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University of Calgary
PRISM: University of Calgary's Digital Repository
Graduate Studies The Vault: Electronic Theses and Dissertations
2018-12-19
Impact of Biofilm Formation in Microbial Enhanced Oil
Recovery Performance
Cao, Jiayi
Cao, J. (2018). Impact of Biofilm Formation in Microbial Enhanced Oil Recovery Performance
(Unpublished master's thesis). University of Calgary, Calgary, AB.
http://hdl.handle.net/1880/109413
master thesis
University of Calgary graduate students retain copyright ownership and moral rights for their
thesis. You may use this material in any way that is permitted by the Copyright Act or through
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UNIVERSITY OF CALGARY
Impact of Biofilm Formation in Microbial Enhanced Oil Recovery Performance
by
Jiayi Cao
A THESIS
SUBMITTED TO THE FACULTY OF GRADUATE STUDIES
IN PARTIAL FULFILMENT OF THE REQUIREMENTS FOR THE
DEGREE OF MASTER OF SCIENCE
GRADUATE PROGRAM IN CHEMICAL ENGINEERING
CALGARY, ALBERTA
DECEMBER, 2018
© Jiayi Cao 2018
ii
Abstract
The complex trade-off between the effects of biosurfactant generation and biofilm growth has
been a challenge for successful simulation and field-scale implementation of microbial-enhanced
oil recovery (MEOR). In this work, a two-phase, two-dimensional MEOR model is developed,
including effects from interfacial tension, porosity and permeability reduction. Empirical models
are validated against experimental data. The model is discretized through two-point flux-
approximation, and the numerical solution is validated against the two-phase Buckley-Leverett
equation. The model shows a good match with previous MEOR simulation results. Monte Carlo
simulation-based sensitivity analyses of various operational parameters in a homogeneous
reservoir highlight the importance of bacteria injection concentration, which can result in 16%
difference in oil recovery by minimizing biofilm formation and optimizing biosurfactant
production. Variation in biosurfactant critical micelle concentration and biofilm density is found
to increase oil recovery by up to 15%, indicating that both strain selection and injection
concentration should accommodate reservoir rock and fluid properties.
iii
Acknowledgements
I would like to express my sincere gratitude to my supervisor, Dr. John Chen, and co-supervisor,
Dr. Hector De la Hoz Siegler, for their support, encouragement and guidance.
Thanks also to the Reservoir Simulation Group and its sponsors.
v
Table of Contents
Abstract ........................................................................................................................................... ii Acknowledgements ........................................................................................................................ iii
Dedication ...................................................................................................................................... iv Table of Contents .............................................................................................................................v List of Tables ................................................................................................................................ vii List of Figures and Illustrations ................................................................................................... viii List of Symbols, Abbreviations and Nomenclature ....................................................................... xi
1 CHAPTER 1: INTRODUCTION ...........................................................................................1 1.1 General Introduction ............................................................................................................1 1.2 Objectives ............................................................................................................................4
2 CHAPTER 2: LITERATURE REVIEW ................................................................................6 2.1 MEOR Overview .................................................................................................................6
2.1.1 Advantages and Disadvantages of MEOR .....................................................................8
2.2 Impact of Reservoir Conditions on Microbial Communities ...............................................9 2.2.1 Parameters Controlling Bacterial Reactions ..................................................................9
2.3 MEOR Methods .................................................................................................................12 2.4 Field Applications ..............................................................................................................13 2.5 MEOR Mechanisms ...........................................................................................................15
2.5.1 Interfacial Tension Reduction ......................................................................................15 2.5.2 Biofilm Growth ............................................................................................................16
2.6 MEOR Mathematical Models ............................................................................................19 2.6.1 Summary of MEOR Numerical Models ......................................................................22
2.7 Numerical Modelling of Porous Media Transport .............................................................26 2.7.1 Finite Difference Method .............................................................................................26
2.7.2 Finite Element Method ................................................................................................27 2.7.3 Finite Volume Method .................................................................................................28
3 CHAPTER 3: MEOR MODEL ............................................................................................29
3.1 Reservoir Model.................................................................................................................29 3.1.1 Phase Pressure and Saturation for Incompressible Fluids ...........................................34
3.2 MEOR Model.....................................................................................................................35 3.2.1 Microbial Growth and Surfactant Production Kinetics ...............................................35
3.2.2 Biofilm Model ..............................................................................................................38 3.2.3 Biosurfactant effect ......................................................................................................42
3.3 Summary of Equations and Mechanisms ...........................................................................46
3.4 Assumptions .......................................................................................................................49
4 CHAPTER 4: NUMERICAL MODEL ................................................................................51 4.1 Matlab Reservoir Simulation Toolbox ...............................................................................51 4.2 Finite Volume Discretization .............................................................................................52
4.2.1 Gridding .......................................................................................................................52 4.2.2 Two-Point Flux Approximation ...................................................................................53 4.2.3 Time discretization.......................................................................................................59
vi
4.3 IMPES Method ..................................................................................................................61
4.3.1 Boundary conditions ....................................................................................................65 4.3.1.1 Dirichlet Boundary Condition........................................................................65 4.3.1.2 Neumann Boundary Condition ......................................................................65
4.3.2 Solution Algorithm and MRST Implementation .........................................................66 4.4 Two-Phase Flow Analytical Solution ................................................................................67 4.5 Comparison to MEOR Simulations ...................................................................................70 4.6 Methodology ......................................................................................................................72
5 CHAPTER 5: MEOR SIMULATION AND SENSITIVITY ANALYSIS ..........................74
5.1 Simulation Results .............................................................................................................74 5.1.1 Initial Conditions .........................................................................................................74
5.1.1.1 Microbial input parameters ............................................................................76 5.1.2 Surfactant effect in a one-dimensional model .............................................................77
5.1.3 Surfactant effect in a two-dimensional model .............................................................82 5.1.4 Biofilm effect in a one-dimensional model .................................................................85
5.2 Biosurfactant Parameters Sensitivity Analysis ..................................................................91 5.2.1 Initial conditions ..........................................................................................................91
5.2.2 Biosurfactant parameters for IFT reduction .................................................................92 5.2.3 Biosurfactant type versus production rate ....................................................................94
5.3 Growth Rate Sensitivity Analysis ......................................................................................97
5.3.1 Initial conditions ..........................................................................................................97 5.3.2 Impact of maximum specific biomass growth rate ......................................................98
5.3.3 Impact of maximum specific biosurfactant growth rate ............................................100 5.3.4 Impact of critical nutrient concentration ....................................................................102
5.4 Biofilm and Biosurfactant Sensitivity Analysis ...............................................................104
5.4.1 High reservoir porosity and permeability ..................................................................104
5.4.1.1 Impact of microbe injection concentration and maximum specific growth
rate .....................................................................................................................105 5.4.1.2 Combined impact of microbe injection concentration and maximum
specific growth rate ...........................................................................................107 5.4.2 Low reservoir porosity and permeability ...................................................................110
5.4.2.1 Impact of microbe injection concentration and maximum specific growth
rate .....................................................................................................................110
5.5 Summary of Sensitivity Analysis Results ........................................................................112
6 CHAPTER 6: CONCLUSION AND RECOMMENDATIONS ........................................114 6.1 Conclusions ......................................................................................................................114 6.2 Recommendations for Future Work.................................................................................116
7 REFERENCES ...................................................................................................................118
vii
List of Tables
Table 2-1: Microbial Products and Associated Recovery Mechanisms ......................................... 7
Table 2-2: Summary of Key Numerical Models for MEOR to Date ............................................ 25
Table 3-1: Calibrated Values for IFT Reduction Model for Three Different Biosurfactants ....... 44
Table 4-1: Rock and Fluid properties for Model Validation ........................................................ 67
Table 4-2: Summary of Grid Size, Time Step Size, and Computational Time Required for 9
Simulation Validation Tests .................................................................................................. 68
Table 5-1: Summary of Microbial Input Parameters for MEOR Simulation ............................... 76
Table 5-2: Summary of Simulation Conditions for Biosurfactant ................................................ 77
Table 5-3: Summary of Simulation Conditions for Biofilm ......................................................... 86
Table 5-4: Summary of Input Parameters for Biosurfactant Sensitivity Analysis ........................ 92
Table 5-5: Summary of Input Parameters for Growth Rate Sensitivity Analysis ......................... 97
Table 5-6: Summary of Oil Recovery Sensitivity Analysis........................................................ 112
viii
List of Figures and Illustrations
Figure 3-1: Concentration of biofilm bacteria versus free bacteria under two sets of Langmuir
coefficients, (a) α1= 0.001, α2= 0.001 and (b) α1= 0.001, α2= 0.0017 .............................. 40
Figure 3-2: Validation of Kozeny grain-coating model against experimental data (Abbasi et
al., 2015) ............................................................................................................................... 42
Figure 3-3 Validation of the Nielsen IFT reduction model to experimental data from Daoshan
et al. (2014); Pereira et al. (2013); and McInernery et al. (2004) ......................................... 44
Figure 3-4: Summary of MEOR mechanisms .............................................................................. 47
Figure 4-1: Cell-centered two-dimensional grid ........................................................................... 53
Figure 4-2: Time discretization ..................................................................................................... 59
Figure 4-3: Relative permeability curve used for numerical model validation against
Buckley-Leverett analytical solution .................................................................................... 68
Figure 4-4: Effect of decreasing grid size on numerical simulation convergence to analytical
solution for two-phase, one-dimensional incompressible flow ............................................ 69
Figure 4-5: Effect of decreasing time step size on numerical simulation convergence to
analytical solution for two-phase, one-dimensional incompressible flow ............................ 70
Figure 4-6: Comparison of microbial transport to one-dimensional simulational results from
Sivasankar (2014) ................................................................................................................. 71
Figure 4-7: Comparison of microbial transport under sorption, or biofilm formation effects,
to simulation results from Sivasankar (2014) ....................................................................... 72
Figure 5-1: Oil-water relative permeability for a water-wet rock ................................................. 75
Figure 5-2: Effect of biosurfactant concentration on interfacial tension ...................................... 77
Figure 5-3: (a) Reservoir saturation and (b) pressure profile for a 1D waterflood simulation ..... 78
Figure 5-4: (a) Saturation, (b) metabolite concentration, and (c) bacteria/nutrient profile for a
low injection concentration MEOR case .............................................................................. 79
Figure 5-5: (a) Water saturation and (b) metabolite concentration profiles for a high bacteria
concentration MEOR case .................................................................................................... 80
Figure 5-6: (a) Metabolite concentration and (b) bacteria and nutrient concentration profiles
for a high bacteria specific growth rate MEOR case ............................................................ 81
Figure 5-7: Nutrient concentration in a 2D MEOR simulation after (a) 0.01, (b) 0.9, (c) 1.9,
and (d) 3.7 years. ................................................................................................................... 83
ix
Figure 5-8: Microbe concentration in a 2D MEOR simulation after (a) 0.01, (b) 0.9, (c) 1.9,
and (d) 3.7 years. ................................................................................................................... 83
Figure 5-9: Surfactant concentration in a 2D MEOR simulation after (a) 0.01, (b) 0.9, (c) 1.9,
and (d) 3.7 years. ................................................................................................................... 84
Figure 5-10: Water saturation distribution in a 2D MEOR simulation after (a) 0.01, (b) 0.9,
(c) 1.9, and (d) 3.7 years. ...................................................................................................... 85
Figure 5-11: Oil recovery for a low bacteria and nutrient injection concentration, and normal
biofilm density MEOR case .................................................................................................. 87
Figure 5-12: Permeability and porosity profiles across the 1D reservoir after 1000 days of
MEOR with biofilm formation ............................................................................................. 88
Figure 5-13: Nutrient, microbe and surfactant profiles across the 1D reservoir after 1000 days
of MEOR (a) with biofilm formation (b) without biofilm formation ................................... 89
Figure 5-14: (a) Oil recovery for high specific maximum microbe growth rate MEOR after
1500 days and (b) permeability concentration profiles across the 1D reservoir after 500,
1000 and 1500 days of MEOR utilizing high growth rate microbes at higher injection
concentration ......................................................................................................................... 90
Figure 5-15: (a) Oil recovery for a low biofilm density MEOR case and (b) Permeability and
microbe concentration profiles across the 1D reservoir after 500, 1000 and 1500 days ...... 91
Figure 5-16: Surface plot of (a) Oil recovery and (b) Minimum oil saturation at 20 days to
surfactant parameters, l1 and l3 ............................................................................................ 93
Figure 5-17: Contour plot of oil recovery at 20 days to surfactant parameters, l1 and l3 ............ 93
Figure 5-18: Surface plot of (a) Oil recovery and (b) Minimum oil saturation at 20 days to
surfactant parameters, μm,met and l1 .................................................................................. 95
Figure 5-19: Contour plot of Oil recovery at 20 days to surfactant parameters, l1 and
μm,met ................................................................................................................................. 95
Figure 5-20: (a) Minimum oil saturation and (b) Oil recovery as a function of time for
different μm,met and l1 values ............................................................................................ 96
Figure 5-21: Oil recovery versus time for varying maximum specific microbe growth rates ...... 99
Figure 5-22: Minimum oil saturation versus time for varying maximum specific microbe
growth rates ........................................................................................................................... 99
Figure 5-23: Effect of varying maximum specific biosurfactant growth rate on oil recovery
and minimum oil saturation ................................................................................................ 100
x
Figure 5-24: Minimum oil saturation versus time for varying maximum specific surfactant
growth rates ......................................................................................................................... 101
Figure 5-25: Interaction effect of maximum specific microbe and surfactant growth rate on
oil recovery ......................................................................................................................... 102
Figure 5-26: Oil recovery for different values of maximum specific microbe and surfactant
growth rate, with critical nutrient limitation (red) and without critical nutrient limitation
(blue) ................................................................................................................................... 104
Figure 5-27: Effect of microbe injection concentration on (a) oil recovery and (b) minimum
oil saturation at 500, 1000, 1500, and 2000 days under moderate porosity and
permeability conditions ....................................................................................................... 106
Figure 5-28: Effect of maximum specific microbe growth rate on (a) oil recovery and (b)
minimum oil saturation at 500, 1000, 1500, and 2000 days under moderate porosity and
permeability conditions ....................................................................................................... 107
Figure 5-29: Impact of combined variation in microbe injection concentration and maximum
specific growth rate on oil rate at (a) 2000 days and (b) 1000 and 2000 days ................... 109
Figure 5-30: Oil recovery at 500, 1000, 1500, and 2000 days under low reservoir porosity
and permeability conditions for (a) varied microbe injection concentration and (b) varied
maximum specific microbe growth rate ............................................................................. 111
xi
List of Symbols, Abbreviations and Nomenclature
Symbol Definition
𝐴𝑟 Ratio of rock surface area to volume, m2/m
3
𝑎 Coat’s interpolation constant
𝐵 Concentration, total bacteria, kg/m3
𝐵𝑏 Concentration, bacteria adsorbed to biofilm, kg/m3
𝐵𝑓 Concentration, free bacteria, kg/m3
𝐵𝑖𝑛𝑗 Injection concentration, bacteria, kg/m3
𝐵𝑜 Formation volume factor, oil, m3/std m
3
𝐵𝑤 Formation volume factor, water, m3/std m
3
𝐶 Grain-coating model constant
𝑓𝑜 Fractional flow, oil
𝑓𝑤 Fractional flow, water
𝑔 Gravitational constant, m/s2
�⃗⃗� Absolute permeability tensor, mD
𝐾𝑏 Half-saturation concentration, bacteria, kg/m3
𝐾𝑚 Half-saturation concentration, metabolite, kg/m3
𝑘𝑟𝑜 Relative permeability, oil
𝑘𝑟𝑤 Relative permeability, water
𝑘𝑟𝑜𝑤𝑖 Relative permeability value, oil at initial water saturation
𝑘𝑟𝑤𝑜𝑟 Relative permeability value, water at residual oil saturation
𝑘𝑟𝑖,𝑖𝑚𝑚 Initial relative permeability for Coats' interpolation
𝑘𝑟𝑖,𝑚𝑖𝑠𝑐 Miscible relative permeability for Coats' interpolation
𝑙{1,2,3} Biosurfactant IFT reduction parameters
𝑀 Concentration, metabolite (surfactant), kg/m3
𝑀𝑖𝑛𝑗 Injection concentration, metabolite (surfactant), kg/m3
�⃗� Unit normal
𝑁 Concentration, nutrient, kg/m3
𝑁𝑖𝑛𝑗 Injection concentration, nutrient, kg/m3
𝑁𝑐𝑟𝑖𝑡 Critical nutrient concentration for surfactant production, kg/m3
𝑁𝑐𝑎 Capillary number
𝑛 Constant, Corey relative permeability
𝑝 Pressure, kPa
𝑝𝑐 Pressure, capillary, kPa
𝑝𝑜 Pressure, oil, kPa
𝑝𝑤 Pressure, water, kPa
𝑞𝑏 Source term, bacteria concentration, kg/m3
𝑞𝑛 Source term, nutrient concentration, kg/m3
𝑞𝑜 Source term, oil, m3/d
𝑞𝑤 Source term, water, m3/d
𝑅𝑏 Reaction term, bacteria, kg/m3 d
𝑅𝑛 Reaction term, nutrient, kg/m3 d
𝑅𝑚 Reaction term, metabolite (surfactant), kg/m3 d
𝑆 Surface of a volume
xii
𝑆𝑜 Saturation, oil
𝑆𝑤 Saturation, water
𝑆𝑜𝑟 Residual saturation, oil
𝑆𝑤𝑖 Initial saturation, water
𝑆𝑤𝑚𝑎𝑥 Saturation, water at residual oil saturation
𝑡 Time, d
𝑇𝑖 Transmissibility in 𝑥𝑖, m-d
�⃗� Darcy velocity, total, m/d
�⃗� 𝑜 Darcy velocity, oil, m/d
�⃗� 𝑤 Darcy velocity, water, m/d
𝑌𝑏 Yield term, bacteria
𝑌𝑚 Yield term, metabolite (surfactant)
z Depth, m
𝛼{1,2} Langmuir model parameters
Θ Mass of bacteria adsorbed per unit area, kg/m2
𝜂 Fluid viscosity, cp
𝜂𝑜 Viscosity, oil, cp
𝜂𝑤 Viscosity, water, cp
𝜃 Contact angle
𝜆 Phase mobility, total, m d/kg
𝜆𝑜 Phase mobility, oil, m d/kg
𝜆𝑤 Phase mobility, water, m d/kg
𝜇𝑏 Specific growth rate, bacteria, 1/hr
𝜇𝑚 Specific growth rate, metabolite (surfactant), 1/d
𝜇𝑚,𝑚𝑖𝑐 Maximum growth rate, microbe (bacteria), 1/d
𝜇𝑚,𝑚𝑒𝑡𝑎 Maximum growth rate, metabolite (surfactant), 1/d
𝜌 Density, kg/m3
𝜌𝑜 Density, oil, kg/m3
𝜌𝑠,𝑜 Density at standard conditions, oil, kg/m3
𝜌𝑤 Density, water, kg/m3
𝜌𝑠,𝑤 Density at standard conditions, water, kg/m3
𝜎 Interfacial tension, mN/m
𝜙 Porosity
Ω Fixed region
Abbreviation Definition
CMC Critical micelle concentration
FDM Finite difference method
FEM Finite element method
FVM Finite volume method
xiii
EOR Enhanced Oil Recovery
IFT Interfacial tension
IMPES Implicit Pressure Explicit Saturation
IOR Improved Oil Recovery
MEOR Microbial Enhanced Oil Recovery
MFD Mimetic Finite Difference
MRST MATLAB Reservoir Simulation Toolbox
MPFA Multi-Point Flux Approximation
MsMFE Multi-scale Mixed Finite Elements
MsTPFA Multi-scale Two-Point Finite-Approximation
OOIP Original Oil In Place
SINTEF Stiftelsen for industriell og teknisk forskning (Norwegian)
TPFA Two-Point Flux-Approximation
1
1 CHAPTER 1: INTRODUCTION
1.1 General Introduction
Primary oil recovery typically harvests 20% of the original oil in place (OOIP), whereas
secondary oil recovery will recover an additional 20–40% of the OOIP. Combined, primary and
secondary recovery can leave as much as half of the OOIP within the reservoir. Improved oil
recovery (IOR) or enhanced oil recovery (EOR) techniques, such as gas injection, surfactant
flooding, polymer flooding, CO2 flooding, and thermal recovery, are therefore necessary to
maximize the yield of the remaining crude oil. However, these methods are often associated with
various economic or environmental risks. For example, the use of certain chemical surfactants
may not only be detrimental to the environment in and of itself, but also have secondary impacts
due to the toxic chemicals required for its generation (Banat, 1995). To mitigate these risks,
renewed attention has been directed towards greener and more sustainable, yet economic
alternatives. Microbial enhanced oil recovery (MEOR) is one such alternative. In this
technology, residual oil mobilization is mediated through the injection of microbes, nutrients, or
a combination thereof into the reservoir.
Since Beckman first proposed utilizing microbes for mobilizing oil from porous media in 1926
(Beckman, 1926), MEOR through bacteria injection has been applied in both sandstone and
carbonate reservoirs with varying permeabilities. Recently, it has been successfully implemented
in field trials for heavy oils with API gravity as low as 16o (Patel et al., 2015). By exploiting
microbial reproduction and production of secondary metabolites, such as biopolymers,
biosurfactants, gases, and acids, MEOR can enable the selectively plugging of high-permeability
2
zones, reduce interfacial tension, reduce oil viscosity, alter rock wettability, and increase
permeability.
Both interfacial tension reduction via surfactant production and selective plugging via biofilm
formation have been identified as dominant mechanisms in MEOR field trials (Gao & Zekri,
2011). Generally, interfacial tension of 1 mN/m or below is required to facilitate the mobilization
of residual oil and significantly improve oil recovery (Gray et al., 2008). However, due to the
subsurface dilution of biosurfactant during microbial waterflooding and the difficulty of
transporting both bacteria and nutrients to the target zone (Rashedi et al., 2012), this requirement
cannot be easily met in most biosurfactant-based MEOR field applications.
In selective plugging, particulate bacteria in the size range of 1 micron or flocculated bacteria
colonies can become trapped in comparatively sized pore throats (Nielsen, 2010), restricting
fluid flow. Alternatively, biofilm formation and coating of rock surfaces can reduce reservoir
permeability. Fluid flow can then be shifted to lower permeability zones. The successful
alteration of the injection profile and mobilization of oil from unswept reservoirs has been
reported in multiple field trials in the USA (Brown & Vadie, 2002) and China (Hou et al., 2008;
Zhao et al., 2005). Thus, improving oil recovery is substantially more easily achieved through
selective plugging than through interfacial tension reduction.
Despite being more environmentally friendly and cost-effective than alternative EOR
technologies, MEOR is currently not commonly employed in industry. In 2015, Statoil claimed
to be the only company implementing MEOR in an off-shore field (Amundsen, 2016). The
3
complexity of the MEOR process and the number of variables required for optimizing
stimulation of appropriate metabolic pathways pose a significant challenge to its implementation
(Patel et al., 2015). This is compounded by the lack of reservoir simulators built for MEOR
modelling. To date, many commercial simulators are unable to model MEOR-specific reactions,
such as competition between indigenous and exogenous microbial species or influence of pH on
biomass growth (Sen, 2008).
