2

ACP

AHP

AHP11

AHP2

ATDP

BoltRight

CF

CFD

CH

CM

CMD

CT

HA

HAP2

HAT

HBW

HC

HCC

HCH

HCJ

HD

HDA

HDT

HEP1

HEP103

HEP2

HEP3

HEP5

HF

HFG

HFL

HFO

HFS

HFV

HG

HGA

HGS

HH

HHP

HHR

HHS

HKP

HLS

HM

HMNS

HMP

HP

HPB

HPF

HPP

HPS

HPV

HRS

HSP

HSS

HSWC

74

44

29

45

46

100

39, 89

39

57

39, 89

39

55

20

30

20

65

36

54

55

50

20

16

78

24

25

26

27

28

39

18

17

36

60

40

37, 43

37

19

36

58

15

14

58

11

38

59

42, 43

23

63

64, 65

31

10

40

43

32

12, 13

52

HT

HTW

HTWH

HTWP

HVB

HVL

HWC

HWRC

IB

IS

IW

JAH

JAL

JAS

JS

JSL

JSS

LiftRight

MB

MFS

MPK

MS

NS

PCS

PG

PKC

PKS

PMV

PPC

PT

REX

RMV

RSC

RSH

RSM

RSS

RSX

SC

SCP

SDC

SJS

SLT

SP

STFC

STMC

STN

STS

STS-CK

STU

TS

TWH-N

TWH-NRH

TWS-N

XHC

XHP

77

76

89

89

65

9

52

53

87

82

90

48

49

49

62

49

50

100

88

61

70

83

59

34

79

73

72

40

39

80

68

40

67

67

66

67

68

56

71

86

62

77

80

98

98

98

92, 93

94, 95

96

20

84

85

81

98

97

Auto centre pullers

Air driven Hydrotest pumps

Air driven single stage pumps

Air driven Hydrotest pumps, high flow

Air driven twin double acting Hydrotest pumps

Torque tool and tensioner software suite

Female couplers

Metal dust cap for female coupler

Cable crimper heads

Male couplers

Metal dust cap for male coupler

Self-contained cutters

Cylinder saddles

Air driven two stage pumps

Cylinder tilting saddles

Mechanical bed winches for presses

Hydraulic hoses complete with coupler

Chain cutters

Hydraulic cutter heads

Steel toe jack

Cylinder saddles

Double acting cylinders

Heavy duty manual torque multipliers

Electric driven mini pumps

Electric driven two stage compact pumps

Electric driven two stage pumps - standard flow

Electric driven two stage pumps - medium flow

Electric driven two stage pumps - high flow

Fittings and adaptors

Single acting Failsafe lock ring cylinders

Single acting Failsafe lock ring cylinders - low height

Premium grade hydraulic oil

Hydraulic flange spreaders

Check valves

Pressure gauges

Mounting blocks for pressure gauges

Single acting load return cylinders

Hydraulic hoses without coupler

Hydraulic hole puncher

Double acting hollow piston cylinders

Single acting hollow piston cylinders

Hydraulic knock out puncher

Single acting low height cylinders

Manifolds

Self-contained nut splitters

Manually operated Hydrotest pumps

Manually operated pumps

Bench presses

Workshop floor presses

Petrol engine driven pumps

Single acting low height pad cylinders

Adjustable pressure relief valve

Oil reservoirs for HMP series pumps

Electric driven split flow pumps

Single acting multi-purpose cylinders

Self-contained hydraulic wire rope cutters

Manual torque multipliers

Manual torque wrenches

Torque hose sets including couplers

Torque wrench pumps

Multi-position V-Blocks for workshop presses

Single acting very low height pancake cylinders

Hammer blow wire rope cutters

Double acting wire rope cutters

Imperial hexagon reducer bushes

Imperial impact sockets

Pneumatic impact wrenches

Aluminium jacks

Aluminium compact jacks

Aluminium multi-purpose jacks

Hydraulic jaw spreaders

Steel compact jack

Steel bottle jacks

Cylinder and pump selection software suite

Metric hexagon reducer bushes

Mechanical flange spreaders

Mechanical pullers

Metric impact sockets

Nut splitters

Pump and cylinder sets

Pistol grip pneumatic torque multipliers

Comprehensive hydraulic puller kits

Hydraulic 2 and 3-way puller kits

Directional control valves - pump mounted

Universal dust cap

Pneumatic torque multipliers

Heavy duty skates with grooved guide

Directional control valves - remote mounted

Multi-purpose skate kits

Heavy duty skates

Nylon multi-roller steerable skates

Multi-purpose skates

Heavy duty twin-roller skates with grooved guide

Self-contained crimping tools

Self-contained hydraulic pullers

Square drive conversion kits for TWH-N

Hydraulic step jaw spreader

Slimline manual torque multipliers

Slimline pneumatic torque multipliers

Female coupler for bolt tensioners

Male coupler for bolt tensioners

Nipple

Topside stud bolt tensioners

Stud bolt tensioner conversion kits

Sub-sea stud bolt tensioners

Cylinder tilting saddles

Hydraulic torque wrenches - hexagon drive

Ratchet heads for TWH-N torque wrenches

Hydraulic torque wrenches - square drive

Bolt tensioner hydraulic hoses

Ultra high pressure manually operated pumps

ModelNumber Description Page

ModelNumber Description Page

MODEL NUMBER INDEX

General

Cylinders

Pumps

System Components

Hydrotest Pumps

Jacks

Tools

Puller Kits

Torque Tools

Bolt Tensioners

Software

Services

The Information Pages

A

B

C

D

E

F

G

H

I

J

K

L

Information about the company, products, quality and safety

Low height, multi-purpose, hollow piston, double acting, high tonnage cylinders and saddles

Manual, electric, air, petrol enginedriven and split flow electric pumps

Hoses, oil, pressure gauges, manifolds,couplers, fittings and control valves

Manually operated and air driven Hydrotest pumps

Industrial aluminium jacks, compact jacks,steel bottle jacks

Cutters, crimpers, hole punchers, nut splitters,flange spreaders, workshop presses and skates

Mechanical and hydraulic pullers,auto-centre pullers and puller kits

Manual, pneumatic and hydraulic torque wrenches, pumps and accessories

Hydraulic topside and sub-sea tensioners,manual and air driven pumps and accessories

The BoltRight and LiftRight software suite for easy tool selection

Equipment rental, on-site services,maintenance and training

3

Safety instructions, basic hydraulic principles and conversion charts

Pages4 - 6

Pages7 - 20

Pages21 - 32

Pages35 - 40

Pages41 - 46

Pages47 - 50

Pages51 - 68

Pages69 - 74

Pages75 - 90

Pages91 - 98

Pages99 - 100

Pages101 - 108

Pages109 - 121

M

N

Pump & Cylinder Sets Selection of pump and cylinder combination sets

Pages33 - 34

CATALOGUE SECTIONS INDEX

4

A Since its launch in the early 1980’s, Hi-Force has continued to expand at a tremendous pace. From its UK Headquarters in Daventry, England the Company initially established itself as the leading manufacturer and supplier of hydraulic tools in the UK market. Then from 1991 onwards a major global expansion took place and today Hi-Force operates from strategically placed Regional Offices and Distribution Centres located in Europe, Middle East, South East Asia, Australia and South Africa. Continual expansion of our Regional Office network is central to our future plans.

At the heart of the ongoing Hi-Force success story is our technologically advanced research and development, design, manufacturing, assembly and marketing capabilities. Product designs incorporate the latest Solid-Works computer technology, whilst the use of “state of the art” CNC production machinery ensures that accurate, zero defect components, conforming to stringent quality requirements, are produced first time, every time.

Initially the Hi-Force product range was focused on the manufacture and distribution of hydraulic lifting equipment, like cylinders, pumps, jacks and presses. However to satisfy the ever increasing demands, of our customers, for a wider range of high quality tools, the product range quickly expanded to include mechanical and hydraulic puller kits, nut splitters, cutters, crimping tools, hole punchers, flange and jaw spreaders, moving skates and hydrotest pumps.

In the early 1990’s Hi-Force added an equally important and highly dynamic range of new products, to our tool portfolio, specifically designed for “bolting up” of mechanical components like pipeline flanges, structural steelwork, pressure vessels, heat exchangers, valves, machinery anchor bolts and many other items. The Hi-Force “Bolting Products” range includes manual and hydraulic torque wrenches, manual and pneumatic torque multipliers, stud bolt tensioners, industrial impact wrenches, plus of course accessory items like pumps, hose sets, sockets, reducer bushes etc...

In early 2006 Hi-Force launched its BoltRight software programme, designed to assist users to correctly and accurately tighten bolted fasteners to the desired tension to ensure a leak free joint first time, every time. Further details can be found on page 100 of this catalogue. The growth of the Hi-Force Bolting Products Range has been nothing short of remarkable and along with our original core product range has quickly elevated Hi-Force to a “one stop source” for hydraulic tools worldwide.

Every year Hi-Force commits a considerable amount of money and resources to our ongoing research and development programme, which is targeted at improving technical performance of our products even further. This commitment has established the basis for Hi-Force to meet, or exceed, the most exacting quality standards in the hydraulic tools industry, both now and in the future.

Design Office

Model & serial number engraving

Pump assembly area

Paintshop

Testing & calibration

ABOUT HI-FORCE, PRODUCTS & MARKETS

5

A

This is why we say :Hi-Force ...

Precisely !Hi-Force ...

Precisely ! Kevin P. BrownGroup Managing Director

Today Hi-Force products are used every day in a wide variety of industries including Oil & Gas, Petrochemical & Refining, Power Generation, Railways, Mining, Construction, Ship Building and Repair, Aerospace, Defence, Heavy Engineering and the many thousands of industrial service companies supporting these market sectors. Today you can be certain that a Hi-Force product is in use somewhere in the world 24 hours a day, 7 days a week and 365 days per year.

One of the most important front line links Hi-Force has, with its customers worldwide, is our sales and marketing team, who have the expertise and experience to anticipate the needs of tomorrow’s market today! Operating from our strategically placed regional offices, alongside our Global network of over 80 officially appointed and authorised Distributors, Hi-Force is ideally placed to respond instantly to customer enquiries. Our Design and Engineering departments work closely with our Sales and Marketing team to solve even the most intransigent application problems and offer a solution based approach, at an economical price, within a reasonable delivery period, to satisfy our customer needs.

Another key link with customers is provided by our Regional Office service centres, each fully equipped with the latest “state of the art” service, repair, calibration and testing facilities ensuring that after sales service for Hi-Force products is second to none in the industry. Over the past few years many of our major Distributors have also established their own Service Centres for hydraulic and pneumatic tools further enhancing the Hi-Force “service first” philosophy. Appointment of additional strategically placed service centres, authorised by and compliant with Hi-Force’s strict levels of competence, is continuing year on year.

Hi-Force is fully committed to improving levels of technical capability, both within its own workforce and also throughout our Distributor network, and we believe that training is a key element to helping us to achieve our goals. Hi-Force currently offers technical sales and service training courses to our distributors and product users, on a regular basis, either at our UK head office or at one of our regional distribution centres. Product training is provided free of cost, further information is available on request.

May I thank you for taking the time to read this section of our catalogue, which, with a total of 124 pages, is by far the biggest we have ever produced. I am confident that the technical information provided will be of great assis-tance, when selecting the most suitable Hi-Force tool, to satisfy the application at hand. Hi-Force is justifiably proud of its continuing success, as a major player, in the worldwide hydraulic tools market and I thank all of our many customers and distributors for their continued support.

Petrochemical & Refinery industry

Construction industry

Offshore industry

Ship repair industry

Hi-Force Daventry facilities

ABOUT HI-FORCE, PRODUCTS & MARKETS

6

A All Hi-Force products are designed and manufactured to meet or exceed the requirements of current national and international standards and codes of practice, which are essential to ensure that Hi-Force manufactures hydraulic tools and equipment of the highest possible quality, both today, and in the future. All items are manufactured in accordance with the quality assurance requirements of ISO9001:2000 as verified by our certificate of registration number A21 438, originally issued in January 1998 and valid until January 2010.

All Hi-Force tools are permanently marked with their respective model number and a unique serial number, which are both traceable to an individually issued test certificate. Every Hi-Force tool manufactured is individually tested in accordance with the latest international, test procedures, applicable to hydraulic tools and equipment.

All Hi-Force products are covered by a comprehensive warranty against material and/or workmanship defects. All warranty claims must first be approved either by Hi-Force UK, a Hi-Force Regional Office or an approved Hi-Force Service Centre.

High pressure hydraulic power provides one of the simplest means of applying high force in confined spaces, however respect for common sense safety precautions is essential at all times.

Every Hi-Force employee is fully conversant with all Hi-Force safety procedures, applicable to the safe operation and use of our products, and we feel it is our duty to ensure that all users of hydraulic tools are equally aware of these proce-dures. We therefore request you to study pages 110 and 111 of this catalogue and also ensure that all of your employees are equally aware of these safety issues.

QUALITY & SAFETY

Hydraulic Cylinders

HVL Range

HPS Range

HSS Range

HHS Range

HHR Range

HDA Range

HFL Range

HFG Range

HGS Range

Saddles

B

Selection table

Single acting very low height pancake cylinders

Single actng low height pad cylinders

Single acting multi-purpose cylinders

Single acting hollow piston cylinders

Double acting hollow piston cylinders

Double acting cylinders

Single acting low height Failsafe lock ring cylinders

Single acting Failsafe lock ring cylinders

Single acting load return cylinders

Cylinder saddles and piston rod thread details

7

Page8

Page9

Page10

Pages12 - 13

Page14

Page15

Page16

Page17

Page18

Page19

Page20

HLS Range Single acting low height cylindersPage

11

INDEX - CYLINDERS

8

B

M a i n c h a r a c t e r i s t i c s o f H i - F o r c e c y l i n d e r r a n g eRangeCylinder

HVL

HDA

HFGHFL

HGS

HHRHHS

HPS

HSSHLS

Cylinder principlesingle acting

double acting

single acting

single acting

single acting

double acting

single acting

single acting

single acting

single acting

Piston featuresolid piston

solid piston

threaded piston & lock ring

threaded piston & lock ring

solid piston

hollow piston

hollow piston

solid piston

solid piston

solid piston

Return actionload/gravity return

hydraulic return

load/gravity return

load/gravity return

load/gravity return

hydraulic return

spring assisted return

spring assisted return

spring assisted return

spring assisted return

Stroke limiter devicestop ring

stop ring

restriction port

restriction port

stop ring

stop ring

stop ring

stop ring

stop ring

stop ring

Saddleintegrated

several options available

tilting saddle

tilting saddle

tilting saddle

several options available

several options available

integrated

several options available

integrated

With 10 series, 109 standard models and unlimited specials made to order, Hi-Force will provide the best cylinder for the job !

Page

9

10

11

12-13

14

15

16

17

18

19

5 10 - 11 15 20 - 25 30 - 33 50 - 61 73 - 109 150 200 250stroke

Cylinder N o m i n a l l i f t i n g c a p a c i t y i n t o n n e s o f c y l i n d e r

610111215

162525404445505050515660757676

100102102125150150150151152152152153

in mmHPS50

HPS51

HSS51

HSS52

HSS53

HSS54

HSS55

HVL10

HPS100

HSS101HHS101

HLS101

HHS102

HSS102

HSS104

HSS106

HSS152

HSS154

HSS156

HVL30

HPS300

HLS301

HHS302

HHR302

HLS302

HHR306

HHS306

HSS252

HSS254

HSS256

HDA256

HVL50

HPS500

HLS501

HFL502

HFG502

HLS502

HSS504

HFG506

HSS506

HDA506

HHS603

HHR603

HHS606

HHR606

HPS750

HSS756

HVL100

HPS1000

HLS1001

HHR1002

HFL1002

HFG1002

HLS1002

HHS1003

HHR1003

HFG1004

HSS1004

HHS1006

HHR1006

HFG1006

HDA1006

HSS1006

HPS1500

HLS1501

HLS1502

HFL1502

HFG1502

HFG1504

HFG1506

HDA1506

HGS1506

HGS2002

HDA2006

HFG2006

HGS2006

HFL2502

HHR2508

HVL20

HPS200

HLS201

HHS202

HHS206

HFG504

325 400 520

HGS3002

HFL5002

HFG3006

HFG4006

HDA3006

HGS3006

HDA4006 HDA5006

HFG5006

16

203205206250254305330330

457

HSS108

HSS1010

HSS1012

HSS1510

HSS308

HHR3012

HSS2510

HSS2518

HSS508

HSS5013

HDA5013

HHR6010 HSS10010

HDA10013

HDA20012

356 HSS2514

SELECTION TABLE FOR HI-FORCE STANDARD RANGE CYLINDERS

9

B

Modelnumber

HVL10

HVL20

HVL30

HVL50

HVL100

Dimensions in mm

Capacities from 10 to 104 tonnes

Stroke length 6mm

Working pressure 700 Bar

The HVL Pancake cylinder range combines a very low closed height with a 6mm stroke, providing a precise adjusting and lifting force in very confined work areas. Ideally suited for applications requiring alignment of machinery, turbines, heavy structures etc... All models are single acting, load return design. The base of all HVL cylinders must be fully supported during use.

Single acting load returnSurface treated piston rodLow friction bearing surfacesAnti-extrusion seals

Capacitytonnes

Strokemm

Oil cap.cm³

Cyl. eff. areacm²

Weightkg

10

20

32

50

104

6

6

6

6

6

14.4

28.6

45.6

71.3

146.5

9

17

27

43

88

1.6

2.6

3.0

7.2

15.6

B

87

104

120

158

200

A

28

32

34

45

65

C

38

52

60

75

100

Did you know .....

Hi-Force HVL pancake cylinders are the lowest closed height hydraulic cylinders available on the market. If you don’t have the space, we have the solution !

A

B

CD

E

D

100

100

100

100

65

E

16.0

19.0

19.5

29.0

37.0

HVL10HVL20

HVL50

HVL - SINGLE ACTING VERY LOW HEIGHT PANCAKE CYLINDERS

10

B

HPS50

HPS51

HPS100

HPS200

HPS300

HPS500

HPS750

HPS1000

HPS1500

Dimensions in mmModelnumber

Capacities from 4.5 to 147 tonnes

Stroke lengths from 6 to 16mm

Working pressure 700 Bar

The HPS pad cylinder range offers the best capacity, closed height and stroke length combination, spring assisted return cylinders in the industry. Ideally suited for applications where a low closed height and maximum possible stroke is of prime importance, these highly versatile cylinders are extensively used for maintenance, structural weld positioning, rigging, flange separating and many other applications.

Single acting, spring assisted returnSurface treated piston rodLow friction bearing surfacesAnti-extrusion seals

Capacitytonnes

Strokemm

Oil cap.cm³

Cyl. eff. areacm²

Weightkg

4.5

4.5

10

20

32

50

73

109

147

6

16

10

11

12

15

16

16

16

0.8

0.9

1.6

2.6

4.2

6.6

10.4

23.2

28.5

6.4

6.4

14.4

28.6

45.6

71.3

102.7

153.4

206.2

4

10

14

31

55

107

164

245

330

A

32

42

45

52

59

67

81

91

100

B

60

60

81

100

115

140

165

215

215

C

38

38

56

76

95

114

140

180

191

D

24

24

38

51

60

70

82

114

114

E

20

20

34

40

46

54

67

75

83

H

26

26

37

50

52

67

76

130

117

G1

5.6

5.6

6.8

8.8

8.8

10.8

13.0

12.8

13.0

Handle (HPS1000 & HPS1500)

65mm

A

B

C

D

E

G1

H

G2

F

I

F

19

19

28

39

48

60

70

90

95

G2

9.75

9.75

11.25

14.25

14.25

17.25

19.00

19.00

19.00

I

19

19

19

19

19

20

21

29

29

HPS500

HPS200 HPS100

HPS - SINGLE ACTING LOW HEIGHT PAD CYLINDERS

11

B

Capacities from 10 to 147 tonnes

Stroke lengths from 25 to 60mm

Working pressure 700 Bar

The HLS low height cylinder range is the most widely used design in the world today. All models have spring assisted return pistons and combine low closed height with optimum stroke lengths. Offering a compact, powerful force for a wide variety of applications in many industries including power generation, ship building & repair, construction, railways, mining, steel works, oil & gas and many others. The HLS range offers a compact, portable option in an inexpensive package.

Spring assisted returnSurface treated piston rodLow friction bearing surfacesAnti-extrusion sealsOptional tilting saddles (see page 20)

HLS101

HLS201

HLS301

HLS302

HLS501

HLS502

HLS1001

HLS1002

HLS1501HLS1502

10

20

32

32

50

50

109

109

147147

40

44

25

60

25

60

25

60

2550

2.4

4.8

5.0

7.0

8.4

10.4

19.8

24.0

37.0

42.0

14.4

28.6

45.6

45.6

71.3

71.3

153.4

153.4

206.2

206.2

58

126

114

274

178

428

384

921

516

1031

Dimensions in mmModelnumber

Capacitytonnes

Strokemm

Oil cap.cm³

Cyl. eff. areacm²

Weightkg

95

102

83

119

91

126

108

143

130

155

A

70

90

102

102

127

127

178

178

216

216

B

38

51

60

60

70

70

114

114

114

114

C

M8

M8

M8

M8

M8

M8

M12

M12

M12

M12

D

40

60

80

80

80

80

140

140

165

165

E

M4

M5

M5

M5

M5

M5

M8

M8

M8

M8

F

26

40

40

40

40

40

55

55

75

75

G

A

B

C

D

E

FG65mm

H

45 degrees (*)

19

19

19

19

20

20

30

30

41

41

H

(*) = HLS101 features 2 base mounting holes at 90° from coupler

HLS101

HLS201

HLS502HLS301

HLS - SINGLE ACTING LOW HEIGHT CYLINDERS

12

B

Modelnumber

HSS51

HSS52

HSS53

HSS54

HSS55

HSS101

HSS102

HSS104

HSS106

HSS108

HSS1010

Dimensions in mm (unless otherwise stated)

Capacities from 4.5 to 109 tonnes

Stroke lengths from 25 to 457mm

Working pressure 700 Bar

The HSS single acting multi-purpose cylinder range offers the widest choice of stroke lengths and lifting capacities available, and provides an excellent choice for maintenance, production, fabrication and construction applications. All models are provided with a collar thread and thread protector, cylinder base and piston rod mountings for easy fixturing, making the HSS range the most versatile and adaptable multi-purpose cylinders available. Major user industries include power generation, railways, steelworks, mining, shipyards and oil & gas.

Spring assisted returnSurface treated piston rodLow friction bearing surfacesAnti-extrusion sealsCollar threads withstand full loadBase and piston rod mounting on most modelsOptional piston rod saddles (see page 20)

Capacitytonnes

Strokemm

Oil cap.cm³

Cyl. eff. areacm²

Weightkg

4.5

4.5

4.5

4.5

4.5

10

10

10

10

10

10

10HSS1012

25

50

75

100

125

25

56

100

150

206

250

305

16

32

48

64

80

36

81

144

217

297

361

440

6.4

6.4

6.4

6.4

6.4

14.4

14.4

14.4

14.4

14.4

14.4

14.4

1.0

1.2

1.4

1.5

1.8

1.8

2.4

3.0

4.2

5.0

5.4

6.2

A

107

132

157

182

207

100

131

175

225

281

325

379

B

38

38

38

38

38

57

57

57

57

57

57

57

C

24

24

24

24

24

35

35

35

35

35

35

35

E

28

28

28

28

28

27

27

27

27

27

27

27

F

M6

M6

M6

M6

M6

M8

M8

M8

M8

M8

M8

M8

G

25

25

25

25

25

40

40

40

40

40

40

40

D

2 ’’-14un14/

1 ’’-16un12/

1 ’’-16un12/

1 ’’-16un12/

1 ’’-16un12/

1 ’’-16un12/

2 ’’-14un14/

2 ’’-14un14/

2 ’’-14un14/

2 ’’-14un14/

2 ’’-14un14/

2 ’’-14un14/

65mm

A

B

C

D

E

F

G

**

*

* = see page 20

H

H

19

19

19

19

19

19

19

19

19

19

19

16

HSS104

HSS106

HSS108

HSS1010

HSS - SINGLE ACTING MULTI-PURPOSE CYLINDERS

13

B

HSS256

HSS2510

150

250

524

874

34.9

34.9

9.6

12.6

HSS152

HSS154

HSS156

HSS1510

HSS252

25

25

14.5

14.5

14.5

14.5

25

25HSS254

50

100

150

250

51

102

101

203

304

507

178

356

20.3

20.3

20.3

20.3

34.9

34.9

3.4

5.0

6.6

8.8

6.5

8.0

273

374

A

154

204

254

354

174

225

86

86

B

70

70

70

70

86

86

54

54

C

41

41

41

41

54

54

49

49

E

39

39

39

39

49

49

M12

M12

F

M10

M10

M10

M10

M12

M12

See pages 21-32 for pumpssuitable for use with all Hi-Force cylinders

See page 35-40 for the fullrange of system components

3 ’’-12un516/

3 ’’-12un516/

D

2 ’’-16un34/

2 ’’-16un34/

2 ’’-16un34/

2 ’’-16un34/

3 ’’-12un516/

3 ’’-12un516/

Modelnumber

Dimensions in mm (unless otherwise stated)Capacitytonnes

Strokemm

Oil cap.cm³

Cyl. eff. areacm²

Weightkg

F

G

* = see page 20

65mm

A

B

C

D

E

**

*

H

HSS2518

HSS308

457

205

1597

860

34.9

41.9

21.4

18.6

25

29

611

374

86

102

54

57

49

50

M12

-

3 ’’-12un516/

HSS504

HSS506

HSS508

HSS5013

HSS756

HSS1004

HSS1006HSS10010

102

152

203

330

152

102

153

254

728

1084

1448

2354

1561

1565

2347

3896

71.3

71.3

71.3

71.3

102.7

153.4

153.4

153.4

16.8

20.0

23.2

33.6

31.0

41.6

49.8

65.5

50

50

50

50

73

109

109

109

201

251

302

429

272

223

274

375

127

127

127

127

146

185

185

185

79

79

79

79

95

114

114

114

55

55

55

55

45

50

50

50

M12

M12

M12

M12

M12

M12

M12

M12

5 ’’-12un34/

6 ’’-12un78/

6 ’’-12un78/

6 ’’-12un78/

5’’-12un

5’’-12un

5’’-12un

5’’-12un

HSS2514 356 1242 34.9 16.825 480 86 54 49 M123 ’’-12un516/

HSS502 51 364 71.3 13.050 150 127 79 55 M12

60

60

G

48

48

48

48

60

60

60

-

85

85

85

85

115

146

146

146

60

855’’-12un

25.0

25.0

25.0

50.0

20.0

20.0

20.0

20.0

31.5

32.0

32.0

32.0

H

19.0

19.0

19.0

19.0

25.0

25.0

25.0

20.0

3 ’’-12un516/

HSS - SINGLE ACTING MULTI-PURPOSE CYLINDERS

14

B

Modelnumber

HHS101

HHS102

HHS106

HHS202

HHS206

HHS302

HHS306

HHS603

HHS606

HHS1003

HHS1006

Dimensions in mm (unless otherwise stated)

Capacities from 11 to 102 tonnes

Stroke lengths from 25 to 152mm

Working pressure 700 Bar

The HHS single acting hollow piston cylinder range is extremely versatile for use in tooling, maintenance and tensioning applications. Specifically designed with a hollow piston to enable a rod or cable to be passed through the entire cylinder length for applications where a pulling force is required, the HHS range is used extensively in post-tensioning and pre-stressing applications as well as testing of various bonded or mechanical anchoring systems. HHS cylinders can also be used for general lifting applications, when fitted with readily available interchangeable hardened steel piston rod saddles.

Spring assisted returnSurface treated piston rodLow friction bearing surfacesAnti-extrusion sealsOptional piston rod saddles (see page 20)

11

11

11

23

23

33

33

61

61

102

102

Capacitytonnes

Oil cap.cm³

Cyl. eff. area cm²

Weightkg

Strokemm

25

50

152

50

150

50

152

76

150

76

150

15.8

15.8

15.8

33.3

33.3

46.7

46.7

85.7

85.7

143.1

143.1

2.8

3.0

10.2

7.0

13.8

10.6

19.2

28.0

40.6

64.0

75.0

39

79

240

167

500

233

710

651

1285

1088

2147

A

110

140

297

160

306

165

320

226

315

276

350

B

70

70

70

100

100

115

115

160

160

213

213

C

38

38

38

51

51

60

60

92

92

127

127

D

20

20

20

30

30

35

35

55

55

81

81

H

51

51

51

82.5

82.5

92

92

130

130

178

178

G

M8

M8

M8

M8

M8

M8

M8

M12

M12

M16

M16

F

30

30

30

40

40

40

40

59

59

60

60

E

2 ’’-16un34/

2 ’’-16un34/

2 ’’-16un34/

3 ’’-12un78/

3 ’’-12un78/

8 ’’-12un38/

8 ’’-12un38/

6 ’’-12un14/

6 ’’-12un14/

4 ’’-12un12/

4 ’’-12un12/

A

B

C

D

*

* = see page 20

E

F

G

H

I

65mm

90°

I

19

19

19

31

31

31

31

31

31

45

45

HHS202HHS302

HHS - SINGLE ACTING HOLLOW PISTON CYLINDERS

15

B

HHR302

HHR306

HHR603

HHR606

HHR1002

HHR1003

HHR1006

HHR2508

Dimensions in mm (unless otherwise stated)

Capacities from 33 to 247 tonnes

Stroke lengths from 50 to 305mm

Working pressure 700 Bar

The HHR double acting hollow piston cylinder range incorporates all of the design features of the HHS range with the added benefit of double acting design, which greatly enhances speed of operation and performance particularly in the longer length stroke options. Additionally a substantial hydraulic pulling force is available in the piston retraction mode of operation. Standard range models are featured in this catalogue, however other stroke and tonnage options are available on request.

Double acting designSurface treated piston rodAnnular area overload protection valveLow friction bearing surfacesAnti-extrusion sealsOptional piston rod saddles (see page 20)

Modelnumber

CapacityStroke

mmOil cap.

cm³Cyl. eff.

area cm²Weight

kgPush Pull

33

33

61

61

102

102

102

247

24

24

38

38

43

43

43

89

51

150

76

152

50

76

152

203

238

701

652

1304

715

1087

2174

6946

46.7

46.7

85.7

85.7

143.1

143.1

143.1

346.5

12.2

17.6

30.6

41.6

61.3

68.5

90.0

269.0

HHR6010 61 38 254 2179 85.7 52.5

HHR3012 33 24 305 1424 46.7 25.7

A

180

279

239

315

284

308

387

500

417

434

B

115

115

160

160

213

213

213

340

160

115

C

60.3

60.3

92

92

140

140

140

250

92

60.3

D

35

35

55

55

80

80

80

150

55

35

F

40

40

45

45

40

40

40

-

45

40

G

M8

M8

M12

M12

M16

M16

M16

Optional

M12

M8

H

92

92

130

130

178

178

178

-

130

92

E

8 ’’-12un38/

8 ’’-12un38/

6 ’’-12un14/

6 ’’-12un14/

4 ’’-12un12/

4 ’’-12un12/

8 ’’-12un38/

Optional

4 ’’-12un12/

6 ’’-12un14/

tonnes

A

B

*

C

D

E

G

H45°

65mm

F

* = see page 20

I

J

I

28

28

31

31

82

82

82

98

31

28

J

119

218

166

242

208

234

310

389

344

373

Note : 33 & 61 tonne models feature 2 base mounting holes at 90° from coupler

HHR306 HHR302

HHR - DOUBLE ACTING HOLLOW PISTON CYLINDERS

16

B

HDA256

HDA506

HDA5013

HDA1006

HDA10013

HDA1506

HDA2006

HDA20012

HDA3006

HDA4006

HDA5006

Dimensions in mm (unless otherwise stated)

Capacities from 25 to 520 tonnes

Stroke lengths from 152 to 330mm

Working pressure 700 Bar

The HDA double acting cylinder range offers the utmost in versatility and durability. Specifically designed for heavy duty lifting, construction and maintenance applications as well as presswork and industrial production, the double acting design provides substantial pulling force in the piston retraction mode as well as providing fast, controlled retraction for continuous duty cycle operation. All models up to 203 tonnes are supplied with flat saddle, piston rod threads and collar threads as standard. Models from 326 tonnes and upwards are supplied without collar thread and piston rod thread, however include replaceable tilting saddle as standard. Standard range models are featured in this catalogue, however other stroke and tonnage options are available on request.

