CONSTRUCTION MANUAL - Nordstrom Supplier Compliance
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Transcript of CONSTRUCTION MANUAL - Nordstrom Supplier Compliance
Nordstrom Product Group
CONSTRUCTION MANUAL• Ruby & Bloom – Stem – Tucker & Tate – Treasure & Bond – Harper Canyon
February 2020
In reviewing the Construction manual table of content, please reference below diagram to locate the accurate page. Our naming format is as below:
“ 1 – W – pockets – A ” 1st portion is the number of the top main category. (1 for Tops, 2 for Bottoms, 3 for 2pc/Dresses, 4 for General) 2nd portion is the letter for the fabric type. (W for woven, K for Knits, S for Sweaters, G for General) 3rd portion is the descriptive file name 4th portion is the end letter for variations
“1-W-Sleeve Setting-A” for example: this is a construction method for a Top, made with woven fabric, on how to set sleeves, construction variance A As always, please contact your technical designer should you have any questions.
Table of Contents Kids
1-K-Cuff 1 1-K-Matching Plaid, Stripe or Patterns 2 1-K-Placket interlining 3 1-K-Seam Construction 4 1-K-Shoulder Seam-A 5 1-K-Sleeve body construction 6 1-S-Armhoe Shaping Standards 7 1-S-Hanging Pocket Bag Standards 8 1-S-Matching Plaid, Stripe or Pattern 9 1-S-Matching Standards 10 1-S-Neck Construction Standards-A 11 1-S-Neck Construction Standards-B 12 1-S-Seam Finish 13 1-S-Sleeve and Bottom Opening Standards 14 1-S-Sweater Shoulder Construction-A 15 1-S-Sweater Shoulder Construction-B 16 1-W-Collars-A 17 1-W-Cuffs 18 1-W-Front Placket 19 1-W-Interlining on Collar Bands 20 1-W-Interlining on Lined Jackets 21 1-W-Interlining Standards 22 1-W-Matching Plaid, Stripe or Pattern-B 23 1-W-Pockets Patch Pockets-A 24 1-W-Sleeve Construction 25 1-W-Top Hems 26 1-W-Yoke seam 27 2-G-Functional Elastic Expansion Drawstring-A 28 2-G-Functional Elastic Expansion Drawstring-B 29 2-G-Functional Elastic Expansion Drawstring-C 30 2-G-Waistband-A 31 2-G-Waistband-B 32 2-K-Seam Construction 33 2-W-Bottom Closures 34 2-W-Bottom Closures for Separating Inseam 35
2-W-Bottom Hem-A 36 2-W-Pockets Coin Pocket-A 37 2-W-Pockets Front Pockets-B 38 2-W-Pockets Patch Pockets with and without flap 39 2-W-Pockets Welt Pockets 40 2-W-Seam Construction 41 4-G-Bead and Sequin 42 4-G-Button Setting Method-A 43 4-G-Button Setting Method-B 44 4-G-Drawstrings and Ties Terminology 45 4-G-Drawstrings and Ties 46 4-G-Fabric handling 47 4-G-Grainline for sweater 48 4-G-Hardware Attachment 49 4-G-Loop Buttonhole 50 4-G-Pressing-A 51 4-G-Seam finish 52 4-G-Stitch Per Inch-F 53 4-G-Stitch Terminology 54 4-S-Buttonholes and Button Position-A 55 4-S-Buttonholes and Button Position-B 56 4-W-Seam Construction 57
Rib Trim Cu�
Cut cu� trim smaller than sleeve opening depending on stretch and recovery of the trim.
Stretch trim while setting so that it will lay �at to the body.
Set trim to body with 4 thread overlock.
001
MATCHING PLAID, STRIPE OR PATTERN
Paired = Vertical stripes fall in the same place on the left and right sides of the body.
Match = Horizontal alignment of plaid/pattern at seam.
See spec pack details and construction sketch for instructions on uneven plaid stripe or pattern repeats.
Matching Tolerances ▪ 0” for presentation areas: center front, pocket and split yoke ▪ 1/16” for non-presentation areas: yoke to top collar and collar band
Matching Standards - Knit Tops ▪ Sleeves: Paired ▪ Sleeves: Match at mid-armhole ▪ Sideseams : Match
Matching Standards - Knit Bottoms ▪ Front and Back Rise: Match ▪ Pockets: Paired
002
FRONT PLACKETS
▪ Set interlining to top layer of front and back placket facings.
▪ Set all buttonholes vertically. ▪ Fold and set facing with SN/Lock.