Another challenge to MEOR implementation is that biomass formation, responsible for selective
plugging, also causes well inlet microbial clogging (“bioclogging”) and loss of injectivity, which
is one of the main limiting factors associated with MEOR (Lazar et al., 2007). Similarly, while
enhancement of microbial growth is necessary to generate sufficient surfactant concentration for
interfacial tension reduction, over-stimulation may result in wellbore clogging or impede fluid
flow. Numerous treatments have been proposed to circumvent bioclogging, including prevention
of biopolymer formation, and utilization of spores or ultra-microbacteria (Banat, 1995). Still,
optimization of MEOR is difficult in practice due to the large number of uncertain parameters,
including microbial kinetics, biofilm and biosurfactant properties. To date, a quantitative analysis
simultaneously considering reservoir, bacteria, and surfactant parameters has not been
undertaken in the context of biosurfactant production and biofilm formation.
One of the main objectives of this work is to develop and implement a MEOR model which
couples both surfactant generation and biofilm formation to oil recovery. The process will be
simulated using the MATLAB Reservoir Simulation Toolbox (MRST). MRST is an open-source
toolbox developed for rapid prototyping of new reservoir models currently under development
4
by SINTEF Applied Mathematics in Oslo, Norway. It employs a number of finite volume and
finite element solver modules, including Two-Point Flux Approximation (TPFA), Multipoint
Flux Approximation (MPFA) and Multiscale Mixed Finite Elements. The toolbox has been used
numerous times (Akindipe, 2016; Amundsen, 2016; Nielsen, 2010) for the simulation of MEOR,
which often require the coupling of transport equations to various combinations of reaction
equations.
Using the MEOR simulation model, a series of sensitivity analysis will be performed to
determine the impact of surfactant type, bacteria type, and bacteria concentration on oil recovery
under different permeability and porosity conditions. Both biological and reservoir parameters
must be considered, so that bacteria growth, and subsequently surfactant and biofilm generation,
can be coupled to bacterial transport.
1.2 Objectives
This study aims to investigate the effect of various operating parameters on biofilm formation
and surfactant production, and consequently MEOR performance. The outline of the thesis is as
follows:
1. Review MEOR mechanisms and limitations, field applications, and key mathematical
models;
2. Derive a two-dimensional, two-phase mathematical model of MEOR, considering both
interfacial tension reduction and biofilm formation, and validate the model predictions
with experimental data obtained from the open literature;
5
3. Derive the numerical model through TPFA discretization, and validate the two-phase
incompressible flow model using the Buckley-Leverett analytical solution;
4. Investigate the effect of surfactant type, bacterial injection concentration, bacteria
kinetics parameters, and biofilm density; and
5. Perform a sensitivity analysis of key design parameters in two different geological
models.
The results of the sensitivity analysis can identify gaps in mathematical models for MEOR and
enable further understanding of process optimization and operating envelopment. This study
evaluates for the first time the impact of injection parameters under different reservoir
conditions, through permeability, porosity and interfacial tension reduction effects.
6
2 CHAPTER 2: LITERATURE REVIEW
This chapter overviews key microbial enhanced oil recovery (MEOR) methods and reservoir
parameters controlling microbial survival. A survey of past MEOR field trials is presented. Two
physical mechanisms governing MEOR performance and motivating model development,
interfacial tension reduction and selective plugging, are reviewed. Lastly, literature pertinent to
the mathematical and numerical modelling of MEOR models is summarized.
2.1 MEOR Overview
MEOR is mediated by one of two mechanisms: the injection of exogenous microbes and
nutrients, or the stimulation of indigenous microbial communities via nutrient injection. These
microbes have historically been bacterial and can be further categorized based on their strain,
metabolic process or action mechanism. Depending on the strain of bacteria, its growth and
metabolism can result in the production of surfactants, acids, solvents, gases, polymers or
enzymes. Excluding enzymes, the compounds active in microbial-mediated oil mobilization are
similar to those utilized in conventional EOR processes.
Microorganisms and their metabolites can improve the interactions between fluids and the
porous media through various combinations of mechanisms. Generation of biosurfactants
decreases oil-water interfacial tension and alters wettability; generation of biogas decreases oil
viscosity and increases pressure driving force; generation of bio-acids encourages mineral
dissolution and increases absolute permeability. On the other hand, biomass growth or
biopolymer generation results in selective plugging, and the microbes themselves may enable oil
7
viscosity reduction by hydrocarbon degradation. A summary of microbial products and
associated mechanisms is presented in Table 2-1. Interfacial tension reduction and wettability
alteration, in combination with selective plugging, have been generally identified as the most
important mechanisms in improving oil recovery (Rashedi et al., 2012).
Table 2-1: Microbial Products and Associated Recovery Mechanisms
Microbial Product Mechanism
Biosurfactant Reduce interfacial tension
Cause emulsification
Improve pore-scale displacement
Alter wettability
Biomass Reverse wettability
Plug high-permeability zones
Selective degradation of higher molecular weight
hydrocarbons
Alteration of oil viscosity
Biopolymers Improve water viscosity
Control water mobility
Plug high-permeability zones
Acids Improve effective permeability by dissolving carbonates
CO2 gas production from acid and carbonate reactions
Gases Reduce oil viscosity
Solvents Reduce oil viscosity
Remove heavy hydrocarbons from pore throat
Lowers interfacial tension
Promote emulsification
8
2.1.1 Advantages and Disadvantages of MEOR
Marshall (2008) noted that the use of microorganisms in MEOR presents a key advantage over
alternative EOR technologies, as enzyme-mediated bio-catalysis allows enhanced reaction
kinetics by enabling higher specificity reactions to proceed under more less severe conditions.
A list of other important MEOR advantages is shown below (Lazar et al., 2007; Patel et al.,
2015).
1. The technology can be consistently low cost. Microbes and nutrients are inexpensive to
obtain at the required concentrations and are priced independently of global crude oil.
2. Fewer and less expensive modifications to existing waterflooding facilities are required
to implement MEOR in the field, compared to other EOR technologies.
3. Due to attachment and self-replication processes, microbes remaining after microbial
flooding can survive within the reservoir and sustain recovery over time.
4. Both microorganisms and nutrients are non-toxic and environmentally friendly.
5. Multiple microbial mechanisms can act simultaneously, such as a combination of
surfactant and biofilm generation, to enhance oil recovery.
6. The wide range of bacterial strains, including extremophiles, applicable in MEOR
enables effective application in a variety of reservoir conditions (i.e. both carbonate and
sandstone, over a range of oil viscosities).
Disadvantages of MEOR, compared to other EOR technologies, include the following:
1. Requirement for large quantities of microbial nutrient (i.e. sugar, molasses) may limit
applicability for off-shore implementation.
9
2. MEOR involving injection of exogenous species leads to increased equipment for
microbial cultivation.
3. Modelling and optimization of MEOR are difficult due to complex reactions in situ.
4. Precise control of microbial behavior in the reservoir is a challenge, due to potential
competition from indigenous microbes and difficulty predicting nutrient and microbe
transport.
2.2 Impact of Reservoir Conditions on Microbial Communities
Microorganisms are an extremely diverse set of microscopic organisms. A large subset of
microorganisms, including fungi, algae, and protozoa, is unable to grow under harsh reservoir
conditions. However, other microorganisms, such as heterotrophic bacteria and archaea, have
been found to exist up to five kilometers subsurface (Magnabosco et al., 2018). Heterotrophic
bacteria, which require organic carbon as an energy source, have been found in sandstone and
shale reservoirs. It has been suggested that heterotrophes can survive on organic material co-
deposited with sediments, which diffuse from across sandstone-shale interfaces and enable
survival in the sandstone (Krumholz, 2000). In general, bacteria are utilized in MEOR and thus
the following review will target parameters pertinent to bacterial survival.
2.2.1 Parameters Controlling Bacterial Reactions
Most bacteria strains tend to exist in the aqueous phase, but if heterotrophic they must line the
oil-water interface and metabolize organic substrates from the oil phase. Thus, during nutrient
injection in MEOR, microbial growth concentrates away from the oil-water interface. Oxygen-
deficient conditions, attributed either to prior microbial consumption or iron- and sulfur-
10
mediated depletion, require subsurface microbial communities to be generally anaerobic. Other
reservoir parameters which can limit microbial growth and metabolism within reservoir
conditions include the following (Varjani & Gnansounou, 2017):
1. Pressure, temperature, salinity, and pH
2. Porosity, permeability and dissolved solids content
3. Nutrient composition, electrolyte composition, and redox potential
Of the parameters which may impact microbial survival subsurface, temperature and salinity
have been identified as key in controlling the growth rate, death rate, and metabolic activity of
microbial communities in the reservoir. Increase in temperature generally results in enzyme
denaturation, disrupting active sites required for reaction catalysis (Marshall, 2008). However,
temperatures at which cellular function becomes sub-optimal are different for psychrophilic,
mesophilic, or thermophilic bacteria, which are associated with optimum temperatures of below
25oC, 25 – 45
oC, and 45 – 60
oC respectively. While extremophilic bacteria have been found to
exist at temperatures up to 120oC, a review by Gao and Zekri (2011) of MEOR applications in
the past decade found that all applications were conducted at reservoir temperatures below
100oC. Furthermore, 70% of the reservoir temperatures were below 55
oC, and 95% below 85
oC.
Because both temperature and pressure increase with depth, effects of pressure are coupled to
those of temperature. Increased pressure may exert indirect effects on cellular function, including
increased H2, O2 gas solubility and subsequent alteration of oxidation potential. Pressure can also
11
directly affect cellular function, such as the decreasing fluidity and water-permeability of cell
walls and increasing compaction of the DNA double helix. Additionally, with increased pressure,
chance of bacteria survival at elevated temperature is increased. (Youssef et al., 2009)
Difference in ionic strength, due to the high concentration of electrolytes in the extracellular
fluid, is an important driving force for transport of water into or out of the scells. Because NaCl
may compose up to 90 wt% of the dissolved solids in reservoirs (Donaldson et al., 1989),
matching reservoir characteristics with microbial halophilicity is important to a successful
MEOR operation. Though Gao and Zekri established that reservoir salinity below 10 wt% is a
general benchmark for MEOR treatment, various moderate and extreme halophiles have been
isolated from salt lakes and briny water with 10 – 30 wt% NaCl (Kushner, 1993). Additionally, a
correlation exists between possible reservoir pH and salinity combinations for microbial survival.
For example, halophiles surviving at 7 – 15 wt% NaCl and pH 10, may also grow at 1 – 5 wt%
NaCl and pH 7 (Gary E Jenneman, 1989). Moreover, it has been noted in numerous reports that
species with higher optimal growth salinity also have higher optimal growth temperature,
matching reservoir conditions. Lastly, moderate halophiles have been found to compete
favorably with extreme halophiles under high salinity and low nutrient conditions, which
indicates favorable outcomes for the ex situ MEOR method (Patel et al., 2015; Rodriguez-Valera,
1991)
Based on the above constraints, Yakimov et al. (1997) and Marshall (2008) identified Bacillus as
the preferred bacteria for MEOR application. Various strains of Bacillus have been found to
12
grow and produce favorable metabolites (i.e. surfactant with anti-microbial properties) under
temperatures up to 60 oC and 12 wt% NaCl.
2.3 MEOR Methods
MEOR methods are conventionally divided into two categories: those operating by ex situ or by
in situ mechanisms (Safdel et al., 2017). In in situ MEOR, generation of surfactants, acids, gases,
and polymers occurs via the in situ stimulation of injected or indigenous bacteria through
nutrient injection. In general, the in situ stimulation of indigenous bacteria is rarely observed in
field trials (Patel et al., 2015), as selective stimulation of favorable species within the subsurface
microbial community is challenging.
The delivery of exogenous bacteria in in situ MEOR may occur via huff and puff or bacterial
flooding. In the case of microbial huff and puff, microbe and nutrient injection occurs at the
production well. A cyclic shut-in and production cycle then allows for optimized production via
permeability alteration (i.e. selective plugging). Conversely, in the case of bacterial flooding,
microbe and nutrient injection occurs at the injector, followed by water flooding. Dominant
mechanisms in bacterial flooding include interfacial tension reduction and selective plugging. In
general, microbial huff and puff have been more frequently observed than bacterial flooding
(Gao & Zekri, 2011).
In contrast, in ex situ MEOR, microorganisms or their metabolites are produced and separated in
batch at surface and subsequently injected subsurface, in a mechanism similar to chemical EOR
or surfactant flooding. However, directly injecting exogenous microorganisms is associated with
13
higher risk, as the strains would need to compete favorably with those indigenous to the reservoir
and already acclimated to its conditions. Injecting biosurfactant directly would reduce the
complexity and mitigate risks associated with controlling metabolic activity, growth and
competition of microorganisms subsurface. However, the process is associated with higher costs
than conventional chemical or surfactant EOR and is less frequently reported in field trials than
in situ MEOR.
2.4 Field Applications
In the first commercial-scale MEOR project in 1954, Socony Mobil Research laboratory injected
a mix of C. acetobutylicum and molasses in Lisbon field, Arkansas, USA. The operation
resulted in marginal success, as observed from slight increase in incremental recovery.
Knowledge in MEOR processes has since advanced from bench-scale investigations to field
trials, particularly in the 1990s (Ramkrishna, 2008). After the 1990s, MEOR field trials have
become increasingly focused on microbial waterflooding due to reduced cost (Lazar et al., 2007),
in comparison to alternatives strategies such as huff and puff or the in situ stimulation of
indigenous microbiota.
Most literature reviews of MEOR field trials have concluded that the technology generally
produces favorable outcomes (Bailey et al., 2001; Patel et al., 2015; Rashedi et al., 2012). While
a review by Safdel et al. (2017) indicated that 90% of all global MEOR field trials have achieved
a positive effect on oil production, the effect of MEOR can vary and is difficult to predict
precisely. Youssef et al. (2009) reported variable residual oil recovery increase, ranging from
14
10% to as high as 340% for 2 – 8 years following MEOR. Similarly, Dietrich et al. (1996)
described production rate increasing from 10% to 500% for dolomite and sandstone reservoirs.
Although control experiments for MEOR are not feasible given the alteration of reservoir
properties following oil production, a higher number of field trials would eventually enable the
generation of comparative cases. A 1995 survey conducted on the economic effectiveness of 322
commercial projects, encompassing 2,000 wells over a variety of reservoir conditions, allowed
the preliminary evaluation of treatment outcomes given reservoir parameters (Portwood, 1995).
In 2007, Maudgalya et al. conducted a broader classification of 407 MEOR field trials by
lithology; recovery mechanism; reservoir properties (salinity, temperature, permeability);
microbial species; nutrient type; and success relative to incremental recovery. 77% of the 407
trials were carried out in sandstone and 22% in carbonate reservoirs, with Clostridium spp. and
molasses as the dominant bacteria and nutrient used in all tests respectively. Similarly, Lazar
(2007) presented both quantitative and qualitative effects of various MEOR processes in field
trials worldwide, categorizing by well injection protocol.
More recently, Safdel et al. (2017) reviewed 47 biosurfactant-based MEOR field trials across 21
countries. The classification was performed via surfactant type, in order to understand the
macroscopic impact of different biosurfactants on interfacial tension and residual oil recovery.
The dominant cultures, in addition to Clostridium, included Pseudomonas and Bacillus spp.
Currently, the use of ultra microbacteria remains a key area of research for MEOR. First
developed in Australia, ultra microbacteria is generated via selective starvation, or nutrient
15
manipulation of indigenous reservoir microbiota (Sheehy, 1991). The ultra microbacteria would
have altered surface-active properties, subsequently altered transport and attachment properties,
and can potentially enable higher control in selective plugging. This MEOR variant has thus far
been successfully implemented in Alton field, Australia (Lazar, 2007).
2.5 MEOR Mechanisms
2.5.1 Interfacial Tension Reduction
In MEOR, interfacial tension (IFT) reduction and micelle formation are typically mediated via
surfactant production. The amphiphilicity of surfactants, such as glycolipids and lipopeptides
(Banat, 1995), allows them to absorb at the oil-water interface, lowering the hydrostatic pressure
requirement for the water phase to overcome the capillary effect. At high enough concentration,
surfactants can form membrane-like structures, and allow oil mobilization and oil-in-water
emulsions flow. Because bacteria tend to exist in the aqueous phase, secretion of biosurfactants
is important for enabling the transport of hydrophobic materials into the hydrocarbon-oxidizing
cells (McInerney et al., 2005). Furthermore, because surfactants can cause wetting of
hydrophobic surfaces, they may also allow cell adhesion and enable biofilm formation.
Various results from surfactant-driven MEOR trials have been observed, from cases with major
IFT reduction and material incremental recoveries, i.e. 2 to 20% OOIP, to cases with poor or no
improvement in recovery. Due to multiple possible mechanisms involved in the MEOR process,
the success or failure observed in these experimental cases cannot be attributed solely to
surfactant production.
16
In surfactant-based MEOR, a certain threshold surfactant concentration (critical micelle
concentration) must be achieved before oil mobilization. While the feasibility of meeting this
threshold has been a contentious point in literature (Bryant & Lockhart, 2002), evidence from
field trials is generally favorable. IFT in oil-water systems tends to be 30 mN/m. (Green &
Whillhite, 2018) recommended that IFT after surfactant addition should be from 10-2
and 10-3
mN/m to observe significant oil recovery improvement, whereas Gray et al. (2008) defined the
successful biochemical surfactant IFT as below 0.4 mN/m. Youssef et al. (2007) suggested that
surfactant concentration should be 10 – 20 mg/L to achieve the required IFT reduction. At the
bench-scale, lipopeptides and rhamnolipids have been found to lower the IFT multiple orders of
magnitude, to below 0.1 mN/m (Patel et al., 2015). Also, there have been some field trials
reporting surfactant concentrations in the production fluids to be 90 mg/L to 350 mg/L (Yossef et
al., 2007; McInerney et al., 2005). However, on average biosurfactants are unable to reach this
level of reduction in the reservoir due to various factors, including dilution, sub-optimal
microbial kinetics (Gray et al., 2008), and loss of surfactant via pore wall adsorption (Zekri et al.,
2001).
2.5.2 Biofilm Growth
During biofilm formation, higher permeability channels are increasingly coated with microbial
colonies. As a result, water is forced to sweep lower permeability zones, in a mechanism referred
to as selective plugging. Variables which influence bacteria transport and attachment include the
size, hydrophobicity, flocculation tendency and surface charge of the bacterial cell (Murphy &
Ginn, 2000). Surface charge and pore throat size of the medium are also important factors.
Bacteria transport and attachment can be classified into two mechanisms: particulate plugging in
17
reservoirs with small pore throat size, and biofilm formation in reservoirs with larger pore throat
size.
Biofilm formation results from biomass accumulation on the rock surface. Biofilm growth can be
divided into three stages: cell attachment, sessile colony formation, and dispersal. The initial
cell–rock interaction is mediated by Lewis acid-base and electrostatic forces (Battin et al., 2003).
Under sufficient nutrient concentration, cells attached to the rock surface will undergo
replication and secrete biopolymers (“exopolymers”), which eventually form an extracellular
polymeric matrix. The exopolymers are bound by crosslinking of individual chains and are
embedded with daughter cells. On the other hand, bacterial dispersal may occur either actively or
passively. Passive dispersal, such as erosion or sloughing, reduces or eliminates the biofilm
(Bryers, 1987), whereas active dispersal includes mechanisms initiated by the microbial cell
(Kaplan, 2010).
Sloughing, or the sudden detachment of cell from the rock surface, occurs as a result of shear
stress from the fluid flowing parallel to the attachment surface. Sloughing is a function of
thickness, density, and strength of the biofilm (Toole, Kaplan, & Kolter, 2000). A first-order
equation describing biofilm detachment was given by Rittman (1982):
𝜇𝑠𝑙𝑜𝑢𝑔ℎ = 𝛽𝜌𝑏𝑓𝑟𝑏𝑓, 𝜏 > 𝜏𝑐𝑟𝑖𝑡
𝜇𝑠𝑙𝑜𝑢𝑔ℎ = 0, 𝜏 > 𝜏𝑐𝑟𝑖𝑡. (2.1)
Here 𝜌𝑏𝑓 is the density of the biofilm, 𝑟𝑏𝑓 is the thickness of the biofilm, 𝜏 the shear stress, 𝜏𝑐𝑟𝑖𝑡
the critical stress at which detachment occurs, and 𝛽 the rate coefficient. 𝛽 was empirically
determined to be 0.16 h-1
.
18
Several studies have shown that nutrient availability is important for biofilm growth and
dispersal. Low-nutrient conditions have been shown to induce biofilm detachment, and high-
nutrient conditions biofilm growth (Delaquiset al., 1989; James et al., 1995). The degree of
permeability reduction then depends on the relative magnitudes of growth rate and dispersal rate,
which in turn depend on nutrient concentration and fluid flowrates (Peyton, 1996). Reduced
permeability can lead to alteration in nutrient flow pathways and bacterial transport. Therefore,
for biofilm-generating microbial species, control of nutrient loading is critical to MEOR
performance.
Bacterial attachment for selective plugging has generally been modeled through reversible
equilibrium adsorption or deep bed filtration (Nielsen et al., 2014). Filtration models have been
used in cases where pore sizes are similar to cell size, and are based on a coefficient for
probability of cell capture:
𝜇𝑓𝑖𝑙𝑡𝑒𝑟 = 𝜙𝑝𝑐𝑎𝑝𝑢𝑆𝑤𝐵𝑓, 𝜏 > 𝜏𝑐𝑟𝑖𝑡. (2.2)
Here 𝜙 is the rock porosity, 𝑝𝑐𝑎𝑝 is the probability that a cell will be filtered over a distance (m-
1), 𝑆𝑤 is water saturation, 𝑢 is the fluid flowrate, and 𝐵𝑓 is the free bacteria concentration.
Reversible equilibrium adsorption is a Langmuir-type equation which relates the mass of
adsorbed bacteria to the concentration of bacteria to the concentration of free bacteria in the
water phase. Pore throat size is not limited. In this case, the concentration of bacteria in the
biofilm is calculated as a function of the surface area available for adsorption (𝐴) and the mass
of bacteria which can be adsorbed per unit area (Θ), defined by specific adsorption parameters.
19
The surface area is defined as a function of porosity, water saturation, and pore surface area, so
that
𝐵𝑏 = Θ ∗ (𝑆𝑤𝐴𝑟𝜙), (2.3)
where the mass of bacteria adsorbed per unit area, Θ, can be defined, via the Langmuir model, as
a function of 𝛼1, a parameter controlling the maximum mass of biofilm per unit area of pore
space, and 𝛼2, a parameter controlling the speed of adsorption (Amundsen, 2016),
Θ =𝛼1 ∗ 𝛼2 ∗ 𝐵𝑓
1 + 𝛼2 ∗ 𝐵𝑓. (2.4)
2.6 MEOR Mathematical Models
The multitude of complex relationships between multiple physical, chemical and biological
factors has been a persistent challenge in mathematically modelling MEOR. Yet, formulation of
a reservoir simulator is essential to the successful development of all MEOR deployment
strategies, as it allows the prediction of the transport, in situ production and action of both
biomass and metabolites.
Numerous approaches have been taken to mathematically model the MEOR process. Apart from
simplified analytical descriptions (Bryant & Lockhart, 2002), models describing the behavior of
microorganisms in porous media are mainly composed of combinations of the following three
inter-relating components:
20
1. Transport Properties: the transport properties of the bacteria are composed of the
diffusivity of the bacteria, and the longitudinal and transverse dispersivity of the porous
medium. The diffusivity component is obtained via the Stokes-Einstein equation, where
the bacteria exhibit Brownian motion due to significant fluid advection (Marshall, 2008).
