CRAFTSMAN° - Sears Parts Direct

Owner's Manual

CRAFTSMAN°

LAWN TRACTOR18.0 HP, 42" MowerElectric Start

6 Speed Transaxle

Model No.917.274390

i_ This product has a low emission engine which operatesdifferently from previously built engines. Before you start theengine, read and understand this Owner's Manual,

IMPORTANT:

Read and follow all SafetyRules and Instructions before

operating this equipment.

For answers to your questions about

this product, Call:

1-800-659-5917Sears Craftsman Help Line5 am - 5 pm, Mon- Sat

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.Visit our Craftsman website:www.sears.com/craftsman

Warranty ................................................. 2Safety Rules ........................................... 3Product Specifications ............................ 6Assembly/Pre-Operation ........................ 8Operation .............................................. 11Maintenance Schedule ......................... 17

Maintenance ......................................... 17

Service and Adjustments ...................... 22Storage ................................................. 28Troubleshooting .................................... 29Repair Parts .......................................... 34Sears Service ......................... Back Cover

LIMITED WARRANTY ON CRAFTSMAN RIDING EQUIPMENTFor two (2) years from the date of purchase, if this Craftsman Riding Equipment ismaintained, lubricated and tuned up according to the instructions in the owner's manual,Sears will repair or replace free of charge any parts that are found to be defective inmaterial or workmanship according to the guidelines of coverage listed below. Sears willalso provide free labor for these applicable warranted parts for the two full years. Duringthe first 30 days of purchase, there will be no charges to service the product at yourhome for issues covered by this warranty. (See exclusions below). For your conve-nience, IN HOME warranty service will still be available after the first 30 days of pur-chase, but a trip charge will apply. This charge will be waived if the Craftsman product isdropped off at an authorized Sears location. For the nearest authorized Sears location,please call 1-800-4-MY-HOME®. This warranty applies only while this product is withinthe United States.

This Warranty does not cover:• Expendable items which become worn during normal use, including but not limited to

blades, spark plugs, air cleaners, belts, and oil filters.Standard Maintenance Servicing, oil changes, or tune-ups

• Tire replacement or repair caused by punctures from outside objects, such as nails,thorns, stumps, or glass.

• Repairs necessary because of operator abuse, including but not limited to, damagecaused by towing objects beyond the capability of the riding equipment, impactingobjects that bend the frame or crankshaft, or over-speeding the engine.

• Repairs necessary because of operator negligence, including but not limited to, elec-trical and mechanical damage caused by improper storage, failure to use the propergrade and amount of engine oil, failure to keep the deck clear of flammable debris,or failure to maintain the equipment according to the instructions contained in theowner's manual.

• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-nated or oxidized (stale). In general, fuel should be used within 30 days of its pur-chase date.

• Normal deterioration and wear of the exterior finishes, or product label replacement.• Riding equipment used for commercial or rental purposes.

LIMITED WARRANTY ON BATTERYFor ninety (90) days from date of purchase, if any battery included with this riding equip-ment proves defective in material or workmanship and our testing determines the batterywill not hold a charge, Sears will replace the battery at no charge. During the first 30days of purchase, there will be no charges to replace the battery at your HOME. Afterthe first 30 days, for your convenience, IN-HOME warranty service will still be avail-able but a trip charge will apply. This charge will be waived if the Craftsman product isdropped off at an authorized Sears location. For the nearest authorized Sears location,please call 1-800-4-MY-HOME®.

This battery warranty applies only while this product is within the United States.

This warranty gives you specific legal rights, and you may also have other rights, whichvary, from state to state.

Sears, Roebuck and Co.,Dept.817WA, Hoffman Estates, IL 60179

2

IMPORTANT: This cutting machine is capable of amputating hands and feet and throw-ing objects. Failure to observe the following safety instructions could result in seriousinjury or death.

_WARNING: In order to prevent ac-cidental starting when setting up, trans-porting, adjusting or making repairs,always disconnect spark plug wire andplace wire where it cannot contact sparkplug.

IL

_ILWARNING: Do not coast down a hill inneutral, you may lose control of the tractor.

_WARNING: Tow only the attachmentsthat are recommended by and comply withspecifications of the manufacturer of yourtractor. Use common sense when towing.Operate only at the lowest possible speedwhen on a slope. Too heavy of a load,while on a slope, is dangerous. Tires canlose traction with the ground and causeyou to lose control of your tractor.

_IbWARNING: Engine exhaust, some ofits constituents, and certain vehicle com-ponents contain or emit chemicals knownto the State of California to cause cancer

and birth defects or other reproductiveharm.

_WARNING: Battery posts, terminalsand related accessories contain lead and

lead compounds, chemicals known to theState of California to cause cancer and

birth defects or other reproductive harm.Wash hands after handling.

I. GENERAL OPERATION

• Read, understand, and follow all instruc-tions on the machine and in the manual

before starting.• Do not put hands or feet near rotating

parts or under the machine. Keep clearof the discharge opening at all times.

• Only allow responsible adults, who arefamiliar with the instructions, to operatethe machine.

• Clear the area of objects such as rocks,toys, wire, etc., which could be pickedup and thrown by the blades.

• Be sure the area is clear of bystand-ers before operating. Stop machine ifanyone enters the area.

• Never carry passengers.• Do not mow in reverse unless abso-

lutely necessary. Always look down andbehind before and while backing.

• Never direct discharged material towardanyone. Avoid discharging materialagainst a wall or obstruction. Materialmay ricochet back toward the operator.Stop the blades when crossing gravelsurfaces.

• Do not operate machine without theentire grass catcher, discharge guard,or other safety devices in place andworking.

• Slow down before turning.• Never leave a running machine unat-

tended. Always turn off blades, setparking brake, stop engine, and removekeys before dismounting.

• Disengage blades when not mowing.Shut off engine and wait for all parts tocome to a complete stop before clean-ing the machine, removing the grasscatcher, or unclogging the dischargeguard.

• Operate machine only in daylight orgood artificial light.

• Do not operate the machine while underthe influence of alcohol or drugs.

• Watch for traffic when operating near orcrossing roadways.

• Use extra care when loading or unload-ing the machine into a trailer or truck.

• Always wear eye protection when oper-ating machine.

• Data indicates that operators, age 60years and above, are involved in a largepercentage of riding mower-related in-juries. These operators should evaluatetheir ability to operate the riding mowersafely enough to protect themselvesand others from serious injury.

• Follow the manufacturer's recommen-

dation for wheel weights or counter-weights.

• Keep machine free of grass, leaves orother debris build-up which can touchhot exhaust / engine parts and burn.Do not allow the mower deck to plowleaves or other debris which can cause

build-up to occur. Clean any oil or fuelspillage before operating or storing themachine. Allow machine to cool before

storage.

II. SLOPE OPERATION

Slopes are a major factor related to loss ofcontrol and tip-over accidents, which canresult in severe injury or death. Opera-tion on all slopes requires extra caution. Ifyou cannot back up the slope or if you feeluneasy on it, do not mow it.• Mow up and down slopes, not across.• Watch for holes, ruts, bumps, rocks, or

other hidden objects. Uneven terraincould overturn the machine. Tall grasscan hide obstacles.

• Choose a low ground speed so that youwill not have to stop or shift while on theslope.

• Do not mow on wet grass. Tires maylose traction.

Always keep the machine in gear whengoing down slopes. Do not shift to neu-tral and coast downhill.

• Avoid starting, stopping, or turning on aslope. If the tires lose traction, disen-gage the blades and proceed slowlystraight down the slope.

• Keep all movement on the slopes slowand gradual. Do not make suddenchanges in speed or direction, whichcould cause the machine to roll over.

• Use extra care while operating machinewith grass catchers or other attach-ments; they can affect the stability of themachine. Do no use on steep slopes.

• Do not try to stabilize the machine byputting your foot on the ground.

• Do not mow near drop-offs, ditches,or embankments. The machine could

suddenly roll over if a wheel is over theedge or if the edge caves in.

III. CHILDREN

Tragic accidents can occur if the operatoris not alert to the presence of children.Children are often attracted to the machine

and the mowing activity. Never assumethat children will remain where you lastsaw them.

• Keep children out of the mowing areaand in the watchful care of a responsibleadult other than the operator.

• Be alert and turn machine off if a childenters the area.

• Before and while backing, look behindand down for small children.

• Never carry children, even with theblades shut off. They may fall off andbe seriously injured or interfere withsafe machine operation. Children whohave been given rides in the past maysuddenly appear in the mowing area foranother ride and be run over or backed

over by the machine.• Never allow children to operate the

machine.

• Use extra care when approaching blindcorners, shrubs, trees, or other objectsthat may block your view of a child.

IV. TOWING

• Tow only with a machine that has ahitch designed for towing. Do not attachtowed equipment except at the hitchpoint.

• Follow the manufacturer's recommenda-tion for weight limits for towed equip-ment and towing on slopes.

• Never allow children or others in or ontowed equipment.

• On slopes, the weight of the towedequipment may cause loss of tractionand loss of control.

• Travel slowly and allow extra distance tostop.

V. SERVICE

SAFE HANDLING OF GASOLINE

To avoid personal injury or propertydamage, use extreme care in handlinggasoline. Gasoline is extremely flammableand the vapors are explosive.• Extinguish all cigarettes, cigars, pipes,

and other sources of ignition.• Use only approved gasoline container.• Never remove gas cap or add fuel with

the engine running. Allow engine to coolbefore refueling.

• Never fuel the machine indoors.• Never store the machine or fuel con-

tainer where there is an open flame,spark, or pilot light such as on a waterheater or other appliances.

• Never fill containers inside a vehicle oron a truck or trailer bed with plastic liner.Always place containers on the groundaway from your vehicle when filling.

• Removegas-poweredequipmentfromthe truck or trailer and refuel it on theground. If this is not possible,thenrefuelsuch equipmentwith a portablecontainer,ratherthan from a gasolinedispensernozzle.

• Keepthe nozzle in contactwith the rimof the fuel tank or containeropeningatall times until fueling is complete.Do notusea nozzle lock-opendevice.

• If fuel is spilled on clothing,changeclothing immediately.

• Neveroverfillfuel tank. Replacegas capand tightensecurely.

GENERAL SERVICE

• Never operate machine in a closed are.• Keep all nuts and bolts tight to be sure

the equipment is in safe working condi-tion.

• Never tamper with safety devices. Checktheir proper operation regularly.

• Keep machine free of grass, leaves, orother debris build-up. Clean oil or fuelspillage and remove any fuel-soakeddebris. Allow machine to cool before

storing.• If you strike a foreign object, stop and

inspect the machine. Repair, if neces-sary, before restarting.

• Never make any adjustments or repairswith the engine running.

• Check grass catcher components andthe discharge guard frequently andreplace with manufacturer's recom-mended parts, when necessary.

• Mower blades are sharp. Wrap theblade or wear gloves, and use extracaution when servicing them.

• Check brake operation frequently. Ad-just and service as required.

• Maintain or replace safety and instruc-tion labels, as necessary.

• Be sure the area is clear of bystand-ers before operating. Stop machine ifanyone enters the area.

• Never carry passengers.• Do not mow in reverse unless abso-

lutely necessary. Always look down andbehind before and while backing.

• Never carry children, even with theblades shut off. They may fall off andbe seriously injured or interfere withsafe machine operation. Children whohave been given rides in the past maysuddenly appear in the mowing area foranother ride and be run over or backed

over by the machine.• Keep children out of the mowing area

and in the watchful care of a responsibleadult other than the operator.

• Be alert and turn machine off if a childenters the area.

• Before and while backing, look behindand down for small children.

• Mow up and down slopes (15 ° Max), notacross.

• Choose a low ground speed so that youwill not have to stop or shift while on theslope.

• Avoid starting, stopping, or turning on aslope. If the tires lose traction, disen-gage the blades and proceed slowlystraight down the slope.

• If machine stops while going uphill,disengage blades, shift into reverse andback down slowly.

• Do not turn on slopes unless neces-sary, and then, turn slowly and graduallydownhill, if possible.

PRODUCT SPECIFICATIONS

GasolineCapacity1.25Unleadedand Type: RegularOilType SAE 30 (above32°F)'API-SG-SL): SAE 5W-30(below 32°F

Oil Capacity: W/Filter 3.5 PintsW/O Filter 3.0 Pints

Spark Plug: Champion RC12YC(Gap: .030")

Ground Speed(MPH):

Forward:1st 1.12nd 1.43rd 2.24th 3.35th 4.46th 4.9

Reverse: 1.4

Tire Pressure: Front: 14 PSIRear: 12 PSI

Charging System: 3 Amps Battery5 Amps Headlights

Battery: Amp/Hr: 28Min. CCA: 230Case Size: U1R

Blade Bolt Torque: 27-35 Ft. Lbs.

CONGRATULATIONS on your purchase ofa new tractor. It has been designed, engi-neered and manufactured to give you the bestpossible dependability and performance.Should you experience any problem youcannot easily remedy, please contact aSears or other qualified service center.We have competent, well-trained techni-cians and the proper tools to service orrepair this tractor.Please read and retain this manual. Theinstructions will enable you to assembleand maintain your tractor properly. Alwaysobserve the "SAFETY RULES".

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.• Follow a regular schedule in main-

taining, caring for and using your tractor.• Follow the instructions under "Mainte-

nance" and "Storage" sections of thisowner's manual.

_jLWARNING: This tractor is equippedwith an internal combustion engine andshould not be used on or near any unim-proved forest-covered, brush-covered orgrass-covered land unless the engine'sexhaust system is equipped with a sparkarrester meeting applicable local or statelaws (if any). If a spark arrester is used, itshould be maintained in effective workingorder by the operator.

In the state of California the above is re-

quired by law (Section 4442 of the Califor-nia Public Resources Code). Other statesmay have similar laws. Federal laws applyon federal lands. A spark arrester for themuffler is available through your nearestSears service center (See REPAIR PARTSsection of this manual).

