HOLEM AKIN G

Seco Tools AB, 737 82 Fagersta, Sweden. Tel +46 223 400 00.www.secotools.com

TURNING • MILLING • SOLID END MILLS • HOLEMAKING • TOOLING SYSTEMS • SECO-CAPTO™

HOLEMAKING

CATALOGUE & TECHNICAL GUIDE 2010

02724929 ST20106233 GB SECO TOOLS AB, PA Group Karlstad 2010

ARGENTINA Seco Tools Argentina S.A. Tel: +54 11 48 92 00 60 Fax: +54 11 47 23 86 00. AUSTRALIA Seco Tools Australia Pty. Ltd. Tel: +61 2 96 76 22 79 (local tel: 1300 55 7326) Fax: +61 2 96 76 61 58 (local fax: 1300 65 7326). AUSTRIA Seco Tools Ges.m.b.H Tel: +43 2253 210 40 Fax: +43 2253 210 4011. BELGIUM Seco Tools Benelux N.V./S.A. Tel: +32 2 389 09 60 Fax: +32 2 389 09 89. BOSNIA See Solvenia. BRAZIL Seco Tools Ind. e Com. Ltda. Tel: +55 15 2101 86 00 Fax: +55 15 2101 8605. BULGARIA See Sweden. CANADA Seco Tools Canada Inc. Tel: +1 905 693 1780 Fax: +1 905 693 1788. CHINA Seco Tools (Shanghai) Co., Ltd. Tel: +86 21 54 26 55 00 Fax: +86 21 64 85 56 85. COLOMBIA Rexco Tools Tel: +57 1 660 6030 Fax: +57 1 311 0026. CROATIA See Slovenia. CZECH REPUBLIC Seco Tools CZ s.r.o. Tel: +420 530 500 811 Fax: +420 530 500 810. DENMARK Seco Tools A/S Tel: +45 43 44 7600 Fax: +45 43 44 5030. FINLAND Seco Tools OY Tel: +358 09 2511 7200 Fax: +358 09 2511 7201. FRANCE Seco Tools France S.A. Tel: +33 2 48 67 27 27 Fax: +33 2 48 67 27 05, Seco EPB Tel: +33 3 88 71 38 89 Fax: +33 3 88 70 98 98, Seco Ets. Planche S.A. Tel: +33 4 74 83 26 54 Fax: +33 4 74 83 26 59. GERMANY Seco Tools GmbH Tel: +49 211 240 10 Fax: +49 211 240 12 75. GREECE Athens Mechanica Tel: +30 210 523 1284/5 Fax: +30 210 523 1286. HUNGARY Seco Tools KFT. Tel: +36 1 267 6720 Fax: +36 1 267 6721. INDIA Seco Tools India (P) Ltd. Tel: +91 21 3766 7300 Fax: +91 21 3766 7410. INDONESIA Seco Tools (SEA) Pte Ltd. Tel: +62 21 7918 6441/6442 Fax: +62 21 7918 6440. ITALY Seco Tools Italia S.p.A. Tel: +39 031 97 81 11 Fax: +39 031 97 85 91 (local fax: 840 000938). JAPAN Seco Tools Japan K.K. Tel: +81 3 37 33 81 11 Fax: +81 3 37 33 81 25. MACEDONIA See Slovenia. MALAYSIA Seco Tools Malaysia SDN. BHD Tel: +60 3 9059 1833 Fax: +60 3 9059 4833. MEXICO Seco Tools de Mexico Tel/Fax: +52 818 350 6311. MONTENEGRO See Slovenia. NETHERLANDS Seco Tools Benelux N.V. Tel: +31 183 63 66 00 Fax: +31 183 66 06 01, Seco Jabro Tools b.v. Tel: +31 77 463 24 44 Fax: +31 77 463 14 54. NEW ZEALAND Seco Tools New Zealand Ltd. Tel: +64 9 415 8441 Fax: + 64 9 415 8442. NORWAY Seco Tools A/S Tel: +47 67 92 73 00 Fax: +47 67 92 73 02. PHILIPPINES See Singapore. POLAND Seco Tools (Poland) Sp. z.o.o. Tel: +48 22 637 5383 Fax: +48 22 637 5384. PORTUGAL Seco Tools Portugal, Lda. Tel: +351 256 371 650 Fax: +351 256 371 659. ROMANIA Seco Tools Romania S.R.L. Tel: +40 268 414 723 Fax: +40 268 476 772. RUSSIA Seco Tools Russia Tel: +7 495 680 1322 Fax: +7 495 680 6241. SERBIA Seco Tools SRB d.o.o Tel: +381 21 527 087 Fax: +381 21 527 093. SINGAPORE Seco Tools (SEA) Pte. Ltd. Tel: +65 68 41 28 02 Fax: +65 68 41 28 01. SLOVAKIA Seco Tools SK s.r.o. Tel: +421 33 551 3537 Fax: +421 33 551 3538. SLOVENIA Seco Tools SI d.o.o. Tel: +386 2 450 2340 Fax: +386 2 450 2341. SOUTH AFRICA Seco Tools South Africa (Pty.) Ltd. Tel: +27 11 362 2660 Fax: +27 11 362 1893. SOUTH KOREA Seco Tools Korea Ltd. Tel: +82 41 622 9785 Fax: +82 41 622 0985. SPAIN Seco Tools España S.A. Tel: +34 93 474 5533 Fax: +34 93 474 5550. SWEDEN Seco Tools AB Tel: +46 223 400 00 Fax: +46 223 718 60. SWITZERLAND Seco Tools AG Tel: +41 32 332 78 78 Fax: +41 32 332 78 79. TAIWAN Seco Tools (SEA) Taiwan Tel: +886 2 26 57 79 18 Fax: +886 2 26 57 94 61. THAILAND Seco Tools (Thailand) Co. Ltd. Tel: +66 2 74 67 801 Fax: +66 2 74 67 802. TURKEY Seco Tools A.S. Tel: +90 216 569 74 00 Fax: +90 216 575 73 83. UKRAINE Seco Tools Ukraine Tel: +38 056 790 05 44 Fax: +38 056 790 05 43. UNITED KINGDOM Seco Tools (U.K.) Ltd. Tel: +44 1789 76 43 41 Fax: +44 1789 76 11 70. USA Seco Tools Inc. Tel: +1 248 528 5200 Fax: +1 248 528 5250. VIETNAM Seco Tools (SEA) Pte. Ltd. Tel: +84 8 91 44 393/91 43 164 Fax: +84 8 91 43 164.

GB_Holemaking_2010(front-spine-back).indd 1 2010-03-24 10:03:05

www.secotools.com

Seco Tools has an established reputation as a leading manufacturer and supplier of carbide cutting tools and associated equipment and is a major force as a knowledge driven provider of machining solutions. Seco has over 20,000 product lines ranging from spindle tooling to the cutting point, to cover even the most specialised machining applications. Seco is well placed to offer strategic, technological and cost reduction partnerships to companies throughout the world.

GB_Holemaking_2010(front-spine-back).indd 2 2010-03-24 10:03:06

1

Contents

Seco

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Alphanumerical index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4- 5Guidelines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 13

Seco Feedmax Range overview / Code key / Set up. . . . . . . . . . . . . . . . . . . . 14 - 19

SD203 / SD203A / SD205A / SD207A / SD212A / SD216A .

SD220A / SD225 / SD230A . . . . . . . . . . . . . . . . . . . . . . . . . . 20 - 50

Guidelines and cutting data . . . . . . . . . . . . . . . . . . . . . . . . . . 51 - 55

SD203 -M / SD203A -M / SD205A -M / SD203 -T / SD203A -T

SD205A -T SD203A-N . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56 - 71


SD245A / SD265A / SD22 / SD26 / SD206 / SD206A . . . . . . 76 - 91


Crownloc® Range overview / Code key / Set up. . . . . . . . . . . . . . . . . . . . 101 - 104

SD101. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105 - 106

SD103. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107 - 108

SD105. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109 - 110

SD107. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111

Crowns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112 - 114

Chamfer module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115 - 117


Perfomax® Range overview / Code key / Set up. . . . . . . . . . . . . . . . . . . . 128 - 130

Shanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131 - 133

SD502. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134 - 137

SD503. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138 - 147

SD504. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148 - 157

SD505. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158 - 160

SD542. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161 - 163

SD572. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164 - 167

SD600. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168 - 171

Custom Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172 - 173

Grades / Indexable inserts . . . . . . . . . . . . . . . . . . . . . . . . . . . 174 - 178


Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192

Holders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193 - 200

Reaming – Overview Choice of reamer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 202 - 205

Precimaster Range overview / Code key / Set up. . . . . . . . . . . . . . . . . . . . 206 - 210Head / Geometry choice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211 - 212

Grades . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 213

Heads / Shanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 214 - 223


Nanofix Range overview / Code key / Set up. . . . . . . . . . . . . . . . . . . . 229 - 233

Lead Geometry and grades . . . . . . . . . . . . . . . . . . . . . . . . . . 234

Reamers / Toolholders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 235 - 239


2

Contents

Bifix® Range overview / Code key / Set up . . . . . . . . . . . . . . . . . . . 242 - 246

Choice of blade. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 247

Bifix indexable blade reamer . . . . . . . . . . . . . . . . . . . . . . . . . 248 - 257

Optimization / Grades / Blades. . . . . . . . . . . . . . . . . . . . . . . . 258 - 261


Precifix Range overview / Code key / Set up . . . . . . . . . . . . . . . . . . . 264 - 267

Heads / Shanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 268 - 275

Blades / Grades . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 276


Xfix Range overview / Code key / Set up . . . . . . . . . . . . . . . . . . . 281 - 285

Insert and grades . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 286 - 287

Head and shanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 288 - 299


Floating holders Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 308

Holders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 309 - 314

Reaming – Special applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 315 - 317

EPB boring heads – Overview General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 319 - 321

Rough boring heads Range overview / Code key . . . . . . . . . . . . . . . . . . . . . . . . . . 322 - 326

Heads / Holders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 327 - 329

Instructions / Assembly and operation . . . . . . . . . . . . . . . . . . 330 - 334

Fine boring heads, Axiabore® Range overview / Code key . . . . . . . . . . . . . . . . . . . . . . . . . . 335 - 343

Heads / Tools / Holders / Kits . . . . . . . . . . . . . . . . . . . . . . . . . 344 - 362


Fine boring heads, radial type Range overview / Code key . . . . . . . . . . . . . . . . . . . . . . . . . . 370 - 374

Heads / Holders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 375 - 379


Bridge bar boring heads Range overview / Code key . . . . . . . . . . . . . . . . . . . . . . . . . . 382 - 390

Heads / Bars / Blocks / Cartridges . . . . . . . . . . . . . . . . . . . . . 391 - 395


Liteline™ Range overview / Code key . . . . . . . . . . . . . . . . . . . . . . . . . . 401 - 406

Heads / Arbors / Intermediates / Adapters . . . . . . . . . . . . . . . 407 - 416

Instructions / Assembly and operation . . . . . . . . . . . . . . . . . . 417

Boring heads, custom made . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 418

Inserts for boring Code key / Grades / Guidelines . . . . . . . . . . . . . . . . . . . . . . . 419 - 422

Inserts / Cutting data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 423 - 425

Insert locking accessories and spare parts . . . . . . . . . . . . . . 426

EPB boring heads, Graflex connection Connection locking advice and spare parts . . . . . . . . . . . . . . 427 - 431

Tolerances / Seco material groups Tolerances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 432 - 435

Formulae . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 436 - 437

Seco material groups . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 438

Classification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 439 - 443

Machinability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 444

Type Page Type Page

3

Alphanumeric index – Tools

03H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4315872 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20090F . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43190M . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 429, 431

AA724 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .377A725 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 377, 408A726 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .377A729 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .378A731 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .393A731200 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .391A731S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 392, 394A750 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 327-329A760 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .344-345, 348A761 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .346A762 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .347A763 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .347A765 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 347, 349A780 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 375, 407A782 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .377A789X . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .379A790 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .376AFG0629 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .354Axiabore® type kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 361-362

BBAS25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 352-353BDA16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .351BSM5872 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198-199BSM6100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193-194BSM6101 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193-194BSM6180 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .197BSM6181 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195-196BSM6182 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .197BSM6183 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195-196

CC.-391-0401 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .413

EE0050731200 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .391E3416731200 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .391E3471731200 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .391E4468731200 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .391E9306731200 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .391EM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 409-412

HHF85 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 288, 291, 294, 297

MM402 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 414, 416M403 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 415-416

NNF06 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 235-237

PPF84 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 268, 270, 272, 274PM06 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 217, 219PM06B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .221PM06BHM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .221PM06HM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 217, 219PM07 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 217, 219PM07B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 221, 269PM07BHM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 221, 269PM07HM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 217, 219

PM08 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 217, 219PM08B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .215, 221, 271PM08BHM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .215, 221, 271PM08HM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 217, 219PM11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 217, 219PM11B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 221PM11BHM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 221PM11HM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 217, 219PM15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 217, 219PM15B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 221, 273PM15BHM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 221, 273PM15HM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 217, 219PM19B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223, 275

SSAH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 314SCGCL16CA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 395SD100-C45 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115SD101 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105-106SD103 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107-108SD105 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109-110SD107 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111SD200-C45 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91SD203 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-27SD203A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28-33SD203A-C45 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86-87, 89SD203A-M . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59-61SD203A-N . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70-71SD203A-T . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66-67SD203-C45 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88SD203-M . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58SD203-T . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65SD205A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34-40SD205A-C45 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90SD205A-M . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62-64SD205A-T . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68-69SD206 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84SD206A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85SD207A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41-43SD212A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44SD216A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45-46SD22 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80-81SD220A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47SD225A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48SD230A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49-50SD245A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77SD26 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82-83SD265A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78SD502-R2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136-137SD502-R7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134-135SD503-C4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140-141SD503-C5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142-143SD503-C6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144-145SD503-R2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146-147SD503-R7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138-139, 159SD504-C4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150-151SD504-C5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152-153SD504-C6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154-155SD504-R2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156-157SD504-R7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148-149SD505-R2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160SD505-R7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158SD542-R2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162SD542-R7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161SD542-R8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163SD572-C5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165SD572-R7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164

Type Page Type Page

4

Alphanumeric index – Tools

SD572-R8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166-167SD601 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170SF-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 251, 287SFH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 313SFH-C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 311-312SFH-GV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 309-310SR80 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 248-250SR81 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 252-254SR82 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 256SSRCL16CA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 395STGCL16CA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 395STRCL16CA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 395STSCL16CA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 395STTCL16CA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 395

TT20P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 431

Type Page Type Page

5

Alphanumeric index – Inserts

CCCGT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 423-424CCGW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .424CCMT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 423-424CCMW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .424CPGT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .423

LLNEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 276, 286

PP0 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .259P00 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .259P1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .259P2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .259P4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .259PM20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .214PM25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .214PM50 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .216PM55 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .220PM60 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .218PM70 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .222PM75 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .222PM80 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .222

RRNAX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 276, 286

SSCGX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .176-177, 423SCMT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .423SD100-K . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112-114SD100-L . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .114SD100-M . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112-114SD100-P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112-114SD200-C45 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .91SPGX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .177

TTCGT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 423-424TCGW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .424TCMT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 423-424TCMW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .424

VVCGX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .115

WWBGT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .424WBGW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .424WCMX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .178

HOLEMAKING

6

HOLEMAKING

WELCOME TO SECO HOLEMAKING

HOLEMAKING

7

HOLEMAKING

At Seco we make every effort to give you the best in drilling, reaming and boring. Our comprehensive range of holemaking tools are second-to-none.

We have years of experience of ’challenging’holemaking applications. Our R&Dand metal cutting expertise consistentlyyield new and more productive solutions.But most importantly, we pride ourselveson offering the highest service level, andon being engaged in making our customersas cost-effective and competitive aspossible.

Seco Tools will take responsibility andassist in all areas to create the hole,including technical troubleshooting.We supply complete holemakingknow-how, including drilling, reamingand boring – finding ways and processesmaking you more competitive. And weoffer great simplicity by streamliningadministration, support and servicethrough one contact. The result?

You don’t need to worry about holemaking,we take care of the complete process

As a Seco customer, you are offered:

• One stop shopping of high quality metal cuttingtools, solutions and services.

• Simplicity of contacts, purchasing, stock,technical support, consultancy andprocess solutions

• A range of high performance holemaking tools covering drilling, reaming and boring

• One supplier responsible for the qualityof the finished hole - or even for thecomplete machining of the finished part

• Complete holemaking know-how,including drilling, reaming and boring

• Greatly increased process security withclose cooperation together with oneknowledgeable supplier

• The highest tool quality offering greatproductivity and cost reductionopportunities

HOLEMAKING – Methods

8


Rotating applications

Circular interpolationFor more info seeMN Milling catalogue.

Drilling see page 14-200.

Chamfering and/or deburringFor more info see MN Milling catalogue.

ThreadingFor more info see MN Milling catalogue.

Reaming see page 201-317.Circular interpolationFor more info see MN Solid end mills catalogue.

Boring see page 319-431.


9

Non rotating applications

Reaming see 201-317.Drilling see page 14-200.

Threading internalFor more info see MN Turning catalogue.

Turning internalFor more info see MN Turning catalogue.

HOLEMAKING

10

HOLEMAKING

TOOL GUIDE

Dril

ling

Bor

ing

Ream

ing

HOLEMAKING

11

HOLEMAKING

Seco Feedmax, Crownloc or Perfomax are used to drill holes from 0,1 to 160 mm in diameter, with tolerances from IT8 to IT12.For already cast holes, rough boring or semi-finishing is often used, with Bridge Bars and Jumbo Bridge Bars used for the large diameters.Finally, high quality holes are made with reaming and finish boring tools, reaching tolerances of IT5 or IT6.

Cast holes

Roug

h bo

ring

Fine

borin

g

Rough:Fine:

HOLEMAKING

12

HOLEMAKING

What are you looking for in making a hole?

Drilling Boring Reaming

Seco

Feed

max

Cro

wnl

oc

Perfo

max

A75

0Ro

ugh

borin

g

A76

0A

780

A79

0Fi

nebo

ring

Prec

imas

ter/

Nan

ofix

Bifi

x/Pr

ecifi

x

Xfix

-100 Page 102-126 Page 127-191 Page 322-333Page 382-400

Page 335-400 Page 205-241 Page 242-280 Page 281-305

IT 7-9 10 12 9-10 5-6 6-8 6-7 6

0,02 0,05 - 0,005 0,005 Follow the pre-bore

Follow the pre-bore

Follow the pre-bore

0,02 0,05 - 0,02 0,01 0,007 0,005 0,005

1,0 1,6 2,0 1,0 0,6 0,6 0,25 0,6

Positioning accuracySeco Feedmax, A750 rough boring heads and the whole range of fine boring heads are the holemaking tools that offer the best positioning accuracy.

Hole geometryFor excellent hole geometry, such as as roundness and straightness, all of Seco’s drilling, boring and reaming tools can be chosen.Where the boring heads will guarantee the best results on straightness.

Surface finishFor a really smooth hole surface Bifix/Precifix is your first choice, with all fine boring heads as a possibility.

Drilling range – Choice of drill

13

Drilling range – Choice of drill

Seco FeedmaxSolid carbide drills

PRODUCTIVITY• High feeds and cutting speeds • Close tolerance holes • For applications with high stability • For all workpiece materials

Crownloc®Carbide tipped drill

FLEXIBILITY• Exchangeable carbide tips • Geometries for different workpiece materials • No regrinding • Several tip diameters for each drill body

Perfomax®Indexable insert drills

COST EFFECTIVENESS• Grades and geometries for all workpiece materials • Square inserts for low cost/hole • Drilling, plunging, crossing holes with angled entrance or

exit, boring, etc.... • High application security

Seco Feedmax – Range overview

14

Seco Feedmax – Range overview

Seco Feedmax – For high performance machining

Seco Feedmax

SD203 SD203A SD205A SD207A SD216A SD230A Materialgroup

Drill depth ~3 x D ~3 x D ~5 x D ~7 x D ~16 x D ~30 x D P

range 2-20 2-20 2-20 4,5-20 3-12 4-10 M

Drill tolerance m7 m7 m7 m7 m7 m7 K

Hole tolerance (1) IT8-9 IT8-9 IT8-9 IT9 IT9 IT9 N

Surface finish (2) Ra 1-2 m Ra 1-2 m Ra 1-2 m Ra 1-3 m Ra 1-3 m Ra 1-3 m S

Page 21-27 28-33 34-40 41-43 45-46 49-50 H

Seco Feedmax – For difficult to machine materials

Seco Feedmax

SD203A-MSuperalloy

SD205A-MSuperalloy

SD203A-TTitanium alloys

SD205A-TTitanium alloys

SD203A-NAluminium

Materialgroup

Drill depth ~3 x D ~5x D ~3 x D ~5 x D ~3 x D P

range 3-20 3-20 3-20 3-20 2,5-14 M

Drill tolerance m7 m7 m7 m7 m7 K

Hole tolerance (1) IT8-9 IT8-9 IT8-9 IT8-9 IT8-9 N

Surface finish (2) Ra 1-2 m Ra 1-2 m Ra 1-2 m Ra 1-2 m Ra 1-2 m S

Page 58-61 62-64 65-67 68-69 70-71 H

Seco Feedmax – For specific applications

Seco Feedmax

IT7

SD245AFour landmargins

SD265APrecision

SD22Micro pilot drill

SD26Micro drill

SD206High

performance

SD206AHigh

performance

Chamfer drillsSD203A, SD205A

Materialgroup

Drill depth ~5 x D ~5 x D ~2 x D ~6 x D ~6 x D ~6 x D ~3 x D, ~5 x D P

range 5-14 6-16 0,1-2,0 0,1-2,0 0,7-2,0 1,0-2,0 3-20 M

Drill tolerance m7 js6 +0,005/0 0/-0,004 h6 h6 m7 K

Hole tolerance (1) IT8 IT7 - - IT9 IT9 IT8-9 N

Surface finish (2) Ra 1-2 m Ra 1-2 m - - Ra 1-2 m Ra 1-2 m Ra 1-2 m S

Page 77 78 80-81 82-83 84 85 86-92 H

1) Variations can occur depending on the material and the cutting data used.2) Drill depth, cutting data, coolant pressure and material can cause deterioration of the surface finish.

Seco Feedmax – Code keys

15

Seco Feedmax – Code keys

Code key Solid carbide drillType of drillSolid carbide drill:SD203: ~3 x DSD205: ~5 x DSD207: ~7 x DSD216: ~16 x DSD230: ~30 x DSD245: ~5 x DSD265: ~5 x D

Drilldiameter

Shankdiameter

M - Geometry for superalloysT- Geometry for titanium alloysN- Geometry for aluminium

Internal ’through’coolant

Drilling depth

Type of shank1. Cylindrical5. Whistle Notch

Cylindrical shank DIN6537A

Whistle Notch shank DIN 6537B Micro

Micro drills:SD22: 2 x DSD26: ~6 x DSD206: ~6 x DSD206A: ~6 x D

Seco Feedmax – Set up

16

Seco Feedmax – Set up

Set up

Recommended tool holders

For best result use holders:Type 5803 - Shrinkfit holders, DIN typeType 5834 - Hydraulic chucksType 5872 - D type precision collet chucks For more information see EPB Tooling systems catalogue.

Holding/run-out

Drills with cylindrical shanks can be used with Shrinkfit holders, hydraulic chucks or collet chucks. For best result keep run-out <0,02 mm. Keep the total indicated run-out of the drill within 0,04 mm, for drills with Whistle Notch shank.

Stability

The stability of the application is important to obtain the best tool life and hole accuracy. Check the condition of the machine spindle, fixture and fixturing of the component to secure maxi-mum stability and rigidity.Unstable conditions can cause tool breakages.

Tool life

Drills should not be used with flank wear exceeding 0,1–0,3 mm measured at the largest point.

Micro drills SD22 and SD26

Always use high precision holders in good condition- high precision collet chucks- Shrinkfit holders or- hydraulic chucks

0,1–0,3 mm

Shrinkfit holder(For cylindrical, R1 shanks only)

Hydraulic chuck(For cylindrical, -R1 shanks only)

D-type precision collet chucks

Seco Feedmax – Methods

17


Hole entrance on a machined surface Angled hole exits

Before hole exit reduce the feed/rev by 50%.

No pre-drilling or entrance feedneeded.

When using a longer drill it´srecommended to drill a pilot hole. or use SD245A drills.

Irregular/Angled hole entrance

Irregular hole entrance Angled hole entrance

Coolant recommendationsCoolant pressure*Minimum recommended coolant pressure 10 bar with 5 x DMinimum recommended coolant pressure 30 bar with > 5 x DMinimum recommended coolant pressure 40 bar with > 16 x D

Coolant mixRecommended emulsion mix 6-8%. When drilling in stainless steels, superalloys and high strength steels a mix of 10% is recommended.

First choice 5 x D

Pre drill with a short standard feedmax.

If irregular or angle entrance usepre operations accordingly.

Machine a flat using an end mill from theSeco range.

3-16 x D > 16-30 x D

Pre-machiningalternatives

* If lower coolant pressure is used adjust by reducing cutting data accordingly.


18

1. Drill a pilot hole 2-3 x D. Use a standard drill with the same diameter i.e. SD203A (with 140 point angle)

2. Enter the hole with the machine spindle stopped. Stop 2 mm above the pilot hole depth.

3. Start the machine spindle and the coolant, drill with the recommended cutting data. (No peck drilling).

4. When reaching full depth, reduce the r.p.m to 500 rev. and then retract the drill.

Machining methods – SD216A (16 x D) up to SD230A (30 x D)Step by step


19

Pilot hole

SD22 SD26

For optimal hole tolerance and positioning accuracy use an SD22 pilot drill of the same diameter.Below 1 mm diameter drill we highly recommend to use a pilot drill.

Pecking

For long chipping materials a pecking cycle should be used.Generally peck every 1 x D drilling depth.

Machining methods – Micro drills

Seco Feedmax– High performance machining

20

Seco Feedmax– High performance machining

Reduce your drilling costs with Seco Feedmax

Features:

• Latest carbide technology• Low friction coating• High strength geometry

Advantages:

• High cutting data• Process security• Versatility• Long tool life

Benefits:

• Cost reduction through - Increased output - Component quality

Seco Feedmax – SD203

21


Drilldia. Dc(mm)

Drilldia. Dc(inch)

Reamersize*

Maxdrillingdepth l4

(mm) Part No.**

Dimensions in mm

l2 l1 lc l6 dmm h6

2,0 – 7 SD203-2.0-7-4R1 41 13 28 11 42,1 – 7 SD203-2.1-7-4R1 41 13 28 11 42,2 – 7 SD203-2.2-7-4R1 41 13 28 11 42,3 – 8 SD203-2.3-8-4R1 44 16 28 13 4

2,38 3/32 8 SD203-00937-031-0157R1 44 16 28 13 42,4 – 8 SD203-2.4-8-4R1 44 16 28 13 42,5 – 8 SD203-2.5-8-4R1 44 16 28 13 42,6 – 8 SD203-2.6-8-4R1 44 16 28 13 42,7 – 9 SD203-2.7-9-4R1 44 16 28 15 4



3,571 9/64 15 SD203-01406-059-0236R1 62 26 36 20 63,6 – 15 SD203-3.6-15-6R1 62 26 36 20 63,7 – 15 SD203-3.7-15-6R1 62 26 36 20 63,8 – 17 SD203-3.8-17-6R1 66 30 36 24 63,9 – 4 H7 17 SD203-3.9-17-6R1 66 30 36 24 6



4,763 3/16 20 SD203-01875-079-0236R1 66 30 36 26 64,8 – 20 SD203-4.8-20-6R1 66 30 36 28 64,9 – 5 H7 20 SD203-4.9-20-6R1 66 30 36 28 65,0 – 20 SD203-5.0-20-6R1 66 30 36 28 65,1 – 20 SD203-5.1-20-6R1 66 30 36 28 6

5,159 13/64 20 SD203-02031-079-0236R1 66 30 36 28 65,2 – 20 SD203-5.2-20-6R1 66 30 36 28 65,5 – 21 SD203-5.5-21-6R1 66 30 36 28 6

Drilling depth ~ 3 x D Cylindrical shank DIN 6537A

• External coolant• For cutting and machining data see page 51-53• Coating: TiAlN + TiN.• Hole tolerance: IT 8-9.

* For further information on what reamer to use and how to use it see page 204. ** For intermediate diameters see the Custom Design software.


22

Drilldia. Dc(mm)

Drilldia. Dc(inch)

Reamersize*

Maxdrillingdepth l4

(mm) Part No.**

Dimensions in mm

l2 l1 lc l6 dmm h6

5,558 7/32 21 SD203-02188-083-0236R1 66 30 36 28 65,8 – 6 H6 21 SD203-5.8-21-6R1 66 30 36 28 65,9 – 6 H6/6 H7 21 SD203-5.9-21-6R1 66 30 36 28 6

5,954 15/64 21 SD203-02344-083-0236R1 66 30 36 28 66,0 – 21 SD203-6.0-21-6R1 66 30 36 28 66,35 1/4 23 SD203-02500-091-0315R1 79 43 36 34 86,5 – 23 SD203-6.5-23-8R1 79 43 36 34 86,6 – 23 SD203-6.6-23-8R1 79 43 36 34 8

6,746 17/64 25 SD203-02656-098-0315R1 79 43 36 34 86,8 – 7 H6 25 SD203-6.8-25-8R1 79 43 36 34 86,9 – 7 H6/7 H7 25 SD203-6.9-25-8R1 79 43 36 34 87,0 – 25 SD203-7.0-25-8R1 79 43 36 34 8

7,145 9/32 25 SD203-02813-098-0315R1 79 43 36 41 87,5 – 25 SD203-7.5-25-8R1 79 43 36 41 8

7,541 19/64 27 SD203-02969-106-0315R1 79 43 36 41 87,8 – 8 H6 27 SD203-7.8-27-8R1 79 43 36 41 87,9 – 8 H6/8 H7 27 SD203-7.9-27-8R1 79 43 36 41 8

7,938 5/16 27 SD203-03125-106-0315R1 79 43 36 41 88,0 – 27 SD203-8.0-27-8R1 79 43 36 41 88,2 – 27 SD203-8.2-27-10R1 89 49 40 47 10

8,334 21/64 27 SD203-03281-106-0394R1 89 49 40 47 108,5 – 27 SD203-8.5-27-10R1 89 49 40 47 108,7 – 29 SD203-8.7-29-10R1 89 49 40 47 10

8,733 11/32 29 SD203-03438-114-0394R1 89 49 40 47 108,8 – 9 H6 29 SD203-8.8-29-10R1 89 49 40 47 108,9 – 9 H6/9 H7 29 SD203-8.9-29-10R1 89 49 40 47 109,0 – 29 SD203-9.0-29-10R1 89 49 40 47 10

9,129 23/64 29 SD203-03594-114-0394R1 89 49 40 47 109,5 – 29 SD203-9.5-29-10R1 89 49 40 47 10

9,525 3/8 31 SD203-03750-122-0394R1 89 49 40 47 109,8 – 10 H6/10 H7 31 SD203-9.8-31-10R1 89 49 40 47 109,9 – 10 H6/10 H7 31 SD203-9.9-31-10R1 89 49 40 47 10

9,921 25/64 31 SD203-03906-122-0394R1 89 49 40 47 1010,0 – 31 SD203-10.0-31-10R1 89 49 40 47 1010,2 – 31 SD203-10.2-31-12R1 102 57 45 55 1210,32 13/32 31 SD203-04063-122-0472R1 102 57 45 55 1210,4 – 31 SD203-10.4-31-12R1 102 57 45 55 1210,5 – 31 SD203-10.5-31-12R1 102 57 45 55 12

10,716 27/64 33 SD203-04219-130-0472R1 102 57 45 55 1210,8 – 11 H6/11 H7 33 SD203-10.8-33-12R1 102 57 45 55 1211,0 – 33 SD203-11.0-33-12R1 102 57 45 55 12

11,113 7/16 33 SD203-04375-130-0472R1 102 57 45 55 1211,5 – 33 SD203-11.5-33-12R1 102 57 45 55 12

11,509 29/64 33 SD203-04531-130-0472R1 102 57 45 55 1211,8 – 12 H6/12 H7 33 SD203-11.8-33-12R1 102 57 45 55 12

11,908 15/32 12 H6/12 H7 36 SD203-04688-142-0472R1 102 57 45 55 1212,0 – 36 SD203-12.0-36-12R1 102 57 45 55 1212,25 – 36 SD203-12.25-36-14R1 107 62 45 60 1412,3 – 36 SD203-12.3-36-14R1 107 62 45 60 14

12,304 31/64 36 SD203-04844-142-0551R1 107 62 45 60 1412,5 – 36 SD203-12.5-36-14R1 107 62 45 60 1412,7 1/2 36 SD203-05000-142-0551R1 107 62 45 60 1412,8 – 13 H6/13 H7 36 SD203-12.8-36-14R1 107 62 45 60 1413,0 – 36 SD203-13.0-36-14R1 107 62 45 60 14

13,096 33/64 37 SD203-05156-146-0551R1 107 62 45 60 1413,492 17/32 37 SD203-05312-146-0551R1 107 62 45 60 14

13,5 – 37 SD203-13.5-37-14R1 107 62 45 60 1413,8 – 14 H6/14 H7 37 SD203-13.8-37-14R1 107 62 45 60 14

13,891 35/64 14 H6/14 H7 37 SD203-05469-146-0551R1 107 62 45 60 1414,0 – 37 SD203-14.0-37-14R1 107 62 45 60 1414,2 – 38 SD203-14.2-38-16R1 115 67 48 65 16




23

Drilldia. Dc(mm)

Drilldia. Dc(inch)

Reamersize*

Maxdrillingdepth l4

(mm) Part No.**

Dimensions in mm

l2 l1 lc l6 dmm h6

14,25 – 38 SD203-14.25-38-16R1 115 67 48 65 1614,288 9/16 38 SD203-05625-149-0630R1 115 67 48 65 16

14,5 – 38 SD203-14.5-38-16R1 115 67 48 65 1614,8 – 15 H6/15 H7 38 SD203-14.8-38-16R1 115 67 48 65 1615,0 – 38 SD203-15.0-38-16R1 115 67 48 65 1615,25 – 39 SD203-15.25-39-16R1 115 67 48 65 1615,5 – 39 SD203-15.5-39-16R1 115 67 48 65 1615,8 – 16 H6/16 H7 39 SD203-15.8-39-16R1 115 67 48 65 1616,0 – 39 SD203-16.0-39-16R1 115 67 48 65 1616,5 – 40 SD203-16.5-40-18R1 123 75 48 73 1816,8 – 17 H6/17 H7 40 SD203-16.8-40-18R1 123 75 48 73 1817,0 – 40 SD203-17.0-40-18R1 123 75 48 73 1817,5 – 41 SD203-17.5-41-18R1 123 75 48 73 1817,8 – 18 H6/18 H7 41 SD203-17.8-41-18R1 123 75 48 73 1818,0 – 41 SD203-18.0-41-18R1 123 75 48 73 1818,5 – 49 SD203-18.5-49-20R1 131 81 50 79 2018,8 – 19 H6/19 H7 49 SD203-18.8-49-20R1 131 81 50 79 2019,0 – 49 SD203-19.0-49-20R1 131 81 50 79 2019,05 3/4 49 SD203-19.05-49-20R1 131 81 50 79 2019,5 – 49 SD203-19.5-49-20R1 131 81 50 79 2019,8 – 20 H6/20 H7 49 SD203-19.8-49-20R1 131 81 50 79 2020,0 – 49 SD203-20.0-49-20R1 131 81 50 79 20




24

Drilldia. Dc(mm)

Maxdrillingdepth l4

(mm) Part No.**

Dimensions in mm

l2 l1 lc l6 dmm h6

2,00-2,20 7 SD203-x.xx-7-4R1 41 13 28 11 42,21-2,60 8 SD203-x.xx-8-4R1 44 16 28 13 42,61-2,99 9 SD203-x.xx-9-4R1 44 16 28 15 43,00-3,40 14 SD203-x.xx-14-6R1 62 26 36 20 63,41-3,75 15 SD203-x.xx-15-6R1 62 26 36 20 63,76-4,20 17 SD203-x.xx-17-6R1 66 30 36 24 64,21-4,50 18 SD203-x.xx-18-6R1 66 30 36 24 64,51-4,75 18 SD203-x.xx-18-6R1 66 30 36 26 64,76-5,20 20 SD203-x.xx-20-6R1 66 30 36 28 65,21-6,10 21 SD203-x.xx-21-6R1 66 30 36 28 66,00-6,60 23 SD203-x.xx-23-8R1 79 43 36 34 86,61-7,00 25 SD203-x.xx-25-8R1 79 43 36 34 87,01-7,50 25 SD203-x.xx-25-8R1 79 43 36 41 87,51-8,10 27 SD203-x.xx-27-8R1 79 43 36 41 88,00-8,60 27 SD203-x.xx-27-10R1 89 49 40 47 108,61-9,50 29 SD203-x.xx-29-10R1 89 49 40 47 10

9,51-10,10 31 SD203-x.xx-31-10R1 89 49 40 47 1010,00-10,50 31 SD203-xx.xx-31-12R1 102 57 45 55 1210,51-11,80 33 SD203-xx.xx-33-12R1 102 57 45 55 1211,81-12,10 36 SD203-xx.xx-36-12R1 102 57 45 55 1212,00-13,00 36 SD203-xx.xx-36-14R1 107 62 45 60 1413,00-14,10 37 SD203-xx.xx-37-14R1 107 62 45 60 1414,00-15,00 38 SD203-xx.xx-38-16R1 115 67 48 65 1615,01-16,10 39 SD203-xx.xx-39-16R1 115 67 48 65 1616,00-17,00 40 SD203-xx.xx-40-18R1 123 75 48 73 1817,01-18,10 41 SD203-xx.xx-41-18R1 123 75 48 73 1818,00-20,10 49 SD203-xx.xx-49-20R1 131 81 50 79 20

Intermediate diameters – drilling depth ~ 3 x D Cylindrical shank DIN 6537A

• External coolant• For cutting and machining data see page 51-53.• Coating: TiAlN + TiN.• Hole tolerance: IT 8-9.

The drills are available in increments of 0,01 mm. Fill in required cutting instead of -xx.xx- according to the ordering example.Cutting tolerance is equal to m7 unless otherwise specified. Ordering example for 11,3 mm: SD203-11.3-33-12R1.** Also available for intermediate diameters in the Custom Design software.


25

Drilldia. Dc(mm)

Maxdrillingdepth l4

(mm) Part No.*

Dimensions in mm

l2 l1 lc l6 dmm h6

3,0 14 SD203-3.0-14-6R5 62 26 36 20 63,1 14 SD203-3.1-14-6R5 62 26 36 20 63,2 14 SD203-3.2-14-6R5 62 26 36 20 63,3 14 SD203-3.3-14-6R5 62 26 36 20 63,4 14 SD203-3.4-14-6R5 62 26 36 20 63,5 15 SD203-3.5-15-6R5 62 26 36 20 63,6 15 SD203-3.6-15-6R5 62 26 36 20 63,7 15 SD203-3.7-15-6R5 62 26 36 20 63,8 17 SD203-3.8-17-6R5 66 30 36 24 63,9 17 SD203-3.9-17-6R5 66 30 36 24 64,0 17 SD203-4.0-17-6R5 66 30 36 24 64,1 17 SD203-4.1-17-6R5 66 30 36 24 64,2 17 SD203-4.2-17-6R5 66 30 36 24 64,3 18 SD203-4.3-18-6R5 66 30 36 24 64,4 18 SD203-4.4-18-6R5 66 30 36 24 64,5 18 SD203-4.5-18-6R5 66 30 36 24 64,6 18 SD203-4.6-18-6R5 66 30 36 26 64,7 18 SD203-4.7-18-6R5 66 30 36 26 64,8 20 SD203-4.8-20-6R5 66 30 36 28 64,9 20 SD203-4.9-20-6R5 66 30 36 28 65,0 20 SD203-5.0-20-6R5 66 30 36 28 65,1 20 SD203-5.1-20-6R5 66 30 36 28 65,2 20 SD203-5.2-20-6R5 66 30 36 28 65,5 21 SD203-5.5-21-6R5 66 30 36 28 65,8 21 SD203-5.8-21-6R5 66 30 36 28 66,0 21 SD203-6.0-21-6R5 66 30 36 28 66,5 23 SD203-6.5-23-8R5 79 43 36 34 86,6 23 SD203-6.6-23-8R5 79 43 36 34 86,8 25 SD203-6.8-25-8R5 79 43 36 34 86,9 25 SD203-6.9-25-8R5 79 43 36 34 87,0 25 SD203-7.0-25-8R5 79 43 36 34 87,5 25 SD203-7.5-25-8R5 79 43 36 41 87,8 27 SD203-7.8-27-8R5 79 43 36 41 88,0 27 SD203-8.0-27-8R5 79 43 36 41 88,5 27 SD203-8.5-27-10R5 89 49 40 47 108,8 29 SD203-8.8-29-10R5 89 49 40 47 109,0 29 SD203-9.0-29-10R5 89 49 40 47 109,5 29 SD203-9.5-29-10R5 89 49 40 47 109,8 31 SD203-9.8-31-10R5 89 49 40 47 1010,0 31 SD203-10.0-31-10R5 89 49 40 47 1010,2 31 SD203-10.2-31-12R5 102 57 45 55 1210,5 31 SD203-10.5-31-12R5 102 57 45 55 12

Drilling depth ~ 3 x D Whistle Notch shank DIN 6537B


* For intermediate diameters see the Custom Design software.


26

Drilldia. Dc(mm)

Maxdrillingdepth l4

(mm) Part No.*

Dimensions in mm

l2 l1 lc l6 dmm h6

10,8 33 SD203-10.8-33-12R5 102 57 45 55 1211,0 33 SD203-11.0-33-12R5 102 57 45 55 1211,5 33 SD203-11.5-33-12R5 102 43 45 55 1211,8 33 SD203-11.8-33-12R5 102 57 45 55 1212,0 36 SD203-12.0-36-12R5 102 57 45 55 1212,3 36 SD203-12.3-36-14R5 107 57 45 60 1412,5 36 SD203-12.5-36-14R5 107 62 45 60 1413,0 36 SD203-13.0-36-14R5 107 62 45 60 1413,5 37 SD203-13.5-37-14R5 107 62 45 60 1414,0 37 SD203-14.0-37-14R5 107 62 45 60 1414,2 38 SD203-14.2-38-16R5 115 67 48 65 1614,5 38 SD203-14.5-38-16R5 115 67 48 65 1615,0 38 SD203-15.0-38-16R5 115 67 48 65 16

15,25 39 SD203-15.25-39-16R5 115 67 48 65 1615,5 39 SD203-15.5-39-16R5 115 67 48 65 1616,0 39 SD203-16.0-39-16R5 115 67 48 65 1616,5 40 SD203-16.5-40-18R5 115 75 48 73 1817,0 40 SD203-17.0-40-18R5 123 75 48 73 1817,5 41 SD203-17.5-41-18R5 123 75 48 73 1818,0 41 SD203-18.0-41-18R5 123 75 48 73 18




27

Drilldia. Dc(mm)

Maxdrillingdepth l4

(mm) Part No.**

Dimensions in mm

l2 l1 lc l6 dmm h6

3,00-3,40 14 SD203-x.xx-14-6R5 62 26 36 20 63,41-3,75 15 SD203-x.xx-15-6R5 62 26 36 20 63,76-4,20 17 SD203-x.xx-17-6R5 66 30 36 24 64,21-4,50 18 SD203-x.xx-18-6R5 66 30 36 24 64,51-4,75 18 SD203-x.xx-18-6R5 66 30 36 26 64,76-5,20 20 SD203-x.xx-20-6R5 66 30 36 28 65,21-6,10 21 SD203-x.xx-21-6R5 66 30 36 28 66,00-6,60 23 SD203-x.xx-23-8R5 79 43 36 34 86,61-7,00 25 SD203-x.xx-25-6R5 79 43 36 34 87,01-7,50 25 SD203-x.xx-25-8R5 79 43 36 41 87,51-8,10 27 SD203-x.xx-27-8R5 79 43 36 41 88,00-8,60 27 SD203-x.xx-27-10R5 89 49 40 47 108,61-9,50 29 SD203-x.xx-29-10R5 89 49 40 47 10

9,51-10,10 31 SD203-x.xx-31-10R5 89 49 40 47 1010,00-10,50 31 SD203-xx.xx-31-12R5 102 57 45 55 1210,51-11,80 33 SD203-xx.xx-33-12R5 102 57 45 55 1211,81-12,10 36 SD203-xx.xx-36-12R5 102 57 45 55 1212,00-13,00 36 SD203-xx.xx-36-14R5 107 62 45 60 1413,00-14,10 37 SD203-xx.xx-37-14R5 107 62 45 60 1414,00-15,00 38 SD203-xx.xx-38-16R5 115 67 48 65 1615,01-16,10 39 SD203-xx.xx-39-16R5 115 67 48 65 1616,00-17,00 40 SD203-xx.xx-40-18R5 123 75 48 73 1817,01-18,10 41 SD203-xx.xx-41-18R5 123 75 48 73 1818,00-20,10 49 SD203-xx.xx-49-20R5 131 81 50 79 20

Intermediate diameters – drilling depth ~ 3 x D Whistle Notch shank DIN 6537B



Seco Feedmax – SD203A

28


Drilldia. Dc(mm)

Drilldia. Dc(inch)

Reamersize*

Maxdrillingdepth l4

(mm) Part No.**

Dimensions in mm

l2 l1 lc l6 dmm h6

2,0 – 7 SD203A-2.0-7-4R1 41 13 28 11 42,1 – 7 SD203A-2.1-7-4R1 41 13 28 11 42,2 – 7 SD203A-2.2-7-4R1 41 13 28 11 42,3 – 8 SD203A-2.3-8-4R1 44 16 28 13 42,38 3/32 8 SD203A-00937-031-0157R1 44 16 28 13 42,4 – 8 SD203A-2.4-8-4R1 44 16 28 13 42,5 – 8 SD203A-2.5-8-4R1 44 16 28 13 42,6 – 8 SD203A-2.6-8-4R1 44 16 28 13 42,7 – 9 SD203A-2.7-9-4R1 44 16 28 15 42,78 7/64 9 SD203A-01095-035-0157R1 44 16 28 15 42,8 – 9 SD203A-2.8-9-4R1 44 16 28 15 42,9 – 9 SD203A-2.9-9-4R1 44 16 28 15 43,0 – 14 SD203A-3.0-14-6R1 62 26 36 20 63,4 – 14 SD203A-3.4-14-6R1 62 26 36 20 63,5 – 15 SD203A-3.5-15-6R1 62 26 36 20 63,8 – 17 SD203A-3.8-17-6R1 66 30 36 24 63,9 – 4 H7 17 SD203A-3.9-17-6R1 66 30 36 24 64,0 – 17 SD203A-4.0-17-6R1 66 30 36 24 64,2 – 17 SD203A-4.2-17-6R1 66 30 36 24 64,3 – 18 SD203A-4.3-18-6R1 66 30 36 24 64,5 – 18 SD203A-4.5-18-6R1 66 30 36 24 64,8 – 20 SD203A-4.8-20-6R1 66 30 36 28 64,9 – 5 H7 20 SD203A-4.9-20-6R1 66 30 36 28 65,0 – 20 SD203A-5.0-20-6R1 66 30 36 28 65,1 – 20 SD203A-5.1-20-6R1 66 30 36 28 65,2 – 20 SD203A-5.2-20-6R1 66 30 36 28 65,5 – 21 SD203A-5.5-21-6R1 66 30 36 28 6

5,954 15/64 21 SD203A-02344-083-0236R1 66 30 36 28 65,8 – 6 H6 21 SD203A-5.8-21-6R1 66 30 36 28 65,9 – 6 H6/6 H7 21 SD203A-5.9-21-6R1 66 30 36 28 66,0 – 21 SD203A-6.0-21-6R1 66 30 36 28 66,35 1/4 23 SD203A-02500-091-0315R1 79 43 36 34 86,5 – 23 SD203A-6.5-23-8R1 79 43 36 34 86,6 – 23 SD203A-6.6-23-8R1 79 43 36 34 8

6,746 17/64 25 SD203A-02656-098-0315R1 79 43 36 34 86,8 – 7 H6 25 SD203A-6.8-25-8R1 79 43 36 34 86,9 – 7 H6/7 H7 25 SD203A-6.9-25-8R1 79 43 36 34 87,0 – 25 SD203A-7.0-25-8R1 79 43 36 34 8

7,145 9/32 25 SD203A-02813-098-0315R1 79 43 36 41 87,5 – 25 SD203A-7.5-25-8R1 79 43 36 41 8

7,541 19/64 27 SD203A-02969-106-0315R1 79 43 36 41 87,8 – 8 H6 27 SD203A-7.8-27-8R1 79 43 36 41 8


• A=Internal ’through’ coolant.• For cutting and machining data see page 51-53.• Coating: TiAlN + TiN.• Hole tolerance: IT 8-9.



29

Drilldia. Dc(mm)

Drilldia. Dc(inch)

Reamer size*

Maxdrillingdepth l4

(mm) Part No.**

Dimensions in mm

l2 l1 lc l6 dmm h6

7,9 – 8 H6/8 H7 27 SD203A-7.9-27-8R1 79 43 36 41 87,938 5/16 27 SD203A-03125-106-0315R1 79 43 36 41 8

8,0 – 27 SD203A-8.0-27-8R1 79 43 36 41 88,1 – 27 SD203A-8.1-27-10R1 89 49 40 47 108,2 – 27 SD203A-8.2-27-10R1 89 49 40 47 10

8,334 21/64 27 SD203A-03281-106-0394R1 89 49 40 47 108,5 – 27 SD203A-8.5-27-10R1 89 49 40 47 108,6 – 27 SD203A-8.6-27-10R1 89 49 40 47 108,7 – 29 SD203A-8.7-29-10R1 89 49 40 47 10

8,733 11/32 29 SD203A-03438-114-0394R1 89 49 40 47 108,8 – 9 H6 29 SD203A-8.8-29-10R1 89 49 40 47 108,9 – 9 H6/9 H7 29 SD203A-8.9-29-10R1 89 49 40 47 109,0 – 29 SD203A-9.0-29-10R1 89 49 40 47 10

9,129 23/64 29 SD203A-03594-114-0394R1 89 49 40 47 109,5 – 29 SD203A-9.5-29-10R1 89 49 40 47 10

9,525 3/8 31 SD203A-03750-122-0394R1 89 49 40 47 109,75 – 31 SD203A-9.75-31-10R1 89 49 40 47 109,8 – 10 H6/10 H7 31 SD203A-9.8-31-10R1 89 49 40 47 109,9 – 10 H6/10 H7 31 SD203A-9.9-31-10R1 89 49 40 47 10

9,921 25/64 31 SD203A-03906-122-0394R1 89 49 40 47 1010,0 – 31 SD203A-10.0-31-10R1 89 49 40 47 1010,2 – 31 SD203A-10.2-31-12R1 102 57 45 55 1210,32 13/32 31 SD203A-04063-122-0472R1 102 57 45 55 1210,4 – 31 SD203A-10.4-31-12R1 102 57 45 55 1210,5 – 31 SD203A-10.5-31-12R1 102 57 45 55 12

10,716 27/64 33 SD203A-04219-130-0472R1 102 57 45 55 1210,8 – 11 H6/11 H7 33 SD203A-10.8-33-12R1 102 57 45 55 1211,0 – 33 SD203A-11.0-33-12R1 102 57 45 55 12

11,113 7/16 33 SD203A-04375-130-0472R1 102 57 45 55 1211,5 – 33 SD203A-11.5-33-12R1 102 57 45 55 12

11,509 29/64 33 SD203A-04531-130-0472R1 102 57 45 55 1211,8 – 12 H6/12 H7 33 SD203A-11.8-33-12R1 102 57 45 55 12

11,908 15/32 12 H6/12 H7 36 SD203A-04688-142-0472R1 102 57 45 55 1212,0 – 36 SD203A-12.0-36-12R1 102 57 45 55 1212,25 – 36 SD203A-12.25-36-14R1 107 62 45 60 1412,3 – 36 SD203A-12.3-36-14R1 107 62 45 60 14

12,304 31/64 36 SD203A-04844-142-0551R1 107 62 45 60 1412,5 – 36 SD203A-12.5-36-14R1 107 62 45 60 1412,7 1/2 36 SD203A-05000-142-0551R1 107 62 45 60 1412,8 – 13 H6/13 H7 36 SD203A-12.8-36-14R1 107 62 45 60 1413,0 – 36 SD203A-13.0-36-14R1 107 62 45 60 14

13,096 33/64 37 SD203A-05156-146-0551R1 107 62 45 60 1413,492 17/32 37 SD203A-05312-146-0551R1 107 62 45 60 14

13,5 – 37 SD203A-13.5-37-14R1 107 62 45 60 1413,8 – 14 H6/14 H7 37 SD203A-13.8-37-14R1 107 62 45 60 14

13,891 35/64 14 H6/14 H7 37 SD203A-05469-146-0551R1 107 62 45 60 1414,0 – 37 SD203A-14.0-37-14R1 107 62 45 60 1414,25 – 38 SD203A-14.25-38-16R1 115 67 48 65 1614,5 – 38 SD203A-14.5-38-16R1 115 67 48 65 1614,8 – 15 H6/15 H7 38 SD203A-14.8-38-16R1 115 67 48 65 1615,0 – 38 SD203A-15.0-38-16R1 115 67 48 65 1615,5 – 39 SD203A-15.5-39-16R1 115 67 48 65 1615,8 – 16 H6/16 H7 39 SD203A-15.8-39-16R1 115 67 48 65 1616,0 – 39 SD203A-16.0-39-16R1 115 67 48 65 1616,5 – 40 SD203A-16.5-40-18R1 123 75 48 73 1816,8 – 17 H6/17 H7 40 SD203A-16.8-40-18R1 123 75 48 73 1817,0 – 40 SD203A-17.0-40-18R1 123 75 48 73 1817,5 – 41 SD203A-17.5-41-18R1 123 75 48 73 1817,8 – 18 H6/18 H7 41 SD203A-17.8-41-18R1 123 75 48 73 1818,0 – 41 SD203A-18.0-41-18R1 123 75 48 73 1818,5 – 49 SD203A-18.5-49-20R1 131 81 50 79 20




30

Drilldia. Dc(mm)

Drilldia. Dc(inch)

Reamersize*

Maxdrillingdepth l4

(mm) Part No.**

Dimensions in mm

l2 l1 lc l6 dmm h6

18,8 – 19 H6/19 H7 49 SD203A-18.8-49-20R1 131 81 50 79 2019,0 – 49 SD203A-19.0-49-20R1 131 81 50 79 2019,05 3/4 49 SD203A-19.05-49-20R1 131 81 50 79 2019,5 – 49 SD203A-19.5-49-20R1 131 81 50 79 2019,8 – 20 H6/20 H7 49 SD203A-19.8-49-20R1 131 81 50 79 2020,0 – 49 SD203A-20.0-49-20R1 131 81 50 79 20




31

Drilldia. Dc(mm)

Maxdrillingdepth l4

(mm) Part No.**

Dimensions in mm

l2 l1 lc l6 dmm h6

2,00-2,20 7 SD203A-x.xx-7-4R1 41 13 28 11 42,21-2,60 8 SD203A-x.xx-8-4R1 44 16 28 13 42,61-2,99 9 SD203A-x.xx-9-4R1 44 16 28 15 43,00-3,40 14 SD203A-x.xx-14-6R1 62 26 36 20 63,41-3,75 15 SD203A-x.xx-15-6R1 62 26 36 20 63,76-4,20 17 SD203A-x.xx-17-6R1 66 30 36 24 64,21-4,50 18 SD203A-x.xx-18-6R1 66 30 36 24 64,51-4,75 18 SD203A-x.xx-18-6R1 66 30 36 26 64,76-5,20 20 SD203A-x.xx-20-6R1 66 30 36 28 65,21-6,10 21 SD203A-x.xx-21-6R1 66 30 36 28 66,00-6,60 23 SD203A-x.xx-23-8R1 79 43 36 34 86,61-7,00 25 SD203A-x.xx-25-8R1 79 43 36 34 87,01-7,50 25 SD203A-x.xx-25-8R1 79 43 36 41 87,51-8,10 27 SD203A-x.xx-27-8R1 79 43 36 41 88,00-8,60 27 SD203A-x.xx-27-10R1 89 49 40 47 108,61-9,50 29 SD203A-x.xx-29-10R1 89 49 40 47 10

9,51-10,10 31 SD203A-x.xx-31-10R1 89 49 40 47 1010,00-10,50 31 SD203A-xx.xx-31-12R1 102 57 45 55 1210,51-11,80 33 SD203A-xx.xx-33-12R1 102 57 45 55 1211,81-12,10 36 SD203A-xx.xx-36-12R1 102 57 45 55 1212,00-13,00 36 SD203A-xx.xx-36-14R1 107 62 45 60 1413,00-14,10 37 SD203A-xx.xx-37-14R1 107 62 45 60 1414,00-15,00 38 SD203A-xx.xx-38-16R1 115 67 48 65 1615,01-16,10 39 SD203A-xx.xx-39-16R1 115 67 48 65 1616,00-17,00 40 SD203A-xx.xx-40-18R1 123 75 48 73 1817,01-18,10 41 SD203A-xx.xx-41-18R1 123 75 48 73 1818,00-20,10 49 SD203A-xx.xx-49-20R1 131 81 50 79 20



The drills are available in increments of 0,01 mm. Fill in required cutting instead of -xx.xx- according to the ordering example.Cutting tolerance is equal to m7 unless otherwise specified. Ordering example for 11,3 mm: SD203A-11.3-33-12R1.** Also available for intermediate diameters in the Custom Design software.


32

Drilldia. Dc(mm)

Maxdrillingdepth l4

(mm) Part No.*

Dimensions in mm

l2 l1 lc l6 dmm h6

6,0 21 SD203A-6.0-21-6R5 66 30 36 28 66,5 23 SD203A-6.5-23-8R5 79 43 36 34 86,6 23 SD203A-6.6-23-8R5 79 43 36 34 86,8 25 SD203A-6.8-25-8R5 79 43 36 34 86,9 25 SD203A-6.9-25-8R5 79 43 36 34 87,0 25 SD203A-7.0-25-8R5 79 43 36 34 87,5 25 SD203A-7.5-25-8R5 79 43 36 41 87,8 27 SD203A-7.8-27-8R5 79 43 36 41 88,0 27 SD203A-8.0-27-8R5 79 43 36 41 88,1 27 SD203A-8.1-27-10R5 89 49 40 47 108,2 27 SD203A-8.2-27-10R5 89 49 40 47 108,5 27 SD203A-8.5-27-10R5 89 49 40 47 108,6 27 SD203A-8.6-27-10R5 89 49 40 47 108,8 29 SD203A-8.8-29-10R5 89 49 40 47 109,0 29 SD203A-9.0-29-10R5 89 49 40 47 109,5 29 SD203A-9.5-29-10R5 89 49 40 47 109,8 31 SD203A-9.8-31-10R5 89 49 40 47 1010,0 31 SD203A-10.0-31-10R5 89 49 40 47 1010,2 31 SD203A-10.2-31-12R5 102 57 45 55 1210,5 31 SD203A-10.5-31-12R5 102 57 45 55 1210,8 33 SD203A-10.8-33-12R5 102 57 45 55 1211,0 33 SD203A-11.0-33-12R5 102 57 45 55 1211,5 33 SD203A-11.5-33-12R5 102 57 45 55 1211,8 33 SD203A-11.8-33-12R5 102 57 45 55 1212,0 36 SD203A-12.0-36-12R5 102 57 45 55 1212,3 36 SD203A-12.3-36-14R5 107 62 45 60 1412,5 36 SD203A-12.5-36-14R5 107 62 45 60 1413,0 36 SD203A-13.0-36-14R5 107 62 45 60 1413,5 37 SD203A-13.5-37-14R5 107 62 45 60 1414,0 37 SD203A-14.0-37-14R5 107 62 45 60 14





33

Drilldia. Dc(mm)

Maxdrillingdepth l4

(mm) Part No.**

Dimensions in mm

l2 l1 lc l6 dmm h6

3,00-3,40 14 SD203A-x.xx-14-6R5 62 26 36 20 63,41-3,75 15 SD203A-x.xx-15-6R5 62 26 36 20 63,76-4,20 17 SD203A-x.xx-17-6R5 66 30 36 24 64,21-4,50 18 SD203A-x.xx-18-6R5 66 30 36 24 64,51-4,75 18 SD203A-x.xx-18-6R5 66 30 36 26 64,76-5,20 20 SD203A-x.xx-20-6R5 66 30 36 28 65,21-6,10 21 SD203A-x.xx-21-6R5 66 30 36 28 66,00-6,60 23 SD203A-x.xx-23-8R5 79 43 36 34 86,61-7,00 25 SD203A-x.xx-25-8R5 79 43 36 34 87,01-7,50 25 SD203A-x.xx-25-8R5 79 43 36 41 87,51-8,10 27 SD203A-x.xx-27-8R5 79 43 36 41 88,00-8,60 27 SD203A-x.xx-27-10R5 89 49 40 47 108,61-9,50 29 SD203A-x.xx-29-10R5 89 49 40 47 10

9,51-10,10 31 SD203A-x.xx-31-10R5 89 49 40 47 1010,00-10,50 31 SD203A-xx.xx-31-12R5 102 57 45 55 1210,51-11,80 33 SD203A-xx.xx-33-12R5 102 57 45 55 1211,81-12,10 36 SD203A-xx.xx-36-12R5 102 57 45 55 1212,00-13,00 36 SD203A-xx.xx-36-14R5 107 62 45 60 1413,00-14,10 37 SD203A-xx.xx-37-14R5 107 62 45 60 1414,00-15,00 38 SD203A-xx.xx-38-16R5 115 67 48 65 1615,01-16,10 39 SD203A-xx.xx-39-16R5 115 67 48 65 1616,00-17,00 40 SD203A-xx.xx-40-18R5 123 75 48 73 1817,01-18,10 41 SD203A-xx.xx-41-18R5 123 75 48 73 1818,00-20,10 49 SD203A-xx.xx-49-20R5 131 81 50 79 20





34


Drilldia. Dc(mm)

Drilldia. Dc(inch)

Reamersize*

Maxdrillingdepth l4

(mm) Part No.**

Dimensions in mm

l2 l1 lc l6 dmm h6

2,0 – 12 SD205A-2.0-12-4R1 46 18 28 15 42,1 – 12 SD205A-2.1-12-4R1 46 18 28 15 42,2 – 12 SD205A-2.2-12-4R1 46 18 28 15 42,3 – 12 SD205A-2.3-12-4R1 46 18 28 15 42,38 3/32 13 SD205A-00937-051-0157R1 50 22 28 18 42,4 – 13 SD205A-2.4-13-4R1 50 22 28 18 42,5 – 13 SD205A-2.5-13-4R1 50 22 28 18 42,6 – 13 SD205A-2.6-13-4R1 50 22 28 18 42,7 – 15 SD205A-2.7-15-4R1 50 22 28 21 42,78 7/64 15 SD205A-01095-059-0157R1 50 22 28 21 42,8 – 15 SD205A-2.8-15-4R1 50 22 28 21 42,9 – 15 SD205A-2.9-15-4R1 50 22 28 21 43,0 – 21 SD205A-3.0-21-6R1 66 30 36 26 63,1 – 21 SD205A-3.1-21-6R1 66 30 36 26 63,2 – 21 SD205A-3.2-21-6R1 66 30 36 26 63,3 – 21 SD205A-3.3-21-6R1 66 30 36 26 63,4 – 21 SD205A-3.4-21-6R1 66 30 36 26 63,5 – 21 SD205A-3.5-21-6R1 66 30 36 26 63,6 – 21 SD205A-3.6-21-6R1 66 30 36 26 63,7 – 21 SD205A-3.7-21-6R1 66 30 36 26 63,8 – 27 SD205A-3.8-27-6R1 74 38 36 34 63,9 – 4 H7 27 SD205A-3.9-27-6R1 74 38 36 34 64,0 – 27 SD205A-4.0-27-6R1 74 38 36 34 64,1 – 27 SD205A-4.1-27-6R1 74 38 36 34 64,2 – 27 SD205A-4.2-27-6R1 74 38 36 34 64,3 – 27 SD205A-4.3-27-6R1 74 38 36 34 64,4 – 27 SD205A-4.4-27-6R1 74 38 36 34 64,5 – 27 SD205A-4.5-27-6R1 74 38 36 34 64,6 – 27 SD205A-4.6-27-6R1 74 38 36 34 64,7 – 27 SD205A-4.7-27-6R1 74 38 36 34 64,8 – 32 SD205A-4.8-32-6R1 82 46 36 44 64,9 – 5 H7 32 SD205A-4.9-32-6R1 82 46 36 44 65,0 – 32 SD205A-5.0-32-6R1 82 46 36 44 65,1 – 32 SD205A-5.1-32-6R1 82 46 36 44 65,2 – 32 SD205A-5.2-32-6R1 82 46 36 44 65,3 – 32 SD205A-5.3-32-6R1 82 46 36 44 65,4 – 32 SD205A-5.4-32-6R1 82 46 36 44 65,5 – 32 SD205A-5.5-32-6R1 82 46 36 44 65,6 – 32 SD205A-5.6-32-6R1 82 46 36 44 65,7 – 32 SD205A-5.7-32-6R1 82 46 36 44 65,8 – 6 H6 32 SD205A-5.8-32-6R1 82 46 36 44 65,9 – 6 H6/6 H7 32 SD205A-5.9-32-6R1 82 46 36 44 6





35

Drilldia. Dc(mm)

Drilldia. Dc(inch)

Reamersize*

Maxdrillingdepth l4

(mm) Part No.**

Dimensions in mm

l2 l1 lc l6 dmm h6

5,953 15/64 32 SD205A-02343-126-0236R1 82 46 36 44 66,0 – 32 SD205A-6.0-32-6R1 82 46 36 44 66,1 – 32 SD205A-6.1-32-6R1 82 46 36 44 66,2 – 35 SD205A-6.2-35-8R1 91 55 36 53 86,3 – 35 SD205A-6.3-35-8R1 91 55 36 53 8


6,747 17/64 40 SD205A-02656-157-0315R1 91 55 36 53 86,8 – 7 H6 40 SD205A-6.8-40-8R1 91 55 36 53 86,9 – 7 H6/7 H7 40 SD205A-6.9-40-8R1 91 55 36 53 87,0 – 40 SD205A-7.0-40-8R1 91 55 36 53 87,1 – 40 SD205A-7.1-40-8R1 91 55 36 53 8


7,541 19/64 42 SD205A-02969-165-0315R1 91 55 36 53 87,6 – 42 SD205A-7.6-42-8R1 91 55 36 53 87,7 – 42 SD205A-7.7-42-8R1 91 55 36 53 87,8 – 8 H6 42 SD205A-7.8-42-8R1 91 55 36 53 87,9 – 8 H6/8 H7 42 SD205A-7.9-42-8R1 91 55 36 53 8



8,731 11/32 45 SD205A-03438-177-0394R1 103 63 40 61 108,8 – 9 H6 45 SD205A-8.8-45-10R1 103 63 40 61 108,9 – 9 H6/9 H7 45 SD205A-8.9-45-10R1 103 63 40 61 109,0 – 45 SD205A-9.0-45-10R1 103 63 40 61 109,1 – 45 SD205A-9.1-45-10R1 103 63 40 61 10


9,525 3/8 48 SD205A-03750-189-0394R1 103 63 40 61 109,6 – 48 SD205A-9.6-48-10R1 103 63 40 61 109,7 – 48 SD205A-9.7-48-10R1 103 63 40 61 10

9,75 – 48 SD205A-9.75-48-10R1 103 63 40 61 109,8 – 10 H6/10 H7 48 SD205A-9.8-48-10R1 103 63 40 61 109,9 – 10 H6/10 H7 48 SD205A-9.9-48-10R1 103 63 40 61 10

9,922 25/64 48 SD205A-03906-189-0394R1 103 63 40 61 1010,0 – 48 SD205A-10.0-48-10R1 103 63 40 61 1010,2 – 48 SD205A-10.2-48-12R1 118 73 45 71 12

10,319 13/32 48 SD205A-04063-189-0472R1 118 73 45 71 1210,4 – 48 SD205A-10.4-48-12R1 118 73 45 71 1210,5 – 48 SD205A-10.5-48-12R1 118 73 45 71 1210,7 – 56 SD205A-10.7-56-12R1 118 73 45 71 12

10,716 27/64 56 SD205A-04219-221-0472R1 118 73 45 71 1210,8 – 11 H6/11 H7 56 SD205A-10.8-56-12R1 118 73 45 71 1211,0 – 56 SD205A-11.0-56-12R1 118 73 45 71 12




36

Drilldia. Dc(mm)

Drilldia. Dc(inch)

Reamersize*

Maxdrillingdepth l4

(mm) Part No.**

Dimensions in mm

l2 l1 lc l6 dmm h6

11,0 – 56 SD205A-11.0-56-12R1 118 73 45 71 1211,113 7/16 56 SD205A-04375-221-0472R1 118 73 45 71 12

11,2 – 56 SD205A-11.2-56-12R1 118 73 45 71 1211,3 – 56 SD205A-11.3-56-12R1 118 73 45 71 1211,5 – 56 SD205A-11.5-56-12R1 118 73 45 71 12

11,509 29/64 56 SD205A-04531-221-0472R1 118 73 45 71 1211,7 – 56 SD205A-11.7-56-12R1 118 73 45 71 1211,8 – 12 H6/12 H7 56 SD205A-11.8-56-12R1 118 73 45 71 12

11,906 15/32 12 H6/12 H7 56 SD205A-04688-221-0472R1 118 73 45 71 1212,0 – 56 SD205A-12.0-56-12R1 118 73 45 71 1212,25 – 56 SD205A-12.25-56-12R1 118 73 45 71 1212,3 – 56 SD205A-12.3-56-14R1 124 79 45 77 1412,5 – 56 SD205A-12.5-56-14R1 124 79 45 77 1412,7 1/2 56 SD205A-05000-221-0551R1 124 79 45 77 1412,8 – 13 H6/13 H7 56 SD205A-12.8-56-14R1 124 79 45 77 1413,0 – 56 SD205A-13.0-56-14R1 124 79 45 77 1413,1 – 59 SD205A-13.1-59-14R1 124 79 45 77 1413,3 – 59 SD205A-13.3-59-14R1 124 79 45 77 14

13,494 17/32 59 SD205A-05312-232-0551R1 124 79 45 77 1413,5 – 59 SD205A-13.5-59-14R1 124 79 45 77 1413,7 – 59 SD205A-13.7-59-14R1 124 79 45 77 1413,8 – 14 H6/14 H7 59 SD205A-13.8-59-14R1 124 79 45 77 14

13,891 35/64 14 H6/14 H7 59 SD205A-05469-232-0551R1 124 79 45 77 1414,0 – 59 SD205A-14.0-59-14R1 124 79 45 77 1414,2 – 60 SD205A-14.2-60-16R1 133 85 48 83 1614,25 – 60 SD205A-14.25-60-16R1 133 85 48 83 16

14,288 9/16 60 SD205A-05625-236-0630R1 133 85 48 83 1614,5 – 60 SD205A-14.5-60-16R1 133 85 48 83 1614,7 – 60 SD205A-14.7-60-16R1 133 85 48 83 1614,8 – 15 H6/15 H7 60 SD205A-14.8-60-16R1 133 85 48 83 1615,0 – 60 SD205A-15.0-60-16R1 133 85 48 83 1615,25 – 62 SD205A-15.25-62-16R1 133 85 48 83 1615,5 – 62 SD205A-15.5-62-16R1 133 85 48 83 1615,7 – 62 SD205A-15.7-62-16R1 133 85 48 83 1615,8 – 16 H6/16 H7 62 SD205A-15.8-62-16R1 133 85 48 83 16

15,875 5/8 16 H6/16 H7 62 SD205A-06250-244-0630R1 133 85 48 83 1616,0 – 62 SD205A-16.0-62-16R1 133 85 48 83 1616,5 – 64 SD205A-16.5-64-18R1 143 95 48 93 18

16,669 21/32 64 SD205A-06563-252-0709R1 143 95 48 93 1816,7 – 64 SD205A-16.7-64-18R1 143 95 48 93 1816,8 – 17 H6/17 H7 64 SD205A-16.8-64-18R1 143 95 48 93 1817,0 – 64 SD205A-17.0-64-18R1 143 95 48 93 18

17,463 11/16 66 SD205A-06875-260-0709R1 143 95 48 93 1817,5 – 66 SD205A-17.5-66-18R1 143 95 48 93 1817,8 – 18 H6/18 H7 66 SD205A-17.8-66-18R1 143 95 48 93 1818,0 – 66 SD205A-18.0-66-18R1 143 95 48 93 1818,5 – 71 SD205A-18.5-71-20R1 153 103 50 101 2018,8 – 19 H6/19 H7 71 SD205A-18.8-71-20R1 153 103 50 101 2019,0 – 71 SD205A-19.0-71-20R1 153 103 50 101 2019,05 3/4 71 SD205A-19.05-71-20R1 153 103 50 101 2019,5 – 71 SD205A-19.5-71-20R1 153 103 50 101 2019,8 20 H6/20 H7 71 SD205A-19.8-71-20R1 153 103 50 101 2020,0 – 71 SD205A-20.0-71-20R1 153 103 50 101 20




37

Drilldia. Dc(mm)

Maxdrillingdepth l4

(mm) Part No.**

Dimensions in mm

l2 l1 lc l6 dmm h6

2,00-2,30 12 SD205A-x.xx-12-4R1 46 18 28 15 42,31-2,60 13 SD205A-x.xx-13-4R1 50 22 28 18 42,61-2,99 15 SD205A-x.xx-15-4R1 50 22 28 21 43,00-3,75 21 SD205A-x.xx-21-6R1 66 30 36 26 63,76-4,75 27 SD205A-x.xx-27-6R1 74 38 36 34 64,76-6,10 32 SD205A-x.xx-32-6R1 82 46 36 44 66,00-6,70 35 SD205A-x.xx-35-8R1 91 55 36 53 86,71-7,50 40 SD205A-x.xx-40-8R1 91 55 36 53 87,51-8,10 42 SD205A-x.xx-42-8R1 91 55 36 53 88,00-8,50 42 SD205A-x.xx-42-10R1 103 63 40 61 108,51-9,50 45 SD205A-x.xx-45-10R1 103 63 40 61 10

9,51-10,10 48 SD205A-x.xx-48-10R1 103 63 40 61 1010,00-10,50 48 SD205A-xx.xx-48-12R1 118 73 45 71 1210,51-12,10 56 SD205A-xx.xx-56-12R1 118 73 45 71 1212,00-13,00 56 SD205A-xx.xx-56-14R1 124 79 45 77 1413,00-14,10 59 SD205A-xx.xx-59-14R1 124 79 45 77 1414,00-15,00 60 SD205A-xx.xx-60-16R1 133 85 48 83 1615,01-16,10 62 SD205A-xx.xx-62-16R1 133 85 48 83 1616,00-17,00 64 SD205A-xx.xx-64-18R1 143 95 48 93 1817,01-18,10 66 SD205A-xx.xx-66-18R1 143 95 48 93 1818,00-20,10 71 SD205A-xx.xx-71-20R1 153 103 50 101 20





38

Drilldia. Dc(mm)

Maxdrillingdepth l4

(mm) Part No.*

Dimensions in mm

l2 l1 lc l6 dmm h6

4,0 27 SD205A-4.0-27-6R5 74 38 36 34 64,1 27 SD205A-4.1-27-6R5 74 38 36 34 64,2 27 SD205A-4.2-27-6R5 74 38 36 34 64,3 27 SD205A-4.3-27-6R5 74 38 36 34 64,4 27 SD205A-4.4-27-6R5 74 38 36 34 64,5 27 SD205A-4.5-27-6R5 74 38 36 34 64,6 27 SD205A-4.6-27-6R5 74 38 36 34 64,7 27 SD205A-4.7-27-6R5 74 38 36 34 64,8 32 SD205A-4.8-32-6R5 82 46 36 44 64,9 32 SD205A-4.9-32-6R5 82 46 36 44 65,0 32 SD205A-5.0-32-6R5 82 46 36 44 65,1 32 SD205A-5.1-32-6R5 82 46 36 44 65,2 32 SD205A-5.2-32-6R5 82 46 36 44 65,3 32 SD205A-5.3-32-6R5 82 46 36 44 65,4 32 SD205A-5.4-32-6R5 82 46 36 44 65,5 32 SD205A-5.5-32-6R5 82 46 36 44 65,6 32 SD205A-5.6-32-6R5 82 46 36 44 65,7 32 SD205A-5.7-32-6R5 82 46 36 44 65,8 32 SD205A-5.8-32-6R5 82 46 36 44 65,9 32 SD205A-5.9-32-6R5 82 46 36 44 66,0 32 SD205A-6.0-32-6R5 82 46 36 44 66,1 32 SD205A-6.1-32-6R5 82 46 36 44 66,2 35 SD205A-6.2-35-8R5 91 55 36 53 86,3 35 SD205A-6.3-35-8R5 91 55 36 53 86,4 35 SD205A-6.4-35-8R5 91 55 36 53 86,5 35 SD205A-6.5-35-8R5 91 55 36 53 86,6 35 SD205A-6.6-35-8R5 91 55 36 53 86,7 35 SD205A-6.7-35-8R5 91 55 36 53 86,8 40 SD205A-6.8-40-8R5 91 55 36 53 86,9 40 SD205A-6.9-40-8R5 91 55 36 53 87,0 40 SD205A-7.0-40-8R5 91 55 36 53 87,1 40 SD205A-7.1-40-8R5 91 55 36 53 87,2 40 SD205A-7.2-40-8R5 91 55 36 53 87,3 40 SD205A-7.3-40-8R5 91 55 36 53 87,4 40 SD205A-7.4-40-8R5 91 55 36 53 87,5 40 SD205A-7.5-40-8R5 91 55 36 53 87,6 42 SD205A-7.6-42-8R5 91 55 36 53 87,7 42 SD205A-7.7-42-8R5 91 55 36 53 87,8 42 SD205A-7.8-42-8R5 91 55 36 53 87,9 42 SD205A-7.9-42-8R5 91 55 36 53 88,0 42 SD205A-8.0-42-8R5 91 55 36 53 88,1 42 SD205A-8.1-42-10R5 103 63 40 61 10





39

Drilldia. Dc(mm)

Maxdrillingdepth l4

(mm) Part No.*

Dimensions in mm

l2 l1 lc l6 dmm h6

8,2 42 SD205A-8.2-42-10R5 103 63 40 61 108,3 42 SD205A-8.3-42-10R5 103 63 40 61 108,4 42 SD205A-8.4-42-10R5 103 63 40 61 108,5 42 SD205A-8.5-42-10R5 103 63 40 61 108,6 45 SD205A-8.6-45-10R5 103 63 40 61 108,7 45 SD205A-8.7-45-10R5 103 63 40 61 108,8 45 SD205A-8.8-45-10R5 103 63 40 61 108,9 45 SD205A-8.9-45-10R5 103 63 40 61 109,0 45 SD205A-9.0-45-10R5 103 63 40 61 109,1 45 SD205A-9.1-45-10R5 103 63 40 61 109,2 45 SD205A-9.2-45-10R5 103 63 40 61 109,3 45 SD205A-9.3-45-10R5 103 63 40 61 109,4 45 SD205A-9.4-45-10R5 103 63 40 61 109,5 45 SD205A-9.5-45-10R5 103 63 40 61 109,6 48 SD205A-9.6-48-10R5 103 63 40 61 109,7 48 SD205A-9.7-48-10R5 103 63 40 61 109,8 48 SD205A-9.8-48-10R5 103 63 40 61 109,9 48 SD205A-9.9-48-10R5 103 63 40 61 1010,0 48 SD205A-10.0-48-10R5 103 63 40 61 1010,2 48 SD205A-10.2-48-12R5 118 73 45 71 1210,5 48 SD205A-10.5-48-12R5 118 73 45 71 1210,7 56 SD205A-10.7-56-12R5 118 73 45 71 1210,8 56 SD205A-10.8-56-12R5 118 73 45 71 1211,0 56 SD205A-11.0-56-12R5 118 73 45 71 1211,2 56 SD205A-11.2-56-12R5 118 73 45 71 1211,3 56 SD205A-11.3-56-12R5 118 73 45 71 1211,5 56 SD205A-11.5-56-12R5 118 73 45 71 1211,7 56 SD205A-11.7-56-12R5 118 73 45 71 1211,8 56 SD205A-11.8-56-12R5 118 73 45 71 1212,0 56 SD205A-12.0-56-12R5 118 73 45 71 1212,3 56 SD205A-12.3-56-14R5 124 79 45 77 1412,5 56 SD205A-12.5-56-14R5 124 79 45 77 1412,7 56 SD205A-12.7-56-14R5 124 79 45 77 1412,8 56 SD205A-12.8-56-14R5 124 79 45 77 1413,0 56 SD205A-13.0-56-14R5 124 79 45 77 1413,1 59 SD205A-13.1-59-14R5 124 79 45 77 1413,3 59 SD205A-13.3-59-14R5 124 79 45 77 1413,5 59 SD205A-13.5-59-14R5 124 79 45 77 1413,7 59 SD205A-13.7-59-14R5 124 79 45 77 1413,8 59 SD205A-13.8-59-14R5 124 79 45 77 1414,0 59 SD205A-14.0-59-14R5 124 79 45 77 1414,2 60 SD205A-14.2-60-16R5 133 85 48 83 1614,5 60 SD205A-14.5-60-16R5 133 85 48 83 1614,7 60 SD205A-14.7-60-16R5 133 85 48 83 1614,8 60 SD205A-14.8-60-16R5 133 85 48 83 1615,0 60 SD205A-15.0-60-16R5 133 85 48 83 16

15,25 62 SD205A-15.25-62-16R5 133 85 48 83 1615,5 62 SD205A-15.5-62-16R5 133 85 48 83 1615,7 62 SD205A-15.7-62-16R5 133 85 48 83 1615,8 62 SD205A-15.8-62-16R5 133 85 48 83 1616,0 62 SD205A-16.0-62-16R5 133 85 48 83 1616,5 64 SD205A-16.5-64-18R5 143 95 48 93 1816,7 64 SD205A-16.7-64-18R5 143 95 48 93 1816,8 64 SD205A-16.8-64-18R5 143 95 48 93 1817,0 64 SD205A-17.0-64-18R5 143 95 48 93 1817,5 66 SD205A-17.5-66-18R5 143 95 48 93 1818,0 66 SD205A-18.0-66-18R5 143 95 48 93 18




40

Drilldia.Dc(mm)

Maxdrillingdepth l4

(mm) Part No.**

Dimensions in mm

l2 l1 lc l6 dmm h6

3,00-3,75 21 SD205A-x.xx-21-6R5 66 30 36 26 63,76-4,75 27 SD205A-x.xx-27-6R5 74 38 36 34 64,76-6,10 32 SD205A-x.xx-32-6R5 82 46 36 44 66,00-6,70 35 SD205A-x.xx-35-8R5 91 55 36 53 86,71-7,50 40 SD205A-x.xx-40-8R5 91 55 36 53 87,51-8,10 42 SD205A-x.xx-42-8R5 91 55 36 53 88,00-8,50 42 SD205A-x.xx-42-10R5 103 63 40 61 108,51-9,50 45 SD205A-x.xx-45-10R5 103 63 40 61 10

9,51-10,10 48 SD205A-x.xx-48-10R5 103 63 40 61 1010,00-10,50 48 SD205A-xx.xx-48-12R5 118 73 45 71 1210,51-12,10 56 SD205A-xx.xx-56-12R5 118 73 45 71 1212,00-13,00 56 SD205A-xx.xx-56-14R5 124 79 45 77 1413,00-14,10 59 SD205A-xx.xx-59-14R5 124 79 45 77 1414,00-15,00 60 SD205A-xx.xx-60-16R5 133 85 48 83 1615,01-16,10 62 SD205A-xx.xx-62-16R5 133 85 48 83 1616,00-17,00 64 SD205A-xx.xx-64-18R5 143 95 48 93 1817,01-18,10 66 SD205A-xx.xx-66-18R5 143 95 48 93 1818,00-20,10 71 SD205A-xx.xx-71-20R5 153 103 50 101 20





41


Drilldia. Dc(mm)

Drilldia. Dc(inch)

Reamersize*

Maxdrillingdepth l4

(mm) Part No.**

Dimensions in mm

l2 l1 lc l6 dmm h6

4,5 – 45 SD207A-4.5-45-6R1 94 58 36 56 64,8 – 5 H7 45 SD207A-4.8-45-6R1 94 58 36 56 65,0 – 45 SD207A-5.0-45-6R1 94 58 36 56 65,5 – 45 SD207A-5.5-45-6R1 94 58 36 56 65,8 – 6 H6/6 H7 45 SD207A-5.8-45-6R1 94 58 36 56 66,0 – 45 SD207A-6.0-45-6R1 94 58 36 56 6

6,35 1/4 57 SD207A-6.35-57-8R1 110 74 36 67 86,5 – 57 SD207A-6.5-57-8R1 110 74 36 67 86,8 – 7 H6 57 SD207A-6.8-57-8R1 110 74 36 67 86,9 – 7 H6/7 H7 57 SD207A-6.9-57-8R1 110 74 36 67 87,0 – 57 SD207A-7.0-57-8R1 110 74 36 67 87,5 – 57 SD207A-7.5-57-8R1 110 74 36 72 87,8 – 8 H6/8 H7 57 SD207A-7.8-57-8R1 110 74 36 72 88,0 – 57 SD207A-8.0-57-8R1 110 74 36 72 88,5 – 62 SD207A-8.5-62-10R1 122 82 40 80 108,6 – 62 SD207A-8.6-62-10R1 122 82 40 80 108,7 – 62 SD207A-8.7-62-10R1 122 82 40 80 108,8 – 9 H6/9 H7 62 SD207A-8.8-62-10R1 122 82 40 80 109,0 – 62 SD207A-9.0-62-10R1 122 82 40 80 109,5 – 62 SD207A-9.5-62-10R1 122 82 40 80 10

9,52 3/8 62 SD207A-9.52-62-10R1 122 82 40 80 109,75 – 62 SD207A-9.75-62-10R1 122 82 40 80 109,8 – 10 H6/10 H7 62 SD207A-9.8-62-10R1 122 82 40 80 10

10,0 – 62 SD207A-10.0-62-10R1 122 82 40 80 1010,2 – 72 SD207A-10.2-72-12R1 141 96 45 94 1210,4 – 72 SD207A-10.4-72-12R1 141 96 45 94 1210,5 – 72 SD207A-10.5-72-12R1 141 96 45 94 1210,8 – 11 H6/11 H7 72 SD207A-10.8-72-12R1 141 96 45 94 1211,0 – 72 SD207A-11.0-72-12R1 141 96 45 94 1211,5 – 72 SD207A-11.5-72-12R1 141 96 45 94 1211,8 – 12 H6/12 H7 72 SD207A-11.8-72-12R1 141 96 45 94 1212,0 – 72 SD207A-12.0-72-12R1 141 96 45 94 1212,25 – 83 SD207A-12.25-83-14R1 155 110 45 108 1412,5 – 83 SD207A-12.5-83-14R1 155 110 45 108 1412,7 1/2 83 SD207A-12.7-83-14R1 155 110 45 108 1412,8 – 13 H6/13 H7 83 SD207A-12.8-83-14R1 155 110 45 108 1413,0 – 83 SD207A-13.0-83-14R1 155 110 45 108 1413,5 – 83 SD207A-13.5-83-14R1 155 110 45 108 1413,8 – 14 H6/14 H7 83 SD207A-13.8-83-14R1 155 110 45 108 1414,0 – 83 SD207A-14.0-83-14R1 155 110 45 108 1414,25 – 92 SD207A-14.25-92-16R1 171 123 48 121 1614,5 – 92 SD207A-14.5-92-16R1 171 123 48 121 16


• A=Internal ’through’ coolant.• For cutting and machining data see page 51-53.• Coating: TiAlN + TiN.• Hole tolerance: IT 9.



42

Drilldia. Dc(mm)

Drilldia. Dc(inch)

Reamersize*

Maxdrillingdepth l4

(mm) Part No.**

Dimensions in mm

l2 l1 lc l6 Dmm h6

14,8 – 15 H6/15 H7 92 SD207A-14.8-92-16R1 171 123 48 121 1615,0 – 92 SD207A-15.0-92-16R1 171 123 48 121 1615,5 – 92 SD207A-15.5-92-16R1 171 123 48 121 1615,8 – 16 H6/16 H7 92 SD207A-15.8-92-16R1 171 123 48 121 1616,0 – 92 SD207A-16.0-92-16R1 171 123 48 121 1616,5 – 103 SD207A-16.5-103-18R1 185 137 48 135 1816,8 – 17 H6/17 H7 103 SD207A-16.8-103-18R1 185 137 48 135 1817,0 – 103 SD207A-17.0-103-18R1 185 137 48 135 1817,5 – 103 SD207A-17.5-103-18R1 185 137 48 135 1817,8 – 18 H6/18 H7 103 SD207A-17.8-103-18R1 185 137 48 135 1818,0 – 103 SD207A-18.0-103-18R1 185 137 48 135 1818,5 – 112 SD207A-18.5-112-20R1 200 150 50 148 2018,8 – 19 H6/19 H7 112 SD207A-18.8-112-20R1 200 150 50 148 2019,0 – 112 SD207A-19.0-112-20R1 200 150 50 148 2019,05 3/4 112 SD207A-19.05-112-20R1 200 150 50 148 2019,5 – 112 SD207A-19.5-112-20R1 200 150 50 148 2019,8 – 20 H6/20 H7 112 SD207A-19.8-112-20R1 200 150 50 148 2020,0 – 112 SD207A-20.0-112-20R1 200 150 50 148 20




43

Drilldia. Dc(mm)

Maxdrillingdepth l4

(mm) Part No.**

Dimensions in mm

l2 l1 lc l6 dmm h6

4,50-5,49 45 SD207A-x.xx-45-6R1 94 58 36 56 65,50-6,10 45 SD207A-x.xx-45-6R1 94 58 36 56 66,00-7,00 57 SD207A-x.xx-57-8R1 110 74 36 67 87,01-8,10 57 SD207A-x.xx-57-8R1 110 74 36 72 8

8,00-10,10 62 SD207A-x.xx-62-10R1 122 82 40 80 1010,00-12,10 72 SD207A-x.xx-72-12R1 141 96 45 94 1212,00-14,10 83 SD207A-xx.xx-83-14R1 155 110 45 108 1414,00-16,10 92 SD207A-xx.xx-92-16R1 171 123 48 121 1616,00-18,10 103 SD207A-xx.xx-103-18R1 185 137 48 135 1818,00-20,10 112 SD207A-xx.xx-112-20R1 200 150 50 148 20





44


Drilldia. Dc(mm)

Maxdrillingdepth l4

(mm) Part No.**

Dimensions in mm

l2 l1 lc l6 dmm h6

4.76-6.10 66 SD212A-x.xx-66-6R1 116 80 36 76 66.00-8.10 84 SD212A-x.xx-84-8R1 138 102 36 98 8

8.00-10.10 108 SD212A-x.xx-108-10R1 169 129 40 125 1010.00-12.10 132 SD212A-x.xx-132-12R1 201 156 45 152 1212.00-14.10 159 SD212A-x.xx-159-14R1 232 187 45 183 14

Intermediate diameters – Drilling depth ~ 12 x D Cylindrical shank DIN 6537A


The drills are available in increments of 0,01 mm. Fill in required cutting instead of -xx.xx- according to the ordering example.Cutting tolerance is equal to m7 unless otherwise specified. Ordering example for 12,5 mm: SD212A-10,5-132-12R1.** Also available for intermediate diameters in the Custom Design software.