Internal annular area overload protection valveLow friction bearing surfacesSurface treated piston rodAnti-extrusion sealsBase mounting holes

25

50

50

109

109

152

203

203

326

398

520

Flat saddlePiston rod thread Collar thread

Tilting saddlePiston without threadExcluding collar thread

Up to 203 tonnes : From 326 tonnes :

10

15

15

36

36

79

94

94

-

-

-

152

152

330

152

330

152

152

305

152

152

152

0.53

1.08

2.35

2.33

5.06

3.26

4.33

8.69

6.95

8.49

11.09

34.9

71.3

71.3

153.3

153.3

214.2

285.2

285.2

457.4

558.9

729.9

15.0

28.4

42.6

64.5

89.0

90.0

127.4

165.0

214.2

312.7

413.5

HDA15012 152

A

287

295

473

304

482

310

327

480

366

394

435

463

B

92

127

127

178

178

210

254

254

312

360

397

210

C

50

79

79

114

114

114

140

140

165

216

203

114

F

M10

M12

M12

M12

M12

M16

M20

M20

M20

M24

M24

M1679 305 6.53 214.2 120.5

G

60

85

85

146

146

160

185

185

158

203

203

160

E

53

55

55

51

51

55

65

65

Optional

Optional

Optional

55

D

3 ’’-12un516/

5’’-12un

5’’-12un

6 ’’-12un78/

6 ’’-12un78/

8’’-12un

9 ’’-12un34/

9 ’’-12un34/

Optional

Optional

Optional

8’’-12un

Modelnumber

CapacityStroke

mmOil cap.litres

Cyl. eff. areacm²

Weightkg

Push Pulltonnes H

30

20

20

30

30

35

43

43

50

55

65

35

I

212

216

394

226

404

231

238

391

262

277

300

384

A

B

C

D

E

FG

H

I

65mm

HDA506

HDA5013

HDA - DOUBLE ACTING CYLINDERS

17

B

Capacities from 50 to 520 tonnes

Stroke lengths from 45 to 51mm

Working pressure 700 Bar

The HFL low height single acting failsafe lock ring cylinder range combines all the versatility and efficiency of hydraulic power with the safety of mechanical load support, offering a sustainable lifting force in very confined work areas. Ideally suited for applications requiring load holding for extended periods, such as bridge support work. The HFL range features a single acting load return piston, threaded throughout it’s stroke length to suit the integral threaded mechanical load holding lock ring. All models are suitable for vertical lifting only and are supplied with tilting saddles as standard.

HFL502

HFL1002

HFL1502

HFL2502

HFL5002

Dimensions in mm Modelnumber

Capacitytonnes

50

109

152

260

520

Strokemm

51

50

45

45

45

Weightkg

14.2

25.1

44.0

69.4

186.0

Cyl. eff. areacm²

71.3

153.4

214.3

366.1

729.9

Oil cap.cm³

363

770

1070

1647

3287

A

125

137

150

159

192

B

127

178

216

273

400

C

95

140

165

216

305

Single acting load return designSurface treated cylinder boreLow friction bearing surfacesSurface treated piston rodAnti-extrusion sealsTilting saddle fitted as standardOverstroke restrictor port

A

B

C

D

E

65mm

D

70

115

135

130

180

E

19

20

28

31

43

See pages 21-32 for pumps suitable for use with all

Hi-Force cylinders

HFL1002

HFL - SINGLE ACTING LOW HEIGHT FAILSAFE LOCK RING CYLINDERS

18

B

Capacities from 50 to 520 tonnes

Stroke lengths from 50 to 152mm

Working pressure 700 Bar

The HFG single acting failsafe lock ring cylinder range combines all the versatility and efficiency of hydraulic power with the safety of mechanical load support. Ideally suited for applications requiring sustained load holding for extended periods, such as bridge support work, the HFG range features a single acting, load return piston, threaded throughout it’s stroke length to suit the integral threaded mechanical load holding lock ring. Simply jack up the load, wind down the mechanical lock ring until it comes into contact with the cylinder body, release the hydraulic pressure and sustain the load mechanically. All models are suitable for vertical lifting only and are supplied with tilting saddles as standard to reduce the risk of side loading the cylinder. Standard models are featured in this catalogue, however other stroke and tonnage options are available on request.

HFG504

HFG506

HFG1004

HFG1006

HFG1504

Dimensions in mm Modelnumber

Single acting load return designSurface treated cylinder boreLow friction bearing surfacesSurface treated piston rodAnti-extrusion sealsTilting saddle fitted as standardOverstroke restrictor port

HFG1506

HFG2006

HFG3006

HFG4006

HFG5006

HFG502

HFG1002

HFG1502

50

50

109

109

152

Capacitytonnes

152

203

326

398

520

50

109

152

102

150

100

150

100

Strokemm

150

152

150

151

152

50

50

50

20.6

25.0

47.5

61.5

84.0

Weightkg

89.5

137.0

228.5

308.5

457.0

15.4

33.5

69.5

71.3

71.3

153.4

153.4

214.3

Cy. eff. areacm²

214.3

285.1

457.7

559.0

729.9

71.3

153.4

214.3

0.73

1.07

1.53

2.30

2.14

Oil cap.litres

3.21

4.33

6.87

8.44

11.10

0.36

0.77

1.07

224

272

240

311

288

A

338

362

417

459

498

172

184

238

127

127

178

178

216

B

216

254

310

342

400

127

178

216

C

95

95

140

140

165

165

190

241

267

305

95

140

165

D

70

70

115

115

135

135

135

150

180

180

70

115

135

E

25.0

25.0

27.5

27.5

42.0

42.0

50.0

50.0

70.0

80.0

25.0

27.5

42.0

A

B

C

D

E

65mm

HFG1004 HFG504

HFG - SINGLE ACTING FAILSAFE LOCK RING CYLINDERS

19

B

Capacities from 152 to 326 tonnes

Stroke lengths from 50 to 152mm

Working pressure 700 Bar

The HGS load return cylinder range is specifically designed for lifting and maintenance applications. These economically priced single acting cylinders are supplied with a tilting saddle to reduce the risk of damage caused by side loading. The integral stop ring provides extra guidance for the piston and acts as an over stroke restrictor to ensure that the piston is only extended to it’s designed stroke length. Standard range models are featured in this catalogue, however other stroke and tonnage options are available on request.

Stop ring to prevent over extensionSingle acting load return designSurface treated cylinder boreLow friction bearing surfacesSurface treated piston rodAnti-extrusion sealsTilting saddle fitted as standard

HGS1506

HGS2002

HGS2006

HGS3002

HGS3006

Dimensions in mm Modelnumber

Capacitytonnes

152

203

203

326

326

Strokemm

152

50

152

50

152

Weightkg

90

98

127

174

214

Cyl. eff. areacm²

214.3

285.1

285.1

457.7

457.7

Oil cap.litres

3.26

1.45

4.33

2.29

6.87

A

331

224

345

297

398

B

210

254

254

310

310

C

114

140

140

165

165

Although other stroke length and tonnage combinations are available on request, please consider the following alternative Hi-Force cylinder ranges :

For lower capacities :

For higher capacities :

(page 11)(page 12-13)(page 17)(page 18)

HLS low height range HSS multi-purpose range HFL Failsafe range HFG Failsafe range

D

100

135

135

150

150

E

35

43

43

50

50

A

B

C

D

E

Removablelifting eyes

HGS3002HGS2002

HGS - SINGLE ACTING LOAD RETURN CYLINDERS

20

B

Cylinderrange

F i t t e d a s s t a n d a r d A v a i l a b l e o p t i o n s

HLSHLSHLSHLSHLSHLSHSSHSSHSSHSSHSSHSSHSSHSSHHSHHS

HHS/RHHS/RHHS/R

HHRHDAHDAHDAHDAHDAHDAHDAHDAHFGHFGHFGHFGHFGHFGHFGHFLHFLHFLHFLHFLHGSHGSHGS

Saddlemodel No.

-----

-

HA5HA10HA15HA25HA25HA50HA75

HA100HA102HA202HA302HA603

HA1003HA2508

HD25HD50

HD100HD150HD200

HD300THD400THD500T

TS50TS100TS150TS200TS300TS400TS500TS50

TS100TS150TS250TS500TS150TS200TS300

Seefigure

-----

-

1111122244444433333666777777777777777

HAT51HAT51HAT51

HAT101HAT150

-

HAT11

HAT50HAT75

HAT100HA102THA202THA302THA603T

HA1003THA2508T

HD25THD50T

HD100THD150THD200T

-----

-

-----

-

--

-

HAT10-

HAT25-

66666-

6

66655555588888

-----

-

-----

-

--

-

8-8-

Cylindercapacity

10203250

1091474.510

14.525295073

10911233361

1022472550

10915220332639852050

10915220332639852050

109152260520152203326

Cylinderrange

Saddlemodel No.

Seefigure

Cylindercapacity

HLSHLSHLSHLSHLSHLSHSSHSSHSSHSSHSSHSSHSSHSSHHSHHS

HHS/RHHS/RHHS/R

HHRHDAHDAHDAHDAHDAHDAHDAHDAHFGHFGHFGHFGHFGHFGHFGHFLHFLHFLHFLHFLHGSHGSHGS

10203250

1091474.510

14.525295073

10911233361

1022472550

10915220332639852050

10915220332639852050

109152260520152203326

Fig. 1

Fig. 2

Fig. 3

Fig. 4

Fig. 5

Fig. 6

Fig. 7

A

B

C

D

C

D

CYLINDER SADDLES & PISTON ROD THREAD SPECIFICATIONS

Fig. 8

HD300HD400HD500

222

P i s t o n r o d t h r e a d s p e c i f i c a t i o n s

HSS5HSS10HSS15HSS25HSS30HSS50HSS75HSS100

Cylinderrange

HHS11HHS23HHS/R33HHS/R61HHS/R102HHR2508

Cylinderrange

D i m e n s i o n s D i m e n s i o n sA

-----

7080

100

B

-----

111212

C

2014143030

---

D

¾”-16UNF1”-8UNC1”-8UNC

1½”-16UN1½”-16UN

---

A

32435280

114-

B

710101012

-

C

213131313860

D

M28x1.5M39x1.5M48x1.5M70x1.5M105x2M220x3

HDA25HDA50HDA100HDA150HDA200HDA300HDA400HDA500

Cylinderrange

D i m e n s i o n sA

4570

100100110150180180

B

911121212252525

C

3545555270

---

D

1”-12UN1”-12UN

1¾”-12UN3 ”-16UN2½”-12UN

---

38/

Hydraulic Pumps

HP Range

HEP Range

HEP103 Range

HEP2 Range

HEP3 Range

HEP5 Range

AHP11 Range

HAP Range

HPP Range

HSP Range

C

Selection table

Manually operated pumps

General information on electric driven pumps

Electric driven two stage compact pumps

Electric driven two stage pumps - standard flow

Electric driven two stage pumps - medium flow

Electric driven two stage pumps - high flow

Air driven single stage pumps

Air driven two stage pumps

Petrol engine driven pumps

Electric driven split flow pumps

21

Page22

Page23

Page24

Page25

Page26

Page27

Page28

Page29

Page30

Page31

Page32

HEP1 Range Electric driven mini pumpsPage

24

INDEX - PUMPS

22

C

Low pressure flow rate in litres per minute

Hig

h pr

essu

re fl

ow r

ate

in li

tres

per

min

ute

0.25 -

0.50 -

0.75 -

1.00 -

1.25 -

1.50 -

1.75 -

2.00 -

0.00 -

1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10.0 11.0 12.0 13.0 14.0 15.0 16.0 17.00.0

POWERED PUMPS

MANUAL PUMPS

- - - - - - - - - - - - - - - - - -

Nominal cylinder capacity in tonnes5

-

10

-

15

-

20

-

25

-

30

-

100

-

250

-

400

-

500

-

250 -

150 -

200 -

300 -

10 -

400 -

450 -

350 -

500 -

Cyl

inde

r st

roke

in m

m

100 -

50 -

75 -

25 -

200

-

325-

50

-

75

-

150

-

175 -

5 -

125 -

Note : for double acting manual pumps,please add suffix ‘D’.

(not applicable for HP145 & HP110)

HP145 - HP110HP227 - HP232HP252 - HP257

HP235

HP110 - HP227HP232 - HP252HP257 - HP235

HP227 - HP232HP252 - HP257

HP235

HP252 - HP257HP235

HP235

HEP5See page 28

HAP2/HPPSee page 30/31

HEP3See page 27

HEP2See page 26HEP103

See page 25

HEP12See page 24

SELECTION TABLE FOR HI-FORCE HYDRAULIC PUMPS

C

23

Single or two speed operation

Choice of control valves

Working pressure 700 Bar

The HP manually operated pump range offers a choice of single or two speed operation, and all models are supplied complete with a pre-filled oil reservoir, ready for immediate use. All models have a maximum working pressure of 700 bar and the range includes pump models suitable for use with either single or double acting cylinders. The HP range offers the ideal solution for applications where completely independent, portable hydraulic power is required. With low handle effort characteristics for easy operation and lightweight design, all models are of strong durable construction. Hi-Force HP manually operated pumps have a proven track record industry wide and offer excellent value for money in portable hydraulic power. A full range of system components suitable for use with HP manually operated pumps is detailed on pages 35 - 40.

Oil reservoir capacity up to 10 litresDurable steel or lightweight aluminium External pressure release valveFactory set safety relief valve

Dimensions in mmModelnumber

Valvetype

per stroke cm³1 stage 2 stage

oil cap.litres

Weightkg

Displacement Usable

Material A CB D

”-18NPT38/

st ndeffort

kg

Handle

A

B

CD

E

EHP145 2-way 2.4 4.60.45 360 145135 130- Steel50 45

HP110 2-way 2.4 5.61.0 560 145135 130- Steel50 45

HP227 2-way 11.7 10.52.32.1 547 142170 136Steel38 53

HP232 2-way 14.2 6.92.02.0 587 155160 140Alum.40 50

HP252 2-way 14.2 11.65.02.1 587 150160 140Alum.40 50

HP257 2-way 11.7 15.25.02.1 570 155170 136Steel38 53

HP227D 4-way 11.7 12.32.32.1 650 142170 136Steel38 53

HP232D 4-way 14.2 8.72.02.0 700 155160 140Alum.40 50

HP252D 4-way 14.2 13.65.02.0 700 150160 140Alum.40 50

HP257D 4-way 11.7 17.25.02.1 675 142170 136Steel38 53

HP235 2-way 103.0 27.010.03.5 705 206245 206Steel40 220

HP235D 4-way 103.0 27.210.03.5 705 206245 206Steel40 240

HP227FP footoperated pump

HP110

HP235

HP227D

HP257

HP - MANUALLY OPERATED PUMPS

HP227FP 2-way 11.7 12.52.32.1 716 142170 200Steel38 53

24

C

HEP1211S

HEP1212S

Modelnumber

Motorvoltage

240 V

110 V

Maximumpressure

bar700

700

Valve type2-way

2-way

Usableoil cap.litres0.8

0.8

Maximum flow ratel/min

1 stage 2 stage2.00 0.25

2.00 0.25

Weight

5.8

5.8

Two-stage design, changeover pressure 10 Bar

Working pressure 700 Bar

Extremely compact, lightweight & powerful

HEP1 - ELECTRIC DRIVEN MINI PUMPS

Length Width HeightDimensions in mm

322 125 111

322 125 111

HEP1212S

Hi-Force offers a full range of electric driven pumps with either a 110 or 240 Volt single phase motor, or a 380/440 Volt three phase motor. Depending on the required usage, please refer to following guidelines for correct pump range selection.

HEP1Page 24

HEP103Page 25

HEP2Page 26

HEP3Page 27

HEP5Page 28

Ligh

tIn

term

edia

teS

tand

ard

Con

tinuo

usH

eavy

dut

y

The HEP1 series two stage electric driven hydraulic mini pump range offers a choice of 110 or 240 Volt motor, with both models being suitable for 700 bar maximum working pressure. The two stage design offers a low pressure flow rate up to 2 litres/min with automatic changeover to high pressure, with a flow rate up to 0.25 litres/min. Incorporating a 2-way solenoid valve, internal safety overload valve, both models are extremely compact & lightweight, suitable for use with single acting Hi-Force cylinders or tools.

110 or 240V single phase motor options

Internal safety overload valve

Supplied with carrying strap

The HEP103 series two stage powered hydraulic pump range offers a choice of 110 or 240 Volt electric driven motors. All models are suitable for 700 bar maximum working pressure. The two stage design offers a low pressure flow rate up to 2.5 litres/min with automatic changeover to high pressure, with a flow rate up to 0.35 litres/min. Available with manual or solenoid valve options, suitable for both single acting and double acting cylinders and tools in a wide variety of applications

The HEP2 series two stage electric driven hydraulic pump range offers a low pressure flow rate of 7 litres/min with automatic changeover to 700 bar high pressure flow rate of 0.65 litres/min. Choice of 110, 240 or 380/440 Volt motor options with 2, 3 or 4-way manual or electric solenoid valve options. Suitable for a wide range of applications, the HEP2 series is the most commonly selected Hi-Force electric pump. Fitted with an externally adjustable pressure relief valve, for easy adjustment of working pressure up to 700 bar maximum.

The HEP3 series two stage electric driven hydraulic pump range has all the features of the HEP2 series, but with an increased flow of 10 litres/min in low pressure and 1 litres/min in high pressure (up to 700 bar). Particularly useful when operating high tonnage or long stroke cylinders. Both HEP2 and HEP3 range electric pumps are fitted with totally enclosed, fan cooled, low noise, electric motors, making them ideal for quiet in-works operation or outdoor site use in most environments.

The HEP5 series two stage electric driven hydraulic pump range offers the highest flow rate combination in the Hi-Force range. Offering a low pressure flow rate of 17 litres/min with automatic changeover to a superb high pressure flow rate of 2 litres/min. The HEP5 offers all the features of the HEP2 and HEP3 series with the addition of a 2.2 kW high speed, heavy duty motor, making it the ideal pump unit for all heavy duty applications, requiring a high flow and intensive usage over longer time periods.

st nd

Note : see page 32 for HSP series split-flow pumps for synchronised lifting

kg

HEP - GENERAL INFORMATION

C

25

Choice of valve options

Working pressure 700 Bar

Compact, lightweight & powerful

HEP103442LS

Modelnumber

Motorvoltage

Usableoil capacity

litresWeight

Did you know .....

Hi-Force manufactures powered pumps with flow rates up to 17 litres per minute in low pressure and 2 litres per minute up to 700 bar.See pages 26 to 32 for more details

kg

HEP103 - ELECTRIC DRIVEN TWO STAGE COMPACT PUMPS

Modelnumber

Maximumpressure

barRemote pendant

functions

Changeoverpressure

bar

Maximum flow ratel/min

1 stage 2 stagest nd

HEP10324*LS

HEP10324*S

HEP10334*

HEP10344*

HEP10344*LS

Control valve type Typical usage

3-way manual valve

2-way solenoid valve, normally closed (hold function)

2-way solenoid valve, normally open (auto retract)

4-way manual valve

4-way solenoid valve, locking feature on A & B port

Single acting cylinders and tools

SIngle acting cylinders and tools, requiring hold

Single acting cylinders and tools, requiring auto-retract

Double acting cylinders and tools

Double acting cylinders and tools, requiring hold

Specifications :

Directional control valve options and typical usage (* denotes 110/240V motor options):

Note : Add suffix ‘PS’ to model number for adjustable pressure switch for automatic pressure control.Add suffix ‘HB’ to model number for pendant control with self-hold button.

Integrated carrying handle

Pressure gauge and remote control fitted as standard

Suitable for single acting and double acting cylinders,

tools and torque wrenchesDimensions 245 x 260 x 350 mm (LxWxH)

HEP103242LS 240 V advance/retract 4 19.2700 702.50 0.35

HEP103242S 240 V advance/retract 4 20.5700 702.50 0.35

HEP103342 240 V motor on/off 4 18.1700 702.50 0.35

HEP103442 240 V motor on/off 4 18.1700 702.50 0.35

HEP103442LS 240 V advance/retract 4 20.5700 702.50 0.35

HEP103241LS 110 V advance/retract 4 19.2700 702.50 0.35

HEP103241S 110 V advance/retract 4 20.5700 702.50 0.35

HEP103341 110 V motor on/off 4 18.1700 702.50 0.35

HEP103441 110 V motor on/off 4 18.1700 702.50 0.35

HEP103441LS 110 V advance/retract 4 20.5700 702.50 0.35

26

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Modelnumber

HEP207111

HEP207112

HEP207114

HEP207121

HEP207122

HEP207124

HEP207211

HEP207212

HEP207214

HEP207221

HEP207222

HEP207224

HEP207311

HEP207312

HEP207314

HEP207321

HEP207322

HEP207324

HEP207411

HEP207412

HEP207414

HEP207421

HEP207422

HEP207424

High pressure flow rate 0.65 litres/min.

Low pressure flow rate 7 litres/min. up to 70 Bar

Working pressure 700 Bar

Two stage hydraulic pump unit

Compact & heavy duty

Manual or solenoid valve options

Notes: All 3-way and 4-way manual valves are supplied with load holding feature as standard.Add suffix ‘H’ to model number for 60 Hz electric motor.Add suffix ‘P’ to model number for protective roll frame.Add suffix ‘S’ to model number for 3-way and 4-way low voltage solenoid valve including pendant control.

Valvetype

P-T Plate

2-way

3-way

4-way

P-T Plate

P-T Plate

P-T Plate

P-T Plate

P-T Plate

2-way

2-way

2-way

2-way

2-way

3-way

3-way

3-way

3-way

3-way

4-way

4-way

4-way

4-way

4-way

Oil cap.litres

10

25

10

10

25

25

10

25

10

10

25

25

10

25

10

10

25

25

10

25

10

10

25

25

MotorkW

1.5

1.5

1.5

1.5

1.5

1.5

1.5

1.5

1.5

1.5

1.5

1.5

1.5

1.5

1.5

1.5

1.5

1.5

1.5

1.5

1.5

1.5

1.5

1.5

Motorvoltage

110 / 115

220 / 240

380 / 440

110 / 115

220 / 240

380 / 440

110 / 115

220 / 240

380 / 440

110 / 115

220 / 240

380 / 440

110 / 115

220 / 240

380 / 440

110 / 115

220 / 240

380 / 440

110 / 115

220 / 240

380 / 440

110 / 115

220 / 240

380 / 440

Weightkg

47.0

47.0

47.0

63.0

63.0

63.0

47.5

47.5

47.5

63.5

63.5

63.5

47.5

47.5

47.5

63.5

63.5

63.5

47.5

47.5

47.5

63.5

63.5

63.5

Externally adjustable pressure relief valve

A

B CD E

F

G3

8”-NPT/

Dimensions in mmA B C E GD F

HEP207422

498 198 230 246 221 368 438

498 198 230 246 221 368 438

498 198 230 246 221 368 438

527 227 259 306 281 490 570

527 227 259 306 281 490 570

527 227 259 306 281 490 570

498 198 230 246 221 368 438

498 198 230 246 221 368 438

498 198 230 246 221 368 438

527 227 259 306 281 490 570

527 227 259 306 281 490 570

527 227 259 306 281 490 570

498 198 230 246 221 368 438

498 198 230 246 221 368 438

498 198 230 246 221 368 438

527 227 259 306 281 490 570

527 227 259 306 281 490 570

527 227 259 306 281 490 570

498 198 230 246 221 368 438

498 198 230 246 221 368 438

498 198 230 246 221 368 438

527 227 259 306 281 490 570

527 227 259 306 281 490 570

527 227 259 306 281 490 570

HEP2 - ELECTRIC DRIVEN TWO STAGE PUMPS - STANDARD FLOW

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27

Modelnumber

HEP310121

HEP310122

HEP310124

HEP310141

HEP310142

HEP310144

HEP310221

HEP310222

HEP310224

HEP310241

HEP310242

HEP310244

HEP310321

HEP310322

HEP310324

HEP310341

HEP310342

HEP310344

HEP310421

HEP310422

HEP310424

HEP310441

HEP310442

HEP310444

High pressure flow rate 1 litres/min

Low pressure flow rate 10 litres/min up to 70 Bar

Working pressure 700 Bar

Two stage hydraulic pump unit

Heavy duty pump for continuous usage

Externally adjustable pressure relief valve

Manual or solenoid valve options

Notes: All 3-way and 4-way manual valves are supplied with load holding feature as standard.Add suffix ‘H’ to model number for 60 Hz electric motor.Add suffix ‘P’ to model number for protective roll frame.Add suffix ‘S’ to model number for 3-way and 4-way low voltage solenoid valve including pendant control.

Valvetype

P-T Plate

2-way

3-way

4-way

P-T Plate

P-T Plate

P-T Plate

P-T Plate

P-T Plate

2-way

2-way

2-way

2-way

2-way

3-way

3-way

3-way

3-way

3-way

4-way

4-way

4-way

4-way

4-way

Oil cap.litres

25

40

25

25

40

40

25

40

25

25

40

40

25

40

25

25

40

40

25

40

25

25

40

40

MotorkW

2.2

2.2

2.2

2.2

2.2

2.2

2.2

2.2

2.2

2.2

2.2

2.2

2.2

2.2

2.2

2.2

2.2

2.2

2.2

2.2

2.2

2.2

2.2

2.2

Motorvoltage

110 / 115

220 / 240

380 / 440

110 / 115

220 / 240

380 / 440

110 / 115

220 / 240

380 / 440

110 / 115

220 / 240

380 / 440

110 / 115

220 / 240

380 / 440

110 / 115

220 / 240

380 / 440

110 / 115

220 / 240

380 / 440

110 / 115

220 / 240

380 / 440

Weightkg

63.5

63.5

63.5

88.5

88.5

88.5

64.0

64.0

64.0

89.0

89.0

89.0

64.0

64.0

64.0

89.0

89.0

89.0

64.0

64.0

64.0

89.0

89.0

89.0

A

B CD E

F

G3

8”-NPT/

Dimensions in mmA B C E GD F

HEP310444

527 227 259 306 281 490 570

527 227 259 306 281 490 570

527 227 259 306 281 490 570

636 336 368 306 281 490 560

636 336 368 306 281 490 560

636 336 368 306 281 490 560

527 227 259 306 281 490 570

527 227 259 306 281 490 570

527 227 259 306 281 490 570

636 336 368 306 281 490 560

636 336 368 306 281 490 560

636 336 368 306 281 490 560

527 227 259 306 281 490 570

527 227 259 306 281 490 570

527 227 259 306 281 490 570

636 336 368 306 281 490 560

636 336 368 306 281 490 560

636 336 368 306 281 490 560

527 227 259 306 281 490 570

527 227 259 306 281 490 570

527 227 259 306 281 490 570

636 336 368 306 281 490 560

636 336 368 306 281 490 560

636 336 368 306 281 490 560

HEP3 - ELECTRIC DRIVEN TWO STAGE PUMPS - MEDIUM FLOW

28

C

Modelnumber

HEP517142

HEP517144

HEP517162

HEP517164

HEP517242

HEP517244

HEP517262

HEP517264

HEP517342

HEP517344

HEP517362

HEP517364

HEP517442

HEP517444

HEP517462

HEP517464

High pressure flow rate 2 litres/min

Low pressure flow rate 17 litres/min up to 70 Bar

Working pressure 700 Bar

Two stage hydraulic pump unit

Durable, heavy duty & powerful

Externally adjustable pressure relief valve

Manual or solenoid valve options

Notes: All 3-way and 4-way manual valves are supplied with load holding feature as standard.Add suffix ‘H’ to model number for 60 Hz electric motor.Add suffix ‘P’ to model number for protective roll frame.Add suffix ‘S’ to model number for 3-way and 4-way low voltage solenoid valve including pendant control.

Valvetype

P-T Plate

P-T Plate

P-T Plate

P-T Plate

2-way

2-way

2-way

2-way

3-way

3-way

3-way

3-way

4-way

4-way

4-way

4-way

Oil cap.litres

40

40

60

60

40

40

60

60

40

40

60

60

40

40

60

60

MotorkW

2.2

2.2

2.2

2.2

2.2

2.2

2.2

2.2

2.2

2.2

2.2

2.2

2.2

2.2

2.2

2.2

Motorvoltage

220 / 240

380 / 440

220 / 240

380 / 440

220 / 240

380 / 440

220 / 240

380 / 440

220 / 240

380 / 440

220 / 240

380 / 440

220 / 240

380 / 440

220 / 240

380 / 440

Weightkg

88.5

88.5

120.0

120.0

89.0

89.0

120.0

120.0

89.0

89.0

120.0

120.0

89.0

89.0

120.0

120.0

A

B CD E

F

G3

8”-NPT/

Dimensions in mmA B C E GD F

HEP517462

636 336 368 306 281 490 560

636 336 368 306 281 490 560

657 357 389 406 381 513 583

657 357 389 406 381 513 583

636 336 368 306 281 490 560

636 336 368 306 281 490 560

657 357 389 406 381 513 583

657 357 389 406 381 513 583

636 336 368 306 281 490 560

636 336 368 306 281 490 560

657 357 389 406 381 513 583

657 357 389 406 381 513 583

636 336 368 306 281 490 560

636 336 368 306 281 490 560

657 357 389 406 381 513 583

657 357 389 406 381 513 583

HEP5 - ELECTRIC DRIVEN TWO STAGE PUMPS - HIGH FLOW

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29

Operates from standard 7 bar air supply

Working pressure 700 Bar

Choice of 2-way or 4-way control valvesInternal safety overload valveReservoir oil sight level gaugeStandard oil reservoir capacities up to 10 litres

Modelnumber

AHP1120

AHP1121

AHP1122

Dimensions in mm

Note : AHP1141 & AHP1142 includes 4-way manual directional control valve (not pictured)

The AHP11 single stage air powered hydraulic pump range provides an economical, portable alternative to manually operated hydraulic pumps. Designed to operate from a standard 7 bar compressed air supply, these versatile compact pumps are ideally suited for use with Hi-Force hydraulic cylinders and tools in maintenance and construction applications. The ergonomically designed pump treadle can be operated by hand or foot for better versatility. With a choice of reservoir capacities, all models are supplied pre-filled with hydraulic oil, ready for immediate use. A full range of system components suitable for use with AHP11 series pumps is detailed on pages 35 - 40.

Compact, lightweight & powerful

AHP1141

A

319

319

319

319

B

364

364

364

364

C

87

-

-

-

D

155

-

-

-

E

108

-

-

-

F

127

-

-

-

G

209

-

-

-

H

-

420

460

420

I

-

198

210

198

J

-

87

87

87

K

-

155

155

155

L

-

240

-

240

M

-

40

-

40

N

-

41

-

41

O

-

120

171

120

P

-

104

155

104

Q

-

139

180

139

R

-

221

271

221

ABH

I J K L

M

N

OP

QR

AB

C D

E F

G

AHP1120

AHP1121AHP1122AHP1141AHP1142

AHP1141

Modelnumber

AHP1120

AHP1121

AHP1122

AHP1142700

Maximumpressure

bar

700

700

700

700

0.8

Maximumflow rate

l/min

0.8

0.8

0.8

0.8

4-way

Valvetype

2-way

2-way

2-way

4-way

5.0

Usableoil capacity

litres

2.4

5.0

10.0

10.0

1/4"

Air inletconnection

G

1/4"

1/4"

1/4"

1/4"

3/8"

Oil outletconnection

NPTF

3/8"

3/8"

3/8"

3/8"

AHP1142 319 364 - - - - - 460 210 87 155 - - - 171 155 180 271

9.5

Weight

4.7

9.0

17.8

18.3

kg

AHP1120

AHP1141

AHP11 - AIR DRIVEN SINGLE STAGE PUMPS

30

C

Modelnumber

HAP21011

HAP21012

HAP21014

HAP21016

HAP21021

HAP21022

HAP21024

HAP21026

HAP21031

HAP21032

HAP21034

HAP21036

HAP21041

HAP21042

HAP21044

HAP21046

High pressure flow rate 1 litres/min

Low pressure flow rate 10 litres/min up to 70 Bar

Working pressure 700 Bar

Two stage hydraulic pump unit Powerful air motorExternally adjustable pressure relief valveChoice of control valves

Notes: All 3-way and 4-way manual valves are supplied with load holding feature as standard.Add suffix ‘P’ to model number for protective roll frame.Add suffix ‘R’ to model number for 3-way and 4-way air operated valve including pendant control.

Valvetype

P-T Plate

2-way

4-way

P-T Plate

P-T Plate

P-T Plate

2-way

2-way

2-way

3-way

3-way

3-way

3-way

4-way

4-way

4-way

Oil cap.litres

10

60

25

40

10

25

40

25

60

10

40

60

10

60

25

40

MotorkW

3.0

3.0

3.0

3.0

3.0

3.0

3.0

3.0

3.0

3.0

3.0

3.0

3.0

3.0

3.0

3.0

Weightkg

41.5

57.5

71.5

96.5

42.0

58.0

72.0

97.0

42.0

58.0

72.0

97.0

42.0

58.0

72.0

97.0

The HAP two stage air powered hydraulic pump range offers a low pressure flow of 10 litres/min with automatic changeover to 700 bar high pressure flow rate of 1.3 litres/min. Driven by a powerful 3 kW rotary air motor, with a maximum air consumption of 2.4 m per minute at 7 bar inlet air pressure, the HAP range offers a choice of pump mounted or remote control valves (page 40) and oil reservoirs, all fitted with filler and drain plugs. A full range of system components suitable for use with HAP pump units is detailed on pages 35 - 40.

