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Development of Ethyl Formate Delivery System for Active Packaging and
Insect Fumigation Applications through Precursor and Electrospinning
Technologies
by
Amr Zaitoon
A Thesis
presented to
The University of Guelph
In partial fulfillment of requirements
for the degree of
Doctor of Philosophy
in
Food Science
Guelph, Ontario, Canada
© Amr Zaitoon, April 2021
ABSTRACT
DEVELOPMENT OF ETHYL FORMATE DELIVERY SYSTEM FOR ACTIVE
PACKAGING AND INSECT FUMIGATION APPLICATIONS THROUGH
PRECURSOR AND ELECTROSPINNING TECHNOLOGIES
Amr Zaitoon Advisors:
University of Guelph, 2021 Prof. Loong-Tak Lim
Prof. Cynthia Scott-Dupree
Ethyl formate (EF) is a generally regarded as safe (GRAS) volatile compound which is
naturally occurring in many food products (e.g., rice, barley, grapes, beer, cheese). It is a potent
insecticide and antimicrobial promising as an alternative to the fumigant methyl bromide, which
is being phased out due to its ozone depletion in the stratosphere and toxic properties. However,
EF is highly volatile, flammable, and susceptible to hydrolytic degradation. These properties pose
substantial end-use delivery challenges. In this research, a novel solid-state EF precursor (EFP)
compound was synthesized via the condensation reaction of adipic acid dihydrazide and triethyl
orthoformate to form diethyl N,N'-adipoyldiformohydrazonate, as confirmed by Fourier
transformed infrared and solid-state nuclear magnetic resonance spectroscopies. EFP was non-
volatile and remained stable under dry conditions but could be hydrolyzed readily in the presence
of moisture and acid to trigger the release of EF vapor. To facilitate the end-use applications, EFP
was encapsulated in free-surface electrospun ethylcellulose/poly(ethylene oxide) (EC-PEO)
nonwovens after optimizing the polymer concentrations to obtain bead-free electrospun fibers. The
release kinetics of EF vapor from the neat EFP powder and EFP-loaded EC-PEO nonwovens were
evaluated at different conditions using gas chromatography. Scanning electron microscopy
revealed that EFP powder was physically entrapped within the electrospun EC-PEO fibers. Fourier
transformed infrared spectroscopy detected no specific interactions between EFP and the polymers
in the nonwovens. Preliminary studies on strawberries showed that the release of EF vapor from
the EFP-loaded nonwovens delayed the growth of spoilage microorganisms on the fruits.
Furthermore, EFP powder was used as an EF activated release system for in-packaging fumigation
of blueberries to control an invasive insect pest in fruits – spotted-wing drosophila (SWD).
Complete control of SWD eggs, larvae, pupae, adults was achieved after EF exposure. There were
no significant (p > 0.05) differences in blueberries quality parameters between EF treated and
untreated berries. This research shows that the conversion of the highly volatile EF into a solid-
state precursor, in conjunction with the activated release strategy, can be useful for active
packaging applications of fresh produce to mitigate insect pest risks and prevent microbial growth
during distribution.
iv
ACKNOWLEDGEMENTS
First and foremost, all praises and thanks be to God, for without his showers of blessings,
this study would not have been possible. My deepest gratitude goes to Professor Loong-Tak Lim,
who gave me an amazing opportunity to join his research group and expertly guided me through
my graduate education. His persistent enthusiasm and keen interest in science and technology kept
me engaged in my research work with a constant passion to learn more and helped me to a very
extent to accomplish this work. It is also my genuine pleasure to thank Professor Cynthia Scott-
Dupree for generously supporting and guiding me with her immense knowledge and expertise. Her
guidance helped in all the time of my research to achieve the objectives of my studies. Besides my
advisors, I would like to thank Professor Gopinadhan Paliyath from my thesis committee for his
insightful comments and encouragement. My gratitude also goes to Dr. Mohamed Abdel-Wahab,
Dr. Sameer Al-Abdul-Wahid, and Mr. Robert Harris for their assistance in my research studies. I
am grateful to all staff in the Department of Food Science for their kind help. I would like also to
acknowledge all of my colleagues in the Packaging and Biomaterial Group: Ayesha, Charles,
Caihua, Dongning, David, Emeli, Fabiana, Liguo, Matthew, Raymond, Ramazan, Singam, Tabrez,
Xiuju, and Yibo for giving me a pleasant work experience, leading discussions, and brainstorming
ideas. I would like to thank the financial support from Ontario Agri-Food Innovation Alliance and
iFood Packaging Systems Corp. It is my privilege to thank my beautiful wife, Reem, for her love,
caring, and encouragement throughout my research studies. I also would like to extend my thanks
to my siblings, Hossam and Hatem, and brother-in-law, Ahmed, and my dear friends, Ali and
Mohamed for their valuable support. Last but not least, I am extremely grateful to my parents for
their love, prayers, and sacrifices for educating me for my future. I feel very blessed and lucky
every day that I have wonderful parents like you.
v
Publications included in this thesis:
a) Peer-reviewed papers:
1) Zaitoon, A., Lim, L. T., & Scott-Dupree, C. (2019). Synthesis and Characterization of
Ethyl Formate Precursor for Activated Release Application. Journal of agricultural and
food chemistry, 67(50), 13914-13921. https://doi.org/10.1021/acs.jafc.9b06335.
2) Zaitoon, A., & Lim, L. T. (2020). Effect of Poly (ethylene oxide) on the Electrospinning
Behavior and Characteristics of Ethyl Cellulose Composite Fibers. Materialia, 100649.
https://doi.org/10.1016/j.mtla.2020.100649.
3) Zaitoon, A., Lim, L. T., & Scott-Dupree, C. (2020). Activated release of ethyl formate
vapor from its precursor encapsulated in ethyl Cellulose/Poly (Ethylene oxide)
electrospun nonwovens intended for active packaging of fresh produce. Food
Hydrocolloids, 106313. https://doi.org/10.1016/j.foodhyd.2020.106313.
4) Zaitoon, A., Jabeen, A., Ahenkoraha, C., Scott-Dupree, C., & Lim, L. T. In-Package
Fumigation of Blueberries Using Ethyl Formate Vapor Released from a Solid-State
Precursor: Effects on Spotted-Wing Drosophila (Drosophila suzukii Matsumura)
Mortality and Fruit Quality. Food Packaging and Shelf Life (Under revision).
5) Zaitoon, A., & Lim, L. T. Controlled and Triggered Release of Active Gaseous/Volatile
Compounds for Active Packaging Applications of Agri-Food Products: A Review
(Manuscript in preparation)
b) Patent:
1) Zaitoon, A., Lim, L. T., and Scott-Dupree, C. 2020. Precursor compounds of ester
compounds. International Patent application PCT/CA2020/050725.
vi
TABLE OF CONTENTS
Abstract ........................................................................................................................................... ii
Acknowledgements ........................................................................................................................ iv
Publications included in this thesis ................................................................................................. v
Table of Contents ........................................................................................................................... vi
List of Tables ................................................................................................................................. xi
List of Figures .............................................................................................................................. xiii
List of Abbreviations .................................................................................................................. xvii
Chapter 1: Introduction ................................................................................................................... 1
Chapter 2: Controlled and Triggered Release of Active Gaseous/Volatile Compounds for Active
Packaging Applications of Agri-Food Products: A Review# .......................................................... 5
2.1 Abstract ................................................................................................................................. 6
2.2 Introduction ........................................................................................................................... 7
2.3 Active gaseous/volatile compounds ...................................................................................... 9
2.4 Controlled and triggered release of active gases/volatiles through encapsulation ............. 14
2.4.1 Cyclodextrins ............................................................................................................... 16
2.4.1.1 Molecular structure and properties of cyclodextrins ............................................. 16
2.4.1.2 Encapsulation of gases/volatiles into cyclodextrins .............................................. 18
2.4.1.3 Release properties of gases/volatiles from cyclodextrin complexes ...................... 23
2.4.1.4 Modified cyclodextrins .......................................................................................... 25
2.4.2 Metal-organic frameworks ........................................................................................... 31
2.4.2.1 Molecular structure and properties of metal-organic frameworks ......................... 31
2.4.2.2 Encapsulation of gases/volatiles into metal-organic frameworks .......................... 33
2.4.2.3 Release properties of gases/volatiles from metal-organic framework complexes . 35
2.4.3 Other supramolecular assemblies ................................................................................ 41
vii
2.4.4 Encapsulation in polymer films ................................................................................... 44
2.4.5 Encapsulation in electrospun nonwovens .................................................................... 49
2.5 Controlled and triggered release of active gases/volatiles through Precursor compounds . 55
2.6 Applications of gases/volatiles controlled release systems in active food packaging ........ 62
2.7 Conclusion .......................................................................................................................... 66
Chapter 3: Justification, hypothesis, and objectives ..................................................................... 69
3.1 Ethyl formate as a fumigant ................................................................................................ 69
3.2 Hypothesis........................................................................................................................... 70
3.3 Objectives ........................................................................................................................... 71
Chapter 4: Synthesis and Characterization of Ethyl Formate Precursor for Activated Release
Application# .................................................................................................................................. 72
4.1 Abstract ............................................................................................................................... 73
4.2 Introduction ......................................................................................................................... 74
4.3 Materials and Methods ........................................................................................................ 77
4.3.1 Materials ...................................................................................................................... 77
4.3.2 Synthesizing of ethyl formate precursor ...................................................................... 78
4.3.3 Fourier transformed infrared analysis .......................................................................... 78
4.3.4 Nuclear magnetic resonance spectroscopy .................................................................. 78
4.3.5 Differential scanning calorimetry ................................................................................ 79
4.3.6 Particle size analyzer .................................................................................................... 79
4.3.7 Scanning electron microscopy ..................................................................................... 80
4.3.8 Headspace analysis ...................................................................................................... 80
4.3.9 Ethyl formate release studies ....................................................................................... 82
4.3.10 Stability study ............................................................................................................ 83
4.3.11 Data analysis .............................................................................................................. 83
viii
4.4 Results and discussion ........................................................................................................ 84
4.4.1 Ethyl formate precursor formation ............................................................................... 84
4.4.2 Thermal analysis .......................................................................................................... 88
4.4.3 Particle size distribution and morphology ................................................................... 90
4.4.4 Activated release of ethyl formate ............................................................................... 91
4.4.5 Stability of the precursor .............................................................................................. 95
4.5 Conclusion .......................................................................................................................... 96
Chapter 5: Encapsulation of the ethyl formate precursor into electrospun nonwovens—Part 1:
Effect of Poly(ethylene oxide) on the Electrospinning Behavior and Characteristics of Ethyl
Cellulose Composite Fibers# ......................................................................................................... 97
5.1 Abstract ............................................................................................................................... 98
5.2 Introduction ......................................................................................................................... 99
5.3 Materials and Methods ...................................................................................................... 102
5.3.1 Materials .................................................................................................................... 102
5.3.2 Spin-dope solutions and rheological measurements .................................................. 102
5.3.3 Electrical conductivity and surface tension measurements ....................................... 103
5.3.4 Electrospinning process ............................................................................................. 103
5.3.5 Microstructural and infrared analyses ........................................................................ 105
5.3.6 Data analysis .............................................................................................................. 106
5.4 Results and discussion ...................................................................................................... 106
5.4.1 Polymer solution parameters ...................................................................................... 106
5.4.1.1 Apparent viscosity ............................................................................................... 106
5.4.1.2 Electrical conductivity ......................................................................................... 108
5.4.1.3 Surface tension ..................................................................................................... 110
5.4.2 Infrared vibrational analysis of electrospun nonwovens ........................................... 111
5.4.3 Spinnability and morphology of the electrospun fiber .............................................. 114
ix
5.5 Conclusion ........................................................................................................................ 122
Chapter 6: Encapsulation of the ethyl formate precursor into electrospun nonwovens—Part 2:
Activated release of ethyl formate vapor from its precursor encapsulated in ethyl
Cellulose/Poly(Ethylene oxide) electrospun nonwovens intended for active packaging of fresh
produce# ...................................................................................................................................... 124
6.1 Abstract ............................................................................................................................. 125
6.2 Introduction ....................................................................................................................... 126
6.3 Materials and Methods ...................................................................................................... 128
6.3.1 Materials .................................................................................................................... 128
6.3.2 Ethyl formate precursor formation ............................................................................ 129
6.3.3 Spin-dope solution preparation .................................................................................. 129
6.3.4 Spin-dope solution properties .................................................................................... 130
6.3.5 Electrospinning process ............................................................................................. 130
6.3.6 Scanning electron microscopy analysis ..................................................................... 131
6.3.7 Differential scanning calorimetry and Fourier transformed infrared spectrometry ... 132
6.3.8 Ethyl formate release from encapsulated precursor ................................................... 132
6.3.9 Stability study ............................................................................................................ 134
6.3.10 Preliminary studies on preservation of strawberries ................................................ 134
6.3.11 Data analysis ............................................................................................................ 135
6.4 Results and discussion ...................................................................................................... 136
6.4.1 Effect of ethyl formate precursor loading on polymer solution properties ................ 136
6.4.2 Characterization of the electrospun nonwovens ........................................................ 138
6.4.3 Activated release of ethyl formate from its precursor-loaded nonwovens ................ 145
6.4.4 The efficacy of ethyl formate precursor for delaying spoilage in strawberries ......... 151
6.5 Conclusion ........................................................................................................................ 154
x
Chapter 7: In-Package Fumigation of Blueberries Using Ethyl Formate Vapor Released from a
Solid-State Precursor: Effects on Spotted-Wing Drosophila (Drosophila suzukii Matsumura)
Mortality and Fruit Quality #....................................................................................................... 156
7.1 Abstract ............................................................................................................................. 157
7.2 Introduction ....................................................................................................................... 158
7.3 Materials and Methods ...................................................................................................... 161
7.3.1 Materials .................................................................................................................... 161
7.3.2 Ethyl formate precursor formation and capsules preparation .................................... 162
7.3.3 Headspace concentration of ethyl formate ................................................................. 164
7.3.4 Spotted-wing drosophila rearing conditions .............................................................. 165
7.3.5 Spotted-wing drosophila eggs, larvae, and pupae ...................................................... 165
7.3.6 Fumigant toxicity bioassays ....................................................................................... 166
7.3.7 Fruit quality evaluation .............................................................................................. 167
7.3.8 Data analysis .............................................................................................................. 169
7.4 Results and discussion ...................................................................................................... 169
7.4.1 Headspace concentration and cumulative EF exposure ............................................. 169
7.4.2 Mortality of spotted-wing drosophila adults exposed to ethyl formate vapor ........... 172
7.4.3 Mortality of spotted-wing drosophila eggs, larvae, and pupae exposed to ethyl
formate vapor ...................................................................................................................... 176
7.4.4 Effect of ethyl formate fumigation on fruit quality ................................................... 177
7.5 Conclusion ........................................................................................................................ 181
Chapter 8: Conclusion and future work ...................................................................................... 182
8.1 Overall conclusion ............................................................................................................ 182
8.2 Future works ..................................................................................................................... 184
Chapter 9: References ................................................................................................................. 187
xi
LIST OF TABLES
Table 2.1: Active gaseous/volatile compounds for active food packaging applications. ............. 12
Table 2.2: Some important properties of cyclodextrins (Ho et al., 2014; Marques, 2010). ......... 18
Table 2.3: Inclusion complexes of various active gaseous/volatile compounds into cyclodextrins.
....................................................................................................................................................... 27
Table 2.4: Adsorption of various active gaseous/volatile compounds by metal-organic
framework. .................................................................................................................................... 38
Table 2.5: Various solid matrices used to encapsulate active gaseous/volatile compounds. ....... 43
Table 2.6: Polymer-based films containing active gaseous/volatile compounds with/without prior
encapsulation................................................................................................................................. 47
Table 2.7: Recent studies on the encapsulation of volatile active compounds into electrospun
nonwovens. ................................................................................................................................... 53
Table 2.8: Precursor compounds used to stabilize and control the release of gaseous/volatile
active compounds.......................................................................................................................... 61
Table 2.9: Some commercially available controlled release systems for active gaseous/volatile
compounds. ................................................................................................................................... 65
Table 4.1: Ethyl formate (EF) released from the precursor (A and B) at different temperatures
using 0.1N citric acid, and the fitted model parameters. .............................................................. 94
Table 4.2: Ethyl formate (EF) released from the precursor (B) at 25°C using different RH with
acidified substrate, and the fitted model parameters. .................................................................... 94
Table 5.1: Polymer solutions with different EC-PEO blend ratios in different aqueous ethanol
prepared for electrospinning. Electrical conductivity, surface tension, consistency coefficient (k),
flow behavior index (n), and apparent viscosity (µ) at 1000 s-1 were indicated. ........................ 104
Table 5.2: Spinnability of the polymer solutions and the average fiber diameter. Sample codes
(F1−F9) are described in Table 5.1. ............................................................................................ 115
Table 6.1: Electrical conductivity, surface tension, flow behavior index (n), consistency
coefficient (k), coefficient of determination (R2) for fitting shear stress versus shear rate data
using Eq. 6.1, and apparent viscosity (µ) at a shear rate of 1000 s-1 of EC-PEO solutions loaded
with different ethyl formate precursor (EFP) contents. The average fiber diameters of resulting
electrospun fibers were also indicated. ....................................................................................... 139
xii
Table 6.2: Onset of melting (To) and melting peak (Tm) temperatures, and enthalpies of melting
(Hm) of pristine ethyl formate precursor (EFP) particles and that encapsulated in EC-PEO
electrospun nonwovens at 10, 30, 50, 70, and 100 % (w/w, polymer content basis). ................ 145
Table 6.3: The EF released from its precursor embedded in EC-PEO electrospun fibers at 120
min and the fitted model parameters as affected by CA concentration, temperature, and EFP
loading capacity. ......................................................................................................................... 149
Table 7.1: Quantities of ethyl formate precursor (EFP, mg) incorporated inside the 0.5 L
thermoformed PET container and EF vapor (mg) released for fumigation and fruit quality
experiments. Corresponding EF dosages (mg/L) were calculated based on the empty volume of
the container. ............................................................................................................................... 163
Table 7.2: Effect of exposure to ethyl formate (EF) vapor at different doses at 22 ± 1 °C on fruit
quality parameters. Firmness (N), total soluble solids (TSS, %), pH, and titratable acidity (TA,
%) were measured after 24 h of exposure to EF vapor, and after another 24 h of aeration (48 h
post-treatment). ........................................................................................................................... 180
Table 7.3: Effect of exposure to ethyl formate (EF) vapor at different doses at 22 ± 1°C on fruit
volatiles content (i.e., ethanol and EF, mg/kg). Volatiles were measured after 24 h of exposure to
EF vapor, and after another 24 h of aeration (48 h post-treatment). ........................................... 180
xiii
LIST OF FIGURES
Fig. 2.1: The chemical structure of cyclodextrins (CDs) and their geometrical dimensions. ....... 17
Fig. 2.2: A schematic illustration of 3-D metal-organic framework (MOF). ............................... 32
Fig. 2.3: Schematic representation of conventional single needle electrospinner (A) and free
surface wire electrospinner (B). .................................................................................................... 51
Fig. 2.4: Concept of the formation of precursors for volatile compounds and their subsequent
release through selective bond cleavage by a triggering agent. .................................................... 57
Fig. 4.1: Schematic representation of the automatic headspace analysis system for studying EF
release kinetics. GSV; gas sampling valve. SV0 and SV1; stream selection valves. ................... 81
Fig. 4.2: Formation of ethyl formate precursor, diethyl N,N'-adipoyldiformohydrazonate, via
condensation of adipic acid dihydrazide and triethyl orthoformate. The hydrolysis of the
precursor, catalyzed by an acid, releases EF. ................................................................................ 86
Fig. 4.3: Fourier transformed infrared (FTIR) spectra of triethyl orthoformate, adipic acid
dihydrazide, and precursors derived from method (Ӏ) and method (П) (see Section 4.3.2) as a
function of reaction time. .............................................................................................................. 87
Fig. 4.4: Solid-state 13C nuclear magnetic resonance (NMR) spectra for precursors derived from
methods (A) and (B) (see Section 4.3.2)....................................................................................... 88
Fig. 4.5: Representative differential scanning calorimetry (DSC) thermograms of adipic acid
dihydrazide and precursors from Methods (A) and (B) (see Section 4.3.2). ................................ 89
Fig. 4.6: Scanning electron microscope (SEM) micrographs of precursor (B). (І); for particles,
and (П); for dried dilution. ............................................................................................................ 90
Fig. 4.7: Particle size distribution of precursor (B). ..................................................................... 91
Fig. 4.8: Ethyl formate (EF) release of precursors from methods (A) and (B) at different
temperatures, activated using 0.1 N citric acid solution. .............................................................. 93
Fig. 4.9: Ethyl formate (EF) released from the precursor (B) at 25°C using different RH with
acidified substrate; or using 0.1N citric acid solution. .................................................................. 93
Fig. 4.10: Ethyl formate (EF) released from the precursor stored at 25°C under different RH.
Different alphabets (a–e) indicate statistical significant difference (p < 0.05). ............................ 95
Fig. 5.1: Schematic diagram of the free surface electrospinning for forming EC-PEO nonwovens.
The polymer solution was loaded into the carriage which glided back-and-forth along a
positively charged wire electrode to evenly coat it with the spin dope solution. When the critical
xiv
voltage was supplied to the wire electrode, the solution ejected as multiple jets toward the
collector substrate positioned in between the spinning and grounded electrodes. ..................... 105
Fig. 5.2: Effects of solvent (A), PEO content (B), and PEO molecular weight (C) on the apparent
viscosity values of EC solutions at different shear rates. Sample codes (F1−F9) are described in
Table 5.1. .................................................................................................................................... 108
Fig. 5.3: Fourier transformed infrared (FTIR) spectra for PEO powder, neat EC fiber (F1), and
EC-PEO fibers, with 1 % PEO (F4), 2 % PEO (F6), and 3 % PEO (F7). A: In the region from
600 to 4000 cm-1. B: In the region from 700 to 1300 cm-1, indicating the shift in PEO
characteristic bands of EC-PEO fiber. ........................................................................................ 113
Fig. 5.4: Scanning electron microscope (SEM) micrographs and histograms of fibers diameter
distribution of neat EC nonwoven (F1) and EC-PEO nonwovens generated using 1 % PEO100 in
70 % (F2), 80 % (F3), 90 % (F4),and 95 % (F5) aqueous ethanol as a solvent. Sample codes
(F1−F5) are described in Table 5.1. Electrospinning process conducted at a carriage speed of 100
mm/s and voltage of 45 kV. ........................................................................................................ 119
Fig. 5.5: Scanning electron microscope (SEM) micrographs for EC-PEO nonwovens, generated
using 70, 80, 90, and 95 % aqueous ethanol (F2, F3, F4, and F5) at 30000x magnification,
showed the skin wrinkles. The underlying fibers were also wrinkled, but they are out of focus in
this image .................................................................................................................................... 120
Fig. 5.6: Scanning electron microscope (SEM) micrographs and histograms of fibers diameter
distribution of EC-PEO nonwovens with 2 and 3 % PEO 100 kDa (F6, and F7), 1 % PEO 300
kDa (F8), and 1 % PEO 900 kDa (F9) in 90 % aqueous ethanol. Sample codes (F6−F9) are
described in Table 5.1. Electrospinning process conducted at a carriage speed of 100 mm/s and
voltage of 45 kV. ......................................................................................................................... 121
Fig. 5.7: Scanning electron microscope (SEM) micrographs and histograms of fibers diameter
distribution of EC-PEO nonwovens with 1 % (w/w) PEO 300 kDa (A) and 1 % (w/w) PEO 900
kDa (B) in 80 % aqueous ethanol. Electrospinning process conducted at a carriage speed of 100
mm/s and voltage of 45 kV. ........................................................................................................ 122
Fig. 6.1: Schematic diagram of the free surface electrospinning setup based on a stretched wire
as a spinning electrode ................................................................................................................ 131
Fig. 6.2: Schematic diagram of the setup used for studying the efficacy of ethyl formate (EF)
vapor, released from its precursor-loaded nonwovens, on extending the shelf-life of strawberries.
..................................................................................................................................................... 135
Fig. 6.3: Scanning electron microscope (SEM) micrographs and histograms of fibers diameter
distribution of EC-PEO nonwovens loaded with EFP at 0, 10, 30, 50, 70, and 100 % (w/w,
polymer content basis). ............................................................................................................... 143
xv
Fig. 6.4: Fourier transformed infrared (FTIR) spectra of pristine EFP particles and EC-PEO
electrospun nonwovens loaded with EFP at 0, 10, 30, 50, 70, and 100 % (w/w, polymer content
basis). .......................................................................................................................................... 144
Fig. 6.5: Differential scanning calorimeter (DSC) thermographs of pristine EFP particles and EC-
PEO electrospun nonwovens loaded with EFP at 0, 10, 30, 50, 70, and 100 % (w/w). ............. 144
Fig. 6.6: Ethyl formate precursor, diethyl N,N'-adipoyldiformohydrazonate, and its acid
hydrolysis, releasing ethyl formate vapor. .................................................................................. 150
Fig. 6.7: The release of ethyl formate from its precursor (EFP) embedded in EC-PEO electrospun
fibers as affected by the CA concentration (A), temperature (B), and EFP loading capacity (C).
..................................................................................................................................................... 150
Fig. 6.8: Ethyl formate (EF) released from the 10% EFP nonwovens stored for 30 days at 25°C
under 0, 60, and 100 % RH. Different alphabets (a–d) indicate statistical significant difference
(p < 0.05). .................................................................................................................................... 151
Fig. 6.9: Photographs of strawberries fumigated with 1 and 2 mg ethyl formate (EF) released
from EC-PEO nonwoven loaded with 70 % (w/w) EF precursor. Samples were stored in PET
packages for 10 days at 5°C, showing delayed mold growth for treated samples compared to the
control. ........................................................................................................................................ 153
Fig. 6.10: Headspace concentrations of O2 (A) and CO2 (B), fruit weight loss percentages (C),
and ethyl formate (EF) release/depletion profiles inside PET packages for 10 d. ...................... 154
Fig. 7.1: Schematic representation of: [A] the ethyl formate (EF) capsule and its activation by
adding citric acid solution to release EF vapor; and [B] the experimental setup for fumigation of
blueberries in thermoformed PET container. .............................................................................. 163
Fig. 7.2: Headspace concentration of ethyl formate (EF) (mg/mg.L; milligram of EF vapor per
milligram of EFP per liter of headspace air) and cumulative EF exposure (concentration
(mg/mg.L) × time (h) product) in PET containers with blueberries at 0 [A], 3 [B], 6 [C], 20 [D],
and 30 % (w/v) [E] loading factor. EF capsules containing 1.32 mg of EFP were used (Section
7.3.3). .......................................................................................................................................... 171
Fig. 7.3: Effect of fruit loading factor (%, w/v) on the cumulative ethyl formate (EF) exposure
(mg.h/mg.L) at 2 and 4h. ............................................................................................................ 172
Fig. 7.4: Mortality of spotted-wing drosophila (SWD) adults at 22 ± 1 °C as affected by EF
dosage and fruit loading factor: At 2 h [A] and 4 h [B] for 0 – 6 % (w/v) load factor, and at 2 h
[C] and 4 h [D] for 20 – 30 % (w/v) load factor. Different alphabets (a–k) indicate statistical
significant difference (p < 0.05).................................................................................................. 175
Fig. 7.5: Mortality of spotted-wing drosophila (SWD) adults after exposure to similar cumulative
ethyl formate (EF) exposures (mg.h/L) for load factors 0 – 30 % (w/v). Cumulative EF exposure
xvi
values (concentration “C” × time “T” products) were generated from Figs. 7.2 and 7.3 for the
different dosages (Table 7.1). ..................................................................................................... 176
Fig. 7.6: Spotted-wing drosophila larvae, pupae, and adults emerged from eggs, larvae, and
pupae, respectively, in blueberries exposed to ethyl formate (EF) vapor at 22 ± 1°C for a 24 h
period. Different alphabets (a–e) indicate statistical significant difference (p < 0.05). .............. 177
xvii
LIST OF ABBREVIATIONS
1-MCP 1-Methylcyclopropene
AITC Allyl isothiocyanate
ANOVA Analysis of variance
AP Active packaging
ATR Attenuated total reflection
CA Citric acid
CAC Cellulose acetate
CD Cyclodextrin
CMC Carboxymethyl cellulose
DLS Dynamic light scattering
DS Degree of substitution
DSC Differential scanning calorimeter
EC Ethyl cellulose
EF Ethyl formate
EFP Ethyl formate precursor
xviii
EOs Essential oils
EVOH Ethylene vinyl alcohol
FDA Food and Drug Administration
FTIR Fourier transformed infrared
GC Gas chromatograph
GRAS Generally recognized as safe
LDPE Low-density polyethylene
NMR Nuclear magnetic resonance
PCL Poly(ε-caprolactone)
PEG Poly(ethylene glycol)
PEGDA Poly(ethylene glycol diacrylate)
PEO Poly(ethylene oxide)
PET Poly(ethylene terephthalate)
PHBV Poly(hydroxybutyrate-co-hydroxyvalerate)
PLA Poly(lactic acid)
PLG Poly(lactide-co-glycolide)
xix
PP Polypropylene
PS Polystyrene
PVA Poly(vinyl alcohol)
PVC Poly(vinyl chloride)
PVP Poly(vinyl pyrrolidone)
SAS Statistical software suite
SEM Scanning electron microscope
SWD Spotted-wing drosophila
TA Titratable acidity
TSS Total soluble solids
1
Chapter 1: Introduction
Ethyl formate (EF) is an FDA-approved food flavoring agent naturally occurring in soil,
water, vegetation, and many food products (e.g., beer, wine, grapes, wheat, barley, raisin, rice,
cheese). EF is a potent insecticidal and antimicrobial agent promising as an alternative to toxic
fumigants (e.g., methyl bromide, phosphine) that are presently being used in quarantine treatments
of fruits/vegetables. Since quarantine and pre-shipment treatments of fruits/vegetables are essential
to prevent microbial growth, quality losses, outbreaks of foodborne pathogens, and
infestation/invasion by insect pests that can be detrimental to both products and environment,
rigorous regulations have been established to ensure that fruits/vegetables are free of insect pests
and pathogenic microorganisms. Typical batch treatments involve the use of fumigation equipment
and compressed gas cylinders that are inconvenient to transport and storage. Fumigation
quarantine of fruits/vegetables is typically carried out in enclosed chambers filled with gaseous
fumigant and can take from several hours up to a day. This extra handling step not only can
potentially inflict product injuries but also delay product shipment, thereby shortening the
available product shelf-life at the retail level. By contrast, in-packaging fumigation can be
beneficial to eliminate the holding of products in the fumigation area, thereby streamlining the
supply chain and reducing the cost. To this end, EF may be incorporated within the individual
packaging unit to fumigate the product to overcome the limitations of the conventional batch
fumigation. However, EF is highly volatile, flammable, and susceptible to hydrolytic degradation,
making its direct end-use application very challenging. This research focused on developing an EF
activated release system intended for in-packaging fumigation of fresh produce and other active
packaging (AP) applications.
2
In Chapter 2, various approaches for stabilizing and controlling the release of
gaseous/volatile active compounds were reviewed and discussed, including encapsulation (e.g.,
into solid matrices, polymer-based films, electrospun nonwovens) and triggered release systems
involving precursor technology. Although precursor technologies have been developed and
applied in cosmetic and perfume industries for the controlled release of volatile compounds, their
uses in AP applications are relatively limited. To the best of our knowledge, controlled release
systems for EF, based on encapsulation or precursor technologies, have not been reported before
in the literature. Therefore, in Chapter 3, a literature review was conducted on EF fumigant for
fresh produce and grain commodities. The challenges associated with its use are also discussed.
The hypothesis and the objectives of this research were presented.
To enhance the storage stability and control the release of EF, a method to synthetize the
EF precursor (EFP) was presented in Chapter 4. The EFP was synthesized via reacting adipic acid
dihydrazide with triethyl orthoformate to produce diethyl N,N'-adipoyldiformohydrazonate, the
molecular structure of which was confirmed by Fourier transformed infrared and nuclear magnetic
resonance spectroscopies. The EFP, appeared as white powder, had a melting point of 174°C and
particle size distribution ranging from 0.15 to 4.62 µm. EFP was non-volatile and remained stable
under dry conditions but could be hydrolyzed readily in the presence of moisture and acid to trigger
the release of EF vapor. The release kinetic of EF vapor from its precursor was studied using
headspace gas chromatography. Upon the exposure to 0.1 N citric acid (CA) solution,
approximately 0.38 mg EF vapor was released from 1 mg of EFP (98 % of the theoretical release)
in 2 h at 25°C. The trigger release behaviour of EF from EFP is promising in applications where
the fumigant release rate must be controlled to achieve optimal efficacy and prevent phytotoxicity.
3
To facilitate the end-use application and prevent premature hydrolysis of EFP when
exposed to ambient moisture, the EFP must be encapsulated within a delivery carrier. In Chapter
5, a method to develop bead-free electrospun ethylcellulose/poly(ethylene oxide) (EC-PEO)
nonwovens for the encapsulation of EFP was presented. Fibers were electrospun using a free
surface electrospinning technique. The EC-PEO spin-dope solutions were prepared by dissolving
EC and PEO in ethanol-water binary solvents. The effects of solvent ratio, PEO molecular weight
and content on the properties (viscosity, electrical conductivity, and surface tension) of the spin-
dope solutions, electrospinning behaviors, and fibers morphology were investigated. The
electrospinning of 10 % (w/w) EC, when dissolved in 90 % aqueous ethanol, resulted in irregular
particulates interweaved with ultrafine fibers, instead of forming continuous fibers. The addition
of 1 % PEO (100 kDa) in EC solution greatly enhanced the electrospinning process, resulting in
bead-free EC-PEO fibers. These polymer concentrations were chosen for the encapsulation of EFP
at elevated concentrations in a study as reported in Chapter 6. Here, the release kinetics of EF
vapor from the precursor-loaded EC-PEO nonwovens were investigated using gas
chromatography. Scanning electron microscopy revealed that EFP particles were entrapped within
the electrospun EC-PEO fibers. Fourier transform infrared spectroscopy did not show any specific
interaction between EFP and the polymers in the nonwovens. When exposed to 0.1 N CA solution
for 2 h at 25°C, the nonwoven loaded with 10 % EFP (w/w) released 0.037 mg EF/mg nonwoven
(96 % of the theoretical release). The EF release rate/amount decreased significantly (p < 0.05)
with decreasing either the CA concentration or the temperature. A preliminary study was
conducted to evaluate the antimicrobial properties of the EFP-loaded nonwovens on strawberries
packaged in thermoformed poly(ethylene terephthalate) containers. The study showed that the EF
4
released from the nonwovens delayed the growth of spoilage microorganisms on strawberries for
up to 10 d at 5°C, suggesting the potential of deploying the EFP-loaded nonwoven for AP
applications.
Additionally, in Chapter 7, EFP was evaluated for in-package EF fumigation of blueberries
infested with various life stages of an insect pest – spotted-wing drosophila (SWD). Here, a capsule
delivery prototype was developed to facilitate the activation EFP. To activate the release of EF
vapor, 0.1 N citric acid solution was added to the capsules. The effects of EF exposure on mortality
of SWD eggs, larvae, pupae, adults in blueberries were studied. Complete control of all life stages
of SWD was achieved after EF exposure (6 mg/L for 4 h for adults and 16 mg/L for 24 h for eggs,
larvae, pupae). No significant (p > 0.05) differences in blueberries quality parameters (firmness,
total soluble solids, pH, and titratable acidity) were observed between EF treated and untreated
berries.
Finally, in Chapter 8, an overall conclusion of this research was presented, along with a
number of proposed topics for future studies to address the knowledge gaps related to this research.
5
Chapter 2: Controlled and Triggered Release of Active Gaseous/Volatile
Compounds for Active Packaging Applications of Agri-Food Products: A
Review#
This chapter is prepared in a manuscript format, which is to be submitted for publication.
6
2.1 Abstract
In active packaging (AP) applications, gaseous and volatile active compounds are being
deployed to enhance safety and preserve quality of many agri-food products during storage and
distribution. However, the use of these compounds is limited by their high vapor pressure and/or
chemical instability. Various approaches for stabilizing and controlling the release of
gaseous/volatile active compounds have been developed, including encapsulation (e.g., into
supramolecular matrices, polymer-based films, electrospun nonwovens) and triggered release
systems involving precursor technology, thereby allowing their safe and effective use in AP
applications. In this review, encapsulation of gases (e.g., CO2, ClO2, SO2, ethylene, 1-
methylcyclopropene) and volatiles (e.g., ethanol, essential oils and their constituents) into different
solid matrices was reviewed in regard to encapsulation mechanisms and release properties. The
incorporation of these compounds into polymer-based films and electrospun nonwovens was
presented as well. The recent development in utilizing precursor compounds of gases/volatiles was
also discussed as a valuable strategy to stabilize and control their release. The potential
applications of these controlled release systems in AP of agri-food products were presented. This
review will assist in exploring innovative controlled release systems for a wide variety of
gaseous/volatile active compounds.