45


Drilldia. Dc(mm)

Maxdrillingdepth l4

(mm) Part No.**

Dimensions in mm

l2 l1 lc l6 dmm h6

3 50 SD216A-3.0-50-4R1 88 60 28 56 43,5 60 SD216A-3.5-60-4R1 99 71 28 67 44 60 SD216A-4.0-60-4R1 99 71 28 67 4

4,5 70 SD216A-4.5-70-6R1 117 81 36 79 45 90 SD216A-5.0-90-6R1 142 106 36 103 6

5,5 90 SD216A-5.5-90-6R1 142 106 36 103 66 90 SD216A-6.0-90-6R1 142 106 36 103 6

6,35 120 SD216A-6.35-120-8R1 177 141 36 137 86,5 120 SD216A-6.5-120-8R1 177 141 36 137 87 120 SD216A-7.0-120-8R1 177 141 36 137 8

7,5 120 SD216A-7.5-120-8R1 177 141 36 137 88 120 SD216A-8.0-120-8R1 177 141 36 137 8

8,5 150 SD216A-8.5-150-10R1 216 176 40 172 109 150 SD216A-9.0-150-10R1 216 176 40 172 10

9,5 150 SD216A-9.5-150-10R1 216 176 40 172 109,52 150 SD216A-9.52-150-10R1 216 176 40 172 1010 150 SD216A-10.0-150-10R1 216 176 40 172 10

10,5 180 SD216A-10.5-180-12R1 256 211 45 207 1211 180 SD216A-11.0-180-12R1 256 211 45 207 12

11,5 180 SD216A-11.5-180-12R1 256 211 45 207 1212 180 SD216A-12.0-180-12R1 256 211 45 207 12





46

Drilldia. Dc(mm)

Maxdrillingdepth l4

(mm) Part No.**

Dimensions in mm

l2 l1 lc l6 dmm h6

3.00-3.30 50 SD216A-x.xx-50-4R1 88 60 28 56 43.31-4.10 60 SD216A-x.xx-60-4R1 99 71 28 67 44.00-4.75 70 SD216A-x.xx-70-6R1 117 81 36 79 64.76-6.10 90 SD216A-x.xx-90-6R1 142 106 36 103 66.00-8.10 120 SD216A-x.xx-120-8R1 177 141 36 137 8






47


Drilldia. Dc(mm)

Maxdrillingdepth l4

(mm) Part No.**

Dimensions in mm

l2 l1 lc l6 dmm h6







48


Drilldia. Dc(mm)

Maxdrillingdepth l4

(mm) Part No.**

Dimensions in mm

l2 l1 lc l6 dmm h6


8.00-10.10 234 SD225A-x.xx-234-10R1 295 255 40 252 1010.00-12.10 281 SD225A-x.xx-281-12R1 350 305 45 302 12





49


Drilldia. Dc(mm)

Maxdrillingdepth l4

(mm) Part No.**

Dimensions in mm

l2 l1 lc l6 dmm h6

4 112 SD230A-4.0-112-4R1 151 123 28 119 44,5 135 SD230A-4.5-135-6R1 185 149 36 145 65 170 SD230A-5.0-170-6R1 220 184 36 180 6

5,5 170 SD230A-5.5-170-6R1 220 184 36 180 66 170 SD230A-6.0-170-6R1 220 184 36 180 6

6,35 225 SD230A-02500-886-0315R1 279 243 36 239 86,5 225 SD230A-6.5-225-8R1 279 243 36 239 87 225 SD230A-7.0-225-8R1 279 243 36 239 8

7,5 225 SD230A-7.5-225-8R1 279 243 36 239 87,938 225 SD230A-03125-886-0315R1 279 243 36 239 8

8 225 SD230A-8.0-225-8R1 279 243 36 239 88,5 285 SD230A-8.5-285-10R1 346 306 40 302 109 285 SD230A-9.0-285-10R1 346 306 40 302 10

9,5 285 SD230A-9.5-285-10R1 346 306 40 302 109,525 285 SD230A-03750-1122-0394R1 346 306 40 302 10

10 285 SD230A-10.0-285-10R1 346 306 40 302 10





50

Drilldia. Dc(mm)

Maxdrillingdepth l4

(mm) Part No.**

Dimensions in mm

l2 l1 lc l6 dmm h6


8.00-10.10 285 SD230A-x.xx-285-10R1 346 306 40 302 1010.00-12.10 300 SD230A-x.xx-300-12R1 369 324 45 320 12




Seco Feedmax – Cutting data

51


SD203, SD203A, SD205AThe recommended start values for general applications are marked bold.Reduce the values in case of poor stability in the application, high hardness of theworkpiece or low coolant pressure in combination with drilling deep holes (> 3 x D).

SecoMaterialgroup

No.

Recommended cutting speedvc (m/min) Recommended feed f, (mm/rev)

Externalcoolant supply

Internalcoolant supply 2 3 4 6 8

1 180-140-100 220-180-60 0,07-0,11-0,13 0,09-0,13-0,16 0,11-0,15-0,19 0,14-0,19-0,23 0,19-0,25-0,31

2–3 150-130-80 190-160-60 0,07-0,11-0,13 0,09-0,13-0,16 0,11-0,15-0,19 0,14-0,19-0,23 0,19-0,25-0,31

4–5 130-100-70 160-130-60 0,07-0,10-0,12 0,09-0,12-0,14 0,10-0,14-0,17 0,13-0,17-0,22 0,17-0,23-0,29

6 100-80-60 120-100-60 0,06-0,08-0,11 0,08-0,10-0,13 0,09-0,12-0,15 0,11-0,15-0,19 0,15-0,20-0,25

7 80-60-50 100-80-60 0,05-0,06-0,09 0,06-0,08-0,10 0,07-0,10-0,12 0,09-0,12-0,15 0,12-0,16-0,20

8-9* 80-60-40 100-80-50 0,04-0,07-0,09 0,05-0,09-0,11 0,06-0,11-0,13 0,07-0,14-0,16 0,10-0,17-0,20

10* 60-50-30 80-70-40 0,04-0,06-0,07 0,04-0,07-0,08 0,05-0,09-0,11 0,06-0,11-0,13 0,08-0,14-0,17

11* 50-40-20 70-60-30 0,03-0,05-0,06 0,03-0,05-0,06 0,04-0,06-0,07 0,05-0,08-0,10 0,07-0,11-0,13

12 140-110-80 170-140-60 0,10-0,14-0,18 0,13-0,17-0,21 0,15-0,20-0,26 0,19-0,26-0,32 0,26-0,34-0,43

13–14 120-100-60 150-120-60 0,08-0,12-0,15 0,11-0,15-0,18 0,14-0,18-0,22 0,17-0,23-0,27 0,23-0,30-0,36

15 90-70-60 110-90-60 0,05-0,07-0,10 0,06-0,09-0,11 0,08-0,10-0,13 0,10-0,13-0,16 0,13-0,17-0,21

16-17 240-160-110 320-260-60 0,10-0,14-0,16 0,13-0,16-0,20 0,15-0,19-0,24 0,22-0,28-0,35 0,25-0,32-0,40

SecoMaterialgroup

No.

Recommended feed f, (mm/rev)

10 12 14 16 18 20

1 0,23-0,30-0,38 0,24-0,33-0,41 0,28-0,38-0,45 0,30-0,40-0,48 0,33-0,42-0,50 0,34-0,43-0,51

2-3 0,23-0,30-0,38 0,24-0,33-0,41 0,28-0,38-0,45 0,30-0,40-0,48 0,33-0,42-0,50 0,34-0,43-0,51

4-5 0,21-0,28-0,35 0,22-0,30-0,37 0,26-0,35-0,41 0,28-0,37-0,44 0,31-0,38-0,46 0,31-0,39-0,47

6 0,18-0,24-0,30 0,20-0,26-0,33 0,23-0,30-0,36 0,24-0,32-0,38 0,27-0,33-0,40 0,27-0,34-0,41

7 0,14-0,19-0,24 0,16-0,21-0,26 0,18-0,24-0,29 0,19-0,26-0,31 0,21-0,27-0,32 0,22-0,27-0,33

8-9* 0,12-0,21-0,24 0,13-0,23-0,26 0,15-0,26-0,29 0,16-0,28-0,31 0,17-0,30-0,33 0,18-0,30-0,33

10* 0,10-0,16-0,19 0,11-0,18-0,21 0,12-0,21-0,24 0,13-0,23-0,26 0,15-0,24-0,27 0,15-0,25-0,28

11* 0,08-0,13-0,16 0,09-0,15-0,17 0,10-0,17-0,19 0,11-0,18-0,20 0,12-0,19-0,21 0,12-0,20-0,22

12 0,31-0,41-0,51 0,33-0,44-0,55 0,38-0,51-0,61 0,41-0,54-0,65 0,45-0,57-0,68 0,46-0,58-0,69

13-14 0,27-0,36-0,43 0,29-0,39-0,47 0,34-0,45-0,54 0,36-0,48-0,58 0,40-0,50-0,60 0,41-0,51-0,61

15 0,15-0,20-0,26 0,17-0,22-0,28 0,19-0,26-0,31 0,20-0,27-0,33 0,23-0,28-0,34 0,23-0,29-0,35

16-17 0,31-0,38-0,48 0,33-0,42-0,52 0,38-0,48-0,58 0,41-0,51-0,61 0,43-0,53-0,64 0,44-0,54-0,65

* Max drilling depth 3 x D with external coolant supply.


52

SD207A-SD212AThe recommended start values for general applications are marked bold.Reduce the values in case of poor stability in the application, high hardness of theworkpiece or low coolant pressure in combination with drilling deep holes (> 3 x D).

SecoMaterialgroup

No.

Recommendedcutting speed

vc (m/min)


5 6 8 10

1 180-130-100 0,12-0,16-0,20 0,14-0,19-0,23 0,19-0,25-0,31 0,23-0,30-0,38

2–3 160-120-90 0,12-0,16-0,20 0,14-0,19-0,23 0,19-0,25-0,31 0,23-0,30-0,38

4–5 150-110-80 0,11-0,15-0,18 0,13-0,17-0,22 0,17-0,23-0,29 0,21-0,28-0,35

6 120-90-70 0,10-0,13-0,16 0,11-0,15-0,19 0,15-0,20-0,25 0,18-0,24-0,30

7 100-80-60 0,08-0,10-0,13 0,09-0,12-0,15 0,12-0,16-0,20 0,14-0,19-0,24

8-9 90-70-50 0,06-0,08-0,10 0,07-0,14-0,16 0,10-0,17-0,20 0,12-0,21-0,24

10 60-50-40 0,05-0,07-0,09 0,06-0,11-0,13 0,08-0,14-0,17 0,10-0,16-0,19

11 50-40-30 0,04-0,06-0,07 0,05-0,08-0,10 0,07-0,11-0,13 0,08-0,13-0,16

12 160-130-90 0,16-0,22-0,27 0,19-0,26-0,32 0,26-0,34-0,43 0,31-0,41-0,51

13–14 140-110-80 0,14-0,19-0,23 0,17-0,23-0,27 0,23-0,30-0,36 0,27-0,36-0,43

15 100-90-70 0,08-0,11-0,14 0,10-0,13-0,16 0,13-0,17-0,21 0,15-0,20-0,26

16-17 300-200-100 0,19-0,24-0,30 0,22-0,28-0,35 0,25-0,32-0,40 0,31-0,38-0,48

SecoMaterialgroup

No.


12 14 16 18 20

1 0,24-0,33-0,41 0,28-0,38-0,45 0,30-0,40-0,48 0,33-0,42-0,50 0,34-0,43-0,51

2-3 0,24-0,33-0,41 0,28-0,38-0,45 0,30-0,40-0,48 0,33-0,42-0,50 0,34-0,43-0,51

4-5 0,22-0,30-0,37 0,26-0,35-0,41 0,28-0,37-0,44 0,31-0,38-0,46 0,31-0,39-0,47

6 0,20-0,26-0,33 0,23-0,30-0,36 0,24-0,32-0,38 0,27-0,33-0,40 0,27-0,34-0,41

7 0,16-0,21-0,26 0,18-0,24-0,29 0,19-0,26-0,31 0,21-0,27-0,32 0,22-0,27-0,33

8-9 0,13-0,23-0,26 0,15-0,26-0,29 0,16-0,28-0,31 0,17-0,30-0,33 0,18-0,30-0,33

10 0,11-0,18-0,21 0,12-0,21-0,24 0,13-0,23-0,26 0,15-0,24-0,27 0,15-0,25-0,28

11 0,09-0,15-0,17 0,10-0,17-0,19 0,11-0,18-0,20 0,12-0,19-0,21 0,12-0,20-0,22

12 0,33-0,44-0,55 0,38-0,51-0,61 0,41-0,54-0,65 0,45-0,57-0,68 0,46-0,58-0,69

13-14 0,29-0,39-0,47 0,34-0,45-0,54 0,36-0,48-0,58 0,40-0,50-0,60 0,41-0,51-0,61

15 0,17-0,22-0,28 0,19-0,26-0,31 0,20-0,27-0,33 0,23-0,28-0,34 0,23-0,29-0,35

16-17 0,33-0,42-0,52 0,38-0,48-0,58 0,41-0,51-0,61 0,43-0,53-0,64 0,44-0,54-0,65


53

The recommended start values for general applications are marked bold.Reduce the values in case of poor stability in the application, high hardness of theworkpiece or low coolant pressure in combination with drilling deep holes (> 16 x D).

SD216A-SD220ASeco

Materialgroup

No.


vc (m/min)


6 8 10 12

1 130-110-70 0,16-0,19-0,24 0.20-0.25-0.30 0.24-0.30-0.38 0.28-0.33-0.41

2–3 120-100-70 0,16-0,19-0,24 0.20-0.25-0.30 0.24-0.30-0.38 0.28-0.33-0.41

4–5 110-90-70 0.16-0.18-0.23 0.19-0.23-0.29 0.23-0.28-0.35 0.25-0.30-0.36

6 80-70-60 0,14-0,16-0,20 0,16-0,20-0,24 0.19-0.24-0.30 0.20-0.26-0.33

7 70-60-50 0,11-0,12-0,16 0.13-0.16-0.20 0.15-0.19-0.24 0.17-0.21-0.26

8-9 70-55-40 0,08-0,13-0,16 0.10-0.17-0.20 0.13-0.21-0.24 0.14-0.23-0.26

10 60-50-30 0,07-0,10-0,12 0.08-0.14-0.17 0.11-0.16-0.19 0.12-0.18-0.21

11 50-40-30 0,05-0,08-0,11 0.08-0.11-0.13 0.09-0.13-0.16 0.09-0.15-0.17

12 110-90-70 0,22-0,26-0,33 0.28-0.34-0.43 0.33-0.41-0.50 0,37-0,44-0,50

13–14 100-80-60 0,19-0,23-0,28 0,24-0,30-0,35 0.28-0.36-0.43 0.33-0.39-0.46

15 70-60-50 0,11-0,13-0,17 0,14-0,16-0,20 0.17-0.20-0.26 0.18-0.22-0.28

16-17 180-140-100 0,26-0,29-0,37 0.27-0.33-0.40 0.33-0.38-0.46 0,37-0,41-0,47

SD225A-SD230ASeco

Materialgroup

No.


vc (m/min)


1 120-100-70 0,12-0,16-0,20 0,16-0,21-0,27 0,19-0,26-0,32 0,21-0,28-0,35

2–3 110-90-70 0,12-0,16-0,20 0,16-0,21-0,27 0,19-0,26-0,32 0,21-0,28-0,35

4–5 100-80-60 0,11-0,15-0,18 0,15-0,20-0,24 0,18-0,23-0,29 0,19-0,25-0,32

6 80-60-50 0,10-0,13-0,16 0,13-0,17-0,21 0,15-0,20-0,26 0,17-0,22-0,28

7 70-55-45 0,08-0,10-0,13 0,10-0,14-0,17 0,12-0,16-0,20 0,13-0,18-0,22

8-9 65-50-40 0,06-0,11-0,13 0,08-0,14-0,16 0,10-0,16-0,19 0,11-0,18-0,21

10 60-45-30 0,05-0,08-0,10 0,06-0,11-0,13 0,07-0,13-0,16 0,08-0,14-0,17

11 50-40-30 0,04-0,07-0,09 0,06-0,09-0,11 0,07-0,11-0,13 0,07-0,12-0,14

12 100-80-60 0,16-0,22-0,27 0,22-0,29-0,36 0,26-0,35-0,43 0,28-0,38-0,47

13–14 90-70-50 0,14-0,19-0,23 0,19-0,26-0,31 0,23-0,31-0,37 0,25-0,33-0,40

15 60-50-40 0,08-0,11-0,14 0,11-0,14-0,18 0,13-0,17-0,22 0,14-0,19-0,23

16-17 150-110-80 0,19-0,24-0,30 0,21-0,27-0,34 0,26-0,33-0,41 0,28-0,35-0,44

Seco Feedmax – Regrinding instructions

54

Regrinding instructions for SD203, SD203A, SD205A and SD207A


1. Conical flank

Lip height distance (axial run-out) to be within 0,02 mm

2. Web thinning

Drill dia. Dc (mm) L (mm)

2-10 0,1-0,3

10-20 0,2-0,4

3. Grinding of flat X

X = 0,08 x drill diameter Dc

4. Edge preparation

Max. allowed flank wear before regrinding is 0,1–0,3 mm measured at the largest point.

SpecificationsProposed specification of diamond wheels:

Conical clearance: Wheel shape12A2 Grit size D54Gashing: Wheel shape 1A1 or 1V1 Grit size D64-D46Corner chamfer: Wheel shape 1A1 or 12A2Edge treatment: grinding K-land or brushing:

Important:• The cutting edges must be uniform and have the same size of edge preparation.• The edge preparation must be applied on the whole length of the cutting edges.

Workpiecematerial

bn (mm)

Drill dia. 10(mm)

Drill dia. > 10(mm)

Steel 0,05 0,10

Stainless steel 0,05 0,05

Cast iron 0,05 0,10


55

Regrinding instructions for Solid carbide drills with SD216A-SD230A geometry

1. Conical flank


2. Web thinning


<10 0,2

10 0,4



4. Edge preparation



Point relief: wheel shape 11V9 grit size D54Gashing: Wheel shape 1A1 or 1V1 Grit size D64-D46Corner chamfer: Wheel shape 1A1 or 12A2Edge treatment: grinding K-land or brushing


Drill dia. Dc (mm) bn (mm)

<10 0,05

10 0,1

Secondary relief angle 20Primary relief angle 10

Seco Feedmax– Difficult to machine materials

56

Seco Feedmax– Difficult to machine materials

The solutions for heat resistant materials, superalloys, titanium alloys, and aluminium

Features:

• Optimized geometries and coatings

Advantages:

• Less deformation hardening• Low residual stresses• Small exit burrs

Benefits:

• Cost reduction through - Component quality - Application security - Less deburring

Seco Feedmax – Product features -M, -T and -N

57

Seco Feedmax – Product features -M, -T and -N

-M For superalloys

• Sharp cutting edge

• Large front clearence

• Narrow land margins

• Large back taper

TiAIN coating- High hot hardness- Low friction

-T For Titanium alloys

Uncoated

-N For Aluminium

DLC coating- Low friction- Non stickingWide polished chip flutes

Seco Feedmax – SD203, -M geometry

58

Seco Feedmax – SD203, -M geometry

Drilldia. Dc(mm)

Maxdrillingdepth l4

(mm) Part No.**

Dimensions in mm

l2 l1 lc l6 dmm h6

3,00-3,40 14 SD203-x.xx-14-6R1-M 62 26 36 20 63,41-3,75 15 SD203-x.xx-15-6R1-M 62 26 36 20 63,76-4,20 17 SD203-x.xx-17-6R1-M 66 30 36 24 64,21-4,50 18 SD203-x.xx-18-6R1-M 66 30 36 24 64,51-4,75 18 SD203-x.xx-18-6R1-M 66 30 36 26 64,76-5,20 20 SD203-x.xx-20-6R1-M 66 30 36 28 65,21-6,10 21 SD203-x.xx-21-6R1-M 66 30 36 28 66,00-6,60 23 SD203-x.xx-23-8R1-M 79 43 36 34 86,61-7,00 25 SD203-x.xx-25-8R1-M 79 43 36 34 87,01-7,50 25 SD203-x.xx-25-8R1-M 79 43 36 41 87,51-8,10 27 SD203-x.xx-27-8R1-M 79 43 36 41 88,00-8,60 27 SD203-x.xx-27-10R1-M 89 49 40 47 108,61-9,50 29 SD203-x.xx-29-10R1-M 89 49 40 47 10

9,51-10,10 31 SD203-x.xx-31-10R1-M 89 49 40 47 1010,00-10,50 31 SD203-xx.xx-31-12R1-M 102 57 45 55 1210,51-11,80 33 SD203-xx.xx-33-12R1-M 102 57 45 55 1211,81-12,10 36 SD203-xx.xx-36-12R1-M 102 57 45 55 1212,00-13,00 36 SD203-xx.xx-36-14R1-M 107 62 45 60 1413,00-14,10 37 SD203-xx.xx-37-14R1-M 107 62 45 60 1414,00-15,00 38 SD203-xx.xx-38-16R1-M 115 67 48 65 1615,01-16,10 39 SD203-xx.xx-39-16R1-M 115 67 48 65 1616,00-17,00 40 SD203-xx.xx-40-18R1-M 123 75 48 73 1817,01-18,10 41 SD203-xx.xx-41-18R1-M 123 75 48 73 1818,00-20,10 49 SD203-xx.xx-49-20R1-M 131 81 50 79 20


• External coolant.• For cutting and machining data see page 72-73.• Coating: TiAlN + TiN.• Hole tolerance: IT 8-9.

The drills are available in increments of 0,01 mm. Fill in required cutting instead of -xx.xx- according to the ordering example.Cutting tolerance is equal to m7 unless otherwise specified. Ordering example for 11,3 mm: SD203-11.3-33-12R1-M.** Also available for intermediate diameters in the Custom Design software.

Seco Feedmax – SD203A, -M geometry

59


Drilldia. Dc(mm)

Drilldia. Dc(inch)

Reamersize*

Maxdrillingdepth l4

(mm) Part No.**

Dimensions in mm

l2 l1 lc l6 dmm h6

3,0 – 14 SD203A-3.0-14-6R1-M 62 26 36 20 63,4 – 14 SD203A-3.4-14-6R1-M 62 26 36 20 63,5 – 15 SD203A-3.5-15-6R1-M 62 26 36 20 63,9 – 4 H7 17 SD203A-3.9-17-6R1-M 66 30 36 24 64,0 – 17 SD203A-4.0-17-6R1-M 66 30 36 24 64,3 – 18 SD203A-4.3-18-6R1-M 66 30 36 24 64,5 – 18 SD203A-4.5-18-6R1-M 66 30 36 24 6

4,763 3/16 20 SD203A-01875-079-0236R1-M 66 30 36 28 64,9 – 5 H7 20 SD203A-4.9-20-6R1-M 66 30 36 28 65,0 – 20 SD203A-5.0-20-6R1-M 66 30 36 28 65,5 – 20 SD203A-5.5-20-6R1-M 66 30 36 28 6

5,558 7/32 20 SD203A-02188-083-0236R1-M 66 30 36 28 65,9 – 6 H6/6 H7 21 SD203A-5.9-21-6R1-M 66 30 36 28 66,0 – 21 SD203A-6.0-21-6R1-M 66 30 36 28 6

6,35 1/4 23 SD203A-02500-091-0315R1-M 79 43 36 34 86,5 – 23 SD203A-6.5-23-8R1-M 79 43 36 34 86,6 – 23 SD203A-6.6-23-8R1-M 79 43 36 34 8

6,746 17/64 25 SD203A-02656-098-0315R1-M 79 43 36 34 86,8 – 25 SD203A-6.8-25-8R1-M 79 43 36 34 86,9 – 7 H6/7 H7 25 SD203A-6.9-25-8R1-M 79 43 36 34 87,0 – 25 SD203A-7.0-25-8R1-M 79 43 36 34 8

7,145 9/32 25 SD203A-02813-098-0315R1-M 79 43 36 41 87,5 – 25 SD203A-7.5-25-8R1-M 79 43 36 41 87,8 – 27 SD203A-7.8-27-8R1-M 79 43 36 41 87,9 – 8 H6/8 H7 27 SD203A-7.9-27-8R1-M 79 43 36 41 8



9,129 23/64 29 SD203A-03594-114-0394R1-M 89 49 40 47 109,5 – 29 SD203A-9.5-29-10R1-M 89 49 40 47 10

9,525 3/8 29 SD203A-03750-122-0394R1-M 89 49 40 47 109,8 – 31 SD203A-9.8-31-10R1-M 89 49 40 47 109,9 – 10 H6/10 H7 31 SD203A-9.9-31-10R1-M 89 49 40 47 10

10,0 – 31 SD203A-10.0-31-10R1-M 89 49 40 47 1010,2 – 31 SD203A-10.2-31-12R1-M 102 57 45 55 1210,32 13/32 31 SD203A-04063-122-0472R1-M 102 57 45 55 1210,4 – 31 SD203A-10.4-31-12R1-M 102 57 45 55 1210,5 – 31 SD203A-10.5-31-12R1-M 102 57 45 55 12





60

Drilldia. Dc(mm)

Drilldia. Dc(inch)

Reamersize*

Maxdrillingdepth l4

(mm) Part No.**

Dimensions in mm

l2 l1 lc l6 dmm h6



11,908 15/32 12 H6/12 H7 36 SD203A-0468-142-0472R1-M 102 57 45 55 1212,0 – 36 SD203A-12.0-36-12R1-M 102 57 45 55 1212,25 – 36 SD203A-12.25-36-14R1-M 107 62 45 60 1412,3 – 36 SD203A-12.3-36-14R1-M 107 62 45 60 1412,5 – 36 SD203A-12.5-36-14R1-M 107 62 45 60 1412,7 1/2 36 SD203A-05000-142-0551R1-M 107 62 45 60 1412,9 – 13 H6/13 H7 36 SD203A-12.9-36-14R1-M 107 62 45 60 1413,0 – 36 SD203A-13.0-36-14R1-M 107 62 45 60 1413,5 – 37 SD203A-13.5-37-14R1-M 107 62 45 60 14

13,891 35/64 14 H6/14 H7 37 SD203A-05469-146-0551R1-M 107 62 45 60 1414,0 – 37 SD203A-14.0-37-14R1-M 107 62 45 60 1414,25 – 38 SD203A-14.25-38-16R1-M 115 67 48 65 16




61

Drilldia. Dc(mm)

Maxdrillingdepth l4

(mm) Part No.**

Dimensions in mm

l2 l1 lc l6 dmm h6

3,00-3,40 14 SD203A-x.xx-14-6R1-M 62 26 36 20 63,41-3,75 15 SD203A-x.xx-15-6R1-M 62 26 36 20 63,76-4,20 17 SD203A-x.xx-17-6R1-M 66 30 36 24 64,21-4,50 18 SD203A-x.xx-18-6R1-M 66 30 36 24 64,51-4,75 18 SD203A-x.xx-18-6R1-M 66 30 36 26 64,76-5,20 20 SD203A-x.xx-20-6R1-M 66 30 36 28 65,21-6,10 21 SD203A-x.xx-21-6R1-M 66 30 36 24 66,00-6,60 23 SD203A-x.xx-23-8R1-M 79 43 36 34 86,61-7,00 25 SD203A-x.xx-25-8R1-M 79 43 36 34 87,01-7,50 25 SD203A-x.xx-25-8R1-M 79 43 36 41 87,51-8,10 27 SD203A-x.xx-27-8R1-M 79 43 36 41 88,00-8,60 27 SD203A-x.xx-27-10R1-M 89 49 40 47 108,61-9,50 29 SD203A-x.xx-29-10R1-M 89 49 40 47 10

9,51-10,10 31 SD203A-x.xx-31-10R1-M 89 49 40 47 1010,00-10,50 31 SD203A-xx.xx-31-12R1-M 102 57 45 55 1210,51-11,80 33 SD203A-xx.xx-33-12R1-M 102 57 45 55 1211,81-12,10 36 SD203A-xx.xx-36-12R1-M 102 57 45 55 1212,00-13,00 36 SD203A-xx.xx-36-14R1-M 107 62 45 60 1413,00-14,10 37 SD203A-xx.xx-37-14R1-M 107 62 45 60 1414,00-15,00 38 SD203A-xx.xx-38-16R1-M 115 67 48 65 1615,01-16,10 39 SD203A-xx.xx-39-16R1-M 115 67 48 65 1616,00-17,00 40 SD203A-xx.xx-40-18R1-M 123 75 48 73 1817,01-18,10 41 SD203A-xx.xx-41-18R1-M 123 75 48 73 1818,00-20,10 49 SD203A-xx.xx-49-20R1-M 131 81 50 79 20



The drills are available in increments of 0,01 mm. Fill in required cutting instead of -xx.xx- according to the ordering example.Cutting tolerance is equal to m7 unless otherwise specified. Ordering example for 11,3 mm: SD203A-11.3-33-12R1-M.** Also available for intermediate diameters in the Custom Design software.


62


Drilldia. Dc(mm)

Drilldia. Dc(inch)

Reamersize*

Maxdrillingdepth l4

(mm) Part No.**

Dimensions in mm

l2 l1 lc l6 dmm h6

3,0 – 21 SD205A-3.0-21-6R1-M 66 30 36 26 63,4 – 21 SD205A-3.4-21-6R1-M 66 30 36 26 63,5 – 21 SD205A-3.5-21-6R1-M 66 30 36 26 63,9 – 4 H7 27 SD205A-3.9-27-6R1-M 74 38 36 34 64,0 – 27 SD205A-4.0-27-6R1-M 74 38 36 34 64,3 – 27 SD205A-4.3-27-6R1-M 74 38 36 34 64,5 – 27 SD205A-4.5-27-6R1-M 74 38 36 34 6

4,763 3/16 32 SD205A-01875-126-0236R1-M 82 46 36 44 64,9 – 5 H7 32 SD205A-4.9-32-6R1-M 82 46 36 44 65,0 – 32 SD205A-5.0-32-6R1-M 82 46 36 44 65,5 – 32 SD205A-5.5-32-6R1-M 82 46 36 44 6

5,558 7/32 32 SD205A-02188-126-0236R1-M 82 46 36 44 65,9 – 6 H6/6 H7 35 SD205A-5.9-35-6R1-M 82 46 36 44 66,0 – 35 SD205A-6.0-32-6R1-M 82 46 36 44 66,35 1/4 35 SD205A-02500-138-0315R1-M 91 55 36 53 86,5 – 35 SD205A-6.5-35-8R1-M 91 55 36 53 86,6 – 35 SD205A-6.6-35-8R1-M 91 55 36 53 8


7,145 9/32 40 SD205A-02813-157-0315R1-M 91 55 36 53 87,5 – 40 SD205A-7.5-40-8R1-M 91 55 36 53 87,8 – 42 SD205A-7.8-42-8R1-M 91 55 36 53 87,9 – 8 H6/8 H7 42 SD205A-7.9-42-8R1-M 91 55 36 53 8



9,129 23/64 45 SD205A-03594-177-0394R1-M 103 63 40 61 109,5 – 45 SD205A-9.5-45-10R1-M 103 63 40 61 10

9,525 3/8 48 SD205A-03750-189-0394R1-M 103 63 40 61 109,8 – 48 SD205A-9.8-48-10R1-M 103 63 40 61 109,9 – 10 H6/10 H7 48 SD205A-9.9-48-10R1-M 103 63 40 61 1010,0 – 48 SD205A-10.0-48-10R1-M 103 63 40 61 1010,2 – 48 SD205A-10.2-48-12R1-M 118 73 45 71 1210,32 13/32 48 SD205A-04063-189-0472R1-M 118 73 45 71 1210,4 – 48 SD205A-10.4-48-12R1-M 118 73 45 71 1210,5 – 48 SD205A-10.5-48-12R1-M 118 73 45 71 12





63

Drilldia. Dc(mm)

Drilldia. Dc(inch)

Reamersize*

Maxdrillingdepth l4

(mm) Part No.**

Dimensions in mm

l2 l1 lc l6 dmm h6



11,908 15/32 12 H6/12 H7 56 SD205A-04688-221-0472R1-M 118 73 45 71 1212,0 – 56 SD205A-12.0-56-12R1-M 118 73 45 71 1212,25 – 56 SD205A-12.25-56-14R1-M 124 79 45 77 1412,3 – 56 SD205A-12.3-56-14R1-M 124 79 45 77 1412,5 – 56 SD205A-12.5-56-14R1-M 124 79 45 77 1412,7 1/2 56 SD205A-05000-221-0551R1-M 124 79 45 77 1412,9 – 13 H6/13 H7 56 SD205A-12.9-56-14R1-M 124 79 45 77 1413,0 – 56 SD205A-13.0-56-14R1-M 124 79 45 77 1413,5 – 59 SD205A-13.5-59-14R1-M 124 79 45 77 14

13,891 35/64 14 H6/14 H7 59 SD205A-05469-232-0551R1-M 124 79 45 77 1414,0 – 59 SD205A-14.0-59-14R1-M 124 79 45 77 1414,25 – 60 SD205A-14.25-60-16R1-M 133 85 48 83 16




64

Drilldia. Dc(mm)

Maxdrillingdepth l4

(mm) Part No.**

Dimensions in mm

l2 l1 lc l6 dmm h6

3,00-3,75 21 SD205A-x.xx-21-6R1-M 66 30 36 26 63,76-4,75 27 SD205A-x.xx-27-6R1-M 74 38 36 34 64,76-6,10 32 SD205A-x.xx-32-6R1-M 82 46 36 44 66,11-6,70 35 SD205A-x.xx-35-8R1-M 91 55 36 53 86,71-7,50 40 SD205A-x.xx-40-8R1-M 91 55 36 53 87,51-8,10 42 SD205A-x.xx-42-8R1-M 91 55 36 53 88,00-8,60 42 SD205A-x.xx-42-10R1-M 103 63 40 61 108,61-9,50 45 SD205A-x.xx-45-10R1-M 103 63 40 61 10

9,51-10,10 48 SD205A-x.xx-48-10R1-M 103 63 40 61 1010,00-10,50 48 SD205A-xx.xx-48-12R1-M 118 73 45 71 1210,51-11,80 56 SD205A-xx.xx-56-12R1-M 118 73 45 71 1212,00-13,00 56 SD205A-xx.xx-56-14R1-M 124 79 45 77 1413,00-14,10 59 SD205A-xx.xx-59-14R1-M 124 79 45 77 1414,00-15,00 60 SD205A-xx.xx-60-16R1-M 133 85 48 83 1615,01-16,10 62 SD205A-xx.xx-62-16R1-M 133 85 48 83 1616,00-17,00 64 SD205A-xx.xx-64-18R1-M 143 95 48 93 1817,01-18,10 66 SD205A-xx.xx-66-18R1-M 143 95 48 93 1818,00-20,10 71 SD205A-xx.xx-71-20R1-M 153 103 50 101 20



The drills are available in increments of 0,01 mm. Fill in required cutting instead of -xx.xx- according to the ordering example.Cutting tolerance is equal to m7 unless otherwise specified. Ordering example for 11,3 mm: SD205A-11.3-56-12R1-M.** Also available for intermediate diameters in the Custom Design software.

Seco Feedmax – SD203, -T geometry

65

Seco Feedmax – SD203, -T geometry

Drilldia. Dc(mm)

Maxdrillingdepth l4

(mm) Part No.**

Dimensions in mm

l2 l1 lc l6 dmm h6

3,00-3,40 14 SD203-x.xx-14-6R1-T 62 26 36 20 63,41-3,75 15 SD203-x.xx-15-6R1-T 62 26 36 20 63,76-4,20 17 SD203-x.xx-17-6R1-T 66 30 36 24 64,21-4,50 18 SD203-x.xx-18-6R1-T 66 30 36 24 64,51-4,75 18 SD203-x.xx-18-6R1-T 66 30 36 26 64,76-5,20 20 SD203-x.xx-20-6R1-T 66 30 36 28 65,21-6,10 21 SD203-x.xx-21-6R1-T 66 30 36 28 66,00-6,60 23 SD203-x.xx-23-8R1-T 79 43 36 34 86,61-7,00 25 SD203-x.xx-25-8R1-T 79 43 36 34 87,01-7,50 25 SD203-x.xx-25-8R1-T 79 43 36 41 87,51-8,10 27 SD203-x.xx-27-8R1-T 79 43 36 41 88,00-8,60 27 SD203-x.xx-27-10R1-T 89 49 40 47 108,61-9,50 29 SD203-x.xx-29-10R1-T 89 49 40 47 10

9,51-10,10 31 SD203-x.xx-31-10R1-T 89 49 40 47 1010,00-10,50 31 SD203-xx.xx-31-12R1-T 102 57 45 55 1210,51-11,80 33 SD203-xx.xx-33-12R1-T 102 57 45 55 1211,81-12,10 36 SD203-xx.xx-36-12R1-T 102 57 45 55 1212,00-13,00 36 SD203-xx.xx-36-14R1-T 107 62 45 60 1413,00-14,10 37 SD203-xx.xx-37-14R1-T 107 62 45 60 1414,00-15,00 38 SD203-xx.xx-38-16R1-T 115 67 48 65 1615,01-16,10 39 SD203-xx.xx-39-16R1-T 115 67 48 65 1616,00-17,00 40 SD203-xx.xx-40-18R1-T 123 75 48 73 1817,01-18,10 41 SD203-xx.xx-41-18R1-T 123 75 48 73 1818,00-20,10 49 SD203-xx.xx-49-18R1-T 131 81 50 79 20


• External coolant.• For cutting and machining data see page 72-73.• Uncoated.• Hole tolerance: IT 8-9.

The drills are available in increments of 0,01 mm. Fill in required cutting instead of -xx.xx- according to the ordering example.Cutting tolerance is equal to m7 unless otherwise specified. Ordering example for 11,3 mm: SD203-11.3-33-12R1-T.** Also available for intermediate diameters in the Custom Design software.

Seco Feedmax – SD203A, -T geometry

66


Drilldia. Dc(mm)

Drilldia. Dc(inch)

Maxdrillingdepth l4

(mm) Part No.*

Dimensions in mm

l2 l1 lc l6 dmm h6

4,763 3/16 20 SD203A-01875-079-0236R1-T 66 30 36 28 65,0 – 20 SD203A-5.0-20-6R1-T 66 30 36 28 6

5,558 7/32 20 SD203A-02188-083-0236R1-T 66 30 36 28 66,0 – 21 SD203A-6.0-21-6R1-T 66 30 36 28 66,35 1/4 23 SD203A-02500-091-0315R1-T 79 43 36 34 86,5 – 23 SD203A-6.5-23-8R1-T 79 43 36 34 8

6,746 17/64 25 SD203A-02656-098-0315R1-T 79 43 36 34 86,9 – 25 SD203A-6.9-25-8R1-T 79 43 36 34 87,0 – 25 SD203A-7.0-25-8R1-T 79 43 36 34 8

7,145 9/32 25 SD203A-02813-098-0315R1-T 79 43 36 41 87,5 – 25 SD203A-7.5-25-8R1-T 79 43 36 41 8

7,938 5/16 27 SD203A-03125-106-0315R1-T 79 43 36 41 88,0 – 27 SD203A-8.0-27-8R1-T 79 43 36 41 88,5 – 27 SD203A-8.5-27-10R1-T 89 49 40 47 108,8 – 29 SD203A-8.8-29-10R1-T 89 49 40 47 109,0 – 29 SD203A-9.0-29-10R1-T 89 49 40 47 109,5 – 29 SD203A-9.5-29-10R1-T 89 49 40 47 1010,0 – 31 SD203A-10.0-31-10R1-T 89 49 40 47 1010,32 13/32 31 SD203A-04063-122-0472R1-T 102 57 45 55 1210,5 – 31 SD203A-10.5-31-12R1-T 102 57 45 55 1211,0 – 33 SD203A-11.0-33-12R1-T 102 57 45 55 1211,5 – 33 SD203A-11.5-33-12R1-T 102 57 45 55 1212,0 – 36 SD203A-12.0-36-12R1-T 102 57 45 55 12


• A=Internal ’through’ coolant.• For cutting and machining data see page 72-73.• Uncoated.• Hole tolerance: IT 8-9.



67

Drilldia. Dc(mm)

Maxdrillingdepth l4

(mm) Part No.**

Dimensions in mm

l2 l1 lc l6 dmm h6

3,00-3,40 14 SD203A-x.xx-14-6R1-T 62 26 36 20 63,41-3,75 15 SD203A-x.xx-15-6R1-T 62 26 36 20 63,76-4,20 17 SD203A-x.xx-17-6R1-T 66 30 36 24 64,21-4,50 18 SD203A-x.xx-18-6R1-T 66 30 36 24 64,51-4,75 18 SD203A-x.xx-18-6R1-T 66 30 36 26 64,76-5,20 20 SD203A-x.xx-20-6R1-T 66 30 36 28 65,21-6,10 21 SD203A-x.xx-21-6R1-T 66 30 36 24 66,00-6,60 23 SD203A-x.xx-23-8R1-T 79 43 36 34 86,61-7,00 25 SD203A-x.xx-25-8R1-T 79 43 36 34 87,01-7,50 25 SD203A-x.xx-25-8R1-T 79 43 36 41 87,51-8,10 27 SD203A-x.xx-27-8R1-T 79 43 36 41 88,00-8,60 27 SD203A-x.xx-27-10R1-T 89 49 40 47 108,61-9,50 29 SD203A-x.xx-29-10R1-T 89 49 40 47 10

9,51-10,10 31 SD203A-x.xx-31-10R1-T 89 49 40 47 1010,00-10,50 31 SD203A-xx.xx-31-12R1-T 102 57 45 55 1210,51-11,80 33 SD203A-xx.xx-33-12R1-T 102 57 45 55 1211,81-12,10 36 SD203A-xx.xx-36-14R1-T 102 57 45 55 1212,00-13,00 36 SD203A-xx.xx-36-12R1-T 107 62 45 60 1413,00-14,10 37 SD203A-xx.xx-37-14R1-T 107 62 45 60 1414,00-15,00 38 SD203A-xx.xx-38-16R1-T 115 67 48 65 1615,01-16,10 39 SD203A-xx.xx-39-16R1-T 115 67 48 65 1616,00-17,00 40 SD203A-xx.xx-40-18R1-T 123 75 48 73 1817,01-18,10 41 SD203A-xx.xx-41-16R1-T 123 75 48 73 1818,00-20,10 49 SD203A-xx.xx-49-20R1-T 131 81 50 79 20



The drills are available in increments of 0,01 mm. Fill in required cutting instead of -xx.xx- according to the ordering example.Cutting tolerance is equal to m7 unless otherwise specified. Ordering example for 11,3 mm: SD203A-11.3-33-12R1-T.** Also available for intermediate diameters in the Custom Design software.


68


Drilldia. Dc(mm)

Drilldia. Dc(inch)

Maxdrillingdepth l4

(mm) Part No.*

Dimensions in mm

l2 l1 lc l6 dmm h6

4,763 3/16 32 SD205A-01875-126-0236R1-T 82 46 36 44 65,0 – 32 SD205A-5.0-32-6R1-T 82 46 36 44 6

5,558 7/32 32 SD205A-02188-126-0236R1-T 82 46 36 44 66,0 – 35 SD205A-6.0-32-6R1-T 82 46 36 44 66,35 1/4 35 SD205A-02500-138-0315R1-T 91 55 36 53 86,5 – 35 SD205A-6.5-35-8R1-T 91 55 36 53 8

6,746 17/64 40 SD205A-02656-157-0315R1-T 91 55 36 53 86,9 – 40 SD205A-6.9-40-8R1-T 91 55 36 53 87,0 – 40 SD205A-7.0-40-8R1-T 91 55 36 53 8

7,145 9/32 40 SD205A-02813-157-0315R1-T 91 55 36 53 87,5 – 40 SD205A-7.5-40-8R1-T 91 55 36 53 8

7,938 5/16 42 SD205A-03125-165-0315R1-T 91 55 36 53 88,0 – 42 SD205A-8.0-42-8R1-T 91 55 36 53 88,5 – 42 SD205A-8.5-42-10R1-T 103 63 40 61 108,8 – 45 SD205A-8.8-45-10R1-T 103 63 40 61 109,0 – 45 SD205A-9.0-45-10R1-T 103 63 40 61 109,5 – 45 SD205A-9.5-45-10R1-T 103 63 40 61 1010,0 – 48 SD205A-10.0-48-10R1-T 103 63 40 61 1010,32 13/32 48 SD205A-04063-189-0472R1-T 118 73 45 71 1210,5 – 48 SD205A-10.5-48-12R1-T 118 73 45 71 1211,0 – 56 SD205A-11.0-56-12R1-T 118 73 45 71 1211,5 – 56 SD205A-11.5-56-12R1-T 118 73 45 71 1212,0 – 56 SD205A-12.0-56-12R1-T 118 73 45 71 12





69

Drilldia. Dc(mm)

Maxdrillingdepth l4

(mm) Part No.**

Dimensions in mm

l2 l1 lc l6 dmm h6

3,00-3,75 21 SD205A-x.xx-21-6R1-T 66 30 36 26 63,76-4,75 27 SD205A-x.xx-27-6R1-T 74 38 36 34 64,76-6,10 32 SD205A-x.xx-32-6R1-T 82 46 36 44 66,11-6,70 35 SD205A-x.xx-35-8R1-T 91 55 36 53 86,71-7,50 40 SD205A-x.xx-40-8R1-T 91 55 36 53 87,51-8,10 42 SD205A-x.xx-42-8R1-T 91 55 36 53 88,00-8,60 42 SD205A-x.xx-42-10R1-T 103 63 40 61 108,61-9,50 45 SD205A-x.xx-45-10R1-T 103 63 40 61 10

9,51-10,10 48 SD205A-x.xx-48-10R1-T 103 63 40 61 1010,00-10,50 48 SD205A-xx.xx-48-12R1-T 118 73 45 71 1210,51-12,00 56 SD205A-xx.xx-56-12R1-T 118 73 45 71 1212,00-13,00 56 SD205A-xx.xx-56-14R1-T 124 79 45 77 1413,00-14,10 59 SD205A-xx.xx-59-14R1-T 124 79 45 77 1414,00-15,00 60 SD205A-xx.xx-60-16R1-T 133 85 48 83 1615,01-16,10 62 SD205A-xx.xx-62-16R1-T 133 85 48 83 1616,00-17,00 64 SD205A-xx.xx-64-18R1-T 143 95 48 93 1817,01-18,10 66 SD205A-xx.xx-66-18R1-T 143 95 48 93 1818,00-20,10 71 SD205A-xx.xx-71-20R1-T 153 103 50 101 20



The drills are available in increments of 0,01 mm. Fill in required cutting instead of -xx.xx- according to the ordering example.Cutting tolerance is equal to m7 unless otherwise specified. Ordering example for 11,3 mm: SD205A-11.3-56-12R1-T.** Also available for intermediate diameters in the Custom Design software.

Seco Feedmax – SD203A, -N geometry

70


Drilldia. Dc(mm)

Drilldia. Dc(inch)

Maxdrillingdepth l4

(mm) Part No.*

Dimensions in mm

l2 l1 lc l6 dmm h6

2,5 - 8 SD203A-2.5-8-4R1-N 44 16 28 13 43,0 - 14 SD203A-3.0-14-6R1-N 62 26 36 20 63,3 - 14 SD203A-3.3-14-6R1-N 62 26 36 20 63,5 - 15 SD203A-3.5-15-6R1-N 62 26 36 20 64,0 - 17 SD203A-4.0-17-6R1-N 66 30 36 24 64,1 - 17 SD203A-4.1-17-6R1-N 66 30 36 24 64,5 - 18 SD203A-4.5-18-6R1-N 66 30 36 24 65,0 - 20 SD203A-5.0-20-6R1-N 66 30 36 28 65,2 - 20 SD203A-5.2-20-6R1-N 66 30 36 28 65,5 - 21 SD203A-5.5-20-6R1-N 66 30 36 28 66,0 - 21 SD203A-6.0-21-6R1-N 66 30 36 28 66,35 1/4 23 SD203A-02500-091-0315R1-N 79 43 36 34 86,5 - 23 SD203A-6.5-23-8R1-N 79 43 36 34 8

6,746 17/64 25 SD203A-02656-098-0315R1-N 79 43 36 34 86,8 - 25 SD203A-6.8-25-8R1-N 79 43 36 34 87,0 - 25 SD203A-7.0-25-8R1-N 79 43 36 34 87,1 - 25 SD203A-7.1-25-8R1-N 79 43 36 34 8

7,145 9/32 25 SD203A-02813-098-0315R1-N 79 43 36 41 87,5 25 SD203A-7.5-25-8R1-N 79 43 36 41 8

7,938 5/16 27 SD203A-03125-106-0315R1N 79 43 36 41 88,0 - 27 SD203A-8.0-27-8R1-N 79 43 36 41 88,5 - 27 SD203A-8.5-27-10R1-N 89 49 40 47 109,0 - 29 SD203A-9.0-29-10R1-N 89 49 40 47 109,5 - 29 SD203A-9.5-29-10R1-N 89 49 40 47 10

9,525 3/8 31 SD203A-03750-122-0394R1-N 89 49 40 47 1010,0 - 31 SD203A-10.0-31-10R1-N 89 49 40 47 1010,2 - 31 SD203A-10.2-31-12R1-N 102 57 45 55 1210,32 13/32 31 SD203A-04063-122-0472R1-N 102 57 45 55 1210,5 - 31 SD203A-10.5-31-12R1-N 102 57 45 55 1211,0 - 33 SD203A-11.0-33-12R1-N 102 57 45 55 12

11,113 7/16 33 SD203A-04375-130-0472R1-N 102 57 45 55 1211,5 - 33 SD203A-11.5-33-12R1-N 102 57 45 55 1212,0 - 36 SD203A-12.0-36-12R1-N 102 57 45 55 1212,5 - 36 SD203A-12.5-36-14R1-N 107 62 45 60 1412,7 1/2 36 SD203A-05000-142-0551R1-N 107 62 45 60 1413,0 - 36 SD203A-13.0-36-14R1-N 107 62 45 60 14

13,492 17/32 37 SD203A-05312-146-0551R1-N 107 62 45 60 1413,5 - 37 SD203A-13.5-37-14R1-N 107 62 45 60 1414,0 - 37 SD203A-14.0-37-14R1-N 107 62 45 60 14


• A=Internal ’through’ coolant.• For cutting and machining data see page 72-73.• DLC Coated• Hole tolerance: IT 8-9.

*For intermediate diameters see the Custom Design software.


71

Drilldia. Dc(mm)

Maxdrillingdepth l4

(mm) Part No.**

Dimensions in mm

l2 l1 lc l6 dmm h6

2,00-2,20 7 SD203A-x.xx-7-4R1-N 41 13 28 11 42,21-2,60 8 SD203A-x.xx-8-4R1-N 44 16 28 13 42,61-2,99 9 SD203A-x.xx-9-4R1-N 44 16 28 15 43,00-3,40 14 SD203A-x.xx-14-6R1-N 62 26 36 20 63,41-3,75 15 SD203A-x.xx-15-6R1-N 62 26 36 20 63,76-4,20 17 SD203A-x.xx-17-6R1-N 66 30 36 24 64,21-4,50 18 SD203A-x.xx-18-6R1-N 66 30 36 24 64,51-4,75 18 SD203A-x.xx-18-6R1-N 66 30 36 26 64,76-5,20 20 SD203A-x.xx-20-6R1-N 66 30 36 28 65,21-6,10 21 SD203A-x.xx-21-6R1-N 66 30 36 28 66,00-6,60 23 SD203A-x.xx-23-8R1-N 79 43 36 34 86,61-7,00 25 SD203A-x.xx-25-8R1-N 79 43 36 34 87,01-7,50 25 SD203A-x.xx-25-8R1-N 79 43 36 41 87,51-8,10 27 SD203A-x.xx-27-8R1-N 79 43 36 41 88,00-8,60 27 SD203A-x.xx-27-10R1-N 89 49 40 47 108,61-9,50 29 SD203A-x.xx-29-10R1-N 89 49 40 47 10

9,51-10,10 31 SD203A-x.xx-31-10R1-N 89 49 40 47 1010,00-10,50 31 SD203A-xx.xx-31-12R1-N 102 57 45 55 1210,51-11,80 33 SD203A-xx.xx-33-12R1-N 102 57 45 55 1211,81-12,10 36 SD203A-xx.xx-36-12R1-N 102 57 45 55 1212,00-13,00 36 SD203A-xx.xx-36-14R1-N 107 62 45 60 1413,00-14,10 37 SD203A-xx.xx-37-14R1-N 107 62 45 60 1414,00-15,00 38 SD203A-xx.xx-38-16R1-N 115 67 48 65 1615,01-16,10 39 SD203A-xx.xx-39-16R1-N 115 67 48 65 1616,00-17,00 40 SD203A-xx.xx-40-18R1-N 123 75 48 73 1817,01-18,10 41 SD203A-xx.xx-41-18R1-N 123 75 48 73 1818,00-20,10 49 SD203A-xx.xx-49-20R1-N 131 81 50 79 20


• A=Internal ’through’ coolant.• For cutting and machining data see page 72-73.• DLC Coated• Hole tolerance: IT 8-9.


Seco Feedmax – Cutting data for superalloys and aluminium

72


SuperalloysThe recommendations are only valid for solid carbide drills with superalloygeometry -M and for drills with Titanium geometry -T.Geometry -T is first choice when drilling in Titanium alloys.Internal through coolant should be used.If external coolant is used the cutting speed should be reduced by 15% andmaximum drilling depth should be 1 x D.

1. The machinability of the actual material expressed in percent is givenin the tables on page 444.Start values for feed are marked bold.

Machin-ability

Recommended cuttingspeed vc (m/min)

Recommended feed f, (mm/rev)for drill diameter

Internal throughcoolant supply 3 5 8 10

60 85 0,08-0,10-0,12 0,09-0,11-0,14 0,11-0,14-0,18 0,13-0,18-0,2255 80 0,08-0,10-0,12 0,09-0,11-0,14 0,11-0,14-0,18 0,13-0,18-0,2250 75 0,08-0,10-0,12 0,09-0,11-0,14 0,11-0,14-0,18 0,13-0,18-0,2245 65 0,08-0,10-0,12 0,09-0,11-0,14 0,11-0,14-0,18 0,13-0,18-0,2240 55 0,08-0,10-0,12 0,09-0,11-0,14 0,11-0,14-0,18 0,13-0,18-0,22

35 50 0,06-0,08-0,10 0,07-0,09-0,11 0,11-0,13-0,16 0,13-0,17-0,2030 45 0,06-0,08-0,10 0,07-0,09-0,11 0,11-0,13-0,16 0,13-0,17-0,2025 35 0,06-0,08-0,10 0,07-0,09-0,11 0,11-0,13-0,16 0,13-0,17-0,20

20 35 0,04-0,05-0,07 0,05-0,06-0,08 0,06-0,08-0,11 0,08-0,11-0,1415 25 0,04-0,05-0,07 0,05-0,06-0,08 0,06-0,08-0,11 0,08-0,11-0,14

10 20 0,04-0,05-0,07 0,05-0,06-0,08 0,06-0,08-0,11 0,08-0,11-0,145 10 0,04-0,05-0,07 0,05-0,06-0,08 0,06-0,08-0,11 0,08-0,11-0,14

Machin-ability

Recommended feed f, (mm/rev)for drill diameter

12 14 16 18 20

60 0,17-0,21-0,26 0,21-0,25-0,29 0,22-0,26-0,30 0,25-0,30-0,35 0,26-0,32-0,3755 0,17-0,21-0,26 0,21-0,25-0,29 0,22-0,26-0,30 0,25-0,30-0,35 0,26-0,32-0,3750 0,17-0,21-0,26 0,21-0,25-0,29 0,22-0,26-0,30 0,25-0,30-0,35 0,26-0,32-0,3745 0,17-0,21-0,26 0,21-0,25-0,29 0,22-0,26-0,30 0,25-0,30-0,35 0,26-0,32-0,3740 0,17-0,21-0,26 0,21-0,25-0,29 0,22-0,26-0,30 0,25-0,30-0,35 0,26-0,32-0,37

35 0,16-0,19-0,23 0,19-0,23-0,27 0,20-0,25-0,30 0,20-0,25-0,30 0,21-0,26-0,3230 0,16-0,19-0,23 0,19-0,23-0,27 0,20-0,25-0,30 0,20-0,25-0,30 0,21-0,26-0,3225 0,16-0,19-0,23 0,19-0,23-0,27 0,20-0,25-0,30 0,20-0,25-0,30 0,21-0,26-0,32

20 0,08-0,13-0,16 0,11-0,15-0,18 0,12-0,16-0,20 0,12-0,16-0,20 0,13-0,17-0,2115 0,08-0,13-0,16 0,11-0,15-0,18 0,12-0,16-0,20 0,12-0,16-0,20 0,13-0,17-0,21

10 0,08-0,13-0,16 0,11-0,15-0,18 0,12-0,16-0,20 0,12-0,16-0,20 0,13-0,17-0,215 0,08-0,13-0,16 0,11-0,15-0,18 0,12-0,16-0,20 0,12-0,16-0,20 0,13-0,17-0,21


73

The recommended start values for general applications are marked bold.Reduce the values in case of poor stability in the application, high hardness of theworkpiece or low coolant pressure in combination with drilling deep holes (> 3 x D).

SecoMaterialgroup

No.

GeometryRecommendedcutting speed

vc (m/min)


3 5 6 8 10

7 M 100-80-60 0,06-0,08-0,10 0,08-0,10-0,13 0,09-0,12-0,15 0,12-0,16-0,20 0,14-0,19-0,24

10 M 80-70-50 0,04-0,07-0,08 0,05-0,07-0,09 0,06-0,11-0,13 0,08-0,14-0,17 0,10-0,16-0,19

11 M 70-60-30 0,03-0,05-0,06 0,04-0,06-0,07 0,05-0,08-0,10 0,07-0,11-0,13 0,08-0,13-0,16

16 N 400-250-60 0,13-0,16-0,20 0,19-0,24-0,30 0,22-0,28-0,35 0,25-0,32-0,40 0,31-0,38-0,48

17 M 250-200-60 0,13-0,16-0,20 0,19-0,24-0,30 0,22-0,28-0,35 0,25-0,32-0,40 0,31-0,38-0,48

SecoMaterialgroup

No.

Geometry


12 14 16 18 20

7 M 0,16-0,21-0,26 0,18-0,24-0,29 0,19-0,26-0,31 0,21-0,27-0,32 0,22-0,27-0,33

10 M 0,11-0,18-0,21 0,12-0,21-0,24 0,13-0,23-0,26 0,15-0,24-0,27 0,15-0,25-0,28

11 M 0,09-0,15-0,17 0,10-0,17-0,19 0,11-0,18-0,20 0,12-0,19-0,21 0,12-0,20-0,22

16 N 0,33-0,42-0,52 0,38-0,48-0,58 0,41-0,51-0,61 0,43-0,53-0,64 0,44-0,54-0,65

17 M 0,33-0,42-0,52 0,38-0,48-0,58 0,41-0,51-0,61 0,43-0,53-0,64 0,44-0,54-0,65


74

Regrinding instructions for Solid carbide drills with -M and -T geometry


1. Conical flank


2. Web thinning

Chisel edge length L


3–10 0,1–0,3

10–20 0,2–0,4

3. Grinding of flat 4. Edge preparation

bn = 0,02



Conical clearance: Wheel shape12A2 Grit size D54Gashing: Wheel shape 1A1 or 1V1 Grit size D64-D46Corner chamfer: Wheel shape 1A1 or 12A2Edge treatment: grinding K-land or brushing

Important!

• The cutting edges must be uniform and have the same size of edge preparation.• The edge preparation must be applied on the whole length of the cutting edges.


75

Regrinding instructions for Solid carbide drills with -N geometry

1. Conical flank


2. Web thinning



4. Edge preparation

bn=0,01-0,02





Chisel edge length L


3–10 0,1–0,3

10–20 0,2–0,4

Seco Feedmax– For specific applications

76


Features: Advantages: Benefits:• Optimized design

- cutting edges- land margins

• Low friction coating

• Hole quality- tolerance

• Applicationsecurity

• Cost reduction- less machining time- less tool cost

For applications where extra stabilityis needed , i.e. angled exits

IT 7 tolerance holes in one shot

ØIT7

SD245A4 land marginsSpecial point geometry- Low radial forces- Improved centering- Strong 90 degree corner

SD265A6 land marginsSmall back taperTight manufacturing tolerancesImproved centering


77


Drilldia. Dc(mm)

Drilldia. Dc(inch)

Maxdrillingdepth l4

(mm) Part No.*

Dimensions in mm

l2 l1 lc l6 dmm h6

5,0 - 32 SD245A-5.0-32-6R1 82 46 36 44 66,0 - 32 SD245A-6.0-32-6R1 82 46 36 44 6

6,35 1/4 35 SD245A-02500-138-0315R1 91 55 36 53 86,5 - 35 SD245A-6.5-35-8R1 91 55 36 53 8

6,747 17/64 40 SD245A-02656-157-0315R1 91 55 36 53 86,8 - 40 SD245A-6.8-40-8R1 91 55 36 53 87,0 - 40 SD245A-7.0-40-8R1 91 55 36 53 8

7,144 9/32 40 SD245A-02813-157-0315R1 91 55 36 53 87,5 40 SD245A-7.5-40-8R1 91 55 36 53 8

7,938 5/16 42 SD245A-03125-165-0315R1 91 55 36 53 88,0 - 42 SD245A-8.0-42-10R1 91 55 36 53 88,5 - 42 SD245A-8.5-42-10R1 103 63 40 61 109,0 - 45 SD245A-9.0-45-10R1 103 63 40 61 109,5 - 45 SD245A-9.5-45-10R1 103 63 40 61 10

9,525 3/8 48 SD245A-03750-189-0394R1 103 63 40 61 1010,0 - 48 SD245A-10.0-48-10R1 103 63 40 61 1010,2 - 48 SD245A-10.2-48-12R1 118 73 45 71 12

10,319 13/32 48 SD245A-04063-189-0472R1 118 73 45 71 1210,5 - 48 SD245A-10.5-48-12R1 118 73 45 71 1211,0 - 56 SD245A-11.0-56-12R1 118 73 45 71 12

11,113 7/16 56 SD245A-04375-221-0472R1 118 73 45 71 1211,5 - 56 SD245A-11.5-56-12R1 118 73 45 71 1212,0 - 56 SD245A-12.0-56-12R1 118 73 45 71 1212,5 - 56 SD245A-12.5-56-14R1 124 79 45 77 1412,7 1/2 56 SD245A-0500-221-0551R1 124 79 45 77 1413,0 - 56 SD245A-13.0-56-14R1 124 79 45 77 14

13,494 17/32 59 SD245A-05312-232-0551R1 124 79 45 77 1413,5 - 59 SD245A-13.5-59-14R1 124 79 45 77 1414,0 - 59 SD245A-14.0-59-14R1 124 79 45 77 14


• A=Internal ’through’ coolant.• For cutting and machining data see page 93.• Coating: TiAlN + TiN.• Hole tolerance: IT 8.



78


Drilldia. Dc(mm)

Drilldia. Dc(inch)

Maxdrillingdepth l4

(mm) Part No.*

Dimensions in mm

l2 l1 lc l6 dmm h6

6,006 32 SD265A-6.006-32-6R1 82 46 36 44 68,008 42 SD265A-8.008-42-8R1 91 55 36 53 810,008 48 SD265A-10.008-48-10R1 103 63 40 61 1012,009 56 SD265A-12.009-56-12R1 118 73 45 71 1214,009 59 SD265A-14.009-59-14R1 124 79 45 77 1416,009 62 SD265A-16.009-62-16R1 133 85 48 83 16

Drilldia. Dc(mm)

Drilldia. Dc(inch)

Maxdrillingdepth l4

(mm) Part No.*

Dimensions in mm

l2 l1 lc l6 dmm h6

6,35 1/4 35 SD265A-02497-138-0315R1** 91 55 36 53 87,938 5/16 42 SD265A-03122-165-0315R1** 91 55 36 53 89,525 3/8 48 SD265A-03747-189-0394R1** 103 63 40 61 1012,7 1/2 56 SD265A-04997-221-0551R1** 124 79 45 77 14


• A=Internal ’through’ coolant.• For cutting and machining data see page 93.• Coating: TiAlN + TiN.• Hole tolerance: IT 7.

* For intermediate diameters see the Custom Design software.**Dowel pin standard ANSI / ASME B18.8.2-1995.


79


Micro hole drilling 0,1 -2,0

Seco Feedmax – SD22 Micro

80


Drilldia. Dc(mm)

Maxdrillingdepth l4

(mm) Part No.

Dimensions in mmDrill

dia. Dc(mm)

Maxdrillingdepth l4

(mm) Part No.

Dimensions in mm

l1 l2dmm h6 l1 l2

dmm h6

0,10 0,20 SD22-0.10-0.20-3R1 0,55 38,00 3,00 0,52 1,04 SD22-0.52-1.04-3R1 1,80 38,00 3,000,11 0,22 SD22-0.11-0.22-3R1 0,55 38,00 3,00 0,53 1,06 SD22-0.53-1.06-3R1 1,80 38,00 3,000,12 0,24 SD22-0.12-0.24-3R1 0,55 38,00 3,00 0,54 1,08 SD22-0.54-1.08-3R1 1,80 38,00 3,000,13 0,26 SD22-0.13-0.26-3R1 0,60 38,00 3,00 0,55 1,10 SD22-0.55-1.10-3R1 1,80 38,00 3,000,14 0,28 SD22-0.14-0.28-3R1 0,60 38,00 3,00 0,56 1,12 SD22-0.56-1.12-3R1 1,90 38,00 3,000,15 0,30 SD22-0.15-0.30-3R1 0,60 38,00 3,00 0,57 1,14 SD22-0.57-1.14-3R1 1,90 38,00 3,000,16 0,32 SD22-0.16-0.32-3R1 0,60 38,00 3,00 0,58 1,16 SD22-0.58-1.16-3R1 1,90 38,00 3,000,17 0,34 SD22-0.17-0.34-3R1 0,70 38,00 3,00 0,59 1,18 SD22-0.59-1.18-3R1 1,90 38,00 3,000,18 0,36 SD22-0.18-0.36-3R1 0,70 38,00 3,00 0,60 1,20 SD22-0.60-1.20-3R1 1,90 38,00 3,000,19 0,38 SD22-0.19-0.38-3R1 0,70 38,00 3,00 0,61 1,22 SD22-0.61-1.22-3R1 2,00 38,00 3,000,20 0,40 SD22-0.20-0.40-3R1 0,75 38,00 3,00 0,62 1,24 SD22-0.62-1.24-3R1 2,00 38,00 3,000,21 0,42 SD22-0.21-0.42-3R1 0,75 38,00 3,00 0,63 1,26 SD22-0.63-1.26-3R1 2,00 38,00 3,000,22 0,44 SD22-0.22-0.44-3R1 0,80 38,00 3,00 0,64 1,28 SD22-0.64-1.28-3R1 2,00 38,00 3,000,23 0,46 SD22-0.23-0.46-3R1 0,80 38,00 3,00 0,65 1,30 SD22-0.65-1.30-3R1 2,00 38,00 3,000,24 0,48 SD22-0.24-0.48-3R1 0,80 38,00 3,00 0,66 1,32 SD22-0.66-1.32-3R1 2,10 38,00 3,000,25 0,50 SD22-0.25-0.50-3R1 0,90 38,00 3,00 0,67 1,34 SD22-0.67-1.34-3R1 2,10 38,00 3,000,26 0,52 SD22-0.26-0.52-3R1 0,90 38,00 3,00 0,68 1,36 SD22-0.68-1.36-3R1 2,10 38,00 3,000,27 0,54 SD22-0.27-0.54-3R1 0,90 38,00 3,00 0,69 1,38 SD22-0.69-1.38-3R1 2,10 38,00 3,000,28 0,56 SD22-0.28-0.56-3R1 1,00 38,00 3,00 0,70 1,40 SD22-0.70-1.40-3R1 2,10 38,00 3,000,29 0,58 SD22-0.29-0.58-3R1 1,00 38,00 3,00 0,71 1,42 SD22-0.71-1.42-3R1 2,20 38,00 3,000,30 0,60 SD22-0.30-0.60-3R1 1,20 38,00 3,00 0,72 1,44 SD22-0.72-1.44-3R1 2,20 38,00 3,000,31 0,62 SD22-0.31-0.62-3R1 1,20 38,00 3,00 0,73 1,46 SD22-0.73-1.46-3R1 2,20 38,00 3,000,32 0,64 SD22-0.32-0.64-3R1 1,20 38,00 3,00 0,74 1,48 SD22-0.74-1.48-3R1 2,20 38,00 3,000,33 0,66 SD22-0.33-0.66-3R1 1,20 38,00 3,00 0,75 1,50 SD22-0.75-1.50-3R1 2,20 38,00 3,000,34 0,68 SD22-0.34-0.68-3R1 1,35 38,00 3,00 0,76 1,52 SD22-0.76-1.52-3R1 2,30 38,00 3,000,35 0,70 SD22-0.35-0.70-3R1 1,35 38,00 3,00 0,77 1,54 SD22-0.77-1.54-3R1 2,30 38,00 3,000,36 0,72 SD22-0.36-0.72-3R1 1,35 38,00 3,00 0,78 1,56 SD22-0.78-1.56-3R1 2,30 38,00 3,000,37 0,74 SD22-0.37-0.74-3R1 1,35 38,00 3,00 0,79 1,58 SD22-0.79-1.58-3R1 2,30 38,00 3,000,38 0,76 SD22-0.38-0.76-3R1 1,50 38,00 3,00 0,80 1,60 SD22-0.80-1.60-3R1 2,30 38,00 3,000,39 0,78 SD22-0.39-0.78-3R1 1,50 38,00 3,00 0,81 1,62 SD22-0.81-1.62-3R1 2,40 38,00 3,000,40 0,80 SD22-0.40-0.80-3R1 1,60 38,00 3,00 0,82 1,64 SD22-0.82-1.64-3R1 2,40 38,00 3,000,41 0,82 SD22-0.41-0.82-3R1 1,60 38,00 3,00 0,83 1,66 SD22-0.83-1.66-3R1 2,40 38,00 3,000,42 0,84 SD22-0.42-0.84-3R1 1,60 38,00 3,00 0,84 1,68 SD22-0.84-1.68-3R1 2,40 38,00 3,000,43 0,86 SD22-0.43-0.86-3R1 1,60 38,00 3,00 0,85 1,70 SD22-0.85-1.70-3R1 2,40 38,00 3,000,44 0,88 SD22-0.44-0.88-3R1 1,60 38,00 3,00 0,86 1,72 SD22-0.86-1.72-3R1 2,50 38,00 3,000,45 0,90 SD22-0.45-0.90-3R1 1,60 38,00 3,00 0,87 1,74 SD22-0.87-1.74-3R1 2,50 38,00 3,000,46 0,92 SD22-0.46-0.92-3R1 1,70 38,00 3,00 0,88 1,76 SD22-0.88-1.76-3R1 2,50 38,00 3,000,47 0,94 SD22-0.47-0.94-3R1 1,70 38,00 3,00 0,89 1,78 SD22-0.89-1.78-3R1 2,50 38,00 3,000,48 0,96 SD22-0.48-0.96-3R1 1,70 38,00 3,00 0,90 1,80 SD22-0.90-1.80-3R1 2,50 38,00 3,000,49 0,98 SD22-0.49-0.98-3R1 1,70 38,00 3,00 0,91 1,82 SD22-0.91-1.82-3R1 2,60 38,00 3,000,50 1,00 SD22-0.50-1.00-3R1 1,70 38,00 3,00 0,92 1,84 SD22-0.92-1.84-3R1 2,60 38,00 3,000,51 1,02 SD22-0.51-1.02-3R1 1,80 38,00 3,00 0,93 1,86 SD22-0.93-1.86-3R1 2,60 38,00 3,00

Drilling depth 2xD (Pilot drill)

• External coolant.• For cutting and machining data see page 94.• Uncoated.


81

Drilldia. Dc(mm)

Maxdrillingdepth l4

(mm) Part No.


dia. Dc(mm)

Maxdrillingdepth l4

(mm) Part No.

Dimensions in mm

l1 l2dmm h6 l1 l2

dmm h6

0,94 1,88 SD22-0.94-1.88-3R1 2,60 38,00 3,00 1,55 3,10 SD22-1.55-3.10-3R1 5,10 38,00 3,000,95 1,90 SD22-0.95-1.90-3R1 2,60 38,00 3,00 1,56 3,12 SD22-1.56-3.12-3R1 5,20 38,00 3,000,96 1,92 SD22-0.96-1.92-3R1 2,70 38,00 3,00 1,57 3,14 SD22-1.57-3.14-3R1 5,20 38,00 3,000,97 1,94 SD22-0.97-1.94-3R1 2,70 38,00 3,00 1,58 3,16 SD22-1.58-3.16-3R1 5,20 38,00 3,000,98 1,96 SD22-0.98-1.96-3R1 2,70 38,00 3,00 1,59 3,18 SD22-1.59-3.18-3R1 5,20 38,00 3,000,99 1,98 SD22-0.99-1.98-3R1 2,70 38,00 3,00 1,60 3,20 SD22-1.60-3.20-3R1 5,20 38,00 3,001,00 2,00 SD22-1.00-2.00-3R1 2,70 38,00 3,00 1,61 3,22 SD22-1.61-3.22-3R1 5,30 38,00 3,001,01 2,02 SD22-1.01-2.02-3R1 3,50 38,00 3,00 1,62 3,24 SD22-1.62-3.24-3R1 5,30 38,00 3,001,02 2,04 SD22-1.02-2.04-3R1 3,50 38,00 3,00 1,63 3,26 SD22-1.63-3.26-3R1 5,30 38,00 3,001,03 2,06 SD22-1.03-2.06-3R1 3,50 38,00 3,00 1,64 3,28 SD22-1.64-3.28-3R1 5,30 38,00 3,001,04 2,08 SD22-1.04-2.08-3R1 3,50 38,00 3,00 1,65 3,30 SD22-1.65-3.30-3R1 5,30 38,00 3,001,05 2,10 SD22-1.05-2.10-3R1 3,50 38,00 3,00 1,66 3,32 SD22-1.66-3.32-3R1 5,40 38,00 3,001,06 2,12 SD22-1.06-2.12-3R1 3,60 38,00 3,00 1,67 3,34 SD22-1.67-3.34-3R1 5,40 38,00 3,001,07 2,14 SD22-1.07-2.14-3R1 3,60 38,00 3,00 1,68 3,36 SD22-1.68-3.36-3R1 5,40 38,00 3,001,08 2,16 SD22-1.08-2.16-3R1 3,60 38,00 3,00 1,69 3,38 SD22-1.69-3.38-3R1 5,40 38,00 3,001,09 2,18 SD22-1.09-2.18-3R1 3,60 38,00 3,00 1,70 3,40 SD22-1.70-3.40-3R1 5,40 38,00 3,001,10 2,20 SD22-1.10-2.20-3R1 3,60 38,00 3,00 1,71 3,42 SD22-1.71-3.42-3R1 5,50 38,00 3,001,11 2,22 SD22-1.11-2.22-3R1 3,70 38,00 3,00 1,72 3,44 SD22-1.72-3.44-3R1 5,50 38,00 3,001,12 2,24 SD22-1.12-2.24-3R1 3,70 38,00 3,00 1,73 3,46 SD22-1.73-3.46-3R1 5,50 38,00 3,001,13 2,26 SD22-1.13-2.26-3R1 3,70 38,00 3,00 1,74 3,48 SD22-1.74-3.48-3R1 5,50 38,00 3,001,14 2,28 SD22-1.14-2.28-3R1 3,70 38,00 3,00 1,75 3,50 SD22-1.75-3.50-3R1 5,50 38,00 3,001,15 2,30 SD22-1.15-2.30-3R1 3,70 38,00 3,00 1,76 3,52 SD22-1.76-3.52-3R1 5,60 38,00 3,001,16 2,32 SD22-1.16-2.32-3R1 3,80 38,00 3,00 1,77 3,54 SD22-1.77-3.54-3R1 5,60 38,00 3,001,17 2,34 SD22-1.17-2.34-3R1 3,80 38,00 3,00 1,78 3,56 SD22-1.78-3.56-3R1 5,60 38,00 3,001,18 2,36 SD22-1.18-2.36-3R1 3,80 38,00 3,00 1,79 3,58 SD22-1.79-3.58-3R1 5,60 38,00 3,001,19 2,38 SD22-1.19-2.38-3R1 3,80 38,00 3,00 1,80 3,60 SD22-1.80-3.60-3R1 5,60 38,00 3,001,20 2,40 SD22-1.20-2.40-3R1 3,80 38,00 3,00 1,81 3,62 SD22-1.81-3.62-3R1 5,70 38,00 3,001,21 2,42 SD22-1.21-2.42-3R1 4,20 38,00 3,00 1,82 3,64 SD22-1.82-3.64-3R1 5,70 38,00 3,001,22 2,44 SD22-1.22-2.44-3R1 4,20 38,00 3,00 1,83 3,66 SD22-1.83-3.66-3R1 5,70 38,00 3,001,23 2,46 SD22-1.23-2.46-3R1 4,20 38,00 3,00 1,84 3,68 SD22-1.84-3.68-3R1 5,70 38,00 3,001,24 2,48 SD22-1.24-2.48-3R1 4,20 38,00 3,00 1,85 3,70 SD22-1.85-3.70-3R1 5,70 38,00 3,001,25 2,50 SD22-1.25-2.50-3R1 4,20 38,00 3,00 1,86 3,72 SD22-1.86-3.72-3R1 5,80 38,00 3,001,26 2,52 SD22-1.26-2.52-3R1 4,30 38,00 3,00 1,87 3,74 SD22-1.87-3.74-3R1 5,80 38,00 3,001,27 2,54 SD22-1.27-2.54-3R1 4,30 38,00 3,00 1,88 3,76 SD22-1.88-3.76-3R1 5,80 38,00 3,001,28 2,56 SD22-1.28-2.56-3R1 4,30 38,00 3,00 1,89 3,78 SD22-1.89-3.78-3R1 5,80 38,00 3,001,29 2,58 SD22-1.29-2.58-3R1 4,30 38,00 3,00 1,90 3,80 SD22-1.90-3.80-3R1 5,80 38,00 3,001,30 2,60 SD22-1.30-2.60-3R1 4,30 38,00 3,00 1,91 3,82 SD22-1.91-3.82-3R1 5,90 38,00 3,001,31 2,62 SD22-1.31-2.62-3R1 4,40 38,00 3,00 1,92 3,84 SD22-1.92-3.84-3R1 5,90 38,00 3,001,32 2,64 SD22-1.32-2.64-3R1 4,40 38,00 3,00 1,93 3,86 SD22-1.93-3.86-3R1 5,90 38,00 3,001,33 2,66 SD22-1.33-2.66-3R1 4,40 38,00 3,00 1,94 3,88 SD22-1.94-3.88-3R1 5,90 38,00 3,001,34 2,68 SD22-1.34-2.68-3R1 4,40 38,00 3,00 1,95 3,90 SD22-1.95-3.90-3R1 5,90 38,00 3,001,35 2,70 SD22-1.35-2.70-3R1 4,40 38,00 3,00 1,96 3,92 SD22-1.96-3.92-3R1 6,00 38,00 3,001,36 2,72 SD22-1.36-2.72-3R1 4,50 38,00 3,00 1,97 3,94 SD22-1.97-3.94-3R1 6,00 38,00 3,001,37 2,74 SD22-1.37-2.74-3R1 4,50 38,00 3,00 1,98 3,96 SD22-1.98-3.96-3R1 6,00 38,00 3,001,38 2,76 SD22-1.38-2.76-3R1 4,50 38,00 3,00 1,99 3,98 SD22-1.99-3.98-3R1 6,00 38,00 3,001,39 2,78 SD22-1.39-2.78-3R1 4,50 38,00 3,00 2,00 4,00 SD22-2.00-4.00-3R1 6,00 38,00 3,001,40 2,80 SD22-1.40-2.80-3R1 4,50 38,00 3,001,41 2,82 SD22-1.41-2.82-3R1 4,60 38,00 3,001,42 2,84 SD22-1.42-2.84-3R1 4,60 38,00 3,001,43 2,86 SD22-1.43-2.86-3R1 4,60 38,00 3,001,44 2,88 SD22-1.44-2.88-3R1 4,60 38,00 3,001,45 2,90 SD22-1.45-2.90-3R1 4,60 38,00 3,001,46 2,92 SD22-1.46-2.92-3R1 4,70 38,00 3,001,47 2,94 SD22-1.47-2.94-3R1 4,70 38,00 3,001,48 2,96 SD22-1.48-2.96-3R1 4,70 38,00 3,001,49 2,98 SD22-1.49-2.98-3R1 4,70 38,00 3,001,50 3,00 SD22-1.50-3.00-3R1 4,70 38,00 3,001,51 3,02 SD22-1.51-3.02-3R1 5,10 38,00 3,001,52 3,04 SD22-1.52-3.04-3R1 5,10 38,00 3,001,53 3,06 SD22-1.53-3.06-3R1 5,10 38,00 3,001,54 3,08 SD22-1.54-3.08-3R1 5,10 38,00 3,00

Drilling depth 2xD (Pilot drill)


82


Drilldia. Dc(mm)

Maxdrillingdepth l4

(mm) Part No.


dia. Dc(mm)

Maxdrillingdepth l4

(mm) Part No.

Dimensions in mm

l1 l2dmm h6 l1 l2

dmm h6

0,10 0,40 SD26-0.10-0.40-3R1 0,70 38,00 3,00 0,52 3,20 SD26-0.52-3.20-3R1 4,00 38,00 3,000,11 0,40 SD26-0.11-0.40-3R1 0,70 38,00 3,00 0,53 3,20 SD26-0.53-3.20-3R1 4,00 38,00 3,000,12 0,40 SD26-0.12-0.40-3R1 0,70 38,00 3,00 0,54 3,60 SD26-0.54-3.60-3R1 4,50 38,00 3,000,13 0,65 SD26-0.13-0.65-3R1 1,00 38,00 3,00 0,55 3,60 SD26-0.55-3.60-3R1 4,50 38,00 3,000,14 0,65 SD26-0.14-0.65-3R1 1,00 38,00 3,00 0,56 3,60 SD26-0.56-3.60-3R1 4,50 38,00 3,000,15 0,65 SD26-0.15-0.65-3R1 1,00 38,00 3,00 0,57 3,60 SD26-0.57-3.60-3R1 4,50 38,00 3,000,16 0,9 SD26-0.16-0.90-3R1 1,40 38,00 3,00 0,58 3,60 SD26-0.58-3.60-3R1 4,50 38,00 3,000,17 0,9 SD26-0.17-0.90-3R1 1,40 38,00 3,00 0,59 3,60 SD26-0.59-3.60-3R1 4,50 38,00 3,000,18 0,9 SD26-0.18-0.90-3R1 1,40 38,00 3,00 0,60 3,60 SD26-0.60-3.60-3R1 4,50 38,00 3,000,19 0,9 SD26-0.19-0.90-3R1 1,40 38,00 3,00 0,61 3,90 SD26-0.61-3.90-3R1 4,50 38,00 3,000,20 1,25 SD26-0.20-1.25-3R1 1,80 38,00 3,00 0,62 3,90 SD26-0.62-3.90-3R1 5,00 38,00 3,000,21 1,25 SD26-0.21-1.25-3R1 1,80 38,00 3,00 0,63 3,90 SD26-0.63-3.90-3R1 5,00 38,00 3,000,22 1,25 SD26-0.22-1.25-3R1 1,80 38,00 3,00 0,64 3,90 SD26-0.64-3.90-3R1 5,00 38,00 3,000,23 1,25 SD26-0.23-1.25-3R1 1,80 38,00 3,00 0,65 3,90 SD26-0.65-3.90-3R1 5,00 38,00 3,000,24 1,25 SD26-0.24-1.25-3R1 1,80 38,00 3,00 0,66 3,90 SD26-0.66-3.90-3R1 5,00 38,00 3,000,25 1,55 SD26-0.25-1.55-3R1 2,20 38,00 3,00 0,67 3,90 SD26-0.67-3.90-3R1 5,00 38,00 3,000,26 1,55 SD26-0.26-1.55-3R1 2,20 38,00 3,00 0,68 4,50 SD26-0.68-4.50-3R1 5,60 38,00 3,000,27 1,55 SD26-0.27-1.55-3R1 2,20 38,00 3,00 0,69 4,50 SD26-0.69-4.50-3R1 5,60 38,00 3,000,28 1,55 SD26-0.28-1.55-3R1 2,20 38,00 3,00 0,70 4,50 SD26-0.70-4.50-3R1 5,60 38,00 3,000,29 1,55 SD26-0.29-1.55-3R1 2,20 38,00 3,00 0,71 4,50 SD26-0.71-4.50-3R1 5,60 38,00 3,000,30 1,80 SD26-0.30-1.80-3R1 2,40 38,00 3,00 0,72 4,50 SD26-0.72-4.50-3R1 5,60 38,00 3,000,31 1,80 SD26-0.31-1.80-3R1 2,40 38,00 3,00 0,73 4,50 SD26-0.73-4.50-3R1 5,60 38,00 3,000,32 1,80 SD26-0.32-1.80-3R1 2,40 38,00 3,00 0,74 4,50 SD26-0.74-4.50-3R1 5,60 38,00 3,000,33 1,80 SD26-0.33-1.80-3R1 2,40 38,00 3,00 0,75 4,50 SD26-0.75-4.50-3R1 5,60 38,00 3,000,34 1,80 SD26-0.34-1.80-3R1 2,40 38,00 3,00 0,76 5,00 SD26-0.76-5.00-3R1 6,30 38,00 3,000,35 2,20 SD26-0.35-2.20-3R1 2,80 38,00 3,00 0,77 5,00 SD26-0.77-5.00-3R1 6,30 38,00 3,000,36 2,20 SD26-0.36-2.20-3R1 2,80 38,00 3,00 0,78 5,00 SD26-0.78-5.00-3R1 6,30 38,00 3,000,37 2,20 SD26-0.37-2.20-3R1 2,80 38,00 3,00 0,79 5,00 SD26-0.79-5.00-3R1 6,30 38,00 3,000,38 2,20 SD26-0.38-2.20-3R1 2,80 38,00 3,00 0,80 5,00 SD26-0.80-5.00-3R1 6,30 38,00 3,000,39 2,70 SD26-0.39-2.70-3R1 3,60 38,00 3,00 0,81 5,00 SD26-0.81-5.00-3R1 6,30 38,00 3,000,40 2,70 SD26-0.40-2.70-3R1 3,60 38,00 3,00 0,82 5,00 SD26-0.82-5.00-3R1 6,30 38,00 3,000,41 2,70 SD26-0.41-2.70-3R1 3,60 38,00 3,00 0,83 5,00 SD26-0.83-5.00-3R1 6,30 38,00 3,000,42 2,70 SD26-0.42-2.70-3R1 3,60 38,00 3,00 0,84 5,00 SD26-0.84-5.00-3R1 6,30 38,00 3,000,43 2,70 SD26-0.43-2.70-3R1 3,60 38,00 3,00 0,85 5,00 SD26-0.85-5.00-3R1 6,30 38,00 3,000,44 2,70 SD26-0.44-2.70-3R1 3,60 38,00 3,00 0,86 5,70 SD26-0.86-5.70-3R1 7,10 38,00 3,000,45 2,70 SD26-0.45-2.70-3R1 3,60 38,00 3,00 0,87 5,70 SD26-0.87-5.70-3R1 7,10 38,00 3,000,46 2,70 SD26-0.46-2.70-3R1 3,60 38,00 3,00 0,88 5,70 SD26-0.88-5.70-3R1 7,10 38,00 3,000,47 2,70 SD26-0.47-2.70-3R1 3,60 38,00 3,00 0,89 5,70 SD26-0.89-5.70-3R1 7,10 38,00 3,000,48 2,70 SD26-0.48-2.70-3R1 3,60 38,00 3,00 0,90 5,70 SD26-0.90-5.70-3R1 7,10 38,00 3,000,49 3,20 SD26-0.49-3.20-3R1 4,00 38,00 3,00 0,91 5,70 SD26-0.91-5.70-3R1 7,10 38,00 3,000,50 3,20 SD26-0.50-3.20-3R1 4,00 38,00 3,00 0,92 5,70 SD26-0.92-5.70-3R1 7,10 38,00 3,000,51 3,20 SD26-0.51-3.20-3R1 4,00 38,00 3,00 0,93 5,70 SD26-0.93-5.70-3R1 7,10 38,00 3,00

Drilling depth ~6xD

• External coolant.• For cutting and machining data see page 94.• Uncoated.


83

Drilldia. Dc(mm)

Maxdrillingdepth l4

(mm) Part No.


dia. Dc(mm)

Maxdrillingdepth l4

(mm) Part No.

