holders, or on a SquareIndex Turret, with a preset centerheight adjustment which will meetthe fixed center height of the C.N.C.and the Turret Lathe. Body andshank is made of Heat Treatedprecision ground alloy steel. Thedovetail guide ensures the mostprecise accuracy and rigidity forinfinite diameter settings.



®

KTW109 & KT109C Diametral Knurling Tools

Supplied with 1 set of Diagonal Knurl Wheels 30 TPI for Diamond Pattern.See Page B-22 for "B" Series Knurl Wheel Price and Part No.

B-17

Supplied with 1 set of Diagonal Knurl Wheels 25 TPI for Diamond Pattern.See Page B-32 for "SW4" Series Knurl Wheel Price and Part No.

KTW109 - StraddleSquare Shank Holder

KT109C - CompactStraddle SquareShank Holder

• Diametral knurling tool for knurling small diameters up to1/2" diameter maximum.

• Compact knurling head.• Precision square shank with preset center height.• Self-Centering knurling head for a precise alignment to

the working part.• Can be reversed for right or left hand operation.

• Precision square shank with preset center height.• Self-Centering knurling head for a precise alignment to the

working part.• Can be reversed for right or left hand operation.

STRAIGHTPATTERN

DIAMOND PATTERN

Knurl Wheel

STRAIGHTPATTERN


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4-2-02-901WTK 50822 4-2-57-901WTK 018224-2-3-D901W 54822 4WS S2-P0.4WS 58092

02 4/3 0.2 4/3-5 8/3-6 4/1-3 8/1-3 0.1

4-2-52-901WTK 51822 4-2-001-901WTK 02822 52 0.1 0.2 4/3-5 8/1-7 0.4 8/1-3 0.1

4-3-52-901WTK 52822 4-3-001-901WTK 038224-3-3-D901W 05822 4WS S2-P0.4WS 58092

52 0.1 0.3 4/1-7 4/1-8 0.4 4/1-4 4/1-1

4-3-23-901WTK 53822 4-3-521-901WTK 04822 23 4/1-1 0.3 4/1-7 4/1-9 0.5 4/1-4 4/1-1


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B-01-C901TK 50922 B-83-C901TK 01922B C06306A 50782

01 8/3 2/1 01. 8/7-3 2/1-2 8/3-1 8/5-1 8/3

B-21-C901TK 51922 B-05-C901TK 02922 21 2/1 2/1 01. 8/1-4 4/3-2 8/3-1 8/5-1 2/1Recommended Use:For best results, use beveled knurl wheels.In Feed the knurling tool into the blank until theright pattern is generated, then End Feed.

Recommended Use:For best results, use beveled knurlwheels.In Feed the knurling tool into the blankuntil the right pattern is generated,then End Feed.



®

B-18

Three Wheel Knurling Tool

INFINITE LENGTHS WITH DIAMETERS AS SMALL AS 1/16 INCH

Features:

• Minimum diameter 1/16" -1.5mm

• Maximum diameter 3-1/2" -85 mm

• For straight and diamondknurl

• Infinite lengths• Precise scroll gear• Infinite diameter adjustment• Dial allows for visual

diameter adjustment• Knurl to the shoulder• Self-adjust to parts and tool

misalignment• Easy to setup• Simple to operate• Manual knurl diameter

release for manual lathes

Tool properties

1. For small diametersWhen side pressure does not allowthe use of a one or two wheel knurlingtool.

2. For long lengthsWhen support or live center is notpermissible. The part would deflectif a standard one or two wheel knurlingtool is used.

3. For high precision knurlingWhen the finished diameter of theknurled part demands closetolerance. The three wheel knurlingsystem applies less pressure perwheel controlling the displacementand the form of the material. Thismakes the knurl uniform and precise.

4. For high productionWhen high performance and qualityneed not sacrifice high production.

5. For automationWhen cost is a factor. The highperformance of this tool will keep themanufacturing cost lower.

6. Which machine to use onAutomatic Screw Machines, CNCLathes, and Turret Lathes



®

Three Wheel Knurling Tool

• Made of Heat Treated precision ground alloy steel.• The dovetail guide and adjustable arms insure the most possible

accuracy and rigidity.• A precise scroll gear allows for infinite diameter settings.• Scaled dial makes setting the diameter easy.• This tool is engineered for most required knurling jobs in Screw

Machine, C.N.C. Lathe, and Turret Lathe Applications.• Square shank can be reversed for right hand or left hand operation.• Square shank with preset center height.

3WKT Style

STRAIGHTPATTERN


B-19

The Three Wheel Knurling Tools can knurl up to a shoulder,minimum diameter of 1/16 inch, up to 3-1/2 inch diameter,and infinite lengths. For Screw Machine, C.N.C. Lathe, andTurret Lathe Applications.

* Supplied with 3 Diagonal Knurl Wheels 30 TPI for Diamond Pattern.** Supplied with 3 Diagonal Knurl Wheels 25 TPI for Diamond Pattern.

† Supplied with square shank only. Round shank sold separately.See Pages B-30 - B-32 for "SW2, SW3.5, & SW4" Series Knurl Wheel Price and Part No.

