KOMATSU HD785 WATER TRUCK MODULE

KOMATSU HD785

WWW.SVAUST.COM

• 74,000 L (20,000 Gal)

• Multiple spray systems available

• Unique rear of cab access to tank roof

WATER TRUCK MODULE

Komatsu HD785 – Water Truck Module2 Komatsu HD785 – Water Truck Module 3

15 Hanwell WayBassendean WA 6054

Tel: (08) 9279 1323Fax: (08) 9279 1146

Equipment [email protected]

Spare [email protected]

General [email protected]

Field Services - Pilbara [email protected]

www.svaust.com

Contact Us

Dante TravagliniManaging Director

IN A CONSTANTLY CHANGING WORLD WE TRY HARD TO FIT OUR CLIENTS’ EXPECTATIONS. AS THE MINING AND CONSTRUCTION INDUSTRIES EVOLVE SVA IS ACTIVELY LEADING CHANGE WITH NEW IDEAS ON HOW TO WORK SAFER AND MORE EFFECTIVELY.

“”

SVA water truck modules are built to perform in the harshest mining conditions and designed to provide maximum operabilty and safety. The success of SVA water trucks can be attributed to a clear focus on innovation in engineering design and production processes. As a result, SVA water trucks have become known for their quality workmanship,

operator intended safety features and reliability. Our modules incorporate many unique features and standard inclusions coupled with dedicated aftersales support and industry leading warranty coverage. We believe these attributes make SVA water truck modules the most advanced on the market today.

RUGGED DESIGNHIGH PERFORMANCERELIABLE & SAFE


Durability & InnovationThe SVA water truck includes many unique features such as the tank top access walkway extension (Patent 2009902405) which allows the operator safe access to the top of the tank, whilst improving visibility from the driver’s cab across the right side of the truck.

The tank structure includes longitudinal and latitudinal baffles to create individual compartments with strategically placed, connecting access holes. This limits the surging of water during truck maneuvering to control stability and wear to the module and carrier chassis.

Individual access hatches with bolted covers are located over the central compartments within the top walkway handrail perimeter and through the fill funnel. The compartments are fitted with internal galvanized rung ladders for safe entry and exit in to the tank.

! The SVA pump frame supporting the water pump and all spray bar pipe work is a bolt-on, removable frame mounted to the rear section of the tank subframe with built in fork lift pockets for ease of handling.

! The frame has locating hooks to allow installation and final bolting without needing to work under a suspended load.

! The water pump & hydraulic motor arrangement is mounted on a removable skid bolted to the pump frame assembly to be easily and safely removed for component change-out at ground level.

Water Pump Suction StrainerThe suction sump of the SVA water tank is fitted with a removable strainer screen accessible at the front of the module. The dump valve is used to flush the suction sump of debris from the side of the module.

Komatsu Chassis CompatibilityThe SVA water truck module is designed to adapt to the Komatsu HD785 chassis in place of the factory dump tray. The module incorporates a robust under body structure that plays a crucial role in ensuring the tank shell is properly supported with full length support beams, original equipment body pads, and

shims along with mountings to utilise the existing hoist system and body raised safety locks. The SVA control system includes an electrically operated hoist lock-out to prevent the tank being raised with water inside. These features allow safe service access to the truck chassis and drive train.

Split Pivot ClampsThe unique SVA designed split clamp arrangement allows installation and removal of the module without the risk of working under a suspended load.

36 MONTH WARRANTY ON TANK STRUCTURAL CONSTRUCTIONf


Equipment & Features

Removable Mudflaps Internal Access HatchesBraided Wiring Harness Removable PumpframeInternal Epoxy Liner ISO Pro Water Pump – Stainless Steel Impellor

Remote Controlled Cannon

SVA Top of Tank Access System (Patent 2009902405)

Overflow Outlet

Reverse Camera Mounting Location

External Galvanised Pipework

LED Lighting

Rated Lift Points

Two Pack Urethane External Paint Finish

Sprays Heads on Adjustable Flanges

Pressure Fill Outlet

Tyre Fire Deluge Spray

Dump Pipe/ Suction Screen Flush

Rated Harness Attachment Point

Removable Handrails

Fill Funnel Side & central location options


SVA’s “Intelligent Spray System” (ISS) utilises SVA designed spray heads which control water output relative to vehicle road speed. Traditional spray patterns have no control over the water film thickness, the spray width is dependent on the truck engine RPM and that results in an inconsistent spray width. Utilising SVA’s Intelligent Spray System results in applying a constant film of water on the road surface regardless of the truck speed. As such the spray width stays constant therefore preventing over-watering.