REPAIR PROTECTION

AGREEMENTS

Congratulations on making a smart pur-chase. Your new Craftsman® product isdesigned and manufactured for years ofdependable operation. But like all products,it may require repair from time to time. That'swhen having a Repair Protection Agreementcan save you money and aggravation.Purchase a Repair Protection Agreementnow and protect yourself from unexpectedhassle and expense.Here's what's included in the Agreement:• Expert service by our 12,000 profe-

sional repair specialists.• Unlimited service and no charge for

parts and labor on all covered repairs.• Product replacement if your covered

product can't be fixed.• Discount of 10% from regular price of

service and service-related parts notcovered by the agreement; also, 10%off regular price of preventive mainte-nance check.

• Fast help by phone- phone supportfrom a Sears technician on productsrequiring in-home repair, plus conve-nient repair scheduling.

Once you purchase the Agreement, asimple phone call is all that it takes for youto schedule service. You can call anytimeday or night, or schedule a service ap-pointment online.Sears has over 12,000 professional repairspecialists, who have access to over 4.5million quality parts and accessories.That's the kind of professionalism you cancount on to help prolong the life of yournew purchase for years to come. Purchaseyour Repair Protection Agreement today!Some limitations and exclusions apply.For prices and additional informationcall 1-800-827-6655.

SEARS INSTALLATION SERVICE

For Sears professional installation of homeappliances, garage door openers, waterheaters, and other major home items, inthe U.S.A. call 1-800-4-MY-HOME®

SteeringWheel Insert

Steering Wheel

(1) Hex Bolt5/16-18 x 4

_ Steering WheelAdapter

' I I i

(1) Large Flat Washer

©(1) 5/16 Lock Washer

SteeringBoot

SteeringExtensionShaft

Seat

(1) Washer@ 17/32 x 1-3/16 x 12 Gauge

_(1) Knob

Keys

(1) Oil Drain TubeFor Future Use

Slope Sheet

(2) Keys

Your new tractor has been assembled at the factory with the exception of those parts leftunassembled for shipping purposes. To ensure safe and proper operation of your tractorall parts and hardware you assemble must be tightened securely. Use the correct toolsas necessary to insure proper tightness.

TOOLS REQUIRED FORASSEMBLY

A socket wrench set will make assemblyeasier. Standard wrench sizes you needare listed below.

(1) 3/4" wrench (1) Pliers(1) 1/2" wrench (1) Utility knife(1) Tire pressure gauge

When right or left hand is mentioned inthis manual, it means when you are inthe operating position (seated behind thesteering wheel).

TO REMOVE TRACTOR FROMCARTON

UNPACK CARTON

1. Remove all accessible loose parts andparts boxes from carton.

2. Cut along dotted lines on all four pan-els of carton. Remove end panels andlay side panels flat.

3. Check for any additional loose parts orcartons and remove.

BEFORE REMOVING TRACTORFROM SKID

ATTACH STEERING WHEEL

ASSEMBLE EXTENSION SHAFT ANDBOOT1. Slide extension shaft onto lower steer-

ing shaft.2. Place tabs of steering boot over tab

slots in dash and push down to secure.

INSTALL STEERING WHEEL3. Position front wheels of the tractor so

they are pointing straight forward.4. Remove steering wheel adapter from

steering wheel and slide adapter ontosteering shaft extension.

5. Position steering wheel so cross barsare horizontal (left to right) and slideinside boot and onto adapter.

6. Assemble large flat washer, 5/16 lockwasher, 5/16 hex bolt and tighten se-curely.

7. Snap steering wheel insert into centerof steering wheel.

8. Remove protective materials from trac-tor hood and grill.

Insert5/16 Hex Bolt

SteeringWheel

Steering

oot

Tabs

Adapter_ _, Extension-----"-_ JShaft

I ! _ _ ,.

Lower_'_. _ \ _ /Steenng _ --. _ _\__,'Shaft -,._.- _"-_.4_'_

Slots

IMPORTANT: Check for and remove anystaples in skid that may puncture tireswhere tractor is to roll off skid.

INSTALL SEAT

Adjust seat before tightening adjustmentknob.

1. Remove adjustment knob and flatwasher securing seat to cardboardpacking and set aside for assembly ofseat to tractor.

2. Pivot seat upward and remove fromthe cardboard packing. Remove thecardboard packing and discard.

3. Place seat on seat pan so head ofshoulder bolts are positioned over thelarge slotted holes in pan.

4. Push down on seat to engage shoulderbolts in slots and pull seat towards rearof tractor.

5. Pivot seat and pan forward and as-semble adjustment knob and flatwasher loosely. Do not tighten.

6. Lower seat into operating position andsit in seat.

7. Slideseat until a comfortablepositionis reachedwhich allowsyou to pressclutch/brakepedalall the waydown.

8. Getoff seatwithout movingits ad-justed position.

9. Raiseseat and tightenadjustmentknob securely.

Seat

Seat Pa_ ShoulderBolts

Flat Washer

Adjustment Knob i

CHECK BATTERY

1. Lift seat pan to raised position.NOTE: If this battery is put into serviceafter month and year indicated on label(label located between terminals) chargebattery for minimum of one hour at 6-10amps. (See "BATTERY" in Maintenancesection of this manual for charging instruc-tions).

SeatLabel

Terminal

Terminal

NOTE: You may now roll or drive yourtractor off the skid. Follow the appropriateinstruction below to remove the tractorfrom the skid.

TO ROLL TRACTOR OFF SKID (SeeOperation section for location and

function of controls)1. Press lift lever plunger and raise

attachment lift lever to its highest po-sition.

2. Release parking brake by depressingclutch/brake pedal.

3. Place gearshift lever in neutral (N)position.

4. Roll tractor forward off skid.

5. Remove banding holding deflectorshield up against tractor.

TO DRIVE TRACTOR OFF SKID (SeeOperation section for location and

function of controls),_WARNING: Before starting, read, un-derstand and follow all instructions in theOperation section of this manual. Be suretractor is in a well-ventilated area. Be surethe area in front of tractor is clear of otherpeople and objects.1. Be sure all the above assembly steps

have been completed.2. Check engine oil level and fill fuel tank

with gasoline.3. Sit on seat in operating position,

depress clutch/brake pedal and set theparking brake.

4. Place gear shift lever in neutral (N)position.

5. Press lift lever plunger and raiseattachment lift lever to its highest posi-tion.

6. Start the engine. After engine hasstarted, move throttle control to idleposition.

7. Depress clutch/brake pedal into full"BRAKE" position and hold. Move gear-shift lever to 1st gear.

8. Slowly release clutch/brake pedal andslowly drive tractor off skid.

9. Apply brake to stop tractor, set park-ing brake and place gearshift lever inneutral position.

10. Turn ignition key to "STOP" position.Continue with the instructions that follow.

CHECKTIRE PRESSURE

The tires on your tractor were overin-flated at the factory for shipping purposes.Correct tire pressure is important for bestcutting performance.• Reduce tire pressure to PSI shown in

"PRODUCT SPECIFICATIONS" sectionof this manual.

CHECK DECK LEVELNESS

For best cutting results, mower hous-ing should be properly leveled. See "TOLEVEL MOWER HOUSING" in the Serviceand Adjustments section of this manual.

CHECK FOR PROPER POSITIONOF ALL BELTS

See the figures that are shown for replac-ing motion and mower blade drive beltsin the Service and Adjustments sectionof this manual. Verify that the belts arerouted correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your trac-tor, check to see that the brake is properlyadjusted. See "TO ADJUST BRAKE" inthe Service and Adjustments section ofthis manual.

J CHECKL IS T

Before you operate and enjoy your newtractor, we wish to assure that you receivethe best performance and satisfactionfrom this Quality Product.Please review the following checklist:v" All assembly instructions have been

completed.

v" No remaining loose parts in carton.

v" Battery is properly prepared andcharged. (Minimum 1 hour at 6 amps).

v" Seat is adjusted comfortably and tight-ened securely.

,/All tires are properly inflated. (For ship-ping purposes, the tires were overin-flated at the factory).

,/Be sure mower deck is properly leveledside-to-side/front-to-rear for best cuttingresults. (Tires must be properly inflatedfor leveling).

¢" Check mower and drive belts. Be sure

they are routed properly around pulleysand inside all belt keepers.

¢" Check wiring. See that all connectionsare still secure and wires are properlyclamped.

While learning how to use your tractor, payextra attention to the following importantitems:

¢" Engine oil is at proper level.¢" Fuel tank is filled with fresh, clean, regu-

lar unleaded gasoline.¢" Become familiar with all controls - their

location and function. Operate thembefore you start the engine.

¢" Be sure brake system is in safe oper-ating condition.

¢" Be sure Operator Presence Systemand Reverse Operation System (ROS)are working properly (See the Opera-tion and Maintenance sections in this

manual).

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These symbols may appear on your tractor or in literature supplied with the product.Learn and understand their meaning.

R N H L I'.,,IREVERSE NEUTRAL HIGH LOW CHOKE FAST

ENGINE OFF REVERSE ENGINE ON ENGINE START PARKING BRAKEOPERATION

SYSTEM (ROS)

oiOVER TEMP

LIGHT

FUEL OIL PRESSURE BATTERY REVERSE

mATTACHMENT ATTACHMENT

CLUTCH DISENGAGED CLUTCH ENGAGED

FREE WHEEL

(Automatic Models only)

LIGHTS ON

&Failure to follow instructions

could result in serious injury ordeath. The safety alert symbolis used to identify safety inform-ation about hazards which can

result in death, serious injuryand/or property damage.

SLOWIGNITION SWITCH

PARKING BRAKE PARKING BRAKELOCKED UNLOCKED

DANGER, KEEP HANDSAND FEET AWAY

t

FORWARD MOWER HEIGHT MOWER LIFT

KEEP AREA CLEAR SLOPE HAZARDS

(SEE SAFETY RULES SECTION)

DANGER indicates a hazard which, if not avoided,will result in death or serious injury.

WARNING indicates a hazard which, if not avoided,could result in death or serious injury.

CAUTION indicates a hazard which, if not avoided,might result in minor or moderate injury.

CAUTION when used without the alert symbol,indicates a situation that could result in damageto the tractor and/or engine.

NOT SURFACES indicates a hazard which,if not avoided, could result in death, serious injuryand/or property damage.

FIRE indicates a hazard which, if not avoided,could result in death, serious injury and/orproperty damage.

11

KN OW YOU R TRACTORREAD THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATINGYOURTRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations ofvarious controls and adjustments. Save this manual for future reference.

AttachmentClutch Lever

Ignition SwitchROS "ON" Position

Light Switch ,- . Lift Lever

_, , , PlungerI

Throttle/ChokeControl

AttachmentLift Lever

O

Clutch/Brake o Height", " AdjustmentPedal "" ." " _ --- - _ __.'" Indicator

Parking Brake Lever

Gearshift Lever

Our tractors conform to the safety standards of theAmerican National Standards Institute.

AMMETER - Indicates charging (+) ordischarging (-) of battery.ATTACHMENT CLUTCH LEVER - Used

to engage the mower blades, or other at-tachments mounted to your tractor.ATTACHMENT LIFT LEVER - Used toraise, lower, and adjust the mower deck orother attachments mounted to your tractor.CLUTCH/BRAKE PEDAL - Used fordeclutching and braking the tractor andstarting the engine.GEARSHIFT LEVER - Selects the speedand direction of tractor.IGNITION SWITCH - Used for startingand stopping the engine.

LIFT LEVER PLUNGER - Used to release

attachment lift lever when changing itsposition.LIGHT SWITCH - Turns the headlights onand off.PARKING BRAKE LEVER- Locks clutch/

brake pedal into the brake position.THROTTLE/CHOKE CONTROL- Used

for starting and controlling engine speed.REVERSE OPERATION SYSTEM (ROS)"ON" POSITION - Allows operation ofmower deck or other powered attachmentwhile in reverse.

12

The operation of any tractor can result in foreign objects thrown intothe eyes, which can result in severe eye damage. Always wear safetyglasses or eye shields while operating your tractor or performing anyadjustments or repairs. We recommend a wide vision safety mask overspectacles or standard safety glasses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE

Your tractor is equipped with an operatorpresence sensing switch. When engineis running, any attempt by the operatorto leave the seat without first setting theparking brake will shut off the engine.1. Depress clutch/brake pedal all the way

down and hold.2. Pull parking brake lever up and release

pressure from clutch/brake pedal.Pedal should remain in brake position.Make sure parking brake will hold trac-tor secure.

Throttle/Choke

Control X

"Brake"Position

Attachment Clutch Lever"Engaged Position

nition Keyt"Disengaged"Position

Parking Brake"Engaged"Position

Clutch/BrakePedal

STOPPING

Gearshift

"Disengaged" LeverPosition

MOWER BLADES -

• To stop mower blades, move attachmentclutch lever to disengaged position.

GROUND DRIVE -

• To stop ground drive, depress clutch/brake pedal all the way down.

• Move gearshift lever to neutral (N)position.

ENGINE -

• Move throttle control between half andfull speed (fast) position.

NOTE: Failure to move throttle control

between half and full speed (fast) posi-tion, before stopping, may cause engine to"backfire".

• Turn ignition key to "STOP" position andremove key. Always remove key whenleaving tractor to prevent unauthorizeduse.

• Never use choke to stop engine.

IMPORTANT: Leaving the ignition switchin any position other than "STOP" willcause the battery to discharge and godead.NOTE: Under certain conditions when

tractor is standing idle with the enginerunning, hot engine exhaust gases maycause "browning" of grass. To eliminatethis possibility, always stop engine whenstopping tractor on grass areas.

_CAUTION: Always stop tractor com-pletely, as described above, before leavingthe operator's position.