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mm ni

2-21-60-TKW3 50032 2-05-60-TKW3 01032 21-60-TKRW3 50132 05-60-TKRW3 01132

*2WS)3( S3-P0.2WS 06092

4/1ot61/1 21 2/1 4/1 4/3-1 8/5-4 4/3-2 8/7-1

2-261-21-TKW3 51032 2-261-21-TKW3 51032 261-21-TKRW3 51132 261-21-TKRW3 51132 2/1ot61/1 61 8/5 8/3 4/1-2 8/5-4 4/3-2 8/7-1

2-02-52-TKW3 52032 2-57-52-TKW3 03032 02-52-TKRW3 52132 57-52-TKRW3 03132 0.1ot8/1 02 4/3 8/3 0.3 8/1-5 4/1-3 8/7-1

3-52-04-TKW3 53032 3-001-04-TKW3 04032 52-04-TKRW3 53132 001-04-TKRW3 04132**5.3WS)3( S3-P5.3WS 57092

2/1-1ot61/3 52 0.1 2/1 4/1-4 0.01 0.4 0.6

3-52-56-TKW3 54032 3-001-56-TKW3 05032 52-56-TKRW3 54132 001-56-TKRW3 05132 2/1-2ot8/3 52 0.1 2/1 4/1-5 0.01 0.4 0.6

4-52-09-TKW3 55032 4-001-09-TKW3 06032 52-09-TKRW3 55132 001-09-TKRW3 06132 **4WS)3( S3-P0.4WS 09092 2/1-3ot2/1 52 0.1 2/1 4/1-6 0.01 0.4 0.6

Recommended Use:For best results, use beveled knurl wheels.End Feed the knurling tool into the blank untilthe desired length of the knurl is done.

3WKT with optional3WRKT round shank



®

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Knurl Wheel Information

Circular Pitch Knurls are made to extremely high standards from the finest materials available. Knurls are individually hob cut and lapped toa smooth hard finish to give longer life and impart a smooth clean surface to the knurled part.Knurls available in High Speed, Cobalt, and TIC/N - Coated.

The Number (EXP. 25) indicates Number of Teeth Per Inch.1. Male Diamond Knurling produced by R.H. & L.H. knurls used in pairs.2. Right Hand Knurling produced by L.H. knurls.

3. Left Hand Knurling produced by R.H. knurls.4. Female Diamond Knurling produced by Male Diamond knurls.5. Male Diamond Knurling produced by Female Diamond knurls.

Metric Pitch is the distance between tooth to tooth, whereas the TPI is the number of teeth per inch.

B-20

Metric Pitch System Circular Pitch System



®

B-21

"A" SERIESNo. 733101-

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01 mm5,2 °09SH-01-SA C-01-SA SH-01-RDA C-01-RDA SH-01-LDA C-01-LDA SH-01-MA SH-01-FA

20532 86532 43632 00732 66732 23832 89832 4693253532 10632 76632 33732 99732 56832 13932 79932


40532 07532 63632 20732 86732 43832 00932 6693273532 30632 96632 53732 10832 76832 33932 99932


60532 27532 83632 40732 07732 63832 20932 8693293532 50632 17632 73732 30832 96832 53932 10042


80532 47532 04632 60732 27732 83832 40932 0793214532 70632 37632 93732 50832 17832 73932 30042


01532 67532 24632 80732 47732 04832 60932 2793234532 90632 57632 14732 70832 37832 93932 50042


21532 87532 44632 01732 67732 24832 80932 4793254532 11632 77632 34732 90832 57832 14932 70042


41532 08532 64632 21732 87732 44832 01932 6793274532 31632 97632 54732 11832 77832 34932 90042


61532 28532 84632 41732 08732 64832 21932 8793294532 51632 18632 74732 31832 97832 54932 11042


81532 48532 05632 61732 28732 84832 41932 0893215532 71632 38632 94732 51832 18832 74932 31042


02532 68532 25632 81732 48732 05832 61932 2893235532 91632 58632 15732 71832 38832 94932 51042


22532 88532 45632 02732 68732 25832 81932 4893255532 12632 78632 35732 91832 58832 15932 71042

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42532 09532 65632 22732 88732 45832 02932 6893275532 32632 98632 55732 12832 78832 35932 91042


62532 29532 85632 42732 09732 65832 22932 8893295532 52632 19632 75732 32832 98832 55932 12042


82532 49532 06632 62732 29732 85832 42932 0993216532 72632 39632 95732 52832 19832 75932 32042


03532 69532 26632 82732 49732 06832 62932 2993236532 92632 59632 16732 72832 39832 95932 52042



Bevelled wheels are non stock items


®

"B" SERIESNo. 733101-

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20142 84142 49142 04242 68242 23342 87342 4244252142 17142 71242 36242 90342 55342 10442 74442


40142 05142 69142 24242 88242 43342 08342 6244272142 37142 91242 56242 11342 75342 30442 94442


60142 25142 89142 44242 09242 63342 28342 8244292142 57142 12242 76242 31342 95342 50442 15442


80142 45142 00242 64242 29242 83342 48342 0344213142 77142 32242 96242 51342 16342 70442 35442


01142 65142 20242 84242 49242 04342 68342 2344233142 97142 52242 17242 71342 36342 90442 55442


21142 85142 40242 05242 69242 24342 88342 4344253142 18142 72242 37242 91342 56342 11442 75442


41142 06142 60242 25242 89242 44342 09342 6344273142 38142 92242 57242 12342 76342 31442 95442

hctiPlartemaiD


61142 26142 80242 45242 00342 64342 29342 8344293142 58142 13242 77242 32342 96342 51442 16442


81142 46142 01242 65242 20342 84342 49342 0444214142 78142 33242 97242 52342 17342 71442 36442


02142 66142 21242 85242 40342 05342 69342 2444234142 98142 53242 18242 72342 37342 91442 56442

