How Shell Lubricants protect your industry
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Transcript of How Shell Lubricants protect your industry
All of our products play a pivotal roleto ensure you achieve maximum efficiency hence reducing operation cost.
TABLE OF CONTENT
1.0 Introduction to Shell Industrial Lubricants in Malaysia
2.0 Product Recommendation by Industry
3.0 Shell Technical Services
3.1 Shell LubeServices
3.2 Thermal Imager Service
3.3 Particle Counter Service
4.0 Industrial Lubricant Product Information
4.1 New Generation Shell Tellus S2 MX VX
5.0 Reasons to Believe by Sectors
1 Shell Industrial Lubricants in Malaysia
Introduction to Shell Malaysia
Introduction to Shell Lubricants in Malaysia
Shell has been a partner in fuelling Malaysia’s progress for over 125 years. Our journey with the nation is intertwined – in as much as Shell has played a role in growing the country’s energy sector, Malaysia has also played a significant role in the company’s progress.
Shell continues to be one of the top employers in Malaysia with thousands employed in our upstream, midstream and downstream businesses, as well as in our service and support functions.
The number one lubricants supplier
globally for 10 years Kline & Company 2016
R&D centres on three continents
Supports customers in more than 90
countries
Expert advice, practical tools and
training
Employs over 10,500 people
Over 150 patent series for lubricants,
base oils and greases
350 technical field staff and 30 Product
Application Specialists
Genuine partnerships with OEMs
Kline & Company 2016
1 Introduction to Shell Industrial MalaysiaShell Industrial Lubricants Product Family
BRANDS
HEAT TRANSFER
MELINA
REFRIGERATION OIL
1 Introduction to Shell Industrial Malaysia
POWER
POWER
POWER
STEEL
STEEL
FORESTRY
FORESTRY
MARINE
MARINECONSTRUCTION
CONSTRUCTION
PLANTATION
QUARRY
FLEETFLEET
CEMENT
POWER
STEEL
MINING
GENERAL MANUFACTURING
FORESTRY
MARINECONSTRUCTION
AGRICULTURE
PLANTATION
QUARRY
CEMENT
Industries That We Are In
POWER
STEEL
MINING
GENERAL MANUFACTURING
MARINE
CONSTRUCTION
AGRICULTURE
PLANTATION
CEMENT
CEMENT
FLEET
FLEET QUARRY
QUARRY
FORESTRY
CEMENT
MINING
AGRICULTURECONSTRUCTION
2
Product Technical Data Sheet and Material Safety Data Sheet can be obtained from http://www.epc.shell.com
Product Recommendation by Industry Type Construction EXCAVATOR
Product recommendation can be obtained from http://lubematch.shell.com
2Product recommendation can be obtained from http://lubematch.shell.com
Product Technical Data Sheet and Material Safety Data Sheet can be obtained from http://www.epc.shell.com
Product Recommendation by Industry Type Construction EXCAVATOR
DIESEL ENGINESRimula R4XRimula R5 LERimula R6 LM
SWING AND FINAL DRIVETRANSMISSIONSpirax S2 G & A Spirax S4 CX
PINS AND BUSHESTURNTABLEGadus S2 V220AD 2
HYDRAULIC SYSTEMTellus S2 MX / VXTellus S3 M / V
2Product recommendation can be obtained from http://lubematch.shell.com
Product Technical Data Sheet and Material Safety Data Sheet can be obtained from http://www.epc.shell.com
Product Recommendation by Industry Type Construction BACKHOE LOADER
2Product recommendation can be obtained from http://lubematch.shell.com
Product Technical Data Sheet and Material Safety Data Sheet can be obtained from http://www.epc.shell.com
Product Recommendation by Industry Type Construction BACKHOE LOADER
HYDRAULIC SYSTEMTellus S2 MX / VX Tellus S3 M / V
DIESEL ENGINESRimula R4XRimula R5 LERimula R6 LM
SWING AND FINAL DRIVETRANSMISSIONSpirax S2 G & A Spirax S4 CX
PINS AND BUSHESTURNTABLEGadus S2 V220AD 2
2
Product Technical Data Sheet and Material Safety Data Sheet can be obtained from http://www.epc.shell.com
Product Recommendation by Industry Type Construction DUMP TRUCK
Product recommendation can be obtained from http://lubematch.shell.com
2Product recommendation can be obtained from http://lubematch.shell.com
Product Technical Data Sheet and Material Safety Data Sheet can be obtained from http://www.epc.shell.com
Product Recommendation by Industry Type Construction DUMP TRUCK
DIESEL ENGINESRimula R4XRimula R5 LERimula R6 LM
REAR AXLEGEARBOXTRANSMISSIONSpirax S2 G & ASpirax S4 CX
WHEEL HUB BEARINGGadus S3 V220C 2
HYDRAULIC SYSTEMTellus S2 MX / VXTellus S3 M / V
2Product recommendation can be obtained from http://lubematch.shell.com
Product Technical Data Sheet and Material Safety Data Sheet can be obtained from http://www.epc.shell.com
Product Recommendation by Industry Type Construction BULLDOZER
2Product recommendation can be obtained from http://lubematch.shell.com
Product Technical Data Sheet and Material Safety Data Sheet can be obtained from http://www.epc.shell.com
Product Recommendation by Industry Type Construction BULLDOZER
DIESEL ENGINESRimula R4XRimula R5 LERimula R6 LM
GEARBOXTRANSMISSIONSpirax S2 G & ASpirax S4 CX
HYDRAULIC SYSTEMTellus S2 MX / VXTellus S3 M / V
PIN & BUSHESGadus S2 V220AD 2
2
Product Technical Data Sheet and Material Safety Data Sheet can be obtained from http://www.epc.shell.com
Product Recommendation by Industry Type Fleet TRUCK & LORRY
