Industry Perspective on Precast Element Details for Successful ABC Projects By: William Nickas and Keith Kaufman These represent observations of the presenters and not necessarily the opinion of the institute and it’s members

Today’s Learning Objectives and Roadmap 1. Industry Partners and Tools 2. Repeated Handling and Erection questions

• Tools • Training/auditors

3. Design Tools • SOAs and Manuals • Web-Based training

4. Update on Knowledge Development with the international precast technologies for ABC/ACT

5. A Precaster’s inside knowledge from the Pacific Northwest

6. Close out after Keith talk and directions for a free eBook.

• Knowledge Creation

• Industry Committees and vetting research

• Manuals and Standards Development

• Knowledge Dissemination

• Past Successes and lessons learned

• Showcases

• Training

• Continuous Improvement

• Quality Programs and Continuous Improvement

• Shape future thru Research

Industry Partners and Tools

PCI Transportation Trifecta

• Bridge Related Research Papers included and vetted in the Journal

• Aspire showcases Projects and Concepts

• PCI Bridge Design Manual gives

industry tested engineering solutions in its third edition

Engineered to order plant produced precast, prestressed concrete bridge solutions

Handling and Erection Questions

PCI Certification Programs and Manuals Plant Personnel Erection

Erection Quality Standards(MNL 127-98) Erection Safety Standards (MNL 132-12) Tolerance Manual (MNL 135-00)

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Figures 1.8 Layout marks for walls on caisson caps

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Recent Presentation to PCI Leadership By Will Ikerd, PCI BIM Consultant

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Recent Presentation to PCI Leadership By Will Ikerd, PCI BIM Consultant

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10 pci

Recent Presentation to PCI Leadership By Will Ikerd, PCI BIM Consultant

PCI Bridge Design Manual

Comprehensive

State-of -the-Art

Attractive

User-Friendly

Highly Flexible Format

1st Edition in 1997

3rd Edition first release in 2011

with second release in 2014

with third release in 2016

Superstructures

PCI Bridge Design Manual Chapter 11 – Extending Spans

International Innovative ABC and ACT From UAE and Spain

International Innovative ABC and ACT From UAE and Spain

International Innovative ABC and ACT From UAE and Spain

Retaining Walls in Madrid

Retaining Walls in Madrid

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Industry Perspective on Precast Element Details for Successful

ABC Projects

William Nickas & Keith Kaufman

Dec 17th, 2015

1

TODAY’S INSTRUCTOR keith.kaufman@kniferiver.com

2

The Left Coast…… 3

The Great NW ……

Concrete Technology Corporation

Knife River Corporation

Central Pre-Mix

Prestress

4

Decked Bulb Tees – a NW Creation 5

Highlighted Projects

•Burnt River Bridge •Salt Creek Half-Viaduct

•West Humbug Creek

(Full Depth Precast Decks)

6

Precast Full-Depth Systems

• Full-Depth Deck Design Issues – Bridge Geometry – Product Shipping and Erection – Composite Action – Joint Construction – Rail Construction – Schedule – Details, Details, Details………Details

7

Oregon (Ory..Gun) - Eastern

Knife River Corporation

Burnt River Bridge

8

FEATURES: Burnt River, UPRR, US30, I-84 Off Ramp, RATTLESNAKES

Burnt River Project 9

Burnt River Bridge 10

Burnt River Bridge 11

Burnt River Bridge 12

Burnt River Bridge – Deck Panel

15o

13

Burnt River Bridge – Deck Panel 14

Burnt River Bridge - Diaphragm 15

Burnt River Bridge – Plant Fit Up 16

Burnt River Bridge – Plant Fit Up 17

Burnt River Bridge – Interface 18

Burnt River Bridge - UHPC 19

Burnt River Bridge – Panel Erection 20

Burnt River Bridge - Deck 21

Oregon - Cascades

Knife River Corporation

Salt Creek Half Viaducts

22

Oregon - Cascades 23

Oregon - Cascades 24

Salt Creek Half-Viaducts 25

Salt Creek Half-Viaduct Bridges 26

Salt Creek Half-Viaduct Bridges 27

Salt Creek Half-Viaducts 28

Salt Creek Half-Viaduct Bridges 29

Salt Creek Half-Viaducts 30

Salt Creek Half-Viaducts 31

Salt Creek Half-Viaducts 32

Salt Creek Half-Viaducts 33

Salt Creek Half-Viaducts 34

Salt Creek Half-Viaducts 35

Salt Creek Half-Viaducts 36

Salt Creek Half-Viaducts 37

Salt Creek Half-Viaducts 38

Salt Creek Half-Viaducts 39

Oregon - Coastal Range

Knife River Corporation

West Humbug Creek

Baker Rock – RB Johnson Co.

40

West Humbug Creek 41

West Humbug Creek 42

West Humbug Creek 43

West Humbug Creek 44

West Humbug Creek – Stage 1 45

West Humbug Creek 46

West Humbug Creek 47

West Humbug Creek 48

West Humbug Creek 49

Rock Creek Bridge – Summer 2016

• ODOT Region 1- US26 • 100% Precast

• UHPC Joints

• (3) Stages, Single Span

50

ABC Key Topics – Precast Producer

• Precast 3D Shop Drawings

– Verify Fit-up – Simplify Inverted Castings – Confirm Product Weights

51

3D Shop Drawings 52

ABC Key Topics – Precast Producer

• Coordination with Suppliers (Post-Tensioning, etc.) • Product Handling and Delivery

• Surface Grind Texture After Erection

• Field CIP is Good for Complicated Closures

• Consider Plant Verification Assembly

53

ABC Key Topics – Happy Customer

Keith – Ultimately, we are very happy. Thank you for the quality product. These type of constrained sites (both time and size) need more precast consideration. Karl D. Wieseke/ ODOT PM

54

Substructure Precast 55

Full-Depth Precast Concrete Deck Panels • Table of Contents

• Introduction, Concept & Advantages

• Component of the FDDP*

• Details of the FDDP*

• Miscellaneous issues

• Examples Projects

• Design Example

• Available resources

(* FDDP = Full-Depth Precast Concrete Deck Panels)

FDDP Leveling Bolts

Slab Build-up to address Camber Grade control in Superstructures

Industry Partners and Tools

PCI and ePubs www.pci.org/epubs

Industry Partners and Tools

Industry Partners and Tools

• If you have a Promotion Code then checkout

• 35+ Education Sessions • 65+ Committee and Council Meetings • Networking Opportunities • The largest tradeshow in North America dedicated to

precast concrete

Registration opens in early November For more information visit www.pci.org/2016Convention

Contact William Nickas, P.E. Managing Director, Transportation Systems

Precast/Prestressed Concrete Institute Wnickas@pci.org

Office Phone 312.583.6776

Questions?

Kaufman’s daughter, Hayley, has located a potential new aggregate source !!!