7
2.2 Introduction
Packaging plays a significant role in the food supply chain to protect and ensure the safe
distribution of food products. Traditional packaging systems act as a physical barrier between the
food products and the external environmental conditions. Moreover, they provide ease during
storage and handling. However, changes in consumer preference for fresh, minimally processed,
and additive-free products have led to considerable challenges in using traditional packaging
systems due to reduced product stability. Various AP technologies have been developed, which
are capable of interacting with the product and/or the headspace to enhance the shelf life and
preserve the quality of the food products through the activation of certain mechanisms (Biji et al.,
2015).
One variant of AP is capable of actively releasing active compounds to the food/package
headspace. Common active compounds utilized in AP primarily include antimicrobials to ensure
food safety, antioxidants to increase food stability, and plant growth regulators to control fresh
produce's ripening. The molecular weight, shape, size, and polarity of these compounds are
essential properties that define their stability/release behaviors (Nerin et al., 2016). Non-volatile
active compounds are often stable, thereby can be applied in AP applications through their direct
addition to the packaging materials (e.g., polymer films). In comparison, active gases/volatiles are
highly mobile compounds, i.e., susceptible to undesirable losses by evaporation and/or degradation
during end-uses. Besides the undesirable losses, limitations regarding safety, convenience,
handling, and storage are also problematic. For example, 1-methylcyclopropene (1-MCP) is a
hazardous gas under normal environmental conditions and poses an explosive risk if pressurized
8
in compressed gas cylinders (Neoh et al., 2007). ClO2 gas is normally generated on-site from its
stabilized form due to its high explosiveness, reactivity, and corrosiveness (Chen et al., 2020).
Therefore, stabilization and controlled release of gaseous/volatile active compounds is needed to
allow for their safe and efficient end-use deployment for food preservation and AP applications.
There has been an increasing interest in developing controlled release technologies of
gaseous/volatile active compounds, as demonstrated by the numerous research papers published
in recent years. Encapsulation into solid matrices, polymer-based films, and electrospun
nonwovens have been extensively used/studied to stabilize these compounds. The resulting
materials can be activated by water/moisture or other mechanisms to release the active
gases/volatiles in a controlled manner. Another novel approach is via substituting the
gaseous/volatile active compounds with their chemical precursors. These precursors should be
non-volatile and stable during storage, while sufficiently labile for triggered release of the
gas/volatile through selective cleavage of covalent bonds using triggering reactions (e.g.,
hydrolysis, enzymatic, oxidative) (Levrand et al., 2007). Although precursors have been used
extensively in cosmetic and perfume industries to stabilize volatile compounds (Herrmann, 2007,
2012), their uses in AP are still in the early stage of the investigation.
The objectives of this review are to: (1) present the current status of encapsulation of
gases/volatiles into different encapsulants; (2) discuss the mechanism of encapsulation and release
properties; (3) review the use of chemical precursors of gases/volatiles and their synthetic/release
techniques; and (4) present the potential applications of gases/volatiles controlled release systems
and commercially available systems used in AP of agri-food products.
9
2.3 Active gaseous/volatile compounds
Many active compounds, including antimicrobials, antioxidants, and plant growth
regulators, have been investigated for AP applications to maintain food products safety and quality.
The molecular weight/structure and polarity of these compounds are important determinants that
define their chemical stability and evaporation/diffusion properties (Nerin et al., 2016). Based on
the nature of active compounds, they can exist in the form of gaseous, volatile, or non-volatile
compounds. The choice between these three forms depends mostly on the type of contact between
the food and packaging materials. Where there is a direct contact (e.g., vacuum packaging of solid
food and liquid packaging), volatile and non-volatile compounds can be used, where they can
migrate/diffuse from the packaging material to the food. For indirect contact applications wherein
a substantial package headspace is present (e.g., fresh produce packaging), only gaseous and
volatile compounds can be used due to their ability to release/evaporate into the headspace,
condensate onto product surfaces dictated by solubility, and diffuse from the surface to the food
matrix. Due to their low tendency to evaporate, non-volatile active compounds can be applied in
AP applications through their direct addition to the packaging materials (e.g., polymer films),
where they can diffuse/desorb afterward to the food in a controlled manner. Various non-volatile
active compounds, including synthetic and natural compounds, and their controlled release
systems have been investigated by many researchers and are subjects of comprehensive reviews
in several papers (Almasi et al., 2020; Chen et al., 2018; Khaneghah et al., 2018; Vilela et al.,
2018).
Active gases and volatiles are considered more effective than non-volatile actives, especially
in applications where a relatively large package headspace is present. Due to their high mobility,
10
actives in their gas/vapor phase can quickly diffuse into the headspace and reach the surface of the
product through condensation and absorption phenomena. However, degradation and mass transfer
losses, as well as toxicity are significant concerns for their processing and application. For
example, 1-Methylcyclopropene (1-MCP) is a plant growth regulator that can block ethylene
receptor sites on plant materials (i.e., fresh produce, ornamentals, and cut flowers) to effectively
delay ripening and senescence (Antunes et al., 2010; Asil et al., 2013; Cao et al., 2012; Han et al.,
2015; Pongprasert & Srilaong, 2014; Seglie et al., 2011; Watkins, 2006). Its high activity at low
concentrations, minimal residues in treated produce, and low toxicity have resulted in its
widespread use as an approved agrochemical for the preservation of fresh produce (Watkins,
2015). However, under normal environmental conditions, 1-MCP is a chemically unstable gas and
tends to react with oxygen and/or other organic compounds or self-polymerized. Also, when the
gas is compressed, it poses an explosive hazard (Neoh et al., 2007). Ethylene is a fruit ripening
phytohormone; usually received by its receptor sites on fruits and involved in many aspects of fruit
maturation and senescence (Barry & Giovannoni, 2007; Tucker et al., 2017). It is often used to
promote ripening, de-greening, and enhanced color development in many fruits, especially the
climacterics (Ho et al., 2011b). For commercial uses, ethylene is usually stored in compressed gas
cylinders. This delivery system however is inconvenient for postharvest and plant growth
regulation applications due to safety concerns. Chlorine dioxide (ClO2), sulfur dioxide (SO2), and
ethanol are widely used in the food industry (including food packaging application) as
antimicrobial agents against pathogenic and spoilage microorganisms in perishable products, such
as meat, poultry, fish, and bakery products (Chen et al., 2020; Kaliyan et al., 2007; Latou et al.,
2010; Xu et al., 2011). However, these gases/volatiles are chemically unstable due to their high
11
reactivity, flammability, explosiveness, or corrosiveness at high concentrations. Other active
volatile compounds utilized in AP applications are essential oils (EOs) and their constituents. EOs
are mixtures of organic volatile compounds normally derived from herbs and spices, many of
which exhibit antimicrobial/antioxidant activities. These compounds represent a complex blend of
compounds such as aldehydes, ketones, esters, alcohols, terpenoids and acids, were up to 85 %
wt., of the oil consists of the bioactive constituents and the remaining fraction consists of other
minor components (Ribeiro-Santos et al., 2017). The main components of EOs are usually
responsible for their biological properties, but the minor compounds can also synergistically
contribute to the biological effects (Burt, 2004; Pavela, 2015). Although the applications of EOs
and their constituents are promising in laboratory and controlled settings, some challenges hurdle
their industrial scale-up, such as their premature evaporation losses during processing as well as
their oxidative degradation during storage before intended use.
Stabilization of gaseous/volatile active compounds is necessary for the design of delivery
carriers for AP applications. One strategy is to convert these compounds into solid-state materials
that are chemically stable and have low vapor pressure. This strategy will facilitate the controlled
release of gases/volatiles, which is essential in AP applications. Also, controlled release systems
will be beneficial to optimize the concentration of the active agents in the packaging system, which
preventing undesirable sensorial and toxicity issues (Mastromatteo et al., 2010). In the next
sections, various approaches for stabilizing and controlling the release of gaseous/volatile
compounds are discussed. Examples of active gaseous/volatile compounds used in food
applications are summarised in Table 2.1, which are the focus of this review chapter.
12
Table 2.1: Active gaseous/volatile compounds for active food packaging applications.
Gas/volatile Structural formula Bioactivity References
1-MCP
Delays ripening and
senescence in plant
materials
Watkins,
(2006)
Ethylene
Fruit ripening trigger
phytohormone
Ho et al.,
(2016)
Ethanol
Antimicrobial agent Latou et al.,
(2010)
Carbon dioxide
Antimicrobial agent Kaliyan et
al., (2007)
Chlorine dioxide
Antimicrobial agent Chen et al.,
(2020)
Sulfur dioxide
Antimicrobial agent Xu et al.,
(2011)
Allyl
isothiocyanate
Antimicrobial agent Dai & Lim,
(2014)
Hexanal
Antimicrobial agent.
Phospholipase D
Inhibitor
Jash & Lim,
(2018)
13
Benzaldehyde
Antimicrobial agent Jash et al.,
(2018)
Carvone
Antimicrobial agent.
Sprout inhibitor of
potato tuber
Costa E Silva
et al., (2007)
Cinnamaldehyde
Antimicrobial agent Cui et al.,
(2020)
Thymol
Antimicrobial/antioxi
dant agent
Ramos et al.,
(2012),
(2014)
14
Carvacrol
Antimicrobial/
antioxidant agent
Altan et al.,
(2018)
Menthol
Antimicrobial agent Piran et al.,
(2017)
Eugenol
Antimicrobial/antioxi
dant agent
Garrido-
Miranda et
al., (2018);
Requena et
al., (2017)
2.4 Controlled and triggered release of active gases/volatiles through
encapsulation
Encapsulation is a versatile technique to enclose active compounds in solid, liquid, or
gaseous forms (core materials) within liquid, semisolid, or solid matrices (encapsulants) of
protective materials, often referred to as a carrier, wall, or shell (Mourtzinos & Biliaderis, 2017;
Nedovic et al., 2011; Ray et al., 2016). Encapsulation offer means to: (1) protect sensitive active
components from harsh environments (e.g., light, oxygen, water) that causes losses in their
structural integrity and bioactivity; (2) facilitate delivery by transforming liquids or gases into
15
easily handled solid materials; (3) enhance efficacy by improving solubility and stability; and (4)
provide controlled release kinetics (i.e., temporal/spatial release and/or triggered release) of core
materials (Kitts & Liu, 2015; Mishra, 2015; Nedovic et al., 2011). Encapsulation is beneficial to
protect bioactive compounds (e.g., flavors, vitamins, probiotics, colors, sweeteners, enzymes,
antioxidants/antimicrobial agents, nutrients) in food applications (Đorđević et al., 2014; Zhong et
al., 2015).
Encapsulation techniques can be based on physical (e.g., spray-drying, spray chilling, spray
coating, electrospinning/electrospraying, extrusion, centrifugation, fluidized bed, supercritical
fluids, co-crystallization, and lyophilization), physicochemical (e.g., simple or complex
coacervation, micelles, liposomes, emulsions, lipid matrices, and solvent evaporation), and/or
chemical methods (e.g., interfacial polymerization and molecular inclusion). Detailed information
on these methods can be found in several comprehensive reviews (Bhushani &
Anandharamakrishnan, 2014; Comunian & Favaro-Trindade, 2016; Đorđević et al., 2014; Fang &
Bhandari, 2012; Farjami & Madadlou, 2017; Fu et al., 2016; Ghorani & Tucker, 2015; Loong Tak
Lim, 2015; Mao et al., 2017; Santiago & Castro, 2016; Shewan & Stokes, 2013; Vemmer & Patel,
2013). Different cores and encapsulants can be manufactured to form capsules, particles,
aggregates, coatings, films, and fibers of various sizes, shapes, morphological properties, and
release kinetics (Assadpour & Jafari, 2019; Drosou et al., 2017; Ghayempour & Montazer, 2016;
Saifullah et al., 2019; Tapia-Hernández et al., 2015). Since active components are different in
molecular weight, volatility, polarity, stability, etc., the optimal encapsulation methods should be
applied to meet the particular physicochemical and molecular requirements. For gases/volatiles,
the correct choice of the wall material (encapsulant) with optimal physical and chemical properties
16
is crucial for their stability and encapsulation efficiency. An ideal encapsulant should: (1) exhibit
appropriate solubility, interfacial activity, and rheological properties for processing; (2) provide
maximum protection to the core materials against deleterious factors (e.g., oxygen, heat, light,
humidity); (5) provide stability and controlled release attributes (i.e., temporal/spatial release
and/or triggered release) of core materials during end-use applications; and ( 6) suitable for
industrial use (e.g., non-toxic, cost-effective, etc.) (Mourtzinos & Biliaderis, 2017; Ray et al.,
2016; Zuidam & Shimoni, 2010). In the following sections, selected approaches to encapsulate
and controlled release of gaseous/volatile active compounds will be discussed focusing on the
encapsulation mechanisms and release kinetics of the bioactive compounds involved.
2.4.1 Cyclodextrins
2.4.1.1 Molecular structure and properties of cyclodextrins
The inclusion of small molecules within structural cavities associated together by
intermolecular forces is a field known as supramolecular chemistry (Andrade et al., 2015). One
example of such cavities is cyclodextrins (CDs), which are naturally occurring cyclic
oligosaccharides produced from the enzymatic modification of starch molecules. Typical CDs
consist of six, seven, or eight glucose residues linked by α(1—4) glycoside bonds, denominated
α-, β-, and γ-CD, respectively (Fig. 2.1) (Andrade et al., 2015; Kfoury et al., 2016). Some
physicochemical properties of CDs are outlined in Table 2.2 (Ho et al., 2014; Marques, 2010). The
molecular structure of CD is shaped as a hollow truncated cone with a hydrophilic exterior surface,
due to the presence of primary and secondary hydroxyl groups at the edges of the cone, as well as
a hydrophobic interior cavity formed by the apolar hydrogens and ether-like oxygen at the inside
face of the cone (Del Valle, 2004). CDs can be considered as empty capsules of different molecular
17
sizes, in which guest molecules can be included in their nonpolar cavity, forming inclusion
complexes. The inclusion complex is usually characterized by one guest molecule engulf in one
CD molecule, although more than one guest molecule, especially compounds of low-molecular-
weight, can fit into the CD cavity. Also, more than one CD molecule can bind to one guest
molecule in the case of some high-molecular-weight compounds (Đorđević et al., 2014).
CDs are non-toxic, biodegradable, and biocompatible compounds with generally
recognized as safe (GRAS) status. Toxicological studies on CDs have shown that their oral
ingestion is non-toxic, where they lack absorption in the upper gastrointestinal tract and completely
metabolized by the colon microflora (Irie & Uekama, 1997; Loftsson & Duchêne, 2007). The
unique properties of CDs make them one of the most commonly used materials for the
encapsulation of active compounds, including gases/volatiles, to increase their solubility or
stability in food, pharmaceutical, and agricultural applications (Dos Santos et al., 2017; Hu et al.,
2014; Loftsson & Duchêne, 2007; Marques, 2010; Matencio et al., 2020).
Fig. 2.1: The chemical structure of cyclodextrins (CDs) and their geometrical dimensions.
18
Table 2.2: Some important properties of cyclodextrins (Ho et al., 2014; Marques, 2010).
Properties α-cyclodextrins β-cyclodextrins γ-cyclodextrins
Molecular formula C36H60O30 C42H70O35 C48H80O40
No. of glucose units 6 7 8
Molecular weight (Da) 972 1135 1297
Height of torus (nm) 0.8 0.8 0.8
Outer diameter (nm) 1.4 – 1.5 1.5 – 1.6 1.7 – 1.8
Cavity diameter (nm) 0.5 – 0.6 0.6 – 0.8 0.8 – 1.0
Melting onset (°C) ~275 ~280 ~275
No. of water molecules in cavity 6 11 17
Water solubility at 298.15 K
(%w/v)
14.5 1.85 23.2
Cavity volume of 1 g (mL) 0.10 0.14 0.20
2.4.1.2 Encapsulation of gases/volatiles into cyclodextrins
Cyclodextrins can form soluble, reversible inclusion complexes with active compounds,
resulting in compound stabilization. CD inclusion complexes alter the physical state of
gases/volatiles, allowing increased shelf stability and ease of material handling (Andrade et al.,
2015). The possibility of molecular encapsulation of gases into α-CD was first reported by Cramer
and Henglein (1956). Aqueous α-CD was found to entrap gaseous hydrocarbons (e.g., propane,
methane, ethane, ethylene), Cl2, Kr, Xe, O2, and CO2 to form clathrates. In general, CDs interact
with hydrophobic compounds after they substitute the water molecules that occupy the apolar CD
cavities to form the inclusion complexes. Many factors influence the encapsulation efficiency and
the interactions between guest molecules and CDs. These factors including the type of CD (α-, β-
19
and γ- CD), CD intramolecular water content, inclusion complex preparation method, and guest
molecule type, geometry, hydrophobicity, and concentration (Da Rocha Neto et al., 2018; Cevallos
et al., 2010; Zhang et al., 2015). The interactive forces involved between host and guest could be
dipole-dipole bonds, hydrophobic interaction, apolar–polar interactions, hydrophobic associations,
van der Waals, dispersion forces, and reduction of conformational strain; no evidence for forming
or breaking covalent bonds (Liu & Guo, 2002; Mura, 2014). Depending on a particular inclusion
complex, some interactions are more critical than others; however, electrostatic and hydrogen
bonding significantly affect the complexes shape and structure (Ho et al., 2014). Selected examples
of CD inclusion complexes for various gaseous/volatile compounds are presented in Table 2.3.
Neoh et al., (2007) explored the encapsulation of 1-MCP gas into aqueous α-CD under
different encapsulation parameters (i.e., initial 1-MCP concentration, α-CD concentration,
encapsulation time, temperature, and agitation rate) using a closed agitated vessel with a flat gas–
liquid interface. Their results showed that the effect of the initial 1-MCP concentration on the
inclusion ratio was negligible. Encapsulation amount increased with increasing α-CD
concentration and agitation speed enhanced the diffusion of 1-MCP into the solution, but decreased
with increasing the temperature due to the increase of both the solubility of the inclusion complex
in the solution and the self-polymerization between the dissolved 1-MCP molecules. The
optimized parameters for encapsulation are 80,000 µL/L, 5 % (w/w), 9 h, 15 °C, and 200 rpm, for
initial 1-MCP concentration, α-CD concentration, encapsulation time, temperature, and agitation
rate, respectively, which resulted in an inclusion ratio of 0.95 mole 1-MCP/mole α-CD (5.02 g/100
g). In another study by Ho et al., (2011a), they encapsulated ethylene in aqueous α-CD under
different pressures of ethylene using the liquid preparation method. They reported that the pressure
20
did not significantly affect the inclusion ratio, although the yield (amount of precipitates) increased
significantly as the pressure and time increased. The concentration of ethylene in the complexes
ranged from 0.98 to 1.03 mole ethylene/ mole α-CD (Ho et al., 2011a). The encapsulation of a
guest molecule into CDs, using the liquid preparation method, involves a simultaneous two-step
reaction. The guest molecule first dissolved into the aqueous solution followed by its absorption
into the core of α-CD. The rate-limiting step of encapsulation was the gas absorption, which
followed a pseudo-first-order reaction (Neoh et al., 2007). In aqueous solution, the apolar cavities
of α-CD can interact with two water molecules via energetically unfavorable polar–apolar
interactions, which can be easily displaced by the less polar guest molecules. Therefore, the main
driving force for forming inclusion complexes is substituting the high enthalpy water molecules in
CD cavities with the relatively more hydrophobic guest molecules (Astray et al., 2009; Szejtli,
1989).
In the above reports, inclusion complexes were produced by compressing the gas (i.e., 1-
MCP and ethylene) into saturated α-CD aqueous solutions at a certain pressure and time. This
method is known as the liquid encapsulation method. The major drawback of this method is that
it is a batch process which can take up to several days to proceed through crystallization,
precipitation, filtration, and dehydration steps. Also, it has a low complex yields (Ho et al., 2011a;
Neoh et al., 2007). One alternate technique is called the solid encapsulation method which involves
directly injection of the gaseous molecules into α-CD powder in dry state. Neoh et al., (2006)
compared the encapsulation of CO2 into solid-state α-CD (with different initial moisture contents
(M.C) 2, 10, and 30 % w/w) and saturated α-CD solution under CO2 pressure up to 3 MPa. For
solid-state α-CD, increasing the pressure significantly increased the inclusion ratio, while the effect
21
of initial moisture content of α-CD was not consistent. The highest encapsulation capacity (5.92
g/100 g) was observed at 10 % M.C, 3 MPa, and 10 h. Also, 100 % yield of the complex was
obtained. Compared with the complex yield based on the liquid encapsulation method, the yield
was only 56 % and the encapsulation capacity was lower (4.79 g/100 g) at 3 MPa and 120 h.
Although the solid encapsulation approach resulted in considerably higher yields in shorter
encapsulation times than the saturated α-CD solution method, the latter produced guest-host
complex crystals that are more stable during subsequent storage under various humidity conditions
(up to 75 % RH). By using the solid encapsulation technique, Ho et al., (2015) encapsulated
ethylene in amorphous and crystalline α-CD. The crystalline α-CD had lower encapsulation
capacity than the amorphous counterpart at low pressure and short time (0.4 – 0.8 MPa and 4 – 24
h). However, the encapsulation capacity was enhanced when the pressure and time increased up
to 1.6 MPa for 96 h. The equilibrium encapsulation capacity was achieved after 48 h for the
crystalline powder, while 8 h was observed for the amorphous powder. One possible reason for
the longer time taken to reach equilibrium for the crystalline α-CD powder is that it has an orderly
and densely packed molecular crystalline structure, thus restricting the diffusion of gases to the
cavity. In contrast, the amorphous α-CD powder had a loose and random molecular arrangement
with more accessible cavity to the guest molecules for complexation. However, the researchers
reported that the host-guest complex prepared from the amorphous α-CD powder was unstable;
rapid evaporative loses were observed during the depressurization step (Ho et al., 2015).
In an attempt to combine the advantages of both gas encapsulation methods (i.e., liquid and
solid methods), Ho and his co-workers studied the effect of crystallization of amorphous
complexed powders during the encapsulation of CO2 (Ho et al., 2016a; Ho et al., 2016b). They
22
added water to the amorphous α-CD powder prior to encapsulation to increase the initial moisture
content from 5.51 to 13, 15, and 17 % (w/w); close to or higher than the level of crystallization.
The results showed that the added water facilitated the crystallization of the amorphous CO2-α-
CD complex, thereby locking CO2 into the cavity. This resulted in a considerably higher inclusion
ratio as compared to amorphous α-CD without the addition of water or crystalline α-CD powders
under the same encapsulation conditions (Ho et al., 2016a).
Among the three types of CDs (α-, β- and γ- CD), α-CD is the most suitable one to form
complexes with hydrophobic low molecular weight gases. It has the smallest cavity (0.5–0.6 nm)
that offers more interaction and better binding force between the guest molecule and cavity walls
(Hedges et al., 1995). For volatile EO compounds, the selection of CD type depends on the
geometry and the molecular weight of the guest molecule. For example, the complexation of allyl
isothiocyanate (AITC) with aqueous α- and β-CD was investigated by Li et al., (2007). The AITC
inclusion capacity increased with increasing molar ratio of AITC:CD. Almost 100 % inclusion
capacity was achieved at the AITC:CD molar ratio of 2:1 using a coprecipitation method. The
inclusion efficiencies, represented by the percentage of the complexed CD to the total CD added,
were 85.6% for AITC-β-CD complex powder and 88.4% for AITC-α-CD complex powder. AITC
was accommodated with the best fit into the smallest cavity of α-CD (Li et al. 2007). By contrast,
the inclusion complexes of acetaldehyde-β-CD was 25-fold higher than that of α-CD and γ-CD
complex under the same encapsulation conditions (Almenar et al., 2007). In a study that
investigated the complexes of ethyl butyrate and hexanal with β-CD and γ-CD, Zhang et al., (2015)
found that the inclusion ratio of the ethyl butyrate-γ-CD was higher than that of the ethyl butyrate
-β-CD, while the opposite result was observed for hexanal. Moreover, the inclusion ratios of the
23
ethyl butyrate complexes were 2.6 – 3.7 times greater than those of the hexanal complexes (Zhang
et al., 2015).
Recently, the chlorine dioxide gas was encapsulated into α-CD using the co-precipitation
method (Chen et al., 2020). An appropriate ClO2 headspace concentration was needed to achieve
a high inclusion ratio. Low ClO2 headspace concentration (1 mole ClO2:1 mole α-CD) resulted in
low loading and yield of ClO2, while high ClO2 concentration (10 mole ClO2:1 mole α-CD) caused
oxidation of α-CD, which negatively affected the encapsulation. When ClO2 in the headspace to
α-CD was 6:1, an inclusion capacity of 6.44 % (w/w) was achieved, representing a 1:1 guest to
host ratio. Compared to other gases, such as CO2 and ethylene, ClO2 required less headspace
concentration to reach 1:1 molar ratio. For example, Ho et al., (2011a) reported that ethylene
concentration of 0.2 MPa was needed to get 0.98–0.99 mole of ethylene/mole of α-CD, whereas
only around 0.07 MPa of ClO2 was required to achieve 1 mol of CO2/mole of α-CD (Chen et al.,
2020). The high encapsulation efficiency of ClO2 was attributed to its high solubility in water,
leading to efficient contact of ClO2 with α-CD. This study opens up more avenues for the
encapsulation of hydrophilic compounds into CDs.
2.4.1.3 Release properties of gases/volatiles from cyclodextrin complexes
Inclusion complexes are useful to enhance the stability of gaseous/volatile active
compounds during storage, whist allowing their triggered release by dissolving the inclusion
complexes in water or exposure to evaluated humidity. The release of gest molecules from CDs is
affected by various factors including temperature, relative humidity, pH, enzymes, and the
physicochemical properties of guests, with temperature and moisture being the most dominant
factors (Goubet et al., 1998). Neoh et al. investigated the kinetics of heat induced dissociation of
24
1-MCP-α-CD inclusion complex to provide an insight into its thermal stability (Neon et al., 2008).
They concluded that the thermal stability of the complex is dependent on the initial inclusion ratio
of the inclusion complex. The activation energy of dissociation tended to increase with decreasing
inclusion ratio. When heated to 120°C, the inclusion ratio decreased; meanwhile, the inclusion
complex's moisture content increased with increasing heating time. The release of one 1-MCP
molecule from the CD cavity due to heat treatment was accompanied by adsorption of 2.8 water
molecules, implying the critical role of water molecules to induce the dissociation of 1-MCP-α-
CD inclusion complex (Neon et al., 2008). This finding can be useful for the applications involve
elevated temperature such as melt extrusion of thermoplastic films. Neoh et al., (2010) also studied
the dissociation of 1-MCP-α-CD inclusion complex in response to linearly increasing humidity
from 10 to 90 % RH at a rate of 10 % RH/h. They reported that increasing RH generally prompted
the complex dissociation. Rapid dissociation was observed between 60 and 70 % RH, but the
dissociation rate was greatly retarded at 80 % RH, due to the collapse of the crystalline structures.
Interestingly, an increase in dissociation rate was observed at 90 % RH due to the dissolution of
the complex (Neoh et al., 2010). Similarly, Ariyanto and Yoshii, (2019) reported that the release
of 1-MCP from the inclusion complex powders increased with stepwise increase of humidity from
20 to 80 % RH and temperature from 40 to 60°C (Ariyanto & Yoshii, 2019).
The release kinetics of ethylene gas from an inclusion complex prepared using aqueous α-
CD solution was studied by Ho et al., (2011a), (2011b). Their inclusion complexes can be
dissociated in water to release ethylene gas. Also, increased storage humidity accelerated the
release of ethylene from the complex. The inclusion complex was stable at 53 % RH even after 28
d of storage, but storage at 94 % RH resulted the release of the majority of ethylene in 14 d. When
25
stored in dry condition (<10 % RH), increasing temperature accelerated ethylene gas liberation
from the inclusion complex. Moreover, mixing ethylene-α-CD complex with deliquescent salts
(e.g., CaCl2, MgCl2) enhanced the release of ethylene gas and achieved the maximum release after
24 h under 76 and 94 % RH at 18°C (Ho et al., 2015). Compared with the crystalline ethylene-α-
CD complex formed by the liquid encapsulation method, faster ethylene release was observed from
the amorphous ethylene-α-CD complex formed by the solid encapsulation method (Ho &
Bhandari, 2016). Also, the amorphous complex released ethylene immediately after formation
even under low humidity conditions (11 % RH) and the release accelerated markedly with
increasing RH. By contrast, the crystalline inclusion complexes can retain the guests stronger than
the amorphous inclusion complexes. Although the high level of moisture in amorphous CD had a
negative effect on complexation, the exposure of controlled amount of moisture can promote the
crystallization of the resulting inclusion complex, thereby enhancing the entrapment of guest
molecules and improving their storage stability (Ho & Bhandari, 2016). The release mechanism
of guest molecules from CDs inclusion complex is moisture activated diffusion-controlled in
which the release rate can be accelerated at elevated RH and temperature. Researchers have
modeled the release rate using Avrami's and power-law models with various degrees of success
(Chen et al., 2020; Ho et al., 2011b, 2015; Ho & Bhandari, 2016; Neoh et al., 2006). Ho et al.,
(2011b) found that the Avrami's equation predicted the release rate of ethylene from ethylene-α-
CD complex more accurately than the power-law equation.
2.4.1.4 Modified cyclodextrins
Cyclodextrins can be modified to further manipulate their physiochemical properties for
specific applications. Synthetic modifications of CDs have been conducted by researchers via
26
different chemical paths including alkylation, hydroxyalkylation, and acetylation of the hydroxyl
group of CDs (Marques, 2010). The most widely used modified CD derivatives are 2-
hydroxypropyl-β-CD, 2-hydroxypropyl-γ-CD, triacetyl‐β‐CD (Andrade et al., 2015; Shin et al.,
2019). These CD derivatives have been used to encapsulate volatiles such as AITC, thymol,
carvacrol, eugenol (Celebioglu et al., 2018a, 2018b; Kamimura et al., 2014; Shin et al., 2019). Shin
et al., (2019) found that triacetyl‐β‐CD provided more sustained release of AITC than unmodified
β‐CD. Another modification is via synthesizing CDs polymers using cross-linkers to build a 3-D
network. In this technique, several CDs molecules are cross-linked together by linking units to
form CDs “nanosponges” with highly porous nanostructures (Sherje et al., 2017). CD nanosponges
with a wide range of physical and chemical properties can be synthesized using various cross-
linker such as carbonyldiimidazole, diphenyl carbonate and pyromellitic anhydride (Andrade et
al., 2015). CD nanosponges can be used as an encapsulating material to improve encapsulation
capacity of the active compounds. For example, Zhang, (2016) encapsulated 1-MCP into CD
nanosponge synthesized by reacting β‐CD with carbonyldiimidazole as a cross-linker. He found
that the chemical modification of β-CD effectively increased 1-MCP loading level through
creating inter-molecule cavities in the gap between β‐CD molecules and cross-linkers. Trotta et
al., (2011) encapsulated 1-MCP and CO2 into β-CD based carbonate nanosponge. The resulting
inclusion complexes had higher gas retention and more sustained release than the unmodified β-
CD.
27
Table 2.3: Inclusion complexes of various active gaseous/volatile compounds into cyclodextrins.
Gas/volatile CD Encapsulation conditions* Encapsulation yields Key findings Reference
1-MCP α-CD
• Aqueous α-CD at 2.9 – 8.25
% (w/w)
• 1-MCP concentration =
80000 µL/L
• P = 0.101 MPa
• T = 15 – 30°C
• t = 9 h
• Agitation up to 300 rpm
• Inclusion ratio up to
0.95 mole/1-
MCP/mole α-CD
• Encapsulation
capacity up to 5.02
g/100 g
• Effect of the initial 1-MCP
headspace concentration was
negligible
• Encapsulation increased with
increasing CD concentration
and agitation speed, but
decreased with increasing
temperature
Neoh et
al., (2007)
Ethylene α-CD
• Aqueous α-CD at 11.27 %
(w/w)
• P = 0.2 – 1.5 MPa
• T = 25°C
• t = 12 – 120 h
• No agitation
• Inclusion ratio =
0.98 – 1.03 mole
ethylene/mole α-
CD
• Encapsulation
capacity = 2.74 –
2.88 g/100 g
• Pressure and time did not
increase ethylene
concentrations in the
complexes, but did yield
higher amounts of the
inclusion complex
Ho et al.,
(2011a)
Ethylene α-CD
• Solid amorphous α-CD at 4.1
and 7.5 % (w/w) M.C
• P = 1.0 – 1.5 MPa
• T = 25°C
• t = 24 – 120 h
• Inclusion ratio =
0.42 – 0.87 mole
ethylene/mole α-
CD
• Encapsulation
capacity = 1.17 –
2.43 g/100 g
• Amorphous α-CD with lower
M.C showed higher
encapsulation capacity
Ho &
Bhandari,
(2016)
28
Carbon
dioxide α-CD
• Saturated α-CD solution and
Solid α-CD at 2 – 30 %
(w/w) M.C
• P = 1.0 – 3.0 MPa
• T = 25°C
• t = 12 – 120 h
• Inclusion ratio =
0.97 – 1.41 mole
CO2/mole α-CD
• Encapsulation
capacity = 4.20 –
6.10 g/100 g
• Initial moisture content of α-
CD had no consistent effect
• Saturated α-CD solution
produced more stable
complex crystals than the
solid counterpart
• Increasing pressure and time
increased the maximum
inclusion ratio
Neoh et
al., (2006)
Carbon
dioxide α-CD
• Solid amorphous and
crystalline α-CD
• P = 0.4 – 1.6 MPa
• T = 25°C
• t = 1 – 96 h
• Inclusion ratio =
0.55 – 1.45 mole
CO2/mole α-CD
• Encapsulation
capacity = 2.38 –
6.27 g/100 g
• Encapsulation capacity of
crystalline α-CD was higher
than that of amorphous α-
CD, but time to reach
equilibrium was longer for
crystalline α-CD
Ho et al.,
(2015)
Chlorine
dioxide α-CD
• Saturated α-CD solution
• ClO2 to α-CD molar ratio of
1:1 – 10:1
• Co-precipitation method
• Two hours at 22°C then four
hours at 4 °C
• Inclusion ratio =
0.74 – 1 mole
ClO2/mole α-CD
• Encapsulation
capacity = 4.73 –
6.44 g/100 g
• Low ClO2 headspace
concentrations resulted in a
low inclusion ratio, while
high concentrations caused
oxidation of α-CD and
negatively affected
encapsulation
• Optimal ClO2 to α-CD molar
ratio was 6:1
Chen et
al., (2020)
29
AITC α- and
β-CD
• Aqueous α-CD at 12.5 %
(w/w)
• Aqueous β-CD at 2.33 %
(w/w)
• AITC/β-CD molar ratio of
0.4:1 – 2.4:1
• AITC/α-CD molar ratio of
2:1
• Co-precipitation method
• T = 40°C
• t = 3 h
• Inclusion ratio =
0.85 mole
AITC/mole β-CD
• Inclusion ratio = 1
mole AITC/mole α-
CD
• Encapsulation
capacity = 6.87
g/100 g for AITC-
β-CD and 8.17
g/100 g for AITC-
α-CD
• AITC bound more strongly
with α-CD than with β-CD
due to the matched molecule
size of AITC with the cavity
of α-CD
Li et al.,
(2007)
Hexanal β- and
γ-CD
• Aqueous β-CD at 2.9 %
(w/w)
• Aqueous γ-CD at 9.1 %
(w/w)
• Hexanal/CD molar ratio of
3:1
• Co-precipitation method
• T = 70°C
• Treated by ultrasonic for 30
min
• Encapsulation
capacity = 4.41
g/100 g for
hexanal-β-CD and
3.33 g/100 g for
hexanal-γ-CD
• β-CD possessed more
optimal cavity size than γ-
CD for the encapsulation of
hexanal
Zhang et
al., (2015)
Acetaldehyd
e
α-, β-
and γ-
CD
• Aqueous CD solution at 1:1
molar ratio
• Acetaldehyde concentration
of 70, 140, or 280 µL
• T = 23°C
• Centrifuge at 1600 rpm for
40 min
- • β-CD had higher capacity to
form inclusion complex with
acetaldehyde than α- and γ-
CDs Almenar
et al.,
(2007)
30
Cinnamalde
hyde β-CD
• Various concentrations (0.3 –
1.8 % w/v) of β-CD in
aqueous ethanol
• β-CD/CIN molar ratio 1:0.25
– 1:3
• T = 55°C
• Shaken for 4 h
• All complexes
exhibited > 90%
encapsulation
efficiency
• Encapsulation efficiency
decreased with increasing
CIN concentration
• The increase in β-CD and
CIN concentrations induced
aggregation and resulted in a
larger particle size
Jo et al.,
(2015)
Thymol β-CD
• Saturated β-CD solution and
β-CD slurry
• Thymol/β-CD molar ratio of
1:1
• T = 25°C
• t = 48 h
• Encapsulation
capacity = 9.00 –
10.5 g/100 g
• Encapsulation
efficiency = 73.73 –
82.5 %
• Aqueous β-CD solution
resulted in a higher inclusion
complex compared to β-CD
slurry Tao et al.,
(2014)
Carvacrol β-CD
• Saturated β-CD solution and
β-CD slurry
• Carvacrol/β-CD molar ratio
of 1:1
• T = 25°C
• t = 48 h
• Encapsulation
efficiency = 83.8 –
91.3 %
• Higher encapsulation
efficiency was achieved
when using an aqueous β-CD
solution than β-CD slurry Santos et
al., (2015)
*P, T, and t are the process pressure, temperature, and time, respectively.