2. Conservation law: the concentration of bacteria in the fluid phase is described as a
combination of microbial growth, advection and diffusion, and solid adsorption.
3. Bioclogging: permeability reduction is described as a combination of biopolymer
entrainment, or biomass attachment to pore walls, or chemical precipitation of dissolved
electrolytes such as CaCO3 (Nemati et al., 2004). Biofilm growth is described as a
combination of bacterial growth and ablation as a result of increase flow velocities
(Rittmann, 1982). Pore-network models, compared to independent capillary tube models,
can significantly improve the capability to account for changes in hydraulic conductivity
resulting from microbial growth (Thullner et al., 2004).
Mathematical models for MEOR are typically one-, two-, or three-dimensional representations of
two or, less often three phases (oil-water, or oil-water-gas). Typically, five to seven components
are included in in situ models, including oil, water, bacteria, nutrients, and active metabolite (e.g.
surfactant). While the mechanism varies, all models are based on mass balance and Darcy’s law.
Nutrients and metabolites are miscible only in the aqueous phase, and biomass partitions to the
aqueous phase, so that the oil phase consists of oil only.
21
Of the potential MEOR mechanisms observed experimentally, bioclogging, viscosity reduction
and interfacial tension reduction are of the most interest in literature. Biomass adsorption kinetics
to pore walls drive biofilm formation, and subsequently porosity and permeability reduction.
This can lead to negative effects, such as loss of injectivity at the injector, or benefits, such as
selective plugging. On the other hand, surfactant generation through microbial growth and
metabolism results in interfacial tension reduction. Several methods have been used to model the
changes in relative permeability end-points and curves resulting from reduction in interfacial
intension and residual oil saturation. These include the capillary number method, Coats’
interpolation method, and the Corey interpolation method (Nielson et al., 2010). Lastly, while
nutrients are largely assumed not to adsorb to the pore walls, surfactant adsorption is sometimes
considered (Amundsen, 2016).
Bacterial attachment and biofilm modelling has been an active area of research in MEOR. It has
been mathematically approached in two ways (Patel et al., 2015). Assuming equilibrium
partitioning of bacteria between water and oil phases is fast compared to convection, the
Langmuir-type reversible equilibrium adsorption equation can be used. Alternatively, the
attachment and detachment rates can be derived from deep bed filtration theory (Nielsen, 2015).
Finally, the resulting porosity reduction is coupled with the permeability reduction via relations
such as the Carman-Kozeny equation.
22
2.6.1 Summary of MEOR Numerical Models
Jenneman et al. (1984) were the first to model microbial transport and plugging phenomena in
Berea sandstone. However, development of increasingly comprehensive MEOR models started
in the early 1990s. Until the early 2000s, selective plugging and biomass-mediated permeability
reduction were the key focus areas for MEOR mathematical development. However, in the past
ten years, simulation of surfactant effects has been of increasing interest. Similarly, until recent
years, finite difference numerical solutions were the most widely used. However, with increased
prevalence of simulators such as MRST, UTCHEM and COMSOL, MEOR models have
nowadays been solved through other discretization methods.
Islam (1990) was the first to develop a comprehensive reservoir simulator for predicting bacterial
transport and reaction. The three-dimensional bacterial transport and growth model was coupled
to three-phase flow equations and was applied to a Canadian heavy oil reservoir. Mechanisms
included in the model are bacterial plugging through biomass, IFT reduction through surfactant
generation, viscosity reduction through bacteria and pressurization via CO2 generation. The
model was solved through the Implicit Pressure Explicit Saturation (IMPES) method using finite
difference. Dispersion and diffusion terms were neglected; bacterial growth was also neglected.
In 1991, Chang et al. proposed a three-dimensional, three-phase model describing microbial
transport phenomena in porous media. The model accounted for diffusion, adsorption,
chemotaxis, growth and decay of micro-organisms. Both porosity and permeability reduction
were considered through pore clogging and de-clogging. It was found that microbial adsorption
23
to rock service was critical to transport in reservoir. The model was solved using the IMPES
method, and Crank-Nicolson was used to formulate the finite difference transport equations.
Zhang et al. (1993) then developed a one-dimensional, three-phase model to simulate transport,
growth and metabolism of indigenous bacteria. Only reduction in permeability was considered.
Permeability alteration was assumed to be caused by biomass pore surface retention and pore-
throat plugging. Convection-dispersion was considered as part of the transport equations.
Desouky et al. (1996) developed a one-dimensional, two-phase model for simulation of
adsorption, diffusion, chemotaxis, and bacterial growth and decay. Permeability damage and
porosity effects were considered. The deposition of microbial components (cells, nutrients and
metabolites) due to sedimentation and straining were considered. The model was fairly similar to
Islam (1990), however, incorporated the interaction between indigenous and exogenous bacteria.
Behesht et al. (2008) developed a three-dimensional, two-phase model simulating the combined
surfactant and polymer effects on MEOR. Permeability reduction through polymer retention,
water phase viscosity increase through polymer and salinity/hardness interactions, and polymer
adsorption were considered. Interfacial tension alteration through biosurfactant addition, and
biosurfactant adsorption were also considered. The model was one of the first to simulate
physico-chemical effects, including flooding time schedules, washing water flow rate, substrate
concentration and permeability on recovery. The model was solved numerically through finite
differences, using the IMPES method.
24
Nielsen et al. (2009) developed a one-dimensional isothermal model for simulating the
partitioning of surfactants between the oil and water phases via a distribution coefficient. The
key mechanism modeled was the reduction of interfacial retention. Interpolation methods for
relating changes in interfacial tension to relative permeability were compared; it was found that
the capillary number method, Coat’s interpolation, and Corey method produced comparable
results in terms of incremental recovery. An implicit finite difference technique was applied to
solve the mathematical model.
Li et al. (2012) developed a coupled isothermal, biological and hydrogeological model. The
model was the first to explicitly relate residual oil saturation and capillary number. The flow and
transport equations were coupled and solved simultaneously assuming incompressible and
immiscible flow. As part of the transport equations, dispersion effects were considered.
Bioclogging effects on permeability and porosity, as well as surfactant impact on IFT were
considered. The model was solved through Comsol Multiphysics, employing a finite element
discretization.
Sivasankar (2014) was the first to develop a non-isothermal model of MEOR. The one-
dimensional, two-phase numerical model simulated temperature, flood velocity and mean fluid
velocity effects on the reservoir. Change in relative permeability as a function of surfactant
production was investigated. A similar model was built to investigate the effect of pH on
surfactant production and IFT reduction (Sivasankar, 2017).
25
Delshad et al. (2002) were the first to simulate MEOR using UTCHEM. Most recently,
Hosseininoosheri (2016) presented three-dimensional, two-phase model of MEOR using
UTCHEM, accounting for the impact of temperature, salinity, and pH on microbial growth rate
and biosurfactant production. The model also accounted for biosurfactant adsorption effect. The
simulation showed a 10 - 15% incremental oil recovery using in situ biosurfactants compared to
waterflooding.
The numerical solution of most MEOR mathematical models follows the IMPES procedure.
Most recently, Nielsen (2010) implemented the first full MEOR model in a compositional
streamline simulator, based on the implicit pressure, explicit composition (IMPEC), to decouple
flow and reactive transport. The isothermal model accounted for the injection of exogeneous
microbes and neglected adsorption, capillary pressure, diffusion and chemotaxis. The effect of
surfactant on interfacial tension was modeled. The reaction and transport processes are solved
simultaneously along the streamline.
A summary of key MEOR models is provided in Table 1. Generally, except for Li (2011), all
models developed to date have been implemented through finite difference or, seldomly, finite
volume method.
Table 2-2: Summary of Key Numerical Models for MEOR to Date
Model Dimension Phase Mechanisms
Islam, 1990 3 3 Plugging through biomass, IFT reduction through
surfactant generation, viscosity reduction through
bacteria and pressurization via CO2 generation
Chang, 1991 3 3 Transport (diffusion, adsorption), chemotaxis,
26
growth and decay of microorganisms; porosity
and permeability reduction
Zhang et al., 1992 1 3 Transport (convection-dispersion), growth and
metabolism of indigenous bacteria; permeability
reduction and pore-throat plugging
Desouky et al.,
1996
1 2 Simulation of adsorption, diffusion, chemotaxis,
and bacterial growth and decay; permeability
damage and porosity effects
Beheshet, 2008 3 2 Surfactant and polymer effect on viscosity,
permeability and interfacial tension
Nielsen et al., 2009 1 2 Surfactant effect
Li et al., 2011 2 2 Dispersion effects, bioclogging effects on
permeability and porosity, surfactant impact on
IFT
Sivasankar and
Kumar, 2014
1 2 Non-isothermal surfactant production
Hosseininoosheri,
2016
3 2 Temperature, salinity, pH effects on biosurfactant
production; biosurfactant adsoprtion
Nielsen et al., 2010 1 2 Surfactant generation modeled via compositional
streamline simulator
2.7 Numerical Modelling of Porous Media Transport
Porous media flow has been investigated extensively during the last century. However,
numerical simulation of the multicomponent reactive transport in porous media is still a
challenge, due to the large numbers of chemical equations which must be coupled. The difficulty
arises from the propagation of singular inaccuracies in unknowns, resulting in false predictions.
In general, numerical modelling of porous media flow fall broadly under three categories: finite
difference, finite volume, and finite element.
2.7.1 Finite Difference Method
Due to its robustness and ease of use, the finite difference method (FDM) has been one of the
most frequently used discretization methods in reservoir analysis. However, one of the major
27
challenges for reservoir simulation has been retaining the level of detail in geological models in
the reservoir simulation. FDM typically employs structured meshes, and therefore are unable to
represent the complex geometry of geological objects within petroleum reservoirs (Hurtado et
al., 2007). On the other hand, alternative approaches employing unstructured meshes have been
increasingly favored for this reason. These include finite volume method (FVM) (Barth, 1992),
and finite element method (FEM) (Zienckievicz & Morgan, 1983), which furthermore have
attractive local and global conservation properties.
2.7.2 Finite Element Method
In FEM, the mesh is composed of geometrically simple elements which are not necessarily
orthogonal (e.g. triangle, quadrilateral, or tetrahedral shaped elements). Governing equations in
FEM are integrated over each element, and contributions from all elements are subsequently
assembled over the domain in order to generate a large sparse matrix equation. Standard FEMs
have generally been designed for problems with smooth solutions (i.e. diffusion processes). Due
to convection-dominated steep fronts from the saturation equation, and the importance of fluids
velocity for solution coupling, standard FEMs may lead to numerical diffusion. Thus, in the
cases where FEM was applied for reservoir simulation (Ewing, 2002) velocities were calculated
using mixed FEM for the pressure equation. For the approximation of sharp moving fronts,
upwind schemes based on a discontinuous finite element approximation are typically used. This
would lead to a more accurate scheme than a standard first order finite difference scheme, and
thus reduces numerical diffusion.
28
FEMs differ from FDMs in two aspects: FEM uses piecewise polynomial approximations while
FDMs use only piecewise constant approximations. FEM scheme accuracy may be improved by
increasing the degree of the polynomials. Unlike FDM, FEMs can also be formulated for
irregular meshes, which allow local refinement of the mesh and enable better representativeness
of domain boundaries.
2.7.3 Finite Volume Method
FVM depends on the conservation of physical quantities over cell volumes. Due to its locally
conservative properties, FVM is particularly suited for the numerical simulation of various types
of conservation laws (e.g. elliptic, parabolic). Like FEM, FVM can be used on both structured
and unstructured meshes containing elements with arbitrary geometries. In FVM, a balance is
written for each mesh cell, referred to as a control volume, through integration. Through the
divergence theorem, an integrated form of the fluxes over the boundary of each control volume
can be obtained and then discretized. FVM can be divided into cell-centered or vertex-centered
methods, in which the discrete variables are located either at the centroids or vertex of each cell.
Compared to FEM, the use of unstructured meshes in FVM for discretization is still relatively
recent. FVM in unstructured meshes has become particularly relevant to reservoir simulation,
due to the geometric complexity of reservoir models (Prevost et al., 2002).
29
3 CHAPTER 3: MEOR MODEL
This chapter presents the equations used to model the MEOR operation. A two-phase,
incompressible flow model is derived in terms of pressure and saturation equations for IMPES
solution. Equations for microbial rate, interfacial tension reduction, and biofilm formation are
summarized.
3.1 Reservoir Model
The governing equations for fluid flow in porous media include the law of conservation of mass
and Darcy’s law. For a single fluid phase, the mass conservation equation in a fixed region Ω
may be written as
𝜕
𝜕𝑡∫ 𝜙𝜌𝑑𝑉Ω
+∫ 𝜌�⃗� ∙ �⃗� 𝑑𝑆𝜕Ω
= ∫ 𝑞𝑑𝑉Ω
, (3.1)
where 𝜙 is the porosity, 𝜌 the density, �⃗� the fluid velocity, 𝑑𝑉 the volume element, 𝑑𝑆 the
surface of a side of 𝑑𝑉, �⃗� the unit vector normal and outwards to the surface, and 𝑞 is a source or
sink term (mass per unit volume per unit time). Depending on whether it is greater or lesser than
zero, 𝑞 may represent either the injection or production well, respectively.
Then rewriting the surface integral in equation (3.1) as the volume integral by the divergence
theorem
∫ (𝜕
𝜕𝑡𝜙𝜌 + ∇ ∙ (𝜌�⃗� ))𝑑𝑉
Ω
= ∫ 𝑞𝑑𝑉Ω
,
30
which yields the equation of continuity
𝜕
𝜕𝑡𝜙𝜌 + ∇ ∙ (𝜌�⃗� ) = 𝑞. (3.2)
In a reservoir, fluid flow is generally driven by a pressure gradient and further controlled by
properties of the rock and the fluid, as well as gravity. The macroscopic velocity vector, �⃗� ,
denoting the effective speed and direction of flow within the pore space of a representative
volume element, can be described through Darcy’s Law. The one-dimensional Darcy’s law
(Darcy, 1856) relates the total volumetric flow rate of a fluid through a cross-sectional area of a
porous medium to the pressure gradient, medium permeability, and fluid viscosity. Incorporating
gravitational force, the differential form of the three-dimensional Darcy’s law becomes
�⃗� = −1
𝜂𝑲(∇𝑝 − 𝜌𝑔∇z), (3.3)
where 𝜂 is the fluid viscosity, 𝑲 is the absolute permeability tensor, 𝑝 is the pressure, 𝑔 is the
gravitational constant, and z is the depth. Darcy’s Law can also be derived from the Navier-
Stokes equation, which simplifies to Stokes equation assuming incompressible flow.
To model the simultaneous two-phase flow of oil and water, first the phases must be assumed to
be immiscible (i.e. that there is no mass transfer). By convention, water is assumed to be the
wetting phase relative to oil, which is then the non-wetting phase. Then, the saturation, capillary
pressure, and relative permeability relations between the two phases may be determined.
Saturation is defined as the volumetric fraction of void space within the porous medium which is
filled by fluid. Assuming that oil and water completely fill the void space, the saturation
relationship may be written as
31
𝑆𝑜 + 𝑆𝑤 = 1. (3.4)
Here, 𝑆𝑜 is the saturation of the oil phase and 𝑆𝑤 is the saturation of the water phase. Then the
conservation of mass may be written for each phase separately
𝜕
𝜕𝑡𝜙𝜌𝑜𝑆𝑜 + ∇ ∙ (𝜌𝑜�⃗� 𝑜) = 𝑞𝑜
𝜕
𝜕𝑡𝜙𝜌𝑤𝑆𝑤 + ∇ ∙ (𝜌𝑤�⃗� 𝑤) = 𝑞𝑤.
(3.5)
The fraction of a phase (oil/non-wetting or water/wetting) which is trapped, or irreducible, in the
void space following displacement from the immiscible phase is referred to as the residual
saturation. For the oil phase, the saturation at which residual oil becomes trapped by capillary
forces is denoted 𝑆𝑜𝑟. 𝑆𝑜𝑟 depends typically on rock permeability and wettability; in a water-wet
sandstone, for example, it may vary from 0.2 to 0.35 (Chen, 2007). Analogously, the connate
water saturation is denoted 𝑆𝑤𝑐.
The other two functions, capillary pressure and relative permeability, are strongly dependent on
saturations. Due to the immiscibility of the two phases, the curvature of and the interfacial
tension at their interface causes a difference in pressure, known as capillary pressure. For a two-
phase immiscible system, capillary pressure is then defined as
𝑝𝑐 = 𝑝𝑜 − 𝑝𝑤 = 𝑓(𝑆𝑤), (3.6)
where 𝑝𝑜 is the pressure of the oil phase, 𝑝𝑤 is the pressure of the water phase, and 𝑆𝑤is the
water phase saturation. Capillary pressure can be related to surface tension, porosity,
permeability, wetting angle, which is a function of temperature and fluid composition, via the J-
function. It is empirically a function of water phase saturation and saturation history (drainage or
imbibition) and can be used to infer relative permeability (Derahman and Zahoor, 2008).
32
Relative permeability is a measure of the impairment to flow one phase exerts to another. Similar
to capillary pressure, relative permeability also a function of saturation. While relative
permeability depends on the saturation history of the oil phase, it does not depend on that of the
water phase. Relative permeabilities of water and oil phases, 𝑘𝑟𝑜 and 𝑘𝑟𝑤 respectively, give rise
to mobility, the ratio of relative permeability to viscosity, and subsequently fractional volumetric
flow rate, the ratio of phase mobility to total mobility.
While relative permeability curves are typically experimentally determined, numerous empirical
methods correlating relative permeability to saturation exist. The Corey type relative
permeability curves (Lake, 1989) are
𝑘𝑟𝑜(𝑆𝑜) = 𝑘𝑟𝑜𝑤𝑐 (1 − 𝑆𝑤 − 𝑆𝑜𝑟1 − 𝑆𝑤𝑐𝑟 − 𝑆𝑜𝑟
)𝑛
(3.7)
𝑘𝑟𝑤(𝑆𝑤) = 𝑘𝑟𝑤𝑜𝑟 (𝑆𝑤 − 𝑆𝑤𝑐𝑟
1 − 𝑆𝑤𝑐𝑟 − 𝑆𝑜𝑟)𝑛
, (3.8)
where 𝑛 is the Corey exponent (assumed the same for oil and water), 𝑆𝑤𝑐𝑟 is the critical water
saturation, 𝑆𝑜𝑟 the residual oil saturation, 𝑘𝑟𝑜𝑤𝑐 the end-point relative permeability of oil at
𝑆𝑤 = 𝑆𝑤𝑐, and 𝑘𝑟𝑤𝑜𝑟 is the end-point relative permeability of water at 𝑆𝑜 = 𝑆𝑜𝑟. Then
incorporating the relative permeability into the two-phase Darcy’s law,
�⃗� 𝑤 = −𝑘𝑟𝑤𝑲
𝜂𝑤(∇𝑝 − 𝜌𝑤𝑔∇z) (3.9)
�⃗� 𝑜 = −𝑘𝑟𝑜𝑲
𝜂𝑜(∇𝑝 − 𝜌𝑜𝑔∇z). (3.10)
33
At residual oil saturation, relative permeability of oil is zero, and thus the volumetric flowrate of
the oil phase is zero by Darcy’s Law. Broadly, the value of 𝑆𝑜𝑟 is impacted by capillary trapping
forces, which is product of interfacial tension. As an extension, reduction of interfacial tension
via surfactant addition may directly impact relative permeability. The result of surfactant-
mediated MEOR then is the reduction of IFT and 𝑆𝑜𝑟, and the consequent increase of 𝑘𝑟𝑜 and
ultimately the effective permeability.
Formulation volume factor is the ratio of a volume of a phase under reservoir conditions to its
volume at standard conditions. It can be written in terms of density, which differs in the reservoir
and at the surface due to the compressibility of the fluid under pressure and temperature. This
yields
𝜌𝑜 =𝜌𝑠,𝑜𝐵𝑜
𝜌𝑤 =𝜌𝑠,𝑤𝐵𝑤,
(3.11)
where 𝜌𝑠,𝑤 and 𝜌𝑠,𝑜 are the densities of water and oil, respectively, at standard conditions. Then
equation (3.5) can be generalized
𝜙𝜕
𝜕𝑡(𝑆𝑤𝐵𝑤) + ∇ ∙ (
�⃗� 𝑤𝐵𝑤) −
𝑞𝑤𝜌𝑠,𝑤
= 0 (3.12)
𝜕
𝜕𝑡(𝑆𝑜𝜙
𝐵𝑜) + ∇ ∙ (
�⃗� 𝑜𝐵𝑜) −
𝑞𝑜𝜌𝑠,𝑜
= 0. (3.13)
Due to the existence of bacteria, substrates and surfactants in the water phase, MEOR is modeled
through a multicomponent, multiphase approach. Then the mass conservation for each
34
component is based on its concentration, respectively B, N, and M for bacteria, nutrients
(substrate), and metabolite (surfactant):
𝜕
𝜕𝑡(𝑆𝑤𝜙𝐵
𝐵𝑤) + ∇ ∙ (
�⃗� 𝑤𝐵
𝐵𝑤) =
𝑞𝑤𝜌𝑠,𝑤
𝐵𝑖𝑛𝑗 (3.14)
𝜕
𝜕𝑡(𝑆𝑤𝜙𝑁
𝐵𝑤) + ∇ ∙ (
�⃗� 𝑤𝑁
𝐵𝑤) =
𝑞𝑤𝜌𝑠,𝑤
𝑁𝑖𝑛𝑗 (3.15)
𝜕
𝜕𝑡(𝑆𝑤𝜙𝑀
𝐵𝑤) + ∇ ∙ (
�⃗� 𝑤𝑀
𝐵𝑤) =
𝑞𝑤𝜌𝑠,𝑤
𝑀𝑖𝑛𝑗 . (3.16)
3.1.1 Phase Pressure and Saturation for Incompressible Fluids
Assuming that the water and oil are incompressible,
𝐵𝑤 = 𝐵𝑜 = 1. (3.17)
Additionally, defining the phase mobilities as the ratio of phase relative permeability to phase
viscosity, and total mobility as the sum of phase mobilities,
𝜆𝑤 =𝑘𝑟𝑤𝜂𝑤
𝜆𝑜 =𝑘𝑟𝑜𝜂𝑜
𝜆𝑤 + 𝜆𝑜 = 𝜆.
(3.18)
Similarly, fractional flow is defined as the ratio of the phase mobility to total mobility,
𝑓𝑤 =𝜆𝑤𝜆
𝑓𝑜 =𝜆𝑜𝜆.
(3.19)
Lastly, total velocity is defined as the sum of phase velocities,
35
�⃗� = �⃗� 𝑤 + �⃗� 𝑜 . (3.20)
Then for incompressible fluids, the pressure equation may be derived (Chen, 2002),
−∇ ∙ (�⃗⃗� (𝜆∇𝑝𝑜 − 𝜆𝑤∇𝑝𝑐 − (𝜆𝑤𝜌𝑤 + 𝜆𝑜𝜌𝑜)𝑔∇𝑧)) =𝑞𝑜𝜌𝑜+𝑞𝑤𝜌𝑤. (3.21)
A similar saturation equation may be derived as
𝜙𝜕𝑆𝑤𝜕𝑡
+ ∇ ∙ (�⃗⃗� 𝑓𝑤𝜆𝑜 (𝑑𝑝𝑐𝑑𝑆𝑤
∇𝑆𝑤 − (𝜌𝑜 − 𝜌𝑤)𝑔∇𝑧) + 𝑓𝑤�⃗� ) =𝑞𝑤𝜌𝑤. (3.22)
3.2 MEOR Model
Two critical reactions driving microbial action in the reservoir in any type of MEOR application
include the consumption of substrate to enable microbial growth, and product generation (e.g.
biosurfactants).