The SVA module is compatible to install a 3rd party spray system

SVA’s Standard Spray System consists of 3 x hydraulic double acting adjustable fan sprays spaced evenly across the rear spray bar and 1 x hydraulic double acting spray head mounted vertically at the centre of the rear spray bar for tyre fire deluge purposes. The spray system is operated by an electric over hydraulic control valve supplied by the truck’s existing hoist cylinder pump.

Spray System

RUTTING AND EROSION

HIGH REVS

ISS SPEED DEPENDENT SPRAY SYSTEM TRADITIONAL SPRAY SYSTEMS

12

12

Intelligent Spray System Option

As standard, 1 x Akron 65mm remote controlled electric over hydraulic cannon is supplied. The cannon is mounted on the front wall facing out to the right-hand side of the tank. Placement of the cannon in this area increases visibility for the operator from the truck cab, with a dispensing distance of up to 50m. Optional cannon placement & additional cannons can be provided on request.

SVA’s HD785 Water Truck Modules feature an independent control panel mounted on the cab console with spray switches and the remote controlled cannon joystick.

6 x LED lights are installed to the control panel to indicate the water tank level. A low water cut out switch is incorporated to shut down the pump drive when activated.

Water Cannon

The water pump is engaged & disengaged via a foot switch to turn the sprays on or off. This hands-free operation allows the operator to remain focused on operation of the vehicle and eliminates the risk of distraction whilst driving.

Operator Controls

1000

0

5000

5000

8000

1600

0

8000

8000

1200

0

2400

0

1200

012

000

f

All above measurements are in mm


Module Construction

Tank Construction• Fabricated from 8, 10 and 12mm plate. Fully welded inside and

out.

Surge Protection• 4 x long baffles and 4 x cross baffles - All individual compartments.

Body Mounting• SVA split pivot mounting clamps to allow the body to be positioned

on the chassis without having to work under a suspended load.• Underbody support members, body to chassis pads and front body

guides including additional transverse guides to match Komatsu chassis.

Pump Frame• Bolt-on, removable frame supporting the water pump and all spray

bar pipe work mounted to the rear section of the tank sub-frame with built in forklift pockets for ease of handling.

Hoist Compatability• Mounts supplied as standard to match Komatsu hoist cylinders.

Body Raised Locks• Locking pin mounts included in tank sub-frame to match chassis

locks as per original Komatsu design.

Rock Ejectors• SVA manufactured rock ejectors mounted to reinforced section of

tank floor.

Mudflaps• Heavy rubber mudflaps fitted to front and rear of drive wheels. • Secured through mounting brackets with hooks for ease of

installation and change out.

Lifting Equipment

Lift Points• 4 x rated lift points fitted to top of tank - 1 x to each corner.

Surface Treatments

Sand Blasting• Dry sand blasted to class 2.5 (near white).

Internal Treatment• Internal tank lining epoxy coating to 400 micron dry film thickness. • Paint treatment is suitable for high saline water.

External Treatment• Two pack primer to 75 micron with Komatsu yellow two pack

urethane finish colour to 75 micron (total 150 micron DFT).

Handrails• Sand blasted, primed and painted in two pack yellow Y15

(Sunflower Yellow).

Lift Points• Lift points painted Red R13 (Signal Red).

Fall Arrest Attachment• Fall arrest attachment point painted Pink R25 (Rose Pink).

Pipework and Fill Funnel• Hot dip galvanised @ 100gsm to AS4680

Hydraulic Circuit

Hydraulic Circuit• SVA control valve supplied by existing Komatsu hoist cylinder

pump. Ramp-up start for water pump drive. Anti cavitation valve included.