Product recommendation can be obtained from http://lubematch.shell.com
2Product recommendation can be obtained from http://lubematch.shell.com
Product Technical Data Sheet and Material Safety Data Sheet can be obtained from http://www.epc.shell.com
Product Recommendation by Industry Type Fleet TRUCK & LORRY
DIESEL ENGINESRimula R4XRimula R5 LERimula R6 LM
REAR AXLE GEARBOXSpirax S2 A Spirax S3 AXSpirax S2 G Spirax S3 G
WHEEL HUB BEARINGFIFTH WHEELGadus S2 V220AD 2Gadus S3 V220C 2
2
Product Technical Data Sheet and Material Safety Data Sheet can be obtained from http://www.epc.shell.com
Product Recommendation by Industry Type Fleet COACH & BUS
Product recommendation can be obtained from http://lubematch.shell.com
2Product recommendation can be obtained from http://lubematch.shell.com
Product Technical Data Sheet and Material Safety Data Sheet can be obtained from http://www.epc.shell.com
Product Recommendation by Industry Type Fleet COACH & BUS
DIESEL ENGINESRimula R4XRimula R5 LERimula R6 LM
GEARBOXREAR AXLESpirax S2 GSpirax S3 GSpirax S2 ASpirax S3 AX WHEEL HUB
BEARINGGadus S3 V220C 2
2Product recommendation can be obtained from http://lubematch.shell.com
Product Technical Data Sheet and Material Safety Data Sheet can be obtained from http://www.epc.shell.com
Product Recommendation by Industry Type Industrial HYDRAULIC SYSTEM
2 Product Recommendation by Industry Type
OPERATION CONDITION &LUBRICANT PRODUCTS
WIDE TEMPERATURETellus S2 VX & S3 V
NORMAL TEMPERATURETellus S2 MX & S3 M
Product recommendation can be obtained from http://lubematch.shell.com
Product Technical Data Sheet and Material Safety Data Sheet can be obtained from http://www.epc.shell.com
Industrial [HYDRAULIC SYSTEM]
2Product recommendation can be obtained from http://lubematch.shell.com
Product Technical Data Sheet and Material Safety Data Sheet can be obtained from http://www.epc.shell.com
Product Recommendation by Industry Type Industrial STATIONARY GEAR DRIVE
2
GEAR TYPE &LUBRICANT PRODUCTS
SPUR & HELICAL GEARSOmala S2 G & S4 GX
WORM GEAROmala S1 W & S4 WE
Product recommendation can be obtained from http://lubematch.shell.com
Product Technical Data Sheet and Material Safety Data Sheet can be obtained from http://www.epc.shell.com
Product Recommendation by Industry Type Industrial STATIONARY GEAR DRIVE
WORM GEARS
SPUR & HELICAL GEARS
2Product recommendation can be obtained from http://lubematch.shell.com
Product Technical Data Sheet and Material Safety Data Sheet can be obtained from http://www.epc.shell.com
Product Recommendation by Industry Type Industrial AIR COMPRESSOR
2
COMPRESSOR TYPE &LUBRICANT PRODUCTS
ROTARY TYPECorena S3 R & S4 R
RECIPROCATING & PISTONCorena S2 P & S4 P
Product recommendation can be obtained from http://lubematch.shell.com
Product Technical Data Sheet and Material Safety Data Sheet can be obtained from http://www.epc.shell.com
Product Recommendation by Industry Type Industrial AIR COMPRESSOR
ROTARY AIR COMPRESSOR
RECIPROCATING & PISTON
2Product recommendation can be obtained from http://lubematch.shell.com
Product Technical Data Sheet and Material Safety Data Sheet can be obtained from http://www.epc.shell.com
Product Recommendation by Industry Type Industrial TRANSFORMER
2
OIL TYPE &LUBRICANT PRODUCTS
PREMIUM INHIBITED ELECTRICAL INSULATING OILDiala S4 ZX-I
Product recommendation can be obtained from http://lubematch.shell.com
Product Technical Data Sheet and Material Safety Data Sheet can be obtained from http://www.epc.shell.com
Product Recommendation by Industry Type Industrial TRANSFORMER
2Product recommendation can be obtained from http://lubematch.shell.com
Product Technical Data Sheet and Material Safety Data Sheet can be obtained from http://www.epc.shell.com
Product Recommendation by Industry Type Industrial TURBINE
2
OIL TYPE &LUBRICANT PRODUCTS
FULLY SYNTHETIC INDUSTRIAL STEAM, GAS & COMBINED CYCLE TURBINE OILTurbo S4 GX
SPECIAL PURPOSE FIRE RESISTANCE HYDRAULIC & TURBINE OILTurbo S5 DR
Product recommendation can be obtained from http://lubematch.shell.com
Product Technical Data Sheet and Material Safety Data Sheet can be obtained from http://www.epc.shell.com
Product Recommendation by Industry Type Industrial TURBINE
2Product recommendation can be obtained from http://lubematch.shell.com
Product Technical Data Sheet and Material Safety Data Sheet can be obtained from http://www.epc.shell.com
Product Recommendation by Industry Type Industrial REFRIGERATION COMPRESSOR
2
REFRIGERATION TYPE &LUBRICANT PRODUCTS
ALL COMMON REFRIGERANTS, EXCEPT HFC’SRefrigeration Oil S4 FR-V
FOR R134A & OTHER HFC REFRIGERANTSRefrigeration Oil S4 FR-F
Product recommendation can be obtained from http://lubematch.shell.com
Product Technical Data Sheet and Material Safety Data Sheet can be obtained from http://www.epc.shell.com
Product Recommendation by Industry Type Industrial REFRIGERATION COMPRESSOR
ShellRefrigeration Oil
3.1 Shell LubeServices
Shell offers the most comprehensive range of lubricant services, Product plus Services, supported by the largest expert technical delivery team in the industry, with over 300 technical professionals.