𝑆𝑢𝑏𝑠𝑡𝑟𝑎𝑡𝑒𝐵𝑎𝑐𝑡𝑒𝑟𝑖𝑎→ 𝐵𝑎𝑐𝑡𝑒𝑟𝑖𝑎
𝑆𝑢𝑏𝑠𝑡𝑟𝑎𝑡𝑒𝐵𝑎𝑐𝑡𝑒𝑟𝑖𝑎→ 𝑃𝑟𝑜𝑑𝑢𝑐𝑡
3.2.1 Microbial Growth and Surfactant Production Kinetics
The Monod equation has typically been used to model bacterial growth and is an empirical
equation analogous to Michaelis-Menten kinetics and Langmuir heterogenous catalysis. Though
a few multi-substrate or non-isothermal forms exist, the single-substrate, non-inhibited (i.e.
neither substrate, product or cell-inhibited), isothermal form of the Monod equation is the most
pre-dominant in the literature. The Monod equation is written as
𝜇𝑏 = 𝜇𝑚,𝑚𝑖𝑐𝑁
𝐾 + 𝑁, (3.23)
36
where the specific growth rate of the bacteria, 𝜇, is expressed in terms of the substrate or nutrient
concentration, N, maximum growth grate, 𝜇𝑚,𝑚𝑖𝑐, and the half-saturation constant, K, the
nutrient concentration at which specific growth rate is half of its maximum value. At low N, the
reaction is first order and has been found to take on a similar form as the semi-empirical logistic
equation (Kargi, 2009).
There have been other growth kinetics models which take into consideration cell death, which
may be caused by mechanisms such as toxic metabolite accumulation (Whiting, 1992). Because
bacterial decay is not modeled separately, 𝜇𝑚,𝑚𝑖𝑐 is assumed to be the maximum growth rate net
of death rate. Notably, 𝜇𝑏 is zero when and only when the environment is depleted of nutrients,
otherwise known as the limiting substrate condition. For microbial flooding, because nutrient
concentration decreases with distance from the injector, depending on the injected bacteria to
nutrient ratio, there would exist a zone surrounding the injection well outside of which the
microbial growth is zero and the system is in equilibrium.
A similar kinetic model (Zhang, 1993) can be used to describe the rate of surfactant biosynthesis
𝜇𝑚 = 𝜇𝑚,𝑚𝑒𝑡𝑎𝑁 − 𝑁𝑐𝑟𝑖𝑡
𝐾𝑚 + 𝑁 −𝑁𝑐𝑟𝑖𝑡, (3.24)
where 𝜇𝑚 is the synthesis rate of metabolites, 𝜇𝑚,𝑚𝑒𝑡𝑎 the maximum surfactant synthesis rate,
and 𝑁𝑐𝑟𝑖𝑡 the critical concentration of nutrients below which surfactant production does not
occur. The equation models bacteria’s preferential utilization of nutrients for survival instead of
non-critical metabolite synthesis in limiting conditions.
37
As previously described, bacteria consume nutrients for both reproduction and surfactant
synthesis. The proportion of nutrients utilised for each activity is then defined through the yield
coefficient, 𝑌𝑖, where i can be either bacteria or metabolites. Assuming metabolite production
and reproduction are the only two reactions the bacteria undergo,
𝑌𝑏 + 𝑌𝑚 = 1. (3.25)
Then the reaction terms for bacteria and metabolites are functions of the bacterial concentration,
the yield coefficient and the growth or production rates,
𝑅𝑏 = 𝜇𝑏𝐵𝑌𝑏 (3.26)
𝑅𝑚 = 𝜇𝑚𝐵𝑌𝑚 (3.27)
𝑅𝑛 = −𝑅𝑏 − 𝑅𝑚. (3.28)
Similar to nutrients and biosurfactants, bacteria are assumed to be a component of the water
phase. Bacteria, surfactants and nutrients are assumed not to partition into the oil phase or adsorb
into the rock surface. Surfactant is assumed to be produced in situ only. Lastly assuming that
biofilms are not formed within the reservoir (i.e. porosity and permeability are constant), the
basic system of conservation equations for bacteria, surfactants, and substrates can be written as
𝜕
𝜕𝑡(𝑆𝑤𝜙𝐵
𝐵𝑤) + ∇ ∙ (
�⃗� 𝑤𝐵
𝐵𝑤) −
𝑞𝑏𝜌𝑤− 𝑅𝑏 = 0 (3.29)
𝜕
𝜕𝑡(𝑆𝑤𝜙𝑀
𝐵𝑤) + ∇ ∙ (
�⃗� 𝑤𝑀
𝐵𝑤) − 𝑅𝑚 = 0 (3.30)
𝜕
𝜕𝑡(𝑆𝑤𝜙𝑁
𝐵𝑤) + ∇ ∙ (
�⃗� 𝑤𝑁
𝐵𝑤) −
𝑞𝑛𝜌𝑤− 𝑅𝑛 = 0. (3.31)
38
3.2.2 Biofilm Model
Microbial species in MEOR have surface-active properties which enable them to adsorb to rock
surfaces. The consequence of this is two-fold: (1) porosity and permeability reduction via pore
bio-clogging and (2) concentration of metabolic activity towards injection sites. This
phenomenon may be modelled through the conversion of a portion of the free, or water-soluble,
bacteria into a biofilm (Thullner, 2010). The biofilm may be modelled as a homogeneous or
heterogeneous structure, and is generally assumed to coat the pore wall uniformly. Alternatively,
biomass has been modeled through a mechanism similar to biopolymer agglomeration, wherein
the bacteria flocculate into dense colonies in the water phase and obstruct flow through pore-
throats (Li, 2011).
In this study, the reversible equilibrium adsorption model is used. It is assumed that some portion
of the free-flowing bacteria is adsorbed onto the grain surfaces in a homogenous, uniform
biofilm layer. The growth of this layer would then reduce porosity and permeability. The biofilm
growth is assumed to come solely from the free-flowing bacteria (i.e., biomass produced by the
biofilm is not assumed to adsorb to the rock). Adsorbed bacteria are assumed, however, to
consume nutrients and produce surfactants at the same rate as free bacteria. Furthermore, cells
are assumed not to desorb from the biofilm surface following adsorption. Then, the reaction
terms for bacteria and metabolites can be modified by redefining the bacteria concentration
𝐵 = 𝐵𝑓 + 𝐵𝑏. (3.32)
And the mass conservation for bacteria is re-defined in terms of free bacteria:
39
𝜕
𝜕𝑡(𝑆𝑤𝜙𝐵𝑓
𝐵𝑤) + ∇ ∙ (
�⃗� 𝑤𝐵𝑓
𝐵𝑤) −
𝑞𝑏𝜌𝑤− 𝑅𝑏 = 0 (3.33)
The concentration of bacteria in the biofilm is calculated as a function of the surface area
available for adsorption (𝐴) and the mass of bacteria which can be adsorbed per unit area (Θ),
defined by specific adsorption parameters,
𝐵𝑏 = Θ ∗ 𝐴. (3.34)
The adsorption surface area, 𝐴, is defined as a function of porosity, water saturation, and pore
surface area, 𝐴𝑟. Water saturation must be considered as bacteria exists only in the water phase,
and does not contact oil through the oil phase.
𝐴 =𝑆𝑤𝐴𝑟𝜙
(3.35)
Then the mass of bacteria adsorbed per unit area, Θ, can be defined, via the Langmuir model
Θ =𝛼1 ∗ 𝛼2 ∗ 𝐵𝑓
1 + 𝛼2 ∗ 𝐵𝑓, (3.36)
where 𝛼1 is a parameter controlling the maximum mass of biofilm per unit area of pore space for
a particular microbial species and 𝛼2 is used to determine the speed of adsorption (Amundsen,
2016). In the above, the kinetics of adsorption is neglected, a consequence of which is the
retardation of bacterial transport in comparison to, for example, nutrient transport. The
relationship between free bacteria versus adsorbed bacteria is shown below in Figure 3-1 for two
different sets of Langmuir coefficients. The initial value of the coefficient is especially
important, as for exceedingly large values of 𝛼2 under high water saturation, all free bacteria will
be adsorbed to the biofilm phase. This is exemplified in Figure 3-1b, where for Sw = 0.8,
concentration of bacteria in biofilm will exceed concentration of free bacteria, and thus more
bacteria are assumed to be sequestered to the biofilm phase than in the water phase.
40
Figure 3-1: Concentration of biofilm bacteria versus free bacteria under two sets of
Langmuir coefficients, (a) 𝜶𝟏= 0.001, 𝜶𝟐= 0.001 and (b) 𝜶𝟏= 0.001, 𝜶𝟐= 0.0017
Based on the concentration of biofilm bacteria in the pore space, the density of the biofilm, and
the initial pore space, the porosity may be expressed as (Amundsen, 2016):
ϕ∗ = ϕ(1 −𝐵𝑏𝜌𝑏) (3.37)
While numerous studies have demonstrated the potential of microbial growth to lead to reduction
in porosity, permeability and dispersivity (Li, 2011), the relationship between porosity reduction
and permeability reduction under bioclogging is unclear. In 2002, Thullner proposed the use of
pore network modelling to simulate both biofilm and colony formation and found that the
simulation of colonies fit best with experimental data. In this model, growth was assumed to
occur in the smallest pores first. Pores either contain growing biomass, or do not. For a
homogenous media, the threshold value for effective porosity, defined as the ratio of reduced
porosity to original porosity at which permeability becomes zero, can be as small as 0.4. For a
media with increasing heterogeneity, the threshold value for effective porosity may be as high as
0
0.01
0.02
0.03
0 0.01 0.02 0.03
Bb
(k
g/m
3)
Bf (kg/m3)
Sw = 0.3
Sw = 0.5
Sw = 0.8
0
0.01
0.02
0.03
0 0.01 0.02 0.03
Bb (
kg
/m3)
Bf (kg/m3)
Sw = 0.3
Sw = 0.5
Sw = 0.8
41
1. Commercial simulators, such as UTCHEM, (Desouky et al., 1996) use the Carman-Kozeny to
relate porosity and permeability, giving
𝐾 =ϕ
𝑘𝑧 ∗ 𝑠𝑝𝑣2. (3.38)
In addition to this, Abbasi et al. (2018) have identified numerous other models to relate
permeability to biofilm saturation. Of these, the Kozeny grain model, where the biofilm coats the
grain, and the Kozeny pore model, where the biofilm grows vertically into the pore space, are
most well-known. The grain-coating model is the simplest (Kleinberg et al. 2003), and is written
in a form similar to the parallel capillary coating model,
𝐾∗ = 𝐾 (ϕ∗
ϕ)𝐶
, (3.39)
where permeability is related to porosity via a constant, 𝐶. Based on the maximum limit for
biomass-affected pore radius, Clement et al. (1996) proposed a value of 19/6 for 𝐶. On the other
hand, the grain pore-filling model is written,
𝐾∗ = 𝐾(1 −
𝐵𝑏𝜌𝑏)𝐶+2
(1 + √𝐵𝑏𝜌𝑏)
2 .
The Kozeny grain-coating model is selected for this work. The model is compared against the
pore-filling model and experimental data from Abbasi et al. in Figure 3-2 below, using an
empirical value of 17.9 and 6.8 for 𝐶 respectively. The R2 for the grain-coating model is 0.98,
and for the pore-filling model is 0.95.
42
Figure 3-2: Validation of Kozeny grain-coating model against experimental data (Abbasi et
al., 2015)
3.2.3 Biosurfactant effect
One of the key effects of surfactant production is oil-water IFT reduction and consequent
alteration of capillary forces, mediated by the enrichment of the amphiphilic molecules at the
interface. This is critical to mobilizing residual oil, the flow of which is controlled by viscous
and capillary forces. The displacement efficiency can then be expressed through the capillary
number
𝑁𝑐𝑎 =𝜂𝑤𝑢
𝜎 cos 𝜃, (3.40)
where 𝜂𝑤 is the viscosity of the displacing fluid (nominally, the water phase), 𝑢 is the velocity of
the displacing fluid, and 𝜃 is the contact angle. Depending on surfactant type and concentration,
IFT can be reduced up to four orders of magnitude (Fulcher et al., 1985). Then, due to limited
range of possible values for the first two variables, significant changes to the capillary number,
0
0.2
0.4
0.6
0.8
1
0 0.02 0.04 0.06 0.08 0.1
k*
/k
Bb/ρb
Experimental (Abbasi, 2015)
Kozeny pore-filling
Kozeny grain-coating
43
and as an extension significant mobilization of immobile oil, is only possible with changes in the
IFT.
The effect of surfactant on IFT can be described as a function of the surfactant concentration,
and a set of properties of the surfactant, 𝑙1, 𝑙2, and 𝑙3 (Nielsen, 2010),
𝜎∗(𝑀) = 𝜎−𝑡𝑎𝑛ℎ(𝑙3𝑀− 𝑙2) + 1 + 𝑙1−𝑡𝑎𝑛ℎ(−𝑙2) + 1 + 𝑙1
. (3.41)
Notably, there is a threshold value for 𝑀 which must be exceeded, before a significant change in
interfacial intension may be observed, and as well as a critical value after which surfactant fails
to alter interfacial tension. This value relates to the critical micelle concentration, above which
surfactant molecules will spontaneously form micellar structures. It has been observed that for
conventional chemical EOR, surfactant concentrations should be higher than the CMC, as the
presence of a significant concentration of micelles is necessary to maximize interfacial tension
reduction (Schramm & Marangoni, 2000). Another consideration is the behavior of the surfactant
at the water-oil interface; the partitioning of surfactant into the oil phase, and thus loss of
activity, has been modeled in a number of studies. We assume here that the surfactant does not
partition significantly into the oil phase.
To validate equation (3.41), three biosurfactants and their experimental effect on interfacial
tension reduction were extracted from Daoshan et al. (2004), McInernery et al. (2004), and
Pereira et al. (2013). 𝑙1, 𝑙2, and 𝑙3 were adjusted to fit the model to the data, and the parameter
and R2 values are summarized below in Table 3-1 below. With an average R
2 of 0.978 and a
44
relatively random residuals distribution, the model can be validated. A graph comparing the
predicted to the actual value is shown below in Figure 3-3.
Table 3-1: Calibrated Values for IFT Reduction Model for Three Different Biosurfactants
Rhamnolipid
(Daoshan et al., 2004)
Glycolipid
(Pereira et al., 2013)
Glycolipid
(McInernery et al., 2014)
𝑙1 0.35 0.35 0.05
𝑙2 0.2 0.2 0.2
𝑙3 1.1 0.12 400
R2 0.998 0.962 0.975
Figure 3-3 Validation of the Nielsen IFT reduction model to experimental data from
Daoshan et al. (2014); Pereira et al. (2013); and McInernery et al. (2004)
45
While the exact effect of IFT on relative permeability curves is unclear (Al-Wahaibi et al., 2006;
Shen et al., 2006), a lower IFT can reduce the curvature and residual saturation and increase end-
point relative permeabilities of relative permeability curves. Some studies have previously
compared different methods of calculating the impact of IFT reduction on relative permeability
curves (Nielsen, 2010; Amundsen, 2016), including the capillary number method, the Coats
interpolation method, and interpolation of parameters in Corey equations.
While the most complex out of the three methods procedurally, Coats’ correlation can be used to
describe changes in relative permeability curves by reduction in IFT via an interpolation
function. The interpolation function 𝑔(𝜎) is then defined
𝑔(𝜎) = (𝜎∗
𝜎)
1𝑎, (3.42)
where the exponent 𝑎 typically ranges between 4 and 10 from experimental permeability curves,
𝑔(𝜎) may range from one to an infinitesimal value, and the index (*) refers to the new or
modified value. Then 𝑔(𝜎) can be used to update the residual saturation values, to a value
between zero and initial saturation,
𝑆𝑤𝑖∗ = 𝑔(𝜎)𝑆𝑤𝑖
𝑆𝑜𝑟∗ = 𝑔(𝜎)𝑆𝑜𝑟.
(3.43)
Here 𝑔(𝜎) is used also to update relative permeability curves, which are composed of two parts,
𝑘𝑟𝑖,𝑖𝑚𝑚 and 𝑘𝑟𝑖,𝑚𝑖𝑠𝑐. 𝑘𝑟𝑖,𝑖𝑚𝑚 is the immiscible relative permeabilities of the unaltered IFT value,
𝜎. 𝑘𝑟𝑖,𝑚𝑖𝑠𝑐 is the relative permeability curve of fully miscible phases. While it is modeled here as
a straight line between the endpoints of 𝑘𝑟𝑖,𝑖𝑚𝑚, other studies have proposed using IFT-based
residual saturation curves. Note that larger values of 𝑎 reduce the impact of IFT on relative
46
permeability curves, wherein relative permeabilities change less towards the full miscibility
curves. The following relation is then sued to determine the final relative permeability curve:
𝑘𝑟𝑤∗ = 𝑔(𝜎) ∗ 𝑘𝑟𝑤,𝑖𝑚𝑚 + (1 − 𝑔(𝜎)) ∗ 𝑘𝑟𝑤,𝑚𝑖𝑠𝑐
𝑘𝑟𝑜∗ = 𝑔(𝜎) ∗ 𝑘𝑟𝑜,𝑖𝑚𝑚 + (1 − 𝑔(𝜎)) ∗ 𝑘𝑟𝑜,𝑚𝑖𝑠𝑐.
(3.44)
The Coat’s interpolation method alone does not result in the alteration of maximum relative
permeability values, and consequently at some saturation, relative permeability following IFT
reduction is less than before. Shen et al. (2006) and Nielsen (2015) proposed the additional
interpolation of 𝑘𝑟𝑜𝑤𝑖 and for 𝑘𝑟𝑤𝑜𝑟, and the Corey exponent, 𝑛, using a similar methodology,
𝑘𝑟𝑜𝑤𝑖∗ = (
𝜎∗
𝜎)1/𝑎
∗ 𝑘𝑟𝑜𝑤𝑖 + (1 − (𝜎∗
𝜎)1/𝑎
)
𝑘𝑟𝑤𝑜𝑟∗ = (
𝜎∗
𝜎)1/𝑎
∗ 𝑘𝑟𝑤𝑜𝑟 + (1 − (𝜎∗
𝜎)1/𝑎
)
𝑛∗ = (𝜎∗
𝜎)1/𝑎
∗ 𝑛 + (1 − (𝜎∗
𝜎)
1𝑎).
(3.45)
The additional interpolation step allows the end-point values at residual saturations to be
increased and the Corey exponent to be decreased. Thus, relative permeability following IFT
reduction can span a broader range of water saturation, and provides a better match with
experimental results.
3.3 Summary of Equations and Mechanisms
Key mechanisms this MEOR model simulates are summarized below in Figure 3-4. With
microbial growth and biofilm generation, porosity and subsequently permeability will be altered.
47
At the same time, microbial growth enables biosurfactant production, resulting in interfacial
tension reduction and alteration of oil and water relative permeabilities, lowering residual oil
saturation and enhancing oil recovery.
Microbial KineticsTwo-Phase
Immiscible Flow
Reservoir Rock
Properties
Porosity,
permeability
IFT, relative permeability
Sor, Swi, etc.
Figure 3-4: Summary of MEOR mechanisms
For convenience, the equations used for modelling MEOR, built within the MRST blackoil
module, are summarized below.
1. Two-phase incompressible flow
𝑆𝑜 + 𝑆𝑤 = 1
𝑝𝑐 = 𝑝𝑜 − 𝑝𝑤 = 𝑓(𝑆𝑤)
𝑘𝑟𝑤(𝑆𝑤) = 𝑘𝑟𝑤𝑜𝑟 (𝑆𝑤 − 𝑆𝑤𝑐
1 − 𝑆𝑤𝑐 − 𝑆𝑜𝑟)𝑛
𝑘𝑟𝑜(𝑆𝑜) = 𝑘𝑟𝑜𝑤𝑐 (𝑆𝑜 − 𝑆𝑜𝑟
1 − 𝑆𝑤𝑐 − 𝑆𝑜𝑟)𝑛
�⃗� 𝑤 = −𝑘𝑟𝑤𝑲
𝜂𝑤(∇𝑝 − 𝜌𝑤𝑔∇z)
�⃗� 𝑜 = −𝑘𝑟𝑜𝑲
𝜂𝑜(∇𝑝 − 𝜌𝑜𝑔∇z)
48
−∇ ∙ (�⃗⃗� (𝜆∇𝑝𝑜 − 𝜆𝑤∇𝑝𝑐 − (𝜆𝑤𝜌𝑤 + 𝜆𝑜𝜌𝑜)𝑔∇𝑧)) =𝑞𝑜𝜌𝑜+𝑞𝑤𝜌𝑤
𝜙𝜕𝑆𝑤𝜕𝑡
+ ∇ ∙ (�⃗⃗� 𝑓𝑤𝜆𝑜 (𝑑𝑝𝑐𝑑𝑆𝑤
∇𝑆𝑤 − (𝜌𝑜 − 𝜌𝑤)𝑔∇𝑧) + 𝑓𝑤�⃗� ) =𝑞𝑤𝜌𝑤
2. Microbial growth and metabolism kinetics
𝜇𝑏 = 𝜇𝑚,𝑚𝑖𝑐𝑁
𝐾 + 𝑁
𝜇𝑚 = 𝜇𝑚,𝑚𝑒𝑡𝑎𝑁 − 𝑁𝑐𝑟𝑖𝑡
𝐾𝑚 + 𝑁 − 𝑁𝑐𝑟𝑖𝑡
𝑌𝑏 + 𝑌𝑚 = 1
𝑅𝑏 = 𝜇𝑏𝐵𝑌𝑏
𝑅𝑚 = 𝜇𝑚𝐵𝑌𝑚
𝑅𝑛 = −𝑅𝑏 − 𝑅𝑚
3. Transport of microbial components within the water phase
𝜕
𝜕𝑡(𝑆𝑤𝜙𝑀) + ∇ ∙ (�⃗� 𝑤𝑀) − 𝑅𝑚 = 0
𝜕
𝜕𝑡(𝑆𝑤𝜙𝑁) + ∇ ∙ (�⃗� 𝑤𝑁) −
𝑞𝑛𝜌𝑤− 𝑅𝑛 = 0
𝜕
𝜕𝑡(𝑆𝑤𝜙𝐵) + ∇ ∙ (�⃗� 𝑤𝐵) −
𝑞𝑏𝜌𝑤− 𝑅𝑏 = 0
𝜕
𝜕𝑡(𝑆𝑤𝜙𝐵𝑓) + ∇ ∙ (�⃗� 𝑤𝐵𝑓) −
𝑞𝑏𝜌𝑤− 𝑅𝑏 = 0
4. Biofilm reduction of porosity and permeability
𝐵 = 𝐵𝑓 + 𝐵𝑏
𝐵𝑏 =𝛼1 ∗ 𝛼2 ∗ 𝐵𝑓
1 + 𝛼2 ∗ 𝐵𝑓∗𝑆𝑤𝐴𝑟𝜙
ϕ∗ = ϕ(1 −𝐵𝑏𝜌𝑏)
𝐾∗ = 𝐾 (ϕ∗
ϕ)𝐶
49
5. Biosurfactant reduction of interfacial tension and alteration of relative permeability
𝜎∗(𝑀) = 𝜎−𝑡𝑎𝑛ℎ(𝑙3𝑀− 𝑙2) + 1 + 𝑙1−𝑡𝑎𝑛ℎ(−𝑙2) + 1 + 𝑙1
𝑔(𝜎) = (𝜎∗
𝜎)
1𝑎
𝑆𝑤𝑖∗ = 𝑔(𝜎)𝑆𝑤𝑖
𝑆𝑜𝑟∗ = 𝑔(𝜎)𝑆𝑜𝑟
𝑘𝑟𝑜𝑤𝑖∗ = (
𝜎∗
𝜎)1/𝑎
∗ 𝑘𝑟𝑜𝑤𝑖 + (1 − (𝜎∗
𝜎)1/𝑎
)
𝑘𝑟𝑤𝑜𝑟∗ = (
𝜎∗
𝜎)1/𝑎
∗ 𝑘𝑟𝑤𝑜𝑟 + (1 − (𝜎∗
𝜎)1/𝑎
)
𝑛∗ = (𝜎∗
𝜎)1/𝑎
∗ 𝑛 + (1 − (𝜎∗
𝜎)
1𝑎)
3.4 Assumptions
Some of the key assumptions made in this model are summarized below:
Injected bacteria type is tolerant to reservoir conditions;
Monod equation can sufficiently model bacterial growth and surfactant production;
Indigenous bacteria are of negligible mass within the reservoir and do not consume
injected nutrients; indigenous bacteria do not impact exogenous bacteria survival;
Injected bacterial growth rate is only a factor of nutrient concentration;
Reservoir can be modeled under isothermal and constant pH and salinity conditions;
Effective bacterial growth rate also sufficiently describes bacteria death rate;
Dispersion and advection transport effects are not considered;
Chemotaxis effect on bacteria transport is negligible;
50
Nutrients are only converted for cell growth and replication or surfactant production;
The reversible equilibrium model is valid for biofilm growth;
Biosurfactant, bacteria, and nutrient are not adsorbed, apart from the loss of bacteria to
biofilm formation;
The biofilm is homogeneous, and bacteria within the biofilm have the same metabolic
reactions as free bacteria;
The biofilm does not contain a significant mass fraction of exopolymers
Biosurfactant and nutrient loss to the oil phase is negligible;
Density and viscosity of the fluid is independent of bacteria, nutrient and surfactant
concentration; and
Dispersion of bacteria and nutrient in the water phase is complete and immediate.