Dimensions in mm

l1 l2dmm h6 l1 l2

dmm h6

0,94 5,70 SD26-0.94-5.70-3R1 7,10 38,00 3,00 1,55 11,20 SD26-1.55-11.20-3R1 13,40 38,00 3,000,95 5,70 SD26-0.95-5.70-3R1 7,10 38,00 3,00 1,56 11,20 SD26-1.56-11.20-3R1 13,40 38,00 3,000,96 6,50 SD26-0.96-6.50-3R1 8,00 38,00 3,00 1,57 11,20 SD26-1.57-11.20-3R1 13,40 38,00 3,000,97 6,50 SD26-0.97-6.50-3R1 8,00 38,00 3,00 1,58 11,20 SD26-1.58-11.20-3R1 13,40 38,00 3,000,98 6,50 SD26-0.98-6.50-3R1 8,00 38,00 3,00 1,59 11,20 SD26-1.59-11.20-3R1 13,40 38,00 3,000,99 6,50 SD26-0.99-6.50-3R1 8,00 38,00 3,00 1,60 11,20 SD26-1.60-11.20-3R1 13,40 38,00 3,001,00 6,50 SD26-1.00-6.50-3R1 8,00 38,00 3,00 1,61 11,20 SD26-1.61-11.20-3R1 13,40 38,00 3,001,01 6,50 SD26-1.01-6.50-3R1 8,00 38,00 3,00 1,62 11,20 SD26-1.62-11.20-3R1 13,40 38,00 3,001,02 6,50 SD26-1.02-6.50-3R1 8,00 38,00 3,00 1,63 11,20 SD26-1.63-11.20-3R1 13,40 38,00 3,001,03 6,50 SD26-1.03-6.50-3R1 8,00 38,00 3,00 1,64 11,20 SD26-1.64-11.20-3R1 13,40 38,00 3,001,04 6,50 SD26-1.04-6.50-3R1 8,00 38,00 3,00 1,65 11,20 SD26-1.65-11.20-3R1 13,40 38,00 3,001,05 6,50 SD26-1.05-6.50-3R1 8,00 38,00 3,00 1,66 11,20 SD26-1.66-11.20-3R1 13,40 38,00 3,001,06 7,30 SD26-1.06-7.30-3R1 9,00 38,00 3,00 1,67 11,20 SD26-1.67-11.20-3R1 13,40 38,00 3,001,07 7,30 SD26-1.07-7.30-3R1 9,00 38,00 3,00 1,68 11,20 SD26-1.68-11.20-3R1 13,40 38,00 3,001,08 7,30 SD26-1.08-7.30-3R1 9,00 38,00 3,00 1,69 11,20 SD26-1.69-11.20-3R1 13,40 38,00 3,001,09 7,30 SD26-1.09-7.30-3R1 9,00 38,00 3,00 1,70 11,20 SD26-1.70-11.20-3R1 13,40 38,00 3,001,10 7,30 SD26-1.10-7.30-3R1 9,00 38,00 3,00 1,71 11,20 SD26-1.71-11.20-3R1 13,40 38,00 3,001,11 7,30 SD26-1.11-7.30-3R1 9,00 38,00 3,00 1,72 11,20 SD26-1.72-11.20-3R1 13,40 38,00 3,001,12 7,30 SD26-1.12-7.30-3R1 9,00 38,00 3,00 1,73 11,20 SD26-1.73-11.20-3R1 13,40 38,00 3,001,13 7,30 SD26-1.13-7.30-3R1 9,00 38,00 3,00 1,74 11,20 SD26-1.74-11.20-3R1 13,40 38,00 3,001,14 7,30 SD26-1.14-7.30-3R1 9,00 38,00 3,00 1,75 11,20 SD26-1.75-11.20-3R1 13,40 38,00 3,001,15 7,30 SD26-1.15-7.30-3R1 9,00 38,00 3,00 1,76 11,20 SD26-1.76-11.20-3R1 13,40 38,00 3,001,16 8,20 SD26-1.16-8.20-3R1 10,00 38,00 3,00 1,77 11,20 SD26-1.77-11.20-3R1 13,40 38,00 3,001,17 8,20 SD26-1.17-8.20-3R1 10,00 38,00 3,00 1,78 11,20 SD26-1.78-11.20-3R1 13,40 38,00 3,001,18 8,20 SD26-1.18-8.20-3R1 10,00 38,00 3,00 1,79 11,20 SD26-1.79-11.20-3R1 13,40 38,00 3,001,19 8,20 SD26-1.19-8.20-3R1 10,00 38,00 3,00 1,80 11,20 SD26-1.80-11.20-3R1 13,40 38,00 3,001,20 8,20 SD26-1.20-8.20-3R1 10,00 38,00 3,00 1,81 11,20 SD26-1.81-11.20-3R1 13,40 38,00 3,001,21 8,20 SD26-1.21-8.20-3R1 10,00 38,00 3,00 1,82 11,20 SD26-1.82-11.20-3R1 13,40 38,00 3,001,22 8,20 SD26-1.22-8.20-3R1 10,00 38,00 3,00 1,83 11,20 SD26-1.83-11.20-3R1 13,40 38,00 3,001,23 8,20 SD26-1.23-8.20-3R1 10,00 38,00 3,00 1,84 11,20 SD26-1.84-11.20-3R1 13,40 38,00 3,001,24 8,20 SD26-1.24-8.20-3R1 10,00 38,00 3,00 1,85 11,20 SD26-1.85-11.20-3R1 13,40 38,00 3,001,25 8,20 SD26-1.25-8.20-3R1 10,00 38,00 3,00 1,86 11,20 SD26-1.86-11.20-3R1 13,40 38,00 3,001,26 8,20 SD26-1.26-8.20-3R1 10,00 38,00 3,00 1,87 11,20 SD26-1.87-11.20-3R1 13,40 38,00 3,001,27 8,20 SD26-1.27-8.20-3R1 10,00 38,00 3,00 1,88 11,20 SD26-1.88-11.20-3R1 13,40 38,00 3,001,28 8,20 SD26-1.28-8.20-3R1 10,00 38,00 3,00 1,89 11,20 SD26-1.89-11.20-3R1 13,40 38,00 3,001,29 8,20 SD26-1.29-8.20-3R1 10,00 38,00 3,00 1,90 11,20 SD26-1.90-11.20-3R1 13,40 38,00 3,001,30 8,20 SD26-1.30-8.20-3R1 10,00 38,00 3,00 1,91 11,20 SD26-1.91-11.20-3R1 13,40 38,00 3,001,31 9,20 SD26-1.31-9.20-3R1 11,20 38,00 3,00 1,92 11,20 SD26-1.92-11.20-3R1 13,40 38,00 3,001,32 9,20 SD26-1.32-9.20-3R1 11,20 38,00 3,00 1,93 11,20 SD26-1.93-11.20-3R1 13,40 38,00 3,001,33 9,20 SD26-1.33-9.20-3R1 11,20 38,00 3,00 1,94 11,20 SD26-1.94-11.20-3R1 13,40 38,00 3,001,34 9,20 SD26-1.34-9.20-3R1 11,20 38,00 3,00 1,95 11,20 SD26-1.95-11.20-3R1 13,40 38,00 3,001,35 9,20 SD26-1.35-9.20-3R1 11,20 38,00 3,00 1,96 11,20 SD26-1.96-11.20-3R1 13,40 38,00 3,001,36 9,20 SD26-1.36-9.20-3R1 11,20 38,00 3,00 1,97 11,20 SD26-1.97-11.20-3R1 13,40 38,00 3,001,37 9,20 SD26-1.37-9.20-3R1 11,20 38,00 3,00 1,98 11,20 SD26-1.98-11.20-3R1 13,40 38,00 3,001,38 9,20 SD26-1.38-9.20-3R1 11,20 38,00 3,00 1,99 11,20 SD26-1.99-11.20-3R1 13,40 38,00 3,001,39 9,20 SD26-1.39-9.20-3R1 11,20 38,00 3,00 2,00 11,20 SD26-2.00-11.20-3R1 13,40 38,00 3,001,40 9,20 SD26-1.40-9.20-3R1 11,20 38,00 3,001,41 9,20 SD26-1.41-9.20-3R1 11,20 38,00 3,001,42 9,20 SD26-1.42-9.20-3R1 11,20 38,00 3,001,43 9,20 SD26-1.43-9.20-3R1 11,20 38,00 3,001,44 9,20 SD26-1.44-9.20-3R1 11,20 38,00 3,001,45 9,20 SD26-1.45-9.20-3R1 11,20 38,00 3,001,46 9,20 SD26-1.46-9.20-3R1 11,20 38,00 3,001,47 9,20 SD26-1.47-9.20-3R1 11,20 38,00 3,001,48 9,20 SD26-1.48-9.20-3R1 11,20 38,00 3,001,49 9,20 SD26-1.49-9.20-3R1 11,20 38,00 3,001,50 9,20 SD26-1.50-9.20-3R1 11,20 38,00 3,001,51 11,20 SD26-1.51-11.20-3R1 13,40 38,00 3,001,52 11,20 SD26-1.52-11.20-3R1 13,40 38,00 3,001,53 11,20 SD26-1.53-11.20-3R1 13,40 38,00 3,001,54 11,20 SD26-1.54-11.20-3R1 13,40 38,00 3,00

Drilling depth ~6xD


84


Drilldia. Dc(mm)

Maxdrillingdepth l4

(mm) Part No.


dia. Dc(mm)

Maxdrillingdepth l4

(mm) Part No.

Dimensions in mm

l1 l2dmm h6 l1 l2

dmm h6

0,70 4,20 SD206-0.70-4.20-3R1 6,00 38,00 3,000,80 4,80 SD206-0.80-4.80-3R1 6,70 38,00 3,000,90 5,40 SD206-0.90-5.40-3R1 7,80 38,00 3,001,00 6,00 SD206-1.00-6.00-3R1 8,00 38,00 3,001,10 6,60 SD206-1.10-6.60-3R1 8,60 38,00 3,001,20 7,20 SD206-1.20-7.20-3R1 9,20 38,00 3,001,30 7,80 SD206-1.30-7.80-3R1 9,80 38,00 3,001,40 8,40 SD206-1.40-8.40-3R1 10,40 38,00 3,001,50 9,00 SD206-1.50-9.00-3R1 11,00 38,00 3,001,60 9,60 SD206-1.60-9.60-3R1 11,60 38,00 3,001,70 10,20 SD206-1.70-10.20-3R1 12,20 38,00 3,001,80 10,80 SD206-1.80-10.80-3R1 12,80 38,00 3,001,90 11,40 SD206-1.90-11.40-3R1 13,40 38,00 3,002,00 12,00 SD206-2.00-12.00-3R1 14,00 50,00 3,00

Drilling depth ~6xD

• External coolant.• For cutting and machining data see page 94.• Coating: Futura Nano Top.• Hole tolerance IT9.


85


Drilldia. Dc(mm)

Maxdrillingdepth l4

(mm) Part No.


dia. Dc(mm)

Maxdrillingdepth l4

(mm) Part No.

Dimensions in mm

l1 l2dmm h6 l1 l2

dmm h6

1,00 6,00 SD206A-1.00-6.00-3R1 8,00 38,00 3,001,10 6,60 SD206A-1.10-6.60-3R1 8,60 38,00 3,001,20 7,20 SD206A-1.20-7.20-3R1 9,20 38,00 3,001,30 7,80 SD206A-1.30-7.80-3R1 9,80 38,00 3,001,40 8,40 SD206A-1.40-8.40-3R1 10,40 38,00 3,001,50 9,00 SD206A-1.50-9.00-3R1 11,00 38,00 3,001,60 9,60 SD206A-1.60-9.60-3R1 11,60 38,00 3,001,70 10,20 SD206A-1.70-10.20-3R1 13,20 38,00 3,001,80 10,80 SD206A-1.80-10.80-3R1 13,80 38,00 3,001,90 11,40 SD206A-1.90-11.40-3R1 14,40 38,00 3,002,00 12,00 SD206A-2.00-12.00-3R1 15,00 50,00 3,00

Drilling depth ~6xD

• A= Internal "through" coolant.• For cutting and machining data see page 94.• Coating: Futura Nano Top.• Hole tolerance IT9.

Seco Feedmax – Chamfer drills

86


Tap Thread type

Drilldia Dc(mm)

Tap Thread

size Part No.

Dimensions in mm

l4 l2 l1 lc l6 dmm h6

Normal pitchMetric thread 3,3 M4 SD203A-C45-3.3-11.4-6R1 11,4 66 26 36 20 6

3,4 M4 SD203A-C45-3.4-11.4-6R1 11,4 66 26 36 20 64,2 M5 SD203A-C45-4.2-13.6-6R1 13,6 66 30 36 24 64,3 M5 SD203A-C45-4.3-13.6-6R1 13,6 66 30 36 24 65,0 M6 SD203A-C45-5.0-16.5-8R1 16,5 79 43 36 28 85,1 M6 SD203A-C45-5.1-16.5-8R1 16,5 79 43 36 28 86,8 M8 SD203A-C45-6.8-21.0-10R1 21,0 89 49 40 34 106,9 M8 SD203A-C45-6.9-21.0-10R1 21,0 89 49 40 34 108,5 M10 SD203A-C45-8.5-25.5-12R1 25,5 102 57 45 47 128,7 M10 SD203A-C45-8.7-25.5-12R1 25,5 102 57 45 47 12

10,2 M12 SD203A-C45-10.2-30.0-14R1 30,0 107 62 45 55 1410,4 M12 SD203A-C45-10.4-30.0-14R1 30,0 107 62 45 55 1412,0 M14 SD203A-C45-12.0-34.5-16R1 34,5 115 70 45 60 1612,25 M14 SD203A-C45-12.25-34.5-16R1 34,5 115 70 45 60 1614,0 M16 SD203A-C45-14.0-38.5-18R1 38,5 123 75 48 65 1814,25 M16 SD203A-C45-14.25-38.5-18R1 38,5 123 75 48 65 18

Fine pitchMetric thread 7,0 M8x1.0 SD203A-C45-7.0-21.0-10R1 21,0 89 49 40 34 10

9,0 M10x1.0 SD203A-C45-9.0-25.5-12R1 25,5 102 57 45 47 1210,5 M12x1.5 SD203A-C45-10.5-30.0-14R1 30,0 107 62 45 55 1412,5 M14x1.5 SD203A-C45-12.5-34.5-16R1 34,5 115 70 45 60 1614,5 M16x1.5 SD203A-C45-14.5-38.5-18R1 38,5 123 75 48 65 18

M4 - M16 Thread Cylindrical shank DIN 6537A

• A=Internal ’through’ coolant.• For cutting and machining data see page 99.• Coating: TiAlN + TiN.• Hole tolerance: IT 8-9.


87

Tap Thread type

Drilldia Dc(mm)

Tap Thread

size Part No.

Dimensions in mm

l4 l2 l1 lc l6 dmm h6

Normal pitchMetric thread 3,3 M4 SD203A-C45-3.3-11.4-6R5 11,4 66 26 36 20 6

3,4 M4 SD203A-C45-3.4-11.4-6R5 11,4 66 26 36 20 64,2 M5 SD203A-C45-4.2-13.6-6R5 13,6 66 30 36 24 64,3 M5 SD203A-C45-4.3-13.6-6R5 13,6 66 30 36 24 65,0 M6 SD203A-C45-5.0-16.5-8R5 16,5 79 43 36 28 85,1 M6 SD203A-C45-5.1-16.5-8R5 16,5 79 43 36 28 86,8 M8 SD203A-C45-6.8-21.0-10R5 21,0 89 49 40 34 106,9 M8 SD203A-C45-6.9-21.0-10R5 21,0 89 49 40 34 108,5 M10 SD203A-C45-8.5-25.5-12R5 25,5 102 57 45 47 128,7 M10 SD203A-C45-8.7-25.5-12R5 25,5 102 57 45 47 1210,2 M12 SD203A-C45-10.2-30.0-14R5 30,0 107 62 45 55 1410,4 M12 SD203A-C45-10.4-30.0-14R5 30,0 107 62 45 55 1412,0 M14 SD203A-C45-12.0-34.5-16R5 34,5 115 70 45 60 16

12,25 M14 SD203A-C45-12.25-34.5-16R5 34,5 115 70 45 60 1614,0 M16 SD203A-C45-14.0-38.5-18R5 38,5 123 75 48 65 18

14,25 M16 SD203A-C45-14.25-38.5-18R5 38,5 123 75 48 65 18Fine pitchMetric thread 7,0 M8x1.0 SD203A-C45-7.0-21.0-10R5 21,0 89 49 40 34 10

9,0 M10x1.0 SD203A-C45-9.0-25.5-12R5 25,5 102 57 45 47 1210,5 M12x1.5 SD203A-C45-10.5-30.0-14R5 30,0 107 62 45 55 1412,5 M14x1.5 SD203A-C45-12.5-34.5-16R5 34,5 115 70 45 60 1614,5 M16x1.5 SD203A-C45-14.5-38.5-18R5 38,5 123 75 48 65 18

M4 - M16 Thread Whistle Notch shank DIN 6537B



88

[1]Type of drill**

[2]Chamfer

C ()

[3]Drill dia.Dc (mm)

[4]Drill depth

l4 (mm)

Dimensions in mm

[6]Shank type

[5]dmm l2 lc

SD203 30-75 3,0-5,5 5-15 6 66 36 R1/R5SD203 30-75 4,76-7,5 5-26 8 79 36 R1/R5SD203 30-75 6,0-9,5 5-28 10 89 40 R1/R5SD203 30-75 7,2-11,5 5-32 12 102 45 R1/R5SD203 30-75 8,4-13,5 5-33 14 107 45 R1/R5SD203 30-75 10,0-15,5 5-34 16 115 48 R1/R5SD203 30-75 12,0-17,5 5-39 18 123 48 R1/R5SD203 30-75 14,0-19,5 5-42 20 131 50 R1/R5

SD203 Intermediate diameters

• External coolant.• For cutting and machining data see page 99.• Coating: TiAlN + TiN.• Hole tolerance: IT 8-9.

Ordering example: l4 = +/-0,2 mmSD203 -C45 -5.20 -20.0 -8R1 R1 Cylindrical shank

[1] [2] [3] [4] [5][6] R5 Whistle Notch shank

** For intermediate diameters see the Custom Design software.


89

[1]Type of drill**

[2]Chamfer

C ()


[4]Drill depth

l4 (mm)

Dimensions in mm

[6]Shank type

[5]dmm l2 lc

SD203A 30-75 3,0-5,5 5-15 6 66 36 R1/R5SD203A 30-75 5,1-7,5 5-26 8 79 36 R1/R5SD203A 30-75 6,8-9,5 5-28 10 89 40 R1/R5SD203A 30-75 8,5-11,5 5-32 12 102 45 R1/R5SD203A 30-75 10,2-13,5 5-33 14 107 45 R1/R5SD203A 30-75 12,0-15,5 5-34 16 115 48 R1/R5SD203A 30-75 14,0-17,5 5-39 18 123 48 R1/R5SD203A 30-75 16,0-19,5 5-42 20 131 50 R1/R5

SD203A Intermediate diameters


Ordering example: l4 = +/-0,2 mmSD203A -C45 -5.20 -20.0 -8R1 R1 Cylindrical shank




90

[1]Type of drill**

[2]Chamfer

C ()


[4]Drill depth

l4 (mm)

Dimensions in mm

[6]Shank type

[5]dmm l2 lc

SD205A 30-75 3,0-3,75 5-17 6 66 36 R1/R5SD205A 30-75 3,76-4,75 5-23 6 74 36 R1/R5SD205A 30-75 4,76-5,5 5-28 6 82 36 R1/R5SD205A 30-75 5,1-7,5 5-38 8 91 36 R1/R5SD205A 30-75 6,8-9,5 5-43 10 103 40 R1/R5SD205A 30-75 8,5-11,5 5-49 12 118 45 R1/R5SD205A 30-75 10,2-13,5 5-53 14 124 45 R1/R5SD205A 30-75 12,0-15,5 5-58 16 133 48 R1/R5SD205A 30-75 14,0-17,5 5-64 18 143 48 R1/R5SD205A 30-75 16,0-19,5 5-68 20 153 50 R1/R5

SD205A Intermediate diameters


Ordering example: l4 = +/-0,2 mmSD205A -C45 -5.20 -20.0 -8R1 R1 Cylindrical shank



Seco Feedmax – Chamfer module

91


Spare Parts, Parts included in delivery

Insert

Part No.For Drill dia.

Dc mm

Drilling depth Dimensions in mm

SD203l5 (min-max)

SD203Al5 (min-max)

SD205Al5 (min-max)

SD207Al5 (min-max)

Max Chamferdepth (mm) L D5m lc dmm

SD200-C45-6R1 4,00-4,75 4-17 4-17 10-27 – 2,8 25 21 41 12SD200-C45-6R1 4,76-6,00 6-20 6-20 18-32 30-45 2,8 25 21 41 12SD200-C45-6R1 6,01-6,10 7-21 7-21 20-32 35-45 2,8 25 21 41 12SD200-C45-8R1 6,01-6,10 15-27 15-27 24-35 42-57 2,8 25 25 44,5 16SD200-C45-8R1 6,11-8,00 15-27 15-27 28-42 42-57 2,8 25 25 44,5 16SD200-C45-10R1 8,01-10,00 17-31 17-31 34-48 47-62 2,8 25 25 44,5 16SD200-C45-12R1 10,01-12,00 21-36 21-36 40-56 57-72 2,8 25 28 46,5 20SD200-C45-14R1 12,01-14,00 22-37 22-37 43-59 68-83 2,8 25 30 46,5 20SD200-C45-16R1 14,01-16,00 23-39 23-39 44-60 76-92 2,8 34 32 53 25

For drill dia(mm)

Locking screw Stop screw Key Key Cassette

Insert Module Insert Module Module

4,00 - 16,00 C02205-T07P SH3040 T07P-2 H1.5-2D SD200-3x7.3

Tolerances:d = ±0,025s = ±0,07r = ±0,1

Size

Dimensions in mm

d l s h r

C45 5,556 9,0 2,500 2,900 0,2

Part No. T400DSD200-C45 [

Chamfer module


92

Chamfer module mounting instructions

l5 (min-max)

Drill diameter Dc SD203 SD203A SD205A SD207A

mm inch mm inch mm inch mm inch mm inch

4,00-4,75 .157-.187 4-17 .157-.669 4-17 .157-.669 10-27 .394-1.063 – –4,76-6,00 .187-.236 6-20 .236-.787 6-20 .236-.787 18-32 .709-1.260 30-45 1.181-1.7726,01-6,10 .237-.240 7-21 .275-.827 7-21 .275-.827 20-32 .787-1.260 35-45 1.378-1.7726,11-8,00 .241-.315 15-27 .590-1.063 15-27 .590-1.063 28-42 1.102-1.653 42-57 1.653-2.2448,01-10,00 .315-.394 17-31 .669-1.220 17-31 .669-1.220 34-48 1.338-1.890 47-62 1.850-2.441

10,01-12,00 .394-.472 21-36 .826-1.417 21-36 .826-1.417 40-56 1.575-2.205 57-72 2.244-2.83512,01-14,00 .473-.551 22-37 .866-1.457 22-37 .866-1.457 43-59 1.693-2.323 68-83 2.677-3.26814,01-16,00 .552-.630 23-39 .906-1.535 23-39 .906-1.535 44-60 1.732-2.362 76-92 2.992-3.622

To be used with cylindrical shank only (R-1).

Maximum chamfer depth

max2,8 (mm)0.110 (inch)


93


SD245 and SD265The recommended start values for general applications are marked bold.Reduce the values in case of poor stability in the application, high hardness of theworkpiece or low coolant pressure in combination with drilling deep holes (> 3 x D).

SecoMaterialgroup

No.


vc (m/min)Recommended feed f, (mm/rev)

Internalcoolant supply 4 6 8 10 12 14

1 220-180-60 0,09-0,12-0,15 0,12-0,15-0,18 0,15-0,20-0,25 0,20-0,24-0,30 0,21-0,26-0,32 0,23-0,30-0,36

2–3 190-160-60 0,09-0,12-0,15 0,12-0,15-0,18 0,15-0,20-0,25 0,20-0,24-0,30 0,21-0,26-0,32 0,23-0,30-0,36

4–5 160-130-60 0,08-0,11-0,14 0,11-0,14-0,17 0,13-0,18-0,23 0,18-0,22-0,28 0,19-0,24-0,30 0,21-0,28-0,32

6 120-100-60 0,07-0,10-0,13 0,09-0,12-0,15 0,11-0,16-0,21 0,14-0,19-0,23 0,16-0,21-0,25 0,19-0,24-0,29

7 100-80-60 0,05-0,08-0,11 0,07-0,10-0,12 0,09-0,12-0,16 0,11-0,15-0,20 0,13-0,17-0,21 0,15-0,19-0,23

8-9 100-80-50 0,05-0,09-0,12 0,06-0,12-0,14 0,09-0,12-0,16 0,10-0,17-0,21 0,12-0,19-0,23 0,13-0,21-0,25

10 80-70-40 0,04-0,07-0,09 0,05-0,09-0,11 0,06-0,11-0,13 0,08-0,13-0,16 0,10-0,15-0,18 0,11-0,17-0,21

11 70-60-30 0,04-0,07-0,09 0,04-0,07-0,09 0,05-0,09-0,11 0,06-0,11-0,14 0,08-0,12-0,15 0,09-0,14-0,17

12 170-140-60 0,12-0,16-0,20 0,16-0,21-0,25 0,20-0,27-0,32 0,25-0,33-0,40 0,25-0,35-0,42 0,30-0,40-0,45

13–14 150-120-60 0,11-0,15-0,18 0,15-0,19-0,23 0,18-0,24-0,30 0,22-0,29-0,35 0,23-0,31-0,37 0.28-0.36-0.40

15 110-90-60 0,06-0,08-0,11 0,08-0,11-0,14 0,11-0,14-0,17 0,12-0,16-0,19 0,14-0,18-0,22 0.17-0,21-0,24


94

The recommended start values for general applications are marked bold.Reduce the values in case of poor stability in the application, high hardness of the workpiece or low coolant pressure in combination with drilling deep holes.

SD22-SD26Seco

Materialgroup

No.

Drilldiameter

mm


vc (m/min)

Recommendedfeed f, (mm/rev)

1-3

0,10-0,30 3-10-20 0,001-0,0040,31-0,50 8-15-30 0,004-0,0070,51-0,80 12-25-55 0,007-0,0110,81-1,10 20-40-70 0,011-0,0151,11-2,00 25-60-80 0,015-0,021

4-5

0,10-0,30 3-8-15 0,001-0,0020,31-0,50 4-10-25 0,002-0,0040,51-0,80 8-20-45 0,004-0,0060,81-1,10 12-35-60 0,006-0,0081,11-2,00 15-50-70 0,008-0,012

6

0,10-0,30 2-5 10 0,001-0,0020,31-0,50 3-8-15 0,002-0,0030,51-0,80 6-15-25 0,003-0,0050,81-1,10 8-20-35 0,005-0,0071,11-2,00 12-30-45 0,007-0,010

8-10

0,10-0,30 1-2-3 0,001-0,0020,31-0,50 2-4-6 0,002-0,0030,51-0,80 4-7-10 0,003-0,0050,81-1,10 6-10-14 0,005-0,0071,11-2,00 8-12-16 0,007-0,010

12

0,10-0,30 4-10-14 0,001-0,0040,31-0,50 8-15-25 0,004-0,0070,51-0,80 10-25-40 0,007-0,0110,81-1,10 15-40-54 0,011-0,0151,11-2,00 20-50-65 0,015-0,021

13-15

0,10-0,30 3-6-10 0,001-0,0020,31-0,50 4-10-18 0,002-0,0040,51-0,80 8-15-35 0,004-0,0060,81-1,10 12-20-45 0,006-0,0081,11-2,00 20-35-50 0,008-0,012

16-17

0,10-0,30 5-15-30 0,001-0,0040,31-0,50 10-30-60 0,004-0,0070,51-0,80 15-60-100 0,007-0,0110,81-1,10 25-80-120 0,011-0,0151,11-2,00 30-100-140 0,015-0,021

22

0,10-0,30 2-3-5 0,001-0,0020,31-0,50 3-6-10 0,002-0,0040,51-0,80 4-10-15 0,004-0,0060,81-1,10 6-15-20 0,006-0,0081,11-2,00 8-20-25 0,008-0,012

SD206-SD206A

SecoMaterialgroup

No.


vc (m/min)

Recommendedfeed f, (mm/rev)

Externalcoolant supply

Internalcoolant supply <1 2

1 180-140-100 220-180-60 0,05-0,09-0,11 0,07-0,11-0,132-3 150-130-80 190-160-60 0,05-0,09-0,11 0,07-0,11-0,134-5 130-100-70 160-130-60 0,05-0,08-0,10 0,07-0,10-0,126 100-80-60 120-100-60 0,04-0,06-0,09 0,06-0,08-0,117 80-60-50 100-80-60 0,03-0,05-0,07 0,05-0,06-0,09

8-9 80-60-40 100-80-50 0,03-0,05-0,07 0,04-0,07-0,0910 60-50-30 80-70-40 0,03-0,04-0,06 0,04-0,06-0,0711 50-40-20 70-60-30 0,02-0,03-0,05 0,03-0,05-0,0612 140-110-80 170-140-60 0,08-0,12-0,015 0,10-0,14-0,18

13-14 120-100-60 150-120-60 0,06-0,10-0,13 0,08-0,12-0,1515 90-70-60 110-90-60 0,04-0,05-0,08 0,05-0,07-0,10

16-17 240-160-110 320-260-60 0,08-0,12-0,14 0,10-0,14-0,16


95

Regrinding instructions for SD265A


1. Conical flank


2. Web thinning


2-10 0,1-0,3

10-20 0,2-0,4



4. Edge preparation





Workpiecematerial

bn (mm)

Drill dia. 10(mm)

Drill dia. > 10(mm)

Steel 0,05 0,10

Stainless steel 0,05 0,05

Cast iron 0,05 0,10


96

Regrinding instructions for chamfer drillsThe regrinding instructions are the same as for SD203, SD203A, SD205A and SD207A except for the chamfer.

1. Chamfer relief 2. Edge preparation, chamfer

Workpiecematerial

bn (mm)

Drill dia.10 (mm)

Drill dia.>10 (mm)

SteelStainless steelCast iron

0,050,050,05

0,050,050,05

Seco Feedmax – Custom Design

97


No waiting for quotations. Short delivery time.

A well defined strategy has been created for the total process for custom-made drills from quotation to finished drill.You can now design your own customised Seco Feedmax™ drill using the Custom Design software.

The concept gives you a number of advantages:

• No waiting for quotations! price and delivery time available instantly.• Directly visualises your needs. No risk of misunderstandings.• Short delivery time.


98

Different types of custom drills – Detailed information can be found in the Custom Design software

A1. Single diameter A2. Reinforced A3. Chamfer

A4. Face A5. Face with chamfer

B1. Counterbore B2. Counterbore and chamfer B3. Step

B4. Step and chamfer B5. Counterbore with chamfer B6. Counterbore with chamfers

Seco Feedmax – Machining data

99

Seco Feedmax – Machining data

Net power consumption(kW)

f = 0,30mm/rev

f = 0,25mm/rev

f = 0,20mm/rev

Drill diameter (mm)

Feed force(kN)

f = 0,30mm/rev

f = 0,25mm/rev

f = 0,20mm/rev

Drill diameter (mm)

The values showing net power and feed force consumptionabove are basic values and vary with type of cutting data,material and tool wear.

Formulae for calculation are on page 436-437.

Hole tolerances/Surface finishSD203, SD203A, SD205A, SD207A, SD216A

IT8–9/Ra 1–3*

Drill dia, Dc (mm) IT8 tolerance (m) IT9 tolerance (m)

-3>3–6>6–10

>10–18>18

1418222733

2530364352

*Deterioration of surface finish can occur when drilling in lowcarbon steel or stainless steel.

Coolant flow at different pressures

Flow

(l/m

in)

Coolant pressure (bar)

Method• Adjust feed up or down to obtain as good a chip formation as

possible. Increased feed/rev. gives shorter chips.

Seco Feedmax – Troubleshooting

100

Seco Feedmax – Troubleshooting

Initial check points:• Fixturing stability• Machine spindle condition• Tool holder condition

• Clamping of tool:- Run-out within 0.02 TIR- SD216A run-out within 0.04 TIR

• Chip evacuation:- Cutting data

• Coolant:- Pressure- Flow- Concentration

Rapid flank wear • Reduce the cutting speed.• Increase coolant concentration.

Unsatisfactory diameter tolerance

• Increase the feed/rev.• Use a reaming operation see page 204.• Use a boring operation see page 320.

Wear/Periphery land • Reduce the cutting speed.• Increase coolant concentration.

Unsatisfactory positioning of the hole

• Reduce feed/rev. on entrance• Reduce feed/rev.• Use a boring operation see page 320.• If drilling through rough, hard and

angled surfaces - reduce the feed by30%–50% during entrance and exit.

• Centre drill with a 140 point angle.

Chipping/Centre • Reduce feed during entrance.• Increase coolant pressure and adjust

the feed to optimize the chip formation.

Unsatisfactory surface finish

• Reduce the feed/rev.• Increase the cutting speed.• Use a reaming operation see page 204.

Chipping/Outer corner,cutting edge

• Reduce feed during entrance/exit.• Reduce the cutting speed.• Increase coolant concentration.• Regrind the drill.

Burrs on exit • Reduce feed/rev. on exit.• Reduce the width of edge

preparation (bn).

Built-up edge • If closer to the periphery increase the cutting speed.

• If closer to the centre increase feed/rev.• If the drill is worn, regrind it.

Breakage on contact/at hole bottom

• Reduce the feed/rev during entrance/exit. • Adjust cutting data for improved

chip evacuation.

SD216A• Use a pre operation alternative see page 17.

Crownloc® – Exchangeable tip drills

101

Crownloc® – Exchangeable tip drills

Reduce your drilling costs with Seco Crownloc®

High Cutting Data:• Optimized geometry• No adjustment for reground tools• TiAlN coating

No Regrinding Costs:• Direct (cost of regrinding)• Indirect (logistics, large inventory)

Less Tool Inventory:• Geometries for all materials

- ISO -P, -M, -K• Custom Design• Several diameters of crowns per drill body

Range:• Drill diameters 10.00–25.99• Drill depths 1.5 x D, 3 x D, 5 x D and 7 x D

Crownloc® – Range overview

102

Crownloc® – Range overview

Crownloc®Drill

depth

RangeCrown

toleranceHole

tolerance (1)Surface finish (2)

SD101

~ 1,5 x D 12,00–25,99 k7 IT 10 Ra 1–3 m

Page 105-106.

SD103

~ 3 x D 10,00–25,99 k7 IT 10 Ra 1–3 m

Page 107-108.

SD105

~ 5 x D 10,00–25,99 k7 IT 10 Ra 1–3 m

Page 109-110.

SD107

~ 7 x D 12,00–25,99 k7 IT 10 Ra 1–4 m

Page 111.

Chamfer module

12,00–19,99

Page 115.

1) Variations can occur depending on the material and the cutting data used.2) Drill depth, cutting data, coolant pressure and material can cause deterioration of the surface finish.

Crownloc® – Code key

103

Crownloc® – Code key

Code key Crownloc®

Type of drillSD101: 1,5 x DSD103: 3 x DSD105: 5 x DSD107: 7 x D

Min/maxCrown diameter

Shankdiameter

Drilling depth Type of shank1. Cylindrical5. Whistle Notch7. ISO 9766

Code key Crowns

Drill diameter

Type of geometryP = SteelM = Stainless SteelK = Cast iron

Spare part kits

Spare part kit designation

Drill diameter SD101 SD103 SD105 SD107

10.00–11.9912.00–13.9914.00–16.9917.00–19.9920.00–25.99

–SD101-SP-5.0SD101-SP-6.0SD101-SP-7.0SD101-SP-8.0

SD103-SP-4.0SD103-SP-5.0SD103-SP-6.0SD103-SP-7.0SD103-SP-8.0

SD105-SP-4.0SD105-SP-5.0SD105-SP-6.0SD105-SP-7.0SD105-SP-8.0

–SD107-SP-5.0SD107-SP-6.0SD107-SP-7.0SD107-SP-8.0

P-geometry– Universal geometry, first choice fordrilling in steel

M-geometry– First choice for drilling in stainlesssteel and superalloys

K-geometry– First choice for drilling in cast iron

Crownloc® – Mounting and set up

104

Crownloc® – Mounting and set up

Mounting instructions

Dc(mm)

McNm

10–13,9914–16,9917–25,99

0,8–1,01,8–2,22,5–3,0

1. Clean the locking interface of the drill body carefully to remove any chips or debris2. Make sure that the pull rod is fully extended.3. Mount new crown onto the pull rod and turn it until it reaches the bottom of the thread.Turn the crown slightly counter clockwise (backwards) until the locking interfaces fit.Push the crown towards the body into the right position while turning the clamping screw.Make sure the interfaces fit.Tighten the clamping screw firmly using the dynamomentic key.

Stability Recommended tool holdersThe stability of the application is important to obtain the besttool life and hole accuracy. Check the condition of the machinespindle, fixture and fixturing of the component to secure maxi-mum stability and rigidity.Unstable conditions can cause tool breakages.

For best results, use holders type DIN 1835 B/DIN 6535 HB (Weldon) or DIN 1835 E/DIN 6535 HE (Whistle Notch).For further information see EPB (tooling) catalogue.

RotatingTotally Indicated Run-out (TIR) should not exceed 0.06 mmin a rotating application. Measure the run-out when the drill ismounted in the spindle.

StationaryThe distance between the drill point and the rotating centreof the workpiece should not exceed 0.03 mm in a stationaryapplication.

Weldon

Whistle Notch

Crownloc® – SD101

105


Spare Parts, Parts included in delivery Accessories*

Drilldia. Dc(mm)

Maxdrillingdepth l4

(mm) Part No.

Dimensions in mm

l2 l1s lc l3s Dcby dmm D5m

12,00 – 12,49 20 SD101-12.00/12.49-20-16R7 96 48 48 32 11,5 16 2012,50 – 12,99 20 SD101-12.50/12.99-20-16R7 96,4 48,4 48 32,4 12,0 16 2013,00 – 13,99 20 SD101-13.00/13.99-20-16R7 96,8 48,8 48 32,8 12,5 16 2014,00 – 14,99 25 SD101-14.00/14.99-25-16R7 102,4 54,4 48 38,4 13,5 16 2015,00 – 15,99 25 SD101-15.00/15.99-25-16R7 103,3 55,3 48 39,3 14,5 16 2016,00 – 16,99 25 SD101-16.00/16.99-25-16R7 104 56 48 40 15,5 16 2017,00 – 17,99 30 SD101-17.00/17.99-30-20R7 110,7 60,7 50 44,7 16,5 20 2518,00 – 18,99 30 SD101-18.00/18.99-30-20R7 111,7 61,7 50 45,7 17,5 20 2519,00 – 19,99 30 SD101-19.00/19.99-30-20R7 112,5 62,5 50 46,5 18,5 20 2520,00 – 21,99 40 SD101-20.00/21.99-40-25R7 129,5 73,5 56 53,5 19,5 25 3122,00 – 23,99 40 SD101-22.00/23.99-40-25R7 129,5 73,5 56 53,5 21,5 25 3124,00 – 25,99 40 SD101-24.00/25.99-40-25R7 129,5 73,5 56 53,5 23,5 25 31

For drill dia(mm)

Key Locking screw Dynamomentic key** Replacement Blade Torque value

12.00 – 13.99 H1.5-2D MP6SS3x12 H00-1509 H00-1.5 0.9 Nm14.00 – 16.99 H2.0-2D MP6SS4x12 H00-2020 H00-2.0 2.0 Nm17.00 – 19.99 H2.5-2D MP6SS5x16 H00-2530 H00-2.5 3.0 Nm20.00 – 25.99 H2.5-2D MP6SS5x16 H00-2535 H00-2.5 3.5 Nm

Drilling depth ~ 1,5 x D SD101

• ISO9766 fits holders: Weldon 1835B, ISO 5414, DIN 60880.• Internal ’through’ coolant.• For cutting and machining data see page 122-126.

* Not included in delivery. ** Including blade.


106


Drilldia. Dc(mm)

Maxdrillingdepth l4

(mm) Part No.

Dimensions in mm

l2 l1s lc l3s Dcby dmm

12,00 – 12,49 20 SD101-12.00/12.49-20-20R5 98,3 48,3 50 32 11,6 2012,50 – 12,99 20 SD101-12.50/12.99-20-20R5 98,7 48,7 50 33 12,1 2013,00 – 13,99 20 SD101-13.00/13.99-20-20R5 99,1 49,1 50 33 12,6 2014,00 – 14,99 25 SD101-14.00/14.99-25-20R5 104,9 54,9 50 39 13,6 2015,00 – 15,99 25 SD101-15.00/15.99-25-20R5 105,7 55,7 50 40 14,6 2016,00 – 16,99 30 SD101-16.00/16.99-25-20R5 106,5 56,5 50 41 15,6 2017,00 – 17,99 30 SD101-17.00/17.99-30-25R5 117,1 61,2 56 45 16,6 2518,00 – 18,99 30 SD101-18.00/18.99-30-25R5 118 62,1 56 46 17,6 2519,00 – 19,99 30 SD101-19.00/19.99-30-25R5 118,8 62,8 56 47 18,6 25

For drill dia(mm)


12.00 – 13.99 H1.5-2D MP6SS3x12 H00-1509 H00-1.5 0.9 Nm14.00 – 16.99 H2.0-2D MP6SS4x12 H00-2020 H00-2.0 2.0 Nm17.00 – 19.99 H2.5-2D MP6SS5x16 H00-2530 H00-2.5 3.0 Nm

Drilling depth ~ 1,5 x D SD101

• DIN 6537B - Whistle Notch shank.• Internal ’through’ coolant.• For cutting and machining data see page 122-126.



107



Drilldia. Dc(mm)

Maxdrillingdepth l4

(mm) Part No.

Dimensions in mm


10,00 – 10,49 30 SD103-10.00/10.49-30-16R7 101 53 48 38 9,5 16 2010,50 – 10,99 30 SD103-10.50/10.99-30-16R7 101 53 48 38 10,0 16 2011,00 – 11,49 30 SD103-11.00/11.49-30-16R7 101 53 48 38 10,5 16 2011,50 – 11,99 30 SD103-11.50/11.99-30-16R7 101 53 48 38 11,0 16 2012,00 – 12,49 40 SD103-12.00/12.49-40-16R7 116 68 48 48 11,5 16 2012,50 – 12,99 40 SD103-12.50/12.99-40-16R7 116,4 68,4 48 48,4 12,0 16 2013,00 – 13,99 40 SD103-13.00/13.99-40-16R7 116,8 68,8 48 48,8 12,5 16 2014,00 – 14,99 50 SD103-14.00/14.99-50-16R7 127,4 79,4 48 59,4 13,5 16 2015,00 – 15,99 50 SD103-15.00/15.99-50-16R7 128,3 80,3 48 60,3 14,5 16 2016,00 – 16,99 50 SD103-16.00/16.99-50-16R7 129 81 48 61 15,5 16 2017,00 – 17,99 60 SD103-17.00/17.99-60-20R7 140,7 90,7 50 67,7 16,5 20 2518,00 – 18,99 60 SD103-18.00/18.99-60-20R7 141,7 91,7 50 68,7 17,5 20 2519,00 – 19,99 60 SD103-19.00/19.99-60-20R7 142,5 92,7 50 69,5 18,5 20 2520,00 – 21,99 75 SD103-20.00/21.99-75-25R7 164,5 108,5 56 88,5 19,5 25 3122,00 – 23,99 75 SD103-22.00/23.99-75-25R7 164,5 108,5 56 88,5 21,5 25 3124,00 – 25,99 75 SD103-24.00/25.99-75-25R7 164,5 108,5 56 88,5 23,5 25 31

For drill dia(mm)



Drilling depth ~ 3 x D SD103




108


Drilldia. Dc(mm)

Maxdrillingdepth l4

(mm) Part No.

Dimensions in mm


12,00 – 12,49 40 SD103-12.00/12.49-40-20R5 118,3 68,3 50 48 11,6 2012,50 – 12,99 40 SD103-12.50/12.99-40-20R5 118,7 68,7 50 49 12,1 2013,00 – 13,99 40 SD103-13.00/13.99-40-20R5 119,1 69,1 50 49 12,6 2014,00 – 14,99 50 SD103-14.00/14.99-50-20R5 129,9 79,9 50 60 13,6 2015,00 – 15,99 50 SD103-15.00/15.99-50-20R5 130,7 80,7 50 61 14,6 2016,00 – 16,99 50 SD103-16.00/16.99-50-20R5 131,5 81,5 50 62 15,6 2017,00 – 17,99 60 SD103-17.00/17.99-60-25R5 147,2 91,2 56 71 16,6 2518,00 – 18,99 60 SD103-18.00/18.99-60-25R5 148,1 92,1 56 72 17,6 2519,00 – 19,99 60 SD103-19.00/19.99-60-25R5 148,9 92,9 56 73 18,6 25

For drill dia(mm)




• DIN 6537B - Whistle Notch shank• Internal ’through’ coolant.• For cutting and machining data see page 122-126.



109



Drilldia. Dc(mm)

Maxdrillingdepth l4

(mm) Part No.

Dimensions in mm


10,00 – 10,49 50 SD105-10.00/10.49-50-16R7 120,1 72,1 48 57,3 9,5 16 2010,50 – 10,99 50 SD105-10.50/10.99-50-16R7 120,6 72,6 48 57,3 10,0 16 2011,00 – 11,49 50 SD105-11.00/11.49-50-16R7 120,9 72,9 48 57,3 10,5 16 2011,50 – 11,99 50 SD105-11.50/11.99-50-16R7 121,3 73,3 48 58,3 11,0 16 2012,00 – 12,49 65 SD105-12.00/12.49-65-16R7 141 93 48 73 11,5 16 2012,50 – 12,99 65 SD105-12.50/12.99-65-16R7 141,4 93,4 48 73,4 12,0 16 2013,00 – 13,99 65 SD105-13.00/13.99-65-16R7 141,8 93,8 48 73,8 12,5 16 2014,00 – 14,99 80 SD105-14.00/14.99-80-16R7 157,4 109,4 48 89,4 13,5 16 2015,00 – 15,99 80 SD105-15.00/15.99-80-16R7 158,3 110,3 48 90,3 14,5 16 2016,00 – 16,99 80 SD105-16.00/16.99-80-16R7 159 111 48 91 15,5 16 2017,00 – 17,99 95 SD105-17.00/17.99-95-20R7 176,7 126,7 50 107,7 16,5 20 2518,00 – 18,99 95 SD105-18.00/18.99-95-20R7 177,7 127,7 50 108,7 17,5 20 2519,00 – 19,99 95 SD105-19.00/19.99-95-20R7 178,5 128,5 50 109,5 18,5 20 2520,00 – 21.99 125 SD105-20.00/21.99-125-25R7 214,5 158,5 56 138,5 19,5 25 3122,00 – 23,99 125 SD105-22.00/23.99-125-25R7 214,5 158,5 56 138,5 21,5 25 3124,00 – 25,99 125 SD105-24.00/25.99-125-25R7 214,5 158,5 56 138,5 23,5 25 31

For drill dia(mm)





* Not included in delivery. ** Including blade..


110


Drilldia. Dc(mm)

Maxdrillingdepth l4

(mm) Part No.

Dimensions in mm


12,00 – 12,49 65 SD105-12.00/12.49-65-20R5 143,3 93,5 50 73 11,6 2012,50 – 12,99 65 SD105-12.50/12.99-65-20R5 143,7 93,7 50 74 12,1 2013,00 – 13,99 65 SD105-13.00/13.99-65-20R5 144,1 94,1 50 74 12,6 2014,00 – 14,99 80 SD105-14.00/14.99-80-20R5 159,9 109,9 50 90 13,6 2015,00 – 15,99 80 SD105-15.00/15.99-80-20R5 160,7 110,7 50 91 14,6 2016,00 – 16,99 80 SD105-16.00/16.99-80-20R5 161,5 111,5 50 92 15,6 2017,00 – 17,99 95 SD105-17.00/17.99-95-25R5 183,2 127,2 56 107 16,6 2518,00 – 18,99 95 SD105-18.00/18.99-95-25R5 184,1 128,1 56 108 17,6 2519,00 – 19,99 95 SD105-19.00/19.99-95-25R5 184,9 128,9 56 109 18,6 25

For drill dia(mm)




• DIN 6537B - Whistle Notch shank• Internal ’through’ coolant.• For cutting and machining data see page 122-126.



111



Drilldia. Dc(mm)

Maxdrillingdepth l4

(mm) Part No.

Dimensions in mm


12,00 – 12,49 90 SD107-12.00/12.49-90-16R7 166,5 118,5 48,0 100,5 11,5 16,0 2012,50 – 12,99 90 SD107-12.50/12.99-90-16R7 167,0 119,0 48,0 101,0 12,0 16,0 2013,00 – 13,99 90 SD107-13.00/13.99-90-16R7 167,5 119,5 48,0 101,5 12,5 16,0 2014,00 – 14,99 110 SD107-14.00/14.99-110-16R7 188,0 140,0 48,0 122,0 13,5 16,0 2015,00 – 15,99 110 SD107-15.00/15.99-110-16R7 189,0 141,0 48,0 123,0 14,5 16,0 2016,00 – 16,99 110 SD107-16.00/16.99-110-16R7 189,5 141,5 48,0 123,5 15,5 16,0 2017,00 – 17,99 130 SD107-17.00/17.99-130-20R7 212,5 162,5 50,0 144,5 16,5 20,0 2518,00 – 18,99 130 SD107-18.00/18.99-130-20R7 213,5 163,5 50,0 145,5 17,5 20,0 2519,00 – 19,99 130 SD107-19.00/19.99-130-20R7 214,5 164,5 50,0 146,5 18,5 20,0 2520,00 – 21,99 175 SD107-20.00/21.99-175-25R7 264,5 208,5 56,0 188,5 19,5 25,0 3122,00 – 23,99 175 SD107-22.00/23.99-175-25R7 264,5 208,5 56,0 188,5 21,5 25,0 3124,00 – 25,99 175 SD107-24.00/25.99-175-25R7 264,5 208,5 56,0 188,5 23,5 25,0 31

For drill dia(mm)






Crownloc® – Crowns

112


CrownP-geometryfor steel

Reamersize*

M-geometryfor stainless steel

Reamersize*

K-geometryfor cast iron

Reamersize* D a

Tolerancesa= ± 0,1 mm

SD100-10.00-P SD100-10.00-M SD100-10.00-K 10,00 8,1SD100-10.10-P – – 10,10 8,1SD100-10.20-P SD100-10.20-M SD100-10.20-K 10,20 8,1SD100-10.30-P – – 10,30 8,1SD100-10.319-P SD100-10.319-M – 10,319 8,1SD100-10.40-P – – 10,40 8,1SD100-10.50-P SD100-10.50-M SD100-10.50-K 10,50 8,5SD100-10.70-P – – 10,70 8,5SD100-10.716-P SD100-10.716-M – 10,716 8,5SD100-10.80-P 11 H6/11 H7 SD100-10.80-M SD100-10.80-K 11 H6/11 H7 10,80 8,5SD100-10.90-P 11 H6/11 H7 SD100-10.90-M 11 H6/11 H7 – 10,90 8,5SD100-11.00-P SD100-11.00-M SD100-11.00-K 11,00 8,8SD100-11.113-P SD100-11.113-M – 11,113 8,8SD100-11.20-P SD100-11.20-M – 11,20 8,8SD100-11.30-P – – 11,30 8,8SD100-11.50-P – SD100-11.0-K 11,50 9,4SD100-11.509-P SD100-11.509-M – 11,509 9,4SD100-11.70-P – – 11,70 9,4SD100-11.80-P 12 H6/12 H7 SD100-11.80-M SD100-11.80-K 12 H6/12 H7 11,80 9,4SD100-11.907-P 12 H6/12 H7 SD100-11.907-M 12 H6/12 H7 – 11,907 9,4SD100-12.00-P SD100-12.00-M SD100-12.00-K 12,00 9,6SD100-12.10-P – – 12,10 9,6SD100-12.20-P – – 12,20 9,6SD100-12.30-P SD100-12.30-M SD100-12.30-K 12,30 9,6SD100-12.41-P SD100-12.41-M SD100-12.41-K 12,41 9,6SD100-12.50-P SD100-12.50-M SD100-12.50-K 12,50 10,0SD100-12.60-P – – 12,60 10,0SD100-12.70-P SD100-12.70-M SD100-12.70-K 13 H6 12,70 10,0SD100-12.80-P 13 H6/13 H7 SD100-12.80-M SD100-12.80-K 13 H6/13 H7 12,80 10,0SD100-12.90-P 13 H6/13 H7 SD100-12.90-M 13 H6/13 H7 – 12,90 10,0SD100-13.00-P SD100-13.00-M SD100-13.00-K 13,00 10,4SD100-13.10-P SD100-13.10-M SD100-13.10-K 13,10 10,4SD100-13.20-P – – 13,20 10,4SD100-13.30-P SD100-13.30-M SD100-13.30-K 13,30 10,4SD100-13.50-P SD100-13.50-M SD100-13.50-K 13,50 10,4SD100-13.70-P SD100-13.70-M SD100-13.70-K 14 H6 13,70 10,4SD100-13.80-P 14 H6/14 H7 SD100-13.80-M SD100-13.80-K 14 H6/14 H7 13,80 10,4SD100-13.89-P 14 H6/14 H7 SD100-13.89-M 14 H6/14 H7 SD100-13.89-K 13,89 10,4SD100-14.00-P SD100-14.00-M SD100-14.00-K 14,00 11,0SD100-14.10-P – – 14,10 11,0SD100-14.20-P SD100-14.20-M SD100-14.20-K 14,20 11,0SD100-14.29-P SD100-14.29-M SD100-14.29-K 14,29 11,0SD100-14.40-P – – 14,50 11,0SD100-14.50-P SD100-14.50-M SD100-14.50-K 14,50 11,0SD100-14.68-P SD100-14.68-M SD100-14.68-K 14,68 11,0SD100-14.70-P SD100-14.70-M SD100-14.70-K 15 H6 14,70 11,0SD100-14.80-P 15 H6/15 H7 SD100-14.80-M SD100-14.80-K 15 H6/15 H7 14,80 11,0SD100-14.90-P 15 H6/15 H7 SD100-14.90-M 15 H6/15 H7 – 14,90 11,0SD100-15.00-P SD100-15.00-M SD100-15.00-K 15,00 11,9SD100-15.08-P SD100-15.08-M SD100-15.08-K 15,08 11,9SD100-15.10-P – – 15,10 11,9SD100-15.20-P – – 15,20 11,9SD100-15.25-P SD100-15.25-M SD100-15.25-K 15,25 11,9SD100-15.48-P SD100-15.48-M SD100-15.48-K 15,48 11,9SD100-15.50-P SD100-15.50-M SD100-15.50-K 15,50 11,9SD100-15.70-P SD100-15.70-M SD100-15.70-K 16 H6 15,70 11,9SD100-15.80-P 16 H6/16 H7 SD100-15.80-M SD100-15.80-K 16 H6/16 H7 15,80 11,9SD100-15.88-P 16 H6/16 H7 SD100-15.88-M 16 H6/16 H7 SD100-15.88-K 16 H6/16 H7 15,88 11,9SD100-16.00-P SD100-16.00-M SD100-16.00-K 16,00 12,6SD100-16.10-P – – 16,10 12,6

Make your choice of geometry; P=steel, M=stainless steel, K=cast iron.

* For further information on what reamer to use and how to use it see page 204.


113


Reamersize*


Reamersize*


Reamersize* D a


SD100-16.20-P – – 16,20 12,6SD100-16.25-P – – 16,25 12,6SD100-16.27-P SD100-16.27-M SD100-16.27-K 16,27 12,6SD100-16.40-P – SD100-16.40-K 16,40 12,6SD100-16.50-P SD100-16.50-M SD100-16.50-K 16,50 12,6SD100-16.67-P SD100-16.67-M SD100-16.67-K 16,67 12,6SD100-16.70-P SD100-16.70-M SD100-16.70-K 17 H6 16,70 12,6SD100-16.80-P 17 H6/17 H7 SD100-16.80-M SD100-16.80-K 17 H6/17 H7 16,80 12,6SD100-16.90-P 17 H6/17 H7 SD100-16.90-M 17 H6/17 H7 – 16,90 12,6SD100-17.00-P SD100-17.00-M SD100-17.00-K 17,00 13,3SD100-17.07-P SD100-17.07-M SD100-17.07-K 17,07 13,3SD100-17.10-P – – 17,10 13,3SD100-17.20-P – SD100-17.20-K 17,20 13,3– – SD100-17.30-K 17,30 13,3SD100-17.46-P SD100-17.46-M SD100-17.46-K 17,46 13,3SD100-17.50-P SD100-17.50-M SD100-17.50-K 17,50 13,3SD100-17.70-P SD100-17.70-M SD100-17.70-K 18 H6 17,70 13,3SD100-17.80-P 18 H6/18 H7 SD100-17.80-M SD100-17.80-K 18 H6/18 H7 17,80 13,3SD100-17.86-P 18 H6/18 H7 SD100-17.86-M SD100-17.86-K 18 H6/18 H7 17,86 13,3SD100-17.90-P 18 H6/18 H7 SD100-17.90-M 18 H6/18 H7 – 17,90 13,3SD100-18.00-P SD100-18.00-M SD100-18.00-K 18,00 14,4SD100-18.10-P – – 18,10 14,4SD100-18.20-P – – 18,20 14,4SD100-18.26-P SD100-18.26-M SD100-18.26-K 18,26 14,4SD100-18.50-P SD100-18.50-M SD100-18.50-K 18,50 14,4SD100-18.65-P SD100-18.65-M SD100-18.65-K 18,65 14,4SD100-18.70-P SD100-18.70-M SD100-18.70-K 19 H6/19 H7 18,70 14,4SD100-18.80-P 19 H6/19 H7 SD100-18.80-M SD100-18.80-K 19 H6/19 H7 18.80 14,4SD100-18.90-P 19 H6/19 H7 SD100-18.90-M 19 H6/19 H7 – 18.90 14,4SD100-19.00-P SD100-19.00-M SD100-19.00-K 19.00 15,2SD100-19.05-P SD100-19.05-M SD100-19.05-K 19.05 15,2SD100-19.10-P – – 19.10 15,2SD100-19.20-P SD100-19.20-M SD100-19.20-K 19.20 15,2SD100-19.25-P – – 19.25 15,2SD100-19.45-P SD100-19.45-M SD100-19.45-K 19.45 15,2SD100-19.50-P SD100-19.50-M SD100-19.50-K 19.50 15,2SD100-19.70-P SD100-19.70-M SD100-19.70-K 20 H6 19.70 15,2SD100-19.80-P 20 H6/20 H7 SD100-19.80-M SD100-19.80-K 20 H6/20 H7 19.80 15,2SD100-19.84-P 20 H6/20 H7 SD100-19.84-M SD100-19.84-K 20 H6/20 H7 19.84 15,2SD100-19.90-P 20 H6/20 H7 SD100-19.90-M 20 H6/20 H7 – 19.90 15,2SD100-19.99-P – – 19.99 15,2SD100-20.00-P SD100-20.00-M SD100-20.00-K 20,00 15,2SD100-20.241-P – – 20,241 15,2SD100-20.50-P SD100-20.50-M SD100-20.50-K 20,50 15,2SD100-20.638-P SD100-20.638-M – 20,638 15,2SD100-20.80-P 21 H6/21 H7 SD100-20.80-M SD100-20.80-K 21 H6/21 H7 20,80 15,2SD100-20.90-P 21 H6/21 H7 SD100-20.90-M 21 H6/21 H7 – 20,90 15,2SD100-21.00-P SD100-21.00-M SD100-21.00-K 21,00 15,2SD100-21.034-P – – 21,034 15,2SD100-21.20-P – – 21,20 15,2SD100-21.30-P – – 21,30 15,2SD100-21.430-P SD100-21.430-M – 21,430 15,2SD100-21.50-P SD100-21.50-M SD100-21.50-K 21,50 15,2SD100-21.80-P 22 H6/22 H7 SD100-21.80-M SD100-21.80-K 22 H6/22 H7 21,80 15,2SD100-21.829-P 22 H6/22 H7 – – 21,829 15,2SD100-21.90-P SD100-21.90-M 22 H6/22 H7 – 21,90 15,2SD100-22.00-P SD100-22.00-M SD100-22.00-K 22,00 15,2SD100-22.225-P SD100-22.225-M – 22,225 15,2SD100-22.50-P SD100-22.50-M SD100-22.50-K 22,50 15,2SD100-22.621-P – – 22,621 15,2




114


Reamersize*


Reamersize*


Reamersize* D a


SD100-22.80-P 23 H6/23 H7 SD100-22.80-M SD100-22.80-K 23 H6/23 H7 22,80 15,2SD100-22.90-P 23 H6/23 H7 SD100-22.90-M 23 H6/23 H7 – 22,90 15,2SD100-23.00-P SD100-23.00-M SD100-23.00-K 23,00 15,2SD100-23.416-P – – 23,416 15,2SD100-23.50-P SD100-23.50-M SD100-23.50-K 23,50 15,2SD100-23.813-P 24 H6/24 H7 SD100-23.813-M SD100-23.813-K 24 H6/24 H7 23,70 15,2SD100-23.90-P 24 H6/24 H7 SD100-23.90-M 24 H6/24 H7 – 23,90 15,2SD100-24.00-P SD100-24.00-M SD100-24.00-K 24,00 15,2SD100-24.209-P – – 24,209 15,2SD100-24.50-P SD100-24.50-M SD100-24.50-K 24,50 15,2SD100-24.605-P – – 24,605 15,2SD100-24.80-P 25 H6/25 H7 SD100-24.80-M SD100-24.80-K 25 H6/25 H7 24,80 15,2SD100-24.90-P 25 H6/25 H7 SD100-24.90-M 25 H6/25 H7 SD100-24.90-K 24,90 15,2SD100-25.00-P SD100-25.00-M SD100-25.00-K 25,00 15,2SD100-25.40-P SD100-25.40-M SD100-25.40-K 25,40 15,2SD100-25.50-P – – 25,50 15,2SD100-25.60-P SD100-25.60-M – 25,60 15,2SD100-25.80-P 26 H6/26 H7 SD100-25.80-M SD100-25.80-K 26 H6/26 H7 25,80 15,2SD100-25.90-P 26 H6/26 H7 SD100-25.90-M 26 H6/26 H7 SD100-25.90-K 25,90 15,2SD100-25.99-P – SD100-25.99-K 25,99 15,2

L-geometry

For long chipping materials

SD100-19.22-L – – 19,22 12,5



Crownloc® – Chamfer module

115



Insert

Part No. For drill body

Drilling depth Dimensions in mm

SD101l5 (min-max)

SD103l5 (min-max)

SD105l5 (min-max)

SD107l5 (min-max)

Max chamferdepth (mm) L D

SD100-C45-12.00/12.49 SD10x-12.00/12.49 12-13 12-28 28-53 53-78 1,5 19 28SD100-C45-12.50/12.99 SD10x-12.50/12.99 12-14 12-29 29-54 54-79 1,5 19 28SD100-C45-13.00/13.99 SD10x-13.00/13.99 13-14 13-29 29-54 54-79 1,5 19 28SD100-C45-14.00/14.99 SD10x-14.00/14.99 14-20 14-40 40-70 70-100 2,0 19 31SD100-C45-15.00/15.99 SD10x-15.00/15.99 14-21 14-41 41-71 71-101 2,0 19 31SD100-C45-16.00/16.99 SD10x-16.00/16.99 15-22 15-42 42-72 72-102 2,0 19 31SD100-C45-17.00/17.99 SD10x-17.00/17.99 16-25 16-51 51-87 87-123 2,0 19 36SD100-C45-18.00/18.99 SD10x-18.00/18.99 17-26 17-52 52-88 88-124 2,0 19 36SD100-C45-19.00/19.99 SD10x-19.00/19.99 18-27 18-53 53-89 89-125 2,0 19 36

For drill dia(mm)

Locking screw Key

Insert Module Insert Module

SD100-12.00–16.99 C02505-T07P C04011-T15P T07P-2 T15P-2SD100-17.00–19.99 C02505-T07P C05012-T15P T07P-2 T15P-2

Tolerances:d = ±0,025s = ±0,07r = ±0,1

Size

Dimensions in mm

d l s h r

09 5,556 9,0 2,500 2,900 0,2

Part No. T400DVCGX 090202-D1 [


116

Mounting instruction/placement of module

• Fit the module on the drill without chamferinsert or crown mounted.

Dc M

(mm) (inch) (Nm) (in-lbs)

12–19 .472–.748 3–4 26–35

• Tighten both screwsaccording to the tableabove

• If possible, place the module asclose to the shank as possible.

l5 drilling depth

Dc SD101(min-max)

SD103(min-max)

(mm) (inch) (mm) (inch) (mm) (inch)

12 .472 12-13 .472-.512 12-28 .472-1.10212,5 .492 12-14 .472-.551 12-29 .472-1.14213 .512 13-14 .512-.551 13-29 .512-1.14214 .551 14-20 .551-.787 14-40 .551-1.57515 .591 14-21 .551-.827 14-41 .551-1.61416 .630 15-22 .591-.866 15-42 .591-1.65417 .669 16-25 .630-.984 16-51 .630-2.00818 .709 17-26 .669-1.024 17-52 .669-2.04719 .748 18-27 .709-1.063 18-53 .709-2.087

• If possible, place the module asclose to the shank as possible.

l5 drilling depth

Dc SD105(min-max)

SD107(min-max)

(mm) (inch) (mm) (inch) (mm) (inch)

12 .472 28-53 1.102-2.087 53-78 2.087-3.07112,5 .492 29-54 1.142-2.126 54-79 2.126-3.11013 .512 29-54 1.142-2.126 54-79 2.126-3.11014 .551 40-70 1.575-2.756 70-100 2.756-3.93715 .591 41-71 1.614-2.785 71-101 2.795-3.97616 .630 42-72 1.654-2.835 72-102 2.835-4.01617 .669 51-87 2.008-3.425 87-123 3.425-4.84318 .709 52-88 2.047-3.465 88-124 3.465-4.88219 .748 53-89 2.087-3.504 89-125 3.504-4.921


117

Cutting data• The recommended cutting speeds and feeds for Crownloc® on page 122-123 should also be used during the chamfering operation.

TroubleshootingVibrations duringchamfering

• Reduce cutting speed.• If possible, move the module closer to the

shank of the drill.• If possible, use a shorter drill.

Maximum chamfer depth

Dc Max

(mm) (inch) (mm) (inch)

12-1314-19

.472-.512

.551-.7481,52

.059

.079

max

Crownloc® – Custom Design

118



A well defined strategy has been created for the total process for custom-made drills from quotation to finished drill.You can now design your own customised Crownloc® drill bodies using the Custom Design software.



Please contact your local Seco representative for more information.


119

Different types of custom-made drills – Detailed information can be found in the Custom Design software

A1. Single diameter A2. Reinforced A3. Chamfer

A4. Face A5. Face with chamfer A6. Straight chip flutes

B1. Counterbore B2. Counterbore and chamfer


120


A well defined strategy has been created for the total process for custom-made crowns from quotation to finished crown.You can now design your own customised Crownloc® crowns using the Custom Design software.





121

Different types of custom-made crowns – Detailed information can be found in Custom Design software

A1. Single diameter A2. -L = Long chipping materials B1. Double angle

B2. Counterbore B3. Double diameter B4. Ballnose

Also available with 10% cobalt for more wear resistance.Ex: SD100-15.00-K10.

Drilling diameter,Dc = 10.00 - 25.99Geometry: P = SteelM = Stainless SteelK = Cast ironL = Long chipping materialsN = Non ferritic materialsH = Hardened steelsCorner: Standard, chamfer, radiusV: 100–150 (standard = 140)

Corner

Corner Corner

V V

V V V

Crownloc® – Cutting data

122


SD101, SD103 and SD105The start values for general applications are marked bold.

SecoMaterialgroup

No.

Geometry Cutting Speedvc (m/min)

Feed f (mm/rev) for drill diameter

10.00–11.99 12.00–13.99 14.00–15.99 16.00–17.99 18.00–25.99

1 P13011090

0,250,30

0,270,32

0,300,35

0,320,37

0,320,37

2–3 P13010080

0,180,230,28

0,200,240,30

0,220,270,32

0,250,300,35

0,250,300,35

4–5 P1209080

0,160,200,25

0,200,240,30

0,220,270,32

0,250,300,35

0,250,300,35

6* P907040

0,150,180,23

0,150,200,25

0,150,220,26

0,150,240,28

0,150,250,30

7* M805030

0,120,160,20

0,120,180,24

0,120,200,24

0,120,220,26

0,120,230,28

8–9* P907060

0,100,120,14

0,100,120,14

0,120,140,16

0,120,140,16

0,140,160,18

10* M806050

0,100,120,14

0,100,120,14

0,120,140,16

0,120,140,16

0,140,160,18

11* M655040

0,070,100,14

0,080,100,14

0,100,120,16

0,100,140,16

0,120,160,18

12 K160120100

0,200,280,35

0,200,300,40

0,250,350,50

0,300,400,60

0,300,400,60

13–14 K13010070

0,200,260,35

0,200,300,40

0,250,350,45

0,300,400,50

0,300,400,50

15 K1109070

0,120,160,20

0,150,250,35

0,200,300,40

0,250,350,45

0,250,350,45

16 M300260200

0,200,250,30

0,200,250,35

0,200,300,40

0,250,350,45

0,250,350,45

17 M260220150

0,200,250,30

0,200,250,35

0,200,300,40

0,250,350,45

0,250,350,45

* When drilling in high strength steels and stainless steels with 5 x D drills (SD105),it may be necessary to reduce the feed during entrance in order to achieve a better centring function. Or use a SD101 drill as a pre drill.

Note!For safety reasons, maximum

allowed rpm for Seco Crownloc®

Drill diameter Max rpm10,00 - 16,99 1500017,00 - 19,99 1200020,00 - 25,99 10000


123

SD107The start values for general applications are marked bold.

SecoMaterialgroup

No.

Geometry Cutting Speedvc (m/min)

Feed f (mm/rev) for drill diameter

12.00–13.99 14.00–15.99 16.00–17.99 18.00–25.99

1 P1109070

0,280,33

0,300,36

0,330,38

0,330,38

2–3 P1058065

0,200,230,30

0,230,280,33

0,250,300,36

0,250,300,36

4–5 P907060

0,200,230,30

0,230,280,33

0,250,300,36

0,250,300,36

6 P705530

0,150,200,25

0,150,230,25

0,150,230,28

0,150,250,30

7 M654025

0,130,180,23

0,130,200,23

0,130,230,25

0,130,230,28

8–9 P705545

0,100,130,15

0,130,150,15

0,130,150,15

0,130,150,18

10 M655040

0,100,130,15

0,130,150,15

0,130,150,15

0,130,150,18

11 M655040

0,080,100,15

0,100,130,15

0,100,130,15

0,130,150,18

12 K1209580

0,200,300,41

0,250,360,51

0,300,410,61

0,300,410,61

13–14 K1058055

0,200,300,41

0,250,360,46

0,300,410,51

0,300,410,51

15 K907550

0,150,250,36

0,200,300,41

0,250,360,46

0,250,360,46

16 M250220150

0,200,250,30

0,200,300,40

0,250,350,45

0,250,350,45

17 M220180120

0,200,250,30

0,200,300,40

0,250,350,45

0,250,350,45

Use a SD101 as a pre drill when neccesary. Note!For safety reasons, maximum

allowed rpm for Seco Crownloc®

Drill diameter Max rpm12,00 - 16,99 1500017,00 - 19,99 1200020,00 - 25,99 10000

Crownloc® – Cutting data for superalloys

124

Crownloc® – Cutting data for superalloys

Superalloys

The recommendations are only valid for Crownloc® M-geometry.

1. The machinability of the actual material expressed in percent is given in the tables on page 444.

2. Read the recommended cutting speed and feed with regard to the relevant machinability.Start value for feed is marked with bold figures and given for each diameter.

Machin-ability

%Geometry

Recommended cuttingspeed vc (m/min) Feed f (mm/rev) for drill diameter

Internal coolantsupply 10.00–13.99 14.00–15.99 16.00–17.99 18.00–25.99

60 M 80 0,14-0,18-0,23 0,18-0,22-0,26 0,20-0,24-0,27 0,23-0,27-0,3255 M 75 0,14-0,18-0,24 0,18-0,22-0,27 0,20-0,24-0,28 0,23-0,27-0,3350 M 70 0,14-0,18-0,25 0,18-0,22-0,28 0,20-0,24-0,29 0,23-0,27-0,3445 M 65 0,14-0,18-0,26 0,18-0,22-0,29 0,20-0,24-0,30 0,23-0,27-0,3540 M 55 0,14-0,18-0,27 0,18-0,22-0,30 0,20-0,24-0,31 0,23-0,27-0,36

35 M 50 0,13-0,16-0,20 0,16-0,20-0,24 0,18-0,23-0,27 0,18-0,23-0,2730 M 45 0,13-0,16-0,20 0,16-0,20-0,24 0,18-0,23-0,27 0,18-0,23-0,2725 M 40 0,13-0,16-0,20 0,16-0,20-0,24 0,18-0,23-0,27 0,18-0,23-0,27

20 M 35 0,07-0,10-0,13 0,08-0,12-0,15 0,10-0,14-0,18 0,10-0,14-0,1815 M 25 0,07-0,10-0,13 0,08-0,12-0,15 0,10-0,14-0,18 0,10-0,14-0,18

10 M 20 0,07-0,10-0,13 0,08-0,12-0,15 0,10-0,14-0,18 0,10-0,14-0,185 M 10 0,07-0,10-0,13 0,08-0,12-0,15 0,10-0,14-0,18 0,10-0,14-0,18


Flow

(l/m

in)


Recommended coolant flow D x 1 l/min.Minimum coolant flow D/2 l/min.D = Drill diameter.Minimum recommended coolant pressure 10 bar with < 3 x D.Minimum recommended coolant pressure 20 bar with > 3 x D.

Coolant mixWhen drilling in stainless and high strength steels a mix of 10%is recommended.

Crownloc® – Machining data

125

Crownloc® – Machining data

The values in the graphs vary with e.g. cutting data, material,efficiency of the machine and tool wear. The graphs below arevalid for Seco material group 4 and cutting speed 90 m/min.

Net power consumption

Pow

er (k

W)

Drill diameter (mm)

8,0

7,0

6,0

5,0

4,0

3,0

2,0

1,0

0

Feed force

Feed

forc

e (k

N)

Drill diameter (mm)

Drilling torque

Torq

ue (N

m)

Drill diameter (mm)

60

50

40

30

20

10

0


Flow

(l/m

in)


Recommended coolant flow Dx1 l/min.Minimum coolant flow D/2 l/min.D = Drill diameter.Minimum recommended coolant pressure 10 bar with < 3 x D.Minimum recommended coolant pressure 20 bar with > 3 x D.Minimum recommended coolant pressure 40 bar with > 5 x D.

Coolant mixRecommended emulsion mix is 6–8%. When drilling in stain-less and high strength steels a mix of 10% is recommended.

Hole tolerances/Surface finishSD101, SD103, SD105 and SD107

IT9–10/Ra 1-4*

Drill dia, Dc (mm) IT9 tolerance (m) IT10 tolerance (m)

>10–18>18–30

4352

7084

*Deterioration of surface finish and hole tolerance can occur when drilling in low carbon steel or stainless steel.Use the shortest drill possible for best hole quality.

Machining recommendationsStacked material

It is possible to drill stackedmaterial as long as the piecesare securely clamped together, sothat there are no air gaps betweenthe parts. Air gaps can affect chipevacuation, and thereby damagethe drill.

Crownloc® – Troubleshooting

126

Crownloc® – Troubleshooting

Initial check points:

• Fixturing stability• Machine spindle condition• Tool holder condition

• Clamping of tool:- Run-out within 0.06 TIR

• Chip evacuation:- Cutting data

• Coolant:- Pressure- Flow- Concentration

Cutting edgesget chipped

• Reduce the feed/rev.• If the drill vibrates, reduce the cutting

speed and increase the feed rate.• When drilling through rough, hard or angled

surfaces, reduce the feed rate by30%–50% during entrance and exit.

Unsatisfactory diameter tolerance

• Increase the feed/rev.• Use a Seco Feedmax solid carbide drill see

page 14.• Use a reaming operation see page

202.• Use a boring operation see page

320-321.

Too fast flank wear • Check that the correct geometry is used.• Reduce the cutting speed.

Unsatisfactory surface finish

• Reduce the feed/rev.• Increase the cutting speed.• Check that the correct geometry is used.• Use a Seco Feedmax solid carbide drill see

page 14.• Use a reaming operation see page 202.

Groove wear • Reduce the feed/rev.• Reduce the cutting speed.• Increase the coolant concentration.

Unsatisfactory positioning of the hole

• Reduce the feed/rev.• If drilling through rough, hard and angled

surfaces - reduce the feed by 30%–50% during entrance and exit.

• Pre drill with a 140 point angle.• Use a Seco Feedmax solid carbide drill see

page 14.• Use a boring operation see page 320-321.

Wear of peripheral land margins

• Check that the correct geometry is used.• Reduce the cutting speed.• Increase the coolant concentration.• When drilling through rough, hard or

angled surfaces, reduce the feed rate by30%–50% during entrance and exit.

Chip jamming due to long chips

• Increase the feed.• In long chipping materials SMG1-3, SMG8:

– Increase cutting speed and reduce feed/rev.– Use the -L geometry (Custom Design).

Breakage at hole exit If the crown connection breaks when the crown is just about to break through the material. The failure is caused by:

• The interface has not been cleaned tho-roughly and there is still dirt or chips leftbetween crown and drill body.

• The crown has not been clamped securely.Use the dynamomentric key.

• Too few threads are holding the crown.

Chipping of thelocking interface

• Minor chipping is not hazardous to the locking system. It will not affect the drilling result.

• If major chipping occurs when using a high feed rate or when drilling through angled surfaces - reduce the feed rate.

Perfomax® Indexable insert drills

127



128


Reduce your drilling costs with Seco Perfomax®

Features:

• Strong square inserts• High drill body stability• Low friction coating• Unique chip flute design• Modern grades

-DP2000 Duratomic technology

Advantages:

• Optimized chip evacuation• High productivity• Low noise level

Benefits:

• Cost reduction through:- High application security- Versatility- Increased output- Low tool cost

Perfomax® – Range overview

129

Perfomax® – Range overview

Perfomax®Drill

depth

RangeDrill

tolerance

Hole tolerance

(1)

SD502

Page 134-137.

2 x D 15–59 ± 0,1 +0/+0,2

SD503

Page 138-147.

3 x D 15–59 ± 0,1 +0/+0,3

SD504

Page 148-157.

4 x D 17–59 ± 0,1 +0/+0,4

SD505

Page 158-160.

5 x D 19–45 ± 0,1 +0/+0,5

SD542

Page 161-163.

2,5 x D 60–85 ± 0,1 +0/+0,3

SD572

Page 164-167.

2 x D 15–47 ± 0,1 +0/+0,2

SD601

Page 168-171.

60-160 +-0,2

1) Variations can occur depending on the material and the cutting data used.

Perfomax® – Code key

130

Perfomax® – Code key

Code key – Indexable insert drill

Type of drill:SD502: 2 x DSD503: 3 x DSD504: 4 x DSD505: 5 x DSD542: 2,5 x DSD572: 2 x D

Drilldiameter

Drilling depth

Shankdiameter

Right-handrotation

Type of shank:2. ABS-compatible7. ISO 97668. VDI-compatibleG. Graflex

Type of drill:SD503: 3 x DSD504: 4 x D

Connectionfor Seco-Capto™:C4, C5, C6

Drilldiameter

Flangediameter

Type of drill:SD601: Pilot drill and cartridgesSD602: With Pilot drillSD612: Without pilot drill and cartridges

Connection for Graflex

Perfomax® – Shanks

131


ISO 9766Universal choice fits into most holders on the market such as:• Weldon 1835B• ISO 5414• DIN 69880Coolant inlet at the back end of the drill.

-7

Shank with two flatsFor non rotatingapplications:An additional flat is added to the shank for increased flexibility in lathe applications. In such applica-tions the workpiece centre line and the drill centre line must align.If they don’t the centre insert could be located above the workpiece centre line resulting in poor perfor-mance of the drill.

By turning the drill 180 degrees the second flat gives the possibility to compensate for this misalignment in a fast and simple way.

NOTE! If a drill with -7 shank is used in a rotating application together with our adjustable holder, the flat located on the same side as the centre insert must be used.Otherwise the drill diameter will be positioned in the wrong way.

Centre insertcutting edge above workpiece centre line

Centre insertcutting edge below workpiece centre line


132

Seco-Capto™

• Flexible - Same tool holder can easily be used in different machines.• Modular - Possibility to build tools with extension adapters.• High torque transmission - Torque load is spread symmetrically.• High rigidity - Tight press fit guarantees that there is no play in the coupling.• Accurate - Tapered polygon coupling produces a strong, self centering joint within 2 microns.

Graflex• Fits directly into Graflex holders and locked with two ball

headed locking screws placed 120. Apart.• Short overhang - rigidity and productivity• Cylinder/face connection - great accuracy• Coolant inlet at the back end of the drill

ABS 50• An ABS 50 Compatible shank• Fits directly into ABS 50 holder with one locking screw• Coolant inlet at the back end of the drill

-C (4, 5, 6)

-G

-2


133

VDI 30 and VDI 40• VDI compatible shank• Fits directly into holders for

– VDI 3425 bl.2 – DIN 69880

NOTE! The coolant ring must be ordered separately

-8

Available in:VDI 30 VDI 40

Drill depth Drill diameter

AccessoriesCoolant ring

Drill depth Drill diameter

Blanking screw AccessoriesCoolant ring

Plug

2 x D3 x D4 x D5 x D

15–3115–3117–3119–31

SDA5-30R8SDA5-30R8SDA5-30R8SDA5-30R8

2 x D3 x D4 x D5 x D2 x D3 x D

15–4015–4017–3119–3141–5941–59

R1/4”R1/4”

SDA5-40R8SDA5-40R8SDA5-40R8SDA5-40R8SDA5-40R8SDA5-40R8

P6SS8x8P6SS8x8

1. Fit the ring around the drill but do not tighten the locking screw.

2. Lock thedrill in the collet.

3. Tighten the locking screw in the coolant ring.

Coolant ring

Perfomax® – SD502

134


Drilldia. Dc(mm)

Maxdrillingdepth l4

(mm) Part No.

Dimensions in mm Insert typesRadial

adjustment

l2 l1s lc l3s dmm D5m Centre insert Periph insert - +

15 30 SD502-15-30-25R7 [ 116 60 56 35 25 35 SPGX 0502-C1 SCGX 050204.. 0,25 0,3515,5 31 SD502-15.5-31-25R7 [ 117 61 56 36 25 35 SPGX 0502-C1 SCGX 050204.. 0,3 0,3516 32 SD502-16-32-25R7 [ 118 62 56 37 25 35 SPGX 0502-C1 SCGX 050204.. 0,15 0,45

16,5 33 SD502-16.5-33-25R7 [ 119 63 56 38 25 35 SPGX 0502-C1 SCGX 050204.. 0,15 0,417 34 SD502-17-34-25R7 [ 120 64 56 39 25 35 SPGX 0502-C1 SCGX 050204.. 0,1 0,5


18,5 37 SD502-18.5-37-25R7 [ 123 67 56 42 25 35 SPGX 0602-C1 SCGX 050204.. 0,35 0,2519 38 SD502-19-38-25R7-SC05 [ 124 68 56 43 25 35 SPGX 0602-C1 SCGX 050204.. 0,15 0,4520 40 SD502-20-40-25R7 [ 126 70 56 45 25 35 SPGX 0602-C1 SCGX 060204.. 0,1 0,4521 42 SD502-21-42-25R7 [ 128 72 56 47 25 35 SPGX 0602-C1 SCGX 060204.. 0,1 0,522 44 SD502-22-44-25R7 [ 130 74 56 49 25 35 SPGX 0703-C1 SCGX 060204.. 0,45 0,523 46 SD502-23-46-25R7 [ 132 76 56 51 25 35 SPGX 0703-C1 SCGX 070308.. 0,35 0,524 48 SD502-24-48-25R7 [ 134 78 56 53 25 35 SPGX 0703-C1 SCGX 070308.. 0,15 0,525 50 SD502-25-50-32R7 [ 140 80 60 55 32 42 SPGX 0703-C1 SCGX 070308.. 0,15 0,526 52 SD502-26-52-32R7-SP09 [ 142 82 60 57 32 42 SPGX 0903-C1 SCGX 070308.. 0,5 0,1527 54 SD502-27-54-32R7 [ 144 84 60 59 32 42 SPGX 0903-C1 SCGX 070308.. 0,5 0,328 56 SD502-28-56-32R7-SC07 [ 146 86 60 61 32 42 SPGX 0903-C1 SCGX 070308.. 0,3 0,529 58 SD502-29-58-32R7 [ 148 88 60 63 32 42 SPGX 0903-C1 SCGX 09T308.. 0,2 0,530 60 SD502-30-60-32R7 [ 150 90 60 65 32 42 SPGX 0903-C1 SCGX 09T308.. 0,15 0,531 62 SD502-31-62-32R7 [ 152 92 60 67 32 42 SPGX 0903-C1 SCGX 09T308.. 0,15 0,532 64 SD502-32-64-40R7-SP11 [ 162 94 68 69 40 50 SPGX 11T3-C1 SCGX 09T308.. 0,5 0,3533 66 SD502-33-66-40R7 [ 164 96 68 71 40 50 SPGX 11T3-C1 SCGX 09T308.. 0,5 0,534 68 SD502-34-68-40R7 [ 166 98 68 73 40 50 SPGX 11T3-C1 SCGX 09T308.. 0,25 0,535 70 SD502-35-70-40R7 [ 168 100 68 75 40 50 SPGX 11T3-C1 SCGX 120408.. 0,25 0,536 72 SD502-36-72-40R7 [ 170 102 68 77 40 50 SPGX 11T3-C1 SCGX 120408.. 0,1 0,537 74 SD502-37-74-40R7 [ 172 104 68 79 40 50 SPGX 11T3-C1 SCGX 120408.. 0,1 0,538 76 SD502-38-76-40R7-SP12 [ 174 106 68 81 40 50 SPGX 12T3-C1 SCGX 120408.. 0,5 0,539 78 SD502-39-78-40R7 [ 176 108 68 83 40 50 SPGX 12T3-C1 SCGX 120408.. 0,4 0,540 80 SD502-40-80-40R7 [ 178 110 68 85 40 50 SPGX 12T3-C1 SCGX 120408.. 0,2 0,541 82 SD502-41-82-40R7 [ 180 112 68 87 40 50 SPGX 12T3-C1 SCGX 120408.. 0,2 0,542 84 SD502-42-84-40R7 [ 182 114 68 89 40 50 SPGX 12T3-C1 SCGX 120408.. 0,15 0,543 86 SD502-43-86-40R7 [ 184 116 68 91 40 50 SPGX 12T3-C1 SCGX 120408.. 0,1 0,544 88 SD502-44-88-40R7 [ 186 118 68 93 40 50 SPGX 1504-C1 SCGX 120408.. 0,5 0,545 90 SD502-45-90-40R7 [ 188 120 68 95 40 59 SPGX 1504-C1 SCGX 150512.. 0,5 0,546 92 SD502-46-92-40R7 [ 190 122 68 97 40 59 SPGX 1504-C1 SCGX 150512.. 0,5 0,547 94 SD502-47-94-40R7 [ 192 124 68 99 40 59 SPGX 1504-C1 SCGX 150512.. 0,5 0,548 96 SD502-48-96-40R7 [ 194 126 68 101 40 59 SPGX 1504-C1 SCGX 150512.. 0,5 0,549 98 SD502-49-98-40R7 [ 196 128 68 103 40 59 SPGX 1504-C1 SCGX 150512.. 0,3 0,550 100 SD502-50-100-40R7 [ 198 130 68 105 40 59 SPGX 1504-C1 SCGX 150512.. 0,15 0,551 102 SD502-51-102-40R7 [ 200 132 68 107 40 59 SPGX 1504-C1 SCGX 150512.. 0,15 0,5

Drilling depth 2 x D ISO 9766 shank, -7

• For insert information see page 176-178.• For cutting and machining data see page 179-187.• Internal ’through’ coolant.


135


Drilldia. Dc(mm)

Maxdrillingdepth l4

(mm) Part No.

Dimensions in mm Insert typesRadial adjust-

ment


52 104 SD502-52-104-40R7 [ 202 134 68 109 40 59 SPGX 1904-C1 SCGX 150512.. 0,5 0,553 106 SD502-53-106-40R7 [ 204 136 68 111 40 59 SPGX 1904-C1 SCGX 150512.. 0,5 0,554 108 SD502-54-108-40R7 [ 206 138 68 113 40 59 SPGX 1904-C1 SCGX 150512.. 0,5 0,555 110 SD502-55-110-40R7 [ 208 140 68 115 40 59 SPGX 1904-C1 SCGX 150512.. 0,5 0,556 112 SD502-56-112-40R7 [ 210 142 68 117 40 59 SPGX 1904-C1 SCGX 150512.. 0,5 0,557 114 SD502-57-114-40R7 [ 212 144 68 119 40 59 SPGX 1904-C1 SCGX 150512.. 0,35 0,558 116 SD502-58-116-40R7 [ 214 146 68 121 40 59 SPGX 1904-C1 SCGX 150512.. 0,15 0,559 118 SD502-59-118-40R7 [ 216 148 68 123 40 59 SPGX 1904-C1 SCGX 150512.. 0,15 0,5

32 64 SD502-32-64-32R7 [ 154 94 60 69 40 50 SPGX 11T3-C1 SCGX 09T308.. 0,5 0,3533 66 SD502-33-66-32R7 [ 156 96 60 71 40 50 SPGX 11T3-C1 SCGX 09T308.. 0,5 0,534 68 SD502-34-68-32R7 [ 158 98 60 73 40 50 SPGX 11T3-C1 SCGX 09T308.. 0,25 0,535 70 SD502-33-70-32R7 [ 160 100 60 75 40 50 SPGX 11T3-C1 SCGX 120408.. 0,25 0,536 72 SD502-35-72-32R7 [ 162 102 60 77 40 50 SPGX 11T3-C1 SCGX 120408.. 0,1 0,537 74 SD502-37-74-32R7 [ 164 104 60 79 40 50 SPGX 11T3-C1 SCGX 120408.. 0,1 0,538 76 SD502-38-76-32R7 [ 166 106 60 81 40 50 SPGX 12T3-C1 SCGX 120408.. 0,5 0,539 78 SD502-39-78-32R7 [ 168 108 60 83 40 50 SPGX 12T3-C1 SCGX 120408.. 0,4 0,540 80 SD502-40-80-32R7 [ 170 110 60 84 40 50 SPGX 12T3-C1 SCGX 120408.. 0,2 0,5

For drill dia(mm)

Locking screw Key Dynamomentic key**

Replacement Blade Torque value

Centre insert Periph insert

15.00-17,45 C02245-T07P C02245-T07P T07P-2 T00-07P09 T00-07P 0.9 Nm17,46-19,49 C02205-T07-P C02245-T07P T07P-2 T00-07P09 T00-07P 0.9 Nm19,50-21,24 C02205-T07-P C02205-T07-P T07P-2 T00-07P09 T00-07P 0.9 Nm21,25-22,49 C02506-T08P C02506-T08P T08P-2 T00-08P12 T00-08P 1.2 Nm22,50-25,49 C02507-T08-P C03007-T08P T08P-2 T00-08P12 T00-08P 1.2 Nm25,50-28,49 C03007-T09P C03007-T09P T09P-2 T00-09P20 T00-09P 2.0 Nm28,50-31,49 C03007-T09P C03009-T09P T09P-2 T00-09P20 T00-09P 2.0 Nm31,50-34,49 C03508-T15P C03508-T15P T15P-2D T00-15P30 T00-15P 3.0 Nm34,50-43,24 C03508-T15P C05012-T15P T15P-2D T00-15P30 T00-15P 3.0 Nm43,25-59,00 C04011-T15P C05012-T15P T15P-2D T00-15P30 T00-15P 3.0 Nm


[ Stock standard \ Non stock standard* Not included in delivery. ** Including blade.