Clean finish. ▪
003
For Knits Tops:
Seam Finish Location4 thread overlock (514) Side Seam
UnderarmArmhole/Sleeve SetShoulderPlacketCollarCuff
3 thread overlock with SN/Chain (504, 401) HemSN/Lock (301) Pocket Set
004
SHOULDER SEAM
1/4” Clear Elastic must be set in join seam at shoulder.
BACK BACK
CLEAR ELASTIC TAPE
Note:
005
SLEEVE AND BODY CONSTRUCTION
1. Join shoulder seam2. Join sleeve cap to armhole3. Close sleeve seam and side seam in 1 operation4. Turn back sleeve and body hem
▫ Stitch as requests in spec pack construction ▫
Note: Do NOT turn back hems before step 3.
2.
1.
3. 4.
Hem should be clean finished at bottom edge
006
ARMHOLE SHAPING STANDARDS
▪Add cast off at underarm of sleeve and armhole for all sweaters whenever it is posible. ▪Set in sleeve - 1/2” cast off. ▪Raglan sleeve - 1” cast off. ▪
Set in sleeve without cast off @ under arm
1/2” cast off @ underarm. Set in sleeve
1” cast off @ underarm - Raglan sleeve
Note:
This eliminates excess pulling or bunching up at the underarm when wearing.
007
HANGING POCKET BAG STANDARDS
Quality Point
▪ Pocket opening can be made with various stitches and will be specified in VCS
▪ Make with jersey stitch continuous piece. ▪ Close the both sides of pocket bag by linking.
008
MATCHING PLAID, STRIPE OR PATTERNSRequire 100% matching on plaids, stripes and patterns unless otherwise statedin the specification package.
Matching Standards
Collar Paired and balancedCollar band Paired and balancedCuffs Paired and balancedBack Yoke Prominent stripe/plaid to be centered vertically or
horizontallyFronts Left and right fronts to be paired and horizontally matched
Left and right fronts to be vertically paired from centerPockets Matched horizontally and vertically to the frontBack Prominent stripe/plaid to be centeredSleeves Paired and balanced
sleeve notchFront Plackets Prominent stripe/plaid must be centeredSide seams Matched horizontally
For uneven fabric plaid, stripe or pattern repeats, need to follow special instructions on the VCS.When selecting matching lines, avoid bright or narrow contrast lines at dart points.Note:
009
MATCHING STANDARDS
CablesPlace cables balanced between left and right side of garment, unless otherwise specifiedin style specification package. Note: Follow specification package for style specific directions.
Plaids, Stripes, and PatternsRequire 100% matching on plaids, stripes, and patterns unless otherwise stated in the specification package.
TerminologyFully Balanced = A center line with pattern repeat in same order left to right AND top to bottom.Unbalanced Plaid = No center line, but pattern repeats in same order left to right OR top to bottom.Prominent Stripe = High contrast of color and/or size of pattern.Balanced = Prominent Stripe is placed at center of garment (center front or center back)Paired = Vertical and horizontal stripes fall in the same place on the left and right sides of the body(Horizontal and vertical match is mirrored from left part to right part).Match = Horizontal and/or vertical alignment of plaid/pattern at seam.Chevron = Pattern alignment forms a V or inverted V at seam and pattern must be mirrored.Engineered = Pattern is placed at the same location horizontally and /or vertically in each garment.One way match = horizontalTwo way match = horizontal and vertical
Matching Tolerances
0” for presentation areas: center front
010
NECK CONSTRUCTION STANDARDS
V Neck
▪ ▪
Double layer neck trim ▪ Also, it needs to be knotted at beginning and the end of each linking. These knots will later be secured by linking the neck trim to body.
▪
Single layer neck trim ▪
Crew Neck
▪ See VCS for construction details
011
NECK CONSTRUCTION STANDARDS
Half Zip Mock
▪ CF Zipper’s left and right side panels must be balanced at neck seam and neck opening. ▪ Set 5/8” wide full needle rib tape inside of garment. ▪ If buttons are used, set all buttonholes direction per spec pack callout.
Full Zip Front
▪ Set zipper pull at wearer’s right hand side. ▪ CF Zipper’s left and right side front panels must be balanced at neck and bottom opening. ▪ Set 1” wide 5/8” wide full needle rib tape facing. ▪ If buttons are used, set all buttonholes direction per spec pack callout.
Button Front
▪ CF Placket can be made with continuous tape with full needle, rib single layer, or jersey double layer.