B-22





®

"C" SERIES733101-

hctiPralucriC

hteeTrePhcnIIPT

cirteMhctiP

dedulcnIhtooTelgnA

thgiartS thgiRlanogaiD tfeLlanogaiDelaM

dnomaiDelameFdnomaiD

deepShgiH.oNledoM


deepShgiH.oNledoM


deepShgiH.oNledoM


deepShgiH.oNledoM

deepShgiH.oNledoM


61 mm6,1 °09SH-61-SC C-61-SC SH-61-RDC C-61-RDC SH-61-LDC C-61-LDC SH-61-MC SH-61-FC

20542 65542 01642 46642 81742 27742 62842 0884292542 38542 73642 19642 54742 99742 35842 70942


40542 85542 21642 66642 02742 47742 82842 2884213542 58542 93642 39642 74742 10842 55842 90942


60542 06542 41642 86642 22742 67742 03842 4884233542 78542 14642 59642 94742 30842 75842 11942


80542 26542 61642 07642 42742 87742 23842 6884253542 98542 34642 79642 15742 50842 95842 31942


01542 46542 81642 27642 62742 08742 43842 8884273542 19542 54642 99642 35742 70842 16842 51942


21542 66542 02642 47642 82742 28742 63842 0984293542 39542 74642 10742 55742 90842 36842 71942


41542 86542 22642 67642 03742 48742 83842 2984214542 59542 94642 30742 75742 11842 56842 91942


61542 07542 42642 87642 23742 68742 04842 4984234542 79542 15642 50742 95742 31842 76842 12942

hctiPlartemaiD


81542 27542 62642 08642 43742 88742 24842 6984254542 99542 35642 70742 16742 51842 96842 32942


02542 47542 82642 28642 63742 09742 44842 8984274542 10642 55642 90742 36742 71842 17842 52942


22542 67542 03642 48642 83742 29742 64842 0094294542 30642 75642 11742 56742 91842 37842 72942


42542 87542 23642 68642 04742 49742 84842 2094215542 50642 95642 31742 76742 12842 57842 92942

B-23





®

hctiPralucriC

hteeTrePhcnIIPT

cirteMhctiP

dedulcnIhtooTelgnA

thgiartS lanogaiDthgiR

lanogaiDtfeL

elameFdnomaiD





.dtS .dtS .dtS .dtSleveB leveB leveB leveB

61 mm6,1 °09C-61-SD C-61-RDD C-61-LDD C-61-FD

20052 65052 01152 4615292052 38052 73152 19152


40052 85052 21152 6615213052 58052 93152 39152


60052 06052 41152 8615233052 78052 14152 59152


80052 26052 61152 0715253052 98052 34152 79152


01052 46052 81152 2715273052 19052 54152 99152


21052 66052 02152 4715293052 39052 74152 10252


41052 86052 22152 6715214052 59052 94152 30252


61052 07052 42152 8715234052 79052 15152 50252

hctiPlartemaiD


81052 27052 62152 0815254052 99052 35152 70252


02052 47052 82152 2815274052 10152 55152 90252


22052 67052 03152 4815294052 30152 75152 11252


42052 87052 23152 6815215052 50152 95152 31252

"D" SERIES733101-

B-24





®

B-25

"M" SERIES733101-

hctiPralucriC

hteeTrePhcnIIPT

cirteMhctiP

dedulcnIhtooTelgnA


lanogaiDtfeL

elameFdnomaiD






8 mm2,3 °09C-80-SM C-80-RDM C-80-LDM C-80-FM

20352 86352 43452 0055253352 10452 76452 33552


40352 07352 63452 2055273352 30452 96452 53552


60352 27352 83452 4055293352 50452 17452 73552


80352 47352 04452 6055214352 70452 37452 93552


01352 67352 24452 8055234352 90452 57452 14552


21352 87352 44452 0155254352 11452 77452 34552


41352 08352 64452 2155274352 31452 97452 54552


61352 28352 84452 4155294352 51452 18452 74552


81352 48352 05452 6155215352 71452 38452 94552


02352 68352 25452 8155235352 91452 58452 15552


22352 88352 45452 0255255352 12452 78452 35552

hctiPlartemaiD


42352 09352 65452 2255275352 32452 98452 55552


62352 29352 85452 4255295352 52452 19452 75552


82352 49352 06452 6255216352 72452 39452 95552


03352 69352 26452 8255236352 92452 59452 16552





®

"O" SERIES733101-

B-26

hctiPralucriC

hteeTrePhcnIIPT

cirteMhctiP

dedulcnIhtooTelgnA



deepShgiH.oNledoM


deepShgiH.oNledoM


deepShgiH.oNledoM


deepShgiH.oNledoM

deepShgiH.oNledoM


8 mm2,3 °09SH-80-SO C-80-SO SH-80-RDO C-80-RDO SH-80-LDO C-80-LDO SH-80-MO SH-80-FO

20652 86652 43752 00852 66852 23952 89952 4606253652 10752 76752 33852 99852 56952 13062 79062


40652 07652 63752 20852 86852 43952 00062 6606273652 30752 96752 53852 10952 76952 33062 99062


60652 27652 83752 40852 07852 63952 20062 8606293652 50752 17752 73852 30952 96952 53062 10162


80652 47652 04752 60852 27852 83952 40062 0706214652 70752 37752 93852 50952 17952 73062 30162


01652 67652 24752 80852 47852 04952 60062 2706234652 90752 57752 14852 70952 37952 93062 50162


21652 87652 44752 01852 67852 24952 80062 4706254652 11752 77752 34852 90952 57952 14062 70162


41652 08652 64752 21852 87852 44952 01062 6706274652 31752 97752 54852 11952 77952 34062 90162


61652 28652 84752 41852 08852 64952 21062 8706294652 51752 18752 74852 31952 97952 54062 11162