31
2.4.2 Metal-organic frameworks
2.4.2.1 Molecular structure and properties of metal-organic frameworks
Metal-organic frameworks (MOFs) have emerged as an important class of crystalline
materials consisting of metal ions or clusters linked by organic bridging ligands through covalent
interactions to form 1-, 2-, or 3-D network structures (Ruiz et al., 2018). The structure formation
of the 3-D MOFs is shown in Fig. 2.2. These frameworks have ultrahigh porosity (void volumes
up to 90 %) with extremely high internal surface areas (> 6000 m2/g), which is greater than those
of zeolites and activated carbons (Furukawa et al., 2010). For zeolites, most of their mass is
inactive aluminosilicate matrix. By contrast, the metal in MOF is the matrix itself and each metal
site is available for adsorption, resulting in a higher metal/mass ratio and a higher adsorption
capacity for MOFs than zeolites (Chopra et al., 2017). These properties, along with the exceptional
degree of variability for both the inorganic metal cores (e.g., Cu+, Cu2+, Ag+, Cd2+, Zn2+, Co2+, Li+,
Mg2+, Ni2+) and organic linkers (e.g., polycarboxylates, phosphonates, sulfonates, imidazolates,
amines, acids, pyridyl, phenolates) in their structures, make MOFs of particular interest for
potential applications in membranes, catalysis, and biomedical imaging, sensor devices, or gas
storage and separation (Horcajada et al., 2012; Li et al., 2009; Zhou et al., 2012). Since MOFs was
first reported in 1998 (Hoskins & Robson, 1989), thousands of MOF materials have been
synthesized using different methods such as hydrothermal, solvothermal, and microwave assisted,
sonochemical, electrochemical, mechanochemical, ionothermal, dry gel conversion, and
microfluidic synthesis methods (Lee et al., 2013). Moreover, many post-synthetic modifications
were carried out by researchers to introduce metal ions or desired functional groups into the MOF
32
materials to amend their structure for specific purposes (Kalaj & Cohen, 2020; Tanabe & Cohen,
2011; Wang & Cohen, 2009).
The biological toxicity of MOFs is not well established; however, the existence of organic
ligands functional group, metal ions, the solvent used during synthesis, and crystal size could be
the sources of MOFs toxicity (Sharanyakanth & Radhakrishnan, 2020). The solubility and
degradation of MOF in a biological system depend on MOF composition, pH, ionic strength, and
peristaltic movements of the biological system. Most organic and inorganic nanomaterials are not
completely soluble in the biological system, thus leads to their accumulation which may results in
cellular stresses which form the basis of their toxicity (Sajid, 2016). Since most MOFs are toxic
and unsafe in food and medical applications, a series of bio-based nano-porous nontoxic MOFs
were recently prepared through recrystallization of α-, β-, and γ-CD in the presence of alkali metal
cations (CD-MOFs). These green materials have a great potential for applications in the fields of
gas adsorption/separation and controlled release application of active compounds (He et al., 2019;
Li et al., 2020; Sharanyakanth & Radhakrishnan, 2020).
Fig. 2.2: A schematic illustration of 3-D metal-organic framework (MOF).
33
2.4.2.2 Encapsulation of gases/volatiles into metal-organic frameworks
Metal-organic frameworks are potentially useful in selective adsorptive binding and release
of gases. Unlike encapsulation into CDs which depend on the stereometric compatibility between
the active compound (guest) and the encapsulant (host), adsorption of gases/volatiles in MOFs
depends on the pore size, porosity, and surface area of the adsorbent. The pore size determines the
type of gas that can be adsorbed. The surface area and porosity determine the adsorption capacity
(Chopra et al., 2017). The metal ions in MOFs are tightly held in the pores by covalent interactions
with organic linkers or solvent molecules during their synthesis. Activation of MOFs by heat
removes solvent molecules (Dietzel et al., 2008). This results in a structure with open or
coordinatively unsaturated metal sites. These sites are essential for the adsorption of gas molecules
(Ma & Zhou, 2010). A review of literature from selected papers and their key findings on the
adsorption of active gaseous/volatile compounds by MOF solid matrices are summarized in Table
2.4.
Factors, such as MOF type, gases/volatiles, atmosphere gas composition, and temperature
are important in affecting the adsorption rate and capacity of gases/volatiles by MOFs. Chopra et
al., (2017) reported that the adsorption of ethylene by Basolite C300 (copper-based MOF with a
trimesic acid linker group) was 30 % higher in a 100 % N2 environment than in a mixed
environment of 85 % N2 and 15 % CO2. CO2 did not affect ethylene sorption by Basolite A520
(aluminum-based MOF with a fumaric acid linker group). Also, Basolite C300 had higher
adsorption capacity than Basolite A520 (Chopra et al., 2017). These observations were attributed
to the selective adsorption caused by the host-guest affinity of the metal sites (Li et al., 2012).
Water vapor added to the N2 or N2/CO2 environments was found to interfere with the adsorption
34
of ethylene, since water destabilized the MOF structure and competed with ethylene adsorption
for the binding sites. Water molecules adsorbed faster than ethylene because of their smaller
kinetic diameter (2.65 Å) than 3.9 Å of ethylene (Chopra et al., 2017). Compared to ethylene, the
adsorption capacities of 1-MCP by Basolite C300 and A520 were low, at 17.6 and 2 % w/w,
respectively (Chopra et al., 2017). Immediate release of gust compounds after loading is one of
the limitations of using MOFs for controlled release applications. Guan et al., (2019) developed a
system consists of a MOF core and an alginate-based shell to entrap ethylene. The MOF comprises
a coordination complex of Al and 1,3,5-benzenetricarboxylate ligands. After charging with
ethylene, the MOF was further entrapped in a close knit bead formed with alginate-Fe(III) matrix,
which degraded upon the exposure to sodium citrate aqueous solution, thereby triggering a release
of ethylene (Guan et al., 2019). Here, the ethylene complex can be stored under ambient conditions
without evaporative losses of ethylene.
In another study, Li et al., (2020) developed MOF based on α‐CD (α-CD-MOF-Na and α-
CD-MOF-K) to increase the adsorption capacity and storage stability for ethylene gas. The
ethylene encapsulation capacity of α-CD-MOF-Na and α-CD-MOF-K was 47.4 and 52.9 % (w/w),
respectively, which was significantly higher than that of α-CD (3.6 g/100 g) (Li et al., 2020), Cu-
MOF (1.56 g/100 g) (Zhang et al., 2016), and Al-MOF (4.83 g/100 g) (Guan et al., 2019). Kathuria
et al., (2019) prepared bio-based cyclodextrins and alkali metal ion-based MOFs as a non-toxic
adsorbent material to encapsulate ethanol. The CD-MOF adsorbed ethanol up to 20 g/100 g. The
complex was thermally stable up to 200 °C and can stabilize ethanol at elevated temperature due
to the formation of an inclusion complex between CD-MOF and ethanol. Also, γ-CD-MOF was
35
found to have high selectivity for CO2 absorption at low pressures (< 0.1 MPa) and allowed its
reversible release at room temperature (Gassensmith et al., 2011).
Recently, MOFs were investigated as carriers for volatile EOs (Table 2.4). Wu et al., (2019)
reported the adsorption of thymol by the porous Zn-MOF through noncovalent interactions
(adsorbed amount is 3.96 g/100 g). Also, Lashkari et al., (2017) encapsulated AITC into the
cavities of three MOF materials, namely HKUST-1, MOF-74(Zn), and RPM6-Zn, with loading
capacities of 42, 27, and 14 % (w/w), respectively. MOFs with high internal surface area provide
more affinity sites for adsorption of guest molecules. Other factors that affect the uptake of volatile
guest molecules by these MOFs are cage-like pores and interpenetrating frameworks (Lashkari et
al., 2017). Compared with CDs, CD-MOFs had a higher menthol loading due to their high ordered
structure with greater crystallinity as well as their very high porous structure with a large internal
surface area (Hu et al., 2021).
2.4.2.3 Release properties of gases/volatiles from metal-organic framework complexes
Although many studies have been conducted to study the separation and storage of gases
by MOFs, a limited number of studies investigated their controlled release under mild conditions.
The release of guest compounds from MOFs is typically triggered by the exposure of the complex
to moisture, elevated temperature, and low pressure (≤ 1 atm). The release rate of guest molecules
depends considerably on the size of cavities, type of metal ions, rigidity, and solvent solubility of
MOFs (Ho et al., 2014; McKinlay et al., 2008). Chopra et al., (2017) found that the release of
ethylene from Basolite C300 depends on the atmosphere gas composition. In dry N2, it desorbed
26 % (w/w) of the adsorbed ethylene over a period of 2 d. Upon the exposure to free water, 75.5
% of the ethylene remaining in the MOF was desorbed due to the high affinity of water to Basolite
36
C300 that displaced the bounded ethylene. However, in the dry N2/CO2 environment, 47 % of
ethylene was desorbed but 94% of the ethylene was released upon the exposure to free water vapor.
Also, ethylene desorption was dependent on the type of MOF materials, where Basolite A520
desorbed a negligible amount of ethylene (13 %) in dry conditions and there was no appreciable
additional desorption with the addition of free water. A negligible amount of the adsorbed 1-MCP
was desorbed from Basolite C300 and Basolite A520 (0.02 and 0.75 % w/w, respectively), which
could be due to 1-MCP either degraded or polymerized inside the MOF structure and was not free
to be released (Chopra et al., 2017). One other limitation of gases-loaded MOF is the immediate
release after loading into MOFs. Almost 96 % of total ethylene adsorbed by CuTPA MOF was
released immediately after its loading under atmospheric conditions (Zhang et al., 2016). One
possible solution is to apply a coating layer onto the MOF surface. Guan et al., (2019) developed
a system consisting of a MOF core and an alginate-based shell to entrap ethylene. Ethylene was
released gradually when the Al-MOF-alginate-Fe(III) beads were immersed in 200 mM sodium
citrate solution; released 0.41–0.46 mg/L per mg Al-MOF of ethylene in 3 h. The release of
ethylene was higher than that when the Al-MOF-alginate-Fe(III) beads were immersed in water
(0.13–0.20 mg/L per mg Al-MOF) (Guan et al., 2019). Britt et al., (2009) reported that CO2
adsorbed by Mg-MOF-74 could be fully regenerated at 80°C. Lashkari et al., (2017) found that
MOFs (HKUST-1, MOF-74(Zn), and RPM6-Zn) were able to encapsulate and retain more than
90 % of encapsulated AITC molecules within their pores at low RH storage conditions. However,
when exposed to high RH (95–100 %), the release of AITC vapor was triggered. As expected, the
release rate was affected by temperature, MOF type, and its 3-D network structure. Although MOF
complexes exhibited poor storage stability, α-CD-MOF complexes have high stability, being more
37
stable than α-CD complexes under ambient conditions. Hence, α-CD-MOF had higher ethylene
storage stability and encapsulation capacity when compared to MOFs and CDs (Li et al., 2020).
38
Table 2.4: Adsorption of various active gaseous/volatile compounds by metal-organic framework.
Gas/
volatile
MOF Adsorption
conditions*
Adsorption
capacity (g/100 g)
Key findings Reference
Ethylene
• Basolite A520
(Al(III)/fumaric
acid)
• Basolite C300
(Cu(II)/benzene-
1,3,5-
tricarboxylate)
• N2 and N2/CO2
environments
• P = 0.101 MPa
• T = 23°C
• t = 6 d
• A520 = 0.004
• C300 = 0.013 –
4.22
• Atmosphere gas composition
affected the adsorption of
guests.
• C300 adsorbed more ethylene
than A520
• Increasing the initial headspace
concentration of ethylene
increased the amount of
ethylene adsorbed by MOF
Chopra et
al., (2017)
Ethylene
• CuTPA (CuAc/ terephthalic acid)
• P = 0.101 MPa
• T = 25°C
• t = 2 h
• 1.56 • 96% of the total ethylene
adsorbed was recovered Zhang et
al., (2016)
Ethylene
• Al-MOF (Al/1,3,5-
benzenetricarboxyl
ate)
• P = 0.101 MPa
• T = 23°C
• t = 3 h
• 4.83
• Entrapping the MOF complex
into an alginate-based shell
enhanced the stability and
controlled the release of
ethylene
Guan et
al., (2019)
1-MCP
• Basolite A520
(Al(III)/fumaric
acid)
• Basolite C300
• P = 0.101 MPa
• T = 23°C
• t = 4 h
• A520 = 2.04
• C300 = 17.6
• Maximum adsorption was
achieved within the 0.5 h upon
exposure with C300 being the
fastest
• No release of 1-MCP achieved
Chopra et
al., (2017)
39
(Cu(II)/benzene-1,3,5-
tricarboxylate)
Ethanol
• CD-MOF (K/γ-CD) • P = 0.101 MPa
• T = 23°C
• t = 48 h
• 20 • CD-MOF was thermally stable
up to 200°C and retained a
certain degree of ethanol up to
150°C.
Kathuria
et al.,
(2019)
Carbon
dioxide
• Mg-MOF-74
(Mg/2,5
dioxidoterephthalat
e)
• P = 0.101 MPa
• T = 25°C
• 8.9 • Mg-MOF-74 provided optimal
balance between
separation/adsorption capacity
and ease of regeneration
Britt et al.,
(2009)
Carbon
dioxide
• CD-MOF-2 (Rb/ γ-
CD)
• P = 0.101 MPa
• T = 0 – 25°C
• t = 10 min
• 11.8 – 15.1
• CD-MOF-2 was selective for
the ab/desorption of CO2 at
low pressures
Gassensmi
th et al.,
(2011)
AITC
• HKUST-1 (Copper
benzene
tricarboxylate)
• MOF-74(Zn/ 2,5
dihydroxyterephtha
lic acid)
• RPM6-Zn
(Zn/biphenyl-4,40
dicarboxylate)
• AITC vapor
brought into the
cavities of
MOFs using
nitrogen as a
carrier gas
• T = 18°C
• HKUST-1 = 42
• MOF-74(Zn) =
14
• RPM6-Zn = 27
• The high internal surface area
of the MOFs provided high
affinity sites for adsorption of
gas molecules Lashkari
et al.,
(2017)
40
Thymol • Zn-MOF (Zn/2-
aminoterephthalic
acid)
• Access amount
of thymol in
chloroform
• Overnight at
room
temperature
• 3.96
• Adsorbed thymol was stable
but evaporated at an elevated
temperature between 100 and
250°C.
Wu et al.,
(2019)
Menthol • CD-MOF (K/α-, β-,
and γ-CD)
• Menthol/CD-
MOF molar
ratio of 1:1
• T = 75°C
• t = 60 min
• α-CD-MOF = 5
• β-CD-MOF =
22
• γ-CD-MOF =
12
• β-CD-MOF had a higher
affinity for menthol molecules
than the other two CD-MOFs
Hu et al.,
(2021)
Carvacrol • MIL-53(Al/
terephthalic acid)
• Mg-MOF-74
(Mg/2,5-
dihydroxyterephtha
lic acid)
• Supercritical
CO2
encapsulation
• T = 25°C
• t = 14 h
• MIL-53(Al) =
34.4
• Mg-MOF-74 =
30.1
• The SC-CO2 encapsulation
was more effective than the
typical liquid phase
encapsulation
Monteagud
o-Olivan et
al., (2019)
*P, T, and t are the process pressure, temperature, and time, respectively.
41
2.4.3 Other supramolecular assemblies
Many other solid matrices have been studied for gases/volatiles encapsulation, ranging from
inorganic (e.g., activated carbons, carbon nanotubes, zeolites, silicate materials, montmorillonite,
and halloysite nanotubes) to organic (e.g., cucurbit[n]urils, V-type starches, maltodextrins, gums,
and proteins) matrices (Table 2.5). Inorganic solid matrices are mostly used as adsorbent materials
to separate and purify mixtures, remove hazardous, and store gases (Ackley et al., 2003; Ibrahim,
2013; Sircar et al., 1996; Yao et al., 2017). A limited number of articles reported the desorption of
gases from those matrices for controlled release applications. This is due to either the immediate
desorption of gases after the adsorption or the harsh conditions needed to retrieve the adsorbed
gases, where a combination of increase in temperature and/or reduction in pressure is used, which
are opposite conditions of adsorption (Grande, 2012; Siriwardane et al., 2001). However, in some
cases, treatment with water or acid can decapsulate the adsorbed gases (Gesser et al., 1984).
For example, 98 % of ethanol adsorbed by activated carbon (7.4 g/100g) can be recovered by
passing an air flow at room temperature (Silvestre-Albero et al., 2009), while no release of ClO2
was observed from activated carbon at room temperature and a minimal release was noticed at
60°C (Wood et al., 2010). Lee et al., (2006) reported that activated carbon did not release 1-MCP
when exposed to elevated RH conditions due to their strong affinity. However, 1-MCP adsorbed
by silica gel released substantially when exposed to both dry and humidified conditions (Lee et
al., 2006). Chopra et al., (2017) observed only 10 % release of ethylene from zeolite 13X at dry
conditions and when exposed to free water, no increase in ethylene release was detected. Also, the
desorption of 1-MCP from zeolite was negligible in dry as well as humid conditions. They also
found that the encapsulation capacity of zeolite was lower than that of MOFs (Basolite C300 and
42
Basolite A520). Zeolites with different extra framework cations (Na+, Ca2+, or La3+) were
examined as potential carriers for fragrance (limonene and linalool) entrapment and delivery (Li
et al., 2020). The retention of fragrances in matrices increases in the order Na < Ca < La for either
limonene or linalool. Zeolites were able to prolong the release of fragrance for up to 30 d as
compared to 2 d for free fragrances. Ethanol has been absorbed onto silicon dioxide powder to
prepare ethanol emitter. It is commercially available as Ethicap™. When placed in humidified
conditions, the silicon dioxide absorbed the moisture, thereby triggering the release of ethanol
(Nayik & Muzaffar, 2014). Halloysite nanotubes have been found to be effective matrices for
encapsulation and controlled release of EOs and their derivatives (Alkan Tas et al., 2019; Biddeci
et al., 2016; Jang et al., 2017; Maruthupandy & Seo, 2019).
On the other hand, biopolymers such as starches, maltodextrins, and cucurbit[n]urils have been
used as organic matrices for encapsulation and controlled release of gaseous/volatile active
compounds. For example, encapsulation of 1-MCP into cucurbit[6]uril, a macrocyclic molecule
with a cavity similar to α-CD, was reported by Zhang et al., (2011). They obtained different release
profiles of 1-MCP when the complex was dissolved in different solutions (i.e., sodium bicarbonate,
benzoic acid, and distilled water). Ethylene and CO2 were successfully encapsulated into V-type
starches. Release of these gases can be achieved by dissolving the inclusion complexes in water or
by exposing them to elevated RH, which was accelerated by increasing temperature (Li et al.,
2019; Shi et al., 2020; Shi et al., 2017). Other types of starches (e.g., porous and modified starches)
and their derived products (e.g., maltodextrins) were used to encapsulate volatile compounds as
well (Fang et al., 2020; Glenn et al., 2010; Mourtzinos et al., 2008; Shahidi Noghabi & Molaveisi,
43
2020; Shi et al., 2017; Tampau et al., 2017; Ulloa et al., 2017). In general, they have low retention
of volatiles.
Table 2.5: Various solid matrices used to encapsulate active gaseous/volatile compounds.
Encapsulant Gas/volatile References
Activated carbons 1-MCP, ethylene, CO2, ethanol,
and ClO2
Al-Muhtaseb, (2010); Balsamo et
al., (2013); Lee et al., (2006);
Preslar & Mouat, (2018); Silvestre-
Albero et al., (2009); Wood et al.,
(2010)
Carbon nanotubes CO2, AITC, and oregano EO
Babu et al., (2013); Dias et al.,
(2013); Prodana et al., (2015);
Wang et al., (2016)
Zeolites 1-MCP, ethylene, CO2,
limonene, and linalool
Cavenati et al., (2004); Chopra et
al., (2017); Li et al., (2020);
Siriwardane et al., (2001); Yoon
and Huh, (1994)
Silica and silicate
materials
1-MCP, ClO2, ethanol,
carvacrol, cinnamaldehyde,
eugenol, thymol, and others
Bernardos et al., (2015); Himed et
al., (2019); Jobdeedamrong et al.,
(2018); Lee et al., (2006); Lee et
al., (2012); Smith et al., (1987)
Halloysite
nanotubes
Thyme and peppermint EOs,
carvacrol, AITC, and ethylene
Alkan Tas et al., (2019); Biddeci et
al., (2016); Gaikwad et al., (2018);
44
Hendessi et al., (2016); Jang et al.,
(2017); Lee & Park, (2015);
Maruthupandy & Seo, (2019)
Montmorillonite
Carvacrol, AITC,
cinnamaldehyde, eugenol, and
thymol
Bernardos et al., (2019); Scaffaro et
al., (2020)
Cucurbit[n]urils 1-MCP, ethylene, and CO2 Pan et al., (2016); Shi et al., (2019);
Zhang et al., (2011)
V-type starch Ethylene and CO2 Li et al., (2019); Shi et al., (2020);
Shi et al., (2017)
Maltodextrin Thymol, carvacrol, and
cinnamaldehyde
Shahidi Noghabi & Molaveisi,
(2020); Tackenberg et al., (2014);
Ulloa et al., (2017)
2.4.4 Encapsulation in polymer films
To control their release profile, active compounds are often incorporated directly into
polymeric film/coating matrices derived from natural and synthetic polymers for food packaging
applications. However, since stability of active compounds is a major requirement for any
controlled release systems, this approach is not optimal, especially for gaseous and volatile
compounds. Pre-encapsulation is needed by protecting them in another carrier followed by the
dispersion into the film/coating matrix to prevent evaporative losses during the manufacturing
45
process and control their release during end-use applications. Table 2.6 summarized selected
polymer-based films containing active gaseous/volatile compounds with/without prior
encapsulation.
Direct mixing into packaging material is the most commonly studied method of EOs
encapsulation, which can be accomplished by two methods. In the first method, EOs or their
derivatives can be added directly to polymer-based films, made by extrusion, UV-curing, or
solvent casting technologies (Mohamad et al., 2020; Monedero et al., 2010; Raouche et al., 2011).
In this case, the material properties of the packaging film will be affected by the volatile additives.
For example, Kuorwel et al., (2014) found that the incorporation of different EO components (i.e.,
carvacrol, linalool and thymol) into a thermoplastic starch film resulted in a decrease in the tensile
strength of the film with increasing EOs concentrations, but not the thermal properties, water vapor
permeability and transparency of the starch films. Gao et al., (2017) developed an antimicrobial
poly(lactic acid) (PLA) film for controlled release of AITC vapor. The antimicrobial film had
lower strength and stiffness, but higher flexibility as compared to the neat PLA film. Moreover,
lower O2 and CO2 transmission rate, and higher UV absorption rate were observed for the AITC-
containing films than the neat counterpart (Gao et al., 2017). The evaporation losses, thermal
degradation of the active substance, uneven distribution, poor mechanical properties of films are
typical drawbacks of this approach (Lukic et al., 2020). The second approach is based on
impregnating or coating/spraying EOs onto the preformed films. For instance, Requena et al.,
(2017) developed poly(hydroxybutyrate-co-hydroxyvalerate) monolayer films using melt
blending and compression-moulding, followed by spraying it with carvacrol or eugenol. Another
monolayer was placed over the EOs layer and compressed using the hydraulic press. Only 7 %
46
(w/w) of the EOs were lost during the thermal compression. Goñi et al., (2018) impregnated
carvone into commercial LDPE films using supercritical CO2 technology. The impregnation
process had no significant effect on the mechanical properties of the film. In general, the
compatibility between EOs and film materials, the mechanical properties of film materials, and the
release rate of EOs should be considered when preparing EOs-based packaging materials.
Direct incorporation of EOs into polymer films, such as those prepared using melt extrusion
process, is inefficient due to evaporation and thermal degradation losses. In order to retain the
maximal efficacy and allow for controlled release of the volatile active components, pre-
encapsulation of the EOs within an optimal carrier solid matrix is needed before loading them into
polymer films. This approach can be useful for reducing the flavor of EOs, protecting them from
reacting with other components, and enhancing EOs storage stability (Ju et al., 2019). Various
methods have been reported in the literature. For example, Wang et al., (2017) encapsulated AITC
into β-CD before dispersing it to PLA films in a two-step extrusion method. The addition of the
inclusion complex significantly enhanced the flexibility and thermal stability of films. Also, the
release of AITC from the film can be triggered by relative humidity and temperature. Wu et al.,
(2021) found that soybean protein films containing thymol adsorbed by diatomite had higher
tensile strength than films containing thymol alone and had higher elongation at break than films
containing diatomite alone. When compared to films with thymol alone, diatomite was found to
reduce the loss of thymol during the film preparation and storage, as well as a sustained release of
thymol was observed (Wu et al., 2021). The pre-encapsulation of cinnamaldehyde into modified
montmorillonite highly enhanced its retention/release in chitosan films (Cui et al., 2020). Also, the
film had increased rigidity, ductility, and barrier properties to water vapor, as well as improved
47
UV resistance as compared to films with/without unencapsulated cinnamaldehyde. The elevated
temperature condition encountered during PLA film formation, using extrusion and
thermoforming, dramatically decreased the carvacrol and AITC content in the film (Raouche et
al., 2011). By pre-encapsulating them into β-CD, the volatile compounds were protected against
evaporation losses and thermal degradation.
In the aforementioned systems, the main release mechanism of the active compounds from
polymer films is a passive diffusion process, in which the active compounds, driven by a
concentration gradient, diffuse through the polymer matrix towards the surface then desorbed into
the headspace air or the food material. The matrix may interact with a triggering agent, such as
moisture, to induce swelling and/or phase transition that accelerate the release of the bioactive
compounds (Almasi et al., 2020).
Table 2.6: Polymer-based films containing active gaseous/volatile compounds with/without prior
encapsulation.
Gas/volatile Film structure* Method References
1-MCP LDPE, PVC, PP, PS, and
EVOH – with α-CD
Heat-pressing;
solvent-casting
Hotchkiss et al.,
(2007)
1-MCP LDPE – with α-CD
grafted onto polyolefins
Coextrusion Wood et al., (2017)
Ethylene PEGDA – with α-CD UV-curing Capozzi et al., (2016);
Pisano et al., (2015)
AITC PLA Solvent-casting Gao et al., (2017)
AITC LDPE – with β-CD Extrusion Shin et al., (2019)
48
Thymol/
carvacrol
PLA/PCL Solvent-casting;
impregnation using
supercritical CO2
Lukic et al., (2020)
Thymol Soybean protein isolate –
with/without diatomite
Solvent-casting Wu et al., (2021)
Thymol/kesum/
curry
PLA Solvent-casting Mohamad et al.,
(2020)
Thymol Starch/chitosan and
starch/chitosan/zeolite
Solvent-casting
Impregnation using
supercritical CO2
Pajnik et al. (2020)
Carvacrol PVA Solvent-casting Andrade et al., (2020)
Thyme oil
Whey protein concentrate Thermal
crosslinking;
combined with
mild-thermal high-
pressure
denaturation
Bleoanca et al.,
(2020)
AITC /carvacrol PLA/PEG – with/without
β-CD
Melt processing
(extrusion and
thermoforming)
Raouche et al., (2011)
Carvacrol PLA/polyester – with
MMT nanoclay
Extrusion Scaffaro et al., (2020)
Carvacrol Thermoplastic starch –
with layered silicate
Extrusion Campos-Requena et
al., (2018)
Cinnamaldehyde PLA – with β-CD Solvent-casting Zhang et al., (2020)
Cinnamaldehyde/
Carvacrol
LDPE – with β-CD Melting process Canales et al., (2019)
Cinnamon oil Chitosan/gum arabic Solvent-casting Xu et al., (2018)
Cinnamaldehyde Chitosan Solvent-casting Cui et al., (2020)
Hexenal Soy protein isolate Solvent-casting Monedero et al.,
(2010)
49
Eugenol Starch – with/without
maltodextrin
Solvent-casting Cheng et al., (2019);
Talón et al., (2019)
Eugenol/
carvacrol
PHBV bilayers Melt blending and
compression-
moulding;
bioactives are
sprayed in-between
layers
Requena et al., (2017)
Carvone LDPE Impregnation using
supercritical CO2
Goñi et al., (2018)
Limonene Wheat gluten and
i-carrageenans
Solvent-casting Marcuzzo et al.,
(2012)
Oregano oil
Whey protein isolate and
triticale protein
Solvent-casting Aguirre et al., (2013);
Seydim & Sarikus,
(2006)
Clove oil
CMC/PVA Solvent-casting Muppalla et al.,
(2014)
*Low-density polyethylene (LDPE), polyvinyl chloride (PVC), polypropylene (PP), polystyrene
(PS), ethylene vinyl alcohol (EVOH), polyethylene glycol (PEG), polyethylene glycol diacrylate
(PEGDA), polylactic acid (PLA), poly(ε-caprolactone) (PCL), polyvinyl alcohol (PVA),
poly(hydroxybutyrate-co-hydroxyvalerate) (PHBV), montmorillonite (MMT) and carboxymethyl
cellulose (CMC).
2.4.5 Encapsulation in electrospun nonwovens
Another innovative technology to encapsulate active compounds is electrospinning. It is a
fiber-forming technology for producing fibers with diameters ranging from hundreds of
nanometers to tens of micrometers, using electrostatic force (Reneker et al., 2007; Yu et al., 2017).
A typical electrospinning setup is showed in Fig. 2.3A. The infusion pump delivers the polymer
solution to the syringe equipped with a spinneret attached to the positive electrode. When the
critical voltage (5-30 kV DC) is supplied to the spinneret, the polymer droplet at the spinneret tip
50
overcomes its surface tension, and a jet of ultrafine fiber ejects to the collector, which is attached
to the ground electrode (Loong Tak Lim, 2015; Vega-Lugo & Lim, 2012). The single needle
electrospinner has a relatively low production rate. Although multiple-needle setup can increase
production throughput, this approach can increase the complexity of the setup (Zhou et al., 2009).
To address this issue, free surface electrospinning processes have been developed, involving
different spin electrode configurations (Brettmann et al., 2012). Fig. 2.3B showed a high
productivity free surface electrospinner approach with a stretched conductive wire as the spinning
electrode. Unlike the single spinneret system, in this approach the polymer solution is being loaded
into the carriage which glided along a positively charged wire electrode back and forth to evenly
coat the wire electrode with the spin dope solution. High voltage (30-60 kV DC) is being applied
to electrify the spin dope solution, resulting in the formation of polymer multiple jets ejecting from
wire toward the substrate positioned in between the spinning and grounded electrodes (Xiao &
Lim, 2018; Zaitoon & Lim, 2020). In general, the electrospinning process and the fiber
characteristics (e.g., morphology, size) are governed by processing (e.g., voltage, spinneret-
substrate distance or distance between electrodes, flow rate), solution (e.g., surface tension,
electrical conductivity, viscosity, solvent vapor pressure), and ambient (e.g., temperature, relative
humidity) parameters (Ray et al., 2016; Reneker et al., 2007; Zaitoon & Lim, 2020).
51
Fig. 2.3: Schematic representation of conventional single needle electrospinner (A) and free
surface wire electrospinner (B).
Various synthetic and biopolymers, as well as composite blends, have been electrospun into
ultrathin fibers of different properties. The nonwovens produced from these fibers are versatile
materials due to their high surface-to-volume ratio, lightweight, porous, and tunable morphology
(Persano et al., 2013; Yu et al., 2017). They are widely used in many applications such as wound
dressing, tissue engineering, encapsulation, biosensors, membrane distillation, nanofiltration
processes, removal of contaminants, and protective clothing (Castro Coelho et al., 2021; Huang et
al., 2006; Li et al., 2002; Liu et al., 2020; Ray et al., 2016). Since electrospinning is a non-thermal
process, it is ideal for the encapsulation of heat-sensitive nutraceuticals, drugs, volatile actives,
and so on (Zaitoon & Lim, 2020). Over the past decade, researchers have been exploring various
electrospun nonwovens as encapsulants for active compounds as well as a carrier for delivering
encapsulated active compounds. Table 2.7 listed some recent studies on encapsulation of volatile
52
active compounds into electrospun nonwovens based on synthetic and natural polymers. The
findings of these research works indicate that the retention of active compounds in the electrospun
nonwovens and their release behavior depends essentially on the polymer and solvents properties
as well as the experimental procedure. Altan et al. (2018) found that the release amount of
carvacrol from zein fibers at equilibrium was lower than that released from PLA fibers. This
difference was correlated with the low capacity of zein fibers to entrap carvacrol than PLA fibers.
Also, zein fibers, with and without carvacrol, had ribbon morphologies with smooth surfaces,
while carvacrol-loaded PLA fibers had wrinkles and deep pits on the surfaces that provided a much
greater surface area for enhancing the entrapment and release of carvacrol (Altan et al., 2018).
Solid carriers (e.g., CDs, silica) can be incorporated to enhance the retention of volatiles in the
electrospun nonwovens as well as to provide sustained release behaviors (Aytac et al., 2014;
Melendez-Rodriguez et al., 2019). The solid carriers can be incorporated either by pre-
encapsulating volatiles prior to electrospinning (Aytac et al., 2017) or adding as a formulation
ingredient of the spin-dope solution prior to electrospinning (Wen et al., 2016).
Additionally, coaxial electrospinning could be used to provide greater control and retention of
volatile active compounds (Li et al., 2020; Yao et al., 2017; Zhang et al., 2019). The coaxial setup
is similar to the single needle setup except that a compound spinneret is used wherein the two tubes
are arranged in concentric fashion within the spinneret, each of which contains a spin dope solution
delivers by a separate pump. Typically, the core solution consists of the active substance and shell
solution composed of a spinnable polymeric material. It results in ultrathin fiber structures with
high quality and improved functionality (Koushki et al., 2018). Free surface electrospinning is
another attractive technique for encapsulating active compounds due to its high process
53
throughput, which is more conducive for commercial production scale than the typical spinneret
approach. However, studies on controlled release of volatile actives using free surface electrospun
fibers are relatively limited as compared to those produced by spinneret method, probably due to
the more elaborate electrode and collector setups in the former (Ahenkorah et al., 2020; Huang,
2016). Similar to polymer-based films, the release of active compounds from electrospun fibers is
diffusion-controlled (Altan et al., 2018).
Table 2.7: Recent studies on the encapsulation of volatile active compounds into electrospun
nonwovens.
Gas/volatile Nonwoven
structure* Solvents Setup References
1-MCP PS – with α-CD Chloroform/toluene
(6:4, v/v)
Single
needle
Neoh et al.,
(2017)
Carvacrol Zein and PLA Aqueous ethanol
(80%, v/v) for zein;
chloroform/ DMF
(9:1, v/v) for PLA
Single
needle
Altan et al.,
(2018)
Eugenol PHBV – with
mesoporous silica
nanoparticles
2,2,2-trifluoroethanol Single
needle
Melendez-
Rodriguez et
al., (2019)
Eugenol PVP – with shellac Ethanol Coaxial Li et al.,
(2020)
Hexanal Zein/PEO Aqueous ethanol Single
needle
Ranjan et al.,
(2020)
Cinnamon EO PVA – with/without
β-CD
water Single
needle
Wen et al.,
(2016)
Peppermint and
chamomile EOs
Gelatin Acetic acid and water
(22:3, v/v)
Single
needle
Tang et al.,
(2019)
Thymol Zein – with/without
γ-CD
Dimethylformamide Single
needle
Aytac et al.,
(2017)
54
Thymol PLG Hexafluoroisopropanol
and ethanol
Coaxial Zhang et al.,
(2019)
Thymol/ eugenol
Hydroxypropyl-β-
CD,
hydroxypropyl-γ-
CD, or methyl-β-
CD
Water Single
needle
Celebioglu et
al., (2018b),
(2018a)
Thymol and
carvacrol
EC/PEO and
CAC/PEO
Aqueous ethanol for
EC/PEO; acetic
acid:acetone for
CAC/PEO
Free surface Huang,
(2016)
Cinnamaldehyde Zein Aqueous ethanol
(80%, v/v)
Single
needle
Cerqueira et
al., (2016)
AITC PLA Dichloromethane Single
needle
Kara et al.,
(2016)
AITC PVA – with/without
γ-CD
Water Single
needle
Aytac et al.,
(2014)
AITC SPI/PEO and PLA
– with/without β-
CD
1% (w/w) NaOH
solution for SPI/PEO;
chloroform:DMF for
PLA
Single
needle
Vega-Lugo &
Lim, (2009)
Carvone PVA and PCL Water Single
needle
Ramamoorthy
& Rajiv,
(2014)
Thyme EO PCL and PVA DMF/chloroform (1:1,
v/v) for PCL; ethanol
for PVA
Coaxial Koushki et
al., (2018)
Orange EO Zein Aqueous ethanol
(80%, v/v)
Coaxial Yao et al.,
(2017)
Orange EO Zein – with/without
β-CD
Aqueous ethanol
(70%, v/v)
Single
needle
Kringel et al.,
(2020)
*Polystyrene (PS), poly(3-hydroxybutyrate-co-3-hydroxyvalerate) (PHBV), polylactic acid
(PLA), polyvinyl pyrrolidone (PVP), polyethylene oxide (PEO), poly(lactide-co-glycolide)
(PLG), ethyl cellulose (EC), cellulose acetate (CAC), soy protein isolate (SPI), polyvinyl alcohol
(PVA), dimethylformamide (DMF), and poly(ε-caprolactone) (PCL).
