c:. 33SX - Gujarat Industries Power Company Ltd.

A @ ®

52 X

® ® 52 X

('!) @) 52 X

® @ 52 X

\0 95

0 ® 86

GIPCL SLPP-11 (UNIT 3&:4), ZX:l25lflf

704 705

43 44 33TX

G) 51N

G)

c:. 33SX

C-59 HOlDA PHASE-II.NOID~-201305

OISTT. CAUTI<.U BUOH NACAR(U.P)

FORMAT No. : QAF-04/04

SPARE TERMINAL

}SPARE CONTACT

l SPARE TERMINAL

} TO 8/C SCH 520 T35, T36

SPARE TERMINALS

DRAWOUT TERM!N/~LS

TO RElAY MODULE

(T51- T55) B

TO RELAY c MODULE

(T70-T75)

D

E

lll-GJll>IEJk:l

IV-

DRG. NO. i"1EV.

BHEL/J2434/50l 0

A

fiRST ANGLE PROJEC110N ALL DIMENSIONS "KE IN MM

GUJRAT INDIUSTRIES POWEli; CO. LTD. SLPP-11 (UNIT 3&4),2X 125MW

WNER'S CONSULTANT:

~~ijM

TITLE:-

TCE CONSULTING ENGINEERS UMITED BANGALORE

BHARAT HEAVY ELECTRICALS LTD. BOILER AUXIUARIES PLANT

RANIPET-632 406

CONTROLS & SWITCHGEAR COMPANY LTD.

SCHEMATIC/WIRING DIAGRAM BUS COUPLER

8

c

D

E

A

R 415V. 3G. 3W. 50Hz. AL BUS SEC-A

Y----~--~---------

R1

Y1

B1

C11

C10 N1

c.:l1

C30 N2

C51

cso N3

f4-16

N4 Pl Pl Pl

R Y B

R

y

B NL

C12 NS en

C.32 NS C33

C52 N7 C53

C71 NB C72

[90

~

TO SHEET-02 ZONE-202 SCHEME APPLICABLE

CONSULTANTo-TATA CONSULTING ENGINKKRING

FOR

104 105

SSl '-._

41 (51/51N)--

INCOMER-1

C-59 NOIOA PHAS£-II.NOIOA-20H05

DISTI. CAUT""' BUDH NACAR(U.P)

FORt.tAT No. QAF-04/04

*CONTACTS SH1\l.L OPERA1E iN SERVlCC: POSITION ONLY. HOWEVER, OTHER CONTACTS SI-IALL OPERATE IN BOTH SERVICE & lEST PrJ'5.HtmlS.

·• ICM2lBNP "-,,

51N 10--40%

DRG. NO.

BHEL/J2434/50l.

e

c

c

E

+ 220V DC CON1ROL BUS

P2 Pf

T2 Tf

" 2

== f6A

' en 6A

20A

5

I ' 1---~

I r "c ' ,,

I 1 ,, ' ,,

I ,, ~ " ,,

' I. I

Cf3 6A 20A

8

~- ~c C ---N - ,cT

10

f3 3JTX

f4

L ® ---

6A

Cf4

f1

8

TO ZONE -401/601

43- ~----- 1-A.UTO 16A--- -------•- --------MANUAl

- ------ 8------ A-SYN.

3 21

T6

Tf5

I ;;;]

8A

~ 26 1/L

T13 IF ANY ;;;] 5

' 11/C-1 B6 SCH.

44 lnus 50!

~ ' 127NVfiPT-1 I JCH. T12

506

I Z7N I f-Js)

T8

' '"fvc-1 SCH. 501

21

SYN. _lf_! __ 1/C-f S'MTCH _____ ~LC

{SS1) =-~=== ~-2 22

TRIP_ _ _ I_ 1/C--1 SEL ----- B/C

r~r-r 1/C-2

23

13 2SX

14

24

21 25G 22

5

' 52X 11/C-1

SCI!. 501

1161

L_j T21

26

no

;]

2i:OII DC TO RllA.YS

l.OtiE 105-

. OB

1/C-2 SCH-503

4J AUTO/ MANUJ\l/ SYN. SEL SW. MC :MOTOR CONTACTOR HC : A.NTl PUMPING RELAY

' ~

M · SPRING CHA.RONG MOUOH LS : Ul.!lT SWITCH 33SX :SERVICE PCY~TION UM!T SI~Ha--t J3TX : TEST POSITION UIJIT S'NITCHI

100 c_ ___________ ._ ____________ J_ ______ L17l_ ____ __]T11

c._ ____________________ _

1---------L----~'---...L-----l TO ZONE-401/601

I(B)-

& S'MTCHGEAR COMPANY C-59 NOlO" PH.....sE-Il.NOIOA-201305

D!STT. (;AUTAM BUOH NAGAR(U.P)

FORUAT No. QAF-04/04

12

IV-

DRG. NO. HEV.