HAP21042

3

Dimensions in mmA B C E GD F

A

B CD E

F

G3

8”-NPT/

393 198 230 246 221 368 438

422 227 259 306 281 490 570

531 336 368 306 281 490 560

552 357 389 406 381 513 583

393 198 230 246 221 368 438

422 227 259 306 281 490 570

531 336 368 306 281 490 560

552 357 389 406 381 513 583

393 198 230 246 221 368 438

422 227 259 306 281 490 570

531 336 368 306 281 490 560

552 357 389 406 381 513 583

393 198 230 246 221 368 438

422 227 259 306 281 490 570

531 336 368 306 281 490 560

552 357 389 406 381 513 583

HAP - AIR DRIVEN TWO STAGE PUMPS

C

31

Modelnumber

HPP21012

HPP21014

HPP21016

HPP21022

HPP21024

HPP21026

HPP21032

HPP21034

HPP21036

HPP21042

HPP21044

HPP21046

Dimensions in mm

High pressure flow rate 1.3 litres/min

Low pressure flow rate 10 litres/min up to 700 Bar

Working pressure 700 Bar

Two stage hydraulic pump unit Powerful 3.35 kW four stroke petrol engineExternally adjustable pressure relief valveRoll bar protection frame included

Note: All 3-way and 4-way manual valves are supplied with load holding feature as standard.

Valvetype

P-T Plate

3-way

P-T Plate

P-T Plate

2-way

2-way

2-way

3-way

3-way

4-way

4-way

4-way

Oil cap.litres

25

25

40

60

40

60

25

25

40

60

40

60

MotorkW

3.35

3.35

3.35

3.35

3.35

3.35

3.35

3.35

3.35

3.35

3.35

3.35

Weightkg

70.5

85.5

113.5

71.0

86.0

114.0

71.0

86.0

114.0

71.0

86.0

114.0

A B C D E

The HPP range of two stage petrol engine driven hydraulic pumps are ideally suited for applications in locations where there is no electricity or compressed air supply available. The range has similar valve and reservoir options as the electric pumps (pages 26 - 28) and the air powered pumps (page 30), with a low pressure flow rate of 10 litres/min and a high pressure flow rate of 1.3 litres/min up to 700 bar maximum working pressure. Powered by a 3.35 kW rated four stroke engine, the HPP range provides reliable, independent hydrau-lic power. All models are fitted with a protective roll bar carry-ing frame for easy transportation and handling. A full range of system components suitable for use with HPP pumps is detailed on pages 35 - 40.

HPP21042

A

B

C

D E

”-18NPT38/

570 306 686 227 259

560 306 795 336 368

583 406 816 357 389

570 306 686 227 259

560 306 795 336 368

583 406 816 357 389

570 306 686 227 259

560 306 795 336 368

583 406 816 357 389

570 306 686 227 259

560 306 795 336 368

583 406 816 357 389

HPP - PETROL ENGINE DRIVEN PUMPS

32

C

Modelnumber

HSP23E104

HSP24E104

HSP43E104

HSP44E104

Dimensions in mm

Choice of control valves

Working pressure 700 bar

Internal safety overload device

Externally adjustable pressure relief valve

fitted to each outlet

Customized models are available on request

Length Width Height

The HSP split flow pump range offers single speed operation with a choice of 2 or 4 split flow outlets and flow rates from 1.1 to 2.2 litres/min per outlet. Unique within the Hi-Force range, these latest technology pumps are designed to deliver equal amounts of oil from each outlet regardless of different pressures in the system. Ideally suited for lifting and positioning of heavy, unevenly distributed loads, from multiple jacking positions, the split flow design ensures an even lift regardless of the weight distribution amongst the chosen number of Hi-Force cylinders. Maximum working pressure is 700 bar however each valve outlet has an externally adjustable pressure relief valve fitted as standard. A full range of system components suitable for use with HSP pumps is detailed on pages 35 - 40.

Reservoir capacity 100 litres

HSP23M104

HSP24M104

HSP43M104

HSP44M104

configuration

2 x 3-way

4 x 4-way

2 x 4-way

4 x 3-way

Valve

2 x 3-way

4 x 4-way

2 x 4-way

4 x 3-way

Valvetype

solenoid

solenoid

solenoid

solenoid

manual

manual

manual

manual

Weightkg

184

184

188

188

184

184

188

188

Motorvoltage

380 / 440

380 / 440

380 / 440

380 / 440

380 / 440

380 / 440

380 / 440

380 / 440

Oil flowper outlet

2.2

2.2

1.1

1.1

l/min

2.2

2.2

1.1

1.1

Choice of manual or electric solenoid valves

complete with push button pendant control

720 570 740

720 570 740

720 570 740

720 570 740

720 570 740

720 570 740

720 570 740

720 570 740

HSP44M104

HSP - ELECTRIC DRIVEN SPLIT FLOW PUMPS

D

33

Pump & Cylinder sets Selection of pumps and cylinders available as a ready to use set

Page34

PCS502

INDEX - PUMP AND CYLINDER SETS

34

D

Capacities from 4.5 to 109 tonnes

Working pressure 700 bar

Stroke lengths from 10 to 153mm

Hi-Force PCS pump and cylinder sets provide the simplest and most cost effective way to start your job immediately. All sets comprise of a Hi-Force hydraulic cylinder (wide choice available), suitable Hi-Force manual pump and a two metre length interconnecting hose with high flow, quick release coupler.

Note : Models PCS202H, PCS302H & PCS603H include a hollow piston cylinder.

Take advantage of the cost savings by selecting these PCS sets, which include standard components at reduced prices. Gauges and gauge blocks, suitable for use with PCS sets, are detailed on page 37.

Savings ...

Modelnumber

PCS50

PCS53

PCS100

PCS101

PCS102

PCS106

PCS200

PCS201

PCS256

PCS300

PCS302

PCS502

PCS506

PCS1002

PCS202H

PCS302H

capacitytonnes

Modelnumber

Capacitylitres

Modelnumber

Strokemm

heightmm

Modelnumber

Lengthmm

Weightkg

P u m p C y l i n d e r H o s e

HP110

HP110

HP110

HP110

HP110

HP110

HP110

HP110

HP110

HP110

HP110

HP110

HP227

HP227

HP110

HP110

HPS51

HSS53

HPS100

HLS101

HSS102

HSS106

HPS200

HLS201

HSS256

HPS300

HLS302

HLS502

HSS506

HLS1002

HHS202

HHS302

HC2

HC2

HC2

HC2

HC2

HC2

HC2

HC2

HC2

HC2

HC2

HC2

HC2

HC2

HC2

HC2

4.5

4.5

10

10

10

10

20

20

25

32

32

50

50

109

23

33

1.0

1.0

1.0

1.0

1.0

1.0

1.0

1.0

1.0

1.0

1.0

1.0

2.3

2.3

1.0

1.0

16

75

10

40

56

150

11

44

150

12

60

60

152

60

50

50

42

157

45

95

131

225

52

102

273

59

119

126

251

143

160

165

2.0

2.0

2.0

2.0

2.0

2.0

2.0

2.0

2.0

2.0

2.0

2.0

2.0

2.0

2.0

2.0

7.4

8.0

8.2

9.0

9.0

10.8

9.4

11.3

16.0

10.8

13.6

17.0

31.0

35.5

13.9

17.2

Cylinder Closed

S e t

Eighteen standard sets

Optional piston rod (tilting) saddles are available for most cylinder models (see page 20)

Cylinders are spring assisted return designManual pumps include factory set relief valve

PCS1006 HP257 HSS1006 HC2109 5.0 153 274 2.0 66.0

PCS603H HP227 HHS603 HC261 2.3 76 226 2.0 34.6

PCS200

PCS - PUMP & CYLINDER SETS

Hydraulic Hoses

Hydraulic Oil

Pressure Gauges

Couplers and Fittings

Control Valves

E

High pressure hydraulic hoses

Premium grade hydraulic oil

Pressure gauges and gauge mounting blocks

High pressure couplers, fittings and adaptors

Directional and flow control valves

35

Page36

Page36

Page37

Page39

Page40

Manifolds Distribution blocks and controlled manifoldsPage

38

INDEX - SYSTEM COMPONENTS

36

E

4:1 Factor of safety

Working pressure 700 bar

Special lengths available on request

Hi-Force high pressure hydraulic hoses provide the vital, high quality, safe connection for your hydraulic equipment. Available in black and red and supplied complete with an ergonomically designed protective strain reliever at both ends, Hi-Force high pressure hoses are suitable for working pressures up to 700 bar with a 4 : 1 safety factor.

By using black hoses for the advance lines and red hoses for the retract lines, identification is made easy and the possibility of incorrectly connected hoses is reduced.

Tip for double acting systems ...

0.5

1.0

2.0

3.0

4.0

5.0

6.0

10.0

12.0

15.0

20.0

25.0

30.0

Lengthmetres

Model number

HH0.5

HH1

HH2

HH3

HH4

HH5

HH6

HH10

HH12

HH15

HH20

HH25

HH30

Black

HH0.5R

HH1R

HH2R

HH3R

HH4R

HH5R

HH6R

HH10R

HH12R

HH15R

HH20R

HH25R

HH30R

RedHose end

thread

/ ”-18NPT3 8

/ ”-18NPT3 8

/ ”-18NPT3 8

/ ”-18NPT3 8

/ ”-18NPT3 8

/ ”-18NPT3 8

/ ”-18NPT3 8

/ ”-18NPT3 8

/ ”-18NPT3 8

/ ”-18NPT3 8

/ ”-18NPT3 8

/ ”-18NPT3 8

/ ”-18NPT3 8

Hoses with threaded endsLengthmetres

Model numberBlack Red

Hose endA

Hoses with one male couplerHose end

B

HC0.5

HC1

HC2

HC3

HC4

HC5

HC6

HC10

HC12

HC15

HC20

HC25

HC30

HC0.5R

HC1R

HC2R

HC3R

HC4R

HC5R

HC6R

HC10R

HC12R

HC15R

HC20R

HC25R

HC30R

0.5

1.0

2.0

3.0

4.0

5.0

6.0

10.0

12.0

15.0

20.0

25.0

30.0

/ ”-18NPT3 8

/ ”-18NPT3 8

/ ”-18NPT3 8

/ ”-18NPT3 8

/ ”-18NPT3 8

/ ”-18NPT3 8

/ ”-18NPT3 8

/ ”-18NPT3 8

/ ”-18NPT3 8

/ ”-18NPT3 8

/ ”-18NPT3 8

/ ”-18NPT3 8

/ ”-18NPT3 8

CM1 coupler

CM1 coupler

CM1 coupler

CM1 coupler

CM1 coupler

CM1 coupler

CM1 coupler

CM1 coupler

CM1 coupler

CM1 coupler

CM1 coupler

CM1 coupler

CM1 coupler

HYDRAULIC OIL

Hi-Force premium grade hydraulic oil is specially formulated for use with Hi-Force hydraulic tools, providing optimum performance throughout all working conditions.

1

5

25

1

5

25

HFO32-1

HFO32-5

HFO32-25

HFO46-1

HFO46-5

HFO46-25

Capacitylitres

Modelnumber For use with

Manually operated pumps

Manually operated pumps

Manually operated pumps

Powered pumps

Powered pumps

Powered pumps

Note : for hoses with CM1 quick connect coupler on both ends, please add suffix ‘C’ to model number, e.g. HC2C

HC2

HFO46-5 HFO32-1

HIGH PRESSURE HYDRAULIC HOSES

E

37

Modelnumber

HG63G

HG1

HG1G

HG5

HG10

HG11

HG20

HG23

HG25

HG32

HG33

HG50

HG61

HG102

HG109

HG2

Manufactured to EN837-1

Clear precise dual scale readings

Calibration certificates on request

Hi-Force hydraulic pressure gauges are your “window” to the system and are recommended for use within all hydraulic systems to allow the user to constantly monitor the system pressure. Hi-Force hydraulic pressure gauges are manufactured to EN837-1 and are accurate to +/- 1% of full scale. Standard range models up to 109 tonnes are featured in this catalogue, however gauges to suit Hi-Force high tonnage cylinders & digital pressure gauges are available on request. Always specify Hi-Force gauges for use with your Hi-Force hydraulic tools.

HG2G

Reading

Gauges :

Gauge mounting blocks :

Modelnumber

DimensionsWeight

kg

HGA1

HGA2

HGA1-25

Gaugediameter

mm

63100

150

100100100100100100100100100100100100100150

typeGauge

glycerinedry

glycerine

glycerine

drydrydrydrydrydrydrydrydrydrydrydrydry

scaleInner

0-700 Bar0-16.000 Psi

0-700 Bar0-700 Bar0-700 Bar0-700 Bar0-700 Bar0-700 Bar0-700 Bar0-700 Bar0-700 Bar0-700 Bar0-700 Bar0-700 Bar0-700 Bar0-700 Bar0-700 Bar

scaleOuter

0-1.000 Bar0-10.000 Psi

0-10.000 Psi0-10.000 Psi

0-10.000 Psi0-4.5 tonnes0-10 tonnes0-11 tonnes0-20 tonnes0-23 tonnes

0-109 tonnes0-102 tonnes0-61 tonnes0-50 tonnes0-33 tonnes0-32 tonnes0-25 tonnes

Inletthread

½”-14NPT½”-14NPT½”-14NPT½”-14NPT½”-14NPT½”-14NPT½”-14NPT½”-14NPT½”-14NPT½”-14NPT½”-14NPT½”-14NPT½”-14NPT½”-14NPT½”-14NPT½”-14NPT

¼”-18NPT

Weightkg

0.91.00.90.90.90.90.90.90.90.90.90.90.90.91.61.7

0.2

CompatibleHi-Force cylinders

All modelsAll modelsAll models

All modelsAll models

All 4.5 tonnes modelsAll 10 tonnes modelsAll 11 tonnes modelsAll 20 tonnes modelsAll 23 tonnes modelsAll 25 tonnes modelsAll 32 tonnes modelsAll 33 tonnes modelsAll 50 tonnes modelsAll 61 tonnes modelsAll 102 tonnes modelsAll 109 tonnes models

Lengthmm

7517075

mmWidth

323232

mmHeight

323232

threadGauge

½”-14NPT½”-14NPT¼”-18NPT

Inletthread

83 ”-18NPT male/

83 ”-18NPT male/

83 ”-18NPT male/

Outletthread

83 ”-18NPT female/

83 ”-18NPT female/

83 ”-18NPT female/

0.250.850.30

HGA2 HGA1-25

HG63G

HG1

HG1GHG10

PRESSURE GAUGES & GAUGE MOUNTING BLOCKS

Reading

38

EModelnumber

Choice of open or controlled manifolds

Working pressure 700 bar

2, 4, 5, 6 or 8 outlet port models available

Hi-Force manifolds are designed specifically to allow easy control of the direction of flow of the system’s hydraulic fluid. Supplied either as open manifold blocks or with individual needle type shut off/throttle valves on each 3/8” NPT outlet, Hi-Force manifolds provide even greater versatility in your hydraulic system. The range offers 9 models with a choice of up to 8 outlets per manifold and is suitable for 700 bar maximum working pressure. Always specify Hi-Force manifolds for use with your Hi-Force hydraulic tools.

Dimensions in mmModelnumber

Typeof

outlets

NumberInlet

threadOutletthread

WeightkgDesign

HM2 manifold 2 83 ”-18NPT/ 832 x ”-18NPT/ 1.0parallel

HM4 manifold 4 83 ”-18NPT/ 834 x ”-18NPT/ 1.5parallel

HM5 manifold 5 83 ”-18NPT/ 835 x ”-18NPT/ 0.7hexagon

HM6 manifold 6 83 ”-18NPT/ 836 x ”-18NPT/ 2.0parallel

HM6L manifold 6 83 ”-18NPT/ 836 x ”-18NPT/ 3.7extended parallel

HM2C controlled manifold 2 83 ”-18NPT/ 832 x ”-18NPT/ 2.0parallel

HM4C controlled manifold 4 83 ”-18NPT/ 834 x ”-18NPT/ 3.5parallel

HM4L manifold 4 83 ”-18NPT/ 834 x ”-18NPT/ 2.4extended parallel

HM8 manifold 8 83 ”-18NPT/ 838 x ”-18NPT/ 2.5parallel

HM2

HM4

HM5

HM6

HM8

HM4L

HM6L

HM2C

HM4C

A B C D F

HM* & HM*L HM5 HM*C

A

B

C

DE F

E

B

C

A

B

CD

D

114

214

-

314

414

394

614

122

270

32

32

41

32

32

32

32

40

65

32

32

51

32

32

32

32

50

40

50

50

-

50

50

110

110

50

51

-

-

M6

-

-

-

-

-

-

-

-

38

-

-

-

-

-

-

HM2

HM4

HM6

HM4C

MANIFOLDS

E

39

Working pressure 700 bar

Large selection of standard adaptors

Hi-Force high pressure couplers and fittings are designed for easy system connection and assembly of your Hi-Force hydraulic equipment. All Hi-Force couplers and fittings are suitable for 700 bar maximum working pressure. Hi-Force recommends the use of threaded dust caps with quick connect couplers to protect the thread of the coupler and at the same time prevent any contaminants entering your hydraulic system. Always specify Hi-Force couplers and fittings for use with your Hi-Force hydraulic tools.

Safety first !

Be sure to use genuine Hi-Force couplers and fittings which are designed to withstand the full 700 bar working pressure.

HIGH PRESSURE COUPLERS AND FITTINGS

Modelnumber Description Thread specification

Seepicture

1

2

3

4

5

6

7

8

9

10

11

12

13

HF7

HF10

HF12

HF13

HF14

HF15

HF16

HF17

HF19

HF24

CF1

CM1

CMF1

CF2

CM2

CMF2

CFD1

CMD1

CFD2

CMD2

PPC1

HF30

HF31

HF33

HF55

HF69

HF27

Nipple

Elbow

Equal tee

Cross

Adaptor

Reducer

Elbow

Nipple

Long nipple

Adaptor

Female coupler

Male coupler

Complete coupler

Female coupler

Male coupler

Complete coupler

Metal dust cap for CF1

Metal dust cap for CM1

Metal dust cap for CF2

Metal dust cap for CM2

Moulded universal dust cap to suit CF1 & CM1

Reducer

Tee

Reducer

Reducer

Adaptor

Nipple

” NPT male to ” NPT male14/ 1

4/

” NPT male to ” NPT male38/ 3

8/

” NPT male to ” NPT male38/ 3

8/

” NPT female to ” NPT female38/ 3

8/

” NPT female38/

” NPT female38/

” NPT female to ” NPT female38/ 3

8/

” NPT female to ” NPT female38/ 1

4/

” NPT female to ” NPT male38/ 3

8/

” NPT male to ” BSP female38/ 3

8/

” NPT male to ” NPT female38/ 1

4/

” NPT female to ” NPT male38/ 3

8/

” NPT male to ” BSPT female38/ 1

4/

” NPT female to ” NPT male38/ 1

4/

” BSP male to ” NPT female12/ 3

8/

” NPT male to ” NPT male14/ 3

8/

” NPT male38/

” NPT female38/

” NPT38/

” NPT male14/

” NPT female14/

” NPT14/

1

2

3

4

5

5

6

1

1

7

9

10

9 + 10

9

10

9 + 10

11

12

11

12

13

7

8

7

7

7

1

40

E

Modelnumber

HM1C

HFV66

HFV17

HPV152

HFV42

Pump or remote mounted design

Working pressure 700 bar

Manual or solenoid options available

Hi-Force control valves are designed to provide precise control of the hydraulic system either by accurate pressure or directional flow control. The PMV range of pump mounted valves is identical to the valves fitted to the Hi-Force powered pumps featured on pages 26 - 32 and can be easily interchanged, making your powered pump even more versatile. The RMV range allows for remote mounting away from the pump. Other Hi-Force control valves featured on this page include adjustable pressure relief, shut off and check valves. Always specify Hi-Force control valves for use with your Hi-Force hydraulic tools.

Directional control valves :

Model number

Flow control valves :

Description

Manual shut off valve, needle type controlManual check valveSafety check valveAdjustable pressure relief valvePilot operated check valve

Usage

Load holding & throttling functionsAutomatic load locking, manually openedPrevents shock load & pressure dropsPressure setting below pump pressureSafety valve for double acting cylinders

Description

PMV2

PMV3

PMV4

RMV3

RMV4

Manual valveno load holding

-

PMV3L

PMV4L

RMV3L

RMV4L

Manual valvewith load holding

-

PMV3S

PMV4S

RMV3S

RMV4S

Solenoid valve24V incl. control

-

PMV3C

PMV4C

RMV3C

RMV4C

Manual valveclosed centre

Pump mounted, 2-way, 2 position valvePump mounted, 3-way, 3 position valvePump mounted, 4-way, 3 position valveRemote mounted, 3-way, 3 position valveRemote mounted, 4-way, 3 position valve

PMV2 PMV3RMV3

PMV3LRMV3L

PMV3CRMV3C

PMV4RMV4

PMV4CRMV4C

PMV4LRMV4L

PMV2

HFV66HM1C

HFV42

DIRECTIONAL & FLOW CONTROL VALVES

A

P T

A

P T

A B

P T

A

P T

A

P T

A B

P T

A B

P T

HM1C HFV66 HFV17 HPV152 HFV42

HMP Range

AHP Range

AHP2 Range

F

Manually operated Hydrotest pumps

Air driven Hydrotest pumps - standard flow

Air driven Hydrotest pumps - high flow

41

Page42 - 43

Page44

Page45

ATDP Range Air driven twin double acting Hydrotest pumpsPage

46

AHP Pump with on board chart recorder

INDEX - HYDROTEST PUMPS

42

F

Modelnumber

Up to 1000 Bar working pressure

Suitable for use with a wide variety of fluids

Two stage design with easy push button changeover

The Hi-Force HMP series of manually operated two speed hydraulic pumps is suitable for use with a wide variety of fluids including water. Manufactured predominantly from high quality aluminium alloy, the HMP series are lightweight and extremely versatile. The pump’s two stage piston design offers a superb 49 cm³ delivery per stroke at low pressure (up to 52 Bar) with a push button changeover valve for operating the high pressure piston. The pump unit is available with a choice of seven high pressure capacities ranging from 110 to 1000 Bar working pressure, and is supplied complete with a 610mm operating lever. For optional adjustable pressure relief valve suffix the model number with ‘R’.

HMP100 with HG100-K

Lightweight aluminium design with stainless steel pistons

Optional pressure gauges available (see page 43)

Needle type design release valve for precise pressure controlLow cost replaceable valve seatsEasily accessible fluid system filterStandard 10 litre capacity fluid reservoir (see page 43 for options)Optional, factory fitted, externally adjustable pressure relief valveIdeally suited for pressure testing valves, pipework and vessels

Workingpressure

barValvetype

Displacementper stroke cm³

1 stagest 2 stagend

Changeoverpressure

barSuction

portOutletport

Weightkg

HMP160 110 2-way 49 20 52 ” BSP3 8/” BSP1 2/ 15

HMP250 172 2-way 49 13 52 ” BSP3 8/” BSP1 2/ 15

HMP450 310 2-way 49 7 52 ” BSP3 8/” BSP1 2/ 15

HMP650 448 2-way 49 5 52 ” BSP3 8/” BSP1 2/ 15

HMP800 552 2-way 49 4 52 ” BSP3 8/” BSP1 2/ 15

HMP100 700 2-way 49 3 52 ” BSP3 8/” BSP1 2/ 15

HMP150 1000 2-way 49 2 52 ” BSP3 8/” BSP3 8/ 15

HMP - MANUALLY OPERATED HYDROTEST PUMPS

F

43

The Hi-Force HMP-PU series offers the same features as the HMP range on page 42 however these are supplied without a fluid reservoir. Ideally suited for applications where a large volume of fluid is required, the pump unit is supplied complete with mounting kit for easy attachment to any specially designed fluid reservoir. For optional pressure relief valve, please add suffix ‘R’ to model number.

Modelnumber

HMP160PU

HMP250PU

HMP450PU

HMP650PU

HMP800PU

HMP100PU

HMP150PU

110

172

310

448

552

700

1000

Workingpressure

bar

2-way

2-way

2-way

2-way

2-way

2-way

2-way

Valvetype

Displacementper stroke cm³

49494949494949

1 stagest

201375432

2 stagend

52

52

52

52

52

52

52

Changeoverpressure

barSuctionport(s)

” BSP3 8/

” BSP3 8/

” BSP3 8/

” BSP3 8/

” BSP3 8/

” BSP3 8/

” BSP3 8/

Outletport(s)

” BSP1 2/

” BSP3 8/

Weightkg

5.9

5.9

5.9

5.9

5.9

5.9

5.9

” BSP1 2/

” BSP1 2/

” BSP1 2/

” BSP1 2/

” BSP1 2/

HMP250PU

Dimensions :

A

C

E

Choice of standard 10 or 20 litre capacity reservoirs. Alternative capacity reservoirs available on request.

RESERVOIRS

Complete range of 100 mm diameter pressure gauges manufactured to EN837-1 and compatible for use with HMP series pumps. Supplied complete with gauge mounting kit.

PRESSURE GAUGES

B

D

F

Modelnumber

Modelnumber

Description

Pressure rangebar

HRS10HRS20

10 litre standard reservoir

20 litre standard reservoir

HG16K

HG25K

HG45K

HG65K

HG80K

HG100K

HG150K

0-110

0-172

0-310

0-448

0-552

0-700

0-1000

A

D

BE

C F

½” BSP (excluding HMP150PU)Reservoir capacity10 litres 20 litres

714

210

286

420

185

264

929

210

286

615

185

264

HMP - MANUALLY OPERATED HYDROTEST PUMPS

44

F

Air consumption 28 scfm (0,79m3/minute)Infinitely variable output pressure and flow

Output pressures from 6 to 2931 Bar

Suitable for use with various fluids.

150 mm dual scale vibra pressure gauge

Modelnumber

Max. output pressure (bar)at airline input pressure

Oil volumedisplacement

per stroke (cm3)

Outletport

thread Length Width HeightWeight

kg10 PSI 50 PSI 100 PSI Dimensions in mm

AHP10AHP26AHP36AHP58

AHP187

6141728

97

3490

122200

638

69181250400

1293

42.316.012.37.6

2.2

450450450450

450

23212020

20

The Hi-Force AHP series of lubricant free air driven hydrostatic pressure testing pumps offers a choice of eight models with output pressure capacities ranging from 69 Bar (1000 PSI) to 2933 Bar (42500 PSI). All models are suitable for use with various fluids, including water and are supplied with a 150mm diameter hydraulic pressure gauge (calibrated on request), inlet airline filter & pressure regulator unit, lightweight fluid reservoir, pump start/stop valve and a robust stainless steel skid mounted framework. Optional extras available also include stainless steel fluid reservoirs, stroke counter plunger assembly with IP65 microswitch & digital impulse counter, pressure isolation valve and onboard circular chart recorders. All units are of compact design with a maximum weight of 23 kg.

Hydraulic pressure Approximate rate of discharge (L/min) at air input pressure 100 PSI (7 Bar)PSI Bar

”-18UNF916/

12/ ” NPT

12/ ” NPT

12/ ” NPT

12/ ” NPT

AHP58

AHP107

AHP275AHP425

62

155345

373

9311448

738

18972931

4.0

1.61.0

450

450450

20

2020 ”-18UNF9

16/

12/ ” NPT

395395395395

395395

395395

395395395395

395395

395395

”-18UNF916/

AHP10 AHP26 AHP36 AHP58 AHP187AHP107 AHP275 AHP425

0500

1000

2000

3000

50007500

100001500020000250003000040000

1500

2500

4000

03569

138

207

345517690

10341379172420692760

104

173

276

23.1012.00

*

*

*

********

*

*

*

8.805.854.72

3.00

*

********

3.90

1.21

*

6.004.393.80

3.00

1.95

********

3.34

2.56

*

3.563.052.51

2.25

1.85

1.02

*******

2.38

2.05

1.56

1.971.501.28

1.21

1.16

0.950.760.44

*****

1.25

1.18

1.02

1.151.051.00

0.78

0.73

0.670.600.520.39

****

0.90

0.75

0.70

0.720.680.65

0.55

0.48

0.420.400.370.330.300.21

**

0.60

0.50

0.45

0.430.400.38

0.34

0.31

0.260.250.240.210.200.160.130.05

0.36

0.33

0.29

* Pressure exceeds pump capacity.

0.69 Bar 3.45 Bar 6.9 Bar

AHP - AIR DRIVEN HYDROTEST PUMPS - STANDARD FLOW

F

45

Air consumption 56 scfm (1,59m3/minute)Infinitely variable output pressure and flowAHP2-237

Output pressures from 17 to 1634 Bar

Suitable for use with various fluids.

150 mm dual scale vibra pressure gauge

Modelnumber

Oil volumedisplacement

per stroke (cm3)

Outletport

thread Length Width HeightWeight

kgDimensions in mm

AHP2-036

AHP2-060

AHP2-097

AHP2-144

AHP2-237

17.2

31.0

51.7

75.8

131.0

124.1

199.9

327.5

489.5

799.8

248.2

413.7

668.8

992.8

1634.1

40.8

24.6

15.2

10.2

6.1

450

450

450

450

450

24

24

24

24

24

390

390

390

390

390

465

465

465

465

465

The Hi-Force AHP2 series of lubricant free, air driven hydrostatic pressure testing pumps offers a choice of five models with output pressure capacities ranging from 248 Bar (3600 PSI) to 1634 Bar (23700 PSI). All models are compact design and suitable for use with various fluids, including water and are supplied with a 150mm diameter hydraulic pressure gauge (calibrated on request), inlet airline filter and pressure regulator unit, lightweight fluid reservoir, pump start/stop valve and a robust stainless steel skid mounted framework. Optional extras available also include stainless steel fluid reservoirs, stroke counter plunger assembly with IP65 microswitch & digital impulse counter, pressure isolation valve and onboard circular chart recorders.

Hydraulic pressure Approximate rate of discharge (L/min) at air input pressure 100 PSI (7 Bar)AHP2-036 AHP2-060 AHP2-097 AHP2-144 AHP2-237PSI

0

500

1000

1500

2000

3000

4000

5000

7500

10000

15000

20000

23700

Bar

0

35

69

104

138

207

276

345

517

690

1034

1379

1634

10.20

8.60

7.25

6.15

5.40

3.05

*

*

*

*

*

*

*

6.20

5.50

4.80

4.50

4.20

3.50

2.75

2.16

*

*

*

*

*

3.90

3.55

3.19

3.00

2.87

2.55

2.28

2.10

1.45

*

*

*

*

2.70

2.50

2.35

2.16

2.15

1.88

1.75

1.64

1.35

1.15

*

*

*

1.57

1.52

1.47

1.42

1.38

1.29

1.22

1.20

1.10

0.98

0.78

0.51

0.34

”-18UNF916/

12/ ” NPT

12/ ” NPT

12/ ” NPT

12/ ” NPT

Max. output pressure (bar)at airline input pressure

10 PSI 50 PSI 100 PSI0.69 Bar 3.45 Bar 6.9 Bar

* Pressure exceeds pump capacity.

AHP2 - AIR DRIVEN HYDROTEST PUMPS - HIGH FLOW

46

FOptional extras include stainless steel frame-

onboard chart recorder, pressure isolationvalve, wheel mounting and framework painted

work, stroke counter, digital impulse counter,Suitable for use with various fluids including waterAir consumption 212 scfm (6m3/minute)

Infinitely variable output pressure and flow150 mm diameter dual scale gauge

Fitted with inlet air filter, regulator & lubricator

Output pressures from 87 to 1489 Bar

Suitable for use with various fluids.

Twin double acting design offering high volume flow

Modelnumber

Oil volumedisplacement

per stroke (cm³)

Outletport

thread Length Width HeightWeight

kgDimensions in mm

ATDP63

ATDP125

ATDP216

87

172

298

260

517

894

434

862

1489

275

140

79

765

765

765

96

96

96

570

570

570

700

700

700

The Hi-Force ATDP series of twin double acting air driven hydrostatic pressure testing pumps offers a choice of 3 models with output pressure capacities ranging from 434 Bar (6300 PSI) to 1489 Bar (21600 PSI). The twin double acting design offers a much higher displacement volume per stroke than the smaller AHP & AHP2 series, making it ideal for prefill as well as pressure testing. All models are supplied with a 150mm diameter vibra-gauge, air inlet filter regulator lubricator unit, pump start/stop valve and fluid strainer. Viton and ethylene propylene seals for handling special fluids or chemicals can be factory fitted prior to delivery if required. Other seal materials are available on request.