Hydraulic Motor• SVA gear hydro-motor with Omega flexible drive coupling to water

pump.

Oil Filtration• Return line filter included to prevent contamination of Komatsu

circuit in the event of a hydraulic pump or motor failure

Hydraulic Lines• Manipulated stainless steel tubing for long runs, swaged crimp

fittings with abrasive resistant rubber hosing & spiral wrap used where required.

Water Pumping & Spray Equipment

Pumping Equipment• ISO Pro 125/100-250 water pump. Stainless Steel Impellor.

Fan Sprays• SVA Standard Spray System comprises of -• 3 x Magnum double acting hydraulic sprays fitted horizontally to

rear spray bar.• 1 x Magnum adjustable hydraulic operated spray fitted for tyre fire

deluge purpose.

Suction Strainer• Galvanized 250mm diameter removable suction sump strainer

screen fitted to suction sump of the tank. The dump valve is used to flush the suction sump of debris from the side of the module.

Spray Bar & Cannon Pipework• 100mm fabricated steel construction pipe in bolted flanged

sections - Hot dip galvanized.• Pipework is externally accessible of the tank.

Water Fill & Evacuation

Tank Fill Funnel• Large fabricated & galvanized rectangular funnel with hinged

mesh straining screen bolted to operator’s (Left) side opening located centrally along the wheelbase of the truck (Fill height 4,483mm).

Overflow Pipe• 100mm overflow outlet in front of drive axle on LHS with

disbursement plate (Height set at 74,000L).

Dump Valve / Static Outlet• Ground accessible 125mm drain with butterfly valve fitted to front

left side of tank to drain the tank or flush the water pump suction strainer.

Dump Valve - Tank Raised• Additional 50mm drain with isolation valve fitted on the rear wall

of the tank to drain any residual water with the tank in the raised position.

Rear Pressure Outlet• 65mm BIC coupling on rear spray bar manifold fitted with an

isolation valve.

Specifications – Standard

Water Cannon

Water Cannon - Remote Controlled• Remote Controlled 65mm water Cannon with electric over

hydraulic control. • Mounted on front wall facing out to right hand side visible from

operator’s cab as standard. • (Alternate cannon mounting positions are available).

Electrical & Lighting Systems

Electrical Wiring Harness• Braided harness assembly using Deutsch plug connections fitted

with Senson grease, P clamped and bolted into position to body. Cable ties used only where necessary.

Tail Lights• Rear LED tail lights mounted on brackets within top corners of

handrails for safe access from inside hand rails.

Rear Work lights• 2 x Rear mounted Hella LED work lights switched from operator’s

cab.

Reverse Lights• 2 x Rear Hella LED Reverse lights.

Access Lighting• Front walkway light and top deck light.

Beacons• 2 x Amber Hella LED beacons mounted to the top of the tank (1 x

at the front & 1 x at the rear) and visible to 360 degrees. • Beacons operate on rotate whenever machine ignition switch on.

Access & Egress Ways, Platforms, Handrails & Guards

Tank Top Access• SVA walkway extension section behind rear of operator’s cab.• Step ladder incorporated into the front left corner of the tank to

access to the top deck of the module (Patent 2009902405).

Safety Gate• Fold away gate built into the rear access walkway handrails to

close off access to the module step ladder when the tank is in the raised position.

Tank Top Deck• Galvanised walkway mesh landing with a right turn onto the tank

top with full tank top perimeter handrails with non-slip walk areas.

Harness Attachment• Harness attachment static line fitted to tank top floor.

Tank Internal Inspection Access• 5 x Individual bolted manhole covers within handrail perimeter - 1

x for each central compartment. • Internal galvanized rung ladders installed to compartments with

access hatches.

Control

Cab Control Panel• Independent control pod mounted on transmission console with

spray switches and cannon joystick. Water pump engaged with foot switch.

• 2 x Pulse spray control programs with adjustable pre-set on / off spray timers for ramp watering.

• LED water level indicator cluster with low water level pump cut out indication.

Low Water Level Cut Out• SVA control circuit low water level cut out switch also shuts down

water pump drive.