55
2.5 Controlled and triggered release of active gases/volatiles through
Precursor compounds
Encapsulation of active gaseous/volatile compounds is challenging. Direct dispersion of these
compounds into an encapsulant material is inefficient due to evaporation loss. One approach to
overcome this challenge is to substitute the gaseous/volatile compounds with their chemical
precursors with enhanced stability. The release of gases/volatiles from their precursors can be
triggered by different mechanisms, including moisture, pH, temperature, light, enzyme and so on.
The precursor is isolated from the triggering factors before the intended application by means of a
barrier structure, during which the precursor remains stable for an extended time. The enhanced
stability not only would greatly facilitate the encapsulation process (i.e., development of
formulations and compositions) but is also desirable for achieving optimal storage/durable life and
allowing the development of a carrier that provide a predictable release starting time. Table 2.8
summarised various precursors of active gaseous/volatile compounds and their activation
mechanisms.
One of the most well-documented precursor systems is that based on the simple reaction
between bicarbonates and acids to generate carbon dioxide gas (Eq. 2.1). The reaction produces a
salt and carbonic acid, which readily decomposes to CO2 and water. Several CO2 emitters have
been reported in the literature based on sodium bicarbonate and organic acids (e.g., citric, ascorbic
acids), which react in the presence of water to release CO2 (Hansen et al., 2016; Holck et al., 2014;
Véronique, 2008). Another less common CO2 emitter system is based on ferrous carbonate and
metal halide catalyst. Similarly, chlorine dioxide is released after the acidification of chlorite,
wherein the metal chlorite (e.g., sodium chlorite) and the acids are both served as the precursors
56
(Eqs. 2.2 and 2.3). When in contact with water/moisture, chlorous acid (HClO2) is formed, which
via disproportionation reaction, resulted in the formation of ClO2 (Zhou et al., 2018a; Zhou et al.,
2018b). Bisulfite salts (e.g., sodium metabisulfite) can be used as a precursor for sulfur dioxide.
Upon contact with water/moisture, bisulfite can be converted into SO2 according to Eq. 2.4
(Lichter et al., 2008; Xing et al., 2011; Xu et al., 2011). Also, calcium sulfite can release SO2 under
acidic conditions (Xu et al., 2011).
𝐻+ + 𝑁𝑎𝐻𝐶𝑂3 → 𝐻2𝑂 + 𝐶𝑂2 + 𝑁𝑎+ (Eq. 2.1)
𝐻+ + 𝑁𝑎𝐶𝑙𝑂2 → 𝐻𝐶𝑙𝑂2 + 𝑁𝑎+ (Eq. 2.2)
5𝐻𝐶𝑙𝑂2 → 2𝐻2𝑂 + 4𝐶𝑙𝑂2 + 𝐻𝐶𝑙 (Eq. 2.3)
𝑆2𝑂52− → 2𝐻+ + 2𝑆𝑂2 + 𝐻2𝑂 (Eq. 2.4)
Precursors for organic volatile compounds can be synthesized by reacting the target volatile
compound with a non-volatile substrate through the formation of labile covalent bonds (Fig. 2.4).
The resulting precursors are non-volatile and remained stable during storage/handling, and yet
labile enough for triggered release of the original volatile through selective cleavage of covalent
bonds by means of hydrolysis, enzymatic, or oxidative reactions (Herrmann, 2007; Levrand et al.,
2007). The precursor compounds, so-called profragrances, are extensively being exploited in
cosmetic and perfume applications to control the release of bioactive volatile compounds (e.g.,
aldehydes, ketones, alcohols, esters), thereby enhancing their longevity and olfactory performance
(Berton et al., 2018; Gautschi et al., 2001; Herrmann, 2007, 2010, 2012, 2017; Levrand et al.,
2007; Starkenmann et al., 2008; Trachsel et al., 2013). For example, the controlled release of
57
bioactive volatile compounds (i.e., fragrances) can be achieved through the use of reversible Schiff
bases (Herrmann, 2009), hydrazone (Levrand et al., 2007), aminal (Levrand et al., 2011), enamine
(Brannock et al., 1964) formations, by reacting the volatiles (e.g. carbonyl compounds) with amine
derivatives. This procedure results in the formation of non-volatile and stable profragrances.
However, once exposed to moisture or acidic conditions, hydrolysis takes place, thereby releasing
the volatile fragrances.
Fig. 2.4: Concept of the formation of precursors for volatile compounds and their subsequent
release through selective bond cleavage by a triggering agent.
58
Many volatiles used in AP applications belong to alcohols, aldehydes, ketones, and esters
compounds. Researchers have explored different precursors to control the release of these classes
of bioactive agents (Table 2.4). For example, Buchs et al., (2012) stabilized alcohols by reacting
them with hemiacetal derivatives of pyridine-2-carbaldehyde in the presence of metal cations
(Zn2+) in organic solvents, to form alcohol precursors. Sustainable release of alcohol can be
initiated by the hydrolysis of the precursors. Yang et al., (2003) produced β-amino alcohol
derivatives of fragrant ketones and aldehydes (e.g., lauryl aldehyde, lilial, citronellal,
benzaldehyde, anisaldehyde, and menthone), by reacting them with trimethylsilyl cyanide,
followed by a reduction reaction with lithium aluminium hydride. These amino alcohol precursors
are non-volatile and stable precursors compounds, yet can be oxidized by sodium periodate or
sodium bismuthate to release the bioactive volatiles readily (Yang et al., 2003). The reversible
nucleophilic reaction between the aldehydes/ketones and an N,N’-disubstituted-1,2-diamine have
also been investigated to generate non-volatile imidazolidine precursors. These imidazolidines can
be hydrolyzed under mild acidic conditions, releasing the aldehydes/ketones ( Levrand et al., 2011;
Godin et al., 2010; Morinaga et al., 2010).
Recently, a precursor approach to achieve triggered releases of aldehydes (e.g., hexenal,
benzaldehyde, and salicylaldehyde) was developed by converting the volatile aldehydes into stable
imidazolidine precursors via reacting them with N,N’-dibenzylethane-1,2-diamine. These
aldehyde precursors are stable under dry conditions, yet they can be hydrolyzed under mild acidic
conditions to release the aldehydes readily (Jash & Lim, 2018; Jash et al., 2018; Shi et al., 2021).
Other methods involved the coupling of salicylaldehyde and hexanal to branched polyethylenimine
having hydrolyzable imidazolidine moieties (Dulvi, 2019) and covalently attaching hexanal to the
59
biodegradable polymer chitosan to form iminated N-hexylimine-chitosan film through Schiff base
reaction (Fadida et al., 2015). Releases of these aldehydes from the polymeric precursors can be
achieved by acid hydrolysis of the imine bonds.
In the above reports, precursors were synthesized through the reaction of volatiles with
substrates (Fig. 2.4). Another synthesis approach is via using the volatiles’ correspondings as a
reactant instead of the volatiles themselves. Robles and Bochet, (2005) generated a photo-labile α-
acetoxy ether precursor for aldehydes (methional, (R)-citronellal, and phenylacetaldehyde). The
precursors were synthesized through the reduction reaction of the aldehydes’ corresponding ester
by di-isobutylaluminium hydride, followed by quenching of the intermediate aluminum
hemiacetal by acetic anhydride. Upon the exposure to UV irradiation, the precursors release the
aldehydes. Additionally, Sarker and his coworkers developed a series of boron derivatives of
methylenecyclopropane as precursors for 1-MCP gas. Boronized-MCP compounds were
developed by reacting boron derivatives (dicyclohexyl-chloroborane, dihexyl-chloroborane, boron
tri-chloride, and diphenyl-chloroborane) with lithiated methylene cyclopropane (Sarker et al.,
2015, 2020). These compounds are stable at ambient conditions and capable of releasing 1-MCP
gradually when hydrolyzed with water or moisture. The rate of release of 1-MCP depends on the
ambient temperature and the structure of the compounds.
Naturally occurring precursors, such as those derived from herbs and spices, have been
exploited for AP applications. For example, ground mustard seeds have been investigated as the
natural precursor for AITC, which is a potent antimicrobial volatile (Bahmid et al., 2020; Dai &
Lim, 2014). AITC vapor can be released from mustard seed meal powder when glucosinolate
60
(sinigrin) in the tissues is hydrolyzed in a myrosinase-catalyzed reaction. The release rate can be
manipulated by controlling the accessibility to water.
To facilitate the end-use deployment of these precursors in AP applications, they are often
being incorporated within a carrier system via various approaches, such as adding to liquid
absorber pads (Hansen et al., 2016; Holck et al., 2014), enclosure in sachets/pouches (Sun et al.,
2017; Wang et al., 2019; Zhou et al., 2018b), adsorption onto mineral adsorbents (e.g., silicates,
zeolites) (Khanna et al., 1998; Lovely, 1968; Speronello et al., 1997), dispersion in polymer films
(Bai et al., 2016; Ray et al., 2013; Wellinghoff, 1993; Zhou et al., 2020), encapsulation in
electrospun fibers (Ahenkorah et al., 2020; Jash & Lim, 2018; Zhou et al., 2018a), and so on.
Besides protecting the precursors before activation, these delivery carrier systems are important
for controlling the release of the active gases/volatiles from the precursor compounds. By
controlling the mass transfers of the triggering species (e.g., water, acid) and the regenerated active
compound in the carrier matrix, the release kinetics can be optimized for specific AP applications.
For example, Jash & Lim, (2018) reported a higher release rate of hexenal from its imidazolidine
precursor when loaded into PLA fibers than that in ethyl cellulose fibers due to the higher solubility
of hexanal in the PLA polymer. Ray et al., (2013) observed a slow release rate of ClO2 from its
precursors when incorporated in PLA films. The ClO2 release rate decreased as the amount of the
polymer increased, making the reactants (distributed in the films) difficult to fully participate in
the reaction.
61
Table 2.8: Precursor compounds used to stabilize and control the release of gaseous/volatile
active compounds.
Gas/volatile Precursor Triggering agent References
Carbon dioxide Sodium bicarbonate + acid Moisture
Coma, (2008);
Hansen et al.,
(2016)
Carbon dioxide Ferrous carbonate + metal
halide catalyst Moisture
Restuccia et al.,
(2010);
Sivertsvik, (2003)
Chlorine dioxide Sodium chlorite + acid Moisture
Zhou et al.,
(2020); Zhou et
al., (2018a),
(2018b)
Sulfur dioxide Sulfite/bisulfite salts Moisture or
acidic solution
Lichter et al.,
(2008); Xing et
al., (2011)
1-MCP Boron derivatives of
methylenecyclopropane Hydrolysis
Sarker et al.,
(2020), (2015)
Alcohol Hemiacetal complexes Hydrolysis Buchs et al.,
(2012)
Aldehydes/ketones Amino alcohol derivatives Oxidation Yang et al.,
(2003)
Aldehydes/ketones Aldoxane derivatives Temperature (60
– 80°C)
Womack et al.,
(2004)
Aldehydes/ketones Photo-labile α-acetoxy
ethers
UV radiation Robles & Bochet,
(2005)
Aldehydes/ketones Hydrazones Hydrolysis under
acidic condition
Levrand et al.,
(2007)
62
Aldehydes/ketones Imidazolidines Hydrolysis under
acidic condition
Godin et al.,
(2010); Jash &
Lim, (2018); Jash
et al., (2018); Shi
et al., (2021)
Aldehydes Poly(ethylene imine) with
imidazolidine moieties
Hydrolysis under
acidic condition
Dulvi, (2019);
Morinaga et al.,
(2010)
Allyl isothiocyanate Ground mustard seeds Enzymatic
hydrolysis
Bahmid et al.,
(2020); Dai &
Lim, (2014)
Hexenal N-hexylimine-chitosan Hydrolysis with
HCl
Fadida et al.,
(2015)
2.6 Applications of gases/volatiles controlled release systems in active food
packaging
Although studies on the controlled release of active gaseous/volatiles compounds are many,
commercially products are limited. Table 2.9 summarized some of the commercially available
products for modified atmosphere and AP applications. Other emerging controlled release systems
that are being investigated by researchers are discussed in Section 2.4 and 2.5, many of which are
promising for AP applications. For example, Ariyanto et al., (2019) developed a delivery system
for 1-MCP gas based on coating 1-MCP-α-CD inclusion complex on a cellulose paper. The
moisture in the package headspace can trigger the release of 1-MCP gas. The system could inhibit
ethylene production and extended the shelf life of apples. In another study, Ortiz et al., (2013)
generated 1-MCP releasing pads. These pads contain 1-MCP-α-CD complex sandwiched between
63
two layers of solvent casted soy protein films. The developed pads were effective in extending the
shelf life of tomatoes. Unlike 1-MCP, ethylene is used to accelerate ripping in fruit. A controlled
release system for ethylene based on its encapsulation into α-CD was developed by Ho et al.,
(2016). Ethylene treated mango using their system showed more quick and uniform ripening with
attractive skin color than the untreated fruit. Another system was developed by Chopra and his
coworker, in which MOF (Basolite C300) and Tyvek® sachet were identified as ethylene adsorbent
and delivery system, respectively (Chopra et al., 2017). Ethylene release from the sachet can
induce fast and uniform ripening in banana.
Although encapsulation of CO2 into α-CD was earlier patented in Japan in 1987 (Trotta et al.,
2011), no commercial applications were found based on this technology, which could be attributed
to the limited storage capacity achieved. Recently, Ho et al., (2018) found that mixing CO2-α-CD
inclusion complex with cottage cheese curds extended their shelf life for up to 6 weeks. CO2 was
slowly released from the complex, solubilized into the curds, and diffused in the container
headspace, inhibiting mold and yeast growth. Other controlled release systems for CO2 are based
on its precursors. CO2 pads containing sodium bicarbonate and acid were able to inhibit the
microbial growth on meat (Hansen & Mielnik, 2014), chicken (Holck et al., 2014), fish products
(Hansen et al., 2009; Hansen et al., 2016). Ethanol released from its emitters (sachets containing
ethanol adsorbed by silicon dioxide powder) was able to extend the shelf life of pre-baked buns
and sliced wheat bread (Franke et al., 2002; Latou et al., 2010). Zhou and his colleagues developed
three ClO2 generating systems based on its precursor. The first system is a sachet filled with
sodium chlorite. When it is placed in fresh produce packages, CO2 and moisture naturally released
from produce during respiration react with sodium chlorite, generating ClO2 (Zhou et al., 2018b).
64
In the second system, they encapsulated sodium chlorite into polyethylene oxide electrospun
nonwovens (Zhou et al., 2018a). The third system is a polylactic acid film containing sodium
chlorite and glucono delta-lactone (GDL). Upon containing with moisture, GDL can be partially
hydrolyzed to become a weak acid (gluconic acid) that reacts with sodium chlorite to release ClO2
gas (Zhou et al., 2020). The three systems were used successfully to inactivate the microbial
growth on fresh tomato without impacting its sensory qualities.
For EOs and their constituents, many reviews discussed their uses as antimicrobial and
antioxidant agents in Ap applications (Domínguez et al., 2018; Ju et al., 2019; Maisanaba et al.,
2017; Sanches-Silva et al., 2014). These compounds can be incorporated in food packaging using
different methods such as direct mixing, adsorbing, or coating into packaging materials;
encapsulation followed by adding to packaging materials; or gaseous form addition to packaging
(Ju et al., 2019). Another novel approach for using volatile EOs in food packaging is via converting
them into stable chemical precursors (Dulvi, 2019; Jash et al., 2018; Jash & Lim, 2018; Shi et al.,
2021). Recently, Ahenkorah et al., (2020) developed ethylcellulose/poly(ethylene oxide)
nonwovens containing hexanal precursor (1,3-dibenzylethane-2-pentyl imidazolidine) and citric
acid. The absorption of moisture by the nonwovens formed citric acid solution which when came
in contact with the precursor, hydrolyzed the latter, and activated the release of hexanal vapor. The
nonwoven effectively extended the shelf life of the highly perishable papaya fruits. The EOs
precursors can be useful for the controlled release of volatile EOs used in AP applications.
65
Table 2.9: Some commercially available controlled release systems for active gaseous/volatile
compounds.
Gas/
volatile Trade name Format References
1-MCP EthylblocTM Powder of 1-MCP
encapsulated into α-CD
AgroFresh, (n.d.)
SmartFreshTM Powder and tablet of 1-MCP
encapsulated into α-CD
AgroFresh, (n.d.)
TruPickTM 1-MCP adsorbed by MOF Editorial, (2016)
HazelTM 1-MCP adsorbed by activated
carbon
Hazel
Technologies,
(n.d.)
FYSIUMTM Cartridge for generating 1-
MCP
Pace International,
(n.d.)
Ethylene RipeStuffTM Powder of ethylene
encapsulated into α-CD
UniQuest, (n.d.)
Easy-Ripe Catalytic generator Catalytic-
Generators, (n.d.)
ARCO & ULTRA IV Catalytic generator American-Ripener,
(n.d.)
Ethanol Antimold-MildTM Ethanol absorbed onto silicon
dioxide powder
FREUND, (n.d.)
NegamoldTM Ethanol adsorbed onto silicon
dioxide powder mixed with
iron powder
FREUND, (n.d.)
CO2 CO2 FreshpadTM Emitter based on sodium
bicarbonate and citric acid
CO2
TECHNOLOGY,
(n.d.)
SuperFreshTM Based on sodium bicarbonate
and citric acid
VdP International,
(n.d.)
66
Active CO2 padTM Based on sodium bicarbonate
and citric acid
CELLCOMB,
(n.d.)
UltraZap® XtendaPak - NOVIPAX, (n.d.)
McAirlaid’s CO2
PadTM
- McAirlaid’s, (n.d.)
ClO2 MicrosphereTM Powder of sodium chlorite and
acid
Lelah et al., (2008)
MicrogardeTM Film containing sodium
chlorite and acid
Lelah et al., (2008)
SO2 UVASYSTM Multilayers bad containing
sodium metabisulfite TESSARA, (n.d.)
MATESATM Multilayers bad containing
sodium metabisulfite
BIOPAC, (n.d.)
DECCOGRAPAGETM Multilayers bad containing
sodium metabisulfite
DECCO ITALIA
Srl, (n.d.)
SO2 Pads - PPS Packaging
Company, (n.d.)
AITC WasaouroTM Allyl mustard oils Mitsubishi-
Chemical, (n.d.)
2.7 Conclusion
In recent years, there has been a growing interest in developing controlled release technologies
for gaseous/volatile active compounds to facilitate their uses in AP applications of agri-food
products. Stabilization of gases/volatiles is a major requirement to control their release, prevent
degradation and mass transfer losses, and design of controlled release packaging. Various
approaches are being explored to stabilize and control the release of gaseous/volatile active
67
compounds, including encapsulation (e.g., into solid matrices, polymer-based films, electrospun
nonwovens) and triggered release systems involving precursor technology. For the encapsulation
approach, it is critical to choose the optimal encapsulant for the active compounds since
encapsulants are extremely different in their composition and properties, which greatly affect the
encapsulation capacity and the release kinetics, as well as the physical and chemical properties of
the resultant complexes. Encapsulation of gaseous/volatile active compounds is always
challenging due to their evaporation loss during manufacturing. One approach to overcome this
challenge is to substitute the gases/volatiles with their chemical precursors with enhanced stability.
The release of gases/volatiles from their precursors can be triggered by different mechanisms,
including moisture, pH, temperature, light, enzyme and so on. Although precursors have been
developed and applied in cosmetic and perfume industries for many volatile compounds, their uses
in AP applications are relatively limited. Controlled release systems based on encapsulation and
precursor approaches are promising for AP applications. Delivery systems (e.g., pads, sachets,
films, nonwovens, and so on) are widely used to facilitate the ultimate applications of the
complexes or precursors as well as impart additional controlled release attributes to the active
compounds.
Although there are many studies in the literature focusing on controlled release technologies
of gaseous/volatile active compounds and/or testing the efficacy of the developed technologies,
there is a lack of research on investigating the stability, retention, and release kinetics of active
compounds under typical end-use conditions. This area of research needs further investigation,
especially to improve the understanding of the physical/chemical interactions between the active
compounds, carrier, and food materials. Since the solid forms (i.e., complexes, precursors) are
68
often safer and easier to deliver the optimum concentrations of active compounds to the food
packaging than the gases/volatiles themselves, research studies are also needed to develop
controlled release systems with release profiles that match the optimum concentration profiles of
the food materials, considering the food deterioration kinetics. Additionally, most of the studies
reported in the literature are focused on the controlled release of antimicrobial/antioxidant active
compounds. Another research area that not explored yet is the controlled release of
gaseous/volatile pesticidal compounds for in-package fumigation of fresh produce as opposed to
the batch fumigation process being done today in the industry, which delays shipment and
shortening the available shelf life of the products.
Finally, the gap between commercialization and research related to the use of active
gaseous/volatile compounds in food packaging has not been fully occupied. Research efforts from
multidisciplinary teams, including food and material scientists as well as packaging technologists,
are recommended.
69
Chapter 3: Justification, hypothesis, and objectives
3.1 Ethyl formate as a fumigant
Ethyl formate (EF) is an FDA-approved food flavoring agent naturally occurring in soil, water,
vegetation, and many food products (e.g., beer, wine, grapes, wheat, barley, raisin, rice, cheese)
(Desmarchelier, 1999; Desmarchelier et al., 1999; Malanca et al., 2009; Ren & Desmarchelier,
2002). For more than two decades, many studies have shown that EF is an effective insecticide
and antimicrobial which is efficacious for the fumigation of fresh produce and grain commodities
(Bessi et al., 2016; Bessi et al., 2015; Bolin et al., 1972; Learmonth et al., 2012; Lee et al., 2018;
Ren & Mahon, 2006; Simpson et al., 2004; Simpson et al., 2007; Smit et al., 2020; Stewart & Mon,
1984; Utama et al., 2002). These studies also found that EF had a minimal to no effect on product
quality.
While EF solution is an effective pesticidal and antimicrobial agent, it is highly volatile (200
mmHg at 20°C), flammable, and susceptible to hydrolytic degradation in the presence of moisture,
producing formic acid and ethanol (Ren & Mahon, 2006; Ryan & Bishop, 2003). These properties
make its end-use handling and application very challenging. To suppress flammability, EF has
been commercially mixed with carbon dioxide in compressed cylinders at a concentration of 16.7
% wt., for fumigation of food commodities. This product is commercially available as
Vapormate®, which exploits the synergistic effects of carbon dioxide and EF against pests (Bessi
et al., 2016; Ryan & Bishop, 2003). Also, Liquid EF has been mixed with nitrogen for safe in-
transit fumigation of shipping containers ( Coetzee et al., 2019, 2020). These approaches are
attractive for large enclosed space fumigation but inefficient to provide controlled release
70
attributes for the gases. Moreover, this technology requires significant spaces for secure storage of
compressed gas cylinders as well as pressure regulation and metering devices to ensure safety and
accurate dosage of the fumigant. Therefore, a method to stabilize and control the release of EF is
essential. Such a method can be used to trigger and manipulate the release of EF for active
packaging (AP) and insect fumigation applications of fresh produce. The innovative packaging-
based fumigation system will drastically simplify the existing fumigation approach based on
conventional batch fumigation systems.
3.2 Hypothesis
On the basis of findings from Chapter 2, regarding the controlled release of active
gaseous/volatile compounds for AP applications, EF can be stabilized through its conversion into
a chemical precursor that is stable during storage/handling, and yet labile enough for triggered
release of the original volatile through selective cleavage of covalent bonds, by means of
hydrolysis/enzymatic/oxidative reactions (Levrand et al., 2007). To the best of our knowledge, EF
precursors (EFPs) have not been reported in the literature. While the reactions between carboxylic
acid hydrazides and triethyl orthoformate (Eq. 3.1) have been investigated by researchers for the
synthesis of oxadiazole derivatives, the intermediates of this reaction, i.e., the formohydrazonate
derivatives could be promising as EFPs (Ainsworth, 1955, 1965; Ainsworth & Hackler, 1966). We
hypothesize that the formohydrazonate derivatives could be hydrolyzed under mild acidic
conditions to trigger the release of EF vapor (Eq. 3.2).
R–CONHNH2 + (C2H5O)3CH → R–CONHN=CHOC2H5 + 2C2H5OH (Eq. 3.1)
R–CONHN=CHOC2H5 + H2O → R–CONHNH2 + HCOOC2H5 (Eq. 3.2)
71
where R represents a hydrogen atom, an alkyl, or aryl group.
It is further hypothesized that the encapsulation of the synthesized precursors is required to
facilitate their end-use deployment in packaging applications and to prevent premature release
during storage. Electrospun nonwovens, generated from electrospinning process, can be used to
encapsulate EFP to facilitate the delivery of EF for in-package fumigation of fresh produce.
Converting the highly volatile EF into a solid-state precursor, in conjunction with the activated
release strategy, can be useful for AP applications of fresh produce to mitigate insect pest
problems, as well as to inhibit the proliferation of spoilage microorganisms.
3.3 Objectives
In accordance with the hypotheses, the objectives of this research are to:
1) synthesize a stable EFP that can be hydrolyzed readily to trigger the release of EF vapor
(Chapter 4).
2) develop bead-free ethyl cellulose/poly(ethylene oxide) (EC-PEO) nonwovens using a free
surface wire electrospinning method (Chapter 5).
3) encapsulate EFP in the EC-PEO electrospun nonwovens in order to facilitate its end-use
applications (Chapter 6).
4) evaluated EFP for controlled release of EF vapor for in-package fumigation of blueberries
to control an invasive insect pest – spotted-wing drosophila, and study the effect of EF
fumigation on fruit quality (Chapter 7).
72
Chapter 4: Synthesis and Characterization of Ethyl Formate Precursor for
Activated Release Application#
#Content of this chapter has been published as a research paper: Zaitoon, A., Lim, L. T., & Scott-
Dupree, C. (2019). Synthesis and Characterization of Ethyl Formate Precursor for Activated
Release Application. Journal of Agricultural and Food Chemistry, 67(50), 13914-13921.
https://doi.org/10.1021/acs.jafc.9b06335.
#Based on the data presented in this chapter, a provisional patent application was filled: Zaitoon,
A., Lim, L. T., and Scott-Dupree, C. 2020. Precursor compounds of ester compounds. International
Patent application PCT/CA2020/050725.
73
4.1 Abstract
Ethyl formate (EF) is a generally-recognized-as-safe flavoring agent commonly used in the
food industry. It is a naturally-occurring volatile with insecticidal and antimicrobial properties,
promising as an alternate fumigant to methyl bromide which is undesirable due to its ozone
depletion in the stratosphere and toxic properties. However, EF is highly volatile, flammable, and
susceptible to hydrolytic degradation. These properties present considerable end-use challenges.
In this study, EF precursor (EFP) was synthesized via the condensation reaction of adipic acid
dihydrazide with triethyl orthoformate to form diethyl N,N'-adipoyldiformohydrazonate, as
confirmed by Fourier transformed infrared and solid-state nuclear magnetic resonance
spectroscopies. Differential scanning calorimetry analysis showed that the precursor had a melting
point of 174°C. The physical properties of the precursor were studied using scanning electron
microscopy and dynamic light scattering analysis, which showed that the precursor made up of
agglomerated particulates with irregular shapes and sizes. The EFP was non-volatile and remained
stable under dry conditions but could be hydrolyzed readily to trigger the release of EF vapor. The
release behaviors of EF from the precursor were evaluated by citric acid-catalyzed hydrolysis,
showing that 0.38 ± 0.008 mg EF/mg EFP was released at 2 h at 25°C, representing about 98 % of
the theoretical release. Both EF release rate and its total release amount decreased significantly (p
< 0.05) with decreasing temperature and relative humidity. EFP can be useful for controlled release
of EF for fumigation and other applications in destroying insect pests and inhibiting the
proliferation of spoilage microorganisms.
74
4.2 Introduction
Fruit and vegetable wastage remains a worldwide issue that has gained considerable
attention. Approximately 50 % of the global production of fruits and vegetables are lost or wasted
due to suboptimal postharvest procedures leading to microbial growth, insect infestation, and
quality losses (FAO, 2011, 2015; Porat et al., 2018). This wastage not only causes environmental
impacts, resources depletion, and waste management issues, but also results in economic losses.
As food producers and policy makers are striving to improve food security and sustainable
production, optimizing postharvest preservation to maintain the quality of fresh produce and
maximize shelf-life is essential.
Packaging is critical to protect the products from the undesirable environmental factors
during transportation and storage. To enhance the protective function, active packaging (AP)
systems are equipped with one or more components that interact with the product and/or the
package headspace, thereby activating a mechanism to protect the product (Kerry et al., 2006; Lim,
2011; Mihindukulasuriya & Lim, 2014; Wilson et al., 2017). For example, antimicrobial AP
systems are capable of releasing volatile or non-volatile antimicrobial compounds to inhibit the
growth of spoilage and pathogenic microorganisms (Appendini & Hotchkiss, 2002; Floros et al.,
1997; Nayik & Muzaffar, 2014; Ozdemir & Floros, 2004). In commercial applications, ethanol
and allyl isothiocyanate emitter systems leverage moisture from the package headspace to trigger
their release from solid carriers, thereby delaying microbial spoilage in packaged food products
(Day, 2008; Lim, 2011; Nayik & Muzaffar, 2014). A similar concept can be applied to deliver
fumigant compounds to address insect pest issues in fresh produce during distribution.
75
Ethyl formate (EF) is an FDA approved food-flavoring agent with a generally-recognized-as-
safe (GRAS) status. It is a naturally-occurring volatile present in fruits, vegetables, rice, barley,
grapes, wine, beer, and cheese (Desmarchelier, 1999; Ren & Desmarchelier, 2002; Simpson et al.,
2004). Researchers have shown that EF is effective as a fumigant for destroying insect pests in
various crops and fresh produce (Bessi et al., 2016; Bessi et al., 2015; Learmonth et al., 2012;
Simpson et al., 2004; Simpson et al., 2007; Stewart & Mon, 1984). Stewart & Mon, (1984)
achieved a 98 % mortality of green peach aphids (Myzus persicae) after using EF vapor on film-
wrapped lettuce. They used vacuum fumigation at 60 mmHg for 1 h with EF dosage of 0.5 %
(vol.). Simpson et al. reported that EF fumigation of strawberries and grapes with concentrations
ranging from 0.04 to 4.7 % (vol.) were effective to induce various degrees of mortality in western
flower thrips (Frankliniella occidentalis), two-spotted spider mites (Tetranychus urticae),
mealybugs (Pseudococcidae), and omnivorous leafroller (Platynota stultana) (Simpson et al.,
2004; Simpson et al., 2007). They also found that the exposure of the fruits to EF did not affect
their quality. Utama et al., (2002) studied the antimicrobial activities of EF vapor on selected fruit
and vegetable spoilage microorganisms grown in an agar medium. They reported that EF with a
concentration of 6.5-11.5 mmol per Petri dish (d = 9 cm) was germicidal against the growth of R.
stolonifer, C. musae, E. carotoVora, and P. aeruginosa, but did not show complete inhibition of
P. digitatum growth. Bolin et al., (1972) reported that EF at 6.6 mL/kg inhibited the growth of
Saccharomyces rouxii and Saccharomyces mellis on Deglet Noor dates. These studies
demonstrated that EF elicited potent insecticidal and antimicrobial properties which could be
exploited for AP applications.
76
However, EF solution has a relatively high vapor pressure (200 mmHg at 20°C) and high
flammability (Ren & Mahon, 2006). Moreover, it is susceptible to hydrolytic degradation in the
presence of water to produce formic acid and ethanol (Ryan & Bishop, 2003). These properties
make the end-use handling and application of EF challenging. The development of solid-state
fumigation technology, by converting EF into a stabilized precursor, can be useful for controlled
fumigation of fruit and vegetable within their packages during distribution, thereby eliminating the
limitations of the conventional batch fumigation, avoiding the handling of large quantities of
fumigant in enclosed spaces, making the treatment more cost-effective, and reducing unwanted
release of EF into the environment.
Because precursors are more stable than their corresponding volatiles, they are often utilized
in cosmetic and perfume applications to control the release of volatile compounds, in order to
enhance their longevity and olfactory performance. The precursor synthesis often involves reacting
the target volatile compound with a less volatile substrate to form stable covalent bonds that can
be cleaved readily to release the volatiles, via triggering conditions such as light, moisture, pH,
and temperature (Herrmann, 2007, 2012; Levrand et al., 2007). A similar triggered release
mechanism for volatile antimicrobial aldehydes (hexenal and benzaldehyde) was developed by
Jash et al., (2018) and Jash & Lim, (2018). They converted the volatile aldehydes into stable
imidazolidine precursors via reacting them with N,N’-dibenzylethane-1,2-diamine. The resulting
aldehyde precursors are stable under dry environmental conditions, yet they can be hydrolyzed
under mild acidic conditions to release the aldehydes.
77
To our knowledge, EFPs have not been reported in the literature. While the reactions between
carboxylic acid hydrazides and triethyl orthoformate (Eq. 4.1) have been investigated by
researchers for the synthesis of oxadiazole derivatives, the intermediates of this reaction, i.e., the
formohydrazonate derivatives could be promising as EFPs (Ainsworth, 1955, 1965; Ainsworth &
Hackler, 1966). We hypothesize that the formohydrazonate derivatives could be hydrolyzed under
mild acidic conditions to trigger the release of EF vapor (Eq. 4.2).
R–CONHNH2 + (C2H5O)3CH → R–CONHN=CHOC2H5 + 2C2H5OH (Eq. 4.1)
R–CONHN=CHOC2H5 + H2O → R–CONHNH2 + HCOOC2H5 (Eq. 4.2)
where R represents a hydrogen atom, an alkyl, or aryl group.
The objectives of this research are to: (1) synthesize a stable precursor that can be hydrolyzed
readily to trigger the release of EF; (2) study the release kinetics of EF vapor from the precursor;
and (3) evaluate the stability of the precursor under different storage conditions.
4.3 Materials and Methods
4.3.1 Materials
Triethyl orthoformate (reagent grade, 98 %), adipic acid dihydrazide (98 %), and ethyl formate
(reagent grade, 97 %) were purchased from Sigma-Aldrich (Oakville, ON, Canada). Anhydrous
citric acid, 2-propanol, sodium chloride, potassium nitrate, and magnesium nitrate were bought
from Fisher Scientific (Ottawa, ON, Canada). Anhydrous ethanol was supplied by Commercial
Alcohol (Brampton, ON, Canada).
78
4.3.2 Synthesizing of ethyl formate precursor
To synthesize EFP, two methods were adopted. In method (A), a suspension of adipic acid
dihydrazide (500 mg), excess of triethyl orthoformate (5 mL), and anhydrous ethanol (20 mL) in
a 50 mL round-bottom flask were heated under reflux at 80°C with stirring in an oil bath for 6 h.
The solution was then stored overnight at 4°C to form precipitates. The suspension was filtered,
and the particles were air dried to yield the precursor product. The filtrate was vaporized by
vacuum drying at 40°C to give an additional amount of the product. In method (B), a suspension
of adipic acid dihydrazide (500 mg) and triethyl orthoformate (20 mL) was prepared in a 50 mL
round-bottom flask and refluxed at 110°C, with stirring, in an oil bath for 30 h. After cooling to
room temperature, the mixture was filtered, and the residue was air dried.
4.3.3 Fourier transformed infrared analysis
Infrared spectra of triethyl orthoformate, adipic acid dihydrazide, and products (A and B) were
analyzed using Fourier transformed infrared (FTIR) spectrometer (IRPrestige21, Shimadzu Corp.,
Kyoto, Japan) equipped with an attenuated total reflection (ATR) accessory (Pike Tech, Madison,
WI, USA). Each sample was mounted on the ATR diamond crystal, compressed, and scanned 40
times in the region from 600 to 4000 cm-1 at a resolution of 4 cm-1. FTIR spectra were analyzed
using the IR Solution software (Shimadzu Corp., Kyoto, Japan).
4.3.4 Nuclear magnetic resonance spectroscopy
Solid-state 13C nuclear magnetic resonance (NMR) spectroscopy was utilized to determine the
molecular structure of the synthesized precursor. All solid-state NMR experiments were
conducted at 298 K using a Bruker 500 MHz spectrometer (Avance II WB, Bruker Corporation,
79
Billerica, MA, USA), operating at 11.74 T (13C Larmor frequency of 125 MHz). Dry samples
were packed into 4 mm zirconia rotors and spun at 7 kHz at the magic angle spinning
(MAS). Standard cross-polarization pulse sequence with total suppression of sidebands
(CPTOSS) from the Bruker library was employed for the experiments. A 1H 90° pulse length of
2.95 µs, a contact time of 2 ms, and a recycle delay of 7.2 s were used. A total of 1000 scans were
collected, and spectra were processed with 50 Hz line broadening. The analysis of each spectrum
was performed using TopSpinTM Software (Version 3.5pl7, Bruker Corporation, Billerica, MA,
USA).