51
4 CHAPTER 4: NUMERICAL MODEL
4.1 Matlab Reservoir Simulation Toolbox
MATLAB Reservoir Simulation Toolbox (MRST) is used in this study to solve the microbial
and reservoir equations described in Chapter 3. MRST is an open source toolbox currently under
development by SINTEF in Oslo, Norway. It is designed for the rapid prototyping and
demonstration of new modelling concepts. Naturally, it has been frequently adopted for MEOR
modelling (Akindipe, 2016; Amundsen, 2016). This is due to the number and complexity of
MEOR mechanisms, many of which commercial simulators cannot accommodate.
The default discretization scheme in MRST is the Two-Point Flux-Approximation (TPFA)
method, a cell-centered finite volume method. In addition to TPFA, MRST contains a variety of
add-on modules for different finite volume and finite element solvers, including Multipoint Flux
Approximation (MPFA), Multiscale Mixed Finite Elements (MsMFE), Mimetic Finite
Difference (MFD), and Multiscale TPFA (MsTPFA). In contrast to finite difference codes
conventionally used to numerically model MEOR, finite element and finite volume methods
offer greater flexibility and the ability to solve a broader class of problems. This is particularly
applicable to reservoir simulation, where the complex geometry of geological objects within
petroleum reservoirs cannot be easily described by structured meshes in FDM.
52
4.2 Finite Volume Discretization
4.2.1 Gridding
Grids in two-dimensional models are composed of planar cells which may be defined by vertices
and edges. Unstructured grids may consist of a variety of polyhedral cells. The most common
cell type is triangular, such as in the Delaunay tessellation. The flexibility of unstructured grids
allows easy adaptation to change in resolution. However, in an unstructured grid, geometry of
each cell needs to be stored explicitly, and cannot be referenced using a structured multi-index.
On the other hand, structured grids often require large assumptions of the reservoir geology and
cannot easily describe complex structures at high resolution. However, cells in structured grids
are of uniform shapes and can be referenced through a multi-index (Lie, 2016), significantly
simplifying computational and memory storage costs. Choice of grid, therefore, depends on the
trade-off between memory and efficiency, and representativeness.
Furthermore, two basic formulations exist for FVM: cell- or vertex- centered. In the cell-centered
method, the grid cells themselves are defined as the control volumes. In the vertex-centered
method, the control volumes are defined separately from, and constructed around, the
computational grid cells. Dobes et al. (2006) and Haegland et al. (2009) have made an extensive
comparison of the two methods for simulation of flow in porous media. In this study, a simple 2-
dimensional, cell-centered Cartesian grid is implemented, as shown in Figure 4-1. It is composed
of rectangles with uniform spacing, where the edges are aligned with the 𝑥- and 𝑦 - axis. The
multi-index reference for cells is (𝑖1, 𝑖2, … ). These indices can be mapped uniformly to the
vertex coordinates, (𝑖1∆𝑥1, 𝑖2∆𝑥2, … ).
53
Figure 4-1: Cell-centered two-dimensional grid
4.2.2 Two-Point Flux Approximation
Finite volume discretization is implemented through the Two-Point Flux-Approximation (TPFA)
scheme. TPFA, or the cell-centered finite volume method, is used extensively in industry, as it is
relatively robust and easy to implement. In comparison to finite difference methods, finite
volume methods such as TPFA are derived from conservation of quantities over cell volumes
and thus more physically motivated. However, convergence for TPFA schemes is limited to
orthogonal grids, as different grid orientations will impact convergence.
Without loss of generality, implementation of TPFA for a flow equation requires its integration
over a control volume. Consider the simplified single-phase flow equation
∇ ∙ �⃗� = 𝑞, �⃗� = −�⃗⃗� ∇𝑝, in Ω ⊂ ℝ𝑑 . (4.1)
54
Let Ω𝑖 be a single cell with a normal vector, �⃗� 𝑖𝑗. Integrating the above over Ω𝑖 and assuming
sufficient smoothness, invoking the divergence theorem, the mass conservation equation is
derived as
∫ �⃗� ∙ �⃗� 𝑖𝑗𝑑𝑠
∂Ω𝑖
= ∫ 𝑞𝑑𝑥
∂Ω𝑖
, (4.2)
and substituting Darcy’s law,
∫ −�⃗⃗� ∇𝑝 ∙ �⃗� 𝑖𝑗𝑑𝑠
∂Ω𝑖
= ∫ 𝑞𝑑𝑥
∂Ω𝑖
. (4.3)
Two-point flux approximation derives from combination of separate one-sided flux
approximation for each neighbouring cell to the shared interface. Let the flux across the center of
a grid cell, Ω𝑖 to its interface with a neighboring cell, Ω𝑗, be denoted by
𝑢𝑖,𝑗 = ∫ −�⃗⃗� ∇𝑝 ∙ �⃗� 𝑖,𝑗𝑑𝑠
Γ𝑖,𝑗
, (4.4)
where Γ𝑖,𝑗 is the interface belonging to Ω𝑖 with a normal �⃗� 𝑖𝑗 and area 𝐴𝑖𝑗. For the same interface
belonging to the neighboring cell, then
𝑢𝑗,𝑖 = ∫ −�⃗⃗� ∇𝑝 ∙ �⃗� 𝑗,𝑖𝑑𝑠
Γ𝑗,𝑖
= ∫ �⃗⃗� ∇𝑝 ∙ �⃗� 𝑖,𝑗𝑑𝑠
Γ𝑗,𝑖
. (4.5)
The pressure gradient must be approximated in both cells. Between the center and face of each
control volume, the gradient term can be calculated with a central finite difference approximation
to give a one-sided transmissibility term, assuming that pressure is linear within each cell,
55
𝑢𝑖,𝑗 = ∫ −�⃗⃗� 𝑖∇𝑝 ∙ �⃗� 𝑖,𝑗𝑑𝑠
Γ𝑖,𝑗
≈ −𝐴𝑖𝑗�⃗⃗� 𝑖(𝑝𝑖 − 𝜋𝑖,𝑗)𝑑𝑖
|𝑑𝑖|2∙ �⃗� 𝑖,𝑗
𝑢𝑗,𝑖 = ∫ −�⃗⃗� 𝑗∇𝑝 ∙ �⃗� 𝑗,𝑖𝑑𝑠
Γ𝑗,𝑖
≈ 𝐴𝑗𝑖 �⃗⃗� 𝑗(𝑝𝑗 − 𝜋𝑗,𝑖)𝑑𝑗
|𝑑𝑗|2 ∙ �⃗� 𝑖,𝑗 .
(4.6)
Then imposing the continuity of fluxes across all faces, 𝑢𝑖,𝑗 = −𝑢𝑗,𝑖 = 𝑢𝑖𝑗, and continuity of
pressure at the interface 𝜋𝑖,𝑗 = 𝜋𝑗,𝑖 = 𝜋𝑖𝑗 , the TPFA discretization of the flux is given by
𝑢𝑖𝑗 ≈ 𝐴𝑖𝑗 (𝑑𝑖𝐾𝑖+𝑑𝑗
𝐾𝑗)
−1
(𝑝𝑖 − 𝑝𝑗). (4.7)
Note that the discretization result is similar to that from a classical finite difference scheme.
Indeed, while FVM and FDM are fundamentally different in terms of derivation and
interpretation, for low-order methods, cell-centered mass-conservative FDM gives the same
output as that from cell-centered FVM.
Next, the discretization of flow is presented. The pressure equation from Chapter 3 can be
discretized as
−∇ ∙ (�⃗⃗� (𝜆∇𝑝𝑜 − 𝜆𝑤∇𝑝𝑐 − (𝜆𝑤𝜌𝑤 + 𝜆𝑜𝜌𝑜)𝑔∇𝑧)) =𝑞𝑜𝜌𝑜+𝑞𝑤𝜌𝑤. (4.8)
Then let the fluid gravity be defined as
𝛾𝛼 = 𝜆𝛼𝜌𝛼
�̅� = 𝜆𝑤𝜌𝑤 + 𝜆𝑜𝜌𝑜 ,
(4.9)
56
and assume that the permeability tensor can be written as
�⃗⃗� = 𝑑𝑖𝑎𝑔(𝑘11, 𝑘22, 𝑘33). (4.10)
Then the pressure equation can be written in two dimensions regarding each coordinate, 𝑥1and
𝑥2, as follows,
−𝜕
𝜕𝑥1(𝑘11𝜆
𝜕𝑝𝑜𝜕𝑥1) −
𝜕
𝜕𝑥2(𝑘22𝜆
𝜕𝑝𝑜𝜕𝑥2
)
=𝑞𝑜𝜌𝑜+𝑞𝑤𝜌𝑤−𝜕
𝜕𝑥1(𝑘11 (𝜆𝑤
𝜕𝑝𝑐𝜕𝑥1
+ �̅�𝜕𝑧
𝜕𝑥1))
−𝜕
𝜕𝑥2(𝑘22 (𝜆𝑤
𝜕𝑝𝑐𝜕𝑥2
+ �̅�𝜕𝑧
𝜕𝑥2))
(4.11)
Applying the finite volume method, the pressure equation is integrated over the control volume
∬ −𝜕
𝜕𝑥1(𝑘11𝜆
𝜕𝑝𝑜𝜕𝑥1) −
𝜕
𝜕𝑥2(𝑘22𝜆
𝜕𝑝𝑜𝜕𝑥2
)𝑑𝑥1𝑑𝑥2Ω
=∬𝑞𝑜𝜌𝑜+𝑞𝑤𝜌𝑤−𝜕
𝜕𝑥1(𝑘11 (𝜆𝑤
𝜕𝑝𝑐𝜕𝑥1
+ �̅�𝜕𝑧
𝜕𝑥1))
Ω
−𝜕
𝜕𝑥2(𝑘22 (𝜆𝑤
𝜕𝑝𝑐𝜕𝑥2
+ �̅�𝜕𝑧
𝜕𝑥2))𝑑𝑥1𝑑𝑥2
(4.12)
Then,
57
−[∫(𝑘11𝜆𝜕𝑝𝑜𝜕𝑥1) 𝑑𝑥2]
𝑖−12,𝑗
𝑖+12,𝑗
− [∫(𝑘22𝜆𝜕𝑝𝑜𝜕𝑥2
) 𝑑𝑥1]𝑖,𝑗−
12
𝑖,𝑗+12
=∬(𝑞𝑜𝜌𝑜+𝑞𝑤𝜌𝑤) 𝑑𝑥1𝑑𝑥2
Ω
− [∫(𝑘11 (𝜆𝑤𝜕𝑝𝑐𝜕𝑥1
+ �̅�𝜕𝑧
𝜕𝑥1)) 𝑑𝑥2]
𝑖−12,𝑗
𝑖+12,𝑗
− [∫(𝑘22 (𝜆𝑤𝜕𝑝𝑐𝜕𝑥2
+ �̅�𝜕𝑧
𝜕𝑥2)) 𝑑𝑥1]
𝑖−12,𝑗
𝑖+12,𝑗
.
(4.13)
For a Taylor series expansion of a function 𝑓 around some point 𝜉,
−∫𝑓(𝑠)𝑑𝑠 = ∫(𝑓(𝜉) + (𝑠 − 𝜉)𝑓′(𝜉) +(𝑠 − 𝜉)2
2!𝑓′′(𝜉) + ⋯)𝑑𝑠.
(4.14)
Then integration with a change of variable, the approximation can be shown below, with a
second order of accuracy,
∫𝑓(𝑠)𝑑𝑠 = 𝑓(𝜉)∫𝑑𝑠 + 𝑓′(𝜉)∫(𝑠 − 𝜉)𝑑𝑠 + ⋯
∫𝑓(𝑠)𝑑𝑠 = 𝑓(𝜉)Δ𝑠 + 𝑂((Δ𝑠)2).
(4.15)
Using the mid-point rule, the source term can be approximated as
∬ (𝑞𝑜𝜌𝑜+𝑞𝑤𝜌𝑤) 𝑑𝑥1𝑑𝑥2
Ω
≈ (𝑞𝑜𝜌𝑜+𝑞𝑤𝜌𝑤) ∆𝑥1∆𝑥2
(4.16)
Then the cell-centered finite volume discretization of the pressure equation, evaluating the𝜕𝑝𝑐
𝜕𝑥1 ,
𝜕𝑝𝑐
𝜕𝑥2, 𝜕𝑝𝑜
𝜕𝑥1, and
𝜕𝑝𝑜
𝜕𝑥2 terms with a central difference, can be written as
58
−(∆𝑥2𝑘11𝜆
ℎ1)𝑖+12,𝑗
(𝑝𝑜,𝑖+1,𝑗 − 𝑝𝑜,𝑖,𝑗) + (∆𝑥2𝑘11𝜆
ℎ1)𝑖−12,𝑗
(𝑝𝑜,𝑖,𝑗 − 𝑝𝑜,𝑖−1,𝑗)
− (∆𝑥1𝑘22𝜆
ℎ2)𝑖,𝑗+
12
(𝑝𝑜,𝑖,𝑗+1 − 𝑝𝑜,𝑖,𝑗) + (∆𝑥1𝑘22𝜆
ℎ2)𝑖,𝑗−
12
(𝑝𝑜,𝑖,𝑗 − 𝑝𝑜,𝑖,𝑗−1)
= −(∆𝑥2𝑘11𝜆𝑤
ℎ1)𝑖+12,𝑗
(𝑝𝑐,𝑖+1,𝑗 − 𝑝𝑐,𝑖,𝑗)
+ (∆𝑥2𝑘11𝜆𝑤
ℎ1)𝑖−12,𝑗
(𝑝𝑐,𝑖,𝑗 − 𝑝𝑐,𝑖−1,𝑗)
− (∆𝑥1𝑘22𝜆𝑤ℎ2
)𝑖,𝑗+
12
(𝑝𝑐,𝑖,𝑗+1 − 𝑝𝑐,𝑖,𝑗)
+ (∆𝑥1𝑘22𝜆𝑤ℎ2
)𝑖,𝑗−
12
(𝑝𝑐,𝑖,𝑗 − 𝑝𝑐,𝑖,𝑗−1) − (∆𝑥2𝑘11�̅�
ℎ1)𝑖+12,𝑗
(𝑧𝑖+1,𝑗 − 𝑧𝑖,𝑗)
+ (∆𝑥2𝑘11�̅�
ℎ1)𝑖−12,𝑗
(𝑧𝑖,𝑗 − 𝑧𝑖−1,𝑗) − (∆𝑥1𝑘22�̅�
ℎ2)𝑖,𝑗+
12
(𝑧𝑖,𝑗+1 − 𝑧𝑖,𝑗)
+ (∆𝑥1𝑘22�̅�
ℎ2)𝑖,𝑗−
12
(𝑧𝑖,𝑗 − 𝑧𝑖,𝑗−1) + (𝑞𝑜𝜌𝑜+𝑞𝑤𝜌𝑤)𝑖,𝑗
∆𝑥1∆𝑥2
(4.17)
And the transport equation,
𝜙𝜕𝑆𝑤𝜕𝑡
+ ∇ ∙ (�⃗⃗� 𝑓𝑤𝜆𝑜 (𝑑𝑝𝑐𝑑𝑆𝑤
∇𝑆𝑤 − (𝜌𝑜 − 𝜌𝑤)𝑔∇𝑧) + 𝑓𝑤�⃗� ) =𝑞𝑤𝜌𝑤
(4.18)
𝜙𝜕𝑆𝑤𝜕𝑡
= ∇ ∙ (�⃗⃗� 𝜆𝑤(∇𝑝𝑤 − 𝛾𝑤∇𝑧)) +𝑞𝑤𝜌𝑤
(4.19)
In two dimensions,
59
𝜙𝜕𝑆𝑤𝜕𝑡
=𝜕
𝜕𝑥1(𝜆𝑤𝑘11 (
𝜕𝑝𝑤𝜕𝑥1
− 𝛾𝑤𝜕𝑧
𝜕𝑥1)) +
𝜕
𝜕𝑥2(𝜆𝑤𝑘22 (
𝜕𝑝𝑤𝜕𝑥2
− 𝛾𝑤𝜕𝑧
𝜕𝑥2)) +
𝑞𝑤𝜌𝑤,
(4.20)
and can be discretized similarly through the finite volume method in two dimensions,
(𝜙𝜕𝑆𝑤𝜕𝑡)𝑖,𝑗∆𝑥1∆𝑥2
= (∆𝑥2𝑘11𝜆𝑤
ℎ1)𝑖+12,𝑗
(𝑝𝑤,𝑖+1,𝑗 − 𝑝𝑤,𝑖,𝑗)
− (∆𝑥2𝑘11𝜆𝑤
ℎ1)𝑖−12,𝑗
(𝑝𝑤,𝑖,𝑗 − 𝑝𝑤,𝑖−1,𝑗)
+ (∆𝑥1𝑘22𝜆𝑤ℎ2
)𝑖,𝑗+
12
(𝑝𝑤,𝑖,𝑗+1 − 𝑝𝑤,𝑖,𝑗)
− (∆𝑥1𝑘22𝜆𝑤ℎ2
)𝑖,𝑗−
12
(𝑝𝑤,𝑖,𝑗 − 𝑝𝑤,𝑖,𝑗−1)
− (∆𝑥2𝜆𝑤𝛾𝑤𝑘11
ℎ1)𝑖+12,𝑗
(𝑧𝑖+1,𝑗 − 𝑧𝑖,𝑗)
+ (∆𝑥2𝜆𝑤𝛾𝑤𝑘11
ℎ1)𝑖−12,𝑗
(𝑧𝑖,𝑗 − 𝑧𝑖−1,𝑗)
− (∆𝑥1𝜆𝑤𝛾𝑤𝑘22
ℎ2)𝑖,𝑗+
12
(𝑧𝑖,𝑗+1 − 𝑧𝑖,𝑗)
+ (∆𝑥1𝜆𝑤𝛾𝑤𝑘22
ℎ2)𝑖,𝑗−
12
(𝑧𝑖,𝑗 − 𝑧𝑖,𝑗−1) + (𝑞𝑤𝜌𝑤)𝑖,𝑗
∆𝑥1∆𝑥2.
(4.21)
4.2.3 Time discretization
The discretization of time is implemented through the Euler method. This involves the uniform
partitioning of the time interval from initial time 𝑡𝑜 = 0 to the final time 𝑡𝑁 = 𝑇, through 𝑛 time
steps of size Δ𝑡. This is shown in Figure 4-2 below.
Figure 4-2: Time discretization
60
There are three time-stepping schemes, Forward Euler, Backward Euler, and Improved Euler
(Crank-Nicolson). The computational cost of the three schemes differ considerably, and an
optimal choice depends on whether the intermediate evolution details of the flow problem need
to be captured. While explicit schemes are easy to implement and have lower cost per time step,
smaller time steps are required for stability reasons, especially if velocity or mesh size are non-
uniform; on the other hand, implicit schemes are stable over a wider range of time steps, but
have higher cost per time step, particularly for non-linear problems, and fail to converge at larger
Δ𝑡.
The general layout of forward and backward Euler, and Crank-Nicolson discretization scheme
may be written as:
𝑢𝑛+1 − 𝑢𝑛
Δ𝑡+ 𝜃𝑓(𝑢𝑛+1, 𝑡𝑛+1) + (1 − 𝜃)𝑓(𝑢𝑛, 𝑡𝑛) = 0, (4.22)
where 𝜃 is the implicitness parameter,
𝜃 = 0 Forward Euler
𝜃 = 1 Backward Euler
𝜃 = 1/2 Crack Nicholson
(4.23)
61
4.3 IMPES Method
The elliptic pressure equation is time-dependent through the mobility terms, which are functions
of time-dependent saturation. With fixed saturation, the pressure equation then becomes time-
independent.
In this work, the implicit time discretization scheme is used to solve for pressure. This is per the
implicit pressure, explicit saturation (IMPES) method (Sheldon et al., 1959), which computes
pressure separately from saturation. At a certain time step, the pressure equation is solved first
through implicit time approximation, for 𝑝𝑛 at each grid block. Then the saturation at the next
time step, 𝑆𝑛+1 is solved through explicit time approximation, by substituting pressure, 𝑝𝑛, and
saturation, 𝑆𝑛,value. By decoupling the pressure and saturation equations, the sequential solver
IMPES is more efficient and requires less memory than other approaches, such as Simultaneous
Solution. Thus, it is more broadly used in industry for two-phase incompressible and slightly
compressible flows.