TO USE THROTTLE CONTROL

Always operate engine at full throttle.• Operating engine at less than full

throttle reduces the battery chargingrate.

• Full throttle offers the best bagging andmower performance.

TO MOVE FORWARD AND BACKWARD

The direction and speed of movement iscontrolled by the gearshift lever.1. Start tractor with clutch/brake pedal de-

pressed and gearshift lever in neutral(N) position.

2. Move gearshift lever to desired po-sition.

3. Slowly release clutch/brake pedal tostart movement.

IMPORTANT: Bring tractor to a completestop before shifting or changing gears.Failure to do so will shorten the useful life

of your transaxle.

TO ADJUST MOWER CUTTING HEIGHT

The position of the attachment lift leverdetermines the cutting height.• Grasp lift lever.• Press plunger with thumb and move

lever to desired position.The cutting height range is approxi-mately 1-1/2 to 4". The heights are mea-sured from the ground to the blade tip withthe engine not running. These heightsare approximate and may vary dependingupon soil conditions, height of grass andtypes of grass being mowed.

13

• The average lawn should be cut to ap-proximately 2-1/2 inches during the coolseason and to over 3 inches during hotmonths. For healthier and better lookinglawns, mow often and after moderategrowth.

• For best cutting performance, grass over6 inches in height should be mowedtwice. Make the first cut relatively high;the second to desired height.

TO OPERATE MOWER

Your tractor is equipped with an operatorpresence sensing switch. Any attemptby the operator to leave the seat with theengine running and the attachment clutchengaged will shut off the engine. You mustremain fully and centrally positioned in theseat to prevent the engine from hesitatingor cutting off when operating your equip-ment on rough, rolling terrain or hills.1. Select desired height of cut.2. Start mower blades by engaging at-

tachment clutch control.TO STOP MOWER BLADES -

disengage attachment clutch control.

_,CAUTION: Do not operate the mowerwithout either the entire grass catcher,on mowers so equipped, or the deflectorshield in place.

Attachemnt LiftLever High Position

Attachment _-_ , _,.;_Clutch Lever /-_

J_s_ Low

"E ng age[::t__//'_ t

"Disengage__"} I _/'

Position _ _ _ _

Shield

OPERATING IN REVERSE

Your tractor is equipped with a ReverseOperation System (ROS). Any attempt bythe operator to travel in the reverse direc-tion with the attachment clutch engagedwill shut off the engine unless the ignitionkey is placed in the ROS "ON" position.

,all'WARNING: Backing up with the at-tachment clutch engaged while mowingis strongly discouraged. Turning the ROS"ON", to allow reverse operation with theattachment clutch engaged, should onlybe done when the operator decides it isnecessary to reposition the machine withthe attachment engaged. Do not mow inreverse unless absolutely necessary.

USING THE REVERSE OPERATIONSYSTEM -

1. Depress clutch/brake pedal all the waydown and hold.

2. With engine running, turn ignition keycounterclockwise to ROS "ON" posi-tion.

3. Look down and behind before backingup.

4. Move gear shift lever to reverse (R) po-sition and slowly release clutch/brakepedal to start movement.

5. When use of the ROS is no longerneeded, turn the ignition key clockwiseto engine "ON" position.

ROS "ON" Position Engine "ON" Position(Normal Operating)

TO OPERATE ON HILLS

_,WARNING: Do not drive up or downhills with slopes greater than 15 ° and donot drive across any slope. Use the slopeguide at the back of this manual.• Choose the slowest speed before start-

ing up or down hills.• Avoid stopping or changing speed on

hills.

• If slowing is necessary, move throttlecontrol lever to slower position.

• If stopping is absolutely necessary, pushclutch/brake pedal quickly to brake posi-tion and engage parking brake.

• Move gearshift lever to 1st gear. Besure you have allowed room for tractorto roll slightly as you restart movement.

• To restart movement, slowly releaseparking brake and clutch/brake pedal.

• Make all turns slowly.

TO TRANSPORT

• Raise attachment lift to highest positionwith attachment lift control.

• When pushing or towing your tractor,be sure gearshift lever is in neutral (N)position.

• Do not push or tow tractor at more thanfive (5) MPH.

NOTE: To protect hood from damagewhen transporting your tractor on a truckor a trailer, be sure hood is closed andsecured to tractor. Use an appropriatemeans of tying hood to tractor (rope, cord,etc.).

14

TOWINGCARTS AND OTHER ATTACH-MENTS

Tow only the attachments that are recom-mended by and comply with specificationsof the manufacturer of your tractor. Usecommon sense when towing. Too heavyof a load, while on a slope, is dangerous.Tires can lose traction with the ground andcause you to lose control of your tractor.

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

The engine in your tractor has beenshipped, from the factory, already filledwith summer weight oil.1. Check engine oil with tractor on level

ground.2. Remove oil fill cap/dipstick and wipe

clean, reinsert the dipstick and screwcap tight, wait for a few seconds, re-move and read oil level. If necessary,add oil until "FULl" mark on dipstick isreached. Do not overfill.

• For cold weather operation you shouldchange oil for easier starting (See theoil viscosity chart in the Maintenancesection of this manual).

• To change engine oil, see the Mainte-nance section in this manual.

ADD GASOLINE

• Fill fuel tank to bottom of filler neck. Donot overfill. Use fresh, clean, regularunleaded gasoline with a minimum of87 octane. (Use of leaded gasoline willincrease carbon and lead oxide depositsand reduce valve life). Do not mix oilwith gasoline. Purchase fuel in quan-tities that can be used within 30 days toassure fuel freshness.

_CAUTION: Wipe off any spilled oil orfuel. Do not store, spill or use gasolinenear an open flame.IMPORTANT: When operating in temper-atures below32°F(0°C), use fresh, cleanwinter grade gasoline to help insure goodcold weather starting.

CAUTION: Alcohol blended fuels (calledgasohol or using ethanol or methanol) canattract moisture which leads to separa-tion and formation of acids during storage.Acidic gas can damage the fuel systemof an engine while in storage. To avoidengine problems, the fuel system shouldbe emptied before storage of 30 daysor longer. Drain the gas tank, start theengine and let it run until the fuel linesand carburetor are empty. Use fresh fuelnext season. See Storage Instructions foradditional information. Never use engineor carburetor cleaner products in the fueltank or permanent damage may occur.

TO START ENGINE

When starting the engine for the first timeor if the engine has run out of fuel, it willtake extra cranking time to move fuel fromthe tank to the engine.1. Sit on seat in operating position,

depress clutch/brake pedal and setparking brake.


3. Move attachment clutch to disengagedposition.

4. Move throttle control to choke position.NOTE: Before starting, read the warmand cold starting procedures below.5. Insert key into ignition and turn key

clockwise to start position and releasekey as soon as engine starts. Donot run starter continuously for morethan fifteen seconds per minute. If theengine does not start after severalattempts, move throttle control to fastposition, wait a few minutes and tryagain. If engine still does not start,move the throttle control back to thechoke position and retry.

WARM WEATHER STARTING (50 ° F andabove)

6. When engine starts, move the throttlecontrol to the fast position.

• The attachments and ground drive cannow be used. If the engine does notaccept the load, restart the engine andallow it to warm up for one minute usingthe choke as described above.

COLD WEATHER STARTING ( 50° F andbelow)

15

6. When engine starts, leave throttlecontrol in choke position until enginewarms up and begins to run roughly.Once rough running begins, imme-diately move the throttle control to thefast position. Engine warm-up maytake from several seconds to several

minutes (the colder the temperature,the longer the warm-up).

• The attachments can also be used dur-

ing the engine warm-up period.NOTE: If at a high altitude (above 3000feet) or in cold temperatures (below 32 F)the carburetor fuel mixture may need tobe adjusted for best engine performance(see "TO ADJUST CARBURETOR" in theService and Adjustments section of thismanual).

MOWING TIPS

• Mower should be properly leveled forbest mowing performance. See "TOLEVEL MOWER HOUSING" in theService and Adjustments section of thismanual.

• The left hand side of mower should beused for trimming.

• Drive so that clippings are dischargedonto the area that has already beencut. Have the cut area to the right ofthe tractor. This will result in a more

even distribution of clippings and moreuniform cutting.

• When mowing large areas, start byturning to the right so that clippings willdischarge away from shrubs, fences,driveways, etc. After one or two rounds,mow in the opposite direction makingleft hand turns until finished.

]1

( •J

00272

• If grass is extremely tall, it should bemowed twice to reduce load and pos-sible fire hazard from dried clippings.Make first cut relatively high; the secondto the desired height.

• Do not mow grass when it is wet.Wet grass will plug mower and leaveundesirable clumps. Allow grass to drybefore mowing.

• Always operate engine at full throttlewhen mowing to assure better mowingperformance and proper discharge ofmaterial. Regulate ground speed byselecting a low enough gear to give themower cutting performance as well asthe quality of cut desired.

• When operating attachments, select aground speed that will suit the terrainand give best performance of the at-tachment being used.

16

MAI.TE.A.CESC.EDU'EAS YOU COMPLETEREGULAR SERVICE /_///_'_ E RVICED ATES

Check Brake Operation _Check Tire Pressure

Check Operator Presence andT ROS Systems If

R Check for Loose Fasteners li_ I_'s If

A Sharpen/Replace Mower Blades lI_3

C Lubrication Chart if if

0 Check Battery Level 1_4

a Clean Battery and Terminals ll_

Check Transaxle Cooling v'Check V-Belts I_

Check Engine Oil Level If

Change Engine Oil (with oil filter) 1_1,2

E Change Engine Oil (without oil filter) _1,2

N Clean Air Filter 11_2

G Clean Air Screen 11_2

Inspect Muffler/SparkArrester

E Replace Oil Filter (If equipped) _1,2

Clean Engine Cooling Fins I_ 2

Replace Spark Plug _ li_

Replace Air Filter Paper Cartridge 11_'2

Replace Fuel Filter

1 - Change more often when operating under a heavy load orin high ambient temperatures.

2 - Service more often when operating in dirty or dusty conditions,

3 - Replace blades more often when mowing in sandy soil.4 - Not required if equipped with maintenance-free battery.5 - Tighten front axle pivot bolt to 35 ft,-Ibs, maximum,

Do not overtighten.

GENERAL RECOMMENDATIONS

The warranty on this tractor does notcover items that have been subjected tooperator abuse or negligence. To receivefull value from the warranty, operatormust maintain tractor as instructed in thismanual.

Some adjustments will need to be madeperiodically to properly maintain yourtractor.

At least once a season, check to see ifyou should make any of the adjustmentsdescribed in the Service and Adjustmentssection of this manual.

• At least once a year you should replacethe spark plug, clean or replace air filter,and check blades and belts for wear.

A new spark plug and clean air filterassure proper air-fuel mixture and helpyour engine run better and last longer.

BEFORE EACH USE1. Check engine oil level.2. Check brake operation.3. Check tire pressure.4. Check operator presence and

ROS systems for proper operation.5. Check for loose fasteners.

@ S_Zerk

LUBRICATION CHART

-- @ SpindleZerk

@Front Wheel ,BearingZerk

@Front WheelBearing Zerk

_SAE 30 or 10w30 Motor Oil@General Purpose GreaseLgPReferto Maintenance "ENGINE" Section

IMPORTANT: Do not oil or grease thepivot points which have special nylonbearings. Viscous lubricants will attractdust and dirt that will shorten the life ofthe self-lubricating bearings. If you feelthey must be lubricated, use only a dry,powdered graphite type lubricant sparingly.

17

TRACTORAlwaysobservesafety ruleswhen per-forming any maintenance.BRAKE OPERATIONIf tractor requiresmore than five (5) feettostop at highestspeedin highestgear on alevel,dry concreteor pavedsurface,thenbrakemust be checkedand adjusted.(See"TOADJUST BRAKE"in the ServiceandAdjustmentssection of this manual).TIRES• Maintainproperair pressure in all tires

(See "PRODUCTSPECIFICATIONS"sectionof this manual).

• Keeptires free of gasoline,oil, or insectcontrolchemicalswhichcan harm rub-ber.

• Avoid stumps,stones,deep ruts, sharpobjectsand other hazardsthat maycausetire damage.

NOTE:Toseal tire puncturesand preventflat tiresdue to slow leaks,tire sealantmaybe purchasedfrom your local partsdealer.Tire sealant also preventstire dryrot and corrosion.OPERATOR PRESENCE SYSTEM AND

REVERSE OPERATION SYSTEM (ROS)

Be sure operator presence and reverseoperation systems are working properly. Ifyour tractor does not function as de-scribed, repair the problem immediately.• The engine should not start unless the

brake pedal is fully depressed, and theattachment clutch control is in the disen-

gaged position.

CHECK OPERATOR PRESENCESYSTEM

• When the engine is running, any at-tempt by the operator to leave the seatwithout first setting the parking brakeshould shut off the engine.

• When the engine is running and theattachment clutch is engaged, any at-tempt by the operator to leave the seatshould shut off the engine.

• The attachment clutch should never op-erate unless the operator is in the seat.

CHECK REVERSE OPERATION (ROS)SYSTEM

• When the engine is running with the ig-nition switch in the engine "ON" positionand the attachment clutch is engaged,any attempt by the operator to go intoreverse should shut off the engine.

ROS "ON" Position Engine "ON" Position(Normal Operating)

• When the engine is running with theignition switch in the ROS "ON" positionand the attachment clutch is engaged,any attempt by the operator to shift intoreverse should NOT shut off the engine.

BLADE CARE

For best results mower blades must be keptsharp. Replace bent or damaged blades.

BLADE REMOVAL

1. Raise mower to highest position to al-low access to blades.

2. Remove blade bolt, lock washer andflat washer securing blade.

3. Install new or resharpened bladewith trailing edge up towards deck asshown.

IMPORTANT: To ensure proper assembly,center hole in blade must align with staron mandrel assembly.4. Reassemble blade bolt, lock washer

and flat washer in exact order asshown.