4.3.5 Differential scanning calorimetry
The thermal properties of adipic acid dihydrazide and the precursors were studied using a
differential scanning calorimeter (DSC; Q2000, TA Instruments, New Castle, DE, USA). Nitrogen
with a flow rate of 18 mL/min was used as the purging gas. About 1.5–3.5 mg of the samples were
accurately weighted into DSC aluminum pans and hermetically sealed with lids. An empty sealed
pan was used as a reference. Samples were equilibrated at 20°C, then heated to 250°C at a heating
rate of 15°C/min. Thermograms were analyzed using TA Universal Analysis Software (TA
Instruments, New Castle, DE, USA).
4.3.6 Particle size analyzer
Particle size distribution of the precursor was determined with a dynamic light scattering (DLS)
particle size analyzer (Nanotrac Flex-180° DLS; Microtrac Inc., Montgomeryville, PA, USA).
Samples were diluted in 2-propanol at a concentration of 0.5 mg/mL. Measurements were
conducted at room temperature and with a refractive index of 1.37 and 1.50 for fluid and particles,
80
respectively. The data acquisition and analysis were done by Microtrac Flex software (Version
11.1.0.4, Microtrac Inc., Montgomeryville, PA, USA).
4.3.7 Scanning electron microscopy
The morphological characteristics were examined using scanning electron microscope (SEM;
Quanta FEG 250, FEI Company, Hillsboro, OR, USA), at an accelerating voltage of 10 kV.
Measurements were conducted for both the particles and dried dilution which was prepared by
dispersing the dilution in Section 7.3.6 on a layer of aluminum foil and air drying. Samples were
mounted on metal stubs using double-sided adhesive carbon tape and coated with 20 nm
conductive layer of gold on its surface using a sputter coater (Desk V TSC, Denton Vacuum,
Moorestown, NJ, USA). Image analysis software (Image Pro-Premier 9.2, Media Cybernetics Inc.,
Rockville, MD, USA) was used to analyze the micrographs.
4.3.8 Headspace analysis
The cumulative release of EF from the precursor was determined using an automatic headspace
analysis system (Fig. 4.1). The system comprising of an environmental chamber (MLR-350H,
Sanyo Electric Co., Ltd. Japan), a gas chromatograph (GC 6890, Agilent Technologies Inc., Santa
Clara, CA, USA) equipped with a flame ionization detector (FID), stream selection valves
(EMTCA-CE, VICI Valco Inst., Houston, TX, USA), 1/16 stainless steel tubing, and a control
board (SRI Instruments Inc., Las Vegas, Nev., USA). The capillary column used with the GC was
Agilent J&W DB-624 (Agilent Technologies Inc., Santa Clara, CA, USA) with 30 m length, 0.53
mm I.D, and 3 µm film thickness. The temperatures of the detector and the oven were 200°C and
40°C, respectively. The flow rates of N2, H2, and O2 were 30, 50, and 200 mL/min, respectively.
81
Fig. 4.1: Schematic representation of the automatic headspace analysis system for studying EF
release kinetics. GSV; gas sampling valve. SV0 and SV1; stream selection valves.
The calibration curve was prepared by measuring standard headspace concentration of a known
amount of EF. Chromatograms were analyzed using the Peak Simple software (SRI Instruments,
CA, USA). At any given sampling point, the total amount of EF released into the headspace (Mt,
µL) was determined according to Eqs. 4.3 to 4.5 by the addition of the recorded amount (Mr, µL)
and the accumulated loss (Ml, µL) of all the previous sampling points up to that point.
82
𝑀𝑟 = 𝐶𝑟𝑉𝑟 (Eq. 4.3)
𝑀𝑙 = ∑ (𝐶𝑟−𝑖𝑉𝑒)𝑟−1𝑖=1 (Eq. 4.4)
𝑀𝑡 = 𝑀𝑟 + 𝑀𝑙 (Eq. 4.5)
where Cr is the recorded EF concentration at that point (µL/L), which calculated based on
calibration constants. Vr and Ve represent the volume of the jar (L) and the volume of headspace
gas extracted from the jar (L), respectively.
4.3.9 Ethyl formate release studies
To activate the release of EF, two approaches were evaluated. In the first approach, 1-2 mg of
the precursor was placed in a 10 mL glass beaker inside a hermetically sealed 1L glass jar as shown
in Fig. 4.1. The headspace gas was extracted through a septum attached to the jar lid at
predetermined time intervals. EF release was triggered by distributing 1 mL of 0.1 N citric acid on
the precursor particles using a pipette (Fisher Scientific, Ottawa, ON, Canada) just before closing
the jar and attaching it to the sampling needle. The release of EF from the precursor was studied
at 5, 15, and 25°C.
In the second study, release of EF was evaluated using an acidified substrate which was
prepared by impregnating 0.3 mL of 5% (w/v) citric acid/anhydrous ethanol solution into a 3 cm
× 3 cm spun-bound polypropylene nonwoven, followed by drying it overnight at 40°C. The
precursor (1-2 mg; method B) was then spread on top of the acidified substrate and exposed to the
test relative humidity maintained in a hermetically 1 L glass jar using silica gel (0 % RH) or
saturated salt solutions (magnesium nitrate, 53 % RH; sodium chloride, 75 % RH; potassium
83
nitrate, 94 % RH) (Fig. 4.1) (ASTM Standard E104-02, 2012; Greenspan, 1977). EF release
expressed in mg/mg.L (milligram of EF per milligram of EFP per litre of headspace air) was
determined using the headspace analysis system described in Section 4.3.8.
4.3.10 Stability study
The stability of the precursor was studied over a period of 30 d. The precursor was stored at
25°C under 0, 60, and 100 % RH. An environmental chamber (MLR-350H, Sanyo Electric Co.,
Ltd. Japan) was used to control the humidity levels and temperature. Samples from each condition
were tested for EF release at 1, 15, and 30th day at 25°C using 0.1 N citric acid solution as described
in Section 4.3.9.
4.3.11 Data analysis
Differences between treatments were analyzed using the SAS® University Edition software
package (SAS Institute Inc., Cary, NC, USA), using PROC GLIMMIX with one-way ANOVA.
The means were compared using Tukey’s honest significance difference test. P-values <0.05 were
considered statistically significant. All treatments were triplicated, and results were expressed as
the mean values ± standard error.
The release kinetics of EF from its precursor were modeled using an empirical pseudo-first
order reaction kinetic model (Eq. 4.6):
𝐶𝑒−𝐶
𝐶𝑒−𝐶0= 𝑒−𝑘𝑡 (Eq. 4.6)
84
where Ce is the concentration of EF in the headspace of the 1 L test jar at an infinite time; C is the
EF released at time, t; C0 is the EF initial concentration (which was equal to zero in our case); and
k is the release rate constants. Non-linear regression analyses were conducted to fit the release data
and determine the model parameters.
4.4 Results and discussion
4.4.1 Ethyl formate precursor formation
The EFP was synthesized through the condensation between adipic acid dihydrazide and
triethyl orthoformate. At elevated temperature, the ethanol moiety of triethyl orthoformate was
eliminated, followed by nucleophilic addition to the amino groups of adipic acid dihydrazide to
form diethyl N,N'-adipoyldiformohydrazonate (Fig. 4.2). During the synthesis reaction with
method (A), the initial white suspension turned into a colorless-clear solution after 3.5 h. The FTIR
spectrum of the product at 3.5 h (Fig. 4.3І) showed that the reaction was incomplete, as shown by
the existence of N–H stretching at 3306–3290 cm-1 and N–H bending at 1533 cm-1 of the –NH2
moiety of the dihydrazide. The three absorbance peaks at 1660, 1571, and 1242 cm-1, which were
absent for adipic acid dihydrazide and triethyl orthoformate spectra, could be attributed to C=N
stretching, N–H bending in –NH–, and C–O–C stretching of the EFP, respectively. The intensity
of these peaks increased as the reaction progressed to 5 h due to the formation of the precursor.
Moreover, at 5 h, the –NH2 bands (stretching at 3306–3290 cm-1 and bending at 1533 cm-1) were
diminished, due to the depletion of the dihydrazide substrate. However, these bands were still
noticeable on the spectrum, indicating that the substrate was not totally exhausted. Additionally,
the absorbance peaks at 750–630 cm-1 could be related to out-of-plane N–H bending or CH2
85
wagging. Out-of-plane C–H bending could be responsible for the peaks around 962 cm-1.
Stretching vibration of C–N and C=O were found at 1013 and 1616 cm-1, respectively. The peaks
around 2820–3113, and 3128–3250 cm-1 could be attributed to C–H and N–H stretching,
respectively (Günzler & Gremlich, 2002; Pavia et al., 2013). At 6 h, the product showed further
increase in intensity for C=N stretching at 1660 cm-1, –NH– bending at 1571 cm-1, and C–O–C
stretching at 1242 cm-1 of the precursor, with concomitant diminishing of –NH2 bands from the
dihydrazide. These observations suggested that the adipic acid dihydrazide substrate was depleted
during the reaction. The reaction based on this approach resulted in ~94 % yield of the precursor
product.
By contrast, in method (B), the white suspension persisted throughout the entire synthesis
process. The FTIR spectra of the product (Fig. 4.3П) collected at 10 and 24 h showed the existence
of adipic acid dihydrazide, as evidenced by the presence of –NH2 absorbance bands (N–H
stretching at 3310–3288 cm-1 and N–H bending at 1531 cm-1). The spectra also showed C=N
stretching at 1662 cm-1, –NH– bending at 1568 cm-1, and C–O–C stretching at 1242 cm-1 of the
precursor, as in product (A) spectra, indicating the formation of the precursor. Similar to the spectra
from Method (A), the broad peak at 716 cm-1 could be caused by the out-of-plane N–H bending
or CH2 wagging, while the band at 970 cm-1 could be related to the out-of-plane bending for C–H.
The peaks at 1013-1033, 1616, 2820–3113, and 3128–3250 cm-1 correspond to the stretching
vibration of C–N, C=O, C–H, and –NH–, respectively (Günzler & Gremlich, 2002; Pavia et al.,
2013). At 30 h, the intensity of the characteristic bands of the precursor compound, i.e., C=N
stretching (1662 cm-1), –NH– bending (1568 cm-1), and C–O–C stretching (1242 cm-1) became
86
more prominent with concomitant disappearance of the –NH2 bands, suggesting the completion of
the reaction. At 30 h, method (B) resulted in the precursor precipitates giving ~91% yield.
Solid-state 13C NMR spectroscopy confirmed the molecular structure of the synthesized
precursor products (from Methods A and B) to be diethyl N,N'-adipoyldiformohydrazonate (Fig.
4.4): 13C NMR (500 MHZ, ẟ in ppm): ẟ = 167 (–C=O); 152 (HC=N–N); 61 (H2C–O–CH); 33
(H2C–C=O); 23 (H2C–CH2–CH2); 13 (H2C–CH3). The precursor spectrum from Method (A)
exhibited additional peaks at 140 and 174 ppm that were absent from that of Method (B). The
origins of these two peaks are unclear, although they are indicative of the presence of other
chemical species, possibly 1,4-di(1,3,4-oxadiazol-2-yl)butane as reported by Ainsworth, (1955)
and Ainsworth & Hackler, (1966).
Fig. 4.2: Formation of ethyl formate precursor, diethyl N,N'-adipoyldiformohydrazonate, via
condensation of adipic acid dihydrazide and triethyl orthoformate. The hydrolysis of the
precursor, catalyzed by an acid, releases EF.
87
Fig. 4.3: Fourier transformed infrared (FTIR) spectra of triethyl orthoformate, adipic acid
dihydrazide, and precursors derived from method (Ӏ) and method (П) (see Section 4.3.2) as a
function of reaction time.
88
Fig. 4.4: Solid-state 13C nuclear magnetic resonance (NMR) spectra for precursors derived from
methods (A) and (B) (see Section 4.3.2).
4.4.2 Thermal analysis
In accordance with the FTIR and NMR results presented above, the DSC thermogram of the
precursor from Method (A) showed a small shoulder at 163.6 ± 0.9°C before the maximum peak
at 174.9 ± 1.1°C (Fig. 4.5). The two overlapped endothermic peaks suggested the melting points
of two compounds in a physical mixture. The peak at lower melting point was likely due to the
presence of impurity, while the larger peak was attributed to the precursor. On the other hand, the
precursor from method (B) showed only one melting peak with a melting temperature of 173.9 ±
0.9°C, which was not significantly different (P > 0.05) from method (A). Moreover, the enthalpies
of melting were 207.9 ± 7.3 and 204.7 ± 3.5 J/g for methods (A) and (B), respectively, suggesting
89
that the impurity did not affect the melting properties of the precursor. Both precursors from
methods (A) and (B) started to decompose above the melting point, at around 194°C, which could
be related to the decomposition of –C=N– and C–O–C that have medium to low decomposition
energy (Grewer, 1991). The perturbation of the thermograms at the decomposition regions
(indicated by arrows in Fig. 4.5) could be attributed to the volatilization of gases from the
decomposed samples. Similar behavior was reported by Mathkar et al., (2009) for pharmaceutical
compounds (azatadine maleate and labetalol hydrochloride). The thermal decomposition region
was not observed in the thermogram for adipic acid dihydrazide, which showed a sharp melting
peak at 182.5°C indicating that it was relatively thermally more stable than the precursor product
within the temperature range investigated.
Fig. 4.5: Representative differential scanning calorimetry (DSC) thermograms of adipic acid
dihydrazide and precursors from Methods (A) and (B) (see Section 4.3.2).
90
4.4.3 Particle size distribution and morphology
The SEM micrographs showed that the precursor from method (B) was made up of
agglomerated particulates with irregular shapes and sizes (Fig. 4.6І). In preliminary studies,
attempts were made to disperse the precursor particulates in water; however, the agglomerates
persisted even after 5 h of stirring, indicating its limited solubility in water. However, the
particulates could be dispersed in 2-propanol to form a milky suspension. The size distribution of
the particles was measured using DLS. As shown in Fig. 4.7, a relatively wide size distribution
(range of 145-4620 nm) was observed, with two peaks at 467 nm of 67.8 % volume percentage
and 1796 nm of 32.2 %. The microstructure of the particles from the dried dilution proved that the
agglomerates were dispersed into fine particles in 2-propanol suspension, which formed a
continuous layer upon drying (Fig. 4.6П), although small aggregates were visible at higher
magnifications.
Fig. 4.6: Scanning electron microscope (SEM) micrographs of precursor (B). (І); for particles,
and (П); for dried dilution.
91
Fig. 4.7: Particle size distribution of precursor (B).
4.4.4 Activated release of ethyl formate
The release of EF vapor was achieved through the hydrolysis of the C=N bond on diethyl N,N'-
adipoyldiformohydrazonate, as illustrated in Fig. 4.2. To this end, two approaches were taken. In
the first approach, the release was activated using 0.1 N citric acid solution at 5, 15, and 25°C to
simulate different storage temperatures for fruits and vegetables. As shown in Fig. 4.8, increasing
the temperature significantly (p < 0.05) increased the release rate of EF. At 25°C, rapid releases
with the first 60 min were observed for the precursors from both methods, followed by slower
release profiles. The accumulative EF releases of precursors from methods (A) and (B), after 120
min, were not significantly different (P > 0.05), at 0.35 ± 0.006 and 0.38 ± 0.002 mg/mg.L, which
represent about 89 and 98 % of the theoretical release, respectively (Table 4.1). At 15 and 5°C,
slower release trends were observed with accumulative releases of 0.32 ± 0.013 and 0.26 ± 0.011
mg/mg.L, respectively, at 120 min. Similar behaviors were reported by Jash and Lim on activated
release of hexanal from an imidazolidine precursor, as temperature increased from 5 to 45°C (Jash
& Lim, 2018).
92
The release data were fitted satisfactory using the pseudo-first-order kinetic model (Eq. 4.6)
with R2 around 0.99 (Table 4.1). The release rate constant (k) increased significantly (p < 0.05)
with increasing temperature. Moreover, differences in Ce values were not significant (P > 0.05)
between precursors prepared from the two methods.
In the second approach, the release of EF from its precursor, prepared using method (B), was
achieved by exposing the precursor particulates, which were pre-deposited onto a citric acid
impregnated nonwoven substrate, to humidified air (Section 4.3.9). Here, the absorption of
moisture by the citric acid formed free acidic solution which when came in contact with the
precursor, hydrolyzed the latter and triggered the release of EF vapor. As shown in Fig. 4.9,
increasing RH in the headspace significantly enhanced EF release rate. At 94 % RH, 0.32 ± 0.014
mg/mg.L (80.8 % release) was released at 120 min. In comparison, at 75 % RH, the amount of EF
released was significantly (p < 0.05) reduced by half (Table 4.2). At 53 % RH, only 9.6 % of EF
was released, while under dry condition (0 % RH), no release was detected. A pseudo-first order
kinetic equation (Eq. 4.6) was fitted to the release data. The estimated parameters are summarized
in Table 4.2. As shown, the k value increased significantly as RH increased from 0 to 75 % RH,
although the difference in k value was not significant (p > 0.05) between 75 and 94 % RH.
Similarly, Ce increased significantly (p < 0.05) with increasing RH. This RH-dependent release
behaviour can be beneficial in end-use applications. For example, in packaging application, an
increase in RH of package headspace could be used as an activator to trigger the release of EF
from the EFP, such as packages for fruits and vegetables (Lee et al., 1995; Petersen et al., 1999;
Ragaert et al., 2007).
93
Fig. 4.8: Ethyl formate (EF) release of precursors from methods (A) and (B) at different
temperatures, activated using 0.1 N citric acid solution.
Fig. 4.9: Ethyl formate (EF) released from the precursor (B) at 25°C using different RH with
acidified substrate; or using 0.1N citric acid solution.
94
Table 4.1: Ethyl formate (EF) released from the precursor (A and B) at different temperatures
using 0.1N citric acid, and the fitted model parameters.
Precursor Temp EF released at 120 min Ce k R2
°C mg/mg.L % mg/mg.L min-1
A 25 0.348 ± 0.006a,b 89.0 ± 1.5 0.350 ± 0.005a 0.037 ± 0.000a 0.999
B 25 0.382 ± 0.008a 97.9 ± 2.0 0.389 ± 0.007a,b 0.030 ± 0.001b 0.998
B 15 0.316 ± 0.013b 81.1 ± 3.2 0.456 ± 0.014a,b 0.010 ± 0.000c 0.998
B 5 0.261 ± 0.011c 66.8 ± 2.9 0.792 ± 0.004c 0.004 ± 0.001d 0.999
Different alphabets (a–d) indicate statistical significant difference (p < 0.05) within each column.
Table 4.2: Ethyl formate (EF) released from the precursor (B) at 25°C using different RH with
acidified substrate, and the fitted model parameters.
RH EF released at 120 min Ce k R2
% mg/mg.L % mg/mg.L min-1
94 0.315 ± 0.014a 80.8 ± 3.5 0.333 ± 0.019a 0.026 ± 0.002a 0.990
75 0.178 ± 0.028b 45.7 ± 7.1 0.200 ± 0.037b 0.024 ± 0.004a 0.994
53 0.037 ± 0.007c 9.6 ± 1.8 0.072 ± 0.013c 0.006 ± 0.001b 0.979
Different alphabets (a–c) indicate statistical significant difference (p < 0.05) with each column.
95
4.4.5 Stability of the precursor
The storage stability of the EFP was evaluated for up to 30 d at 25°C under 0, 60, and 100 %
RH conditions. The precursor showed high stability at 0 % RH, where no significant (p > 0.05)
changes were detected in the amount of EF released for days 1, 15, and 30 (Fig. 4.10). However,
there was an 18 and 45 % reduction in EF release from the samples stored at 60 % RH after 15 and
30 d, respectively. At 100 % RH, the extents of reduction increased to 62 and 81 % for 15 and 30
d, respectively. The decreased stability of the precursor with increasing RH can be attributed to
the auto-hydrolysis of the precursor during prolonged storage, which can be effectively arrested
by storing the precursor under 0 % RH environment to maximize the availability of EF.
Fig. 4.10: Ethyl formate (EF) released from the precursor stored at 25°C under different RH.
Different alphabets (a–e) indicate statistical significant difference (p < 0.05).
96
4.5 Conclusion
In this study, an EFP was synthesized through the condensation reaction between adipic acid
dihydrazide and triethyl orthoformate. FTIR and solid-state 13C NMR spectroscopies confirmed
the molecular structure of the synthesized precursor – diethyl N,N'-adipoyldiformohydrazonate.
DSC thermogram showed that the precursor melting temperature and enthalpy are 174°C and
204.7 J/g, respectively. SEM micrographs showed that the precursor consisted of aggregated
particles with irregular shapes and sizes. DLS profile showed a wide particle size distribution with
two peaks at 467 and 1796 nm. The release of EF from the precursor could be effectively triggered
using 0.1 N citric acid. Increasing temperature resulted in a higher EF release rate, with up to 98
% of the theoretical available EF being released at 25°C. Negligible EF was detected at 0 % RH,
but a substantial activation of EF release was observed when RH increased beyond 53 % RH. The
precursor remained stable during storage under dry environmental conditions for up to 30 d. The
EFP developed here could be useful in AP of fresh produce to destroy insect pests and inhibit the
proliferation of spoilage/pathogenic microorganisms.
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Chapter 5: Encapsulation of the ethyl formate precursor into electrospun
nonwovens Part 1: Effect of Poly(ethylene oxide) on the Electrospinning
Behavior and Characteristics of Ethyl Cellulose Composite Fibers#
#Content of this chapter has been published as a research paper: Zaitoon, A., & Lim, L. T. (2020).
Effect of poly (ethylene oxide) on the electrospinning behavior and characteristics of ethyl
cellulose composite fibers. Materialia, 10, 100649. https://doi.org/10.1016/j.mtla.2020.100649.
98
5.1 Abstract
Ethylcellulose (EC) is a non-toxic polymer widely used in food, pharmaceutical, and
biomedical applications. Previous studies showed that the electrospinning of EC is challenging
due to the formation of beads rather than continuous fibers. To overcome this limitation, this study
evaluated poly(ethylene oxide) (PEO) as a process aid to enhance the electrospinning of
ethylcellulose (EC) solutions. Fibers were electrospun using a free surface electrospinning
technique which is more conducive for scale-up production than the typical spinneret approach.
The effects of PEO content, PEO molecular weight, and aqueous ethanol concentration on EC
solutions parameters, spinnability, and fiber morphology were studied. Among the spin-dope
solutions, neat EC (10 %, w/w) solution had the highest conductivity (38.28 ± 0.466 µS/cm) and
lowest surface tension (42.3 ± 0.06 mN/m) and viscosity (0.331 ± 0.006 Pa.s). These properties
led to the formation of irregular particulates interweaved with ultrafine fibers of an average
diameter of 0.075 ± 0.003 µm. The incorporation of 1 % (w/w) PEO (Mw = 100 kDa) in EC
solution enhanced its spinnability, where stable polymer jets were observed during the
electrospinning process, producing fibers of significantly (p < 0.05) larger average diameter (0.297
± 0.007 µm). Interactions between EC and PEO in the electrospun were elucidated using Fourier
transformed infrared spectroscopy. This study contributed to the understanding of the effect of
PEO on the electrospinnability of EC solutions, which can be useful during the development of
EC-PEO nonwovens for specific end-use applications.
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5.2 Introduction
Electrospinning is a fiber-forming technology for producing fibers with diameters ranging
from hundreds of nanometers to tens of micrometers, by stretching the spinning polymer solution
into jets using electrostatic force (Hohman et al., 2001; Reneker et al., 2007). Nonwovens derived
from electrospun fibers are very versatile materials due to their high surface-to-volume ratio,
lightweight, porous, and tunable morphology. They are widely used in membrane distillation,
nanofiltration processes, encapsulation, removal of contaminants, wound dressing, tissue
engineering, and protective clothing (Huang et al., 2006; Li et al., 2002; Ray et al., 2016; Shao et
al., 2018). Since electrospinning is a non-thermal process, it is ideal for the encapsulation of heat-
sensitive nutraceuticals, drugs, volatile bioactives, and so on. Many synthetic (e.g., poly(lactic
acid), poly(ethylene oxide), nylon, polyvinylpyrrolidone, polystyrene, etc.) and natural (e.g.,
polysaccharides, proteins, DNA, etc.) polymers, as well as composite blends, have been
electrospun into ultrathin fibers of different properties (Bhardwaj & Kundu, 2010; Hu et al., 2014;
Huang et al., 2003; Lim et al., 2019).
Ethylcellulose (EC) is a non-toxic and environmentally friendly polymer derived from
cellulose. EC has repeated anhydroglucose (ring) units, each of which has three reactive hydroxyl
groups partially or fully converted into ether end groups (Davidovich-Pinhas et al., 2015; Mahnaj
et al., 2013). The degree of substitution (DS) has a strong effect on the physical properties of EC.
EC polymers with DS in the range of 1.0 –1.5 are water-soluble, while those with DS in the range
of 2.4 – 2.5 are soluble in polar and nonpolar organic solvents (Koch, 1937). Due to their desirable
physical properties and neutral characteristics (tasteless, odorless, noncaloric, and physiologically
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inert) (Gravelle et al., 2018), EC polymers are widely being used in food, pharmaceutical, and
biomedical applications (Desai et al., 2006; Iqbal et al., 2002; Sannino et al., 2009).
Several studies evaluated the fiber-forming behavior of EC during electrospinning. In general,
the electrospinnability of EC dissolved in different solvents (e.g., tetrahydrofuran,
dimethylacetamide, dimethylformamide, acetone, acetic acid, and anhydrous/aqueous ethanol) is
challenging due to the formation of morphological defects (e.g., beaded- fibers, beads, inconsistent
fiber thickness) (Ahmad et al., 2013; Ahn et al., 2012; Crabbe-Mann et al., 2018; Jash & Lim,
2018; Liu et al., 2018; Liu, Li, et al., 2018; Wang et al., 2013; Wu et al., 2005; Yu et al., 2014).
To overcome these issues, a second polymer is often added as a process aid to promote the
formation of uniform ultrathin fibers. Poly(ethylene oxide) (PEO) is biodegradable,
biocompatible, and water-soluble polymer (Surov et al., 2018). It is a versatile process aid for the
electrospinning of various polymers, including poly(lactic acid) (Dai & Lim, 2015), alginate/pectin
blend (Alborzi et al., 2010, 2013), soy protein isolate (Vega-Lugo & Lim, 2008, 2009), whey
protein isolate, microalgae protein concentrate (Moreira et al., 2019; Verdugo et al., 2014),
chitosan (Deng et al., 2018; Duan et al., 2004), sodium alginate (Nie et al., 2009), and cellulose
diacetate (Korehei & Kadla, 2014).
In a typical electrospinning setup, the spin-dope solution is being pumped through a single-
or multiple-spinneret electrode to electrify the solution. By contrast, free surface electrospinning
involves spinning the spin-dope solution from a continuous surface, such as a wire, cylinder, or
plate. The advantages of the free surface electrospinner are simple operation, high throughput, high
fiber uniformity, large area coverage, and high packing density (Brettmann et al., 2012). In general,
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the electrospinning phenomena are governed by processing (e.g., voltage, type of the spinning
electrode, distance between electrodes, carriage speed), solution (e.g., surface tension, electrical
conductivity, viscosity, solvent vapor pressure), and ambient (e.g., temperature and relative
humidity) parameters (Lim et al., 2019; Ray et al., 2016; Reneker et al., 2007). Spin-dope solutions
with high viscosity tend to require elevated electrostatic force to initiate jetting, while those with
low viscosity tend to form unstable polymer jets that break up into beads. Polymer solutions with
elevated surface tension have a tendency to form beads or ultra- thin fibers embedded with beads,
while those with low surface tension tend to produce uniform and continuous electrospun fibers.
Electrically conductive spin-dope solutions allow the migration of charge to the surface, which is
essential to establish the repulsion force needed for jetting. However, the electrospinning of highly
conductive solutions can be challenging due to charge slippage along the polymer jet (Fong et al.,
1999; Ramakrishna et al., 2005; Vega-Lugo & Lim, 2008). Therefore, the polymer solution
parameters are critical for establishing a stable electrospinning process and for controlling the
morphology of the fiber.
In this study, EC-PEO nonwovens were produced by using a free surface wire
electrospinning method, by dissolving EC and PEO in an ethanol-water binary solvent. The effects
of solvent ratio, PEO molecular weight and content on the properties (viscosity, electrical
conductivity, and surface tension) of the spin-dope solutions, electrospinning behaviors, and fibers
morphology were investigated.
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5.3 Materials and Methods
5.3.1 Materials
EC (viscosity 22 cP, 48 % ethoxyl content), and PEO (PEO100, Mw = 100 kDa; PEO300,
Mw = 300 kDa; and PEO900, Mw = 900 kDa) were purchased from Sigma-Aldrich (Oakville,
ON, Canada). Anhydrous ethanol was obtained from Commercial Alcohol (Brampton, ON,
Canada). Milli-Q® water was used for preparing the aqueous ethanol solutions.
5.3.2 Spin-dope solutions and rheological measurements
To prepare spin-dope solutions for electrospinning, various EC (10%, w/w) solutions with
different PEO concentrations were prepared in aqueous ethanol solutions of different ethanol-
water blend ratios (Table 5.1). Polymer solutions were prepared in 20 mL capped vials to prevent
solvent evaporation, heated at 60°C for 30 h, with stirring, to completely dissolve the polymers.
The resulting spin-dope solutions were cooled to 22 ± 1.5°C before testing. The rheological
properties of the polymeric solutions were determined by Rheometer (A1000, TA Instruments,
New Castle, DE, USA) equipped with a flat-plate accessory (steel plate, diameter 30 mm, gap 1
mm). Measurements were taken at a controlled shear rate ranging from 100 and 1000 s-1 at 25°C.
The apparent viscosity was plotted against shear rates. Shear stress versus shear rate data was fitted
to the power-law equation (Eq. 5.1):
𝜏 = 𝑘�̇�𝑛 (Eq. 5.1)
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where τ is the shear stress (Pa), k is the consistency coefficient (Pa.sn), γ ̇ is the shear rate (s-1), n
is the flow behavior index. Data were analyzed using TA Rheology Advantage Data Analysis
Software (TA Instruments, New Castle, DE, USA).
5.3.3 Electrical conductivity and surface tension measurements
The electrical conductivity of polymer solutions was measured using a conductivity meter
(Accumet® XL20, Fisher Scientific, Ottawa, ON, Canada). The dynamic surface tension of
polymer solution was determined using a bubble pressure tensiometer (SITA pro line f10, SITA
Messtechnik GmbH, Dresden, Germany), equipped with a needle through which air was bubbled
continuously into the solutions at a fixed bubbling frequency of 1 Hz at 22 ± 1.5°C.
5.3.4 Electrospinning process
Polymer solutions were electrospun using a free surface electrospinner (NS LAB, Elmarco,
Czech Republic) (Fig. 5.1). About 5 g of the polymer solution was loaded into a 10 mL reservoir
attached to a carriage. The carriage speed was set at 100 mm/s. A voltage of 45 kV was applied to
the positive wire. The vertical distance between the positive and ground wires was 230 mm. The
spinning process was conducted at 22 ± 1.5°C and 50 % RH.
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Table 5.1: Polymer solutions with different EC-PEO blend ratios in different aqueous ethanol prepared for electrospinning. Electrical
conductivity, surface tension, consistency coefficient (k), flow behavior index (n), and apparent viscosity (µ) at 1000 s-1 were
indicated.
Code EC
(%,
w/w)
PEO
(%, w/w)
Aqueous
ethanol
(%)
Conductivity
(µS/cm)
S. tension
(mN/m)
k
(Pa.sn)
n R2 µ
(Pa.s)
F1 10 0% PEO 90 a38.28 ± 0.47 42.3 ± 0.1a 0.45 ± 0.13a 0.959 ± 0.005a 0.999 0.331 ± 0.006a,e
F2 10 1% PEO100 70 42.48 ± 0.23b 62.0 ± 0.4e,c 1.43 ± 0.03b 0.861 ± 0.002b 0.998 0.525 ± 0.016b,g
F3 10 1% PEO100 80 40.01 ± 0.35a,b 55.6 ± 0.3e 0.94 ± 0.05a,b 0.895 ± 0.005c 0.998 0.436 ± 0.021b,c,f
F4 10 1% PEO100 90 29.59 ± 0.48c,e 54.9 ± 0.5e 0.61 ± 0.01a 0.938 ± 0.005d 0.999 0.385 ± 0.011a,c,e
F5 10 1% PEO100 95 22.03 ± 0.13f 25.9 ± 0.3b 0.48 ± 0.01a 0.941 ± 0.004d,a 0.999 0.299 ± 0.011e
F6 10 2% PEO100 90 26.62 ± 0.81e,d 61.6 ± 0.4c 0.74 ± 0.03a 0.927 ± 0.007d 0.998 0.443 ± 0.007b,c,f
F7 10
3% PEO100 90 24.78 ± 1.24d,f 68.7 ± 2.4d 0.93 ± 0.03a,b 0.896 ± 0.004c 0.998 0.499 ± 0.018b,f,g
F8 10 1% PEO300 90 30.34 ± 0.82c 55.1 ± 1.5e,c 0.78 ± 0.02c 0.839 ± 0.001e 0.997 0.405 ± 0.017a,c,f
F9 10 1% PEO900 90 30.40 ± 0.06c 55.9 ± 0.5e 2.22 ± 0.57d 0.802 ± 0.003f 0.997 0.538 ± 0.009g
Different alphabets (a–g) indicate a statistical significant difference (p < 0.05) within each column.
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Fig. 5.1: Schematic diagram of the free surface electrospinning for forming EC-PEO nonwovens.
The polymer solution was loaded into the carriage which glided back-and-forth along a
positively charged wire electrode to evenly coat it with the spin dope solution. When the critical
voltage was supplied to the wire electrode, the solution ejected as multiple jets toward the
collector substrate positioned in between the spinning and grounded electrodes.
5.3.5 Microstructural and infrared analyses
The morphology of the fiber was examined using scanning electron microscope (SEM;
Quanta FEG 250, FEI Company, Hillsboro, OR, USA), at an accelerating voltage of 10 kV. Fiber
samples, randomly selected from three different spots, were mounted on metal stubs using double-
sided adhesive carbon tape and coated with 20 nm conductive layer of gold on its surface using a
sputter coater (Desk V TSC, Denton Vacuum, Moorestown, NJ, USA). Image analysis software
(Image Pro-Premier 9.2, Media Cybernetics Inc., Rockville, MD, USA) was used to determine the
average diameter of the fibers by analyzing approximately 200 fiber threads.
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The infrared spectra of the nonwovens were analyzed using a Fourier transformed infrared
(FTIR) spectrometer (IRPrestige21, Shimadzu Corp., Kyoto, Japan), equipped with an attenuated
total reflection (ATR) accessory (Pike Tech, Madison, WI, USA). Samples were scanned 40 times
in the region from 600 to 4000 cm-1 at a resolution of 4 cm-1. Spectra were analyzed for the
interaction between polymers blend using the IR Solution software (Shimadzu Corp., Kyoto,
Japan).
5.3.6 Data analysis
Statistical analysis was conducted using SAS® University Edition software package (SAS
Institute Inc., Cary, NC, USA). All data were analyzed using PROC GLIMMIX to determine the
differences between the factors. Means were compared by Tukey’s honest significance difference
test at p<0.05 considered statistically significant. All analytical determinations were measured in
triplicate and results were expressed as the mean values ± standard error.
5.4 Results and discussion
5.4.1 Polymer solution parameters
5.4.1.1 Apparent viscosity
The rheological properties of the spin-dope solutions, as affected by the solvent (F2 to F5),
PEO content (F1, F4, F6, and F7), and molecular weight (F4, F8, and F9), are presented in Table
5.1 and Fig. 5.2. All solutions have power-law index (n) values of less than one, which are
indicative of their non-Newtonian shear-thinning behaviors. With the presence of 1% (w/w) of
PEO100, the apparent viscosity and the consistency coefficient (k) values of the spin-dope solution
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increased with increasing water content in the aqueous ethanol solvent (Fig. 5.2A). Moreover,
spin-dope solutions prepared from solvent with higher water content tended to exhibit a greater
shear-thinning than those with lower water content. This phenomenon can be attributed to the
increased availability of water that enhanced the interaction of PEO with the solvent through the
formation of hydrogen bonds between PEO ether oxygen and water molecules (Aray et al., 2004).
The increase in viscosity of spin-dope solution with higher water contents might have been a result
of enhanced solvent/polymer interaction, leading to expanded PEO chain morphology and chain-
chain entanglement in the solution.
The addition of PEO100 (1 to 3 %, w/w) into EC solutions (10 %, w/w) dissolved in 90 %
ethanol resulted in a considerable increase in the solution viscosity (Fig. 5.2B). EC solution
without PEO (F1) has the lowest viscosity values and exhibited near-Newtonian behavior (n =
0.95). However, an increase in shear-thinning behavior was observed as PEO content increased.