136

Drilldia. Dc(mm)

Maxdrillingdepth l4

(mm) Part No.


ment


15 30 SD502-15-30-50R2 [ 91 60 31 35 28 50 SPGX 0502-C1 SCGX 050204.. 0,25 0,3515,5 31 SD502-15.5-31-50R2 \ 92 61 31 36 28 50 SPGX 0502-C1 SCGX 050204.. 0,3 0,3516 32 SD502-16-32-50R2 [ 93 62 31 37 28 50 SPGX 0502-C1 SCGX 050204.. 0,15 0,45

16,5 33 SD502-16.5-33-50R2 \ 94 63 31 38 28 50 SPGX 0502-C1 SCGX 050204.. 0,15 0,417 34 SD502-17-34-50R2 [ 95 64 31 39 28 50 SPGX 0502-C1 SCGX 050204.. 0,1 0,5


18,5 37 SD502-18.5-37-50R2 [ 98 67 31 42 28 50 SPGX 0602-C1 SCGX 050204.. 0,35 0,2519 38 SD502-19-38-50R2-SC05 [ 99 68 31 43 28 50 SPGX 0602-C1 SCGX 050204.. 0,15 0,4520 40 SD502-20-40-50R2 [ 101 70 31 45 28 50 SPGX 0602-C1 SCGX 060204.. 0,1 0,45

20,62 42 SD502-20.62-42-50R2 [ 103 72 31 47 28 50 SPGX 0602-C1 SCGX 060204.. 0,1 0,521 42 SD502-21-42-50R2 \ 103 72 31 47 28 50 SPGX 0602-C1 SCGX 060204.. 0,1 0,522 44 SD502-22-44-50R2 [ 105 74 31 49 28 50 SPGX 0703-C1 SCGX 060204.. 0,45 0,5

22,23 45 SD502-22.23-45-50R2 [ 106 75 31 50 28 50 SPGX 0703-C1 SCGX 060204.. 0,45 0,523 46 SD502-23-46-50R2 [ 107 76 31 51 28 50 SPGX 0703-C1 SCGX 070308.. 0,35 0,524 48 SD502-24-48-50R2 [ 109 78 31 53 28 50 SPGX 0703-C1 SCGX 070308.. 0,15 0,525 50 SD502-25-50-50R2 [ 111 80 31 55 28 50 SPGX 0703-C1 SCGX 070308.. 0,15 0,5

25,40 51 SD502-25.40-51-50R2 [ 112 81 31 56 28 50 SPGX 0703-C1 SCGX 070308.. 0,15 0,526 52 SD502-26-52-50R2-SP09 [ 113 82 31 57 28 50 SPGX 0903-C1 SCGX 070308.. 0,5 0,1527 54 SD502-27-54-50R2 [ 115 84 31 59 28 50 SPGX 0903-C1 SCGX 070308.. 0,5 0,328 56 SD502-28-56-50R2-SC07 \ 117 86 31 61 28 50 SPGX 0903-C1 SCGX 070308.. 0,3 0,5

28,59 58 SD502-28.59-58-50R2 [ 119 88 31 63 28 50 SPGX 0903-C1 SCGX 09T308.. 0,2 0,529 58 SD502-29-58-50R2 [ 119 88 31 63 28 50 SPGX 0903-C1 SCGX 09T308.. 0,2 0,530 60 SD502-30-60-50R2 [ 121 90 31 65 28 50 SPGX 0903-C1 SCGX 09T308.. 0,15 0,531 62 SD502-31-62-50R2 \ 123 92 31 67 28 50 SPGX 0903-C1 SCGX 09T308.. 0,15 0,5

31,75 64 SD502-31.75-64-50R2-SP11 [ 125 94 31 69 28 50 SPGX 11T3-C1 SCGX 09T308.. 0,5 0,3532 64 SD502-32-64-50R2-SP11 [ 125 94 31 69 28 50 SPGX 11T3-C1 SCGX 09T308.. 0,5 0,3533 66 SD502-33-66-50R2 [ 127 96 31 71 28 50 SPGX 11T3-C1 SCGX 09T308.. 0,5 0,534 68 SD502-34-68-50R2 \ 129 98 31 73 28 50 SPGX 11T3-C1 SCGX 09T308.. 0,25 0,535 70 SD502-35-70-50R2 [ 131 100 31 75 28 50 SPGX 11T3-C1 SCGX 120408.. 0,25 0,536 72 SD502-36-72-50R2 [ 133 102 31 77 28 50 SPGX 11T3-C1 SCGX 120408.. 0,1 0,537 74 SD502-37-74-50R2 \ 135 104 31 79 28 50 SPGX 11T3-C1 SCGX 120408.. 0,1 0,538 76 SD502-38-76-50R2-SP12 [ 137 106 31 81 28 50 SPGX 12T3-C1 SCGX 120408.. 0,5 0,539 78 SD502-39-78-50R2 \ 139 108 31 83 28 50 SPGX 12T3-C1 SCGX 120408.. 0,4 0,540 80 SD502-40-80-50R2 [ 141 110 31 85 28 50 SPGX 12T3-C1 SCGX 120408.. 0,2 0,541 82 SD502-41-82-50R2 [ 143 112 31 87 28 50 SPGX 12T3-C1 SCGX 120408.. 0,2 0,542 84 SD502-42-84-50R2 [ 145 114 31 89 28 50 SPGX 12T3-C1 SCGX 120408.. 0,15 0,543 86 SD502-43-86-50R2 \ 147 116 31 91 28 50 SPGX 12T3-C1 SCGX 120408.. 0,1 0,544 88 SD502-44-88-50R2 [ 149 118 31 93 28 50 SPGX 1504-C1 SCGX 120408.. 0,5 0,5

Drilling depth 2 x D ABS 50 compatible shank, -2



137


Drilldia. Dc(mm)

Maxdrillingdepth l4

(mm) Part No.


ment


For drill dia(mm)




15,00-17,45 C02245-T07P C02245-T07P T07P-2 T00-07P09 T00-07P 0.9 Nm17,50-19,49 C02205-T07P C02245-T07P T07P-2 T00-07P09 T00-07P 0.9 Nm19,50-21,24 C02205-T07P C02205-T07P T07P-2 T00-07P09 T00-07P 0.9 Nm21,25-22,49 C02506-T08P C02506-T08P T08P-2 T00-08P12 T00-08P 1.2 Nm22,50-25,49 C02507-T08P C03007-T08P T08P-2 T00-08P12 T00-08P 1.2 Nm25,50-28,49 C03007-T09P C03007-T09P T09P-2 T00-09P20 T00-09P 2.0 Nm28,50-31,49 C03007-T09P C03009-T09P T09P-2 T00-09P20 T00-09P 2.0 Nm31,50-34,49 C03508-T15P C03508-T15P T15P-2D T00-15P30 T00-15P 3.0 Nm34,50-43,24 C03508-T15P C05012-T15P T15P-2D T00-15P30 T00-15P 3.0 Nm43,25-44,00 C04011-T15P C05012-T15P T15P-2D T00-15P30 T00-15P 3.0 Nm




138


Drilldia. Dc(mm)

Maxdrillingdepth l4

(mm) Part No.


adjustment


15 45 SD503-15-45-25R7 [ 131 75 56 50 25 35 SPGX 0502-C1 SCGX 050204.. 0,25 0,3515,5 47 SD503-15.5-47-25R7 [ 133 77 56 52 25 35 SPGX 0502-C1 SCGX 050204.. 0,3 0,3516 48 SD503-16-48-25R7 [ 134 78 56 53 25 35 SPGX 0502-C1 SCGX 050204.. 0,15 0,45



18,5 56 SD503-18.5-56-25R7 [ 142 86 56 61 25 35 SPGX 0602-C1 SCGX 050204.. 0,35 0,2519 57 SD503-19-57-25R7-SC05 [ 143 87 56 62 25 35 SPGX 0602-C1 SCGX 050204.. 0,15 0,45







25,5 77 SD503-25.5-77-32R7-SP09 [ 167 107 60 82 32 42 SPGX 0903-C1 SCGX 070308.. 0,5 0,126 78 SD503-26-78-32R7-SP09 [ 168 108 60 83 32 42 SPGX 0903-C1 SCGX 070308.. 0,5 0,15


27,5 83 SD503-27.5-83-32R7-SC07 [ 173 113 60 88 32 42 SPGX 0903-C1 SCGX 070308.. 0,4 0,428 84 SD503-28-84-32R7-SC07 [ 174 114 60 89 32 42 SPGX 0903-C1 SCGX 070308.. 0,3 0,5

28,5 86 SD503-28.5-86-32R7 [ 176 116 60 91 32 42 SPGX 0903-C1 SCGX 09T308.. 0,5 0,429 87 SD503-29-87-32R7 [ 177 117 60 92 32 42 SPGX 0903-C1 SCGX 09T308.. 0,2 0,5



31,5 95 SD503-31.5-95-32R7-SP11 [ 185 125 60 100 32 42 SPGX 11T3-C1 SCGX 09T308.. 0,5 0,232 96 SD503-32-96-40R7-SP11 [ 194 126 68 101 40 50 SPGX 11T3-C1 SCGX 09T308.. 0,5 0,333 99 SD503-33-99-40R7 [ 197 129 68 104 40 50 SPGX 11T3-C1 SCGX 09T308.. 0,5 0,534 102 SD503-34-102-40R7 [ 200 132 68 107 40 50 SPGX 11T3-C1 SCGX 09T308.. 0,25 0,535 105 SD503-35-105-40R7 [ 203 135 68 110 40 50 SPGX 11T3-C1 SCGX 120408.. 0,25 0,5

35,5 107 SD503-35.5-107-40R7 [ 205 137 68 112 40 50 SPGX 11T3-C1 SCGX 120408.. 0,2 0,536 108 SD503-36-108-40R7 [ 206 138 68 113 40 50 SPGX 11T3-C1 SCGX 120408.. 0,1 0,537 111 SD503-37-111-40R7 [ 209 141 68 116 40 50 SPGX 11T3-C1 SCGX 120408.. 0,1 0,5




139


Drilldia. Dc(mm)

Maxdrillingdepth l4

(mm) Part No.


adjustment


38 114 SD503-38-114-40R7-SP12 [ 212 144 68 119 40 50 SPGX 12T3-C1 SCGX 120408.. 0,5 0,539 117 SD503-39-117-40R7 [ 215 147 68 122 40 50 SPGX 12T3-C1 SCGX 120408.. 0,4 0,540 120 SD503-40-120-40R7 [ 218 150 68 125 40 50 SPGX 12T3-C1 SCGX 120408.. 0,2 0,541 123 SD503-41-123-40R7 [ 221 153 68 128 40 50 SPGX 12T3-C1 SCGX 120408.. 0,2 0,5

41,5 125 SD503-41.5-125-40R7 [ 223 155 68 130 40 50 SPGX 12T3-C1 SCGX 120408.. 0,2 0,542 126 SD503-42-126-40R7 [ 224 156 68 131 40 50 SPGX 12T3-C1 SCGX 120408.. 0,15 0,543 129 SD503-43-129-40R7 [ 227 159 68 134 40 50 SPGX 12T3-C1 SCGX 120408.. 0,1 0,544 132 SD503-44-132-40R7 [ 230 162 68 137 40 50 SPGX 1504-C1 SCGX 120408.. 0,5 0,5


47,5 143 SD503-47.5-143-40R7 [ 241 173 68 148 40 50 SPGX 1504-C1 SCGX 150512.. 0,5 0,548 144 SD503-48-144-40R7 [ 242 174 68 149 40 59 SPGX 1504-C1 SCGX 150512.. 0,5 0,549 147 SD503-49-147-40R7 [ 245 177 68 152 40 59 SPGX 1504-C1 SCGX 150512.. 0,3 0,550 150 SD503-50-150-40R7 [ 248 180 68 155 40 59 SPGX 1504-C1 SCGX 150512.. 0,15 0,551 153 SD503-51-153-40R7 [ 251 183 68 158 40 59 SPGX 1504-C1 SCGX 150512.. 0,15 0,552 156 SD503-52-156-40R7 [ 254 186 68 161 40 59 SPGX 1904-C1 SCGX 150512.. 0,5 0,553 159 SD503-53-159-40R7 [ 257 189 68 164 40 59 SPGX 1904-C1 SCGX 150512.. 0,5 0,554 162 SD503-54-162-40R7 [ 260 192 68 167 40 59 SPGX 1904-C1 SCGX 150512.. 0,5 0,555 165 SD503-55-165-40R7 [ 263 195 68 170 40 59 SPGX 1904-C1 SCGX 150512.. 0,5 0,556 168 SD503-56-168-40R7 [ 266 198 68 173 40 59 SPGX 1904-C1 SCGX 150512.. 0,5 0,557 171 SD503-57-171-40R7 [ 269 201 68 176 40 59 SPGX 1904-C1 SCGX 150512.. 0,35 0,558 174 SD503-58-174-40R7 [ 272 204 68 179 40 59 SPGX 1904-C1 SCGX 150512.. 0,15 0,559 177 SD503-59-177-40R7 [ 275 207 68 182 40 59 SPGX 1904-C1 SCGX 150512.. 0,15 0,5

32 96 SD503-32-96-32R7 [ 186 126 60 101 40 50 SPGX 11T3-C1 SPCX 09T308.. 0,5 0,333 99 SD503-33-99-32R7 [ 189 129 60 104 40 50 SPGX 11T3-C1 SPCX 09T308.. 0,5 0,534 102 SD503-34-102-32R7 [ 192 132 60 107 40 50 SPGX 11T3-C1 SPCX 09T308.. 0,25 0,535 105 SD503-35-105-32R7 [ 195 135 60 110 40 50 SPGX 11T3-C1 SPCX 09T308.. 0,25 0,536 107 SD503-36-107-32R7 [ 197 137 60 112 40 50 SPGX 11T3-C1 SPCX 09T308.. 0,2 0,537 108 SD503-37-108-32R7 [ 198 138 60 113 40 50 SPGX 11T3-C1 SPCX 09T308.. 0,1 0,538 111 SD503-38-111-32R7 [ 201 141 60 116 40 50 SPGX 11T3-C1 SPCX 09T308.. 0,1 0,539 114 SD503-39-114-32R7 [ 204 144 60 119 40 50 SPGX 11T3-C1 SPCX 09T308.. 0,5 0,540 117 SD503-40-117-32R7 [ 207 147 60 122 40 50 SPGX 11T3-C1 SPCX 09T308.. 0,4 0,5

For drill dia(mm)








140

Drilldia.

Dc (mm)

Drilldepth

l4 (mm) Part No.

Dimensions in mm Insert types Radialadjustment

l1s l3s D5m Centre insert Periph insert - +

15 45 SD503-15-45-C4 \ 82 50 40 SPGX 0502-C1 SCGX 050204.. 0,25 0,3515,5 47 SD503-15.5-47-C4 \ 84 52 40 SPGX 0502-C1 SCGX 050204.. 0,3 0,3516 48 SD503-16-48-C4 \ 86 53 40 SPGX 0502-C1 SCGX 050204.. 0,15 0,45

16,5 50 SD503-16.5-50-C4 \ 88 55 40 SPGX 0502-C1 SCGX 050204.. 0,15 0,417 51 SD503-17-51-C4 \ 89 56 40 SPGX 0502-C1 SCGX 050204.. 0,1 0,5

17,5 53 SD503-17.5-53-C4 \ 92 58 40 SPGX 0602-C1 SCGX 050204.. 0,5 0,518 54 SD503-18-54-C4 \ 93 59 40 SPGX 0602-C1 SCGX 050204.. 0,35 0,25

18,5 56 SD503-18.5-56-C4 \ 95 61 40 SPGX 0602-C1 SCGX 050204.. 0,35 0,2519 57 SD503-19-57-C4 \ 96 62 40 SPGX 0602-C1 SCGX 050204.. 0,15 0,4520 60 SD503-20-60-C4 \ 101 65 40 SPGX 0602-C1 SCGX 060204.. 0,1 0,45

20,62 62 SD503-20.62-62-C4 \ 103 67 40 SPGX 0602-C1 SCGX 060204.. 0,1 0,521 63 SD503-21-63-C4 \ 104 68 40 SPGX 0602-C1 SCGX 060204.. 0,1 0,522 66 SD503-22-66-C4 \ 107 71 40 SPGX 0703-C1 SCGX 060204.. 0,45 0,5

22,23 67 SD503-22.23-67-C4 \ 108 72 40 SPGX 0703-C1 SCGX 060204.. 0,45 0,523 69 SD503-23-69-C4 \ 111 74 40 SPGX 0703-C1 SCGX 070308.. 0,35 0,524 72 SD503-24-72-C4 \ 115 77 40 SPGX 0703-C1 SCGX 070308.. 0,15 0,525 75 SD503-25-75-C4 \ 119 80 40 SPGX 0703-C1 SCGX 070308.. 0,15 0,5

25,4 77 SD503-25.4-77-C4 \ 121 82 40 SPGX 0703-C1 SCGX 070308.. 0,15 0,526 78 SD503-26-78-C4 \ 122 83 40 SPGX 0903-C1 SCGX 070308.. 0,5 0,1527 81 SD503-27-81-C4 \ 125 86 40 SPGX 0903-C1 SCGX 070308.. 0,5 0,328 84 SD503-28-84-C4 \ 129 89 40 SPGX 0903-C1 SCGX 070308.. 0,3 0,5

28,59 86 SD503-28.59-86-C4 \ 131 91 40 SPGX 0903-C1 SCGX 09T308.. 0,2 0,529 87 SD503-29-87-C4 \ 132 92 40 SPGX 0903-C1 SCGX 09T308.. 0,2 0,530 90 SD503-30-90-C4 \ 135 95 40 SPGX 0903-C1 SCGX 09T308.. 0,15 0,5

Drilling depth 3 x D Seco-Capto™ C4 shank

• For insert information see page 176-178.• For cutting and machining data see page 179-187.


141


Drilldia.

Dc (mm)

Drilldepth

l4 (mm) Part No.



For drill dia(mm)



Centre insert Peripherial insert

15,00-17,45 C02245-T07P C02245-T07P T07P-2 T00-07P09 T00-07P 0.9 Nm17,46-19,49 C02205-T07P C02245-T07P T07P-2 T00-07P09 T00-07P 0.9 Nm19,50-21,24 C02205-T07P C02205-T07P T07P-2 T00-07P09 T00-07P 0.9 Nm21,25-22,49 C02506-T08P C02506-T08P T08P-2 T00-08P12 T00-08P 1.2 Nm22,50-25,49 C02507-T08P C03007-T08P T08P-2 T00-08P12 T00-08P 1.2 Nm25,50-28,49 C03007-T09P C03007-T09P T09P-2 T00-09P20 T00-09P 2.0 Nm28,50-30,00 C03007-T09P C03009-T09P T09P-2 T00-09P20 T00-09P 2.0 Nm




142

Drilldia.

Dc (mm)

Drilldepth

l4 (mm) Part No.



15 45 SD503-15-45-C5 [ 82 50 50 SPGX 0502-C1 SCGX 050204.. 0,25 0,3515,5 47 SD503-15.5-47-C5 [ 84 52 50 SPGX 0502-C1 SCGX 050204.. 0,3 0,3516 48 SD503-16-48-C5 [ 86 53 50 SPGX 0502-C1 SCGX 050204.. 0,15 0,45

16,5 50 SD503-16.5-50-C5 [ 88 55 50 SPGX 0502-C1 SCGX 050204.. 0,15 0,417 51 SD503-17-51-C5 [ 89 56 50 SPGX 0502-C1 SCGX 050204.. 0,1 0,5


18,5 56 SD503-18.5-56-C5 [ 95 61 50 SPGX 0602-C1 SCGX 050204.. 0,35 0,2519 57 SD503-19-57-C5 [ 96 62 50 SPGX 0602-C1 SCGX 050204.. 0,15 0,4520 60 SD503-20-60-C5 [ 101 65 50 SPGX 0602-C1 SCGX 060204.. 0,1 0,45


22,23 67 SD503-22.23-67-C5 [ 108 72 50 SPGX 0703-C1 SCGX 060204.. 0,45 0,523 69 SD503-23-69-C5 [ 111 74 50 SPGX 0703-C1 SCGX 070308.. 0,35 0,524 72 SD503-24-72-C5 [ 115 77 50 SPGX 0703-C1 SCGX 070308.. 0,15 0,525 75 SD503-25-75-C5 [ 119 80 50 SPGX 0903-C1 SCGX 070308.. 0,15 0,5


28,59 86 SD503-28.59-86-C5 [ 131 91 50 SPGX 0903-C1 SCGX 09T308.. 0,2 0,529 87 SD503-29-87-C5 [ 132 92 50 SPGX 0903-C1 SCGX 09T308.. 0,2 0,530 90 SD503-30-90-C5 [ 135 95 50 SPGX 0903-C1 SCGX 09T308.. 0,15 0,531 93 SD503-31-93-C5 [ 138 98 50 SPGX 0903-C1 SCGX 09T308.. 0,15 0,5

31,75 96 SD503-31.75-96-C5 [ 142 101 50 SPGX 11T3-C1 SCGX 09T308.. 0,5 0,3532 96 SD503-32-96-C5 [ 142 101 50 SPGX 11T3-C1 SCGX 09T308.. 0,5 0,3533 99 SD503-33-99-C5 [ 145 104 50 SPGX 11T3-C1 SCGX 09T308.. 0,5 0,534 102 SD503-34-102-C5 [ 148 107 50 SPGX 11T3-C1 SCGX 09T308.. 0,25 0,535 105 SD503-35-105-C5 [ 151 110 50 SPGX 11T3-C1 SCGX 120408.. 0,25 0,536 108 SD503-36-108-C5 [ 154 113 50 SPGX 11T3-C1 SCGX 120408.. 0,1 0,537 111 SD503-37-111-C5 [ 157 116 50 SPGX 11T3-C1 SCGX 120408.. 0,1 0,538 114 SD503-38-114-C5 [ 160 119 50 SPGX 12T3-C1 SCGX 120408.. 0,5 0,539 117 SD503-39-117-C5 [ 163 122 50 SPGX 12T3-C1 SCGX 120408.. 0,4 0,540 120 SD503-40-120-C5 [ 166 125 50 SPGX 12T3-C1 SCGX 120408.. 0,2 0,5




143


Drilldia.

Dc (mm)

Drilldepth

l4 (mm) Part No.



For drill dia (mm)




15,00-17,45 C02245-T07P C02245-T07P T07P-2 T00-07P09 T00-07P 0.9 Nm17,46-19,49 C02205-T07P C02245-T07P T07P-2 T00-07P09 T00-07P 0.9 Nm19,50-21,24 C02205-T07P C02205-T07P T07P-2 T00-07P09 T00-07P 0.9 Nm21,25-22,49 C02506-T08P C02506-T08P T08P-2 T00-08P12 T00-08P 1.2 Nm22,50-25,49 C02507-T08P C03007-T08P T08P-2 T00-08P12 T00-08P 1.2 Nm25,50-28,49 C03007-T09P C03007-T09P T09P-2 T00-09P20 T00-09P 2.0 Nm28,50-31,49 C03007-T09P C03009-T09P T09P-2 T00-09P20 T00-09P 2.0 Nm31,50-34,49 C03508-T15P C03508-T15P T15P-2D T00-15P30 T00-15P 3.0 Nm34,50-40,00 C03508-T15P C05012-T15P T15P-2D T00-15P30 T00-15P 3.0 Nm




144

Drilldia.

Dc (mm)

Drilldepth

l4 (mm) Part No.



15 45 SD503-15-45-C6 [ 84 50 63 SPGX 0502-C1 SCGX 050204.. 0,25 0,3515,5 47 SD503-15.5-47-C6 [ 86 52 63 SPGX 0502-C1 SCGX 050204.. 0,3 0,3516 48 SD503-16-48-C6 [ 88 53 63 SPGX 0502-C1 SCGX 050204.. 0,15 0,45







28,59 86 SD503-28.59-86-C6 [ 133 91 63 SPGX 0903-C1 SCGX 09T308.. 0,2 0,529 87 SD503-29-87-C6 [ 134 92 63 SPGX 0903-C1 SCGX 09T308.. 0,2 0,530 90 SD503-30-90-C6 [ 137 95 63 SPGX 0903-C1 SCGX 09T308.. 0,15 0,531 93 SD503-31-93-C6 [ 140 98 63 SPGX 0903-C1 SCGX 09T308.. 0,15 0,5

31,75 96 SD503-31.75-96-C6 [ 144 101 63 SPGX11T3-C1 SCGX 09T308.. 0,5 0,3532 96 SD503-32-96-C6 [ 144 101 63 SPGX11T3-C1 SCGX 09T308.. 0,5 0,3533 99 SD503-33-99-C6 [ 147 104 63 SPGX11T3-C1 SCGX 09T308.. 0,5 0,534 102 SD503-34-102-C6 [ 150 107 63 SPGX11T3-C1 SCGX 09T308.. 0,25 0,535 105 SD503-35-105-C6 [ 153 110 63 SPGX11T3-C1 SCGX 120408.. 0,25 0,536 108 SD503-36-108-C6 [ 156 113 63 SPGX11T3-C1 SCGX 120408.. 0,1 0,537 111 SD503-37-111-C6 [ 159 116 63 SPGX11T3-C1 SCGX 120408.. 0,1 0,538 114 SD503-38-114-C6 [ 162 119 63 SPGX 12T3-C1 SCGX 120408.. 0,5 0,539 117 SD503-39-117-C6 [ 165 122 63 SPGX 12T3-C1 SCGX 120408.. 0,4 0,540 120 SD503-40-120-C6 [ 168 125 63 SPGX 12T3-C1 SCGX 120408.. 0,2 0,5




145


Drilldia.

Dc (mm)

Drilldepth

l4 (mm) Part No.



For drill dia (mm)








146

Drilldia. Dc(mm)

Maxdrillingdepth l4

(mm) Part No.


adjustment


15 45 SD503-15-45-50R2 \ 106 75 31 50 28 50 SPGX 0502-C1 SCGX 050204.. 0,25 0,3515,5 47 SD503-15.5-47-50R2 \ 108 77 31 52 28 50 SPGX 0502-C1 SCGX 050204.. 0,3 0,3516 48 SD503-16-48-50R2 [ 109 78 31 53 28 50 SPGX 0502-C1 SCGX 050204.. 0,15 0,45

16,5 50 SD503-16.5-50-50R2 \ 111 80 31 55 28 50 SPGX 0502-C1 SCGX 050204.. 0,15 0,417 51 SD503-17-51-50R2 \ 112 81 31 56 28 50 SPGX 0502-C1 SCGX 050204.. 0,1 0,5


18,5 56 SD503-18.5-56-50R2 \ 116 86 31 61 28 50 SPGX 0602-C1 SCGX 050204.. 0,35 0,2519 57 SD503-19-57-50R2-SC05 [ 118 87 31 62 28 50 SPGX 0602-C1 SCGX 050204.. 0,15 0,4520 60 SD503-20-60-50R2 [ 121 90 31 65 28 50 SPGX 0602-C1 SCGX 060204.. 0,1 0,45

20,62 62 SD503-20.62-62-50R2 [ 123 92 31 67 28 50 SPGX 0602-C1 SCGX 060204.. 0,1 0,521 63 SD503-21-63-50R2 [ 124 93 31 68 28 50 SPGX 0602-C1 SCGX 060204.. 0,1 0,522 66 SD503-22-66-50R2 [ 127 96 31 71 28 50 SPGX 0703-C1 SCGX 060204.. 0,45 0,5


25,4 77 SD503-25.40-77-50R2 [ 138 107 31 82 28 50 SPGX 0703-C1 SCGX 070308.. 0,1 0,526 78 SD503-26-78-50R2-SP09 [ 139 108 31 83 28 50 SPGX 0903-C1 SCGX 070308.. 0,5 0,1527 81 SD503-27-81-50R2 [ 142 111 31 86 28 50 SPGX 0903-C1 SCGX 070308.. 0,5 0,328 84 SD503-28-84-50R2-SC07 [ 145 114 31 89 28 50 SPGX 0903-C1 SCGX 070308.. 0,3 0,5

28,59 86 SD503-28.59-86-50R2 [ 147 116 31 91 28 50 SPGX 0903-C1 SCGX 09T308.. 0,5 0,529 87 SD503-29-87-50R2 [ 148 117 31 92 28 50 SPGX 0903-C1 SCGX 09T308.. 0,2 0,530 90 SD503-30-90-50R2 [ 151 120 31 95 28 50 SPGX 0903-C1 SCGX 09T308.. 0,15 0,531 93 SD503-31-93-50R2 [ 154 123 31 98 28 50 SPGX 0903-C1 SCGX 09T308.. 0,15 0,5

31,75 96 SD503-31.75-96-50R2-SP11 [ 157 126 31 101 28 50 SPGX 11T3-C1 SCGX 09T308.. 0,15 0,532 96 SD503-32-96-50R2-SP11 [ 157 126 31 101 28 50 SPGX 11T3-C1 SCGX 09T308.. 0,5 0,3533 99 SD503-33-99-50R2 [ 160 129 31 104 28 50 SPGX 11T3-C1 SCGX 09T308.. 0,5 0,534 102 SD503-34-102-50R2 [ 163 132 31 107 28 50 SPGX 11T3-C1 SCGX 09T308.. 0,25 0,535 105 SD503-35-105-50R2 [ 166 135 31 110 28 50 SPGX 11T3-C1 SCGX 120408.. 0,25 0,536 108 SD503-36-108-50R2 \ 169 138 31 113 28 50 SPGX 11T3-C1 SCGX 120408.. 0,1 0,537 111 SD503-37-111-50R2 \ 172 141 31 116 28 50 SPGX 11T3-C1 SCGX 120408.. 0,1 0,538 114 SD503-38-114-50R2-SP12 [ 175 144 31 119 28 50 SPGX 12T3-C1 SCGX 120408.. 0,5 0,539 117 SD503-39-117-50R2 [ 178 147 31 122 28 50 SPGX 12T3-C1 SCGX 120408.. 0,4 0,540 120 SD503-40-120-50R2 [ 181 150 31 125 28 50 SPGX 12T3-C1 SCGX 120408.. 0,2 0,541 123 SD503-41-123-50R2 [ 184 153 31 128 28 50 SPGX 12T3-C1 SCGX 120408.. 0,2 0,542 126 SD503-42-126-50R2 \ 187 156 31 131 28 50 SPGX 12T3-C1 SCGX 120408.. 0,15 0,543 129 SD503-43-129-50R2 [ 190 159 31 134 28 50 SPGX 12T3-C1 SCGX 120408.. 0,1 0,544 132 SD503-44-132-50R2 [ 193 162 31 137 28 50 SPGX 1504-C1 SCGX 120408.. 0,5 0,5

44,45 134 SD503-44,45-132-50R2 [ 195 164 31 139 28 50 SPGX 1504-C1 SCGX 120408.. 0,5 0,5




147


Drilldia. Dc(mm)

Maxdrillingdepth l4

(mm) Part No.


adjustment


For drill dia(mm)








148


Drilldia. Dc(mm)

Maxdrillingdepth l4

(mm) Part No.

Dimensions in mm Insert types

l2 l1s lc l3s dmm D5m Centre insert Periph insert

17 68 SD504-17-68-25R7 [ 154 98 56 73 25 35 SPGX 0502-C1 SCGX 050204..17,5 70 SD504-17.5-70-25R7 [ 156 100 56 75 25 35 SPGX 0602-C1 SCGX 050204..18 72 SD504-18-72-25R7 [ 158 102 56 77 25 35 SPGX 0602-C1 SCGX 050204..

18,5 74 SD504-18.5-74-25R7 [ 160 104 56 79 25 35 SPGX 0602-C1 SCGX 050204..19 76 SD504-19-76-25R7-SC05 [ 162 106 56 81 25 35 SPGX 0602-C1 SCGX 050204..20 80 SD504-20-80-25R7 [ 166 110 56 85 25 35 SPGX 0602-C1 SCGX 060204..21 84 SD504-21-84-25R7 [ 170 114 56 89 25 35 SPGX 0602-C1 SCGX 060204..22 88 SD504-22-88-25R7 [ 174 118 56 93 25 35 SPGX 0703-C1 SCGX 060204..23 92 SD504-23-92-25R7 [ 178 122 56 97 25 35 SPGX 0703-C1 SCGX 070308..24 96 SD504-24-96-25R7 [ 182 126 56 101 25 35 SPGX 0703-C1 SCGX 070308..25 100 SD504-25-100-32R7 [ 190 130 60 105 32 42 SPGX 0703-C1 SCGX 070308..26 104 SD504-26-104-32R7-SP09 [ 194 134 60 109 32 42 SPGX 0903-C1 SCGX 070308..27 108 SD504-27-108-32R7 [ 198 138 60 113 32 42 SPGX 0903-C1 SCGX 070308..28 112 SD504-28-112-32R7-SC07 [ 202 142 60 117 32 42 SPGX 0903-C1 SCGX 070308..29 116 SD504-29-116-32R7 [ 206 146 60 121 32 42 SPGX 0903-C1 SCGX 09T308..30 120 SD504-30-120-32R7 [ 210 150 60 125 32 42 SPGX 0903-C1 SCGX 09T308..31 124 SD504-31-124-32R7 [ 214 154 60 129 32 42 SPGX 0903-C1 SCGX 09T308..32 128 SD504-32-128-40R7-SP11 [ 226 158 68 133 40 50 SPGX 11T3-C1 SCGX 09T308..33 132 SD504-33-132-40R7 [ 230 162 68 137 40 50 SPGX 11T3-C1 SCGX 09T308..34 136 SD504-34-136-40R7 [ 234 166 68 141 40 50 SPGX 11T3-C1 SCGX 09T308..35 140 SD504-35-140-40R7 [ 238 170 68 145 40 50 SPGX 11T3-C1 SCGX 120408..36 144 SD504-36-144-40R7 [ 242 174 68 149 40 50 SPGX 11T3-C1 SCGX 120408..37 148 SD504-37-148-40R7 [ 246 178 68 153 40 50 SPGX 11T3-C1 SCGX 120408..38 152 SD504-38-152-40R7-SP12 [ 250 182 68 157 40 50 SPGX 12T3-C1 SCGX 120408..39 156 SD504-39-156-40R7 [ 254 186 68 161 40 50 SPGX 12T3-C1 SCGX 120408..40 160 SD504-40-160-40R7 [ 258 190 68 165 40 50 SPGX 12T3-C1 SCGX 120408..41 164 SD504-41-164-40R7 [ 262 194 68 169 40 50 SPGX 12T3-C1 SCGX 120408..42 168 SD504-42-168-40R7 [ 266 198 68 173 40 50 SPGX 12T3-C1 SCGX 120408..43 172 SD504-43-172-40R7 [ 270 202 68 177 40 50 SPGX 12T3-C1 SCGX 120408..44 176 SD504-44-176-40R7 [ 274 206 68 181 40 50 SPGX 1504-C1 SCGX 120408..45 180 SD504-45-180-40R7 [ 278 210 68 185 40 59 SPGX 1504-C1 SCGX 150512..46 184 SD504-46-184-40R7 [ 282 214 68 189 40 59 SPGX 1504-C1 SCGX 150512..47 188 SD504-47-188-40R7 [ 286 218 68 193 40 59 SPGX 1504-C1 SCGX 150512..48 192 SD504-48-192-40R7 [ 290 222 68 197 40 59 SPGX 1504-C1 SCGX 150512..49 196 SD504-49-196-40R7 [ 294 226 68 201 40 59 SPGX 1504-C1 SCGX 150512..50 200 SD504-50-200-40R7 [ 298 230 68 205 40 59 SPGX 1504-C1 SCGX 150512..51 204 SD504-51-204-40R7 [ 302 234 68 209 40 59 SPGX 1504-C1 SCGX 150512..52 208 SD504-52-208-40R7 [ 306 238 68 213 40 59 SPGX1904-C1 SCGX 150512..53 212 SD504-53-212-40R7 [ 310 242 68 217 40 59 SPGX1904-C1 SCGX 150512..54 216 SD504-54-216-40R7 [ 314 246 68 221 40 59 SPGX1904-C1 SCGX 150512..55 220 SD504-55-220-40R7 [ 318 250 68 225 40 59 SPGX1904-C1 SCGX 150512..56 224 SD504-56-224-40R7 [ 322 254 68 229 40 59 SPGX1904-C1 SCGX 150512..




149


Drilldia. Dc(mm)

Maxdrillingdepth l4

(mm) Part No.



57 228 SD504-57-228-40R7 [ 326 258 68 233 40 59 SPGX1904-C1 SCGX 150512..58 232 SD504-58-232-40R7 [ 330 262 68 237 40 59 SPGX1904-C1 SCGX 150512..59 236 SD504-59-236-40R7 [ 334 266 68 241 40 59 SPGX1904-C1 SCGX 150512..

For drill dia(mm)








150

Drilldia.

Dc (mm)

Drilldepth

l4 (mm) Part No.


l1s l3s D5m Centre insert Periph insert

17 68 SD504-17-68-C4 \ 106 73 40 SPGX 0502-C1 SCGX 050204..17,5 70 SD504-17.5-70-C4 \ 109 75 40 SPGX 0602-C1 SCGX 050204..18 72 SD504-18-72-C4 \ 111 77 40 SPGX 0602-C1 SCGX 050204..

18,5 74 SD504-18.5-74-C4 \ 113 79 40 SPGX 0602-C1 SCGX 050204..19 76 SD504-19-76-C4 \ 115 81 40 SPGX 0602-C1 SCGX 050204..20 80 SD504-20-80-C4 \ 121 85 40 SPGX 0602-C1 SCGX 060204..

20,62 83 SD504-20.62-83-C4 \ 124 88 40 SPGX 0602-C1 SCGX 060204..21 84 SD504-21-84-C4 \ 125 89 40 SPGX 0602-C1 SCGX 060204..22 88 SD504-22-88-C4 \ 129 93 40 SPGX 0703-C1 SCGX 060204..

22,23 89 SD504-22.23-89-C4 \ 130 94 40 SPGX 0703-C1 SCGX 060204..23 92 SD504-23-92-C4 \ 134 97 40 SPGX 0703-C1 SCGX 070308..24 96 SD504-24-96-C4 \ 139 101 40 SPGX 0703-C1 SCGX 070308..25 100 SD504-25-100-C4 \ 144 105 40 SPGX 0703-C1 SCGX 070308..

25,4 102 SD504-25.4-102-C4 \ 146 107 40 SPGX 0703-C1 SCGX 070308..26 104 SD504-26-104-C4 \ 148 109 40 SPGX 0903-C1 SCGX 070308..27 108 SD504-27-108-C4 \ 152 113 40 SPGX 0903-C1 SCGX 070308..28 112 SD504-28-112-C4 \ 157 117 40 SPGX 0903-C1 SCGX 070308..

28,59 115 SD504-28.59-115-C4 \ 160 120 40 SPGX 0903-C1 SCGX 09T308..29 116 SD504-29-116-C4 \ 161 121 40 SPGX 0903-C1 SCGX 09T308..30 120 SD504-30-120-C4 \ 165 125 40 SPGX 0903-C1 SCGX 09T308..




151


Drilldia.

Dc (mm)

Drilldepth

l4 (mm) Part No.



For drill dia (mm)



Centre insert Peripherial insert

17,00-17,45 C02245-T07P C02245-T07P T07P-2 T00-07P09 T00-07P 0.9 Nm17,46-19,49 C02205-T07P C02245-T07P T07P-2 T00-07P09 T00-07P 0.9 Nm19,50-21,24 C02205-T07P C02205-T07P T07P-2 T00-07P09 T00-07P 0.9 Nm21,25-22,49 C02506-T08P C02506-T08P T08P-2 T00-08P12 T00-08P 1.2 Nm22,50-25,49 C02507-T08P C03007-T08P T08P-2 T00-08P12 T00-08P 1.2 Nm25,50-28,49 C03007-T09P C03007-T09P T09P-2 T00-09P20 T00-09P 2.0 Nm28,50-30,00 C03007-T09P C03009-T09P T09P-2 T00-09P20 T00-09P 2.0 Nm


[ Stock standard \ Non Stock standard* Not included in delivery. ** Including blade.


152

Drilldia.

Dc (mm)

Drilldepth

l4 (mm) Part No.



17 68 SD504-17-68-C5 [ 106 73 50 SPGX 0502-C1 SCGX 050204..17,5 70 SD504-17.5-70-C5 [ 109 75 50 SPGX 0602-C1 SCGX 050204..18 72 SD504-18-72-C5 [ 111 77 50 SPGX 0602-C1 SCGX 050204..

18,5 74 SD504-18.5-74-C5 [ 113 79 50 SPGX 0602-C1 SCGX 050204..19 76 SD504-19-76-C5 [ 115 81 50 SPGX 0602-C1 SCGX 050204..20 80 SD504-20-80-C5 [ 121 85 50 SPGX 0602-C1 SCGX 060204..


22,23 89 SD504-22.23-89-C5 [ 130 94 50 SPGX 0703-C1 SCGX 060204..23 92 SD504-23-92-C5 [ 134 97 50 SPGX 0703-C1 SCGX 070308..24 96 SD504-24-96-C5 [ 139 101 50 SPGX 0703-C1 SCGX 070308..25 100 SD504-25-100-C5 [ 144 105 50 SPGX 0703-C1 SCGX 070308..


28,59 115 SD504-28.59-115-C5 [ 160 120 50 SPGX 0903-C1 SCGX 09T308..29 116 SD504-29-116-C5 [ 161 121 50 SPGX 0903-C1 SCGX 09T308..30 120 SD504-30-120-C5 [ 165 125 50 SPGX 0903-C1 SCGX 09T308..31 124 SD504-31-124-C5 [ 169 129 50 SPGX 0903-C1 SCGX 09T308..

31,75 127 SD504-31.75-127-C5 [ 173 132 50 SPGX 11T3-C1 SCGX 09T308..32 128 SD504-32-128-C5 [ 174 133 50 SPGX 11T3-C1 SCGX 09T308..33 132 SD504-33-132-C5 [ 178 137 50 SPGX 11T3-C1 SCGX 09T308..34 136 SD504-34-136-C5 [ 182 141 50 SPGX 11T3-C1 SCGX 09T308..35 140 SD504-35-140-C5 [ 186 145 50 SPGX 11T3-C1 SCGX 120408..36 144 SD504-36-144-C5 [ 190 149 50 SPGX 11T3-C1 SCGX 120408..37 148 SD504-37-148-C5 [ 194 153 50 SPGX 11T3-C1 SCGX 120408..38 152 SD504-38-152-C5 [ 198 157 50 SPGX 12T3-C1 SCGX 120408..39 156 SD504-39-156-C5 [ 202 161 50 SPGX 12T3-C1 SCGX 120408..40 160 SD504-40-160-C5 [ 206 165 50 SPGX 12T3-C1 SCGX 120408..




153


Drilldia.

Dc (mm)

Drilldepth

l4 (mm) Part No.



For drill dia (mm)








154

Drilldia.

Dc (mm)

Drilldepth

l4 (mm) Part No.



17 68 SD504-17-68-C6 [ 108 73 63 SPGX 0502-C1 SCGX 050204..17,5 70 SD504-17.5-70-C6 [ 111 75 63 SPGX 0602-C1 SCGX 050204..18 72 SD504-18-72-C6 [ 113 77 63 SPGX 0602-C1 SCGX 050204..





28,59 115 SD504-28.59-115-C6 [ 162 120 63 SPGX 0903-C1 SCGX 09T308..29 116 SD504-29-116-C6 [ 163 121 63 SPGX 0903-C1 SCGX 09T308..30 120 SD504-30-120-C6 [ 167 125 63 SPGX 0903-C1 SCGX 09T308..31 124 SD504-31-124-C6 [ 171 129 63 SPGX 0903-C1 SCGX 09T308..

31,75 127 SD504-31.75-127-C6 [ 175 132 63 SPGX 11T3-C1 SCGX 09T308..32 128 SD504-32-128-C6 [ 176 133 63 SPGX 11T3-C1 SCGX 09T308..33 132 SD504-33-132-C6 [ 180 137 63 SPGX 11T3-C1 SCGX 09T308..34 136 SD504-34-136-C6 [ 184 141 63 SPGX 11T3-C1 SCGX 09T308..35 140 SD504-35-140-C6 [ 188 145 63 SPGX 11T3-C1 SCGX 120408..36 144 SD504-36-144-C6 [ 192 149 63 SPGX 11T3-C1 SCGX 120408..37 148 SD504-37-148-C6 [ 196 153 63 SPGX 11T3-C1 SCGX 120408..38 152 SD504-38-152-C6 [ 200 157 63 SPGX 12T3-C1 SCGX 120408..39 156 SD504-39-156-C6 [ 204 161 63 SPGX 12T3-C1 SCGX 120408..40 160 SD504-40-160-C6 [ 208 165 63 SPGX 12T3-C1 SCGX 120408..




155


Drilldia.

Dc (mm)

Drilldepth

l4 (mm) Part No.



For drill dia (mm)








156

Drilldia. Dc(mm)

Maxdrillingdepth l4

(mm) Part No.



17 68 SD504-17-68-50R2 \ 129 98 31 73 28 50 SPGX 0502-C1 SCGX 050204..17,5 70 SD504-17.5-70-50R2 \ 131 100 31 75 28 50 SPGX 0602-C1 SCGX 050204..18 72 SD504-18-72-50R2 \ 133 102 31 77 28 50 SPGX 0602-C1 SCGX 050204..

18,5 74 SD504-18.5-74-50R2 \ 135 104 31 79 28 50 SPGX 0602-C1 SCGX 050204..19 76 SD504-19-76-50R2-SC05 \ 137 106 31 81 28 50 SPGX 0602-C1 SCGX 050204..20 80 SD504-20-80-50R2 \ 141 110 31 85 28 50 SPGX 0602-C1 SCGX 060204..

20,62 83 SD504-20.62-83-50R2 \ 144 113 31 88 28 50 SPGX 0602-C1 SCGX 060204..21 84 SD504-21-84-50R2 \ 145 114 31 89 28 50 SPGX 0602-C1 SCGX 060204..22 88 SD504-22-88-50R2 \ 149 118 31 93 28 50 SPGX 0703-C1 SCGX 060204..

22,23 89 SD504-22.23-89-50R2 \ 150 119 31 94 28 50 SPGX 0703-C1 SCGX 070308..23 92 SD504-23-92-50R2 \ 153 122 31 97 28 50 SPGX 0703-C1 SCGX 070308..24 96 SD504-24-96-50R2 \ 157 126 31 101 28 50 SPGX 0703-C1 SCGX 070308..25 100 SD504-25-100-50R2 \ 161 130 31 105 28 50 SPGX 0703-C1 SCGX 070308..

25,4 102 SD504-25.4-102-50R2 \ 163 132 31 107 28 50 SPGX 0703-C1 SCGX 070308..26 104 SD504-26-104-50R2-SP09 \ 165 134 31 109 28 50 SPGX 0903-C1 SCGX 070308..27 108 SD504-27-108-50R2 \ 169 138 31 113 28 50 SPGX 0903-C1 SCGX 070308..28 112 SD504-28-112-50R2-SC07 \ 173 142 31 117 28 50 SPGX 0903-C1 SCGX 070308..

28,59 115 SD504-28.59-115-50R2 \ 176 145 31 120 28 50 SPGX 0903-C1 SCGX 09T308..29 116 SD504-29-116-50R2 \ 177 146 31 121 28 50 SPGX 0903-C1 SCGX 09T308..30 120 SD504-30-120-50R2 \ 181 150 31 125 28 50 SPGX 0903-C1 SCGX 09T308..31 124 SD504-31-124-50R2 \ 185 154 31 129 28 50 SPGX 0903-C1 SCGX 09T308..32 128 SD504-32-128-50R2-SP11 \ 189 158 31 133 28 50 SPGX 11T3-C1 SCGX 09T308..33 132 SD504-33-132-50R2 \ 193 162 31 137 28 50 SPGX 11T3-C1 SCGX 09T308..34 136 SD504-34-136-50R2 \ 197 166 31 141 28 50 SPGX 11T3-C1 SCGX 09T308..35 140 SD504-35-140-50R2 \ 201 170 31 145 28 50 SPGX 11T3-C1 SCGX 120408..36 144 SD504-36-144-50R2 \ 205 174 31 149 28 50 SPGX 11T3-C1 SCGX 120408..37 148 SD504-37-148-50R2 \ 209 178 31 153 28 50 SPGX 11T3-C1 SCGX 120408..38 152 SD504-38-152-50R2-SP12 \ 213 182 31 157 28 50 SPGX 12T3-C1 SCGX 120408..39 156 SD504-39-156-50R2 \ 217 186 31 161 28 50 SPGX 12T3-C1 SCGX 120408..40 160 SD504-40-160-50R2 \ 221 190 31 165 28 50 SPGX 12T3-C1 SCGX 120408..

Drilling depth 4 x D ABS 50 Compatible shank, -2



157


Drilldia. Dc(mm)

Maxdrillingdepth l4

(mm) Part No.



For drill dia(mm)





Drilling depth 4 x D ABS 50 Compatible shank, -2



158


Drilldia. Dc(mm)

Maxdrillingdepth l4

(mm) Part No.



19 95 SD505-19-95-25R7-SC05 [ 181 125 56 100 25 35 SPGX 0602-C1 SCGX 050204..20 100 SD505-20-100-25R7 [ 186 130 56 105 25 35 SPGX 0602-C1 SCGX 060204..21 105 SD505-21-105-25R7 [ 191 135 56 110 25 35 SPGX 0602-C1 SCGX 060204..22 110 SD505-22-110-25R7 [ 196 140 56 115 25 35 SPGX 0703-C1 SCGX 060204..23 115 SD505-23-115-25R7 [ 201 145 56 120 25 35 SPGX 0703-C1 SCGX 070308..24 120 SD505-24-120-25R7 [ 206 150 56 125 25 35 SPGX 0703-C1 SCGX 070308..25 125 SD505-25-125-32R7 [ 215 155 60 130 32 42 SPGX 0703-C1 SCGX 070308..26 130 SD505-26-130-32R7-SP09 [ 220 160 60 135 32 42 SPGX 0903-C1 SCGX 070308..27 135 SD505-27-135-32R7 [ 225 165 60 140 32 42 SPGX 0903-C1 SCGX 070308..28 140 SD505-28-140-32R7-SC07 [ 230 170 60 145 32 42 SPGX 0903-C1 SCGX 070308..29 145 SD505-29-145-32R7 [ 235 175 60 150 32 42 SPGX 0903-C1 SCGX 09T308..30 150 SD505-30-150-32R7 [ 240 180 60 155 32 42 SPGX 0903-C1 SCGX 09T308..31 155 SD505-31-155-32R7 [ 245 185 60 160 32 42 SPGX 0903-C1 SCGX 09T308..32 160 SD505-32-160-40R7-SP11 [ 258 190 68 165 40 50 SPGX 11T3-C1 SCGX 09T308..33 165 SD505-33-165-40R7 [ 263 195 68 170 40 50 SPGX 11T3-C1 SCGX 09T308..34 170 SD505-34-170-40R7 [ 268 200 68 175 40 50 SPGX 11T3-C1 SCGX 09T308..35 175 SD505-35-175-40R7 [ 273 205 68 180 40 50 SPGX 11T3-C1 SCGX 120408..36 180 SD505-36-180-40R7 [ 278 210 68 185 40 50 SPGX 11T3-C1 SCGX 120408..37 185 SD505-37-185-40R7 [ 283 215 68 190 40 50 SPGX 11T3-C1 SCGX 120408..38 190 SD505-38-190-40R7-SP12 [ 288 220 68 195 40 50 SPGX 12T3-C1 SCGX 120408..39 195 SD505-39-195-40R7 [ 293 225 68 200 40 50 SPGX 12T3-C1 SCGX 120408..40 200 SD505-40-200-40R7 [ 298 230 68 205 40 50 SPGX 12T3-C1 SCGX 120408..41 205 SD505-41-205-40R7 [ 303 235 68 210 40 50 SPGX 12T3-C1 SCGX 120408..42 210 SD505-42-210-40R7 [ 308 240 68 215 40 50 SPGX 12T3-C1 SCGX 120408..43 215 SD505-43-215-40R7 [ 313 245 68 220 40 50 SPGX 12T3-C1 SCGX 120408..44 220 SD505-44-220-40R7 [ 318 250 68 225 40 50 SPGX 1504-C1 SCGX 120408..45 225 SD505-45-225-40R7 [ 323 255 68 230 40 50 SPGX 1504-C1 SCGX 150512..




159


Drilldia. Dc(mm)

Maxdrillingdepth l4

(mm) Part No.



For drill dia(mm)








160


Drilldia. Dc(mm)

Maxdrillingdepth l4

(mm) Part No.



19 95 SD505-19-95-50R2-SC05 \ 156 125 31 100 28 50 SPGX 0602-C1 SCGX 050204..20 100 SD505-20-100-50R2 \ 161 130 31 105 28 50 SPGX 0602-C1 SCGX 060204..21 105 SD505-21-105-50R2 \ 166 135 31 110 28 50 SPGX 0602-C1 SCGX 060204..22 110 SD505-22-110-50R2 \ 171 140 31 115 28 50 SPGX 0703-C1 SCGX 060204..23 115 SD505-23-115-50R2 \ 176 145 31 120 28 50 SPGX 0703-C1 SCGX 070308..24 120 SD505-24-120-50R2 \ 181 150 31 125 28 50 SPGX 0703-C1 SCGX 070308..25 125 SD505-25-125-50R2 \ 186 155 31 130 32 50 SPGX 0703-C1 SCGX 070308..26 130 SD505-26-130-50R2-SP09 \ 191 160 31 135 32 50 SPGX 0903-C1 SCGX 070308..27 135 SD505-27-135-50R2 \ 196 165 31 140 32 50 SPGX 0903-C1 SCGX 070308..28 140 SD505-28-140-50R2-SC07 \ 201 170 31 145 32 50 SPGX 0903-C1 SCGX 070308..29 145 SD505-29-145-50R2 \ 206 175 31 150 32 50 SPGX 0903-C1 SCGX 09T308..30 150 SD505-30-150-50R2 \ 211 180 31 155 32 50 SPGX 0903-C1 SCGX 09T308..31 155 SD505-31-155-50R2 \ 216 185 31 160 32 50 SPGX 0903-C1 SCGX 09T308..

For drill dia(mm)




19,00-19,49 C02205-T07P C02245-T07P T07P-2 T00-07P09 T00-07P 0.9 Nm19,50-21,24 C02205-T07P C02205-T07P T07P-2 T00-07P09 T00-07P 0.9 Nm21,50-22,49 C02506-T08P C02506-T08P T08P-2 T00-08P12 T00-08P 1.2 Nm22,50-25,49 C02507-T08P C03007-T08P T08P-2 T00-08P12 T00-08P 1.2 Nm25,50-28,49 C03007-T09P C03007-T09P T09P-2 T00-09P20 T00-09P 2.0 Nm28,50-31,00 C03007-T09P C03009-T09P T09P-2 T00-09P20 T00-09P 2.0 Nm

Drilling depth 5 x D ABS compatible shank, -2




161



Drilldia. Dc(mm)

Maxdrillingdepth l4

(mm) Part No.


l1s lc l3s dmm D5m Insert 1 Insert 2,3,4

60 150 SD542-60-150-40R7 [ 201,5 68 156 40 79 SPGX 0903-C1 SCGX 09T308..65 162,5 SD542-65-162.5-40R7 [ 214 68 169,5 40 79 SPGX 11T3-C1 SCGX 09T308..70 175 SD542-70-175-40R7 [ 226,5 68 182,5 40 79 SPGX 11T3-C1 SCGX 120408..75 187,5 SD542-75-187.5-50R7 [ 239 78 196 50 79 SPGX 11T3-C1 SCGX 120408..80 200 SD542-80-200-50R7 [ 251,5 78 210 50 79 SPGX 12T3-C1 SCGX 120408..85 212,5 SD542-85-212.5-50R7 [ 264 78 221 50 89 SPGX 12T3-C1 SCGX 120408..

For drill dia(mm)

Locking screw Key Blanking screw

Hose adapter Dynamomentic key**

Replacement Blade

Torque value

Insert 1 Insert 2,3,4

60 C03007-T09P C03009-T09P T09P-2 R3/8" R3/8"-HA T00-09P20 T00-09P 3.0 Nm65 C03508-T15P C03508-T15P T15P-2D R3/8" R3/8"-HA T00-15P30 T00-15P 3.0 Nm70 C03508-T15P C05012-T15P T15P-2D R3/8" R3/8"-HA T00-15P30 T00-15P 3.0 Nm75 C03508-T15P C05012-T15P T15P-2D R3/8" R3/8"-HA T00-15P30 T00-15P 3.0 Nm80 C03508-T15P C05012-T15P T15P-2D R3/8" R3/8"-HA T00-15P30 T00-15P 3.0 Nm85 C03508-T15P C05012-T15P T15P-2D R3/8" R3/8"-HA T00-15P30 T00-15P 3.0 Nm

Drilling depth 2.5 x D ISO 9766 shank, -7




162


Drilldia. Dc(mm)

Maxdrillingdepth l4

(mm) Part No.



60 150 SD542-60-150-80R2 \ 201,5 43 156 46 80 SPGX0903-C1 SCGX09T308..65 162,5 SD542-65-162.5-80R2 \ 214 43 169,5 46 80 SPGX11T3-C1 SCGX09T308..70 175 SD542-70-175-80R2 \ 226,5 43 182,5 46 80 SPGX11T3-C1 SCGX120408..75 187,5 SD542-75-187.5-80R2 \ 239 43 196 46 80 SPGX11T3-C1 SCGX120408..80 200 SD542-80-200-80R2 \ 251,5 43 210 46 80 SPGX12T3-C1 SCGX120408..85 212,5 SD542-85-212.5-80R2 \ 264 43 221 46 90 SPGX12T3-C1 SCGX120408..

For drill dia(mm)



Replacement Blade

Torque value


60 C03007-T09P C03009-T09P T09P-2 R3/8" R3/8"-HA T00-09P20 T00-09P 3.0 Nm65 C03508-T15P C03508-T15P T15P-2D R3/8" R3/8"-HA T00-15P30 T00-15P 3.0 Nm70 C03508-T15P C05012-T15P T15P-2D R3/8" R3/8"-HA T00-15P30 T00-15P 3.0 Nm75 C03508-T15P C05012-T15P T15P-2D R3/8" R3/8"-HA T00-15P30 T00-15P 3.0 Nm80 C03508-T15P C05012-T15P T15P-2D R3/8" R3/8"-HA T00-15P30 T00-15P 3.0 Nm85 C03508-T15P C05012-T15P T15P-2D R3/8" R3/8"-HA T00-15P30 T00-15P 3.0 Nm

Drilling depth 2.5 x D ABS compatible shank, -2




163


Drilldia. Dc(mm)

Maxdrillingdepth l4

(mm) Part No.



60 150 SD542-60-150-40R8 \ 231,5 63 156 40 79 SPGX0903-C1 SCGX09T308..65 162,5 SD542-65-162.5-40R8 \ 244 63 169,5 40 79 SPGX11T3-C1 SCGX09T308..70 175 SD542-70-175-40R8 \ 256,5 63 182,5 40 79 SPGX11T3-C1 SCGX12040875 187,5 SD542-75-187.5-50R8 \ 286,5 78 196 50 79 SPGX11T3-C1 SCGX12040880 200 SD542-80-200-50R8 \ 274 78 210 50 79 SPGX12T3-C1 SCGX12040885 212,5 SD542-85-212.5-50R8 \ 299 78 221 50 89 SPGX12T3-C1 SCGX120408

For drill dia(mm)

Locking screw Key Blankingscrew

Hose adapter

Coolant ring*** Plug Dynamomentic key**

Replacement Blade

Torque value


60 C03007-T09P C03009-T09P T09P-2 R3/8" R3/8"-HA SDA5-40R8 P6SS8x8 T00-09P20 T00-09P 3.0 Nm65 C03508-T15P C03508-T15P T15P-2D R3/8" R3/8"-HA SDA5-40R8 P6SS8x8 T00-15P30 T00-15P 3.0 Nm70 C03508-T15P C05012-T15P T15P-2D R3/8" R3/8"-HA SDA5-40R8 P6SS8x8 T00-15P30 T00-15P 3.0 Nm75 C03508-T15P C05012-T15P T15P-2D R3/8" R3/8"-HA SDA5-50R8 P6SS8x8 T00-15P30 T00-15P 3.0 Nm80 C03508-T15P C05012-T15P T15P-2D R3/8" R3/8"-HA SDA5-50R8 P6SS8x8 T00-15P30 T00-15P 3.0 Nm85 C03508-T15P C05012-T15P T15P-2D R3/8" R3/8"-HA SDA5-50R8 P6SS8x8 T00-15P30 T00-15P 3.0 Nm

Drilling depth 2.5 x D VDI compatible shank, -8


[ Stock standard \ Non stock standard* Not included in delivery. ** Including blade. *** To be ordered separately.


164



Drilldia. Dc(mm)

Hole diamin-max

(mm)

Maxdrillingdepth l4

(mm) Part No.



15 14,8-18 30 SD572-15-30-25R7 [ 121 65 56 35 25 42 WCMX 030208-86 WCMX 030208..16 15,8-18 32 SD572-16-32-25R7 [ 123 67 56 37 25 42 WCMX 030208-86 WCMX 030208..17 16,8-19 34 SD572-17-34-25R7 [ 125 69 56 39 25 42 WCMX 030208-86 WCMX 030208..19 18,8-22 38 SD572-19-38-25R7 [ 129 73 56 43 25 42 WCMX 040208-86 WCMX 030208..22 21,8-27 44 SD572-22-44-25R7 [ 135 79 56 49 25 42 WCMX 050308-86 WCMX 040208..27 26,8-33 54 SD572-27-54-32R7 [ 149 89 60 59 32 50 WCMX 06T308-86 WCMX 050308..33 32,8-41 66 SD572-33-66-40R7 [ 169 101 68 71 40 59 WCMX 080412-86 WCMX 06T308..41 40,8-47 82 SD572-41-82-40R7 [ 185 117 68 87 40 59 WCMX 080412-86 WCMX 080412..47 46,8-52 94 SD572-47-94-40R7 [ 197 129 68 99 40 59 WCMX 080412-86 WCMX 080412..

For drill dia(mm)



Replacement Blade

Torque value


15-19 C02205-T07P C02205-T07P T07P-2 R1/4" 1310 T00-07P09 T00-07P 0.9 Nm22 C03007-T08P C02506-T08P T08P-2 R1/4" 1310 T00-08P12 T00-08P 1.2 Nm27 C03508-T15P C03007-T08P T15P-2D, T08P-2 R1/4" 1310 T00-08P12 T00-08P 1.2 Nm33 C03508-T15P C03508-T15P T15P-2D R1/4" 1310 T00-15P30 T00-15P 3.0 Nm

41-47 C04011-T15P C04011-T15P T15P-2D R1/4" 1310 T00-15P30 T00-15P 3.0 Nm





165


Drilldia. Dc(mm)

Hole diamin-max

(mm)

Maxdrillingdepth l4

(mm) Part No.



15 14,8-18 30 SD572-15-30-C5 [ 85 35 50 WCMX 030208-86 WCMX 030208..16 15,8-18 32 SD572-16-32-C5 [ 87 37 50 WCMX 030208-86 WCMX 030208..17 16,8-19 34 SD572-17-34-C5 [ 89 39 50 WCMX 030208-86 WCMX 030208..19 18,8-22 38 SD572-19-38-C5 [ 93 43 50 WCMX 040208-86 WCMX 030208..22 21,8-27 44 SD572-22-44-C5 [ 99 49 50 WCMX 050308-86 WCMX 040208..27 26,8-33 54 SD572-27-54-C5 [ 109 59 50 WCMX 06T308-86 WCMX 050308..33 32,8-41 66 SD572-33-66-C5 [ 121 71 50 WCMX 080412-86 WCMX 06T308..41 40,8-47 82 SD572-41-82-C5 [ 157 87 50 WCMX 080412-86 WCMX 080412..47 46,8-52 94 SD572-47-94-C5 [ 169 99 50 WCMX 080412-86 WCMX 080412..

For drill dia(mm)

Locking screw Key Blanking screw Dynamomentic key**

Replacement Blade

Torque value


15-19 C02205-T07P C02205-T07P T07P-2 R1/4" T00-07P09 T00-07P 0.9 Nm22 C03007-T08P C02506-T08P T08P-2 R1/4" T00-08P12 T00-08P 1.2 Nm27 C03508-T15P C03007-T08P T15P-2D, T08P-2 R1/4" T00-08P12 T00-08P 1.2 Nm33 C03508-T15P C03508-T15P T15P-2D R1/4" T00-15P30 T00-15P 3.0 Nm

41-47 C04011-T15P C04011-T15P T15P-2D R1/4" T00-15P30 T00-15P 3.0 Nm

Drilling depth 2 x D Seco-Capto™ C5




166


Drilldia. Dc(mm)

Hole diamin-max

(mm)

Maxdrillingdepth l4

(mm) Part No.



15 14,8-18 30 SD572-15-30-30R8 \ 135 80 55 35 30 50 WCMX 030208-86 WCMX 030208..16 15,8-18 32 SD572-16-32-30R8 \ 137 82 55 37 30 50 WCMX 030208-86 WCMX 030208..17 16,8-19 34 SD572-17-34-30R8 \ 139 84 55 39 30 50 WCMX 030208-86 WCMX 030208..19 18,8-22 38 SD572-19-38-30R8 \ 143 88 55 43 30 50 WCMX 040208-86 WCMX 030208..22 21,8-27 44 SD572-22-44-30R8 \ 149 94 55 49 30 50 WCMX 050308-86 WCMX 040208..27 26,8-33 54 SD572-27-54-30R8 \ 159 104 55 59 30 50 WCMX 06T308-86 WCMX 050308..33 32,8-41 66 SD572-33-66-30R8 \ 171 116 55 71 30 59 WCMX 080412-86 WCMX 06T308..41 40,8-47 82 SD572-41-82-30R8 \ 187 132 55 87 30 59 WCMX 080412-86 WCMX 080412..47 46,8-52 94 SD572-47-94-30R8 \ 199 144 55 99 30 59 WCMX 080412-86 WCMX 080412..

For drill dia(mm)



ReplacementBlade

Torque value


15-19 C02205-T07P C02205-T07P T07P-2 R1/4" SDA5-30R8 P6SS8x8 T00-07P09 T00-07P 0.9 Nm22 C03007-T08P C02506-T08P T08P-2 R1/4" SDA5-30R8 P6SS8x8 T00-08P12 T00-08P 1.2 Nm27 C03508-T15P C03007-T08P T15P-2D, T08P-2 R1/4" SDA5-30R8 P6SS8x8 T00-08P12 T00-08P 1.2 Nm33 C03508-T15P C03508-T15P T15P-2D R1/4" SDA5-30R8 P6SS8x8 T00-15P30 T00-15P 3.0 Nm

41-47 C04011-T15P C04011-T15P T15P-2D R1/4" SDA5-30R8 P6SS8x8 T00-15P30 T00-15P 3.0 Nm

Drilling depth 2 x D VDI 30 compatible shank, -8


[ Stock standard \ Non stock standard* Not included in delivery.** Including blade. *** To be ordered separately.


167


Drilldia. Dc(mm)

Hole diamin-max

(mm)

Maxdrillingdepth l4

(mm) Part No.



15 14,8-18 30 SD572-15-30-40R8 \ 143 80 63 35 40 50 WCMX 030208-86 WCMX 030208..16 15,8-18 32 SD572-16-32-40R8 \ 145 82 63 37 40 50 WCMX 030208-86 WCMX 030208..17 16,8-19 34 SD572-17-34-40R8 \ 147 84 63 39 40 50 WCMX 030208-86 WCMX 030208..19 18,8-22 38 SD572-19-38-40R8 \ 151 88 63 43 40 50 WCMX 040208-86 WCMX 030208..22 21,8-27 44 SD572-22-44-40R8 \ 157 94 63 49 40 50 WCMX 050308-86 WCMX 040208..27 26,8-33 54 SD572-27-54-40R8 \ 167 104 63 59 40 50 WCMX 06T308-86 WCMX 050308..33 32,8-41 66 SD572-33-66-40R8 \ 179 116 63 71 40 59 WCMX 080412-86 WCMX 06T308..41 40,8-47 82 SD572-41-82-40R8 \ 195 132 63 87 40 59 WCMX 080412-86 WCMX 080412..47 46,8-52 94 SD572-47-94-40R8 \ 207 144 63 99 40 59 WCMX 080412-86 WCMX 080412..

For drill dia(mm)



ReplacementBlade

Torque value


15-19 C02205-T07P C02205-T07P T07P-2 R1/4" SDA5-40R8 P6SS8x8 T00-07P09 T00-07P 0.9 Nm22 C03007-T08P C02506-T08P T08P-2 R1/4" SDA5-40R8 P6SS8x8 T00-08P12 T00-08P 1.2 Nm27 C03508-T15P C03007-T08P T15P-2D, T08P-2 R1/4" SDA5-40R8 P6SS8x8 T00-08P12 T00-08P 1.2 Nm33 C03508-T15P C03508-T15P T15P-2D R1/4" SDA5-40R8 P6SS8x8 T00-15P30 T00-15P 3.0 Nm

41-47 C04011-T15P C04011-T15P T15P-2D R1/4" SDA5-40R8 P6SS8x8 T00-15P30 T00-15P 3.0 Nm

Drilling depth 2 x D VDI 40 compatible shank, -8


[ Stock standard \ Non stock standard* Not included in delivery. ** Including blade. *** To be ordered separately.

Perfomax® – SD600 Modular drill head

168


SD600 The modular drill head system for large and deep holes

Features:

• Strong square inserts• Guide pad design• Insert cartridges• Strong pilot drill

Advantages:

• Productivity• Application security• Hole quality

Benefits:

• Cost reduction through- Increased output- Low tool cost

Perfomax® – SD600 Modular drill head assembly

169

Perfomax® – SD600 Modular drill head assembly

Pilot drill locking screw

Graflex connection

O-ring

Guide pad

Guide pad locking screw

Cartridge

Cartridge locking screw

Pilot drill

Insert locking screw

Insert


170



Drilldia. Dc(mm) Part No.

Dimensions in mm Graflex dimensions

l1s lc Graflex size dmm D5m

60 SD601-60-40RG 4 [ 105 24 4 22 4070 SD601-70-40RG 4 [ 105 24 4 22 4080 SD601-80-50RG 4 [ 130 30 5 28 5090 SD601-90-50RG 4 [ 130 30 5 28 50100 SD601-100-63RG 4 [ 145 40 6 36 63120 SD601-120-63RG 4 [ 145 40 6 36 63140 SD601-140-90RG 6 [ 160 50 7 46 90160 SD601-160-90RG 6 [ 160 50 7 46 90

Diameter(mm) Pilot drill* Pilot drill locking

screwCartridge

A B C D

60 SD601x-10-R P6SS 8X8 SD600-C-07 SD600-C-07 SD600-P-07 SD600-P-0770 SD601x-10-R P6SS 8X8 SD600-C-09 SD600-C-09 SD600-P-09 SD600-P-0980 SD601x-15-R P6SS 10x10 SD600-C-12 SD600-C-09 SD600-P-09 SD600-P-0990 SD601x-15-R P6SS 10x10 SD600-C-12 SD600-C-12 SD600-P-12 SD600-P-12

100 SD601x-15-R P6SS 10x10 SD600-C-12 SD600-C-12 SD600-P-12 SD600-P-12120 SD601x-15-R P6SS 10x10 SD600-C-15 SD600-C-15 SD600-P-15 SD600-P-15140 SD601x-25-R P6SS 12X12 SD600-C-12 SD600-C-12 SD600-P-12 SD600-P-12160 SD601x-25-R P6SS 12X12 SD600-C-15 SD600-C-12 SD600-P-12 SD600-P-15

Cartridge** Cartridge locking screw

Insert*** Insert locking screw

Key Guide pad Guide padlocking screw

Guide padO ring

SD600-x-07 M4x8 SCGX 070308 C03007-T09P T09P-2, T15P-20 PAD-S12R25 C04014-T15P OR-6.75x1.78SD600-x-09 M4x8 SCGX 09T308 C03508-T15P T15P-2D PAD-S12R25 C04014-T15P OR-6.75x1.78SD600-x-12 M6x10 SCGX 120408 C05012-T15P T15P-2D PAD-S12R25 C04014-T15P OR-6.75x1.78SD600-x-15 M6x12 SCGX 150512 C05012-T15P T15P-2D PAD-S12R25 C04014-T15P OR-6.75x1.78

• For cutting and machining data see page 183, 188-189.• Internal ’through’ coolant.

* x=0 Solid carbide drill, x=1 HSS drill

[ Stock standard \ Non stock standard** x=c centre side cartridge, x=p periphery side cartridge *** Not included in delivery

Perfomax® – SD600 Adapters

171

Perfomax® – SD600 Adapters

HTS - Graflex adapter

HTSShank

Graflex bore

Part No.

Dimensions in mm

Size d1 mm A D D1

22 4 22 BMH40 0401 2240 60 40 4027 5 28 BMH48 0401 2850 60 48 5032 6 36 BMH58 0401 3660 80 58 6340 6 36 BMH70 0401 3660 80 70 6350 7 46 BMH80 0401 4660 80 80 90

ABS Compatible - Graflex adapter

ABSCompatible shank

Graflex bore

Part No.

Dimensions in mm

Size d1 mm A D D1

28 (50R2) 5 28 BMA50 0401 2850 60 50 5034 (63R2) 6 36 BMA60 0401 3660 80 63 6346 (80R2) 7 46 BMA80 0401 4660 80 80 90

Perfomax® – Custom Design

172



A well defined strategy has been created for the total process of custom-made drills from quotation to finished drill.You can now design your own customised indexable drill using the Custom Design software.





173

Different types of Custom drills – Detailed info can be found in the Custom Design software

A1. Single diameter

A1. Drill dia 15–60

A1. Drill dia 60–110

A2. Reinforced A3. Chamfer

A4. Face A5. Face with chamfer A6. Straight flutes

B1. Counterbore B2. Counterbore and chamfer B3. Step

B4. Step and chamfer B5. Counterbore with chamfer B6. Counterbore with chamfers

E1. Core drill single diameter E2. Core drill reinforced F1. Drill heads(with pilot drill)

F2. Drill heads(without pilot drill)

Perfomax® – Insert grades

174


Features: Benefits:

• 4 cutting edges per insert• Strong square inserts

• Economy• Reliability• Performance• Low cost per hole

Peripheral insert

T1000D

• A grade for high speed machining in good conditions when maximum wear resistance is needed.

• MTCVD coated.• Ti (C,N) + Al2O3 + TiN.

DP2000

• Duratomic coating technology !• First choice for steel and cast Iron.• For machining with very high cutting speeds.• A unique combination of superior edge toughness

and a thick wear resistant coating.• Ti (C,N) + Al2O3 DURATOMIC™

T2000D

• Universal grade.• Unique combination of wear resistance and tough-

ness.• MTCVD coated.• Ti (C,N) + Al2O3 + TiN.

T3000D

• Tough grade for maximum application security.

• MTCVD coated.• Ti (C,N) + Al2O3.

T250D

• First choice for superalloys and difficult stainless steel.

• Tough micrograin with TiAIN coating ensures– Extremely good hot hardness – Extreme resistance to chemical wear and oxidation

• PVD coated.

GeometriesSCGX-P2 SCGX-P1 Wiper -85 -86


175

Features: Benefits:

• 4 cutting edges per insert• Strong square inserts

• Economy• Reliability• Performance• Low cost per hole

Centre insertSPGX-C1

T400D

• First choice• Tough centre insert grade for

maximum application security.• PVD coated• (Ti, AL) N + TiN

WCMX-86

SPGX-C1

T3000D

• More wear resistant grade than T400D for high speed machining in good conditions

• MTCVD coated• Ti (C, N) + Al2O3

1. Insert shape

S W

2. Insert side clearance angle

C P

4. Type

X = Special

3. Tolerances

Tol.-class

Tolerance +/- mm For d, dimension mm

5,55

6

6,35

7,93

7

7,94

9,52

5

11,5

09

12,7

15,8

75

19,0

5

m s d

G 0,025 0,13 0,025

M0,013 0,13 0,05

0,013 0,13 0,08

5. Cutting edge length

S W

6.Thickness

02 = 2,38 mm03 = 3,18 mmT3 = 3,97 mm

04 = 4,76 mm05 = 5,56 mm

7. Insert with corner chamfers/nose radius

04 = 0,4 mm08 = 0,8 mm12 = 1,2 mmetc

nose radius

10. Internal designation

e.g. chipbreaker designationP1 = xxP2 = xx85 = xx86 = xx

Perfomax® – Indexable inserts

176


Inserts Part No.

Grades

T250

D

T400

D

T100

0D

DP2

000

T200

0D

T300

0D

SCGX-P1SCGX 060204-P1 [ [ [

070308-P1 [ [ [09T308-P1 [ [ [120408-P1 [ [ [150512-P1 [ [ [

Inserts Part No.

Grades

T250

D

T400

D

T100

0D

DP2

000

T200

0D

T300

0D

SCGX-P2SCGX 050204-P2 [ [ [ [ [

060204-P2 [ [ [ [070308-P2 [ [ [ [09T308-P2 [ [ [ [120408-P2 [ [ [ [150512-P2 [ [ [ [

Peripheral insert, type P1* for, SD502, SD503, SD504, SD505, SD542

Tolerances:l = ±0,025s = ±0,13m = ±0,025

Size

Dimensions in mm

l s r m

06 6,35 2,38 0,4 1,15107 7,937 3,18 0,8 1,31509 9,525 3,97 0,8 1,64412 12,7 4,76 0,8 2,30215 15,875 5,56 1,2 2,795

* Chipbreaker for low feed rates and for good surface finish in all materials

Peripheral insert, type P2** for, SD502, SD503, SD504, SD505, SD542

Tolerances:l = ±0,025s = ±0,13m = ±0,025

Size

Dimensions in mm

l s r m

05 5,556 2,38 0,4 0,98706 6,35 2,38 0,4 1,15107 7,937 3,18 0,8 1,31509 9,525 3,97 0,8 1,64412 12,7 4,76 0,8 2,30215 15,875 5,56 1,2 2,795

[ Stock standard ** Chipbreaker for high feed rates in steel, stainless steel and cast ironSubject to change refer to current price and stock-list.


177

Inserts Part No.

Grades

T250

D

T400

D

T100

0D

DP2

000

T200

0D

T300

0D

SCGX-P2SCGX 050204W-P2 [

060204W-P2 [070308W-P2 [09T308W-P2 [120408W-P2 [150512W-P2 [

Inserts Part No.

Grades

T250

D

T400

D

T100

0D

DP2

000

T200

0D

T300

0D

SPGX-C1 T3000D is recommended when maximum wear resistance is needed on the centre insert. It is

preferably used together with the T1000D at high cutting speeds.

SPGX 0502-C1 [ [0602-C1 [ [0703-C1 [ [0903-C1 [ [11T3-C1 [ [12T3-C1 [ [1504-C1 [ [1904-C1 [ [

* Peripheral insert, wiper geometry for, SD502, SD503, SD504, SD505, SD542

Tolerances:l = ±0,025s = ±0,13m = ±0,025

Size

Dimensions in mm

l s r m

05 5,556 2,38 0,4 0,98706 6,35 2,38 0,4 1,15107 7,937 3,18 0,8 1,31509 9,525 3,97 0,8 1,64412 12,7 4,76 0,8 2,30215 15,875 5,56 1,2 2,795

* Geometry for high feed rate with maintained good surface finish

Centre insert, type C1 for, SD502, SD503, SD504, SD505, SD542

Tolerances:l = ±0,025s = ±0,13

Size

Dimensions in mm

l s

05 5,556 2,3806 6,35 2,3807 7,937 3,1809 9,525 3,1811 11,509 3,9712 12,7 3,9715 15,875 4,7619 19,05 4,76

[ Stock standardSubject to change refer to current price and stock-list


178

Inserts Part No.

Grades

T250

D

T400

D

T100

0D

DP2

000

T200

0D

T300

0D

WCMX-85WCMX 040208-85 [ [

050308-85 [ [06T308-85 [ [080412-85 [ [

Inserts Part No.

Grades

T250

D

T400

D

T100

0D

DP2

000

T200

0D

T300

0D

WCMX-86WCMX 030208-86 [ [ [

040208-86 [ [ [050308-86 [ [ [06T308-86 [ [ [080412-86 [ [ [

Peripheral insert for SD572

Tolerances:s = ±0,13r = ±0,10

Size

Dimensions in mm

d l s r

04 6,35 ±0,05 3,99 2,38 0,805 7,94 ±0,05 5,07 3,18 0,806 9,525 ±0,05 6,14 3,97 0,808 12,7 ±0,08 8,14 4,76 1,2

Centre insert, Peripheral insert for SD572

Tolerances:s = ±0,13r = ±0,10

Size

Dimensions in mm

d l s r

03 5,556 ±0,05 3,46 2,38 0,804 6,35 ±0,05 3,99 2,38 0,805 7,94 ±0,05 5,07 3,18 0,806 9,525 ±0,05 6,14 3,97 0,808 12,7 ±0,08 8,14 4,76 1,2


Perfomax® – Cutting data

179


The recommended first choice for general applications are marked bold.SD502 2 x D, SD503 3 x D

SecoMaterialgroup

No.

Recommended geometry, grade andcutting speed vc (m/min)

Recommended feed f in mm/revfor drill diameter

Peripherygrade vc m /min Periphery

geometryCentre

grade/geometry 15–19,49 19,5–22,49 22,5–28,49 28,5–34,49 34,5–44,49 44,5–59,99

1 DP2000T2000D

250-370250-310

-P1-P2 T400D -C1

0,040,050,07

0,050,070,09

0,070,090,11

0,080,100,13

0,090,130,15

0,100,140,16

2–3

DP2000T2000DT3000D

230-360230-300170-230

-P1-P2 T400D -C1

0,040,090,11

0,050,110,13

0,080,140,16

0,100,160,18

0,120,180,20

0,140,200,22

T2000D 230-280 Wiper T400D -C1 0,08 - 0,20 0,10 - 0,24 0,12 - 0,28 0,14 - 0,32 0,16 - 0,36 0,18 - 0,40

4–5

T1000DDP2000T2000DT3000D

220-300180-330180-250150-220

-P1-P2

T400DT3000D -C1

0,040,100,12

0,070,130,15

0,100,160,19

0,120,180,22

0,150,210,25

0,170,230,28

T2000D 180-230 Wiper T400D -C1 0,08 - 0,20 0,10 - 0,24 0,12 - 0,28 0,14 - 0,32 0,16 - 0,36 0,18 - 0,40

6

T1000DDP2000T2000DT3000D

160-240140-260140-200110-170

-P1-P2

T400DT3000D

-C10,040,090,11

0,050,110,15

0,080,140,18

0,110,170,20

0,130,190,22

0,150,210,25

T2000D 140-180 Wiper T400D -C1 0,08 - 0,16 0,10 - 0,20 0,12 - 0,24 0,14 - 0,26 0,16 - 0,28 0,18 - 0,30

7T250DT3000D

110-15090-140

-P1-P2

T400D -C10,040,070,08

0,040,090,11

0,060,120,15

0,070,130,16

0,090,150,18

0,110,170,20

T2000D 100-140 Wiper T400D -C1 0,06 - 0,12 0,08 - 0,14 0,12 - 0,18 0,13 - 0,19 0,15 - 0,21 0,17 - 0,23

8–9

T2000DT3000D 160-230

150-220-P1-P2 T400D -C1

0,040,060,08

0,050,090,11

0,060,110,14

0,070,120,15

0,080,130,16

0,080,140,17

T2000D 160-210 Wiper T400D -C1 0,05 - 0,11 0,08 - 0,14 0,11 - 0,17 0,12 - 0,18 0,13 - 0,19 0,14 - 0,20

10 T250DT3000D

120-140125-170

-P1-P2

T400D -C10,040,060,08

0,050,080,11

0,050,090,12

0,050,100,13

0,050,110,14

0,050,120,15

11 T250DT3000D

90-110100-130

-P1-P2

T400D -C10,040,060,08

0,050,080,11

0,050,090,12

0,050,100,13

0,050,110,14

0,050,120,15

12

T1000DDP2000T2000D

240-320200-350200-250

-P1-P2

T400DT3000D -C1

0,080,140,16

0,100,160,18

0,140,200,22

0,160,220,24

0,190,250,27

0,240,300,32

T2000D 190-240 Wiper T400D -C1 0,10 - 0,24 0,12 - 0,28 0,14 - 0,32 0,16 - 0,36 0,18 - 0,38 0,20 - 0,40

13–14

T1000DDP2000T2000D

190-250150-300150-200

-P1-P2

T400DT3000D -C1

0,060,120,14

0,080,140,16

0,120,180,20

0,150,210,23

0,170,230,25

0,200,260,28

DP2000 150-190 Wiper T400D -C1 0,10 - 0,20 0,12 - 0,24 0,14 - 0,28 0,16 - 0,32 0,18 - 0,34 0,20 - 0,36

15

T1000DDP2000T2000DT3000D

150-200130-220130-15090-130

-P1-P2

T400DT3000D

-C10,040,060,08

0,040,080,10

0,050,110,13

0,070,130,15

0,090,150,17

0,120,180,20

16 T250DT3000D

220-400250-450

-P1 T400D -C10,060,120,14

0,080,140,16

0,120,180,20

0,150,210,23

0,170,230,25

0,200,260,28

17 T250DT3000D

150-320170-350 -P1 T400D -C1

0,060,120,14

0,080,140,16

0,120,180,20

0,150,210,23

0,170,230,25

0,200,260,28

Tool life• Inserts should not be used with flank wear exceeding 0,2–0,4 mm measured at the largest point.• Cutting speed recommendations above are based upon peripheral insert tool life of 7 m drilled hole (20–30 min).


180

The recommended first choice for general applications are marked bold.SD504 4 x D

SecoMaterialgroup

No.




geometryCentre

grade/geometry 17–19,49 19,5–22,49 22,5–28,49 28,5–34,49 34,5–44,49 44,5–59,99

1 DP2000T2000D

210-330210-280

-P1-P2 T400D -C1

0,040,050,07

0,050,070,09

0,070,090,11

0,080,100,12

0,090,130,15

0,100.140,17

2–3DP2000T2000DT3000D

200-310200-260150-220

-P1-P2 T400D -C1

0,040,080,10

0,040,090,11

0,050,110,13

0,070,130,15

0,080,150,18

0.100,170,20

4–5

T1000DDP2000T2000DT3000D

200-280170-300170-230140-210

-P1-P2 T400D -C1

0,040,080,10

0,040,090,11

0,060,120,14

0,070,140,17

0,080,160,19

0.100.180.21

6

T1000DDP2000T2000DT3000D

150-230140-250140-200110-160

-P1-P2 T400D -C1

0,040,080,10

0,040,090,11

0,060,120,14

0,070,130,15

0,080,140,16

0.100.160.19

7T1000DT250DT3000D

100-16080-12090-140

-P1-P2

T400D -C10,040,060,08

0,040,080,10

0,040,100,12

0,060,120,14

0,070,130,15

0.080.140.17

8–9 T2000DT3000D

140-220140-200

-P1-P2 T400D -C1

0,040,060,08

0,040,070,09

0,040,100,12

0,050,120,15

0,060,130,16

0.070.140.17

10 T250DT3000D

120-140120-160

-P1-P2

T400D -C10,040,060,08

0,040,060,08

0,040,070,09

0,040,080,10

0,040,090,11

0.050.100.13

11 T250DT3000D

90-100100-130

-P1-P2

T400D -C10,040,060,08

0,040,060,08

0,040,070,09

0,040,080,10

0,040,090,12

0.050.100.13

12T1000DDP2000T2000D

220-300180-330180-250

-P1-P2 T400D -C1

0,070,110,13

0,090,130,15

0,120,160,18

0,140,190,22

0,160,210,24

0.170.230.26

13–14T1000DDP2000T2000D

190-230150-270150-200

-P1-P2 T400D -C1

0,050,100,12

0,050,110,13

0,080,140,16

0,110,170,19

0,120,180,20

0.140.200.23

15

T1000DDP2000T2000DT3000D

140-180120-190120-14090-120

-P1-P2 T400D -C1

0,040,060,08

0,040,070,09

0,040,100,12

0,060,120,14

0,080,140,16

0.100.160.19

16 T250DT3000D

220-400250-450

-P1 T400D -C10,050,100,12

0,050,110,13

0,080,140,16

0,110,170,19

0,120,180,20

0.130.190.22

17 T250DT3000D

150-320170-350 -P1 T400D -C1

0,050,100,12

0,050,110,13

0,080,140,16

0,110,170,19

0,120,180,20

0.130.190.22



181

The recommended first choice for general applications are marked bold.SD505 5 x DSeco

Materialgroup

No.




geometryCentre

grade/geometry 15-19,49 19,5–22,49 22,5–28,49 28,5–34,49 34,5–44,49 44,5-59,99

1 DP2000T2000D

170-280170-240

-P1-P2 T400D -C1

0,040,060,09

0,040,060,09

0,050,080,11

0,070,100,13

0,070,120,15

0,080,130,16

2–3DP2000T2000DT3000D

160-270180-230140-210

-P1-P2 T400D -C1

0,040,080,11

0,040,080,11

0,050,100,13

0,070,120,15

0,080,140,17

0,090,160,18

4–5DP2000T2000DT3000D

150-250150-210130-200

-P1-P2 T400D -C1

0,040,080,11

0,040,080,11

0,060,110,14

0,070,130,16

0,090,150,18

0,100,160,19

6DP2000T2000DT3000D

130-220130-18090-150

-P1-P2 T400D -C1

0,040,080,11

0,040,080,11

0,060,110,14

0,070,120,15

0,080,140,17

0,090,150,18

7 T250DT3000D

70-11080-130

-P1-P2 T400D -C1

0,040,070,10

0,040,070,10

0,040,090,12

0,060,110,14

0,060,120,15

0,070,130,16

8–9 T2000DT3000D

140-230130-190

-P1-P2 T400D -C1

0,040,060,09

0,040,060,09

0,040,090,12

0,050,110,14

0,060,120,15

0,070,130,16

10 T250DT3000D

100-130110-150

-P1-P2

T400D -C10,040,050,08

0,040,050,08

0,040,060,09

0,040,070,10

0,050,090,12

0,050,100,13

11 T250DT3000D

80-10090-120

-P1-P2

T400D -C10,040,050,08

0,040,050,08

0,040,060,09

0,040,070,10

0,050,090,12

0,050,100,13

12 DP2000T2000D

180-270180-230

-P1-P2 T400D -C1

0,090,120,15

0,090,120,15

0,120,140,18

0,140,160,20

0,140,180,22

0,140,200,24

13–14 DP2000T2000D

140-240150-200

-P1-P2 T400D -C1

0,050,100,13

0,050,100,13

0,080,130,16

0,110,150,19

0,110,170,20

0,120,180,21

15DP2000T2000DT3000D

120-160120-14080-120

-P1-P2 T400D -C1

0,040,060,09

0,040,060,09

0,040,090,12

0,060,110,14

0,070,130,15

0,080,150,17

16 T250DT3000D

220-400250-450

-P1 T400D -C10,050,100,13

0,050,100,13

0,080,130,16

0,110,150,19

0,120,160,19

0,120,170,20

17 T250DT3000D

150-320170-350 -P1 T400D -C1

0,050,100,13

0,050,100,13

0,080,130,16

0,110,150,19

0,120,160,19

0,120,170,20

When drilling with SD505, 5 x D, we recommend that you reduce the feed during entrance to achieve a better centring function.



182

The recommended first choice for general applications are marked bold.SD542 2,5 x D

SecoMaterialgroup

No.



Inserts 2, 3, 4Periphery

gradevc m /min

Inserts 2, 3, 4Peripherygeometry

Centregrade/geometry 60–65 70–85

1 DP2000T2000D

250-370250-310

-P2 T400D -C1 0,080,10

0,090,11

2–3DP2000T2000DT3000D

230-360230-300150-200

-P2 T400D -C10,100,160,18

0,120,180,20

4–5DP2000T2000DT3000D

180-330180-250150-200

-P2 T400D -C10,120,180,22

0,150,210,25

6DP2000T2000DT3000D

140-260140-200100-180

-P2 T400D -C10,110,170,20

0,130,190,22

7 T250DT3000D

80-12090-130 -P2 T400D -C1

0,070,130,16

0,090,150,18

8–9 T2000DT3000D

160-230150-200 -P2 T400D -C1

0,060,120,14

0,070,130,15

10 T250DT3000D

120-140125-150

-P1 T400D -C10,040,100,12

0,050,110,13

11 T250DT3000D

90-100100-130

-P1 T400D -C10,040,100,12

0,050,110,13

12 DP2000T2000D

200-350200-250

-P2 T400D -C10,160,220,24

0,190,250,27

13–14 DP2000T2000D

150-300150-200

-P2 T400D -C10,150,210,23

0,170,230,25

15DP2000T2000DT3000D

130-220130-15090-120

-P2 T400D -C10,070,130,15

0,090,150,17

16 T250DT3000D

220-400250-450

-P1 T400D -C10,150,210,23

0,170,230,25

17 T250DT3000D

150-320170-350 -P1 T400D -C1

0,150,210,23

0,170,230,25


Perfomax® – Cutting data for superalloys

183

Perfomax® – Cutting data for superalloys

Selection of inserts and cutting data – Superalloys

The recommendations are only valid for SD502 (2 x D), SD503 (3 x D) and SD542 (2,5 x D).

1. The machinability of the actual material expressed in percent is given in the tables on page 444.Start values for cutting speed are marked bold.

Machin-ability

Recommended cuttingspeed vc (m/min) Feed f (mm/rev) for drill diameter

vcPeriphery

geometry/gradeCentre

geometry/grade

15–19,49

19,5–22,49

22,5–28,49

28,5–34,49

35,5–44,49

45,5–59,99

60-68,99

69–85

60 105-115-125 P1 T250D C1 T400D 0,10 0,15 0,18 0,20 0,22 0,25 0,20 0,22

55 100-110-120 P1 T250D C1 T400D 0,10 0,15 0,18 0,20 0,22 0,25 0,20 0,22

50 90-100-110 P1 T250D C1 T400D 0,10 0,15 0,18 0,20 0,22 0,25 0,20 0,22

45 85-95-105 P1 T250D C1 T400D 0,10 0,15 0,18 0,20 0,22 0,25 0,20 0,22

40 80-90-100 P1 T250D C1 T400D 0,10 0,15 0,18 0,20 0,22 0,25 0,20 0,22

35 50-60-70 P1 T250D C1 T400D 0,06 0,07 0,09 0,11 0,13 0,15 0,11 0,13

30 45-55-65 P1 T250D C1 T400D 0,06 0,07 0,09 0,11 0,13 0,15 0,11 0,13

25 40-50-60 P1 T250D C1 T400D 0,06 0,07 0,09 0,11 0,13 0,15 0,11 0,13

20 30-40-50 P1 T250D C1 T400D 0,06 0,07 0,09 0,11 0,13 0,15 0,11 0,13

15 20-30-40 P1 T250D C1 T400D 0,06 0,07 0,09 0,11 0,13 0,15 0,11 0,13

10 20-25-30 P1 T250D C1 T400D 0,05 0,06 0,07 0,08 0,09 0,11 0,08 0,09

5 10-15-20 P1 T250D C1 T400D 0,05 0,06 0,07 0,08 0,09 0,11 0,08 0,09

* For drill diameter 15-19 periphery geometry - P2 should be used.


