Heartland Water Technology

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1 Heartland Water Technology © 2021 Heartland Water Technology, Inc. 1 Water, Energy, and Resource Recovery

Transcript of Heartland Water Technology

1Heartland Water Technology© 2021 Heartland Water Technology, Inc. Confidential 1

Water, Energy, and Resource Recovery

2Heartland Water Technology

V is io n

At Heartland, we work to create a world where our water is abundant and clean, our energy is efficient and renewable and the resources we use are recovered.

Mis s ion

We are a global water and environmental technology company.

We develop and apply innovative products to solve the world’s most challenging environmental problems.

Our solutions are safe, simple, rugged and reliable, and deliver the lowest lifecycle costs.

We make safety a priority every day for our Team and for the communities in which we work.

We approach all aspects of our business with unyielding integrity.

3Heartland Water Technology

Confidential

Solutions at the Intersection of Water, Energy, and Resource Recovery

Landfill Solutions Biosolids Solutions Water Reuse Solutions

Waste

GasElectricity

Hot ExhaustEvaporation

Wet SludgeBiosolids

Dryer

Class A Biosolids

Pyrolysis

Dairy

Wastewater

Nutrient Reduction

FO/ROWater Reuse

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Heartland Solutions

Direct-contact Rotary Drum Dryer: “The Heartland Biosolids Dryer”

Direct-Contact Wastewater Evaporator: “The LM-HT® Heartland Concentrator™”

The Heartland Concentrator™ is a rugged and cost-effective solution that can concentrate the widest range of challenging wastewaters all the way to zero liquid discharge (ZLD) in one-unit operation.

The Heartland Biosolids Dryer is a direct-contact, rotary-drum that can dry all manner of biosolids including digested or undigested sludges yielding Class A Biosolids.

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Generic Process Flow DiagramConcentrator or Biosolids Dryer

A Leader in Direct-Contact Thermal Solutions

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Heartland Concentrator

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What Customers Say Regarding Leachate Management:“It just keeps coming!”

Trends Impacting Leachate Management- Rising cost of leachate management

- More uncertainty than ever before (regulatory, technical, community)

- More POTW risk than ever before

- Tightening POTW regulation

- Leachate impact on POTW treatment (visibility, strength, ammonia)

- Emerging contaminants of concern

- Continued diligent regulator enforcement

- Less recirculation / more dewatering

- Solid waste characteristics changing impacting leachate quality and volume

- Continued demand for renewable energy and CHP

- Managing in conditions of uncertainty

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Concept of Operation: Brine Concentration Methods

Thermal Brine Concentrators

Feed

Heat

Heartland Concentrator™

Hot Gases

Feed

Direct Contact“Concentrator”

• Feed water interior to tube bundles.

• Heat transfers across tube bundles.

• Tube bundles prone to fouling, rapid corrosion.

• Requires considerable high-alloy metals.

• Requires considerable pre-treatment and highly experienced water operators

• Requires a crystallizer to achieve ZLD

• No heat exchange surfaces or membranes to foul; low-cost materials.

• Direct use of waste heat (exhaust gases).

• Patented Gas-Liquid Section creates acres of surface area for rapid evaporation.

• Require little-to-no pre-treatment and anyone can be trained to operate

• Can deliver ZLD in a single unit operation … no crystallizer required

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Heartland Concentrator™ Process FlowThe Heartland Concentrator™ is a rugged and cost-effective solution that can concentrate the widest range of challenging wastewaters all the way to zero liquid discharge (ZLD) in one-unit operation.

The Heartland Concentrator is a ‘direct-contact evaporator’ –where hot gases are mixed directly with feedwaters in Heartland’s proprietary Low-Momentum, High-Turbulence (LM-HT) process.

With only 2 moving parts, no heat exchangers or membranes to foul, low-cost materials of construction, little-to-no pre-treatment required, and ease of operation, Heartland can deliver zero liquid discharge (ZLD) in a single unit operation – with no crystallizer required.

Flare Configuration

Cogeneration Configuration

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LM-HT®

Heartland Concentrator™

Sizes 12K to 144K gpd per unit

Applications MSW, Brine Ponds, O&G, FGD Purge Water, Other

Delivery 6-9 months; Fully skidded, Modular and re-deployable

Flex-Heat Flare, Recip Engine Exhaust, RecipEngine Jacket, GT, Hybrid

Value Added Solutions

Plume Suppression; Ammonia Management

Lifespan 20+ years

Left: Process fluids as they exit the concentrator.

Right: Solids accumulating in a settling tank. Liquid recycled back to the concentrator.