5. Tighten blade bolt securely (27-35 Ft.Lbs. torque).

IMPORTANT: Blade bolt is heat treated.

Trailing Mandrel As,,Edge Up_ Blade Cente

Lock Washer-.-_

_-Blade Bolt

If bolt needs replacing, replace only withapprove bolt shown in the Repair Parts.TO SHARPEN BLADE

NOTE: We do not recommend sharp-ening blade - but if you do, be sure theblade is balanced.Care should be taken to keep the bladebalanced. An unbalanced blade will causeexcessive vibration and eventual damageto mower and engine.• The blade can be sharpened with a file

or on a grinding wheel. Do not attemptto sharpen while on the mower.

• To check blade balance, you will need a5/8" diameter steel bolt, pin, or a conebalancer. (When using a cone balancer,follow the instructions supplied withbalancer.)18

NOTE: Do not use a nail for balancingblade. The lobes of the center hole mayappear to be centered, but are not.• Slide blade on to an unthreaded portion

of the steel bolt or pin and hold thebolt or pin parallel with the ground. Ifblade is balanced, it should remain in ahorizontal position. If either end of theblade moves downward, sharpen theheavy end until the blade is balanced.

5/8" Bolt or Pin_ Blade

/ J_7Center Hole

BATT ERY

Your tractor has a battery charging systemwhich is sufficient for normal use. How-ever, periodic charging of the battery withan automotive charger will extend its life.• Keep battery and terminals clean.• Keep battery bolts tight.• Keep small vent holes open.• Recharge at 6-10 amperes for 1 hour.NOTE: The original equipment battery onyour tractor is maintenance free. Do notattempt to open or remove caps or covers.Adding or checking level of electrolyte isnot necessary.

TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery andterminals can cause the battery to "leak"power.1. Disconnect BLACK battery cable first

then RED battery cable and removebattery from tractor.

2. Rinse the battery with plain water anddry.

3. Clean terminals and battery cable endswith wire brush until bright.

4. Coat terminals with grease or petro-leum jelly.

5. Reinstall battery (See "REPLACINGBATTERY" in the SERVICE AND AD-

JUSTMENTS section of this manual).

ENGINE

LUBRICATION

Only use high quality detergent oil ratedwith API service classification SG-SL.

Select the oil's SAE viscosity gradeaccording to your expected operatingtemperature.

SAE VISCOSITY GRADES

-30 -20 -10 0 20 30 40

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

o_vJ_c dla_f e

NOTE: Although multi-viscosity oils(5W30, 10W30 etc.)improve starting incold weather, the oils will result in in-creased oil consumption when used above32°E Check your engine oil level morefrequently to avoid possible engine dam-age from running low on oil.Change the oil after every 50 hours of op-eration or at least once a year if the tractoris not used for 50 hours in one year.Check the crankcase oil level before start-ing the engine and after each eight (8)hours of operation. Tighten oil fill cap/dipstick securely each time you check theoil level.

TO CHANGE ENGINE OIL

Determine temperature range expectedbefore oil change. All oil must meet APIservice classification SG-SL• Be sure tractor is on level surface.

• Oil will drain more freely when warm.• Catch oil in a suitable container.

1. Remove oil fill cap/dipstick. Be carefulnot to allow dirt to enter the enginewhen changing oil.

2. Remove yellow cap from end of drainvalve and install the drain tube onto the

fitting.Oil Drain Valve

TRANSAXLE COOLING

Keep transaxle free from build-up of dirtand chaff which can restrict cooling.

V-BELTS

Check V-belts for deterioration and wear

after 100 hours of operation and replaceif necessary. The belts are not adjustable.Replace belts if they begin to slip fromwear.

19

3. Unlock drain valve by pushing inwardslightly and turning counterclockwise.

4. To open, pull out on the drain valve.5. After oil has drained completely, close

and lock the drain valve by pushinginward and turning clockwise until thepin is in the locked position as shown.

6. Remove the drain tube and replace thecap onto the end of the drain valve.

7. Refill engine with oil through oil fill dip-stick tube. Pour slowly. Do not overfill.For approximate capacity see "PROD-UCT SPECIFICATIONS" section of thismanual.

8. Use gauge on oil fill cap/dipstick forchecking level. For accurate reading,tighten dipstick cap securely onto thetube before removing dipstick. Keep oilat "FULl" line on dipstick. Tighten caponto the tube securely when finished.

ENGINE OIL FILTER

Replace the engine oil filter every seasonor every other oil change if the tractor isused more than 100 hours in one year.

AIR FILTER

Your engine will not run properly using adirty air filter. Replace pre-cleaner afterevery 25 hours of operation or everyseason. Service paper cartridge every100 hours of operation or every season,whichever occurs first.Service air cleaner more often underdusty conditions.1. Pull up on air filter cover handle and

rotate towards engine.2. Remove cover.3. Carefully remove air filter cartridge and

pre-cleaner from base.4. Clean base carefully to prevent debris

from falling into carburetor.NOTE: If very dirty or damaged, replacecartridge.5. Place new pre-cleaner and cartridge

firmly in base.6. Align tabs on cover with slots in blower

housing and replace cover.7. Hook handle on cover and push down

on handle to close.

IMPORTANT: Petroleum solvents,such as kerosene, are not to be usedto clean the cartridge. They may causedeterioration of the cartridge. Do not oilcartridge. Do not use pressurized air toclean cartridge.

Handle

"Slots

CLEAN AIR SCREEN

Air screen must be kept free of dirt andchaff to prevent engine damage fromoverheating. Clean with a wire brush orcompressed air to remove dirt and stub-born dried gum fibers.

ENGINE COOLING SYSTEM

Debris may clog the engine's air cool-ing system. Remove blower housing andclean area shown to prevent overheatingand engine damage.

Air ScreenClean out chaff and debris

20

MUFFLER

Inspect and replace corroded muffler andspark arrester (if equipped) as it could cre-ate a fire hazard and/or damage.SPARK PLUG(S)

Replace spark plug(s) at the beginningof each mowing season or after every100 hours of operation, whichever occursfirst. Spark plug type and gap setting areshown in "PRODUCT SPECIFICATIONS"section of this manual.

IN-LINE FUEL FILTER

The fuel filter should be replaced onceeach season. If fuel filter becomes

clogged, obstructing fuel flow to carbu-retor, replacement is required.1. With engine cool, remove filter and

plug fuel line sections.2. Place new fuel filter in position in fuel

line with arrow pointing towards carbu-retor.

3. Be sure there are no fuel line leaks and

clamps are properly positioned.4. Immediately wipe up any spilled gaso-

line.

Clamp_" Clamp

--_ _ Fuel Filter

CLEANING

• Clean engine, battery, seat, finish, etc.of all foreign matter.

• Keep finished surfaces and wheels freeof all gasoline, oil, etc.

• Protect painted surfaces with auto-motive type wax.

We do not recommend using a gardenhose or pressure washer to clean yourtractor unless the engine and transmis-sion are covered to keep water out. Waterin engine or transmission will shorten theuseful life of your tractor. Use compressedair or a leaf blower to remove grass,leaves and trash from tractor and mower.

21

_ ARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANYSERVICE OR ADJUSTMENTS:

1. Depress clutch/brake pedal fully and set parking brake.2. Place gearshift lever in neutral (N) position.3. Place attachment clutch in "DISENGAGED" position.4. Turn ignition key to "STOP" and remove key.5. Make sure the blades and all moving parts have completely stopped.6. Disconnect spark plug wire from spark plug and place wire where it cannot

come in contact with plug.

TRACTOR

TO REMOVE MOWERMower will be easier to remove from the

right side of tractor.1. Place attachment clutch in "DISEN-

GAGED" position.2. Move attachment lift lever forward to

lower mower to its lowest position.3. Roll belt off engine pulley.4. Remove small retainer spring, and

remove clutch spring off pulley bolt.5. Remove large retainer spring, slide

collar off and push housing guide outof bracket.

6. Disconnect anti-sway bar from chassisbracket by removing retainer spring.

7. Disconnect suspension arms from reardeck brackets by removing retainersprings.

8. Disconnect front links from deck byremoving retainer springs.

9. Raise lift lever to raise suspensionarms. Slide mower out from under trac-tor.

IMPORTANT: If an attachment other thanthe mower deck is to be mounted on the

tractor, remove the front links and hookthe clutch spring Into square hole in frame.TO INSTALL MOWER

1. Raise attachment lift lever to its highestposition.

2. Slide mower under tractor with deflec-

tor shield to right side of tractor.3. Lower lift lever to its lowest position.4. Connect front links to mower deck and

secure with retainer springs.5. Connect suspension arms to rear

deck brackets and secure with retainer

springs.6. Connect anti-sway bar to chassis

bracket and secure with retainer spring.7. Push clutch cable housing guide into

bracket, slide collar onto guide andsecure with large retainer spring.

8. Place flat washer and clutch spring onidler pulley bolt and secure with smallretainer spring.

9. Install belt onto engine pulley.

Small

Small Retainer S

Clutch Spring

Front Link

Retainer S

Anti-Sway

HousingGuide --

Large Retainer SpringBracket

22

\ Retainer SpringsSides)

Deflector Shield

TO LEVEL MOWER HOUSING

Adjust the mower while tractor is parkedon level ground or driveway. Make suretires are properly inflated (See "PROD-UCT SPECIFICATIONS" section of this

manual). If tires are over or underinflated,you will not properly adjust your mower.SIDE-TO-SIDE ADJUSTMENT

• Raise mower to its highest position.• At the midpoint of both sides of mower,

measure height from bottom edge ofmower to ground. Distance "A" on bothsides of mower should be the same orwithin 1/4" of each other.

• If adjustment is necessary, make adjust-ment on one side of mower only.

• To raise one side of mower, tighten liftlink adjustment nut on that side.

• To lower one side of mower, loosen liftlink adjustment nut on that side.

NOTE: Each full turn of adjustment nutwill change mower height about 1/8".• Recheck measurements after adjusting.

Bottom edge Bottom edge of

;fromO_¢e__i___ _/_ _Z_In_o_e,_ground

• When distance "D" is 1/8" to 1/2"

lower at front than rear, tighten nuts "F"against trunnion on both front links.

• To raise front of mower, loosen nut"F"from trunnion on both front links. Tightennut "E" on both front links an equal num-ber of turns. The two front links must

remain equal in length.• When distance "D" is 1/8" to 1/2" lower

at front than rear, tighten nut "F" againsttrunnion on both front links.

• Recheck side-to-side adjustment.

_--__ Mandrel

Both _ rFront. Unks Should be Equal in Length

..............I ........................................................_1 ......

,_E _

Arm

LiftLink _ .........................................

Adjustment Nut ---'-'-'- - --

FRONT-TO-BACK ADJUSTMENTIMPORTANT: Deck must be level side-toside. If the following front-to-back adjust-ment is necessary, be sure to adjust bothfront links equally so mower will stay levelside-to-side.To obtain the best cutting results, themower housing should be adjusted sothat the front is approximately 1/8" to 1/2"lower than the rear when the mower is inits highest position.Check adjustment on right side of trac-tor. Measure distance "D" directly in frontand behind the mandrel at bottom edge ofmower housing as shown.• Before making any necessary adjust-

ments, check that both front links areequal in length.

• If links are not equal in length, adjustone link to same length as other link.

• To lower front of mower loosen nut "E"on both front links an equal number ofturns.

Trunnion

Front Links

TO REPLACE MOWER BLADE DRIVEBELT

The mower blade drive belt may be re-placed without tools. Park the tractor onlevel surface. Engage parking brake.

BELT REMOVAL -

1. Remove mower from tractor (See "TOREMOVE MOWER" in this section ofmanual).

2. Work belt off both mandrel pulleys andidler pulleys.

3. Pull belt away from mower.

BELT INSTALLATION -

1. Work belt around both mandrel pulleysand idler pulleys

2. Make sure belt is in all pulley groovesand inside all belt guides.

3. Install mower (See "To Install Mower" inthis section of this manual).

23

Mandrel With Parking Brake "Engaged"Idler Pulleys

MandrelPulley

Nut "A"

Jam Nut

TO CHECK AND ADJUST BRAKE

Your tractor is equipped with an adjustablebrake system which is mounted on theright side of the transaxle.If tractor requires more than five (5) feet tostop at highest speed in highest gear on alevel, dry concrete or paved surface, thenbrake must be checked and adjusted.

TO CHECK BRAKE

1. Park tractor on a level, dry concrete orpaved surface, depress clutch/brakepedal all the way down and engageparking brake.


The rear wheels must lock and skid when

you try to manually push the tractor for-ward. If the rear wheels rotate, the brakeneeds to be adjusted or the pads need tobe replaced.

TO ADJUST BRAKE

1. Depress clutch/brake pedal all the waydown and engage parking brake.

2. Measure distance between brake oper-ating arm and nut "A" on brake rod.

3. If distance is other than 1-1/2", loosenjam nut and turn nut "A" until distancebecomes 1-1/2". Retighten jam nutagainst nut "A".

4. Road test tractor for proper stoppingdistance as stated above. Readjustif necessary. If stopping distance isstill greater than five (5) feet in highestgear, further maintenance is neces-sary. Replace brake pads or contact aSears or other qualified service center.

Arm

00238

TO REPLACE MOTION DRIVE BELT

Park the tractor on level surface. Engageparking brake. For assistance, there is abelt installation guide decal on bottom sideof left footrest.

BELT REMOVAL -

1. Remove mower (See "TO REMOVEMOWER" in this section of manual).

NOTE: Observe entire motion drive belt

and position of all belt guides and keepers.2. Remove belt from stationary idler and

clutching idler.3. Remove belt downward from around

engine pulley.4. Pull belt slack toward rear of tractor.