Hydraulic pressure Approximate rate of discharge (L/min) at air input pressure 100 PSI (7 Bar)PSI

0

1000

2000

3000

4000

5000

6000

8000

10000

12000

16000

20000

Bar

0

69

138

207

276

345

414

552

690

828

1103

1379

ATDP63

32.2

25.7

20.5

16.2

12.5

8.0

2.8

*

*

*

*

*

ATDP125

16.9

14.0

12.3

10.6

9.4

8.3

7.3

4.8

3.0

0.4

*

*

ATDP216

9.5

8.8

8.0

7.4

6.9

6.4

6.1

5.5

4.9

4.3

3.2

1.6

12/ ” NPT

12/ ” NPT

to offshore specifications.

* Pressure exceeds pump capacity

ATDP125

”-12UNF18/1

Max. output pressure (bar)at airline input pressure

20 PSI 60 PSI 100 PSI1.38 Bar 4.14 Bar 6.9 Bar

ATDP - AIR DRIVEN TWIN DOUBLE ACTING HYDROTEST PUMPS

JAH Range

JAL Range

JSL Range

JSS Range

G

Aluminium jacks

Aluminium compact jacks

Steel compact jacks

Steel bottle jacks

47

Page48

Page49

Page49

Page50

JAS Range Aluminium multi-purpose jacksPage

49

HCJ Range Steel claw jackPage

50

INDEX - JACKS

48

G

Modelnumber

JAH1230

JAH660

JAH1260

Jack with plain piston & lifting claw

JAH620C

JAH1220C

JAH630C

JAH1230C

JAH660C

JAH1260C

Jack with “failsafe” locking ring

JAH620SR

JAH1220SR

JAH630SR

JAH1230SR

JAH660SR

Dimensions in mm

Capacities from 20 to 60 tonnes

Stroke lengths from 152 to 305mm

Internal safety overload device

The JAH range of lightweight aluminium jacks offers a wide variety of capacities and lift height options. Available as either plain ram lifting jacks, with or without “failsafe” mechanical lock ring, or optional low height claw lifting design. All models are constructed predominantly of lightweight aluminium alloy with all critical functioning parts manufactured from high quality steel. Used extensively in maintenance, construction, heavy plant and machinery applications, these high quality jacks are the proven industry standard.

Lightweight constructionSafestop stroke limiting deviceOptional pressure gaugeAvailable as plain ram jack, claw jack or“failsafe” locking ring design

Jack with plain piston

JAH620

JAH1220

JAH630

JAH1260SR

Jackcapacity

Clawcapacity Stroke

mmWeight

kgtonnes tonnes

30

60

60

20

20

30

30

60

60

20

20

30

30

60

20

20

30

60

-

-

-

8

8

12

12

24

24

-

-

-

-

-

-

-

-

-

305

152

305

152

305

152

305

152

305

152

305

152

305

152

152

305

152

305

23.4

27.4

43.7

14.5

22.2

20.3

31.0

43.1

64.9

12.5

18.0

16.5

24.5

30.0

10.9

16.7

15.4

44.0

Baselength

Basewidth

Closedheight

Toeheight

451

293

500

276

452

281

470

327

533

289

464

292

479

330

263

438

263

536

-

-

-

67

67

73

73

73

73

-

-

-

-

-

-

-

-

-

273

251

339

246

246

273

273

339

339

178

246

197

273

251

178

246

197

339

140

190

190

121

121

140

140

190

190

121

121

140

140

190

121

121

140

190

JAH1230

JAH1230SR JAH1230C

JAH630SR

JAH630JAH630C

For your information ...

Optional pressure gauges complete with mounting kits are available. More details on request

JAH - ALUMINIUM JACKS

G

49

Capacities from 10 to 20 tonnes

Operate in any position

Lightweight and compact

The Hi-Force JAL & JSL range of compact jacks is ideally suited for applications requiring a lifting or positioning force in confined spaces. Lightweight, easy to operate and available in steel or durable aluminium versions, all models incorporate a spring assisted, hard chrome plated piston. The pumping mechanism rotates through 360°, providing maximum versatility in any application. With the removable operating handle measuring only 210mm in length, these compact lifting jacks will fit in any toolbox.

Spring assisted return pistonMulti-position pump mechanismInternal safety overload valve

Modelnumber

Dimensions in mmWeight

kgClosedheight

Bodylength

Bodywidth

JSL10 4.4 76 212 70

JAL10 3.2 79 212 70

JAL20

Capacitytonnes

10

10

20

Strokemm

38

38

44 5.0 99 233 90

JSL10

Wear plated piston rodSealed hydraulic systemChoice of aluminium or steel versions

JAS - ALUMINIUM MULTI-PURPOSE JACKS

Capacity 10 tonnes

Operate in any position

Lightweight and compact

The Hi-Force JAS range of lightweight multi-purpose jacks is manufactured predominantly from high quality aluminium alloy and offers a full 10 tonnes of hydraulic force with a 75 or 125mm stroke. The sealed hydraulic system avoids the need for breather valves, enabling the jack to operate in any position. Jacks are fitted with integral stop ring and spring assisted return hard chromed piston rods.

Modelnumber

JAS103

Dimensions in mm

JAS105

Capacitytonnes

10

10

Strokemm

75

125

Weightkg

4.3

5.7

Closedheight

Bodylength

Bodywidth

131

181

162

162

75

75

JAS105

JAS103

Construction

Steel

Aluminium

Aluminium

JAL & JSL - COMPACT JACKS

50

G

HCJ - STEEL TOE JACK

Capacities from 3 to 100 tonnes

Strong rigid steel construction

Suitable for industrial and automotive use

The Hi-Force JSS range of steel bottle jacks offers capacities from 3 to 100 tonnes, with stroke lengths from 127 to 213mm. Models up to 16 tonnes capacity feature a screw extension to span the gap between the piston ram cap and the load. All models are fitted with internal safety valve and are supplied with tubular operating handle.

Modelnumber

JSS35

JSS55

JSS106

JSS166

JSS207

JSS327

JSS507

Dimensions in mm

JSS1007

3

5

10

16

20

32

50

100

Capacitytonnes

Strokemm

125

125

170

170

195

195

195

213

Weightkg

4.0

4.8

8.0

11.6

15.8

23.0

35.4

104.0

-

-

-

-

Screw

mm

60

80

100

100

extension Closedheight

Baselength

Basewidth

Piston diameter

195

200

245

250

285

290

300

350

25

30

40

46

55

69

83

117

115

121

136

160

125

150

176

300

95

109

122

146

164

190

220

259

Capacity 5 tonnes

Strong rigid steel construction

Toe guided over full stroke length

Modelnumber

HCJ5

Dimensions in mmWeight

kg

18

Strokemm

175

The Hi-Force HCJ5 toe jack offers a full 5 tonnes capacity either on the piston head or the fully integrated toe. The low height toe is guided over the full stroke length of the jack, reducing the effects of side loading. The piston is enclosed within the toe and is not exposed during operation. These features make the HCJ5 a truly multi-purpose jack which can easily and safely be used in the most difficult conditions, including underground mining applications.

5

Jackcapacitytonnes

5

Toecapacitytonnes

Closedheight

327

Toeheight

37

Toedepth

55

Baselength

225

HCJ5

JSS55

JSS106

JSS207

JSS - STEEL BOTTLE JACKS

HWC & HSWC Range

HWRC Range

HCC Range

SC Range

CH Range

HHP & HKP Range

NS & HMNS Range

HFS Range

MFS Range

JS & SJS Range

HPB Range

HPF Range

Moving skates

H

Hammer blow & single acting wire rope cutters

Double acting wire rope cutters

Chain cutters

Self-contained cable crimping tools

Cable crimping tools

Hole punchers

Nut splitters

Hydraulic flange spreaders

Mechanical flange spreaders

Jaw spreaders

Bench presses

Workshop floor presses

51

Multi purpose & heavy duty moving skates

Page52

Page53

Page54

Page56

Page57

Page58

Page59

Page60

Page61

Page62

Page63

Pages64 - 65

Pages66 - 68

CT & HCH Range CuttersPage

55

INDEX - HYDRAULIC TOOLS

52

H

Highly cost efficient impact design

Cutting capacity up to 38mm diameter wire rope

Portable and lightweight

The Hi-Force HWC range of highly cost effective cutters are manufactured from high quality, shock resistant, ductile iron and are fitted with replaceable cutting blades made from tool steel. The cutting blades are retained in the housing at the moment of impact, ensuring absolute safety. These cutters offer a considerable time saving over conventional axe, chisel and hacksaw methods.

Modelnumber

HWC90

Dimensions in mm

HWC91

HeightBase

diameter

168

187

89

162

HSWC - SELF-CONTAINED HYDRAULIC WIRE ROPE CUTTERS

Cutting capacities from 19 to 44mm diameter

Strong rigid steel construction

Easy to use with minimum operator effort

The Hi-Force range of self-contained portable hydraulic wire rope and cable cutters comprises of three models with cutting capacities from 19 to 44mm diameter. Approved and specified by many major industries throughout the world, these high quality cutters are precision engineered to give a good, clean cut with minimum effort, time after time. The self-contained design of the cutter enables easy transportation to the job site with minimum of fuss. The shear blades are manufactured using high quality tool steel, which is heat treated and ground to very tight tolerances, ensuring superior performance and long-life. Customers include wire rope manufacturers, earthmoving and construction contractors, rigging shops, elevator manufacturers and repairers and many others. Also suitable for use under water by divers.

HWC92

Wire rope Ømm

25

27

38

Electric cablemcm

250

300

750

Weightkg

3.2

7.0

13.0 241 200

Cutting capacity

HWC90HWC91HWC92

Modelnumber

HSWC19

Dimensions in mm

HSWC28

HSWC44

Cutting capacity wire ropemm Ø

19

28

44

Weightkg

9.5

15.5

30.0

Length

305

355

470

Height

153

178

203

Width

92

105

127

HWC - HAMMER BLOW WIRE ROPE AND CABLE CUTTERS

HSWC44

H

53

Working pressure 700 Bar

Double acting design

Smooth guillotine cutting action

The HWRC range of hydraulic cutters is specifically designed and manufactured for cutting high tensile locked coil wire rope and solid steel bar. Maximum cutting capacities range from 38 to 90mm diameter wire rope and 25 to 50mm diameter 28 tonnes tensile solid steel bar. All models incorporate a double acting hydraulic cylinder, suitable for working pressures up to 700 bar and an open jaw design cutting head (see pictures below) for easy access to the material to be cut. Cutting blades and jaws are manufactured from specially toughened high tensile steel and the smooth guillotine action of the cutter greatly reduces the risk of blade jamming.

Modelnumber

HWRC1115

Dimensions in mm

HWRC1125

HWRC1136

Wire ropemm Ø

38

63

90

Solid steel barmm Ø

25

50

50

Weightkg

26

65

75

Length

305

419

495

Height

254

330

356

Cutting capacity

Width

195

245

245

Cuts high tensile locked coil wire rope and steel barCutting capacities from 38 to 90mm diameter wire ropeCutting capacities from 25 to 50mm diameter steel bar

HWRC1115

Step 1: Step 2: Step 3:

To open the cutter, swivel cutting headforward.

Position material to be cut in the cuttinghead slot.

Close the cutting head byswivelling it back to it’soriginal postion and secure behind the latch.

capacitycm³

267

874

1242

Oil

Hand and powered pumps suitable for these cutters are detailed on pages 21 to 32.

HWRC - DOUBLE ACTING WIRE ROPE CUTTERS

54

H

Working pressure 700 Bar

Single acting design

Fitted with locking guard

The HCC range of hydraulic cutters is specifically designed and manufactured for cutting high tensile chain and reinforcing bar. The easily replaceable cutter blades are manufactured from specially toughened high tensile steel and the choice of models available offer maximum cutting capacities up to 46mm diameter. All models are suitable for working pressures up to 700 Bar and incorporate a single acting cylinder fitted with a powerful piston retraction spring. The swivel action design of the locking safety guard (see pictures below) allows easy access for the material to be cut.

Modelnumber

HCC26

Dimensions in mm

HCC34

HCC46

Weightkg

23

40

72

Length

440

410

565

Height

180

250

345

capacitymm Ø

26

34

46

Cutting

Width

180

460

635

Cuts high tensile grade 80 chain and reinforcing barCutting capacities from 26 to 46mm diameterOverload protection valve fitted as standard

Picture 1: Picture 2:

HCC26 cutter shown withswivel action locking &safety guard opened.

HCC26 cutter shown withswivel action locking &safety guard closed.

capacitycm³

276

492

980

Oil

Hand and powered pumps suitable for these cutters are detailed on pages 21 to 32.

HCC34

forcetonnes

72

100

140

Cutting

HCC - CHAIN CUTTERS

H

55

Cutting capacity up to 40mm diameter

Cuts a wide variety of materials

Self-contained hydraulic design

The CT self-contained hydraulic cutter range offers a choice of 2 models with cutting capacities up to 25mm steel wire rope and 40mm cable. These versatile cutters are suitable for cutting wire rope, round bar, wire strands and electrical cable.

Modelnumber U

nder

grou

ndca

ble

20

40

Cutting capacity up to 120mm diameter

Working pressure 700 Bar

Compact and lightweight

The HCH cutter head range cuts a wide range of materials and offers 2 models with similar features to the CT range of self-contained cutters. A comprehensive range of suitable manually operated and powered hydraulic pumps suitable for use with Hi-Force HCH cutters is detailed on pages 21 to 32.

Modelnumber

CT20

CT40

HCH40

HCH120

WIRE ROPE

WIRE ROPE

ROUND BAR

ROUND BAR

WIRE STRANDS

WIRE STRANDS

CABLE

CABLE

Und

ergr

ound

cabl

e

6X

7

Hem

pcor

e

20

20

6X

7

Hem

pcor

e

20

25

6X

12

H

empc

ore

20

25

6X

12

H

empc

ore

25

30

6X

19

H

empc

ore

20

25

6X

19

H

empc

ore

25

30

Sof

tco

pper

bar

20

25

Sof

tco

pper

bar

25

35

Sof

tal

umin

ium

bar

20

22

Sof

tal

umin

ium

bar

22

28

Sof

tst

eel b

ar

16

16

Sof

tst

eel b

ar

16

22

Rei

nfor

ced

bar

13

13

Rei

nfor

ced

bar

13

*

Bar

eco

pper

str

ands

20

40

Bar

eco

pper

str

ands

32

125

Bar

e al

umin

ium

stra

nds

20

40

Bar

e al

umin

ium

stra

nds

32

125

AC

SR

20

40

AC

SR

40

125

1x7

Guy

ste

elw

ire

stra

nds

15

15

1x7

Guy

ste

elw

ire

stra

nds

15

15

1x1

9 G

uy s

teel

wir

e st

rand

s

16

20

1x1

9 G

uy s

teel

wir

e st

rand

s

20

20

Tele

phon

eca

ble

CC

P

20

*

Tele

phon

eca

ble

CC

P

*

*

Lead

she

athe

dca

ble

20

*

Lead

she

athe

dca

ble

*

*

*125

HCH - HYDRAULIC CUTTER HEADS

Maximum diameter cutting capacity in mm :

Maximum diameter cutting capacity in mm :

* Not suitable

* Not suitable

CT40

HCH40

CT - SELF CONTAINED HYDRAULIC CUTTERS

Length

mm

Cuttingforce

tonnesWeight

kg

Length

mm

Cuttingforce

tonnesWeight

kg

6

6

6

15

390

630

247

600

2.8

6.0

2.8

14.0

56

H

Choice of 7 available models

Supplied complete with die sets

Automatic pressure release valve

The SC self-contained hydraulic cable crimping tool range offers 7 models with a choice of open “C” jaw or parallel guide design. All models are fitted with an automatic pressure release valve and are supplied complete with standard die sets and a carrying case. Models with 180° rotating head are designed for easy access into confined spaces.

Models SC30, SC40 & SC60 are suitable for crimping connectors from 35 to 630mm²

Models SC15, SC18X, SC21 & SC32 are suitable for crimping non-insulated terminals from 10 to 400mm²

Models SC30 & SC40 incorporate 180° rotating head

Modelnumber

C - Jawopening

Applicable rangeDIN mm²

Standard diesmm²

Weightkg

Lengthmm

With die

With die

With die

With dieFemale die

With die

With dieFemale die

With dieFemale die

10-16, 25-35, 50-70,95-120, 150, 185

35, 50, 70, 95, 120, 150,185, 240, 300, 400, 500, 630

35, 50, 70, 95, 120, 150,185, 240, 300, 400

(4pcs) 16, 25-35, 50-120, 150-400(8pcs) 16-25, 35-70, 95-120, 150,185, 240, 300, 400

35, 50, 70, 95, 120, 150,185, 240, 300, 400

(4pcs) 25, 35-50, 70-185, 240(1pc) 25-35, 50-70, 95-120,150-185, 240

(3pcs) 16-25, 35-70, 70-185(1pc) 16, 25-35, 50-6070-120, 150-185

SC15

SC21

SC30

SC32

SC40

SC60

SC18X

Outputtonnes

10

10

12

18

12

18

6

notapplicable

notapplicable

30 mm

notapplicable

38 mm

notapplicable

notapplicable

16-185

25-240

35-400

16-400

35-400

35-630

10-185

528

528

610

650

636

650

370

5.2

5.2

6.3

6.2

7.7

6.5

2.0

Note : Models SC15, SC21 & SC32 are supplied with single indent dies, all other models are supplied with hexagonal dies.

SC40

SC30

SC60

SC18XSC21

SC - SELF-CONTAINED CABLE CRIMPING TOOLS

H

57

Choice of 7 available models

Supplied complete with die sets

Working pressure 700 Bar

The CH hydraulic cable crimping tool range offers 7 models with a choice of open “C” jaw or parallel guide design. All models are supplied complete with standard die sets and a carrying case. Models with 180° rotating head are designed for easy access into confined spaces. Pump units include HP227FPC foot operated pump set which includes elbow fitting, gauge, gauge block, 3 metre hose and male coupler, as shown below. All models, excluding HC1000, are available as a complete kit, comprising of HP227FPC, MB1 metal storage case and selected crimping tool with die sets.

Models CH30, CH40 & CH63 suitable for crimpingconnectors up to 630mm²Models CH21 & CH32 are suitable for crimping non-insulated terminals up to 400mm²Models CH80 & CH1000 are suitable for crimpingdistribution and transmission lines up to 1000mm²

Modelnumber

C-Jawopening

Standard diesmm²

Weightkg

Lengthmm

Outputtonnes

Hi-Force foot operated manual pump unit complete with accessories.

For pump specifications, please seepage 23, model HP227FP.

Note : Models CH21 & CH32 supplied with single indent dies, all other models supplied with hexagon dies.

With die

Female die

With die

With die

With die

With die

With die

Female dieWith die

500, 630, 800, 1000

35, 50, 70, 95, 120, 150, 185240, 300, 400, 500, 630

35, 50, 70, 95, 120, 150, 185240, 300, 400, 500, 630

35, 50, 70, 95, 120, 150, 185240, 300, 400

(4pcs) 16, 25-35, 50-120, 150-400(8pcs) 16-25, 35-70, 95-120, 150185, 240, 300, 400

35, 50, 70, 95, 120, 150, 185240, 300, 400

(4pcs) 16-25, 35-70, 70-185, 240(1pc) 25-35, 50-70, 95-120,150-185, 240

CH21

CH30

CH32

CH40

CH63

CH80

CH1000

10

12

18

12

18

15

50

not applicable

30 mm

not applicable

38 mm

not applicable

50 mm

not applicable

Applicable rangeDIN mm²

16-240

35-400

16-400

35-400

35-630

35-630

500-1000

210

220

210

245

240

300

420

3.0

4.0

3.6

4.8

4.8

7.0

38.0

CH40

CH30

CH63

CH32

CH - CABLE CRIMPING TOOLS

HP227FPC

58

HHKP - KNOCK OUT PUNCHER

Punching force 30 tonnes

Throat depth 70mm

Working pressure 700 Bar

The HHP hole puncher delivers 30 tonnes of full punching power and is capable of punching up to 20.5mm diameter holes in 10mm thick steel plates. Designed and manufactured with a spring assisted return piston for easy removal from the steel plate and an integral positioning and carrying handle. Unit supplied with standard set of four punch and dies in a handy storage and carrying case. See pages 21 to 32 for detailed information on suitable pumps for use with the HHP30 hydraulic hole puncher.

Capacity 10 tonnes

Spring return hydraulic cylinder

Working pressure 700 Bar

Supplied complete with carrying caseIdeal for punching holes in electriccontrol panels & steel plates

Note: pump supplied separately

Modelnumber

Maximumforce

tonnes

Standard punch/diesets included

mm

Recommended pump & hose Weightexcl. pump

kg

HHP30 30

Steelplate

Hole punchdiameter

Punch capacity (mm)

10.0 up to 20.510.5, 13.517.5, 20.5

Manuallyoperated

HP227complete withHC3 3m hose

Pneumaticallyoperated

AHP1120complete withHC3 3m hose

19.8

Modelnumber

Standard punch/die set (10 sizes) included

HKP10

Maximumforce

tonnes

10

Stainlesssteel

Mildsteel

Plate capacity (mm)

1.6 3.2

Weightexcl. pump

kg

35.8Hole Ø (mm)

The HKP knock out puncher is supplied as a complete set and includes all standard sizes of punches/dies, manually operated pump and hose complete with quick release coupler. Ideal for on-site hole punching in electric control panels and metal plates.

Throatdepth

70

mm

HHP30

HHP - HOLE PUNCHER

Conduit Ø (inch)

:

:

Also included in HKP10 set :Manually operated pump HP110 (see page 23)

Hose and coupling assy HC2 (see page 36)

21.8 27.6 34.1 42.7 48.7 60.5 76.1 88.9 102.8 115.5

½” ¾” 1” 1¼” 1½” 2” 2½” 3” 3½” 4”

HKP10

H

59

HMNS126

HMNS161

Modelnumber

NS75

NS95

NS126

NS161

NS197

NS236

NS296

Dimensions in mm

Capacities from 10 to 75mm AF

Working pressure 700 Bar

Compact & easy to use

The NS & HMNS range of hydraulic nut splitters offers a choice of 10 models suitable for hexagon nut AF sizes from 10 to 75mm (M6 to M48 bolt sizes). Designed to easily split corroded nuts up to Rc44 hardness, Hi-Force nut splitters offer the ideal “cold cut” solution for removing worn and corroded fasteners, especially in applications where “hot work” permits are not allowed. All NS models are supplied fitted with a unique 360° positional swivel coupling for easy adjustment and fitment in confined spaces. Suitable pumps for the NS models are detailed on pages 21 to 32. The HMNS models incorporate an integral hydraulic pump with multi-positional lever for even greater versatility. All models have an angled body design to provide the necessary clearance on flanges and flat surfaces, and the splitter blades are manufactured from high quality tool steel which must be re-sharpened or replaced, as and when required.

HMNS hydraulic nut splitters with integral manually operated pump

NS hydraulic nut splitters

A

C

D

E

B

NS Models

A

C

D

E

F

B

45° Approx.

Handle rotates freelythrough 360° and is removable

HMNS Models

Hexagon AF sizesmm

Thread sizesmm

Weightkg A B C D E F

Modelnumber

Dimensions in mmHexagon AF sizesmm

Thread sizesmm

Weightkg A B C D E F

HMNS197

24 - 32

32 - 41

10 - 19

19 - 24

24 - 32

32 - 41

41 - 50

50 - 60

60 - 75

41 - 50

M16 - M22

M22 - M27

M6 - M12

M12 - M16

M16 - M22

M22 - M27

M27 - M33

M33 - M39

M39 - M48

M27 - M33

5.5

7.0

1.5

2.3

4.0

6.5

10.6

14.6

33.5

13.4

64

78

40

54

64

78

94

105

156

94

93

103

113

119

128

136

145

155

177

120

12.5

20.0

7.5

10.0

12.5

20.0

21.0

24.5

27.0

21.0

30.0

37.0

19.5

24.0

30.0

37.0

45.0

54.0

75.0

45.0

328

357

121

150

188

217

271

313

356

410

447

465

30

41

52

69

78

91

110

540

NS161NS197

HMNS161

NS95

NS75

NS & HMNS - NUT SPLITTERS

60

H

Capacities from 4.5 to 10 tonnes

Working pressure 700 Bar

Supplied in a steel storage & carrying case

HFS hydraulic flange spreaders provide the ideal solution for safely opening pipe flanges in the marine and oil & gas industry. Available in capacities from 0 - 4.5 tonnes and 0 - 10 tonnes, both models offer the user the capability of opening flanges up to 92mm thick. Operated with a standard Hi-Force hydraulic pump (full specifications see page 23) and connecting hose (see page 36) and supplied in a handy steel storage and carrying case, Hi-Force hydraulic flange spreaders can be operated individually, or as a pair when opening large flanges. With Hi-Force flange spreaders you are only minutes away from safely opening the toughest flanges without the risk of sparks caused by hammer blows, chisels and flying wedges.

Supplied complete with manuallyoperated pump and hose assemblyOptional wedge available for larger separationSuitable for stud bolt sizes up to 41 mm

HFS100H

HFS50

Modelnumber

Dimensions in mm :

Modelnumber

HFS50

Specifications :

A

B

C

D

E

H

G

F

J I

Capacitytonnes

Strokemm

Oil capacitycm³

thicknessmm

Max. flangeStud size

mmwedge

mm

Standardwedge

mm

Optional

HFS100

4.5

10

75

56

48

81

2 x 57

2 x 92

19 - 29

32 - 41

3 - 29

3 - 29

30 - 56

30 - 56

HFS50

HFS100

A B C C D E F G H I Jmin max

76

108

210

290

61

61

155

224

10

30

192

165

69

89

129

178

25

38

206

273

18

31

Weightkg

22.5

29.1

HFS - HYDRAULIC FLANGE SPREADERS

HFS flange spreaders are also available as spreader only (without pump and hose assembly).Please add suffix ‘H’ to model number if spreader only is required.

Note:

H

61

Modelnumber

Suitable for bolt diameters up to 31mm

Maximum spread 231mm

No external power source required

The MFS range of mechanical flange spreaders comprises of 6 models, each offering a safe and economical way to open flanges without the risk of sparks. The threaded spindle can be operated using a standard spanner, allowing the user to apply a controlled force without damaging the flange. Due to the mechanical design of these flange spreaders, no external power source is needed and therefore, they can be used anywhere on-site.

Choice of six models availableDrop forged EN9 spreading wedgeHigh grade steel construction with high tensile cross bolt

MFS16

MFS19

MFS22

MFS25

MFS28

MFS31

Maximum bolt diameter Maximum spread

MFS31

MFS16

MFS25

mm

16

19

22

25

28

31

mm

70

95

124

155

181

231

Weightkg

2.2

2.7

4.1

6.4

8.2

9.6

inch5

8/ ”3

4/ ”7

8/ ”

11

8/ ”11

4/ ”1

inch

34/ ”3

34/ ”2

78/ ”4

18/ ”6

18/ ”7

18/ ”9

Modelnumber

MFS16

MFS19

MFS22

MFS25

MFS28

MFS31

A C DB E F G HCmax. max.min.

25

30

30

30

30

32

28

50

50

85

80

84

185

185

247

247

275

275

232

254

318

353

382

385

65

65

80

80

90

90

40

50

50

50

60

60

25

25

30

30

40

40

30

30

36

36

46

46

66

81

97

113

130

157

A

B

C

DE

F

H

Spread

G

MFS - MECHANICAL FLANGE SPREADERS

62

H

Capacities up to 0.9 tonnes

Working pressure 700 Bar

Maximum spread 292mm

The JS range of hydraulic spreaders offers the ideal solution for spreading, wedging and prising operations in a wide variety of industrial applications. With a choice of two models available, Hi-Force hydraulic jaw spreaders are of compact, low weight, spring assisted return design and operate within a minimum space of 9.7mm up to a maximum spread of 292mm. With a powerful spreading capacity of up to 0.9 tonnes available, Hi-Force hydraulic jaw spreaders are ideal for use in applications where maximum force is required in a confined space. All models are manufactured from high-strength steel, are suitable for operating at 700 bar working pressure and are supplied complete with quick release female half coupling for easy attachment to a Hi-Force manually operated or powered hydraulic pump unit.

Modelnumber

JS4

JS15

Choice of three modelsSingle acting, spring assisted returnCompact & lightweight design

JS4 JS15A

E

C

A

E C

Capacitytonnes

Dimensions in mm

0.90

0.68

Oil capacitycm³

10.0

64.1

Weightkg

2.2

11.3

A

223

550

C

9.7

32.0

F

-

-

JS15

JS4

B

-

-

D

-

-

E

94

292

JS - HYDRAULIC SPREADERS

H

63

Modelnumber

HPB1020

HPB1020F

HPB1026

HPB1026F

HPB1030

HPB1036

Dimensions in mm

Capacity 10 tonnes

Stroke lengths from 150 to 250mm

Working pressure 700 Bar

The HPB range of hydraulic bench presses offers 6 models available with a choice of manually operated hand or foot pumps or air powered foot pumps. The compact design enables easy positioning of the press frame on a workshop bench and the easily detachable hydraulic components, make these presses an extremely versatile hydraulic tool. Also suitable for mounting in small vehicles for on-site testing applications.

HPB1020

Choice of 6 models with manually operatedor air powered pumpsDetachable hydraulics for use in otherapplicationsHorizontally adjustable cylinder blockVertical or horizontal operationSupplied complete with pump, hose, gauge,gauge block and quick release couplers

See pages 64 - 65 for our comprehensive range of workshop floor presses up to 100 tonnes capacity

A

B

C

D

E

A B C D E

10

10

10

10

10

10

Capacitytonnes

Pumpmodel no.

Pumpoperation

Strokemm

Weightkg

250

250

150

150

250

150

HP110

HP227FP

HP110

HP227FP

AHP1120

AHP1120

hand operated

foot operated

hand operated

foot operated

air powered

air powered

78

83

77

82

78

77

675

675

675

675

675

675

545

545

545

545

545

545

478

478

478

478

478

478

394

394

394

394

394

394

280

280

280

280

280

280

HPB - BENCH PRESSES

64

H

Modelnumber

HPF1020

HPF1030

HPF2520

HPF2530

HPF2541

HPF2542

HPF2544

HPF5020S

HPF5020D

HPF5030S

HPF5030D

HPF5041S

HPF5041D

HPF5042S

HPF5042D

HPF5044S

HPF5044D

HPF10020

HPF10030

HPF10041

HPF10042

HPF10044

10

10

25

25

25

25

25

50

50

50

50

50

50

50

50

50

50

100

100

100

100

100

Capacitytonnes

250

250

250

250

250

250

250

330

330

330

330

330

330

330

330

330

330

330

330

330

330

330

Strokemm

Pumpoperation

Cylindermodel no. ¹

Cylinderprinciple

Weightkg95

85

145

138

160

160

160

470

500

505

505

505

481

512

518

518

518

1011

1029

1043

1043

1043

Pumpmodel no. ²

HP110

AHP1120

HP227

AHP1120

HEP103341

HEP103342

HEP207314

HP257

HP257D

AHP1121

AHP1141

HEP207311

HEP207411

HEP207312

HEP207412

HEP207314

HEP207414

HP235D

HAP21042

HEP207421

HEP207422

HEP207424

manual

air driven 7 bar

manual

air driven 7 bar

electric driven 110 V

electric driven 240 V

electric driven 415 V

manual

manual

air driven 7 bar

air driven 7 bar

electric driven 110 V

electric driven 110 V

electric driven 240 V

electric driven 240 V

electric driven 415 V

electric driven 415 V

manual

air driven 7 bar

electric driven 110 V

electric driven 240 V

electric driven 415 V

HSS1010

HSS1010

HSS2510

HSS2510

HSS2510

HSS2510

HSS2510

HSS5013

HDA5013

HSS5013

HDA5013

HSS5013

HDA5013

HSS5013

HDA5013

HSS5013

HDA5013

HDA10013

HDA10013

HDA10013

HDA10013

HDA10013

single acting

single acting

single acting

single acting

single acting

single acting

single acting

single acting

double acting

single acting

double acting

single acting

double acting

single acting

double acting

single acting

double acting

double acting

double acting

double acting

double acting

double acting

Notes: ¹) For detailed specification on applicable cylinders, see pages 12-13 for HSS range and page 16 for HDA range.²) For detailed specification on applicable pumps, see page 23 for HP range, page 25 for HEP range, page 29 for AHP range and page 30 for HAP range.

Capacities from 10 to 100 tonnes

Stroke length 250 or 330mm

Working pressure 700 Bar

Choice of manual, air or electric powered pumpsAdjustable work tableSupplied complete with pressure gaugeOther configurations available on request

For further product details, frame dimensions and optional available accessories, please see opposite page

HPF - WORKSHOP FLOOR PRESSES

HPF10042

H

65

Modelnumber

HPF1000

HPF2500

Frame dimensions in mm

The HPF range of workshop presses offers a choice of 22 models with either single acting or double acting cylinders and manually operated, air powered or electric powered pumps. All presses incorporate an adjustable work table and dual scale pressure gauge. Factory mounted optional accessories include a mechanical bed winch for easy adjustment of the work table and multi-position V-blocks. All presses are supplied completely assembled, ready for use. Hi-Force workshop presses are manu-factured to the highest quality standards, and are suitable for the most demanding jobs.