The molecular weight of PEO also has a significant (p < 0.05) effect on solutions viscosity, where
increasing PEO molecular weight from 100 to 900 kDa increased the viscosity of the solutions and
the solution became more shear-thinning (Fig. 5.2C). Similar observations were reported by
Korehei & Kadla, (2014) for PEO/cellulose diacetate solutions, where the solution viscosity
increased with increasing PEO content and PEO molecular weight. The influence of PEO on the
solution viscosity can be attributed to the intermolecular interactions between the ether groups of
PEO with the hydroxyl groups of EC (Alborzi et al., 2010; Nie et al., 2009; Son et al., 2004; Vega-
Lugo & Lim, 2012). This enhancement increased with increasing PEO content and molecular
weight. Also, the shear-thinning behaviors of the EC-PEO solutions indicated that the chain-chain
interactions were shear-sensitive.
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Fig. 5.2: Effects of solvent (A), PEO content (B), and PEO molecular weight (C) on the apparent
viscosity values of EC solutions at different shear rates. Sample codes (F1−F9) are described in
Table 5.1.
5.4.1.2 Electrical conductivity
Electrical conductivity determines the ability of charge to migrate to the surface of the spin
dope solution, which is critical for establishing electrostatic repulsion force needed to initiate
jetting during the electrospinning process. The effects of ethanol-water ratio (F2 to F5), PEO
content (F1, F4, F6, and F7), and molecular weight (F4, F8, and F9) on the electrical conductivity
of EC solution are summarized in Table 5.1. The electrical conductivity decreased significantly (p
< 0.05) from 42.48 ± 0.23, 40.01 ± 0.35, 29.59 ± 0.48, to 22.03 ± 0.12 µS/cm as the ethanol content
increased from 70, 80, 90, to 95 %, respectively. The electrical conductivity decreased slightly as
109
ethanol content increased from 70 to 80 %. However, a sharp decrease in electrical conductivity
was observed when the alcohol content increased from 80, 90, to 95 % levels. This trend is
consistent with the lower electrical conductivity of anhydrous ethanol (0.3 µS/cm) than Milli-Q
grade water (26.4 µS/cm) used for preparing the binary solvents (Rilo et al., 2013). While ethanol
is barely conductive, the addition of water increased the electrical conductivity of the resulting
solutions. Since the relationship between ethanol content and conductivity is nonlinear, complex
intermolecular interactions existed between ethanol and water as the component ratio changed
(Personna et al., 2013; Rilo et al., 2013). Similar results were observed by Fong and his coworkers
for PEO solutions prepared in aqueous ethanol solvent. They reported that as ethanol content
increased from 0 to 40%, the electrical resistivity (inverse of conductivity) increased from 110 to
386 m, respectively (Fong et al., 1999).
Although EC solution without PEO (i.e., F1) had a relatively high conductivity (38.28 ±
0.47 µS/cm), the incorporation of PEO100, at 1, 2, and 3 % (w/w) levels, resulted in spin-dope
solutions with significantly (p < 0.05) lower conductivity values (29.59 ± 0.48, 26.62 ± 0.81, and
24.78 ± 1.24 µS/cm, respectively). This phenomenon can be interpreted as due to the PEO
solvation of the dissolved ions in the solution, reducing the concentration of the free ions necessary
for carrying the electrical charges throughout the solution, thus reducing its electrical conductivity
(Sartori et al., 1990). On the other hand, the effects of PEO molecular weight on electrical
conductivity were insignificant (p > 0.05), where increasing PEO molecular weight from 100, 300
to 900 kDa slightly increased the electrical conductivity of the solutions from 29.59 ± 0.482, 30.34
± 0.816, to 30.40 ± 0.061 µS/cm. The minimal effect of molecular weight on conductivity was
previously reported by Bordi et al. (1988) and attributed to that the changes in the polymer
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flexibility are confined to polymers having relatively small molecular weights (below 103 Da),
where end-group effects are relevant. Whereas, the contribution of end-group effects diminishes
as the polymer chain increases (Bordi et al., 1988). Also, the results are in accordance with findings
from other studies on the effect of PEO addition to sodium alginate-pectin, Botryococcus braunii
protein concentrate, and whey protein isolate (Alborzi et al., 2010; Vega-Lugo & Lim, 2012;
Verdugo et al., 2014).
5.4.1.3 Surface tension
During electrospinning, the electrostatic force applied to the spin-dope solution must
overcome its surface tension in order to initiate the jetting phenomenon. Thus, a reduction in
surface tension in spin-dope solution would favor electrospinning. Table 5.1 summarized the effect
of ethanol concentration (F2 to F5), PEO content (F1, F4, F6, and F7) and molecular weight (F4,
F8, and F9) on the surface tension of the spin dope solutions. As shown, there is a significant (p <
0.05) decreasing trend of surface tension from 62.0 ± 0.4 to 55.6 ± 0.3, 54.9 ± 0.52, to 25.9 ± 0.31
mN/m as ethanol concentration increased from 70, 80, 90, to 95 %, respectively. Theron et al.,
(2004) reported that 95 % aqueous ethanol solvent has a surface tension of 22.3 mN/m, which is
close to what obtained in our study for polymer solution dissolved 95 % aqueous ethanol solvent.
Therefore, the decrease in surface tension of the solutions with increasing ethanol concentration
can be attributed to the low surface tension of ethanol (21.2 ± 0.13 mN/m) as compared to water
(72.4 ± 0.22 mN/m) in the binary solvent. Fong and his coworkers reported similar findings for
PEO solutions prepared using ethanol and water co-solvents, where surface tension decreased with
increasing ethanol content (Fong et al., 1999). Similarly, Zhang et al., (2005) reported that
111
changing the solvent of poly(vinyl alcohol) from water to a mixture of water and ethanol had
decreased the surface tension of the solutions as the ethanol content increased.
Comparing with EC solution without PEO (F1; 42.3 ± 0.06 mN/m), the addition of PEO
significantly (p < 0.05) increased the surface tension from 54.9 ± 0.52, 61.6 ± 0.45 to 68.7 ± 2.41
mN/m as PEO100 content increased from 1, 2 to 3 %, respectively. Also, within the molecular
weight range investigated, the PEO molecular weight had a negligible effect on the surface tension
of the spin-dope solutions (54.9 ± 0.52, 55.1 ± 1.50, to 55.9 ± 0.55 mN/m for 100, 300, to 900 kDa
PEO, respectively). These results imply that the addition of PEO had resulted in an enhanced
polymer chains entanglement at the air-liquid interface through EC-PEO hydrogen bonds and
hydrophobic interactions. Similar PEO-induced surface tension enhancement effects have been
reported by other researchers on sodium alginate and whey protein isolate solutions (Lu et al.,
2006; Vega-Lugo & Lim, 2012).
5.4.2 Infrared vibrational analysis of electrospun nonwovens
To elucidate the interaction between EC and PEO, FTIR analysis was conducted on the
nonwoven samples (Fig. 5.3A). The spectrum of neat EC nonwoven (F1) showed stretching bands
at 3300 – 3600 cm-1 and 2700 – 3000 cm-1 of the unsubstituted O–H and the symmetric and
asymmetric C–H stretching from the EC monomer, respectively. The absorbance band at 1053 cm-
1 was attributed to the characteristic C–O–C stretching of EC cyclic ether (Desai et al., 2006;
Ravindra et al., 1997). The FTIR spectra of EC-PEO nonwovens showed peaks that are
characteristic of the pristine EC and PEO polymers. Since the polymer solutions contained mainly
of EC (10% w/w) and a trace amount of PEO (up to 3% w/w), the overall spectral features of the
112
generated nonwovens resembled those of EC polymer. However, with the increasing of PEO
content to 2 or 3% (F6 or F7) levels, the characteristic bands of PEO were detected at 1101, 964,
and 843 cm-1 due to the C–O–C asymmetric stretch, the rocking and twisting of C–H2, and bending
of C–H, respectively (Dai & Lim, 2015; Oliveira et al., 2013). Comparing with the same peaks in
pristine PEO (1093, 960, and 841 cm-1, respectively), these peaks appeared at higher wavenumbers
(Fig. 5.3B). Moreover, the addition of PEO resulted in low intensity of the stretching band at 3300
– 3600 cm-1 (Fig. 5.3A). These results suggested the presence of intermolecular interactions
between the ether groups of PEO with the hydroxyl groups of EC, which explained the changes in
the polymer solutions parameters discussed above.
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Fig. 5.3: Fourier transformed infrared (FTIR) spectra for PEO powder, neat EC fiber (F1), and
EC-PEO fibers, with 1 % PEO (F4), 2 % PEO (F6), and 3 % PEO (F7). A: In the region from
600 to 4000 cm-1. B: In the region from 700 to 1300 cm-1, indicating the shift in PEO
characteristic bands of EC-PEO fiber.
114
5.4.3 Spinnability and morphology of the electrospun fiber
The effects of ethanol concentration (F2−F5), PEO content (F1, F4, F6, and F7), and PEO
molecular weight (F4, F8, and F9) on the electrospinnability of EC-PEO polymer solutions and
fiber morphology are summarized in Table 5.2 and Figs. 5.4−5.7. With EC solution (10 % w/w)
alone, at 100 mm/s carriage speed and 45 kV applied voltage, jetting was not observed. Instead,
fine particulates were sprayed toward the substrate. SEM micrograph (Fig. 5.4, F1) showed
irregular particulates interweaved with ultrafine fibers of an average diameter of 0.075 ± 0.003
µm. When the carriage speed was increased to 150 mm/s and the voltage to 65 kV, irregular
particulates persisted with an increase in average diameter to 0.120 ± 0.004 µm. Similar
observations were reported by Jash and Lim for 10 % (w/w) EC solution dissolved in anhydrous
ethanol. They found that their spin-dope solution was electrosprayed into irregular particulates
instead of forming fibers (Jash & Lim, 2018). Increasing EC content to 20 % (w/w) prevented both
jetting and spraying due to its low charge density, where the electrostatic repulsion generated was
insufficient to overcome the increased viscosity and surface tension of the EC solutions at elevated
concentrations. However, the incorporation of 1 % (w/w) PEO100 into 10 % (w/w) EC solution in
90 % aqueous ethanol (Table 5.1, F4) resulted in spin-dope parameters (29.59 ± 0.482 µS/cm, 54.9
± 0.52 mN/m, and 0.385 ± 0.011 Pa.s) favorable for electrospinning. As shown in SEM micrograph
(Fig. 5.4, F4), continuous fibers with cylindrical-like morphology were formed with an average
diameter of 0.297 ± 0.007 µm. At high magnification, the fibers appeared to have longitudinal
wrinkles on the surface (Fig. 5.5, F4). Due to its higher volatility, ethanol tended to evaporate first
as the fiber took flight towards the collector, forming a solidified skin layer. As the residual water
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continued to evaporate, the collapse of the skin layer might have created the longitudinal wrinkles
(Koombhongse et al., 2001).
Table 5.2: Spinnability of the polymer solutions and the average fiber diameter. Sample codes
(F1−F9) are described in Table 5.1.
Sample code Spinnability Fiber diameter (µm)
F1 - 0.075 ± 0.003a
F2 - 0.102 ± 0.006a
F3 +++ 0.316 ± 0.009b,d
F4 +++ 0.297 ± 0.007b
F5 + 0.219 ± 0.007c
F6 +++ 0.365 ± 0.006d,e
F7 ++ 0.416 ± 0.008e
F8 ++ 1.033 ± 0.05f
F9 + 1.915 ± 0.09g
-: Difficult electrospinning (jetting absence; spraying), +: Electrospinning with unstable jets, ++:
Electrospinning with semi-stable jets, and +++: Stable electrospinning process.
At 70 % ethanol concentration, the spinnability was difficult and a small amount of
ultrathin fibers (0.102 ± 0.006 µm) and beads were observed (Fig. 5.4, F2). Increasing the
concentration of ethanol to 80 % enhanced the spinnability and stable polymer jets were observed.
Cylindrical fibers with an average diameter of 0.316 ± 0.009 µm were collected after solvent
116
evaporation (Fig. 5.4, F3). A further increase of ethanol to 95 % resulted in unstable jets during
the electrospinning process, forming fluffy materials deposited on different spots of the collector.
SEM micrograph (Fig. 5.4, F5) showed that the fibers (0.219 ± 0.007 µm) were imbedded with
irregular beads and had a broad thickness distribution due to the co-existence of ultrathin fibers.
At higher magnification (Fig. 5.5), F2 fibers revealed smooth fibers with branch points. F3 fibers
had a larger diameter and more longitudinal wrinkles in the skin as compared to F4 fibers, while
the wrinkles were less dominant in F5, indicating that the longitudinal wrinkles were more
prevalent with increased water content in the solvent. Among the four formulations (F2 to F5),
only F3 and F4 gave stable electrospinning processes. Comparing their solution parameters (Table
5.1), it can be seen that electrical conductivity and viscosity changed significantly (p < 0.05)
among the solutions. While the surface tension values for F3 and F4 were comparable (55.6 ± 0.34
and 54.9 ± 0.52 mN/m, respectively), F2 had the highest and F5 the lowest values (62.0 ± 0.4 and
25.9 ± 0.3 mN/m, respectively). Thus, it can be concluded that surface tension was the determining
factor affecting the electrospinning process here. This is consistent with the results from other
studies that surface tension of polymer solution is mainly determined by the solvent(s) while less
dependent on the variation of the polymer(s) concentration (Theron et al., 2004).
In terms of PEO concentration effect (Figs. 5.4 and 5.7), increasing PEO100 concentration
from 1 to 2 % (w/w) in EC (10 % w/w) solutions (90 % ethanol; F4 to F6) did not result in a
noticeable change in the electrospinning process; stable polymer jets were observed in all cases.
Further increase of PEO100 content to 3 % (F7), however, reduced the electrospinning stability of
the solution, as reflected by the formation of beads embedded ultrathin fibers. The average fiber
diameter increased significantly (p < 0.05) from 0.297 ± 0.007 to 0.416 ± 0.008 µm as the PEO
117
content increased from 1 to 3 % (w/w). Moreover, the molecular weight of PEO significantly (p <
0.05) affected the solutions spinnability. At 90 % ethanol concentration, PEO300 resulted in a
fluffy electrospun nonwoven (Fig. 5.6, F8) with an average fibers diameter of 1.033 ± 0.05 µm,
which was considerably larger than those of PEO100 (0.297 ± 0.007 µm) at the same
concentration. Increasing PEO molecule weight to 900 kDa resulted in unstable jets, producing a
fluffy nonwoven with fused fibers, with an average diameter of 1.915 ± 0.09 µm (Fig. 5.6, F9). It
is worth mentioning that reducing the ethanol concentration to 80 % level for PEO 300 and
PEO900 did not enhance the electrospinnability of the solutions. Here, more fused fibers were
observed with increased fiber diameter to 1.899 ± 0.051 and 2.207 ± 0.064 µm, respectively (Fig.
5.7, A and B).
The observed differences in spinnability and fibers morphology were correlated with
changes in solution viscosity, surface tension, and conductivity with the addition of PEO. Without
PEO (F1), high conductivity (38.28 ± 0.466 µS/cm), low surface tension (42.3 ± 0.06 mN/m), and
low viscosity (0.331 ± 0.006 Pa.s) favored the formation of beads rather than continuous fibers
(Table 5.1), due to lack of chain entanglement required to stabilize the polymer jet. The addition
of 1 % (w/w) of PEO100 increased surface tension to 54.9 ± 0.52 mN/m and viscosity to 0.385 ±
0.011 Pa.s, while decreased the conductively significantly to 29.59 ± 0.482 µS/cm. This condition
improved the jetting phenomenon, favored the formation of continuous fibers, confirming the
importance of chain entanglement to prevent bead formation. Increasing PEO100 to 3 % (w/w),
however, resulted in a solution nonoptimal for electrospinning (24.78 ± 1.242 µS/cm, 68.7 ± 2.41
mN/m, and 0.499 ± 0.018 Pa.s; Table 5.1). The positive effect of PEO on promoting the
electrospinning of EC in aqueous ethanol can be attributed to the intermolecular interactions
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between the ether groups of PEO with the hydroxyl groups of EC, which might have enhanced the
PEO-EC chain interactions and chain-chain entanglement to stabilize the polymer jet during the
electrospinning process. Similar observations were reported by Vega-Lugo and Lim for the
electrospinning of whey protein isolate solutions, which could not be electrospun unless a trace
amount of PEO was added to the solutions (Vega-Lugo & Lim, 2012). Nie and his coworker
reported that a trace amount of high molecular weight PEO (0.175 % w/v, 1000 kDa) enhanced
the spinnability of aqueous sodium alginate solution, but not with low molecular weight PEO (20
kDa), even when added in a large quantity (35 % w/v) (Nie et al., 2009). Results from these studies
are in agreement with our findings. Also, the increase in fiber diameter with the addition of PEO
was observed for the electrospinning of sodium alginate-pectin, chitosan, and cellulose diacetate
(Alborzi et al., 2010; Duan et al., 2004; Korehei & Kadla, 2014). In summary, the findings suggest
that PEO content had a significant effect (p < 0.05) on the solution parameters. At 10 % (w/w) EC
level in aqueous ethanol of 80–90 % concentration, the ranges of conductivity, surface tension,
and apparent viscosity (at 1000 s-1) that provided stable electrospinning processes for forming
fibers were 40–27 μS/cm, 55–62 mN/m, and 0.38–0.44 Pa.s, respectively.
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Fig. 5.4: Scanning electron microscope (SEM) micrographs and histograms of fibers diameter
distribution of neat EC nonwoven (F1) and EC-PEO nonwovens generated using 1 % PEO100 in
70 % (F2), 80 % (F3), 90 % (F4), and 95 % (F5) aqueous ethanol as a solvent. Sample codes
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(F1−F5) are described in Table 5.1. Electrospinning process conducted at a carriage speed of 100
mm/s and voltage of 45 kV.
Fig. 5.5: Scanning electron microscope (SEM) micrographs for EC-PEO nonwovens, generated
using 70, 80, 90, and 95 % aqueous ethanol (F2, F3, F4, and F5) at 30000x magnification,
showed the skin wrinkles. The underlying fibers were also wrinkled, but they are out of focus in
this image
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Fig. 5.6: Scanning electron microscope (SEM) micrographs and histograms of fibers diameter
distribution of EC-PEO nonwovens with 2 and 3 % PEO 100 kDa (F6, and F7), 1 % PEO 300
kDa (F8), and 1 % PEO 900 kDa (F9) in 90 % aqueous ethanol. Sample codes (F6−F9) are
described in Table 5.1. Electrospinning process conducted at a carriage speed of 100 mm/s and
voltage of 45 kV.
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Fig. 5.7: Scanning electron microscope (SEM) micrographs and histograms of fibers diameter
distribution of EC-PEO nonwovens with 1 % (w/w) PEO 300 kDa (A) and 1 % (w/w) PEO 900
kDa (B) in 80 % aqueous ethanol. Electrospinning process conducted at a carriage speed of 100
mm/s and voltage of 45 kV.
5.5 Conclusion
In this study, the incorporation of PEO, with different concentrations and molecular
weights, in EC solution was studied. Moreover, different aqueous ethanol (70 –95 %) were used
as solvents. The electrospinning of 10 % (w/w) EC, when dissolved in 90 % aqueous ethanol,
resulted in irregular particulates interweaved with ultrafine fibers (0.075 ± 0.003 μm), instead of
forming continuous fibers. Both aqueous ethanol and PEO addition had significant (p < 0.05)
effects on the solution parameters, spinnability, and corresponding fiber morphology. While 70
and 95 % aqueous ethanol solvents were not suitable for electrospinning of EC-PEO solutions, 80
and 90 % aqueous ethanol solvents were optimal for forming stable polymer jets. When changing
the solvent in the solution, the surface tension was the most critical parameter among others. The
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addition of 1 % PEO (100 kDa) in EC solution enhanced its spinnability with stable polymer jets.
However, the spinnability was hampered when using PEO with higher molecular weight (300 and
900 kDa), where viscosity effect was more dominant than other solution parameters. The FTIR
analysis revealed interactions between PEO and EC, which might have enhanced PEO-EC chain
interactions and chain-chain entanglement to stabilize the polymer jet during the electrospinning
process. Due to the higher electrospinning production throughput, the free surface electrospinning
technique is more conducive for scale-up production than the typical spinneret approach reported
in the literature. This study provided a basic understanding of the effects of PEO on the
electrospinnability of EC solutions in order to improve the properties and the performance of EC-
PEO nonwovens. Since aqueous ethanol is less toxic than other organic solvents, the EC-PEO
composite fibers produced can potentially find applications in bioactive encapsulation, high-
performance filtration, tissue scaffolding, and active food packaging.
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Chapter 6: Encapsulation of the ethyl formate precursor into electrospun
nonwovens Part 2: Activated release of ethyl formate vapor from its precursor
encapsulated in ethyl Cellulose/Poly(Ethylene oxide) electrospun nonwovens
intended for active packaging of fresh produce#
#Content of this chapter has been published as a research paper: Zaitoon, A., Lim, L. T., & Scott-
Dupree, C. (2021). Activated release of ethyl formate vapor from its precursor encapsulated in
ethyl Cellulose/Poly (Ethylene oxide) electrospun nonwovens intended for active packaging of
fresh produce. Food Hydrocolloids, 112, 106313. https://doi.org/10.1016/j.foodhyd.2020.106313.
125
6.1 Abstract
Ethyl formate (EF) is a naturally occurring insecticidal and antimicrobial volatile compound
promising as an alternative to synthetic fumigants. In this work, the EF precursor (EFP) was
encapsulated in free-surface electrospun ethylcellulose/poly(ethylene oxide) (EC-PEO)
nonwovens and the release of EF from the precursor was evaluated using gas chromatography.
The effect of EFP (up to 100 % w/w, polymer content basis) on EC-PEO solution parameters and
fiber morphology was studied. Scanning electron microscopy revealed that EFP particles were
entrapped within the electrospun EC-PEO fibers. Fourier transform infrared spectroscopy did not
reveal any specific interaction between EFP and the polymers in the nonwovens. When exposed
to 0.1 N citric acid (CA) solution for 2 h at 25°C, the nonwoven loaded with 10 % EFP (w/w)
released 0.037 mg EF/mg nonwoven (96 % of the theoretical release). The EF release decreased
significantly (p < 0.05) with decreasing either the CA concentration or the temperature.
Preliminary studies showed that the release of EF from the EFP-loaded nonwovens delayed the
growth of spoilage microorganisms on strawberries for up to 10 d at 5°C, suggesting the feasibility
of the EFP-loaded nonwoven for active packaging (AP) applications.
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6.2 Introduction
Ethyl formate (EF) is a generally regarded as safe compound present naturally in many
agricultural products that imparts them with unique flavor and aroma (Coetzee et al., 2019;
Desmarchelier, 1999; Ren & Desmarchelier, 2002; Kuchi & Sharavani, 2019). Previous studies
have shown that EF is a potent insecticidal and antimicrobial agent promising as an alternative to
toxic fumigants (e.g., methyl bromide and phosphine) that are being used in quarantine treatments
of fruits/vegetables (Bessi et al., 2016; Bessi et al., 2015; Bolin et al., 1972; Learmonth et al., 2012;
Lee et al., 2018; Simpson et al., 2007; Simpson et al., 2004; Stewart & Mon, 1984; Utama et al.,
2002). Quarantine and pre-shipment treatments of fruits/vegetables are essential to prevent
microbial growth, quality losses, outbreaks of foodborne pathogens, and infestation/invasion by
insect pests that can be detrimental to both products and environment (Deng et al., 2019; Feliziani
et al., 2016b, 2016a; Mahajan et al., 2014). Hence, many countries established rigorous regulations
on imported fruits/vegetables to ensure that they are free of insect pests and pathogenic
microorganisms.
Fumigation treatments of fruits/vegetable typically are carried out in enclosed chambers filled
with gaseous fumigant to destroy insect pests and inhibit the growth of spoilage/pathogenic
microorganisms (Ding & Lee, 2019; Fan et al., 2018; Kumar et al., 2017; Oh & Liu, 2020; Sun et
al., 2019; Toffano et al., 2017). The fumigation quarantine can take from several hours up to a day.
This extra handling step not only can potentially inflict product injuries but also delay product
shipment, thereby shortening the available product shelf-life at the retail level. By contrast, in-
transit fumigation of shipping containers can be beneficial to eliminate the holding of products in
the fumigation area, thereby streamlining the supply chain and reducing cost (Coetzee et al., 2019).
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To enable in-transit product fumigation, EF may be delivered to the headspace of the individual
packaging unit by using an inert carrier. However, EF is highly volatile, flammable, and
susceptible to hydrolytic degradation in the air (Lee et al., 2018; Kuchi & Sharavani, 2019). One
promising approach to overcome these challenges is via converting EF into a chemical precursor
which is stable during storage/handling, and yet labile enough for triggered release of the original
volatile through selective cleavage of covalent bonds, by means of hydrolysis/ enzymatic/oxidative
reactions (Levrand et al., 2007). In Chapter 4, an EFP compound was developed via reacting adipic
acid dihydrazide with triethyl orthoformate, to produce diethyl N,N'-adipoyldiformohydrazonate.
EFP is non-volatile and remained stable under dry conditions but could be hydrolyzed readily in
the presence of moisture and acid to trigger the release of EF vapor, suggesting that the precursor
is promising for controlled release and AP applications.
To facilitate the end-use deployment, the EFP powder needs to be encapsulated in an optimal
delivery carrier. Encapsulation is a versatile technique to enclose bioactive compounds (core
materials) within liquid, semisolid, or solid matrices (encapsulants) (Mourtzinos & Biliaderis,
2017; Nedovic et al., 2011). Encapsulation protects the sensitive bioactives from harsh
environments, facilitate delivery, enhance efficacy, and provide controlled release kinetics of core
materials (Kitts & Liu, 2015; Mishra, 2015; Nedovic et al., 2011). Over the past decade,
researchers have been exploring various electrospun nonwovens as encapsulants for bioactive
compounds. These nonwovens are produced using non-thermal electrospinning process, in which
submicron fibers are generated by stretching the spin-dope solution into polymer jets using
electrostatic force (Hohman et al., 2001; Lim et al., 2019; Ramakrishna et al., 2005). Due to their
high surface-to-volume ratio, electrospun fibers are ideal for the encapsulation of bioactive
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compounds where surface activation is important. For example, Altan et al., (2018) encapsulated
carvacrol within zein and poly(lactic acid) (PLA) nonwovens using electrospinning process. The
encapsulated carvacrol (20 % w/w) showed a sustained diffusion controlled release behavior and
were able to inhibit 99.6 and 91.3 % of mold and yeast growth on bread samples for zein and PLA
nonwovens, respectively. Ranjan et al., (2020) developed zein-PEO electrospun nonwoven
containing hexanal at zein:PEO:hexanal 2:5:1 (w/w) ratio. The sustained diffusion of hexanal
vapor from the nonwoven extended the shelf life of peach by 4 d compared to the untreated control
samples. Also, gallic acid loaded hydroxypropyl methylcellulose electrospun fibers were
developed by Aydogdu et al., (2019). The nonwoven had the ability to decrease the oxidation of
walnut during storage. These studies show that the electrospinning technique is very versatile for
the encapsulation of active compounds in AP applications.
Since EFP is a novel compound that was developed to stabilize and control the release of EF
(Chapter 4), its encapsulation in polymer carriers is also a novel approach and has not been done
in previous works. The objectives of this study are to encapsulate EFP in EC-PEO electrospun
nonwovens in order to facilitate its end-use application, and to study the release kinetics of EF
vapor from its precursor-loaded nonwovens.
6.3 Materials and Methods
6.3.1 Materials
Triethyl orthoformate (reagent grade, 98 %), adipic acid dihydrazide (98 %), citric acid
monohydrate (CA; reagent grade, 99 %), ethyl cellulose (EC; 22 cP, 48 % ethoxy content),
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poly(ethylene oxide) (PEO; 100 kDa molecular weight), and ethyl formate (EF; reagent grade, 97
%) were purchased from Sigma-Aldrich (Oakville, ON, Canada). Anhydrous ethanol was supplied
by Commercial Alcohol (Brampton, ON, Canada). Water used was Milli-Q grade.
6.3.2 Ethyl formate precursor formation
The synthesis of EFP followed the procedure presented in Chapter 4. A suspension of 500 mg
adipic acid dihydrazide and 20 mL triethyl orthoformate was prepared in a 50 mL round-bottom
flask. The suspension was heated under reflux in an oil bath, with stirring, at 110°C for 30 h. The
mixture was then filtered to obtain the residue, which was then air-dried to yield the EFP white
particles.
6.3.3 Spin-dope solution preparation
EC-PEO polymer solution containing 10 and 1 % (w/w) EC and PEO, respectively, was
prepared by dissolving the polymers in 90 % (v/v) aqueous ethanol. These polymer concentrations
were chosen based on the findings from Chapter 5 to obtain bead-free electrospun fibers. The EC-
PEO solution was stirred at 60°C for 0.5 h to completely dissolve the polymers and then allowed
to cool to 22 ± 1.5°C with continuous stirring for another 1 h. Separately, the EFP powder was
dispersed in 90 % (v/v) aqueous ethanol at 10, 30, 50, 70, and 100 % (w/w) concentration, with
respect to the total polymer content. The mixtures were stirred at 22 ± 1.5°C for 2 h to form milky
EFP suspensions. The suspensions were then added to the EC-PEO solution and stirred at 22 ±
1.5°C for 2 h to create homogeneous spin-dope solutions for electrospinning. Spin-dope solutions
containing 0, 10, 30, 50, 70, and 100 % (w/w) EFP were abbreviated as 0% EFP, 10% EFP, 30%
EFP, 50% EFP, 70% EFP, and 100% EFP, respectively.
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6.3.4 Spin-dope solution properties
The rheological properties of spin-dope solutions were measured by a rheometer (A1000, TA
Instruments, New Castle, DE, USA), equipped with a flat-plate accessory (steel plate; diameter 30
mm, gap 1 mm) at controlled shear rates between 100 and 1000 s-1 at 25°C. Flow data, shear stress
(𝜏, Pa) versus shear rate (�̇�, s-1), was modeled by the power-law equation: (Eq. 6.1).
𝜏 = 𝐾�̇�𝑛 (Eq. 6.1)
where K is the consistency coefficient (Pa.sn) and n is the flow behavior index. The apparent
viscosities were calculated as 𝜏/�̇�. Data were analyzed using TA Rheology Advantage Data
Analysis Software (TA Instruments, New Castle, DE, USA).
The electrical conductivity of spin-dope solutions was determined by a conductivity meter
(Accumet® XL20, Fisher Scientific, Ottawa, ON, Canada) and the dynamic surface tension was
measured by a bubble pressure tensiometer (SITA pro line f10, SITA Messtechnik GmbH,
Dresden, Germany), where air was bubbled continuously into solutions at a fixed bubbling
frequency of 1 Hz at 22 ± 1.5°C.
6.3.5 Electrospinning process
Spin-dope solutions were electrospun using a free surface electrospinner (NS LAB, Elmarco,
Czech Republic) (Fig. 6.1). About 5 – 10 mg of the polymer solution was loaded into the carriage
which glided back-and-forth along a positively charged wire electrode to evenly coat it with the
spin-dope solution. The carriage speed was set at 100 mm/s. The applied voltage to the wire
electrode was 45 kV. The distance between the wire electrode and collection substrate, which was
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positioned in between the spinning and grounded electrodes, was fixed at 230 mm. The
electrospinning process was conducted at 23 ± 1.5°C and 50 % RH.
Fig. 6.1: Schematic diagram of the free surface electrospinning setup based on a stretched wire
as a spinning electrode
6.3.6 Scanning electron microscopy analysis
The morphology of EFP-loaded nonwovens was examined using a scanning electron
microscope (SEM; Quanta FEG 250, FEI Company, Hillsboro, OR, USA), at an accelerating
voltage of 10 kV. Samples were cut from three different spots of the nonwovens, attached to metal
stubs using double-sided adhesive carbon tape, and then coated with 20 nm conductive
gold/palladium layer using a sputter coater (Desk V TSC, Denton Vacuum, Moorestown, NJ,
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USA). The fibers diameter was determined from SEM images by analyzing approximately 200
fibers using the image analysis software (Image Pro-Premier 9.2, Media Cybernetics Inc.,
Rockville, MD, USA).
6.3.7 Differential scanning calorimetry and Fourier transformed infrared spectrometry
The thermal properties of pristine EFP and EFP-loaded nonwovens were studied using
differential scanning calorimeter (DSC; model Q2000, TA Instruments, New Castle, DE, USA).
Samples (5 ± 2 mg) sealed in hermetic alodined DSC pans were equilibrated at 20°C, and then
heated to 250 °C at a heating rate of 10°C/min. Dry nitrogen was used as the purging gas with a
flow rate of 18 mL/min. Thermograms were analyzed using TA Universal Analysis Software (TA
Instruments, New Castle, DE, USA).
The infrared spectra of pristine EFP and EFP-loaded nonwovens were analyzed using an
Fourier transformed infrared (FTIR) spectrometer (IRPrestige21, Shimadzu Corp., Kyoto, Japan).
Samples were pressed on a diamond internal reflection element (Pike Tech, Madison, WI, USA)
and scanned in the 600 to 3300 cm-1 wavenumber range at a resolution of 4 cm-1. An average of
40 scans was taken for each spectrum. Spectra were analyzed using IR Solution software
(Shimadzu Corp., Kyoto, Japan).
6.3.8 Ethyl formate release from encapsulated precursor
The cumulative release of EF vapor from its precursor-loaded nonwovens was measured using
a gas chromatograph (GC 6890, Agilent Technologies Inc., Santa Clara, CA, USA) integrated with
an automatic headspace sampling system (Chapter 4). The gas chromatograph was equipped with
a flame ionization detector (FID) and a capillary column DB-624 with 30 m length, 0.53 mm I.D,
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and 3 µm film thickness (Agilent Technologies Inc., Santa Clara, CA, USA). The temperatures of
the detector and the oven were 200 and 40°C, respectively. The flow rates of N2 carrier, and H2
and O2 to the FID were 30, 50, and 200 mL/min, respectively.
To study the release of EF from the encapsulated precursor, a 3×3 cm piece of EFP-loaded
nonwovens was placed in a sealed 1 L glass jar. The release of EF was triggered by adding 0.3
mL of citric acid (CA) solution of different concentrations (0.001, 0.01, 0.1, and 1 N) to the EFP-
loaded nonwoven using a pipette just before closing the jar. The headspace gas was extracted
through a septum attached to the jar lid at predetermined time intervals. The release of EF was
studied at 5, 15, and 25°C in an environmental chamber (MLR-350H, Sanyo Electric Co., Ltd.
Japan). The calibration of the FID was prepared by measuring standard headspace concentration
of known amounts of EF. Peak Simple software (SRI Instruments, CA, USA) was used to analyze
the chromatograms. The total amount of EF released into the headspace at any sampling point (Mt,
µL) was calculated by adding the recorded amount (Mr, µL) to the accumulated loss (Ml, µL) of
all the previous sampling points, according to eqs 6.2 to 6.4:
𝑀𝑟 = 𝐶𝑟𝑉𝑟 (Eq. 6.2)
𝑀𝑙 = ∑ (𝐶𝑟−𝑖𝑉𝑒)𝑟−1𝑖=1 (Eq. 6.3)
𝑀𝑡 = 𝑀𝑟 + 𝑀𝑙 (Eq. 6.4)
where Cr represents the EF concentration at the sampling point (µL/L), derived from the calibration
curve. Vr is the total volume of the jar (L), while Ve is the volume of headspace gas extracted from
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the jar (L). EF release was expressed in mg/mg·L (milligram of EF vapor per milligram of
nonwoven per liter of headspace air).
6.3.9 Stability study
EC-PEO nonwovens loaded with 10 % EFP were stored for 30 days under different relative
humidity levels (0, 60, or 100 % RH) at 25°C in an environmental chamber (MLR-350H, Sanyo
Electric Co., Ltd. Japan) to evaluate their storage stability. The releases of EF from the nonwovens
were tested on 1st, 15th, and 30th day using 0.1 N CA solution at 25°C as described in Section 6.3.8.
6.3.10 Preliminary studies on preservation of strawberries
Strawberries were purchased from a local grocery store. Samples were sorted and only sound
fruits were used for testing. Each group of four fruits (~ 80 g) were placed in thermoformed
poly(ethylene terephthalate) (PET) container (16 oz, Hinged Deli Container, Genpak, NY, USA).
Nonwovens loaded with 70 % EFP were cut into 3 × 3 cm pieces (8 ± 1 mg). One or two pieces of
the nonwoven squares were placed on polystyrene petri dish ( 6 cm × 1.5 cm, Fisher Scientific,
Ottawa, ON, Canada), having four holes (0.5 cm dia) punctured on its lid, to release 1 and 2 mg
of EF vapor, respectively, into the headspace of the PET container (Fig. 6.2). The release of EF
vapor was activated by adding 0.3 mL of 0.1 N CA solution to the EFP-loaded nonwoven just
before closing the PET container. The setup was kept at 5°C for 10 d in an environmental chamber
(MLR-350H, Sanyo Electric Co., Ltd. Japan). Photographs of the fruits were recorded by a digital
camera (DMC-FZ50, Panasonic, Kadoma, Osaka, Japan) on the 1st, 8th, and 10th day to visually
evaluate the microbial spoilage. Oxygen and carbon dioxide concentrations in the headspace of
the packages were determined using a headspace gas analyser (Gaspace Advance Micro, Systech
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Illinois, Thame, UK), where the headspace was extracted every 2 days through the septum. The
release of EF in the packages was evaluated as described in Section 6.3.8. The percentage weight
loss of the fruit ( Wl, %) was determined using Eq. 6.5:
𝑊𝑙 =𝑊𝑖−𝑊𝑑
𝑊𝑖 (Eq. 6.5)
where Wi is the initial weight of the fruit and Wd is the weight of the fruit on the 8th, and 10th day.