Remove belt upwards from transaxlepulley by deflecting belt keepers.

5. Remove belt from center span keeperand pull belt away from tractor.

BELT INSTALLATION -

1. Carefully work new belt down betweentransaxle belt keepers and onto theinput pulley.

2. Slide belt into the center span keeper.3. Pull belt toward front of tractor and roll

around the top groove of engine pulley.4. Install belt through stationary idler and

clutching idler.5. Make sure belt is in all pulley grooves

and inside all belt guides and keepers.6. Install mower (See "TO INSTALL

MOWER" in this section of manual).

24

Engine

Clutching

Center

Keeper

Stationary Idler

Transaxle

TRANSAXLE GEAR SHIFT LEVER NEU-TRAL ADJUSTMENT

The transaxle should be in neutral when

the gear shift lever is in neutral (N) (lockgate) position. The adjustment is presetat the factory; however, if adjustment isneeded, proceed as follows:1. Make sure transaxle is in neutral (N).NOTE: When the tractor rear wheels move

freely, the transaxle is in neutral.2. Loosen adjustment bolt in front of the

right rear wheel.3. Position the gear shift lever in the neu-

tral (N) position.4. Tighten adjustment bolt securely.NOTE: If additional clearance is needed

to get to adjustment bolt, move mowerdeck height to the lowest position.

Neutral Lock Gate

.... ,...... Adjustment Bolt

TO ADJUST STEERING WHEEL ALIGN-MENT

If steering wheel crossbars are nothorizontal (left to right) when wheels arepositioned straight forward, remove steer-ing wheel and reassemble with crossbarshorizontal. Tighten securely.

FRONT WHEEL TOE-IN/CAMBER

The front wheel toe-in and camber are notadjustable on your tractor. If damage hasoccurred to affect the front wheel toe-in or

camber, contact a Sears or other qualifiedservice center.

TO REMOVE WHEEL FOR REPAIRS

1. Block up axle securely.2. Remove axle cover, retaining ring and

washers to allow wheel removal (rearwheels have a square key - Do notlose).

3. Repair tire and reassemble.NOTE: On rear wheels only: aligngrooves in rear wheel hub and axle. Insertsquare key.4. Replace washers and snap retaining

ring securely in axle groove.5. Replace axle cover.NOTE: To seal tire punctures and preventflat tires due to slow leaks, purchase anduse tire sealant from Sears. Tire sealant

also prevents tire dry rot and corrosion.

Washers

RetainingRing

AxleCover

\

I

Square Key(Rear Wheel Only)

TO START ENGINEWlTH AWEAK BAT-TERY

_,WARNING: Lead-acid batteries gen-erate explosive gases. Keep sparks, flameand smoking materials away from bat-teries. Always wear eye protection whenaround batteries.If your battery is too weak to start theengine, it should be recharged. (See "BAT-TERY" in the MAINTENANCE section ofthis manual).If "jumper cables" are used for emergencystarting, follow this procedure:IMPORTANT: Your tractor is equippedwith a 12 volt system. The other vehiclemust also be a 12 volt system. Do not useyour tractor battery to start other vehicles.

TO ATTACH JUMPER CABLES -

1. Connect one end of the RED cable

to the POSITIVE (+) terminal of eachbattery(A-B), taking care not to shortagainst tractor chassis.

2. Connect one end of the BLACK cable

to the NEGATIVE (-) terminal (C) offully charged battery.

3. Connect the other end of the BLACK

cable (D) to good chassis ground,away from fuel tank and battery.

25

TO REMOVE CABLES, REVERSEORDER -

1. BLACK cable first from chassis andthen from the fully charged battery.

2. RED cable last from both batteries.

Weak or Dead Fully ChargedBattery Battery

REPLACING BATTERY

_I_WARNING: Do not short batteryterminals by allowing a wrench or anyother object to contact both terminals atthe same time. Before connecting battery,remove metal bracelets, wristwatch bands,rings, etc.Positive terminal must be connected

first to prevent sparking from accidentalgrounding.1. Lift seat pan to raised position.2. Disconnect BLACK battery cable first

then RED battery cable and carefullyremove battery from tractor.

3. Install new battery with terminals insame position as old battery.

4. First connect RED battery cable topositive (+) terminal with hex bolt andkeps nut as shown. Tighten securely.Slide terminal cover over terminal

5. Connect BLACK grounding cable tonegative (-) terminal with remaininghex bolt and keps nut. Tighten securely.

TO REPLACE HEADLIGHT BULB

1. Raise hood.2. Pull bulb holder out of the hole in the

backside of the grill.3. Replace bulb in holder and push bulb

holder securely back into the hole inthe backside of the grill.

4. Close hood.INTERLOCKS AND RELAYS

Loose or damaged wiring may causeyour tractor to run poorly, stop running, orprevent it from starting.• Check wiring. See electrical wiring

diagram in the Repair Parts section.TO REPLACE FUSE

Replace with 20 amp automotive-typeplug-in fuse. The fuse holder is locatedbehind the dash.

TO REMOVE HOOD AND GRILL AS-SEMBLY

1. Raise hood.

2. Unsnap headlight wire connector.3. Stand in front of tractor. Grasp hood at

sides, tilt toward engine and lift off oftractor.

4. When replacing hood, be sure to re-connect the headlight wire connector.

Hood

Headlight WireConnector

SeatLabel

O2495 =

TerminalCover /Keps

Nut

"-_ HexBolt

Positive(Red)Cable Negative (Black)

Cable26

ENGINE

Maintenance, repair, or replacement of theemission control devices and systems, whichare being done at the customers expense,may be performed by any non-road enginerepair establishment or individual. Warrantyrepairs must be performed by an authorizedengine manufacturer's service outlet.

TO ADJUST THROTTLE CONTROL

CABLE

The throttle control has been preset at thefactory and adjustment should not be nec-essary. Check adjustment as describedbelow before loosening cable. If adjust-ment is necessary, proceed as follows:1. With engine not running, move throttle

control lever from slow to choke posi-tion. Slowly move lever from choke tofast position.

2. Check that holes "A" in governorcontrol lever and hole in governor plateline-up. If holes "A" are not aligned,loosen clamp screw and move throttlecable until holes are aligned. Tightenclamp screw securely.

Governor Control Lever GovernorPlate

(

Holes ThrottleClamp CableScrew

TO ADJUST CARBURETOR

NOTE: The carburetor on this engine islow emission. It is equipped with an idlefuel adjusting needle with a limiter cap,which allows some adjustment within thelimits allowed by the cap. Do not attemptto remove the limiter cap. The limiter capcannot be removed without breaking theadjusting needle.The carburetor has been preset at thefactory and adjustment should not be nec-essary. However, minor adjustment maybe required to compensate for differencesin fuel, temperature, altitude or load. If thecarburetor does need adjustment, proceedas follows:In general, turning idle mixture valve in(clockwise) decreases the supply of fuel tothe engine giving a leaner fuel/air mix-ture. Turning the idle mixture valve out(counterclockwise) increases the supplyof fuel to the engine giving a richer fuel/airmixture.

IMPORTANT: Damage to the needlevalve and the seat in carburetor may resultif screw is turned in too tight.

PRELIMINARY SETTING -

1. Air cleaner assembly must be assem-bled to the carburetor when makingcarburetor adjustments.

2. Be sure the throttle control cable is

adjusted properly (see above).

FINAL SETTING -

1. Start engine and allow to warm for fiveminutes. Make final adjustments withengine running and shift/motion controllever in neutral (N) position.

2. Move throttle control lever to slow posi-tion. With finger, rotate and hold throttlelever against idle speed screw. Turnidle speed screw to attain 1750 RPM.

3. While still holding throttle lever againstidle speed screw, turn idle mixturevalve full travel clockwise then coun-

terclockwise until engine runs rough.Turn valve to a point midway betweenthose two positions. Release throttlelever.

ACCELERATION TEST -

4. Move throttle control lever from slow

to fast position. If engine hesitates ordies, turn idle mixture valve out (coun-terclockwise) 1/8 turn. Repeat test andcontinue to adjust, if necessary, untilengine accelerates smoothly.

High speed stop is factory adjusted. Donot adjust - damage may result.IMPORTANT: Never tamper with theengine governor, which is factory setfor proper engine speed. Overspeed-ing the engine above the factory highspeed setting can be dangerous. If youthink the engine-governed high speedneeds adjusting, contact a Sears or otherqualified service center, which has properequipment and experience to make anynecessary adjustments.

idle Speed F _==_ '"_-_,_ .... Throttle

Sorow----

IdleWith Limiter

27

Immediately prepare your tractor for stor-age at the end of the season or if the trac-tor will not be used for 30 days or more.

_IWARNING: Never store the tractorwith gasoline in the tank inside a buildingwhere fumes may reach an open flameor spark. Allow the engine to cool beforestoring in any enclosure.

TRACTORRemove mower from tractor for winter

storage. When mower is to be stored for aperiod of time, clean it thoroughly, removeall dirt, grease, leaves, etc. Store in aclean, dry area.1. Clean entire tractor (See "CLEANING"

in the Maintenance section of this

manual).2. Inspect and replace belts, if necessary

(See belt replacement instructions inthe Service and Adjustments section ofthis manual).

3. Lubricate as shown in the Maintenancesection of this manual.

4. Be sure that all nuts, bolts and screwsare securely fastened. Inspect movingparts for damage, breakage and wear.Replace if necessary.

5. Touch up all rusted or chipped paintsurfaces; sand lightly before painting.

BATTERY

• Fully charge the battery for storage.• After a period of time in storage, battery

may require recharging.• To help prevent corrosion and power

leakage during long periods of storage,battery cables should be disconnectedand battery cleaned thoroughly (see "TOCLEAN BATTERY AND TERMINALS" inthe Maintenance section of this manual).

• After cleaning, leave cables discon-nected and place cables where theycannot come in contact with batteryterminals.

• If battery is removed from tractor forstorage, do not store battery directly onconcrete or damp surfaces.

ENGINE

FUEL SYSTEM

IMPORTANT: It is important to preventgum deposits from forming in essentialfuel system parts such as carburetor, fuelhose, or tank during storage. Also, alcohol

blended fuels (called gasohol or usingethanol or methanol) can attract moisturewhich leads to separation and formation ofacids during storage. Acidic gas can dam-age the fuel system of an engine while instorage.• Empty the fuel tank by starting the en-

gine and letting it run until the fuel linesand carburetor are empty.

• Never use engine or carburetor cleanerproducts in the fuel tank or permanentdamage may occur.

• Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptablealternative in minimizing the formation offuel gum deposits during storage. Addstabilizer to gasoline in fuel tank or stor-age container. Always follow the mix ratiofound on stabilizer container. Run engineat least 10 minutes after adding stabilizerto allow the stabilizer to reach the car-

buretor. Do not empty the gas tank andcarburetor if using fuel stabilizer.ENGINE OIL

Drain oil (with engine warm) and replacewith clean engine oil. (See "ENGINE" inthe Maintenance section of this manual).CYLINDER(S)

1. Remove spark plug(s).2. Pour one ounce of oil through spark

plug hole(s)into cylinder(s).3. Turn ignition key to "START" position

for a few seconds to distribute oil.

4. Replace with new spark plug(s).

OTHER

• Do not store gasoline from one seasonto another.

• Replace your gasoline can if your canstarts to rust. Rust and/or dirt in yourgasoline will cause problems.

• If possible, store your tractor indoorsand cover it to give protection from dustand dirt.

• Cover your tractor with a suitable pro-tective cover that does not retain mois-

ture. Do not use plastic. Plastic cannotbreathe which allows condensation to

form and will cause your tractor to rust.IMPORTANT: Never cover tractor while

engine and exhaust areas are still warm.

28

TROUBLESHOOTING CHART:See appropriate section in manual unless directed to Sears service center

PROBLEM

Will not start

Hard to start

Engine will notturn over

Engine clicks butwill not start

CAUSE CORRECTION

1. Out of fuel.2. Engine not "CHOKED"

properly.3. Engine flooded.

4. Bad spark plug.5. Dirty air filter.6. Dirty fuel filter.7 Water in fuel.

8. Loose or damaged wiring.9. Carburetor out of adjustment.

10. Engine valves out ofadjustment.

1. Dirty air filter.2. Bad spark plug.3. Weak or dead battery.4. Dirty fuel filter.5. Stale or dirty fuel.

6. Loose or damaged wiring.7. Carburetor out of adjustment.


1. Clutch/brake pedal notdepressed.

2. Attachment clutch is engaged.3. Weak or dead battery.4. Blown fuse.5. Corroded battery terminals.6. Loose or damaged wiring.7. Faulty ignition switch.8. Faulty solenoid or starter.

9. Faulty operator presenceswitch(es).

1. Weak or dead battery.2. Corroded battery terminals.3. Loose or damaged wiring.4. Faulty solenoid or starter.

1. Fill fuel tank.2. See "TO START ENGINE"

in Operation section.3. Wait several minutes

before attempting to start.4. Replace spark plug.5. Clean/replace air filter.6. Replace fuel filter.7. Empty fuel tank and carbure-

tor, refill tank with fresh gas-oline and replace fuel filter.

8. Check all wiring.9. See "To Adjust Carburetor"

in Service and Adjustmentssection.

10. Contact a Sears or other

qualified service center.

1. Clean/replace air filter.2. Replace spark plug.3. Recharge or replace battery.4. Replace fuel filter.5. Empty fuel tank and refill tank

with fresh, clean gasoline.6. Check all wiring.7. See "To Adjust Carburetor"


8. Contact a Sears or otherqualified service center.

1. Depress clutch/brake pedal.

2. Disengage attachment clutch.3. Recharge or replace battery.4. Replace fuse.5. Clean battery terminals.6. Check all wiring.7. Check/replace ignition switch.8. Check/replace solenoid or

starter.9. Contact a Sears or other


1. Recharge or replace battery.2. Clean battery terminals.3. Check all wiring.4. Check/replace solenoid or

starter.