B

c

D

A

FROM~--~----------------~8--~~----------------~--------~--------~--------r-----~----,-----,-----,--------,---------,------r·--ZONE N0-308

BREAKER CONTACT MUL~PUCATION

GIPCL SIPP-11 (UNl'l' 3A<.f), 2Xt25.1lW

23

LS lX d2

BKR. 24 IN SERV. IN TEST POS. POS. @

8

@ 36 37 39 42 4/

@

86 c

G)

40

R BL·-3 EIL·-4

()

II SYSTEM BKR. BKR. BKR.IN BI<H.Ii\1 SPRING DC SUPi"'L YAUTO

~203 HEALTHY ON Off SERVICE TEST CHARGED HEAlll-l'f TRfP

~ ~307 ~306 ~~ 401 ,_~705 ~308 ~801 ~705 ~ 601 ~401

INDICATION CKT.

-

~~~~~~~~~~~~~~~~~~~~~~~~==:=:==·:~lD~R~G~-;N~O~--~:~~;~=:l·--ff<~E:i,:,::_-"1 C-59 NOlOA PHASE-U,HOIDA-201305 BHEL/ J24 34/502 0 F OISTI. GAUT.I.M BUOH NAGAR{U.P)

FORUAT No. : OAF -04/04

. •

-" 0 .!:: ~£ t 0 • ~2 a.,

• -" > o·-.~

• 5 £ c

•" ' . 0 ·a.. ~s

·" • • o.O is • • .c :.c~ - ~ o"

• 3 - 0 c.c ! • c A 0 • ~~ :5 . ., "' c 0

A

D

E

F

220V, DC fROt.A ZONE-303

REV.

52 Bz

404 405 <06 407

A

PQ8NCH2J

A

.. 504 505

DOUBLE DOUBLE SYNCHRO SCOPE FREQUENCY VOL1ME1ER METER BUS \ LINE BUS l UN£ BUS ! LINE

1 I ' I I' • 1 1 2_]_ l'l' 11 21 l 3l 4

s 100 INCOMING (R PHASE

s 101 INCOMING (Y PHASE

s 102 RUNNING (R .PHASE)

s 103 RUN lNG( Y PHASE)

SHEET-6 SHEET-2&:4 SHEET-6

• n6 rL [119 1 2 3 7 8 9 10 13 14 15 16 SS1 --.---.--.-__...... ....... -.--------------------------------------- 1/C-1 SW. ----------------------AW---rm:D--D-----.........--~~~~~r-------------------- B/C

DC -----------------------------------------IID--m--m--a-----ua:- 1/C-2

REV.

-- -1-.-f--- "- "-r- J--rll ___ ..-- "I 0-- p--r-T"- OFF

'--------t-t----t-'1 8

5105

125

16 6

~ L-y-J fROt.4 FROM UNE PT BUS PT INCOt.4ER-1 SEC.-A T78, T79 TS, 16 SCH. 501 SCH. 506

!(B)-

5110 ptt 112 113

129 1(130~131 !(132

R16 r6 ,

~~ FROM FROM LINE PT BUS PT INCOt.IER-2 SEC.-8 T7B. T79 15, 16 SCH. 503 SCH. 506

C-59 HOlDA PHAS£-IL.NOIDA-20130~

DISlT. GAUTio.lA BUOH NAGAR(U.P}

FORUAT No. · OAF~04/04

oos

{ A 1

- ,--B 2

,-- r-c

r--- r---3

0 r.-

r 1

s,z3s }TO

ZONE 601

I 5120~ ?,20V DC

AUX. 604 .llil.S

CHECK SYN. R ELAY SKE 11

~ 1/C-1 B/C 1/C·-2 CONT.

1-A X

2-B X

3-C X

4-0 X

5-E X

6-F X

7-G X

8-H X

9-1 X

TRIP SEL SWITCH ( TSS)

7·-G

! 8-H X -L 9-1 X

AUTO/ MANUAL/ SYN. SEL. (43)

11 K X -,..,2,:=eL-I---t--xv-1- -- -·--,1~3.~M-te--.--r-~i--x

14:·-N I >~

SYN. SEL. SWITCH ( SS 1 )

I~[V.

()

'

B

D

'

~

c 0 0. E 0

~:: ~0

A

>- c z 0 <t: ·w B "• ~ "§ "• "'

0.

-< 0 ~ ·;:: I" u. ~:5 "'-0

" 0 L

!j ~ c 0

I" 5 z • o• Uo.

L ____ 6o"'1 __ _l_ ___ co:6o"'2~ _ _l __ 6

FRO SHE " ET-3

FROM

5H EET-3

REV.

3

Cf7 5A 2DA

5120

Q)

23 61 TRIP SE

25X 25 25X SWITCH

24 62 (T55)

®

220V DC TO SKE-11

5122 5123 ,,,.

AI A1