▪ Set buttons at wearer’s right hand side and buttonholes at wearer’s left hand side. ▪ Utilize thread shank for the buttons to prevent curves at edge of CF placket after button.
▪ If buttons are used, buttons will mainly be set in the vertical direction. Exceptions will be defined in VCS.
▪ Set neckband button and buttonhole so that when buttoned all buttons align
012
For Sweaters:
Seam Finish LocationFully Fashion See Tech Pack for DetailsLink Shoulders
Neck TrimArmholeSideseamPlacketPocketsDetails
Self Start Cuffs & BandsTubular See Tech pack for Details4 thread overlock (514) *With TD approval only
013
SLEEVE AND BOTTOM OPENING STANDARDS
Variations
▪ 1x1, 2x2, 2x3, or 3x3 Single start rib or double layer layer rib. ▪ Jersey tubular or Full needle. ▪ Links and links.
Quality Point
▪ Linked seams must be secured to prevent unravel.
014
SWEATER SHOULDER CONSTRUCTION
l l l l l l l l l l l l l l l l l l l l l l l
l l l l l l l l l l l l
All Sweaters should have clear elastic set to the back shoulder seam, unless the shoulder seam is fully fashioned and set to the back.
Fully Fashioned shoulder seam to back
Clear elastic
015
SWEATER SHOULDER CONSTRUCTION
Tubular Neck Trims - Fine Gauge
Cast off shoulder seam and link together, stabilize with DTM Nylon Taping. Tubular Neck Trims: catch endof DTM Nylon Taping insidetubular when linking neck trim(�ne and chunky gauges)
Fold under 1/4” or less ofDTM Nylon Taping at end andtack down along armholeseam
Non-Tubular Neck Trims - Fine and Chunky Gauge
Fold under 1/4” or less ofDTM Nylon Taping at end andtack down along armholeseam
Non-Tubular neck trims:fold under 1/4” or less ofDTM Nylon Taping at endand tack down along necktrim seam. (�ne andchunky gauges)
016
COLLAR STANDARDS
Collar and collar band operations must be single needle lockstitch, ISO# 301.Collar band must be squared to front edge to avoid gapping between neck seam and the 1st body button. Collar and collar band must be clean finished.Vertical buttonholes at collar point cannot be set into topstitch. Collar points should be fully turned. Topstitch 3/16” for dresswear, 1/4” for sportswear
▪▪
▪▪▪
1/16” SNL
1/16” SNLSNL
3/16” SNL Stay Stitch
1/16” SNL
1/16” SNLSNL
3/16” SNL Stay Stitch
Button-down Collar Regular Collar
▪
017
CUFFS
Woven 2-piece Cuff ▪ Set cuff and topstitch with SN/Lock. ▪ Topstitch cuff edge with 3/16” margin dresswear,
▪ Set button 1/2” from edge of cuff to center of
button. ▪ Prestitch two 1/2” pleats before setting cuff. ▪ First pleat is 7/8” from placket edge and second pleat is 1/2” from
Rib Trim Cuff ▪ Cut cuff trim smaller than sleeve opening depending on stretch and recovery of the trim.
▪ Stretch trim while setting so that it will lay to the body.
▪ Set trim to body with 4-thread overlock.
SNL TS
1/2”
1/2”1/2”7/8”
1/2” Pleat Depth
1/16” Margin1/4” Gauge
1/16” SNL
Slv
Und
er P
lkt
1/4” SNL
1/16” SNL
3/8” SNL Stay Stitch
1/4” sportswear
018
FRONT PLACKETS
Woven
▪ ▪
French Placket Set-On Placket
Loop Buttonhole
▪ For styles with a loop buttonhole, set 1/8” wide
elastic into binding, with two sets of SN/L tacks. ▪ Turn binding, then topstitch again on outside.
Extra Buttons
Boys Dress Shirts
Top Placket:Double Turn,No Topstitching
Bottom Placket:Double Turn w/SN/L
Bottom Placket:Double Turn w/SN/L
Top Placket:Set w/ 2N/Chain double sided folder
7/8” 7/8”
Wearer’s Right Side
Care
/Con
tent
1 3/8”
16L
14L
019
INTERLINING ON COLLAR AND BAND
COLLAR
Apply interlining to outer collar in direction of grain.Apply bias interlining to under collar.Once the band and collar have been joined, apply stabilizer to the collar band at the neck seam.
Block fusing is also acceptable.