Shell branded services (Product PLUS Services) help customers to choose and use their lubricants more effectively, and to monitor and improve their business operations as a result, delivering measureable savings.
CHOOSE USE IMPROVE
LubeMatch is a web-based lubricant recommendation tool. It provides self-help to customers in matching Shell lubricant products to the requirements / specifications of their equipment.
LubeAdvisor is the brand name for the Technical Support Service that our staff deliver to customers to help them run their businesses better. The service includes the following: a) Plant Audits (DPG) b) Lubrication surveys (DPG) c) Product recommendations (PGSB) d) Lubricants storage and handling advice (PGSB)
LubeCoach is the brand name for Lubricants technical training for customer staff, delivered at a Shell or customer location or through a 3rd party.
LubeAnalyst is our Oil Condition Monitoring service for testing samples from customer equipment or vehicles. It gives them an indication of the condition of the equipment, the lubricant and highlights any problems and potential causes. It is a real aid to planned and preventative maintenance.
LubeVideoCheck is a service to help our customers to check the internal conditions in a tight and small space of an engine or machines through an optic probe camera device. An assessment report will be produced and presented to customers on potential issues which might lead to serious failure.
Shell
LubeVideoCheck
3.1 Shell LubeServices
Shell Thermal Imager Service is a health check for your machinery.
It is a condition monitoring service which helps you to minimise your production downtime by identifying potential equipment failures before they become critical.
Shell Thermal Imager Service provides an infrared image that integrates accurate temperature data with crucial information about the condition of your equipment by our trained and experienced Lubricant Technical Advisor. Shell Thermal Imager Service can be used for both periodic monitoring of your equipment condition and for troubleshooting of equipment to ensure minimal downtime to your businesses.
Discover How to Save Money on Your Maintenance
WHAT IS A THERMAL IMAGING CAMERA?
It is a device that forms an image using infrared radiation similar to a common camera that forms image using visible light.
3.2 Thermal Imager Service
3.2Who benefits?
What are the benefits?
Just about anyone who needs fast and accurate information regarding lubricant serviceability and equipment condition can benefit from the service. Shell Thermal Imager Service has tailored solutions for all applications that utilise lubricants in industrial equipment.
Shell Thermal Imager Service gives you a unique and early insight into the condition of lubricants and help to predict potential equipment faults, saving you time and money.
Thermal Imager Service
Reduces maintenance cost Lowers repair and labour costs
Reduces maintenance cost
Allows you to optimise maintenance intervals
Enables you to spot potential problems at an early stage
Aims to offer you a peace of mind
Allows you to plan and schedule maintenance in advance
Shows the condition of the equipment
Shell Particle Counter Service is a health check for your lubricants.It is a device that measures, stores and reports oil cleanliness condition essential for reliable lubricants.
It is a condition monitoring service which analyses fluids and lubricants in online or bottle sampling modes (offline) to determine the machine’s operating condition. Shell Particle Counter Service will help your business to save money and time on maintenance as well as potential loss in production caused by contaminated oil. This instant analysis is as accurate, reliable and precise as traditional laboratory analysis that normally takes days. Thus, providing real-time assessments of the oil under operating conditions.
Discover How to Save Money on Your Maintenance
NEED FOR CLEAN OIL
Oil is the central component of any lubrication system. If a system fails, contamination is one of the root causes. Inspecting contamination in lubricants is a major aspect towards machine availability and optimum oil cleanliness. Clean oil greatly extends the life of equipment. Most oils are not clean. They don’t look dirty, but they are full of small particles that the eye cannot see, yet they are very damaging to equipment.
3.3 Particle Counter Service
LABORATORY PRECISION WITHOUT THE LAB
The particle counter monitors the dirtiest fluids due to its concentration
limit of 30,000 particles/mL. Superior optics and design provide eight channels for particle counting, as well as measurement of viscosity and temperature to assess fluid conditions. Versatile in operation, the particle counter offers compatibility with standard hydraulic fluids, oils and phosphate esters.
A rugged carrying case ensures durability and the convenience of portability. The particle counter contains a buffer for 500 records. The analysis software provides real-time data download and visualization, as well as data analysis, formatting and reporting.
3.3 Particle Counter Service
3.3Who benefits?
What are the benefits?
Just about anyone who needs fast and accurate information regarding oil condition can benefit from the service. Shell ProOil Cleanliness can identify cleanliness of the oils and the machine’s operating condition immediately.