29


CAUSE CORRECTION

1. Cutting too much grass/toofast.

2. Throttle in "CHOKE" position.3. Build-up of grass, leaves

and trash under mower.

4. Dirty air filter.5. Low oil level/dirty oil.6. Faulty spark plug.

PROBLEM

Loss of power

Excessivevibration

Engine dies whentractor is shiftedinto reverse

Engine continuesto run whenoperator leavesseat with attach-ment clutchengaged

Poor cut - uneven

7. Dirty fuel filter.8. Stale or dirty fuel.

9. Water in fuel.

10. Spark plug wire loose.

11. Dirty engine air screen/fins.12. Dirty/clogged muffler.13. Loose or damaged wiring.14. Carburetor out of adjustment.


1. Worn, bent or loose blade.

2. Bent blade mandrel.

3. Loose/damaged part(s).

. Reverse operation system(ROS) is not "ON" whilemower or other attachmentis engaged.

Faulty operator-safetypresence control system.

.

Worn, bent or loose blade.

Mower deck not level.Buildup of grass, leaves,and trash under mower.Bent blade mandrel.

Clogged mower deck ventholes from buildup of grass,leaves, and trash aroundmandrels.

.

2.3.

4.

5.

1. Raise cutting height/reducespeed.

2. Adjust throttle control.3. Clean underside of mower

housing.4. Clean/replace air filter.5. Check oil level/change oil.6. Clean and regap or change

spark plug.7. Replace fuel filter.8. Empty fuel tank and refill tank

with fresh, clean gasoline.9. Empty fuel tank and carbure-

tor, refill tank with fresh gas-oline and replace fuel filter.

10. Connect and tighten sparkplug wire.

11. Clean engine air screen/fins.12. Clean/replace muffler.13. Check all wiring.14. See "To Adjust Carburetor"



1. Replace blade.Tighten blade bolt.


3. Tighten loose part(s).Replace damaged parts.

1. Turn ignition key toROS "ON" position.See Operation section.

. Check wiring, switches andconnections. If not correctedcontact Sears or otherqualified service center.

1. Replace blade. Tightenblade bolt.

2. Level mower deck.3. Clean underside of mower

housing.4. Contact a Sears or other

qualified service center.5. Clean around mandrels to

open vent holes.

30


PROBLEM

Mower blades willnot rotate

Poor grassdischarge

Headlight(s) notworking(if so equipped)

Battery willnotcharge

Engine "backfires"when turningengine "OFF"

CAUSE

1. Obstruction in clutchmechanism.

2. Worn/damaged mower drivebelt.

3. Frozen idler pulley.4. Frozen blade mandrel.

1. Engine speed too slow.

2. Travel speed too fast.3. Wet grass.

4. Mower deck not level.

5. Low/uneven tire air pressure.

6. Worn, bent or loose blade.

7. Buildup of grass, leaves andtrash under mower.

8. Mower drive belt worn.9. Blades improperly installed.

10.

11.

Improper blades used.

Clogged mower deck ventholes from buildup of grass,leaves, and trash aroundmandrels.

1. Light switch is "OFF".2. Bulb(s) or lamp(s) burned out.3. Faulty light switch.4. Loose or damaged wiring.5. Blown fuse.

1. Bad battery cell(s).2. Poor cable connections.

3. Faulty regulator(if so equipped).

4. Faulty alternator.

. Engine throttle control not setbetween half and full speed(fast) position before stoppingengine.

3ORRECTION

1. Remove obstruction.

2. Replace mower drive belt.

3. Replace idler pulley.4. Contact a Sears or other


1. Place throttle control in

"FAST" position.2. Shift to slower speed.3. Allow grass to dry before

mowing.4. Level mower deck.

5. Check tires for proper airpressure.

6. Replace/sharpen blade.Tighten blade bolt.

7. Clean underside of mower

housing.8. Replace mower drive belt.9. Reinstall blades sharp edge

down.

10. Replace with blades listedin this manual.

11. Clean around mandrels to

open vent holes.

1. Turn light switch "ON".2. Replace bulb(s) or lamp(s).3. Check/replace light switch.4. Check wiring and connections.5. Replace fuse.

1. Replace battery.2. Check/clean all connections.

3. Replace regulator.

4. Replace alternator.

. Move throttle controlbetween half and full speed(fast) position beforestopping engine.

31

SCHEMATICTRACTOR - - MODEL NUMBER 917.274390

02831 193372

AMMETER FUSE(OPTIONAL)

SOLENOID STARTER

IGNITION SWITCH

POSITION CIRCUIT "MAKE"

OFF M+G+A1qUN/OVERRIDE B+A1

RUN B+A1 L+A2

START B + S + A1

IGNITIONUNIT s_s_ )AFtKGAPPLUGS(2 PLUGS

ON TWIN CYL. ENGINES)

i .... 7"1 HOUR b-_ ....

_ METER yI FLIE[. I (OPTIONAL)

I LINE II i

_E C HARGDING@SYSoToFRMp_UTPU T _SHV/AOLTSACsM/_E _ 36000RPMEcTED)

FUEL SHUT-OFF _/ _/RED SOLENOID -_ _ P'_ I

- _ ........................._ @ _ _ =,; _ = LIAGHTINGSYSTEoMROUTPUTD 0 DE I ALTERNATOR T'

LIGHT SWITCH

, 14 VOLTS AC MIN. @ 3600 RPM (LIGHTS OFF)

HEADLIGHTS

NOTE

YOUR TRACTOR ISEQUIPPED WITH A SPECIALALTERNATOR SYSTEM.THE LIGHTS ARE NOTCONNECTED TO THEBATTERY, BUT HAVE THEIROWN ELECTRICAL SOURCE.BECAUSE OF THIS, THEBRIGHTNESS OF THE LIGHTSWILL CHANGE WITH ENGINESPEED. AT IDLE THE LIGHTSWILL DIM. AS THE ENGINE ISSPEEDED UP, THE LIGHTSWILL BECOME THEIR BRIGHTEST.

02831

NON-REMOVABLE REMOVABLE

CONNECTIONS CONNECTIONS

WIRING INSULATED CLIPSNOTE: IF WIRING INSULATED CLIPSWERE REMOVED FOR SERVICING OFUNIT, THEY SHOULD BE REPLACED

TO PROPERLY SECURE YOUR WIRING.

33

ELECTRICALTRACTOR - - MODEL NUMBER 917.274390

/ \

24 41 :::_

/ I

/ I

22

26

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29

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34

ELECTRICALTRACTOR - - MODEL NUMBER 917.274390

KEY PART

NO. NO. DESCRIPTION

1 163465 Battery2 74760412 Bolt Hex Hd 1/4-20 unc x 3/48 176689 Box Battery Fender16 176138 Switch, Interlock21 183759 Harness Asm Light W/4152j22 4152J Bulb Light #115624 4799J Cable Battery 6 Ga. 11" red25 146147 Cable Battery 6 Ga. w/16 wire red26 175158 Fuse 20 AMP

27 73510400 Nut, Keps Hex 1/4-20 unc28 4207J Cable Ground 6 Ga. 12" black29 192749 Switch Seat

30 193350 Switch Ign33 140403 Key Ign Molded Craftsman34 110712X Switch Light40 193372 Harness Ign41 71110408 Bolt BIk. Fin Hex 1/4-20 unc x 11242 131563 Cover Terminal Red43 178861 Solenoid

48 140844 Adapter Ammeter52 141940 Protection Wire Loop90 180499 Cover Battery Terminal92 193465 Harness Pigtail Reverse Switch93 192540 Screw Plastic 10-14 x 2.094 191834 Module Reverse ROS

NOTE: All component dimensions give in U.S. inches1 inch = 25.4 mm

35

TRACTOR - - MODEL NUMBER 917.274390CHASSIS AND ENCLOSURES

212__

3O

26

159

31

209

25

26

@/5

28

39

278

208

207

26

209208

20913

209

33 10

206 209

14

38

36

37145

34 26

chassis-Laser -It.stlt_47

208

TRACTOR- - MODEL NUMBER 917.274390CHASSIS AND ENCLOSURES

KEY PARTNO. NO. DESCRIPTION

125910111314171824252628

29303133343537383964142145159206207208209212278

174619 Chassis Stamping176554 Drawbart 55272 Bumper Hood/Dash193510X012 DashSTD533710 Bolt, Carriage 3/8-16 x 1174996 Panel, Dash, LH.172105X010 Panel, Dash, R.H.17490608 Screw Thdrol 3/8-16 x 112185682)(613 Hood Assembly Laser184921 Bumper Hood Large 1.75STD523710 Bolt F_nHex 3/8-16 unc x 1 Gr. 519131312 Washer 13/32 x 13/16 x 12 Ga.STD541437 Nut193258 Grille Lens Asm Laser

{IncludesKey Nos. 29 and 212)174332X599 Lens,Laser192528X6t3 Fend/Ftrest Pnt STLT136619 Bracket, Fender Support179716X613 FootrestLH179717)(613 FootrestRHSTD533707 Bolt Rdhd Sht Sqnk 3/8-t6 x 3/417490509 ScrewThdrol 5/16-18 x 112Tyt175710 Bracket Asm. Pivot Mower Rear174714 Bracket Pivot Laser154798 Dash Lower STLT175702 Plate ReinforcementSTLT156524 Jod Pivot ChassislHood169473)(428 Cupholder1701651767050817670608170006121751431916115479J187801

Bolt Shoulder 5116-18 TTScrewThdrol 5/16-18 x I/2TY']_ScrewThdrol 3/8-16 x 112Screw Hex Wsh Thdr 3/8-16 x 3/4Insert Lens ReflectiveScrew 10 x 314 SingleHeed-HexPlug, ButtonPlug Dome Plastic

NOTE: All component dimensions given in U,S. inches1 inch = 25.4 mm

12/04

37

TRACTOR - - MODEL NUMBER 917.274390GROUND DRIVE

= 2 62

6 3536

25

34

37

22 26 27

drlve-fender, stlt 46

38

TRACTOR - - MODEL NUMBER 917,274390GROUND DRIVE

KEY PART KEYNO. NO. DESCRIPTION NO.

1 Transaxle Peerless 206-545C 63

(See Breakdown) 642 146682 Spring Brake Return 653 123666X Pulley Transaxle 664 12000028 Ring Retainer 695 121520X Strap Torque 30 Degrees 706 17060512 Screw 5/16-18 x 3/4 74

8 192706 Rod Shift Fender Adjust 7510 STD561210 Pin Cotter 1/8 x 1 CAD 7611 105701X Washer Plate Shift 7713 74550412 Bolt 1/4-28unf Gr. 8 W/Patch 78

14 STD551125 Washer Lock Hvy Helical 7915 74490544 Bolt Hex FLGHD 5/16-18 Gr. 5 8016 STD541431 Nut Lock Hex W/Ins. 5/16-18 uric 8118 STD523710 BoltFinHex3/8-16xlGr. 5 8219 STD541437 Nut Lock Hex WiWsh 3/8-16 uric 8321 106933X Knob 8422 130804 Rod, Brake 8524 73350600 Nut, Hex Jam 3/8-16 uric 8925 106888X Spring, Brake Rod 9626 STD551037 Washer 13/32 x 13/16 x 16 Ga. 11227 STD561210 Pin Cotter 1/8 x 3/4 CAD. 11328 175765 Rod, Parking Brake 11629 71673 Cap, Parking Brake 12030 174973 Bracket, Transaxle 15032 STD523107 Bolt Hex Hd 5/16-18 unc x 3/4 15134 175578 Shaft, Foot Pedal 15635 120183X Bearing, Nylon 15836 19211616 Washer 15937 1572H Pin, Roll 16138 179114 Pulley, Composite, Fiat 16239 STD533727 Bolt RDHD 3/8-16 uric x 2-3/4 Gr.5 16341 175556 Keeper, Belt idler 16547 127783 Pulley, Idler, V-Groove 16648 154407 Bellcrank, Clutch 16849 123205X Retainer, Belt 16950 72110612 Bolt Hex Hd 3/8-16 x 1-1/2 17051 STD541437 Nut Crownlock 3/8-16 uric 19752 STD541431 Nut, Crownlock 5/16-18 unc 19853 105710X Link, Clutch 20255 105709X Spring, Return, Clutch 21256 17060620 Screw 3/8-16 x 1.0457 130801 V-Belt

59 169691 Keeper, Center Span61 17120614 Screw. 3/8-16 x .87562 8883R Cover, Pedal

PARTNO. DESCRIPTION

175410 Pulley, Engine173937 Bolt Hex 7/16-20 x 4 Gr. 5-1.5STD551143 Washer

154778 Keeper Belt Engine Hydro142432 Screw HexWsh Hi-Lo 1/4 x 1t2 unc

134683 Keeper Belt Engine137057 Spacer121749X Washer 25/32 x 1- 1/4 x 16 Ga.

STD581075 E-Ring123583X Key, Square121748X Washer 25132 x 1-518 x 16 Ga.

2228M Key Woodruff131486 Arm Shift

165594 Shaft Asm Cross Tapered165711 Spring Torsion19171216 Washer 17/32 x 3/4 x 16 Ga.166228 Link Transaxle150360 Nut Lock Center 1/4-20192053X428 Console, ShiftSTD62400319091210127285X7214060873900600175456191332101660021655891839007214040673680400747804161656231749051016549216558018741416961316959372110614145212

Retainer Spring 1" Zinc/CadWasher 9/32 x 3/4 x 10 Ga.