Outer Collar and Band
Under Collar and Band
InterliningAngle of LineRepresentsGrainlineof Interlining
Shell
020
Body Pieces: Layer 1
Interlining: Fully Lined Jackets: Fusing
The front panel should be fully interlined.The Princess, side panels and back are interlined for 2” at the armhole and hem. Upper Back can be stabilized in either of the 2 options:A. Fused PanelB. Lapped Percaline
Exceptions to be confirmed by TD▪Loosely woven fabrics▪Fabric with long floats▪Light weight▪Light color
Front Back
2”
SidePan
2”
Front
2”
2”
OVERLAP PERCALINEAT CENTER BACKTO ADD “GIVE”
OPTION 2 METHODPERCALINE AT BACK
1. Full front2. Under arm3. Bottom hem4. Upper back (2 options) A. Fused panel B. Non fused lapped Percaline
FUSIBLEINTERLINING
021
INTERLINING STANDARDSPlease follow Bill of Materials needed for interlining Quality.
Woven Fusible
The following testing must be completed for interlining. Results must be included when sending garment for approval.▪Bond strength▪Show through▪Hand feel▪Dimensional stability▪Appearance after wash using assigned care instructionIf you find an interlining that performs better than designated interlining, please make recommendation and submit mock up to Technical Designer.All above tests should be conducted on bulk before production starts.When applying or testing the interlining follow supplier specifications and guidelines for the best results.▪Verify heat setting on fusing machine at least twice a day.
Woven Non - Fusible
The following testing must be completed for interlining. Results must be included when sending garment for approval.▪Hand feel▪Dimensional stability▪Appearance after wash using assigned care instructionIf you find an interlining that performs better than designated interlining, please make recommendation and submit mock up to Technical Designer.All above tests should be conducted on bulk before production starts.When applying or testing the interlining follow supplier specifications and guidelines for the best results.
022
Matching Standards - Woven Tops & BottomsPlacement Sketch Matching
TopsTop Collar Points Paired
Sleeves, cuffs, sleeve plackets
Paired
Front Body, Pocket Match
Front Placket Dominant strip in center
Fronts - Bias Paired
Split Back Yoke Paired
BottomsWaistband Center plaid in waistband at CF
Front Match & Paired at CF
Back Match & Paired at CB
Pockets - Back Paired
CBv
CBv
BackBack Front
023
▪
▪
▪
▪
▪
▪
▪
▪
▪
POCKETS -TOPSPatch PocketSet pockets evenly on body horizontally and vertically.
Form pocket shapes symmetrically.
Seam allowance on pockets must not show to outside.
Reinforce top corners with a bartack or see Main Sketch.
Flap is 1/8” larger than pocket.
Set flap 3/8” away from pocket.
Pockets must be pre-creased before setting.
Horizontal bartack opening if 2N topstitch.
Vertical bartack opening if single needle topstitch.
024
SLEEVE AND BODY CONSTRUCTION
1. Join shoulder seam2. Join sleeve cap to armhole3. Close sleeve seam and side seam in 1 operation4. Turn back sleeve and body hem
▫ Stitch as requests in spec pack construction ▫
Note: Do NOT turn back hems before step 3.
2.
1.
3. 4.
Hem should be clean finished at bottom edge
025
TOP HEMSRaw edge
▪
2N Bottom Cover ▪ Finish with 2N cover bottom ▪ Cover edge of hem completely ▪ Do not set wavy or with exposed hem ▪ Roping or tunneling is not acceptable.
Clean Finish with Topstitch ▪Lock for woven products and SN/Chain for knit products.
▪ Boy’s Dress Shirts have 3/16” margin.
Blind Hem ▪ 3 Thread Overlock edge, turn under and hem with blind hemmer. Caution that hem stitching does not show to outside of garment.
Overlock with Topstitch ▪ 3 thread overlock bottom edge, turn,
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026
Woven Yokes
▪ ▪ Close with SN/Lock and topstitch with SN/Lock if required. ▪ Prestitch pleat before setting yoke.
Inner and outer yoke clean finish body panel.
027
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How to construct the Elastic and Drawstring string together: Overlap Elastic* and drawstring minimum 1 1/4”. Bartack 1/4” from each end
1/4”1/4”
1 1/4”Elastic Drawstring or Drawcord
FUNCTIONAL ELASTIC EXPANSION DRAWSTRING CONSTRUCTION
Functional elastic expansion drawstrings construction: allows for more function and comfort for the customer. Meets drawstring restrictions and regulations. (Note: Review all safety requirements for length and regulations)Refer to BOM for waistband elastic (Note: this elastic does not replace waistband elastic)NOTE: Not all styese will follow this construction
*Minimum width of Elastic : 5/8” -Quality must be approved by the TD.