184


The recommended first choice for general applications are marked bold.SD572 2 x D

SecoMaterialgroup

No.




geometryCentre

grade/geometry 15-17 18-20 21–24 25–32 33–36 37–52

1 T2000D 300 -85-86

T400D -86 0,030,04

0,040,06

0,050,08

0,050,08

0,070,10

0,070,11

2–3 T2000DT3000D

230-280150-200

-85-86 T400D -86

0,040,06

0,050,08

0,070,10

0,080,12

0,090,14

0,100,15

4–5 T2000DT3000D

180-230150-200

-85-86 T400D -86

0,070,10

0,080,12

0,090,14

0,110,16

0,120,18

0,130,19

6-7 T2000DT3000D

140-190100-150

-85-86 T400D -86 0,05

0,080,070,10

0,080,12

0,100,14

0,120,16

0,130,17

8–9 T2000DT3000D

170-220150-200

-85-86 T400D -86

0,030,04

0,040,06

0,050,08

0,070,10

0,080,12

0,090,13

10 T3000D 110-140-85-86 T400D -86

0,030,04

0,040,06

0,050,08

0,070,10

0,080,12

0,090,13

11 T3000D 80-100 -85-86

T400D -86 0,030,04

0,040,06

0,050,08

0,070,10

0,080,12

0,090,13

12 T2000D 200-250-85-86 T400D -86

0,080,12

0,090,14

0,110,16

0,140,18

0,150,20

0,160,24

13–14 T2000D 150-200-85-86 T400D -86

0,070,10

0,080,12

0,090,14

0,110,16

0,120,18

0,150,22

15 T2000D 120 -85-86 T400D -86 0,03

0,040,040,06

0,050,08

0,070,10

0,080,12

0,090,14

16-17 – – – – – – – – – – –

20 T3000D 50 -85 T400D -86 0,03 0,04 0,05 0,07 0,08 0,09

21 T3000D 30 -85 T400D -86 0,03 0,04 0,05 0,07 0,08 0,09

22 T3000D 50 -85 T400D -86 0,03 0,04 0,05 0,07 0,08 0,09



185

SD600 Modular head drill

SecoMaterialgroup

No.



Grade vc m /min Peripherygeometry 60-69,99 70-91,99 92-110,99 111-134,99 135-160

1 T2000DT3000D

160-250 -P1 0,06-0,08-0,1 0,06-0,08-0,1 0,07-0,09-0,11 0,07-0,1-0,12 0,07-0,09-0,11

2-3 T2000DT3000D

150-230 -P1 0,1-0,12-0,14 0,12-0,14-0,16 0,13-0,15-0,17 0,14-0,16-0,18 0,13-0,15-0,17

4-5 T2000DT3000D

130-200-P1 0,11-0,13-0,15 0,13-0,15-0,17 0,14-0,16-0,18 0,15-0,17-0,19 0,14-0,16-0,18

6 T3000D 100-160 -P1 0,1-0,12-0,14 0,12-0,14-0,16 0,13-0,15-0,17 0,14-0,16-0,18 0,13-0,15-0,17

7 T3000D 80-130 -P1 0,07-0,09-0,11 0,07-0,09-0,11 0,08-0,10-0,12 0,08-0,11-0,13 0,08-0,10-0,12

8-9 T3000D 130-180 -P1 0,07-0,10-0,12 0,07-0,10-0,12 0,08-0,11-0,13 0,08-0,12-0,14 0,08-0,11-0,13

10 T3000D 110-150 -P1 0,06-0,08-0,1 0,06-0,08-0,1 0,07-0,09-0,11 0,07-0,1-0,12 0,07-0,09-0,11

11 T3000D 80-110 -P1 0,06-0,08-0,1 0,06-0,08-0,1 0,07-0,09-0,11 0,07-0,1-0,12 0,07-0,09-0,11

12 T2000DT3000D

170-240-P1 0,12-0,15-0,17 0,14-0,17-0,18 0,15-0,18-0,2 0,16-0,19-0,21 0,15-0,18-0,2

13-14 T2000DT3000D

140-190 -P1 0,11-0,13-0,15 0,13-0,15-0,17 0,14-0,16-0,18 0,15-0,17-0,19 0,14-0,16-0,18

15 T2000DT3000D

110-130 -P1 0,07-0,10-0,12 0,08-0,11-0,13 0,10-0,12-0,14 0,11-0,13-0,15 0,10-0,12-0,14

Machining recommendationsWhen drilling deeper than 3 x D reduce the cutting speed with 20%.In addition when using a drill head without a pilot drill then reduce the feed/rev by 50% on entrance.

Perfomax® – Machining data

186


Power consumption, coolant volume requirement and force graphsThe values in the graphs vary with e.g., cutting data, material, with a machine efficiency of 80%.The graphs below are valid for Seco material group No. 4 and cutting speed 200 m/min.Formula for calculation see page 436-437.

Feed force

f = 0,18mm/rev

f = 0,12mm/rev

f = 0,08mm/rev

Drill diameter (mm)


f = 0,18mm/rev

f = 0,12mm/rev

f = 0,08mm/rev

Drill diameter (mm)

Drilling torque

f = 0,18mm/rev

f = 0,12mm/rev

f = 0,08mm/rev

Drill diameter (mm)


187

Coolant volume requirement(litres/min)

Drill diameter (mm)

Coolant pressure requirement

Drillingdepth

Recommended pressure (bar)

Drill diameter

15–25 > 25–40 > 40

< 3 x D 3 x D

612

4,59

36

Drilling of stacked materialsDrilling of stacked materials with no air gaps between the layers, (max 0,2 mm), can be done with the SD502 2 x D, SD503 3 x D and the SD542 2,5 x D drill. The component must be securely fixed so no flexing occurs when breaking through each layer.

Cutting data and insert recommendations for drillingof stacked materials

Insert geometry: Carbide grade:Centre insert:Periph. insert:

SPGX-C1SCGX-P2

Centre insert:Periph. insert:

T400DT3000D

Cutting speed: See recommendations for T3000D carbide grade

Feed/rev: See recommendations for P2 geometry

If a problem occurs when breaking through each layer, reduce the feed/rev by 30–50%.

Caution!

The disc produced when the drill breaks through can be ejected at high speed when using the drill as a stationary tool, (rotating workpiece). It is most important to ensure that the machine is adequately guarded to ensure operator safety.

Set upHole diameter adjustment and set-up recommendationThe insert drills can be displaced off-centre to achieve a smaller or larger hole diameter than the actual drill. For measurement see ”Radial adjustment” in the tool data table in the catalogue pages.

RotatingSeco’s adjustable holder is recommended for precision hole diameter IT10 setting when using SD502 and SD503,3 x D as rotating drills.

StationaryWhen mounting the drill make sure the cutting edges are parallel with the guide ways of the cross slide and that the drill centre line and workpiece centre line align. To achieve a larger hole diameter, displace the drill so that the perip-hery insert moves away from the workpiece centre line.

Perfomax® – SD600 Machining data

188


Power consumption, coolant volume requirement and force graphsThe values in the graphs vary with e.g., cutting data, material, with a machine efficiency of 80%.The graphs below are valid for Seco material group No. 4 and cutting speed 200 m/min.Formula for calculation see page 436-437.

Feed force

f = 0,18mm/rev

f = 0,12mm/rev

f = 0,08mm/rev

Drill diameter (mm)


f = 0,18mm/rev

f = 0,12mm/rev

f = 0,08mm/rev

Drill diameter (mm)

Drilling torque

f = 0,18mm/rev

f = 0,12mm/rev

f = 0,08mm/rev

Drill diameter (mm)


189

Coolant volume requirement(litres/min)

Drill diameter (mm)

Perfomax® – Versatility

190

Perfomax® – Versatility

Applications:

Hole with angled entrance

Boring

Drilling across an existing hole

Drilling and plunging

Drilling and milling countersink bycircular interpolation

Plunging

Recomendations:• 2 x D and 3 x D drills (SD502, SD503).• Reduce the feed ~ 50% when the drill

is not fully engaged.• Use grade T3000D.• Use -P2 chipbreaker.

Multiple choice in non rotating operations:

Drilling

Boring / Conical hole

Chamfering

Perfomax® – Troubleshooting

191

Perfomax® – Troubleshooting

Vibrations

• Check mounting of drill.• Check mounting of workpiece.• Increase feed. If a very soft material,

reduce feed and increase speed.• Reduce cutting speed.

Insufficient torque• Reduce feed.• Choose a geometry with harder chipbreaking for

lower feeds.

Insufficient power• Reduce cutting speed.• Reduce feed.• Choose a geometry with harder chipbreaking for

lower feeds. (SCGX-P1)

Chip jamming problemsChip jamming due to long chips

Chip jammingdespite short chips

Rapid flank wear on pilot drill

• Increase feed. If a very soft material, reduce feed and increase speed.

• Choose a geometry with harder chipbreaking for lower eeds. (SCGX-P1)

• Increase coolant pressure/ volume.• Reduce cutting speed.

• Reduce the cutting speed.• Increase coolant concentration.

Tool life problemsChipping ofperiphery insert

• Reduce entrance feed.• Choose a tougher grade.• Choose a geometry with softer

chipbreaking for higher feeds. (SCGX-P2)

• Reduce feed.• Reduce cutting speed.

Too fast flank wear on periphery insert

• Reduce cutting speed.• Increase coolant pressure

volume.• Choose a more wear resistant

grade.

Chipping ofcentre insert

• Check mounting of drill.• Check mounting of workpiece.• Reduce entrance feed.• Increase feed.• Reduce cutting speed.

Holders for drills – Overview

192

Holders for drills – Overview

Rotary coolant inducers and adjustable holders with Graflex® back end

Note: When rotary coolant inducing or adjusting are not required, classic holders are suitable (e.g. Weldon for type 7 / Whistle Notch for type 5 / Shrinkfit hydraulic-collet for type 1), see catalogue Seco-EPB tooling systems.

For drill shank type 7, adjustable

Adjustable holder

Reducer

For drill shank type 7

Graflex arbors

Holder withcoolant inducer

For Graflex arbors, see catalogue Seco-EPB tooling systems

Holder with coolant inducerfor automatic tool-change

For drill shanks type 5 and 1 (D collet chuck)

Holders for drills

193

Holders for drills

Accessories Spare parts

Graflex shank

For drillshank type

d1mm

d1inch Part No.

Dimensions in mm

Sized

mm L D d2 l3

mm-version6 36 7 25 – BM061610025 70 63 49 54 1,206 36 7 32 – BM061610032 85 63 71 69 2,106 36 7 40 – BM061610040 85 63 81 69 2,60

inch-version6 36 7 – 1.00 BM061610125 70 63 49 54 1,206 36 7 – 1.25 BM061610131 85 63 71 69 2,206 36 7 – 1.50 BM061610138 85 63 81 69 2,70

For d1mm/inch

Reducing sleeve Locking key Locking screw (1)

D d S S

mm-version25 – – – H06-4 6 950AF1210014 632 05B61003225 32 25 H06-4 6 950AF1210020 640 05B61004025 40 25 H06-4 6 950AF1210020 640 05B61004032 40 32 H06-4 6 950AF1210020 6inch-version1,0 – – – H06-4 6 950AF1210014 61,25 05B61013125 1,25 1,0 H06-4 6 950AF1210020 61,5 05B61013825 1,5 1,0 H06-4 6 950AF1210020 61,5 05B61013831 1,5 1,25 H06-4 6 950AF1210020 6

Type BM/6100-6101 - Adjustable drill holders, for type 7 drill shanks, Graflex® ISO 9766

• For Perfomax™ drills.• Adjustable from -0,3 mm to +0,8 mm on diameter.

Please check availability in current price and stock-list.

Holders for drills

194


Graflex shankFor drill shanktype

d1mm

d1inch Part No.

Dimensions in mmMax

pressurebar

MaxrpmSize

d5mmm L D2 d2 l3

mm-version6 36 7 25 – BSM061610025200 110 95 49 42 20 4000 1,96 36 7 32 – BSM061610032200 110 95 71 42 20 4000 2,06 36 7 40 – BSM061610040200 110 95 78 42 20 4000 2,0

inch-version6 36 7 – 1.00 BSM061610125200 110 95 49 42 20 4000 1,96 36 7 – 1.25 BSM061610131200 110 95 71 42 20 4000 2,06 36 7 – 1.50 BSM061610138200 110 95 78 42 20 4000 2,0

For d1mm/inch

Reducing sleeve Locking key Locking screw (1) Plug (2)

D d S S

mm-version25 – – – H06-4 6 950AF1210014 6 950A101232 05B61003225 32 25 H06-4 6 950AF1210020 6 950A101240 05B61004025 40 25 H06-4 6 950AF1210020 6 950A101240 05B61004032 40 32 H06-4 6 950AF1210020 6 950A1012inch-version1,0 – – – H06-4 6 950AF1210014 6 950A10121,25 05B61013125 1,25 1,0 H06-4 6 950AF1210020 6 950A10121,5 05B61013825 1,5 1,0 H06-4 6 950AF1210020 6 950A10121,5 05B61013831 1,5 1,25 H06-4 6 950AF1210020 6 950A1012

Type BSM/6100-6101/00 - Rotary coolant inducers, manual tool change, for type 7 drill shanks, adjustable, Graflex® ISO 9766

• For Perfomax™ drills.• Adjustable from -0,3 mm to +0,8 mm on diameter.• Filtration to 40 m maximum required.


Holders for drills

195


Graflex shankFor drillshanktype

d1mm

d1inch Part No.

Dimensions in mmMax

pressurebar

MaxrpmSize

d5mmm L B D2 d2 L1 l3

mm-version5 28 7 25 – BSM0516181253A0 105 112,5 60 39,5 65 42 20 6000 2,25 28 7 25 – BSM0516181255A0 105 127,5 60 39,5 80 42 20 6000 2,46 36 7 32 – BSM0616181324A0 110 127,5 90 55 65 42 20 4000 2,36 36 7 32 – BSM0616181326A0 110 142,5 90 55 80 42 20 4000 2,56 36 7 40 – BSM0616181404A0 115 127,5 90 63 65 47 20 4000 2,36 36 7 40 – BSM0616181406A0 115 142,5 90 63 80 47 20 4000 2,5

inch-version5 28 7 – 1.00 BSM0516183253A0 105,4 112,5 60 39,5 65 42,4 20 6000 2,25 28 7 – 1.00 BSM0516183255A0 105,4 127,5 60 39,5 80 42,4 20 6000 2,46 36 7 – 1.25 BSM0616183314A0 110,5 127,5 90 55 65 42,5 20 4000 2,36 36 7 – 1.25 BSM0616183316A0 110,5 142,5 90 55 80 42,5 20 4000 2,56 36 7 – 1.50 BSM0616183384A0 115,5 127,5 90 63 65 47,5 20 4000 2,36 36 7 – 1.50 BSM0616183386A0 115,5 142,5 90 63 80 47,5 20 4000 2,5

For d1mm/inch

Socket Reducing sleeve Locking key Locking screw (1) Plug (2)

D d S S

mm-version25 E99000 – – – H06-4 6 19X60841208 6 950A081032 E99000 05B61003225 32 25 H06-4 6 19X608412 6 950A101240 E99000 05B61004025 40 25 H06-4 6 19X608412 6 950A101240 E99000 05B61004032 40 32 H06-4 6 19X608412 6 950A1012inch-version1,0 E99000 – – – H06-4 6 19X60841208 6 950A08101,25 E99000 05B61013125 1,25 1,00 H06-4 6 19X608412 6 950A10121,5 E99000 05B61013825 1,50 1,00 H06-4 6 19X608412 6 950A10121,5 E99000 05B61013831 1,50 1,25 H06-4 6 19X608412 6 950A1012

Type BSM/6181-6183/A0 - Rotary coolant inducers, automatic tool change, for type 7 drill shanks, Graflex® ISO 9766

• For Perfomax™ drills.• Filtration to 40 m maximum required.


Holders for drills

196



d1mm

d1inch Part No.

Dimensions in mmMax

pressurebar

MaxrpmSize

d5mmm L D2 d2 l3

mm-version5 28 7 25 – BSM051618125100 105 75 39,5 42 20 6000 1,86 36 7 32 – BSM061618132200 110 95 55 42 20 4000 1,96 36 7 40 – BSM061618140200 115 95 63 47 20 4000 2,0

inch-version5 28 7 – 1.00 BSM051618325100 105,4 75 39,5 42,4 20 6000 1,86 36 7 – 1.25 BSM061618331200 110,5 95 55 42,5 20 4000 1,96 36 7 – 1.50 BSM061618338200 115,5 95 63 47,5 20 4000 2,0

For d1mm/inch

Reducing sleeve Locking key Locking screw (1) Plug (2)

D d S S

mm-version25 – – – H06-4 6 19X60841208 6 950A081032 05B61003225 32 25 H06-4 6 19X608412 6 950A101240 05B61004025 40 25 H06-4 6 19X608412 6 950A101240 05B61004032 40 32 H06-4 6 19X608412 6 950A1012inch-version1,0 – – – H06-4 6 19X60841208 6 950A08101,25 05B61013125 1,25 1,00 H06-4 6 19X608412 6 950A10121,5 05B61013825 1,50 1,00 H06-4 6 19X608412 6 950A10121,5 05B61013831 1,50 1,25 H06-4 6 19X608412 6 950A1012

Type BSM/6181-6183/00 - Rotary coolant inducers, manual tool change, for type 7 drill shanks, Graflex® ISO 9766

• For Perfomax™ drills.• Filtration to 40 m maximum required.


Holders for drills

197



d1mm

d1inch Part No.

Dimensions in mmMax

pressurebar

MaxrpmSize

d5mmm L D2 d2 l3

mm-version5 28 5 16 – BSM051618016100 100 75 32 37 20 6000 1,85 28 5 20 – BSM051618020100 100 75 36 37 20 6000 2,95 28 5 25 – BSM051618025100 115 75 39,5 52 20 6000 2,46 36 5 32 – BSM061618032200 110 95 55 42 20 4000 2,6

inch-version5 28 5 – 0.625 BSM051618215100 101,6 75 32 38,6 20 6000 1,85 28 5 – 0.750 BSM051618219100 101,6 75 36 38,6 20 6000 2,95 28 5 – 1.000 BSM051618225100 115,5 75 39,5 52,5 20 6000 2,46 36 5 – 1.250 BSM061618231200 110,5 95 55 42,5 20 4000 2,6

For d1mm/inch

Locking key Locking screw (1) Plug (2)

S Qty S

mm-version16 H05-4 5 19X608410 1 5 950A081020 H05-4 5 19X608410 1 5 950A081025 H06-4 6 19X60841208 2 6 950A081032 H06-4 6 19X608412 2 6 950A1012inch-version0,625 H05-4 5 19X608410 1 5 950A08100,75 H05-4 5 19X608410 1 5 950A08101,0 H06-4 6 19X60841208 2 6 950A08101,25 H06-4 6 19X608412 2 6 950A1012

Type BSM/6180-6182/00 - Rotary coolant inducers, manual tool change, for type 5 drill shanks, Graflex®

• For Crownloc® drills.• Filtration to 40 m maximum required.


Holders for drills

198


Graflex shankCollet chucksize

d1mm Part No.

Dimensions in mmMax

pressurebar

MaxrpmSize

d5mmm L B D2 d2 L1 l3

5 28 D type 29 1-20 BSM0515872293A0 106,3 112,5 60 42 65 43,3 20 6000 2,35 28 D type 29 1-20 BSM0515872295A0 106,3 127,5 60 42 80 43,3 20 6000 2,4

For d1

Socket Compression ring Sealing ring (3) Sealing nut (4) Plug (2)

d1 L1 S

1-20 E99000 03D587229A 01B587229(03-035-...-20) 3-3,5-...-20 08B587229BE 31 38 950A0810

Type BSM/5872/A0 - Rotary coolant inducers, automatic tool change, D type precision collet chuck, Graflex®

• For solid carbide drills with R1 shank.• Filtration to 40 m maximum required.

* Stroke

D type 29 collets are listed on page 200. Compression ring for collet assembly and sealing rings, see Accessories. To be ordered separately.

Please check availability in current price and stock-list.D type sealing rings Part No., are listed on page 200.

Holders for drills

199


Graflex shankCollet chucksize

d1mm Part No.

Dimensions in mmMax

pressurebar

MaxrpmSize

d5mmm L D2 d2 l3

5 28 D type 29 1-20 BSM051587229100 106,3 75 42 43,3 20 6000 1,8

ForPart No.

Compression ring Sealing ring (3) Sealing nut (4) Plug (2)

d1 L1 S

BSM051587229100 03D587229A 01B587229(03-035-...-20) 3-3,5-...-20 08B587229BE 31 38 950A0810

Type BSM/5872/00 - Rotary coolant inducers, manual tool change, D type precision collet chuck, Graflex®

• For solid carbide drills with R1 shank.• Filtration to 40 m maximum required.

D type 29 collets are listed on page 200. Compression ring for collet assembly and sealing rings, see Accessories. To be ordered separately.

Please check availability in current price and stock-list.D type sealing rings Part No., are listed on page 200.

Holders for drills

200

Collet D type 29Tolerance: d h8 Sealing ring D type 29

For dmm

2 5872 29 022.5 5872 29 0253 5872 29 03

3.5 5872 29 0354 5872 29 04

4.5 5872 29 0455 5872 29 05 01B5872 29 05

5.5 5872 29 0556 5872 29 06 01B5872 29 06

6.5 5872 29 0657 5872 29 07

7.5 5872 29 0758 5872 29 08 01B5872 29 08

8.5 5872 29 0859 5872 29 09

9.5 5872 29 09510 5872 29 10 01B5872 29 1011 5872 29 1112 5872 29 12 01B5872 29 1213 5872 29 1314 5872 29 14 01B5872 29 1415 5872 29 1516 5872 29 16 01B5872 29 1617 5872 29 1718 5872 29 18 01B5872 29 1819 5872 29 1920 5872 29 20 01B5872 29 20

Collets assembly advice: D type collets require a compression ring for assembly onto (and dismantle from) the nut, see Accessories in collet chuck pages.Sealing rings: Sealing range d1 is -0,5 mm (except = 20: no sealing range).The listed selection of D type sealing rings size 29 in most current diameters are available as standard; further diameters from 3 to 20 mm in 0.5 mm steps are available on request, please enquire.

Accessories for D type collet chucks

Seco Reaming

201

Seco Reaming

Seco Reaming range – Choice of reamer

202

Seco Reaming range – Choice of reamer

Precimaster PRODUCTIVITY

• High feeds and cutting speeds• Close tolerance holes• Modular system• Easy head change

Nanofix PRODUCTIVITY

• High feeds and cutting speeds• Close tolerance holes• Modular system• Easy reamer change

Bifix ECONOMY

• Low carbide cost• Adjustable for maximum precision• Three guiding pads for optimum bore geometry• Strong clamping system

Precifix EASY SETTING

• Only one adjusting screw for adjustment simplicity• More cutting edges for economy• Modular system• One head, modular coolant outlet style (blind or through bore)

Xfix ECONOMY

• High feeds and cutting speeds• Close tolerance holes• Modular system• Low carbide cost

Multi-cut or indexable insert – Choosing the best solution

203

Multi-cut or indexable insert – Choosing the best solution

Quality, performance and tool cost, all these objectives can be met. The choice of a reaming tool depends on hole tolerance, production quantity and cycle time. Seco Holemaking systems can meet these demands. With Precimaster, Precifix, Bifix, new Xfix and Nanofix reamers Seco can solve all problems related to reaming operations.

The chart below helps you to choose the ideal reaming tool.

Large batches

Small or medium batches

Tool cost Cycle time

BIFIX PRECIFIX PRECIMASTER

XFIX NANOFIX

Seco Reaming range – Range overview

204

Seco Reaming range – Range overview

Range Reaming depth Page

Precimaster

3,750–60,500 3–8 x D 205-228

Nanofix

2,970-12,050 5-12 x D 229-241

Bifix

5,900–60,500 5–8 x D 242-263

Precifix

11,750–60,500 3–8 x D 264-280

Xfix

39,500-154,500 2,5-6,5 x D 281-305

Precimaster

205

Precimaster

Quick changereplaceable head

Precimaster

206

Precimaster

Cost effectiveness:• No regrinding costs• High performance

Flexibility:• Modular system: Six toolholders

to cover 4–60 mm range• Head geometries for different

applications• Same toolholders as Precifix

Application security:• No adjustment• Accurate clamping system• Easy head change

Precision and productivity with Seco Precimaster

Precimaster – Range overview

207


Precimaster

RangeReaming

depthHole

tolerance

Inter-mediate

diametersSurfacefinish

PM20/PM25

3,750–10,000

22 mm(Short

version)IT 7–8 X Ra 0,4–0,8 m

Page 214-215

PM20/PM25

3,750–10,000

22 mm(Mediumversion)

IT 7–8 X Ra 0,4–0,8 m

Page 214-215

PM20/PM25

3,750–10,000

22 mm(Long

version)IT 7–8 X Ra 0,4–0,8 m

Page 214-215


208

Precimaster

RangeReaming

depthHole

tolerance

Inter-mediate


PM50/PM55/PM60

9,520–38,499 ~ 2–3 x D IT 6–7–8 X Ra 0,4–0,8 m

Page 216-221

PM50/PM55/PM60

9,520–38,499 ~ 4–5 x D IT 6–7–8 X Ra 0,4–0,8 m

Page 216-221

PM50/PM55/PM60

9,520–38,499 ~ 8–10 x D IT 6–7–8 X Ra 0,4–0,8 m

Page 216-221

PM70/PM75/PM80

38,500–60,500 ~ 2–3 x D IT 6–7–8 X Ra 0,4–0,8 m

Page 222-223

PM70/PM75/PM80

38,500–60,500 ~ 4 –5 x D IT 6–7–8 X Ra 0,4–0,8 m

Page 222-223

Precimaster – Code key

209

Precimaster – Code key

Tool shank codes

Reamer body size

Reamer type

Max reaming depth

Cyl. shank dia

Neutral

1: Cyl. shank DIN1835

PM07 = Standard solution is designed for through hole reaming. Coolant outlet holes located behind the cutting head, pushing chips forward.

PM07B = For blind holes. Coolant outlet hole is located on front-end of tool, pushing chips backward.Note : Use of PM08B toolholder is required for PM20, PM25 & PM30 cutting heads.

Cutting head codes

Head type

Hole dia and hole tolerance

Entrance geometry

Carbide grade


PM55 = For blind holes. Coolant outlet hole is located on front-end of tool, pushing chips backward.

PM60 = For through holes. The left hand flute design improves the action of pushing the chips forward.

See Precimaster – Head choice page 211.

Intermediate diameter cutting head codes

Head type

Diameter and tolerance of hole to be reamed

Entrance geometry

Carbide grade


PM55 = For blind holes. Coolant outlet hole is located on front-end of tool, pushing chips backward.

PM60 = For through holes. The left hand flute design improves the action of pushing the chips forward.

See Precimaster – Head choice page 211.

Precimaster – Set up

210

Precimaster – Set up

Run-outRotating tool

Max. run-out recommended see table:Hydraulic chuck, Shrinkfit or D-type precision collet is recommended.

Static tool

Use a Seco floating holder, see page 306-314.

Floating holders allow reamer self-centring in pre-bore.

Coolant requirements

To reach maximum tool life and hole quality, the following coolant requirements should be observed.

Coolant through the tool is recommended.External coolant supply can be used if reaming depth < 2 x D.

Quality soluble oil with 40% minimum mineral oil.Neat oil recommended for stainless steel.

Concentration minimum 6–8%Filtration 30–50 mVolume min 0,5 l/min/mm in tool diameter. (Ex: Reamer 10, min volume is 5 l/min).

Diameter measurement

Gauge clock micrometer prior to measurement.

Important!Precimaster reamers have differential pitch between the teeth.When measuring the diameter, make sure that you have 2 teeth 180 opposite(same orientation as driving pins).

Use clock micrometer and measuring blocks for gauging.

3,750 – 10 Max 5 m

9,520 – 60,499 Max 10 m

Precimaster – Head choice

211

Precimaster – Head choice

Choose cutting head style according to application and diameter.

Workpiece Diameter to ream Diameter to ream Diameter to ream

3,750 – 10 9,520 – 38,499 38,500 – 60,499

Short through hole < 3 x D PM20 PM50 PM70

Blind hole PM25 PM55 PM75

Blind and crossing hole PM25 PM55 PM75

Long through hole > 3 x D PM20 PM60 PM80

Crossing hole PM20 PM60 PM80

Precimaster – Geometry choice

212

Precimaster – Geometry choice

Applications

EB45

• Chip control +++• Surface Finish + (Ra 0.8 - 1.2)• Versatile

EB845

• Chip control ++• Surface Finish +++ (Ra 0.2 - 0.8)

EB25

• Feed performance +++• Surface finish ++ (Ra 0.4 - 0.8)• Chip control +

Precimaster – Grades

213

Precimaster – Grades

CP20 CoatedA versatile coated grade suitable for most materials, except aluminium.

TiN

H15 UncoatedA tough micrograin grade for all materials. Suitable for fine-reaming operationsthanks to very good edge sharpness.

CF CermetA wear resistant grade for performance optimization in steels.

RX2000 CoatedHigh performance modern coated grade suitable for all materials

RX1500 Coated cermetA wear resistant coated grade for performance optimization in steel and cast iron.

Precimaster – Heads/Shanks

214


Heads for through holes (can also be used for blind bore: Reaming depth Max 1 x D,Vc reduced 50-80 %)

Heads for blind holes

HeadDia Dc(mm)

Drillsize* Part No. l1s dmm l4 D5m Body size

Geometry Grades

EB45

EB84

5

EB25

H15

CP2

0

RX2

000

CF

RX1

500

PM204 3,9 PM20-04H7-EB.. 4 38 8 22 14,5 PM08B-XX [ [ ] ] [ ]5 4,9 PM20-05H7-EB.. 4 38 8 22 14,5 PM08B-XX [ [ ] ] [ ]6 5,9 PM20-06H7-EB.. 4 38 8 22 14,5 PM08B-XX [ [ ] ] [ ]7 6,9 PM20-07H7-EB.. 4 38 8 22 14,5 PM08B-XX [ [ ] ] [ ]8 7,9 PM20-08H7-EB.. 4 38 8 22 14,5 PM08B-XX [ [ ] ] [ ]9 8,9 PM20-09H7-EB.. 4 38 8 22 14,5 PM08B-XX [ [ ] ] [ ]10 9,8/9,9 PM20-10H7-EB.. 4 38 8 22 14,5 PM08B-XX [ [ ] ] [ ]

Intermediate diameters

3,75-10 PM20-XX-XXX- 4 38 8 22 14,5 PM08B-XX ] ] ] ] ] ]

PM254 3,9 PM25-04H7-EB.. 4 38 8 22 14,5 PM08B-XX [ [ ] ] [ ]5 4,9 PM25-05H7-EB.. 4 38 8 22 14,5 PM08B-XX [ [ ] ] [ ]6 5,9 PM25-06H7-EB.. 4 38 8 22 14,5 PM08B-XX [ [ ] ] [ ]7 6,9 PM25-07H7-EB.. 4 38 8 22 14,5 PM08B-XX [ [ ] ] [ ]8 7,9 PM25-08H7-EB.. 4 38 8 22 14,5 PM08B-XX [ [ ] ] [ ]9 8,9 PM25-09H7-EB.. 4 38 8 22 14,5 PM08B-XX [ [ ] ] [ ]10 9,8/9,9 PM25-10H7-EB.. 4 38 8 22 14,5 PM08B-XX [ [ ] ] [ ]


3,75-10 PM25-XX-XX-EB.. 4 38 8 22 14,5 PM08B-XX ] ] ] ] ] ]

Heads for blind and through holes 3,75 to 10

* For further information on which drill to use and how to use it see page 12.

[= Stock standard, ] = Non Stock standard. Subject to change refer to current price and stock-list.Note: When ordering Precimaster reamers for intermediate diameters, please state diameter and tolerance of hole to be reamed.Ordering example: PM20-08.515 P7-EB45 CP20.


215

Spare Parts

Dia. Dc(mm) Head

Toolholdermaterial

Maxreaming

depthmm Part No.

Dimension in mm

l2 l2by l3s lc dmm

3,750-10,000 PM20/PM25 Steel 22 PM08B-03800-12N1 116 78 63 50 123,750-10,000 PM20/PM25 Steel 22 PM08B-03800-16N1 116 78 63 50 163,750-10,000 PM20/PM25 Steel 22 PM08B-03800-20N1 116 78 63 50 203,750-10,000 PM20/PM25 Steel 22 PM08B-08200-20N1 160 122 107 50 203,750-10,000 PM20/PM25 Steel 22 PM08B-14500-20N1 223 185 170 50 203,750-10,000 PM20/PM25 Carbide 22 PM08BHM-08200-20N1 160 122 107 50 203,750-10,000 PM20/PM25 Carbide 22 PM08BHM-14500-20N1 223 185 170 50 20

For shank

For dia (mm) Key Dynamomentickey*

Replacementblade*

Clamping torque Clamping kit*

PM08B(HM)-xxxxx-xxN1 3,750–10,000 2 SMS795 H00-2009 H00-2.0 0.9 Nm PM08-CLKI

Shanks for blind and through holes 3,75 to 10

• Cutting data see page 225-226.• For choice of lead geometry EB45, EB845 or EB25 see page

212.

* To be ordered separately.


216

Heads for through holes (can also be used for blind bore: Reaming depth Max 1 x D,Vc reduced 50-80 %)

HeadDia Dc(mm) Drill size* Part No. a d Body size

Geometry Grades

EB45

EB84

5

EB25

H15

CP2

0

RX2

000

CF

RX1

500

PM5010 9,8/9,9 PM50-10H7-EB.. 4 9 6 PM06-XX [ [ ] ] [ ] ] ]11 10,8/10,9 PM50-11H7-EB.. 4 9 6 PM06-XX [ [ ] ] [ ] ] ]12 11,8/11,908 PM50-12H7-EB.. 4 12 7 PM07-XX [ [ ] ] [ ] ] ]13 12,8/12,9 PM50-13H7-EB.. 4 12 7 PM07-XX [ [ ] ] [ ] ] ]14 13,8/13,891 PM50-14H7-EB.. 4 12 7 PM07-XX [ [ ] ] [ ] ] ]15 14,8/14,9 PM50-15H7-EB.. 4 12 7 PM07-XX [ [ ] ] [ ] ] ]16 15,8/15,9 PM50-16H7-EB.. 6 13 8 PM08-XX [ [ ] ] [ ] ] ]17 16,8/16,9 PM50-17H7-EB.. 6 13 8 PM08-XX [ [ ] ] [ ] ] ]18 17,8/17,9 PM50-18H7-EB.. 6 13 8 PM08-XX [ [ ] ] [ ] ] ]19 18,8/18,9 PM50-19H7-EB.. 6 13 8 PM08-XX [ [ ] ] [ ] ] ]20 19,8/19,9 PM50-20H7-EB.. 6 13 8 PM08-XX [ [ ] ] [ ] ] ]21 20,8/20,9 PM50-21H7-EB.. 6 13 8 PM08-XX [ [ ] ] [ ] ] ]22 21,8/21,9 PM50-22H7-EB.. 6 16 11 PM11-XX [ [ ] ] [ ] ] ]23 22,8/22,9 PM50-23H7-EB.. 6 16 11 PM11-XX [ [ ] ] [ ] ] ]24 23,813/23,9 PM50-24H7-EB.. 6 16 11 PM11-XX [ [ ] ] [ ] ] ]25 24,8/24,9 PM50-25H7-EB.. 6 16 11 PM11-XX [ [ ] ] [ ] ] ]26 25,8/25,9 PM50-26H7-EB.. 6 16 11 PM11-XX [ [ ] ] [ ] ] ]27 PM50-27H7-EB.. 6 20 15 PM15-XX [ [ ] ] [ ] ] ]28 PM50-28H7-EB.. 6 20 15 PM15-XX [ [ ] ] [ ] ] ]29 PM50-29H7-EB.. 6 20 15 PM15-XX [ [ ] ] [ ] ] ]30 PM50-30H7-EB.. 6 20 15 PM15-XX [ [ ] ] [ ] ] ]31 PM50-31H7-EB.. 6 20 15 PM15-XX [ [ ] ] [ ] ] ]32 PM50-32H7-EB.. 6 20 15 PM15-XX [ [ ] ] [ ] ] ]


9,520-11,499 PM50-XX-XXX- 4 9 6 PM06-XX ] ] ] ] ] ] ] ]11,500-15,499 PM50-XX-XXX- 4 12 7 PM07-XX ] ] ] ] ] ] ] ]15,500-21,499 PM50-XX-XXX- 6 13 8 PM08-XX ] ] ] ] ] ] ] ]21,500-26,499 PM50-XX-XXX- 6 16 11 PM11-XX ] ] ] ] ] ] ] ]26,499-38,499 PM50-XX-XXX- 6 20 15 PM15-XX ] ] ] ] ] ] ] ]


Heads for through holes 9,520 to 38,499

[ = Stock standard, ] = Non Stock standard. Subject to change refer to current price and stock-list.Note: When ordering Precimaster reamers for intermediate diameters, please state diameter and tolerance of hole to be reamed.Ordering example: PM50-16.515 P7-EB845 CP20.


217

Spare Parts

Dia. Dc(mm) Head

Toolholdermaterial

Maxreaming

depthmm Part No.

Dimension in mm

l2 l2by l3s lc dmm

9,520-11,499 PM50 Steel 25 PM06-02800-12N1 75 66 28 45 129,520-11,499 PM50 Steel 54 PM06-05700-12N1 104 95 57 45 129,520-11,499 PM50 Steel 117 PM06-12000-12N1 167 158 120 45 129,520-11,499 PM50 Carbide 54 PM06HM-05700-12N1 104 95 57 45 129,520-11,499 PM50 Carbide 117 PM06HM-12000-12N1 167 158 120 45 12

11,500-15,499 PM50 Steel 30 PM07-03300-16N1 84 72 33 48 1611,500-15,499 PM50 Steel 61 PM07-06400-16N1 115 103 64 48 1611,500-15,499 PM50 Steel 117 PM07-12000-16N1 171 159 120 48 1611,500-15,499 PM50 Carbide 61 PM07HM-06400-16N1 115 103 64 48 1611,500-15,499 PM50 Carbide 117 PM07HM-12000-16N1 171 159 120 48 1615,500-21,499 PM50 Steel 35 PM08-03800-20N1 91 78 38 50 2015,500-21,499 PM50 Steel 79 PM08-08200-20N1 135 122 82 50 2015,500-21,499 PM50 Steel 142 PM08-14500-20N1 198 185 145 50 2015,500-21,499 PM50 Carbide 79 PM08HM-08200-20N1 135 122 82 50 2015,500-21,499 PM50 Carbide 142 PM08HM-14500-20N1 198 185 145 50 2021,500-26,499 PM50 Steel 45 PM11-04800-25N1 107 91 48 56 2521,500-26,499 PM50 Steel 103 PM11-10600-25N1 165 149 106 56 2521,500-26,499 PM50 Steel 167 PM11-17000-25N1 229 213 170 56 2521,500-26,499 PM50 Carbide 103 PM11HM-10600-25N1 165 149 106 56 2521,500-26,499 PM50 Carbide 167 PM11HM-17000-25N1 229 213 170 56 2526,500-38,499 PM50 Steel 60 PM15-06300-25N1 121 101 63 56 2526,500-38,499 PM50 Steel 124 PM15-12700-25N1 185 165 127 56 2526,500-38,499 PM50 Steel 167 PM15-17000-25N1 229 209 170 56 2526,500-38,499 PM50 Carbide 124 PM15HM-12700-25N1 185 165 127 56 2526,500-38,499 PM50 Carbide 167 PM15HM-17000-25N1 229 209 170 56 25

For shank


Replacementblade*


PM06(HM)-xxx00-12N1 9,520-11,499 1.5 SMS795 H00-1505 H00-1.5 0.5 Nm PM06-CLKIPM07(HM)-xxx00-16N1 11,500-15,499 1.5 SMS795 H00-1505 H00-1.5 0.5 Nm PM07-CLKIPM08(HM)-xxx00-20N1 15,500-21,499 2 SMS795 H00-2009 H00-2.0 0.9 Nm PM08-CLKIPM11(HM)-xxx00-25N1 21,500-26,499 2.5 SMS795 H00-2512 H00-2.5 1.2 Nm PM11-CLKIPM15(HM)-xxx00-25N1 26,500-38,499 3 SMS795 H00-3020 H00-3.0 2.0 Nm PM15-CLKI

Shanks for through holes 9,520 to 38,499


212.



218


Geometry Grades

EB45

EB84

5

EB25

H15

CP2

0

RX2

000

CF

RX1

500

PM6010 9,8/9,9 PM60-10H7-EB45 4 9 6 PM06-XX [ ] ] ] [ ] ] ]11 10,8/10,9 PM60-11H7-EB45 4 9 6 PM06-XX [ ] ] ] [ ] ] ]12 11,8/11,908 PM60-12H7-EB45 4 12 7 PM07-XX [ ] ] ] [ ] ] ]13 12,8/12,9 PM60-13H7-EB45 4 12 7 PM07-XX [ ] ] ] [ ] ] ]14 13,8/13,891 PM60-14H7-EB45 4 12 7 PM07-XX [ ] ] ] [ ] ] ]15 14,8/14,9 PM60-15H7-EB45 4 12 7 PM07-XX [ ] ] ] [ ] ] ]16 15,8/15,9 PM60-16H7-EB45 6 13 8 PM08-XX [ ] ] ] [ ] ] ]17 16,8/16,9 PM60-17H7-EB45 6 13 8 PM08-XX [ ] ] ] [ ] ] ]18 17,8/17,9 PM60-18H7-EB45 6 13 8 PM08-XX [ ] ] ] [ ] ] ]19 18,8/18,9 PM60-19H7-EB45 6 13 8 PM08-XX [ ] ] ] [ ] ] ]20 19,8/19,9 PM60-20H7-EB45 6 13 8 PM08-XX [ ] ] ] [ ] ] ]21 20,8/20,9 PM60-21H7-EB45 6 13 8 PM08-XX [ ] ] ] [ ] ] ]22 21,8/21,9 PM60-22H7-EB45 6 16 11 PM11-XX [ ] ] ] [ ] ] ]23 22,8/22,9 PM60-23H7-EB45 6 16 11 PM11-XX [ ] ] ] [ ] ] ]24 23,813/23,9 PM60-24H7-EB45 6 16 11 PM11-XX [ ] ] ] [ ] ] ]25 24,8/24,9 PM60-25H7-EB45 6 16 11 PM11-XX [ ] ] ] [ ] ] ]26 25,8/25,9 PM60-26H7-EB45 6 16 11 PM11-XX [ ] ] ] [ ] ] ]27 PM60-27H7-EB45 6 20 15 PM15-XX [ ] ] ] [ ] ] ]28 PM60-28H7-EB45 6 20 15 PM15-XX [ ] ] ] [ ] ] ]29 PM60-29H7-EB45 6 20 15 PM15-XX [ ] ] ] [ ] ] ]30 PM60-30H7-EB45 6 20 15 PM15-XX [ ] ] ] [ ] ] ]31 PM60-31H7-EB45 6 20 15 PM15-XX [ ] ] ] [ ] ] ]32 PM60-32H7-EB45 6 20 15 PM15-XX [ ] ] ] [ ] ] ]


9,520-11,499 PM60-XX-XXX-XXXX 4 9 6 PM06-XX ] ] ] ] ] ] ] ]11,500-15,499 PM60-XX-XXX-XXXX 4 12 7 PM07-XX ] ] ] ] ] ] ] ]15,500-21,499 PM60-XX-XXX-XXXX 6 13 8 PM08-XX ] ] ] ] ] ] ] ]21,500-26,499 PM60-XX-XXX-XXXX 6 16 11 PM11-XX ] ] ] ] ] ] ] ]26,499-38,499 PM60-XX-XXX-XXXX 6 20 15 PM15-XX ] ] ] ] ] ] ] ]


Heads for through holes 9,520 to 38,499



219

Spare Parts

Dia. Dc(mm) Head

Toolholdermaterial

Maxreaming

depthmm Part No.

Dimension in mm

l2 l2by l3s lc dmm

9,520-11,499 PM60 Steel 25 PM06-02800-12N1 75 66 28 45 129,520-11,499 PM60 Steel 54 PM06-05700-12N1 104 95 57 45 129,520-11,499 PM60 Steel 117 PM06-12000-12N1 167 158 120 45 129,520-11,499 PM60 Carbide 54 PM06HM-05700-12N1 104 95 57 45 129,520-11,499 PM60 Carbide 117 PM06HM-12000-12N1 167 158 120 45 12

11,500-15,499 PM60 Steel 30 PM07-03300-16N1 84 72 33 48 1611,500-15,499 PM60 Steel 61 PM07-06400-16N1 115 103 64 48 1611,500-15,499 PM60 Steel 117 PM07-12000-16N1 171 159 120 48 1611,500-15,499 PM60 Carbide 61 PM07HM-06400-16N1 115 103 64 48 1611,500-15,499 PM60 Carbide 117 PM07HM-12000-16N1 171 159 120 48 1615,500-21,499 PM60 Steel 35 PM08-03800-20N1 91 78 38 50 2015,500-21,499 PM60 Steel 79 PM08-08200-20N1 135 122 82 50 2015,500-21,499 PM60 Steel 142 PM08-14500-20N1 198 185 145 50 2015,500-21,499 PM60 Carbide 79 PM08HM-08200-20N1 135 122 82 50 2015,500-21,499 PM60 Carbide 142 PM08HM-14500-20N1 198 185 145 50 2021,500-26,499 PM60 Steel 45 PM11-04800-25N1 107 91 48 56 2521,500-26,499 PM60 Steel 103 PM11-10600-25N1 165 149 106 56 2521,500-26,499 PM60 Steel 167 PM11-17000-25N1 229 213 170 56 2521,500-26,499 PM60 Carbide 103 PM11HM-10600-25N1 165 149 106 56 2521,500-26,499 PM60 Carbide 167 PM11HM-17000-25N1 229 213 170 56 2526,500-38,499 PM60 Steel 60 PM15-06300-25N1 121 101 63 56 2526,500-38,499 PM60 Steel 124 PM15-12700-25N1 185 165 127 56 2526,500-38,499 PM60 Steel 167 PM15-17000-25N1 229 209 170 56 2526,500-38,499 PM60 Carbide 124 PM15HM-12700-25N1 185 165 127 56 2526,500-38,499 PM60 Carbide 167 PM15HM-17000-25N1 229 209 170 56 25

For shank


Replacementblade*


PM06(HM)-xxx00-12N1 9,520-11,499 1.5 SMS795 H00-1505 H00-1.5 0.5 Nm PM06-CLKIPM07(HM)-xxx00-16N1 11,500-15,499 1.5 SMS795 H00-1505 H00-1.5 0.5 Nm PM07-CLKIPM08(HM)-xxx00-20N1 15,500-21,499 2 SMS795 H00-2009 H00-2.0 0.9 Nm PM08-CLKIPM11(HM)-xxx00-25N1 21,500-26,499 2.5 SMS795 H00-2512 H00-2.5 1.2 Nm PM11-CLKIPM15(HM)-xxx00-25N1 26,500-38,499 3 SMS795 H00-3020 H00-3.0 2.0 Nm PM15-CLKI

Shanks for through holes 9,520 to 38,499


212.



220


Geometry Grades

EB45

EB84

5

EB25

H15

CP2

0

RX2

000

CF

RX1

500

PM5510 9,8/9,9 PM55-10H7-EB.. 4 9 6 PM06B-XX [ [ ] ] [ ] ] ]11 10,8/10,9 PM55-11H7-EB.. 4 9 7 PM06B-XX [ [ ] ] [ ] ] ]12 11,8/11,908 PM55-12H7-EB.. 4 12 7 PM07B-XX [ [ ] ] [ ] ] ]13 12,8/12,9 PM55-13H7-EB.. 4 12 7 PM07B-XX [ [ ] ] [ ] ] ]14 13,8/13,891 PM55-14H7-EB.. 4 12 7 PM07B-XX [ [ ] ] [ ] ] ]15 14,8/14,9 PM55-15H7-EB.. 4 12 7 PM07B-XX [ [ ] ] [ ] ] ]16 15,8/15,9 PM55-16H7-EB.. 6 13 8 PM08B-XX [ [ ] ] [ ] ] ]17 16,8/16,9 PM55-17H7-EB.. 6 13 8 PM08B-XX [ [ ] ] [ ] ] ]18 17,8/17,9 PM55-18H7-EB.. 6 13 8 PM08B-XX [ [ ] ] [ ] ] ]19 18,8/18,9 PM55-19H7-EB.. 6 13 8 PM08B-XX [ [ ] ] [ ] ] ]20 19,8/19,9 PM55-20H7-EB.. 6 13 8 PM08B-XX [ [ ] ] [ ] ] ]21 20,8/20,9 PM55-21H7-EB.. 6 13 8 PM08B-XX [ [ ] ] [ ] ] ]22 21,8/21,9 PM55-22H7-EB.. 6 16 11 PM11B-XX [ [ ] ] [ ] ] ]23 22,8/22,9 PM55-23H7-EB.. 6 16 11 PM11B-XX [ [ ] ] [ ] ] ]24 23,813/23,9 PM55-24H7-EB.. 6 16 11 PM11B-XX [ [ ] ] [ ] ] ]25 24,8/24,9 PM55-25H7-EB.. 6 16 11 PM11B-XX [ [ ] ] [ ] ] ]26 25,8/25,9 PM55-26H7-EB.. 6 16 11 PM11B-XX [ [ ] ] [ ] ] ]27 PM55-27H7-EB.. 6 20 15 PM15B-XX [ [ ] ] [ ] ] ]28 PM55-28H7-EB.. 6 20 15 PM15B-XX [ [ ] ] [ ] ] ]29 PM55-29H7-EB.. 6 20 15 PM15B-XX [ [ ] ] [ ] ] ]30 PM55-30H7-EB.. 6 20 15 PM15B-XX [ [ ] ] [ ] ] ]31 PM55-31H7-EB.. 6 20 15 PM15B-XX [ [ ] ] [ ] ] ]32 PM55-32H7-EB.. 6 20 15 PM15B-XX [ [ ] ] [ ] ] ]


9,520-11,499 PM55-XX-XXX-EB.. 4 9 6 PM06B-XX ] ] ] ] ] ] ] ]11,500-15,499 PM55-XX-XXX-EB.. 6 12 7 PM07B-XX ] ] ] ] ] ] ] ]15,500-21,499 PM55-XX-XXX-EB.. 6 13 8 PM08B-XX ] ] ] ] ] ] ] ]21,500-26,499 PM55-XX-XXX-EB.. 6 16 11 PM11B-XX ] ] ] ] ] ] ] ]26,499-38,499 PM55-XX-XXX-EB.. 6 20 15 PM15B-XX ] ] ] ] ] ] ] ]


Heads for blind holes 9,520 to 38,499



221

Spare Parts

Dia. Dc(mm) Head

Toolholdermaterial

Maxreaming

depthmm Part No.

Dimension in mm

l2 l2by l3s lc dmm

9,520-11,499 PM55 Steel 25 PM06B-02800-12N1 75 66 28 45 129,520-11,499 PM55 Steel 54 PM06B-05700-12N1 104 95 57 45 129,520-11,499 PM55 Steel 54 PM06B-12000-12N1 167 158 120 45 129,520-11,499 PM55 Carbide 54 PM06BHM-05700-12N1 104 95 57 45 129,520-11,499 PM55 Carbide 55 PM06BHM-12000-12N1 167 158 120 45 12

11,500-15,499 PM55 Steel 30 PM07B-03300-16N1 84 72 33 48 1611,500-15,499 PM55 Steel 61 PM07B-06400-16N1 115 103 64 48 1611,500-15,499 PM55 Steel 61 PM07B-12000-16N1 171 159 120 48 1611,500-15,499 PM55 Carbide 61 PM07BHM-06400-16N1 115 103 64 48 1611,500-15,499 PM55 Carbide 61 PM07BHM-12000-16N1 171 159 120 48 1615,500-21,499 PM55 Steel 35 PM08B-03800-20N1 91 78 38 50 2015,500-21,499 PM55 Steel 79 PM08B-08200-20N1 135 122 82 50 2015,500-21,499 PM55 Steel 79 PM08B-14500-20N1 198 185 145 50 2015,500-21,499 PM55 Carbide 79 PM08BHM-08200-20N1 135 122 82 50 2015,500-21,499 PM55 Carbide 79 PM08BHM-14500-20N1 198 185 145 50 2021,500-26,499 PM55 Steel 45 PM11B-04800-25N1 107 91 48 56 2521,500-26,499 PM55 Steel 103 PM11B-10600-25N1 165 149 106 56 2521,500-26,499 PM55 Steel 103 PM11B-17000-25N1 229 213 170 56 2521,500-26,499 PM55 Carbide 103 PM11BHM-10600-25N1 165 149 106 56 2521,500-26,499 PM55 Carbide 103 PM11BHM-17000-25N1 229 213 170 56 2526,500-38,499 PM55 Steel 60 PM15B-06300-25N1 121 101 63 56 2526,500-38,499 PM55 Steel 124 PM15B-12700-25N1 185 165 127 56 2526,500-38,499 PM55 Steel 124 PM15B-17000-25N1 229 209 170 56 2526,500-38,499 PM55 Carbide 124 PM15BHM-12700-25N1 185 165 127 56 2526,500-38,499 PM55 Carbide 124 PM15BHM-17000-25N1 229 209 170 56 25

For shank


Replacementblade*


PM06B(HM)-xxx00-12N1 9,520-11,499 1.5 SMS795 H00-1505 H00-1.5 0.5 Nm PM06-CLKIPM07B(HM)-xxx00-16N1 11,500-15,499 1.5 SMS795 H00-1505 H00-1.5 0.5 Nm PM07-CLKIPM08B(HM)-xxx00-20N1 15,500-21,499 2 SMS795 H00-2009 H00-2.0 0.9 Nm PM08-CLKIPM11B(HM)-xxx00-25N1 21,500-26,499 2.5 SMS795 H00-2512 H00-2.5 1.2 Nm PM11-CLKIPM15B(HM)-xxx00-25N1 26,500-38,499 3 SMS795 H00-3020 H00-3.0 2.0 Nm PM15-CLKI

Shanks for blind holes 9,520 to 38,499


212.



222

Heads for through holes

Heads for blind holes

Heads for through holes

HeadDia Dc(mm) Part No. a d Body size

Geometry Grades

EB45

EB84

5

EB25

H15

CP2

0

RX2

000

CF

RX1

500

PM70Intermediate

diameters

38,500-60,499 PM70-XX-XXX-XXXX 6 22 19 PM19B-XX ] ] ] ] ] ] ] ]

PM75Intermediate

diameters


PM80Intermediate

diameters


Heads for blind and through holes 38,500 to 60,499



223

Spare Parts

Dia. Dc(mm) Head

Toolholdermaterial

Maxreaming

depthmm Part No.

Dimension in mm

l2 l2by l3s lc dmm

38,500-60,500 PM70/PM75/PM80 Steel 85 PM19B-08800-32N1 149 127 88 61 3238,500-60,500 PM70/PM75/PM80 Steel 144 PM19B-14700-32N1 208 186 147 61 32

For shank


Replacementblade*


PM19B-xxx00-32N1 38,500-60,500 4 SMS795 H00-4030 H00-4.0 2.5 Nm PM19-CLKI

Shanks for blind and through holes 38,500 to 60,500


212.


Precimaster - Custom Design

224

Precimaster - Custom Design


Custom Design is also available for Precimaster reamers.You can now quote for your own intermediate diameter reamer using the Custom Design software.Easy to use concept: Just indicate component max. and min. diameter or use ISO tolerance system available in the software.Application oriented: Look for bore style, correct Precimaster head is selected automatically.Precimaster head designation is created automatically.Custom design gives you a number of advantages:

• No waiting for quotations! Price and delivery time is available instantly.• Directly visualises your needs. No risk of misunderstandings.• Short delivery time.

Precimaster – Cutting data

225


With new reaming applications, we recommend using lower cutting data range values for initial runs. Cutting data to be increased gradually for optimization.When using a Long Range toolholder, reduce cutting speed values by 50-80%.

Secomtrl.

groupNo. G

eom

etry Cutting speed, vc (m/min) Feed f in mm/rev for reamer diameter Machining allowance on for

reamer size

H15

CP2

0

CF

RX2

000

RX1

500 4 teeth 6 teeth

4–9 Ø 10-15 Ø 16–60 4–9 10–15 16–60

1

EB45152530

70140180

90180230

120160200

120220300

0,100,150,20

0,200,300,60

0,250,500,90

0,10-0,15 0,10-0,20 0,10-0,30

EB25152530

70140180

90180230

120160200

120220300

0,250,500,90

0,500,801,20

0,801,201,80

2

EB45152530

70140180

90180230

120160200

120220300

0,100,150,20

0,200,300,60

0,250,500,90

EB25152530

70140180

90180230

120160200

120220300

0,250,500,90

0,500,801,20

0,801,201,80

3

EB45 –70140180

90180230

120160200

120220300 0,10

0,150,20

0,200,300,60

0,250,500,90

EB845152530

– – – –

EB25152530

70140180

90180230

120160200

120220300

0,250,500,90

0,500,801,20

0,801,201,80

4

EB45 –4080110

70140180

80120160

90180200 0,10

0,150,20

0,150,200,40

0,200,300,60

0,10-0,15 0,10-0,20 0,10-0,25

EB845152530

204060

–6080

100

–

EB25152530

4080110

70140180

80120160

90180200

0,250,400,70

0,400,600,90

0,600,901,35

5

EB45102025

306080

80100120

80100120

100120150 0,10

0,150,20

0,150,200,40

0,200,300,60

EB845 –204060

–6080

100

–

EB25102025

306080

80100120

80100120

100120150

0,250,400,70

0,400,600,90

0,600,901,35

6

EB45102035

203550

–506580

–0,100,150,20

0,150,200,40

0,200,300,60

EB845 –153040

–405070

–

7 EB459

1215

102530

–304050

–0,080,100,15

0,100,200,30

0,150,300,40

0,08-0,10 0,10-0,15 0,10-0,20

8

EB459

1215

203550

–304070

–0,100,150,20

0,150,200,40

0,200,300,60

EB25 –203550

–304070

–0,250,400,70

0,400,600,90

0,600,901,35

9 EB459

1215

102540

–304050

–0,100,150,20

0,150,200,40

0,200,300,60

10 EB459

1215

102540

–304070

–

Grade information see page 213.


226

With new reaming applications, we recommend using lower cutting data range values for initial runs. Cutting data to be increased gradually for optimization.When using a Long Range toolholder, reduce cutting speed values by 50-80%.

Secomtrl.

groupNo. G

eom

etry Cutting speed, vc (m/min) Feed f in mm/rev for reamer diameter Machining allowance on for

reamer size

H15

CP2

0

CF

RX2

000

RX1

500 4 teeth 6 teeth

4–9 Ø 10-15 Ø 16–60 4–9 10–15 16–60

11 EB45 91215

102540

– 304070

– 0,100,150,20

0,150,200,40

0,200,300,60

0,080,10

0,100,15

0,100,20

12

EB45254575

50100150

– 100140200

120220300 0,10

0,150,25

0,150,300,45

0,250,500,65

0,10-0,15

0,10-0,20

0,10-0,30

EB845253550

3580120

–80

100120

–

EB25 –50100150

–100140200

120220300

0,250,500,90

0,500,801,80

0,801,202,20

13

EB45253550

4090140

–100120180

120220300 0,10

0,150,25

0,150,300,45

0,250,500,65

EB845253550

2560100

–80

100120

–

EB25 –4090140

–100120180

120220300

0,250,500,90

0,500,801,80

0,801,202,20

14

EB45253550

4090140

80100150

80100120

120180240 0,10

0,150,25

0,150,300,45

0,250,500,65

EB845253550

2560100

–6070

120

–

EB25 –4090140

80100150

80100120

120180240

0,250,500,90

0,500,801,80

0,801,202,20

15

EB45182535

355570

6090120

6080

100

60120200 0,10

0,150,25

0,150,300,45

0,250,500,65

0,10-0,15 0,10-0,20 0,10-0,30EB845 –254060

–406080

–

EB25 –355570

6090120

6080

100

60120200

0,250,500,90

0,500,801,20

0,801,201,80

16

EB451530

150

70140180

– – –0,150,200,30

0,250,500,65

0,500,651,00

0,10-0,20 0,10-0,20 0,10-0,30

EB25153050

– – – –0,250,501,00

0,500,801,8

0,801,202,20

17

EB45 1530

150

70140180

– – – 0,150,200,30

0,250,500,65

0,500,651,00

EB25 153050

– – – – 0,250,501,00

0,500,801,8

0,801,202,20

20 EB25 101520

152540

– 305060

– 0,080,100,15

0,100,200,30

0,150,300,40

0,08-0,10 0,10-0,15 0,10-0,20

21 EB45 101520

152040

– 305060

– 0,080,100,15

0,100,200,30

0,150,300,40

22

EB45 153045

203050

– 406080

–0,080,100,15

0,100,200,30

0,150,300,40

EB845 152540

– – – –

Grade information see page 213.

Precimaster – Troubleshooting

227

Precimaster – Troubleshooting

Poor surface finish • Check material allowance.• Improve coolant conditions (outlet

type, pressure, quality).• Reduce feed rate.

Too large diameter • Improve centering (part/tool).

Retraction marks • Improve coolant conditions (outlet type, pressure, quality).

• Improve centering (part/tool).• Reduce feed-out speed

Facets • Improve centering (part/tool).• Check material allowance.

Tapered entry • Reduce feed rate.• Improve centering (part/tool).• Reduce radial run-out.

Off centre/Ovality • Improve clamping (workpiece deformation).

• Check material allowance.• Improve centering (part/tool).

Deformed hole • Improve clamping (workpiece deformation).

Tapered hole • Improve centering (part/tool).

Precimaster – Regrinding instructions

228

Precimaster – Regrinding instructions

z = 4 z = 6

Precimaster 1 2 3 t

3,750–9,519 8 25 10 0,15

9,520–21,499 6 15 6 0,15

21,500–26,499 6 15 6 0,20

26,500–38,499 6 15 6 0,25

38,500–48,499 6 12 6 0,30

48,500–60,499 6 12 6 0,40

Specification:Diamond grinding wheel

Grain size D6 For first clearance angle (1–3)

D64 For second clearance angle (2)

Important!Regrinding reduces reamer diameter

Recoating may produce oversized diameter

Recoating may cause driving pin loosening

Max run-out on lead chamfers 10 m

Nanofix

229

Nanofix

Quality• Accurate repositioning with Quick-fit

connection.• IT 7 tolerance achievable.

Economy• Same tool for blind and through bore

applications.• Two toolholder sizes to cover diameters

from 3 to 12 mm.

Productivity• Multi-teeth for high feed performance.• Quick and easy tool change • No need for gauging after tool change

(accurate axial repositioning).

Productivity and precision for small diameters withSeco Nanofix reamers

Nanofix – Range overview

230

Nanofix – Range overview

Nanofix

RangeReaming

depthHole

tolerance

Inter-mediate


Nanofix

2,97-12,05 10-15 x D IT 7 X Ra 0,8–1,2 m

Page 229-241.

Nanofix is a Seco solid carbide reamer programme dedicated for small diameters from 2,97 to 12,05 mm.Design includes a unique patented Quick-fit clamping system that will allow it to hold the entire diameter range with only 2 toolholders .Toolholders have internal coolant with a simple adjustable system so the outlet style can be set for either through or blind bore, depending onapplication.

Nanofix – Features details

231

Nanofix – Features details

Quick-fit clamping

Quick and easy tool change.Accurate repositioning in run-out and length.

2 Quick-fit sizes to cover the complete diameter range

Same tool for blind or through hole application

Turn coolant adjusting screw by 1/4 of arevolution to change coolant outlet from through to blind and vice-versa.

blind through

Quick-fit dia 10 mm for dia 6,051 to 12,050 mm.

Quick-fit dia 6 mm for dia2,97 to 6,050 mm.

Nanofix – Code key

232

Nanofix – Code key

Code key – Reamers

Reamer type Hole diameterand tolerance

Lead geometry

Code key – Intermediate diameter reamers

Reamer type Hole diameterand tolerance

GradeLead geometry

Code key – Shanks

Shank type Working length NeutralCylindricalshank diameter

Grade

Cyl. shankDIN 1835

Nanofix – Set up

233

Nanofix – Set up


Max. run-out recommended: 5 m.Hydraulic chuck, or D-type precision collet is recommended.

Note : due to coolant outlet adjustment sealing o-ring, the use of a Shrink-fit holder is not recommended.

Static tool

Use a Seco floating holder, see page 306-314.

Floating holders allow reamer self-centering in pre-bore.

Coolant requirements

To reach maximum tool life and hole quality, the following coolant requirements should be observed.

Coolant through the tool is recommended.External coolant supply can be used with cutting condition reduced by 75%.

Soluble oil with 40% minimum mineral oil.Neat oil recommended for stainless steel.

Concentration minimum 6–8%Filtration 30–50 mVolume min 0,5 l/min/mm in tool diameter. (Ex: Reamer 10, min volume is 5 l/min).

Diameter measurement

Gauge clock micrometer prior to measurement.

Important!Nanofix reamers have differential pitch on teeth.When measuring the diameter, make sure that you have 2 teeth 180 opposite.

Use clock micrometer and measuring blocks for gauging.

Nanofix – Lead geometries and grades

234

Nanofix – Lead geometries and grades

Grades


RX2000 CoatedHigh performance coated carbide grade suitable for all materials

Applications

EB45

• Chip control +++• Surface Finish + (Ra 0.8 - 1.2)• Verstatile

EB845

• Chip control ++• Surface Finish +++ (Ra 0.2 - 0.8)

EB25

• Feed performance +++• Surface finish ++ (Ra 0.4 - 0.8)• Chip control +

Nanofix - Reamer

235

Nanofix - Reamer

Dia. Dc(mm)

HolediaISO

(mm)

Holedia

min/max(mm)

Holedia

min/max(inch)

Secodrillsize

(mm) Part No.

Dimensions in mm Geometry Grade

l3s dmm l2Bodysize

EB45

EB84

5

EB25

RX2

000

H15

2,97 2,97 H7 2,970 / 2,980 .1169 / .1173 2,8-2,9 NF06-2.97 H7-EB.. 4 40 6 60 NFQF06… [ ] ] [ ]2,98 2,98 H7 2,980 / 2,990 .1173 / .1177 2,8-2,9 NF06-2.98 H7-EB.. 4 40 6 60 NFQF06… [ ] ] [ ]2,99 2,99 H7 / 3 K7 2,990 / 3,000 .1177 / .1181 2,8-2,9 NF06-2.99 H7-EB.. 4 40 6 60 NFQF06… [ ] ] [ ]3,00 3 H7 3,000 / 3,010 .1181 / .1185 2,8-2,9 NF06-3 H7-EB.. 4 40 6 60 NFQF06… [ ] ] [ ]3,01 3,01 H7 3,010 / 3,022 .1185 / .1189 2,8-2,9 NF06-3.01 H7-EB.. 4 40 6 60 NFQF06… [ ] ] [ ]3,02 3,02 H7 / 3 D7 3,020 / 3,032 .1189 / .1194 2,9 NF06-3.02 H7-EB.. 4 40 6 60 NFQF06… [ ] ] [ ]3,03 3,03 H7 3,030 / 3,042 .1193 / .1198 2,9 NF06-3.03 H7-EB.. 4 40 6 60 NFQF06… [ ] ] [ ]3,04 3,04 H7 / 3D10 3,040 / 3,052 .1197 / .1202 2,9 NF06-3.04 H7-EB.. 4 40 6 60 NFQF06… [ ] ] [ ]3,05 3,05 H7 3,050 / 3,062 .1201 / .1206 2,9 NF06-3.05 H7-EB.. 4 40 6 60 NFQF06… [ ] ] [ ]3,49 3,49 H7 3,490 / 3,502 .1374 / .1379 3,3-3,4 NF06-3.49 H7-EB.. 4 60 6 80 NFQF06… [ ] ] [ ]3,50 3,5 H7 3,500 / 3,512 .1378 / .1383 3,3-3,4 NF06-3.5 H7-EB.. 4 60 6 80 NFQF06… [ ] ] [ ]3,51 3,51 H7 3,510 / 3,522 .1382 / .1387 3,3-3,4 NF06-3.51 H7-EB.. 4 60 6 80 NFQF06… [ ] ] [ ]3,52 3,52 H7 3,520 / 3,532 .1386 / .1391 3,3-3,4 NF06-3.52 H7-EB.. 4 60 6 80 NFQF06… [ ] ] [ ]3,97 3,97 H7 3,970 / 3,982 .1563 / .1568 3,8-3,9 NF06-3.97 H7-EB.. 4 60 6 80 NFQF06… [ ] ] [ ]3,98 3,98 H7 / 4 P7 3,980 / 3,992 .1567 / .1572 3,8-3,9 NF06-3.98 H7-EB.. 4 60 6 80 NFQF06… [ ] ] [ ]3,99 3,99 H7 / 4 K8 3,990 / 4,002 .1571 / .1576 3,8-3,9 NF06-3.99 H7-EB.. 4 60 6 80 NFQF06… [ ] ] [ ]4,00 4 H7 4,000 / 4,012 .1575 / .1580 3,8-3,9 NF06-4 H7-EB.. 4 60 6 80 NFQF06… [ ] ] [ ]4,01 4,01 H7 / 4 F7 4,010 / 4,022 .1579 / .1583 3,8-3,9 NF06-4.01 H7-EB.. 4 60 6 80 NFQF06… [ ] ] [ ]4,02 4,02 H7 / 4 E7 4,020 / 4,032 .1583 / .1587 3,9 NF06-4.02 H7-EB.. 4 60 6 80 NFQF06… [ ] ] [ ]4,03 4,03 H7 / 4 D7 4,030 / 4,042 .1587 / .1591 3,9 NF06-4.03 H7-EB.. 4 60 6 80 NFQF06… [ ] ] [ ]4,04 4,04 H7 4,040 / 4,052 .1591 / .1595 3,9 NF06-4.04 H7-EB.. 4 60 6 80 NFQF06… [ ] ] [ ]4,05 4,05 H7 4,050 / 4,062 .1594 / .1599 3,9 NF06-4.05 H7-EB.. 4 60 6 80 NFQF06… [ ] ] [ ]4,50 4,5 H7 4,500 / 4,512 .1772 / .1776 4,3-4,4 NF06-4.5 H7-EB.. 4 60 6 80 NFQF06… [ ] ] [ ]4,97 4,97 H7 4,970 / 4,982 .1957 / .1961 4,8-4,9 NF06-4.97 H7-EB.. 4 60 6 80 NFQF06… [ ] ] [ ]4,98 4,98 H7 / 5 P7 4,980 / 4,992 .1961 / .1965 4,8-4,9 NF06-4.98 H7-EB.. 4 60 6 80 NFQF06… [ ] ] [ ]4,99 4,99 H7 / 5 K8 4,990 / 5,002 .1965 / .1969 4,8-4,9 NF06-4.99 H7-EB.. 4 60 6 80 NFQF06… [ ] ] [ ]5,00 5 H7 5,000 / 5,012 .1969 / .1973 4,8-4,9 NF06-5 H7-EB.. 4 60 6 80 NFQF06… [ ] ] [ ]5,01 5,01 H7 / 5 F7 5,010 / 5,022 .1972 / .1977 4,8-4,9 NF06-5.01 H7-EB.. 4 60 6 80 NFQF06… [ ] ] [ ]5,02 5,02 H7 / 5 E7 5,020 / 5,032 .1976 / .1981 4,9 NF06-5.02 H7-EB.. 4 60 6 80 NFQF06… [ ] ] [ ]5,03 5,03 H7 / 5 D7 5,030 / 5,042 .1980 / .1985 4,9 NF06-5.03 H7-EB.. 4 60 6 80 NFQF06… [ ] ] [ ]5,04 5,04 H7 5,040 / 5,052 .1984 / .1989 4,9 NF06-5.04 H7-EB.. 4 60 6 80 NFQF06… [ ] ] [ ]5,05 5,05 H7 5,050 / 5,062 .1988 / .1993 4,9 NF06-5.05 H7-EB.. 4 60 6 80 NFQF06… [ ] ] [ ]5,50 5,5 H7 5,500 / 5,512 .2165 / .2170 5,3-5,4 NF06-5.5 H7-EB.. 4 60 6 80 NFQF06… [ ] ] [ ]5,97 5,97 H7 5,970 / 5,982 .2350 / .2355 5,8-5,9 NF06-5.97 H7-EB.. 4 60 6 80 NFQF06… [ ] ] [ ]5,98 5,98 H7 / 6 P7 5,980 / 5,992 .2354 / .2359 5,8-5,9 NF06-5.98 H7-EB.. 4 60 6 80 NFQF06… [ ] ] [ ]5,99 5,99 H7 / 6 K8 5,990 / 6,002 .2358 / .2363 5,8-5,9 NF06-5.99 H7-EB.. 4 60 6 80 NFQF06… [ ] ] [ ]6,00 6 H7 6,000 / 6,012 .2362 / .2367 5,8-5,9 NF06-6 H7-EB.. 4 60 6 80 NFQF06… [ ] ] [ ]

Reamers for blind and through holes 2,97 to 6,0

[= Stock standard, ] = Non Stock standard. Subject to change refer to current price and stock-list.Note: When ordering Nanofix reamers for intermediate diameters, please state diameter and tolerance of hole to be reamed.Ordering example: NF10-10,2 +/- 13m-EB845, RX2000

Nanofix - Reamer

236

Dia. Dc(mm)

HolediaISO

(mm)

Holedia

min/max(mm)

Holedia

min/max(inch)

Secodrillsize

(mm) Part No.


l3s dmm l2Bodysize

EB45

EB84

5

EB25

RX2

000

H15

6,01 6,01 H7 / 6 F7 6,010 / 6,025 .2366 / .2372 5,8-5,9 NF06-6.01 H7-EB.. 4 60 6 80 NFQF06… [ ] ] [ ]6,02 6,02 H7 / 6 E7 6,020 / 6,035 .2370 / .2376 5,9 NF06-6.02 H7-EB.. 4 60 6 80 NFQF06… [ ] ] [ ]6,03 6,03 H7 / 6 D7 6,030 / 6,045 .2374 / .238 5,9 NF06-6.03 H7-EB.. 4 60 6 80 NFQF06… [ ] ] [ ]6,04 6,04 H7 6,040 / 6,055 .2378 / .2384 5,9 NF06.04-6 H7-EB.. 4 60 6 80 NFQF06… [ ] ] [ ]6,05 6,05 H7 6,050 / 6,065 .2382 / .2388 5,9 NF06-6.05 H7-EB.. 4 60 6 80 NFQF06… [ ] ] [ ]6,50 6,5 H7 6,500 / 6,515 .2559 / .2565 6,3-6,35-6,4 NF10-6.5 H7-EB.. 6 83 10 115 NFQF10… [ ] ] [ ]6,97 6,97 H7 6,970 / 6,985 .2744 / .2750 6,8-6,9 NF10-6.97 H7-EB.. 6 83 10 115 NFQF10… [ ] ] [ ]6,98 6,98 H7 6,980 / 6,995 .2748 / .2754 6,8-6,9 NF10-6.98 H7-EB.. 6 83 10 115 NFQF10… [ ] ] [ ]6,99 6,99 H7 / 7 K7 6,990 / 7,005 .2752 / .2758 6,8-6,9 NF10-6.99 H7-EB.. 6 83 10 115 NFQF10… [ ] ] [ ]7,00 7 H7 7,000 / 7,015 .2756 / .2762 6,8-6,9 NF10-7 H7-EB.. 6 83 10 115 NFQF10… [ ] ] [ ]7,01 7,01 H7 7,010 / 7,025 .2760 / .2766 6,8-6,9 NF10-7.01 H7-EB.. 6 83 10 115 NFQF10… [ ] ] [ ]7,02 7,02 H7 7,020 / 7,035 .2764 / .2770 6,9 NF10-7.02 H7-EB.. 6 83 10 115 NFQF10… [ ] ] [ ]7,03 7,03 H7 / 7 E8 7,030 / 7,045 .2768 / .2774 6,9 NF10-7.03 H7-EB.. 6 83 10 115 NFQF10… [ ] ] [ ]7,04 7,04 H7 / 7 D7 7,040 / 7,055 .2772 / .2778 6,9 NF10-7.04 H7-EB.. 6 83 10 115 NFQF10… [ ] ] [ ]7,05 7,05 H7 7,050 / 7,065 .2776 / .2781 6,9 NF10-7.05 H7-EB.. 6 83 10 115 NFQF10… [ ] ] [ ]7,5 7,5 H7 7,500 / 7,515 .2953 / .2959 7,3-7,4 NF10-7.5 H7-EB.. 6 83 10 115 NFQF10… [ ] ] [ ]7,97 7,97 H7 7,970 / 7,985 .3138 / .3144 7,8-7,9 NF10-7.97 H7-EB.. 6 83 10 115 NFQF10… [ ] ] [ ]7,98 7,98 H7 7,980 / 7,995 .3142 / .3148 7,8-7,9 NF10-7.98 H7-EB.. 6 83 10 115 NFQF10… [ ] ] [ ]7,99 7,99 H7 / 8 K7 7,990 / 8,005 .3146 / .3152 7,8-7,9 NF10-7.99 H7-EB.. 6 83 10 115 NFQF10… [ ] ] [ ]8,00 8 H7 8,000 / 8,015 .3150 / .3156 7,8-7,9 NF10-8 H7-EB.. 6 83 10 115 NFQF10… [ ] ] [ ]8,01 8,01 H7 8,010 / 8,025 .3154 / .3159 7,8-7,9 NF10-8.01 H7-EB.. 6 83 10 115 NFQF10… [ ] ] [ ]8,02 8,02 H7 8,020 / 8,035 .3157 / .3163 7,9 NF10-8.02 H7-EB.. 6 83 10 115 NFQF10… [ ] ] [ ]8,03 8,03 H7 / 8 E8 8,030 / 8,045 .3161 / .3167 7,9 NF10-8.03H7-EB.. 6 83 10 115 NFQF10… [ ] ] [ ]8,04 8,04 H7 / 8 D7 8,040 / 8,055 .3165 / .3171 7,9 NF10-8.04 H7-EB.. 6 83 10 115 NFQF10… [ ] ] [ ]8,05 8,05 H7 8,050 / 8,065 .3169 / .3175 7,9 NF10-8.05 H7-EB.. 6 83 10 115 NFQF10… [ ] ] [ ]8,50 8,5 H7 8,500 / 8,515 .3346 / .3352 8,3-8,338-8,4 NF10-8.5 H7-EB.. 6 93 10 125 NFQF10… [ ] ] [ ]8,97 8,97 H7 8,970 / 8,985 .3531 / .3537 8,8-8,9 NF10-8.97 H7-EB.. 6 93 10 125 NFQF10… [ ] ] [ ]8,98 8,98 H7 8,980 / 8,995 .3535 / .3541 8,8-8,9 NF10-8.98 H7-EB.. 6 93 10 125 NFQF10… [ ] ] [ ]8,99 8,99 H7 / 9 K7 8,990 / 9,005 .3539 / .3545 8,8-8,9 NF10-8.99 H7-EB.. 6 93 10 125 NFQF10… [ ] ] [ ]9,00 9 H7 9,000 / 9,015 .3543 / .3549 8,8-8,9 NF10-9 H7-EB.. 6 93 10 125 NFQF10… [ ] ] [ ]9,01 9,01 H7 9,010 / 9,025 .3547 / .3553 8,8-8,9 NF10-9.01 H7-EB.. 6 93 10 125 NFQF10… [ ] ] [ ]9,02 9,02 H7 9,020 / 9,035 .3551 / .3557 8,9 NF10-9.02 H7-EB.. 6 93 10 125 NFQF10… [ ] ] [ ]9,03 9,03 H7 / 9 E8 9,030 / 9,045 .3555 / .3561 8,9 NF10-9.03H7-EB.. 6 93 10 125 NFQF10… [ ] ] [ ]9,04 9,04 H7 / 9 D7 9,040 / 9,055 .3559 / .3565 8,9 NF10-9.04 H7-EB.. 6 93 10 125 NFQF10… [ ] ] [ ]9,05 9,05 H7 9,050 / 9,065 .3563 / .3569 8,9 NF10-9.05 H7-EB.. 6 93 10 125 NFQF10… [ ] ] [ ]9,50 9,5 H7 9,500 / 9,515 .3740 / .3746 9,3-9,4 NF10-9.5 H7-EB.. 6 93 10 125 NFQF10… [ ] ] [ ]9,97 9,97 H7 9,970 / 9,985 .3925 / .3931 9,8-9,9 NF10-9.97 H7-EB.. 6 93 10 125 NFQF10… [ ] ] [ ]9,98 9,98 H7 9,980 / 9,995 .3929 / .3935 9,8-9,9 NF10-9.98 H7-EB.. 6 93 10 125 NFQF10… [ ] ] [ ]9,99 9,99 H7 / 10 K7 9,990 / 10,005 .3933 / .3939 9,8-9,9 NF10-9.99 H7-EB.. 6 93 10 125 NFQF10… [ ] ] [ ]

10,00 10 H7 10,000 / 10,015 .3937 / .3943 9,8-9,9 NF10-10 H7-EB.. 6 93 10 125 NFQF10… [ ] ] [ ]10,01 10,01 H7 10,010 / 10,028 .3941 / .3948 9,8-9,9 NF10-10.01 H7-EB.. 6 93 10 125 NFQF10… [ ] ] [ ]10,02 10,02 H7 10,020 / 10,038 .3945 / .3952 9,8-9,9 NF10-10.02 H7-EB.. 6 93 10 125 NFQF10… [ ] ] [ ]10,03 10,03 H7 / 10 E8 10,030 / 10,048 .3949 / .3956 9,9 NF10-10.03 H7-EB.. 6 93 10 125 NFQF10… [ ] ] [ ]10,04 10,04 H7 / 10 D7 10,040 / 10,058 .3953 / .3960 9,9 NF10-10.04 H7-EB.. 6 93 10 125 NFQF10… [ ] ] [ ]10,05 10,05 H7 10,050 / 10,068 .3957 / .3964 9,9 NF10-10.05 H7-EB.. 6 93 10 125 NFQF10… [ ] ] [ ]10,50 10,5 H7 10,500 / 10,518 .4134 / .4141 10,319-10,4 NF10-10.5 H7-EB.. 6 114 10 145 NFQF10… [ ] ] [ ]10,97 10,97 H7 10,970 / 10,988 .4319 / .4326 10,8 NF10-10.97 H7-EB.. 6 114 10 145 NFQF10… [ ] ] [ ]10,98 10,98 H7 10,980 / 10,998 .4323 / .4330 10,8 NF10-10.98 H7-EB.. 6 114 10 145 NFQF10… [ ] ] [ ]10,99 10,99 H7 10,990 / 11,008 .4327 / .4334 10,8 NF10-10.99 H7-EB.. 6 114 10 145 NFQF10… [ ] ] [ ]11,00 11 H7 11,000 / 11,018 .4331 / .4338 10,8 NF10-11 H7-EB.. 6 114 10 145 NFQF10… [ ] ] [ ]11,01 11,01 H7 11,010 / 11,028 .4335 / .4342 10,8 NF10-11.01 H7-EB.. 6 114 10 145 NFQF10… [ ] ] [ ]11,02 11,02 H7 / 11 F8 11,020 / 11,038 .4339 / .4346 10,8 NF10-11.02 H7-EB.. 6 114 10 145 NFQF10… [ ] ] [ ]11,03 11,03 H7 11,030 / 11,048 .4343 / .4350 10,8 NF10-11.03 H7-EB.. 6 114 10 145 NFQF10… [ ] ] [ ]11,04 11,04 H7 / 11 E7 11,040 / 11,058 .4346 / .4354 10,8 NF10-11.04 H7-EB.. 6 114 10 145 NFQF10… [ ] ] [ ]11,05 11,05 H7 / 11 D7 11,050 / 11,068 .4350 / .4357 10,8 NF10-11.05 H7-EB.. 6 114 10 145 NFQF10… [ ] ] [ ]11,50 11,5 H7 11,500 / 11,518 .4528 / .4535 11,3 NF10-11.5 H7-EB.. 6 114 10 145 NFQF10… [ ] ] [ ]11,97 11,97 H7 11,970 / 11,988 .4713 / .4720 11,8 NF10-11.97 H7-EB.. 6 114 10 145 NFQF10… [ ] ] [ ]



Nanofix - Reamer

237

Intermediate diameter

Dia. Dc(mm)

HolediaISO

(mm)

Holedia

min/max(mm)

Holedia

min/max(inch)

Secodrillsize

(mm) Part No.


l3s dmm l2Bodysize

EB45

EB84

5

EB25

RX2

000

H15

11,98 11,98 H7 11,980 / 11,998 .4717 / .4724 11,8 NF10-11.98 H7-EB.. 6 114 10 145 NFQF10… [ ] ] [ ]11,99 11,99 H7 11,990 / 12,008 .4720 / .4728 11,8 NF10-11.99 H7-EB.. 6 114 10 145 NFQF10… [ ] ] [ ]12,00 12 H7 12,000 / 12,018 .4724 / .4731 11,8 NF10-12 H7-EB.. 6 114 10 145 NFQF10… [ ] ] [ ]12,01 12,01 H7 12,010 / 12,028 .4728 / .4735 11,8 NF10-12.01 H7-EB.. 6 114 10 145 NFQF10… [ ] ] [ ]12,02 12,02 H7 / 12 F8 12,020 / 12,038 .4732 / .4739 11,8-11,906 NF10-12.02 H7-EB.. 6 114 10 145 NFQF10… [ ] ] [ ]12,03 12,03 H7 12,030 / 12,048 .4736 / .4743 11,8-11,906 NF10-12.03 H7-EB.. 6 114 10 145 NFQF10… [ ] ] [ ]12,04 12,04 H7 / 12 E7 12,040 / 12,058 .4740 / .4747 11,8-11,906 NF10-12.04 H7-EB.. 6 114 10 145 NFQF10… [ ] ] [ ]12,05 12,05 H7 / 12 D7 12,050 / 12,068 .4744 / .4751 11,8-11,906 NF10-12.05 H7-EB.. 6 114 10 145 NFQF10… [ ] ] [ ]

Dia. Dc(mm) Part No.


l3s dmm l2Bodysize

EB45

EB84

5

EB15

70

RX2

000

H15

2,970-3,050 NF06-XX-XXX-XXXX 4 40 6 60 NFQF06… ] ] ] ] ]3,051-5,050 NF06-XX-XXX-XXXX 4 60 6 80 NFQF06… ] ] ] ] ]5,051-6,050 NF06-XX-XXX-XXXX 4 61 6 80 NFQF06… ] ] ] ] ]6,051-8,050 NF10-XX-XXX-XXXX 6 83 10 115 NFQF10… ] ] ] ] ]

8,051-10,050 NF10-XX-XXX-XXXX 6 93 10 125 NFQF10… ] ] ] ] ]10,051-12,050 NF10-XX-XXX-XXXX 6 114 10 145 NFQF10… ] ] ] ] ]



Nanofix – Toolholder

238


Spare Parts


Dimensions in mm

dmm d1 l4 l2by l2

2,970-3,050NFQF06-03700-10N1 10 16 37 80 124,5NFQF06-03300-12N1 12 16 33 80 124,5NFQF06-03000-16N1 16 16 30 80 124,5





Dia. Dc (mm) Spare Clamping Kit Key

2,97-6,050 NF06-CLKI CLC06KEY

6,051-12,050 NF10-CLKI CLC10KEY

Spare clamping kit for Nanofix holders includes:- 1 clamping nut- 1 axial stop spring ring- 3 clamping balls (dia 3,5 mm for size NF06 & dia 5 mm for size NF10)- 1 foolproof ball (dia 3 mm for size NF06 & dia 4 mm for size NF10)- 1 o-ringNote: Foolproof ball not shown on above view

Nanofix toolholder


239

Spare Parts

Dia. Dc(inch) Part No.

Dimensions in inch

dmm d1 l4 l2by l2

0.1169-0.1200NFQF06-14567-0375N1 3/8 0.6299 1.4567 3.1496 4.9015NFQF06-12992-0500N1 1/2 0.6299 1.2992 3.1496 4.9015NFQF06-11811-0625N1 5/8 0.6299 1.1811 3.1496 4.9015

0.1201-0.2382NFQF06-14567-0375N1 3/8 0.6299 1.4567 3.1496 5,689NFQF06-12992-0500N1 1/2 0.6299 1.2992 3.1496 5,689NFQF06-11811-0625N1 5/8 0.6299 1.1811 3.1496 5,689

0.2383-0.3169NFQF10-20472-0500N1 1/2 0.9055 2.0472 3.9370 7,4606NFQF10-19291-0625N1 5/8 0.9055 1.9291 3.9370 7,4606NFQF10-18504-0750N1 3/4 0.9055 1.8504 3.9370 7,4606

0.3170-0.3956NFQF10-20472-0500N1 1/2 0.9055 2.0472 3.9370 7.8543NFQF10-19291-0625N1 5/8 0.9055 1.9291 3.9370 7.8543NFQF10-18504-0750N1 3/4 0.9055 1,8504 3.9370 7.8543

0.3957-0.4744NFQF10-20472-0500N1 1/2 0.9055 2.0472 3.9370 8,6417NFQF10-19291-0625N1 5/8 0.9055 1.9291 3.9370 8,6417NFQF10-18504-0750N1 3/4 0.9055 1,8504 3.9370 8,6417

Dia. Dc (inch) Spare Clamping Kit Key

0,1169-0,2382 NF06-CLKI CLC06KEY

0,2383-0,4744 NF10-CLKI CLC10KEY

Spare clamping kit for Nanofix holders includes:- 1 clamping nut- 1 axial stop spring ring- 3 clamping balls (dia 3,5 mm for size NF06 & dia 5 mm for size NF10)- 1 foolproof ball (dia 3 mm for size NF06 & dia 4 mm for size NF10)- 1 o-ringNote: Foolproof ball not shown on above view

Nanofix toolholder (inch)

Nanofix – Cutting data

240

Nanofix – Cutting data

- With new reaming applications, we recommend using lower cutting data range values for initial runs.Cutting data to be increased gradually for optimization.

SecoMaterialgroup

No.