1

2

3

4

5

6

1. Heat Source2. Evaporation Zone3. Feed and Recirculation

4. Droplet Separator5. Sump and Blowdown6. Exhaust

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All Heartland Concentrators are full Skidded and Ready for Rapid Deployment

1. Minimize field installation complexity – often in remote areas2. Factory-tested to ensure seamless start-up and commissioning3. Lower total cost-of-delivery

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CoVAP™

Cogeneration for Industrial Evaporation

1. Additional Power Generations2. Industrial Steam3. Hot Water4. Refrigeration

and now…

5. CoVAP

A New Category of Cogeneration Application

Trad

itio

nal

New

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Waste Gas Configuration

Proven solution for using waste gases for thermal energy for evaporation, such as O&G

Flare Gas, Biogas, Flue Gas

CoVAP™ Configuration

Heartland’s renewable energy solution for utilizing exhaust heat from engines,

turbines for beneficial use

Confidential

Heartland Concentrator

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CoVAP™ Example: Heartland Concentrator

3 x Solar Centaur 40 3 x Concentrator Largest LeachateEvaporation Plant

8 Years of Successful Operation with No Negative Impact on the Turbines Whatsoever

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Heartland Concentrator™

Safe, Simple, Rugged, Reliable and Cost Effective Built by Operators for Operators

Zero or Minimum Liquid Discharge

- Single unit operation- Future proof (POTW, Regulations)

Flex-Heat Solution - Enable/Leverage LFG-to-Energy- Access CHP Incentives- Hybrid Configuration maximizes

electricity sales; gas utilization

LM-HT®

Process - No Heat Exchangers or Membrane- Low risk of corrosion or fouling- Ability to handle widest range of

waste streams, including chlorides, suspended solids

Highly reliable - Only two moving parts- No water chemistry experience req’d

Low Cost Materials of Construction

- Low cost- Highly corrosion resistant- Long-lived (20+ years)

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Biosolids Management

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Key Takeaways

1. For over a decade Heartland Water Technology has successfully design, deployed and operated thermal solutions for managing environmental wastes across multiple industries.

2. Heartland’s direct-contact biosolids dryer provides a proven, economical and scalable solution for biosolids management, providing a Class A soil amendment

3. Attributes shared across technology platforms:

✓ Simplicity✓ Ease of operations✓ Durable materials of construction✓ Ability to integrate waste heat✓ Modern controls architecture✓ Environmental responsibility ✓ Favorable economics

Safe, Simple, Rugged, Reliable and Cost EffectiveBuilt by Operators for Operators

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Current Challenges with Biosolids Disposal

• Ever-tightening regulatory and economic headwinds are limiting disposal options• Growing pressure on land application due to PFAS• Incineration is sub-optimal and increasingly unavailable• Landfill acceptance of biosolids is being curtailed by landfill policy and state regulation

Outlets are Constrained, Regulations are Tightening, and Prices are Going Up!

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• Direct Drum Dryer technology

• High Efficiency Heat transfer

• No Internal Parts

• Simple Operation and Maintenance

• Thermal Sources flexibility

• Class A Biosolid Product

+ 90% Dry

Solids

No Odor

Class A Pellets

Drum Dryer

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- No Internal Parts results into less cost of maintenance;

- All parts in contact with the product is in Stainless Steel 316L;

- Compact solution results into a lower CAPEX compare with other similar dryer systems;

- No chemicals needed to operate;

- Dryer type direct, hot air in contact with wet sludge;

- Negative pressure throughout the system –optimize odor control;

- Alumina refractory bricks (60%) in the combustion chamber – better heat transfer;

- Autocleaning system eliminate water need;

- Produce Pellets ideal for fertilizer;

SLUDGE DRYER

Smallest Unit 1 W Ton/hLargest Unit 12 W Ton/h

Sludge Dryer

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SECADOR TÉRMICO PIERALISI

Dryer Components

1. GAS BURNER

2. COMBUSTION CHAMBER

3. MIXING CHAMBER

4. SLUDGE CHAMBER

5. SOLIDS DISCHARGE

6. DRIVER

7. HIDRAULIC DRIVER

8. CYCLONE

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Class A Biosolids

• Even dry pellets - circular shape

• High Quality thermal value

• Uniform size: 3 – 5 mm

• Mechanical durability: Pellet retain its form during handling, storage and transportation

• Outlet temperature : < 86 F (No need for cooling)

• No dust created after leaving the Dryer

• Optimization of thermal energy usage by recycling part of the dry biosolids to the incoming wet biosolids

• Inert biosolids

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Compact Footprint

Floor Level – (5) S-12000 and Pellet Systems

Upper Level – (5) Exhaust Systems

Side View

Five of the Largest (12T/hr) Dryers : 200 ft (l) x 80 ft (w) x 85 ft (h

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SLUDGE DRYER PIERALISI

Sludge Dryer – Internal View

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SLUDGE DRYER PIERALISI

Sludge Dryer – Combustion Chamber

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SLUDGE DRYER PIERALISI

CYCLONE SLUDGE DRYER PIERALISICyclone

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SLUDGE DRYER PIERALISI

Air Scrubber

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Sludge Dryer References (Partial List)