See option 1 or 2 on the following pages for required elastic length
1 of 3Updated 2/2020
028
When Waist Relaxed spec to Waist Stretched spec has a 3” or less di�erence:Have elastic panel go from outseam to outseam
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Elastic
Drawstring
Overlap & Bartacks
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Drawstring
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Stretched
3”
opt 1:FUNCTIONAL ELASTIC EXPANSION DRAWSTRING CONSTRUCTION
2 of 3Updated 2/2020
029
FUNCTIONAL ELASTIC EXPANSION DRAWSTRING CONSTRUCTION
3 of 3
opt 2:Sizes 4-20:When Waist Relaxed spec to Waist Stretched spec has a 3” or more di�erence:Have elastic panel stop 2” from outseam
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Elastic
Drawstring
Overlap & Bartackswwwwwwwwww
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2”
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Elastic
Drawstring
Overlap & Bartackswwwwwwwwww
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ww1 1/4”
Sizes NB-3:When Waist Relaxed spec to Waist Stretched spec has a 3” or more di�erence:Have elastic panel stop 1 1/4”
Drawstring
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Stretched
3”
Updated 2/2020
030
WAISTBANDSWaistbands should include interlining as needed.
Waistband with Adjustable Elastic
▪ Set interlining to inner layer of waistband. ▪ 2-piece waistbands can be folder set or set-on. ▪ Insert perforated elastic for adjustable waist. Caution elastic is not caught in the seams.
▪ Securely stitch adjustable elastic at CB.
Waistband with Elastic Back
▪ Set interlining to inner layer of waistband. ▪ Elastic securely attached to side seams. ▪ Caution elastic is not caught in the seams. ▪ Topstitch back elastic - see style sketch for detail.
Waistband with Curtain with Adjustable Elastic
▪ Set interlining to inner layer of waistband. ▪ Finish inside edge of waistband with binding, set with SN/Lock, 1/16” margin.
▪ Topstitching can be SN/L or SN/C at 1/8” margin,
▪ Insert perforated elastic for adjustable waist. Caution elastic is not caught in the seams.
▪ Securely stitch adjustable elastic at CB.Facing with Adjustable Elastic
▪ Understitch facing with SN/Lock. ▪ Finish edge of facing with 3-thread overlock. ▪ Insert perforated elastic or regular elastic, depending on if the bottom has adjustable waist or elastic waist. Caution elastic is not caught at the seams.
▪ Securley stitch adjustable elastic at CB.
Enclosed Elastic Waistband
▪ Fold over top of waist to enclose bottom of elastic. ▪ Stitch bottom of elastic - see style sketch for detail.
Overlock Elastic Waistband
▪ Overlock elastic to edge of waist. ▪ Turn and stitch - see style sketch for detail.
031
3”
Cent
er F
ront
1”
Adjustable Waistband
All Kid’s bottoms have adjustable waist unless noted in tech pack.
Front Adjustable Waist Finish
Set buttonholes 3” away from center front. Give enough elastic to allow the waistband to lay naturally with no gathering when relaxed. Set center of button 1” from buttonhole.
Back Adjustable Waist Finish
Securely stitch perforated elastic at center back. Styles with belt loops at center back seam, stitch through all layers of waistband at center backStyles with no belt loops at center back seam, stitch only through inside layer. Stitch can not show on outside of waistband
032
For Knit Bottoms:
Seam Finish Location4 thread overlock (514) Front Rise
Back RiseInseamOutseam
3 thread overlock and turn/topstitch (504, TBD) WaistbandBartack (304) Crotch Junction
033
Back leg panel Front leg panel
Separating InseamMany infant styles have a separating inseam with gusset
Form two layer gusset with shaped front by folding gusset in center
Set double layer gusset to back inseam with 4 thread mock safety overlock. Finish front leg with facing. Front facing edge finished with 3 thread overlock. SN/Lock topstitch facing closed
Foldline
034
ClosuresFly RegularFly must be bartacked at bottom of zipper stop and at J junction.All �ys for boys and girls are set left over right- “unisex”.
Fly FauxIf setting a faux �y, form without seam at center front and with �y open at center front.
Invisible Zipper Inside of zipper opening must be tacked with stitch to stop end. Zipper must be 1/2” longer from slide stop to zip end than zipper opening to prevent zipper from being completely unzipped or pulled out of the seam.