Geometry

Cutting speed, vc (m/min) Feed f in mm/revfor reamer diameter Machining allowance on

for reamer size (mm)

H15 RX20004 teeth

3-9 10-12 3-9 10-12

1EB45 15-25-30 50-80-200 0,10-0,15-0,20 0,20-0,30-0,60

0,10-0,15 0,10-0,20

EB845EB25 15-25-30 50-80-200 0,25-0,50-0,90 0,50-0,80-1,20

2EB45 15-25-30 50-80-200 0,10-0,15-0,20 0,20-0,30-0,60

EB845EB25 15-25-30 50-80-200 0,25-0,50-0,90 0,50-0,80-1,20

3EB45 50-80-200

0,10-0,15-0,20 0,20-0,30-0,60EB845 15-25-30EB25 15-25-30 50-80-200 0,25-0,50-0,90 0,50-0,80-1,20

4EB45 50-80-160 0,10-0,15-0,20 0,15-0,20-0,40

EB845 15-25-30 40-50-100EB25 15-25-30 50-80-160 0,25-0,50-0,70 0,40-0,60-0,90

5EB45 10-20-25 50-70-120 0,10-0,15-0,20 0,15-0,20-0,40

EB845 40-50-100EB25 10-20-25 50-70-120 0,25-0,40-0,70 0,40-0,60-0,90

6EB45 10-20-25 30-40-80

0,10-0,15-0,20 0,15-0,20-0,40EB845 20-35-70EB25

7EB45 9-12-15 20-30-50 0,08-0,10-0,15 0,10-0,20-0,30

0,08-0,10 0,10-0,15

EB845EB25

8EB45 9-12-15 20-30-70 0,10-0,15-0,20 0,15-0,20-0,40

EB845EB25 20-30-70 0,25-0,40-0,70 0,40-0,60-0,90

9EB45 9-12-15 20-30-50 0,10-0,15-0,20 0,15-0,20-0,40

EB845EB25

10EB45 9-12-15 20-30-70 0,10-0,15-0,20 0,15-0,20-0,40

EB845EB25

11EB45 9-12-15 20-30-70 0,10-0,15-0,20 0,15-0,20-0,40

EB845EB25

12EB45 25-45-75 50-100-200

0,10-0,15-0,25 0,15-0,30-0,45

0,10-0,15 0,10-0,20

EB845 25-35-50 50-70-120EB25 50-100-200 0,25-0,50-0,90 0,50-0,80-1,80

13EB45 25-35-50 50-80-180

0,10-0,15-0,25 0,15-0,30-0,45EB845 25-35-50 50-70-120EB25 50-80-180 0,25-0,50-0,90 0,50-0,80-1,80

14EB45 25-35-50 50-70-120 0,10-0,15-0,25 0,15-0,30-0,45

EB845 25-35-50 40-50-120EB25 50-70-120 0,25-0,50-0,90 0,50-0,80-1,80

15EB45 18-25-35 40-50-100

0,10-0,15-0,25 0,15-0,30-0,45EB845 25-40-80EB25 40-50-100 0,25-0,50-0,90 0,50-0,80-1,20

16EB45 15-30-150 0,15-0,20-0,30 0,25-0,50-0,65

0,10-0,20 0,10-0,20

EB845EB25 15-30-150 0,25-0,50-1,00 0,50-0,80-1,8

17EB45 15-30-150 0,15-0,20-0,30 0,25-0,50-0,65

EB845EB25 15-30-150 0,25-0,50-1,00 0,50-0,80-1,8

20EB45 10-15-20 20-30-50 0,08-0,10-0,15 0,10-0,20-0,30

0,08-0,10 0,10-0,15

EB845EB25

21EB45 10-15-20 20-30-50 0,08-0,10-0,15 0,10-0,20-0,30

EB845EB25

22EB45 15-30-45 25-40-80

0,08-0,10-0,15 0,10-0,20-0,30EB845 15-30-45EB25

Nanofix – Regrinding instructions

241

Nanofix – Regrinding instructions

Nanofix 1 2 3 t2,97-12,050 8 25 10 0,15

Specification:Diamond grinding wheel

Grain size: D6 for 1st clearance angle ( ß1 - ß3 )

D64 for 2nd clearance angle ( ß2 )

ImportantRegrinding reduces reamer diameter

Recoating may produce oversized diameter

Max run-out on lead chamfers 10 m

Bifix®

242

Bifix®

Bifix®

243

Cost effectiveness and high precision with Seco Bifix reamers

Economy:• Indexable blade• Two cutting edges• Grades for performance optimization

Accuracy:• Adjustable for maximum precision (H6)• Stable clamping system• Three guiding pads

Range:• 6 to 60 mm• Three lead angles• Coolant outlet for blind and through holes

Bifix® – Range overview

244

Bifix® – Range overview

Bifix

Range

Reamingdepth

Hole tolerance


Surfacefinish

SR80For through holes

5,900–60,500 3–5–7 x D IT 6–7 X Ra 0,2–0,8 m

Page 248-251

SR81For blind holes

7,875–60,500 3–5–7 x D IT 6–7 X Ra 0,2–0,8 m

Page 252-255

SR82 For blind holes short version

7,875–60,500 2–3–5 x D IT 6–7 X Ra 0,2–0,8 m

Page 256-257

Bifix® - Code keys

245

Bifix® - Code keys

Code key – ReamersUnless requested otherwise, reamers are designed to produce a diameter in the middle of the required tolerance. Standard reamers are designed to produce a diameter in the middle of H6 tolerance.

Reamer type:Type 80: Through holeType 81: Blind holeType 82: Blind hole, short version

Diameter and tole-rance of hole to be reamed

Type of lead geometryEN1, EN2, EN3

Shank type: (to be stated when requested style is not standard)SR 80 and SR 81: R1 without flat is standardSR82: R9 with flat is standard

Code key – BladesImportant: The reamer and the blade must have the same lead geometry.

Blade size:P00, P0, P1,P2, P4

Type of lead geometry:EN1, EN2, EN3

Carbide grade:CP20, H15, CF

Cutting rakeangle:0, 6, 12

Bifix® – Set up and machining data

246

Bifix® – Set up and machining data


• Max. run-out allowed is 0,02 mm.• A hydraulic chuck or a precision collet is recommended (Shrinkfit).

Stationary tool

• Use a Seco floating holder, see page 306-314.

For optimal chip evacuationRecommended blade orientation for static tools (see drawing, view from front of tools).

Coolant requirementsTo reach maximum tool life and hole quality, the following coolant requirements should be observed.Coolant through the tool is recommended. External coolant supply can be used if reaming depth < 2 x D.Quality soluble oil with 40% minimum mineral oil. Neat oil recommended for stainless steel.Concentration minimum 6–8%.Filtration 30–50 m.Volume min 0,5 l/min/mm in tool diameter. (Ex: Reamer 10, min volume is 5 l/min).

Setting fixture

Setting fixture for BIFIX reamers 5,9–60,5 mm. 2 clocks setting fixture for BIFIX reamers 0–90 mm.

SF-2 (spring centre 20 x 60)

Part No.Complete setting fixture . . . . . . . . . . . . . . . . . . . . . .SF-1

Spare PartsDial gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DG-1Measuring block . . . . . . . . . . . . . . . . . . . . . . . . . .SF-100Extension pin for dial gauge,reamers 6–20 mm . . . . . . . . . . . . . . . . . . . . . . . .SF-620Extension pin for dial gauge,reamers 20–36 mm . . . . . . . . . . . . . . . . . . . . . .SF-2036

SF-22 (spring centre for HSK 63, HSK 80 and HSK 100)

Bifix®– Choice of blade

247

Bifix®– Choice of blade

The blade size is determined by the reamer

Reamerdiameter

Bladesize w l s

5,900–6,874 P00 1,5 11 16,875–8,749 P0 2,5 20 1,28,750–12,749 P1 3 20 1,512,750–19,499 P2 4,5 20 219,500–60,500 P4 7 25 2,3

Select lead geometryNote that reamer and blade must have the same lead geometry.

EN1 – General information

Maximum machining allowance on 0,5 mm.Surface finish Ra 0,3–0,8 m.

EN2 – Short lead

Maximum machining allowance on 0,3 mm.Surface finish Ra 0,4–1,2 m.Maximum feed rate 0,2 mm/rev.Only to be used when a short lead isrequired. Designed with end cutting.

EN3 – Extreme surface finish

Maximum machining allowance on 0,5 mm.Surface finish Ra 0,2–0,6 m.Cutting speed < 80 m/min.Suitable for all materials exceptaluminium.To be used when Ra should be< 0,3–0,4 m.

Grade and rake angle• Use the tables beginning on page 438 to classify the workpiece

material into a Seco material group.• Use the blade and cutting data recommendation table on

page 262 to choose grade and rake angle.• The blade programme is on page 259.

Bifix® – SR80

248

Bifix® – SR80

Dia. Dc(mm) Drill size* Part No.

Dimensions in mm

Bladesizel2 lc l3s l4 dmm

6 5,8/5,9 SR80-6H6-EN1 105 40 62 15 10 P00-EN1-XX7 6,8/6,9 SR80-7H6-EN1 105 40 63 25 10 P0-EN1-XX8 7,8/7,9 SR80-8H6-EN1 115 40 73 25 10 P0-EN1-XX9 8,8/8,9 SR80-9H6-EN1 115 40 73 25 10 P1-EN1-XX10 9,8/9,9 SR80-10H6-EN1 115 40 74 25 10 P1-EN1-XX11 10,8/10,9 SR80-11H6-EN1 133 48 81 25 16 P1-EN1-XX12 11,8/11,908 SR80-12H6-EN1 133 48 81 25 16 P1-EN1-XX13 12,8/12,9 SR80-13H6-EN1 133 48 81 25 16 P2-EN1-XX14 13,8/13,891 SR80-14H6-EN1 133 48 81 25 16 P2-EN1-XX15 14,8/14,9 SR80-15H6-EN1 133 48 82 25 16 P2-EN1-XX16 15,8/15,9 SR80-16H6-EN1 133 48 82 25 16 P2-EN1-XX17 16,8/16,9 SR80-17H6-EN1 155 50 100 25 20 P2-EN1-XX18 17,8/17,9 SR80-18H6-EN1 155 50 100 25 20 P2-EN1-XX19 18,8/18,9 SR80-19H6-EN1 155 50 100 25 20 P2-EN1-XX20 19,8/19,9 SR80-20H6-EN1 155 50 100 30 20 P4-EN1-XX21 20,8/20,9 SR80-21H6-EN1 191 56 128 30 25 P4-EN1-XX22 21,8/21,9 SR80-22H6-EN1 191 56 129 30 25 P4-EN1-XX23 22,8/22,9 SR80-23H6-EN1 191 56 129 30 25 P4-EN1-XX24 23,813/23,9 SR80-24H6-EN1 191 56 129 30 25 P4-EN1-XX25 24,8/24,9 SR80-25H6-EN1 191 56 129 30 25 P4-EN1-XX26 25,8/25,9 SR80-26H6-EN1 191 56 129 30 25 P4-EN1-XX

For through holes 6H6–60H6

• Blade information on page 259.• Internal coolant.

Shank type R1 = Cylindrical without flat


Bifix® – SR80

249



Dimensions in mm


27 SR80-27H6-EN1 221 56 159 30 25 P4-EN1-XX28 SR80-28H6-EN1 221 56 159 30 25 P4-EN1-XX29 SR80-29H6-EN1 221 56 159 30 25 P4-EN1-XX30 SR80-30H6-EN1 221 56 159 30 25 P4-EN1-XX31 SR80-31H6-EN1 221 56 160 30 25 P4-EN1-XX32 SR80-32H6-EN1 221 56 160 30 25 P4-EN1-XX34 SR80-34H6-EN1 226 56 165 30 25 P4-EN1-XX35 SR80-35H6-EN1 226 56 165 30 25 P4-EN1-XX36 SR80-36H6-EN1 226 56 166 30 25 P4-EN1-XX38 SR80-38H6-EN1 226 56 166 30 25 P4-EN1-XX40 SR80-40H6-EN1 226 56 166 30 25 P4-EN1-XX42 SR80-42H6-EN1 226 56 167 30 25 P4-EN1-XX44 SR80-44H6-EN1 226 56 167 30 25 P4-EN1-XX48 SR80-48H6-EN1 226 56 168 30 25 P4-EN1-XX50 SR80-50H6-EN1 226 56 168 30 25 P4-EN1-XX52 SR80-52H6-EN1 226 56 169 30 25 P4-EN1-XX54 SR80-54H6-EN1 226 56 169 30 25 P4-EN1-XX58 SR80-58H6-EN1 226 56 169 30 25 P4-EN1-XX60 SR80-60H6-EN1 226 56 169 30 25 P4-EN1-XX

For dia(mm)

Clamp Clamp screw Support ball Adjusting screw Key Dynamometric key**

Torque value

6 SR-B02 M2T BB1.5 SH2020 T06P-2 + 0.9 SMS7957-8 SR-B0 LH2040 BB1.5 SH2020 0.9 SMS7959 SR-B1 LH2540 BB2.0 SH2525 1.3 SMS795 H00-1305 0,5 Nm

10-12 SR-B2 LH2540 BB2.0 SH2525 1.3 SMS795 H00-1305 0,5 Nm13-19 SR-B3 LH3050 BB2.5 SH3040 1.5 SMS795 H00-1509 0,9 Nm20-60 SR-B5 LH4010 BB3.0 SH4060 2.0 SMS795 H00-2020 2,0 Nm

For through holes 6H6–60H6

** Including blade.

Bifix® – SR80

250


Dimensions in mm


5,900-6,874 SR80-x.xxx-EN. 105 40 62 15 10 P00-EN.-XX6,875-7,874 SR80-x.xxx-EN. 105 40 63 15 10 P0-EN.-XX7,875-8,749 SR80-x.xxx-EN. 115 40 73 25 10 P0-EN.-XX8,750-10,749 SR80-x.xxx-EN. 115 40 73 25 10 P1-EN.-XX

10,750-12,749 SR80-xx.xxx-EN. 133 48 81 25 16 P1-EN.-XX12,750-16,749 SR80-xx.xxx-EN. 133 48 81 25 16 P2-EN.-XX16,750-19,499 SR80-xx.xxx-EN. 155 50 100 25 20 P2-EN.-XX19,500-20,499 SR80-xx.xxx-EN. 155 50 100 30 20 P4-EN.-XX20,500-26,499 SR80-xx.xxx-EN. 191 56 129 30 25 P4-EN.-XX26,500-32,499 SR80-xx.xxx-EN. 221 56 160 30 25 P4-EN.-XX32,500-38,499 SR80-xx.xxx-EN. 226 56 165 30 25 P4-EN.-XX38,500-40,499 SR80-xx.xxx-EN. 226 56 166 30 25 P4-EN.-XX40,500-44,499 SR80-xx.xxx-EN. 226 56 167 30 25 P4-EN.-XX44,500-50,499 SR80-xx.xxx-EN. 226 56 168 30 25 P4-EN.-XX50,500-60,500 SR80-xx.xxx-EN. 226 56 169 30 25 P4-EN.-XX

For through holes Intermediate range

• Blade information on page 259.• Important! Reamer and blade must have the same lead

geometry.• For choice of lead geometry EN1, EN2 or EN3 see page 247.

Shank type R1 = Cylindrical without flat.

Note! When ordering reamers for intermediate diameter, please state: and tolerance of bore to be reamed, lead geometry (EN1, EN2 or EN3).Ordering example: SR80-11.50 H7-EN2, P1-EN2-06, CP20.

Bifix® – SR80

251

Lead geometry – EN1

Short lead – EN2

Extreme surface finish – EN3

Setting fixture for BIFIX reamers 5.900-60.500 mm.


Maximum machining allowance on 0,5 mm.Surface finish Ra 0,3 – 0,8 m.Suitable for all materials.Cutting data recommendations on page 262.

Maximum machining allowance on 0,3 mm.Surface finish Ra 0,4 – 1,2 m.Maximum feed rate 0,2 mm/rev.Only to be used when short lead is required.End cutting.

Maximum machining allowance on 0,5 mm.Surface finish Ra 0,2 – 0,6 m.Cutting speed < 80 m/min.Suitable for all materials except aluminium.

Part No. Spare parts (parts included in delivery)

Complete setting fixture

SF-1

Dial gauge DG-1Measuring block SF-100

Extension pin for dial gauge, reamers 6-20 mm SF-620Extension pin for dial gauge, reamers 20-36 mm SF-2036

For dia(mm)

Clamp Clamp screw Support ball Adjusting screw Key Dynamomentickey**

Torque value

5,900-6,299 SR-B02 M2T BB1.5 SH2020 T06P-2 + 0.9SMS7956,300-6,874 SR-B01 M2T BB1.5 SH2020 T06P-2 + 0.9SMS7956,875-8,749 SR-B0 LH2040 BB1.5 SH2020 0.9SMS7958,750-9,749 SR-B1 LH2540 BB2.0 SH2525 1.3SMS795 H00-1305 0,5 Nm9,750-12,749 SR-B2 LH2540 BB2.0 SH2525 1.3SMS795 H00-1305 0,5 Nm

12,750-19,499 SR-B3 LH3050 BB2.5 SH3040 1.5SMS795 H00-1509 0,9 Nm19,500-60,500 SR-B5 LH4010 BB3.0 SH4060 2.0SMS795 H00-2020 2,0 Nm

** Including blade.

Bifix® – SR81

252

Bifix® – SR81


Dimensions in mm


8 7,8/7,9 SR81-8H6-EN1 115 40 73 25 10 P0-EN1-XX9 8,8/8,9 SR81-9H6-EN1 115 40 73 25 10 P1-EN1-XX10 9,8/9,9 SR81-10H6-EN1 115 40 74 25 10 P1-EN1-XX11 10,8/10,9 SR81-11H6-EN1 133 48 81 25 16 P1-EN1-XX12 11,8/11,908 SR81-12H6-EN1 133 48 81 25 16 P1-EN1-XX13 12,8/12,9 SR81-13H6-EN1 133 48 81 25 16 P2-EN1-XX14 13,8/13,891 SR81-14H6-EN1 133 48 81 25 16 P2-EN1-XX15 14,8/14,9 SR81-15H6-EN1 133 48 82 25 16 P2-EN1-XX16 15,8/15,9 SR81-16H6-EN1 133 48 82 25 16 P2-EN1-XX17 16,8/16,9 SR81-17H6-EN1 155 50 100 25 20 P2-EN1-XX18 17,8/17,9 SR81-18H6-EN1 155 50 100 25 20 P2-EN1-XX19 18,8/18,9 SR81-19H6-EN1 155 50 100 25 20 P2-EN1-XX20 19,8/19,9 SR81-20H6-EN1 155 50 100 30 20 P4-EN1-XX21 20,8/20,9 SR81-21H6-EN1 191 56 128 30 25 P4-EN1-XX22 21,8/21,9 SR81-22H6-EN1 191 56 129 30 25 P4-EN1-XX23 22,8/22,9 SR81-23H6-EN1 191 56 129 30 25 P4-EN1-XX24 23,813/23,9 SR81-24H6-EN1 191 56 129 30 25 P4-EN1-XX25 24,8/24,9 SR81-25H6-EN1 191 56 129 30 25 P4-EN1-XX26 25,8/25,9 SR81-26H6-EN1 191 56 129 30 25 P4-EN1-XX

For blind holes 8H6–60H6

• Blade information on page 259.• Internal coolant.



Bifix® – SR81

253



Dimensions in mm


27 SR81-27H6-EN1 221 56 159 30 25 P4-EN1-XX28 SR81-28H6-EN1 221 56 159 30 25 P4-EN1-XX29 SR81-29H6-EN1 221 56 159 30 25 P4-EN1-XX30 SR81-30H6-EN1 221 56 159 30 25 P4-EN1-XX31 SR81-31H6-EN1 221 56 160 30 25 P4-EN1-XX32 SR81-32H6-EN1 221 56 160 30 25 P4-EN1-XX34 SR81-34H6-EN1 226 56 165 30 25 P4-EN1-XX35 SR81-35H6-EN1 226 56 165 30 25 P4-EN1-XX36 SR81-36H6-EN1 226 56 166 30 25 P4-EN1-XX38 SR81-38H6-EN1 226 56 166 30 25 P4-EN1-XX40 SR81-40H6-EN1 226 56 166 30 25 P4-EN1-XX42 SR81-42H6-EN1 226 56 167 30 25 P4-EN1-XX44 SR81-44H6-EN1 226 56 167 30 25 P4-EN1-XX48 SR81-48H6-EN1 226 56 168 30 25 P4-EN1-XX50 SR81-50H6-EN1 226 56 168 30 25 P4-EN1-XX52 SR81-52H6-EN1 226 56 169 30 25 P4-EN1-XX54 SR81-54H6-EN1 226 56 169 30 25 P4-EN1-XX58 SR81-58H6-EN1 226 56 169 30 25 P4-EN1-XX60 SR81-60H6-EN1 226 56 169 30 25 P4-EN1-XX

For dia(mm)


Torque value

8 SR-B0 LH2040 BB1.5 SH2020 0.9 SMS7959 SR-B1 LH2540 BB2.0 SH2525 1.3 SMS795 H00-1305 0,5 Nm

10-12 SR-B2 LH2540 BB2.0 SH2525 1.3 SMS795 H001305 0,5 Nm13-19 SR-B3 LH3050 BB2.5 SH3040 1.5 SMS795 H00-1509 0,9 Nm20-60 SR-B5 LH4010 BB3.0 SH4060 2.0 SMS795 H00-2020 2,0 Nm

For blind holes 8H6–60H6

** Including blade.

Bifix® – SR81

254


Dimensions in mm


7,875-8,749 SR81-x.xxx-EN. 115 40 73 25 10 P0-EN.-XX8,750-10,749 SR81-x.xxx-EN. 115 40 73 25 10 P1-EN.-XX

10,750-12,749 SR81-xx.xxx-EN. 133 48 81 25 16 P1-EN.-XX12,750-16,749 SR81-xx.xxx-EN. 133 48 81 25 16 P2-EN.-XX16,750-19,499 SR81-xx.xxx-EN. 155 50 100 25 20 P2-EN.-XX19,500-20,499 SR81-xx.xxx-EN. 155 50 100 30 20 P4-EN.-XX20,500-26,499 SR81-xx.xxx-EN. 191 56 129 30 25 P4-EN.-XX26,500-32,499 SR81-xx.xxx-EN. 221 56 160 30 25 P4-EN.-XX32,500-38,499 SR81-xx.xxx-EN. 226 56 165 30 25 P4-EN.-XX38,500-40,499 SR81-xx.xxx-EN. 226 56 166 30 25 P4-EN.-XX40,500-44,499 SR81-xx.xxx-EN. 226 56 167 30 25 P4-EN.-XX44,500-50,499 SR81-xx.xxx-EN. 226 56 168 30 25 P4-EN.-XX50,500-60,500 SR81-xx.xxx-EN. 226 56 169 30 25 P4-EN.-XX

For blind holes Intermediate range


geometry.• For choice of lead geometry EN1, EN2 or EN3 see page 247.


Note! When ordering reamers for intermediate diameter, please state: and tolerance of bore to be reamed, lead geometry (EN1, EN2 or EN3).Ordering example: SR81-11.50 H7-EN2, P1-EN2-06, CP20.

Bifix® – SR81

255


Short lead – EN2


Setting fixture for BIFIX reamers 5.900-60.500 mm


Maximum machining allowance on 0,5 mm.Surface finish Ra 0,3 – 0,8 m.Suitable for all materials.Cutting data recommendation on page 262.





SF-1



For dia(mm)

Clamp Clamp screw Support ball Adjusting screw Key Dynamonentickey**

Torque value

7,875-8,749 SR-B0 LH2040 BB1.5 SH2020 0.9SMS7958,750-9,749 SR-B1 LH2540 BB2.0 SH2525 1.3SMS795 H00-1305 0,5 Nm9,750-12,749 SR-B2 LH2540 BB2.0 SH2525 1.3SMS795 H00-1305 0,5 Nm


** Including blade.

Bifix® – SR82

256

Bifix® – SR82


Dimensions in mm


7,875-8,749 SR82-x.xxx-EN. 95 40 53 25 10 P0-EN.-XX8,750-10,749 SR82-x.xxx-EN. 95 40 53 25 10 P1-EN.-XX

10,750-12,749 SR82-xx.xxx-EN. 113 48 61 25 16 P1-EN.-XX12,750-16,749 SR82-xx.xxx-EN. 113 48 61 25 16 P2-EN.-XX16,750-19,499 SR82-xx.xxx-EN. 115 50 60 25 20 P2-EN.-XX19,500-20,499 SR82-xx.xxx-EN. 115 50 60 30 20 P4-EN.-XX20,500-32,499 SR82-xx.xxx-EN. 151 56 89 30 25 P4-EN.-XX32,500-36,499 SR82-xx.xxx-EN. 166 56 105 30 25 P4-EN.-XX36,500-40,499 SR82-xx.xxx-EN. 166 56 106 30 25 P4-EN.-XX40,500-44,499 SR82-xx.xxx-EN. 166 56 107 30 25 P4-EN.-XX44,500-50,499 SR82-xx.xxx-EN. 166 56 108 30 25 P4-EN.-XX50,500-60,500 SR82-xx.xxx-EN. 166 56 109 30 25 P4-EN.-XX

For blind holes Short range for turning applications


geometry.• For choice of lead geometry EN1, EN2 or EN3 see page

247.

Shank type R9 = Cylindrical with flat.

Note! When ordering reamers for intermediate diameter, please state: and tolerance of bore to be reamed, lead geometry (EN1, EN2 or EN3).Ordering example: SR82-11.50 H7EN2, P1-EN2-06, CP20.

Bifix® – SR82

257


Short lead – EN2


Setting fixture for BIFIX reamers 5.900-60.500 mm


Maximum machining allowance on 0,5 mm.Surface finish Ra 0,3 – 0,8 m.Suitable for all materials.Cutting data recommendations on page 262.





SF-1



For dia(mm)


Torque value

7,875-8,749 SR-B0 LH2040 BB1.5 SH2020 0.9SMS7958,750-9,749 SR-B1 LH2540 BB2.0 SH2525 1.3SMS795 H00-1305 0,5 Nm9,750-12,749 SR-B2 LH2540 BB2.0 SH2525 1.3SMS795 H00-1305 0,5 Nm


** Including blade.

Bifix® – Optimization/Grades

258

Bifix® – Optimization/Grades

Use the blade selection table to choose alternative blades for higher productivity or better security.

Bladesize St

eel

Stai

nles

s st

eel

Cas

t iro

n

Non

-ferr

ous

Alu

min

ium

Wearresistance

Toughness

Part No.

Productivity Versatility Security Blade Grade

P00,

P0,

P1,

P2,

P4

x Pxx-ENx-00 H15

x Pxx-ENx-06 H15

x Pxx-ENx-12 H15

x Pxx-ENx-00 CP20

x Pxx-ENx-06 CP20

x Pxx-ENx-12 CP20

x Pxx-ENx-00 CP15

x Pxx-ENx-06 CP15

x Pxx-ENx-12 CP15

x Pxx-ENx-06 CF

Grades

CP20 CoatedA versatile coated grade suitable for most materials, except aluminium.

TiN

CP15 CoatedWear-resistant coated grade alternative to CP20. For optimization in cast iron and steels.Also suitable for non-ferrous.

Ti (C, N)


CF CermetA wear resistant grade for performance optimization in steels.

Bifix® – Blades

259

Bifix® – Blades

Blade Part No.

Grades

H15

CP2

0

CF

P00 -EN1-0 ] ]-EN1-06 ] [ ]-EN1-12 ] [-EN2-0 ] ]-EN2-06 ] [ ]-EN2-12 ] [-EN3-0 ] ]-EN3-06 ] [-EN3-12 ] [





Size

Dimensions in mm

W l s

P00 1,5 11 1,0P0 2,5 20 1,2P1 3,0 20 1,5P2 4,5 20 2,0P4 7,0 25 2,3


Bifix® – Adjustment instructions

260


Adjustment instructionsLoosen the two adjustment screws(7) by a 1/4 turn.

Loosen the two clamping screws (5).

Clean the blade seat thoroughly then,index the used blade (2) edge or replace it.

Firmly push the blade against the axial end stopand the adjustment balls (6).

Tighten the clamping screws carefully.(Hold the key at its shortest end for correct torque).

Set the m clock to zero using thecylindrical rear end of guiding pads (3).


261

Adjustment instructionsSet the rear end of the blade to a diameter so that a back taper of 0,01 mm/10 mm blade length is achieved (see figure 2).

Set the m clock to zero using the cylindrical front end of guiding pads (3).

Set the front end of the blade to 0,02 mm or 0,015 mm above the guide pads (3) clock A, see figure 1.Check again back taper value (steps 6 and 7) clock B.

Note: if the required diameter is exceeded during adjustment, startagain from the beginning to eliminate backlash on adjustment screws.

0,015 mm ( 10 mm)0,020 mm ( > 10 mm)clock A value for setting

figure 1

Clock B Clock A

X (mm) figure 2

Setting chart

Diameter rangeBlade size

Front clock A

Rear clock B

5,900–6,874 P00 +15 +56,875–8,749 P0 +15 -58,750–10,000 P1 +15 -5

10,001–12,749 P1 +20 012,750–19,499 P2 +20 019,500–60,500 P4 +20 0

• Clock unit = 1 m.• Front & rear clock values valid

when set zero on adjacent pad.• Rear clock values calculated on

back taper of 1 m/mm of blade.

Bifix® – Cutting data

262

Bifix® – Cutting data

Blade and cutting data recommendationsUse the blade and cutting data recommendation table to choose cutting speed and feed rate. The maximum machining allowance is also found in the table.In case of new reaming applications, we recommend to use lower cutting data range values for initial runs. Cutting data could be increased gradually for optimization.

SecoMaterialgroup

No.

BladesMachining

allowance on for reamer size Feed f in

mm/rev

Cutting speed, vc (m/min)

H15 CP20 CF

Coolantsupply

Coolantsupply

Coolantsupply

Grade Cuttingrake

< 9mm

9mm

Internal External Internal External Internal

1–4 CP-15-CP20–H15-CF 6, 12 0,1 0,2 0,10–0,20–0,30 50–70–90 25 90–105–120 60 100–200–300

5–6 CP15-CP20–H15-CF 6, 12 0,1 0,2 0,10–0,20–0,30 30–35–40 25 30–40–50 25 100–150–200

7 CP15-CP20–H15-CF 0, 6 0,1 0,2 0,10–0,20–0,30 30–35–40 25 30–40–50 25 100–110–120

8–11 CP15-CP20-H15 12 0,08 0,1 0,10–0,15–0,20 15–20–30 10 20–30–40 15 –

12 CP15–CP20-H15 0, 6 0,2–0,3 0,3–0,5 0,10–0,20–0,30 50–65–80 20 80–90–100 60 –

13 CP15–CP20–H15 0, 6 0,2–0,3 0,3–0,5 0,10–0,20–0,30 50–65–80 20 80–90–100 60 –

14 CP15–CP20–H15 0, 6 0,2–0,3 0,3–0,5 0,10–0,20–0,30 40–50–60 20 60–70–80 50 –

15 CP15–CP20–H15 0, 6 0,2–0,3 0,3–0,5 0,10–0,20–0,30 40–50–60 20 60–70–80 50 –

16 H15–CP15 12 0,2–0,3 0,3–0,5 0,10–0,20–0,30 50–65–150 30 – – –

17 H15–CP15 12 0,2–0,3 0,3–0,5 0,10–0,20–0,30 50–65–150 30 – – –

20* CP15–CP20 6–12 0,08 0,1 0,10–0,15–0,20 – – 12–15–25 – –

21* CP15-CP20 6–12 0,08 0,1 0,10–0,15–0,20 – – 12–15–25 – –

22* H15 12 0,08 0,1 0,10–0,15–0,20 12–15–25 – – – –

Tool life* Group 20 and 21: Carbide pads recommended, contact Seco (standard pads cermet).* Group 22: Carbide pads mandatory, contact Seco.

Bifix® – Troubleshooting

263

Bifix® – Troubleshooting

Poor surface finish • Check material allowance.• Improve coolant conditions (outlet

type, pressure, quality).• Reduce feed rate.• Change blade (wrong lead geo-

metry or wrong rake angle).• Check axial position of blade.

Facets • Improve centering (part/tool).• Increase back taper.


• Improve centering (part/tool).• Increase back taper.

Off centre/Ovality • Improve clamping (workpiecedeformation).

• Check material allowance.• Improve centering (part/tool).• Check axial position of blade.

Tapered entry • Reduce feed rate.• Improve centering (part/tool).• Check back taper.• Reduce radial run-out.

Tapered hole • Improve centering (part/tool).• Check back taper.

Deformed hole • Improve clamping (workpiecedeformation).

Curved hole • Change blade (wrong lead geometry).• Check axial position of blade.

Too large diameter • Improve centering (part/tool).• Adjust diameter (too large).

Adhesion to pads • Improve coolant conditions (outlet type, pressure, quality).

• Adjust diameter (too small).

Precifix

264

Precifix

Easy setting and maximum economy with Seco Precifix reamers

Easy handling:• Only one adjusting screw• Strong clamping system

Range:• 12–60 mm• 2–10 x

Economy:• Indexable blade with four cutting edges

(eight edges from 32 mm)• Modular head system,

same holders as Precimaster• Modular coolant system

(suitable for blind and through holes)see coolant setting instructions on page 279.

Accuracy:• IT 6• Stable clamping system

Precifix – Range overview

265

Precifix – Range overview

Precifix

RangeReaming

depthHole

tolerance

Intermedi-ate


PF84

11,750–17,499 2–10 x D IT 6–7 X Ra 0,4–0,8 m

Page 268-269

PF84

17,500–31,499 2–8 x D IT 6–7 X Ra 0,4–0,8 m

Page 270-271

PF84

31,500–44,499 2–5 x D IT 6–7 X Ra 0,4–0,8 m

Page 272-273

PF84

44,500-60,500 2-3 x D IT 6-7 X Ra 0,4–0,8 m

Page 274-275

Precifix – Code key

266

Precifix – Code key

Unless otherwise requested, Precifix reamers are designed to produce a diameter in the middle of the required tolerance.Standard reamers are designed to produce a diameter in the middle of H6 tolerance.

Code key – Shanks

Shank sizeMax reaming

depth

Cyl. shank dia

Neutral

1: Cyl. shank DIN1835

For dia 11,750 to 17,499 mm select PM07B shank sizeFor dia 17,500 to 31,499 mm select PM08B shank sizeFor dia 31,500 to 44,499 mm select PM15B shank sizeFor dia 44,500 to 60,500 mm select PM19B shank sizeNote: Precifix heads are to be mounted on the same toolholders as Precimaster

Code key – Cutting heads

Head type Hole dia and tole-rance to produce

Type of:Lead geometry

(EN1 double lead angle 30/3)

Code key – Intermediate diameter cutting heads

Head type Hole dia and tolerance

to produce

Type of:Lead geometry

(EN1 double lead angle 30/3)

Code key – Inserts

Insert type:LNEG0702: 11,750–17,499LNEG1003: 17,500–31,499RNAX1005: 31,500–60,500

Type of lead geometry

Cutting rake angle:6, 12

Grade:T100R, H02, CM

Precifix – Set up and Machining data

267

Precifix – Set up and Machining data


• Max. run-out allowed is 0,02 mm.• A hydraulic chuck or a precision collet is recommended (Shrinkfit holder

is also an alternative).

Stationary tool

• Use a Seco floating holder see page 306-314.

Coolant requirementsTo reach maximum tool life and hole quality, the following coolant requirements should be observed.Coolant through the tool is recommended. External coolant supply can be used if reaming depth < 2 x D.Quality soluble oil with 40% minimum mineral oil. Neat oil recommended for stainless steel.Concentration minimum 6–8%Filtration 30–50 mVolume min 0,5 l/min/mm in tool diameter. (Ex: Reamer 10, min volume is 5 l/min).

Setting fixtureSetting fixture for Precifix reamers 11,750–60,500 mm.

Setting fixture Spring loaded centre

Part No.Complete setting fixture ………………SFPF-1

Spare PartsSpring loaded centre for Precifix heads ……SSCPF-2000

0,02 mm max

Precifix – Heads/Shanks

268


Spare Parts


Dimensions in mm

Bladesizea d

12 11,8/11,908 PF84-12H6-EN1 13 7 LNEG070213 12,8/12,9 PF84-13H6-EN1 13 7 LNEG070214 13,8/13,891 PF84-14H6-EN1 13 7 LNEG070215 14,8/14,9 PF84-15H6-EN1 13 7 LNEG070216 15,8/15,9 PF84-16H6-EN1 13 7 LNEG070217 16,8/16,9 PF84-17H6-EN1 13 7 LNEG0702


11,750–17,499 PF84-xx.xxx-EN1 13 7 LNEG0702

For dia(mm)

Blade lock-ing screw

Dynamo-mentic key**

Torquevalue

Cylindricalcartridge

Clamp Clampingscrew

Dynamo-mentic key**

Torquevalue

Adjustingscrew

Key

11,750–17,499 C01805-T06P T00-06P05 0.5 Nm CARTCY4 CLW5 C02506-T07P T00-07P05 0.5 Nm SH3030P 1.5 SMS795

Heads for diameters 11,750 to 17,499

• For complete blade programme see page 276.• For cutting data recommendations see page 277.


** To be ordered separately.When ordering intermediate diameters please state and tolerance of hole to be reamed.Ordering example: PF84-12.700 ± 8 m-EN1.


269

Spare Parts

Dia. Dc(mm) Head

Toolholdermaterial

Maxreaming

depth mmthrough

hole

Maxreaming

depth mmblindhole Part No.

Dimension in mm

l2 l2by l3s lc dmm

11,750–17,499 PF84 Steel 31 31 PM07B-03300-16N1 85 72 34 48 1611,750–17,499 PF84 Steel 62 62 PM07B-06400-16N1 116 103 65 48 1611,750–17,499 PF84 Steel 119 62 PM07B-12000-16N1 172 159 121 48 16

11,750–17,499 PF84 Carbide 62 62 PM07BHM-06400-16N1 116 103 65 48 1611,750–17,499 PF84 Carbide 119 62 PM07BHM-12000-16N1 172 159 121 48 16

For shank

For dia (mm) Key Dynamomentic key*

Replacementblade*


PM07B.. 11,750-17,499 1.5 SMS795 H00-1505 H00-1.5 0.5 Nm PM-07CLKI

Shanks for diameters 11,750 to 17,499

Shanks also suitable for Precimaster PM55 heads see page 220.



270

Spare Parts


Dimensions in mm

Bladesizea d

18 17,8/17,9 PF84-18H6-EN1 20 8 LNEG100319 18,8/18,9 PF84-19H6-EN1 20 8 LNEG100320 19,8/19,9 PF84-20H6-EN1 20 8 LNEG100321 20,8/20,9 PF84-21H6-EN1 20 8 LNEG100322 21,8/21,9 PF84-22H6-EN1 20 8 LNEG100323 22,8/22,9 PF84-23H6-EN1 20 8 LNEG100324 23,813/23,9 PF84-24H6-EN1 20 8 LNEG100325 24,8/24,9 PF84-25H6-EN1 20 8 LNEG100326 25,8/25,9 PF84-26H6-EN1 20 8 LNEG100327 PF84-27H6-EN1 20 8 LNEG100328 PF84-28H6-EN1 20 8 LNEG100329 PF84-29H6-EN1 20 8 LNEG100330 PF84-30H6-EN1 20 8 LNEG100331 PF84-31H6-EN1 20 8 LNEG1003


17,500–31,499 PF84-xx.xxx-EN1 20 8 LNEG1003

For dia(mm)


Dynamo-mentic key**

Torquevalue


Clamp Clampingscrew

Dynamo-mentic key**

Torquevalue

Adjustingscrew

Key





** To be ordered separately.When ordering intermediate diameters please state and tolerance of hole to be reamed.Ordering example: PF84-25.400 ± 18 m-EN1.


271

Spare Parts

Dia. Dc(mm) Head

Toolholdermaterial

Maxreaming

depth mmthrough

hole

Maxreaming


Dimension in mm

l2 l2by l3s lc dmm

17,500–31,499 PF84 Steel 42 42 PM08B-03800-12N1 98 78 45 50 1217,500–31,499 PF84 Steel 42 42 PM08B-03800-16N1 98 78 45 50 1617,500–31,499 PF84 Steel 42 42 PM08B-03800-20N1 98 78 45 50 2017,500–31,499 PF84 Steel 86 86 PM08B-08200-20N1 142 122 89 50 2017,500–31,499 PF84 Steel 149 86 PM08B-14500-20N1 205 185 152 50 20


For shank


Replacementblade*


PM08B.. 17,500–31,499 2.0 SMS795 H00-2009 H00-2.0 0.9 Nm PM-08CLKI





272

Spare Parts


Dimensions in mm

Bladesizea d

32 PF84-32H6-EN1 31 15 RNAX100533 PF84-33H6-EN1 31 15 RNAX100534 PF84-34H6-EN1 31 15 RNAX100535 PF84-35H6-EN1 31 15 RNAX100536 PF84-36H6-EN1 31 15 RNAX100537 PF84-37H6-EN1 31 15 RNAX100538 PF84-38H6-EN1 31 15 RNAX100539 PF84-39H6-EN1 31 15 RNAX100540 PF84-40H6-EN1 31 15 RNAX100541 PF84-41H6-EN1 31 15 RNAX100542 PF84-42H6-EN1 31 15 RNAX100543 PF84-43H6-EN1 31 15 RNAX100544 PF84-44H6-EN1 31 15 RNAX1005


31,500–44,499 PF84-xx.xxx-EN1 31 15 RNAX1005

For dia(mm)


Dynamo-mentic key**

Torquevalue


Clamp Clampingscrew

Dynamo-mentic key**

Torquevalue

Adjustingscrew

Key




** To be ordered separately.When ordering intermediate diameters please state and tolerance of hole to be reamed.Ordering example: PF84-31.500 K6-EN1.


273

Spare Parts

Dia. Dc(mm) Head

Toolholdermaterial

Maxreaming

depth mmthrough

hole

Maxreaming


Dimension in mm

l2 l2by l3s lc dmm

31,500–44,499 PF84 Steel 71 71 PM15B-06300-25N1 132 101 74 56 2531,500–44,499 PF84 Steel 135 135 PM15B-12700-25N1 196 165 138 56 2531,500–44,499 PF84 Steel 178 135 PM15B-17000-25N1 240 209 181 56 25


For shank


Replacementblade*







274

Spare Parts


Dimensions in mm

Bladesizea d

45 PF84-45H6-EN1 31 19 RNAX100546 PF84-46H6-EN1 31 19 RNAX100547 PF84-47H6-EN1 31 19 RNAX100548 PF84-48H6-EN1 31 19 RNAX100549 PF84-49H6-EN1 31 19 RNAX100550 PF84-50H6-EN1 31 19 RNAX100551 PF84-51H6-EN1 31 19 RNAX100552 PF84-52H6-EN1 31 19 RNAX100553 PF84-53H6-EN1 31 19 RNAX100554 PF84-54H6-EN1 31 19 RNAX100555 PF84-55H6-EN1 31 19 RNAX100556 PF84-56H6-EN1 31 19 RNAX100557 PF84-57H6-EN1 31 19 RNAX100558 PF84-58H6-EN1 31 19 RNAX100559 PF84-59H6-EN1 31 19 RNAX100560 PF84-60H6-EN1 31 19 RNAX1005


44,500–60,500 PF84-xx.xxx-EN1 31 19 RNAX1005

For dia(mm)


Dynamo-mentic key**

Torquevalue


Clamp Clampingscrew

Dynamo-mentic key**

Torquevalue

Adjustingscrew

Key




** To be ordered separately.When ordering intermediate diameters please state and tolerance of hole to be reamed.Ordering example: PF84-51.250 M7-EN1.


275

Spare Parts

Dia. Dc(mm) Head

Toolholdermaterial

Maxreaming

depth mmthrough

hole Part No.

Dimension in mm

l2 l2by l3s lc dmm

44,500–60,500 PF84 Steel 96 PM19B-08800-32N1 158 127 97 61 3244,500–60,500 PF84 Steel 155 PM19B-14700-32N1 217 186 156 61 32

For shank


Replacementblade*




Shanks also suitable for Precimaster PM70, PM75 and PM80 heads see page 222.


Precifix – Blades/Grades

276

Precifix – Blades/Grades

LNEG

RNAX

Part No.

Grades

Size

Dimensions in mm

T100

R

H02

CM l w s

LNEG0702-EN1-06 [ [ 07 7 4,2 2,25LNEG0702-EN1-12 [ [ 07 7 4,2 2,25LNEG1003-EN1-06 [ [ 10 10 6,35 3,5LNEG1003-EN1-12 [ [ 10 10 6,35 3,5

Part No.

Grades

Size

Dimensions in mm

T100

R

H02

CM D s h

RNAX1005-EN1-06 [ [ [ 10 10 5,5 3,5RNAX1005-EN1-12 [ [ [ 10 10 5,5 3,5

EN1 – General applications Grade and rake angle

• Use the tables beginning on page 438 to classify the workpiecematerial into a Seco material group.

• Use the blade and cutting data recommendation table on the nextpage to choose grade and rake angle.

Maximum machining allowance on 0,5 mm.Surface finish Ra 0,4–0,8 m.

Grades

T100R

CoatedPVD coated hard micrograin grade, suitable for most materials.

(Ti, Al) N

H02

UncoatedA tough micrograin grade for all materials. Suitable for fine-reaming operationsthanks to very good edge sharpness.

CM

CermetA very high wear resistant grade. Intended for finishing operations on steels, in which strict demands are made on surface finish.

[ Stock standard.

[ Stock standard.

Precifix – Cutting data

277

Precifix – Cutting data

Blade and cutting data recommendationsUse the blade and cutting data recommendation table to choose cutting speed and feed rate.The maximum machining allowance is also found in the table.In case of new reaming applications, we recommend to use lower cutting data range values for initial runs.Cutting data could be increased gradually for optimization.

SecoMaterialgroup

No.

Blades Machiningallowance on for reamer size

Feed f inmm/rev

Cutting speed, vc (m/min)

T100R H02 CM

Coolantsupply

Coolantsupply

Coolantsupply

Grade Cuttingrake

Internal Internal Internal

1–4 T100R-H02-CM 6–12 0,2 0,10-0,20-0,30 90-105-120 50-70-90 100-200-300

5–6 T100R-H02-CM 6–12 0,2 0,10-0,20-0,30 30-40-50 30-35-40 100-150-200

7 T100R-H02-CM 6 0,2 0,10-0,20-0,30 30-40-50 30-35-40 100-110-120

8–11 T100R-H02 12 0,1 0,10-0,15-0,20 20-30-40 15-20-30 –

12 T100R-H02 6 0,3–0,5 0,10-0,20-0,30 80-90-100 50-65-80 –

13 T100R-H02 6 0,3–0,5 0,10-0,20-0,30 80-90-100 50-65-80 –

14 T100R-H02 6 0,3–0,5 0,10-0,20-0,30 60-70-80 40-50-60 –

15 T100R-H02 6 0,3–0,5 0,10-0,20-0,30 60-70-80 40-50-60 –

22 H02 12 0,1 0,10-0,15-0,20 – 12-15-25 –

Precifix – Adjustment instructions

278

Precifix – Adjustment instructions

Unscrew blade locking screw ’A’ and remove blade ’1’.

Loosen clamping screw ’B’ 2-3 revolutions.

Tighten adjusting screw ’C’ to push adjustable cartridge ’2’ and unlock cylindrical clamp ’3’.

Push adjustable cartridge ’2’ fully back in its seat pocket.

Put cylindrical clamp ’3’ back in position against adjustable cartridge ’2’.

Tighten clamping screw ’B’.

Clean the blade seat thoroughly then, index the used blade ’1’ or replace it.

Place clock at front end of blade and set tozero using the cylindrical guiding pads ’4’.

Set the insert to 0,02 mm above guiding pad ’4’.

1 = Insert2 = Adjustable cartridge3 = Cylindrical clamp4 = Guiding pads

A = Insert locking screwB = Clamping screwC = Adjusting screw

Note: If the required diameter is exceeded during adjustment, start again from the beginning to eliminate backlash on adjustment screws.

Precifix – Coolant setting instructions

279

Precifix – Coolant setting instructions

Unscrew blade locking screw ’A’ and remove blade ’1’.

Loosen clamping screw ’B’ 2-3 revolutions.

Tighten adjusting screw ’C’ to push adjustable cartridge ’2’ and unlock cylindrical clamp ’3’.

Push adjustable cartridge ’2’ fully back in its seat pocket.

Index and put cylindrical clamp ’3’ back in position against adjustable cartridge ’2’:Mark on clamp facing ’T’ index – Coolant outlet set for THROUGH holes.Mark on clamp facing ’B’ index – Coolant outlet set for BLIND holes.

Tighten clamping screw ’B’.

Proceed to blade setting - Adjustment instructions see previous page.

1 = Insert2 = Adjustable cartridge3 = Cylindrical clamp4 = Guiding pads

A = Insert locking screwB = Clamping screwC = Adjusting screw

Precifix – Troubleshooting

280

Precifix – Troubleshooting

Poor surface finish • Check material allowance. • Improve coolant conditions

(outlet type, pressure, quality). • Reduce feed rate. • Change blade (wrong lead

geometry or wrong rake angle). • Check axial position of blade.

Facets • Improve centering (part/tool).


• Improve centering (part/tool).

Off centre/Ovality • Improve clamping (workpiece deformation).

• Check material allowance. • Improve centering (part/tool). • Check axial position of blade.

Tapered entry • Reduce feed rate. • Improve centering (part/tool). • Reduce radial run-out.

Tapered hole • Improve centering (part/tool).

Deformed hole • Improve clamping (workpiecedeformation).

Curved hole • Change blade (wrong lead geometry). • Check axial position of blade.

Too large diameter • Improve centering (part/tool). • Adjust diameter (too large).

Adhesion to pads • Improve coolant conditions (outlet type, pressure, quality).

• Adjust diameter (too small).

Xfix

281

Xfix

Xfix

282

Xfix

Productivity and precision for large diameterswith Seco Xfix

Cost effectiveness:• Indexable inserts• 8 cutting edges• Multi-teeth for high feed performance

Accuracy:• Adjustable for maximum precision (IT6)• Stable clamping system• Integrated run-out adapter• Pre-loaded guiding pads

Flexibility:• 3 toolholders to cover 40-154 mm diameter range• Insert geometries for different applications• Extension range for long reach applications

Xfix – Range overview

283

Xfix – Range overview

Xfix

RangeReaming

depthHole

tolerance

Inter-mediate


Xfix

39,500-154,500 mm 2,5–6,5 x D IT 6 X Ra 0,8–1,2 m

Page 281-305

Xfix is a specially developed Seco Reaming programme, dedicated for large diameters 39,5 to 154,5 mm.Design includes adjustable and indexable inserts to achieve IT 6 accurate tolerance, as well as a built in adjustable run-out adapter to guarantee component quality.Multi-teeth construction and patented pre-loaded guiding pads offering maximum stability and productivity for large diameter reaming operations.

Xfix – Features details

284

Xfix – Features details

- 8 cutting edges for economy- Stable clamping system- Easy adjustment with 1 adjusting screw for easy setting- Grade and geometry choice for different applications

- Patended pre-loaded guiding pads system for application stability- Pads lubrication for performance and safety

- Integrated adjustable adapter for perfect run-out control

- Shanks and extension programme from Seco- System catalogue illustrates maximum modularity

Xfix – Code key

285

Xfix – Code key

Code key – Adapters

Flange size D Length L Shank type

Code key – Standard heads

Head type Diameter and tolerance Number of teeth

Code key – Intermediate diameter heads

Head type Diameter & tolerance

Intermediate diameters example:metric 19,475/19,502metric19,415+10/-12Inches 1,4848/1,4858

Flange size DNumber of teeth

Code key – Inserts

Insert size Lead geometry Grade:Rake angle

Flange size D

Xfix – Insert

286

Xfix – Insert

Insert for 39,5 to 154,499

RNAX

Lead geometries

Grades

Dia. Dc(mm) Blade type

Dimensions in mm

D s h RX2

000

RX1

500

Rak

e

Insert clamping screw

59,5...

RNAX1005 10 5,5 3,5 [ [ 3 C03010-T09P

...154,499

RX2000 High performance coated carbide grade suitable for all materials

RX1500 -Wear resistant coated cermet grade for performance optimization in steel and cast iron

Xfix – Geometry choice

287

Xfix – Geometry choice

Applications

Chip control +++Surface finish + Ra 0,8-1,2First choice for geometry

Chip control ++Surface finish Ra 0,2-0,8

Chip control ++Surface finish + Ra 0,8-1,2Stability for long reach application +++

Xfix – Heads/Shanks

288


Spare Parts


Dimensions in mm

see page 286

Geometries Grade

A D

max

Insert type

EB45

EB84

5

EB15

70

RX2

000

RX1

500

39,5-44,499 HF85-....-03-32 3 33 32 0,41

RNAX1005.... [ [ [ [ [44,5-49,499 HF85-....-03-32 3 33 32 0,5149,5-54,499 HF85-....-03-32 3 33 32 0,6254,5-59,499 HF85-....-03-32 3 33 32 0,74

Insert clampingscrew

Cartridge clampingscrew


Clampingwedge

Cartridge adjustingscrew

Adapter adjustingscrew

C03010-T09P LDH4010 CARTCY-HF16 B6027 SH4075S HcM4 x 08

T00-09P20 H2,0-2D H2,0-2D 2,0SMS795

clamping torque (Nm) clamping torque (Nm)

2 3

Heads for diameters 39,5 - 59,499


289

Shanks and extensions for HF32-050-C3 (see Seco Capto catalogue for more details).

Part No.A

mm

Custom design

Taper D

maxA

minA

max

Ream

er h

olde

rs HF32-050-C3 [ 50 C3 32 0,3HF32-....HSKA63 ] - 65 245 HSK-A63 32 -HF32-....HSKA80 ] - 100 209 HSK-A80 32 -HF32-...HSKA100 ] - 70 245 HSK-A100 32 -HF32-....DIN40 ADB ] - 60 252 ISO40 ADB 32 -HF32-...DIN50 ADB ] - 60 317 ISO50 ADB 32 -HF32-....BT40 ADB ] - 65 252 BT40 ADB 32 -HF32-....BT50 ADB ] - 75 317 BT50 ADB 32 -

Shanks Part No.A

mm Taper

SecoCaptosize

max

Shan

k

C3-390.410-63075C [ 75 HSK-A63 C3 1,4C3-390.410-10080A [ 80 HSK-A100 C3 3,8C3-390.140-40030 [ 30 DIN40 AD C3 0,8C3-390.140-40060 [ 60 DIN40 AD C3 2,8C3-390.272-40030 [ 30 DIN40 B C3 0,8C3-390.272-40060 [ 60 DIN40 B C3 1C3-390.540-40030 [ 30 DIN40 AD BIG-PLUS C3 0,9C3-390.55-40030 [ 30 BT40 AD C3 1C3-390.55-40060 [ 60 BT40 AD C3 1,2C3-390.369-40030 [ 30 BT40 B C3 1C3-390.555-40030 [ 30 BT40 AD C3 1C3-390.140-50030 [ 30 DIN50 AD C3 2,6C3-390.140-50060 [ 60 DIN50 AD C3 2,8C3-390.272-50030 [ 30 DIN50 B C3 2,6C3-390.272-50060 [ 60 DIN50 B C3 2,8C3-390.540-50030A [ 30 DIN50 ADB BIG-PLUS C3 2,8C3-390.58-50040 [ 40 BT50 AD C3 2,5C3-390.58-50070 [ 70 BT50 AD C3 2,7C3-390.369-50040 [ 40 BT50 B C3 2,5

Exte

nsio

n

C3-391.01-32060A [ 60 C3 C3 0,4C3-391.01-32080A [ 80 C3 C3 0,5C4-391.02-32055A [ 55 C4 C3 0,5C4-391.02-32070A [ 70 C4 C3 0,6C5-391.02-32060A [ 60 C5 C3 0,7C6-391.02-32070A [ 70 C6 C3 1,1C8-391.02-32060A [ 60 C8 C3 1,7C3-391.01-32035 [ 35 C3 C3 0,2C5-391.02-32033 [ 33 C5 C3 0,5C6-391.01-32032 [ 32 C6 C3 0,9

Seco Capto shank for diameters 39,5 - 59,499

D

A

[= Stock standard, ]= Non Stock standard. Subject to change refer to current price and stock-list. See Seco Capto catalogue.


290

Shanks and extensions for HF32-050-G3 (see Seco Tooling System catalogue for more details).

Part No.A

mm

Custom design

Taper D

maxA

minA

max

Ream

er h

olde

rs HF32-050-G3 [ 50 Graflex 3 32 0,3HF32-....HSKA63 ] - 65 245 HSK-A63 32 -HF32-....HSKA80 ] - 100 209 HSK-A80 32 -HF32-...HSKA100 ] - 70 245 HSK-A100 32 -HF32-....DIN40 ADB ] - 60 252 DIN40 ADB 32 -HF32-...DIN50 ADB ] - 60 317 DIN50 ADB 32 -HF32-....BT40 ADB ] - 65 252 BT40 ADB 32 -HF32-....BT50 ADB ] - 75 317 BT50 ADB 32 -

Shanks Part No.A

mm Taper

SecoGraflex

size

max

Shan

k

EM9304 401 1850 [ 50 HSK-A63 3 0,8EM9306 401 1855 [ 55 HSK-A100 3 1,9EM3469 401 1835 [ 35 DIN40 AD 3 0,8EM3469 401 18100 [ 100 DIN40 AD 3 0,95EM4466 401 1835 [ 35 DIN40 AD/CAT 40 3 0,85EM3414 401 1840 [ 40 BT40 ADB 3 1EM3414 401 18100 [ 100 BT40 ADB 3 1,4EM3471 401 1835 [ 35 DIN50 ADB 3 2,8EM3471 401 18100 [ 100 DIN50 ADB 3 2,9EM3416 401 1845 [ 45 BT50 ADB 3 4EM3416 401 18120 [ 120 BT50 ADB 3 4,1

Exte

nsio

n

M402 330 [ 40 Graflex 3 3 0,25M402 331 [ 60 Graflex 3 3 0,4

Graflex shank for diameters 39,5 - 59,499

D

A



291

Spare Parts


Dimensions in mm

see page 286

Geometries Grade

A D

max

Insert type

EB45

EB84

5

EB15

70

RX2

000

RX1

500

59,5-64,499 HF85-....-05-55 5 50 55 1,3

RNAX1005.... [ [ [ [ [64,5-69,499 HF85-....-05-55 5 50 55 1,565,5-74,499 HF85-....-05-55 5 50 55 1,7574,5-79,499 HF85-....-05-55 5 50 55 279,5-84,499 HF85-....-05-55 5 50 55 2,2




Clampingwedge




T00-09P20 H2,0-2D H2,0-2D 4,0SMS795


2 3



292


Part No.A

mm

Custom design

Taper D

maxA

minA

max

Ream

er h

olde

rs HF55-080-C5 [ 80 C5 55 1,3HF55-....HSKA63 ] - 80 239 HSK-A63 55 -HF55-....HSKA80 ] - 100 239 HSK-A80 55 -HF55-....HSKA100 ] - 100 239 HSK-A100 55 -HF55-....DIN69871/40 ] - 80 239 DIN69871/40 55 -HF55-....DIN69871/50 ] - 80 304 DIN69871/50 55 -HF55-....BT40 ] - 80 239 BT40 55 -HF55-....BT50 ] - 80 304 BT50 55 -

Shanks Part No.A

mm Taper

SecoCaptosize

max

Shan

k

C5-390.410-63090C [ 90 HSK-A63 C5 1,4C5-390.410-100100A [ 100 HSK-A100 C5 3,8C5-390.140-40030 [ 30 DIN40 AD C5 0,8C5-390.140-40070 [ 70 DIN40 AD C5 1,5C5-390.272-40040 [ 40 DIN40 B C5 0,9C5-390.272-40080 [ 80 DIN40 B C5 1,5C5-390.540-40050 [ 50 DIN40 AD BIG-PLUS C5 1,1C5-390.55-40030 [ 30 BT40 AD C5 0,9C5-390.55-40070 [ 70 BT40 AD C5 1,5C5-390.369-40050 [ 50 BT40 B C5 1,8C5-390.555-40050 [ 50 BT40 AD BIG-PLUS C5 1,2C5-390.140-50030 [ 30 DIN50 AD C5 2,6C5-390.140-50070 [ 70 DIN50 AD C5 3,1C5-390.272-50030 [ 30 DIN50 B C5 2,9C5-390.272-50070 [ 70 DIN50 B C5 3,4C5-390.540-50030A [ 30 DIN50 ADB BIG-PLUS C5 2,8C5-390.58-50040 [ 40 BT50 AD C5 3,5C5-390.58-50080 [ 80 BT50 AD C5 4C5-390.369-50040 [ 40 BT50 B C5 3,2C5-390.558-50040 [ 40 BT50 AD BIG-PLUS C5 3,5

Exte

nsio

n

C5-391.01-50050 [ 50 C5 C5 0,7C5-391.01-50080A [ 80 C5 C5 1,1C5-391,01-50100A [ 100 C5 C5 1,4C5-391,02-50050 [ 50 C6 C5 1C6-391.02-50080A [ 80 C6 C5 1,5C6-391.02-50110A [ 110 C6 C5 2,2C8-391.02-50045 [ 45 C8 C5 1,9C8-391-02-50080A [ 80 C8 C5 2,3


D

A



293


Part No.A

mm

Custom design

Taper D

maxA

minA

max

Ream

er h

olde

rs HF55-080-G5 [ 80 Graflex 5 55 1,3HF55-....HSKA63 ] - 80 239 HSK-A63 55 -HF55-....HSKA80 ] - 100 239 HSK-A80 55 -HF55-...HSKA100 ] - 100 239 HSK-A100 55 -HF55-....DIN69871/40 ] - 80 239 DIN69871/40 55 -HF55-...DIN69871/50 ] - 80 304 DIN69871750 55 -HF55-....BT40 ] - 80 239 BT40 55 -HF55-....BT50 ] - 80 304 BT50 55 -

Shanks Part No.A

mm Taper

SecoGraflex

size

max

Shan

k

EM9304 401 2860 [ 60 HSK-A63 5 1EM9304 401 28100 [ 100 HSK-A63 5 1,5EM9304 401 28140 [ 140 HSK-A63 5 2,25EM9305 401 2860 [ 60 HSK-A80 5 1,45EM9306 401 2865 [ 65 HSK-A100 5 2,3EM9306 401 28110 [ 110 HSK-A100 5 3EM9306 401 28150 [ 150 HSK-A100 5 3,6EM3469 401 2840 [ 40 DIN40 ADB 5 0,8EM3469 401 2880 [ 80 DIN40 ADB 5 1,55EM3469 401 28120 [ 120 DIN40 ADB 5 2,1EM4446 401 2840 [ 40 DIN40 AD/CAT40 5 0,9EM4446 401 2880 [ 80 DIN40 AD/CAT40 5 1,45EM4446 401 28120 [ 120 DIN40 AD/CAT40 5 2,05EM3414 401 2845 [ 45 BT40 ADB 5 1,1EM3414 401 2880 [ 80 BT40 ADB 5 1,55EM3414 401 28120 [ 120 BT40 ADB 5 2,1EM3471 401 2840 [ 40 DIN50 ADB 5 2,85EM3471 401 28100 [ 100 DIN50 ADB 5 3,8EM4468 401 28140 [ 140 DIN50 ADB 5 4,25EM4468 401 2840 [ 40 DIN50 AD/CAT50 5 2,9EM3416 401 28100 [ 100 DIN50 AD/CAT50 5 4EM4468 401 28140 [ 140 DIN50 AD/CAT50 5 4,4EM3416 401 2855 [ 55 BT50 ADB 5 3,75EM3416 401 28100 [ 100 BT50 ADB 5 4,1EM3416 401 28140 [ 140 BT50 ADB 5 4,7

Exte

n-si

on

M402 550 [ 50 Graflex 5 5 0,75M402 551 [ 75 Graflex 5 5 1,15M402 552 [ 100 Graflex 5 5 1,55


D

A



294

Spare Parts


Dimensions in mm

see page 286

Geometries Grade

A D

max

Insert type

EB45

EB84

5

EB15

70

RX2

000

RX1

500

84,5-89,499 HF85-....-07-80 7 50 80 1,68

RNAX1005.... [ [ [ [ [

89,5-94,499 HF85-....-07-80 7 50 80 1,8594,5-99,499 HF85-....-07-80 7 50 80 2,02

99,5-104,499 HF85-....-07-80 7 50 80 2,2104,5-109,499 HF85-....-07-80 7 50 80 2,4109,5-114,499 HF85-....-07-80 7 50 80 2,61114,5-119,499 HF85-....-07-80 7 50 80 2,82




Clampingwedge




T00-09P20 H2,0-2D H2,0-2D 4,0SMS795


2 3



295


Part No.A

mm

Custom design

Taper D

maxA

minA

max

Ream

er h

olde

rs HF80-080-C6 [ 80 C6 80 2,5HF80-....HSKA80 ] - 100 239 HSK-A80 80 -HF80-....HSKA100 ] - 100 239 HSK-A100 80 -HF80-...DIN69871/50 ] - 80 304 DIN69871/50 80 -HF80-....BT50 ] - 80 304 BT50 80 -

Shanks Part No.A

mm Taper

SecoCaptosize

max

Shan

k

C6-390.410-100110A [ 110 HSK-A100 C6 3,6C6-390.140-40085 [ 85 DIN40 AD C6 2,3C6-390.272-40085 [ 85 DIN40 B C6 1,8C6-390.540-40085 [ 85 DIN40 AD BIG-PLUS C6 1,9C6-390.140-50030 [ 30 DIN50 AD C6 2,6C6-390.140-50080 [ 80 DIN50 AD C6 3,7C6-390.272-50030 [ 30 DIN50 B C6 1,8C6-390.272-50080 [ 80 DIN50 B C6 2,9C6-390.540-50050A [ 50 DIN50 ADB BIG-PLUS C6 3,1C6-390.55-40075 [ 75 BT40 AD C6 1,6C6-390.555-40075 [ 75 BT50 AD BIG-PLUS C6 1,7C6-390.58-50040 [ 40 BT50 AD C6 3,4C6-390.58-50090 [ 90 BT50 AD C6 4,5C6-390.369-50050 [ 50 BT50B C6 3,6C6-390.558-50050 [ 50 BT50 AD BIG-PLUS C6 3,6

Exte

nsio

n

C6-391.01-63100A [ 100 C6 C6 2,2C6-391.01-63140A [ 140 C6 C6 3,1C6-391.01-63060 [ 60 C6 C6 1,4C8-391.02-63080A [ 80 C8 C6 2,5C8-391.02-63055 [ 55 C8 C6 2


D

A



296


Part No.A

mm

Custom design

Taper D

maxA

minA

max

Ream

er h

olde

rs HF80-080-G6 [ 80 Graflex 6 80 3HF80-....HSKA80 ] - 100 239 HSK-A80 80 -HF80-....HSKA100 ] - 100 239 HSK-A100 80 -HF80-....DIN69871/50 ] - 80 304 DIN50 ADB 80 -HF80-....BT50 ] - 80 304 BT50 ADB 80 -

Shanks Part No.A

mm Taper

SecoGraflex

size

max

Shan

k

EM9304 401 3670 [ 70 HSK-A63 6 1,25EM9304 401 36120 [ 120 HSK-A63 6 2,25EM9305 401 3675 [ 75 HSK-A63 6 1,95EM9306 401 3675 [ 75 HSK-A100 6 2,6EM9306 401 36120 [ 120 HSK-A100 6 4,5EM9306 401 36160 [ 160 HSK-A100 6 4,9EM3469 401 3660 [ 60 DIN40 ADB 6 1,35EM3469 401 36120 [ 120 DIN40 ADB 6 2,85EM4466 401 3660 [ 20 DIN40 AD/CAT 40 6 1,4EM3414 401 3650 [ 50 BT40 ADB 6 1,1EM3414 401 36120 [ 120 BT40 ADB 6 2,8EM3471 401 3645 [ 45 DIN50 ADB 6 3,1EM3471 401 36100 [ 100 DIN50 ADB 6 4,1EM3471 401 36140 [ 140 DIN50 ADB 6 5,15EM4468 401 3645 [ 45 DIN50 AD/CAT50 6 3,05EM4468 401 36100 [ 100 DIN50 AD/CAT50 6 4,25EM4468 401 36140 [ 140 DIN50 AD/CAT50 6 4,9EM3416 401 3663 [ 63 BT50 ADB 6 3,8EM3416 401 36100 [ 100 BT50 ADB 6 4,5EM3416 401 36140 [ 140 BT50 ADB 6 5,45

Exte

nsio

n



D

A



297

Spare Parts


Dimensions in mm

see page 286

Geometries Grade

A D

max

Insert type

EB45

EB84

5

EB15

70

RX2

000

RX1

500

119,5-124,499 HF85-....-09-100 9 63 100 3,89

RNAX1005.... [ [ [ [ [

124,5-129,499 HF85-....-09-100 9 63 100 4,15129,5-134,499 HF85-....-09-100 9 63 100 4,42134,5-139,499 HF85-....-09-100 9 63 100 4,70139,5-144,499 HF85-....-09-100 9 63 100 4,99144,5-149,499 HF85-....-09-100 9 63 100 5,29149,5-154,499 HF85-....-09-100 9 63 100 5,60




Clampingwedge




T00-09P20 H2,0-2D H2,0-2D 4,0SMS795


2 3



298


Part No.A

mm

Custom design

Taper D

maxA

minA

max

Ream

er h

olde

rs HF100-100-C8 [ 100 C8 100 4,9HF100-....HSKA80 ] - 100 238 C8 100 -HF100-....HSKA100 ] - 100 238 C8 100 -HF100-....DIN69871/50 ] - 100 238 C8 100 -HF100-....BT50 ] - 100 238 C8 100 -

Shanks Part No.A

mm Taper

SecoCaptosize

max

Shan

k

C8-390.410-100120A [ 120 HSK-A100 C8 4,7C8-390.140-50070 [ 70 DIN50 AD C8 3,9C8-390.140-50120 [ 120 DIN50 AD C8 5,5C8-390.272-50070 [ 70 DIN50 B C8 3,9C8-390.272-50120 [ 120 DIN50 B C8 5,6C8-390.540-50070A [ 70 DIN50 ADB BIG-PLUS C8 3,9C8-390.58-50070 [ 70 BT50 AD C8 4,1C8-390.58-50120 [ 120 BT50 AD C8 5,8C8-390.369-50070 [ 70 BT50 B C8 4,1C8-390.558-50070 [ 70 BT50 AD BIG-PLUS C8 4,2

Exte

nsio

n

C8-391.01-80100A [ 100 C8 C8 3,7C8-391.01-80125A [ 125 C8 C8 4,6C8-391.02-63120A [ 120 C8 C8 4,1C8-391.01-80065 [ 65 C8 C8 2,3


D

A



299


Part No.A

mm

Custom design

Taper D

maxA

minA

max

Ream

er h

olde

rs HF100-100-G7 [ 100 Graflex 7 100 5HF100-....HSKA80 ] - 100 238 HSK-A80 100 -HF100-....HSKA100 ] - 100 238 HSK-A100 100 -HF100-....DIN69871/50 ] - 110 238 DIN50 ADB 100 -HF100-....BT50 ] - 110 238 BT50 ADB 100 -

Shanks Part No.A

mm Taper

SecoGraflex

size

max

Shan

k

EM9306 401 4685 [ 85 HSK-A100 7 4,2EM9306 401 46160 [ 160 HSK-A100 7 6EM9306 401 46240 [ 240 HSK-A100 7 8EM3471 401 4650 [ 50 DIN50 ADB 7 4,25EM3471 401 46120 [ 120 DIN50 ADB 7 6,6EM3471 401 46200 [ 200 DIN50 ADB 7 10,5EM4468 401 4665 [ 65 DIN50 AD/CAT50 7 3,75EM3416 401 4665 [ 65 BT50 ADB 7 4,15EM3416 401 46120 [ 120 BT50 ADB 7 6,75EM3416 401 46200 [ 200 BT50 ADB 7 10,75

Exte

nsio

n



D

A


Xfix – Adjusting Instructions

300

Xfix – Adjusting Instructions

- Loosen cartridge clamping screw - Index or replace insert- Unclamp adjusting screw by 1/4 of a turn and push cartridge back-Gently re-clamp cartridge clamping screw(0,5 Nm approx)

- Set clock to "zero" on reference pad.- Make sure measuring point is positioned after the lead angle.

-Set insert 0,025 mm above reference padusing adjusting screw- Repeat adjusting process for all inserts

- Final clamp cartridge clamping screw ( 2 Nm ).

Note: It is normal that pre-loaded pads are above inserts.

Cartridge clamping screw

Pre-loadedguiding pad

Reference padfor adjustment

+ 0,025 mm abovereference pad

Adjusting screw

Cartridge clamping screw

Adjusting screw

"0"

+0,025

Xfix – Adjusting instruction adapter

301

Xfix – Adjusting instruction adapter

1. Assembly

- Thoroughly clean flange contact surface.- Loosen 4 radial adjusting screws so they do not interfere for assembly.- Put reaming head onto adapter (indexing pin) and tighten the 4 clamping screws.

2. Setting

- Mount tool in the machine spindle.- Place m clock as shown on sketch 2.- Unlock spindle so it can rotate freely by hand.- Start run-out correction using in sketch 4 adjusting screws (sketch 3).- Max run-out 5 m.- When run-out values get lower than 10 m, proceed to

final clamping (sketch 1) see clamping torque table fortorque recommended values.

- Finalize run-out adjustment (Max 5 m).

Setting operation in themachine spindle

Clamping screwsRadial adjustment

3-5 m Max

Radial adjusting screws (4)

Indexing pin

Clamping screws (4)

Clamping torque table

Diameters Adapter sizeClamping

screwClamping torque Nm

39,5-59,499 HF32 CHC M3 x 16 2,759,5-84,499 HF55 CHC M5 x 25 5,784,5-119,499 HF80 CHC M6 x 25 9,8119,5-154,499 HF100 CHC M8 x 30 24

TIR control ring

1. 3.

2.

Xfix – Setting Fixture

302

Xfix – Setting Fixture

Setting fixture SFXF-300

Setting fixtureSetting fixture for Xfix reamers Ø 39,500 -154,499

Setting fixture Addtional centre point included in delivery

Part No.Complete Setting fixture................SFXF-300

Position 1: To adjust diameters 39,5 to mm 90 mm

Position 2: To adjust diameters 90 to 154,5 mm

Xfix – Cutting data

303

Xfix – Cutting data

- With new reaming applications, we recommend using lower cutting data range values for initial runs.Cutting data to be increased gradually for optimization.

SecoMaterialgroup

No.

Geometry

Cutting speed, vc (m/min) Feed f in mm/revfor reamer diameter

Machiningallowance on for reamer size

(mm)RX2000 RX1500

HF85...03.. HF85...05.. HF85...07.. HF85...09..

39,5-59,499 59,5-84,499 84,5-199,499 119,5-154,500

Z = 3 Z = 5 Z = 7 Z =9

4-6

EB45

40-80 80-100

0,15-0,45 0,25-0,75 0,35-1,05 0,45-1,35

0,15-0,25EB845 0,15-0,6 0,25-1 0,35-1,4 0,45-1,8

EB1570 0,15-0,45 0,25-0,75 0,35-1,05 0,45-1,35

7

EB45

20-40 40-80

0,15-0,3 0,25-0,5 0,35-0,7 0,45-0,9

0,1-0,20EB845 0,15-0,45 0,25-0,75 0,35-1,05 0,45-1,35

EB1570 0,15-0,3 0,25-0,5 0,35-0,7 0,45-0,9

12

EB45

60-200 150-300

0,15-0,45 0,25-0,75 0,35-1,05 0,45-1,35

0,2-0,5EB845 0,15-0,6 0,25-1 0,35-1,4 0,45-1,8

EB1570 0,15-0,45 0,25-0,75 0,35-1,05 0,45-1,35

13

EB45

60-180 150-300

0,15-0,45 0,25-0,75 0,35-1,05 0,45-1,35

0,2-0,5EB845 0,15-0,6 0,25-1 0,35-1,4 0,45-1,8

EB1570 0,15-0,45 0,25-0,75 0,35-1,05 0,45-1,35

14

EB45

60-180 150-300

0,15-0,45 0,25-0,75 0,35-1,05 0,45-1,35

0,2-0,5EB845 0,15-0,6 0,25-1 0,35-1,4 0,45-1,8

EB1570 0,15-0,45 0,25-0,75 0,35-1,05 0,45-1,35

15EB45

60-120 100-2500,15-0,45 0,25-0,75 0,35-1,05 0,45-1,35

0,2-0,5EB845 0,15-0,6 0,25-1 0,35-1,4 0,45-1,8EB1570 0,15-0,45 0,25-0,75 0,35-1,05 0,45-1,35

Xfix

304

Xfix

Xfix – Tooling overview

305

Xfix – Tooling overview

Note: For diameters > 100 mm or L > 3 x D check max tool weight acceptable in the machine.

Diameter Max dia/ length ratio

39,5-59,499 6,5 x D

59,5-84,499 4,5 x D

85,5-119,499 3,3 x D

119,5-154,499 2,5 x D

Holders for reamers – Overview

306


Static applications

Nanofix

Bifix SR80-SR81

Floating holder high speed series

Precifix Steel body

Floating holder compact series

Carbide body

Precimaster

Floating holder normal series


307

Rotating applications

Best performance achieved with rigid mounting (Hydraulic chuck, D type or Shrinkfit)

NanofixGraflex

Xfix

Seco Capto

Bifix SR80-SR81 Shrinkfit*

Precifix

Steel body Collet chuck D type precision*

Carbide body

Precimaster

Hydraulic chuck*

Adjustable adapter

Floating holder high speed series

*See catalogue Seco EPB TOOLING SYSTEMS

Floating holders

308

Floating holders

The use of a Seco floating holder is recommended• When run-out exceeds 0,02 mm.• For stationary tools.

Compact GV high speed series• First choice for rotating tools.• No adjustment required (factory preset).• Rotation up to 3000 rpm depending on application.• Suitable for static applications.

Compact series• First choice for stationary tools.• Radial adjustment only.• Suitable for rotating applications – 800 rpm max.

Normal series• When both angular and radial correction is required.• Suitable for rotating applications – 800 rpm max.

All floating holders for through coolant.2 types of coolant induction available.• JJL: side inlet.• JJ: through shank

Users manual included in delivery.

Floating holders

309

Floating holders

Accessories

Part No.

Dimensions in mm

dmt dmm l1 lcm D1 d9 l3 lct dth H Dth

SFH-GV11019JJ 10 19,05 47,5 40 33 30 11,5 25 1/8 5,5 M6 0,2SFH-GV11020JJ 10 20 47,5 40 33 30 11,5 25 1/8 5,5 M6 0,2SFH-GV21619JJ 16 19,05 66 50 49,5 39 24,5 40 1/8 8 M8 0,2SFH-GV21620JJ 16 20 66 50 49,5 39 24,5 40 1/8 8 M8 0,2SFH-GV22019JJ 20 19,05 76 50 49,5 45 34,5 50 1/8 8 M8 0,2SFH-GV22020JJ 20 20 76 50 49,5 45 34,5 50 1/8 8 M8 0,2SFH-GV32525MJJ 25 25 89 60 62 52 43,5 60 1/4 11 M10 0,3SFH-GV32525JJ 25 25,4 89 60 62 52 43,5 60 1/4 11 M10 0,3SFH-GV325425JJ 25,4 25,4 89 60 62 52 43,5 60 1/4 11 M10 0,3SFH-GV43232JJ 32 32 80 80 72 60 34 60 3/8 9 M10 0,3

Part No.

Reduction ring

dmt dmm

SRR-BR11016 10 16SRR-BR21620 16 20SRR-BR31625 16 25SRR-BR32025 20 25SRR-GV42532 25 32

Compact GV high speed series

Floating holders

310

Accessories

Part No.

Dimensions in mm

dmt dmm l1 lcm D1 d9 l3 dth

SFH-GV3BC25MJJ ER32 25 80,5-77 60 62 50 35-31,5 1/4 0,3SFH-GV3BC25JJ ER32 25,4 80,5-77 60 62 50 35-31,5 1/4 0,3SFH-GV4BC31JJ ER40 31,75 94,5-91 80 72 63 39,5-36 3/8 0,3SFH-GV4BC32JJ ER40 32 94,5-91 80 72 63 39,5-36 3/8 0,3

Part No.

Size Collet Size Spanner

dmt D1 l2

5880 3210 ER32 10 33 40 ER32 03B5875325880 3216 ER32 16 33 40 ER40 03B5875405880 3220 ER32 20 33 40 – –5880 4016 ER40 16 41 46 – –5880 4020 ER40 20 41 46 – –5880 4025 ER40 25 41 46 – –5880 4026 ER40 26 41 46 – –

Compact GV high speed series with collet chuck

Collets and wrenches are not delivered with chucks.

Floating holders

311

Accessories

Part No.

Dimensions in mm


SFH-C01019JJ 10 19,05 44,5 40 38,5 30 11 25 1/8 6 M6 1 0,575SFH-C01020JJ 10 20 44,5 40 38,5 30 11 25 1/8 6 M6 1 0,590SFH-C01019JJL 10 19,05 62 60 38,5 30 11 25 1/8 6 M6 1 0,575SFH-C01020JJL 10 20 62 60 38,5 30 11 25 1/8 6 M6 1 0,590SFH-C21619CJJ 16 19,05 67,5 50 51,5 34 17 40 1/4 8 M6 1,5 0,970SFH-C21620CJJ 16 20 67,5 50 51,5 34 17 40 1/4 8 M6 1,5 0,970SFH-C21619JJL 16 19,05 87 60 51,5 34 17 40 1/4 8 M6 1,5 1,100SFH-C21620JJL 16 20 87 60 51,5 34 17 40 1/4 8 M6 1,5 1,100SFH-C22019CJJ 20 19,05 77,5 50 51,5 44 27 50 1/4 8 M8 1,5 0,970SFH-C22020CJJ 20 20 77,5 50 51,5 44 27 50 1/4 8 M8 1,5 1,000SFH-C22019JJL 20 19,05 97 60 51,5 44 27 50 1/4 8 M8 1,5 1,100SFH-C22020JJL 20 20 97 60 51,5 44 27 50 1/4 8 M8 1,5 1,100SFH-C32525MJJ 25 25 90 110 59,5 50 31 60 3/8 11 M8 1,5 1,700SFH-C32525JJ 25 25,4 90 110 59,5 50 31 60 3/8 11 M8 1,5 1,700SFH-C32525MJJL 25 25 125 70 59,5 50 31 60 – 11 M8 1,5 1,980SFH-C32525JJL 25 25,4 125 70 59,5 50 31 60 – 11 M8 1,5 1,980

Part No.

Reduction ring

dmt dmm

SRR-BR11016 10 16SRR-BR21620 16 20SRR-BR31625 16 25SRR-BR32025 20 25

Compact series

Hose adapter is not included in delivery.

Floating holders

312

Accessories

Part No.

Dimensions in mm

dmt dmm l1 lcm D1 d9 l3 lct dth

SFH-C65BC25CJJ ER32 25,4 94 50 64,5 50 33 42 3/8 1,5SFH-C65BC25MCJJ ER32 25 94 50 64,5 50 33 42 3/8 1,5

Part No.

Size Collet Size Spanner

dmt D1 l2

5880 3210 ER32 10 33 40 ER32 03B5875325880 3216 ER32 16 33 40 ER40 03B5875405880 3220 ER32 20 33 40 – –5880 4016 ER40 16 41 46 – –5880 4020 ER40 20 41 46 – –5880 4025 ER40 25 41 46 – –5880 4026 ER40 26 41 46 – –

Compact series with collet chuck

Collets and wrenches are not delivered with chucks.

Floating holders

313

Accessories

Part No.

Dimensions in mm


SFH-11619JJ 16 19,05 64 50 62 34 16 40 1/4 8 M6 1 1,5 0,900SFH-11620JJ 16 20 64 50 62 34 16 40 1/4 8 M6 1 1,5 0,950SFH-11619JJL 16 19,05 81 40 62 34 16 40 1/4 8 M6 1 1,5 1,320SFH-11620JJL 16 20 81 50 62 34 16 40 1/4 8 M6 1 1,5 1,340SFH-22025MJJ 20 25 74 65 82 44 16 50 3/8 8 M8 1 1,5 1,900SFH-22025JJ 20 25,4 74 65 82 44 16 50 3/8 8 M8 1 1,5 1,900SFH-22025MJJL 20 25 98 70 82 44 16 50 1/4 8 M8 1 1,5 2,200SFH-22025JJL 20 25,4 98 70 82 44 16 50 1/4 8 M8 1 1,5 2,200SFH-32525MJJ 25 25 82,5 110 91 52 22 60 3/8 11 M8 1 2 2,500SFH-32525JJ 25 25,4 82,5 110 91 52 22 60 3/8 11 M8 1 2 2,500

Part No.

Reduction ring

dmt dmm

SRR-BR11016 10 16SRR-BR21620 16 20SRR-BR31625 16 25SRR-BR32025 20 25

Normal series

Hose adapter is not included in delivery.

Floating holders

314

SAH Seco Adjustable Holders allow simple compensation of run-out problems using the radial adjusting screws.

Part No.

Dimensions in mm

l2 l1 l3 D5t dmt dmm

SAH-1016 100 38 48 29 10 16 0,305SAH-1216 107 44 55 32 12 16 0,370SAH-1616 110 44 58 35 16 16 0,435SAH-2020 117 47 62 39 20 20 0,560SAH-2525 129 52 68 44 25 25 0,805

Adjustable holder

Non stocked standard.

Reaming – Special applications

315



316

Seco is able to employ the full range of special machining solutions. For reaming ope-rations, Seco has created a skilled and experienced team of engineers that can propose machining solutions to achieve high quality and productivity.Already recognised in the aeronautic and automotive industries, Seco can offer all the modern reaming solutions such as adjustable fine reaming tools, brazed or solid, combined operations, (diameters, face, chamfer, external and internal), with carbide, CBN or PCD inserts. All these winning solutions are already operated successfully by many of our customers worldwide.

Work with Seco to solve your complex reaming operations.Seco will follow-up the implementation and the improvement of all your production of small, medium and large batches.

A large choice of standard or tailor-made solutions are available to find the best and most economical solution.

Seco can design specific setting fixtures suitable for custom made reamers.

Custom designed Bifix setting fixtures


317

Technical information for custom tooling request

Customer name:

Quantity:

Type of reamer: Bifix: Precimaster: Brazed or solidcarbide tool:

PCD tool: Other:

Working parameters

Please, supply component drawing or sketch and complete the questionnaire

Material to be machined: Hardness: Seco group:

Condition and machining allowance prior to reaming:

Through hole: Blind hole: Diameter with tolerances:

Surface finishing: Cylindricity: Concentricity:

Reaming depth: Straightness: Roundness:

Other parameters:

Machine parameters

Coolant: External: Internal: Rotating tool: Static tool:

Machine tool connection: Direct in thespindle:

Shrinkfit holder: Adjustable holder: Hydraulic, colletchuck:

Floatingholder:

Tool connection:Diameter or size

Cylindrical: HSK: Compatible ABS Graflex: Other:

Reaming

318

Reaming

EPB boring heads – Overview

319



320

A750 heads, rough boring • High metal removal, precise hole geometry and hole position

• Also suitable for heavy duty• Both symmetrical and staggered settings

pages 322-334

Twin cutting heads

range 18 to 205 mmIT 9/10

A760 heads, Axiabore® type • Micrometric adjustment for hole precision up to IT5 • High tool rigidity for precise hole geometry and

position• Nanobore® head for smaller diameters• Axialibrabore™ and - Axialibrabore™ Plus - are fine

balanceable, HSM suitable• Multi-purpose adapter (MPA) for larger boring

diameters, OD-overturning and grooving

pages 335-369

Fine boring heads, with axial tools

range 0,3 to 108 mm + OD-overturning and face groovingIT 5/6

A780 & A790 heads, radial type • Micrometric adjustment for hole precision up to IT5• Precise hole geometry and position• A790 Libraflex® heads are fine balanceable, HSM

suitable• Insert holder clamping for highest reliability• Long bores achievable up to 7xD, using “carbide”

extensions• Also for chamfering and back-boring

pages 370-381

Fine boring heads, with radial insert holder



321

Bridge bars & Jumbo boring heads • Boring blocks available for rough and fine boring, OD-overturning and back-boring

• Strong design for high metal removal in rough boring• Micrometric adjustment for fine boring• Optimized boring block design and Jumbo Bridge

bars made from high tensile aluminium for high speeds

pages 382-400

For rough and fine boring large diameters

range 204 to 2155 mmIT 5/6 (fine boring) or 9/10 (rough boring)+ OD-overturning IT6

Liteline™ • Made from high tensile aluminium, for over 60% weight reduction

• Reduced spindle stress due to lower weight allows higher productivity and precision

• Suitable for automatic tool changers with limited weight capabilities

pages 401-417

Low weight fine boring heads and modular holders


Inserts for boring • For boring applications in all materials• High toughness for rough boring• Positive geometries for fine boring• Grades selected for long life

pages 419-426

Graflex® modular holding system • The boring heads have a Graflex® connection shank enabling a full range of boring depths and diameters

• Select the required Graflex® arbors and extensions from the SECO-EPB TOOLING SYSTEMS cata-logue (HSK, DIN, BT, ANSI-CAT, Seco-Capto™) or upper Liteline™ range

• Connection locking advice and spare parts are shown in that chapter

pages 427-431

EPB rough boring heads

322



323


Fast and reliable bore enlarging 18 - 205 mm.

High productivity• Strong ‘twin cutting edges’ design for

high metal removal: axial and radial insert holder locking by the unique central screw.

• Large range of insert grades for all materials.• Both 90 and 80 lead angle insert holders.• Through coolant, directed towards the inserts.

Easy setting• Simultaneous or independent insert holders

setting, by integrated coupling mechanism.• Symmetrical or staggered settings possible.• Easy assembly and interchange of the insert

holders (only one clamping screw).

Geometrical hole precision• Achieving geometrical hole precision starting

from cast, flame cut or drilled hole.• Minimised unbalance thanks to a symmetrical

design.

EPB rough boring heads – Overview

324

EPB rough boring heads – Overview

Symmetrical boring: 2 standard type A insert holders

Staggered boring: 1 extended type B and 1 standard type A insert holders

EPB rough boring heads – Features

325

EPB rough boring heads – Features

8 rough boring heads for bores 18 to 205 mm

A rough boring head assembly is a combination of 1 body (head) and 2 insert holders.

Simultaneous or independent adjustments of the insert holders are possible:

Simultaneous adjustment by the insert holders coupling mechanism (no coupling mechanism in the smallest head 18 to 24 mm).Each adjusting screw moves both insert holders simultaneously (they are gear coupled).Diameter adjustment is possible without a presetter (1 increment = 0,1 mm on the diameter).Independent adjustment is also possible: disengage the coupling mechanism so that each adjusting screw acts only on its insert holder.

Simultaneous adjustment Independant adjustment

Symmetrical boring:

Symmetrical boring means both cutting edges are set on the same diameter: It requires two identical type A standard insert holders (with identical lead angle).

Staggered boring:

Staggered boring means one cutting edge is offset as a leading cutting edge operating on a smaller diameter than the second edge set on the diameter to be realised: It requires one type A standard insert holder and one type B extended insert holder, achieving the required (+) axial offset.

90 or 80 lead angle insert holders

A75…CC… and A75…CP… insert holders have a 90 lead angle for rhombic inserts: mostly suitable for blind holes and requiring less spindle torque.A75…SC… insert holders have an 80 lead angle for square inserts: mostly suitable for through holes and heavy duty.Angular orientation of the cutting edges according to ISO.

EPB rough boring heads – Code keys

326

EPB rough boring heads – Code keys

A=Boring

Rough boring

Graflex® shank size/head capacity

Related boring head

Leadangle

Insert pocket size

Insert pocket type

Code key, rough boring heads

Code key, rough boring insert holders


327



Graflex shank

Capacity C mm Part No.

Simultaneousadjustment mode

Independent adjustment mode Dimensions in mm

Sized

mm Yes No Yes No A D

0 8 18-24 A750 00 [ [ 35 16,5 0,0321 11 23-31 A750 10 [ [ 40 21,5 0,0592 14 30-40 A750 20 [ [ 46 27 0,1103 18 39-51 A750 30 [ [ 65 35 0,2704 22 50-65 A750 40 [ [ 72 43 0,4455 28 64-86 A750 50 [ [ 82 54 0,8206 36 85-144 A750 60 [ [ 105 70 1,7157 46 114-205 A750 70 [ [ 120 95 3,680

For Head

Setting gauge Central screw(1)

Key for central screw (1)**

Key for adjusting (2) Torx driver forcoupling system (3)***

Torx driver for insert screw (4)

S S T T

A75000 – 90A75000 03HL03 3 H1.5-2D 1,5 – – T07P-3 T07PA75010 CAA75010 90A75010 03HL03 3 H1.5-2D 1,5 T06P-3 T06P T07P-3 T07PA75020 CAA75020 90A75020 03HL04 4 H2.0-2D 2 T07P-3 T07P T07P-3 T07PA75030 CAA75030 90A75030 03HL05 5 H2.0-2D 2 T08P-3 T08P T15P-3 T15PA75040 CAA75040 90A75040 03HL05 5 H2.5-2D 2,5 T09P-3 T09P T15P-3 T15PA75050 CAA75050 90A75050 03HL06 6 03M03C 3 T15P-3 T15P T15P-3 T15PA75060 CAA75060 90A75060 03HL08 8 H04-4 4 T15P-3 T15P T15P-3 T15PA75070 CAA75070 90A75070 03HL10 10 H04-4 4 T15P-3 T15P T15P-3 T15P

Type A750 – Rough boring heads

• Symmetrical and staggered boring is possible.• Simultaneous adjustment by insert holders coupling

mechanism.