Shell Particle Counter Service gives you a unique and early insight into the condition of oils and help to identify contaminated oil, saving you time and money.
Particle Counter Service
Who benefits?
What are the benefits?
Reduces downtime
Monitors system operations Tracks online system cleanliness
Reduce loss in production
Extends system reliability Aims to offer a peace of mind
Enables detecting of potential problems at an early stage
Identifies maintenance cycles Reassures of the condition of the oil
Allows for proactive maintenance Schedules repair periods
KEY FEATURES & BENEFITS
Shell Tellus S2 MX & VX helps customers improve reliability and productivity of hydraulic systems*, which can contribute to reduced total cost of ownership (TCO) by
Excellent wear protection helps prolong equipment life, which can help reduce the number of unplanned shutdowns and cut maintenance costs*
Delivers more efficient system operation*, to help maximise productivity
Extends oil life* can help enable customers to operate equipment for longer without interruption
* compared to previous generation Shell Tellus S2 M & V
4.1 Industrial Lubricants Product InformationIntroducing The Next Generation Shell Tellus S2 MX & VX
Shell Tellus S2 MX Applications
Shell Tellus S2 VX Applications
General Manufacturing
Metals (Steel)
Mining and Cement
Special Applications
Marine
All Sectors
Construction, Mining and Cement
Marine
All Sectors
Injection Molding Machines, Hydraulic Presses, Extruders, Machine Tools, Robots, Forklifts, Cranes
Hydraulic Systems where a mineral lubricant is required – Cold Rolling Mills, Hot Rolling Mills, Presses
Excavators, Loaders, Shovels, Cranes, Big Trucks
Flight Simulators, Process Control
Steering Systems, Separators, some Auxiliary Equipment
Forklifts, Cranes, Medium and small size loaders, Agricultural Equipment
Excavators, Loaders, Shovels, Cranes, Big Trucks
Steering Systems, Separators, some Auxiliary Equipment
Forklifts, Cranes, Medium and small size loaders, Agricultural Equipment
4.1 Industrial Lubricants Product InformationIntroducing The Next Generation Shell Tellus S2 MX & VX
IMPROVING RELIABILITY AND PRODUCTIVITY OF HYDRAULIC SYSTEMS1 CAN HELP CUT TOTAL COST OF OWNERSHIPWITH SHELL TELLUS HYDRAULIC OILS
CHANGES TO EQUIPMENT TECHNOLOGY AND OPERATION PLACE INCREASING DEMANDS ON HYDRAULIC OILS
KEY CAUSES OF OPERATING DIFFICULTIES IN INDUSTRIAL HYDRAULIC SYSTEM2
Increased power output Equipment operating at higher loads and temperatures
Smaller sump sizes Less lubricant to deliver performance throughout the drain interval
Demand for improved efficiency The hydraulic fluid needs to help transmit power as effectively as possible
Push for productivity Customers want to minimise interruptions to equipment operation
Hydraulic oils have to perform in more demanding conditions
Improper hydraulic fluid conditionImproper diagnosis of a problem, or lack of knowledge in making repairsMechanical failures (bearing failures due to misalignment, seal failures due to dirt, etc.)
Operating units beyond recommended limits of speed, pressure, or volumeMiscellaneous causes
1Compared to Shell Tellus S2 M and S2 V 2Source: multiple surveys by industry bodies including additive companies, filter manufactures, hydraulic equipment manufacturers
4.1 Industrial Lubricants Product InformationIntroducing The Next Generation Shell Tellus S2 MX & VX
Helps reduce wear rate even in harsh conditions3
Helps protect against copper corrosion4, rust5 and scuffing6 Shell Tellus S2 MX is among the first to meet new Bosch Rexroth standard for wear protection in extreme conditions3
This can help:
Reduce frequency of breakdown Improve reliability of operationsLower maintenance costs
Extend maintenance cyclesLower maintenance costs Reduce downtimeImprove operational efficiency
Ensure equipment meets or exceeds its design capabilities Enhance productivity by extending maintenance cycles
Over 5000 hours TOST life: 3x industry and OEM limits7 Double the oil life of Shell Tellus S2 M and V7
400 mins in Rotary Pressure Vessel Oxidation Test8
This can help: This can help:
Thanks to:
Excellent friction control9
Excellent filterability10
Consistent water separation11 Improved air release12
Excellent stick-slip control9
WEAR PROTECTION
INCREASED WEAR PROTECTION1
LONGER EQUIPMENT LIFE
LONGER OIL LIFE1
SYSTEM EFFICIENCY
MORE EFFICIENT SYSTEM OPERATION1
1Compared to Shell Tellus S2 M and S2 V 2Source: multiple surveys by industry bodies including additive companies, filter manufactures, hydraulic equipment manufacturers 3Shell Tellus S2 MX is one of the first hydraulic fluids to appear on Bosch Rexroth Fluid Rating List RDE 90245 New Bosch Rexroth test increases stress factor by 13 times compared with Eaton 35VQ25 pump test 4Compared with ASTM D130- mix of 3h and 168-hour test limit, and rated at 1a 5Compared with ASTM D665B test limit 6FZG performance, up to FLS 12 7TOST (Turbine Oil Stability Test) life of over 5000 hours. ASTM D 943 test, twice the life of Tellus S2 M and S2 V, and three times that of typical industry and OEM limits 8ASTM D2272 RPVOT test 9ASTM D1894 stick slip test compared with Shell Tellus S2 M and S2 V 10Compared to ISO 13357-1 filterability test limit 11Compared to water separation ASTM D1401 limit 12Compared with IP 313 air release limit
THE CRITICAL ROLE OF HYDRAULIC OIL
SHELL TELLUS S2 MX AND VX HYDRAULIC OILS CAN HELP DELIVER COST SAVINGS1
Greater resistance to oxidation helps equipment operate under higher stresses for longer
Efficiently transmits power through the systemHelps limit wear and corrosion, to guard against breakdown
4.1 Industrial Lubricants Product InformationIntroducing The Next Generation Shell Tellus S2 MX & VX
BOSCH REXROTH FLUID RATING LIST RDE 90245
Bosch Rexroth is increasingly concerned that this does not adequately protect their equipment in service, so they have developed their own approval process.