Separating Zipper Sizes 2-20: As American Standard: Zipper pull on wearer’s right hand side, pin on wearer’s left hand side. Sizes Premie-24M: Zipper pull on wearer’s left hand side, pin on wearer’s right hand side.
Faux Fly
Outside View Inside View
FOLDED EDGEOF FLY
FLY EXTENSION SEWN INTO SEAM
ZIPPER ENDS
LEFT FLYEXTENDS BEYONDZIPPER END
BACK TACK
035
BOTTOM HEMS
Raw edge ▪
2N Bottom Cover ▪ Finish with 2N cover bottom ▪ Cover edge of hem completely ▪ Do not set wavy or with exposed hem ▪ Roping or tunneling is not acceptable.
Clean Finish with Topstitch ▪Lock for woven products and SN/Chain for knit products.
▪ Boy’s Dress Shirts have 3/16” margin.
Blind Hem ▪ 3 Thread Overlock edge, turn under and hem with blind hemmer. Caution that hem stitching does not show to outside of garment.
Overlock with Topstitch ▪ 3 thread overlock bottom edge, turn,
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036
Coin Pocket ▪
▪
▪
Clean finish top hem of coin pocket with SN/L.
Bottom of coin pocket can be set along with
Vertical bartack top corners of coin pockets.
037
Scoop Slash Angle
▪
▪
▪
▪
▪
▪
POCKETS - BOTTOMSFront PocketsSet pockets evenly on body horizontally and vertically.
Prestitch or hang pocket to body before set waistband.
Form pocket shapes symmetrically.
Seam allowance on pockets should not show to outside.
Reinforce bottom corners with a back tack.
Pockets must be pre-creased before setting
038
▪ ▪ ▪ ▪
2N Topstitching SN Topstitching
▪ ▪ ▪ ▪
Patch PocketClean finish top hem with SN/L.Set patch pocket with clean finish.Horizontal bartack pocket opening for pockets with 2N topstitching.Vertical bartack pocket opening for pockets with SN topstitching.
Flap width should always be 1/8” larger than patch pocket width.Set flap 3/8” away from pocket top edge.Horizontal bartack at topstitch at top of flap.Refer to style specifiation for topstitch details.
Patch Pocket With Flap
039
Welt PocketTopstitch outside edge with SN/L, 1/16” margin. Bartack ends.
Single Double
Inside of Welt Pocket ▪ Form pocket facings and linings so that bulk is minimized. ▪ Prestitch or hang pocket to body before set waistband. ▪ Catch facing in pocket side seams or outside closure. ▪ ▪ Facing length should be minimum of 1 1/2” from top of welt.
Clean finish pocket side seams or outside closure.
Refer to style speci�cation for actual size of welts.
040
For Light Weight Woven Bottoms:
Seam Finish Location4 thread overlock (514) Front Rise5 thread safety (516) Back Rise
InseamOutseam
SN/Chain or Folder Set (401) Waistband
For Heavier Weight or Denim Woven Bottoms:
Seam Finish Location5 thread safety with 2N/Lock topstitch (516, 301) Front Rise
Back RiseInseamOutseam
SN/Chain or Folder Set (401) Waistband
041
▪
▪▪
▫▪▪
▫
▪
▪
▪
▪▫
▫▪▪
BUTTON SET
Button
Machine Set Button
NPG requires Lock Stitch button sew Type #304
Button Sew Thread (POV)Use Tex 40 Core Thread unless otherwise specified on VCS4-Hole Button, set with 16 threads (4 threads per hole)
Parallel2-Hole Button, set with 8 threads (4 threads per hole)Thread must be concealed when collar is worn open
Pinch tuck catching top layer only
Hand Set Button
Must be set with double strand thread Thread must be concealed when collar is worn open
Pinch tuck catching top layer only
Button Sew ThreadUse Tex 40 Core Thread unless otherwise specificed 4-Hole Button, set with 16 threads (4 threads per
Parallel2-Hole Button, set with 8 threads (4 threads per hole)Knotting must be secured and hidden
2 Hole
4 Hole
043
BUTTONS AND BUTTONHOLE STANDARDS
Button Setting Method
We prefer buttons to be set with lock stitch machines and finely finished on underside. If only chain stitch machines are available, please be sure the cycle is correct so that the last stroke locks the chain on the inside of the garment. We do not set buttons with an “X” stitch. We make two horizontal stitches on a lock-stitch machine.
Shanks (Wrapping)
The length of the thread shank should be determined by the thickness of the fabric. The button should hold the garment closed without distort-ing the buttonhole.Buttons with shanks should not be wrapped.