81652 48652 05752 61852 28852 84952 41062 0806215652 71752 38752 94852 51952 18952 74062 31162


02652 68652 25752 81852 48852 05952 61062 2806235652 91752 58752 15852 71952 38952 94062 51162


22652 88652 45752 02852 68852 25952 81062 4806255652 12752 78752 35852 91952 58952 15062 71162

hctiPlartemaiD


42652 09652 65752 22852 88852 45952 02062 6806275652 32752 98752 55852 12952 78952 35062 91162


62652 29652 85752 42852 09852 65952 22062 8806295652 52752 19752 75852 32952 98952 55062 12162


82652 49652 06752 62852 29852 85952 42062 0906216652 72752 39752 95852 52952 19952 75062 32162


03652 69652 26752 82852 49852 06952 62062 2906236652 92752 59752 16852 72952 39952 95062 52162





®

hctiPralucriC

hteeTrePhcnIIPT

cirteMhctiP

dedulcnIhtooTelgnA



deepShgiH.oNledoM


deepShgiH.oNledoM


deepShgiH.oNledoM


deepShgiH.oNledoM

deepShgiH.oNledoM


01 mm5,2 °09SH-01-SP C-01-SP SH-01-RDP C-01-RDP SH-01-LDP C-01-LDP SH-01-MP SH-01-FP

89162 23262 66262 00362 43362 86362 20462 6346251262 94262 38262 71362 15362 58362 91462 35462


00262 43262 86262 20362 63362 07362 40462 8346271262 15262 58262 91362 35362 78362 12462 55462


20262 63262 07262 40362 83362 27362 60462 0446291262 35262 78262 12362 55362 98362 32462 75462


40262 83262 27262 60362 04362 47362 80462 2446212262 55262 98262 32362 75362 19362 52462 95462


60262 04262 47262 80362 24362 67362 01462 4446232262 75262 19262 52362 95362 39362 72462 16462


80262 24262 67262 01362 44362 87362 21462 6446252262 95262 39262 72362 16362 59362 92462 36462


01262 44262 87262 21362 64362 08362 41462 8446272262 16262 59262 92362 36362 79362 13462 56462

hctiPlartemaiD


21262 64262 08262 41362 84362 28362 61462 0546292262 36262 79262 13362 56362 99362 33462 76462


41262 84262 28262 61362 05362 48362 81462 2546213262 56262 99262 33362 76362 10462 53462 96462

"P" SERIES733101-

B-27





®

"R" SERIES733101-

hctiPralucriC

hteeTrePhcnIIPT

cirteMhctiP

dedulcnIhtooTelgnA


lanogaiDtfeL

elameFdnomaiD






01 mm5,2 °09C-01-SR C-01-RDR C-01-LDR C-01-FR

20562 46562 62662 8866233562 59562 75662 91762


40562 66562 82662 0966253562 79562 95662 12762


60562 86562 03662 2966273562 99562 16662 32762


80562 07562 23662 4966293562 10662 36662 52762


01562 27562 43662 6966214562 30662 56662 72762


21562 47562 63662 8966234562 50662 76662 92762


41562 67562 83662 0076254562 70662 96662 13762


61562 87562 04662 2076274562 90662 17662 33762


81562 08562 24662 4076294562 11662 37662 53762


02562 28562 44662 6076215562 31662 57662 73762

hctiPlartemaiD


22562 48562 64662 8076235562 51662 77662 93762


42562 68562 84662 0176255562 71662 97662 14762


62562 88562 05662 2176275562 91662 18662 34762


82562 09562 25662 4176295562 12662 38662 54762

B-28





®

"S" SERIES733101-

hctiPralucriC

hteeTrePhcnIIPT

cirteMhctiP

dedulcnIhtooTelgnA



deepShgiH.oNledoM


deepShgiH.oNledoM


deepShgiH.oNledoM


deepShgiH.oNledoM

deepShgiH.oNledoM


01 mm5,2 °09SH-01-SS C-01-SS SH-01-RDS C-01-RDS SH-01-LDS C-01-LDS SH-01-MS SH-01-FS

20862 26862 42962 68962 84072 01172 27172 4327233862 39862 55962 71072 97072 14172 30272 56272


40862 46862 62962 88962 05072 21172 47172 6327253862 59862 75962 91072 18072 34172 50272 76272


60862 66862 82962 09962 25072 41172 67172 8327273862 79862 95962 12072 38072 54172 70272 96272


80862 86862 03962 29962 45072 61172 87172 0427293862 99862 16962 32072 58072 74172 90272 17272


01862 07862 23962 49962 65072 81172 08172 2427214862 10962 36962 52072 78072 94172 11272 37272


21862 27862 43962 69962 85072 02172 28172 4427234862 30962 56962 72072 98072 15172 31272 57272


41862 47862 63962 89962 06072 22172 48172 6427254862 50962 76962 92072 19072 35172 51272 77272


61862 67862 83962 00072 26072 42172 68172 8427274862 70962 96962 13072 39072 55172 71272 97272


81862 87862 04962 20072 46072 62172 88172 0527294862 90962 17962 33072 59072 75172 91272 18272


02862 08862 24962 40072 66072 82172 09172 2527215862 11962 37962 53072 79072 95172 12272 38272

hctiPlartemaiD


22862 28862 44962 60072 86072 03172 29172 4527235862 31962 57962 73072 99072 16172 32272 58272


42862 48862 64962 80072 07072 23172 49172 6527255862 51962 77962 93072 10172 36172 52272 78272


62862 68862 84962 01072 27072 43172 69172 8527275862 71962 97962 14072 30172 56172 72272 98272