Fig. 6.2: Schematic diagram of the setup used for studying the efficacy of ethyl formate (EF)
vapor, released from its precursor-loaded nonwovens, on extending the shelf-life of strawberries.
6.3.11 Data analysis
Statistical analysis was conducted using SAS® software package (University Edition, SAS
Institute Inc., Cary, NC, USA). One way ANOVA was carried out to determine the significant of
differences between treatments at 95 % confidence interval. All treatments were triplicated, and
results were expressed as the means ± standard error. Mean values were compared by Tukey’s
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honest significance difference test. The release kinetics of EF from its precursor-loaded
nonwovens were modeled using a pseudo-first order reaction (Eq. 6.6):
𝐶𝑒−𝐶
𝐶𝑒−𝐶0= 𝑒−𝑘𝑡 (Eq. 6.6)
where Ce and C are the equilibrium EF concentration in the headspace at infinite time and the EF
concentration at time, t, respectively. C0 is the intial concentration of EF which is equal to zero. k
is the diffusion rate constant. Ce and k values were estimated from non-linear regression analyses
by fitting Eq. 6 to the release data.
6.4 Results and discussion
6.4.1 Effect of ethyl formate precursor loading on polymer solution properties
Since polymer solution properties greatly affect the electrospinnability and the fiber
morphology, the effect of EFP on viscosity, electrical conductivity, and surface tension of EC-
PEO solutions were studied (Table 6.1). The power-law model (Eq. 6.1) fitted the shear stress
versus shear rate data well, with coefficient of determination (R2) values greater than 0.99. All the
solutions had n values of less than one, indicating non-Newtonian shear-thinning behaviors. This
shear-thinning behavior is generally an indication of chain interactions and chain-chain
entanglement of EC and PEO polymers in the solutions, which are prerequisites to enable
electrospinning, as shown in Chapter 4. EC-PEO solution (0 % EFP) had the lowest apparent
viscosity values. The addition of EFP into EC-PEO solutions resulted in a significant (p < 0.05)
increase in k and apparent viscosity values. For example, the apparent viscosity of EC-PEO
solutions at a shear rate of 1000 s-1 increased significantly (p < 0.05) from 0.387 ± 0.011 to 0.571
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± 0.031 Pa.s when EFP content increased from 0 to 70 %, respectively. Increasing EFP to 100 %
of the polymer content did not further result in significant change in apparent viscosity (Table 6.1).
Similarly, the addition of up to 30 % EFP significantly (p < 0.05) increased the surface tension of
the spin-dope solutions to 75.63 ± 1.85 mN/m, as compared with the unloaded EC-PEO solution
(55.10 ± 0.43 mN/m). However, further increase in EFP content to 50, 70, and 100 % EFP levels
resulted in a decrease in surface tension to 52.43 ± 1.92, 49.80 ± 0.93, and 48.36 ± 1.11 mN/m,
respectively. On the other hand, the addition of EFP at elevated amounts resulted in significant (p
< 0.05) decrease in electrical conductivity, reaching 23.24 ± 0.80 µS/cm at 100 % EFP, as
compared to the neat EC-PEO solution (31.26 ± 0.5 µS/cm) (Table 6.1).
The effects of EFP on EC-PEO solution parameters could be attributed to the suspended EFP
particles in the polymer solution. The rheological properties of suspensions and their flow
behaviors are primarily dictated by the particle-liquid and particle-particle interfacial interactions,
in addition to many other factors such as the particle volume fraction, particle size, particle size
distribution, particle shape, and medium viscosity (Nutan & Reddy, 2010). With increasing EFP
content in the suspension, the mean distance between particles decreases, which leads to increased
friction and thus an increase in viscosity. The increase in surface tension observed at lower EFP
content could be related to the capability of EFP particles to migrate to the surface and resist
external forces. However, at higher EFP content, overcrowding of particles at the air-liquid
interfaces interfered with the liquid phase, weakening the cohesive force between the solvent
molecules, thereby lowering the surface tension. On the other hand, the negative effect of EFP on
the electrical conductivity of polymer solutions could be attributed to the charge-counter acting
effect of EFP upon polymers. Although EFP formed a suspension in 90 % (v/v) aqueous ethanol,
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a small amount of EFP might have been dissolved in the solvent, affecting the EC-PEO solution
parameters as well. Similar findings were observed by Chu et al., (2006) for the effect of adding
TiO2 and SiO2 particles into aqueous polyvinyl alcohol solutions. They found that increasing TiO2
up to 30 % (w/w) and SiO2 up to 7 % (w/w) resulted in a significant increase in viscosity and
surface tension of the suspensions.
6.4.2 Characterization of the electrospun nonwovens
The effect of EFP on the morphological structures of EC-PEO electrospun fibers and their
diameters distribution were shown in Fig. 6.3. The SEM micrograph showed that neat EC-PEO
nonwoven (0% EFP) had continuous bead-free fibers with cylindrical-like morphology. The
fibers’ surface had longitudinal wrinkles as a result of the preferential evaporation of ethanol from
the aqueous ethanol solvent (Chapter 5). The exposure of spin dope to the air as it was being
ejected from the wire electrode towards the collector caused ethanol to evaporate rapidly at the
beginning, forming cylindrical fibers. The followed evaporation of the residual water collapsed
the fibers, creating longitudinal wrinkles (Koombhongse et al., 2001). Diameters of the fiber
showed a normal distribution and had a narrow diameter range with an average of 0.215 ± 0.053
µm (Table 6.1). The addition of EFP resulted in the appearance of irregular entities along the length
of the fibers which were the embedded EFP particles having the particle size distribution ranged
from 0.15 to 4.62 µm (Chapter 4). As expected, the SEM micrographs showed that the counts of
the irregular entities increased with increasing EFP content. At low magnification, the EFP
particles appeared to distribute evenly throughout the nonwoven specimens. These results suggest
that EC-PEO fibers are suitable matrices for entrapping EFP particles.
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Table 6.1: Electrical conductivity, surface tension, flow behavior index (n), consistency coefficient (k), coefficient of determination
(R2) for fitting shear stress versus shear rate data using Eq. 6.1, and apparent viscosity (µ) at a shear rate of 1000 s-1 of EC-PEO
solutions loaded with different ethyl formate precursor (EFP) contents. The average fiber diameters of resulting electrospun fibers
were also indicated.
Polymer
solution
Conductivity
(µS/cm)
S. tension
(mN/m) n
k
(Pa.sn) R2
µ,
(Pa.s)
Diameter
(µm)
0% EFP 31.26 ± 0.51a 55.10 ± 0.43a 0.938 ± 0.005a 0.606 ± 0.003a 0.999 0.387 ± 0.011a 0.215 ± 0.053a
10% EFP 31.22 ± 1.01a 65.43 ± 0.99b 0.937 ± 0.003a 0.643 ± 0.003a 0.999 0.405 ± 0.012a,b 0.336 ± 0.007b
30% EFP 30.53 ± 0.85a,b 75.63 ± 1.85c 0.925 ± 0.002a,b 0.802 ± 0.007b 0.998 0.462 ± 0.007a,b,d 0.367 ± 0.095c
50% EFP 27.96 ± 0.38b,c 52.43 ± 1.92a,d 0.916 ± 0.003b 0.906 ± 0.026c 0.997 0.488 ± 0.028b,d,c 0.287 ± 0.004d
70% EFP 26. 74 ± 0.52c 49.80 ± 0.93a,d 0.889 ± 0.002c 1.28 ± 0.041d 0.997 0.571 ± 0.031c 0.281 ± 0.006d
100% EFP 23.24 ± 0.80d 48.36 ± 1.11d 0.925 ± 0.004a,b 0.934 ± 0.012c 0.999 0.549 ± 0.004d,c 0.276 ± 0.011d
Different alphabets (a–d) indicate a statistical significant difference (p<0.05) within each column.
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Compared to the unloaded EC-PEO nonwoven, the addition of up to 30 % EFP resulted in a
significant (p < 0.05) increase in the average fiber diameter to 0.367 ± 0.095 µm, respectively.
This increasing fiber diameter trend correlated positively with the surface tension, but no specific
trends were observed for electrical conductivity and apparent viscosity. Further addition of EFP
however decreased the average fiber diameters and widened the diameter distributions (Table 6.1).
These observations could be attributed to the increase in the net stretching force on the polymer
jets as they ejected from the spinning electrode, as a result of the extra mass carried by the
embedded EFP particles with increasing loading. Similar observations were reported by Dai and
Lim for the encapsulation of mustard seed meal powder in electrospun PLA-PEO nonwovens,
where fiber diameter decreased with the addition of the powder (Dai & Lim, 2015). Similarly,
Araújo and his co-workers reported a decrease in fiber diameters when different ratios of ZnO and
TiO2 were entrapped in poly(methacrylic acid-co-methyl methacrylate) electrospun fibers (Araújo
et al., 2015).
In order to evaluate the nature of interaction between EFP, EC, and PEO, infrared spectra of
freshly prepared EC-PEO nonwovens loaded with 0, 10, 30, 50, 70, and 100 % EFP were analyzed
using FTIR and compared with the pristine EFP spectrum (Fig. 6.4). For EC-PEO nonwoven (0 %
EFP), the overall spectral features resembled those of EC polymer, since the cellulose derivative
is the majority component (~91 % w/w) of the blend (Chapter 5). The spectrum showed stretching
bands at 2850 – 3120 cm-1 of the symmetric and asymmetric C–H stretching. The characteristic
C–O–C stretching band of EC cyclic ether was observed at 1055 cm-1 (Pavia et al., 2008). By
adding EFP at elevated concentrations, its characteristic bands were detected at 1664, 1618, 1568,
and 1244 cm-1 of C=N, C=O, N–H, and C–O–C, respectively. Comparing with the same bands of
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pristine EFP, no noticeable wavenumber shifts were observed for those peaks, although their
intensity increased with increasing EFP content. The ratio of the peak height of EFP at 1618 cm−1
to that of EC at 1055 cm−1 were 0, 0.10, 0.23, 0.35, 0.45, and 0.62 for nonwovens loaded with 0,
10, 30, 50, 70, and 100% EFP, respectively. The EFP particles likely were physically entrapped
within the polymer matrices. Also, the wavenumber of EC’s characteristic peak remained
unaffected with the incorporation of EFP. These results suggest that there were no specific
interactions between IR-active covalent bonds in EFP particles and the polymers present in the
nonwoven. Similar findings were observed by Jash & Lim, (2018) for the encapsulation of hexanal
precursor compound in electrosprayed EC spheres and electrospun PLA nonwovens, where no
significant shift was detected in the major absorbance bands of EC and PLA after the incorporation
of the precursor.
To better understand the component interaction of the nonwoven, the effect of EFP on the
thermal properties of EC-PEO nonwovens was evaluated (Fig. 6.5). The thermograph of 0% EFP
EC-PEO nonwoven showed an endothermic melting peak of EC at 237.74 ± 0.96°C, whereas the
thermal properties of PEO were not noticeable, due to the relatively low content of the latter (~9
% w/w) as compared to EC (~91 % w/w). Overall, the thermograph is resembling those of EC
polymer reported in the literature (Álvarez et al., 2019; Barboza et al., 2009; Chan et al., 2005).
The onset of melting point of EFP lowered significantly (p < 0.05) as it was added to EC-PEO
nonwovens (Table 6.2). With increasing EFP loading from 10 to 100 % (w/w), the endothermic
melting peak of the precursor progressively became more noticeable, with a concomitant shift to
higher temperatures (from 163.66 ± 0.39 to 171.82 ± 0.26°C), approach to that of the pristine EFP
particles (173.76 ± 0.74°C) (Table 2). This could be a result of the difference in the environments
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in which the free and encapsulated EFP were located, where electrospun fibers have a very large
surface area as compared to that of the EFP particles. Also, the re-crystallization of EFP fraction
that dissolved in aqueous ethanol solvent might have resulted in imperfections in the crystal
structures and thus leading to the lowering of the melting temperatures for EFP (Weeks, 1963).
Besides the melting temperatures, an increase in melting enthalpy of EFP from 15.18 ± 0.18 to
80.06 ± 2.23 J/g was observed with increasing EFP content from 10 to 100 % (Table 6.2),
suggesting its physical embedment within the nonwoven matrices.
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Fig. 6.3: Scanning electron microscope (SEM) micrographs and histograms of fibers diameter
distribution of EC-PEO nonwovens loaded with EFP at 0, 10, 30, 50, 70, and 100 % (w/w,
polymer content basis).
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Fig. 6.4: Fourier transformed infrared (FTIR) spectra of pristine EFP particles and EC-PEO
electrospun nonwovens loaded with EFP at 0, 10, 30, 50, 70, and 100 % (w/w, polymer content
basis).
Fig. 6.5: Differential scanning calorimeter (DSC) thermographs of pristine EFP particles and EC-
PEO electrospun nonwovens loaded with EFP at 0, 10, 30, 50, 70, and 100 % (w/w).
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Table 6.2: Onset of melting (To) and melting peak (Tm) temperatures, and enthalpies of melting
(Hm) of pristine ethyl formate precursor (EFP) particles and that encapsulated in EC-PEO
electrospun nonwovens at 10, 30, 50, 70, and 100 % (w/w, polymer content basis).
Sample To (°C) Tm (°C) Hm (J/g)
Pristine EFP 168.74 ± 0.92a 173.76 ± 0.74a 202.37 ± 1.23a
10% EFP nonwoven 150.39 ± 1.41b 163.66 ± 0.39b 15.18 ± 0.18b
30% EFP nonwoven 154.28 ± 0.55c 167.39 ± 0.37c 37.92 ± 0.46c
50% EFP nonwoven 155.83 ± 0.15c,d 168.50 ± 0.21c 55.52 ± 0.23d
70% EFP nonwoven 158.15 ± 0.61c,d 171.28 ± 0.16d 67.94 ± 0.57e
100% EFP nonwoven 158.27 ± 0.36d 171.82 ± 0.26d 80.06 ± 2.23f
Different alphabets (a–f) indicate a statistical significant difference (p<0.05) within each column.
6.4.3 Activated release of ethyl formate from its precursor-loaded nonwovens
The synthetized EFP remained stable under dry conditions but susceptible to hydrolysis in
the presence of a mild acid to activate the release of EF vapor (Fig. 6.6). The release of EF vapor
from its precursor embedded in EC-PEO electrospun fibers was triggered by the hydrolysis of the
C=N bond on diethyl N,N'-adipoyldiformohydrazonate molecules, catalyzed by the presence of
CA (Chapter 4). Several phenomena were involved in triggering the release of EF vapor: (1)
permeation of the CA solution into the surface of nonwoven; (2) diffusion of the solution through
the polymer matrices reaching the EFP particles; (3) hydrolysis of the EFP, generating EF vapor;
(4) diffusion of EF vapor through the polymer matrices towards the nonwoven surface; and (5)
desorption of EF vapor into the headspace air. Therefore, the hydrophilicity and barrier properties
of the polymer carrier are critical parameters to control the release kinetic of EF vapor. In the
present study, although EC is insoluble in water, it is hydrophilic in nature due to the free hydroxyl
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groups on its backbone (Upadhye & Rajabi-Siahboomi, 2013; Wellons & Stannett, 1966), thereby
it was used as a polymer carrier in releasing EF vapor from EFP particles.
To study the effect of CA concentration, the release kinetic of EF from EC-PEO nonwoven
loaded with 10% EFP was tested using 0.001, 0.01, 0.1, and 1 N CA solutions at 25°C. As shown
in Fig. 6.7A, a rapid release was observed upon activating the nonwovens, followed by a slow
release and then reaching a plateau for release profiles under 0.01, 0.1, and 1 N. However, a slow
release trend was observed for CA solution at 0.001 N. Beyond 120 min of activation, the
accumulative release of EF was roughly the same (0.037 mg/mg.L) for 0.1 and 1 N. However,
decreasing CA concentration to 0.01 and 0.001 N resulted in a significant (p < 0.05) reduction in
EF release to 0.035 ± 0.001 and 0.029 ± 0.001 mg/mg.L, respectively (Table 6.3). The pseudo-
first-order kinetic equation (Eq. 6.6) fitted the release data well, with R2 value of above 0.98. The
estimated model parameters (Ce and k) from regression analysis were presented in Table 6.3. The
differences in Ce values were not significant, while k values increased significantly (p < 0.05) with
increasing CA concentration, which correlated positively with the high release rate at high
normality. No comparable differences were noted between the EF release rate/amount under 0.1
and 1 N, thereby 0.1 N CA solution was used in the rest of the study.
The effect of temperature on the EF release profile was evaluated at 5, 15, and 25°C by adding
0.1 N CA solution to 10% EFP-loaded nonwovens. As shown in Fig. 6.7B, the rapid release period
was observed within the first 60, 30, and 20 min upon activation at 5, 15, and 25°C, respectively.
Moreover, the accumulative release at 120 min significantly (p < 0.05) increased from 0.029 ±
0.001 to 0.037 ± 0.001 mg/mg.L, as the temperature increased from 5 to 25°C, respectively (Table
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6.3). Comparing the release profiles of EF from the precursor-loaded nonwovens with those from
the precursor particles reported in Chapter 4, the former showed faster release rate due to the high
surface area-to-volume ratio of the electrospun fibers as compared to that of the EFP particles. The
release profiles were fitted to pseudo-first order kinetic equation (Eq. 6.6). As summarized in Table
3, Ce values significantly (p < 0.05) increased with increasing the temperature, indicating higher
accumulative EF release at higher temperatures. Also, the k values increased with increasing
temperature, which can be attributed to the enhanced precursor hydrolysis reaction as well as
increased diffusion of CA solution and EF vapor as temperature increased. Similar phenomenon
was reported by Jash and Lim who observed an increase in the release of hexanal, from its
imidazolidine precursor encapsulated in electrosprayed EC spheres and electrospun PLA
nonwovens, as temperature increased (Jash & Lim, 2018). Also, Mu et al., (2017) reported an
enhance in the release rate of ethanol from its emitter, prepared by a gelatification reaction between
ethanol and sodium stearate.
The EF release profiles from EC-PEO nonwovens loaded with 10, 30, 50, 70, and 100 % EFP
were studied using 0.1 N CA solution at 25°C (Fig. 6.7C). As expected, higher EF release was
achieved from higher EFP loading. After 120 min upon activation, the accumulative release
increased from 0.037 ± 0.001 to 0.146 ± 0.005 mg/mg.L, as the EFP loading increased from 10 to
100 % (w/w), respectively. The release data were fitted satisfactory using Eq. 6.6, and Ce and k
values were presented in Table 6.3. No significant (p > 0.05) differences were observed in k values
as EFP loading increased. The EF release from 10% EFP nonwoven represented 96 % of the
theoretical load, which revealed that the majority of the loaded EFP was effectively encapsulated
within the fiber matrix (Table 6.3). This release percentage was 91, 88, 83, and 75 % for 30, 50,
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70, and 100% EFP-loaded nonwovens, respectively. This decreasing trend indicated that the
encapsulation efficiency decreased with increasing EFP loading capacity.
To evaluate the storage stability of EFP-loaded nonwovens, the 10% EFP nonwoven was
stored for up to 30 d at 25°C under different RH environments. The nonwoven showed higher
stability at dry condition (0 % RH) than at humidified conditions (60 and 100 % RH). As shown
in Fig. 6.8, there were no significant (p > 0.05) differences in the EF release for days 1, 15, and 30
at 0 % RH. However, at 60 % RH, 33 and 56 % reductions in EF release were observed for days
15 and 30, respectively. When the samples were stored at 100 % RH, substantial reductions of EF
released by 64 and 86 % were detected on days 15 and 30, respectively. Interestingly, the EC-PEO
encapsulated EFP particles were less stable than the unencapsulated precursor when tested under
the same storage conditions as reported in Chapter 4. The reduced storage stability observed for
the encapsulated EFP could be due to the enlarged surface area of the precursor particles as they
were being dispersed throughout the electrospun fibers, while the unencapsulated counterpart
tended to exist as aggregates of particulates. Taken all together, these observations suggested that
the EFP embedded in the nonwovens could be degraded during prolonged storage when exposed
to moisture. Storage under dry condition is essential to ensure maximal EF release during the end-
use application
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Table 6.3: The EF released from its precursor embedded in EC-PEO electrospun fibers at 120
min and the fitted model parameters as affected by CA concentration, temperature, and EFP
loading capacity.
Nonwoven Citric
acid
Temp EF released at 120 min Ce k R2
°C mg/mg.L % mg/mg.L min-1
10% EFP 1 N 25 0.037 ± 0.001a 95.9 0.037 ± 0.000a 0.109 ± 0.01a 0.99
10% EFP 0.1 N 25 0.037 ± 0.000a,c 96.0 0.037 ± 0.001a,c 0.085 ± 0.00a,b 0.99
10% EFP 0.01
N 25 0.035 ± 0.001a 89.3 0.034 ± 0.001a 0.055 ± 0.01b,c 0.98
10% EFP 0.001
N 25 0.029 ± 0.001b 74.9 0.042± 0.003b 0.011 ± 0.00c 0.98
10% EFP 0.1 N 25 0.037 ± 0.000a,c 96.0 0.037 ± 0.001a,c 0.085 ± 0.01a,b 0.99
10% EFP 0.1 N 15 0.034 ± 0.002c,d 87.1 0.033 ± 0.002c,d 0.063 ± 0.01d 0.99
10% EFP 0.1 N 5 0.029 ± 0.001d 76.0 0.030 ±0.001d 0.031± 0.00e 0.9
10% EFP 0.1 N 25 0.037 ± 0.000a,c 96.0 0.037 ± 0.001a,c 0.085 ± 0.01a,b 0.99
30% EFP 0.1 N 25 0.081 ± 0.002e 91.1 0.082 ± 0.003e 0.071 ± 0.01f,g 0.98
50% EFP 0.1 N 25 0.115 ± 0.001f 87.8 0.116 ± 0.002f 0.065 ± 0.00f,g 0.99
70% EFP 0.1 N 25 0.136 ± 0.002g 83.2 0.135 ± 0.002g 0.051 ± 0.01g 0.99
100% EFP 0.1 N 25 0.146 ± 0.005g 74.8 0.145 ± 0.004g 0.046 ± 0.00g 0.99
Different alphabets (a–g) indicate statistical significant difference (p<0.05) within each column
for each effect (i.e., CA concentration, temperature, and EFP loading).
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Fig. 6.6: Ethyl formate precursor, diethyl N,N'-adipoyldiformohydrazonate, and its acid
hydrolysis, releasing ethyl formate vapor.
Fig. 6.7: The release of ethyl formate from its precursor (EFP) embedded in EC-PEO electrospun
fibers as affected by the CA concentration (A), temperature (B), and EFP loading capacity (C).
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Fig. 6.8: Ethyl formate (EF) released from the 10% EFP nonwovens stored for 30 days at 25°C
under 0, 60, and 100 % RH. Different alphabets (a–d) indicate statistical significant difference
(p < 0.05).
6.4.4 The efficacy of ethyl formate precursor for delaying spoilage in strawberries
Preliminary tests were conducted to evaluate the EFP-loaded nonwovens for delaying the
spoilage of strawberries. Fig. 6.9 showed the appearance of strawberries on days 1, 8, 10 of storage
at 5°C. The EF vapor released from the nonwovens showed high ability to delay microbial growth
on strawberries. No microbial growth was observed visually for up to 10 d on strawberries treated
2 mg EF vapor. Strawberries treated with 1 mg EF vapor started to spoil on day 10. In comparison,
spoilage was evident in untreated samples (control) on day 8 and extensively deteriorated on day
10 (arrows in Fig. 6.9). To better understand how the PET containers affect the respiration of the
fruit, headspace O2 and CO2 concentrations were determined during storage period. As shown in
Fig. 6.10A, the initial headspace O2 level was 20.9 % for all treatments. The O2 concentration
declined gradually during storage, reaching 15.5 ± 1 % at day 10 for packages treated with 2 mg
EF. No significant differences were observed between treatments. By contrast, the headspace CO2
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concentration increased to 6.8 ± 0.4 % at the end of the experiment for packages treated with 2 mg
EF (Fig. 6.10B), which corroborated with the depletion of O2 concentration profile. The buildup
of CO2 level inside the packages was higher for treated samples compared to control samples. The
depletion of O2 and buildup of CO2 levels were attributed to the respiration of strawberries.
Besides visual assessment, strawberries weight losses were evaluated which is associated with
respiration and moisture evaporation through the fruit skin. As shown in Fig. 6.10C, samples
treated with 2 mg EF had the lowest weight loss; 1 and 1.5 % on the 8 and 10 day of storage,
respectively. There were no significant (p > 0.05) differences in weight loss between the two
treatments (1 and 2 mg EF). However, the control sample suffered the greatest weight loss.
Approximately 1.5 and 4.5 % of their weight was lost on the 8 and 10 day, respectively, which
attributed to the increased moisture loss due to the physiological injuries caused by the microbial
growth. Furthermore, the release of EF vapor inside the package’s headspace (with/without fruits)
was measured for up to 10 d to study its release/depletion profiles (Fig. 6.10D). For package
without fruit, the release of EF rapidly increased to reach a maximum (0.11 ± .01 mg/mg.L) after
2 h upon activating the nonwoven. The maximum level of EF remained for up to 24 h before
starting to deplete. At day 10, the EF level inside the package declined to 0.05 ± 0.01 mg/mg.L. In
the presence of fruit, the release of EF reached a peak of 0.09 ± 0.01 mg/mg.L after 1 h up on
activation then followed by a rapid decrease to reach 0.01 ± 0.00 mg/mg.L after 24 h, and then
stabilized at this level till the end of the experiment. The depletion of EF concentration could be
ascribed to its permeability through PET as well as its hydrolytic degradation in the presence of
moisture, producing formic acid and ethanol, both of them are naturally antimicrobial agents (Ryan
& Bishop, 2003). The differences in the EF release/depletion profiles between packages
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with/without fruits was attributed to the solubility of EF and its rapid degradation in strawberry
(Satish Kuchi & Sai Ratna Sharavani, 2019). Simpson and his coworkers fumigated strawberries
with EF vapor to exterminate insect pests. After EF treatment, they observed no significant
differences in strawberry conditions between EF treated and untreated fruit (Simpson, Bikoba and
Mitcham, 2004). These observations suggested that EF might have be degraded in the fruit to
biogenic levels, which is desirable to prevent physiological damage to the fruit and residues in
food products. The EFP-loaded nonwovens developed in this study could be promising for treating
fresh horticultural produce to inactivate microbial growth and extend its shelf-life.
Fig. 6.9: Photographs of strawberries fumigated with 1 and 2 mg ethyl formate (EF) released
from EC-PEO nonwoven loaded with 70 % (w/w) EF precursor. Samples were stored in PET
packages for 10 days at 5°C, showing delayed mold growth for treated samples compared to the
control.
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Fig. 6.10: Headspace concentrations of O2 (A) and CO2 (B), fruit weight loss percentages (C),
and ethyl formate (EF) release/depletion profiles inside PET packages for 10 d.
6.5 Conclusion
In this study, EFP was encapsulated in EC-PEO electrospun fibers using free surface
electrospinning. Increasing EFP content in EC-PEO solutions resulted in an increase in their
apparent viscosity and a decrease in their electrical conductivity, whereas their surface tension
increased by adding up to 30% EFP and then decreased again when increasing EFP content to
100%. The largest fiber diameter was observed in EC-PEO nonwovens loaded with 30% EFP.
Although some of EFP particles were larger than the electrospun fibers, they were physically
entrapped and uniformly dispersed within the EC-PEO nonwovens, as revealed by SEM analysis.
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FTIR analysis did not reveal any specific interactions between IR-active covalent bonds in EFP
EFP, EC and PEO. The release of EF from its precursor-loaded nonwovens could be effectively
triggered using 0.1 N CA solution, whereas decreasing the normality caused a decline in EF release
rate. Increasing temperature resulted in higher EF release rate. Up to 96 % of the theoretical
available EF was released from 10% EFP nonwoven at 25°C. The precursor-loaded nonwovens
remained stable during storage under dry environmental conditions (0 % RH) for up to 30 d. The
EF vapor released from the EFP-loaded nonwovens delayed spoilage and extended shelf-life of
strawberries for up to 10 days. The EFP nonwovens developed here could be useful in AP
applications of fresh produce to destroy the insect pests and to inhibit the proliferation of
spoilage/pathogenic microorganisms.
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Chapter 7: In-Package Fumigation of Blueberries Using Ethyl Formate Vapor
Released from a Solid-State Precursor: Effects on Spotted-Wing Drosophila
(Drosophila suzukii Matsumura) Mortality and Fruit Quality #
# Content of this chapter was submitted for publication as a research paper: Zaitoon, A., Jabeen,
A., Ahenkorah, C., & Scott-Dupree, C., & Lim, L. T. (2021). In-Package Fumigation of
Blueberries Using Ethyl Formate Vapor Released from a Solid-State Precursor: Effects on
Spotted-Wing Drosophila (Drosophila suzukii Matsumura) Mortality and Fruit Quality. Food
Packaging and Shelf Life (under revision).
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7.1 Abstract
Ethyl formate (EF) is a food-flavoring agent with a generally regarded as safe (GRAS) status.
It is a naturally-occurring insecticidal volatile compound promising as an alternative to synthetic
insect pest fumigants that are toxic and/or undesirable to the environment. In this study, the EF
precursor (EFP) was investigated as an activated EF release system for in-package fumigation of
spotted-wing drosophila (SWD) in blueberries. EF vapor released from the EFP after hydrolysis
in the presence of citric acid solution, controlled all life stages of SWD in blueberries. There was
a negative correlation between the cumulative EF exposure and the fruit loading factor in the
containers. Complete control of SWD adults was observed after exposing the inoculated fruits to
a package headspace containing 6 mg/L of EF for 4 h at 3 and 6 % (w/v) fruit loading factors, and
4 mg/L for 2 h at 30 % load factor (22 ± 1°C). SWD eggs, larvae, and pupae were more tolerant
toward EF vapor than the adults, in which 16 mg/L for 24 h was effective for their complete
control. There were no significant (p > 0.05) differences in blueberry quality parameters between
EF treated and untreated berries. Results from this study suggested that in-package EF fumigation
via the EFP system has a potential as a postharvest treatment for SWD control in blueberries. This
active packaging (AP) approach can be beneficial for streamlining the existing fumigation
approach, thereby increasing the available shelf-life of fresh produce.
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7.2 Introduction
Ethyl formate (EF) is an FDA-approved food flavoring agent that is naturally occurring in
atmosphere, soil, water, vegetation, and many food products (e.g., beer, wine, grapes, wheat,
barley, raisin, rice, cheese) (Desmarchelier, 1999; Desmarchelier et al., 1999; Malanca et al., 2009;
Ren & Desmarchelier, 2002). For more than two decades, many studies have shown that EF is an
effective insecticide that is efficacious for the fumigation of fresh produce and grain commodities.
For example, Stewart and Mon achieved a 98 % mortality of green peach aphids (Myzus persicae)
after exposing to EF vapor in air at 4.5 mg/L concentration level for 1 h on film-wrapped lettuce
by using vacuum fumigation treatment in a chamber at 60 mmHg and 2.5°C (Stewart & Mon,
1984). Ren and Mahon (2006) evaluated the toxicity of EF against Tribolium castaneumn,
Callosobruchus phaseol, Rhyzopertha dominica, and Sitophilus oryzae in stored split fava beans,
sorghum, and wheat by a double fumigant exposure treatment (first dose of 85 mg/kg for 4 h
followed by another dose of 85 mg/kg). They reported high levels of control of all life stages of
insects in the stored crops. Simpson and his co-workers found that the fumigation of strawberries
and grapes with EF dosages ranging from 0.4 to 43 mg/L in air for 2 h at 24°C were effective to
induce various degrees of mortality in western flower thrips (Frankliniella occidentalis), two-
spotted spider mites (Tetranychus urticae), mealybugs (Pseudococcidae), and omnivorous
leafroller (Platynota stultana), without affecting fruit quality (Simpson et al., 2004; Simpson et
al., 2007). Complete control of grain chinch bug, Macchiademus diplopterus was achieved after
fumigating various stone and pome fruit cultivars with EF at 50 mg/L in air for 1 h, without
inducing internal and external phytotoxic damage (Smit et al., 2020). The antimicrobial activities
of EF vapor against selected fruit and vegetable spoilage microorganisms were studied in vitro by
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Utama et al. (2002). They found that EF concentration of 11.5 mmol per Petri dish (9 cm diameter)
was germicidal against the growth of Rhizopus stolonifera, Colletotrichum musae, Erwinia
carotovora, and Pseudomonas aeruginosa but did not completely inhibit the growth of Penicillium
digitatum (Utama et al., 2002). Complete inhibition of Saccharomyces rouxii and Saccharomyces
mellis growth on Deglet Noor dates was achieved after exposing to EF vapor in air at the level of
6.6 mL/kg of fruit (Bolin et al., 1972). Also, In Chapter 6, EF vapor at a concentration of 4 mg/L
in air, released from the EFP-loaded electrospun nonwovens, delayed the growth of spoilage
microorganisms on strawberries for up to 10 d at 5°C.
Although EF is an effective pesticidal and antimicrobial agent, in the solution phase, it is highly
volatile (200 mmHg at 20°C), flammable, and susceptible to hydrolytic degradation in the presence
of moisture, producing formic acid and ethanol (Ren & Mahon, 2006; Ryan & Bishop, 2003).
These properties make its end-use handling and application very challenging. To suppress
flammability, EF has been commercially mixed with carbon dioxide in compressed cylinders at a
concentration of 16.7 % wt., for fumigation of food commodities. This product is commercially
available as Vapormate®, which exploits the synergistic effects of carbon dioxide and EF against
insect pests (Bessi et al., 2016; Ryan & Bishop, 2003). Also, liquid EF has been mixed with
nitrogen for safe in-transit fumigation of shipping containers (Coetzee et al., 2019; Coetzee et al.,
2020). These approaches are attractive for large enclosed space fumigation but inefficient to
provide controlled release attributes of the gases for in-package fumigation. Moreover, this
approach requires bulky spaces for secure storage of compressed gas cylinders as well as pressure
regulation and metering devices to ensure safety and accurate dosage of the fumigant. These issues
can be addressed by converting EF into a non-volatile precursor compound with long-term storage
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stability, but can be activated to release the active volatile under mild conditions triggered by
hydrolytic, enzymatic, or oxidative reactions (Levrand et al., 2007).
In Chapter 4, we developed a precursor compound for EF through a condensation reaction
between adipic acid dihydrazide with triethyl orthoformate to form the EFP, diethyl N,N′ -
adipoyldiformohydrazonate. The resulting EFP powder is non-volatile and remained stable under
dry conditions, but could be hydrolyzed to trigger the release of EF vapor in the presence of a
mild-acid catalyst. The EFP approach could be useful in facilitating the end-use deployment for
fumigation purposes by simplifying transportation, handling, and packaging procedures. The EFP
potentially can also be exploited for the development of innovative AP systems involving in-
package fumigation of fresh produce to mitigate insect pest risks during distribution. This approach
is beneficial for overcoming the limitations of the existing bulk fumigation methods that delay the
products’ shipment and reduce their available shelf-life, preventing the handling of vast amounts
of fumigant in confined spaces, making the treatment more cost-effective, and reducing the
unintended release of EF into the atmosphere.
Spotted wing drosophila (SWD), Drosophila suzukii (Matsumura) (Diptera: Drosophilidae),
was first recorded in Eastern Asia but has become a serious invasive pest of fresh produce (i.e.,
berries, cherries, peaches, plums, apricots) in Canada, USA, and Europe (Asplen et al., 2015;
Biondi et al., 2016; Lee et al., 2011). Females oviposit eggs into the skin of ripening fresh fruit.
When eggs hatch, the larvae feed on the fruit, causing damage that renders the fruit unmarketable.
Also, the oviposition holes predispose the fruit to pathogens and insect pests resulting in further
injury. Considering the potential fruit damage and the significant economic impact by SWD, it
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was used in this study as a surrogate insect pest to elucidate the efficacy of the EF activated release
fumigation system, based on the EFP compound, developed in Chapter 4.
In this research, we proposed an innovative approach for fumigating blueberries at an
individual packaging level through incorporating an EFP within the package to control the release
of EF vapor. The objectives of this research are to: (1) study the release of EF vapor from the EFP
and determine the cumulative EF exposure in thermoformed poly(ethylene terephthalate) (PET)
containers loaded with blueberries; (2) study the effect of EF vapor on the mortality of SWD eggs,
larvae, pupae, adults in blueberries; and (3) evaluate the effect of EF vapor on fruit quality
parameters and fruit volatiles content (i.e., ethanol and EF).