Thread
Match the thread color to the button unless otherwise stated in the spec pack. Use Perma Cored or equivalent Tex 40 button sewing thread for buttons. Do not use thread designed for single needle or over lock machines.Note: For inside buttons and hook & bar, fuse fabric to add strength if needed.
044
DRAWSTRING AND TIE TERMINOLOGY
VCS Terminology Definition
Elastic in Waistband Tunnel elastic is enclosed in the waist band.TD calls out tacking in VCS
Overlock Elastic WaistbandOr Turnback Waistband
elastic is caught in to waistband seam
Functional Drawstring a single piece drawstring inside the waist band that can be adjusted by wearer to fit as preferred. TD calls out tacking in VCS.
Functional Elastic Expansion Drawstring a drawstring that has an expansion elastic insert and is enclosed in the waistband tunnel .TD calls out tacking on VCS.
Functional Tie 2 separate pieces that tie together and can be adjusted by wearer to fit as preferred.
Non Functional Tie 2 separate pieces that tie together and are tacked in place and are not adjustable. TD calls out tacking on VCS
Drawstring and Tie construc�on will be called out on VCS using below terminology. Refer to construc�on manual for images and addi�onal informa�on. These can be used separately or in combina�on.
For all Children's Apparel, Safety Regula�ons apply to all drawstring and �e construc�ons.
4-G Drawstrings and TiesTerminology
045
Hot knife cut
Turn/SN/Ltack
Turn/bartack
Bartackend
Drawstrings or TiesDrawstrings or tie length regulations can be found in the Children’s Safety Program Manual: https://www.nordstromsupplier.com/NPG/productintegrity.html
Drawstrings must be tacked as speci�ed in the Children’s Safety Manual, unless otherwise stated in the tech pack.
Finish end of drawstring with hot knife cut (where applicable), turn and stitch or bartack on end. Knots are not allowed on ends of drawstringsor ties.
046
FABRIC HANDLING
Fabric InspectionNPG requires The 4-Point System and Fabric Sampling Plan.Refer to the Fabric Inspection Guidelines link on the Nordstrom Supplier Web site.
Flaws/DefectsProduction Planner may advise shade grouping to allow distribution by DC or store.
▪ Please contact NPG Production Developer ▪ Production Planner may require samples to be sent for evaluation/decision
▫ Minimum of 1 yard full widthSpreading and CuttingNPG does not accept Drill Holes.Refer to the Process Inspection link on the Nordstrom Supplier Web site.
Shading
Fabric must be shade sorted.All cut parts must be identified with an appropriate numbering system.
▪ If adhesive stickers, paper tags or chalk is used for numbering cut parts, they must beremoved before pressing
If there are Shading issues: ▪ Please contact NPG Product Developer ▪ Product developer may require samples to be sent for evaluation/decision
▫ Minimum of 1/4 yard full width
Production Planner may advise shade grouping to allow distribution by DC or store.Note: Follow Visual Construction Sheet (VCS) for style specific directions
Cut DirectionNapped fabrics: 1 way, nap upNon-napped fabrics: 2 way Directional fabrics: 1 way
Cut Direction - KidsNapped fabrics: Nap down unless otherwise speci�ed in teck packNon-napped fabrics: 2 way Directional fabrics: 1 way
047
KNIT DIRECTION
For all solid fabrications, body, sleeve and inside panels are cut on straight of grain.These standards should be followed for all knit tops, unless otherwise stated on the VCS for style specific directions.
048
HARDWARE ATTACHMENT
For Snaps( 4-Part and Prong), Rivets, and Jeans Buttons
▪ Should be set firmly against the fabric surface▪ Should not be loose or easily pulled off the garment ▪ Fastening components should be set parallel to one another ▪ Must not be set on uneven fabric thickness ▪ Must not be set on a seam or stitch line since it may cut the thread reducing seam integrity
▪ Before beginning production, the snap set machine must be checked for correct set-up with appropriate pressure applied ▪ Applying the fastener to fabric layers that are too thin or too thick will reduce the attachment strength ▪ Use appropriate interlining ▪ For 4-part snaps, use plastic washer (when garment layers are too thin or unstable)
Correct Too Loose Too Thick Uneven
049
Loop Buttonhole
▪ For styles with a loop buttonhole, set 1/8” wide elastic into binding, with two sets of SN/L tacks. ▪ Turn binding, then topstitch again on outside.