Strap Torque 90 DegreesBolt Rdhd Sqneck 3/8-16 x 1.25Nut Lock Fig 3/8-16Spacer RetainerWasher 13/32 x 2 x 10 Ga.Washer Srrted 51161D x 1.125Bracket Shift MountHub Tapered Flange Shift LtBolt Rdhd Sqnk 1/4-20 x 3/4 Gr 5Nut Crownlock 1/4-20 uncBolt Hex Fin 1/4-20 unc x 1 Gr 5Bracket Pivot LeverScrew 5t16-18 x 5t8Bolt Shoulder 5/16-18 x .561

Plate FasteningKeeper Belt TIANyliner Snap-In 5/8"1DWasher Nyl 718 ID x .105" HydBolt Carr Sh 3/8-16 x 1-3/4 Gr.5Nut Hex Fig. Lock

NOTE: All component dimensions given in U.S.inches 1 inch = 25.4 mm

39

TRACTOR - - MODEL NUMBER 917.274390STEERING ASSEMBLY

1-\

3_

/ ....... $ ...... J s

47

65

67 67

67

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steering pl.lt 58

43

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4O

TRACTOR - - MODEL NUMBER 917,274390STEERING ASSEMBLY


1 186780 Steering Wheel2 175131 Axle Assembly3 169840 Spindle Assembly, L.H.4 169839 Spindle Assembly, R.H.5 6266H Bearing, Race, Thrust, Hardened6 121748X Washer 25t32 x 1-5t8 x 16 Ga.7 192720 Washer 27/32 x 1- 1/4 x 16 Ga.

8 12000029 Ring, Klip9 3366R Bearing Col. Strg.10 175121 Draglink11 STD551137 Washer, Lock13 136518 Spacer Brg Axle Front15 145212 Nut, Hexflange Lock17 190753 Shaft, Steering26 126847X Bushing, Link, Drag28 19131416 Washer 13/32 x 7/8 x 16 Ga.29 17000612 Screw 3t8-16 x 3/430 STD561210 Pin32 130465 Rod, Tie34 10040500 Washer Lock Hvy HIcl Spr. 511636 155099 Bushing, Steering37 152927 Screw38 186781 insert, Steering Wheel39 19183812 Washer 9/16 x 2-3/840 73540600 Nut Crownlock 318-24

41 186737 Adaptor, Steering Wheel42 145054x428 Boot, Steering Shaft43 121749X Washer 25t32 x 1-1/4 x 16 Ga.44 190752 Extension Shaft Steering46 121232X Cap, Spindle47 183226 Fitting Grease65 160367 Spacer Brace Axle67 72110618 Bolt Rdhd Sqnk 3/8-16 x 2-1/468 169827 Axle, Brace71 175146 Steering Asm82 169835 Bracket Susp Chassis Front88 175118 Bolt Shoulder 7/16-20

91 175553 Clip Steering95 188967 Washer Hardened .793 x 1.637 x .06097 74780564 Bolt 5/16-18 unc x 4 Gr. 5

NOTE: All component dimensions given in U.S. inches1 inch = 25.4 mm

41

ENGINETRACTOR - - MODEL NUMBER 917,274390

2

1

3

7262

38

23

81

i

14

134

KEYNO.

OPTIONAL EQUIPMENT

Spark Arrester

PART

NO. DESCRIPTION

engine-bs, lcyl 49

1 1705452 1772040834 13735213 16529114 14845623 16983729 13718031 18511532 14052733 123487X37 13704038 18165440 124028X44 1767041245 1700061246 1909141662 1001050072 7107051278 1706062081 73510400

Control, Throttle/ChokeScrew, Hex Head, Thread Cutting 1/4-20 x 1/2Engine, Briggs Model No. 31H777-0297-E1 (See Breakdown)MufflerGasket

Tube Drain Oil EasyShield Brn/Dbr Guard

Arrestor, SparkTank, FuelCap Assembly, Fuel Sears, VentedClamp, HoseLine, FuelPlug, Drain Oil EasyBushing SnapScrew, Hex Washer Head, Thd., Roll. 1/4-20 x 3/4Screw Hex Wsh Thdr 3/8-16 x 3/4Washer 9t32 x 7/8 x 16 Ga.

Washer SplitScrew Hex Head Cap 5t16-18 x 3/4Screw 3/8-16 x 1-1/4

Nut Keps Hex 1/4-20 unc


42

TRACTOR - - MODEL NUMBER 917,274390SEAT ASSEMBLY

10

seat_It.knob_9

12

5

8_ 8

6

f

21

KEYNO.

123456789101112

PARTNO.

1887161801667111061619131610145006STD541437124181X1700061619131614180186166369174648

DESCRIPTION

SeatBracket, Pivot, SeatBoltWasher 13/32xlx10Ga.

Clip, Push-In HingedNut

Spring, SeatScrew 3/8-16 x 1-1/2Washer 13/32 x 1 x 14 Ga.Pan, SeatKnob SeatBracket, Switch Mounting


13 121248X Bushing, Snap14 72050412 Bolt, Carriage 1/4-20 x 1-1/215 134300 Spacer, Split .28 x .8816 121250X Spring17 123976X Locknut, Flange 1/4 Gr. 521 171852 Bolt, Shoulder 5/16-18 unc22 STD541431 Nut24 19171912 Washer 17/32 x 1-3/16 x 12 Ga.


43

DECALSTRACTOR - - MODEL NUMBER 917,274390

13

11

12

lO16

13

20


1 193308 Decal2 189100 Decal3 186280 Decal4 186281 Decal5 193559 Decal6 133644 Decal7 193545 Decal8 172331 Decal9 186282 Decal10 156439 Decal11 179128 Decal

Oper. Instr.HP EngineHood, R.H.Hood, L.H.Hood ReplacementCustomer MaintenanceHood SideDeckFender CraftsmanFender DangerDeck "B" 42"

KEYNO.

1213141620

PARTNO.

146046183827160396138047149516138311179768X428179769X428193400193401

DESCRIPTION

Decal, V-Belt Drive SchematicDecal, ChassisDecal, V-Belt SchematicDecal, Battery DiehardDecal, Battery Dngr/Psn EngDecal, Lift HandlePad, Footrest LHPad, Footrest RHOwner's Manual, EnglishOwner's Manual, Spanish

WHEELS & TIRES

4,10

\

KEYNO.

1234

567

811 9

10

11-=

PARTNO. DESCRIPTION

59192 Valve Cap, Tire65139 Stem, Valve106222X Tire, Front59904 Tube, Front Tire

(Not Provided, Service Item Only)106732X624 Rim, Front278H Fitting, Grease (Front Wheel Only)9040H Bearing, Flange (Front Wheel

Only)106108X624 Rim, Rear106268X Tire, Rear7152J Tube, Rear Tire

(Not Provided, Service Item Only)104757X428 Cap, Axle144334 Sealant, Tire 10 oz.


44

LIFT ASSEMBLYTRACTOR - - MODEL NUMBER 917,274390

11

133

2

65

19

13

13

20

31 \.32


1 159460 Lift Lever Inner Wire Assembly2 159471 Shaft Assembly, Lift3 105767X Pin, Groove4 12000002 E-Ring5 19211621 Washer 21/32 x 1 x21 Ga.

6 120183X Bearing, Nylon7 125631X Grip, Handle, Fluted8 122365X Button, Plunger, Red11 139865 Link, Lift, L.H.12 139866 Link, Lift, R.H.13 STD624008 Retainer Spring15 173288 Link, Front16 73350800 Nut, Hex, Jam 1/2-13 unc17 175689 Trunnion18 73800800 Locknut, Hex, with Washer Insert 1/2-13 unc19 139868 Arm, Suspension, Rear20 163552 Retainer Spring31 169865 Bearing, Pvt, Lift32 73540600 Nut, Crownlock 3/8-24


15

20

45

TRACTOR - - MODEL NUMBER 917,274390MOWER DECK

46

4__2 55

.146

142_147

56

19f 21

42 D man-t-path stlt 3

\2

13_

10 _,9_

18

ii

21

2918

2324

25

26

27

46

TRACTOR - - MODEL NUMBER 917,274390MOWER DECK

KEY PART KEY PARTNO. NO. DESCRIPTION NO. NO.

1 165892 Mower Deck Assembly, 42" 34 721106122 STD533107 Bolt 36 131494

3 138017 Bracket Assembly, Sway Bar, Front 40 739006004 165460 Bracket Sway Bar 38/42" eck 44 1400885 STD624008 Retainer Spring 45 STD6240036 178024 Bar Sway Deck 46 1377298 850857 Bolt, Hex 3/8-24 x 1.25 Gr. 8 48 1339449 STD551137 Washer, Lock 52 13988810 140296 Washer, Hardened 53 184907

(The following blades are available) 54 17851511 138971 Blade, 42" Hi-Lift 55 155046

(For bagging or discharging) 56 165723- - 134149 Blade, Mulching Std. 59 141043

(For mulching mowers only) 67 149846- - 139775 Blade, 42" Mulching Premium 68 144959

(For better wear when mulching) 142 16589013 137645 Shaft Assembly, Mandrel, Vented 143 15710914 128774 Housing, Mandrel, Vented 144 15863415 110485X Bearing, Ball, Mandrel 145 16588816 174493 Stripper, Mower Deck 146 17197718 72140505 Bolt, Carriage 5/16-18 x 5/8 147 13133519 132827 Bolt, Shoulder 148 16902220 159770 Baffle, Vortex 149 16589821 STD541431 Nut Crownlock 5/16-18 unc 150 19091210

23 177563 Bracket, Deflector 152 16967624 105304X Cap, Sleeve 158 1772040825 123713X Spring, Torsion, Deflector 159 7214061426 110452X Nut, Push 184 1913141027 130968X428 Shield, Deflector 185 18823428 19111016 Washer 11/32 x 5/8 x 16 Ga. -- 13079429 131491 Rod, Hinge30 173984 Screw Thdrol DOD PT Hex

31 187690 Washer, Spacer - - 16958332 153535 Pulley, Mandrel33 178342 Nut, Toplock, Flanged

DESCRIPTION

Bolt Carr. Sh. 3/8-16 x 1-1/2 Gr. 5

Pulley, Idler, FlatNut Lock Fig. 3/8-16 uricGuard, Mandrel, L.H.Retainer

Screw, Thd. Roll 1/4-20 x 5/8Washer, HardenedBolt, Shoulder 5/16-18 uricArm Assembly, Pad, BrakeWasher, HardenedArm, idlerSpacer, RetainerGuard, TUV IdlerKnob Custom OvalV-Belt

Arm Spring Brake MowerBracket Arm Idler 42"

Keeper Belt 42" Clutch CablePulley idler FlatBolt Carriage idlerSpring ExtensionSpring Return idlerRetainer Spring Yellow ZincWasher 9/32 x 3/4 x 10 Ga.Cable Clutch 42 InScrew HexThd Cut 1/4-20 x 1/2

Bolt Rdhd Sqn 3/8-16 unc x 1-3/4Washer 13/32 x 7/8 x 10 Ga.

Head Assy. Cable ClutchMandrel Assembly (includeshousing, shaft and shaft hardwareonly-pulley not included)Replacement Mower, Complete

NOTE: All component dimensions given in U.S.inches1 inch = 25.4 mm

47

TRACTOR - - MODEL NUMBER 917,274390PEERLESS TRANSAXLE - - MODEL NUMBER 206-545C

35A29B

9

7_ 70 6A15 29B 7

t_/ _ 35 8211

47

184

13

51

34

2935

157

41A (_

MODEL and SERIALNUMBERS HERE

48

TRACTOR - - MODEL NUMBER 917,274390PEERLESS TRANSAXLE -- MODEL NUMBER 206-545C

KEY PART KEY PARTNO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 772147 Transaxle Cover 41A 790079

2 780086A Needle Bearing 5/8" 42 792073A3 770128 Transaxle Case 42A 792085A4 776395 Countershaft 43 792075

5 776409 Output Shaft 44 7900256 778364 Spur Gear (38 teeth) 45 7860666A 778369 Spur Gear (15 teeth) 46 7860867 778330 Spur Gear (11 teeth) 47 7746908 792180 Shift Key 48 7746918A 792047 Woodruff Key #9 49 7783569 784352 Shift Collar 50 77833810 784378 Shift Rod & Fork 51 778354

11 778334 Bevel Gear (30 teeth) 52 77835212 778309 Input Bevel Pinion (13 teeth) 53 77835013 778368 Bevel Gear (13 teeth) (Include. 14) 54 77834614 778368 Bevel Pinion (13 teeth) (Include. 13) 56 77835515 778370 Ring Gear (43 teeth) 57 77833717 786188 Drive Pin 58 778353

18 786102 Spacer 1.130 X .695 59 77835120 792077A Ball 5/16" dia 60 77834921 792078 Set Screw 3/8 - 16 x 3/8" 61 778345

22 792079 Spring .310 OD x .625 L 65 78018925 792073A Screw 1/4 - 20 x 1-1/4" 66 77642225A 792177 Screw 1/4-20 x 1-3/8" 67 776396

26 792125 Retaining Ring (pkg of 2) 69 79217027 792035 Retaining Ring 70 78618728 788040 Retaining Ring 71 78806929 780072 Thrust Washer .627 ID x .031W 71B 78809229A 780160 Thrust Washer .762 ID x .031W 76 78009029B 780051 Thrust Washer .762 ID x .031W 77 788078A29C 780199 Anti-Rotation Washer .632 79 792144

30 780108 Cup Washer 1.127 ID x .032W 82 77833331 780001 Flat Washer .750 ID x .056W 83 778338

(Use As Needed) 85 79215431A 780195 Flat Washer .750 ID x .062W 87 788089A32 788083 Oil Seal 5/8" 150 788093A

34 780194 Bushing .563 157 788088A35 780193 Flanged Bushing 5 / 8" ID 180 730229A35A 780197 Flanged Bushing .751 900 79471236 790075 Brake Disk37 790007 Brake Pad Plate38 799021 Brake Pad (pkg of 2) NOTE:39 786026 Dowel Pin40 792076A Flat Washer .312 ID x .059W