CLIENT MODEL COUNTRY YEAR APP

COPASA - BETIM - MINAS GERAIS S 1000 Brazil 2012 Biologic Sludge

CEDAE – ALEGRIA – RIO DE JANEIROS S 12000 Brazil 2006 Biologic Sludge

CEDAE - PAVUNA – RIO DE JANEIRO S 4000 Brazil 2005 Biologic Sludge

CEDAE - BARRA – RIO DE JANEIRO S 2000 Brazil 2006 Biologic Sludge

CEDAE - SÃO GONÇALO – RIO DE JANEIRO S 2000 Brazil 2006 Biologic Sludge

DAE BAURU – RIO DE JANEIRO S 6000 Brazil 2018 Biologic Sludge

C. VIRGEN DEL CARMEN S 2000 Spain 2002 Solid Waste Olive Oil

C. VIRGEN DE LA ESTRELLA S 2000 Spain 2006 Solid Waste Olive Oil

C. DE LABRADORES S 1000 Spain 2005 Solid Waste Olive Oil

SDAD C. DE LOS REMEDIOS S 12000 Spain 2004 Solid Waste Olive Oil

SDAD C. LA PURISIMA S 12000 Spain 2010 Solid Waste Olive Oil

C.A DEL CAMPO S 2000 Spain 2009 Solid Waste Olive Oil

JACOLIVA S 1000 Spain 2015 Solid Waste Olive Oil

C. ALTA ALCARRIA S 2000 Spain 2002 Solid Waste Olive Oil

C. SAN DAMASO S 1000 Spain 2002 Solid Waste Olive Oil

D. JOSE MARIN SICILIA S 2000 Spain 2003 Solid Waste Olive Oil

COOSUR S.A S 12000 (2X) Spain 2007 Solid Waste Olive Oil

C. COMARCAL AGRICOLA S 12000 (2X) Spain 2011 Solid Waste Olive Oil

ROMERO ALVAREZ S.A S 12000 Spain 2008 Solid Waste Olive Oil

C.A ALBACETENSES S 12000 (2X) Spain 2006 Solid Waste Olive Oil

C.O.L.G.R.A DOS S.L S 12000 Spain 2009 Solid Waste Olive Oil

O. INTERPROVINCIAL S 12000 Spain 2008 Solid Waste Olive Oil

UCASUL S 12000 (3X) Spain 2010 Solid Waste Olive Oil

SAN MIGUEL ARCÁNGEL S 12000 (8X) Spain 2011 Solid Waste Olive Oil

San Miguel Arcangel Facility

• Olive Oil Manufacturing Plant• Currently Operating (8) Sludge

Dryers

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Gas Burner Configuration

Proven solution for using a natural gas burner as the thermal energy source for direct-contact

biosolids drying

CoVAP™ Configuration

Heartland’s renewable energy solution for utilizing exhaust heat from engines/turbines

for beneficial use

Confidential

Heartland Biosolids Dryer

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CoVAP™ Example: Heartland Dryer

Molina de Aragon, Spain• 1 x S6000 (100 tpd) Dryer• 2 x 5MW Caterpillar Engines• Feed: Rabbit Manure

San Miguel Arcangel, Spain• 8 x S12000 (2,300 tpd) Dryer• 1 x 25MW Gas Turbine• Feed: Olive Oil solid waste

Turbine

8 x S12000

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CoVAP™Solutions

• Using Waste Heat from Power Generation Equipment is a provensolution for Heartland and a distinctive company competency.

• Using turbine exhaust is proven at a large scale for both liquid evaporation (100,000 gpd) and biosolids drying (2,300 dewatered tons per day)

• Ample flexibility to configure turbines to dryers in order to shape the project pro forma based on prevailing project economics, such as CAPEX minimization, OPEX minimization, or a middle-ground that yields optimal profitability.

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Next Steps

Ricardo BernalGM – Biosolids Market

[email protected]

www.heartlandtech.com

John WeigoldGM – Leachate Market

(617) [email protected]

www.heartlandtech.com

Casey CammannCMO

603 [email protected]

www.heartlandtech.com

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Pieralisi –Heartland Partnership

Heartland Has Exclusive Rights to Market and Sell Pieralisi’s Rotary-Drum Drying Technology in the US

• Heartland leads sales and marketing

• Heartland sells directly to clients or uses for BOO

• Pieralisi provides engineering and sales support

• Pieralisi provides technical expertise for project design and implementation support

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COMPANY & PRODUCTS INTRODUCTION

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Pieralisi Group includes 19

production and commercial sites

strategically located in Italy, Spain,

Greece, Germany, Netherlands,

France, Tunisia, USA, Brazil, China.

A widespread network of

companies, commercial branches,

agents, service centers and spare-

parts stores ensure prompt and

efficient service.

PIERALISI WORLDWIDE

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650WORLDWIDE STAFF

130NO. OF

BEFORE/AFTER-

SALES STAFF

140 MillionTURNOVER

(EUROS)

51%ESG FUND

INVESTMENT

SOME FIGURES

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41,500MACHINES AND

SYSTEMS

INSTALLED

26,000DIRECT

CUSTOMERS

19PRODUCTION/COM

MERCIAL SITES

1 Millon sqfCOVERED

PRODUCTION

SURFACE

SOME FIGURES

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NORTH AMERICA INSTALLATIONS

SSD_USA

SSD_CANADA

OLIVE OIL_USA

~ 130 Customers