Insert holders have to be ordered separately, see pages 328-329. * Without insert holders.

Please check availability in current price and stock-list.** Central screw tightening torques, see instructions page 330.*** Coupling system screw tightening torques, see instructions page 332.


328

Insert holderstype For head

Capacity mm Part No.

Lead angle

Dimensions in mm

Suitableinsert sizel1 b

Standard type A A75000 18-24 A750 00CP05 90 90 22,5 16,5 CP...0502... 0,010

A75010 23-31 A750 10CC06 90 90 26,5 21,5 CC...0602... 0,018A75020 30-40 A750 20CC06 90 90 30 27 CC...0602... 0,035A75030 39-51 A750 30CC09 90 90 41 35 CC...09T3... 0,080A75040 50-65 A750 40CC12 90 90 45 43 CC...1204... 0,140A75050 64-86 A750 50CC12 90 90 52 54 CC...1204... 0,250A75060 85-115 A750 60CC12 90 90 68 70 CC...1204... 0,550A75060 85-115 A750 60CC16 90 90 68 70 CC...1605... 0,550A75060 114-144 A750 65CC12 90 90 68 100 CC...1204... 0,950A75060 114-144 A750 65CC16 90 90 68 100 CC...1605... 0,950A75070 114-160 A750 70CC12 90 90 81 95 CC...1204... 1,200A75070 114-160 A750 70CC16 90 90 81 95 CC...1605... 1,200A75070 159-205 A750 75CC12 90 90 81 141 CC...1204... 2,000A75070 159-205 A750 75CC16 90 90 81 141 CC...1605... 2,000

Extendedtype B A75000 18-24 A750 01CP05 90 90 22,8 16,5 CP...0502... 0,010

A75010 23-31 A750 11CC06 90 90 26,85 21,5 CC...0602... 0,018A75020 30-40 A750 21CC06 90 90 30,35 27 CC...0602... 0,035A75030 39-51 A750 31CC09 90 90 41,4 35 CC...09T3... 0,080A75040 50-65 A750 41CC12 90 90 45,5 43 CC...1204... 0,140A75050 64-86 A750 51CC12 90 90 52,6 54 CC...1204... 0,250A75060 85-115 A750 61CC12 90 90 68,6 70 CC...1204... 0,550A75060 85-115 A750 61CC16 90 90 68,6 70 CC...1605... 0,550A75060 114-144 A750 66CC12 90 90 68,6 100 CC...1204... 0,950A75060 114-144 A750 66CC16 90 90 68,6 100 CC...1605... 0,950A75070 114-160 A750 71CC12 90 90 81,6 95 CC...1204... 1,200A75070 114-160 A750 71CC16 90 90 81,6 95 CC...1605... 1,200A75070 159-205 A750 76CC12 90 90 81,6 141 CC...1204... 2,000A75070 159-205 A750 76CC16 90 90 81,6 141 CC...1605... 2,000

Rough boring insert holders 90, for heads type A750

• For fitting onto heads type A750.• Symmetrical boring requires two standard type A insert

holders.• Staggered boring requires one standard type A and one

extended type B insert holders.

Please check availability in current price and stock-list.For insert fixing spare screws and torx keys, see pages 426.


329

Insert holderstype For head

Capacity mm Part No.

Lead angle

Dimensions in mm

Suitableinsert sizel1 b

Standardtype A A75000 18-24 A750 00SC05 80 80 22,5 16,5 SC...0502... 0,010

A75010 23-31 A750 10SC06 80 80 26,5 21,5 SC...0602... 0,018A75020 30-40 A750 20SC06 80 80 30 27 SC...0602... 0,035A75030 39-51 A750 30SC09 80 80 41 35 SC...09T3... 0,080A75040 50-65 A750 40SC12 80 80 45 43 SC...1204... 0,140A75050 64-86 A750 50SC12 80 80 52 54 SC...1204... 0,250A75060 85-115 A750 60SC12 80 80 68 70 SC...1204... 0,550A75060 85-115 A750 60SC15 80 80 68 70 SC...1505... 0,550A75060 114-144 A750 65SC12 80 80 68 100 SC...1204... 0,950A75060 114-144 A750 65SC15 80 80 68 100 SC...1505... 0,950A75070 114-160 A750 70SC12 80 80 81 95 SC...1204... 1,250A75070 114-160 A750 70SC15 80 80 81 95 SC...1505... 1,250A75070 159-205 A750 75SC12 80 80 81 141 SC...1204... 2,080A75070 159-205 A750 75SC15 80 80 81 141 SC...1505... 2,080

Extendedtype B A75000 18-24 A750 01SC05 80 80 23,2 16,5 SC...0502... 0,010

A75010 23-31 A750 11SC06 80 80 27,3 21,5 SC...0602... 0,018A75020 30-40 A750 21SC06 80 80 30,9 27 SC...0602... 0,035A75030 39-51 A750 31SC09 80 80 42,2 35 SC...09T3... 0,080A75040 50-65 A750 41SC12 80 80 46,4 43 SC...1204... 0,140A75050 64-86 A750 51SC12 80 80 53,7 54 SC...1204... 0,250A75060 85-115 A750 61SC12 80 80 69,8 70 SC...1204... 0,550A75060 85-115 A750 61SC15 80 80 70,3 70 SC...1505... 0,550A75060 114-144 A750 66SC12 80 80 69,8 100 SC...1204... 0,950A75060 114-144 A750 66SC15 80 80 70,3 100 SC...1505... 0,950A75070 114-160 A750 71SC12 80 80 82,8 95 SC...1204... 1,250A75070 114-160 A750 71SC15 80 80 83,3 95 SC...1505... 1,250A75070 159-205 A750 76SC12 80 80 82,8 141 SC...1204... 2,080A75070 159-205 A750 76SC15 80 80 83,3 141 SC...1505... 2,080

Rough boring insert holders 80, for heads type A750

• For fitting onto heads type A750.• Symmetrical boring requires two standard type A insert

holders.• Staggered boring requires one standard type A and one

extended type B insert holders.

Please check availability in current price and stock-list.For insert fixing spare screws and torx keys, see pages 426.

EPB rough boring heads – Instructions

330


Insert holders fitting procedure

Remove central screw (3) and nut (4) (Fig. 1).

Fig. 1

Simultaneously introduce both insert holders (2) and (2’) into the head by locating the grooves onto the adjusting tenons (Fig. 2).

Fig. 2

Insert central screw (3) and nut (4), ensuring that their clamping flats match the head flats (Fig. 3 and Fig. 4).Lightly tighten screw (3): the insert holders are axially and radially in contact with the head, ready to be adjusted in diameter: see diameter setting instruction on page 331.

Fig. 3

Remark: always make sure the central screw (3) is unlocked before insert holders diameter adjustment.Adjust the insert holders to the required diameter, using screw (5) and/or (6) (Fig. 5).Please refer to symmetrical or staggered methods on pages 331-332.

Fig. 4

After diameter setting, tighten the central screw (3) firmly (see recommended torque settings).

Fig. 5

Head A750 - Size 00 10 20 30 40 50 60 70

Central screw (3) tightening torque (Nm)

4,5 8,5 14,5 27,5 30 42 66 96


331

Diameter setting procedure

Diameter setting for symmetrical boring (A+A)

Symmetrical boring requires two identical type A standard insert holders (with identical lead angle) (Fig. 1).Symmetrical positioning of the insert holders is achieved by using the integrated coupling mechanism of the head: simultaneous diameter setting of the insert holders is accessible from both sides of the boring head, using either of two graduated adjusting screws (Fig. 2). Please note there is no coupling mechanism in the smallest head 18 to 24 mm (A750 00).

Fig. 1 Symmetrical boring

Remarks: The boring heads are delivered with symmetrical positioning of the adjustment ten-ons and coupling mechanism clamped, for simultaneous setting.The feed per rev. equals the recommended feed per tooth, times two (two cutting edges on same diameter). A caliper gauge can be used to measure the diameter adjustment if a preset-ting device is not available.The graduated adjusting screws allow additional diameter adjustment directly on the machine tool (1 increment = 0,1 mm on the diameter).For individual diameter setting of the insert holders, the coupling mechanism can be disabled(see below).

Fig. 2 Simultaneous adjustment

Diameter setting for staggered boring (B+A)

In specific cases, staggered boring is more suitable than symmetrical boring:• When the symmetrical positioning does not allow the required radial depth of cut.• Insufficient machine power: changing to staggered boring reduces power consumption.• Both roughing and finishing operations at the same time: in the case of short through holes,

it is possible to combine a rough boring insert and a fine boring insert to perform both operations at the same time.

Fig. 3 Staggered boring

The required (E) axial leading offset on the minor diameter is obtained by substitution of one Type A insert holder by an extended Type B (with a distinguishing mark on the front end) of identical lead angle (Fig. 3).

The feed per rev. equals the recommended feed for one tooth. Maximum feed per rev. when staggered boring (f Max.) is dictated by the type B insert holder and is shown in the table below.

Fig. 4 Disabling the coupling mechanism

In order to individually set the diameters of the insert holders, the coupling mechanism must be disabled, by releasing its locking screw (7) by one turn (using the suitable torx driver - Torx-plus) while firmly holding adjusting screw (6) (Fig. 4). Independent setting can then be carried out, adjustment screws (5) and (6) controlling the movement of one related insert holder each (Fig. 5).

The extended insert holder (with a distinguishing mark in the front) must be adjusted to the bore radius minus half the depth of the cut (ap/2). The second insert holder must be adjusted to the bore diameter.

Fig. 5 Independent adjustment

Insert holder size (type B) 01 11 21 31 41 51 61 66 71 76

f Max. (mm/rev) 0,25 0,3 0,4 0,5 0,6 0,6 0,6 0,6 0,6 0,6


332

Recommended machining conditions

Spindle power:As rough boring requires high machine power, we recommend to check that the machine is suitable. Staggered boring is a solution to reduce the power needs, as the feed is divided by two for the same total depth of cut, compared to symmetrical setting. See boring power calculation pages 436-437.

Optimum performance is obtained with through coolant (higher machining data, better surface finish, better chip evacuation, longer insert life).

Maximum speeds for rough boring heads

Head

Capacity Max. RPM Implied max. cuttingspeed vc

at min. Cap.

Implied max. cuttingspeed vc

at max. Cap.

(mm) (RPM) (m/min) (m/min)

Rough boring heads (with two identical insert holders set symmetrically)

A750 00 18 - 24 15000 848 1131

A750 10 23 - 31 12000 867 1169

A750 20 30 - 40 9500 895 1194

A750 30 39 - 51 7500 919 1202

A750 40 50 - 65 5700 895 1164

A750 50 64 - 86 4500 905 1216

A750 60 85 - 115 3500 935 1264

114 - 144 2700 967 1221

A750 70 114 - 160 2500 895 1257

159 - 205 2000 999 1288

Note: The maximum speeds are related to the boring head’s mechanical design and balancing quality. Speeds inside these limits have to be chosen in regard to the other machining conditions, e.g. workpiece material, cutting edge (insert), tooling length, machine spindle. At speeds from approx. 8000 RPM and above, the basic holders and the extensions/reducers should be fine balanced.

Returning from staggered to symmetrical insert holder positioning

To return from staggered to symmetrical positioning by re-engaging the coupling mechanism, there is the choice between two methods:– use a pre-setter and two identical insert holders with fitted inserts.– use the setting gauge to re-set the coupling mechanism (without insert holders in place).

Setting gauges – Type CAA750... are available for each head size with coupling mechanism (dia 23 and more). Shown as Accessories on page .

After setting, lock the coupling system by tightening the locking screw(7) (using a suitable Torx-plus driver) while firmly holding adjusting screw (6).See below recommended torques.

For further application details refer to the instruction sheet supplied with the boring head.

Head A750 - Size 00 10 20 30 40 50 60 70

Tightening torque (Nm) of coupling system´s locking screw (7)

- 0,4 0,6 1,2 1,5 3 3 3


333

TroubleshootingProblem Possible cause Solution

Poor chip control

Feed rate too low Increase feed rate

Excessive DOC Use staggered method

Chatter & Vibrations

Excessive speed Reduce cutting speed, not feed

Extreme L/D ratio

Shorten tool to increase stiffness

Increase holding arbor’s and intermediate’s OD

Use carbide or heavy metal extensions

Too large insert radius Use insert with smaller radius

Unstable workpiece Improve fixture and clamping support

Lead angle is 80 Change to =90, type CC insert

Insert chipping or breaking

Wrong insertChange to tougher grade of insert

Use larger radius if available

Severe interrupted cut Decrease speed, decrease feed

Chips packing and re-cuttingCheck for boring bar/bore diameter clearance

Improve chip control, increase feed

Poor tool life

Wrong insert Change to higher wear resistant grade

Excessive cutting speed Reduce speed

Insert chipping Check DOC and feed rate

Too low coolant pressure Increase coolant pressure

Chips not evacuating

Boring assembly to large Reduce to a smaller head with extended insert holders when possible


Inadequate space below bore Set the workpiece higher onto the table

Poor chip control See above

Insufficient machine power

Excessive feed rate Reduce feed (not less then 25% of insert radius)


Low machine power

RPM in area of low spindle torque: increase speed

RPM in area of gear change: adjust RPM

Change insert to higher rake angle (to HSS in extreme cases)

Reduce DOC

Excessive hole exit burr

Excessive feed rate Reduce feed

CC type insert holders 90 Use 80 square insert holder

Cutting forces too highReduce DOC

Reduce insert radius

EPB fine boring heads, Axiabore®

335



336

OD-overturning Grooving Interrupted cut boring Boring


337

Bore quality, ease of use and modularity.Fine boring heads with axially fitted tools 0,3 - 108 mm.

Precision• Micrometric adjusting (2,5 on the diameter):

hole diameter precision up to IT5 achievable.• Rigid tools for full control of the hole geometry

and surface finish (Ra 0.6 achievable).

Productivity• ‘Cylinder & flange’ tool fixing design for a supe-

rior tool rigidity: higher speeds (e.g. up to Vc 500 m/min in steel), higher productivity, higher precision and better surface finish.

• Fine balanceable heads allow higher speeds, improve the hole geometry and reduce the machine spindle stress.

User friendly• ‘LibraOne’ system with one balancing ring only,

with direct ring reading, no chart needed.• IBL ‘indirect barrel locking’ system: the set

diameter is not influenced by the locking screw.• Suitable for interrupted cut.• Through coolant head and through or along the

tools and the multi-purpose adapter.• Ten kits to cover wide boring capacities.

Multi-operations• Boring, grooving and OD-overturning with the

multi-purpose adapter (MPA) used with the - Axiabore® Plus - head.

Cost effective• Boring capacities from 0,3 to 108 mm, with 3

head sizes only.• Modular boring bars composed of a shank and

interchangeable insert holder, for wide capacities.

• Heads are made from oxidation resistant steel, and are lubricated and sealed.

‘Cylinder & flange’ tool fixing design

EPB fine boring heads, Axiabore® – Overview

338



339

5 Axiabore® type fine boring heads for bores 0,3 - 108 mm

An Axiabore® type head is an assembly of a body (head) and a tool.

Axiabore® type head selection

Capacity HSM / Max speeds Hole geometry

Cost effective

Multi-purpose

Nanobore® A760 01 0,3-8 30000 RPM [[ [[

Axiabore® A760 02 2-20 12000 RPM [ [[

Axialibrabore™ A760 12 2-20 24000 RPM or 1500 m/min [[ [

Axiabore® Plus - A760 03 6-108 8000* RPM or 1000 m/min [ [[[ [[[

Axialibrabore™ Plus - A760 13 6-33 20000 RPM or 1500 m/min [[ [

’Libra’ heads are fine balanceable. The other heads are pre-balanced on median position.* Max 5000 RPM when using the multi-purpose adapter.

Boring tools

Note: In the Product pages, it is clearly mentioned which tools are suitable for which heads.

Boring tools, solid carbide (shank 4 mm) for the smallest diameters (0,3 to 6,2 mm), lead angle 98. Require reduction bushes to fit into Nanobore® and Axia(libra)bore® heads. The tools have an angled back end for cutting edge orientation according to ISO.

Boring bars, insert type (shanks 6, 12 or 16 mm) for 6 to 13 mm, ‘steel’ type for short tools, ‘carbide’ type for long tools. For WB..0301.. or CC..0602.. inserts and 90 lead angle. Direct fitting into the heads. The locking flat achieves a cutting edge orientation according to ISO.

Boring bars, modular composed of a ‘shank’ and an ‘insert holder’ for 13 to 63 mm.Shanks ( 12 or 16 mm) in ‘steel’ for short, ‘carbide’ for long and ‘Lightweight / aluminium’ for the largest diameters. Direct fitting into the heads.

Six insert holders for CC..0602.. inserts and 90 lead angle, compatible with all shanks to build up a wide boring capacity on a common shank.

Multi-purpose adapter (MPA)

MPA for boring and OD-overturning, as well as face grooving on the - Axiabore® Plus - head.The MPA and tools have a serrated interface, for precise orientation and positioning increments (2.5 mm on diameter).Directional through coolant nozzle included.

Select the components to build up an MPA type tool on the MPA tool selection charts. See assembly details in the Instructions chapter.

Set up a Boring or OD-overturning assemblyBoring and OD-overturning assemblies use the same shank equipped with an insert holder, and a counterweight.Boring assembly: Select the appropriate insert holder to be assembled onto the boring/OD-overturning shank, using the selection chart ‘Boring with MPA’ (part of following Product pages).OD–overturning assembly: Select the appropriate insert holder to be assembled onto the boring/OD-overturning shank, using the selection chart ‘OD-overturning with MPA’ (part of following Product pages). See assembly details in the Instructions chapter.

Building a grooving assemblyA grooving assembly requires:• a pair of grooving tool holders (one E=‘External’ and one I=‘Internal’),• one grooving tool ‘against Spigot’ or ‘against Bore’.When the groove is not against a spigot wall nor against a bore wall, both tool types are suitable.See the selection charts ‘Grooving tool for grooving with MPA’.

EPB fine boring heads, Axiabore® – Features

340


Nanobore® head - Part No. A76001

Ultra small head for fine boring 0,3 – 8 mm:External diameter 25 mm, length 25 mm, with Graflex® connection size 2, tool fitting 6 mm.Operating speeds up to 30 000 RPM allows performance machining of very small diameters.

The reduction bush (6-4 mm) with orientation flat and pin for fitting the solid boring tools is part of the head delivery content.

Axiabore® head - Part No. A76002

Small head for fine boring 2 – 20 mm:External diameter 36,5 mm, length 32 mm, with Graflex® connection size 3, tool fitting 12 mm. This head size is optimised for difficult-to-access bores.

The reduction bush (12-4 mm) with orientation flat and pin for fitting the solid boring tools is part of the head delivery content.Note: Smaller tools from Nanobore® (0,3 to 2,1 mm) can also be fitted, but the machining speed will be limited to 12000 RPM: Nanobore® head should be preferred.

Axialibrabore™ head – Part No. A76012

Small balanceable head for fine boring 2 – 20 mm:Same features as the Axiabore® head, but with fine balancing (body length 50 mm). Fine bal-anceable heads allow higher speeds up to 24 000 RPM or 1500 m/min (whichever is reached first without exceeding either of them), improve the hole geometry and reduce the machine spindle stress. ‘LibraOne’ balancing is performed by setting the graduated balancing ring (in accordance with the balancing code of the tool used, and the diameter to be bored) in line with the mark on the boring head. No chart needed.


341

- Axiabore® Plus - head - Part No. A76003

Multi-purpose head for fine boring 6 to 108 mm, OD-overturning 2 to 57 mm and grooving 19 to 96 mm:External diameter 54 mm, length 45 mm, with Graflex® connection size 5, tool fitting 16 mm.

Suitable tools: all tools with shank 16 mm, for direct fitting into the heads.

This head has also been designed to be equipped with the MPA (multi-purpose adapter), to perform large diameter fine boring, OD–overturning and face grooving.

- Axialibrabore™ Plus - head - Part No. A76013

Balanceable head for fine boring 6 to 33 mm:Same features as the - Axiabore® Plus - head, but with fine balancing (body length 65 mm). Fine balanceable heads allow higher speeds up to 20 000 RPM or 1500 m/min (whichever is reached first without exceeding either of them), improve the hole geometry and reduce the ma-chine spindle stress. ‘LibraOne’ balancing is performed by setting the graduated balancing ring in line with the mark on the boring head (balancing code of the tool used, and the diameter to be bored). No chart needed.Fine balancing is only possible for the smallest boring tools ( 6 to 33 mm).

Note: if using a larger ‘Alu’, or a ‘MPA’ tool from the - Axiabore® Plus - onto the - Axialibrabore™ Plus - head, fine balancing is not possible and the balancing ring should be set in the head’s pre-balancing position (depending on the operation to be performed, see Instructions chapter). The maximum speed becomes the same as for the - Axiabore® Plus.


342

Axiabore® type kits

Note: The Axiabore® type heads are available on their own (head + reduction bush, setting keys and operating instruction), or as kits delivered in a protective case. Ten kits are available, see Product page for content details.

Nanobore®kit:

Includes the head, the reduction bush, a complete set of tools (cap. 0,3-8 mm), setting keys and operating instructions as well as a magnifying glass.

Nanobore® kit

Axiabore® (A & B) kits and Axialibrabore™ (A & B) kits:

Kit A includes the head, a selection of boring tools and insert holders ( 6-20 mm), setting keys and operating instructions.Kit B includes the content of kit A with a larger selection of tools ( 2-20 mm).

AxiaLibraBore™ kit B

- Axiabore® Plus - (A & B) kits and - Axialibrabore™ Plus - (A & B) kits:

Kit A includes the head, a selection of boring tools and insert holders ( 6-33 mm), setting keys and operating instructions.Kit B includes the content of kit A with a larger selection of tools ( 6-63 mm).

- AxiaLibraBore™ Plus - kit B

Face grooving and OD-overturning tools kit:

Includes the MPA (multi-purpose adapter), the serrated shank and two insert holders for boring and OD-overturning, the counterweight and the serrated grooving toolholders ‘I’ and ‘E’. These tools are suitable for the - Axiabore® Plus - head.

Face grooving and OD-overturning tools kit

EPB fine boring heads, Axiabore® – Code keys

343

EPB fine boring heads, Axiabore® – Code keys

Code key, Axiabore® type heads

Code key, tools

Solid carbide tools

Insert type boring bars

Shanks for boring bars

Insert holders for boring bars

Boringhead

Head size

Kit

Axiabore®

type tool

Solid carbide tool

Carbide

Boring diameter capacity (1)

Tool shank fitting width 4mm

Axiabore® type boring head

Boring diametercapacity (2)

Tool shank fitting width

Lead angle 90

Bar material (3)

Axiabore® type boring tool

Boring shank to hold insert holders


Shank fittingwidth

Shank material (5)

Axiabore® typeboring tool

Insert holder to be fitted on shanks


6) Diameter capacity related to the selected boring shank: size 0 to 6.

5) S = steel (short shanks)E = carbide (long shanks)A = aluminium (largest Ø)

4) Diameter capacity related to the selected insert holder

0 = 13 and over 1 = 18 and over 2 = 33 and over 3 = 48 and over

3) 0 = steel (short tools) 2 = carbide (long tools)

2) 2 = 6-8 3 = 8-10 5 = 10-13

1) 0 = 0,3 to 0,5 1 = 0,5 to 1 2 = 1 to 2

3 = 2 to 34 = 3 to 4,55 = 4,5 to 6

Axial fineboring

Balanceable head1 = balanceable0 = pre-balancedin median position


344



Graflex shank

Capacity C mm Part No. Description

Dimensions in mm Max operating speed**

Size d A D d1 Max RPM Max m/min

2 14 0,3-8 A760 01 Nanobore 25 25 6 30 000 - 0,1003 18 2-20 A760 02 Axiabore 32 36,5 12 12 000 - 0,2505 28 6-108*** A760 03 Axiabore Plus 45 54 16 8 000**** 1 000 0,810

For

Storage case Magnifyingglass

Reduction bushes for solid carbide tools

Tool fixing screw (2)

Diameter locking screw (3)

Key for (2) (3) (4)

Design 1 Design 2

d1 d2 Design S

A760 01 41B76001 935L01 05A7600604 6 4 1 950A0406 19M4001A H2.0-2D 2A760 02 42M06 – 05A7601204 12 4 2 AU7601212 19A71030 03M03C 3A760 03 42M07 – – – – – AU7601312 19A71008125 H04–4 4

Type A760 0x – Axiabore® type heads, not balanceable

• With micrometric adjusting (increment 0.01 mm and vernier 2.5 m, on the diameter).

• Axiabore® Plus - allows boring, as well as OD-overturning and face grooving.

For tools, see pages 346-348. * Without tool. ** Maximum speed, whichever is reached first without exceeding either of them. *** Capacities - Axiabore® Plus - head for boring 6 to 108 mm, OD-overturning 2 to 57 mm, face grooving 19 to 96 mm. **** Max 5000 RPM when using MPA.



345


Graflex shank

Capacity C mm Part No. Description

Dimensions in mm Max operating speed**

Size d A D d1 Max RPM Max m/min

3 18 2-20 A760 12 Axialibrabore 50 36,5 12 24 000 1 500 0,3805 28 6-33*** A760 13 Axialibrabore Plus 65 54 16 20 000 1 500 1,150

For

Storage case Reduction bush for solid carbide tools

Tool fixing screw (2)

Diameter locking screw (3)

Balancing ringlocking screw (6)

Key for (2) (3) (4) (6)

d1 d2 S

A760 12 42M06 05A7601204 12 4 AU7601212 19A71030 AU7601218 03M03C 3A760 13 42M07 – – – AU7601312 19A71008125 AU7601318 H04–4 4

Type A760 1x – Axiabore® type heads, balanceable

• LibraOne built-in balancing system based on a single balancing setting ring.

• With micrometric adjusting (increment 0.01 mm and vernier 2.5 m, on the diameter).

For tools, see pages 346-348. * Without tool. ** Maximum speed, whichever is reached first without exceeding either of them. *** Capacities - Axialibrabore™ Plus -head, with balancing.



346

Tool material For head A760...

Capacity C mm***

d1mm Part No.

Dimensions in mm

Lead angle

Recommended cutting data**

Balancing codeL l a f1 r

Depth ofcut, ap (mm)

Feed, f(mm/rev)

Solid carbide* ...01 0,3-0,6 4 A761 402 13 1,2 0,25 0,10 0 98 0,02 0,01 0,004 -

...01 0,5-1,1 4 A761 412 13 2 0,45 0,20 0 98 0,02 0,01 0,004 -

...01 1-2,1 4 A761 422 13 5 0,95 0,45 0,10 98 0,03 0,02 0,004 -...01/...02/...12 2-3,2 4 A761 432 13 8 1,80 0,88 0,10 98 0,05 0,02 0,003 E13...01/...02/...12 3-4,7 4 A761 442 13 10 2,75 1,35 0,15 98 0,06 0,03 0,004 E14...01/...02/...12 4,5-6,2 4 A761 452 18 15 3,95 1,95 0,15 98 0,08 0,03 0,005 E15

Boring tools, solid carbide

• Cutting edge orientation ISO.• Coolant along the tool.

Please check availability in current price and stock-list.* These tools with shank dia 4 mm require the use of a reduction bush, delivered with the suitable heads and kits.** For cutting speeds, see page 368. *** +0,1 mm complementary capacity achievable.


347


Tool materialFor head A760...

Capacity C mm**

d1mm Part No.

Dimensions in mm

Lead angle

Suitable insert size Design

Balancing codeL l a f1 r

Steel, indexable insert type …01 6-8 6 A762 001 - 16 5,50 2,9 - 90 WB..0301.. 1 0,005 -

…02/...12 6-8 12 A762 002 20 16 5,50 2,9 2 90 WB..0301.. 2 0,030 S21…03/…13 6-8 16 A762 003 21 16 5,50 2,9 2 90 WB..0301.. 2 0,067 S31…02/…12 8-10 12 A763 002 26 22 7,40 3,9 2 90 WB..0301.. 2 0,033 S22…03/…13 8-10 16 A763 003 27 22 7,40 3,9 2 90 WB..0301.. 2 0,070 S32…02/…12 10-13 12 A765 002 34 30 9,35 4,8 2 90 CC..0602.. 2 0,038 S23…03/…13 10-13 16 A765 003 35 30 9,35 4,8 2 90 CC..0602.. 2 0,076 S33

Carbide, indexable insert type

…01 6-8 6 A762 201 - 26 5,50 2,9 - 90 WB..0301.. 1 0,012 -…02/…12 6-8 12 A762 202 31 27 5,50 2,9 2 90 WB..0301.. 2 0,057 E21…03/…13 6-8 16 A762 203 32 27 5,50 2,9 2 90 WB..0301.. 2 0,130 E31…02/…12 8-10 12 A763 202 41 37 7,40 3,9 2 90 WB..0301.. 2 0,069 E22…03/…13 8-10 16 A763 203 42 37 7,40 3,9 2 90 WB..0301.. 2 0,140 E32…02/…12 10-13 12 A765 202 59 55 9,35 4,8 2 90 CC..0602.. 2 0,092 E23…03/…13 10-13 16 A765 203 60 55 9,35 4,8 2 90 CC..0602.. 2 0,164 E33

For insert size

Torx driver for insert lockingscrew

Insert locking screw (1)

Torx Plus Torx Plus

WB..0301.. T06P-3 06 C02035-T06P 06CC..0602.. T07P-3 07 C02504-T07P 07

Boring bars, insert type

• Cutting edge orientation ISO.• Through coolant.• Only two insert sizes for all tools.

Design 1 Design 2

** +0,2 mm complementary capacity achievable.



348


Modular boring shank type

For head A760...

Capacity C mm**

d1mm Part No.

Dimensions in mm

DesignL1 l1 f2Steel

...02/...12 13-20 12 A760 S20 42,5 30 1,4 1 0,050

...03/...13 13-18 16 A760 S30 43,5 30 1,4 1 0,090

...03/...13 18-33 16 A760 S31 53,5 40 3,9 1 0,128Carbide

...02/...12 13-20 12 A760 E20 62,5 50 1,4 1 0,110

...03/...13 13-18 16 A760 E30 73,5 60 1,4 1 0,200

...03/...13 18-33 16 A760 E31 83,5 70 3,9 1 0,300Aluminium

...03*** 33-48 16 A760 A32 58,5 50 11,5 2 0,138

...03*** 48-63 16 A760 A33 78,5 70 19 2 0,330

For

Torx driver for insert holderlocking screw

Insert holder locking screw (1)

Torx Plus Torx Plus

All boring shanks T15P-3 15 C04008-T15P 15

Boring shanks, for modular fine boring bars

• Several capacities achievable by interchangeable insert holders.

• Shank types ‘steel’ for short bars, ‘carbide’ for long bars, ‘aluminium’ for large bars.

• Through coolant.

Design 1 Design 2

* Without insert holder. ** +0,2 mm complementary capacity achievable. *** When used on A760 13, no fine balancing possible.Select the required shank and insert holder(s) combination(s) using the selection chart on page 350.



349


Part No.

Dimensions in mm

Suitable insert size Lead angle l1 f1

Insert holderA765 R1 10 4,95 CC..0602.. 90 0,005A765 R2 10 6,2 CC..0602.. 90 0,006A765 R3 10 7,45 CC..0602.. 90 0,006A765 R4 10 8,7 CC..0602.. 90 0,007A765 R5 10 9,95 CC..0602.. 90 0,007A765 R6 10 11,2 CC..0602.. 90 0,008

For insert size

Torx driver for insert locking screw

Insert locking screw (1)

Torx Plus Torx Plus

CC...0602... T07P-3 07 C02504-T07P 07

Insert holders, for modular fine boring bars

• Single fitting size suitable for all boring (and OD-overturning) shanks.

• One insert size for all insert holders.

* f1 when fitted with insert type CC..060204.Select the required shank and insert holder(s) combination(s) using the selection chart on page 350.



350

For head

Boring capacity C mm

Boring lengthl mm

Part No.

d1 mm

Suitable insert size Tool typeBoring tool Insert holder

A760 010,3-0,6 1,2 A761 402 – 4 – Solid carbide0,5-1,1 2 A761 412 – 4 – Solid carbide1-2,1 5 A761 422 – 4 – Solid carbide2-3,2 8 A761 432 – 4 – Solid carbide3-4,7 10 A761 442 – 4 – Solid carbide

4,5-6,2 15 A761 452 – 4 – Solid carbide6-8 16 A762 001 – 6 WB..0301.. Steel, insert type6-8 26 A762 201 – 6 WB..0301.. Carbide, insert type

A760 02/ A760 122-3,2 8 A761 432 – 4 – Solid carbide3-4,7 10 A761 442 – 4 – Solid carbide

4,5-6,2 15 A761 452 – 4 – Solid carbide6-8 16 A762 002 – 12 WB..0301.. Steel, insert type6-8 27 A762 202 – 12 WB..0301.. Carbide, insert type8-10 22 A763 002 – 12 WB..0301.. Steel, insert type8-10 37 A763 202 – 12 WB..0301.. Carbide, insert type10-13 30 A765 002 – 12 CC..0602.. Steel, insert type10-13 55 A765 202 – 12 CC..0602.. Carbide, insert type

13-15,5 40 A760 S20 A765 R1 12 CC..0602.. Steel shank with insert holder13-15,5 60 A760 E20 A765 R1 12 CC..0602.. Carbide shank with insert holder15,5-18 40 A760 S20 A765 R2 12 CC..0602.. Steel shank with insert holder15,5-18 60 A760 E20 A765 R2 12 CC..0602.. Carbide shank with insert holder18-20 40 A760 S20 A765 R3 12 CC..0602.. Steel shank with insert holder18-20 60 A760 E20 A765 R3 12 CC..0602.. Carbide shank with insert holder

A760 03/ A760 136-8 16 A762 003 – 16 WB..0301.. Steel, insert type6-8 32 A762 203 – 16 WB..0301.. Carbide, insert type8-10 22 A763 003 – 16 WB..0301.. Steel, insert type8-10 37 A763 203 – 16 WB..0301.. Carbide, insert type10-13 30 A765 003 – 16 CC..0602.. Steel, insert type10-13 55 A765 203 – 16 CC..0602.. Carbide, insert type

13-15,5 40 A760 S30 A765 R1 16 CC..0602.. Steel shank with insert holder13-15,5 70 A760 E30 A765 R1 16 CC..0602.. Carbide shank with insert holder15,5-18 40 A760 S30 A765 R2 16 CC..0602.. Steel shank with insert holder15,5-18 70 A760 E30 A765 R2 16 CC..0602.. Carbide shank with insert holder18-20,5 50 A760 S31 A765 R1 16 CC..0602.. Steel shank with insert holder18-20,5 80 A760 E31 A765 R1 16 CC..0602.. Carbide shank with insert holder20,5-23 50 A760 S31 A765 R2 16 CC..0602.. Steel shank with insert holder20,5-23 80 A760 E31 A765 R2 16 CC..0602.. Carbide shank with insert holder23-25,5 50 A760 S31 A765 R3 16 CC..0602.. Steel shank with insert holder23-25,5 80 A760 E31 A765 R3 16 CC..0602.. Carbide shank with insert holder25,5-28 50 A760 S31 A765 R4 16 CC..0602.. Steel shank with insert holder25,5-28 80 A760 E31 A765 R4 16 CC..0602.. Carbide shank with insert holder28-30,5 50 A760 S31 A765 R5 16 CC..0602.. Steel shank with insert holder28-30,5 80 A760 E31 A765 R5 16 CC..0602.. Carbide shank with insert holder30,5-33 50 A760 S31 A765 R6 16 CC..0602.. Steel shank with insert holder30,5-33 80 A760 E31 A765 R6 16 CC..0602.. Carbide shank with insert holder33-33,5* 60 A760 A32 A765 R1 16 CC..0602.. Aluminium shank with insert holder35,5-38* 60 A760 A32 A765 R2 16 CC..0602.. Aluminium shank with insert holder38-40,5* 60 A760 A32 A765 R3 16 CC..0602.. Aluminium shank with insert holder40,5-43* 60 A760 A32 A765 R4 16 CC..0602.. Aluminium shank with insert holder43-45,5* 60 A760 A32 A765 R5 16 CC..0602.. Aluminium shank with insert holder45,5-48* 60 A760 A32 A765 R6 16 CC..0602.. Aluminium shank with insert holder48-50,5* 80 A760 A33 A765 R1 16 CC..0602.. Aluminium shank with insert holder50,5-53* 80 A760 A33 A765 R2 16 CC..0602.. Aluminium shank with insert holder53-55,5* 80 A760 A33 A765 R3 16 CC..0602.. Aluminium shank with insert holder55,5-58* 80 A760 A33 A765 R4 16 CC..0602.. Aluminium shank with insert holder58-60,5* 80 A760 A33 A765 R5 16 CC..0602.. Aluminium shank with insert holder60,5-63* 80 A760 A33 A765 R6 16 CC..0602.. Aluminium shank with insert holder

Selection chart: Boring tools and insert holders suitable for Axiabore® heads

For larger diameters, see Multi-purpose adapter (MPA) section.* When used on A760 13, no fine balancing possible.


351


Capacity C mm

d1mm Part No.

Dimensions in mm

For boring For OD-overturning For grooving L1 l A

53-108 2-57 19-96 16 BDA16 BS25100 100 25 16 0,260

For

Key for locking screw Locking screw (1) Washer (2)

S

BDA16 BS25100 03HL05 5 950D0618 940ZC06

Multi-purpose adapter (MPA)

• Suitable for - Axiabore® Plus - A760 03 head only*.• Designed to hold a shank and a counterweight (for boring or

OD-overturning) or two grooving tool holders (for face grooving).

• Through coolant with an adjustable nozzle (3).

* When used on an - Axialibrabore™ Plus - A760 13 head, no fine balancing possible, see page 341.Select the required components to realise boring, OD-overturning or grooving assemblies, using following pages 355-360.



352


Type

Capacity C mm**

dmm

d1mm Part No.

Dimensions in mm

DesignFor boringFor

OD-overturning L L1 l2 l3 f2

Shank* 53-108 2-57 16 25 BAS25 MH 1660 - 57 48,5 40 4 1 0,093Counterweight 53-108 2-57 16 25 BAS25 CW 1660 56,5 - - 48,5 - 2 0,100

For

Torx driver for insertholder locking screw

Insert holder locking screw (1)

Torx Plus Torx Plus

BAS25 MH1660 T15P-3 15 C04008-T15P 15

Shank & counterweight, for boring or OD-overturning on a MPA

• For fitting on to the MPA.• Shank can be used for boring or OD-overturning.• Takes the same insert holders as the modular boring shanks.

Design 1 Design 2

* Insert holders to be ordered separately, see page 349. ** Capacities in boring and OD-overturning are related to the selected insert holder and the setting positionof the shanks using the ’Insert holders for boring or OD-overturning selection chart’ on pages 355-356.



353


TypeCapacity C mm*

d1mm Part No.

Dimensions in mm

d L1

Grooving tool holder, I (internal) 19-76 25 BAS25 FGI35 6 34 0,100Grooving tool holder, E (external) 39-96 25 BAS25 FGE35 6 34 0,100

For

Torx driver for (1) Grooving tool locking screw (1)

Torx Plus Torx Plus

BAS25 FGI35 T15P-3 15 950L0607T15P 15BAS25 FGE35 T15P-3 15 950L0607T15P 15

Grooving tool holders, for face grooving on a MPA

• For fitting on the MPA.• A grooving tool holder is used either to hold a grooving tool,

or to act as a counterweight.

Internal (I) External (E)

* Grooving tools to be ordered separately, see page 354. ** Capacity in grooving is related to the selected grooving tool, the setting position and orientation of the groovingtool holder, using the ’ Grooving tool against spigot (or against bore) selection charts’ see pages 357-360.



354

Capacity C mm*

ad1

mm Part No.

Dimensions in mm

Groove max.

depth tDesign 1 Design 2 Design 3 Design 4 L f1 r

Grooving tool -against spigot-19-64 39-84 - - 1 6 AFG0629 10 1582 42 2,95 0,15 2 0,00719-64 39-84 - - 1,5 6 AFG0629 15 1582 42 2,95 0,15 3 0,00719-64 39-84 - - 2 6 AFG0629 20 1582 42 2,95 0,15 4 0,00719-64 39-84 - - 2,5 6 AFG0629 25 1582 42 2,95 0,15 5 0,00719-64 39-84 - - 3 6 AFG0629 30 1582 42 2,95 0,15 6 0,007

Grooving tool -against bore-- - 31-76 51-96 1 6 AFG0629 10 1581 42 2,95 0,15 2 0,007- - 31-76 51-96 1,5 6 AFG0629 15 1581 42 2,95 0,15 3 0,007- - 31-76 51-96 2 6 AFG0629 20 1581 42 2,95 0,15 4 0,007- - 31-76 51-96 2,5 6 AFG0629 25 1581 42 2,95 0,15 5 0,007- - 31-76 51-96 3 6 AFG0629 30 1581 42 2,95 0,15 6 0,007

Grooving tools

• Can be used for either ‘external’ or ‘internal’ grooving tool holders, depending on capacity.

Design 1 Design 2 Design 3 Design 4

�

Please check availability in current price and stock-list.* Capacity in grooving is related to the selected grooving tool and the setting position and orientation of the grooving tool holder, using the ’Grooving tool against spigot (oragainst bore) selection charts’ see pages 357-360.


355

Select a suitable insert holder, and note the shank position on the MPA to obtain the required bore capacity.

Capacity C mm*

Insert holder Part No.

Shankposition

Dimensions in mm

Lead angle

Suitable insert sized d1 L l a

Note : A boring assembly requires :- an - Axiabore® Plus - head (A760 03)- a MPA (BDA16BS25100)- a shank (BAS25MH1660)- a counterweight (BAS25CW1660).- an insert holder (A765R.) to be selected in the chart- an insert

53-55,5 A765 R1 0 16 25 58,5 50 17 90 CC..0602..55,5-58 A765 R2 0 16 25 58,5 50 18,2 90 CC..0602..

58-60,5A765 R1 1 16 25 58,5 50 17 90 CC..0602..A765 R3 0 16 25 58,5 50 19,5 90 CC..0602..

60,5-63A765 R2 1 16 25 58,5 50 18,2 90 CC..0602..A765 R4 0 16 25 58,5 50 20,7 90 CC..0602..

63-65,5A765 R1 2 16 25 58,5 50 17 90 CC..0602..A765 R3 1 16 25 58,5 50 19,5 90 CC..0602..A765 R5 0 16 25 58,5 50 22 90 CC..0602..

65,5-68A765 R2 2 16 25 58,5 50 18,2 90 CC..0602..A765 R4 1 16 25 58,5 50 20,7 90 CC..0602..A765 R6 0 16 25 58,5 50 23,3 90 CC..0602..

68-70,5A765 R1 3 16 25 58,5 50 17 90 CC..0602..A765 R3 2 16 25 58,5 50 19,5 90 CC..0602..A765 R5 1 16 25 58,5 50 22 90 CC..0602..

70,5-73A765 R2 3 16 25 58,5 50 18,2 90 CC..0602..A765 R4 2 16 25 58,5 50 20,7 90 CC..0602..A765 R6 1 16 25 58,5 50 23,2 90 CC..0602..

73-75,5A765 R1 4 16 25 58,5 50 17 90 CC..0602..A765 R3 3 16 25 58,5 50 19,5 90 CC..0602..A765 R5 2 16 25 58,5 50 22 90 CC..0602..

75,5-78A765 R2 4 16 25 58,5 50 18,2 90 CC..0602..A765 R4 3 16 25 58,5 50 20,7 90 CC..0602..A765 R6 2 16 25 58,5 50 23,2 90 CC..0602..

78-80,5A765 R1 5 16 25 58,5 50 17 90 CC..0602..A765 R3 4 16 25 58,5 50 19,5 90 CC..0602..A765 R5 3 16 25 58,5 50 22 90 CC..0602..

80,5-83A765 R2 5 16 25 58,5 50 18,2 90 CC..0602..A765 R4 4 16 25 58,5 50 20,7 90 CC..0602..A765 R6 3 16 25 58,5 50 23,2 90 CC..0602..

83-85,5A765 R1 6 16 25 58,5 50 17 90 CC..0602..A765 R3 5 16 25 58,5 50 19,5 90 CC..0602..A765 R5 4 16 25 58,5 50 22 90 CC..0602..

85,5-88A765 R2 6 16 25 58,5 50 18,2 90 CC..0602..A765 R4 5 16 25 58,5 50 20,7 90 CC..0602..A765 R6 4 16 25 58,5 50 23,2 90 CC..0602..

88-90,5A765 R1 7 16 25 58,5 50 17 90 CC..0602..A765 R3 6 16 25 58,5 50 19,5 90 CC..0602..A765 R5 5 16 25 58,5 50 22 90 CC..0602..

90,5-93A765 R2 7 16 25 58,5 50 18,2 90 CC..0602..A765 R4 6 16 25 58,5 50 20,7 90 CC..0602..A765 R6 5 16 25 58,5 50 23,2 90 CC..0602..

93-95,5A765 R1 8 16 25 58,5 50 17 90 CC..0602..A765 R3 7 16 25 58,5 50 19,5 90 CC..0602..A765 R5 6 16 25 58,5 50 22 90 CC..0602..

95,5-98A765 R2 8 16 25 58,5 50 18,2 90 CC..0602..A765 R4 7 16 25 58,5 50 20,7 90 CC..0602..A765 R6 6 16 25 58,5 50 23,2 90 CC..0602..

98-100,5A765 R3 8 16 25 58,5 50 19,5 90 CC..0602..A765 R5 7 16 25 58,5 50 22 90 CC..0602..

100,5-103 A765 R4 8 16 25 58,5 50 20,7 90 CC..0602..A765 R6 7 16 25 58,5 50 23,2 90 CC..0602..

103-105,5 A765 R5 8 16 25 58,5 50 22 90 CC..0602..105,5-108 A765 R6 8 16 25 58,5 50 23,2 90 CC..0602..

Selection chart: Insert holders for boring with MPA

* +0,2 mm complementary capacity achievable.Detailed description of insert holders, see page 349.


356

Select a suitable insert holder, and note the shank position on the MPA to obtain the required OD-overturning capacity.

Capacity C mm*

Insert holder Part No.

Setting position

Dimensions in mm

Lead angle

Suitable insert sized d1 L l a

Note : A boring assembly requires :- an - Axiabore® Plus - head (A760 03)- a MPA (BDA16BS25100)- a shank (BAS25MH1660)- a counterweight (BAS25CW1660).- an insert holder (A765R.) to be selected in the chart- an insert

2-4,5 A765 R6 0 16 25 58,5 50 23,2 90 CC..0602..4,5-7 A765 R5 0 16 25 58,5 50 22 90 CC..0602..

7-9,5A765 R6 1 16 25 58,5 50 23,2 90 CC..0602..A765 R4 0 16 25 58,5 50 20,7 90 CC..0602..

9,5-12A765 R5 1 16 25 58,5 50 22 90 CC..0602..A765 R3 0 16 25 58,5 50 19,5 90 CC..0602..

12-14,5A765 R6 2 16 25 58,5 50 23,2 90 CC..0602..A765 R4 1 16 25 58,5 50 20,7 90 CC..0602..A765 R2 0 16 25 58,5 50 18,2 90 CC..0602..

14,5-17A765 R5 2 16 25 58,5 50 22 90 CC..0602..A765 R3 1 16 25 58,5 50 19,5 90 CC..0602..A765 R1 0 16 25 58,5 50 17 90 CC..0602..

17-19,5A765 R6 3 16 25 58,5 50 23,2 90 CC..0602..A765 R4 2 16 25 58,5 50 20,7 90 CC..0602..A765 R2 1 16 25 58,5 50 18,2 90 CC..0602..

19,5-22A765 R5 3 16 25 58,5 50 22 90 CC..0602..A765 R3 2 16 25 58,5 50 19,5 90 CC..0602..A765 R1 1 16 25 58,5 50 17 90 CC..0602..

22-24,5A765 R6 4 16 25 58,5 50 23,2 90 CC..0602..A765 R4 3 16 25 58,5 50 20,7 90 CC..0602..A765 R2 2 16 25 58,5 50 18,2 90 CC..0602..

24,5-27A765 R5 4 16 25 58,5 50 22 90 CC..0602..A765 R3 3 16 25 58,5 50 19,5 90 CC..0602..A765 R1 2 16 25 58,5 50 17 90 CC..0602..

27-29,5A765 R6 5 16 25 58,5 50 23,2 90 CC..0602..A765 R4 4 16 25 58,5 50 20,7 90 CC..0602..A765 R2 3 16 25 58,5 50 18,2 90 CC..0602..

29,5-32A765 R5 5 16 25 58,5 50 22 90 CC..0602..A765 R3 4 16 25 58,5 50 19,5 90 CC..0602..A765 R1 3 16 25 58,5 50 17 90 CC..0602..

32-34,5A765 R6 6 16 25 58,5 50 23,2 90 CC..0602..A765 R4 5 16 25 58,5 50 20,7 90 CC..0602..A765 R2 4 16 25 58,5 50 18,2 90 CC..0602..

34,5-37A765 R5 6 16 25 58,5 50 22 90 CC..0602..A765 R3 5 16 25 58,5 50 19,5 90 CC..0602..A765 R1 4 16 25 58,5 50 17 90 CC..0602..

37-39,5A765 R6 7 16 25 58,5 50 23,2 90 CC..0602..A765 R4 6 16 25 58,5 50 20,7 90 CC..0602..A765 R2 5 16 25 58,5 50 18,2 90 CC..0602..

39,5-42A765 R5 7 16 25 58,5 50 22 90 CC..0602..A765 R3 6 16 25 58,5 50 19,5 90 CC..0602..A765 R1 5 16 25 58,5 50 17 90 CC..0602..

42-44,5A765 R6 8 16 25 58,5 50 23,2 90 CC..0602..A765 R4 7 16 25 58,5 50 20,7 90 CC..0602..A765 R2 6 16 25 58,5 50 18,2 90 CC..0602..

44,5-47A765 R5 8 16 25 58,5 50 22 90 CC..0602..A765 R3 7 16 25 58,5 50 19,5 90 CC..0602..A765 R1 6 16 25 58,5 50 17 90 CC..0602..

47-49,5A765 R4 8 16 25 58,5 50 20,7 90 CC..0602..A765 R2 7 16 25 58,5 50 18,2 90 CC..0602..

49,5-52A765 R3 8 16 25 58,5 50 19,5 90 CC..0602..A765 R1 7 16 25 58,5 50 17 90 CC..0602..

52-54,5 A765 R2 8 16 25 58,5 50 18,2 90 CC..0602..54,5-57 A765 R1 8 16 25 58,5 50 17 90 CC..0602..

Selection chart: Insert holders for OD-overturning with MPA

* +0,2 mm complementary capacity achievable.Detailed description of insert holders, see page 349.


357

Select the suitable grooving tool, and note the grooving tool holder position on the MPA to obtain the required groove capacity. a

Capacity C mm*

-against spigot- grooving tool

Part No.

Grooving toolholderposition** Design

Dimensions in mmGroove

max depth td1 L1 l2 f1 r

1 19-24

AFG0629 10 1582

0-I 1 25 34 18 2,95 0,15 21 24-29 1-I 1 25 34 18 2,95 0,15 21 29-34 2-I 1 25 34 18 2,95 0,15 21 34-39 3-I 1 25 34 18 2,95 0,15 21 39-44 0-E / 4-I 1/2 25 34 18 2,95 0,15 21 44-49 1-E / 5-I 1/2 25 34 18 2,95 0,15 21 49-54 2-E / 6-I 1/2 25 34 18 2,95 0,15 21 54-59 3-E / 7-I 1/2 25 34 18 2,95 0,15 21 59-64 4-E / 8-I 1/2 25 34 18 2,95 0,15 21 64-69 5-E 2 25 34 18 2,95 0,15 21 69-74 6-E 2 25 34 18 2,95 0,15 21 74-79 7-E 2 25 34 18 2,95 0,15 21 79-84 8-E 2 25 34 18 2,95 0,15 2

Note : An -against spigot- grooving assembly requires : - an - Axiabore® Plus - head (A760 03) - a MPA (BDA16BS25100) - an I (internal position) and an E (external position) grooving tool holder (BAS25FGI35 and BAS25FGE35) to either hold a grooving tool or act as a counterweight (see setting position in the chart)- an -against spigot- grooving tool (AFG...82) to be selected from the chart, related to groove width and diameter.

1,5 19-24

AFG0629 15 1582

0-I 1 25 34 18 2,95 0,15 31,5 24-29 1-I 1 25 34 18 2,95 0,15 31,5 29-34 2-I 1 25 34 18 2,95 0,15 31,5 34-39 3-I 1 25 34 18 2,95 0,15 31,5 39-44 0-E / 4-I 1/2 25 34 18 2,95 0,15 31,5 44-49 1-E / 5-I 1/2 25 34 18 2,95 0,15 31,5 49-54 2-E / 6-I 1/2 25 34 18 2,95 0,15 31,5 54-59 3-E / 7-I 1/2 25 34 18 2,95 0,15 31,5 59-64 4-E / 8-I 1/2 25 34 18 2,95 0,15 31,5 64-69 5-E 2 25 34 18 2,95 0,15 31,5 69-74 6-E 2 25 34 18 2,95 0,15 31,5 74-79 7-E 2 25 34 18 2,95 0,15 31,5 79-84 8-E 2 25 34 18 2,95 0,15 3

2 19-24

AFG0629 20 1582


Selection chart: Grooving tool -against spigot- for grooving with MPADesign 1 Design 2

* +0,2 mm complementary capacity achievable. ** Recommended values in bold. Detailed description of the grooving tools, see pages 353-354.


358

aCapacity C mm*

-against spigot- grooving tool

Part No.




2,5 19-24

AFG0629 25 1582


3 19-24

AFG0629 30 1582


Selection chart: Grooving tool -against spigot- for grooving with MPA (cont:)Design 1 Design 2

* + 0,2 mm complementary capacity achievable. ** Recommended values in bold. Detailed description of the grooving tools, see pages 353-354.


359

Select the suitable grooving tool, and note the grooving tool holder position on the MPA to obtain the required groove capacity. a

Capacity C mm*

-against bore- grooving tool

Part No.

Grooving toolholder position** Design



1 31-36

AFG0629 10 1581


Note : An -against bore- grooving assembly requires : - an - Axiabore® Plus - head (A760 03) - a MPA (BDA16BS25100) - an I (internal position) and an E (external position) grooving tool holder (BAS25FGI35 and BAS25FGE35) to either hold a grooving tool or act as a counterweight (see setting position in the chart)- an -against bore- grooving tool (AFG...81) to be selected from the chart, related to groove width and diameter.

1,5 31-36

AFG0629 15 1581


2 31-36

AFG0629 20 1581


Selection chart: Grooving tool -against bore- for grooving with MPADesign 3 Design 4

�

* +0,2 mm complementary capacity achievable. ** Recommended values in bold. Detailed description of the grooving tools, see pages 353-354.


360

aCapacity C mm*

-against bore- grooving tool

Part No.




2,5 31-36

AFG0629 25 1581


3 31-36

AFG0629 30 1581


Selection chart: Grooving tool -against bore- for grooving with MPA (cont:)Design 3 Design 4

* +0,2 mm complementary capacity achievable. ** Recommended values in bold.Detailed description of the grooving tools, see pages 353-354.


361

Axiabore® type kits - Delivery contentAll kits are delivered in a storage case.

Part No.

Delivery content

Head

Boring bar

Insert holder

Reduction bushes & keyTool C mm Material l mm

Nanobore® Kit Bcap. 0,3-8 mm (with all tools) A760 01B A760 01 A761 402 0,3-0,5 Solid carbide 1,2 – 935L01 * 0,725

A761 412 0,5-1 Solid carbide 2 – 05A7600604 **A761 422 1-2 Solid carbide 5 – H2.0-2D ***A761 432 2-3 Solid carbide 8 – T06P-2 ***A761 442 3-4,5 Solid carbide 10 –A761 452 4,5-6 Solid carbide 15 –A762 001 6-8 Steel 16 –A762 201 6-8 Carbide 26 –

Axiabore® Kit Acap. 6-20 mm A760 02A A760 02 A762 002 6-8 Steel 16 A765 R1 03M03C *** 1,200

A763 002 8-10 Steel 22 A765 R2 T06P-2 ***A765 002 10-13 Steel 30 A765 R3 T07P-2 ***A760 S20 13-20 Steel, modular 40

Axiabore® Kit Bcap. 2-20 mm A760 02B A760 02 A761 432 2-3 Solid carbide 8 A765 R1 05A7601204 ** 1,600

A761 442 3-4,5 Solid carbide 10 A765 R2 03M03C ***A761 452 4,5-6 Solid carbide 15 A765 R3 T06P-2 ***A762 002 6-8 Steel 16 T07P-2 ***A762 202 6-8 Carbide 27A763 002 8-10 Steel 22A763 202 8-10 Carbide 37A765 002 10-13 Steel 30A765 202 10-13 Carbide 55A760 S20 13-20 Steel, modular 40A760 E20 13-20 Carbide, modular 70

Axialibrabore™ Kit Acap. 6-20 mm A760 12A A760 12 A762 002 6-8 Steel 16 A765 R1 03M03C *** 1,300

A763 002 8-10 Steel 22 A765 R2 T06P-2 ***A765 002 10-13 Steel 30 A765 R3 T07P-2 ***A760 S20 13-20 Steel, modular 40

Axialibrabore™ Kit Bcap. 2-20 mm A760 12B A760 12 A761 432 2-3 Solid carbide 8 A765 R1 05A7601204 ** 1,700

A761 442 3-4,5 Solid carbide 10 A765 R2 03M03C ***A761 452 4,5-6 Solid carbide 15 A765 R3 T06P-2 ***A762 002 6-8 Steel 16 T07P-2 ***A762 202 6-8 Carbide 27A763 002 8-10 Steel 22A763 202 8-10 Carbide 37A765 002 10-13 Steel 30A765 202 10-13 Carbide 55A760 S20 13-20 Steel, modular 40A760 E20 13-20 Carbide, modular 70

Please check availability in current price and stock-list.* Magnifying glass. ** Reduction bush. *** Key.


362

Axiabore® type kits (cont:) - Delivery contentAll kits are delivered in a storage case.

Part No.

Delivery content

Head

Boring bar

Insert holder

Reduction bushes & keyTool C mm Material l mm

Axiabore® Plus - Kit Acap. 6-33 mm A760 03A A760 03 A762 003 6-8 Steel 16 A765 R1 H04-4 *** 2,600

A763 003 8-10 Steel 22 A765 R2 T06P-3 ***A765 003 10-13 Steel 30 A765 R3 T07P-3 ***A760 S30 13-18 Steel, modular 40 A765 R4 T15P-3 ***A760 S31 18-33 Steel, modular 50 A765 R5

A765 R6

Axiabore® Plus - Kit Bcap. 6-63 mm A760 03B A760 03 A762 003 6-8 Steel 16 A765 R1 H04-4 *** 4,000

A762 203 6-8 Carbide 27 A765 R2 T06P-3 ***A763 003 8-10 Steel 22 A765 R3 T07P-3 ***A763 203 8-10 Carbide 27 A765 R4 T15P-3 ***A765 003 10-13 Steel 30 A765 R5A765 203 10-13 Carbide 55 A765 R6A760 S30 13-18 Steel, modular 40A760 E30 13-18 Carbide, modular 70A760 S31 18-33 Steel, modular 50A760 E31 18-33 Carbide, modular 80A760 A32 33-48 Aluminium, modular 60A760 A33 48-63 Aluminium, modular 80

Axialibrabore™ Plus - Kit A cap. 6-33 mm A760 13A A760 13 A762 003 6-8 Steel 16 A765 R1 H04-4 *** 2,900

A763 003 8-10 Steel 22 A765 R2 T06P-3 ***A765 003 10-13 Steel 30 A765 R3 T07P-3 ***A760 S30 13-18 Steel, modular 40 A765 R4 T15P-3 ***A760 S31 18-33 Steel, modular 50 A765 R5

A765 R6

Axialibrabore™ Plus - Kit B cap. 6-63 mm A760 13B A760 13 A762 003 6-8 Steel 16 A765 R1 H04-4 *** 4,300

A762 203 6-8 Carbide 27 A765 R2 T06P-3 ***A763 003 8-10 Steel 22 A765 R3 T07P-3 ***A763 203 8-10 Carbide 37 A765 R4 T15P-3 ***A765 003 10-13 Steel 30 A765 R5A765 203 10-13 Carbide 55 A765 R6A760 S30 13-18 Steel, modular 40A760 E30 13-18 Carbide, modular 70A760 S31 18-33 Steel, modular 50A760 E31 18-33 Carbide, modular 80A760 A32 33-48 Aluminium, modular 60A760 A33 48-63 Aluminium, modular 80

Face grooving & overturning tools Kit C A760 03C – BDA16 BS25100 MPA A765 R1 T15P-3 *** 1,500

BAS25 MH1660 Shank A765 R2 T07P-2 ***BAS25 CW1660 Counterweight 03HL05 ***

BAS25 FGI35 Grooving tool holderBAS25 FGE35 Grooving tool holder

Please check availability in current price and stock-list.* Magnifying glass. ** Reduction bush. *** Key.

EPB fine boring heads, Axiabore® – Instructions

363


Tool fitting procedure (Fig. 1)

Note: with the exception of the smallest head Nanobore®, the Axiabore® type heads have a ‘cylinder & flange’ tool fitting design, for superior tool rigidity.The tool clamping screw orientates and secures the tool into the adjusting barrel. The clamping screw has a spring loaded plunger which is designed to pre-load the tool flange against the boring head face. Once located and clamped, diameter adjustment can still be carried out. All heads achieve cutting edge orientation according to ISO.

Tool fitting procedureBoring tool, solid carbide (1):Fit the carbide tool into the reduction bush. The angled back end (E) has to be pushed against the pin (C) for cutting edge orientation. The reduction bush’s tool fixing screw (D) clamps onto the tool to lock the tool into the reduction bush. The tool fixing screw (A) clamps onto reduction bush’s flat (B) to orientate and lock the reduction bush into the head body.

Boring bar, insert type (2):Direct fitting, the screw (A) has to be locked onto the tool’s flat (B): this also achieves ISO cutting edge orientation.

Boring bar, modular:Select the suitable combination shank and insert holder on the selection chart page 350. Assemble the bar with insert holder onto the head, see previous note.

Fig.1

Diameter setting procedure (Fig. 2)

Axiabore® type heads have indirect barrel locking: the barrel locking screw action does not influence the set diameter.1) Unlock the barrel locking screw (H), to allow the barrel with the tool to be moved for diameter adjustment.2) Set the diameter using the micrometric adjusting screw (G).3) Tighten locking screw (H), to lock the barrel in the set position.

Fig.2

Adjustment precision (Fig. 3)

- Setting dial (G): 1 increment = 0,01 mm on diameter.- Vernier fine adjustment (I): 2,5 resolution on diameter.Clockwise adjustment = diameter increase (counterclockwise = diameter reduction).

Note: Best component bore diameter precision is obtained by presetting the head (on a presetter) at a smaller diameter (e.g. -20), running a test bore, and correcting to the required diameter.Heads are designed for best setting reliability (for reaching the required diameter) by adjusting clockwise out to diameter.Therefore for diameter reduction total setting reliability is obtained by a preliminary 1/2 to 1 rotation counterclockwise, then setting clockwise to the required diameter.

Fig.3


364

Balancing procedure

The Axialibrabore™ (A760 12) and - Axialibrabore™ Plus - (A760 13) heads feature the LibraOne system: one balancing ring only, with direct ring reading, no chart needed.

– Unlock head’s balancing ring locking screw (L).– Balancing is performed by setting the graduated balancing ring in line with the mark (K) on the body of the head (in accordance with the balancing code of the tool used, and the diameter to be bored):

For solid carbide and indexable insert tools, the balancing code is engraved on the tool body.For modular boring bars, the balancing code is a combination of the Part N suffixes of the shank and of the insert holder (e.g. shank A760S31 + insert holder A765R5 = balancing code S31R5).Boring heads balancing ring increments are 0,5 mm; set to the nearest value.

-Tighten the locking screw (L), to lock the ring in position.

Note: If using ‘Alu’ bars or an MPA assembly with the - Axialibrabore™ Plus - head, finebalancing is not possible and the balancing ring has to be set to the following positions: MPA for boring: set to the boring symbol MPA for OD-overturning: set to the OD-overturning symbol MPA for grooving: set to the grooving symbol ’Alu’ bar: set balancing ring according to shank’s engraved balancing code (irrespec-tive of fitted insert holder and setting diameter).Balancing quality can be optimised using a balancing machine.


365

MPA (multi-purpose adapter) assembly procedure

The - Axiabore® Plus - head can be equipped with the MPA to perform boring (Fig.1), OD-overturning (Fig.2) and face grooving (Fig.6, see next page).The MPA is delivered with 2 screws to enable the assembly of the component parts. The adapter and components have double serrated inter-faces, for diametrically opposite orientation and diameter multi-positioning (increment 2,5 mm on diameter). The adapter features an adjustable nozzle to direct coolant towards the cutting edge.

Boring or OD-overturning

Both boring (Fig.1) and OD-overturning (Fig.2) assemblies use the same boring shank (2) equipped with an insert holder (5), and a counterweight (3).

Fig. 1 Fig. 2

MPA boring assembly (Fig.1)Select the appropriate insert holder (5) to be assembled onto the shank (2), using the ‘Selection chart: Insert holders for boring with MPA’ (see Product page 355).Position the MPA with shank uppermost and the boring and grooving symbols visible (Fig.3): lock the shank with insert holder on the right hand side of the MPA (its diameter position is shown in the ‘Selection chart: Insert holders for boring with MPA’ page 355) and lock the counterweight symmetrically on the left hand side (Fig.5, bottom).Assemble the MPA onto the boring head and proceed to the fine diameter adjustment.CAUTION: Boring requires clockwise spindle rotation, as indicated by the symbol.MPA OD-overturning assembly (Fig.2)Select the appropriate insert holder (5) to be assembled onto the shank (2), using the ‘Selection chart: Insert holders for OD-overturning with MPA’ (see Product page 356).Position the MPA with shank uppermost and the OD-overturning symbol visible (Fig.4): lock the shank with insert holder on the right hand side of the MPA (its diameter position is shown in the ‘Selection chart: Insert holders for OD-overturning with MPA’ page 356) and lock the counter-weight symmetrically on the left hand side (Fig.5, top).Assemble the MPA onto the boring head and proceed to the fine diameter adjustment.

Fig. 3

Fig. 4 Fig. 5

��

��


366

MPA (multi-purpose adapter) assembly procedure (cont:)

MPA grooving tool assembly (Fig.6)A grooving assembly requires:

• a pair of grooving tool holders (one E=‘External’ (7) and one I=‘Internal’ (6)),

• one grooving tool ‘against Spigot’ (8) or ‘against Bore’ (9).Both tool types can be mounted onto an ‘E’ or ‘I’ holder.

Fig. 6

Depending on the groove width and position (against spigot wall (8) / against bore (9)), select the appropriate grooving tool, using the selection charts: ‘Grooving tool’ (see pages 357-360). When there is no wall, both tool types are suitable.

Depending on the required diameter and workpiece accessibility, assemble the grooving tool into the tool holder ‘I’ or ‘E’ (‘I’ holder is shaped for inner tool position; ‘E’ for outer tool position). Tool’s angled back end (B) locates against the tool holder’s pin (C) for cutting edge orientation.Clamp the tool with screw (D).

Position the MPA with shank uppermost and the boring and grooving symbols visible (Fig.7): lock the tool holder with tool on the right hand side of the MPA (its diameter position is shown in the ’Selection charts: Grooving tool’) and lock the toolholder without tool as a counterweight sym-metrically on the left hand side.

Assemble the MPA onto the boring head and proceed to the fine diameter adjustment.

CAUTION: Grooving requires clockwise spindle rotation, as indicated by the symbol.

Fig. 7

Fig. 8


367

Maximum speeds for Axiabore® type heads

HeadCapacity Max. RPM

with toolMax. RPMwith MPA

Max. cuttingspeed vc

at min. Cap.


at max. Cap.

(mm) (RPM) (RPM) (m/min) (m/min)

Axiabore® type

A76001 0,3 – 8 30000 – 28* 754*

A76002 2 – 20 12000 – 75* 754*

A76003 6 – 108 8000** 5000 151* 1000***

A76012 2 – 20 24000** – 151* 1500***

A76013 6 – 33 20000** 5000 377* 1500***

Note: The maximum speeds are related to the boring head’s mechanical design and balancing quality. Speeds inside these limits have to be chosen in regard to the other machining conditions, e.g. workpiece material, cutting edge (tools and inserts), tooling length, machine spindle. At speeds from approx. 8000 RPM and above, the holding arbors and intermediates should be fine balanced. Using balanceable heads and fine balanced holders improves the tool life and the boring performances even at lower speeds.* Implied max. cutting speed with max. RPM.** Not reachable with all tools, see ***.*** Max. cutting speed not to be exceeded.


368

Recommended cutting speeds for Axiabore® solid carbide toolsWorkpiece material, steel

Workpiece materialRm

(N/mm2)Vc

(m/min)*

1 Very soft low-carbon steels.Purely ferritic steels.

<450 120-250

2 Free-cutting steels.Other than stainless free cutting steels.

400 <700 100-220

3 Structural steels. Ordinary carbon steels withlow to medium carbon content (<0,5%C).

450 <550 80-180

4 Medium to high carbon steels, ordinary low-alloy steels.Medium hard steels for toughening. Medium/high carbon steels.Ferritic and martensitic stainless steels.

550 <700 80-160

5 Normal tool steels.Harder steels for toughening.Martensitic stainless steels.

700 <900 70-150

6 Difficult tool steel.High-alloy steels with high hardness.Martensitic stainless steels.

900 <1200 60-120

7 Difficult high-strength steels.Hardened steels from material group 3–6.Martensitic stainless steels.

>1200 -

Workpiece material, stainless

8 Easy austenitic stainless steels.Free-cutting stainless steels. Calcium-treated stainless steels.

60-150

9 Moderately difficult stainless steels.Austenitic and duplex stainless steels.

60-130

10 Difficult stainless steels.Austenitic and duplex stainless steels.

50-100

11 Very difficult stainless steels.Austenitic and duplex stainless steels.

40-80

Workpiece material, cast iron

12 Unalloyed cast iron medium hardness.Grey iron.

60-150

13 Low-alloy cast iron with low hardness.Malleable iron castings. Nodular cast iron.

60-130

14 Medium hard alloy cast iron.Moderately difficult malleable castings. Nodular cast iron.

50-100

15 High-alloy cast iron difficult to machine.Difficult malleable iron castings. Nodular cast iron.

40-80

Workpiece material, other

16 Free-cutting non-ferrous materials.Aluminium with <16% Si.Brass, Zinc, Magnesium.

200-800

17 Non-ferrous materials.Aluminium with >16% Si.Bronze, Cupro-nickel.

150-500

20 Nickel-, Cobalt- and Iron-based superalloys with hardness <30 HRc.Incoloy 800, Inconel 601, 617, 625. Monel 400.

20-60

21 Nickel-, Cobalt- and Iron-based superalloys with hardness >30 HRc.Incoloy 925, Inconel 718, 750-X, Monel K-500.

20-50

22 Titanium based alloys,Ti-6Al-4V.

20-50

Bear in mind that the Rm-value is only an aid in the selection of the material group when the material has been worked by rolling, drawing heat treatment or other methods that increase the strength of the material.* For recommended depth of cut and feed, see Boring tools Product page 346. For maximum speed allowed by the Axiabore® boring heads, see page 367.


369

TroubleshootingProblem Possible cause Solution

Poor tool life

Wrong insert grade Change to more wear resistant grade

Excessive cutting speed Reduce cutting speed

Excessive DOC Decrease DOC

Chatter & Vibrations

Excessive cutting speed Reduce cutting speed

High L/D ratio

Shorten tool to increase stiffness

Use stronger boring tool

Use carbide or heavy metal extensions

Wrong insertReduce nose radius of insert

Use ground geometry inserts

Incorrect stock allowance Change pre-hole diameter

Poor hole diameter tolerance & repeatability

Inaccurate tool changesWorn and damaged tool shank: replace

Clean spindle and tool shank

Variation of stock allowance Add semi-finishing boring step

Low spindle stability Use sharper ground geometry inserts

Poor roundness

Excessive boring tool imbalance

Check the spindle runout

Change to LIBRAFLEX® boring head

Check balance ring setting

Reduce speed

Excessive cutting forces Check stock allowance and feed rate

Insufficient workpiece clamping Check for uniform workpiece clamping

Workpiece non-symmetricalReduce cutting forces, change to ground insert

Increase cutting speed, reduce feed

Poor positional tolerance

Original bore misaligned Add a semi-finishing boring step

Excessive DOC Decrease DOC, make two passes

Poor surface finish

Wrong insert radius Use larger insert radius

Excessive feed rate Reduce feed to be max. 30% of insert nose radius

Poor chip evacuation

Apply through coolant

Change insert to higher rake angle (HSS: please enquire)

Check DOC

Tapered bore

Premature

Change to more wear resistant grade

Modify cutting speed

Increase coolant flow

Troubleshooting advice is also valid for the fine boring heads, radial type.

EPB fine boring heads, radial type

370



371

Perfect result from the very first component when using one of the ’core’ range of fine boring heads 15 to 205 mm.

Precision• Micrometric adjusting (2,5 on the diameter):

hole diameter precision IT5 achievable.• Insert holder in contact with the head body

guarantees the rigidity of the cutting edge: full control of the hole geometry precision and perfect surface finish (Ra 0.6 achievable).

Productivity• Cutting speeds up to 1500 m/min with the

’Libraflex® balanceable heads.

User friendly• Libraflex® balancing rings, with direct setting,

no chart needed.• Insert holders for chamfering and back-boring

also available.• Coolant through the head towards the insert.

Reliability• Insert holder in contact with the head body

guarantees protection to the setting mechanism.

• Heads are lubricated and sealed.

Cost effective• For low to median RPM, the heads without

balancing mechanism are suitable.• All heads using only three insert sizes.

EPB fine boring heads, radial type – Overview

372

EPB fine boring heads, radial type – Overview

EPB fine boring heads, radial type – Features

373

EPB fine boring heads, radial type – Features

Fine boring heads, radial types

A radial type fine boring head is an assembly of a body (head) and an insert holder.

A780xx heads

9 precision boring heads for fine boring 15 to 205 mm, using radially fitted insert holders.Pre-balanced on median diameter setting.Micrometric adjustmentInsert holder setting mechanism with a micrometric adjusting screw (1 increment = 0,01 mm on the diameter) and a vernier scale (resolution of 2,5 m on the diameter).The precision of the mechanism guarantees repeatable accuracy.Angular orientation of the cutting edge according to DIN 69871/ISO 7388 for SA and ISO 12164 for HSK.Coolant through the head directed towards the cutting edge.

A790xx heads

5 balanceable ‘Libraflex®’ boring heads for fine boring 30 to 115 mm, at high speeds (up to 1500 m/min), using radially fitted insert holders.Balancing reduces spindle stress, cutting parameters can be optimised, better machining qualities are achieved even at conventional speeds.Balancing is performed by setting both graduated rings in accordance with the diameter to be bored. No chart needed.

Insert holders

The wide range of fine boring, chamfering and back boring insert holders are suitable for both A780xx and A790xx fine boring heads, radial types.

Fine boring insert holders

Type 782: lead angle 90 for WB insertsType 724: lead angle 90 for TC insertsType 725: lead angle 90 for CC insertsType 726: lead angle 95 for CC insertsNote: 95 lead angle insert holders should be used to avoid face contact when boring up a shoulder.

Chamfering insert holders, 23 to 160 mm

Type 729: available with a 15, 30 or 45 lead angle for CC inserts.Libraflex® balancing can also be achieved when using chamfering insert holders.

Back-boring insert holders, 26,5 to 164 mm

Type A789: lead angle 90 for WB and CC inserts..Libraflex® balancing is not possible when using back-boring insert holders. In this case, the highest unbalance reduction is obtained when both balancing rings are set on their largest graduation.For D1 minimum access bore checking, see page 380.

�

EPB fine boring heads, radial type – Code keys

374

EPB fine boring heads, radial type – Code keys

Code key, fine boring heads, radial type

Code key, insert holders

Code key, chamfering insert holders

Code key, back-boring insert holders

Boring heads

Fine boring head radial types:- 780 = pre-balanced in

median position- 790 = balanceable


Boring heads

Radial fine boring insert holders, lead angle and suitable insert type-724: lead angle 90 for TC inserts- 725: lead angle 90 for CC inserts- 726: lead angle 95 for CC inserts- 782: lead angle 90 for WB inserts

Insert holder size and capacity(x0 = standard, x5 = large)

Boring heads

Radial fine boring chamfering insert holders

Lead angle

Insert size

Insert type

Insert holder size= head size

Boring heads

Back-boring insert holders

Lead angle

Insert size

Insert type

Insert holder size= Head size


375


Spare parts

Graflex shank


Dimensions in mm

Insert holdersizeSize

dmm A D

0 8 15-18,5 A780 08 35 14 09 0,0380 8 18-23,5 A780 09 35 17 09 0,0481 11 23-31 A780 10 40 21,5 10 0,0952 14 30-40 A780 20 45 27 20 0,1953 18 39-51 A780 30 65 35 30 0,4404 22 50-65 A780 40 72 43 40 0,7905 28 64-86 A780 50 82 54 50 1,4856 36 85-115/ 114-144 A780 60 105 70 60/ 65 3,0807 46 114-160/ 159-205 A780 70 115 95 70/ 75 6,360

For

Insert holder fixing screw (2) Barrel locking screw (3) Key for (2) (3) (4)

S

A780 08 960D30050S 19A7100403 H2.0-2D 2A780 09 LBHF0306R 19A71000 H2.0-2D 2A780 10 19TB0305 19A71000 H2.0-2D 2A780 20 19TB0305 950A0406 H2.0-2D 2A780 30 19TB04075 950L0608 03M03C 3A780 40 19TB04075 950L0612 03M03C 3A780 50 950D0410 950L0616 03M03C 3A780 60 950D0612 950L1016 H05-4 5A780 70 950D0616 950L1030 H05-4 5

Type A780 – Fine boring heads, radial type, not balanceable

• With micrometric adjusting (increment 0,01 mm and vernier 2,5 m, on the diameter).

Insert holders have to be ordered separately, see pages 377-379. * Without insert holder.



376

Spare parts

Graflex shank


Dimensions in mm

Insert holdersizeSize

dmm A D

2 14 30-40 A790 20 45 27 20 0,1753 18 39-51 A790 30 65 35 30 0,4304 22 50-65 A790 40 72 43 40 0,7605 28 64-86 A790 50 82 54 50 1,3956 36 85-115 A790 60 105 70 60 2,930

For

Insert holder fixing screw (2) Barrel locking screw (3) Ring screw (6) Key for (2) (3) (4) (6)

S

A790 20 19TB0305 950A0406 960D30045S H2.0-2D 2A790 30 19TB04075 950L0608 AU7901030 03M03C 3A790 40 19TB04075 950L0612 AU7901040 03M03C 3A790 50 950D0410 950L0616 AU7901050 03M03C 3A790 60 950D0612 950L1016 AU7901060 H05-4 5

Type A790 – Libraflex® balanceable fine boring heads, radial type

• With micrometric adjusting (increment 0,01 mm andvernier 2,5 m, on the diameter).

• Balancing by setting both rings in accordance with thediameter to be bored.

• For speeds Vc up to 1 495 m/min and more, see page 381.

Insert holders have to be ordered separately, see pages 377-379. * Without insert holder.



377

Lead angle

For A780... and A790...

Insert holder size


Dimensions in mm

Suitable insert size Designl1 f1

90 for WBinserts ...08 / ...09 09 15-23,5 A782 09 7,2 4 WB...0301... 1 0,00290 for CCinserts ...10 10 23-31 A725 10 10,3 4,5 CC...0602... 2 0,005

...20 20 30-40 A725 20 8,3 5 CC...0602... 2 0,005

...30 30 39-51 A725 30 10,3 8 CC...0602... 2 0,010

...40 40 50-65 A725 40 10,3 9,5 CC...0602... 2 0,012

...50 50 64-86 A725 50 10,3 12,5 CC...0602... 2 0,02...60* 60 85-115 A725 60 16,5 18,9 CC...09T3... 2 0,070...60* 65** 114-144 A725 65 16,5 33,7 CC...09T3... 2 0,090...70 70 114-160 A725 70 16,5 18,9 CC...09T3... 2 0,090...70 75 159-205 A725 75 16,5 41,7 CC...09T3... 2 0,120

90 for TCinserts ...30 30 39-51 A724 30 10,3 7,9 TC...1102... 3 0,010

...40 40 50-65 A724 40 10,3 9,4 TC...1102... 3 0,012

...50 50 64-86 A724 50 10,3 12,4 TC...1102... 3 0,017...60* 60 85-115 A724 60 16,3 18,9 TC...1102... 3 0,070...60* 65** 114-144 A724 65 16,5 33,7 TC...1102... 3 0,090...70 70 114-160 A724 70 16,3 18,9 TC...1102... 3 0,090...70 75 159-205 A724 75 16,5 41,7 TC...1102... 3 0,120

95 for CCinserts ...10 10 23-31 A726 10 10,3 4,5 CC...0602... 4 0,005

...20 20 30-40 A726 20 8,3 5 CC...0602... 4 0,005

...30 30 39-51 A726 30 10,3 8 CC...0602... 4 0,010

...40 40 50-65 A726 40 10,3 9,5 CC...0602... 4 0,012

...50 50 64-86 A726 50 10,3 12,5 CC...0602... 4 0,017...60* 60 85-115 A726 60 16,5 18,9 CC...09T3... 4 0,070...60* 65** 114-144 A726 65 16,5 33,7 CC...09T3... 4 0,090...70 70 114-160 A726 70 16,5 18,9 CC...09T3... 4 0,090...70 75 159-205 A726 75 16,5 41,7 CC...09T3... 4 0,120

Fine boring insert holders 90and 95, for radial type heads type A780 and A790

• For fitting onto type A780 and A790 radial type heads.


Please check availability in current price and stock-list.* The insert holders size 60 and 65 also fit onto the fine boring block for Bridge bar boring heads.** The precision balancing of type A790 heads is not possible when using the large insert holders. For insert fixing spare screws and torx keys, see page 426.


378

Lead angle

For A780... and A790...

Insert holder size


Dimensions in mm

Suitable insert sizel1 f1

15...10 10 23-31 A729 10CC06 15 10,5 4,5 CC...0602... 0,005...20 20 30-40 A729 20CC06 15 10 5 CC...0602... 0,005...30 30 39-51 A729 30CC06 15 10,5 8,1 CC...0602... 0,010...40 40 50-65 A729 40CC06 15 10,5 9,5 CC...0602... 0,012...50 50 64-86 A729 50CC06 15 10,5 12,5 CC...0602... 0,017...60 60 85-115 A729 60CC09 15 16,5 19,2 CC...09T3... 0,070...70 70 114-160 A729 70CC09 15 16,5 18,7 CC...09T3... 0,090

30...10 10 23-31 A729 10CC06 30 10,8 4,5 CC...0602... 0,005...20 20 30-40 A729 20CC06 30 10 4,9 CC...0602... 0,005...30 30 39-51 A729 30CC06 30 10,5 8,1 CC...0602... 0,010...40 40 50-65 A729 40CC06 30 10,5 9,5 CC...0602... 0,012...50 50 64-86 A729 50CC06 30 10,5 12,5 CC...0602... 0,017...60 60 85-115 A729 60CC09 30 16,5 19,1 CC...09T3... 0,070...70 70 114-160 A729 70CC09 30 16,4 18,8 CC...09T3... 0,090

45...10 10 23-31 A729 10CC06 45 11,5 4,5 CC...0602... 0,005...20 20 30-40 A729 20CC06 45 10 5 CC...0602... 0,005...30 30 39-51 A729 30CC06 45 10,5 8,1 CC...0602... 0,010...40 40 50-65 A729 40CC06 45 10,5 9,5 CC...0602... 0,012...50 50 64-86 A729 50CC06 45 10,3 12,4 CC...0602... 0,017...60 60 85-115 A729 60CC09 45 16,5 19,1 CC...09T3... 0,070...70 70 114-160 A729 70CC09 45 16,4 18,8 CC...09T3... 0,090

Chamfering insert holders, for radial type heads A780 and A790

• For fitting onto type A780 and A790 radial heads.

Please check availability in current price and stock-list.For insert fixing spare screws and torx keys, see page 426.


379

Spare parts

Back-boring capacity D2related to head mm

Lead angle Part No.

Dimensions in mm

Suitable insert sizeA D L l1 f1

A780 08: 26,5-30A780 09: 29,5-35

90 A789X08WB03 90 13/ 13 14/ 17 19 14,5 9,8 WB...0301... 0,008A780 10: 34-42

90 A789X10WB03 90 16,5 21,5 22 16 10 WB...0301... 0,010A780 10: 39,5-47,5A780 20/ A790 20: 46-56

90 A789X10CC06 90 16,5/ 21,5 21,5/ 27 22 16 12,8 CC...0602... 0,015A780 30/ A790 30: 53-65A780 40/ A790 40: 61-76A780 50/ A790 50: 69-91

90 A789X30CC06 90 32/ 39/ 49 35/ 43/ 54 30 23 15 CC...0602... 0,025A780 60/ A790 60: 89-119

90 A789X60CC06 90 50 70 50 38,5 21 CC...0602... 0,075A780 70: 118-164

90 A789X70CC06 90 60 95 50 38,5 21 CC...0602... 0,090

For

Dedicated back-boring insert holder locking screw (2)

A789X08WB03 90 –A789X10WB03 90 950F0308A789X10CC06 90 950F0308A789X30CC06 90 950F0410A789X60CC06 90 950F0620A789X70CC06 90 950F0620

Fine back-boring insert holders, for radial type heads A780 and A790

• For fitting onto type A780 and A790 radial heads.• The precision balancing of type A790 heads is not possible

when using back-boring insert holders.

For the minimum access diameter D1 mini calculation, see page 380.


EPB fine boring heads, radial type – Instructions

380


Insert holder fitting procedure (Fig. 1)

Remove the fixing screw (2).Make sure the barrel locking screw is unlocked, to slightly free the insert holder’s housing barrel (10).Fit the insert holder (9) onto the barrel (10).Fasten screw (2).Fit an insert (15) with screw (12).

Fig. 1

Diameter setting procedure (Fig. 2)

- Unlock the barrel locking screw (3).- Set the diameter by the micrometric adjusting screw R, using the dial and vernier. - Tighten screw (3) to lock the barrel in set position. Adjustment precision (Fig. 2)-Setting dial (R): 1 increment = 0,01 mm on diameter.-Vernier fine adjustment (V): 2,5 resolution on diameter.Clockwise adjustment = diameter increase (counterclockwise = diameter reduction).

Note: Best component bore diameter precision is obtained by presetting the head (on a presetter) at a smaller diameter (e.g. -20), running a test bore, and correcting to the required diameter. Heads are designed for best setting reliability (for reaching the required diameter) by adjusting clockwise out to diameter. Therefore for diameter reduction total setting reliability is obtained by a preliminary 1/2 to 1 rotation counterclockwise, then setting clockwise to the required diameter.

Fig. 2

Balancing procedure, heads A790xx (Fig. 3)

When the diameter of the head is set, the two balancing rings (7) and (8) have to be adjusted, so that their graduation markings (corresponding to the diameter value) are in line with the reference mark (12) (increment on rings is 1 mm; set to the nearest value).Lock both ring screws (5) and (6), in order to lock the rings in the set positions.

Note: Libraflex® balancing can also be achieved when using chamfering insert holders. Libraflex® precision balancing is not possible when using back-boring insert holders. In this case, the highest unbalance reduction is obtained when both balancing rings are set on their largest graduation markings.

Fig. 3

Back-boring instructions (Fig. 4)

When using back-boring insert holders, please note the minimum access diameter (D1 min)* and the counterclockwise cutting action required.The back boring insert holders are delivered with a screw to fix them on the head; this has to replace the standard screw already fitted on the head (excluding the smallest item A789X08WB0390, for which the standard screw is suitable).

Fig. 4

* For head sizes 08, 09 and 10: D1 min

* For head sizes 20 to 70: D1 min


381


Best performances are obtained with through coolant (higher machining data, better surface, better chip evacuation).

Always select the shortest tooling assembly possible, for best reliability and productivity: longer tools = lower speed.

For high performances (e.g. over 6000 RPM), we recommend the balanceable heads: balanceable heads improve the geometrical hole quality also at lower speeds e.g. 4000 RPM.

The five smallest heads covering 15 to 51 mm, when mounted onto carbide extensions, enable high performance fine boring, also in extremely long reach applications.

Troubleshooting

Please refer to fine boring troubleshooting advice, in chapter Axiabore®, page 369.



at min. Cap.


at max. Cap.


Libraflex® balanceable fine boring heads

A79020 30 - 40 16000 1508 2011

A79030 39 - 51 12250 1501 1963

A79040 50 - 65 10000 1571 2042

A79050 64 - 86 7500 1508 2026

A79060 85 - 115 5600 1495 2023

Fine boring heads

A78008 15 - 18,5 16000 754 930

A78009 18 - 23,5 13000 735 960

A78010 23 - 31 10000 723 974

A78020 30 - 40 8000 754 1005

A78030 39 - 51 6000 735 961

A78040 50 - 65 5000 785 1021

A78050 64 - 86 3700 744 1000

A7806085 - 115 2700 721 975

114 - 144 2200 788 995

A78070114 - 160 2000 716 1005

159 - 205 1600 799 1030

Note: The maximum speeds are related to the boring head’s mechanical design and balancing quality. Speeds inside these limits have to be chosen in regard to the other machining conditions, e.g. workpiece material, cutting edge (insert), tooling length, machine spindle. At speeds from approx. 8000 RPM and above, the holding arbors and intermediates should be fine balanced. Using balanceable heads and fine balanced holders improves the tool life and the boring performances even at lower speeds.

Maximum speeds for fine boring heads, radial typeBelow max. RPM are for boring heads equipped with boring insert holders or chamfering insert holders. When using back boring insert holders on holders on A790.. or A780.. type heads, use max. rpm for A780.. type, similar size.

EPB Bridge bar boring heads

382



383

Because large bores should not mean difficult bores,we developed the modular Bridge bar system. Rough and fine boring 204 to 2155 mm.

Precision & productivity• Strong design resulting in an excellent rigidity.

This rigidity serves both the exploitation of the machine power and the bore quality (IT5 ; Ra 0.6 achievable in fine boring).

• Higher reliable hole quality compared to e.g. interpolation milling; shorter machining time and less stress on the machine spindle.

• Boring blocks with minimized weight for high RPM capabilities.

Flexibility• For all diameters from 204 to 2155 mm. The

largest diameters (654 to 2155 mm) are obtained by small bridges assembled onto a Jumbo light weight Bridge bar.

• Modular concept: interchangeable rough, fine, counterweight and Graflex® boring blocks.

• Large OD-overturning and back boring possible.

User friendly• Easy and reliable assembly and adjustment of

the boring blocks, using a cam driving mechanism.