~~~-ON 25X TCA.3DN22+

TAIDN22 Z5G TCl.3DN22+

TAIDN22

A2 A2

5121

*' ~207 ~....!.! Cf8 #-- ~601 ~207 6A

2DA ~ .21so7 ~607 ~~608 ~~

"' 54 4

I(B)-

GlPCL SIPP-11 (UNIT 3U), 2Xl25Wll'

604

IT111 i"" L-- ~~

2

~------ll~~ !/C-1

---------------~· 1/C-2 -J.--------J--5126 5129

3

12 ;2 5127

8

5130

1112 n14

TO 1/C-1 SCH. 501 TRIP CKT. T31,T32


605 606

IT115 r,,

5YN. -- :~3

~------_h~~~ 1/C-1 SW. --------------- B/C

(551) =J--,-========J--:== ~-2 $132 5135

;

3

2A ~2A

5133 !!}36 f116 .\211118



r33 r35 43 --!~~------Jr~~ AUTO

--------------- IAANUAL

--~:~:------l~: 5YN.

T134 1:,6


TO I/C-2 SCH. 503 TRIP CKT. T35.T36

C-59 NOIOA PHAS£-G.NQOA-201305

OISTI_ GAUTAM BUOH NAGAA!{U.P)

FORMAT No. QAF-04/04

607 ----------

_j. ---- 601l_ . }_·

TO I/C-1 SCH. 501 CWSING CKT. T45.T46

TO 1/C·-2 S·Cll. 5!03 CLOSING C1i.T. US,T4H

A

B

c

0

E

F

0 .;. 105 z m 0. ua.

A

701

T

REV.

702

) 220V DC FROM CONTROL BUS

SPARE TERMINAL

jifc-2 SCH.503

j 1115,Tll6

) VcC-1 CH. 501 T121,Tl22

} VcC-2 CH. 503 T121.Tl22

} TO BUS PT-2 SCH. 506 T34, T35

} TO BUS PT-1 SCH.506 T34, T35

l ~C-1 CH.501 Tl15,T116 13 14

86X

CONSUL TANTo-

T

TAU. CONSULTING ENGINEBRING

1

FUTURE 1/L

j :,lJ"TIJc•E

) 1/C-1 SCH. 501 1143, T144

} VcC-2 CH. 503 1143, T144

rC-1 SCH.501 TBS,T86

li/C-2 SCH.503 TB5,TB6

!SPARE CONTACT

·'

86

43

®I @ 52X

@ @ 52 X

TERMINAL DETAIL

C-!>9 NOIOA PHAS(-H,NOIDA-201305

DISTT. GAUTAM BUOH NAGAA{U.P)


}

TO 1/C-2 SCH.503 T47,T4B

I

I

@

~

~

@ c g •

52 X

31 32 0 0

86X

' ' ~ 52 X

' Nl 41

SPARE CONTACT

-~1/C-·2 SCH-503

_ TB,T9

-~~c. CH~5ot _ TB,T9

SPAR£ COHTACT

BHEL/J2434/5il2

B

c

D

E

R[V.

()

4.3 44

A 33SX

33SX

® ® 95

SPARE TERMINAL

}

BUS PT~1 SCH.-506 T« &:: T45

}BUS PT-2 SCH.-506 T44 &: T45

) TO l/C-2 SCH.-503 D8,T79

)

BUS PT-B SCH.-506 T5.T6

Ill-


C-59 HOIOA PliAS(-I.NOIDA-W'IJ05

OISTT. G.WTAM liUDH HAGAR(U.P)


SPAHE TERIYIIl\iALS

BUSCOUI'!1K!l

8

c

E

A

REV. I( B)-

220V,DC CONTROL BUS(6X6mm2 CU)

(+)

--~~Pl~---tP~2----(-)

F1

( T5

901

903

1M 32A

I T6

F2

902

904

1M 32A

905 906

51 I \ ,~~~~~~

907 908

(+) (-) Tl T2 ~

220V,DC AUX. SUPPLY FROM EXT. SOURCE -I

GIPCL SIPP-1 1 (UNIT 3&-'). ZX:l2:51l\f

F1 1M 32A

IIJ.M F2 II 32A

911 912

sz, \ "'~~~~~~

9

913 914

! (+) (-T3 T4 '------v-----'

25A DP ON/OFF BASE

220V,DC AUX. SUPPLY FROM EXT. SOURCE-II

NOTES:-

TERMINAL NO.- Tl-T5 SHALL BE POWER TERMINAL.