In order to derive the two-point flux-approximation discretization of equations from Chapter 3,
first, transmissibility corresponding to the mobility of phase 𝛼 in the 𝑥1 coordinate is defined,
𝑇𝛼,1,𝑖±
12,𝑗= (∆𝑥2𝑘11𝜆𝛼ℎ1
)𝑖±12,𝑗
, (4.24)
and transmissibility corresponding to the total mobility is defined,
𝑇1,𝑖±
12,𝑗= (∆𝑥2𝑘11𝜆
ℎ1)𝑖±12,𝑗
. (4.25)
Further, permeability is calculated through upstream weighting, where
62
𝑘𝑟𝑤|𝑖−1/2 = 𝑘𝑟𝑤|𝑖. (4.26)
Then the implicit pressure equation can be written as
−𝑇1,𝑖+
12,𝑗
𝑛 (𝑝𝑜,𝑖+1,𝑗𝑛 − 𝑝𝑜,𝑖,𝑗
𝑛 ) + 𝑇1,𝑖−
12,𝑗
𝑛 (𝑝𝑜,𝑖,𝑗𝑛 − 𝑝𝑜,𝑖−1,𝑗
𝑛 ) − 𝑇2,𝑖,𝑗+
12
𝑛 (𝑝𝑜,𝑖,𝑗+1𝑛 − 𝑝𝑜,𝑖,𝑗
𝑛 )
+ 𝑇2,𝑖,𝑗−
12
𝑛 (𝑝𝑜,𝑖,𝑗𝑛 − 𝑝𝑜,𝑖,𝑗−1
𝑛 )
= −𝑇𝑤,1,𝑖+
12,𝑗
𝑛 (𝑝𝑐,𝑖+1,𝑗𝑛 − 𝑝𝑐,𝑖,𝑗
𝑛 ) + 𝑇𝑤,1,𝑖−
12,𝑗
𝑛 (𝑝𝑐,𝑖,𝑗𝑛 − 𝑝𝑐,𝑖−1,𝑗
𝑛 )
− 𝑇𝑤,2,𝑖,𝑗+
12
𝑛 (𝑝𝑐,𝑖,𝑗+1𝑛 − 𝑝𝑐,𝑖,𝑗
𝑛 ) + 𝑇𝑤,2,𝑖,𝑗−
12
𝑛 (𝑝𝑐,𝑖,𝑗𝑛 − 𝑝𝑐,𝑖,𝑗−1
𝑛 )
− (𝑇�̅�
𝜆)1,𝑖+
12,𝑗
𝑛
(𝑧𝑖+1,𝑗 − 𝑧𝑖,𝑗) + (𝑇�̅�
𝜆)1,𝑖−
12,𝑗
𝑛
(𝑧𝑖,𝑗 − 𝑧𝑖−1,𝑗)
− (𝑇�̅�
𝜆)2,𝑖,𝑗+
12
𝑛
(𝑧𝑖,𝑗 − 𝑧𝑖,𝑗+1) + (𝑇�̅�
𝜆)2,𝑖,𝑗−
12
𝑛
(𝑧𝑖,𝑗 − 𝑧𝑖,𝑗−1)
+ (𝑞𝑜𝜌𝑜+𝑞𝑤𝜌𝑤)𝑖,𝑗
𝑛
∆𝑥1∆𝑥2.
(4.27)
The explicit saturation formulation is given by
63
(𝜙𝑆𝑤𝑛+1 − 𝑆𝑤
𝑛
Δ𝑡)𝑖,𝑗
∆𝑥1∆𝑥2
= 𝑇𝑤,1,𝑖+
12,𝑗
𝑛 (𝑝𝑤,𝑖+1,𝑗𝑛 − 𝑝𝑤,𝑖,𝑗
𝑛 ) − 𝑇𝑤,1,𝑖−
12,𝑗
𝑛 (𝑝𝑤,𝑖,𝑗𝑛 − 𝑝𝑤,𝑖−1,𝑗
𝑛 )
+ 𝑇𝑤,2,𝑖,𝑗+
12
𝑛 (𝑝𝑤,𝑖,𝑗+1𝑛 − 𝑝𝑤,𝑖,𝑗
𝑛 ) − 𝑇𝑤,2,𝑖,𝑗−
12
𝑛 (𝑝𝑤,𝑖,𝑗𝑛 − 𝑝𝑤,𝑖,𝑗−1
𝑛 )
− (𝑇𝑤𝛾𝑤)1,𝑖+
12,𝑗
𝑛 (𝑧𝑖+1,𝑗 − 𝑧𝑖,𝑗) + (𝑇𝑤𝛾𝑤)1,𝑖−
12,𝑗
𝑛 (𝑧𝑖,𝑗 − 𝑧𝑖−1,𝑗)
− (𝑇𝑤𝛾𝑤)2,𝑖,𝑗+
12
𝑛 (𝑧𝑖,𝑗+1 − 𝑧𝑖,𝑗) + (𝑇𝑤𝛾𝑤)2,𝑖,𝑗−
12
𝑛 (𝑧𝑖,𝑗 − 𝑧𝑖,𝑗−1)
+ (𝑞𝑤𝜌𝑤)𝑖,𝑗
𝑛
∆𝑥1∆𝑥2.
(4.28)
The transport equations for bacteria, nutrients and surfactants can similarly be discretized using
the TPFA in the IMPES method. For the free bacteria phase, the discretization is written as
(𝜙(𝑆𝑤𝐵𝑓)
𝑛+1− (𝑆𝑤𝐵𝑓)
𝑛
Δ𝑡)
𝑖,𝑗
∆𝑥1∆𝑥2 =
= 𝐵𝑓𝑇𝑤,1,𝑖+
12,𝑗
𝑛 (𝑝𝑤,𝑖+1,𝑗𝑛 − 𝑝𝑤,𝑖,𝑗
𝑛 ) − 𝐵𝑓𝑇𝑤,1,𝑖−
12,𝑗
𝑛 (𝑝𝑤,𝑖,𝑗𝑛 − 𝑝𝑤,𝑖−1,𝑗
𝑛 )
+ 𝐵𝑓𝑇𝑤,2,𝑖,𝑗+
12
𝑛 (𝑝𝑤,𝑖,𝑗+1𝑛 − 𝑝𝑤,𝑖,𝑗
𝑛 ) − 𝐵𝑓𝑇𝑤,2,𝑖,𝑗−
12
𝑛 (𝑝𝑤,𝑖,𝑗𝑛 − 𝑝𝑤,𝑖,𝑗−1
𝑛 )
− (𝐵𝑓𝑇𝑤𝛾𝑤)1,𝑖+12,𝑗𝑛
(𝑧𝑖+1,𝑗 − 𝑧𝑖,𝑗) + (𝐵𝑓𝑇𝑤𝛾𝑤)1,𝑖−12,𝑗𝑛
(𝑧𝑖,𝑗 − 𝑧𝑖−1,𝑗)
− (𝐵𝑓𝛾𝑤)2,𝑖,𝑗+12
𝑛(𝑧𝑖,𝑗+1 − 𝑧𝑖,𝑗) + (𝐵𝑓𝑇𝑤𝛾𝑤)2,𝑖,𝑗−12
𝑛(𝑧𝑖,𝑗 − 𝑧𝑖,𝑗−1)
+ (𝑞𝑏𝜌𝑤+ 𝑅𝑏)
𝑖,𝑗
𝑛
∆𝑥1∆𝑥2.
(4.29)
For nutrients and metabolites, the IMPES discretization is written similarly; for nutrients,
64
(𝜙(𝑆𝑤𝑁)
𝑛+1 − (𝑆𝑤𝑁)𝑛
Δ𝑡)𝑖,𝑗
∆𝑥1∆𝑥2 =
= 𝑁𝑇𝑤,1,𝑖+
12,𝑗
𝑛 (𝑝𝑤,𝑖+1,𝑗𝑛 − 𝑝𝑤,𝑖,𝑗
𝑛 ) − 𝑁𝑇𝑤,1,𝑖−
12,𝑗
𝑛 (𝑝𝑤,𝑖,𝑗𝑛 − 𝑝𝑤,𝑖−1,𝑗
𝑛 )
+ 𝑁𝑇𝑤,2,𝑖,𝑗+
12
𝑛 (𝑝𝑤,𝑖,𝑗+1𝑛 − 𝑝𝑤,𝑖,𝑗
𝑛 ) − 𝑁𝑇𝑤,2,𝑖,𝑗−
12
𝑛 (𝑝𝑤,𝑖,𝑗𝑛 − 𝑝𝑤,𝑖,𝑗−1
𝑛 )
− (𝑁𝑇𝑤𝛾𝑤)1,𝑖+
12,𝑗
𝑛 (𝑧𝑖+1,𝑗 − 𝑧𝑖,𝑗) + (𝑁𝑇𝑤𝛾𝑤)1,𝑖−
12,𝑗
𝑛 (𝑧𝑖,𝑗 − 𝑧𝑖−1,𝑗)
− (𝑁𝑇𝑤𝛾𝑤)2,𝑖,𝑗+
12
𝑛 (𝑧𝑖,𝑗+1 − 𝑧𝑖,𝑗) + (𝑁𝑇𝑤𝛾𝑤)2,𝑖,𝑗−
12
𝑛 (𝑧𝑖,𝑗 − 𝑧𝑖,𝑗−1)
+ (𝑞𝑛𝜌𝑤+ 𝑅𝑛)
𝑖,𝑗
𝑛
∆𝑥1∆𝑥2,
(4.30)
and for metabolites (surfactants),
(𝜙(𝑆𝑤𝑀)
𝑛+1 − (𝑆𝑤𝑀)𝑛
Δ𝑡)𝑖,𝑗
∆𝑥1∆𝑥2 =
= 𝑀𝑇𝑤,1,𝑖+
12,𝑗
𝑛 (𝑝𝑤,𝑖+1,𝑗𝑛 − 𝑝𝑤,𝑖,𝑗
𝑛 ) − 𝑀𝑇𝑤,1,𝑖−
12,𝑗
𝑛 (𝑝𝑤,𝑖,𝑗𝑛 − 𝑝𝑤,𝑖−1,𝑗
𝑛 )
+ 𝑀𝑇𝑤,2,𝑖,𝑗+
12
𝑛 (𝑝𝑤,𝑖,𝑗+1𝑛 − 𝑝𝑤,𝑖,𝑗
𝑛 ) − 𝑀𝑇𝑤,2,𝑖,𝑗−
12
𝑛 (𝑝𝑤,𝑖,𝑗𝑛 − 𝑝𝑤,𝑖,𝑗−1
𝑛 )
− (𝑀𝑇𝑤𝛾𝑤)1,𝑖+
12,𝑗
𝑛 (𝑧𝑖+1,𝑗 − 𝑧𝑖,𝑗) + (𝑀𝑇𝑤𝛾𝑤)1,𝑖−
12,𝑗
𝑛 (𝑧𝑖,𝑗 − 𝑧𝑖−1,𝑗)
− (𝑀𝑇𝑤𝛾𝑤)2,𝑖,𝑗+
12
𝑛 (𝑧𝑖,𝑗+1 − 𝑧𝑖,𝑗) + (𝑀𝑇𝑤𝛾𝑤)2,𝑖,𝑗−
12
𝑛 (𝑧𝑖,𝑗 − 𝑧𝑖,𝑗−1)
+ (𝑅𝑚)𝑖,𝑗𝑛 ∆𝑥1∆𝑥2.
(4.31)
65
4.3.1 Boundary conditions
4.3.1.1 Dirichlet Boundary Condition
The Dirichlet boundary condition, or the Type I boundary condition, prescribes a value to the
variable at the boundary of the domain. In this case, pressure at the boundary at both sides of the
interval is specified:
𝑝(0, 𝑥2, 𝑡) = 𝑔0(𝑥2, 𝑡), 𝑥1 = 0
𝑝(𝐿, 𝑥2, 𝑡) = 𝑔𝐿(𝑥2, 𝑡), 𝑥𝑁 = 𝐿
(4.32)
For a cell-centered grid, the value of the boundary cell is extrapolated, such that
𝑝1𝑗 = 𝑔1𝑗
𝑝𝑁𝑗 = 𝑔𝑁𝑗 . (4.33)
The Dirichlet boundary condition can be approximated to second order either by the use of
shifted grid, or by averaging the boundary cell.
4.3.1.2 Neumann Boundary Condition
The Neuman boundary condition defines the gradient of the variable at the boundary of the
problem domain, so that
𝜕𝑝
𝜕𝑥(0, 𝑥2, 𝑡) = 𝑞0(𝑥2, 𝑡), 𝑥1 = 0
𝜕𝑝
𝜕𝑥(𝐿, 𝑥2, 𝑡) = 𝑞𝐿(𝑥2, 𝑡), 𝑥1 = 𝐿
(4.34)
One of the most commonly used Neumann boundary conditions specifies no flow at the
boundary.
66
4.3.2 Solution Algorithm and MRST Implementation
The algorithm utilised for solving the model equations is summarized below:
1. Initialize domain, initial conditions and boundary conditions
2. Solve the pressure equation using the water saturation value from the preceding time-step
3. Solve the saturation equation using the oil pressure value from the previous time step
4. Calculate error
a. If errors are within tolerance, move to step 5
b. If errors exceed specified tolerance, iterate steps 2-3
c. Reduce time step if problem fails to converge
5. Solve the concentration equation iteratively
a. If error is within tolerance, move to step 6
b. Reduce time step if the problem fails to converge
6. Calculate IFT and update relevant values through interpolation of Corey equations
7. Repeat until 𝑡𝑁 = 𝑇
Amundsen (2016) developed a MEOR module to MRST for modelling effects of biopolymer for
viscosity alteration, surfactants for interfacial tension reduction, adsorption of bacteria as well as
partitioning of surfactant into the oil phase. The model was implemented into MRST under the
TwoPhaseOilWaterModel.m, a subclass of ThreePhaseBlackOilModel.m, and was composed of
two subclasses, equationsMEORa.m and equationsMEORbiofilm.m. Amundsen’s original
biofilm did not model the alteration of porosity or permeability as a result of biomass growth. In
this work, the biofilm model is modified, and a new script is generated under
67
equationsMEORbioperm.m, The rock properties are then updated appropriately with outputs
from equationsMEORbioperm.m at each time step.
4.4 Two-Phase Flow Analytical Solution
The TPFA discretized numerical model is validated against the two-phase, one-dimensional
incompressible Buckley-Leverett (Buckley & Leverett, 1942) analytical solution, in order to
ensure convergence. The rock and fluid properties as summarized in Table 4-1 are used to
generate analytical and numerical results for comparison.
Table 4-1: Rock and Fluid properties for Model Validation
Parameter Value Units
Reservoir dimensions (length x width x height) 5000 x 1 x 1 m ∗ m ∗ m
Volume dimension (length x width x height) 1 x 1 x 1 m ∗ m ∗ m
Total time 8.6 day
Oil viscosity 4 Cp
Water viscosity 1 Cp
Permeability 100 mD
Porosity 0.2
Water injection rate 100 m3/day
The following relative permeability curve is constructed using Corey’s correlation with an oil
and water exponent of 2, and is used in the numerical and analytical solution.
68
Figure 4-3: Relative permeability curve used for numerical model validation against
Buckley-Leverett analytical solution
Both the effect of numerical grid size and time step are investigated in order to determine
optimal grid block size and time step combinations for MEOR simulation in MRST. Processor
and computer configuration for these simulations are: Windows 7 PC, 64-bit Operating System,
Intel(R) Core(TM) i5-300U CPU @ 2.40GHz. The summary of cases simulated is presented
below in Table 4-2.
Table 4-2: Summary of Grid Size, Time Step Size, and Computational Time Required for 9
Simulation Validation Tests
Grid block size (Δx) Time step size (Δx) Computational time
1 m 0.01 d 37.8 s
0.5 m 0.01 d 38.9 s
0.1 m 0.01 d 54.7 s
0.05 m 0.01 d 67.3 s
0.025 m 0.01 d 85.2 s
0.1 m 0.02 d 27.8 s
0.1 m 0.005 d 100.8 s
0.1 m 0.0001 d 503.8 s
69
0.1 m 0.00001 d 6504.7 s
Figure 4-4 shows the comparison of numerical saturation profile to the Buckley-Leverett
analytical solution under varying grid step sizes. With increasing number of steps, N, and
consequently decreasing step size, Δx, the numerical solution converges to the analytical model.
In addition, the flood front is sharper, indicating lower numerical dispersion (Cho, Augustine, &
Zerpa, 2015). However, for N > 500 or Δx < 10 m, the improvement in accuracy becomes
increasingly immaterial compared to the cost in computational time.
Figure 4-4: Effect of decreasing grid size on numerical simulation convergence to analytical
solution for two-phase, one-dimensional incompressible flow
Similarly, Figure 4-5 shows a closer comparison of numerical saturation profile to the Buckley-
Leverett analytical solution with varying time step sizes. With decreasing time step size, Δt, the
numerical solution increasingly converges to the analytical model. However, in comparison to
the effect of decreasing grid size, the computational time cost is greater with lesser improvement
70
in model accuracy. Notably, at Δt > 0.1, the model no longer converges, while for Δt < 0.01,
simulation result does not differ significantly compared to analytical solution. Thus, the choice
of time step is significantly more limited by failure to converge, as well as computational time.
Figure 4-5: Effect of decreasing time step size on numerical simulation convergence to
analytical solution for two-phase, one-dimensional incompressible flow
4.5 Comparison to MEOR Simulations
The model output is compared to previous numerical simulation results from Sivasankar (2014)
and experimental results from Hossain et al. (2008), matching initial conditions and grid
parameters for a one-dimensional homogeneous reservoir. In Figure 4-6, the transport of
microbes into the reservoir is shown under low nutrient conditions. Because additional advective
and dispersive transport processes are accounted for within the Sivasankar model, whereas the
current model assumes that microbes are a well-mixed component of the water phase, the
microbial front shows more significant tails in the Sivasankar simulation.
71
Figure 4-6: Comparison of microbial transport to one-dimensional simulational results
from Sivasankar (2014)
In Figure 4-7, microbial transport considering biofilm effects is compared to results from the
alternate Sivasankar model, which includes sorption as adherence of the cells to the pore wall.
Sorption in the model is described as a first order function of free bacteria concentration in the
water phase, which is similar to the biofilm model presented in this work. Similarly to Figure
4-6, because of the lack of advective and dispersive models in the microbial transport term, the
microbe concentration lags behind that simulated in the Sivasankar model, and the experimental
core flooding results from Hossain et al. (2008).
72
Figure 4-7: Comparison of microbial transport under sorption, or biofilm formation
effects, to simulation results from Sivasankar (2014)
4.6 Methodology
To investigate the effect of surfactant and biofilm formation, the effect of input related
parameters (e.g. surface injection concentration of bacteria, microbial growth coefficients,
biosurfactant parameters, biofilm parameters) and performance variable (oil recovery) will be
studied. Specifically, the following parametric and sensitivity tests will be performed:
1. Waterflooding, compared to MEOR (no biofilm generation) saturation profiles under
different surfactant concentrations
2. Effect of altering biosurfactant parameters on oil recovery
3. MEOR (no biofilm generation) biosurfactant effect under limiting nutrient, versus
limiting bacteria conditions
4. Effect of altering critical nutrient concentration and biofilm density on oil recovery
73
5. MEOR impact on permeability, porosity and oil recovery at different specific maximum
microbe growth rates and microbe injection concentrations, under two different
conditions
74
5 CHAPTER 5: MEOR SIMULATION AND SENSITIVITY ANALYSIS
In this section, both one-dimensional and two-dimensional simulation outputs are presented in
order to examine the effects of biosurfactant and biofilm parameters. The MEOR operation is
assumed to occur through continuous microbial flooding, where bacteria and nutrients are
injected through the injector well and flow through a homogeneous porous medium. Sensitivity
analysis will be limited to the one-dimensional model, in order to reduce computational time and
facilitate interpretation.
5.1 Simulation Results
5.1.1 Initial Conditions
The reservoir is assumed to contain no bacteria initially. During microbial flooding, nutrients and
a single strain of exogenous bacteria (“microbe”) producing one active biosurfactant
(“metabolite”) are injected continuously at a fixed concentration and rate. It is assumed that the
bacteria strain produces only biosurfactant, and neither biodegrades hydrocarbons nor produce
significant quantities of other metabolites affecting oil recovery (i.e. gases, acids).
For the one-dimensional simulation, a porous medium length of 10 meters is considered. The
one-dimensional model is solved numerically in a 500 x 1 x 1 grid, consisting of 500 volumes of
dimensions 0.02m x 1m x 1m. In this case, a single injector and producer are located respectively
at (1, 1, 1) and (500, 1, 1). For each simulation, the simulation time-step is 0.01 day, and the total
simulation time 12 days. For the two-dimensional simulation, both the length and width are 400
meters. The two-dimensional model is solved numerically in a 32 x 32 x 1 grid consisting of
1024 volumes of dimensions 12.5m x 12.5m x 100m. The time step for the two-dimensional case
75
is 10 days, and the total simulation time 2000 days. The grid dimensions are increased in order to
allow solver convergence. In this case, a single injector and producer are located respectively at
(1,1,1) and (32, 32, 1), representing a quarter of a symmetric five-spot well pattern.
The density of oil is defined to be 800 kg/m3, and water 1000 kg/m
3. Both phases are assumed to
be incompressible, with viscosities of 3 cp and 1 cp respectively. IFT is assumed to be 35 mN/m.
The reservoir porosity is initially assumed to be 0.3, and permeability 100 mD. Initial water and
oil saturation are respectively 0.2 and 0.8. The producer well bottom-hole pressure is 104 kPa.
Gravity effects are ignored in both one- and two-dimensional simulations. A relative
permeability graph was generated using MRST initSimpleFluid constructor for a simplified
Corey-type two-phase fluid, as shown below in Figure 5-1. Based on Treiber et al. (1972),
because krw at Sor is less than 50% of kro at Swi, the rock can be deemed to be water-wet.
Figure 5-1: Oil-water relative permeability for a water-wet rock
76
5.1.1.1 Microbial input parameters
In previous MEOR models, typical injection concentration has ranged from 10-5
to 10-1
kg
substrate/m3, and 10
-5 to 10
-1 kg microbe/m
3 (Landa-Marbán, Radu, & Nordbotten, 2017; S. M.
Nielsen et al., 2014). Default input parameters used for microbial growth, permeability and
interfacial tension reduction are based on those previously used by Larceda et al. (2012), Nielsen
et al. (2010), and Amundsen (2016). They are summarized in the following table.
Table 5-1: Summary of Microbial Input Parameters for MEOR Simulation
Parameter Description Value Units
𝜇𝑚,𝑚𝑖𝑐 Maximum specific microbe growth rate 0.2 1/day
𝜇𝑚,𝑚𝑒𝑡𝑎 Maximum specific metabolite growth rate 0.2 1/day
𝐾𝑏 Half saturation constant, bacterial growth 1 kg/m3
𝐾𝑚 Half saturation constant, surfactant production 1 kg/m3
𝑌𝑏 Yield coefficient, bacteria 0.78
𝑌𝑚 Yield coefficient, surfactant 0.22
𝛼1 Langmuir constant 0.001
𝛼2 Langmuir constant 0.0017
𝜌𝑏 Biofilm density 1000 kg/m3
𝐶 Parametric porosity-permeability constant for
biomass pore radius
19/6
𝑙1 Surfactant property 10-4
𝑙2 Surfactant property 0.2
𝑙3 Surfactant property 1.5 *104
𝑎 Coat’s interpolation constant 6
𝐴𝑟 Surface area per volume rock 3 *105 m2/m3
77
The effect of biosurfactant concentration on IFT is shown below in Figure 5-2, given an initial
oil-water IFT of 35 mN/m. The CMC of the biosurfactant is approximately 4E–4 kg/m3, and the
ultimate IFT achievable is 2.92E–3 mN/m.