82862 88862 05962 21072 47072 63172 89172 0627295862 91962 18962 34072 50172 76172 92272 19272

B-29





®

B-30

"SW2" Series733101-

• "SW" knurling wheels are technically designed to knurl against a square shoulder.• With super precise workmanship, the wheels are made of heat treated High Cobalt Steel to

withstand severe knurling operation.• Knurl wheels are Titanium Nitrating coated to reduce the co-efficient of friction when knurling,

increasing the quality and the force of knurling as well as the life of the knurl wheels.• All SW Series knurl wheels are available only in cobalt and tin coated.

hctiPralucriC

hteeTrePhcnIIPT

cirteMhctiP

dedulcnIhtooTelgnA


lanogaiDtfeL

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61 mm6,1 °09C61-S2WS C61-R2WS C61-L2WS C61-F2WS

20472 25472 20572 2557272472 77472 72572 77572


40472 45472 40572 4557292472 97472 92572 97572


60472 65472 60572 6557213472 18472 13572 18572


80472 85472 80572 8557233472 38472 33572 38572


01472 06472 01572 0657253472 58472 53572 58572


21472 26472 21572 2657273472 78472 73572 78572


41472 46472 41572 4657293472 98472 93572 98572

hctiPlartemaiD


61472 66472 61572 6657214472 19472 14572 19572


81472 86472 81572 8657234472 39472 34572 39572


02472 07472 02572 0757254472 59472 54572 59572


22472 27472 22572 2757274472 79472 74572 79572

Shoulder Knurl Wheel Information




®

"SW3.5" Series733101-

hctiPralucriC

hteeTrePhcnIIPT

cirteMhctiP

dedulcnIhtooTelgnA


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41 mm8,1 °09C41-S5.3WS C41-R5.3WS C41-L5.3WS C41-F5.3WS

20772 65772 01872 4687292772 38772 73872 19872


40772 85772 21872 6687213772 58772 93872 39872


60772 06772 41872 8687233772 78772 14872 59872


80772 26772 61872 0787253772 98772 34872 79872


01772 46772 81872 2787273772 19772 54872 99872


21772 66772 02872 4787293772 39772 74872 10972


41772 86772 22872 6787214772 59772 94872 30972


61772 07772 42872 8787234772 79772 15872 50972

hctiPlartemaiD


81772 27772 62872 0887254772 99772 35872 70972


02772 47772 82872 2887274772 10872 55872 90972


22772 67772 03872 4887294772 30872 75872 11972


42772 87772 23872 6887215772 50872 95872 31972




B-31





®

"SW4" Series733101-

hctiPralucriC

hteeTrePhcnIIPT

cirteMhctiP

dedulcnIhtooTelgnA


lanogaiDtfeL

elameFdnomaiD







20082 65082 01182 4618292082 38082 73182 19182


40082 85082 21182 6618213082 58082 93182 39182


60082 06082 41182 8618233082 78082 14182 59182


80082 26082 61182 0718253082 98082 34182 79182


01082 46082 81182 2718273082 19082 54182 99182


21082 66082 02182 4718293082 39082 74182 10282


41082 86082 22182 6718214082 59082 94182 30282


61082 07082 42182 8718234082 79082 15182 50282

hctiPlartemaiD


81082 27082 62182 0818254082 99082 35182 70282


02082 47082 82182 2818274082 10182 55182 90282


22082 67082 03182 4818294082 30182 75182 11282


42082 87082 23182 6818215082 50182 95182 31282




B-32





®

Knurl Tool Spare Parts

SKPS Series Knurling Pin Set

CNC Modular Knurling Tool Adjustment Screw KPS Series Knurling Pins

PSW Series Knurling Pin Set

A Series Knurling Pins

CNC Modular Knurling Tool Lock Screw

Spring & Ball Plunger For Self-Centering Knurl Tools

Metric Conversion

B-33


looTgnilrunKecnerefeR

5711-CNC 50582 looTgnilrunKraludoMCNC

578-CNCS 01582 looTgnilrunKraludoMCNCS



4201-CNC 51582 looTgnilrunKraludoMCNC

238-CNCS 02582 looTgnilrunKraludoMCNCS



81-LBTS 52582261,05-TKHS3

05-KCS05,83-KCSS

52-LBTS 03582

521,001,57-TKHS3051,521,001,57-KCS051,521,001,57-KCSS

051,521,001,001,57-KCSDH

:sehcnIdniFoT

alumroF sretemilliM 73930.X sehcnI=

elpmaxE mm001 73930.X ni739.3=

sretemilliMdniFoT

alumroF sehcnI 4.52X sretemilliM=

elpmaxE ni01 4.52X mm452=

cirteMstinU

cirteMstnelaviuqE

hcnIstnelaviuqE

0001 )M(reteM1 ni73.93

001 )md(retemiceD1 ni739.3

01 )mc(retemitneC1 ni7393.

1 )mm(retemilliM1 ni73930.

1. )mm(retemilliM01/1 ni739300.

10. )mm(retemilliM001/1 ni7393000.

100. )mm(retemilliM0001/1 ni73930000.

retemilliM sehcnIretemilliM sehcnI retemilliM sehcnI

1 73930.