HPF5000

Capacitytonnes

10

25

50

100HPF10000

A

742

742

1000

1000

C

508

508

800

1000

J

660

660

1000

1240

H

152

152

298

388

G

-

-

258

338

D (max)

1560

1370

E(max)

1010

1010

815

830

F

E

G

HB

AD

C

Mechanical bed winches

Multi-position V-blocks

Factory fitted optionLifts and lowers work tableAvailable for 50 and 100 tonnes presses

With flat bed and V-shape press surfacesAvailable for 10, 25, 50 and 100 tonnes presses

Modelnumber

HBW50

HBW100

Applicable for

All Hi-Force 50 tonnes workshop presses, HPF range

All Hi-Force 100 tonnes workshop presses, HPF range

Modelnumber

HVB2500

HVB5000

HVB10000

Cap. per settonnes

10 - 25

50

100

Dimensions in mmA B C D E F G H

204

365

425

154

265

325

20

25

35

45

50

60

155

190

265

45

60

85

20

25

35

8

10

10

HPF - WORKSHOP FLOOR PRESSES

A

C

D

B

E

F

G

H

J

B

1448

1448

2055

1980

D (min)

1258

1258

1140

1090

E(min)

260

260

395

550

F

150

150

140

140

Note: Press bed and press head are adjustable in steps of ‘F’,50 tonne has 4 positions, 100 tonne has 3 positions.10 and 25 tonne press frame has fixed press head and adjustable press bed.

66

H

Modelnumber

RSM6

RSM9

RSM12

RSM20

RSM30

Dimensions in mm

Capacities from 6 to 30 tonnes

Steerable front skate for total control

Low weight, compact size

The RSM nylon multi-roller steerable skate range is ideal for use on tiled floors and is available with capacities from 6 to 30 tonnes. These skates consist of 3 major parts: 1 steerable turntable front skate and 2 adjustable rear skates. This modular design allows the system to be easily assembled and dismantled without the use of tools. All models are fitted with low rolling resistance wheels with ball bearings and non-slip Neoprene pads on each load surface.

RSM6 - RSM9

A

DC

G

F

E

H

B

I

RSM12 - RSM20 - RSM30AD

CE

I

B

G

H

Capacity perskate settonnes

Weightincl. box

kg

6

9

12

20

30

A

330

330

413

413

413

B

210

310

614

673

990

C

109

109

110

110

110

I

1150

1150

1500

1500

1500

Hmax

1500

1500

1500

1500

1500

G

210

310

130

242

354

F

110

160

-

-

-

E

240

240

180

180

188

D

110

160

190

190

190

No. of wheelsfront

steerable

4 no. 82 mm x 48 mm

8 no. 82 mm x 48 mm

8 no. 82 mm x 48 mm

16 no. 82 mm x 48 mm

24 no. 82 mm x 48 mm

No. of wheelsrearskate

8 no. 82 mm x 48 mm

16 no. 82 mm x 48 mm

8 no. 82 mm x 48 mm

16 no. 82 mm x 48 mm

24 no. 82 mm x 48 mm

51

64

95

118

135

RSM12

RSM - NYLON MULTI-ROLLER STEERABLE SKATES

H

67

Capacities from 5 to 100 tonnes

Available as complete kit or as individual skates

Endless hardened roller chain

The RSC and RSS range of industrial, low profile skates offer the safest, fastest and most economical method of moving heavy equipment. Four models are available with capacities of up to 37.5 tonnes per skate. Designed with an endless hardened roller chain which revolves around the skate. At least 5 rollers remain in contact with the floor at any one time, ensuring smooth travel even over cracked concrete floors. With a range of turntables, stabilisers, spacer bars and steering handles available, Hi-Force skates can move and position heavy and irregular shaped loads easily and more economically than other lifting devices. Hi-Force skates are also ideal for use in confined spaces. Typical applications include bridge building, oil rig installation, transformers, generators, turbines, heavy machinery and many others.

Modelnumber

RSC20

RSC50

Cap. per settonnes

20

50

Complete kits :

SkatesQty: 4

TurntablesQty: 2

StabilisersQty: 2

Spacer barsQty: 4

HandlesQty: 2

Wooden boxQty: 1

Weightkg

RSS20

RSS50

RT20

RT50

RS20

RS50

RB20

RB50

RH20

RH50

WB1

WB2

41

94

Modelnumber

RSS20

RSS50

Cap. per skatetonnes

5.0

12.5

Individual skate selection chart :

Weightkg

4.0

11.0

210

271

102

125

59

95

94

143

51

87

18

30

RSS100

RSS150

25.0

37.5

27.0

42.0

370

502

175

186

130

152

179

206

90

90

42

42

Length Width Height less t/table

Height incl. t/table

Rollerwidth

Rollerdia

Dimensions in mm

The RSH heavy duty range of moving skates are ideal for movement of heavy loads such as transformers, generators, turbines and machinery. Available with capacities ranging from 15 to 100 tonnes each skate.

Modelnumber

RSH15

RSH20

RSH40

RSH50

RSH65

RSH100

Capacitytonnes

15

20

40

50

65

100

Rollersin contact

5

4

4

6

4

6

Rollerstotal

15

13

13

17

13

17

Weightkg

9

12

19

29

51

92

Dimensions in mmA

210

220

270

320

380

530

B

100

113

130

140

168

182

C

175

190

210

220

270

300

D

18

24

30

30

42

50

E

51

60

68

68

76

86

F

6

10

10

10

19

19

G

13

14

14

18

19

19

H

76

87

104

115

145

165

I

14

14

18

18

22

22

J

140

155

175

180

220

240

K

150

150

190

240

280

410

RSC & RSS - MULTI-PURPOSE SKATES

RSH - HEAVY DUTY SKATES

Note : Turntables for RSS100 (RT100) and RSS150 (RT150) are available on request.

RSC20

68

H

Modelnumber

Dimensions in mm

Capacities from 40 to 400 tonnes

Heat treated load bearing centre plate

Heat treated, special chrome alloy chains

The REX heavy duty range of single roller moving skates incorporates a chain groove cut into the centre member of the skate, which helps to keep the chain running parallel with the body and is specially suited for moving loads over long distances. Available with capacities up to 200 tonnes each skate.The RSX range offers the same features, however has a double roller design, capable of transporting loads up to 400 tonnes per skate.

All models feature high quality, heat treated components and are supplied with 4 mounting bolt holes for easy attachment to the load.

Drawing shows the RSX double-roller design, with the guide groove for the chain. REX features single-roller with guide groove.

REX40

REX50

REX65

REX100

REX150

REX200

RSX80

RSX100

RSX130

RSX200

RSX300

RSX400

Capacitytonnes

40

50

65

100

150

200

80

100

130

200

300

400

Rollersin contact

4

6

4

6

9

13

2 x 4

2 x 6

2 x 4

2 x 6

2 x 9

2 x 13

Rollerstotal

13

17

13

17

23

31

2 x 13

2 x 17

2 x 13

2 x 17

2 x 23

2 x 31

Weightkg

20

29

52

93

162

266

36

57

96

175

305

485

REX Range - Single-roller design

RSX Range - Double-roller design

B

C

E

I

KA

DF

G

H

L

A

270

320

380

530

600

900

270

320

380

530

600

900

B

130

140

168

182

205

205

260

280

336

364

410

410

C

210

220

270

300

350

380

340

360

440

480

560

590

D

30

30

42

50

50

50

30

30

42

50

50

50

E

68

68

76

86

100

100

68

68

76

86

100

100

F

10

10

19

19

20

20

10

10

19

19

20

20

G

14

18

19

19

28

38

14

18

19

19

28

38

H

104

115

145

165

190

200

104

115

145

165

190

200

I

18

18

22

22

26

33

18

18

22

22

26

33

K

175

180

220

240

280

300

305

325

390

430

490

500

L

190

240

280

410

480

720

190

240

300

420

480

720

Side view REX and RSX models

REX65

RSX80

REX & RSX - HEAVY DUTY SKATES WITH GROOVED GUIDE

MPK Range

SCP Range

PKS Range

ACP Range

I

Mechanical pullers

Self-contained hydraulic pullers

Hydraulic 2 & 3 way puller kits

Auto-centre hydraulic puller kits

69

Page70

Page71

Page72

Page74

PKC Range Comprehensive hydraulic puller kitsPage

73

INDEX - PULLER KITS

70

I

2-WAY BEAM PULLERS

Modelnumber

Dimensions in mm

MPK104MPK103MPK102MPK101

MPK105MPK106

MPK108MPK107

MPK109MPK110

Type ofpuller

2-way beam2-way beam2-way beam2-way beam

2-way beam2-way beam

2-way beam2-way beam

2-way beam2-way beam

Weightkg

1.31.11.21.0

2.44.0

4.43.6

10.513.0

Reach

13580

13580

160220

220160

260260

Dia min

15151515

2525

6030

10530

Dia max

1251258080

150145

195195

250380

MPK106

Dia

Reac

h

COMBINATION BEAM EXTERNAL & INTERNAL PULLERS

Model Dimensions in mmType ofpuller

Weightkg

MPK402MPK401

combi beamcombi beam

6.02.7

Reach

182140

Dia max

250173

MPK401

Dia

Reac

h

2-JAW AND 3-JAW MINI PULLERS & COMBI-KIT

MPK509Modelnumber

Dimensions in mm

MPK504MPK503MPK502MPK501

Type ofpuller

3-way jaw2-way jaw3-way jaw2-way jaw

Weightkg

0.70.40.30.2

MPK509 MPK501 to MPK504 set 1.8

Reach

85855555

See individual components

Dia min

1001007070

Tip point

2.52.51.51.5

Tip height

6.06.04.54.5

Rea

ch

Dia

Tip pointTip height

MPK - MECHANICAL PULLERS

3-JAW AUTO-CENTRE PULLERS

Modelnumber

Dimensions in mmType ofpuller

Weightkg

MPK303

MPK301

3-way jaw

3-way jaw

5.1

1.9

Reach

235

105

Dia max

295

MPK302 3-way jaw 4.0150 230

130

MPK303

Reac

h

Dia

(Maximum extraction force : 4.6 tonnes)

(Maximum extraction force : 10.2 tonnes)

(Maximum extraction force : 10.2 tonnes)

number

I

71

Modelnumber

Dimensions in mm

Capacities from 10 to 30 tonnes

Sealed hydraulic system

Operates in any position

The SCP range of self-contained hydraulic pullers is designed and manufactured to the highest industry standards and has proven to be an extremely versatile tool for a wide variety of applications, including removing press fitted parts, such as wheels, gears, sprockets, sleeves, pulleys and other similar items. The range offers 3 models, each with integral manually operated hydraulic pump and multi-position operating handle. The completely sealed hydraulic system of the SCP pullers enables use of the tool in any position and all models are easy to operate and provide an efficient solution for many pulling applications. Each unit is supplied with a safety cover, to prevent flying debris during pulling operation.

High quality, dropped forged steel componentsSafe & easy to use Quick set-up timeSupplied in handy transport and storage case

SCP103

SCP303

Capacitytonnes

10

20

30

SCP203

Type ofpuller

3-way jaw puller

3-way jaw puller

3-way jaw puller

Weightkg

11.6

23.7

50.0

Did you know .....

The Hi-Force hydraulic puller range offers pulling capacities up to 50 tonnes. Please see pages 72, 73 and 74 for additional hydraulic puller kits within the Hi-Force range.

Hydraulicstroke (mm)

82 - 130

82 - 180

110 - 260

Reach

195

275

405

Dia min.

30

50

100

Tip depth

22

29

38

Tip height

6

10

36

Dia max.

250

360

410

SCP103SCP203

SCP - SELF-CONTAINED HYDRAULIC PULLERS

72

I

Modelnumber

Dimensions in mm

Capacities from 4.5 to 50 tonnes

Quick set-up time, easy to use

High quality, drop forged steel components

The PKS heavy duty hydraulic puller range is designed for removing stubborn parts such as wheels, gears, sprockets, sleeves, pulleys and other similar items. The range offers a selection of 8 models with pulling capacities up to 50 tonnes. All models are supplied complete with a full set of versatile detachable hydraulic components. All models are fast, safe and easy to operate and avoid the need for heating and hammering.

Working pressure 700 barMulti-purpose hollow piston cylinder (excl. PKS5-2-3)Complete with all hydraulic components (pump, cylinder, hose, gauge, etc.)Supplied complete with carrying case

PKS5-2-3

A

B

C

D

Capacitytonnes

Type ofpuller

Weightkg

Cylindermodel no.

Pumpmodel no. A B C D

PKS5-2-3

PKS10-2-3

PKS20-2

PKS20-3

PKS30-2

PKS30-3

PKS50-2

PKS50-3

PK202

PK302

PK502

4.5

10

20

20

30

30

50

50

20

30

50

2 & 3 jaw

2 & 3 jaw

2 jaw

3 jaw

2 jaw

3 jaw

2 jaw

3 jaw

2 jaw beam

2 jaw beam

2 jaw beam

HSS53

HHS102

HHS202

HHS202

HHS302

HHS302

HHS603

HHS603

*

*

*

HP145

HP110

HP110

HP110

HP110

HP110

HP227

HP227

*

*

*

18

19

29

34

49

58

105

130

3

4

7

225

296

320

*407

*727

*

*

*

*

240

350

480

*580

*920

*

*

*

*

225

296

*320

*

407

*727

*

*

*

240

350

*480

*

580

*920

*

*

*Note: PK202, PK302 & PK502 are 2-jaw beam only (not complete kit). * = not applicable. Dimensions calculated with 15° outward angled puller legs.

PKS - HYDRAULIC 2 & 3 WAY PULLER KITS

PKS30-3

I

73

Modelnumber

PKC10

PKC20

PKC30

PKC50

Dimensions in mm

Capacities from 10 to 50 tonnes

Combination of 4 different pullers in one set

Quick set-up time, easy to use

The PKC heavy duty, multi-purpose hydraulic puller kit range is extremely versatile and includes 2-way and 3-way grip pullers (as detailed on page 72), bearing pullers, bearing cup pullers and cross head pullers. All models are designed for pulling, pushing, installing and removing all press fitted or heat fitted parts such as gears, bearings, sleeves, cogs, internal bearings, wheels, sprockets, flywheels, etc. The range offers a selection of 4 models with pulling capacities up to 50 tonnes, all supplied complete with a full set of versatile, detachable hydraulic components.

Working pressure 700 BarComplete hydraulic system supplied, including gaugeHigh quality, drop-forged steel componentsSupplied complete with carrying case

PKC30

A

B

C

D

E

F

G

HI

Dimensions A, B, C & D calculated with 15° outward angled puller legs.

Capacitytonnes

10

20

30

50

Cylindermodel no.

HHS102

HHS202

HHS302

HHS603

Pumpmodel no.

HP110

HP110

HP110

HP227

Weightkg

25

60

116

268

A

Reach

220

205

363

422

B

Dia

300

408

660

915

C

Reach

200

305

528

732

D

Dia

475

508

865

1118

E

Min

115

135

200

230

E

Max

250

325

413

546

F

110

152

260

300

G

Min

10

13

35

31

G

Max

105

130

250

330

H

115

135

148

147

I

Min

38

38

38

76

I

Max

153

153

180

230

PKC - COMPREHENSIVE HYDRAULIC PULLER KITS

74

I

Modelnumber

Dimensions in mm

Capacities from 10 to 50 tonnes

Quick set-up time, easy to use

High quality, drop forged steel components

The ACP heavy duty, auto-centering hydraulic puller kit range offers a choice of 4 models, with capacities from 10 to 50 tonnes. The three legs of these pullers are linked together by a self centering system, ensuring that all puller legs move simultaneously, ensuring equal alignment from the centre-point. The 20 to 50 tonne versions are 3 way pullers, whereas the 10 tonne unit includes a combination of both 2-way and 3-way puller design. All models are supplied complete with a detachable hollow ram cylinder, manually operated pump, hydraulic hose and a 100mm diameter pressure gauge. These models are easy to set up and are the ideal tool for all pulling, pushing, installing and removing applications required for press fitted or heat fitted parts, including wheels, sprockets, flywheels, gears and bearings.

A B

ACP10

ACP20

ACP30

ACP50

Capacitytonnes

10

20

30

50

Type ofpuller

2 & 3 jaw

3 jaw

3 jaw

3 jaw

Cylindermodel no.

HHS102

HHS202

HHS302

HHS603

Pumpmodel no.

HP110

HP110

HP110

HP227

Weightkg

24.5

44.0

76.5

181.0

296 350

320

407

727

480

580

920

ACP10

Working pressure 700 barAuto-centering puller legsMulti-purpose hollow piston cylinder Automatic central alignment of the hydraulic cylinderComplete with all hydraulic components, includingmanually operated pump, hollow piston cylinder, hoseand 100mm pressure gauge and gauge block.Supplied complete with carrying case

ACP hydraulic pullers can be operated by powered pumps if required. Please see pages 21 to 32 for our full range of manually operated and powered hydraulic pump units. B

A

ACP - AUTO-CENTRE HYDRAULIC PULLER KITS

picture on the left is showing the auto-centre puller including hollow ram hydraulic cylinder. All ACP puller kits are supplied complete with manually operated pump, 2 metre hose with coupling, gauge, gauge block and carrying case.

Note:

HT & SLT Range

HDT Range

SP & PT Range

TWS-N Range

TWH-N Range

TWH-NRH Range

IB & MB Range

HTWP Range

IW Range

Accessories

J

Manual torque multipliers

Manual torque multipliers - heavy duty

Pneumatic torque multipliers

Hydraulic torque wrenches - square drive

Hydraulic torque wrenches - hexagon drive

Ratchet heads for TWH-N range wrenches

Imperial & metric hexagon reducer bushes

Torque wrench pumps & Accessories

Pneumatic impact wrenches

75

High quality accessories

HTW Range Manual torque wrenchesPage

76

Page77

Page78

Page80

Page81

Page84

Page85

Pages87 - 88

Page89

Page90

IS & MS Range Imperial & metric impact socketsPages

82 - 83

SDC Range Square drive conversion kitsPage

86

Page90

PG Range Pistol grip pneumatic torque multipliersPage

79

INDEX - TORQUE TOOLS

76

J

Modelnumber

HTW200R

HTW330R

HTW400R

HTW500B

HTW800B

HTW1500B

HTW800B

HTW200R

HTW330R

HTW400R Capacities from 40 to 1500 Nm

Repeatable accuracy

Dual scale Nm & lbf. ft.

The HTW range of industrial manual torque wrenches offers 6 models with torque capacities from 40 to 1500 Nm (30 to 1000 lbf. ft) with square drive sizes from to . All models are designed and manufactured to meet or exceed the highest demands of industry and are supplied marked with a unique serial number and calibration certificate. All models are ideally suited for applications requiring a repeatable, accurate torquing of bolts and nuts. The push-through square drive allows the wrench to be used for torque control in both clockwise and anti-clockwise directions. The HTW-R models incorporate a soft feel grip and integrated locking mechanism to prevent accidental alteration of the torque setting during operation. The click system is activated immediately when the required torque is achieved. The HTW-B break-type models provide a large break angle, to improve the accuracy by reducing the possibility of over torquing. The cam control of the internal mechanism will ensure a controlled “break” which will not throw the operator off balance. All wrenches automatically reset when the hand pressure is released.

Torque rangeNm

Torque rangelbf. ft

Lengthmm

Ratchet diamm

Weightkg

442

570

683

915

1140

1470

42

49

49

72

72

72

1.0

1.4

2.1

5.2

6.4

10.4

40

60

80

100

200

700

-

-

-

-

-

-

200

330

400

500

800

1500

30

45

60

70

150

500

-

-

-

-

-

-

150

220

300

350

600

1000

Squaredrive1

2/ ”1

2/ ”3

4/ ”3

4/ ”3

4/ ”3

4/ ”

12/ ” 3

4/ ”

Heavy duty ratchet headAccuracy +/- 3% (HTW-R models)Accuracy +/- 4% (HTW-B models)Push-through square driveSupplied with calibration certificateComplete with carrying & storage case

Need a higher torque capacity .....

Please check our manual torque multipliers on pages 77 & 78. Alternatively see our pneumatic torque multipliers and hydraulic torque wrenches, as featured on pages 79 to 85.

HTW - MANUAL TORQUE WRENCHES

J

77

Modelnumber

Dimensions in mm

Torque capacities from 1300 to 6000 Nm

Choice of two different designs

Supplied complete with reaction foot

Hi-Force Handitorq (HT range) manual torque multipliers provide a true 5:1 torque multiplication with repeatable accuracy of +/- 4%. A choice of two models, with output torque capacities of 1300 Nm and 2700 Nm available, each supplied with two different reaction bar designs for maximum versatility. Supplied in a handy plastic storage case the Handitorq series multiplier is ideal for inclusion in the heavy vehicle tool kit.Hi-Force Slimline (SLT range) manual torque multipliers offer comparable output torque capacities to standard diameter torque multipliers but with the added advantage of a slimline body design, particularly suited for bolt tightening applications on pipeline flanges. The range offers 5 models all with an adjustable spline type reaction foot which allows for various lengths of sockets to be used. All models have an anti-wind up ratchet fitted as standard, which retains all of the wind-up forces as they are created, providing a greater level of safety and ease of operation. Output torque capacities range from 2000 Nm to 6000 Nm with multiplication ratios of 15:1, 25:1 and 75:1 available. Recommended Hi-Force torque wrenches for use with Hi-Force manual torque multipliers are detailed on page 76 of this catalogue.

A

B

C

D

SLT ModelsSlimline design

A

B

C

D

HT ModelsHanditorq design

Compact with true torque multiplicationOutput square drives from to 1 Anti-wind up ratchet on all SLT models

34/ ” 1

2/ ”

Weightkg

torque capacityMaximum

SLT30-15 SLT60-25

HT2700

HT1300

HT2700

SLT20-25

SLT30-15

SLT30-25

SLT60-25

SLT60-75

7.1

7.1

4.5

9.0

9.0

15.0

16.5

torquewrench

Recom.

HTW330R

HTW800B

HTW200R

HTW200R

HTW200R

HTW330R

HTW200R

squaredrive

Output

1”

1”

1”

1”

squaredrive

Inputplication

ratio

Multi-

5:1

5:1

25:1

15:1

25:1

25:1

75:1

lbf.ft

960

2000

1450

2200

2200

4400

4400

Nm

1300

2700

2000

3000

3000

6000

6000

108

108

72

108

108

119

119

A

126

129

166

224

224

271

301

B

210

210

143

141

141

172

154

C

180

186

197

256-285

256-285

320-350

350-380

D3

4/ ”

12/ ”1

12/ ”1

34/ ”

12/ ”

12/ ”

12/ ”

12/ ”

12/ ”

12/ ”

HT & SLT - MANUAL TORQUE MULTIPLIERS

78

J

Modelnumber

Dimensions in mm

Torque capacities from 1700 to 9500 Nm

Heavy duty design

Supplied complete with reaction foot

The Hi-Force HDT range of heavy duty manual torque multipliers are available in a choice of 6 models with output capacities from 1700 to 9500 Nm and multiplication ratios of 25:1 and 125:1. All models are fitted as standard with an anti-wind up ratchet, retaining all of the wind-up forces as they are created, providing a greater level of safety and ease of operation. Models HDT17-25 and HDT34-25 are fitted as standard with a flat type reaction foot as pictured above. All other models feature a box type reaction foot as per the detailed dimensional drawing (shown below). Flat, modified or special reaction plates can be designed and supplied on request.

Compact with true torque multiplicationOutput square drives from 1” to 1 Anti-wind up ratchet on all models

12/ ”

HDT17-25

HDT34-25

HDT60-25

HDT60-125

HDT95-25

HDT95-125

Weightkg

7.8

10.1

17.0

18.5

25.7

27.2

torquewrench

Recom.

HTW200R

HTW200R

HTW330R

HTW200R

HTW400R

HTW200R

tionratio

Multiplica-

25:1

25:1

25:1

125:1

25:1

125:1

torque capacityMaximum

lbf.ft

1250

2500

4400

4400

7000

7000

Nm

1700

3400

6000

6000

9500

9500

108

119

144

144

184

184

A

156

187

226

240

209

234

B

83-217

86-264

146-333

146-333

171-351

171-351

Csquaredrive

Input

34/ ”

12/ ”

12/ ”

12/ ”

12/ ”

12/ ”

HDT34-25

HDT - Shown withbox type reaction foot

A

B

C

squaredrive

Output

1”

1”

12/ ”1

12/ ”1

12/ ”1

12/ ”1

See page 76 for detailed specifications of the recommended Hi-Force manual torque wrenches for use with HDT multipliers.

HDT - HEAVY DUTY MANUAL TORQUE MULTIPLIERS

J

79

Modelnumber

Dimensions in mm

Torque capacities from 90 to 2000 Nm

Repeatable accuracy of +/- 5%

Choice of 5 models

The PG pistol grip pneumatic torque mulitiplier range is designed to provide smooth bolt tightening without impacting or pulsing. Offering a repeatable torque accuracy of +/- 5% these low noise level tools reduce operator fatigue, increase safety and ensure fast, accurate tightening of bolted components. Incorporating a powerful, reversible air motor suitable for tightening and loosening operations, the non-impacting design of the planetary gears ensures minimum wear to sockets and bolted components. All models are supplied complete with an airline pressure and lubrication control unit in a handy carrying frame and a 3 metre length connecting hose. Accurate preset torque can easily be achieved by adjusting the airline input pressure in conjunction with the calibration graph supplied with each tool. Air consumption is 11 litres per second from a standard airline pressure of 5 bar (23 cubic feet per minute @ 70 PSI).

Slim 72mm diameter gear box allows excellent accessSensitive trigger control allows for easy reaction plate positioningSmooth, quiet, non-impacting design with reversible air motorWide range of attachments and accessories availableTwo speed models available on request

A

B

C

D

PG500

PG1075

PG1000

PG1500

PG2000

Torque capacityNm

90-500

190-1000

190-1000

300-1500

400-2000

lbf.ft

66-370

140-740

140-740

220-1100

300-1450

Squaredrive size

1”

1”

1”

34/ ”

34/ ”

R.P.M. at max pressure

35

15

15

9

6

Weightkg

8.1

8.1

8.1

8.1

8.1

A

72

72

72

72

72

B

301

301

301

301

301

C

223

223

223

223

223

D

334

334

334

334

334

PG - PISTOL GRIP PNEUMATIC TORQUE MULTIPLIERS

PG1500

80

J

Torque capacities up to 47000 Nm

Smooth, quiet, non-impacting design

Repeatable accuracy of +/- 5%

The SP & PT pneumatic torque multiplier range offers a choice of 10 models, suitable for almost every bolting application and are supplied with an airline pressure and lubrication control unit. Maximum torque output capacities range from 680 to 47000 Nm with a choice of square drives from to . As with all Hi-Force pneumatic torque multipliers a repeatable, accurate torque of +/- 5% can be easily achieved using the calibration graph supplied with each tool. Both SP models are designed with a reduced body diameter, particularly suited where a limitation of space exists and are fitted with an adjustable spline type reaction foot which allows for use with various length sockets. The PT models are supplied with a flat type reaction plate, with the exception of the PT6000 and PT9500 which incorporate a box type reaction foot. Optional special designed reaction plates can be supplied on request. The smooth and continuous torque output of Hi-Force pneumatic torque multipliers make them suitable for a wide range of bolting applications including wheel nuts on trucks and large machinery, structural steelwork, high pressure joints e.g. pipelines, boiler feed pumps and pressure vessels, heat exchangers and many other applications.

Powerful reversible air motor with safety triggerAdjustable spline type reaction foot (SP models only)Wide range of attachments and accessories availableTwo speed models available on request

SP2700

A

B

C

D

A

B

D

SP PT

Modelnumber

Dimensions in mm

SP2700

SP5500

PT1200

PT1700

Torque capacity

PT3400

PT6000

PT9500

PT17000

PT47000

Nm

880-2700

1200-5500

270-1200

515-1700

880-3400

1762-6000

2710-9500

4400-17000

13550-47000

lbf.ft

650-2000

885-4060

200-900

380-1250

650-2500

1300-4500

2000-7000

3250-12500

10000-35000

R.P.M. at max pressure

5.0

2.5

15.0

9.0

5.0

2.5

1.8

1.2

0.3

Weightkg

16.5

21.9

13.3

13.3

16.5

26.0

32.7

51.9

109.1

A

108

119

108

108

119

144

184

212

315

B

437

512

373

373

423

457

452

546

629

C

140

172

-

-

-

-

-

-

-

D max

498

592

217

217

264

333

351

500

Blank plate

D min

469

566

83

83

86

146

169

34/ ” 1

2/ ”2

Squaredrive size

1”

1”

112/ ”

1”

PT680 - ¾ 160-680 120-500 30.0 12.8 108 368 - 2178334/ ”

1”

112/ ”

112/ ”

212/ ”

212/ ”

SP & PT - PNEUMATIC TORQUE MULTIPLIERS

PT680 - 1 160-680 120-500 30.0 12.8 108 368 - 217831”

J

81

Compact, lightweight, aluminium construction

Working pressure 700 bar

Fitted with 360° Uni-Swivel quick release couplings

Allen Hex Drive

Optional allen hex driveadaptors are available in

metric and imperial sizes.Further details on request.

Accurate to +/- 3% with calibration chart supplied

Multi-position reaction foot with safety lock feature

Reversible square drive for tightening and loosening applications

Suitable for continuous operation at maximum pressure

Body shroud engraved with torque/pressure chart

TWS370

TWS150N

TWS45N

H1

H2L2

H3

H4

L1

R

Hi-Force TWS-N series lightweight aluminium hydraulic torque wrenches are designed to handle the toughest bolting jobs accurately and quickly. All models provide a torque accuracy of +/- 3% with a handy torque chart clearly engraved on the tool. The internal reaction arm spline allows the operator to easily position the tool and, if necessary, react directly off the tool body in very confined access applications. All models incorporate an easily reversible high grade alloy steel square drive enabling the operator to quickly switch from tightening to loosening applications. Uni-Swivel quick release couplers are fitted as standard to all models enabling easy positioning of the hydraulic hoses away from any possible “pinch points”. Optional allen hex drives are available (see below) along with a comprehensive range of high quality torque wrench sockets (see pages 82 - 83).

Dimensions in mmModelnumber Nm Ibf .ft

TWS45N 3320 162 68 122 34

TWS17N 1254 127 51 90 25

TWS100N 7375 222 92 163 46

TWS370N 27290 329 137 240 66

TWS150N

4500

1700

10000

37000

15000 11063

1"

3/4"

1 1/2"

2 1/2"

1 1/2" 246 100 177 50

4.8

1.9

9.0

32.5

14.8

213

167

292

431

322

95

73

132

200

138

170

124

211

289

226

L1 H1 H3 RL2 H2 H4

Torque capacity(nominal) Square drive

size

Weight incl.reaction foot

kg

TWS-N - HYDRAULIC TORQUE WRENCHES - SQUARE DRIVE

82

J

Modelnumber

Square drives from to

Across flat sizes up to

12/”23

4/”

78/”6

Hi-Force high quality imperial size impact sockets are designed and manufactured for use with all Hi-Force bolting products, including hydraulic torque wrenches and impact wrenches. The IS range offers 47 models, with square drives from to and across flat sizes up to . Long length, bi-hexagonal and special sockets are available on request.