Figure 5-2: Effect of biosurfactant concentration on interfacial tension
5.1.2 Surfactant effect in a one-dimensional model
In order to independently investigate the effect of biosurfactant production on oil recovery, a
series of preliminary one-dimensional simulations were run without biomass formation,
eliminating alteration in porosity and permeability. The initial conditions for these runs are
summarized in the table below.
Table 5-2: Summary of Simulation Conditions for Biosurfactant
Case Bacteria injection
concentration (kg/m3)
Nutrient injection
concentration (kg/m3)
Maximum Specific
Growth Rate (hr-1
)
1 0 0 --
2 0.01 0.01 0.2
3 1 1 0.2
4 1 1 1 (microbe)
0.2 (metabolite)
78
Case 1 is a simulation of waterflooding only, without injected nutrients or bacteria or
biosurfactant production. The saturation profile and pressure profiles are presented below for
waterflooding at an injection rate of 0.1 m3/day after 6 days. Stabilization of reservoir pressure is
shown in Figure 5-3. The pressure at the injector well is maintained within 1% deviation from
initial pressure (1040 kPa to 1034 kPa) throughout the waterflood, at a constant injection rate.
The saturation curve illustrates that the simulation is consistent with frontal advance. In this case,
the flood front reaches the producer well and leads to breakthrough at 12 days. The oil recovery
after 12 days, in this case, is 46.6%.
Figure 5-3: (a) Reservoir saturation and (b) pressure profile for a 1D waterflood simulation
Following Case 1, two additional cases are simulated to investigate the effect of increasing
bacteria concentration. In Case 2, low concentrations of nutrient and bacteria (0.01 kg/m3) are
injected simultaneously. Nutrient concentration and maximum specific bacteria growth rate are
arbitrarily selected to be sufficiently large and small respectively to prevent nutrient depletion.
The maximum specific growth rate of bacteria and maximum specific surfactant growth rate are
79
maintained at 0.2 hr-1
. The saturation profile for this case (Figure 5-4a) does not show
significantly reduced SOR compared to that of Case 1. As shown in Figure 5-4b, a low
concentration of biosurfactant is generated at the nutrient front, reaching 1.9E-4 kg/m3 at 3 m
and matching a slight alteration in the saturation curve at the same location. The oil recovery is
also 46.6%, unimproved from Case 1. Because biofilm is not modeled at this stage, no injectivity
loss from permeability or porosity reduction is shown.
Figure 5-4: (a) Saturation, (b) metabolite concentration, and (c) bacteria/nutrient profile
for a low injection concentration MEOR case
80
In Case 3, a high concentration of both nutrient and bacteria are injected (1 kg/m3), with the
same maximum bacteria and surfactant growth rates, 0.2 hr-1
. The higher injection concentration
ensures significant biosurfactant production for maintaining critical nutrient concentration to
enable IFT reduction. The saturation profile clearly exhibits a secondary displacement front
compared to Case 2, as shown in Figure 5-5. The secondary displacement front coincides with
the length at which maximum surfactant is realized, at 2.5 m. After 12 days, the oil recovery in
Case 3 is 49.0%. Case 3 shows an 2.4% increase in oil recovery compared to Case 2 and Case 1.
Comparatively, the peak surfactant concentration in Case 3 is 0.249 kg/m3 higher than in Case 2,
and 0.250 kg/m3 than in Case 1. The minimum SOR achieved in this case is 0.08, a 60%
reduction to that from Cases 1 and 2. This illustrates the dependence of interfacial tension
reduction and consequently oil recovery, on surfactant concentration. Meeting the CMC
requirement, in this case 4E–4 kg/m3, is necessary to improve surfactant efficacy.
Figure 5-5: (a) Water saturation and (b) metabolite concentration profiles for a high
bacteria concentration MEOR case
81
In the current model, both microbial growth rate and surfactant production rate are related to
nutrient concentration; however, surfactant production rate is not directly related to microbial
growth rate. Instead, surfactant production rate is a function of microbial concentration, such
that, without generating sufficient biomass, CMC cannot be reached. On the other hand, once
microbial growth and surfactant growth deplete reservoir nutrient concentration below critical
nutrient concentration, surfactant production ceases. Therefore, the injected nutrient condition
must be sufficient to not only allow sufficient microbial concentration, but also maintain
secondary metabolite production. Then in Case 4, to investigate the effect of limiting nutrient on
bacteria growth and oil recovery, the maximum specific growth rate of bacteria is increased to 1
hr-1
.
Figure 5-6: (a) Metabolite concentration and (b) bacteria and nutrient concentration
profiles for a high bacteria specific growth rate MEOR case
For Case 4, bacteria and nutrient injection concentration are both 1 kg/m3. As shown in Figure
5-6, under high growth rates, nutrient concentration depletes and approaches zero towards the
producer well. Due to the substrate-limiting Monod growth rate equation, both microbial and
surfactant growth rate become zero under high concentration of injected microbes and high
82
microbial growth rate. This then leads to a plateau of microbial and surfactant concentrations.
Assuming microbes do not decay in the absence of nutrients, this leads to a slug of non-
replicating microbes and constant concentration surfactants advancing with the waterfront. Thus,
as a result of increasing bacteria specific growth rate, the concentration of in situ surfactant has
decreased from 0.25 in Case 3 to 0.08 in the current case. The same phenomenon is not observed
in Cases 2 and 3, where nutrient concentration is in excess of microbial concentration, such
microbial growth rate is non-zero. However, in this case, the oil recovery is still 49.0%. This can
be attributed to the fact that the CMC requirement is 4E–4 kg/m3, which Case 4 is achieves
despite nutrient-limiting conditions.
5.1.3 Surfactant effect in a two-dimensional model
In the two-dimensional case, water is injected at 864 m3/day in a five-spot pattern. The nutrient
injection concentration is 0.01 kg/m3, and a bacteria injection concentration is 0.005 kg/m
3. Both
the water and oil phases are assumed to be incompressible; the oil viscosity is 20 cp and water
viscosity 1 cp. Initial water and oil saturation are respectively 0.3 and 0.7. The same relative
permeability graph from the one-dimensional model is used. Similar microbial kinetics
parameters are used as the one-dimensional model and are summarized in Table 5-1.
The water saturation, microbe, nutrient, and metabolite profiles for 0.01, 0.9, 1.9 and 3.7 years
are shown in Figure 5-8 to Figure 5-10. Similarly to the 1D simulation cases, bacteria and
metabolite are limited to the nutrient front, or the secondary displacement front, at approximately
180, 250, and 320 m away from the injector well for 0.9, 1.9 and 3.7 years respectively.
83
Figure 5-7: Nutrient concentration in a 2D MEOR simulation after (a) 0.01, (b) 0.9, (c) 1.9,
and (d) 3.7 years.
Figure 5-8: Microbe concentration in a 2D MEOR simulation after (a) 0.01, (b) 0.9, (c) 1.9,
and (d) 3.7 years.
(a) (b)
(c) (d)
(a) (b)
(c) (d)
84
Figure 5-9: Surfactant concentration in a 2D MEOR simulation after (a) 0.01, (b) 0.9, (c)
1.9, and (d) 3.7 years.
As shown in Figure 5-8 to Figure 5-9, peak bacteria and metabolite concentration lag 20 m
behind the secondary displacement front. The nutrient concentration is the highest at the
injection well and decreases towards the production well due to microbial metabolism. Notably,
the surfactant concentration profile shows a sharper peak than the bacteria concentration profile,
and additionally lags 10 m behind. This can be attributed to the dependence of in situ surfactant
growth rate on microbial concentration, wherein metabolite production is insignificant at some
small bacteria concentration value. From Figure 5-9, it can be seen that the CMC for surfactant is
not reached until 1.9 years after flooding begins, and that the nutrient-limited surfactant did not
break-through even after 3.7 years of microbial flooding.
(a) (b)
(c) (d)
85
Figure 5-10: Water saturation distribution in a 2D MEOR simulation after (a) 0.01, (b) 0.9,
(c) 1.9, and (d) 3.7 years.
From Figure 5-10c, breakthrough occurs at 1.91 years. At this point, a secondary displacement
front can be observed at approximately 150 - 200 m, where a substantial decrease in water
saturation can be observed over an incremental area, matching with the surfactant peak zone as
shown in Figure 5-9c. As seen from both Figure 5-10c and Figure 5-10d, a small difference in
the water saturation between microbial swept and unswept regions does exist, confirming the
effect of interfacial tension reduction on reducing SOR.
5.1.4 Biofilm effect in a one-dimensional model
While biofilm density is generally assumed to be 1000 kg/m3 in most MEOR models (Tsezos
and Benedek, 1980), experimental measurements of biofilm density can vary as much as 5 – 10
times even through a cross-section (Zhang and Bishop, 1994). This can thus induce a source of
(a) (b)
(c) (d)
86
uncertainty in biofilm modelling. To compare the impact of microbe growth rate and biofilm
density on surfactant-mediated MEOR performance, three additional cases are run under the
conditions summarized in Table 5-3.
Table 5-3: Summary of Simulation Conditions for Biofilm
Case Bacteria injection
concentration (kg/m3)
Nutrient injection
concentration (kg/m3)
Biofilm Density
(kg/m3)
Max Growth
Rate (hr-1
)
5 0.1 0.1 1000 0.2
6 0.2 0.2 1000 1
7 0.2 0.2 500 0.2
As shown below in Figure 5-11, water breakthrough occurs at approximately 400 days. At 1000
days, prior to secondary surfactant breakthrough, oil recovery is 2% higher in Case 5 compared
to similar biosurfactant-only conditions. This increase can be attributed to biofilm formation
within the pore space, which leads to reduced porosity and physical displacement of the oil
phase. The minimum porosity and permeability reached are respectively 0.2994 and 99.94mD
respectively. As shown in Figure 5-12 and Figure 5-13, the permeability and porosity profiles
across the one-dimensional reservoir reach minimum values at maximum biofilm mass
concentration.
87
Figure 5-11: Oil recovery for a low bacteria and nutrient injection concentration, and
normal biofilm density MEOR case
In Cases 2 and 3, where biofilm does not exist, the free bacteria moves parallel to the nutrient
front. In contrast, in Case 5, the biofilm growth lags behind the nutrient and metabolite fronts,
which can be seen from the local nutrient concentration maximum at 350 m and the
corresponding decrease in metabolite concentration at 350 m. Notably, because biofilm bacteria
are assumed to behave similarly to free bacteria in terms of nutrient metabolism, nutrient is
depleted closer to the injection well in the biofilm case compared to the biosurfactant-only case,
due to the combined concentration of both injected bacteria and biofilm bacteria. Additionally,
biofilm concentration is higher towards the injection well than the free bacteria concentration in
the equivalent surfactant-only case, as shown in Figure 5-13a and Figure 5-13b. This is because
the concentration of bacteria grows continuously with time and is not assumed to decay.
Furthermore, concentration of biofilm increases towards the producer well. This is a result of the
assumption that daughter cells from biofilm growth partition spontaneously into the water phase
as free bacteria, so that the daughter cells from biofilm growth are released to the water phase
and increase local free bacteria concentration. Because biofilm bacteria concentration is a
88
function of both water saturation and free bacteria concentration, the biofilm grows thicker
deeper into the reservoir. This mechanism is further demonstrated in Figure 5-14.
Thus in Case 5, the dominant mechanisms for oil recovery are physical displacement by the
biofilm layer, and alteration of relative permeability by biosurfactant production. Still, the oil
recovery increase compared to the case without biofilm formation is incremental, which
indicates that, for heterogeneous reservoirs, the large disadvantage associated with biofilm-
driven injectivity loss may eventually outweigh the small gain in oil recovery from selective
plugging or physical displacement.
Figure 5-12: Permeability and porosity profiles across the 1D reservoir after 1000 days of
MEOR with biofilm formation
89
Figure 5-13: Nutrient, microbe and surfactant profiles across the 1D reservoir after 1000
days of MEOR (a) with biofilm formation (b) without biofilm formation
Subsequently, in Cases 6 and 7, the effect of increased maximum specific microbial growth rate
and injection concentration, and decreased biofilm density are independently simulated. As
shown in Figure 5-14 and Figure 5-15, although oil recovery is improved prior to surfactant
breakthrough in the case of low biofilm density, the subsequent drop in rate of oil recovery is
also more significant for this case. Furthermore, by reducing biofilm density by 50% the fraction
of permeability reduction is increased from 0.06 mD (Case 5) to 0.32 mD (Case 7) after 1000
days. Comparatively, even by increasing maximum specific microbe growth rate by 500% and
90
doubling injection concentration, permeability reduction is increased from 0.06 mD (Case 5) to
0.18 mD (Case 8). The reduction in reservoir permeability hinders the flow of liquid through
Darcy’s law, thus hindering oil recovery.
These results indicate that early-onset reservoir plugging is much more likely to occur when
using bacteria with lower biofilm density, instead of higher injection concentration of, or higher
maximum specific growth rate of, high biofilm density bacteria. Thus, if biofilm-prone bacteria
strains are utilized for MEOR, these results demonstrate the importance of selecting favorable
strains for forming denser biofilms, as this allows for operation under a broader range of
injection concentrations. Operating at higher bacteria concentrations, without limiting nutrients,
may then lead to increased biosurfactant concentration and deeper penetration of microbes into
the reservoir, without loss of injectivity.
Figure 5-14: (a) Oil recovery for high specific maximum microbe growth rate MEOR after
1500 days and (b) permeability concentration profiles across the 1D reservoir after 500,
1000 and 1500 days of MEOR utilizing high growth rate microbes at higher injection
concentration
91
Figure 5-15: (a) Oil recovery for a low biofilm density MEOR case and (b) Permeability
and microbe concentration profiles across the 1D reservoir after 500, 1000 and 1500 days
5.2 Biosurfactant Parameters Sensitivity Analysis
A variety of surfactants can be generated from different bacteria strains for MEOR, such as
rhamnolipids, lipopeptides and glycolipids. Rhamnolipids have been identified as the most
potent class of biosurfactant (Patel et al., 2015), but can be produced by only select strains
(Lazar, Petrisor, & Yen, 2007). Furthermore, bacteria strains do not necessarily produce
surfactants at the same rate (Geetha, Banat, & Joshi, 2018). In order to investigate the relative
importance of biosurfactant quality versus biosurfactant growth rate in MEOR operation, two
sets of sensitivity analyses are performed.
5.2.1 Initial conditions
A summary of the initial conditions used during the sensitivity analysis of biosurfactant
parameters, 𝑙1, 𝑙3, and 𝜇𝑚,𝑚𝑒𝑡𝑎, is provided in the following table. Reservoir properties used are
similar to those for one-dimensional MEOR simulation previously. The rate of water injection
for sensitivity analyses cases is 800 m3/day.
92
Table 5-4: Summary of Input Parameters for Biosurfactant Sensitivity Analysis
Parameter Description Value Units
𝑑𝑡 Time step 1 𝑑𝑎𝑦
𝑇𝑁 Total time 2000 𝑑𝑎𝑦
Volume dimension 1 x 100 x 100 𝑚 𝑥 𝑚 𝑥 𝑚
Grid dimension 400 x 100 x 100 𝑚 𝑥 𝑚 𝑥 𝑚
𝑆𝑤𝑖 Water saturation, initial 0.3
𝑆𝑜𝑖 Oil saturation, initial 0.7
𝐾𝑏 Half saturation constant, bacterial growth 1 kg/m3
𝐾𝑚 Half saturation constant, surfactant growth 1 𝑘𝑔/𝑚3
𝑌𝑏 Yield coefficient, bacteria 0.82
𝑌𝑚 Yield coefficient, surfactant 0.18
𝑎 Coat’s interpolation constant 6
𝜇𝑚,𝑚𝑖𝑐 Maximum specific microbe growth rate 0.2 1/𝑑𝑎𝑦
𝑞𝑛 Nutrient injection concentration 5 *10-2
𝑘𝑔/𝑚3
𝑞𝑏 Bacteria injection concentration 5 *10-3
𝑘𝑔/𝑚3
5.2.2 Biosurfactant parameters for IFT reduction
First, a sensitivity analysis is performed to compare the impact of the two biosurfactant
interfacial reduction factors, 𝑙1 and 𝑙3, from Equation (3.41). 𝑙1 has been shown in Chapter 3 to
drive the ultimate reduced interfacial tension value, whereas 𝑙3 is important for determining the
CMC of the surfactant. In the following section, the results of a Monte Carlo simulation-based
sensitivity analysis utilising random sampling is presented. The upper and lower parameter
boundaries are selected based on literature values. For 𝑙1, the sampling range is between 0.05 and
2, corresponding to an ultimate IFT value of 1.4 or 21.9 mN/m respectively. For 𝑙3, the sampling
range is between 2,000 and 10,000, corresponding to a CMC of 3E–4, or 1E–3 respectively.
93
Figure 5-16: Surface plot of (a) Oil recovery and (b) Minimum oil saturation at 20 days to
surfactant parameters, 𝒍𝟏 and 𝒍𝟑
Figure 5-17: Contour plot of oil recovery at 20 days to surfactant parameters, 𝒍𝟏 and 𝒍𝟑
Figure 5-16 shows the effect of both 𝑙1 and 𝑙3 on oil recovery and minimum oil saturation, where
minimum oil saturation is defined as the lowest oil saturation achieved during the 20 day MEOR
operation. Clearly, 𝑙1 has a more significant effect on both oil recovery and minimum oil
l3
l1
90007500600045003000
1.8
1.5
1.2
0.9
0.6
0.3
>
–
–
–
–
–
< 0.450
0.450 0.475
0.475 0.500
0.500 0.525
0.525 0.550
0.550 0.575
0.575
Oil Recovery
Contour Plot of Oil Recovery vs l1, l3
94
saturation, as the slope of the surface in the 𝑙1 direction is steeper. A contour plot of oil recovery
to different combinations of 𝑙1 and 𝑙3 is shown in Figure 5-17, where the increase in oil recovery
correlates strongly and non-linearly to a decrease in 𝑙1. An interaction effect exists between 𝑙1
and 𝑙3, where for 𝑙1 < 0.6, a less significant correlation between oil recovery and 𝑙3 can be
observed. This indicates that only at a low enough ultimate interfacial tension value, will the
CMC of the surfactant significantly impact residual oil recovery, confirming results from section
5.1.
5.2.3 Biosurfactant type versus production rate
To date, a correlation between a microbe’s maximum specific biosurfactant production rate and
the chemical properties of the biosurfactant concerning surface tension reduction has not been
described in literature. In this study, a sensitivity analysis is performed by varying the highest
impact IFT parameter, 𝑙1, and the maximum specific surfactant growth rate, 𝜇𝑚,𝑚𝑒𝑡𝑎. The upper
and lower parameter boundaries are again selected based on literature values. For 𝑙1, the
sampling range is again between 0.05 and 2, whereas for 𝜇𝑚,𝑚𝑒𝑡𝑎, the sampling range is between
0.05 and 0.35.
95
Figure 5-18: Surface plot of (a) Oil recovery and (b) Minimum oil saturation at 20 days to
surfactant parameters, 𝝁𝒎,𝒎𝒆𝒕 and 𝒍𝟏
Figure 5-19: Contour plot of Oil recovery at 20 days to surfactant parameters, 𝒍𝟏 and
𝝁𝒎,𝒎𝒆𝒕
From Figure 5-18 and Figure 5-19, the impact of bacteria surfactant type and surfactant growth
rate are not equal. The magnitude of change in the direction of surfactant type (𝑙1) significantly
outweighs that of effective production rate. Approximately 90% of the highest recovery cases are
µ (m,meta)
l1
0.300.250.200.150.10
1.8
1.5
1.2
0.9
0.6
0.3
>
–
–
–
–
–
< 0.450
0.450 0.475
0.475 0.500
0.500 0.525
0.525 0.550
0.550 0.575
0.575
Oil Recovery
Contour Plot of Oil Recovery vs l1, mu_surf
96
achieved with the entire range of 𝜇𝑚,𝑚𝑒𝑡, 0.05 to 0.035. This is because, given relatively low
biosurfactant CMC, an effective concentration for IFT reduction can be easily met at typical
growth rates. The highest RF is achieved at (𝑙1, 𝜇𝑚,𝑚𝑒𝑡) = (0.05, 0.28).
The oil recovery and minimum oil saturation as a function of time and 𝑙1, for 600 simulations of
different 𝜇𝑚,𝑚𝑒𝑡 and 𝑙1 combinations, is shown below in Figure 5-20.
Figure 5-20: (a) Minimum oil saturation and (b) Oil recovery as a function of time for
different 𝛍𝐦,𝐦𝐞𝐭 and 𝐥𝟏 values
With decreasing 𝑙1, the inflection point in the minimum oil saturation corresponding to the
secondary displacement front occurs earlier on in time and reaches a lower value. The time lag to
minimum oil saturation inflection corresponds to time at which biosurfactant concentration
exceeds CMC. For 𝑙1 = 2, the minimum oil saturation achieved is 0.37, whereas for 𝑙1 = 0.05,
the minimum oil saturation achieved is 0.23. This is due to the improved reduction in IFT from
21.9 mN/m to 1.4 mN/m. Using Corey’s interpolation function with 𝑛 = 6, the difference in
modified IFT would result in a 40% difference in modified Sor, corresponding to the 0.37 and
97
0.23 values respectively. Then as shown in Figure 5-20b, the reduction in minimum oil
saturation achieved corresponds to a difference of 17% oil recovery. Due to the lack of variation
in the 3D line-plot, it can be inferred that change in 𝑙1 is the dominant effect on the alteration of
saturation dependence on time.
Therefore, to optimize MEOR operations, the microbial species should be selected for surfactant
efficacy, under non-limiting reservoir nutrient conditions for surfactant production. However, in
many field applications, selection of bacteria strain for MEOR is limited by other considerations,
including suitability to reservoir conditions, such as temperature, pressure, salinity, pH, etc.
5.3 Growth Rate Sensitivity Analysis
5.3.1 Initial conditions
A summary of the initial conditions used during the sensitivity analysis of maximum specific
growth rate parameters, 𝜇𝑚,𝑚𝑖𝑐 and 𝜇𝑚,𝑚𝑒𝑡𝑎, is provided in the following table. Reservoir
properties used are similar to those for one-dimensional MEOR simulation previously. The rate
of water injection for sensitivity analyses cases is 0.1 m3/day. In order to independently evaluate
the effect of biosurfactant production under various conditions, biomass is not modeled in this
section. Maximum specific microbe and surfactant growth rate are each varied between 0.001 hr-
1 and 1 hr
-1, while holding the other constant at 0.002 hr
-1.