New performance test, designated RFT-APU-CL (Rexroth Fluid Test – Axial Piston Unit – Closed Looped) Additional laboratory testing, building on basic DIN / ISO requirements with demanding seal compatibility tests in particular
0 500 1000 1500 2000 2500 3000 3500 4000 4500
500
450
400
350
300
250
200
150
100
50
0
Pres
sure
(bar
)
Speed (rpm)
TELLUS S2 MX
LEGACY REQUIREMENTS
A2F500hrJCMAS
35+35500hrJCMAS
Hybrid600hr
Denison
Hybrid600hr
Denison35VQ150hrJCMAS
35VQ150hrEaton
V104250hrJCMAS
V104250hrISO
APU-CL500hrBosch
EXTENDING THE ENVELOPE
4.1 Industrial Lubricants Product InformationIntroducing The Next Generation Shell Tellus S2 MX & VX
4.1OEM INDEX
Information is current as of the creation date on 21st August 2016
Industrial Lubricants Product InformationIntroducing The Next Generation Shell Tellus S2 MX & VX
4.1 New Generation Shell Tellus S2 MX / VXTellus S2 MX
9 10 11 12
DIN 51524 & BOSCHREXROTH REQ.
SHELL TELLUS S2 MX 46 & 68
SHELL TELLUS S2 MX 32
EATON REQ.
1 The potential gains in productivity may vary from site to site and from time to time, depending on, for example, the application, the operating conditions, the current products being used, the condition of the equipment and the maintenance practices. 2 Compared with Shell Tellus S2 M using TOST and RPVOT tests limit. 3 Compared to the OEM wear test Eaton 35VQ25 (E-FDGN-TB002-E) limit. 4 Compared with ISO 13357-1 filterability test limit, to water separation ASTM D1401 limit and with IP 313 air release limit. 5 Compared with legacy pump which is the Eaton 35VQ25 test, widely recognised as a typical mainstream hydraulic fluid qualification. 6 The potential savings may vary from site to site and from time to time, depending on, for example, the application, the operating conditions, the current products being used, the condition of the equipment and the maintenance practices. 7 Compared to FZG test (ISO 14635-1) by achieving FLS 11 at ISO VG 32, and FLS 12 for ISO VG 46 and 68. The limit for industry is 10. 8 Compared ASTM D 943 test, twice the life of Shell Tellus S2 M, and three times that of typical industry and OEM limits. 9 Compared with ASTM D2070 test limit. 10 Compared to the OEM wear test Eaton 35VQ25 (E-FDGN-TB002-E) limit. 11 Compared in ASTM D2272 RPVOT test where Shell Tellus S2 MX achieves 400 mins, and Tellus S2 M achieves 200-250 mins 12 Compared with Shell Tellus S2 M relatively in lab screener test- ASTM D1894 stick slip test, in-house friction rig. 13 Compared with ASTM D130- mix of 3h and 168-hour test limit, and rated at 1a and compared with ASTM D665B test limit. 14 Compared to the OEM wear test Eaton 35VQ25 (E-FDGN-TB002-E) limit and Denison T6H20C hybrid test (wet and dry conditions) test limit. 15 Bosch Rexroth Fluid Rating List RDE 90245.
DESIGNED TO PROTECT
As loads on pumps are increasing, protecting your equipment is more important than ever. The new Shell Tellus S2 MX formulation allows higher load carrying capacity7 and can help to protect your components from damage. This helps you to increase your equipment’s service life, to reduce unplanned shutdowns and maintenance expenditure, thus lowering your total cost of ownership6.