34/” 1

2/”2 78/”6

A

B

C

D

Dimensions in mmB C DA

Modelnumber

Dimensions in mmB C DA

IS2-101

IS2-104

IS2-107

IS2-110

IS2-113

IS2-200

IS2-203

IS2-206

IS9-101

IS9-104

IS9-107

IS9-110

IS9-113

IS9-200

IS9-203

IS9-206

IS9-209

IS9-212

IS9-215

IS9-302

IS9-308

IS9-314

IS5-113

IS5-200

IS5-203

IS5-206

IS5-209

IS5-212

IS5-215

IS5-302

IS5-308

IS5-314

IS5-404

IS5-410

IS5-500

IS5-506

Squaredrive

34/”

34/”

34/”

34/”

34/”

34/”

34/”

34/”

1”

1”

1”

1”

1”

1”

1”

1”

1”

1”

1”

1”

1”

1”1

2/”11

2/”1

52

52

56

62

68

72

74

75

58

60

62

62

64

70

72

78

80

85

95

100

105

105

84

87

40

44

51

58

67

71

77

84

44

51

56

62

68

74

80

87

93

98

104

109

125

136

76

82

38

44

44

44

44

54

54

54

51

51

52

52

58

58

62

62

62

62

86

86

86

95

86

86

16

20

23

27

32

35

35

35

17

21

26

26

27

31

32

35

36

40

48

52

52

52

27

29

90

92

95

100

103

110

118

125

125

135

140

150

86

93

97

105

110

116

130

140

150

165

179

195

86

86

86

86

86

86

86

95

95

95

127

127

36

38

40

43

45

50

55

58

58

65

70

75

Squaredrive

12/”1

12/”1

12/”1

12/”1

12/”1

12/”1

12/”1

12/”1

12/”1

12/”1

12/”1

12/”1

Nut AFinches

116/ ”1

14/”1

716/ ”1

58/”1

1316/ ”1

2”3

16/ ”23

8/”21

16/ ”11

4/”17

16/ ”15

8/”113

16/ ”1

2”3

16/ ”23

8/”29

16/ ”23

4/”215

16/ ”21

8/”31

2/”37

8/”313

16/ ”1

2”

Nut AFinches

316/ ”2

38/”2

916/ ”2

34/”2

1516/ ”2

18/”3

12/”3

78/”3

14/”4

58/”4

5”3

8/”5

IS6-302

IS6-308

IS6-314

IS6-404

IS6-410

IS6-500

IS6-506

IS6-512

IS6-602

IS6-608

IS6-614

140

140

150

160

170

175

180

185

190

195

200

124

135

147

159

172

185

197

210

223

235

248

127

127

127

127

127

127

127

127

127

127

127

51

51

57

64

71

75

79

83

91

95

105

12/”2

12/”2

12/”2

12/”2

12/”2

12/”2

12/”2

12/”2

12/”2

12/”2

12/”2

18/”3

12/”3

78/”3

14/”4

58/”4

5”3

8/”53

4/”51

8/”61

2/”67

8/”6

IS9-212

Supplied complete with retaining ring and pin

IS - IMPERIAL IMPACT SOCKETS

J

83

Modelnumber

12/”23

4/”

Hi-Force high quality metric size impact sockets are designed and manufactured for use with all Hi-Force bolting products, including hydraulic torque wrenches and impact wrenches. The MS range offers 53 models, with square drives from to and across flat sizes up to 145mm. Long length, bi-hexagonal and special sockets are available on request.

34/” 1

2/”2

Square drives from to

Across flat sizes up to 145mm

A

B

C

D

Dimensions in mmB C DA

Modelnumber

Dimensions in mmB C DA

MS2-24

MS2-27

MS2-30

MS2-36

MS2-41

MS2-46

MS2-50

MS2-55

MS2-60

MS9-24

MS9-27

MS9-30

MS9-36

MS9-41

MS9-46

MS9-50

MS9-55

MS9-60

MS9-65

MS9-70

MS9-75

MS9-80

MS9-85

MS9-90

MS5-41

MS5-46

MS5-50

MS5-55

MS5-60

MS5-65

MS5-70

MS5-75

MS5-80

MS5-85

MS5-90

MS5-95

MS5-100

MS5-105

MS5-110

MS5-115

MS5-130

MS6-80

MS6-85

MS6-90

MS6-95

MS6-100

MS6-105

MS6-110

Nut AFmm

MS9-95

MS9-100

50

54

54

56

58

63

72

74

75

58

58

60

65

67

74

80

84

87

90

96

98

100

105

105

115

115

MS6-115

MS6-130

MS6-145

84

87

90

92

95

100

103

110

118

118

118

125

125

125

135

140

140

140

145

145

150

155

160

165

175

185

80

46

50

55

60

65

70

75

80

85

90

95

100

105

110

115

130

80

85

90

95

100

105

110

115

130

145

41

27

29

36

38

40

43

45

50

55

55

55

58

58

58

65

70

51

51

54

54

57

61

64

67

75

83

26

86

86

86

86

86

86

86

86

86

86

95

95

95

95

95

127

127

127

127

127

127

127

127

127

127

127

86

76

81

86

93

97

105

110

116

125

130

137

140

150

156

160

185

124

130

136

143

149

155

161

167

188

208

70

Nut AFmm

24

27

30

36

41

46

50

55

60

24

27

30

36

41

46

50

55

60

65

70

75

80

85

90

95

100

39

43

47

54

60

67

71

78

84

42

46

50

56

63

69

74

80

86

92

99

106

112

118

125

131

137

44

44

44

44

44

44

54

54

54

54

54

54

54

54

54

54

54

54

54

54

86

86

86

86

86

95

16

16

23

23

24

30

32

35

37

17

17

21

30

31

36

42

44

44

46

51

45

48

52

52

52

58

Squaredrive

34/”

34/”

34/”

34/”

34/”

34/”

34/”

34/”

1”

1”

1”

1”

1”

1”

1”

1”

1”

1”

1”

1”

1”

34/”

1”

1”

1”

1”

Squaredrive

12/”1

12/”1

12/”1

12/”1

12/”1

12/”1

12/”1

12/”1

12/”1

12/”1

12/”1

12/”1

12/”1

12/”2

12/”2

12/”2

12/”2

12/”2

12/”2

12/”2

12/”2

12/”2

12/”2

12/”1

12/”1

12/”1

12/”1

MS9-70

Supplied complete with retaining ring and pin

MS - METRIC IMPACT SOCKETS

84

J

Working pressure 700 bar

Fitted with 360° x 360° Uni-Swivel couplings

Hi-Force TWH-N series female hexagon cassette head hydraulic torque wrenches offer a choice of 5 models, with output torque capacities from 2700 Nm to 48181 Nm (1990 to 35536 lbf.ft). Manufactured from high grade aluminium (except TWH430N), all models provide direct in-line reaction and a minimal radius clearance for easy fitment in confined spaces. The user friendly design of the tool simply requires the operator to withdraw/insert a single pin to change the ratchet head. Ratchet heads are available in all standard metric and imperial AF sizes from 24 to 145mm (1 ” to 6 ”) with low cost hexagon reducer bushes also available (see pages 87 - 88). Uni-Swivel quick release couplers are fitted as standard to all models, enabling easy positioning of the hydraulic hoses.

Torque capacity Hexagon AF size Dimensions in mm Modelnumber

min maxNm lbf. ftMetric Imperial

min - max

Powerful and low clearance design

Accurate to +/- 3% with standard torque chart supplied

Low profile design for limited access applications

Minimum radius cassette head for fitment in confined spaces

Suitable for continuous operation at maximum pressure

All Models

TWH27N, TWH54NTWH120N, TWH210N

TWH430N

L

H2H

1

D

H2H

1

L

DW2

W1

H2 W1 W2 DL H1

TWH27N

TWH54N

TWH120N

TWH210N

TWH430N

2700

5400

12000

23124

48181

3068

6037

14349

21000

43000

1990

3983

8850

17055

35536

2263

4453

10583

15489

31715

24

30

50

105

130

50

70

85

70

80

to

to

to

to

to

to

to

to

to

to

97

125

157

204

260

108

136

182

191

242

32

41

52

64

83

32

41

52

64

83

51

64

78

97

93

51

64

78

97

93

10 - 15

11 - 20

14 - 17

19 - 23

25 - 32

10 - 12

12 - 24

16 - 21

18 - 21

26 - 31

Approx.weight

kg3.0

6.0

11.5

16.0

28.0

3.0

6.0

11.516.0

28.0

193

250

310

378

425

193

250

310

378

405

125

158

189

236

309

136

169

214

223

291

46

65

115

145

60

80

100

115

80

100

(nominal)

Compact, lightweight, aluminium drive unit (except TWH430N)

min maxto

to

to

to

to

to

to

to

to

to

Note: Above selection table is for drive unit only. Ratchet head(s) to be ordered separately - see page 85. Exact weight & radius size (D) varies according to ratchet AF size selected.

5"

1 1/16"

2"

1 1/16"

2 3/4"

2 3/16"

3 1/2"

2 3/4"

4 1/4"

3 1/8"

113/16"

2 9/16"

3 1/8"

3 7/8"

3 7/8"

4 5/8"

4 5/8"

2 3/8"

3 1/8"

6 7/8 "

116/ 7

8/

(drive unit)

Note :Drawing shows drivecylinder, including ratchet head as detailed on page 85.

Drive cylinder and ratchet head are seperate items and must be ordered separately.

TWH210N

TWH210NRH Ratchet head(Order separately)

TWH-N - HYDRAULIC TORQUE WRENCH - DRIVE CYLINDERS

J

85

D

Choice of standard metric and imperial sizesEasily fitted to TWH-N drive unitsStrong steel construction

Non standard and special design

ratchet heads can be made to order

R A T C H E T H E A D S E L E C T I O N T A B L E :

Rmm

Modelnumber

15.1

15.0

14.9

14.9

14.8

14.8

18.8

TWH210NRH2.3/4

TWH210NRH3.1/8

TWH210NRH3.7/8

TWH210NRH4.1/4

TWH210NRH4.5/8

TWH27NFor TWH54NFor TWH120NFor TWH210NFor TWH430NFor

16.4 TWH210NRH3.1/2

52 80

56 85

14.8

16.5

TWH210NRH-80

TWH210NRH-85

48 75 14.8 TWH210NRH-75

45 70 14.9 TWH210NRH-70

42 65 14.9

39 60 15.0

36 55 15.1

33 50 15.0

30 46

60 90 16.4 TWH210NRH-90

68 100

64 95

Modelnumber

TWH120NRH2.3/16

TWH120NRH2.3/8

TWH120NRH2.9/16

TWH120NRH2.3/4

TWH120NRH3.1/8

TWH120NRH3.7/8

TWH120NRH3.1/2

TWH120NRH-80

TWH120NRH-85

TWH120NRH-75

TWH120NRH-70

TWH120NRH-65

TWH120NRH-60

TWH120NRH-55

TWH120NRH-50

TWH120NRH-90

TWH120NRH-95

TWH120NRH-100

16.0

18.8

TWH210NRH-95

TWH210NRH-100

72 105 TWH210NRH-105

76 110 TWH210NRH-110

80 115 TWH210NRH-115

Rmm

18.3

18.2

18.2

18.7

18.5

21.0

18.8

18.2

18.3

18.2

18.3

18.8

18.7

18.7

18.5

18.5

21.0

90 130

100 145

Modelnumber

TWH430NRH3.7/8

TWH430NRH4.1/4

TWH430NRH4.5/8

TWH430NRH5

TWH430NRH5.3/8

TWH430NRH3.1/8

TWH430NRH3.1/2

TWH430NRH5.3/4

TWH430NRH6.1/8

TWH430NRH6.1/2

TWH430NRH-80

TWH430NRH-85

TWH430NRH-90

TWH430NRH-95

TWH430NRH-100

TWH430NRH-105

TWH430NRH-110

TWH430NRH-115

TWH430NRH-130

TWH430NRH-145

Rmm

28.6

25.9

27.5

28.8

26.9

25.7

28.1

25.6

25.6

25.3

25.3

25.7

28.1

31.5

28.6

25.7

28.7

25.9

27.5

25.9

25.6

27 41

24 36

20 30

Modelnumber

TWH54NRH1.7/16

TWH54NRH1.5/8

TWH54NRH2

TWH54NRH2.3/16

TWH54NRH2.3/8

TWH54NRH2.9/16

TWH54NRH2.3/4

TWH54NRH3.1/8

TWH54NRH1.1/16

TWH54NRH1.1/4

TWH54NRH-80

TWH54NRH-75

TWH54NRH-70

TWH54NRH-65

TWH54NRH-60

TWH54NRH-55

TWH54NRH-50

TWH54NRH-46

TWH54NRH-41

TWH54NRH-36

TWH54NRH-30

Rmm

13.8

10.9

10.8

12.2

12.2

12.0

11.7

11.8

12.0

11.8

19.0

17.3

11.8

12.0

11.8

11.7

12.0

12.2

12.2

10.8

10.9

13.8

17.3

16 24

numberModel

TWH27NRH-60

TWH27NRH-55

TWH27NRH-50

TWH27NRH-46

TWH27NRH-41

TWH27NRH-36

TWH27NRH-30

TWH27NRH-24

Rmm

10.1

10.1

10.6

10.5

10.2

10.5

10.5

10.8

10.5

10.2

10.5

10.6

10.1

10.1

10.8

12.2

I M

P E

R I

A L

(S

ize

s i

n i

nc

he

s)

ME

TR

IC

(Siz

es

in

mm

)

Nut AF size

116/ ”1

14/”1

716/ ”1

58/”1

1316/ ”1

2”3

16/ ”23

8/”29

16/ ”23

4/”215

16/ ”21

8/”31

2/”37

8/”31

4/”45

8/”4

5”3

8/”53

4/”51

8/”61

2/”67

8/”6

Boltsize5

8/”3

4/”7

8/”1”1

8/”11

4/”13

8/”11

2/”15

8/”13

4/”17

8/”1

2”1

4/”21

2/”23

4/”2

3”1

4/”31

2/”33

4/”3

4”1

4/”41

2/”4

TWH27NRH1.7/16

TWH27NRH1.5/8

TWH27NRH2

TWH27NRH2.3/16

TWH27NRH2.3/8

TWH27NRH1.1/16

TWH27NRH1.1/4

TWH27NRH1.13/16 TWH54NRH1.13/16

TWH54NRH2.15/16 TWH120NRH2.15/16 TWH210NRH2.15/16

RTWH54NRH2.9/16

TWH-NRH - HYDRAULIC TORQUE WRENCH - RATCHET HEADS

TWH430NRH6.7/8

18 27 TWH27NRH-27 10.5

86

J

Suitable for TWH-N range up to 23124 Nm

Square drive sizes from 1” to 2½”

Easily fitted, no special tools needed

Hi-Force SDC square drive conversion kits, suitable for Hi-Force TWH-N hexagon drive hydraulic torque wrenches (see page 84) are available for all models, excluding TWH430N. All imperial and metric models are supplied complete with easily attachable reaction foot and a standard hexagon AF size, suitable for fitment to a commonly used size of ratchet head, per tool type (see table for more details). These SDC square drive conversion kits provide the most flexible and cost effective method of transforming a female hexagon drive hydraulic torque wrench into a square drive unit.

Supplied complete with reaction footEasily fittedMakes your hexagon drive torque wrench even more versatileFull range of impact sockets available (see pages 82 & 83) Flexibility ...

The combination of a Hi-Force drive unit, standard ratchet heads and square drive conversion kit gives the user maximum flexibility. Whether a low height or square drive unit is required, this combination provides it all !

Modelnumber

SDC27-M

SDC54-M

SDC120-M

SDC210-M

SDC27-I

SDC54-I

SDC120-I

SDC210-I

Squaredrive

1”

1½”

1½”

2½”

1”

1½”

1½”

2½”

Maximumtorque Nm

3068

6037

14349

23124

3068

6037

14349

23124

Maximumtorque lbf.ft

2263

4453

10583

17055

2263

4453

10583

17055

Suitable fordrive cylinder incl. ratchet head

TWH27N

TWH54N

TWH120N

TWH210N

TWH27N

TWH54N

TWH120N

TWH210N

Weightkg

1.1

3.0

4.4

9.1

1.1

3.0

4.4

9.1

HexagonAF Size

46mm

65mm

80mm

100mm

1316/ ”1

916/ ”2

18/”3

78/”3

TWH27NRH-46

TWH54NRH-65

TWH120NRH-80

TWH210NRH-100

TWH27NRH- 1316/ ”1

TWH54NRH- 916/ ”2

TWH120NRH- 18/”3

TWH210NRH- 78/”3

SDC - SQUARE DRIVE CONVERSION KITS FOR TWH-N WRENCHES

SDC54-M

J

87

To reduce the female hexagon AF size of the TWH-NRH ratchet heads (see page 85), these Hi-Force imperial hexagon reducer bushes offer an easy and economical solution. Just select your outside AF size (= ratchet head AF size) and the required inside AF size to determine the model number. Please note that wall thickness (specified below as ‘W’ dimension), must be added to the minimum radius dimension of your ratchet head, when using a reducer bush.

OutsideAF size

InsideAF size

For TWH27NRH For TWH54NRH For TWH120NRH For TWH210NRH For TWH430NRH

Model number Model number Model number Model number Model numberW mmW mm W mm W mm W mm

IB27-104-101IB27-107-101IB27-107-104IB27-110-104IB27-110-107IB27-113-107IB27-113-110IB27-200-110IB27-200-113IB27-203-110IB27-203-113IB27-203-200IB27-206-113IB27-206-200IB27-206-203

14/”1 1

16/ ”17

16/ ”1 116/ ”1

716/ ”1 1

4/”15

8/”15

8/”113

16/ ”113

16/ ”1

2”

2”3

16/ ”23

16/ ”23

16/ ”23

8/”23

8/”23

8/”29

16/ ”29

16/ ”29

16/ ”23

4/”23

4/”23

4/”215

16/ ”215

16/ ”215

16/ ”21

8/”31

8/”31

8/”31

2/”31

2/”37

8/”37

8/”31

4/”41

4/”45

8/”45

8/”4

5”

5”3

8/”53

8/”53

4/”53

4/”51

8/”61

8/”61

2/”61

2/”67

8/”67

8/”6

14/”1

716/ ”1

716/ ”1

58/”1

58/”1

58/”1

1316/ ”1

1316/ ”1

2”13

16/ ”1

2”3

16/ ”2

2”3

16/ ”23

8/”23

16/ ”23

8/”29

16/ ”23

8/”29

16/ ”23

4/”29

16/ ”23

4/”215

16/ ”215

16/ ”21

8/”31

8/”31

2/”31

2/”37

8/”37

8/”31

4/”41

4/”45

8/”45

8/”4

5”

5”3

8/”53

8/”53

4/”53

4/”51

8/”61

8/”61

2/”6

IB54-110-104IB54-110-107IB54-113-107IB54-113-110IB54-200-110IB54-200-113IB54-203-110IB54-203-113IB54-203-200IB54-206-113IB54-206-200IB54-206-203IB54-209-200IB54-209-203IB54-209-206IB54-212-203IB54-212-206IB54-212-209IB54-215-206IB54-215-209IB54-215-212IB54-302-209IB54-302-212IB54-302-215

IB430-308-302IB430-314-302IB430-314-308IB430-404-308IB430-404-314IB430-410-314IB430-410-404IB430-500-404IB430-500-410IB430-506-410IB430-506-500IB430-512-500IB430-512-506IB430-602-506IB430-602-512IB430-608-512IB430-608-602IB430-614-602IB430-614-608

IB120-206-203

IB120-209-203IB120-209-206IB120-212-203IB120-212-206IB120-212-209IB120-215-206IB120-215-209IB120-215-212IB120-302-209IB120-302-212IB120-302-215IB120-308-215IB120-308-302IB120-314-302IB120-314-308

IB210-215-212

IB210-302-212IB210-302-215IB210-308-215IB210-308-302IB210-314-302IB210-314-308IB210-404-308IB210-404-314IB210-410-314IB210-410-404

2.44.82.44.82.44.82.44.82.47.24.82.47.24.82.4

4.82.44.82.44.82.47.24.82.47.24.82.47.24.82.47.24.82.47.24.82.47.24.82.4

2.4

4.82.47.24.82.47.24.82.47.24.82.47.24.89.54.8

2.4

4.82.47.24.89.54.89.54.89.54.8

4.89.54.89.54.89.54.89.54.89.54.89.54.89.54.89.54.89.54.8

not available -

not available -

IB - IMPERIAL HEXAGON REDUCER BUSHES

IB54-206-113

88

J

OutsideAF size

InsideAF size

For TWH27NRH For TWH54NRH For TWH120NRH For TWH210NRH For TWH430NRH

Model number Model number Model number Model number Model numberW mmW mm W mm W mm W mm

To reduce the female hexagon AF size of the TWH-NRH ratchet heads (see page 85), these Hi-Force imperial hexagon reducer bushes offer an easy and economical solution. Just select your outside AF size (= ratchet head AF size) and the required inside AF size to determine the model number. Please note that wall thickness (specified below as ‘W’ dimension), must be added to the minimum radius dimension of your ratchet head, when using a reducer bush.

30364146465050555555606060656565707070757575808080858585909090959595

100100100105105105110110110115115115130130130145145145

243036364141464146504650555055605560656065706570757075807580858085908590959095

10095

100105100105110105110115110115130

MB27-30-24

MB27-60-55MB27-60-50MB27-60-46MB27-55-50MB27-55-46MB27-55-41MB27-50-46MB27-50-41MB27-46-41MB27-46-36MB27-41-36MB27-36-30

3.0

2.55.07.02.54.57.02.04.52.55.02.53.0

MB54-60-55MB54-60-50MB54-60-46MB54-55-50MB54-55-46MB54-55-41MB54-50-46MB54-50-41MB54-46-41MB54-46-36MB54-41-36MB54-36-30

MB54-65-50

MB54-80-75MB54-80-70MB54-80-65MB54-75-70MB54-75-65MB54-75-60MB54-70-65MB54-70-60MB54-70-55MB54-65-60MB54-65-55

3.0

7.52.55.07.02.54.57.02.04.52.55.02.5

5.0

2.55.07.52.55.07.52.55.07.52.5

MB120-60-55MB120-60-50

MB120-65-50

MB120-80-75MB120-80-70MB120-80-65MB120-75-70MB120-75-65MB120-75-60MB120-70-65MB120-70-60MB120-70-55MB120-65-60MB120-65-55

MB120-85-75MB120-85-70

MB120-85-80

MB120-100-95MB120-100-90MB120-100-85MB120-95-90MB120-95-85MB120-95-80MB120-90-85MB120-90-80MB120-90-75

7.52.55.0

5.0

2.55.07.52.55.07.52.55.07.52.5

2.55.07.5

7.5

2.55.07.52.55.07.52.55.0

2.55.0

2.5

2.55.07.5

7.5

2.55.07.52.55.07.52.55.0

7.55.0

2.55.07.52.55.07.52.5

2.5

2.55.07.52.55.07.52.55.0

7.55.0

2.55.07.52.55.07.52.5

7.515.017.57.5

10.012.5

MB210-80-75MB210-80-70

MB210-75-70

MB210-85-75MB210-85-70

MB210-85-80

MB210-100-95MB210-100-90MB210-100-85MB210-95-90MB210-95-85MB210-95-80MB210-90-85MB210-90-80MB210-90-75

MB210-105-90

MB210-115-110MB210-115-105MB210-115-100MB210-110-105MB210-110-100MB210-110-95MB210-105-100MB210-105-95

not available -

MB430-85-80

MB430-100-95MB430-100-90MB430-100-85MB430-95-90MB430-95-85MB430-95-80MB430-90-85MB430-90-80

MB430-105-90

MB430-115-110MB430-115-105MB430-115-100MB430-110-105MB430-110-100MB430-110-95MB430-105-100MB430-105-95

MB430-145-130MB430-145-115MB430-145-110MB430-130-115MB430-130-110MB430-130-105

not available -

MB - METRIC HEXAGON REDUCER BUSHES

MB54-70-55

J

89

Dimensions in mm

Working pressure 700 bar

Hi-Force hydraulic torque wrench pumps are compatible for use with all Hi-Force hydraulic torque wrenches. All models are 700 bar maximum working pressure, fitted with an easily accessible and adjustable torque setting pressure relief valve, and are available as air driven or electric driven options. All pumps are supplied with a remote operation, push button hand pendant directional controller with three metres of control line cable. Glycerine filled, easy to read, dual scale (0-700 bar/0-10000 psi) hydraulic pressure gauges are fitted as standard to all models. Air driven versions also include an integral inline filter, regulator, lubricator system with airline pressure gauge, and an exhaust air cooling system.

Choice of air or electric power options

Dual scale glycerine filled pressure gauge fitted as standardTwo speed operation with choice of standard length hoses availableExternally adjustable torque setting pressure relief valve fitted as standard

Supplied complete with hand pendant controller

Protective carrying frame and oil sight level gaugeAir pressure gauge and filter-regulator-lubricator unit (air powered pumps only)

Note: Always check for the required thread size when ordering spares orreplacement couplings. If different thread size is required, please check available reducers and adaptors on page 39 of this catalogue.

QUICK CONNECT COUPLINGS

HTWP2142P HTWP3140P-A

Note: Alternative length hosesavailable on request.

Modelnumber Length Width Height

Maxpressure

bar

700

700

700

700

700

700

Powersupply

7.0 bar

110 volt

240 volt

7.0 bar

110 volt

240 volt

Changeoverpressure

bar

70

70

70

60

60

60

Motorrating

kW

1.50

0.55

0.55

3.70

1.50

1.50

Displacement l/minlow

pressure

7.95

3.90

3.90

14.4

7.20

7.20

highpressure

0.72

0.36

0.36

2.40

1.20

1.20

HTWP2140P

HTWP2141P

HTWP2142P

HTWP3140P-A

HTWP3141P-A

HTWP3142P-A

370 205 450

370 205 450

370 205 450

400 360 570

400 360 570

400 360 570

Weightkg

28.0

28.0

28.0

43.0

45.0

44.0

HTWP2140P

HYDRAULIC HOSES

HTWH4

HTWH5

HTWH6

HTWH8

HTWH10

Modelnumber

Lengthmetres

4

5

6

8

10

Modelnumber

CF4F

CM4F

Thread type1/4" NPT Female 1/4" NPT Female

Description

Female half coupler

Male half coupler CM4F

CF4F

HTWP - TORQUE WRENCH PUMPS

Integral oil cooling system (air powered pumps only)

HTWH4

90

J

Modelnumber

Industrial heavy duty design

Square drive sizes from ½” to 1½”

Excellent power to weight ratio

The IW range of heavy duty pneumatic impact wrenches is designed for high volume production, heavy maintenance and construction work. A choice of four models in square drive sizes ½”, ¾”, 1” or 1½” is available all offering an excellent power to weight ratio, compact design and low vibration. Available with pistol grip (models IW13P and IW19P) and back handle grip (models IW25B and IW38B) these high quality tools offer increased durability, low noise level and reduced operator fatigue. All models can be used

Choice of four models Minimal noise and vibration featuresOperates from standard 6 bar air pressure

IW19P

IW25B

Weightkg

ACCESSORIES

Type ofaccessories Range description

Imperial sockets

Metric sockets

Extension bars

Square drive adaptors

Reducers

Universal joints

Complete range of high quality impact sockets.Square drive sizes from to and AF sizes up to 3

4/” 12/”2 7

8/”6Complete range of high quality impact sockets.Square drive sizes from to and AF sizes up to 145 mm 3

4/” 12/”2

Available from to drive size in lengths from 150 to 500 mmPlease contact Hi-Force for more information

34/” 1

2/”2

All possible combinations from to square drivePlease contact Hi-Force for more information

34/” 1

2/”2

All possible combinations from to square drivePlease contact Hi-Force for more information

34/” 1

2/”2

All possible combinations from to square drivePlease contact Hi-Force for more information

34/” 1

2/”2

IW - PNEUMATIC IMPACT WRENCHES

for tightening and loosening applications and incorporate a four position adjustable power output device. A full range of impact quality sockets in both imperial and metric sizes, for use with Hi-Force impact wrenches is detailed on pages 82 and 83.

IW13P

IW19P

IW25B

IW38B

Free speedR.P.M. I.P.M.

3800

3700

6300

3000

1100

700

1200

600

Recommended torqueNm lbf.ft

250-870

1000-2450

90-350

1000-3200

180-630

740-1772

65-250

740-2370

6.2

10.7

2.8

16.0

Bolt capacitymm inch

22

45

16

50

34/ ”1

2”

78/ ”

58/ ”

Square drive size

12/ ”1

1”

34/ ”

12/ ”

Max. torqueNm

870

2750

350

3500

lbf.ft

630

1980

250

2600

Pistol grip versions

Back handle grip versions

Air Consumptionm³/min cfm

0.60

0.75

0.35

0.82

21.4

26.7

12.5

29.2

IW13P

STS Range

STS-CK Range

STU Range

AHP Range

Hoses & Couplers

K

Topside stud bolt tensioners

Stud bolt tensioner conversion kits

Sub-sea stud bolt tensioners

Air driven pump for bolt tensioners

Bolt tensioner hoses & couplers

91

Pages92 - 93

Pages94 - 95

Page96

Page97

Page98

XHP Range Manually operated pumps for bolt tensionersPage

97

INDEX - BOLT TENSIONERS

92

K

Modelnumber

Dimensions in mm

Capacities from 234 to 2649 kN

Working pressure 1500 Bar

Single acting design

The STS stud bolt tensioner range is designed for topside operation in a wide variety of applications including pipeline flanges, heat exchangers, pressure vessels, compressor covers, boiler feed pumps, anchor bolts and many others. The range comprises of 23 imperial and 29 metric models, all suitable for working pressures up to 1500 Bar. Imperial models cover all standard bolt sizes from ¾” to 4”, metric versions (detailed on page 93) are available for bolt sizes from M16 to M100. Each of the hydraulic cylinders can be used with a variety of interchangeable nut rotating sockets and threaded pullers, available as individual parts or as convenient conversion kits (see pages 94 and 95 for more specific details). This will ensure that the maximum number of bolt diameters can be accommodated using the minimum number of cylinders. All Hi-Force hydraulic stud bolt tensioners are designed and manufactured to include a wear coated piston, maximum piston stroke indicator, self-energising high pressure seals, dual quick connect couplings for easy multiple tensioner connection and a user friendly operation and maintenance procedure. Additional or spare bridges, threaded pullers and nut rotating sockets can be supplied as and when required. Suitable manual and air driven hydraulic pumps, high pressure hoses and couplings for use with Hi-Force stud bolt tensioners are detailed on pages 97 & 98.

STS2-125

STS2-150

STS3-175STS3-187STS3-200STS4-187STS4-200STS4-225STS4-250STS5-250STS5-275STS5-300STS6-300STS6-325STS6-350STS6-375STS6-400

STS1-075STS1-087STS1-100STS1-112

STS2-137

STS3-162

For further details and dimensional drawings, please see facing page.

Stud boltthread

size3

4/”

1”

12/”1

34/”1

78/”1

14/”2

12/”2

12/”2

18/”1

58/”1

14/”1

38/”1

2”

34/”2

12/”3

14/”3

4”

3”

34/”3

78/”

78/”1

2”

3”

CapacitykN Tonnes

457

457

822822822

126412641264126418331833183326492649264926492649

234234234234

457

822

46.6

46.6

83.883.883.8

128.9128.9128.9128.9186.9186.9186.9270.0270.0270.0270.0270.0

23.923.923.923.9

46.6

83.8

Effectiveareacm²

30.5

30.5

54.854.854.884.384.384.384.3

122.2122.2122.2176.6176.6176.6176.6176.6

15.615.615.615.6

30.5

54.8

Strokemm

15

15

151515151515151515151515151515

10101010

15

15

Note: Weight is for load cell and bridge only. Total weight of complete assembly depends on size of puller and nut rotating socket selected.

3.5

3.5

6.16.16.1

10.610.610.610.616.016.016.023.523.523.523.523.5

1.71.71.71.7

3.5

6.1

Weightkg A

102

102

133133133163163163163193193193233233233233233

74747474

102

133

B

39

39

47475050626262737373848484

105105

28283030

39

47

C min

103

103

115115117119119135135145145145178178178205205

74748080

103

115

D

128

128

150150155149149165165187187187216216216257257

90909898

128

150

E

54

54

565656575757576060606464646464

45454545

54

56

F

74

80

9397

104104106121127134140147161167172191196

51546164

77

92

STS1-100

STS3-175 STS4-250

STS - IMPERIAL TOPSIDE STUD BOLT TENSIONERS

Threadsperinch

8

8

888888888888888

10988

8

8

K

93

Modelnumber

Dimensions in mm

STS3-M42

STS3-M48

STS4-M48STS4-M52STS4-M56STS4-M60STS4-M64STS5-M64STS5-M68STS5-M72STS5-M76STS6-M76STS6-M80STS6-M85STS6-M90STS6-M95STS6-M100

STS2-M30STS2-M33STS2-M36STS2-M39

STS3-M45

STS3-M52

Stud boltthread

size

Note: Weight is for load cell and bridge only. Total weight of complete assembly depends on size of puller and nut rotating socket selected.

6.1

6.1

10.610.610.610.610.616.016.016.016.023.523.523.523.523.523.5

3.53.53.53.5

6.1

6.1

Weightkg A B

47

47

50506262627373737384848484

105105

39393939

47

50

C

115

115

119119135135135145145145145178178178178205205

103103103103

115

117

D

150

150

149149165165165187187187187216216216216257257

128128128128

150

155

E

56

56

575757575760606060646464646464

54545454

56

56

F

91

97

105108120124126134136139142158160162170184190

71747780

94

105

STS1-M24

STS1-M16STS1-M18STS1-M20STS1-M22

STS1-M27

CapacitykN

822

822

126412641264126412641833183318331833264926492649264926492649

457457457457

822

822

234

234234234234

234

Tonnes

83.8

83.8

128.9128.9128.9128.9128.9186.9186.9186.9186.9270.0270.0270.0270.0270.0270.0

46.646.646.646.6

83.8

83.8

23.9

23.923.923.923.9

23.9

Effectiveareacm²

54.8

54.8

84.384.384.384.384.3

122.2122.2122.2122.2176.6176.6176.6176.6176.6176.6

30.530.530.530.5

54.8

54.8

15.6

15.615.615.615.6

15.6

Strokemm

15

15

151515151515151515151515151515

15151515

15

15

10

10101010

101.7

1.71.71.71.7

1.7

133

133

163163163163163193193193193233233233233233233

102102102102

133

133

74

74747474

7430

28282830

3080

74747480

8098

90909098

9845

45454545

4559

47495156

61

M42

M48

M48M52M56M60M64M64M68M72M76M76M80M85M90M95

M100

M30M33M36M39

M45

M52

M24

M16M18M20M22

M27

STS3-M52

Wear plated pistonMaximum piston stroke indicatorSuitable for single or multi-tensioning applicationsSpecially designed tensioners available on requestAvailable in imperial (page 92) and metric versionsUser friendly operating and maintenance procedureChoice of manually operated or air powered pumps available (see page 97)

F

Threaded pullerPiston

Cylinder

Oil inlet port

Bridge

Tommy bar

Turn direction

Nut rotatingsocket

STS - METRIC TOPSIDE STUD BOLT TENSIONERS

* Dimension D may vary, depending on bridge size used

A

E D

C

B

Force

Threadpitch

4.5

5

55

5.55.566666666666

3.53.544

4.5

5

3

22.52.52.5

3

94

K

The modular design of Hi-Force STS series topside hydraulic stud bolt tensioners enables the user to adapt an existing STS tensioner assembly to another thread size, within the tensioner range, by purchasing a simple conversion kit. Comprising of a threaded puller and compatible nut rotating socket, Hi-Force STS-CK conversion kits offer the user even greater versatility at an economical cost.