Cab Water Level Gauge• LED cluster on control panel with 6 x LED’s to indicate tank level.

Tank Raise Lockout• Electrical lockout preventing the tank from being raised when there

is water in the tank.

Signage & Labelling

Safety Signage• Sign fitted in operators cab to warn that tank should not be lifted

unless empty.• Sign fitted at tank top access points to warn lanyards are to be

used when upper handrails are removed.• Tank inspection hatch lids fitted with Danger Confined Space

labels.

Product Literature

Manuals• Operation, maintenance and parts manuals supplied in hard and

electronic copies (2 x sets).• Online access is available through the SVA website portal.

Warranty

• 36 months on tank structural construction. • 12 months on all other parts and labour.• 3 months on adjustments and oil leaks.

Installation

Options available for installation:• SVA Perth premises. • Customer site. • Pre-prepared kit for customer installation.

Komatsu HD785 – Water Truck Module12 Komatsu HD785 – Water Truck Module 13 1

0%

564COG EMPTY

662.5COG FULL

10%

1062COG EMPTY

1198COG FULL

10%

564COG EMPTY

662.5COG FULL

10%

1062COG EMPTY

1198COG FULL

Weight Distribution

Weights & Dimensions

REAR

113067 kg

74%

FRONT

39981 kg

26%

REAR

102776 kg

67%

FRONT

50272 kg

33%

Cab Protection

Cab Canopy• Reinforced fabricated steel canopy over operator’s cab to provide

additional shade and prevent water damage to cab ROPS - stud mounted removable design on front of tank. Blasted, primed and painted in Komatsu yellow.

Spray Systems

SVA “Intelligent Spray System”• SVA designed operating system and spray heads controlling water

output relative to vehicle road speed.• The spray system is variable in operation and automatically

engages/disengages at 5 km.

3rd Party Systems• The SVA module is compatible to install a 3rd party spray system.

Access & Egress Ways, Platforms

Top Platform Mesh Floor• Galvanised mesh platform floor to full tank roof within handrail

perimeter in place of standard non slip surface.

Water Fill & Evacuation

Tall Fill Funnel• Large fabricated & galvanized rectangular funnel with hinged

mesh straining screen bolted to operator’s (Left) side opening located centrally along the wheelbase of the truck (Fill height 5,983mm)

Central Fill Funnel• Large fabricated & galvanized rectangular funnel with hinged

mesh straining screen bolted over central compartment opening located centrally along the wheelbase of the truck.

Front Supply Outlet & Fire Reel• Front supply outlet and fire hose reel at the truck bumper accesible

at ground level supplied. Water supply from truck chassis mounted hose from rear pump frame.

Water Cannon

Truck Bonnet Mounted Cannon• Remote Controlled 65mm water cannon mounted on front right

corner of truck bonnet supplied from fabricated steel pipework mounted on truck chassis. (in place of roof top position)

• This option includes a front supply outlet and fire hose reel at the truck bumper accesible at ground level.

Rear Mounted Cannon• Remote Controlled 65mm water cannon mounted on rear right

corner of tank module.

Corrosion Prevention

Spray Bar & Cannon Pipework• 100mm fabricated stainless steel construction pipe in bolted

flanged sections - Sand blasted and painted in Komatsu yellow two pack urethane top coat.

• Pipework is externally accessible of the tank.

Sacrificial Anodes • 9 x Sacrificial anodes installed to an internal baffle in compartment

below the fill funnel secured with stainless steel hardware.

Fire Fighting Accessories

Fire Fighting Hose Reel• Manual rewind hose reel positioned under pump-frame at rear

accessible from ground level. • Hose reel contains 20 meters x 25mm of UV resistant hose and

variable nozzle.

Foam System• 1,000 litre poly construction fire fighting foam tank mounted on top,

front deck of water tank close to cannon with an electric operated actuator to open/close the inlet. The remote cannon is fitted with a variable foam nozzle for operation.

Fleet Number Identification

LED Number Boards• 2 x LED number boards mounted on top handrails - 1 x facing

forward and 1 x back.

Aluminium Number Boards• 4 x aluminium boards stauff clamped to top handrails - 1 x per side

with black digits on reflective backgound.