EXTRA BUTTONS
Boys Dress Shirts
16L
14L 1 3/8”
Wearer’s Right Side
Care
/Con
tent
Lab
el
050
PRESSING
▪ Interlining must be applied as per Supplier specification ▫ Must test heat setting at least twice a day at fusing operation andpresses
▪ Pockets must be pre-creased before setting▪ Inline pressing completed as required per operation▪ Finished product pressing must meet following quality points:
▫ All seams must be smooth, without rippling▫ Pressure setting on presses must be checked twice a day▫ Sleeve must not be creased on top sleeve line▫ Seam impressions or lay in creases not acceptable▫ Fabric or seam shine not acceptable▫ Over pressing not acceptable▫ Double edge press/crease not acceptable
Note: Follow VCS for style specific directions.
051
For Knit Underwear:
Seam Finish Location
3 thread overlock (504) Crotch SeamOutseam
See Tech Pack for Details Waistband & Leg Opening
For Sweaters:
Seam Finish LocationFully Fashion See Tech Pack for DetailsLink Shoulders
Neck TrimArmholeSideseamPlacketPocketsDetails
Self Start Cuffs & BandsTubular See Tech pack for Details4 thread overlock (514) *With TD approval only
052
STITCH AND SEAM CONSTRUCTION GUIDELINE Unless otherwise noted on the construction callouts page, the below are the standards to follow.
Stitches Per Inch GuidelineLocation
Boy’s Woven Top
Girl’s Woven Blouse
Knit Tops & Bottoms
Tight Fit Sleepwear
UnderwearLight Wt Woven Bottoms
Heavier Wt Wvn/Denim Bttms
Assembly 13-15 SPI 12-14 SPI 10-12 SPI 13-15 SPI 15-17 SPI 10-12 SPI 10-12 SPI
Topstitching 15-17 SPI 10-12 SPI 10-12 SPI 13-15 SPI 15-17 SPI 8-10 SPI 7-9 SPI
Bartack 22-24 SPC 20-22 SPC 20-22 SPC 20-22 SPC 20-22 SPC 20-22 SPC 20-22 SPC
Button 8 SPC 8 SPC 8 SPC 8 SPC 8 SPC 8 SPC 8 SPCButton Hole 22-24 SPC 20-22 SPC 20-22 SPC 20-22 SPC 20-22 SPC 20-22 SPC 20-22 SPC
053
We follow the Stitch Terminology as recongized by International Organization for Standardization.
Please reference below:
https://www.iso.org/standard/10932.html
http://www.amefird.com/technical-tools/thread-education/glossary/stitch-terminology-glossary/
054
▪
▪ ▪
▪
▪
Straight
Keyhole
BUTTONHOLES AND BUTTON POSITION
Buttonhole Type
Must be Lock Stitch Type #304Buttonhole LengthInside length to equal button diameter Adjustment for length may be required for thicker buttons
Buttonhole Thread
Use same Thread and Tex size as join seam thread unless otherwise specified
Button Thread Color
Match button color unless otherwise specified on VCS or BOM
For Buttons Size 18L and smaller;recommend 152 Thread density
Top of B.H. Bottom of B.H.
For Buttons Size 20L and larger; recommend 200 - 250 Thread density
Top of B.H. Bottom of B.H.
ChunkyGauge
For Buttons Size 18L and smaller;recommend 152 Thread density
Top of B.H. Bottom of B.H.
For Buttons Size 20L and larger; recommend 200 - 250 Thread density
Top of B.H. Bottom of B.H.
ChunkyGauge
Button Hole Standard
Fine Gauge Chunky Gauge
055
BUTTONHOLES AND BUTTON POSITION (cont’d)
▪ ▪ ▪
Quality Points (Women’s only)
Buttons set on wearers left Buttons set on center line unless otherwise specified on VCSMark button position after making button holes
▪
FIRST BUTTON SHOULD BE AT TOP OF BUTTONHOLE
ALL BUTTONS BETWEEN 1STAND LAST SHOULD BECENTERED ON BUTTONHOLE
LAST BUTTON SHOULD BE ATBOTTOM OF BUTTONHOLE
Button PositionMust be vertical, unless otherwise specified
056
Seam ConstructionFor Boy’s Woven Tops:
Seam Finish Location2N Fell (401) Side Seam
UnderarmArmhole/Sleeve Set
SN/Lock (301) ShoulderHemPocket SetPlacketCollar Cuff
For Girl’s Woven Blouse:
Seam Finish Location5 thread safety (516) Side Seam
UnderarmArmhole/Sleeve SetShoulder
SN/Lock (301) HemPocket SetPlacketCollar Cuff
057