Brake LeverScrew 1/4 - 20 x 1-1 /4"Screw 1/4 - 20 x 2 1/4"Locknut 5 / 16 - 24Brake Pad HolderSpacer .2625 x 1.0Brake Lever BracketAxle (11-15 / 16" Long)Axle (16- 1 /2" long)Spur Gear (29 teeth)Spur Gear (27 teeth)Spur Gear (23 teeth)Spur Gear (19 teeth)Spur Gear (16 teeth)Spur Gear (15 teeth)Spur Gear (11 teeth)Spur Gear (13 teeth)Spur Gear (17 teeth)Spur Gear (21 teeth)Spur Gear (24 teeth)Spur Gear (25 teeth)Flat Washer .563 ID x .062W

input ShaftShifter & Brake Shaft

Retaining RingSpacer .890Square Cut Ring"O" RingFlat Washer 1.128 ID x .058Winverted Retaining RingSpring .430 OD x .5000 LBevel & Spur Gear (30 & 13 teeth)Spur Gear (27 teeth)Oil Fill PlugOil Seal 9/16"Liquid Gasket RTV SiliconeOil Seal 3/4"Gear Oil 80W90

Replacement MST - 206-545CTransaxle

All component dimensions given in U.S. inches1 inch = 25.4 mm

49

TRACTOR - - MODEL NUMBER 917.274390BRIGGS ENGINE-MODEL NUMBER 31H777, TYPE NUMBER 0297-E1

d .Jl

27_

684 11 __ 884_

9_I 1330REPA,RMANUALI 307_ 1264_'

1329 REPLACEMENT ENGINE I

148o_358 ENGINE GASKET SET

868 (_ 243(_ 12

9430 741_7 _ 1270

20_ 617 0

51 _ 691_ 12661022[/_ __ 7591

524 _ 8420 k_

1019 LABEL KIT I

1058 OWNER'S MANUAL

I 1036 EMISSION LABEL I

]

750 &

15_

41

12

200 89

1027

50


914

238

1022

103z

1022

1023

6170

@35

54_654

53_

1095 VALVE GASKET SET

617 0 1022

868

383

616_

334

305A _

968

643

1267

801

_ 544

803_ 310 I

579_46_ _ 503_

802

729

697 _

I040

3o_

1265

1070

lOO5_ 1o441;

51


-108

231

127 O

1091

118

692 _

142_ 117

_1o6105

137

276 @950

4311

1266 0

93_

1266A O

627

121 CARBURETOR OVERHAUL KIT

95 _'

104 _ 1270 231'_

105 _ 137_276@

634_1060142 6170117_

987(_)

1266@

1266A O

977 CARBURETOR GASKET SET

51_ 1370 276@

121ACARBURETOR OVERHAUL KIT

51% _ 6170

95A e 634A127A0

104A _ 987A_)

106A _ l_o_'J(_

1266

1266A O

52



1 6971742 3992653 3910864 6971885 6981477 6991689 69710911 69711312 69711013 69036015 69094616 69712720 69094722 69212523 69355724 22269825 699052-- 699054

26 699051-- 697559

27 69846928 69709929 697126-- 697263

32 69285233 69576034 695761

35 69127936 69127937 69710840 69175243 69196845 69056446 69849248 697762

50 69019351 69213753 69022754 69114873 69713374 697897

78 69100389 69028393 69060294 49803094A 69542595 69163695A 69071898 49580098A 695408

104 690525104A 694918105 231855105A 696136

.+

0

0

0000

Cylinder Assembly 106 690577Kit-Bushing/Seal (Magneto Side) 108 690464Seal-Oil (Magneto Side) 108A 695419Sump-Engine 117 694352Head-Cylinder 117A 699457

Gasket-Cylinder Head 118 697228Gasket-Breather 118A 699458Tube-Breather 121 697241Gasket-Crankcase 121A 699521

Screw (Cylinder Head) 125 698445Plug-Oil Drain 125ACrankshaft

Seal-Oil (PTO Side)

Screw (Crankcase Cover/Sump) 127 695005Flywheel 127A 690727Key-Flywheel 130 691750Piston Assembly (Standard) 130A 699500Piston Assembly (.020" 131 494379Oversize) 131A 699501Ring Set (Standard) 133 494381Ring Set (.020" Oversize) 133A 694914Lock-Piston Pin 135 698780Pin-Piston 137 281165

Rod-Connecting (Standard) 137A 698781Rod-Connecting (.020" 141 495097Undersize) 141A 698778Screw (Connecting Rod) 142 697140Valve-Exhaust 146 691639Valve-intake 187 697098

Spring-Valve (Intake) 188 691693Spring-Valve (Exhaust) 192 691986Guard-Flywheel 202 691841Retainer-Valve 209 692208

Slinger-Governor/Oil 216 691840Tappet-Valve 222 694042Camshaft 227 691374

Short Block 231 691636Manifold-Intake 232 691842Gasket-Intake 238 691843

Stud (Carburetor) 240 394358Screw (intake Manifold) 265 691024Screen-Rotating 267 695134

Screw (Rotating Screen) 276 692255Screw (Flywheel Guard) 276A 695410Plug-Oil 304 697783Bushing-Throttle Shaft 305 697102Kit-idle Mixture 305A 697103

Kit-idle Mixture (Nikki) 306 697107Screw (Throttle Valve) 307 691003Screw (Throttle Valve (Nikki)Kit-idle Speed included

Kit-idle Speed (Nikki) O includedPin-Float Hinge 121Pin-Float Hinge (Nikki) $ includedValve-Float Needle 977

Valve-Float Needle (Nikki) + included

O Seat-Inlet

Valve-Choke (Manual Choke)Valve-Choke (Nikki)

O Jet-Main (Standard)

O Jet-Main (Standard) (Nikki)Jet-Main (High Altitude)Jet-Main (High Altitude) (Nikki)Kit-Carburetor Overhaul

Kit-Carburetor Overhaul (Nikki)Carburetor

Carburetor (For CompleteCarburetor, Service with698445)

Plug-WelchO Plug-Welch (Nikki)

Valve-Throttle

Valve-Throttle (Nikki)Kit-Throttle Shaft

Kit-Throttle Shaft (Nikki)Float-Carburetor

Float-Carburetor (Nikki)Tube-Fuel Transfer

O:J: Gasket-Float BowlO Gasket-Float Bowl (Nikki)

Kit-Choke Shaft (Manual Choke)Kit-Choke Shaft (Nikki)

O Nozzle-Carburetor

Key-TimingLine-Fuel

Screw (Control Bracket)Adjuster-Rocker ArmLink-Mechanical Governor

Spring-GovernorLink-ChokeBracket-ControlLever-Governor Control

Screw (Choke Valve)Spring-GovernorCap-ValveFilter-Fuel

Clamp-CasingScrew (Casing Clamp)

O$ Washer-SealingWasher-SealingHousing-BlowerScrew (Blower Housing)Screw (Blower Housing)Shield-CylinderScrew (Cylinder Shield)

in Engine Gasket Set, Key. No. 358

in Carburetor Overhaul Kit, Key. No.

in Carburetor Gasket Set, Key. No.

in Valve Gasket Set, Key. No. 1095


53



309 693551 Motor-Starter 868 690968 ,+ Seal-Valve

310 690323 Bolt (Starter Motor) 914 690960 Screw (Rocker Cover)311 497608 Brush Set 943 690589 • SeaI-O Ring (Oil Pump Cover)

333 495859 Armature-Magneto 947 694393 Solenoid-Fuel334 691061 Screw (Magneto Armature) 947A 695423 Solenoid-Fuel (Nikki)337 691043 Plug-Spark 950 691657 Screw (Float Bowl)358 697191 Gasket Set-Engine 965 499613 Cover-Oil Pump363 19203 Flywheel Puller 967 697015 Filter-Pre Cleaner383 89838 Wrench-Spark Plug 968 697446 Cover-Air Cleaner

404 691691 Washer (Governor Crank) 975 495933 Bowl-Float431 697122 Elbow-Intake 975A 699502 Bowl-Float (Nikki)

445 697634 Filter-Air Cleaner Cartridge 977 690192 Gasket Set-Carburetor462 691261 Washer (Starter Cable) 987 691326 O Seal-Throttle Shaft474 696459 Alternator 987A 698777 O Seal-Throttle Shaft (Nikki)

503 691532 Strap-Starter 1005 697111 Fan-Flywheel

505 691251 Nut (Governor Control Lever) 1017 690770 Screen-Oil Pump510 693699 Drive-Starter 1019 698814 Kit-Label513 692024 Clutch-Drive 1022 272475 ,+ Gasket-Rocker Cover

523 697086 Dipstick 1023 692492 Cover-Rocker Arm524 691032 • SeaI-DipstickTube 1024 499054 Pump-Oil525 697184 Tube-Dipstick 1026 692003 Rod-Push (Intake)527 698467 Clamp-Tube ...... 692011 Rod-Push (Exhaust)544 692034 Starter-Armature 1027 492932 Filter-Oil

552 697144 Bushing-Governor Crank 1029 691751 Arm-Rocker559 693675 Screw (Remote Choke Stop) 1034 690822 Guide-Push Rod562 691119 Bolt (Governor Control Lever) 1035 693784 Shaft-Pump579 691029 Nut (Starter Cable) 1036 695700 Label-Emission584 697112 Cover-Breather Passage 1040 698368 Plate-Trim601 95162 Clamp-Hose 1044 698139 Screw (Flywheel)614 691620 Pin-Cotter 1051 691265 Ring-Retaining616 692012 Crank-Governor 1058 275038 Owner's Manual

617 692138 O • SeaI-O Ring (Intake Manifold) 1059 698516 Kit-Screw/Washer634 690801 O Spring/Seal Assembly (Manual 1070 690372 Screw (Flywheel Fan)

Choke) 1090 691293 Retainer-Brush634A 698779 O Spring/Seal Assembly (Nikki) 1091 691333 Cap-Limiter635 691909 Boot-Spark Plug 1095 690190 Gasket Set-Valve643 697417 Retainer-Air Filter 1119 691183 Screw (Alternator)654 690958 Nut (Carburetor) 1127 695407 Screw-Float Bowl

684 697157 Screw (Breather Passage Cover) 1263 697124 Reed-Breather691 692407 • Seal-Governor Shaft 1264 697104 Screw (Breather Reed)

692 690572 Spring-Detent 1265 697125 Support-Blower Housing697 690372 Screw (Drive Cap) 1266 691917 °0 SeaI-O Ring (intake Elbow)718 690959 Pin-Locating 1266A 697123 O SeaI-O Ring (intake Elbow)729 691224 Clip-Wire 1267 697662 Latch-Blower Housing741 697128 Gear-Timing 1270 697156 Plug-AVS Counterweight750 691033 Screw (Oil Pump Cover) 1279 690960 Screw (Blower Housing Support)

757 697607 Link-Counterweight 1329 31H777-0202 Replacement Engine758 697134 Counterweight 1330 272147 Repair Manual759 697392 Pin-Counterweight783 693713 Gear-Pinion Included in Engine Gasket Set, Key. No. 358

789 698329 Harness-Wiring O Included in Carburetor Overhaul Kit, Key. No.797 693167 Nut (Brush Retainer) 121

801 691283 Cap-Drive $ Included in Carburetor Gasket Set, Key. No.802 691286 Cap-End 977803 693757 Housing-Starter + Included in Valve Gasket Set, Key. No. 1095830 691095 Stud (Rocker Arm)842 691031 • SeaI-O Ring (Dipstick Tube) NOTE: All component dimensions given in U.S. inches847 697611 Dipstick/Tube Assembly 1 inch = 25.4 mm851 692424 Terminal-Spark Plug

54

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

L_O1

ONLY RIDE UP AND DOWN HILL,NOT ACROSS HILL

15 DEGREES MAX.

_ ARNING: To avoid serious injury, operate your tractor up anddown the face of slopes, never across the face. Do not mowslopes greater than 15 degrees. Make turns gradually to preventtipping or loss of control. Exercise extreme caution whenchanging direction on slopes.

!_i_!JJJJJJJJJJJJJJJJiii_i

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Your Home

For repair - in your home - of all major brand appliances,lawn and garden equipment, or heating and cooling systems,

no matter who made it, no matter who sold it!

For the replacement parts, accessories andowner's manuals that you need to do-it-yourself.

For Sears professional installation of home appliances

and items like garage door openers and water heaters.

1-800-4-MY-HOME ® Anytime, day or night

(1-800-469-4663) (U.S.A. and Canada)www.sears.com www.sears.ca

Our Home

For repair of carry-in products like vacuums, lawn equipment,and electronics, call or go on-line for the nearest

Sears Parts and Repair Center.

1-800-488-1222 Anytime, day or night (U.S.A. only)

www.sears.com

To purchase a protection agreement (U.S.A.)

or maintenance agreement (Canada) on a product serviced by Sears:

1-800-827-6655 (U.S.A.) 1-800-361-6665 (Canada)

Para pedir servicio de reparaci6na domicilio, y para ordenar piezas:

1-888-SU-HOGAR sM

(1-888-784-6427)

Au Canada pour service en frangais:

1-800-LE-FOYER Mc(1-800-533-6937)www.sears.ca

© Sears, Roebuckand Co.

TM SM® Registered Trademark / Trademark / - Service Mark of Sears, Roebuck and Co.® Marca Registrada / TMMarca de Fabrica / SMMarca de Servicio de Sears, Roebuck and Co.

MCMarque de commerce / MDMarque deposee de Sears, Roebuck and Co.

193400 Rev. 4 09.15.04 MH/TR Printed in U.S.A.

CRAFTSMAN° - Sears Parts Direct

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Transcript of CRAFTSMAN° - Sears Parts Direct