LOAD BEARING CAPACITY (Failure Load Stage)
HIGHER IS BETTER
MEETS THE NEW BOSCH REXROTH FLUID RATING
LIST RDE 90245
LESS MAINTENANCE MEANS LESS COSTS6, MORE UPTIME
FOR YOUR BUSINESS
1 The potential gains in productivity may vary from site to site and from time to time, depending on, for example, the application, the operating conditions, the current products being used, the condition of the equipment and the maintenance practices. 2 Compared with Shell Tellus S2 M using TOST and RPVOT tests limit. 3 Compared to the OEM wear test Eaton 35VQ25 (E-FDGN-TB002-E) limit. 4 Compared with ISO 13357-1 filterability test limit, to water separation ASTM D1401 limit and with IP 313 air release limit. 5 Compared with legacy pump which is the Eaton 35VQ25 test, widely recognised as a typical mainstream hydraulic fluid qualification. 6 The potential savings may vary from site to site and from time to time, depending on, for example, the application, the operating conditions, the current products being used, the condition of the equipment and the maintenance practices. 7 Compared to FZG test (ISO 14635-1) by achieving FLS 11 at ISO VG 32, and FLS 12 for ISO VG 46 and 68. The limit for industry is 10. 8 Compared ASTM D 943 test, twice the life of Shell Tellus S2 M, and three times that of typical industry and OEM limits. 9 Compared with ASTM D2070 test limit. 10 Compared to the OEM wear test Eaton 35VQ25 (E-FDGN-TB002-E) limit. 11 Compared in ASTM D2272 RPVOT test where Shell Tellus S2 MX achieves 400 mins, and Tellus S2 M achieves 200-250 mins 12 Compared with Shell Tellus S2 M relatively in lab screener test- ASTM D1894 stick slip test, in-house friction rig. 13 Compared with ASTM D130- mix of 3h and 168-hour test limit, and rated at 1a and compared with ASTM D665B test limit. 14 Compared to the OEM wear test Eaton 35VQ25 (E-FDGN-TB002-E) limit and Denison T6H20C hybrid test (wet and dry conditions) test limit. 15 Bosch Rexroth Fluid Rating List RDE 90245.
LONGER OIL LIFE2 MEANS ENHANCED EFFICIENCY4 AND
MORE PRODUCTIVITY1
RESISTANCE TO OIL BREAKDOWN BENEFITS YOUR
EQUIPMENT’S HEALTH
ADVANCED WEAR PROTECTION3 IN HARSH ENVIRONMENTS MEANS
YOUR EQUIPMENT RUNS LONGER
DESIGNED FOR LONGER LIFE2
Has 75%9 better sludge formation in thermal stability test
Up to 55% lower wear rate in cam ring10 and up to 65% lower wear rate in vane10 based on Eaton 35VQ25 test
Rotary Pressure Vessel Oxidation Test (RPVOT) 400 minutes11
DESIGNED FOR EQUIPMENT EFFICIENCY4
Maintains excellent filterability4
Consistent water separation4 and air release4
DESIGNED WITH A NEW FORMULATION
Advanced wear protection3
Excellent performance in severe Bosch Rexroth Fluid Rating List RDE 902455
Excellent metal protection of your hydraulic system13
Excellent in protecting your pump whether in wet or dry conditions14
4.1 New Generation Shell Tellus S2 MX / VXTellus S2 MX
9 10 11 12
DIN 51524 & BOSCHREXROTH REQ.
SHELL TELLUS S2 VX 46
SHELL TELLUS S2 VX 68
SHELL TELLUS S2 VX 32
EATON REQ.
1 The potential gains of productivity may vary from site to site and from time to time, depending on, for example, the application, the operating conditions, the current products being used, the condition of the equipment and the maintenance practices. 2 Compared using TOST and RPVOT tests. 3 Compared with Shell Tellus S2 V using modified ASTM D1894 method in collaboration with international OEM to reflect the actual operating conditions. 4
Compared to FZG test (ISO 14635-1) by achieving FLS 11 at ISO VG 32, and FLS 12 for ISO VG 46 and 68. The limit for industry is 10. Compared to the OEM wear test Eaton 35VQ25 (E-FDGN-TB002-E) limit. 5 Compared to Denison T6H20C hybrid test (wet and dry conditions) test limit. 6 Compared with ASTM D130- mix of 3h and 168-hour test limit, and rated at 1a. 7 Compared with ASTM D665B test limit. 8 Compared with legacy pump which is the Eaton 35VQ25 test, widely recognised as a typical mainstream hydraulic fluid qualification. 9 Compared ASTM D 943 test, twice the life of Shell Tellus S2 V, and three times that of typical industry and OEM limits. 10 Compared with ASTM D4310 TOST Sludge limit with the Shell Tellus S2 V. 11 Compared to water separation ASTM D1401 limit. 12 Compared with IP 313 air release limit. 13 Compared to Shell Tellus S2 V.
DESIGNED TO PROTECT
Modern hydraulics are operating under increased pressures, speeds and time periods, so protection of equipment is paramount. The new Shell Tellus S2 VX is innovated to reduce wear4 even in harsh environments5 and helps to protect your equipment against copper corrosion6 and rust7.
LOAD BEARING CAPACITY (Failure Load Stage)
HIGHER IS BETTER
GLOBAL EXPERIENCE
REDUCED WEAR4 NO MATTER THE CONDITIONS,
MEANS LESS MAINTENANCE8
4.1 New Generation Shell Tellus S2 MX / VXTellus S2 VX
1 The potential gains of productivity may vary from site to site and from time to time, depending on, for example, the application, the operating conditions, the current products being used, the condition of the equipment and the maintenance practices. 2 Compared using TOST and RPVOT tests. 3 Compared with Shell Tellus S2 V using modified ASTM D1894 method in collaboration with international OEM to reflect the actual operating conditions. 4
Compared to FZG test (ISO 14635-1) by achieving FLS 11 at ISO VG 32, and FLS 12 for ISO VG 46 and 68. The limit for industry is 10. Compared to the OEM wear test Eaton 35VQ25 (E-FDGN-TB002-E) limit. 5 Compared to Denison T6H20C hybrid test (wet and dry conditions) test limit. 6 Compared with ASTM D130- mix of 3h and 168-hour test limit, and rated at 1a. 7 Compared with ASTM D665B test limit. 8 Compared with legacy pump which is the Eaton 35VQ25 test, widely recognised as a typical mainstream hydraulic fluid qualification. 9 Compared ASTM D 943 test, twice the life of Shell Tellus S2 V, and three times that of typical industry and OEM limits. 10 Compared with ASTM D4310 TOST Sludge limit with the Shell Tellus S2 V. 11 Compared to water separation ASTM D1401 limit. 12 Compared with IP 313 air release limit. 13 Compared to Shell Tellus S2 V.