7.3 Materials and Methods
7.3.1 Materials
Triethyl orthoformate (reagent grade, 98 %), adipic acid dihydrazide (98 %), citric acid
monohydrate (CA, reagent grade, 99 %), and ethyl formate (EF, reagent grade, 97 %) were
purchased from Sigma-Aldrich (Oakville, ON, Canada). Fresh organic blueberries were obtained
from local grocery stores. Blueberries were visually inspected to remove defective berries. Prior
to use, blueberries were washed and dried to remove any surface contaminant. Berries with similar
size, color, and texture were used for experiments. All tests were conducted in 0.5 L non-perforated
thermoformed poly(ethylene terephthalate) (PET) containers (16 oz, Clear Hinged Deli Container,
Genpak, NY, USA).
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7.3.2 Ethyl formate precursor formation and capsules preparation
Ethyl formate was synthesized as described in Chapter 4. A suspension of adipic acid
dihydrazide (500 mg) and triethyl orthoformate (20 mL) was placed in a 50 mL round-bottom flask
and heated (110°C) under reflux with stirring for 30 h. The suspension was then filtered and the
residue was air-dried to yield the EFP, which appeared as white powders (~91 % yield). In Chapter
4, we observed that 1 mg of EFP, upon activation by 0.1 N citric acid solution, resulted in the
release of 0.38 mg of EF vapor.
To evaluate the efficacy of EF against the insect pest, different amounts of EFP were used
during the fumigation treatment, as summarized in Table 7.1. As depicted in Fig. 7.1, EFP powder
was weighed and rolled in spun-bond polypropylene (PP) nonwoven, placed in a PET blister (0.6
× 1.4 × 2.5 cm3), and then sealed by an adhesive foil (Small unit cold seal blister pack system, Ezy
Dose, Burnsville, MN, USA). Five holes (0.2 cm diameter each) were created on the foil to allow
for the release of EF vapor from the EFP-containing capsule. The release of EF vapor was activated
by adding 500 µL of 0.1 N citric acid solution to the capsules through one of the holes using a
pipette (Fisher Scientific, Ottawa, ON, Canada).
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Table 7.1: Quantities of ethyl formate precursor (EFP, mg) incorporated inside the 0.5 L
thermoformed PET container and EF vapor (mg) released for fumigation and fruit quality
experiments. Corresponding EF dosages (mg/L) were calculated based on the empty volume of
the container.
EFP (mg) EF vapor released (mg) Corresponding EF
dosage (mg/L)
1.32 0.5 1
2.64 1 2
5.28 2 4
7.92 3 6
13.2 5 10
21.12 8 16
Fig. 7.1: Schematic representation of: [A] the ethyl formate (EF) capsule and its activation by
adding citric acid solution to release EF vapor; and [B] the experimental setup for fumigation of
blueberries in thermoformed PET container.
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7.3.3 Headspace concentration of ethyl formate
The headspace EF concentration was determined using a gas chromatograph (GC 6890,
Agilent Technologies Inc., Santa Clara, CA, USA) integrated with an automatic headspace
sampling system, as shown in Chapter 4. EF capsules containing 1.32 mg of EFP were activated
to release EF vapor as described in Section 7.3.2. The activated capsules were then placed inside
the 0.5 L thermoformed PET containers, having 0, 15, 30, 100, 150 g of blueberries (loading factor
of 0, 3, 6, 20, and 30 % w/v, respectively) at 22°C (Fig. 7.1 B). Headspace EF concentration was
measured for 4 h (at 10 min intervals) and at 24 h. The GC was equipped with a flame ionization
detector (FID) set at 200°C with respective flows of 30 mL/min N2, 50 mL/min H2, and 200
mL/min O2. The oven temperature was 40°C. The calibration of the FID was prepared by
measuring standard headspace concentration of known amounts of EF. Peak Simple software (SRI
Instruments, CA, USA) was used to analyze the chromatograms. The headspace concentration of
EF at any sampling point (Mt, μL) was calculated by adding the recorded amount to the
accumulated loss of all the previous sampling points, according to eq (7.1):
𝑀𝑡 = 𝐶𝑟𝑉𝑟 + ∑ 𝐶𝑟−1𝑉𝑒𝑟−1𝑖=1 Eq (7.1)
where Cr is the recorded EF concentration at the sampling point (μL/L); Vr and Ve are the volume
of the container (L) and the volume of headspace gas extracted from the container (L), respectively.
Headspace EF concentration was expressed in mg/mg.L (milligram of EF vapor per milligram of
EFP per liter of headspace air). Cumulative EF exposure (mg.h/mg.L), i.e., EF concentration
(mg/mg.L) × time (h) products, was calculated by integrating the concentration across the duration
of fumigation, according to Monro (1971).
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7.3.4 Spotted-wing drosophila rearing conditions
The SWD colony was established in August 2020 at the University of Guelph from lab-reared
SWD obtained from Dr. Brent Sinclair (Western University, London, Ontario). Rearing was done
in ventilated Plexiglass cages (30 cm3). The SWD was provided with an artificial cornmeal diet
prepared in the lab according to the recipe of Dalton et al. (2011). This food source was also served
as an oviposition substrate. Artificial diet (36 g) was placed on 10 cm Petri dishes and provided to
SWD adults in rearing cages. Cotton plugs (2.0 cm height × 1.0 cm diameter), moistened with
distilled water, were placed in rearing cages as a moisture source for the adults. Petri dishes with
diet were replaced every other day. Old Petri dishes with SWD eggs were removed from the rearing
cage, covered with lids, and placed in a separate cage, where most of the eggs hatched in 1 to 2 d.
The newly emerged larvae feed on the diet forming tunnels, completing all life stages in 12 to 16
d. Newly emerged adults were transferred back to the insect cages to maintain the mass population
to be used in bioassays. The colony was kept in a growth chamber at 22 ± 1°C, 60 ± 5 % RH, and
16:8 light:dark photoperiod.
7.3.5 Spotted-wing drosophila eggs, larvae, and pupae
To obtain eggs from blueberries for the larval emergence bioassays, 40 – 45 blueberries in a
single layer were placed in rearing cages with SWD mated females. After 6 h, blueberries were
removed and were examined under a microscope to count SWD eggs in each blueberry by counting
the oviposition punctures with protruding egg filaments. Five blueberries containing 12 – 14 eggs
each were placed in a thermoformed PET container, larvae emerging from these eggs were used
in larval emergence bioassays. These larvae were also used to obtain the SWD pupae assessed in
the pupal emergence bioassay. PET containers containing infested blueberries with SWD eggs (5
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berries having 12 – 14 eggs) were kept in a growth chamber. At 3 d, when larvae were emerged
the numbers were tabulated, those blueberries with 12 – 14 larvae were used in pupal emergence
bioassay. Likewise, to obtain SWD pupae, infested blueberries (5 berries having 12 – 14 eggs)
were kept in the growth chamber for 10 d, by that time eggs were hatched, newly emerged larvae
completed all instars and changed to pupae to be used in adult emergence bioassays.
7.3.6 Fumigant toxicity bioassays
Adult toxicity bioassays were performed in PET containers with 0, 3, 6, 20, and 30 % (w/v)
loading of blueberries. EF capsules with different amounts of EFP were activated as described in
Section 7.3.2 to release EF vapor at dosages of 1, 2, 4, and 6 mg/L inside the PET containers (Table
7.1). Ten SWD adults (3 – 5 d old) were aspirated from the rearing cage and transferred to these
containers which were then closed and stored at 22 ± 1°C. The PET containers with SWD adults
and blueberries were used as the control treatment. There were 5 replications per treatment and the
containers were arranged in a complete randomized design. Mortality data were assessed at 2 and
4 h. For treatments with 0, 15, 30 g of blueberries, containers were kept closed for 2 h and mortality
of SWD adults was determined by lightly shaking the containers to determine if the insects were
alive. At 4 h post-treatment, containers were opened and the SWD adults were evaluated. Those
did not fly or exhibit appendage movement were considered dead. For treatments with 100 and
150 g berries, due to the high loading capacity of berries, mortality assessment at 2 h by visual
assessment through the container was challenging. Therefore, mortality data were assessed by
opening the containers. Another set of containers were used to count the mortality at 4 h post-
treatment.
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To perform the larval, pupal, and adult emergence bioassays, PET containers with five
blueberries infested with SWD eggs, larval, and pupae, respectively, were used as described in
Section 7.3.5. The containers were exposed to different EF doses (2, 4, 6, 10, and 16 mg/L; Table
7.1) released from EF capsules. Infested fruits in the control containers were untreated. All
treatments were replicated five times. At 24 h of EF exposure at 22 ± 1°C, the containers were
opened, and EF capsules were removed. Containers were aerated for 30 min then closed again and
kept at the same conditions for 3, 7, and 6 d for larval, pupal, and adult emergence bioassays,
respectively. After that, berries were removed from the containers, gently cut open using a
stainless-steel double-ended spatula. The number of larvae (dead or alive) in each blueberry was
counted using a dissecting microscope (10× magnification) for larval emergence bioassays. Also,
the larvae were carefully removed and transferred to a 30 mL plastic cup filled halfway with water.
Larvae in water were counted again to confirm the numbers of larvae emerged from treated eggs.
The number of pupae in each blueberry was counted using the dissecting microscope (10×
magnification) for pupal emergence bioassays. However, for adult emergence bioassays, SWD
adults emerged from treated pupae were assessed simply by counting the SWD adults in the
containers.
7.3.7 Fruit quality evaluation
Fruit quality parameters including firmness, total soluble solids (TSS), pH, titratable acidity
(TA), and volatiles content were measured before treatment, after 24 h of exposure to EF vapor
(24 h post-treatment), and then after another 24 h of aeration (48 h post-treatment), as described
below. PET containers, having 10 blueberries (15 g) each, were fumigated with EF vapor at
dosages of 2, 4, 6, 10, and 16 mg/L (Table 7.1) for 24 h by activating the EF capsules (Section
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7.3.2). Unfumigated PET containers with berries were used as the control. All containers were
placed in an environmental chamber at 22 ± 1°C and 85 % RH. After 24 h of EF exposure, some
containers were used to evaluate the fruit quality (i.e., 24 h post-treatment), and the remaining
containers were opened and kept at the same conditions for another 24 h to be used for fruit quality
assessment after aeration (i.e., 48 h post-treatment). All treatments were replicated five times.
Firmness (N) of the fruit was measured using a texture analyzer (Model TA-HD plus, Texture
Technologies Corp., Scarsdale, NY, USA) equipped with a 5 kg load cell. The samples were
deformed to 50% of the original height using a crosshead speed of 1 mm/s and a 35 mm diameter
cylinder stainless flat probe. Each sample was subjected to a two-cycle compression with 5 s
between cycles. All measurements were made on 20 berries for each treatment. Data were analyzed
using Exponent software (Model TA-HD plus, Texture Technologies Corp., Scarsdale, NY, USA).
Total soluble solids, expressed as %, of the fruit juice was determined using an optical portable
refractometer (Fisher Scientific, FS1394620, MA, USA). A pH meter (Fisher Scientific, Accumet
XL20 pH meter, Ottawa, ON, Canada) was used to measure the pH of the juice as well as the TA
(%) through titration of the juice with 0.1 N NaOH to a pH endpoint of 8.2. Fermentative volatiles
content (i.e., ethanol and EF) was determined as described by Simpson et al. (2004). An aliquot of
3 g of the juice was placed in a 10 mL glass beaker, sealed with a rubber septum, and stored at -
30°C. For subsequent analysis, beakers were opened and placed inside hermetically sealed 1 L
glass jars. Samples in the jars were thawed at 22 ± 1°C for 1 h, then held for another 1 h at 65°C.
The headspace gas was then analyzed for ethanol and EF using the gas chromatography method
as described in Section 7.3.3.
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7.3.8 Data analysis
Headspace concentration, mortality data for each life stage of SWD, and fruit quality data for
all trials were analyzed using SAS® University Edition software package (SAS Institute Inc., Cary,
NC, USA), using PROC GLIMMIX with ANOVA, to determine the significant differences
between treatments at 95 % confidence interval. Mean values were compared by Tukey’s honest
significance difference test. Data were expressed as the means ± standard errors.
7.4 Results and discussion
7.4.1 Headspace concentration and cumulative EF exposure
Unlike EF which is a highly volatile and flammable compound, EFP is non-volatile and
remained stable under dry environmental conditions. However, it could be hydrolyzed under mild
acidic conditions to activate the release of EF vapor, through the hydrolysis of the C=N bond on
the hydrazonate moiety of the EFP molecule, catalyzed by citric acid (Chapter 4). As shown in
Fig. 7.2, rapid EF releases were observed within the first 60 min, followed by slower release rate
profiles. In empty containers (Fig. 7.2 A), a progressive increase in EF headspace concentration
was observed with increasing time, reaching a maximal level of 0.37 ± 0.04 mg/mg.L after
approximately 4 h. As the fruit loading factor increased to 3, 6, 20, 30 % (w/v) levels, the maximal
concentrations decreased significantly (p < 0.05) to 0.32 ± 0.02, 0.28 ± 0.09, 0.23 ± 0.02, 0.18 ±
0.03 mg/mg.L, respectively. Moreover, at 4 h, the EF concentrations decreased to 0.31 ± 0.02, 0.23
± 0.03, 0.09 ± 0.01, and 0.06 ± 0.01 mg/mg.L for the same loading factors, respectively (Figs. 7.2
B – E). The EF concentration build-up rates, as calculated from the slope of the linear portion of
the curves, decreased with increasing the fruit loading factor (0.32 ± 0.03, 0.30 ± 0.06, 0.29 ± 0.04,
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0.27 ± 0.02, and 0.20 ± 0.03 mg/mg.h.L for 0, 3, 6, 20, and 30 % w/v loading factor, respectively).
In Fig. 7.2, the corresponding cumulative EF exposure values were plotted on the secondary Y-
axis, showing increasing trends with increasing treatment time. The final cumulative exposure
value at 4 h was the highest for the empty container, while the cumulative value for the fruit-loaded
container decreased with increasing loading factor (Figs. 2). It is worth mentioning that at 24 h, a
further decrease in EF headspace concentration was observed in all containers, reaching 0.28 ±
0.03, 0.04 ± 0.02, 0.00 ± 0.01, 0.00 ± 0.01, 0.00 ± 0.00 mg/mg.L for 0, 3, 6, 20, and 30 % w/v
loading factor, respectively. The depletion of EF in the headspace can be attributed to the
absorption by the fruits, permeability loss through the PET containers, and hydrolytic degradation.
In the presence of moisture, EF is susceptible to hydrolysis, producing formic acid and ethanol,
both of which exhibit antimicrobial properties (Ryan & Bishop, 2003). The negative correlation
between EF sorption and fruit loading factor was consistent with observations reported by other
researchers on EF treatment for apple and banana (Agarwal et al., 2015; Park et al., 2020).
Since the headspace concentration of EF in the container varied considerably with time, the
effect of fruit loading factor was evaluated based on cumulative exposure to better reflect the extent
of fumigation treatment. As shown in Fig. 7.3, linear relations (R2 > 0.90) were observed between
cumulative exposure and fruit loading factor:
At 2 h:
Cumulative EF exposure (mg.h/mg.L) = - 0.0234 × fruit load factor (%, w/v) + 1.094 (Eq. 7.2)
At 4 h:
Cumulative EF exposure (mg.h/mg.L) = - 0.0052 × fruit load factor (%, w/v) + 0.4206 (Eq. 7.3)
These equations could be used to predict the cumulative EF exposure corresponding to any fruit
loading factor (0 – 30 %, w/v) at 2 and 4 h of EF treatment. Furthermore, the concentration and
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exposure profiles (Fig. 7.2) could be used to estimate the headspace concentration and cumulative
fumigant exposure at any given applied dosage. For example, if the quantity of EFP in the EF
capsule increases from 1.32 to 2.64 mg (Table 7.1), the concentration and exposure levels are
expected to double in the same volume of the headspace air.
Fig. 7.2: Headspace concentration of ethyl formate (EF) (mg/mg.L; milligram of EF vapor per
milligram of EFP per liter of headspace air) and cumulative EF exposure (concentration (mg/mg.L)
× time (h) product) in PET containers with blueberries at 0 [A], 3 [B], 6 [C], 20 [D], and 30 %
(w/v) [E] loading factor. EF capsules containing 1.32 mg of EFP were used (Section 7.3.3).
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Fig. 7.3: Effect of fruit loading factor (%, w/v) on the cumulative ethyl formate (EF) exposure
(mg.h/mg.L) at 2 and 4h.
7.4.2 Mortality of spotted-wing drosophila adults exposed to ethyl formate vapor
The toxicity of EF vapor on SWD adults was evaluated over a dosage range of 0 – 6 mg/L
(Table 7.1). EF vapor, exposure time, and fruit loading factor had significant (p < 0.05) effects on
the mortality of SWD adults (Fig. 7.4). Toxicity of higher than > 95 % was achieved after the
SWD adults were exposed to 6 mg/L EF for 2 h or 4 mg/L EF for 4 h (Fig. 7.4 A and B). The EF
fumigant toxicity to SWD decreased with increasing fruit loading factor from 0 to 6 % (w/v). On
the other hand, the toxicity increased when loading factor increased to 20 and 30 % (w/v). The
different trends observed here could be due to the solubility of EF and its degradation in
blueberries, thereby lowering the available EF concentration in the headspace (Fig. 7.2) and
resulting in reduced SWD mortality in containers loaded with 3 and 6 % (w/v) fruit levels (Fig.
7.4 A and B). However, at elevated fruit loading factor, at 20 and 30 %, (w/v) levels, the decreased
headspace in the containers elevated the EF concentration at the same level of EF dosage, thereby
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inflicting higher mortality to the insect (Fig. 7.4 C and D). Since solubility and degradation of EF
in fruits increased with increasing both fruit loading factor and exposure time, SWD adult mortality
enhanced in low fruit loading containers when increasing exposure time to 4 h as compared to high
fruit loading containers. For example, when exposed to 2 mg/L EF for 2 h, SWD adult mortality
was 38, 16, 10, 42, and 70 % for containers with 0, 3, 6, 20, and 30 % (w/v) berries, while at 4 h,
mortality reached 84, 74, 68, 70, 86 % for the same fruit load factors, respectively. Additionally,
comparable toxicity was obtained following the exposure of SWD adults at an equivalent
cumulative EF exposure. As shown in Fig. 7.5, the level of SWD mortality at 2 mg/L EF for 2 h
(i.e., 2×2) was close to that at 1 mg/L EF for 4 h (i.e., 1×4). Similarly, 4×2 and 2×4 treatments
resulted in comparable mortality levels at various fruit loading factors. The cumulative EF
exposure values tended to be higher for low-concentration/long-time treatments (i.e., 1×4 and 2×4)
than those of high-concentration/short-time treatments (i.e., 2×2 and 4×2) at low fruit loading
factors (0 – 6 %, w/v). On the other hand, an opposite trend was observed at higher loading factors
(20 and 30 %, w/v) (Fig. 7.5). This explained the slight differences in SWD adult mortality between
low-concentration/long-time and high-concentration/short-time treatments at the same fruit
loading factor.
The toxicity of EF and its modes of action can be ascribed to it being rapidly metabolized
to formic acid in the stored product pest, in which formic acid is capable of inhibiting
mitochondrial cytochrome c oxidase (Nicholls, 1975; Petersen, 1977). Haritos and Dojchinov
(2003) reported that the formic acid formed via the hydrolysis of EF in beetle (Sitophilus oryzae)
tissues was an effective cytochrome c oxidase inhibitor at 10 –100 mM levels (Haritos &
Dojchinov, 2003). Similar observations were reported by Song and Scharf (2008) for two
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Drosophila strains (Canton-S and Hikone-R), where formic acid was both a dominant hydrolytic
metabolite of EF, and that it was neurologically active at physiologically relevant concentrations.
Also, formic acid (5 mM) resulted in significant neuroexcitatory effects on the nervous system of
house fly (Musca domestica) larvae (Song & Scharf, 2008). Previous studies have shown the
insecticidal toxicity of EF against a wide range of insect pest in various crops and fresh produce
(Bessi et al., 2016; Park et al., 2020; Simpson et al., 2004; Simpson et al., 2007; Smit et al., 2020;
Stewart & Mon, 1984; Xin et al., 2008). For example, Simpson et al. (2004) reported that EF
fumigation of strawberries (15 %, w/v, load factor) with doses ranging from 7 to 30 mg/L for 2 h
were effective in causing varying amounts of mortality in western flower thrips (Frankliniella
occidentalis) and two-spotted spider mites (Tetranychus urticae). Complete control of western
flower thrips was achieved at 22 mg/L for 1 h, while two-spotted spider mites were less susceptible
to EF, resulting in 66 % mortality at the same dose. Smit et al. (2020) assessed the toxicity of EF
against grain chinch bug, Macchiademus diplopterus, in stone and pome fruit using EF
concentrations of 15 – 50 mg/L. A minimum concentration of 50 mg/L EF for 1 h was required to
obtain 100% mortality of the grain chinch bug. Recently, Kwon et al. (2021) found that EF vapor
released from liquid EF injected on filter paper was able to completely control SWD adults using
5 mg/L EF for 4 h at 21 °C (Kwon et al., 2021). Their results were close to that observed in our
study for empty containers (Fig. 7.4); however, we used EFP as a stable fumigation system to
control the release of EF vapor.
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Fig. 7.4: Mortality of spotted-wing drosophila (SWD) adults at 22 ± 1 °C as affected by EF
dosage and fruit loading factor: At 2 h [A] and 4 h [B] for 0 – 6 % (w/v) load factor, and at 2 h
[C] and 4 h [D] for 20 – 30 % (w/v) load factor. Different alphabets (a–k) indicate statistical
significant difference (p < 0.05).
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Fig. 7.5: Mortality of spotted-wing drosophila (SWD) adults after exposure to similar cumulative
ethyl formate (EF) exposures (mg.h/L) for load factors 0 – 30 % (w/v). Cumulative EF exposure
values (concentration “C” × time “T” products) were generated from Figs. 7.2 and 7.3 for the
different dosages (Table 7.1).
7.4.3 Mortality of spotted-wing drosophila eggs, larvae, and pupae exposed to
ethyl formate vapor
Five doses of EF (2, 4, 6, 10 and 16 mg/L; Table 7.1) were tested against SWD eggs, larvae,
and pupae in blueberries, for 24 h at 22 ± 1°C, to evaluate their toxicity effects on larval, pupal,
and adult emergences, respectively (Fig. 7.6). Compared to the untreated control, the EF
concentration had a significant (p < 0.05) effect on larvae, pupae, and adult emergence in
blueberries. Complete control of SWD eggs, larvae, and pupae was achieved when infested
blueberries were exposed to 16 mg/L EF for 24 h. At EF dose of 10 mg/L, larvae, pupae, and adults
emerged were 21.4, 1.6, and 11.7 %, respectively. Lower EF concentrations resulted in higher
emergences. There were no significant (p > 0.05) differences between the emergence of larvae,
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pupae, and adults. These results indicated that SWD eggs, larvae, and pupae were more tolerant to
EF vapor than SWD adults, with eggs being the most tolerant life stage at high concentration (Figs.
7.4 and 7.6). Similarly, Kwon et al. (2021) reported that SWD eggs were the most tolerant life
stage to EF fumigation and that treatment at 48 mg/L for 4 h at 21°C was effective for complete
control of SWD eggs in blueberries. Also, Walse et al. (2012) observed that SWD eggs and larvae
were the most methyl bromide tolerant when found in strawberries. These results were consistent
with studies conducted on other insect species (Bessi et al., 2016; Jamieson et al., 2015; Park et
al., 2020; Ren & Mahon, 2006).
Fig. 7.6: Spotted-wing drosophila larvae, pupae, and adults emerged from eggs, larvae, and
pupae, respectively, in blueberries exposed to ethyl formate (EF) vapor at 22 ± 1°C for a 24 h
period. Different alphabets (a–e) indicate statistical significant difference (p < 0.05).
7.4.4 Effect of ethyl formate fumigation on fruit quality
The effects of EF fumigation on firmness, TSS, pH, TA, and volatile content are
summarized in Tables 7.2 and 7.3. Before the EF fumigation treatment, firmness, TSS, pH, and
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TA values were 7.28 ± 0.56 N, 13.71 ± 0.41 %, 2.38 ± 0.02, 0.76 ± 0.01 %, respectively. There
were no significant (p > 0.05) differences in fruit quality parameters between EF treated and
untreated berries (Table 7.2). Fermentative volatiles in blueberries before treatment were 44 ± 3.21
%, and 0.68 ± 0.14 mg/kg for ethanol and EF, respectively. Exposing blueberries to EF vapor for
24 h at elevated doses without aeration significantly (p < 0.05) increased ethanol and EF content
in berries, reaching 109.45 ± 6.48 and 9.49 ± 0.73 mg/kg, respectively, at EF dosage of 16 mg/L
(Table 7.3). Samples treated for 24 h were then aerated for 24 h (48 h post-treatment). After
aeration, volatile concentrations in blueberries decreased to the levels similar to that of the
untreated samples, except for 16 mg/L EF dose where ethanol and EF decreased to 76.27 ± 4.32
and 1.04 ± 0.29 mg/kg, respectively. Simpson et al. (2004) reported no significant differences in
strawberry conditions between treated and untreated fruit after EF fumigation at dosages up to 22
mg/L. However, increased levels of ethanol, acetaldehyde, ethyl acetate, and EF were detected in
EF treated fruit (Simpson et al., 2004). Table grape exposed to 45 mg/L EF for 1 or 2 h was found
to be well tolerated except for increased rachis browning; however, after 2 d storage, the rachis of
untreated fruit was similarly browned (Simpson et al., 2007). Agarwal et al. (2015) observed no
morphological changes in color, texture, and firmness in apples treated with 5 – 80 mg/L EF for 1
– 4 d compared to untreated samples even after 1, 2, and 3 weeks of treatment. They noticed higher
EF residues in treated apples. The residue of EF declined to natural levels after one day of aeration.
No internal or external phytotoxic damage was observed on various pome and stone fruit cultivars
after treatment with a dose range of 50 –150 mg/L EF for 1 h (Smit et al., 2020). When blueberries
were continuously stored at 5 °C for 14 d after exposing to 70 mg/L EF for 4 h, no significant
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differences in blueberries appearance (i.e., soft spot or berry shrivel) were observed between EF
treated and untreated samples (Kwon et al., 2021).
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Table 7.2: Effect of exposure to ethyl formate (EF) vapor at different doses at 22 ± 1 °C on fruit quality parameters. Firmness (N),
total soluble solids (TSS, %), pH, and titratable acidity (TA, %) were measured after 24 h of exposure to EF vapor, and after another
24 h of aeration (48 h post-treatment).
EF dosage
(mg/L)
Firmness (N) TSS (%) pH TA (%)
24 h 48 h 24 h 48 h 24 h 48 h 24 h 48 h
0 6.22 ± 0.68 5.93 ± 0.59 14.02 ± 0.64 14.50 ± 0.54 2.63 ± 0.11 2.59 ± 0.09 0.66 ± 0.07 0.64 ± 0.08
2 7.06 ± 1.67 5.06 ± 0.85 14.28 ± 0.16 14.37 ± 0.75 2.53 ± 0.05 2.68 ± 0.06 0.66 ± 0.05 0.53 ± 0.04
4 5.84 ± 0.61 5.45 ± 0.83 14.23 ± 0.39 14.48 ± 0.31 2.37 ± 0.03 2.56 ± 0.08 0.95 ± 0.01 0.61 ± 0.03
6 6.55 ± 0.74 5.82 ± 0.69 13.55 ± 0.21 14.52 ± 0.30 2.44 ± 0.04 2.35 ± 0.02 0.83 ± 0.04 0.91 ± 0.07
10 6.79 ± 0.64 5.43 ± 0.94 13.10 ± 0.33 14.64 ± 0.17 2.51 ± 0.06 2.60 ± 0.02 0.70 ± 0.08 0.69 ± 0.02
16 5.09 ± 0.44 5.68 ± 0.88 12.65 ± 0.32 13.35 ± 0.34 2.31 ± 0.02 2.46 ± 0.03 1.09 ± 0.07 0.78 ± 0.02
Table 7.3: Effect of exposure to ethyl formate (EF) vapor at different doses at 22 ± 1°C on fruit volatiles content (i.e., ethanol and EF,
mg/kg). Volatiles were measured after 24 h of exposure to EF vapor, and after another 24 h of aeration (48 h post-treatment).
EF dosage
(mg/L)
Ethanol content (mg/kg) EF content (mg/kg)
24 h 48 h 24 h 48 h
0 47.41 ± 3.04 51.21 ± 8.82 0.74 ± 0.11 0.70 ± 0.42
2 46.55 ± 7.24 53.22 ± 3.54 0.95 ± 0.07 0.72 ± .027
4 52.83 ± 7.58 47.31 ± 4.89 1.17 ± 0.18 0.75 ± 0.05
6 57.63 ± 3.27 51.64 ± 9.05 2.38 ± 0.13 0.75 ± 0.10
10 76.52 ± 5.71 53.92 ± 6.68 4.81 ± 0.54 0.78 ± 0.21
16 109.49 ± 6.48 76.27 ± 4.32 9.45 ± 0.73 1.04 ± 0.29
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7.5 Conclusion
In this study, EFP was evaluated for controlled release of EF vapor for in-package fumigation of
blueberries, through a capsule delivery system. To activate the release of EF vapor, 0.1 N citric
acid solution was added to the capsules. Fumigation of blueberries was conducted at 22 ± 1°C in
commercial thermoformed PET containers (0.5 L) with different loading factors 0 – 30 % (w/v)
for 2 and 4 h. A negative correlation was observed between the cumulative EF exposure and the
fruit loading factor in the containers. EF vapor controlled all life stages of SWD in blueberries –
eggs, larvae, pupae, and adults. Complete control of SWD adult was observed after the exposure
to 6 mg/L EF for 4 h at 3 and 6 % (w/v) fruit loading factors, while 4 mg/L for 2 h was sufficient
to control SWD adult at 30 % loading factor. There were no significant (p > 0.05) differences
between larval, pupal, and adult emergences after the exposure to 2 – 16 mg/L EF for 24 h.
Treatment at 16 mg/L for 24 h was effective to achieve complete control of SWD eggs, larvae,
pupae. These results indicated that SWD eggs, larvae, and pupae were more tolerant toward EF
vapor than SWD adults. No significant (p > 0.05) differences in blueberries quality parameters
(i.e., firmness, TSS, pH, and TA) were observed between EF treated and untreated berries.
However, high levels of ethanol and EF were detected in treated berries. These levels decreased to
natural levels after 24 h of aeration. The results from this study indicated that the EFP compound
could be used safely in AP applications of fresh produce to destroy insect pests.
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Chapter 8: Conclusion and future work
8.1 Overall conclusion
In this thesis, an ethyl formate precursor (EFP) was developed to address the high vapor
pressure and chemical stability issues of the volatile ethyl formate (EF). The precursor was
synthesized through the condensation reaction between adipic acid dihydrazide and triethyl
orthoformate. FTIR and solid-state 13C NMR spectroscopies confirmed the molecular structure of
the synthesized precursor – diethyl N,N'-adipoyldiformohydrazonate. It was a stable compound
and had a melting temperature of 174°C. EFP consisted of aggregated particles with irregular
shapes and sizes, having a broad particle size distribution with two peaks at 467 and 1796 nm. The
release of EF could be effectively triggered through the hydrolysis of EFP under mid acidic
conditions (e.g., using 0.1 N citric acid (CA)). Increasing temperature resulted in a higher EF
release rate, with up to 98 % of the theoretical available EF being released at 25°C. The precursor
remained stable during storage under 0 % RH for up to 30 d, thus it should be stored at dry
environmental conditions to ensure maximal EF release during end-use application.
Additionally, EFP was encapsulated in ethylcellulose/poly(ethylene oxide) (EC-PEO)
electrospun fibers using free surface electrospinning. First, the polymer concentrations were
optimized to obtained bead-free electrospun fibers. The electrospinning of neat 10 % (w/w) EC,
when dissolved in 90 % aqueous ethanol, resulted in irregular particulates interweaved with
ultrafine fibers. The addition of 1 % PEO in EC solution enhanced its spinnability and produced
bead-free fibers. These polymer concentrations were chosen for the encapsulation of EFP particles
at elevated concentrations. Although some of EFP particles were larger than the electrospun fibers,
183
they were physically entrapped and uniformly dispersed within the EC-PEO nonwovens. FTIR
analysis did not reveal any specific interactions between IR-active covalent bonds in EFP, EC and
PEO. When the EFP-nonwoven exposed to 0.1 N CA, up to 96 % of the available theoretical EF
was released after 2 h at 25°C. Decreasing the acid concentration caused a decline in EF release
rate, while increasing temperature resulted in a higher EF release rate. The EF vapor released from
the EFP-loaded nonwovens delayed spoilage and extended the shelf-life of strawberries for up to
10 d.
Furthermore, EFP was used as an EF activated release system for in-packaging fumigation of
blueberries. A capsule made of PET blister was used as a delivery system of EFP powder. To
activate the release of EF vapor, 0.1 N CA solution was added to the capsules. Different quantities
of EFP were used to achieve different concentrations of EF vapor inside the test containers. There
was a negative correlation between the EF concentration/cumulative EF exposure and the loading
ratio of blueberries in the containers. EF vapor was able to control all life stages of spotted-wing
drosophila (SWD) in blueberries. The results indicated that SWD eggs, larvae, and pupae were
more tolerant toward EF vapor than SWD adults. No significant (p < 0.05) differences in
blueberries quality were observed between EF treated and untreated berries.
The results from this thesis indicated that both EFP powder and EFP-loaded nonwovens could
be used safely in active packaging applications of fresh produce to mitigate insect pest problems
and inhibit the proliferation of spoilage/pathogenic microorganisms. The envisaged innovative
packaging-based fumigation system will drastically simplify the existing fumigation approach
involving compressed gas cylinders that are inconvenient to transport and bulky for storage. This
innovative approach could have a significant competitive edge against the existing treatments.
184
8.2 Future works
Based on research observations and results of this study, recommendations for future work are
outlined as follows:
• Since a facile synthesis method to produce EFP was developed in this study, through
the condensation reaction between adipic acid dihydrazide with triethyl orthoformate,
further research is needed to investigate the possibility of using other
hydrazines/hydrazides and ortho esters for the formation of precursors for various
active esters (e.g., methyl formate and ethyl acetate). [Currently ongoing]
• The substrate used for EFP synthesis (i.e., adipic acid dihydrazide) is not a food-grade
compound. After the hydrolysis of the precursor, the substrate may migrate and pose a
risk of food contamination. Although the encapsulation of EFP compound could limit
the mass transport phenomenon, exploring the use of non-migratable, non-toxic, and
food-grade substrates (e.g., polymers with hydrazide or amine moieties such as
polyethylenimine) is needed.
• In this study, EFP was encapsulated into electrospun nonwovens and the release of
EF was activated by distributing a CA solution on the EFP-loaded nonwovens.
Although a high release rate/amount of EF vapor was achieved, it presents some end-
use challenging for active packaging applications. One promising approach is via
encapsulating both EFP and the acid into bilayer nonwovens. During the end-use
applications, the moisture in the fruit/vegetable headspace air diffuses through the
nonwoven, solubilizes the acid, and forms a free acidic solution which when diffuses
185
into the precursor layer, hydrolyzes the latter, and thereby triggering the release of EF
vapor. [Currently ongoing]
• Since beneficial synergistic effects have been reported in the literature when EF is
mixed with CO2 in compressed gas cylinders, at 16.7 % wt., for fumigation of fruits,
vegetables, and grains (commercially available product as Vapormate® by Linde
Group), the encapsulation of EFP, sodium bicarbonate, and citric acid into multilayer
nonwovens may result in a safer and easier system than other commercially available
delivery systems. During application, the absorption of moisture by the citric acid
forms a free acidic solution which diffuses through the nonwovens, hydrolyzing the
precursor and reacting with sodium bicarbonate to trigger a simultaneous release of
both EF vapor and CO2. The EF/CO2 ratio can be manipulated by controlling the
concentrations of EFP, sodium bicarbonate, and citric acid in the nonwovens.
[Currently ongoing]
• One problem with the formation of polymer-based films containing EFP and its acid
activator is that the acid will actively react with EFP, leading to a premature release of
EF. This problem could be solved by incorporating acid anhydrides (e.g., benzoic
anhydride and glucono delta-lactone), instead of an acid in the films. The anhydrides
can be hydrolyzed to form an acid under chemical equilibrium upon dissolution in
water. When this acid comes into contact with EFP encapsulated in the same film, it
can then triggers the release of EF vapor. [Currently ongoing]
186
• The retention of EF vapor inside the package headspace would determine its
insecticidal/antimicrobial effectiveness. Permeation of EF vapor through packaging
materials as well as its degradation would reduce its efficacy. Further research effort is
needed to develop a better understanding of the effects of packaging materials and
storage conditions on the effectiveness of the developed EF activated release systems.
• Further studies are needed to develop functional prototypes for EFP integrated with its
activation mechanism and investigate the effect of EF vapor on mortality of various
insect species, inhibition of spoilage microorganisms, and fruit quality during storage
at temperatures recommended to maintain the cold chain. Optimization of EF doses at
low temperatures will be required, since the release of EF vapor from its precursor is
expected to be temperature-dependent.
187
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