Typical conversion kit

Threaded puller

STS1-075STS1-087STS1-100STS1-112

STS6-300STS6-325STS6-350STS6-375STS6-400

STS2-125STS2-137STS2-150

STS3-162STS3-175STS3-187STS3-200

STS4-187STS4-200STS4-225STS4-250

STS5-250STS5-275STS5-300

FromTensioner

To convert tensioner model in left hand column to another size within it’s applicable range, select from the below table of conversion kits

not applicableSTS6-CK300STS6-CK300STS6-CK300STS6-CK300

STS6-CK325not applicableSTS6-CK325STS6-CK325STS6-CK325

STS6-CK350STS6-CK350not applicableSTS6-CK350STS6-CK350

STS6-CK375STS6-CK375STS6-CK375not applicableSTS6-CK375

STS6-CK400STS6-CK400STS6-CK400

not applicableSTS6-CK400

34/” 1”

12/”1

34/”1 7

8/”1

14/”2 1

2/”2

12/”2

18/”1

58/”1

14/”1 3

8/”1

2”

34/”2

12/”31

4/”3 4”

3”

34/”3

78/”

78/”1 2”

3”

not applicableSTS5-CK250STS5-CK250

STS5-CK275not applicableSTS5-CK275

STS5-CK300STS5-CK300not applicable

not applicableSTS4-CK187STS4-CK187STS4-CK187

STS4-CK200not applicableSTS4-CK200STS4-CK200

STS4-CK225STS4-CK225not applicableSTS4-CK225

STS4-CK250STS4-CK250STS4-CK250not applicable

not applicableSTS3-CK162STS3-CK162STS3-CK162

STS3-CK175not applicableSTS3-CK175STS3-CK175

STS3-CK187STS3-CK187not applicableSTS3-CK187

STS3-CK200STS3-CK200STS3-CK200not applicable

not applicableSTS2-CK125STS2-CK125

STS2-CK137not applicableSTS2-CK137

STS2-CK150STS2-CK150not applicable

not applicableSTS1-CK075STS1-CK075STS1-CK075

STS1-CK087not applicableSTS1-CK087STS1-CK087

STS1-CK100STS1-CK100not applicableSTS1-CK100

STS1-CK112STS1-CK112STS1-CK112not applicable

Important note: Tensioner models STS1, STS3, STS4 & STS6 are available with two different bridge sizes, hence always check that the correct bridge is available on your existing STS tensioner prior to ordering a conversion kit. Bridges are available as individual components if required, see table below.

Bridge identification table :

Conversion kit selection table :

Tensionermodel

Bridgenumber

Compatiblestud bolt size

STS1 series

STS3 series

STS2 series

STS1-B1STS1-B2STS2-B1STS3-B1STS3-B2

34/” 7

8/”1” 1

8/”11

2/”114/”1 3

8/”13

4/”1 78/”1

58/”1

34/”1 7

8/”1 2”

Tensionermodel

Bridgenumber

Compatiblestud bolt size

STS4 series

STS6 series

STS5 series

STS4-B1STS4-B2STS5-B1STS6-B1STS6-B3

78/”1 2”

14/”2 1

2/”22”1

2/”2 34/”2 3”

12/”31

4/”33”4”3

4/”3

Nut rotating socket

Note: Imperial models STS3-175, STS3-187 & STS4-200 and metric models (facing page) STS3-M45, STS3-M48 & STS4-M52 are all supplied with the smaller size bridge (B1), so that fitment in confined spaces is assured. Should these models be required to be supplied with the larger size bridge (B2), please add suffix ‘B2’ to the model number of the tensioner, e.g. STS3-175B2.

bolt size bolt size bolt size bolt size

bolt size bolt size bolt size

bolt size bolt size bolt size bolt size

bolt size bolt size bolt size bolt size

bolt size bolt size bolt size

bolt size bolt size bolt size bolt size bolt size

STS-CK - CONVERSION KITS FOR IMPERIAL STUD BOLT TENSIONERS

K

95

Similar to the imperial thread conversion kits (page 94), the Hi-Force metric topside hydraulic stud bolt tensioners are also modular design and can be adapted to another thread size, within the tensioner range, by purchasing a simple conversion kit. Comprising of a threaded puller and nut rotating socket, Hi-Force STS-CK conversion kits offer the user even greater versatility at an economical cost.

Threadedpuller

Cylinder

Bridge

Nut rotatingsocket

FromTensioner

To convert tensioner model in left hand column to another size within it’s applicable range, select from the below table of conversion kits

STS1-M16STS1-M18STS1-M20STS1-M22STS1-M24STS1-M27

STS2-M30STS2-M33STS2-M36STS2-M39

STS3-M42STS3-M45STS3-M48STS3-M52

STS4-M48STS4-M52STS4-M56STS4-M60STS4-M64

STS5-M64STS5-M68STS5-M72STS5-M76

STS6-M76STS6-M80STS6-M85STS6-M90STS6-M95STS6-M100

not applicableSTS1-CKM16STS1-CKM16STS1-CKM16STS1-CKM16STS1-CKM16

STS1-CKM18not applicableSTS1-CKM18STS1-CKM18STS1-CKM18STS1-CKM18

STS1-CKM20STS1-CKM20not applicableSTS1-CKM20STS1-CKM20STS1-CKM20

STS1-CKM22STS1-CKM22STS1-CKM22not applicableSTS1-CKM22STS1-CKM22

STS1-CKM24STS1-CKM24STS1-CKM24STS1-CKM24not applicableSTS1-CKM24

STS1-CKM27STS1-CKM27STS1-CKM27STS1-CKM27STS1-CKM27not applicable

not applicableSTS2-CKM30STS2-CKM30STS2-CKM30

STS2-CKM33not applicableSTS2-CKM33STS2-CKM33

STS2-CKM36STS2-CKM36not applicableSTS2-CKM36

STS2-CKM39STS2-CKM39STS2-CKM39not applicable

not applicableSTS3-CKM42STS3-CKM42STS3-CKM42

STS3-CKM45not applicableSTS3-CKM45STS3-CKM45

STS3-CKM48STS3-CKM48not applicableSTS3-CKM48

STS3-CKM52STS3-CKM52STS3-CKM52not applicable

not applicableSTS4-CKM48STS4-CKM48STS4-CKM48STS4-CKM48

STS4-CKM52not applicableSTS4-CKM52STS4-CKM52STS4-CKM52

STS4-CKM56STS4-CKM56not applicableSTS4-CKM56STS4-CKM56

STS4-CKM60STS4-CKM60STS4-CKM60not applicableSTS4-CKM60

STS4-CKM64STS4-CKM64STS4-CKM64STS4-CKM64not applicable

not applicableSTS5-CKM64STS5-CKM64STS5-CKM64

STS5-CKM68not applicableSTS5-CKM68STS5-CKM68

STS5-CKM72STS5-CKM72not applicableSTS5-CKM72

STS5-CKM76STS5-CKM76STS5-CKM76not applicable

not applicableSTS6-CKM76STS6-CKM76STS6-CKM76STS6-CKM76STS6-CKM76

STS6-CKM80not applicableSTS6-CKM80STS6-CKM80STS6-CKM80STS6-CKM80

STS6-CKM85STS6-CKM85not applicableSTS6-CKM85STS6-CKM85STS6-CKM85

STS6-CKM90STS6-CKM90STS6-CKM90not applicableSTS6-CKM90STS6-CKM90

STS6-CKM95STS6-CKM95STS6-CKM95STS6-CKM95not applicableSTS6-CKM95

STS6-CKM100STS6-CKM100STS6-CKM100STS6-CKM100

not applicableSTS6-CKM100

M16 bolt size M18 bolt size M20 bolt size M22 bolt size M24 bolt size M27 bolt size

M30 bolt size M33 bolt size M36 bolt size M39 bolt size

M42 bolt size M45 bolt size M48 bolt size M52 bolt size

M48 bolt size M52 bolt size M56 bolt size M60 bolt size M64 bolt size

M76 bolt size M80 bolt size M85 bolt size M90 bolt size M95 bolt size M100 bolt size

M64 bolt size M68 bolt size M72 bolt size M76 bolt size

Important note: Tensioner models STS1, STS3, STS4 & STS6 are available with two different bridge sizes, hence always check that the correct bridge is available on your existing STS tensioner prior to ordering a conversion kit. Bridges are available as individual components if required, see table below.

Bridge identification table :

Tensionermodel

Bridgenumber

Compatiblestud bolt size

STS1 series

STS3 series

STS2 series

STS1-B1STS1-B2STS2-B1STS3-B1STS3-B2

Tensionermodel

Bridgenumber

Compatiblestud bolt size

STS4 series

STS6 series

STS5 series

STS4-B1STS4-B2STS5-B1STS6-B1STS6-B3

Conversion kit selection table :

M16 M18 M20

M22 M24 M27

M30 M33 M36 M39 M64 M68 M72 M76

M76 M80 M85 M90

M95 M100

M42 M45

M45 M48 M52

M48 M52

M52 M56 M60 M64

M48

STS-CK - CONVERSION KITS FOR METRIC STUD BOLT TENSIONERS

96

K

Modelnumber

Dimensions in mm

Hi-Force STU series sub-sea stud bolt tensioners are designed and manufactured to suit the demanding require-ments of divers operating in harsh sub-sea environments. With an easy to use two part construction, a quick release and fit threaded puller fitted as standard and an extra long stroke length, to reduce re-setting operations, Hi-Force STU sub-sea tensioners offer a consistent, reliable and cost effective method of tensioning sub-sea bolted joints.

Working pressure 1500 Bar

Available for imperial and metric stud bolts

Easy to use two part construction

Extra long piston stroke to reduce re-setting timeSingle acting design with failsafe stroke limiting device

Dual hose connection for easy hook up

Corrosion protected for operation in sub-sea environments

A C

B

D E

F

IMPERIAL SUB-SEA TENSIONERS

METRIC SUB-SEA TENSIONERS

Stud boltthread

sizeCapacity

kN Tonnes

Effectiveareacm²

Weightkg A B C D E F

STU2-36

STU3-42

STU4-48STU5-52STU5-56STU6-64STU6-72

STU7-85STU7-90

STU7-76

STU1-24STU1-27STU2-30STU2-33

STU3-39

STU4-45

28.69

36.89

50.4277.8877.88

109.94109.94

165.56165.56

165.56

17.0717.0728.6928.69

36.89

50.42

30

30

3030303030

3030

30

30303030

30

30

4.8

6.2

8.512.212.219.219.2

29.029.0

29.0

3.23.24.84.8

6.2

8.5

102

114

128148148176176

215215

215

8282

102102

114

128

30

35

4148486060

9494

94

22223030

35

41

140

142

151164164183183

215215

215

129129140140

142

151

140

142

151164164183183

215215

215

129129140140

142

151

164

169

181202202231231

260260

260

150150164164

169

181

78

85

98112116136141

175175

164

61647375

82

94

STU3-150

STU4-175

STU5-200STU5-225STU6-250STU6-275STU7-300

STU7-350STU7-325

STU1-100STU1-112STU2-125STU2-137

STU3-162

STU4-187

533.39

756.30

1168.191168.191649.121649.122483.44

2483.442483.44

256.04256.04430.36430.36

533.39

756.30

56.41

77.09

119.08119.08168.11168.11253.15

253.15253.15

26.1026.1043.8743.87

56.41

77.09

36.89

50.42

77.8877.88

109.94109.94165.56

165.56165.56

17.0717.0728.6928.69

36.89

50.42

30

30

3030303030

3030

30303030

30

30

6.2

8.5

12.212.219.219.229.0

29.029.0

3.23.24.84.8

6.2

8.5

114

128

148148176176215

215215

8282

102102

114

128

35

41

4848606089

8989

22223030

35

41

142

151

164164183183215

215215

129129140140

142

151

142

151

164164183183215

215215

129129140140

142

151

169

181

202202231231260

260260

150150164164

169

181

82

94

112116136141162

175173

61647375

85

98

Strokemm

M36 x 4

M42 x 4.5

M48 x 5M52 x 5M56 x 5.5M64 x 6M72 x 6

M85 x 6M90 x 6

M76 x 6

M24 x 2M27 x 3M30 x 3.5M33 x 3.5

M39 x 4

M45 x 4.5

1”

12/”1

34/”1

78/”1

14/”2

12/”2

18/”1

58/”1

14/”1

38/”1

2”

3”1

4/”31

2/”3

34/”2

Topview Hi-Force quickfit threaded pullerSTU3-162

STU - SUB-SEA STUD BOLT TENSIONERS

STU7-80

430.36

553.39

756.301168.191168.191649.121649.12

2483.442483.44

2483.44

256.04256.04430.36430.36

553.39

756.30

2483.44

43.87

56.41

77.09119.08119.08168.11168.11

253.15253.15

253.15

26.1026.1043.8743.87

56.41

77.09

253.15 165.56 30 29.0 215 94 215 215 260 164M80 x 6

- 8UN

- 8UN

- 8UN

- 8UN

- 8UN

- 8UN

- 8UN

- 8UN

- 8UN

- 8UN

- 8UN

- 8UN

- 8UN

- 8UN

- 8UN

K

97

XHP - MANUALLY OPERATED PUMP FOR BOLT TENSIONERS

Model number

AHP275BTU

Dimensions in mm

AHP275BTU

The Hi-Force AHP275BTU air driven hydraulic pump is compatible for use with Hi-Force STS and STU stud bolt tensioners. The pump unit is easy to operate and is supplied complete with a vibra-gauge and quick release outlet coupling. The complete system, including an inlet air filter & regulator unit is fitted in a robust stainless steel frame.

Operates from standard 7 bar air supply

Air consumption 28 scfm (0.79 m³/minute)

Working pressure 1500 Bar

Compact & lightweight design

Complete with pressure gauge

Working pressure 1500 Bar

Hi-Force XHP range of manually operated high pressure hydraulic pump is compatible for use with STS and STU stud bolt tensioners. Lightweight, compact and independent from any required power source, it is suited for all applications on-site requiring reliable hydraulic power. The pump is easy to operate and supplied complete with a pressure gauge and quick release outlet coupling.

XHP1500

Outletcoupler

Weightkg

Workingpressure

bar

Usable oilcapacity

litres

1500 8 STFC4 22

Length Width Height

450 395 395

XHP1500

Model number

Dimensions in mmOutletcoupler

Weightkg

Workingpressure

bar

Usable oilcapacity

litres

1500 0.7 STFC4 7.0

Length Width Height

610 170 180

Displacementper stroke (cm³)

1 stagest 2 stagend

12.5 0.75

AHP - AIR DRIVEN PUMP FOR BOLT TENSIONERS

98

K

Modelnumber

Ultra high pressure hoses

Couplings, nipples and sealing washers

Safety factor 3 : 1

Working pressure up to 1500 Bar

Hi-Force ultra-high pressure hoses are compatible for use with all Hi-Force bolt tensioning products up to a maximum of 1500 bar working pressure. Each hose is supplied complete with quick connect couplings on each end (male/female) and has a safety factor of 3:1 on maximum working pressure. Four standard lengths are available with special lengths available on request.

Spare couplings, nipples and sealing washers are also available (see below).

Description

XHC1.5B

XHC3B

XHC5B

XHC10B

STFC4

STMC4

STN1P4

Link hose complete with quick connect couplings, length 1.5 metres

Mainline hose complete with quick connect couplings, length 10.0 metres

Mainline hose complete with quick connect couplings, length 5.0 metres

Link hose complete with quick connect couplings, length 3.0 metres

Female coupling

¼” BSP nipple

Male coupling

Maximumworking pressure

1500 bar

1500 bar

1500 bar

1500 bar

1500 bar

1500 bar

1500 bar

XHC1.5B

XHC3B

STFC4

STMC4

BOLT TENSIONER HOSES & COUPLERS

BoltRight ®

LiftRight ®

L

The ultimate software package for calculationof the correct torque and tension values

A digital assistant for selecting the correctcylinder or pump for your application

99

Page100

Page100

INDEX - SOFTWARE

100

L Modelnumber

BR30E-F

BR30E-C

BR30M-F

BR30M-C

LR10E-F

LR10E-C

BoltRight for bolting applications

LiftRight for lifting applications

Easy to use, minimal computer knowledge required

Description

BoltRight V3.0 English - Free version for Hi-Force bolting product usersBoltRight V3.0 English - Commercial version with possibility to disable references to Hi-Force toolsBoltRight V3.0 Multi-language - Free version for Hi-Force bolting product usersBoltRight V3.0 Multi-language - Commercial version with possibility to disable reference to Hi-Force toolsLiftRight V1.0 English - Free version for Hi-Force usersLiftRight V1.0 English - Commercial version for non Hi-Force users

The “BoltRight” software programme is designed to assist engineers, in the Oil, Gas and Petro-Chemical industries, by calculating accurate bolt torque and tension figures for a wide variety of bolted joints in pipelines, compressors, condensers, heat exchangers etc… Suitable for running on the Microsoft Windows operating systems, the programme allows the user to input key joint data i.e. flange class and size, operating temperature, bolt material, bolt size and clamp length, gasket material and type, and thread lubricant (for torquing) along with the applicable friction co-efficient when using hydraulic stud bolt tensioners. The BoltRight programme also allows the user to generate a bolt torque or bolt tensioning procedure, dependent on the method of tightening selected, and includes options to print or store this traceable procedure within the PC. The procedure can also include critical joint information such as location, joint tag reference, organisation details and person carrying out the bolt tightening work. A Hi-Force recommended bolt tightening procedure using Hi-Force bolting tools is also included in the report.

A new addition to the Hi-Force software family, is “LiftRight”. This software package will help users to select the correct cylinder and/or pump unit, starting from selection criteria specified by the user, such as requested capacity, stroke and closed height. The software will automatically select the most suitable equipment from the extensive range of Hi-Force products available. Output will include essential information such as outline dimensions and product weight. The software can also be used to provide detailed information on a specific product, by entering the model number.

Both “BoltRight” and “LiftRight” are available free of charge to Hi-Force customers by download from our website. Commercial versions for non Hi-Force customers are also available on CD and by download, after obtaining a download link and password.

BoltRight V2.1EnglishHi-Force Limited

Bentley Way - Daventry

NN11 8QH Northants - England

Tel : +44 1327 301000

Designed for :

LiftRight V1.0

English

Hi-Force LimitedBentley Way - Daventry

NN11 8QH Northants - EnglandTel : +44 1327 301000

Designed for :

BoltRight V3.0

Multi-Language

Hi-Force Limited

Bentley Way - Daventry

NN11 8QH Northants - England

Tel : +44 1327 301000

Designed for :

BOLTRIGHT & LIFTRIGHT - THE EASY ANSWER !

Designed for :

Rental

On-Site

Maintenance

Contracts

Equipment rental

On-Site services

Repair services

Testing & service contracts information

101

Page102

Page103

Page104

Page106

M

Calibration Torque tool calibrationPage105

Training Product & service trainingPages

107 - 108

INDEX - SERVICES

102

M

The Hi-Force philosophy of offering a complete service package to support our valued customers needs and requirements also extends to tool rental services. With such an extensive array of products available within the Hi-Force range, it is sometimes difficult for our customers to decide on the most suitable tool in which to invest their money. Additionally, with our higher value products like high tonnage cylinders, powered pumps, hydraulic wrenches, stud bolt tensioners and hydrotest pumps, many clients simply cannot justify the high capital outlay to purchase, especially in cases where their needs for the product are relatively short term or even simply for a one off job. In some cases annual budget restraints also make it difficult to get purchase expenditure approval even though there is a definite requirement for the tools.

Hi-Force actively encourages and promotes its tool rental services package, both at Regional Offices and at participating Distributors worldwide. Unlike our competitors who believe that tool rental business reduces product sales, we at Hi-Force believe it actually increases them !

Many of our customers worldwide who have purchased Hi-Force products, initially took the opportunity to “try out” both our product quality and our level of service support via tool rental. Once satisfied, these same customers became, brand loyal purchasers of Hi-Force products on a regular basis.

An additional benefit of maintaining a comprehensive fleet of rental tools at our Regional Offices and participating Distributors is that users can easily request on-site demonstrations, using rental tools, at short notice, or even utilise our rental services whilst having their own equipment serviced or repaired. In most industries the biggest drain on profits is the cost to the Company of maintenance and shutdown activities. Hi-Force tool rental is available at very short notice and helps ensure that production recommences as quickly as possible without any unnecessary delays.

Hi-Force tool rental is available on both short and long term basis and all equipment provided is guaranteed, tested and certified prior to mobilisation to site.

Hi-Force tool rental offers an economical alternative to purchasing capital intensive specialised equipment at short notice, give it a try you will be pleasantly surprised !

All Hi-Force rental equipment is proof-tested prior to release for rental. All tests are documented and all equipment is supplied with a test certificate.

Additionally, torque equipment is calibrated, using the latest technology. Test & calibration results are automatically transferred to purpose-written software for producing unique and traceable certificates.

RENTAL SERVICES

103

M

In addition to the tool rental services offered by Hi-Force and detailed on page 102, we also offer a first class on-site services package. Utilising Hi-Force tools drawn from our extensive global rental tool inventory, Hi-Force is also able to offer a first class on-site bolting and jacking service. Available globally via Hi-Force Regional Offices and participating Distributors, the Hi-Force on-site services package combines the expertise of our highly trained and experienced crews with the high quality reputation of Hi-Force products.

For on-site bolting services we are able to carry out jobs ranging from a simple bolt up of a single flange joint to major construction and maintenance shut down projects. Our record and past experience of working with many major multi-national companies is second to none and our crews have established an excellent reputation for meeting and beating critical time deadlines, even in the most demanding conditions. Major customer industries include oil & gas, power generation, cement plants, civil and mechanical construction and maintenance.

We also offer on-site lifting and jacking services usually related to heavy lift applications involving multiple numbers of Hi-Force high tonnage cylinders, pumps, hoses and accessories. Past jobs undertaken and successfully completed include bridge lifting, cantilever and steel structure weighing and a variety of lift and shift applications.

Our crews have received many verbal and written testimonials for their excellent performance and copies of these are available on request. Our on-site safety record remains unblemished with zero lost time incidents.

Hi-Force is very proud of its excellent reputation for carrying out efficient, safe, competitively priced on-site jobs, within the clients specified time period. Please do not hesitate to contact us if you have a requirement for Hi-Force on-site services.

ON-SITE SERVICES

104

M

Every year huge amounts of money are lost to industries worldwide due to the breakdown of capital intensive hydraulic and pneumatic tools. This extensive loss of revenue could be drastically reduced if users and owners were always in a position to call upon specialist repairers, at short notice, to identify the faults and carry out fast, reliable, guaranteed repairs.

Hi-Force is at your service!! We have built our success on our “service first philosophy” and a long history of providing customers with a comprehensive repair service for a wide range of hydraulic and pneumatic tools.

All Hi-Force offices worldwide, along with participating Hi-Force Distributors operate a fully equipped workshop repair facility, using the latest “state of the art” repair and testing equipment and techniques, carried out by trained and qualified workshop technicians. Our global network of Hi-Force service centres is modelled on our highly successful and wholly owned UK Distributor company, H.E.S. Sales Limited, who have been offering repair services along with the other services, detailed in this section of the catalogue, from three strategically placed locations in England, since the early 1970’s.

All Hi-Force service centres carry good stocks of commonly used spare parts and are able to offer a first class guaranteed repair service for all Hi-Force products as well as most international competitor brands. All items repaired carry a 90 day warranty against faulty materials or workmanship and each item is returned to the customer with an individual test/calibration certificate.

Make the most of your investment in tools through regular servicing and repair, at an economical cost, through the Hi-Force service network.

REPAIR SERVICES

105

M

As part of our ever improving after sales and service support facilities, Hi-Force has recently added a comprehensive calibration service for all makes of hand, pneumatic and hydraulic torque tools to our services portfolio. Available from selected Hi-Force Regional Offices and Distributors worldwide, this fast expanding activity is currently receiving considerable attention from our customer base.

All of our in house calibration equipment has valid, independently approved “NAMAS” calibration certificates which are renewed annually. All items calibrated are returned with an individual test and calibration certificate traceable to our “NAMAS” certification.

This service is particularly focused on tools used for accurate bolt tightening, which according to industry standards, recommends that they are calibrated, at least once per year and in some cases more often if used extensively. When did you last have your critical bolt tightening tools calibrated? Check and contact Hi-Force for a first class calibration service at a competitive price.

Hi-Force is also able to offer a limited calibration service for other hydraulic and pneumatic tools. Contact your local Hi-Force Regional Office or Distributor for more information.

Calibration of a hand torque wrench

Hydraulic torquewrench calibration

Sample calibration certificate

CALIBRATION SERVICES

106

M

Many major users of hydraulic and pneumatic tools also take advantage of the Hi-Force Testing & Service Contracts offering. Targeted at Companies with a wide variety or a considerable number of hydraulic and pneumatic tools, Hi-Force is able to negotiate and offer a regular on-site testing and service facility, to customers, which ensures, that their tool inventory is kept in first class, tested, certified and working condition. This is particularly beneficial to tool users that are required to carry out planned plant maintenance shutdowns at their facilities, as this unique service, from Hi-Force, can be planned to coincide within a reasonable time period, prior to an upcoming shutdown.

Within the UK, Hi-Force testing and service contracts are managed by our wholly owned Distributor, H.E.S Sales Limited, who operate a fleet of dedicated, fully equipped, on-site mobile test vehicles ably supported by three strategically placed workshop service centres. All test vehicles are managed by a trained and qualified test engineer, who is fully conversant with all of the latest safety regulations related to hydraulic and pneumatic tools. Site visits are planned and pre-booked for mutually agreed date(s) so that clients can arrange to collect all of their tools, requiring test and inspection, to a central point, at their facilities, for our test inspector to carry out the testing.

A comprehensive test report is prepared by our test engineer, detailing all of the tools examined and tested, along with a report on all tools that fail the test. A copy of the report is handed over by our test engineer, prior to leaving site, for the client to assess and give any necessary authorisation for the tools to be removed from site for detailed examination and estimate for repair. Subject to client approval, our test engineer will deliver the tools to the nearest H.E.S. Sales Limited service centre, from where a comprehensive strip down, inspection, report and repair quotation will be promptly prepared and sent to the client in writing. Subject to approval of the repair costs, the client’s tools will then receive the “first class” repair service, as detailed on page 104. Alongside the testing service many of our clients also negotiate a period contract covering both the on-site testing and repair service which usually results in more advantageous and competitive rates. For further information on our global testing and service capabilities please contact Hi-Force UK or one of our Regional Offices and Service Centres.

Hi-Force test & service vehicle

Interior Hi-Force test & service vehicle

Hi-Force Daventry test facilities

Hi-Force workshop

TESTING & SERVICE CONTRACTS

107

M

Hi-Force is fully committed to providing sales and service training in the safe and proper use of hydraulic and pneumatic tools to all of its employees, authorised distributors and end users. In support of this initiative Hi-Force holds regular sales and service training courses at its UK Head Office and Regional Offices worldwide.

All delegates are provided with a mixture of classroom theoretical and “hands on” practical training and subject to achieving a satisfactory level of competence, are awarded a prestigious Hi-Force Training Certificate.

Courses are divided into two product areas, namely hydraulic tools and bolting products (see page 108), and both courses are separately covered under Sales Application Training and the more detailed Service and Repair Training.

Hi-Force believes that in our business “knowledge is everything” and our commitment to training is key to our future growth as a pioneering company in our industry.

PRODUCT TRAINING HYDRAULIC TOOLS

108

M

The tremendous growth in Hi-Force “Bolting Tools” business over the past 10 years is a result of several key points. Firstly, the requirements for correctly and accurately tightened threaded components, in many indus-tries and applications, has increased immensely since the turn of the century. More and more Companies are now realising that critical bolted joints must be correctly and accurately tensioned in accordance with the equipment designer/manufacturer specifications. Incorrectly tightened bolts can cause a variety of serious environmental, health and safety and financial loss situations, and in an ever changing world these issues are becoming more and more critical.

Secondly, Hi-Force is now able to offer the most comprehensive range of “Bolting Tools” from a single source, anywhere in the world, resulting in many clients selecting Hi-Force as their preferred “one stop” supplier. However knowing how and why it is important to correctly connect bolted components together, requires a considerable amount of technical knowledge and to assist our own sales teams, our distributors and product users, the third and final key point, as to why we are experiencing such tremendous growth levels is the Hi-Force bolting products training courses. Designed to offer delegates training in the safe and proper use, application, maintenance and repair of Hi-Force bolting products, all courses can be specially structured to satisfy individual requirements. Whether it be bolt torquing or bolt tensioning or a mixture of both, our courses provide a combination of classroom theoretical and “hands on” practical training. All delegates who achieve a satisfactory level of competence are awarded a prestigious Hi-Force Training Certificate directly related to the theoretical and practical disciplines achieved. For further details on all Hi-Force training courses please contact your local Hi-Force office or authorised distributor.

Theoretical classroom training on Hi-Force bolting products at Hi-Force Dubai facilities.

All Hi-Force training courses can be held at Hi-Force Head Office, Regional Offices, Authorised Distributors or at end user locations. Practical workshop

training.

PRODUCT TRAINING BOLTING EQUIPMENT

Twenty steps to safety

Basic principles of hydraulics

Basic principles of torque tools and bolt tensioners

Recommended torque value chart

Metric to imperial conversion chart

For contact details of all Hi-Force offices, please see the back cover of this catalogue

109

Pages110 - 111

Pages112 - 113

Pages118 - 119

Page120

Page121

N

Tightening sequence & bolting procedure for flange bolts

Pages114 - 117

Cylinders, pumps & jacks :

Torque wrenches & bolt tensioners :

General information :

THE INFORMATION PAGES

110

N

DO

DO

NOT

1 1 2 2

5 5 6 6

9 9 1 10 0

1 14 4

1 18 8

1 13 3

1 17 7

DO

DO

NOT

DO

DO

NOT

DO

DO

NOT

DO

DO

NOT

DO

DO

NOT

DO

DO

NOT

DO

DO

NOT

DO

DO

NOT

DO

DO

NOT

Always support the loadmechanically before working underneath

Work under a load supported only by

hydraulic equipment

Ensure cylinder piston rods are fully retracted before

disconnecting hoses

Pistons fullyretracted

Disconnect hose(s)without first retractingthe cylinder piston rod

Pistons notretracted

Always avoid kinks orsharp bends in hydraulic hoses

Drive over, kink or dropheavy objects on hydraulic hoses

700 BAR CYLINDER700 BAR PUMP

350 BAR GAUGE

350 BAR HOSE

700 BAR PUMP700 BAR CYLINDER

700 BAR GAUGE

700 BAR HOSE

Ensure that all systemcomponents have

matching capacity /pressure ratings

Mix components ofdifferent capacity /pressure ratings

Always read the instructionmanual prior to use

Ignore or discard theinstruction manual

Select equipment of a capacity in excess of your

requirements

Use equipment aboveit’s maximum working

capacity

Operate your equipmentunloaded several times

before attempting the task

Attempt to use equipmentwithout first getting a

“feel” for how it operates

32 TONNESCAPACITY

20 TONNESCAPACITY

Let’s hope it works

Use the correct hydraulicfluid as specified by

Hi-Force

Use incorrect fluids inhydraulic equipment

Hi-Force hydraulicoil only

Say Noto otherfluids

TO JOB SITE

Great, let’sgo to site

It’sworking

fine Harry

Release the hydraulicpressure before discon-necting or re-connecting

the hoses

Disconnect or re-connectany hose(s) or fitting(s)whilst under pressure

Always raise the cylinderpiston to the load

hydraulically

Allow the load to dropon to extended cylinder pistons

LOWERAWAY

TWENTY STEPS TO SAFETY - CYLINDERS & PUMPS

111

N

3 3 4 4

7 7 8 8

1 11 1

1 12 2

2 20 0

1 16 6

1 15 5

1 19 9

DO

DO

NOT

DO

DO

NOT

DO

DO

NOT

DO

DO

NOT

DO

DO

NOT

DO

DO

DO

DO

DO

DO

NOT

DO

NOT

DO

NOT

DO

NOT

DO

NOT

LOAD SPREADER PLATE

OIL LEAK

Provide suitablesupport under the load

Operate lifting equipmenton uneven or soft ground

Always inspect all systemcomponents before you

use them

Use damaged, worn orleaking equipment

Always transport heavyhydraulic equipmentby suitable means

Carry or drag hydraulicequipment by the hoses

Always store hydraulicequipment in a suitable

place

Leave hydraulic equipment at the mercy

of the elements

Keep hydraulic equipmentaway from temperatures

above 65° C.