Body Mounted Number Boards• 4 x steel boards stud mounted to module walls - 1 x per side with

black steel digits on reflective backgound.

Specifications – Optional Extras

WHEEL BASE FRONT AXLE REAR AXLE TOTAL

Chassis Tare Weight 4950 mm 27260 kgs 30740 kgs 58000 kgs

Module & Chassis Items 3490 kgs 17658 kgs 21148 kgs

Total Weights - Empty 30750 kgs 48398 kgs 79148 kgs

Axle Split - Empty 39% 61% 100%

Water Payload 14462 kgs 59438 kgs 73900 kgs

Total Weights - Full 45213 kgs 107835 kgs 153048 kgs

Axle Split - Full 30% 70% 100%

KOMATSU HD785-7 AXLE WEIGHT DISTRIBUTION LEVEL

10621

211

2

634

0

542

2 M

AX H

EIGH

TW

ITHO

UT

HAN

RAIL

S

391

2

817 COG EMPTY

935 COG FULL

452

5 ST

RADD

LE L

OAD

HEI

GHT

900

5942

4251

2125

548

3

598

3

397

9 CO

G FU

LL

378

7 CO

G EM

PTY

8830

3682

2213 COG

514

386

397

336

7 H

AN

DRA

IL

332

0 PI

PE

12,177 KGS - WEIGHT SPLIT6,089 KGS - LIFT POINT SPLIT

WEIGHT SPLIT - 8,083 KGSLIFT POINT SPLIT - 4,042 KGS

5480

LIFTINGLUG

LIFTINGLUG

All above measurements are in mm unless otherwise stated

Komatsu HD785 – Water Truck Module14

Safety & ErgonomicsAs well as complying with all relevant standards for access and egress our design and assembly teams take the operators needs into consideration to ensure both safe and effortless operation.

Structural Design and EngineeringSVA Engineering and Drafting have the personnel, experience and facilities to engineer and manufacture purpose built equipment designed specifically to your requirements.

Our in-house team with mechanical, hydraulic and electrical engineering skills have hands on experience in producing specialised mobile equipment. The designs we create are complimented by the “safe working and safe maintenance” characteristics included in all of our designs.

FEAOur products are assessed for fatigue life using Finite Element Analysis (FEA) to ensure we can guarantee long service life. Our tank designs have a history of long service life from good design assessment.

SVA Engineering & Drafting Features• Australian and international Standards (ISO

9001 accredited)• Safe working and safe maintenance• FEA structural analysis• Structural, mechanical, hydraulic, pneumatic

and electrical system documentation• “As built” drawings, operational instructions

and maintenance procedure documentation• Solid works 3D modelling CAD software

Specialised Office-Based Capabilities• Solidworks 3D Design and Drafting• Hydraulic and Electrical System Design• Project Engineering and Management

Product SupportSVA invest heavily in supporting the equipment we build. Our after sales support covers spare parts sales through a separate parts division, technical support from our design team and manpower support if required. Our philosophy is “keep the machine running to ensure the mine keeps running”.

Spare PartsWe carry an extensive range of parts to ensure we can supply in a timely manner. Our parts support team offers 7 day response for urgent - machine down situations.

Product ManualsIn addition to hard copies supplied with the machine, SVA’s product manuals are also accessible via the Manuals Portal on the SVA website. This allows clients to easily access information and schematics at any time. Access via www.svaust.com

Site ServicesSVA’s Site Services division has a Pilbara based team of experienced, qualified technicians with late model, fully equipped mine spec field service vehicles capable of providing a range of on-site services.

Products

Off Road Trailers

Komatsu HM400 Service Truck

Cat 740 Service Truck

Cat 777 Service Truck

Haulmax 3900 Service Truck

Cat 773/775 Service Truck Cat 777 Water Truck

Cat 785 Water Truck

Cat 789 Water Truck

Mine Low Loaders

Cat 740 Water Truck

Komatsu HM400 Water Truck

www.svaust.com

KOMATSU HD785 WATER TRUCK MODULE

Documents

Transcript of KOMATSU HD785 WATER TRUCK MODULE