LONGER OIL LIFE2 MEANS MORE PRODUCTIVITY1 FOR YOU
WIDER13 TEMPERATURE RANGEEFFICIENT EQUIPMENT MEANS A
SMOOTHER OPERATION FOR YOU
DESIGNED FOR LONGER LIFE2
To meet rising demands for productivity, limiting fluid degradation helps increase oil life and reduce downtime. The new Shell Tellus S2 VX achieved up to two times9 longer oil life than Shell Tellus S2 V and three times longer9 oil life than the industry minimum, and is formulated for a balanced performance with both long life and good sludge control10.
DESIGNED TO WITHSTAND EXTREME TEMPERATURES
Engineered to maintain its viscosity and performance under severe mechanical stress and extreme temperature conditions, the new Shell Tellus S2 VX is designed to remain the most popular multigrade hydraulic oil in its range. This wide operating temperature range is especially suited to mobile and exposed plants, where machinery works in heat-exposed and cold environments.
DESIGNED FOR SYSTEM EFFICIENCY
You need your equipment performing at its best, so your hydraulic fluid needs to protect, lubricate and transmit power efficiently. The new Shell Tellus S2 VX is designed for excellent stick-slip3 control to provide efficient and precise power transmission and consistent water separation11 and air release12 benefits.
4.1 New Generation Shell Tellus S2 MX / VXTellus S2 VX
5 Reasons to Believe by Sectors
NEEDS
1. Productivity & Efficiency - Able to maximise production when weather allows / less breakdown and oil change2. Ease of Use - Easy to use multipurpose lubricants / less inventory needs3. Environmental conservation - Waste oil storage and handling / reduction by extended oil change interval
CHALLENGE
1. High operating cost and low margin2. Operating at rural areas - difficult to get support3. Climate change - prolonged dry season4. Lack of manpower with lubrication knowledge
REASONS TO BELIEVECombining Shell Lubricants and LubeServices, we help our customers to achieve a total documented savings of RM2.1 million* in the past 5 years
Shell works closely with different OEMs to obtain the approvals for lubricants which will work efficiently for these equipments: Volvo ZF Caterpillar Komatsu Hitachi Kobelco etc.
SOLUTION
1. FULL PRODUCT PORTFOLIO: Shell offers a comprehensive range that is designed to help you easily select the right lubricants to suit your needs:
Heavy-duty Diesel Engine Oils [Rimula]
Universal Tractor Transmission Oils (UTTO) [Spirax S4 TXM]
Super Tractor Oils Universal (STOU) [Spirax S3 T]
Gear and Axle Oils [Spirax G & A]
Hydraulic Fluids [Tellus]
Greases [Gadus]
Kline & Company 2016
2. WORLD-LEADING SERVICES:
Extend oil drain interval and reduce downtime with oil condition monitoring Provide lubricant products recommendation and application support Provide in-house training on lubricants application, handling and storage
*Demonstrated Value Records are fully available
Agriculture
5
NEEDS
1. Productivity & Efficiency - Able to maximise production when weather allows / less breakdown and oil change2. Ease of Use - Easy to use multipurpose lubricants / less inventory needs
CHALLENGE
1. Extreme working environment - high load, dusty and heat2. Operating at rural areas - difficult to get support3. Lack of manpower with lubrication knowledge4. High operating cost
Reasons to Believe by Sectors
REASONS TO BELIEVE
Combining Shell Lubricants and LubeServices, we help our customers achieve a total documented savings of RM4.4 million* in the past 5 years
Shell works closely with different OEMs to obtain the approvals for lubricants which will work efficiently for these equipments: Volvo ZF Caterpillar Komatsu Hitachi Kobelco etc.
SOLUTION
1. FULL PRODUCT PORTFOLIO: Shell offers a comprehensive range that is designed to help you easily select the right lubricants to suit your needs:
Heavy-duty Diesel Engine Oils [Rimula]
Gear and Axle Oils [Spirax G & A]
Hydraulic Fluids [Tellus]
Greases [Gadus]
2. WORLD-LEADING SERVICES:
Extend oil drain interval and reduce downtime with oil condition monitoring Provide lubricant products recommendation and application support Provide in-house training on lubricants application, handling and storageKline & Company 2016
*Demonstrated Value Records are fully available
Construction
2. WORLD-LEADING SERVICES:
Extend oil drain interval and reduce downtime with oil condition monitoring Provide lubricant products recommendation and application support Provide in-house training on lubricants application, handling and storage
5NEEDS
1. Productivity & Efficiency - Able to maximise production when weather allows / less breakdown and oil change2. Ease of Use - Easy to use multipurpose lubricants / less inventory needs
CHALLENGE
1. Extreme working environment - high load, dusty and heat2. Operating at rural areas - difficult to get support3. Lack of manpower with lubrication knowledge4. Stringent environmental regulations - waste oil management
REASONS TO BELIEVE
Combining Shell Lubricants and LubeServices, we help our customers achieve a total documented savings of RM15 million* in the past 5 years
Shell works closely with different OEMs to obtain the approvals for lubricants which will work efficiently for these equipments: Volvo ZF Caterpillar Komatsu Hitachi Kobelco David Brown Cincinnati etc.