• Symmetrical or staggered boring methods possible in rough boring.

• Micrometric setting from the side of the fine boring blocks, for easy access.

• Angular position of the Bridge bar every 30 onto the holder, for optimized magazine storage.

• Through coolant.

EPB Bridge bar boring heads – Overview

384

EPB Bridge bar boring heads – Overview

EPB Bridge bar boring heads – Features

385


6 Bridge bars for boring 204 to 655 mm (also OD-overturning 48 to 521 mm and back-boring)

Bridge bars have a back end connection 130 mm for direct fitting onto arbors for Bridge bars (SA and HSK) or onto the Graflex® adapter. When using the Graflex® adapter, extensions are possible as well as spindle flange clamping, see Graflex® modular system.Angular position of the Bridge bar every 30 onto the arbors or Graflex® adapter, for optimized magazine storage.

Bridge bars can hold rough, fine, counterweight or Graflex® boring blocks. The boring blocks are locked onto the Bridge bar by means of two cylinders actuated by three clamping screws: One of the clamping screws has a stop disc, which limits the block’s sliding stroke inside its setting capacity and stops the block from sliding out of the Bridge bar. Precise and step free block sliding for diameter adjustment (38 mm stroke on radius), using the block’s adjusting screw which is linked to the retaining pin of the Bridge bar.

Coolant through the Bridge bars and the boring blocks, towards the cutting edges.

Assembling procedures and max RPM, see Instructions pages.

Note: These new Bridge bars (Part No. A731S 0_0) cannot hold previous types of boring blocks (Part No. A731 _00 -without S-).

3 Jumbo Bridge bars for boring 654 to 2155 mm (also OD-overturning 498 to 2021 mm and back-boring)

Jumbo Bridge bars made of high tensile aluminium with steel interfaces, are designed to hold two standard Bridge bars in several positions. Delivered with 4 locking screws to be fitted onto a milling cutter holder, flange mounting Type 569, spigot Ø 60 mm - or to be fitted directly onto the machine spindle (DIN 2079/50 front end), using the centering spigot shown in accessories.Jumbo Bridge bars are delivered with two lifting rings.

For the Bridge bar and Jumbo Bridge bar selection, related to the boring or OD-overturning diameter to be produced, see Bridge bar selection charts, pages 388-389.Assembling procedures and max RPM, see Instructions pages.

Note: These Jumbo Bridge bars can still hold previous type of Bridge bars (Part No. A731 0_0 -without S-).


386

Rough boring block

A large twin rough boring head requires two rough boring blocks, each equipped with a cartridge. Rough boring block through coolant, towards the cutting edge.

Cartridges

A large range of cartridges is available:– Cartridges with 90 lead angle, recommended in most of the boring applications for a lower power consumption,– Cartridges with 80 lead angle, recommended for through hole boring (and chamfering), particularly in cast iron to avoid exit failure. The power consumption is higher.– Other cartridges with ISO5611/h1 = 16 mm fitting interface are suitable.

Note: The two cartridges can be set on the same diameter (symetrical boring) or in a staggered position (staggered boring). A cartridge raising corner shim is available as an accessory (Part No. 18LS0316).

Assembling and setting procedures, see Instructions pages.

Fine boring block and counterweight block

A large fine boring head requires one fine boring block equipped with an insert holder and one counterweight block.Diameter setting mechanism of the fine boring block with a micrometric setting screw (1 increment = 5 on the diameter).The setting system is protected and lubricated for life.The precision of the mechanism guarantees repeatable accuracy.The diameter adjusting screw is located on the side of the block to offer easy access.Fine boring block through coolant, towards the cutting edge.

Suitable fine boring insert holders A72460, A72560 or A72660 have to be ordered separately: they are the same as on radial type fine boring heads, see page 377.



387

Graflex® boring blocks, for OD-overturning or back-boring

This block has a female Graflex® front connection size G5.Any Graflex® boring head, special tool or standard Graflex® module size G5 can be mounted onto the Bridge bars, e.g. the drawing showing set-ups for OD-overturning or back-boring using two Graflex® boring blocks fitted with a fine boring head (e.g. Part No. A780 50) and a Graflex® counterweight mass (e.g. Part No. BM050W78050).Two positions of the Graflex® module are possible on the block, as it has 2x2 ball nose screw positions, and two tenon notches placed at 180.Block and boring head through coolant, towards the cutting edge.


Note: These new boring blocks can also be fitted onto the previous type of Bridge bars

These new boring blocks (Part No. A731S 400, A731S 500, A731S 600, A731S 40128) can also be fitted onto the previous type of Bridge bars (Part No. A731 0_0 -without S-).Assembling and max. RPM instructions of the previous type of Bridge bars being valid.Do not mix new and previous blocks on a same Bridge bar, in order to keep balance.


388

Bridge bar(s) selection chart, to build a required BORING diameter• Rough boring: with two rough boring blocks (2x A731S 400) with cartridges.• Fine boring: with a fine boring block (A731S 500) with insert holder and a counterweight block (A731S 600).

For boring diameter(mm)

Jumbo selection

Bridge bar(s) selection

204–280 – A731S 010

279–355 – A731S 020

354–430 – A731S 030

429–505 – A731S 040

504–580 – A731S 050

579–655 – A731S 060

654–805 A731 001 2x A731S 010

654–880 A731 001 2x A731S 020

804–955 A731 001 2x A731S 030

879–1030 A731 001 2x A731S 040

1029–1105 A731 001 2x A731S 050

1104–1255 A731 002 2x A731S 010

1104–1330 A731 002 2x A731S 020

1179–1405 A731 002 2x A731S 030

1254–1480 A731 002 2x A731S 040

1329–1555 A731 002 2x A731S 050

1404–1630 A731 002 2x A731S 060

1629–1780 A731 003 2x A731S 010

1629–1855 A731 003 2x A731S 020

1704–1930 A731 003 2x A731S 030

1779–2005 A731 003 2x A731S 040

1854–2080 A731 003 2x A731S 050

1929–2155 A731 003 2x A731S 060


389

Bridge bar(s) selection chart, to build a required OD-OVERTURNING diameter• Rough OD-overturning: with two Graflex® blocks (2x A731S 40128) and two rough boring heads (2x A750 50) with insert holders.• Fine OD-overturning: with two Graflex® blocks (2x A731S 40128), e.g. a fine boring head (A780 50) with insert holder and a Graflex®

counterweight (BM050W78050).

For OD-overturningdiameter (mm)

Jumbo selection

Bridge bar(s) selection

48–146 – A731S 010

123–221 – A731S 020

198–296 – A731S 030

273–371 – A731S 040

348–446 – A731S 050

423–521 – A731S 060

498–671 A731 001 2x A731S 010

498–746 A731 001 2x A731S 020

648–821 A731 001 2x A731S 030

723–896 A731 001 2x A731S 040

873–971 A731 001 2x A731S 050

948–1121 A731 002 2x A731S 010

948–1196 A731 002 2x A731S 020

1098–1271 A731 002 2x A731S 030

1173–1346 A731 002 2x A731S 040

1323–1421 A731 002 2x A731S 050

1398–1496 A731 002 2x A731S 060

1398–1646 A731 003 2x A731S 010

1473–1721 A731 003 2x A731S 020

1548–1796 A731 003 2x A731S 030

1623–1871 A731 003 2x A731S 040

1698–1946 A731 003 2x A731S 050

1849–2021 A731 003 2x A731S 060

EPB Bridge bar boring heads – Code keys

390

EPB Bridge bar boring heads – Code keys

Code key, holders for Bridge bars

Code key, Bridge bars

Code key, boring blocks

Back end code e.g. E3471= arbor DIN50ADB

A = Graflex® size 7 for A780 50 head

For classic Bridge bars (connection 40 mm)

Bridge bar holding connection

Boring

Bridge bar boringhead type

Bridge bar size010, 020… 060 = Classic Bridge bars

001, 002 and 003 = Jumbo Bridge bars

Boring

Bridge bar boringhead type

Boring block type:400 = rough boring500 = fine boring

600 = counterweight40 128 = Graflex® size G5


391


Spare parts

Back end SizeCapacity

C mm Part No.

Dimensions in mm

A d1 D1

DIN 69871-ADB DIN50 ADB 204-655 E3471 731 200 65 40 130 5,70BT JIS B 6339-ADB BT50-ADB 204-655 E3416 731 200 65 40 130 5,70

CAT ANSI/DIN 69871-AD CAT50 204-655 E4468 731 200 65 40 130 5,70DIN 2080 DIN50 204-655 E0050 731 200 65 40 130 5,70

ISO 12164-1/ DIN 69893-A HSK-A100 204-655 E9306 731 200 65 40 130 5,40

GRAFLEX 7 (d 46 mm) 204-655 A731 200 40 40 130 3,70

For capacity

Bridge fixing screw (1) Locking key for (1)*

Qty S

204-655 950D1230 4 03HL10 10

Holders and adapter for Bridge bars

• HSK and SA holders fitting for short gauge length assemblies.

• Graflex® adapter fitting for extended gauge length assemblies.

• Angular position of the Bridge bar every 30.

Please check availability in current price and stock-list.* Tightening torque 80 Nm. For application details, refer to the operating instructions supplied with the Bridge bars and Boring blocks.


392

Spare parts

Capacity C mm (boring*) Part No.

Dimensions in mm

d1 A l L1

204-280 A731S 010 40 47 70 195 3,70279-355 A731S 020 40 47 70 269 5,10354-430 A731S 030 40 47 70 344 6,70429-505 A731S 040 40 47 70 419 8,30504-580 A731S 050 40 47 70 494 10,20579-655 A731S 060 40 47 70 569 12,10

For capacity

Locking screw (2) Key for locking screws (1)(2)**

Setting key for retaining pin (3)***, anddiameter setting screw (4)

Qty S S

204-655 19A71060 4 03HL05 5 H05-4 5

Bridge bars

• Coolant through the Bridge bar.

Max RPM, see page 400. * For OD-overturning capacities, see Guide page 385. For larger diameters, see Jumbo Bridge bars on page 393.

Please check availability in current price and stock-list.** Tightening torque 20 Nm of the locking screw (2) and locking screw with stop disc (1).*** Make sure retaining pin is engaged. For application details, refer to the operating instructions supplied with the Bridge bars and boring blocks.


393



Dimensions in mm

d1 A l l1 l2 L1 D1

654-1105 A731 001 60 63 180 77 46 640 135 20,251104-1630 A731 002 60 50 200 80 46 1090 135 34,501629-2155 A731 003 60 50 200 80 46 1615 135 58,00

For

Centering spigot

Bridge fixing screw (1) Jumbo locking screw (2) Lifting ring and screw

S Qty S l3 M Qty Qty

A731 001/002/003 E447153960 950D1240 10 8 950D1670 14 70 16 4 90AS03 2

Jumbo Bridge bars

• Jumbo Bridge bars are designed to hold two classic Bridge bars in several positions.

Max RPM, see page 400. * Boring and OD-overturning capacities for Jumbo and Bridge bars combinations, see Guide pages 388–389.



394


Type of boring block Part No.

Dimensions in mm

DesignA L l l1 l2 D1 d1

Rough boring block* A731S 400 47 97 70 – – – – 1 1,34Fine boring block** A731S 500 47 97 70 – – – – 2 1,43

Counterweight block A731S 600 – 97 70 – – – – 3 1,50Graflex size G5*** A731S 40128 38 97 70 25 30 50 28 4 1,30

For

Key for (2) (3) (4) (5) Counterweight Cartridge fixing screw (1)

Key for (1) Insert holderfixing screw (2)

Barrel locking screw (3)

S S

A731S 400 H05-4 5 – 950D0830 03HL06 6 – –A731S 500 H05-4 5 – – – – 950D0612 950L1012A731S 600 H05-4 5 – – – – – –A731S 40128 H05-4 5 BM050W78050 – – – – –

Boring blocks

• For fitting onto Bridge bars.• Coolant through the rough, fine and Graflex boring blocks.

Design 3 Design 2

Design 1 Design 4 Design 4

* Cartridges to be ordered separately, see page 395. ** Fine boring insert holders size 60 to be ordered separately, see page 377.*** When using boring head A78050, use the counterweight, see Accessories below.



395


Application Part No.

Dimensions in mm

Suitable insertsize Designl1 f1 h h1

SCGCL16CA-16 63 25 20 16 CC...16 1 0,16STGCL16CA-16 63 25 25 16 TC...16 1 0,16STGCL16CA-22 63 25 20 16 TC...22 1 0,16

SSRCL16CA-15 63 25 20 16 SC...15 2 0,16

STRCL16CA-16 63 25 25 16 TC...16 3 0,16STRCL16CA-22 63 25 20 16 TC...22 3 0,16

STTCL16CA-16 63 15 25 16 TC...16 3 0,16

STSCL16CA-16 53 25 25 16 TC...16 4 0,16

For

Corner shim Key for anvil screw

Key for height setting screw

Anvil Anvil screw Setting screws

l t Height Diameter

SCGCL16CA-16 18LS0316 57 3 – T15P-2 – – 179.17-690 179.17-680STGCL16CA-22 18LS0316 57 3 – T15P-2 – – 179.17.690 179.17-680STGCL16CA-16 18LS0316 57 3 9/64SMS875 2.5SMS795 STN160312 CA3510 179.17.685 179.17-680SSRCL16CA-15 18LS0316 57 3 – T15P-2 – – 179.17-690 179.17-680STRCL16CA-16 18LS0316 57 3 9/64SMS875 2.5SMS795 STN160312 CA3510 179.17-685 179.17-680STRCL16CA-22 18LS0316 57 3 – T15P-2 – – 179.17-690 179.17-680STTCL16CA-16 18LS0316 57 3 9/64SMS875 2.5SMS795 STN160312 CA3510 179.17-685 179.17-680STSCL16CA-16 18LS0316 57 3 9/64SMS875 2.5SMS795 STN160312 CA3510 179.17-685 179.17-680

Cartridges, for the rough boring block

• For fitting onto the rough boring block.



EPB Bridge bar boring heads – Instructions

396


Bridge bar boring heads, assembling and setting procedures, summary

Below are summarised the main assembly, setting and operating instructions. Due to their large sizes, Bridge bar boring heads require special care. For application details of Bridge bars, boring blocks, cartridges and insert holders, please refer to and respect the detailed operating in-structions Ref. 60A731SE../.. supplied with the Bridge bars and boring blocks, as well as Ref. 60A73100XE../.. supplied with Jumbo Bridge bars.If missing, order a copy from your Seco contact.Unsuitable setting and operating of the components or programming of the machine (respect max RPM) could cause unpredictable damage.

1. Assembling a Bridge bar onto a holder

1.1 Bridge bar can be fitted directly onto holders for Bridge bars or onto the Graflex® adapter.

1.2 Angular position of the Bridge bar every 30 onto the holder, for optimized magazine storage.

1.3 Bridge bar locking

Fig. 1.1 Fig. 1.2. Fig. 1.3

4 x 80 Nm

2. Assembling, setting and locking a boring block onto a Bridge bar

This procedure is valid for every type of boring block : fine boring, rough boring, counterweight and Graflex® types.

2.1. Boring block assembling2.1.1 On the Bridge bar, loosen the three locking screws: totally unscrew the stop disc screw (A) until stop; only slightly unscrew both classic screws (B) (do not fully unscrew).

2.1.2 Slide the boring block into the Bridge bar until the block engages (’click fits’) into Bridge bar’s retaining pin (C). Check that this retains the boring block from free sliding in and out (for diameter setting, its further sliding will be controlled by its diameter adjusting screw).

Screw in the stop disc screw (A) until its disc fits into boring block’s recess groove, without tightening. The boring block is now ready for diameter setting and locking procedures, see 2.3 and 2.4.

2.2 Note: Boring block dismountingOn the Bridge bar, loosen the three locking screws (A) & (B), see 2.1.Twist and hold the pin’s driving cam (D) approx ½ revolution (clockwise or counter clockwise) from its neutral position in order to retract the re-taining pin (C) to disengage it from the boring block, thus enabling the sliding out of the boring block from the Bridge bar. While the pin is being retracted, maintain control of the block that is sliding out, to prevent accidents.

Fig. 2.1.1 Fig. 2.1.2 Fig. 2.2


397

Bridge bar boring heads, assembling and setting procedures, summary (cont:)

2.3 Boring block diameter settingNote: before setting, make sure the retaining pin is engaged.2.3.1 Set boring block on required diameter using boring block’s diameter setting screw.2.3.2 Set symmetrically (same graduation).

2.4 Boring block lockingNote: before locking, make sure the retaining pin is engaged. Tighten the three locking screws starting by the stop disc screw (rank 1, 2, 3, see Fig 2.4).Make sure the tightening torque is effective on all 3 locking screws (3 x 20 Nm).

Fig. 2.3.1 Fig. 2.3.2 Fig. 2.4

3 x 20 Nm

3. Rough boring assembly (two rough boring blocks).

3.1 Cartridge fitting.Fit the cartridge onto the rough boring block so that the length (L) from the insert cutting edge to the block’s innner face is set at 81,5 mm (this will allow you to control the cutting edge diameter using the graduated scale on the Bridge bar).Set and lock the block on the required boring diameter, see 2.3 and 2.4.

Note: Cartridge fitting with corner shim (for staggered boring).For staggered boring, the cutting edge operating on the minor diameter must be advanced to a leading position. Its minimum advanced value is equal to half the feed per revolution. For staggered boring with 90 lead angle cartridge, the raising of the leading cartridge (e.g. 0.5 to 1 mm) can be achieved by the cartridge’s height adjustment screw or by setting a shim under it. With smaller lead angle cartridges, a higher cutting edge offset should be used (eg. 1 to 3 mm).This should not be achieved by raising a standard cartridge, as the cartridge’s oblique fixing screw would not clamp properly: therefore a 3 mm corner shim is available as accessories (Part No. 18LS0316).

Fig. 3.1

1 x 20 Nm


398


4. Fine boring assembly (one fine boring and one counterweight block).

4.1 Insert holder fitting.Preset insert holder so that the length (L) from the insert cutting edge to the block’s innner face is set at 81,5 mm (this will allow you to control the cutting edge diameter using the graduated scale on the Bridge bar).Preset and lock boring block on required boring diameter, see 2.3 and 2.4.

4.2 Diameter fine setting (after boring block approximate diameter setting and locking).4.2.1 Barrel unlocking.4.2.2 Diameter fine adjusting.4.2.3 Barrel locking.

Fig. 4.1

1 x 10 Nm

Fig. 4.2.1 Fig. 4.2.2 Fig. 4.2.3

1 x 10 Nm

5. Graflex® blocks assembly for OD-overturning or back-boring (two Graflex® blocks equipped with a Graflex® boring head and a counterweight mass).

For block’s diameter setting and locking, see 2.3 and 2.4.Note: Remember that OD-overturning requires counterclockwise spindle rotation.


399


6. Bridge bar boring heads using Jumbo Bridge bars.

6.1 Assembling two standard Bridge bars onto a Jumbo.6.1.1 Positioning of two identical Bridge bars onto a Jumbo by fitting the 4 locking screws into suitable rows shown in the chart on the plate at-tached to the Jumbo Bridge bars. Two identical Bridge bars in symmetrical position.6.1.2 Locking each Bridge bar onto a Jumbo by using the 4 screws.

6.2 Jumbo Bridge bar holding.Jumbo bridge bars have two spindle fitting possibilities:6.2.1 Fitting onto a milling cutter holder (flange mounting Type 569, spigot 60 mm).6.2.2 Fitting directly onto the machine spindle: DIN2079/50 spindle front end (1) with a centering spigot available as accessories (2) (Part No. E447153960).6.2.3 Locking the 4 Jumbo locking screws.

6.3 Handling/Transport.Fit the two lifting rings into the Jumbo’s lateral or back face, to be suitable for horizontal or vertical spindle fitting.

Fig. 6.1.1 Fig 6.1.2

2 x (4 x 50 Nm)

Fig. 6.2.1 Fig. 6.2.2 Fig. 6.2.3

4 x 150 Nm

Fig. 6.3

2 x 20 Nm


400


Best performances are obtained with through coolant (higher machining data, better surface finish, better chip evacuation).Rough boring depends on the priorities: higher feed or larger chip removal use symmetrical setting of the cartridges (most commonmethod, double feed compared to staggered setting), or staggered setting (double depth of cut).In fine boring in steel, with good conditions, we recommend to use Cermet inserts (CMP grade), for high speeds and long life.

Troubleshooting

Please refer to troubleshooting advice, in rough boring chapter page 334, or fine boring chapter page 369.

Head based on

Capacity Max. RPM


at min. Cap.


at max. Cap.


Bridge bar boring heads (with two boring blocks set symmetrically)

A731S010 204 - 280 1600 1025 1407

A731S020 279 - 355 1150 1007 1282

A731S030 354 - 430 900 1000 1215

A731S040 429 - 505 750 1010 1189

A731S050 504 - 580 650 1029 1184

A731S060 579 - 655 550 1000 1131

Jumbo Bridge bars (with two identical Bridge bars and boring blocks set symmetrically)

A731001 654 - 1105 170 349 590

A731002 1104 - 1630 100 346 512

A731003 1629 - 2155 70 358 473

Note: The maximum speeds are related to the boring head’s mechanical design and balancing quality. Speeds inside these limits have to be chosen in regard to the other machining conditions, e.g. workpiece material, cutting edge (insert), tooling length, machine spindle.

Maximum speeds for Bridge barsDue to the large sizes of Bridge bar boring heads, unsuitable RPM programming could cause unpredictable damage.Below max. RPM are for present Bridge bar boring assemblies using present Bridge bar types (PartNo. A731S 0_0) rough boring, fine boring and counterweight boring blocks (Part No. A731S _00) and Jumbo Bridge bar (Part No. A731 00_). For other assemblies, please contact your local Seco representative.Note: when using present boring blocks (Part No. A731S 400, A731S 500, A731S 600, A731S 40128) onto previous type Bridge bars (Part No. A731 0_0 -without S-), the max. RPM is lower as fixed for the previous type Bridge bars. Do not mix new and previous blocks on a same Bridge bar, to keep balance.

EPB holders and fine boring heads, Liteline™

401



402

60% lighter boring assemblies

Low weight, high performance• We would like to introduce you to our range

of Liteline fine boring heads and holders. • Because they are lighter - in some cases over

60% lighter than our classic boring heads - they make it possible to perform boring oper-ations in dimensions where steel assemblies are just too heavy for the tool changer and spindle.

Longer and larger boring operations on small machines• Reduced stress on the spindle allows longer

horizontal fine boring with higher cutting data and increased precision.

• Productivity is improved by shorter machining time, faster tool changes and quicker spindle acceleration related to the lower weight.

Light but rigid• Liteline fine boring heads and holders have

larger bodies and Graflex® connections out-er diameters compared to the classic Seco Graflex® Modular system.

• They are made from high tensile aluminium but the connection shank is steel giving the assemblies that superior rigidity.

• Added durability comes as a result of the an-tiwear, anti-scratch, anti-corrosion coating and, of course, you’ll find it easier and faster to handle due to the reduced weight.

EPB holders and fine boring heads, Liteline™ – Overview

403

EPB holders and fine boring heads, Liteline™ – Overview

ClassicType A780 xx

Libraflex®

Type A790 xx

Liteline™Type A780 xxL

Liteline™ boring heads : a low weight alternative vs. the classic and

Libraflex® radial type fine boring heads.

Range overview

Liteline™ arbors, intermediates and adapters.

EPB holders and fine boring heads, Liteline™ – Features

404


Liteline™ fine boring heads

Graflex® Liteline™ radial type fine boring heads: made from low weight high tensile aluminium.4 heads for boring capacity 64 to 205 mm (as weight reduction is mainly required in the large boring assembly sizes).With Graflex® connection back end G.A or G.B (large flange OD* and expandable tenon).Liteline™ boring heads are pre-balanced.

Micrometric adjustmentInsert holder setting mechanism with a micrometric adjusting screw (1 increment = 0,01 mm on the diameter) and a vernier scale (resolution of 2,5 m on the diameter).The precision of the mechanism guarantees repeatable accuracy.Angular orientation of the cutting edge according to DIN 69871/ISO 7388 for SA and ISO 12164 for HSK.Coolant through the head directed towards the cutting edge.

Suitable insert holders to be ordered separately.

For Liteline™ boring heads operating instructions and maximum speeds, see Instructions page 417.

* OD means outer diameter.

Liteline™ intermediates**

Graflex® Liteline™ extensions and reducers: made from low weight high tensilealuminium.

With Graflex® connection back end G.A or G.B (large flange OD and expandable tenon).With Graflex® connection front end G.A or G.B (large flange OD).

Liteline™ arbors and adapters**

Graflex® Liteline™ arbors: made from steel.

To realize integral Liteline™ assemblies, directly from the spindle.With back end tapers HSK-A, DIN, BT, Ansi-CAT Imperial, Seco-Capto™.With Graflex® connection front end G.A or G.B (large flange OD).

Graflex® Liteline™ adapters: made from steel.

To hold Graflex® Liteline™ boring heads and intermediates onto Graflex® classic arbors and intermediates.With classic Graflex® connection back end sizes (classic flange OD and tenon).With Graflex® connection front end G.A or G.B (large flange OD).

** The balancing quality of the Liteline™ intermediates, arbors and adapters is shown in the Product pages: 1 = Fine balanced, 2 = Pre-balanced.For detailed balancing information, see General guide in the Seco Tooling Systems catalogue. The balancing qualities are suitable for Liteline™ boring heads use.


405

Liteline™ items Graflex® connections G.A or G.B: with large OD and expandable tenon

The Graflex® connection design (sizes G5A, G6A, G6B, G7A) guarantees rigidity and long life to the Liteline™ modules mainly made from aluminium. The differences with the classic Graflex® connection design are:- Graflex® front ends G.A or G.B are with larger outer diameter vs. classic: G5A (55mm) // G5(50); G6B (70) // G6 (63); G6B (100) // G6 (63); G7A (120) // G7 (90). Connection bores, ball nose screws and tenon slots are similar to classic Graflex®. - Graflex® back ends G.A or G.B are with larger outer diameter (see above) and have an expandable tenon. Connection shanks are similar to classic Graflex®.By tightening the tenon’s expanding screw, the tenon/slot clearance is eliminated and bi-lateral plain-face tenon/slot clamping is achieved.

Unclamped Clamped

For detailed Graflex® connections G.A or G.B description, assemblyprocedure and locking torques, see Graflex® connection page 430.

Liteline™ assemblies: integral, or using classic Graflex® arbors

Integral Liteline™ assembliesBest weight reduction and rigidity are obtained with integral Liteline™ Graflex® assemblies, using exclusively modules from the Liteline™ range: Liteline™ Graflex® boring heads, extensions and reducers are made from aluminium and have larger outer diameters than classic Graflex®

modules. Their connection onto short Liteline™ arbors, in steel, with same large OD achieves high assembled rigidity.Note: There are no Liteline™ Graflex® arbors size G5A available: Liteline™ Graflex® boring heads and intermediates size G5A have to be fitted onto existing classic Graflex® arbors size G5.

Assemble Liteline™ items with Graflex® connection G.A or G.B onto classic Graflex®

There are Graflex® Liteline™ adapters size G6/ G6A; G6/ G6B; G7/ G6B and G7/ G7A available to fit Liteline™ Graflex® boring heads or inter-mediates (with large Liteline™ Graflex® OD) onto classic Graflex® arbors (with classic Graflex® OD): an economical solution when customers still have classic Graflex® arbors available.Note : There is no Liteline™ adapter size G5/ G5A available: Liteline™ Graflex® boring heads and intermediates size G5A have to be fitted directly onto existing classic Graflex® arbors size G5.

EPB holders and fine boring heads, Liteline™ – Code keys

406

EPB holders and fine boring heads, Liteline™ – Code keys

Code key, fine boring heads, Liteline™

Boring heads

Fine boring head radial type


Graflex® arbor

Back endtaper type

Graflex® front end type

Graflex® size

Gauge length

Code key, Graflex® holders, Liteline™

Insert holder size and capacity

Radial fine boring insert holders,lead angle and suitable insert type- 725: lead angle 90 for CC inserts

Boring heads

Code key, insert holders for Liteline™ boring heads

Liteline™

EPB fine boring heads, Liteline™

407


Spare parts

Graflex back end

Boringcapacity C mm Part No.

Dimensions in mm

Insert holdersizeA d D D1

G5A 64-86 A780 5AL 60 28 54 54 50 0,56G6A 85-115 A780 6AL 80 36 70 70 6A 1,19G6B 114-160 A780 6BL 80 36 100 100 6B 1,85G7A 159-205 A780 7AL 85 46 120 145 6B 2,90

For

Insert holder fixing screw (2)

Barrel locking screw (3) Key for setting and locking (2) (3) (4)

Torx driver for expandingscrew (5)

S Torx Plus

A780 5A L 950D0410 950L0612 03M03C 3 T20P-4 20A780 6A L 950D0514 950L0816 H04-4 4 T20P-4 20A780 6B L 950D0514 950L0816 H04-4 4 T20P-4 20A780 7A L 950D0514 950L0816 H04-4 4 T20P-4 20

Type A780..L – Graflex® Liteline™ fine boring heads

• Made from low weight high tensile aluminium.• With micrometric adjusting : increment 0,01 mm (0.0004")

and vernier 2,5 m (0.0001") on the diameter.• With Graflex® back end G.A or G.B.

Insert holders have to be ordered separately, see page 408. * Without insert holder.



408

Spare parts

Lead angle

For Liteline boring head

A780...Insert holder

size

Boring capacity C mm Part No.

Dimensions in mm

Suitable insert sizel1 f1

90 for CC inserts...5AL* 50 64-86 A725 50 10,3 12,5 CC...0602... 0,02...6AL 6A 85-115 A725 6A 14,5 18,5 CC...09T3... 0,05

...6BL/ ...7AL 6B 114-160/ 159-205 A725 6B 14,5 18,5 CC...09T3... 0,05

For insert size

Torx driver for insert lockingscrew

Insert locking screw

Torx Plus Torx Plus

CC...0602... T07P-3 07 C02504-T07P 07CC...09T3... T15P-3 15 C04008-T15P 15

Fine boring insert holders, for Liteline™ boring heads

* All existing insert holders from existing heads A780 50 and A790 50 are suitable for Liteline™ head A780 5AL, eg. that insert holder A725 50 (90) shown (other types see main catalogue Seco Tooling Systems or Seco Holemaking).


EPB arbors, Liteline™

409


TaperGraflex

front end Part No.

Dimensions in mm

BalancingA L l1 l2 d1 D1 D2

HSK-A63G5* EM9304 401 2860 60 92 34 - 28 50 - - 1 1,00G6A EM9304 401 36A70 70 102 44 28 36 70 52,5 15 2 1,31G6B EM9304 401 36B70 70 102 44 28 36 100 52,5 - 2 2,12

HSK-A100G5* EM9306 401 2865 65 115 36 - 28 50 - - 1 2,30G6A EM9306 401 36A75 75 125 46 - 36 70 - - 2 2,93G6B EM9306 401 36B75 75 125 46 30 36 100 87,5 60 2 4,01G7A EM9306 401 46A85 85 135 56 30 46 120 87,5 45 2 4,93

Type EM – Arbors HSK-A, for Graflex® Liteline™ boring heads and intermediates HSK-A/ ISO 12164-1-A

• With Graflex® front end G.A or G.B to hold Liteline™ heads and intermediates.

Please check availability in current price and stock-list.* To hold Liteline™ heads and intermediates with Graflex® size G5A, use existing Graflex® arbors with size G5, eg. the short arbors shown above (other arbor lengths, see the main catalogue Seco Tooling Systems).


410

TaperGraflex

front end Part No.

Dimensions in mm

BalancingA l1 l2 d1 D1 D2 L

DIN40 ADBG5* EM3469 401 2840 40 20,9 – 28 50 50 108,4 – 1 0,80G6A EM3469 401 36A60 60 40,9 – 36 70 50 128,3 – 2 1,34G6B EM3469 401 36B60 60 40,9 – 36 100 50 128,3 – 2 2,06

DIN50 ADBG5* EM3471 401 2840 40 20,9 – 28 50 80 141,7 – 1 2,85G6A EM3471 401 36A45 45 25,9 – 36 70 70 146,7 – 2 2,96G6B EM3471 401 36B50 50 30,9 15 36 100 70 151,7 45 2 3,66G7A EM3471 401 46A60 60 40,9 25 46 120 70 161,7 65 2 4,24

Type EM – Arbors DIN 69871-ADB, for Graflex® Liteline™ boring heads and intermediates DIN 69871-ADB




411

TaperGraflex

front end Part No.

Dimensions in mm


BT40 ADBG5* EM3414 401 2845 45 18 – 28 50 63 110,4 – 1 1,10G6A EM3414 401 36A55 55 28 20 36 70 63 120,4 45 2 1,31G6B EM3414 401 36B55 55 28 20 36 100 63 120,4 – 2 1,89

BT50 ADBG5* EM3416 401 2855 55 17 – 28 50 100 156,8 – 1 3,75G6A EM3416 401 36A63 63 25 – 36 70 70 164,8 – 2 3,97G6B EM3416 401 36B63 63 25 – 36 100 100 164,8 – 2 4,63G7B EM3416 401 46A65 65 27 25 46 120 100 166,8 30 2 4,87

Type EM – Arbors BT JIS-ADB, for Graflex® Liteline™ boring heads and intermediates BT JIS B 6339-ADB




412

TaperGraflex

front end Part No.

Dimensions in inch


CAT40 ADBG5* EM2502 401 2840 1.57 0.82 0.20 1.10 1.97 1.75 4.27 – 1 1.76G6A EM2502 401 36A60 2.36 1.02 0.98 1.42 2.75 1.75 5.05 – 2 2,88G6B EM2502 401 36B60 2.36 1.02 0.98 1.42 3.94 1.75 5.05 – 2 4,43

CAT50 ADBG5* EM2504 401 2840 1.57 0.82 0.20 1.10 1.97 2.75 5.58 – 1 6.27G6A EM2504 401 36A45 1.77 1.02 – 1.42 2.75 – 5.78 – 2 6,53G6B EM2504 401 36B50 1.97 1.21 0.63 1.42 3.94 2.75 5.98 – 2 7,75G7A EM2504 401 46A70 2.75 2.00 1.37 1.81 4.72 2.75 6.76 35 2 10,58

Type EM – Arbors CAT ADB, for Graflex® Liteline™ boring heads and intermediates CAT ANSI B5.50 ADB




413

Seco-Capto shank

Graflex front end Part No.

Dimensions in mm

BalancingA D5m d1 D1 L l1

C5 G5 C5-391.0401 -28045 45 50 28 50 75 – – 1 0,64

C6 G5 C6-391.0401 -28050 50 63 28 50 88 25 – 1 1,02C6 G6A -36A55 55 63 36 70 93 33 60 2 1,30C6 G6B -36B55 55 63 36 100 93 33 15 2 2,19

C8 G5 C8-391.0401 -28050 50 80 28 50 98 17 – 1 1,19C8 G7A -46A65 65 80 46 120 113 35 45 2 3,35

Type 401 – Arbors Seco-Capto™, for Graflex® Liteline™ boring heads and intermediates


Please check availability in current price and stock-list* To hold Liteline™ heads and intermediates with Graflex® size G5A, use these Graflex® arbors with size G5.

EPB intermediates, Liteline™

414


Graflex back end


Dimensions in mm

BalancingA d D d1 D1

G5A G5A M402 5A5A 060L 60 28 55 28 55 2 0,46G5A G5A M402 5A5A 090L 90 28 55 28 55 2 0,67G5A G5A M402 5A5A 135L 135 28 55 28 55 2 0,93


G6B G6B M402 6B6B 100L 100 36 100 36 100 2 2,29G6B G6B M402 6B6B 150L 150 36 100 36 100 2 3,35G6B G6B M402 6B6B 225L 225 36 100 36 100 2 4,93


Type M402 – Graflex® Liteline™ extensions

• Low weight extensions.• With Graflex® front and back ends G.A or G.B.



415

Graflex back end


Dimensions in mm

BalancingA l1 d D d1 D1

G6A G5A M403 6A5A 065L 65 26 36 70 28 55 55 2 0,78G6B G5A M403 6B5A 065L 65 26 36 100 28 55 26 2 1,15G6B G6A M403 6B6A 075L 75 32 36 100 36 70 45 2 1,32

G7A G5A M403 7A5A 075L 75 26 46 120 28 55 33 2 1,86G7A G6A M403 7A6A 085L 85 32 46 120 36 70 51 2 2,08G7A G6B M403 7A6B 095L 95 32 46 120 36 100 74 2 2,83

Type M403 – Graflex® Liteline™ reducers

• Low weight reducers.• With Graflex® front and back ends G.A or G.B.


EPB adapters, Liteline™

416

EPB adapters, Liteline™

Graflexback end(classic)

Graflexfront end

(G.A or G.B)* Part No.

Dimensions in mm

BalancingA l1 d D d1 D1

G6 G6A M402 66A 60 13,5 36 63 36 70 30 2 1,38G6 G6B M402 66B 60 23,5 36 63 36 100 30 2 1,91

G7 G6B M403 76B 60 13,5 46 90 36 100 30 2 3,24

G7 G7A M402 77A 70 16,7 46 90 46 120 30 2 3,73

Type M402/M403 – Graflex® classic to Graflex® G.A or G.B adapters

• With Graflex® front end G.A or G.B and Graflex® classic back end.

• To fit Liteline™ intermediates and heads (with Graflex® con-nection G.A or G.B) onto existing Graflex® arbors and inter-mediates (with classic Graflex® connection sizes).

Please check availability in current price and stock-list.* Liteline™ heads and intermediates with Graflex® size G5A have to be held directly onto Graflex® arbors with size G5 (see pages 409-413).

EPB holders and fine boring heads, Liteline™ – Instructions

417

EPB holders and fine boring heads, Liteline™ – Instructions

Liteline™ boring heads, insert holder fitting procedure

Remove the fixing screw (2).Make sure the barrel locking screw (3) is unlocked, to slightly free barrel’s orientation during insert holder fitting (9).Fit the insert holder (9) onto the barrel (10).Pre-fasten screw (2).Tighten screw (3) to immobilize the barrel (10).Fasten screw (2).Fit an insert (15) with screw (12).

Liteline™ boring heads, diameter setting procedure

- Unlock the barrel locking screw (3).- Set the diameter by the micrometric adjusting screw (R), using the dial and vernier. - Tighten screw (3) to lock the barrel in set position.

Adjustment precision- Setting dial (R): 1 increment = 0,01 mm (0.0004") on diameter.- Vernier fine adjustment (V): 2,5 resolution on diameter.Clockwise adjustment = diameter increase (counterclockwise = diameter reduction).

Note: Best component bore diameter precision is obtained by presetting the head (on a presetter) at a smaller diameter (e.g. -20), running a test bore, and correcting to the required diameter.Heads are designed for best setting reliability (for reaching the required diameter) by adjusting clockwise out to diameter.Therefore for diameter reduction, total setting reliability is obtained by a preliminary 1/2 to 1rotation counterclockwise, then setting clockwise to the required diameter.

Troubleshooting

Please refer to fine boring troubleshooting advice, in chapter Axiabore®, page 369.

Maximum speeds for Liteline™ type heads



at min. Cap.


at max. Cap.


Liteline™ type

A7805AL 64-86 7500 1508 2026

A7806AL 85-115 5600 1495 2023

A7806BL 114-160 4000 1432 2010

A7807AL 159-205 3000 1498 1932

Note: The maximum speeds are related to the boring head’s mechanical design and balancing quality. Speeds inside these limits have to be chosen in regard to the other machining conditions, e.g. workpiece material, cutting edge (insert), tooling length, machine spindle.

EPB Boring heads – Custom made

418

EPB Boring heads – Custom made

Custom made boring solutions, examples:

• Multi-edge boring bars• Special extensions, eg. with guiding pads• Bars combining drilling, boring, chamfering, reaming, threading,...Please enquire.

Inserts for boring – Guide

419


A selection of inserts for boring

This is a selection of inserts from the total Seco range, which are particularly suitable for boring. The selected insert sizes are those suitable for the range of boring heads.

Inserts for rough boring have high toughness to guarantee high metal removal and positive geometries to minimise spindle torque requirement. Inserts for fine boring have positive geometries and sharp edge wear resistant grades for accurate control of the bore tolerance, geometry and surface finish.

Code key, examples

Size (ISO designation) Seco geometry Seco grade

Size (ISO designation) EPB grade EPB geometry

Insert grades – ISO classification

Cer

-m

etC

VDPV

DU

n-co

ated

PCBN

PCD


420

TP1500 TP1500 is intended for boring of steel and alloyed steel.The high wear resistant offers high speed capability.Ti(C, N) + Al2O3 DURATOMIC®

TP2500 TP2500 is intended for a wide range of boring applications in both steels andstainless steels and is also a good choice for cast iron. The wear resistance and edge strength together with the high versatility make the grade the first choice in a large number of applications.Ti (C, N) + Al2O3 DURATOMIC®

TP3500 TP3500 is intended for boring operations where the primary demand is for toughness andreliability in machining steels and stainless steels.Ti (C, N) + Al2O3 DURATOMIC®

TP200 TP200 is a universal grade with high versatility. The grade is intended for a wide range of turningapplications in both steels and stainless steels and is also a good choice for cast iron.Ti (C, N) + Al2O3 + TiN

TP40 TP40 is the basic grade for boring in the P40 range. Very tough grade for demanding operationson steel castings and forging, and on all types of stainless steels.TiC/Ti (C, N) + TiN

TM4000 TM4000 is intended for machining of stainless steels. The wear resistance together with the superior edge toughness make the grade the first choice in stainless steel applications.Ti (C,N) + Al2O3 DURATOMIC®

TK2000 The basic choice for machining of grey- and ductile iron. A tougher grade than TK1000 to beused under unstable conditions and severe interrupted cuts. Can also be used for steels,hardened steels and alloyed high-strength steels.Ti (C, N) + Al2O3 + TiN

CVD coated grades recommended for boring


421

PVD coated grades recommended for boringTS2000 Hard micrograin principally intended for finishing operations on superalloys and titanium alloys. Also performs

well in finishing operations on stainless steel.(Ti,Al) N + TiN

CP50026 (EPB)

A very tough micrograin intended for finishing and medium roughing of stainless steels. Canhandle intermittent cutting operations very well. CP500 is also an alternative for aluminium alloys.(Ti, Al) N + TiN

Uncoated grades recommended for boringKX

03 (EPB)Micrograin intended for machining aluminium and other non-ferrous materials.

Cermet recommended for boringCMP Coated Cermet with very high wear resistance. Intended for finishing operations on steels and

stainless steels, in which strict demands are made on surface finish.(Ti, Al) N + TiN

51 (EPB) Cermet with very high wear resistance. Intended for finishing operations on steels, in which strictdemands are made on surface finish.


422

CVD grades recommended for fine boringT2000D

• Universal grade.• First choice for Steel and Cast iron.• Unique combination of wear

resistance and toughness.• MTCVD coated.• Ti (C, N) + Al2O3 + TiN.

T3000D

• Tough grade for maximumapplication security.

• MTCVD coated• Ti (C, N) + Al2O3.

25 (EPB)• Universal grade.• The grade is intended for a wide range of boring applications in steel, stain-

less steel and cast iron.• Good combination of wear resistance and toughness.• Ti (C, N) + Al2O3.

CBN and PCD grades recommended for fine boring82 (EPB)

• CBN, cubic boron nitride grade for fine boring in grey cast iron.• Grade with high strength and wear resistance.

CBN1081 (EPB)

• CBN, Cubic boron nitride grade, for fine boring in hardened steel (Group 7) for light continuous to moderate interrupted cuts.

CBN200

• CBN, Cubic boron nitride grade, for finishing of pearlitic cast iron, and sin-tered iron.

PCD2091 (EPB)

• PCD, polycrystalline diamond, for fine boring in aluminium and Al-alloys, copper, brass, bronze and synthetic materials (Groups 16 – 17)

Inserts for boring

423

Inserts, recommended for rough boring

Inserts for boring

Part No.

Example:CPGT050204 03D3

Uncoated carbide Coated carbide Cutting data*

Ground flankand

pressedchip-

breaker

Ground flankand

pressedchip-

breaker Pressed chipbreaker

Groundflank and

directchipbreaker,

left handcutting

Max.depthof cut

ap(mm)

Feedfz

(mm/tooth)

KX 03D3 TP2500 TP3500 TP40 TM4000 T3000D 25C4 TP200 T2000D TK2000 L-UX CP500

CPGT 050204 [ [ 2 0,05-0,2CCMT 060204-F1 [ [ [ [ [ 2,5 0,05-0,25CCMT 060204-F2 [ [ [ [ [ 2,5 0,05-0,25CCGT 060204 [ 2,5 0,05-0,25CCGT 060204F-AL [ 2,5 0,05-0,25CCMT 09T308-F1 [ [ [ [ [ 4 0,1-0,3CCMT 09T308-F2 [ [ [ [ [ 4 0,1-0,3CCGT 09T304 [ 4 0,1-0,3CCGT 09T308F-AL [ 4 0,1-0,3CCMT 120408-F1 [ [ [ 4 0,15-0,4CCMT 120408-F2 [ [ [ [ [ 5 0,15-0,4CCGT 120408 [ 5 0,15-0,4CCGT 120408F-AL [ 5 0,15-0,4SCGX 050204-P2 [ [ 2 0,05-0,2SCMT 060204-F2 [ [ 2,5 0,05-0,25SCMT 09T308-F1 [ [ [ 2,5 0,1-0,3SCMT 09T308-F2 [ [ [ [ [ 4 0,1-0,3SCMT 120408-F1 [ [ [ 4 0,15-0,4SCMT 120408-F2 [ [ [ [ [ 5 0,15-0,4TCMT 16T308-F1 [ [ [ [ [ 5 0,15-0,4TCMT 16T308-F2 [ [ [ [ [ 4 0,15-0,4TCGT 16T308F-AL [ 4 0,15-0,4CCMT 160508-F2 [ [ [ [ 7 0,2-0,5CCMT 160512-F2 [ [ 7 0,2-0,5SCMT 150512-F2 [ 7 0,2-0,5SCGX 150512-P2 [ [ 7 0,2-0,5TCMT 220408-F2 [ [ [ 7 0,2-0,5

Please check availability in current price and stock-list.* For recommended cutting speeds, see page 425.

CPGT CCMT-F1 CCMT-F2 CCGT-UX CCGT-AL SCGX-P2

SCMT-F1 SCMT-F2 TCMT-F1 TCMT-F2 TCGT-AL

Inserts for boring

424

Inserts, recommended for fine boring

Part No.

Example:CCGT060200 03G3

Uncoatedcarbide

Coated carbideCermet CBN PCD

Groundflank and

chipbreaker,left handcutting

Pressedchipbreaker

Groundflank and


Groundflank and direct


Ground flank and


Pressedchip-

breaker

Withoutchipbreaker,ground flank

Withoutchipbreaker,ground flank

Groundflankandchip-

breaker

03G3 TP1500 TS2000 CP500 26G6 L-UX CP500 51G1 CMP CBN10 CBN200 81B1 82B2 PCD20 91J3

CCGT 060200 [ [CCGT 0602005-F1 [CCGT 060201-F1 [CCGT 060202 [ [ [CCGT 060204 [ [ [ [CCMT 060202-F1 [ [ [ [CCMT 060204-F1 [ [ [ [CCMW 060202 [CCMW 060202F-L1 [CCMW 060204F-L1 [CCMW 060204E-L0 [CCMW 060204E-L0-B [CCGW 060202S-01020-LF [CCGW 060204S-01020-LF [ [CCGT 09T301-F1 [CCGT 09T302 [ [ [CCGT 09T304 [ [ [ [CCMT 09T302-F1 [ [ [CCMT 09T304-F1 [ [ [ [CCMT 09T308-F1 [ [ [ [CCMW 09T304F-L1 [CCMW 09T308F-L1 [CCMW 09T304E-L0 [CCMW 09T308E-L0 [CCMW 09T304E-L0-B [CCMW 09T308E-L0-B [CCMW 09T304E-L1-B [CCMW 09T308E-L1-B [CCGW 09T304S-01020-LF [CCGW 09T308S-01020-LF [TCGT 110202 [ [ [ [TCGT 110204 [ [ [ [TCGT 110201-F1 [TCMT 110202-F1 [TCMT 110204-F1 [ [TCMT 110208-F1 [ [TCMW 110204E-L0 [TCMW 110208E-L0 [TCMW 110204E-L0-C [TCMW 110208E-L0-C [TCMW 110204S-L1-C [TCMW 110208S-L1-C [TCGW 110204S-01020-LF [ [TCGW 110208S-01020-LF [ [TCMW 110202F-L1 [TCMW 110204F-L1 [WBGT 030100 [ [WBGT 030102 [ [WBGW 030102 [ [ [WBGT 030102L [Please check availability in current price and stock-list.Cutting data: Depth of cut ap is 0,01-0,3 mm, Feed f is 0,03-0,15 mm/rev. For recommended cutting speeds, see page 425.

CCGT CCGT-UX CCMT-F1/CCGT-F1 CCMW-L0 CCMW-L0-B/L1-B CCGW-LF

TCGT/TCGT-UX TCMW-L0 TCMW-L0-C/L1-C TCGW-LF WBGT WBGW

Inserts for boring – Cutting data

425

Inserts for boring – Cutting data

Recommended cutting speeds for boring (related to workpiece material and insert grade)

Workpiece material(Seco material groups) Hardness

HB

Grades/Cutting speeds vc (m/min)*

Uncoated Coated carbide Cermet PCBN PCD

KX03

TP40T3000D TM4000 TP1500 TP2500

TP3500T2000DTP200

25 TK2000CP500

26 TS2000CMP51

CBN1081

CBN20082

PCD2091

Carbon steel C<0,5% (Groups 1 - 3)Carbon steel C>0,5% (Group 4)

<180>180

60–18060–150

150-350100-300

100–250100–230

80–20080–180

80–20080–180

100–350100–300

Alloy steel (Group 4)Alloy steel treated (Group 5)Alloy steel treated (Group 6)

<210210–270

>270

60–14060–14060–120

100-300100-250100-250

100–200100–20080–160

80–16080–16080–130

80–18080–16080–130

100–300100–250100–250

Hardened steel (Group 7) 80–180

Stainless steel (Groups 8 - 11) 150–270 60–130 60–180 100-200 80–200 80–180 60–160 60–200 80–200

Grey cast-iron (Group 12) 150–270 60–140 100-250 100–200 80–180 100–230 60–160 100-250 300-1000

Spheroidal and malleable cast-iron (Group 15) 150–270 60–130 100-250 80–180 80–150 80–200 60–160 80-200

Aluminium and Al-alloys Si<16% (Group 16) 60–120 150–800 150–800 300-1500

Al-alloys Si>16% (Group 17) 60–120 150–500 150–500 200-800

Copper, brass and bronze (Groups 16 - 17) 60–120 150–400 150–400 150–800

Superalloys and Ti-alloys (Groups 20 - 22) 20–50 20-50 25-80

* For recommended depth of cut and feed, see pages 423-424.

Inserts for boring – Insert locking

426

Inserts for boring – Insert locking

Insert locking keys and screws of all boring insert holders, tools and cartridges.Reminder: Spare parts are part of the original delivery content of insert holders, tools or cartridges.Accessories are not included in the delivery content, to be ordered separately.


Torx driver for insert locking screw* Insert locking screw

For rough boring insert holders For insert size Part No. Torx Plus Part No. Torx Plus

CP...0502 T07P-3 07 C02245-T07P 07CC...0602 T07P-3 07 C02504-T07P 07CC...09T3 T15P-3 15 C04008-T15P 15CC...1204 T15P-3 15 C05012-T15P 15CC...1605 T15P-3 15 C05012-T15P 15SC...0502 T07P-3 07 C02245-T07P 07SC...0602 T07P-3 07 C02504-T07P 07SC...09T3 T15P-3 15 C04008-T15P 15SC...1204 T15P-3 15 C05012-T15P 15SC...1505 T15P-3 15 C05012-T15P 15

* One Torx driver is delivered with each rough boring head.


Torx driver for insert locking screw Insert locking screw

For Axiabore® type tools For insert size Part No. Torx Plus Part No. Torx Plus

WB...0301... T06P-3 06 C02035-T06P 06CC...0602... T07P-3 07 C02504-T07P 07

– T15P-3 15 C04008-T15P 15



For cartridges For insert size Part No. Torx Plus Part No. Torx Plus

CC...16... T15P-2 15 C05012-T15P 15SC...15... T15P-2 15 C05012-T15P 15TC...16... T15P-2 15 C03509-T15P 15TC...22... T15P-2 15 C05012-T15P 15

Spare parts


For fine boring insert holders, chamfering insert holders and back boring insert holders

For insert size Part No. Torx Plus Part No. Torx Plus

WB...0301... T06P-2 06 C02035-T06P 06CC...0602... T07P-3 07 C02504-T07P 07CC...09T3... T15P-3 15 C04008-T15P 15TC...1102... T07P-3 07 C02504-T07P 07

EPB boring heads, Graflex® connection

427


Suitable holders for boring heads

The EPB boring heads have a Graflex® connection shank

The boring heads can be used on any machine type, using the suitable Graflex® arbor (HSK, DIN, BT, ANSI, Seco-Capto™).All bore lengths can be reached by selecting the required Graflex® intermediate, eg. the extra-long ones with extension section in carbide.

Highest assembly rigidity is obtained by selecting the longest and widest arbor possible, then completing with smaller intermediates.The Graflex® connection guarantees a unique orientation of the boring heads, achieving a cutting edge orientation according to ISO.Easy assembly of Graflex® modules by the side clamping principle.

For Graflex® arbors and intermediates selection, see the SECO-EPB TOOLING SYSTEMS catalogue.

For classic boring heads (steel), select the classic Graflex® arbors and intermediates from the SECO-EPB TOOLING SYSTEMS cata-logue.

For Liteline™ boring heads (Aluminium), select the suitable Liteline™ arbors, intermediates and adapters ’Liteline™ to classic’ from pages 409-416.

For Bridge bars, see Graflex® adapters and direct holders page 391.Note: Jumbo Bridge bars are designed to be held on milling cutter holders or to be fitted directly on a machine’s spindle front.


428

Long spigot/ Face connection

Two ball nose locking screws

Intermediate (optional)Graflex® arbor

Tenon slot

Tenon Tenon stop screw

Locking advice for Graflex® connections types G.(using a tenon with stop screw: classic boring heads and holders)

For boring, no need to tighten the tenon’s stop screw, as the connection’s self locking action is allowed.For rough boring in heavy duty, we recommend to apply the ‘high value’ torques for the Graflex® ball nose screws.

See also the detailed ’Graflex® connection assembly procedure’ in the SECO-EPB TOOLING SYSTEMS catalogue.


429

Spare parts Description Part No.

For Graflexshank connection

For boring headSize d mm

Spare parts standardTenon kit 90M0 0 08 A75000/ A78009Tenon kit 90M1 1 11 A78010Tenon kit 90M2 2 14 A78020/ A79020Tenon kit 90M3 3 18 A78030/ A79030Tenon kit 90M4 4 22 A78040/ A79040Tenon kit 90M5 5 28 A78050Tenon kit 90M6 6 36 A78060/ A79060Tenon kit 90M7 7 46 A78070/ A731200

Spare parts dedicatedThin tenon kit 90M01 0 08 A78008Short tenon kit 90M11 1 11 A75010Short tenon kit 90M21 2 14 A75020/ A76001Short tenon kit 90M31 3 18 A75030Short tenon kit 90M41 4 22 A75040Short tenon kit 90M51 5 28 A75050/ A79050Short tenon kit 90M61 6 36 A75060Short tenon kit 90M71 7 46 A75060

Frontal tenon kit 90M3A 3 18 A76002/A76012Frontal tenon kit 90M5A 5 28 A76003Frontal tenon kit 90M5A1 5 28 A76013

Spare parts for the Graflex® connection shanks types G. (classic boring heads)

• The tenon kit comprises a tenon with its locking screw and the integrated stop screw.



430

Locking advice for Graflex® connections types G.A or G.B(using an expandable tenon: Liteline™ heads and holders)

The Liteline™ modules with Graflex® back end sizes (G5A, G6A, G6B, G7A) are equipped with an expandable split tenon. The assembly pro-cedure shown below, fixing the tightening orders and locking torques, guarantees the optimum connection performance:

Fig. A Fig. B1. Assemble the modules using the tenon for easy

orientation.2. Orientate the modules ensuring that the left face

of the tenon contacts the left face of the tenon slot.

3. Lightly tighten ball nose screw (1).4. Lightly tighten ball nose screw (2).5. ’Torque’ tenon’s expanding screw (3).6. ’Torque’ ball nose screw (1).7. ’Torque’ ball nose screw (2).8. Double check tenon’s expanding screw (3)

tightening torque.

Fig. B is viewed from the front.* Tenon’s left face.

Graflex® connections G.A or G.B, dimensions and recommended locking torques

Accessories and Spare Parts for the Graflex® connections G.A or G.B

Accessories (locking keys) and spare parts (two ball nose screw kits or tenon kits) are shown on page 431.

Graflex®

connection d mm D mm l mmRecommended locking torques

Ball nose screws (1) & (2) Tenon expanding screw (3)G5A 28 55 30 17 Nm 4,5 NmG6A 36 70 40 23 Nm 5 NmG6B 36 100 40 23 Nm 5 NmG7A 46 120 50 40 Nm 5 Nm


431

Spare parts and Accessories for Graflex connection Description

For Graflex connection

Part No. SReceiver

sizeShank

sized

mmD or D1

mm

Spare partsExpanding screw for tenon (11) G5A 28 55 C04510-T20P –Expanding screw for tenon (11) G6A/ G6B 36 70/ 100 C05010-T20P –Expanding screw for tenon (11) G7A 46 120 C05010-T20P –

Tenon kit (9)+(10)+(11) G5A 28 55 90M5L –Tenon kit (9)+(10)+(11) G6A/ G6B 36 70/ 100 90M6L –Tenon kit (9)+(10)+(11) G7A 46 120 90M7L –

Two ball nose screws kit (3) + (4) G5A 28 55 90F5 –Two ball nose screws kit (3) + (4) G6A/ G6B 36 70/ 100 90F6 –Two ball nose screws kit (3) + (4) G7A* 46 120 90F7 –

Two short ball nose screws kit (3) + (4) G7A* 46 120 90F71 –Accessories

Torx driver for expanding screw (8)** G5A 28 55 T20P-4 20Torx driver for expanding screw (8)** G6A/ 6B 36 70/ 100 T20P-4 20Torx driver for expanding screw (8)** G7A 46 120 T20P-4 20

Hex locking key (1) G5A 28 55 03H05 5Hex locking key (1) G6A/6B 36 70/ 100 03H06 6Hex locking key (1) G7A 46 120 03H10 10

Spare parts and accessories for the Graflex® connections types G.A or G.B. (Liteline™ boring heads and holders)

• Expandable tenon for Graflex® shanks G.A or G.B.• Ball nose screws for Graflex® receivers G.A or G.B.

Please check availability in current price and stock-list.* Kit 90F7 is for all G7A connection receivers except for arbor EM3471 401 46A60 (DIN50) requiring Kit 90F71.** One driver (8) is part of delivery content of Graflex® Liteline™ boring heads.

HOLEMAKING – Thread holes tolerances

432

Thread holes – hole size

HOLEMAKING – Thread holes tolerances

Metric ISO Threads and Inch Threads

Tap threading – Thread milling

Thread Inch sizes Pitch Hole diameter

M4 x 0.7–

M5 x 0.8–

M6 x 1.0––

M8 x 1.25––

M10 x 1.5––

M12 x 1.75––

M14 x 2.0––

M16 x 2.0–

M18 x 2.5–

M20 x 2.5M22 x 2.5M24 x 3.0M27 x 3.0M30 x 3.5M33 x 4.0M36 x 4.0M39 x 4.0M42 x 4.5

–––––

1/4-20 UNC5/16-18 UNC

––

3/8-16 UNC––

7/16-14 UNC––

1/2-13 UNC–

9/16-12 UNC5/8-11 UNC

–––

3/4-10 UNC–

7/8-9 UNC–––––––

0.7–

0.8–

1.0––

1.25––

1.5––

1.75––

2.0––

2.0–

2.5–

2.52.53.03.03.54.04.04.04.5

3.303.404.204.305.005.106.606.806.908.008.508.709.4010.2010.4010.8012.0012.2513.5014.0014.2515.5016.5017.5019.5021.0024.0026.5029.0032.0035.0037.50

Tap threading – Thread milling – Fine Threads


MF4 x 0.5MF5 x 0.5MF6 x 0.75

–––

MF8 x 1.0MF8 x 0.75

–MF10 x 1.0MF10 x 0.75

–MF12 x 1.5MF12 x 1.25

–MF14 x 1.5MF14 x 1.25

–MF16 x 1.5MF18 x 1.5

–MF20 x 1.5

––––

1/4-28 UNF5/16-24 UNF

––

3/8-28 UNF––

7/16-20 UNF––

1/2-20 UNF––

9/16-18 UNF5/8-18 UNF

–3/4-16 UNF

–

0.50.5

0.75–––

1.00.75

–1.0

0.75–

1.51.25

–1.5

1.25–

1.51.5–

1.5

3.504.505.205.305.506.907.007.308.509.009.309.9010.5010.8011.5012.5012.8012.9014.5016.5017.5018.50

Rolled Thread (fluteless taps)


M4 x 0.7M5 x 0.8M6 x 1.0

––

M8 x 1.25–

M10 x 1.5–

M12 x 1.75–

M14 x 2.0M16 x 2.0

–––

1/4-20 UNC5/16-18 UNC

–3/8-16 UNC

–7/16-14 UNC

–1/2-13 UNC

––

0.70.81.0––

1.25–

1.5–

1.75–

2.02.0

3.704.605.505.807.307.408.809.3010.3011.2011.9013.0015.50

HOLEMAKING – ISO Standard tolerance for hole and shaft

433

HOLEMAKING – ISO Standard tolerance for hole and shaft

Axle tolerances

Axle tolerance position is denominated with small letters

Bore tolerance position is denominated with CAPITAL LETTERS

Most common

Hole larger than axle Axle larger than hole

Zero

Running fit Slide fit Drive fit Interference

Play Grip = Negative play

HOLEMAKING – ISO tolerance table

434

HOLEMAKING – ISO tolerance table

ISO

tole

ranc

es fo

r hol

es (

m)

R7

-10

-20

-11

-23

-13

-28

-16

-34

-20

-41

-25

-50

-30

-62

-32

-62

-38

-73

-41

-76

-48

-88

-50

-90

-53

-93

-60

-106 -63

-109 -67

-113 -74

-126 -78

-130 -87

-144 -93

-150

P9 -6 -31

-12

-42

-15

-51

-18

-61

-22

-74

-26

-88

-32

-106 -37

-124 -43

-143

+50

+165

-56

-186 -62

-202

P7 -6 -16 -8 -20 -9 -24

-11

-29

-14

-35

-17

-42

-21

-51

-24

-59

-28

-68

-33

-79

-36

-88

-41

-98

N91 -4 -29 0 -30 0 -36 0 -43 0 -52 0 -62 0 -74 0 -87 0

-100 0

-115 0

-130 0

-140

N7 -4 -14 -4 -16 -4 -19 -5 -23 -7 -28 -8 -33 -9 -39

-10

-45

-12

-52

-14

-60

-14

-66

-16

-73

M7 -2 -12 0 -12 0 -15 0 -18 0 -21 0 -25 0 -30 0 -35 0 -40 0 -46 0 -52 0 -57

M6 -2 -8 -1 -9 -3 -12 -4 -15 -4 -17 -4 -20 -5 -24 -6 -28 -8 -33 -8 -37 -9 -41

-10

-46

K7 0 -10

+3 -9 +5 -10

+6 -12

+6 -15

+7 -18

+9 -21

+10

-15

+12

-28

+13

-33

+16

-36

+17

-40

K6 0 -6 +2 -6 +2 -7 +2 -9 +2 -11

+3 -13

+4 -15

+4 -18

+4 -21

+5 -24

+5 -27

+7 -29

JS9

±12.

5

±15

±18

±21.

5

±26

±31

±37

±43.

5

±50

±57.

5

±65

±70

JS7

±5 ±6 ±7.5

±9 ±10.

5

±12.

5

±15

±17.

5

±20

±23

±26

±28.

5

H13

+140 0

+180 0

+220 0

+270 0

+330 0

+390 0

+460 0

+540 0

+630 0

+720 0

+810 0

+890 0

H12

+100 0

+120 0

+150 0

+180 0

+210 0

+250 0

+300 0

+350 0

+400 0

+460 0

+520 0

+570 0

H11

+60 0 +75 0 +90 0

+110 0

+130 0

+160 0

+190 0

+220 0

+250 0

+290 0

+320 0

+360 0

H10

+40 0 +48 0 +58 0 +70 0 +84 0

+100 0

+120 0

+140 0

+160 0

+185 0

+210 0

+230

0

H9

+25 0 +30 0 +36 0 +43 0 +52 0 +62 0 +74 0 +87 0

+100 0

+115 0

+130 0

+140 0

H8

+14 0 +18 0 +22 0 +27 0 +33 0 +39 0 +46 0 +54 0 +63 0 +72 0 +81 0 +89 0

H7

+10 0 +12 0 +15 0 +18 0 +21 0 +25 0 +30 0 +35 0 +40 0 +46 0 +52 0 +57 0

H6 +6 0 +8 0 +9 0 +11 0 +13 0 +16 0 +19 0 +22 0 +25 0 +29 0 +32 0 +36 0

G9

+27

+2 +34

+4 +41

+5 +49

+6 +59

+7 +71

+9 – – – – – –

G7

+12

+2 +16

+4 +20

+5 +24

+6 +28

+7 +34

+9 +40

+10

+47

+12

+54

+14

+61

+15

+69

+17

+75

+18

F8 +20

+6 +28

+10

+35

+13

+43

+16

+53

+20

+64

+25

+76

+30

+90

+36

+106

+43

+122

+50

+137

+56

+151

+62

F7 +16

+6 +22

+10

+28

+13

+34

+16

+41

+20

+50

+25

+60

+30

+71

36 +83

+43

+96

+50

+108

+56

+119

+62

E9 +39

+14

+50

+20

+61

+25

+75

+32

+92

+40

+112

+50

+134

+60

+159

+72

+185

+85

+215

+110

+240

+110

+265

+125

D10 +60

+20

+78

+30

+98

+40

+120

+50

+149

+65

+180

+80

+220

+100

+260

+120

+305

+145

+355

+170

+400

+190

+440

+210

Hol

e

(mm

)

3 36

610

101

8

183

0

305

0

506

5

658

0

801

00

100

120

120

140

140

160

160

180

180

200

200

225

225

250

250

280

280

315

315

355

355

400

HOLEMAKING – Geometrical tolerance

435

HOLEMAKING – Geometrical tolerance

Drawing symbol Tolerance area

Circularity

Cylindricity

Positioninglocalisation

0,05

HOLEMAKING – Formulae

436


RPM (drilling, reaming and boring)

(rev/min)

Cutting speed (drilling, reaming and boring)

(m/min)

Table feed (drilling, reaming and boring)

(mm/min)

Cross section area of the hole (drilling)

(mm2)

Metal removal rate

Drilling (cm3/min)

Boring (cm3/min)

Power requirement

Drilling (kW)

Boring (kW)

Note: Machine efficiency for machining centres is usually 0.75 to 0.85

Simplified formula without machine efficiency:

(kW)


437

Rotation speed (boring)

(rad/sec)

Torque

Drilling(Nm)

Reaming (Nm)

Boring (Nm)

Feed force

Drilling(N)

Machining time (drilling, reaming, boring)

(min/piece)

Surface finish (boring)

(m)

(m)

(m)

A large nose radius normally produces a better surface finish. The ta-ble gives recommended maximum, theoretical, feed ratesto achieve a specified Ra-value.

Surfacefinish

Ra value(m)

Nose radius, r (mm)

0,2 0,4 0,8 1,2 1,6 2,4

Feed rate, f (mm/rev)

0,61,63,26,38,0

0,050,080,12

––

0,070,120,160,23

–

0,100,160,230,330,40

0,120,200,290,400,49

0,140,230,330,470,57

0,170,290,400,570,69

ap = Depth of cut (mm)

Dc = Machined diameter/diameter of drill (mm)

f = Feed per revolution (mm/rev)

h = Distance from drill point to workpiece before feeding

(mm)

k = Constant.1.4 for steels and stainless steels and1.0 for cast iron

kc = Specific cutting force (N/mm2)

L = Depth of hole (mm)

Ra = Surface finish (m)

r = Nose radius (mm)

Rt = Profile depth (m)

= Setting angle=90, sin =1 for insert drills=70, sin =0.94 for solid andCrownloc drills

()

= Machine efficiency (%)

Average kc-values, drillingSeco

material groupkc-value

1 18002 19503 21004 23005 26006 28007 40008 26009 280010 285011 310012 140013 160014 190015 240016 89017 93020 323521 411022 1770

Workpiece materials – Seco material groups

438

Workpiece materials – Seco material groups

Steel

Rm (N/mm2)kc1.1

(N/mm2) mc

1 Very soft low-carbon steels.Purely ferritic steels.

<450 1350 0,21

2 Free-cutting steels. 400 <700 1500 0,22

3 Structural steels. Ordinary carbon steels withlow to medium carbon content (<0,5%C).

450 <550 1500 0,25

4 Carbon steels with high carbon content (>0,5%C).Medium hard steels for toughening. Ordinary low-alloy steels.Ferritic and martensitic stainless steels.

550 <700 1700 0,24

5 Normal tool steels.Harder steels for toughening.Martensitic stainless steels.

700 <900 1900 0,24

6 Difficult tool steels.High-alloy steels with high hardness.Martensitic stainless steels.

900 <1200 2000 0,24

7 Difficult high-strength steels with 42- 56 HRc hardness.Hardened steels from material group 3–6.Martensitic stainless steels.

>1200 2900 0,22

Stainless steel

8 Easy austenitic stainless steels.Free-cutting stainless steels. Calcium-treated stainless steels.

1750 0,22

9 Moderately difficult stainless steels.Austenitic and duplex stainless steels.

1900 0,20

10 Difficult stainless steels.Austenitic and duplex stainless steels.

2050 0,20

11 Very difficult stainless steels.Austenitic and duplex stainless steels.

2150 0,20

Cast iron

12 Medium hard cast iron.Grey iron.

1150 0,22

13 Low-alloy cast iron.Malleable cast iron. Nodular cast iron.

1225 0,25

14 Moderately difficult alloy cast iron.Moderately difficult malleable cast iron. Nodular cast iron.

1350 0,28

15 Difficult high-alloy cast iron.Difficult malleable cast iron. Nodular cast iron.

1470 0,30

Other materials

16 Free-cutting non-ferrous materials.Aluminium with <10% Si.Brass, Zinc, Magnesium.

700 0,25

17 Non-ferrous materials.Aluminium with >10% Si.Bronze, Cupro-nickel.

700 0,27

20 Nickel-, Cobalt- and Iron-based superalloys with hardness <30 HRc.Incoloy 800, Inconel 601, 617, 625. Monel 400.

2600 0,24

21 Nickel-, Cobalt- and Iron-based superalloys with hardness >30 HRc.Incoloy 925, Inconel 718, 750-X, Monel K-500.

3300 0,24

22 Titanium based alloys,Ti-6Al-4V.

1450 0,23

kc1.1-values with 0 degree effective cutting rake angle. For other rake angles, reduce the kc1.1-value by 1% for every degree increase in the cutting rakeangle and vice versa, mc is the exponent used for calculating power demand. Bear in mind that the Rm-value is only an aid in the selection of thematerial group when the material has been worked by rolling, drawing, heat treatment or other methods that increase the strength of the material.

Workpiece materials – Classification

439


SteelsSecomat.

groupNo.

For powercalculation

kc1.1 mc

Workpiece materials into material groups

AISI W-stoff DIN BS AFNOR SSU.N.E./I.H.A. JIS UNI

1 1350 0,21 11061010–A27 65-35–A570 36A573-81 65A515 6510151022A36A573-81––1025

1.02011.11211.11211.04431.04161.00381.01161.03451.04011.1133–1.0144–1.04251.1158

St 36Ck 10St 37-1GS-45GS-38RSt 37-2St 37-3H IC 15GS-20Mn 5St 44-2St 44-3StE 320-3ZH IICk 25

–045 M 104360 40 AA1–4360 40 C4360 40 B1501 161080 M 15120 M 194360 43 A4360 43 C1501 160–050 A 20

Fd 5XC 10

E 23-45 M230-400 ME 24-2 NeE 24-UA 37 CPCC 1220 M 5NFA 35-501 E 28E 28-3–A 42 CPXC 25

116012651300130513061311131213301350141014111412142114321450

–F.1510–F.221–––F.1110F.1110F.1515––––F.1120

–S 10 CS 10 C––––SGV 410, 450, 480, 490S 15 CSMnC 420–SMH 400 A, B, C–SGV 410, 450, 480S 25 C

–C10––––Fe37-3–C15:C16G22Mn3–––––

2 1500 0,22 1213(12L13)–(12L14)(12L13)11401151

1.07151.07181.07231.07371.07181.07261.0727

9 SMn 289 SMnPb 2815 S 209 SMnPb 369 SMnPb 2835 S 2045 S 20

230 M 07–210 A 15––212 M 36212 M 44

S 250S 250 PbS 300S 300 Pb–35 MF 445 MF 4

1912191419221926194019571973

–––––––

SUM 22SUM 22 LSUM 32–(SUM 32 L)––

CF9SMn28CF9SMnPb28–CF9SMnPb36CF9SMnPb28––

3 1500 0,25 1015A27 70-3610351035A148 80-40104310551042A537 1A662 CA738–A572-60A572-60

1.11411.05511.05011.11811.05531.05031.05351.11911.04731.04361.05771.0570–1.8900

Ck 15GS-52C 35CK 35GS-60C 45C 55Ck 4519 Mn 6ASt 45ASt 52St 52-317 MnV 6StE 380

080 M 15A2060 A 35080 A 32A3080 M 46070 M 55080 A 471501 2241501 2241501 2244360 50 B4360 55 E4360 55 E

XC 18280-480 MAF 55 C 35XC 38320-560 MAF 65 C 45–XC 45A 52 CPA 48 FPA 52 FPE 36-3NFA 35-501 E 36–

13701505155015721606165016551660210121032107213221422145

F.1511–F.1130F.1135–F.5110F.1150F.1140F.1518–––––

S 15 CK–S 35 CS 35 C–S 45 CS 55 CS 45 CSGV 410, 450, 480––SM 490 A, B, C––

C16–C35C35C45C45C55C45–––Fe52BFN/Fe52CFN–FeE390KG


440

SteelsSecomat.

groupNo.


kc1.1 mc



4 1700 0,24 104510421064107010801095925413355120A387 12-2A182 F-22413061504135–41424140514051555210086205115A204AA355A403(410S)410P4405430434416430F409430Ti

1.17301.11911.12211.12311.12481.12741.09041.11671.08411.73371.73801.72181.81591.23301.85151.23321.72251.70451.71761.35051.65231.71311.54151.85091.40001.4001(1.4006)1.23411.47241.40161.41131.40051.41041.45121.4510

C 45WCk 45Ck 60Ck 67Ck 75Ck 10155 Si 736 Mn 5St 52-316 CrMo 4 410 CrMo 9 1025 CrMo 450 CrV 435 CrMo 431 CrMo 1247 CrMo 442 CrMo 442 Cr 4155 Cr 31100 Cr 621 NiCrMo 216 MnCr 515 Mo 342 CrAlMo 7X6 Cr 13X7 Cr 14G-X 10 Cr 13X6 CrMo 4X6 CrAl 13X6 Cr 17X6 CrMo 17X12 CrS 13X12 CrMoS 17X5 CrTi 12X6 CrTi 17

En 43 B080 M 46060 A 62070 A 72060 A 78060 A 96250 A 53150 M 36150 M 191501 6201501 622CDS 110735 A 50708 A 37722 M 24708 M 40708 M 40530 A 40527 A 60534 A 99805 H 20527 M 171501 240905 M 39403 S 17(403 S17)410 S21–405 S 17430 S 17434 S 17416 S 21420 S 37409 S 19–

––XC 65XC 68XC 75XC 10055 S 740 M 520 MC 515 CD 4.512 CD 9.1025 CD 450 CV 434 CD 430 CD 1242 CD 442 CD 442 C 4 TS55 C 3100 C 620 NCD 216 MC 515 D 340 CAD 6.12Z 8 C 13Z 8 C 13Z 10 C 13 M–Z 8 CA 12Z 8 C 17–Z 11 CF 13Z 13 CF 17Z 6 CT 12Z 4 CT 17

167216721678177017741870209021202172221622182225223022342240224422442245225322582506251129122940230123012302––2320232523802383––

F.114–F.1150F.5103F.5107F.5117F.144F.411F.431–F.155F.1251F.143F.1250F.1712–F.1252F.1207–F.5230F.1522F.1516–F.1740–F.3110F.3401––F.3113–F.3411F.3117––

–S 45 CS 58 C––SUP 4–SMn 438(H)–––SCM 420SUP 10SCM 432–SCM 440SCM 440SCr 440SUP 9(A)SUJ 2, SUJ 4SNCM 220(H)––SUS 403SUS 410 SSUS 410–SUS 405SUS 430SUS 434–SUS 430 FSUH 409––

–C45C60C70––5SSi8–Fe5212CrMo910/G14CrMo91025CrMo450CrV4–30CrMo12–42CrMo4–55Cr31100Cr620NiCrMo216MnCr516Mo341CrAlMo7X6Cr13X6Cr13X12Cr13–X10CrAl12X8Cr17X8CrMo17X12CrS13X10CrS17X6CrTi12X6CrTi17

5 1900 0,24 W1420–L3P20 + 1O16 F7–4340–S1420(420)(420)–431440B

1.15451.40211.21081.22101.23121.25101.2767–1.65821.67461.25421.40211.40281.40311.49231.40571.4112

C105W1X42 Cr 1390 CrSi 5115 CrV 340 CrMnMoS 8 6100 MnCrW 4X45 NiCrMo 6 731 NiCrMo 13 434 CrNiMo 632 NiCrMo 14 545 WCrV 7X20 Cr 13X30 Cr 13X40 Cr 13X22 CrMoV 12 1X20 CrNi 17 2X90 CrMoV 18

BW1A420 S 37–BL 3–BO1En 30 B830 M 31817 M 40830 M 31BS1420 S 37420 S 45––431 S 29–

Y 105Z 20 C 13–Y 100 C 6–8 Mo 8––35 NCD 635 NCD 1455 WC 20Z 20 C 13Z 30 C 13Z 40 C 14–Z 15 CN 16-02–

1880(2314)2092(2140)–2140–25342541–27102303(2304)(2304)–2321–

F.5118F.3402F.5230F.520LX210CrW12F.5220–F.1270F.1280F.1260F.5241F.5261F.5263F.3404–F.313–

–SUS 420 J1––––––SNCM 447––SUS 420 J 1(SUS 420 J 1)(SUS 420 J 1)–SUS 431SUS 440 B

C38KUX20Cr13C100KU––95MnWCr5KU––35NiCrMo6KB–45WCrV8KUX20Cr13X30Cr13/XG40Cr13X40Cr14–X16CrNi16–


441

SteelsSecomat.

groupNo.


kc1.1 mc



6 2000 0,24 P3P20H13A2D2D4 (D6)–L6–M 2M 35M 7446422429440C

1.20801.23111.23441.23631.23791.24361.27131.27211.73211.33431.32431.33481.47491.4935–1.4125

X210 Cr 1240 CrMnMo 7X40CrMoV 5 1X100 CrMoV 5 1X155 CrMoV 12 1X210 CrW 1255NiCrMoV 650 NiCr 1320 MoCr 4S6/5/2S6/5/2/5S2/9/2X18 CrN 28X20 CrMoWV 12 1X10 CrNi 15X105 CrMo 17

BD3–BH11BA2BD2BD6–––BM2––––––

Z 200 C 12–Z 38 CDV 5Z 100 CDV 5Z 160 CDV 12Z 200 CD 12–55 NCV 6–Z 85 WDCV6-5-2-5––––Z 100 CD 17

2710–2242226023102312–25502625272227232782––––

F.5212F.5263F.5318F.5227F.5211F.5213F.520.SF.528F.1523F.5603F.5613–––––

SKD 1–SKD 61SKD 12–SKD 2–SKT 4–SKH 9SKH 55–SUH 446––SUS 440 C

––X40CrMoV511KUX100CrMoV51KUX155CrVMo121KUX215CrW121K––30CrMo4HS6-5-2-2HS6-5-5HS2-9-2X16Cr26–––

7 2900 0,22 A128 75 1.3401 G-X120 Mn 12 BW10 Z 120 M 12 2183 – SCMnH 1 –


442

Stainless steelsSecomat.

groupNo.


kc1.1 mc



8 1750 0,20 304304H303304L305302301CF-8

1.43011.49481.43051.43061.4312–1.43101.4308

X5 CrNi 18 10X6 CrNi 18 11X10 CrNiS 18 9X2 CrNi 18 10X8 CrNi 18 12X12 CrNi 18 9X12 CrNi 17 7X6 CrNi 18 9

304 S 10304 S 51303 S 31304 S 11305 S 19302 S 31301 S 21304 C 15

Z 5 CN 18-09Z 5 CN 18-09Z 8 CNF 18-09Z 3 CN 19-11–Z 10 CN 18-09Z 11 CN 17-08Z 6 CN 18-10M

2333233323462352–233023312333

F.3504F.3504F.3508F.3504F.3503F.3507F.3517–

SUS 304SUS 304 HSUS 303SUS 304 LSUS 305SUS 302SUS 301SCS 13

X5CrNi1810–X10CrNis1809X2CrNi1811X8CrNi1910X10CrNi1809X12CrNi1707–

9 1900 0,20 321347316316Ti316316L316Ti316L317310S317L–304LN309SCF-8M

1.45411.45501.44361.45711.44011.44041.45711.44351.4449)1.48451.44281.44181.43111.48331.4408

X6 CrNiTi 18 10X6 CrNiNb 1810X5 CrNiMo 17 13 3X8 CrNiMoTi 17 12 2X5 CrNiMo 17 12 2X2 CrNiMo 17 13 2X6 CrNiMoTi 17 12 2X2 CrNiMo 18 14 3X5 CrNiMo 17 13X12 CrNi 25 20X2 CrNiMo 18 16 4X4 CrNiMo 16 5X2 CrNiN 18 10X6 CrNi 22 13X6 CrNiMo 18 10

321 S 31347 S 31316 S 33320 S 31316 S 31316 S 11320 S 31316 S 13317 S 16310 S 16317 S 12–304 S 61309 S 13304 C 15

Z 6 CNT 18-10Z 6 CNNb 18-10Z 6 CND 19-12-03–Z 7 CND 17-11-02Z 3 CND 17-12-02Z 6 CNDT 17-12-02Z 3 CND 18-14-03–Z 12 CN 25-20Z 2 CND 19-15-04Z 6 CND 16-04-01Z 2 CN 18-10 AZZ 15 CN 24-13–

233723382343–2347234823502353–2361236723872371–2343

F.3523F.3524––F.3534F.3533F.3535F.3533––F.3539–F.3541––

SUS 321SUS 347SUS 316–SUS 316SUS 316 L–SUS 316 LSUS 317SUH 310SUS 317 L–SUS 304 LNSUS 309 SSCS 14

X6CrNiTi1811X6CrNiNb1811X5CrNiMo1713X6CrNiTi1811X5CrNiMo1712X2CrNiMo1712X6CrNiMoTi1712X2CrNiMo1713–X6CrNi2520X2CrNiMo1816–X2CrNiN1811X6CrNi2314–

10 2050 0,20 S44400202S30815CA6-NM660(S31726)330309310

1.45211.43711.48931.43131.49801.44391.4864–1.4841

X1CrMoTi 18 2X3 CrMnNiN 18 8 7X8 CrNiNb 11(G-)X4 CrNi 13 4X5 NiCrTi 25 15X2 CrNiMoN 17 13 5X12 NiCrSi 16X15 CrNi 23 13X15 CrNiSi 25 20

–284 S 16–(425 C 11)––NA 17309 S 24314 S 31

–Z 8 CMN 18-08-05–Z 4 CND 13-04 MZ 8 NCTV 25-15 B FFZ 3 CND 18-14-06 AZZ 12 NCS 35-16Z 15 CNS 20-12Z 15 CNS 25-20

2326–236823852570––––

F.3123–––––F.3313F.3312F.3310

SUS 444SUS 202–SCS 5––SUH 330––

–––(G)X6CrNi304––––X16CrNiSi2520

11 2150 0,20 (329)S32304SS30415316LN316LNS31500S31803CN-7MNo8904S31254S31753–S32750–S17400

(1.4460)1.43621.48911.44061.44291.44171.44621.45391.4539–––1.4410–1.4542

X4 CrNiMo 27 5 2X2 CrNiN 23 4X5 CrNiNb 18 10X2 CrNiMoN 17 13 2X2 CrNiMoN 17 13 2X2 CrNoMoSi 15X2 CrNiMoN 22 5 3(G-)X1 NiCrMoCu 25 20 5X2 NiCrMoCu 25 20 5X1 CrNiMoN 20 18 7X2 CrNiMoN 18 13 4X2 CrNiMoN 25 22 7X3 CrNiMoN 25 7 4X5 NiCrN 35 25X5 CrNiCuNb 17 4

–––316 S 61316 S 63–318 S 13–904 S 13––––––

Z 5 CND 27-05 AZZ 2 CN 23-04 AZ– 2372Z2 CND 17-12 AzZ2 CND 17-13 AZ– 2376Z3 CND 22-05 AzZ1 NCDU 25-02 MZ1 NCDU 25-20––––––

23242327–23752375–2377256425622378–––2328–

–––F.3543–––––––––––

SUS 329 J 1––SUS 316 LNSUS 316 LN–––––––––SCS 24

–––––––––––––––


443

Cast ironSecomat.

groupNo.


kc1.1 mc



12 1150 0,22 A48-25B60/40/1860/40/18–A220-40010A220-50005

0.60150.70400.70430.70330.81450.8155

GG-15GGG-40GGG-40.3GGG-35.3GTS-45-06GTS-55-04

Grade 150400/17370/17350/22L40P440/7P510/4

Ft 15 DFGS 370/17FGS 370/17FGS 370/17Mn 450-6Mn 550-4

0115-000717-020717-150717-150852-000854-00

FG 15FGE 38-17––––

FC 150FCD 400––FCMP 440/490FCMP 540

G15GS 370-17––GMN 45GMN 55

13 1225 0,25 A48-30BA48-40BA436 Type 265/45/1280/55/06–A220-50005A220-70003

0.60200.60250.66600.70500.70600.76520.81550.8165

GG-20GG-25GGL-NiCr 20 2GGG-50GGG-60GGG-NiMn 13 7GTS-55-04GTS-65-02

Grade 200Grade 260L-NiCuCr202500/7600/3S-NiMn 137P510/4P570/3

Ft 20 DFt 25 DL-NC 202FGS 500/7FGS 600/3S-Mn 137Mn 550-4Mn 650-3

0120-000125-000523-000727-020727-030772-000854-000856-00

FG 20FG 25–FGE 50-7FGE 60-2–––

FC 200FC 250–FCD 500FCD 600–FCMP 540FCMP 590

G 20G 25–GS 500-7GS 600-2–GMN 55GMN 65

14 1350 0,28 A48-45B100/70/03A43D2A220-70003A220-80002A220-90001

0.60300.70700.76600.81650.81700.8170

GG-30GGG-70GGG-NiCr 20 2GTS-65-02GTS-70-02GTS-70-02

Grade 300700/2Grade S6P570/3P690/2–

Ft 30 DFGS 700/2S-NC 202Mn 650-3Mn 700-2–

0130-000737-010776-000856-000862-000864-00

FG 30FGE 70-2––––

FC 300FCD 700–FCMP 590FCMP 690–

G 30GS 700-2–GMN 65GMN 70GMN 70

15 1470 0,30 A48-50BA48-60BA220-90001

0.60350.60400.8170

GG-35GG-40GTS-70-02

Grade 350Grade 400–

Ft 35 DFt 40 DMn 700-2

0135-000140-000864-00

FG 35––

FC 35FC 40FCMP 690

G 35–GMN 70

Workpiece materials – Machinability

444

Workpiece materials – Machinability

Nickel-base alloys

Machin-ability*

(%)

Astroloy 14Hastelloy B-2 20Hastelloy C (plate) 25Hastelloy C (cast) 20Hastelloy C-22 20Hastelloy C-276 18Hastelloy C-4 18Hastelloy G 18Hastelloy G-3 18Hastelloy N (bar, forge, ring) 20Hastelloy N (cast) 18Hastelloy S 25Hastelloy W 18Hastelloy X 18IN 100 8Inconel 600 20Inconel 601 20Inconel 625 (cast) 24Inconel 625 (bar, forge, ring) 16Inconel 625 (tube) 18Inconel 706 20Inconel 708 (bar, forge, ring) 16 –20Inconel 713 14–16Inconel 713, LC 16Inconel 718 (cast) 16Inconel 718 (bar, forge, ring) 14Inconel 718 (tube) 16Inconel 901 14–18Inconel X750 (solution annealed) 20

Inconel X750 (precipitationhardened)

14

Mar-M-200 8Mar-M-247 10Modified IN 100 8Modified Inconel 792 12Nickel 201 60Nimonic 101 10Nimonic 105 18Nimonic 115 14Nimonic 263 16Nimonic 80A 18Nimonic 81 16Nimonic 86 20Nimonic 90 10Nimonic 901 18Nimonic 91 10Rene 95 6TD Nickel 14Udimet 500 12Udimet 700 12Waspaloy (cast) 16Waspaloy (bar, forge) 14

Titanium alloys

Machin-ability*

(%)

Ti (pure) – (tube) 60Ti (pure) – (plate, bar, forge, ring) 45Ti 17 18Ti 2Cu 30Ti 3AI-2.5V (bar, forge) 25Ti 3AI-2.5V (annealed tube) 60Ti 4AI-4Mo-2Sn-Si 30Ti 5AI-2.5 Sn (annealed) 35Ti 5AI-2.5 Sn (ELI) 40Ti 5AI-2.5 Sn 35Ti 5AI-2.5 Fe 30Ti 6-2-4-2 (precipitation hardened) 25Ti 6-2-4-2 (annealed) 30Ti 6-2-4-6 (precipitation hardened) 25Ti 6-2-4-6 (annealed) 35

Ti 6AI-4V (annealed bar, forge,ring)

30–35

Ti 6AI-4V (annealed casting) 35

Ti 6AI-4V (precipitation hardenedbar, forge, ring)

30

Ti 6AI-4V (annealed tube) 30Ti 6AI-4V (extruded) 35Ti 6AI-4V (ELI) 40Ti 6AI-5Zr-0.5Mo-Si 20Ti 6AI-6V-2Sn 30Ti 8-1-1 30Ti Ni-Mo 40

Iron-base alloys

Machin-ability*

(%)

A286 (plate) 20A286 (solution annealed) 18A286 (precipitation hardened) 16AM350 (cast) 18AM350 (heat treated) 25AM355 16Custom 455 20Discaloy 20IN 800 16IN 801 20Incoloy 909 16Lapelloy 25M308 20N 155 (bar, forge, ring) 20N 155 16

Cobalt alloys

Machin-ability*

(%)

Air Resist 13 4H531 6Haynes 25 12Haynes 188 (bar, forge, ring) 12Haynes 188 (tube) 14MP35N 16MP 159 16Stellite 21 16Stellite 30 16Stellite 31 16W 152 16WI 62 14Mar-M-302 16Mar-M-509 12

Precipitation hardenedstainless steel

Machin-ability*

(%)

15-5PH 1617-4PH (precipitation hardened) 1617-4PH (solution annealed) 3017-7PH (solution annealed) 25PH15-7Mo (precipitation hardened) 16PH15-7Mo (solution annealed) 40

* The machinability is specified in percent.Decreasing values indicate increasing ma-chining difficulty.

HOLEM AKIN G

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