2 47870. 02 4787. 002 478.7

3 11811. 03 1181.1 003 118.11

4 84751. 04 8475.1 004 847.51

5 58691. 05 5869.1 005 586.91

6 22632. 06 2263.2 006 226.32

7 95572. 07 9557.2 007 955.72

8 69413. 08 6941.3 008 694.13

9 33453. 09 3345.3 009 334.53

01 07393. 001 0739.3 0001 073.93

deepShgiH edibraCD L



06306A 50682 C06306A 50782 8/1 8/3

21406A 01682 C21406A 01782 61/3 2/1

41406A 51682 C41406A 51782 61/3 8/5

46406A 02682 C46406A 02782 4/1 8/5

56406A 52682 C56406A 52782 4/1 4/3

66406A 03682 C66406A 03782 4/1 8/7

76406A 53682 C76406A 53782 4/1 0.1

deepShgiH edibraCD L



05-81-SPK 50882 C-05-81-SPK 982 50 61/3 2/1

26-81-SPK 01882 C-26-81-SPK 982 01 61/3 8/5

26-52-SPK 51882 C-26-52-SPK 982 51 4/1 8/5

57-52-SPK 02882 C-57-52-SPK 982 02 4/1 4/3

78-52-SPK 52882 C-78-52-SPK 982 52 4/1 8/7

001-52-SPK 03882 C-001-52-SPK 982 03 4/1 0.1

521-52-SPK 53882 C-521-52-SPK 982 53 4/1 4/1-1

57-13-SPK 04882 C-57-13-SPK 982 04 61/5 4/3

001-13-SPK 54882 C-001-13-SPK 982 54 61/5 0.1

521-13-SPK 882 05 C-521-13-SPK 982 05 61/5 4/1-1

521-05-SPK 882 55 C-521-05-SPK 982 55 2/1 4/1-1

051-05-SPK 06882 C-051-05-SPK 982 06 2/1 2/1-1

deepShgiHD L


S0.2-WSP 50092 4/1 8/5S5.3-WSP 01092 8/3 0.1S0.4-WSP 51092 2/1 8/1-1

deepShgiHD L


2-05-SPKS 02092 4/1 8/5

3-05-SPKS 52092 4/1 8/5

4-05-SPKS 03092 4/1 8/5

4-57-SPKS 53092 8/3 0.1

6-57-SPKS 04092 8/3 0.1

6-001-SPKS 54092 2/1 8/1-1

deepShgiHD L


S1-P0.2WS 05092

4/1 2/1S2-P0.2WS 55092

S3-P0.2WS 06092

S1-P5.3WS 56092

8/3 0.1S2-P5.3WS 07092

S3-P5.3WS 57092

S1-P0.4WS 08092

2/1 8/1-1S2-P0.4WS 58092

S3-P0.4WS 09092

SW Series Knurling Pin Set



®

Index, Safety Precautions, & Product Hazards

B-34

107ST Straight Cutting Knurling Tool . . . . . . . . . .B-7"A" Series Knurl Wheel . . . . . . . . . . . . . . . . . . .B-21"B" Series Knurl Wheel . . . . . . . . . . . . . . . . . . .B-22"C" Series Knurl Wheel . . . . . . . . . . . . . . . . . . .B-23Circular Diameter Information . . . . . . . . . .B-X - B-XICircular Pitch and Tooth Information . . . . . .B-IX - B-XCNC Modular Knurling Tool . . . . . . . . . . .B-1 - B-6Conical, Convex, Concave, and End Surface . . .B-XVDiametral Diameter Information . . . . . . . . . . .B-XIVDiametral Knurling Tool . . . . . . . . . . . . . . . . . .B-15Diametral Pitch Information . . . . . . . . . . . . . . .B-XIVDie Cut Knurling Operating Instructions . . . . . . . . .B-2Dimensioning Knurling . . . . . . . . . . . . . . . . . . . .B-XIDorian Service Network . . . . . . . . . . . . . . . .B-II - B-IIIFace Knurling Tool . . . . . . . . . . . . . . . . . . . .B-9Fixed Knurling Tool . . . . . . . . . . . . . . . . . . . . . .B-11Graphic Index . . . . . . . . . . . . . . . . . . . . . . . . . .B-IV

Heavy Duty Fixed Knurling Tool . . . . . . . . . . . .B-13Heavy Duty Self-Centering Knurling Tool . . . . .B-13Heavy Duty Single Wheel Fixed Knurling Tool .B-10In-Feed Knurling From Cross-Slide . . . . . . . . . .B-XIIIInternal Knurling Tool . . . . . . . . . . . . . . . . . . . .B-14Knurling Tool Applications . . . . . . . . . . . . .B-V - B-VIKnurl Wheels . . . . . . . . . . . . . . . . . . . . .B-20 - B-32KTW109 Knurling Tool . . . . . . . . . . . . . . . . . . . . .B-16KTW109 Knurling Tool Information . . . . . . . . . . . .B-173 Wheel Round Shank Knurling Tool . . . . .B-18 - B-193 Wheel Square Shank Knurling Tool . . . . . .B-18 - B-19"M" Series Knurl Wheel . . . . . . . . . . . . . . . . . . .B-25Metric Conversion Formula and Tables . . . . . . . . .B-33Milling Machine Knurling Tool . . . . . . . . . . . . . . .B-14"O" Series Knurl Wheel . . . . . . . . . . . . . . . . . . . .B-26"P" Series Knurl Wheel . . . . . . . . . . . . . . . . . . . .B-27Pitch and Tooth Information . . . . . . . . . . . . . . . .B-VIII