Table 5-5: Summary of Input Parameters for Growth Rate Sensitivity Analysis
Parameter Description Value Units
𝑑𝑡 Time step 0.01 𝑑𝑎𝑦
𝑇𝑁 Total time 20 𝑑𝑎𝑦
98
Volume dimension 0.02 x 1 x 1 𝑚 𝑥 𝑚 𝑥 𝑚
Grid dimension 10 x 1 x 1 𝑚 𝑥 𝑚 𝑥 𝑚
𝑆𝑤𝑖 Water saturation, initial 0.2
𝑆𝑜𝑖 Oil saturation, initial 0.8
𝐾𝑏 Half saturation constant, bacterial growth 0.5 kg/m3
𝐾𝑚 Half saturation constant, surfactant growth 0.5 𝑘𝑔/𝑚3
𝑌𝑏 Yield coefficient, bacteria 0.82
𝑌𝑚 Yield coefficient, surfactant 0.18
𝑞𝑛 Nutrient injection concentration 1 𝑘𝑔/𝑚3
𝑞𝑏 Bacteria injection concentration 1 𝑘𝑔/𝑚3
𝑙1 Surfactant property 10-4
𝑙2 Surfactant property 0.2
𝑙3 Surfactant property 1.5 *104
5.3.2 Impact of maximum specific biomass growth rate
In addition to biosurfactant type and specific maximum growth rate of biosurfactant, the impact
of maximum specific microbe growth rate on minimum oil saturation and oil recovery is
investigated. In the context of interfacial tension reduction, microbial concentration plays two
roles. With increasing microbial growth rate, nutrient is increasingly depleted, thus decreasing
rate of biosurfactant synthesis due to substrate-limiting Monod kinetics. However, with
increasing microbial growth rate, local microbial concentration is increased, leading to an
increase in biosurfactant synthesis rate. As shown in Figure 5-21, with increasing maximum
specific growth rate of bacteria, there is a decrease in oil recovery. Furthermore, there is an
inflection point at 0.7 hr-1
leading to more substantial rate of ultimate oil recovery decrease per
increase in microbial growth rate. From Figure 5-22, the Monte Carlo simulation shows that as
maximum specific microbe growth rate decreases, minimum oil saturation from days 4 - 7
generally increases. Additionally, the time to realize the IFT reduction effect also increases by up
to 1.2 days. This can be attributed to the role of microbial concentration in surfactant growth
99
rate, where increased microbial concentration allows CMC of biosurfactant to be reached earlier
on. Ultimately, minimum SOR tend towards similar values, thus indicating that the CMC value
is achievable for a range of microbial growth rates, granted sufficient microbial residence time
within the reservoir.
Figure 5-21: Oil recovery versus time for varying maximum specific microbe growth rates
Figure 5-22: Minimum oil saturation versus time for varying maximum specific microbe
growth rates
100
5.3.3 Impact of maximum specific biosurfactant growth rate
Similarly, the effect of independently altering biosurfactant growth rate is studied. Figure 5-23
shows an asymptotic relationship between biosurfactant growth rate and oil recovery at a fixed
maximum specific microbe growth rate of 0.002 hr-1
. This again confirms that sufficiently large
biosurfactant concentration for meeting CMC is a critical requirement for MEOR success.
However, below a maximum specific biosurfactant growth rate of 0.03 hr-1
and 0.3 hr-1
, there is a
critical impact on minimum oil saturation and oil recovery achieved after 20 days, respectively.
This indicates that, at any rate above 0.03 hr-1
, the CMC value can be reached within 20 days. On
the other hand, at any rate below 0.3 hr-1
, the time required to generate sufficient surfactant to
realize CMC can negatively impact on oil recovery.
Figure 5-23: Effect of varying maximum specific biosurfactant growth rate on oil recovery
and minimum oil saturation
Below, the impact of maximum specific surfactant growth rate on minimum oil saturation is
shown as a function of time, for 600 Monte Carlo simulations. Clearly, oil saturation is reduced
before day 1 in this case, where maximum specific microbe growth rate is held at 0.002 hr-1
. In
the case shown in Figure 5-22, maximum surfactant microbe growth rate is held at 0.002 hr-1
and
101
the reduction of IFT is not observed until day 3. This can be justified by the first order effect of
𝜇𝑚,𝑚𝑒𝑡 on surfactant growth rate, compared to the non-linear effect of 𝜇𝑚,𝑚𝑖𝑐.
Figure 5-24: Minimum oil saturation versus time for varying maximum specific surfactant
growth rates
Finally, the interaction effect between maximum specific microbe and surfactant growth rate on
oil recovery is investigated. As shown in Figure 5-25, maximum specific surfactant growth rate
plays the dominant effect on oil recovery, where the change in oil recovery to an incremental
change in maximum specific surfactant growth rate is much more significant than to an
incremental change in maximum specific microbe growth rate. However, at maximum specific
surfactant growth rate above 0.2 hr-1
, there is a stronger interaction effect from maximum
specific microbe growth rate, such that oil recovery increases for lower maximum specific
microbe growth rate and higher maximum specific surfactant growth rate. This may be due to the
interplay between nutrient depletion arising from higher maximum specific microbe growth rate,
which is associated with a higher yield constant, and meeting CMC with higher maximum
102
specific surfactant growth rate. Note that the lowest oil recovery achieved at this system
corresponds to (𝜇𝑚,𝑚𝑖𝑐, 𝜇𝑚,𝑚𝑒𝑡𝑎) = (0.98, 0.03). Additionally, the highest oil recovery occurs
after maximizing maximum specific surfactant growth rate, and minimizing maximum specific
microbe growth rate, so that nutrient depletion is minimized while sufficient biosurfactant
production rate is maintained.
Figure 5-25: Interaction effect of maximum specific microbe and surfactant growth rate on
oil recovery
5.3.4 Impact of critical nutrient concentration
In previous sensitivity analyses, critical nutrient concentration 𝑁𝑐𝑟𝑖𝑡 was assumed to be 0 kg/m3
such that substrate production occurs even under limited nutrient conditions. However, under
reservoir conditions, nutrients tend to be diluted during transport. Given possibly unfavorable
growth conditions, Larceda et al. (2012) and Zhang et al. (1992) proposed using the empirical
103
metabolite growth model from Bajpai and Reuss (1982), wherein below a certain nutrient
concentration, surfactant production ceases. The original critical nutrient concentration for the
production of ethanol from glucose from Bajpai and Reuss was 0.03 kg/m3. In MEOR modelling
literature, values ranging from 0.01 to 0.05 kg/m3
have been used. In this section, the effect of
critical nutrient concentration for surfactant-mediated MEOR is investigated. Values of 𝑁𝑐𝑟𝑖𝑡 are
sampled through a uniform distribution between 0.0005 to 0.05 kg/m3; 𝜇𝑚,𝑚𝑒𝑡 and 𝜇𝑚,𝑚𝑖𝑐 are
sampled with the same upper and lower bounds as the previous sensitivity analysis. 600
simulations are run, comparing the effect of 𝑁𝑐𝑟𝑖𝑡 on oil recovery for different combinations of
𝜇𝑚,𝑚𝑒𝑡 and 𝜇𝑚,𝑚𝑖𝑐. As shown in Figure 5-26, the oil recovery is similar for combinations of
𝜇𝑚,𝑚𝑒𝑡 and 𝜇𝑚,𝑚𝑖𝑐 with 𝑁𝑐𝑟𝑖𝑡 = 0 and with 0.0005 < 𝑁𝑐𝑟𝑖𝑡 < 0.05. Thus, for moderate nutrient
injection concentration, some small critical nutrient condition below 0.05 kg/m3 has relatively
insignificant effect on oil recovery.
104
Figure 5-26: Oil recovery for different values of maximum specific microbe and surfactant
growth rate, with critical nutrient limitation (red) and without critical nutrient limitation
(blue)
5.4 Biofilm and Biosurfactant Sensitivity Analysis
5.4.1 High reservoir porosity and permeability
In a review from Maudgalya et al. (2007) on global MEOR field trials, it was found that 77% of
407 all trials were carried out in sandstone and 22% in carbonate reservoirs. Conventionally,
MEOR has been applied to sandstone due to the lowered risk of bioclogging, given higher
porosity and permeability conditions. However, to date, a quantitative sensitivity analysis of
bacteria strain and injection concentration impact on oil recovery and residual oil saturation has
not been performed in sandstone reservoirs. In the following section, the impact of bacteria
injection concentration and maximum specific bacteria growth rate on both oil recovery and
minimum oil saturation over 2000 days will be assessed, considering both biosurfactant
105
production and biofilm formation effects. A homogeneous one-dimensional tube with 0.3
porosity and 100 mD permeability will be used to replicate a sandstone reservoir.
5.4.1.1 Impact of microbe injection concentration and maximum specific growth rate
First, a sensitivity analysis is performed to evaluate the impact of bacteria injection concentration
on oil recovery and minimum residual oil saturation. As shown below in Figure 5-27a, at the
beginning of MEOR operation, the correlation between oil recovery and microbe injection
concentration is nearly linear, and substantially less favorable for injection concentration below
0.05 kg/m3. However, as simulation time increases, lower bacteria injection concentration
becomes increasingly favorable, and after 1500 days, injection concentration below 0.05 kg/m3 is
optimal for recovery. The optimum injection concentration for oil recovery for 500, 1000, 1500,
and 2000 days are respectively >1 kg/m3, 0.27 kg/m
3, 0.01 kg/m
3 and 0.01 kg/m
3. From Section
5.1.4, this can be explained by the point of surfactant front breakthrough. Prior to surfactant front
breakthrough, increasing injection concentration and biofilm thickness in the reservoir promotes
oil recovery, which matches the result from 500 days. Subsequently, increased biofilm thickness
following surfactant breakthrough results in decreased oil recovery, matching results from 1000
– 2000 days.
Additionally, Figure 5-27b shows that above an injection concentration of 0.15 kg/m3, minimum
residual oil saturation achieved is independent of time after 1000 days. However, at injection
concentration below 0.025 kg/m3, there is a significant time requirement for achieving MEOR
effect. For example, when injection concentration is 0.005 kg/m3, 2000 days is required prior to
reaching SOR of 0.09, or producing sufficient biosurfactant to reach CMC. The time required for
106
reaching minimum SOR is reduced as injection concentration increases, so that in the range of
0.005 kg/m3 to 0.15 kg/m
3, sufficient injection concentration required to reach biosurfactant
CMC value is achieved prior to 1000 days. For all simulation cases, minimum SOR plateaus
with injection concentration above 0.05 kg/m3. This can be attributed to the increased
concentration of retained microbe in the reservoir from biofilm formation, thus leading to
nutrient depletion and reduced maximum rate of surfactant production. Another possible
mechanism, matching with the results from Figure 5-27a, is that the CMC value is achieved
between 500 and 1000 days for injection concentrations above 0.2 kg/m3. Consequently, for
increasing microbe injection concentration above a critical value of 0.05 kg/m3, rate of oil
recovery increase is increasingly hindered by bioclogging, and not by improved by further
biosurfactant production.
Figure 5-27: Effect of microbe injection concentration on (a) oil recovery and (b) minimum
oil saturation at 500, 1000, 1500, and 2000 days under moderate porosity and permeability
conditions
107
Next, the impact of maximum specific microbe growth rate assuming fixed injection
concentration is assessed. Contrary to the effect of increasing microbial injection concentration,
with increased maximum specific microbe growth rate, ultimate SOR is not achieved within
2000 days. Due to the relatively low injection concentration of 0.001 kg/m3, varying maximum
microbial specific growth rate between 0.1 and 1 hr-1
does not allow sufficient biosurfactant to
reach CMC within 2000 days. On the other hand, oil recovery is clearly dominated by time
instead of microbial growth rate, and increases slightly with increase in maximum specific
growth rate, indicating that permeability has not become limiting in any of the cases. Thus, both
the oil recovery and minimum SOR graphs respectively increase and decrease monotonically
with maximum specific microbial growth rate.
Figure 5-28: Effect of maximum specific microbe growth rate on (a) oil recovery and (b)
minimum oil saturation at 500, 1000, 1500, and 2000 days under moderate porosity and
permeability conditions
5.4.1.2 Combined impact of microbe injection concentration and maximum specific growth rate
In this section, interaction effect between injection concentration and maximum specific microbe
growth rate is assessed. 600 Monte Carlo simulations were run, with the lowest randomly
108
selected injection concentration at 0.001522kg/m3, and the highest at 0.99908kg/m
3. The
minimum microbial growth rate simulated was 0.10104, and highest 0.99994 hr-1
. As previously
seen, injection concentration plays a far greater effect on oil recovery when the parameters are
varied between 0.001 to 1 kg/m3 and 0.001 to 1 hr
-1 respectively. After 2000 days, from Figure
5-29a, oil recovery is maximized at 76% at a microbe injection concentration of 0.017966 kg/m3,
and a microbial growth rate of 0.29877 hr-1
. The combination of a relatively low microbe
injection concentration and relatively high microbial growth rate enables optimized biosurfactant
production while mitigating unfavorable biofilm generation and bioclogging. A minimum oil
recovery of 60% occurred at an injection concentration and maximum specific growth rate of
0.99539kg/m3 and 0.39888hr
-1 respectively, matching with the highest permeability reduction
and limited biosurfactant generation. Notably, interaction effect between maximum specific
microbe growth rate and microbe injection concentration is insignificant, as the variation in oil
recovery for different growth rates at constant injection concentration is small.
Figure 5-29b shows the increased effect of biofilm on oil recovery for different microbe injection
concentrations. At 1500 days, injection concentration of 0.38 kg/m3 is optimal due to increased
biosurfactant production and moderate biofilm effects. At 2000 days, because biosurfactant
CMC value has been satisfied even at lower injection concentrations, bioclogging limits the
ultimate recovery from higher injection concentrations.
109
Figure 5-29: Impact of combined variation in microbe injection concentration and
maximum specific growth rate on oil rate at (a) 2000 days and (b) 1000 and 2000 days
110
5.4.2 Low reservoir porosity and permeability
Historically, MEOR has been applied in both sandstone and carbonate reservoirs, which have
been known to differ in terms of porosity and permeability. However, studies reviewing
guidelines for MEOR bacteria injection concentration and bacteria growth kinetics for different
reservoir properties have not been found in literature. In this section, the sensitivity analysis of
maximum specific microbe growth rate and microbe injection concentration is repeated in a low
porosity and permeability reservoir. 600 Monte Carlo simulation cases are run bracketing
maximum specific microbe growth rates of 0.1 to 1 hr-1
and injection concentrations of 0.001 to
0.8 kg/m3, assuming reservoir porosity and permeability of 0.1 and 5 mD respectively.
5.4.2.1 Impact of microbe injection concentration and maximum specific growth rate
Under low porosity and permeability conditions, compared to the high porosity case, minimum
oil saturation does not change as significantly as a function of time, between 500 to 2000 days,
above 0.001 kg/m3 injection concentration. This indicates that sufficient microbe concentration
to produce the interfacial tension reduction via biosurfactant is achieved prior to water
breakthrough in the MEOR operation.
On the other hand, the alteration in recovery factor as a function of injection concentration is
similar at 2000 days, with a decrease of 12%/kg/m3 in this case, compared to 17%/kg/m
3 in the
higher porosity case. This is shown in Figure 5-30a. Furthermore, greater oil recovery is
achieved after 2000 days in this case than in the higher porosity case, respectively 82% and 75%.
Additionally, at injection concentration of approximately 0.8 kg/m3, recovery factor does not
improve after 500 days, whereas under higher porosity conditions, the recovery factor improves
111
by 18% from 500 days to 2000 days. Finally, the optimum injection concentration is fixed as a
function of time in the lower porosity and permeability case, at approximately 0.02 kg/m3,
whereas the value varies as a function of time in the higher porosity and permeability case. These
observations are likely due the increase in pore velocity with decreased porosity and constant
injection rate (800 m3/day). The 500 day case at lower reservoir porosity is comparable to the
1500 or 2000 day case in the higher porosity case in terms of relative time to water breakthrough.
Additionally, recovery at 0.8 kg/m3 injection concentration in the lower porosity case, 72.2%, is
higher than the recovery at the same injection concentration in the higher porosity case, 62.5%.
This may be explained by the increased effect of physical displacement of oil from the pore with
bioclogging in low permeability conditions. However, the effect of biofilm growth in limiting
fluid flow and thus oil recovery is possibly less pronounced in this case due to the relative
increase in pore velocity.
Figure 5-30: Oil recovery at 500, 1000, 1500, and 2000 days under low reservoir porosity
and permeability conditions for (a) varied microbe injection concentration and (b) varied
maximum specific microbe growth rate
112
Varying the maximum specific microbe growth rate by the same range results in a much
narrower range of oil recovery under the low porosity case compared to the high porosity case.
As shown in Figure 5-30b, recovery varies less than 20% within 2000 days, whereas in Figure
5-29, recovery varies by over 40%. This again can be explained by the reduction in pore volume,
which allows further movement of surfactant front along the reservoir. Ultimately, no loss of
injectivity has been observed on in the simulated time-scales despite maintaining microbe
kinetics parameters and injection concentration. This may be explained by the exclusion of pore
size distribution in the model, which implies that biofilm growth would only affect the maximum
pore radius.
5.5 Summary of Sensitivity Analysis Results
Table 5-6 summarizes the impact of each of the parameters on oil recovery at 2000 days
independently and in combination. As seen below, the most important parameters for MEOR
performance is bacteria injection concentration, and subsequently biosurfactant type and
biosurfactant production rate. While biofilm density was not included in the sensitivity analysis,
as can be seen from Case 7, it may also play a large effect on oil recovery. Therefore, selecting
the correct bacteria strain based on biofilm formation propensity, biofilm properties, and
biosurfactant CMC value, and subsequently controlling rate of bacteria injection, are pertinent to
MEOR implementation success.
Table 5-6: Summary of Oil Recovery Sensitivity Analysis
Parameters Range Low Value High Value Variation
l1 (0.056, 2.00) 0.47 0.58 0.11
113
l3 (2004.2, 9996) 0.72 0.75 0.03
l1, l3 (0.050, 2.00);
(2002, 9972)
0.43 0.58 0.15
µm,met (0.009, 0.998) 0.7 0.72 0.02
µm,met, l1 (0.0507, 0.3482);
(0.0549, 2.000)
0.430 0.585 0.155
µm,met, l1, l3 (0.0506, 0.3498)
(0.0534, 2.000);
(2008, 9990)
0.426 0.580 0.154
µm,mic (0.003, 0.997) 0.62 0.69 0.07
µm,met, µm,mic (0.0013, 0.999);
(0.0015, 0.999)
0.64 0.72 0.08
Ncrit (0.0005, 0.0050) 0.68 0.68 0
Ncrit, µm,met (0.0005, 0.0050);
(0.0015, 0.9991)
0.68 0.72 0.04
Ncrit, µm,met, µm,mic (0.0005, 0.0050);
(0.0015, 0.9999);
(0.0014, 0.9993)
0.65 0.72 0.07
qb (high φ) (0.0088, 0.997) 0.60 0.76 0.16
µm,mic (high φ) (0.104, 0.997) 0.743 0.746 0.003
qb, µm,mic (high φ) (0.0015, 0.9991);
(0.101, 1.000)
0.60 0.76 0.16
qb (low φ) (0.0022, 0.999) 0.70 0.82 0.12
µm,mic (low φ) (0.104, 0.997) 0.77 0.79 0.02
qb, µm,mic (low φ) (0.0015, 0.9991);
(0.1010, 1.0000)
0.70 0.82 0.12
114
6 CHAPTER 6: CONCLUSION AND RECOMMENDATIONS
6.1 Conclusions
In this work, a two-phase, two-dimensional finite volume model is built on MRST to
simultaneously model microbial kinetics, surfactant generation, and biofilm generation in
MEOR. Biological and geological variables are coupled through equations relating microbial
growth to both relative permeability alteration via biosurfactant production, and porosity and
permeability reduction via biofilm formation. In particular, permeability and porosity reduction
as a function of free bacteria concentration, and subsequently biofilm concentration, is modeled.
Each of the critical MEOR models, including biosurfactant effect on interfacial tension, biofilm-
mediated porosity reduction on permeability, and microbial growth, are validated against and
showed reasonable match to experimental data from literature. The numerical two-phase
compressible flow model is validated against the two-phase Buckley-Leverett analytical solution
in order to investigate impact of step and time step size on solver convergence, and obtain
optimal simulation given computational time. Results of the MEOR model are then compared to
previous simulation results from literature, matching directionally while highlighting the
importance of advective and dispersive transport. Finally, parametric studies and Monte Carlo
simulation-based sensitivity analysis are performed by bracketing empirical parameters from
literature, resulting in the following observations:
Under excessively high maximum specific microbe growth rate, nutrient depletion occurs
and biosurfactant production rate plateaus, limiting maximum biosurfactant
concentration.
In the case of nutrient-limited biosurfactant production, oil recovery depends on whether
biosurfactant concentration exceeds CMC.
115
In this model, critical nutrient concentration does significantly impact MEOR outcome.
After exceeding the CMC value as determined by the l1 parameter, biosurfactant
production no longer affects oil recovery or residual oil saturation; instead, biofilm
formation plays a dominant effect in decreasing porosity and permeability, and
decreasing oil recovery.
Under current model assumptions, biofilm grows thicker towards the producer, indicating
that injectivity loss is more likely to occur further away from the wellbore in
homogeneous geology.
Biofilm formation has been shown to both slightly improve oil recovery through physical
displacement prior to water breakthrough, but depending on local concentration, may
negatively impact oil recovery following secondary, or surfactant front, breakthrough.
Under higher porosity conditions, oil recovery is initially higher for increased microbe
injection concentration due to improved biosurfactant growth rate, but eventually
plateaus due to bioclogging effects. In contrast, oil recovery is initially lower for low
microbe injection concentration due to limited biosurfactant growth rate, but ultimately
surpasses recovery under higher injection concentration due to less significant
bioclogging effects.
Without a pore size distribution model, under homogeneous reservoir conditions, loss of
injectivity is not predicted within 2000 days under a range of different microbial and
operating parameters, even for low porosity reservoirs.
Assuming the Langmuir model for bacteria partitioning and Kozeny grain-coating model
for permeability reduction are applicable, biofilm density plays a greater role in
permeability reduction than increasing bacteria injection concentration or maximum
116
specific growth rate. Thus, MEOR performance is highly dependent on the selection of
high density biofilm strains, as this allows for operation under a broader range of
injection concentrations, resulting in increased biosurfactant concentration and deeper
penetration of microbes into the reservoir.
Critical parameters for MEOR performance under biofilm and biosurfactant generation
conditions include bacteria injection concentration, biofilm density, biosurfactant type
and biosurfactant production rate. Thus, in the design of an MEOR operation, first the
appropriate strain must be selected based on biofilm formation propensity, biofilm
properties, and biosurfactant CMC value. Subsequently, bacteria injection concentration
and waterflooding rate must be adjusted to prevent biofilm formation. Finally, sufficient
nutrient injection concentration should be maintained to prevent pre-mature nutrient
depletion and insufficient biosurfactant production.
6.2 Recommendations for Future Work
It is recommended that in future work, improved models for microbial decay and biosurfactant
partitioning to the oil phase are added in order to more closely simulate biological behavior.
Depending on the bacteria metabolic pathways, i.e. degradation of hydrocarbons, product-
inhibited growth may be considered. Diffusion and dispersion terms should be considered in
order to better understand microbial flow in the reservoir, which can alter biofilm and
biosurfactant profiles. Chemotaxis effect, and the effect of bioclogging on microbial transport
should be coupled to a pore size distribution model, under a three-dimensional reservoir with
heterogeneus geology.
117
In this work, the dominant MEOR mechanism and shortcoming, biosurfactant generation and
bioclogging respectively, have been simulated. However, other effects including visocisty
reduction through biodegradation and biogas production, as well as wettability alteration are
opportunities for further simulation studies. In addition, while the impacts of temperature,
salinity and pH effects on microbial growth are well known, they have not been quantified in
terms of biofilm formation and biosurfactant efficacy, and would be useful for more detailed
process design optimization.
118
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