Allow heat or nakedflames near to hydraulic tools

Ensure that the lifting device is fully under theload and that lifting is

parallel

Operate lifting equipmentwith the piston only

partially under the load

Use a suitable pressuregauge to monitor the

system pressure

Attempt to override thefactory set safety

pressure relief valve

700 barmaximumpressure

Dangersystemoverload

If I could just increase

pressure a bit

OIL LEAK

STOP !

OIL LEAK

Nearlydone

Investigate immediatelyany trace of oil leaks in

the system

Try to continue usingequipment that is

leaking oil

Have your Hi-Force equipment serviced by an

accredited Hi-Force service centre

Have your Hi-Forceequipment “fixed” by

unqualified companies

Think safety and if in doubtseek professional help

from Hi-Force

Gamble with safety, you will always lose !

THINKSAFETY

SEEKADVICE

TWENTY STEPS TO SAFETY - CYLINDERS & PUMPS

112

N

Introduction

The basic principles of hydraulics are not difficult to understand, knowing how and why hydraulic tools work will help the user to best select the most suitable Hi-Force tools for the job, ensuring maximum performance at the most economical cost

If the “Basic Principles of Hydraulics” detailed in this section of the catalogue are really of assistance to the reader, then its purpose of helping with the selection of the correct Hi-Force tool for the job has been achieved.

Using hydraulic fluid pressure to generate a force

a) Hydraulic PressureHydraulic power provides one of the simplest and most powerful forms of producing considerable amounts of force within a confined space using hydraulic fluid pressure to generate a force.Since the early inventions of low pressure, heavy hydraulic lifting jacks through to the latest state of the art high pressure hydraulic systems of today, hydraulic power remains an extensively used and widely respected assistant to mankind’s drive for even greater power and knowledge. Pascal’s law states that pressure applied at any point upon a confined fluid (liquid) is transmitted undiminished in all directions within the fluid (see figure 1). This means that by using hydraulic pressure as a medium a small force can be converted into an appreciable multiple of itself.The actual fluid pressure involved plays a very important role in this “Multiplication of Force” and in this context there are two features of hydraulic pressure which are important to remember.1. Hydraulic pressure is measured as a force per unit of area e.g. Bar (= kg/cm²) or PSI (Pounds per Square Inch).2. The hydraulic pressure at any point within the fluid is the same in all directions provided of course that the fluid is static (non moving) - see figure 1.

b) The Industry StandardThe accepted International Standard for maximum working pressure in the high pressure hydraulic tools industry is 700 Bar (10.000 PSI) and the majority of the products detailed in this catalogue have a maximum working pressure of 700 Bar (10.000 PSI). Therefore where a particular cylinder is specified in this catalogue as having a 10 tonnes maximum capacity, it must be noted that the maximum capacity is calculated at the maximum working pressure.

Fig. 1

BASIC PRINCIPLES OF HYDRAULICS

113

N

c) Pressure and ForceThe criteria for establishing the maximum output force of a hydraulic cylinder at 700 bar pressure is the size of the effective area of the cylinder bore, i.e. the area to which the hydraulic fluid at a pressure of 700 Bar is being applied. Because of this simple criteria it is possible to manufacture cylinders in the Hi-Force range from 4.5 tonnes up to in excess of 500 tonnes capacity.

The equation for calculating the output force of a hydraulic cylinder, given that the effective area and design maximum working pressure are known, is simply : -

For example Hi-Force model reference HLS502 (page 11) has an effective area of 71.3 cm² and a maximum working pressure of 700 bar therefore,

d) The PumpHydraulic pressure is provided by a hydraulic pump (manual or powered operation) that pumps the hydraulic fluid into the cylinder bore via a flexible hydraulic hose connected to the cylinder quick connect inlet coupling.

Hand operated pumps are the simplest form of pump and consist of a pumping piston, release valve, and suction and delivery check valves. The pump is operated by closing the valve and then raising and lowering the handle to pump fluid from the reservoir to the pump outlet connection. This action produces a steadily increasing fluid pressure generated by the downward leverage of the pump handle in conjunction with the opening and closing of the suction and delivery check valves. Power pumps replace hand leverage with a motive driven ratational force, i.e., electric, air or petrol engine driven motor.

As the hydraulic fluid enters into the bore of the cylinder it forces the cylinder piston to move upwards. Any resistance to the upward movement of the piston, e.g. a load, will result in the fluid pressure increasing as the operator continues to actuate the pump lever up and down. The fluid pressure will continue to increase either until the piston overcomes the resistance (load) and moves upwards until it reaches the end of its designed stroke length or the fluid pressure reaches the maximum permissible pressure of 700 bar and the pump safety pressure relief valve is activated preventing over - pressurisation, above 700 bar.

Effective area (cm²) x Pressure (bar)

981= Output Force (Tonnes)

71.3 (cm²) x 700 (bar)

981= 50.88 Tonnes (see figure 2)

Piston

Cylinder

Stroke

Effective area

Load

Fig. 2

HLS502

50.88 Tonnes

HP232700 Bar

Effective area = 71.3 cm²

REMEMBER

If you need any help with selecting thecorrect Hi-Force tool for your application, do not hesitate to

ask us !

Hi-Force - Your Business Partner

BASIC PRINCIPLES OF HYDRAULICS

114

N

Figure 1

Tension

Bolt tension

Torque

Since the invention of using threaded bolts and nuts to join various components together was introduced centuries ago, the methods of bolt tensioning and the tool design technology have improved tremendously to the extent that Hi-Force offers the most comprehensive range of bolting products available from a single source anywhere in the world !

From basic high quality, calibrated hand torque wrenches to the latest “State of the Art” hydraulic torque wrenches and stud bolt tensioners, Hi-Force can deliver the right tool for the job on time, every time !

This section of the catalogue provides basic information about the methods of applying tension to a bolted connection. There are three possible methods to tighten threaded fasteners, by torque which is rotation of the nut or bolt head, by direct tension to stretch the fastener, or by heat to expand the fastener.

Torque and tensioning (see figure 1) probably cover 99 percent of bolting applications, and it is these two methods that are detailed in this catalogue.

What is tension and how does it affect a bolted fastener ?

As with most materials, steel which is predominantly used in the manufacture of bolts and nuts has an inherent “elasticity” i.e. it can be stretched between two points and the tension that is imparted into the bolt acts as a clamping force to hold the bolted components together. Care must always be taken when stretching the bolt to ensure that its “yield point” is not exceeded which will cause the bolt to lose its physical properties of elasticity.

Hooke’s law states that the amount of distortion (lengthening, shortening, bending or twisting) applied will be directly proportional to the applied force, provided the applied force is kept within the material’s elastic limits. For most industrial applications, a fastener should be tightened until it has a retained tension of 40 to 70 percent of its elastic limit.

For a threaded fastener to correctly hold (clamp) components together it must be “stretched” (tensioned) to a known accurate amount. A threaded fastener that is under-tightened could work loose and come apart, resulting in a “shearing force” developing between the mating parts which could cut the bolt in two. A loose fastener may also lead to further mechanical looseness of surrounding machinery parts causing unnecessary vibration and wear. Fluid and gas leaks could also occur due to incorrect sealing in pressure joints, which could be extremely dangerous if any of the materials to be sealed are toxic, flammable or explosive.

An over-tightened fastener could cause damage to the bolted components, excessive over-tightening will cause the bolt and/or nut to deform causing loss of tension in the fastener as it exceeds its elastic limit. (yield point).

For most industrial applications, the equipment manufacturers, as well as structural and piping component designers will provide the torque or tension specifications for the relevant fastener(s) to be used to connect the component parts. It is vitally important to adhere to these specifications to ensure a correctly tensioned joint is achieved.

BASIC PRINCIPLES OF TORQUE WRENCHES & BOLT TENSIONERS

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N

How do we generate tension in the bolt ?

As mentioned earlier the two most common methods to impart tension into a threaded fastener are by torque (see figure 2) or by direct tension (see figure 3).

Torque is defined as the turning or twisting force exerted on a nut or bolt head and it is the product of two measurements i.e. force and distance (see figure 4). Force is measured in units of Pounds or Newtons and is quite simply the amount of force applied at a given distance from the centre of the item being turned or twisted. Distance is measured in units of length i.e. inches, feet, centimetres or metres. Torque is expressed as a combination of the relevant units of force and distance i.e. pounds feet (lbf.ft) in the imperial measurement system or Newton metres (Nm) in the metric system. Torque is applied to a threaded fastener by a variety of manual and power driven types of torque wrenches.

Newton’s law states that for every applied force there is an equal and opposite reactive force. Therefore as the torque is applied to the nut, by turning it increases, it will create a tension in the stud bolt which will act as a “clamping force” within the effective thread length. Initially this clamping force will pull the two bolted components together and subsequently it will build up and retain a known tension (load) within the fastener to maintain the joint integrity.

The amount of torque to be applied to a threaded fastener will depend on several factors including the design application, type of joint, size, length and quantity of fasteners to be used and the type of thread lubricant. In the absence of specific torque figures from the equipment designer or manufacturer, Hi-Force has provided a chart, on page 120 of this catalogue, detailing recom-mended torque figures for both metric and imperial fasteners in standard grade material using commonly applied thread lubricants. These figures are calculated based on 70% of the minimum yield point of the bolt, which is the maximum recommended by Hi-Force. Alternatively Hi-Force also offers it’s recently launched BoltRight software programme (see page 100).

Figure 2

Torque

Tension

Figure 4

Torque Force

Lever lengthdistance

Figure 3Threaded

pullerPiston

Cylinder

Bridge

Oil inletport

Tommybar

Nut rotatingsocket

Turn direction

Direct tension is applied to the fastener using a hydraulic tensioning device commonly known as a hydraulic stud bolt tensioner (see figure 3). This is a high pressure hydraulic cylinder, with accessories, designed to seat against the joint, grip the fastener thread using a compatible threaded puller, and via applied hydraulic pressure extend the cylinder piston against the puller, to pull (stretch) the bolt or stud to a known tension in tonnes or kN. When the pull force equals the desired bolt preload, plus an additional amount to compensate for bolt relaxation, the nut is run down the thread using a short tommy bar until it is tight against the joint face. The hydraulic pressure is then released and the threaded fastener is prevented from returning to it’s original length, by the tightened nut, subsequently leaving the required tension retained in the fastener.

BASIC PRINCIPLES OF TORQUE WRENCHES & BOLT TENSIONERS

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Hydraulic stud bolt tensioners are commonly used in multiples linked to a single hydraulic pump unit particularly in applications where reliable leak free joints are required. By using a number of tensioners simultaneously the operator is able to ensure an even pull down of the joint components, resulting in uniformity of gasket compression and consistent leak free joints. As with torque the actual amount of tension, to be directly applied to the threaded fastener by the hydraulic stud bolt tensioner, should be confirmed by the equipment manufacturer or designer. The majority of hydraulic stud bolt tensioners operate at a maximum hydraulic pressure of 1500 bar and certainly this maximum pressure/tension load should never be exceeded.

Correct Tool SelectionHaving now understood the two most common methods of applying tension to the fastener (torque or direct tension) let us now look at the various types of tools available to accurately and successfully complete the given task, along with other bolting products available from Hi-Force.

Hand Torque WrenchesProbably the most commonly used tool, for accurately tightening threaded fasteners, in the world!! Hand torque wrenches are designed and manufactured on the basis of Hooke’s Law i.e. force x distance. Hi-Force hand torque wrenches incorporate a reversible ratchet design drive head and a clear, easily adjustable torque setting scale. All Hi-Force hand torque wrenches are designed and manufactured to International Standard ISO 6789:2003. Each model is supplied marked with a unique serial number, trace-able to an individual test and calibration certificate, and provides a repeatable accuracy of +/- 3% for HTW-R models and +/- 4% for the HTW-B models. Full technical specification on the Hi-Force range of hand torque wrenches can be found on page 76 of this catalogue.

Hand Torque MultipliersA hand torque multiplier is a mechanical device that multiplies the preset amount of input torque applied by the operator using a calibrated hand torque wrench. Hi-Force hand torque multipliers incorporate a “planetary” gear train which has one or more stages, each of which increases the input torque applied by a factor of 5. The greater the number of stages within the planetary gear train, the higher the output torque achieved, relative to the input torque applied. Due to the greater output torque produced using hand torque multipliers it is necessary to incorporate an integral reaction foot to absorb the opposing reactive force generated (Hooke’s Law). Great care must be taken to ensure that the reaction foot is correctly located against a suitably strong reaction point prior to operating the tool. Because the power output cannot exceed the power input, the number of output rotations will be lower than the number of input rotations. Hi-Force hand torque multipliers are available with multiplication ratios of 5:1, 25:1, 75:1 and 125:1 and full technical details can be found on pages 77 - 78 of this catalogue.

Pneumatic Torque MultipliersA pneumatic torque multiplier operates in the same way as a hand torque multiplier except that the input motive force is provided by a pneumatically driven air motor instead of a manually operated hand torque wrench, making the tool both faster and easier to operate. Torque output is preset and adjusted by regulating the input air pressure, supplied to the pneumatic motor, which will control the amount of input torque applied to the planetary gear train. As the torque output increases the air motor will gradually slow down, until it eventually stalls i.e. the opposite reactive force generated becomes equivalent to the input torque of the air motor. Each tool is supplied with an airline filter, regulator, lubricator unit in a handy carry-ing frame with integral air line pressure gauge and 3 metre connecting hose. Repeatable accuracy of +/- 5% can easily be achieved in conjunction with the individual torque calibration chart supplied with each tool. Full technical details can be found on pages 79 - 80 of this catalogue.

BASIC PRINCIPLES OF TORQUE WRENCHES & BOLT TENSIONERS

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Hydraulic Torque WrenchesHydraulic torque wrenches are specifically designed for applications where limitation of space and/or particularly high output torque is required. The design of a hydraulic torque wrench utilises the far higher leverage forces generated from a hydraulic piston, using high pressure hydraulic power supplied from an air or electric driven pump. The hydraulic piston is connected to a ratchet via a reaction pawl assembly which allows it to engage the ratchet teeth in the advance mode to rotate the nut or bolt head, and subsequently release during piston retraction to re-engage in the next forward push position. All Hi-Force hydraulic torque wrenches operate at 700 bar maximum hydraulic pressure, incorporate a double acting heavy duty hydraulic piston for fast and easy operation, and can be used for accurately tightening or loosening nuts/bolts. A choice of standard square drive tools, suitable for use with a variety of sizes of torque wrench sockets, or hexagon drive cassette head tools that locate directly on to the nut/bolt are available. Full technical specifications can be found on pages 81 to 89 of this catalogue.

Hydraulic Stud Bolt TensionersHydraulic stud bolt tensioners provide the most consistent and accurate method of applying tension to bolted connections. Comprising of four component parts (subsea tensioners just two) i.e. bridge, nut rotating socket, threaded puller and cylinder, hydraulic stud bolt tensioners offer a safe, accurate method of ensuring consistent joint integrity. Designed to directly stretch the bolt by applying a known load to the fastener using a hydraulic cylinder and threaded puller, the securing nut is rotated using a short tommy bar, whilst the thread is being stretched, until it is firmly tightened against the joint face. Immediately after the hydraulic pressure (load) is released, the bolt tension is retained because the threaded fastener is prevented from returning to its original length by the tightened nut. Hydraulic stud bolt tensioners can be linked together in multiples to ensure an even “pull down” or tension is applied to all bolts simultaneously, this is particularly critical in applications where a sealing gasket is used and consistent leak free connections are required. Full technical specification can be found on pages 91 to 98 of this catalogue.

Nut splittersHydraulic nut splitters provide the perfect answer for removal of worn, damaged or corroded fasteners that cannot be opened using torque or tensioning tools. The nut splitter design incorporates a powerful hydraulic piston to drive a precision engineered, angled splitting wedge into the flat face of the nut. The splitting wedge is manufactured from high grade tool steel for maximum life and can be easily removed for re-sharpening or replacement. The angled design of the splitting wedge allows the nut to be split with minimal damage to the threads on the bolt or stud. Full details can be found on page 59 of this catalogue.

Impact WrenchesAir driven (pneumatic) impact wrenches are probably one of the most commonly used tools in the bolting industry today. Ideally suited for run down or fast removal of bolted connections, all models operate using a standard 6 bar air line pressure. Hi-Force industrial quality impact wrenches have a four position adjustable power output device, however torque accuracy cannot be measured or guaranteed due to the impact design of these tools. Full technical details can be found on page 90 of this catalogue.

Flange SpreadersFlange spreaders provide the perfect answer for separating flange joints for maintenance etc..... after bolt removal. Hi-Force flange spreaders are available in both mechanical and hydraulic options. Full technical details can be found on pages 60 and 61 of this catalogue.

Sockets and AccessoriesMost of the bolting products detailed in this catalogue will also require a selection of high quality impact sockets and accessories to assist with the relevant bolting application. Hi-Force offers an extensive range of sockets, extension bars, square drive adaptors, reducers and universal joints. Full specifications and available options in both imperial and metric standard sizes are detailed on pages 82, 83 and 90 of this catalogue.

BASIC PRINCIPLES OF TORQUE WRENCHES & BOLT TENSIONERS

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Hi-Force hydraulic stud bolt tensioners offer the quickest, safest and most accurate means of applying a specific residual load to stud bolts. Stud bolt tensioners can be used to easily achieve an accurate and pre-determined bolt loading in a single, simultaneous operation, providing the uniform gasket compression, essential for the integrity of critical bolted connections. Ideally all bolts in the joint should be tensioned simultaneously (100%), however 50%, 33% or even 25% simultaneous tensioning can be carried out, which then requires the operator to make two, three or four tensioning operations by moving around the bolts in diametrically opposed fashion. Whilst partial tensioning will take longer to complete the task, it enables the user to optimise between the cost of the equipment and the available time.

Hi-Force hydraulic stud bolt tensioners are designed to directly stretch the bolt by applying a known load to the fastener using a hydraulic cylinder and threaded puller. The securing nut is then rotated using a short tommy bar, whilst the thread is being stretched, until it is firmly tightened against the joint face. Immediately the hydraulic pressure (load) is released the bolt tension (residual load) is retained, within the clamp length of the stud bolt, because it is prevented from returning to its original length by the tightened nut.

To operate hydraulic stud bolt tensioners, on bolted connections safely, an extra length of threaded stud, above the nut, of at least one x bolt diameter, is required to facilitate easy fitment of the equipment (see figure 1).

Assembly of the tensioners to the stud bolt is quick and easy, provided of course that the stud bolts and nuts are clean, lubricated and in good condition (see figures 2 -5).

Hi-Force has considerable experience in providing precise calculations of the correct bolt load to be applied to ensure an accurate residual load is imparted into the bolts, whether they be tightened using a 100%, 50%, 33% or 25% simultaneous tensioning procedure (see figures 6-9).

Please refer to page 100 for further details on the Hi-Force BoltRight software programme. If 100% tensioning cannot be achieved by attaching all

bolt tensioners, to one side of the flange, due to a lack of

space, then alternate the tensioners on opposite side.

Note :

Figure 1

Figure 2 Figure 3

Figure 4 Figure 5

Figure 6 Figure 7

Figure 8 Figure 9

Bolt diameter

Min. 1 x bolt

diameter

100%Tensioning

50%Tensioning

33%Tensioning

25%Tensioning

TIGHTENING SEQUENCE & BOLTING PROCEDURE FOR FLANGE BOLTS

119

N

1 3

4 2

4 Bolt

Flange

2

3 6

5 4

7

1 8

8 Bolt

Flange

110

3

8

116 2

9

4

7

125

12 Bolt

Flange

1 105

15

3

11

7

1329

6

16

4

12

8

14

16 Bolt

Flange

120

12

8

16

4

18

106 13 2

1911

7

15

3

17

9514

20 Bolt

Flange

7

116

24

8

20

12

4

14

226

17 9 215

23

19

11

3

13

215

1810

24 Bolt

Flange

120

11

27

16

8

2424

4

18

10

1426

6 21 219

12

28

15

7

23

3

17

9

2513

522

28 Bolt

Flange

As explained on page 116, the two most common methods for tightening of bolted flange joints are either by torque using torque wrenches or by direct tension using hydraulic stud bolt tensioners. Regardless of the method selected a pre-bolting inspection is essential if an accurate and leak free joint is to be achieved first time, every time. The inspection must include checking for any damage to the gasket and sealing surfaces, ensuring that the stud bolts and nuts are the correct size and material, are not damaged in any way and that the correct lubricant is to be used. Additionally it is vitally important that the two flanges are correctly aligned to each other and that the stud bolts can be easily fitted through the bolt holes. If any of the above checks are not satisfactory immediate remedial action must take place before starting to bolt up the joint.

Tightening using torque wrenchesInsert the stud bolts through both flanges and hand tighten the nuts on both sides ensuring that there is full thread engagement on both nuts of every stud bolt. Square up the joint and ensure that all stud bolts are freely moving through the bolt holes and that the nuts are hand tightened against the outer flange faces. Number all bolts sequentially in a diametrically opposed fashion as shown in the illustrations on the right. Commence tightening of the bolts sequentially starting with a first pass at 25% of the final specified and required torque figure, a second pass at 50% and then a third pass at 100%. Finally a check pass should be carried out in either a clockwise or anti-clockwise direction at 100% of the required torque to ensure all bolts are uniformly tightened.

Tensioning procedure using hydraulic stud bolt tensionersInsert the stud bolts through both flanges and hand tighten the nuts on both sides ensuring that there is full thread engagement on both sides. Take care to ensure that on the selected flange face, to which the tensioners are to be affixed, that there is at least 1 x diameter of the stud bolt thread protruding above the nut face. This is required for the tensioner puller to attach to and if insufficient thread is exposed then the tensioning procedure must not proceed. The exact number and positioning of the hydraulic stud bolt tensioners must then be ascertained i.e. 25%, 33%, 50% or 100% simultaneous tensioning of all the bolts in the respective joint. After deciding the number of stud bolt tensioners to be used simultaneously, affix them to the exposed thread end of the stud bolts, equally spaced around the flange for 25%, 33% or 50% simultaneous tensioning, or on every stud bolt in the case of 100% simultaneous tensioning. Please refer to the comprehensive Hi-Force operating manual for stud bolt tensioners for more detailed instructions. After correctly assembling all of the stud bolt tensioners, on to the flange, hook up the interconnecting hydraulic hoses and the mainline hose to the air driven pump unit and apply the applicable hydraulic pressure, as specified by either the joint equipment manufacturer or the BoltRight software (see page 100). In cases other than 100% simultaneous tensioning there will be two different hydraulic pump pressures to be applied to the bolt tensioners and these should be strictly adhered to. Once all of the stud bolts have been tensioned using the Hi-Force stud bolt tensioners the joint is ready for testing. Take note that it is normal to have to make 2 or 3 passes around the stud bolts when tensioning at 50% or less and usually the lower the number of tensioners being used simultaneously, the more passes will need to be done and hence it will take more time to complete the joint tightening.

Whether tightening the bolts using a torque wrench or stud bolt tensioners it is a good idea to carry out a final check for tightness of all the bolts by simply tapping each nut with a hammer and listen to see if a high pitched ringing sound is achieved. A dull sound indicates that the respective bolt is still loose.

TIGHTENING SEQUENCE & BOLTING PROCEDURE FOR FLANGE BOLTS

120

N

5/8 1.1/16 67 (15,218) 99 (73) 150 (110) 179 (131)

20 30 99 (24,730) 202 (148) 305 (224) 363 (267)

24 36 159 (35,634) 346 (254) 526 (387) 621 (457)

27 41 210 (47,153) 505 (372) 774 (569) 913 (672)

30 46 255 (57,302) 687 (505) 1,051 (773) 1,177 (866)

33 50 319 (71,695) 928 (682) 1,428 (1,050) 1,592 (1,171)

36 55 374 (84,088) 1.198 (881) 1,837 (1,351) 2,067 (1,520)

39 60 451 (101,353) 1,546 (1,364) 2.384 (1,753) 2,646 (1,946)

42 65 517 (116,220) 1,967 (1,446) 3,037 (2,233) 3,386 (2,490)

45 70 606 (136,153) 2,388 (1,756) 3,690 (2,714) 4,096 (3,012)

48 75 680 (153,016) 2,881 (2,119) 4,444 (3,267) 4,933 (3,627)

52 80 819 (184,051) 3,690 (2,713) 5,718 (4,204) 6,347 (4,667)

2.1/4 3.1/2 1,168 (262,571) 5,250 (3,860) 8,372 (6,156) 9,297 (6,836)

2.1/2 3.7/8 1,458 (327,737) 7,223 (5,311) 11,561 (8,501) 12,827 (9,432)

68 100 1,435 (322,736) 8,328 (6,123) 12,961 (9,530) 14,387 (10,578)

72 105 1,633 (367,081) 9,820 (7,220) 15,326 (11,269) 16,935 (12,452)

80 115 1,870 (420,273) 12,264 (9,018) 19,251 (14,155) 21,272 (15,641)

3.1/2 5.3/8 2,659 (597,647) 18,081 (13,295) 29,257 (21,513) 32,311 (23,758)

3.3/4 5.3/4 3,066 (689,249) 22,252 (16,362) 36,075 (26,526) 39,834 (29,290)

4 6.1/8 3,503 (787,381) 27,024 (19,871) 43,883 (32,267) 48,444 (35,621)

4.1/2 6.7/8 4,146 (932,023) 30,423 (22,370) 49,538 (36,425) 54,641 (40,177)

Boltdiameter

(see note 1)

Nut AF size

(see note 2)

Bolt tension

(see note 3)

Torque for specified lubricantNm (lbf .ft)

(See note 4)mm ins mm ins kN (lbs .force) Moly Copper Machine Oil

(friction=0.06) (friction=0.10) (friction=0.15)

16 24 60 (15,760) 102 (75) 155 (114) 184 (136)

3/4 1.1/4 96 (21,652) 175 (129) 263 (194) 314 (231)

7/8 1.7/16 134 (30,135) 277 (204) 423 (311) 501 (368)

1 1.5/8 199 (44,981) 416 (307) 631 (464) 746 (549)

1.1/8 1.13/16 261 (58,622) 629 (463) 965 (709) 1,081 (795)

1.1/4 2 329 (74,068) 872 (642) 1,348 (991) 1,505 (1,107)

1.3/8 2.3/16 407 (91,316) 1,169 (860) 1,820 (1,338) 2,026 (1,490)

1.1/2 2.3/8 492 (110,369) 1,526 (1,122) 2,352 (1,729) 2,654 (1,951)

1.5/8 2.9/16 584 (131,226) 1,949 (1,433) 2,388 (1,756) 2,650 (1,949)

1.3/4 2.3/4 684 (153,888) 2,444 (1,797) 3,856 (2,835) 4,301 (3,163)

1.7/8 2.15/16 793 (178,353) 3,021 (2,221) 4,781 (3,515) 5,317 (3.910)

2 3.1/8 910 (204,621) 3,676 (2,703) 5,835 (4,291) 6,482 (4,766)

56 85 944 (212,237) 4,578 (3,366) 7,081 (5,207) 7,860 (5,779)

60 90 1,105 (258,590) 5,707 (4,196) 8,838 (6,499) 9,810 (7,213)

64 95 1,250 (281,106) 6,835 (5,026) 10,595 (7,791) 11,760 (8,647)

2.3/4 4.1/4 1,611 (362,012) 8,735 (6,423) 14,031 (10,317) 15,519 (11,411)

3 4.5/8 1,931 (434,028) 11,343 (8,340) 18,273 (13,436) 20,226 (14,872)

3.1/4 5 2,280 (512,574) 14,451 (10,626) 23,335 (17,158) 25,796 (18,968)

90 130 2,424 (545,035) 27,654 (12,981) 27,881 (20,501) 30,809 (22,653)

100 145 3,050 (685,695) 24,410 (17,949) 38,742 (54,239) 42,810 (31,478)

4.1/4 6.1/2 3,133 (704,242) 25,605 (18,830) 41,647 (30,633) 45,956 (33,791)

Notes:

Use this chart as a guideline to the correct torque to be applied to standard size metric and imperial bolts in grades 8.8 (metric) and ASTM A193 grade B7 (imperial) or similar. The torque figures are calculated in both metric (Nm) and imperial (lbf.ft) values using a choice of three commonly used bolt thread lubricants. Always consider the coefficient of friction applicable for the chosen bolt lubricant. For grade 10.9 bolts add 40% and grade 12.9 bolts add 70% to the figure detailed against the relevant 8.8 grade metric stud bolt size.

Remember these torque values are for guidance purposes only! Always check the equipment/bolt manufacturer for the actual torque required and specified for bolted components within the particular equipment design.

1 = Bolt Material Grades 8.8 (Metric) and ASTM A193/BS4882 Grade B7 (Imperial) or similar2 = AF size based on heavy series nuts3 = Bolt tension equates to a bolt stress of 70% of the minimum yield strength4 = Torque figures detailed are based on 70% of the minimum bolt yield stress

RECOMMENDED TORQUE VALUE CHART

121

N

PressureBar x 14.5 PSI x 0.069 Bar

Bar x 14.5 lbf.in² x 0.069 Bar

kPA x 0.145 PSI x 6.89 Bar

mPA x 145 PSI x .00689 Bar

Volumecm³ x 0.061 inch³ x 16.4 cm³

litre x 61 inch³ x 0.016 litre

litre x 0.22 gallon x 4.54 litre

m³ x 1.3 yard³ x 0.76 m³

Areamm² x 0.00155 inch² x 645 cm³

cm² x 0.155 inch² x 6.45 litre

m2 x 10.8 foot² x 0.0929 litre

Lengthmm x 0.03937 inch x 25.4 mm

cm x 0.3937 inch x 2.54 cm

m x 3.28 foot x 0.305 m

ForceN x 0.225 pound x 4.45 N

kN x 225 pound x 0.00445 kN

TorqueNm x 0.738 lbf.ft x 1.356 Nm

Nm x 8.9 lbf.in x 0.113 Nm

kgf.m x 7.2345 lbf.ft x 0.1382 kgf.m

Massg x 0.035 ounce x 28.3 g

kg x 2.2046 pound x 0.4536 kg

t x 1.1 ton (short) x 0.907 t

Flow

cm³/min x 0.61 inch³/min x 16.4 cm³/min

litres/min x .2642 gallon/min x 3.785 litres/min

Powerkw x 1.34 hp x 0.746 kw

kw x 0.948 Btu/s x 1.055 kw

w x 0.74 ft lb/s x 1.36 w

Temperature

To calculate Celcius to Fahrenheit : (°F - 32) / 1.8 = °C

To calculate Fahrenheit to Celcius : (°C x 1.8) + 32 = °F

SI UnitSystem International

ConversionFactor

ImperialEquivalent

ConversionFactor

SI UnitSystem International

METRIC TO IMPERIAL CONVERSION CHART

122

N

NOTES

123

N

NOTES

Cat. Ref. HF0508E

Hi-Force Caspian3 Salyan Highway

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AzerbaijanTel: +994 12 447 4100Fax: +994 12 447 4106Email: baku@hi-force.com

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Email: south.africa@hi-force.com

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United KingdomTel: +44 1327 301 000Fax: +44 1327 706 555

Email: daventry@hi-force.com

UK Head Office

Represents Hi-Force Regional Office

Represents Authorised Hi-Force distributor

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Email: dubai@hi-force.com

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United Arab EmiratesTel: +971 2 551 3100Fax: +971 2 551 3232

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Hi-Force Australia Pty. LtdUnit 2, 7 McCamey Avenue

RockinghamWA 6168Australia

Tel: +61 8 9591 1288Fax: +61 8 9591 1688

Email: australia@hi-force.com

4321

5

9 1110 12

www.hi-force.comwww.hi-force.com

4

32

5

9

11

10

12

1

8

7

6

6 87

Hi-Force LKLAvenida Principal 355Enseada das Gaivotas

Rio das Ostras - RJCep 28890-000 Brazil

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3261 Lt Oud BeijerlandNetherlands

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Email: holland@hi-force.com

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1088, 128 Jinian RoadBaoshan District - Shanghai

ChinaTel: +86 21 Fax: +86 21

Email: china@hi-force.com