"R" Series Knurl Wheel . . . . . . . . . . . . . . . . . . .B-28"S" Series Knurl Wheel . . . . . . . . . . . . . . . . . . .B-29Self-Centering Knurling Tool . . . . . . . . . . . . . . . .B-12Shoulder Fixed Knurling Tool . . . . . . . . . . . . . . .B-11Shoulder Self-Centering Knurling Tool . . . . . . . . .B-12Side Mount Straddle Knurling Tool . . . . . . . . . .B-30Single Wheel Fixed Knurling Tool . . . . . . . . . . . .B-10Small CNC Modular Knurling Tool . . . . . . . . . . .B-3Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-33Speeds and Feeds . . . . . . . . . . . . . . . . . . .B-XII, B-8Speeds & Feed, Malfunction, & Wheel Grinding . .B-8"SW2" Series Knurl Wheel . . . . . . . . . . . . . . . . . .B-30"SW3.5" Series Knurl Wheel . . . . . . . . . . . . . . . . . .B-31"SW4" Series Knurl Wheel . . . . . . . . . . . . . . . . . .B-32Terminology . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-VIIThree Swivel Head Knurling Tool . . . . . . . . . . . .B-9

This catalog contains information and specifications concerning knurling tools sold by Dorian Tool International. Although some of the knurling tools made fromcobalts are very tough and resist breakage, most are brittle and special safety precautions are required when using them.

Small fragment and chips may be thrown from a knurling tool when a fracture occurs. Since these fragments or chips are thrown at very high speeds and are veryhot, contact with the skin or eyes could cause severe injury. Also, the grinding of these cutting tools will produce fine cobalt dust which may be harmful to the lungs. Listedbelow are some suggestions on how to minimize the potential for injury while using knurling tools.

For more information about the product hazards and safety precautions that must be taken to minimize the possibility of injury while using knurling tools, please callyour Dorian Tool Sales Engineer.

Dorian Tool has no control over use of these knurling tools. The user must determine the suitability of these tools in its particular application.

WARNING: Grinding or finishing cobalt produces fine cobalt dust. This dustmay cause injury to the lungs. Operators and observers must take thefollowing safety precautions to minimize the possibility of such injury:

WARNING: Very hot chip fragments may be thrown from knurling tools atvery high speeds. These chips can cause severe burns, cuts or puncturesto the skin, or damage to the eyes. Along with safety glasses with sideshields, the following are some of the safety precautions that must befollowed by operators and observers while using knurling tools:

WARNING: Use of cutting fluids and work materials create hazards. Becareful at all times.1. Keep the cutting fluid clean so no particles can be carried back across the

workpiece and possibly scratch it.2. Cutting fluids may catch on fire when exposed to high temperatures

generated during knurling.3. Work materials such as aluminum, magnesium, uranium, and titanium are

flammable and could catch on fire.4. Cutting fluids should be treated or replaced to reduce bacterial levels which

may cause illness.

1. Make sure that the wheel size and style are adequate for use to which it isbeing put.

2. Chip control is necessary to prevent a continuous chip catching in theworkpiece.

3. Chips are very hot and have sharp edges and should not be moved by hand.4. Turn off the machine whenever chips are removed or when the knurling tools

are changed.5. Do not use air hoses to blow chips away from the machine.6. To prevent tool breakage use the correct size toolholder.7. Make sure that the overhang on the knurl tool is as short as possible. Too

much overhang can result in chatter and tool breakage.8. To prevent the workpiece from coming loose during use, be sure the

workpiece is tight and secure in its holder.9. Overloading of cobalt knurling wheels may cause fractures of these wheels.

1. Use with adequate ventilation.2. Maintain the dust or mist level below OSHA and ACGIH levels.3. Avoid breathing dust or mist. If not possible, wear OSHA - approved

respirators, particularly when grinding cobalt.4. Minimize prolonged skin contact.5. Wash hands thoroughly after handling.

DORIAN TOOL INTERNATIONAL SALES POLICY

Minimum Order:Minimum order value is $100.00 per order.

F.O.B. East Bernard, Texas. All shipments are made by regular UPS, ParcelPost, or truck. Full transportation costs will be charged to the buyer. Specifyshipment to be made by other than regular means of transportation.

Delivery Terms:

Claims:Claims for loss in transit must be made against the transportation company. Theforegoing shall constitute the sole and exclusive remedies of the customer andare in lieu of all other warranties, expressed, implied or statutory, including butnot limited to any implied warranty of merchantability or fitness.

All sales are made in accordance with our standard conditions of sale, currentat the time orders are accepted. Specifications and prices subject to changewithout notice.

Conditions of Sale:

Payment terms for all items are 1% 10, net 30 days upon credit approval. Wereserve the right to hold shipments or to ship on a C.O.D. basis, any orderreceived by a customer whose account is delinquent. A service charge of1 1/2% per month will be assessed on all past due accounts.

Terms of Payment:

Dorian Tool will repair or replace any of its products which, in its judgement, arefound to be defective in material or workmanship. All claims must be made inwriting within thirty days after receipt of product. No claims for labor ordamages will be allowed. In no event shall Dorian Tool be liable for consequen-tial or special damages of any kind.

Product Warranty:

Special Tool Quotation:Orders for special tools must be confirmed in writing before manufacturing canbegin, along with a check for one half of the quoted price, with the remaining onehalf to be paid upon delivery of the special item. Special items and non-stockstandard items cannot be cancelled or returned for exchange or credit.

Conditions, terms, and prices are subject to change without notice.Any typographical or other error in this catalog is subject to correction.

Returns:No Knurling Tools, Knurling Wheels, or Spare Parts can be returned. Only if theKnurling Tool is found to be defective by Dorian Tool, may it be exchanged. Allreturns must be pre-paid and must be accompanied by our material returnauthorization number. This number must appear on the outside of the box.Merchandise must be received in good condition or will be refused.