Reasons to Believe by Sectors
SOLUTION
1. FULL PRODUCT PORTFOLIO: Shell offers a comprehensive range that is designed to help you easily select the right lubricants to suit your needs:
Heavy-duty Diesel Engine Oils [Rimula]
Gear and Axle Oils [Spirax G & A]
Hydraulic Fluids [Tellus]
Greases [Gadus]
Stationery Gear Drives Oils [Omala]
Air Compressor Oils [Corena]
*Demonstrated Value Records are fully available
Kline & Company 2016
Mining, Cement & Quarries
SOLUTION
1. FULL PRODUCT PORTFOLIO: Shell offers a comprehensive range that is designed to help you easily select the right lubricants to suit your needs:
Heavy-duty Diesel Engine Oils [Rimula]
Gear and Axle Oils [Spirax G & A]
Hydraulic Fluids [Tellus]
Greases [Gadus]
REASONS TO BELIEVE
Combining Shell Lubricants and LubeServices, we help our customers achieve a total documented savings of RM6.6 million* in the past 5 years
Shell works closely with different OEMs to obtain the approvals for lubricants which will work efficiently for these equipments: Volvo MAN Mercedes-Benz Cummins Renaults etc.
5
NEEDS
1. Productivity & Efficiency - Able to maximise trips with no breakdown & less oil change2. Ease of Use - Easy to use multipurpose lubricants / less inventory needs
CHALLENGE
1. Extreme working environment - high load and challenging routes2. Fuel price volatility3. Lack of manpower with lubrication knowledge4. Driver safety5. High operating cost
ZF Caterpillar Komatsu Hitachi Kobelco
Reasons to Believe by Sectors
2. WORLD-LEADING SERVICES:
Extend oil drain interval and reduce downtime with oil condition monitoring Provide lubricant products recommendation and application supports on reducing operating cost and promote fuel saving Provide in-house training on lubricants application, handling and storage
*Demonstrated Value Records are fully available
Kline & Company 2016
Fleet
5NEEDS
1. Productivity & Efficiency - No unplanned breakdown and less oil change2. Ease of Use - Easy to use multipurpose lubricants / less inventory needs3. Quality product for equipment with high requirement
CHALLENGE
1. Increasing power demand due to massive urbanisation and development2. Efficiency improvement for cost recovery3. Emission regulation and clean energy
REASONS TO BELIEVE
Shell works closely with different OEMs to obtain the approvals for lubricants which will work efficiently for these equipments: GE Oil & Gas / GE Power Siemens Power MAN Turbo Mitsubishi Hitachi Power System (MHPS) Solar Turbinesetc.
Reasons to Believe by Sectors
2. WORLD-LEADING SERVICES:
Extend oil drain interval and reduce downtime with oil condition monitoring Provide lubricant products recommendation and application support Provide in-house training on lubricants application, handling and storage
SOLUTION
1. FULL PRODUCT PORTFOLIO: Shell offers a comprehensive range that is designed to help you easily select the right lubricants to suit your needs:
Heavy-duty Diesel Engine Oils [Rimula]
Steam, Gas & Combined-Cycle Turbine Oils [Turbo]
Stationery Gear Drives Oils [Omala]
Air Compressor Oils [Corena]
Gas Engine Oils [Mysella]
Greases [Gadus]
Kline & Company 2016
Power
5
NEEDS
1. Productivity & Efficiency - No unplanned breakdown and less oil change2. Ease of Use - Easy to use multipurpose lubricants / less inventory needs3. Quality product for equipment with high requirement
CHALLENGE
1. Higher efficiency for cost recovery2. Increasing overhead cost3. Manufacturing process complexity4. Lack of manpower with lubrication knowledge5. Increasing of raw material cost6. Low demand unable to fill up the production capacity
Reasons to Believe by Sectors
REASONS TO BELIEVE
Combining Shell Lubricants and LubeServices, we help our customers achieve a total documented savings of RM0.6 million* in the past 5 years
Shell works closely with different OEMs to obtain the approvals for lubricants which will work efficiently for these equipments: ABB Bonfiglioli Bosch / Bosch Rexroth DMG Eaton (Vickers)etc.
Mitsubishi Heavy Industries Timken David Brown Cincinnati
SOLUTION
1. FULL PRODUCT PORTFOLIO: Shell offers a comprehensive range that is designed to help you easily select the right lubricants to suit your needs:
Heavy-duty Diesel Engine Oils [Rimula]
Stationery Gear Drive Oils [Omala]
Air Compressor Oils [Corena]
Hydraulic Fluids [Tellus]
Greases [Gadus]
2. WORLD-LEADING SERVICES:
Extend oil drain interval and reduce downtime with oil condition monitoring Provide lubricant products recommendation and application support Provide in-house training on lubricants application, handling and storage
Kline & Company 2016
*Demonstrated Value Records are fully available
General Manufacturing