B-35

Mathematical Conversion Factors

Linear Measurement

1 foot = 12 inches1 yard = 3 feet1 yard = 36 inches1 mile = 1,760 yards1 mile = 5,280 feet1 mile = 63,360 inches1 light year = 5.879 trillion miles

1 inch = 2.540 centimeters1 foot = .3048 meters1 yard = .9144 meters1 mile = 1.609 kilometers1 centimeter = .3937 inches1 meter = 3.281 feet1 meter = 1.094 yards1 kilometer = .6214 miles

1 kilometer = 1000 meters1 hectometer = 100 meters1 dekameter = 10 meters1 meter = 10 decimeters1 meter = 100 centimeters1 meter = 1000 millimeters1 light year = 9.46 trillion kilometers

Square Measurement

1 sq. foot = 144 sq. inches1 sq. yard = 9 sq. feet1 sq. yard = 1,296 sq. inches1 sq. mile = 3,097,600 sq. yards1 sq. mile = 27,878,400 sq. feet1 sq. mile = 4,014,489,600 sq. inches1 acre = 4,840 sq. yards1 acre = 43,560 sq. feet1 acre = 6,272,640 sq. inches

1 sq. inch = 6.452 sq. centimeters1 sq. foot = .09290 sq. meters1 sq. yard = .8361 sq. meters1 sq. mile = 2.590 sq. kilometers1 sq. centimeter = .155 sq. inches1 sq. kilometer = 247.1 acres1 sq. kilometer = .3861 sq. miles1 sq. meter = 10.76 sq. feet1 sq. meter = 1.196 sq. yards

1 sq. kilometer = 1,000,000 sq. meters1 sq hectometer = 10,000 sq. meters1 sq dekameter = 100 sq. meters1 sq meter = 100 sq. decimeters1 sq meter = 10,000 sq. centimeters1 sq meter = 1,000,000 sq. millimeters

Cubic Measurement

1 cu. foot = 1,728 cu. inches1 cu. yard = 27 cu. feet1 cu. yard = 46,656 cu. inches

1 cu. inch = 16.39 cu. centimeters1 cu. foot = 28,320 cu. centimeters1 cu. foot = .02832 cu. meters1 cu. yard = 764,600 cu. centimeters1 cu. yard = .7646 cu. meters1 cu. centimeter = .06102 cu. inches1 cu. meter = 35.31 cu. feet1 cu. meter = 61,023 cu. inches1 cu. meter = 1.308 cu. yards

1 cu. kilometer = 1,000,000,000 cu. meters1 cu. hectometer = 1,000,000 cu. meters1 cu. dekameter = 1,000 cu. meters1 cu. meter = 1,000 cu. decimeters1 cu. meter = 1,000,000 cu. centimeters1 cu. meter = 1,000,000,000 cu. millimeters

Weight Measurements

1 pound = 16 ounces1 ton = 2000 pounds1 ton = 32,000 ounces

1 ounce = 28.349527 grams1 pound = .4536 kilograms1 english ton = .90718 metric tons1 gram = .03527 ounces1 kilogram = 2.205 pounds1 metric ton = .98421 english tons

1 kilogram = 1000 grams1 hectogram = 100 grams1 dekagram = 10 grams1 gram = 10 decigrams1 gram = 100 centigrams1 gram = 1000 milligrams

Fluid Volume Measurements

1 gallon = 4 quarts1 gallon = 8 pints1 gallon = 16 cups1 gallon = 256 liquid ounces1 quart = 2 pints1 quart = 4 cups1 quart = 64 liquid ounces1 pint = 2 cups1 pint = 16 liquid ounces1 cup = 8 liquid ounces

1 gallon = 3.785 liters1 quart = .9463 liters1 pint = .4732 liters1 liter = .2642 gallons1 liter = 1.057 quarts1 liter = 2.113 pints

1 kiloliter = 1000 liters1 hectoliter = 100 liters1 dekaliter = 10 liters1 liter = 10 deciliters1 liter = 100 centiliters1 liter = 1000 milliliters

Temperature Conversions

To convert Fahrenheit degrees intoCelsius, subtract 32, multiply by .5556.

To convert Celsius into Fahrenheit,multiply by 1.8 and add 32.

Speeds

1 mile/hour = 88 feet/minute1 mile/hour = 1.467 feet/second1 mile/hour = 1.609 kilometers/hour1 miles/hour = 44.70 centimeters/second1 foot/minute = .0113636 miles/hour1 foot/second = 30.48 centimeters/second1 foot/second = .6818 miles/hour1 centimeter/second = .3281 feet/secondspeed of sound = 742 miles/hour in airspeed of sound = 1,193.9 kilometers/hourspeed of light = 186,295 miles/secondspeed of light = 299,748 kilometers/second

Time

1 minute = 60 seconds1 hour = 60 minutes1 hour = 3,600 seconds1 day = 24 hours1 day = 1,440 minutes1 day = 86,400 seconds1 week = 7 days1 week = 168 hours1 week = 10,080 minutes1 week = 604,800 seconds1 year = 12 months1 year = 52 weeks1 year = 365 days 6 hours1 year = 8,766 hours1 year = 525,960 minutes1 year = 31,557,600 seconds


®

All Dorian products manufactured in the United States, East Bernard, Texas* Trademarks ® of Copyright 1998. All rights reserved U.S. Patents and Patents Pending.

TEXAS(979) 282-2861

FAX NUMBER(979) 282-2951

NATIONWIDE(800) 627-0266

HOUSTON(281) 341-5267

®Mailing & Shipping Address:615 County Road 219East Bernard, Texas 77435

FONTANA LIRI, ITALY

[email protected]

WEB SITEwww.doriantool.com

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