--~2:20V DC COIHROL SUPPLY FF:Qt..l

--·· EXT. SOURCE -1

-··~220V DC .t_:oNHWl SUPPLY moM

-- EXT. SOUF'CE-2

-.. }220Y DC CONTROL SUPPLY 8'J::,

---} DC SUPPLY FAIL TO DCS

--)DC SUPPi-.Y-1 _ TO DCS

SPARE TERM!NAI5

D

E

A

_____ ___c_FcciR:cST-'A"'N'"GL""£-'-P"'RO£=C-""O"'-N'-----"lL-_-'A"'Llo__cD_I~ENS• .... _,=AR00£-'IN=MM::__ ___ _

•

GUJRAT INDIUSTRIES POWER CO. LTD. SLPP-11 (UNIT 3&4),2X125MW

CONSULTANT: TCE CONSULTING ENGINE!mS LIMITED

BAN GALORE

BHARAT HEAVY ELECTRICALS LTD. BOILER AIJXILIARIES PLANT

RAN!PET-632 406 --"----------------------·--·· -

TITLE:-


SCHEMATIC/WIRING DIAGRAM INCOMER-2:

L-------------------,.-------'---------------------------------------- -------------1----,-----------,------'--------,---------------,--------------------

REV. 1- IV-

A

B

c

0

E

A

R 415V. 30. 3W. 50Hz. AL BUS SEC-A

y----~--r----------

TO SP. HTR TfF (SCH NQ-507)

f4-16

Pl Pl Pl

R Y 8

C11

C10 N1 C31

C30 N2

C51

C50 N3

N4

C12 N5 C13

C32 "' C33

C52 N7

C53

C71 NB C72

£90

~ TO SHEET-02 ZONE-202

SCHEME APPUCABLE

REV_ I-

KNGmDlUNG

FOR

104 105

INCOMER-2

C-59 NOIDA PHASE-H,tWIDA-201305

OIS1T. CAUT .W BU[)t( NACII.R(U.f')


106

ZONE 703

107 -=:=]===- 108~==:=1 *CONTACTS SHALL JPERATE IN SERVlCE POSITION

ONLY. HO'NEVER, OTHER CONTACTS SHALL l OPERATE IN BOTH SERVICE & TEST POSITIONS I'

ICM2lBNP -----------------~-I

5lN .

1 o--4o%1~~~6] 1 1---.-,--,~,~-- , 2 3 : r;;r;~J '--'--,-'-, - - .. -!R -·1\,

f 1- I ·~---' '----· ,_ __ ,

l' lONE . ZONE: 220V DC Al'X-

508 704 ZONE -308

,- -----1 C54 C62 149 I 1 ! -~-0-~~~----"t : ,,, _[§~{g~~~l CT: xC.

N18l I H. 'TRF. i ~ L ____ j

NUT IN c..,;:,s SCOPE

DRG. NO. REV

BHEL/J2434/:)03 0

E

c

E

A

-----,----.--------cc~--,----::;:;:-----------------------204 205 206 --~--- 207 --r--·-·- ~l)d

2 .ux MFM FR~ i' HTR BUS

r---.,:_=3~PH=·:::_3:::_"~-;cThT~ 1 o 1 b WITH RS485 PORT

TO SHT.-01 ZONE-101 ~---

1 "'

R Y is '

I rli rli k-"---- ON "OOBUS PROTOCOL

lr-;::±=j==j~=~=t+--...QJ'L _ ___,;:':;~R"'----------------]~ I 2 JL'r-+'-'-l--'l-·l--l,~--_!,0"'"e__-+·-oss (bll) A i

R A1 ~

,----------------------------------, R11 TSl : :::l R12 cf1 R13 Alml-mJ,, Rl4 ,.-£ti._ R15 1t:: T54

: -.. 6A/20A ..,cJIIIPo2 6A/20A <- : I I 1 I

Y11 152 I TA3 ----'012... Yf3 At ol T14 cf5 Y15 TtG! TSQ

I ">"" 5A/20A ..?cllll\oo2 6A/2DA ~ I I 11 '---' I

811 153. ~ ;}3 R-f? ,.....dJ.., B1l Al ol 814 cf6 815 T~ ~ 0156

: " 6A/20A E90 ~~~~po2 6A/20A :

L _________ II<_~; __ -T!:!_~~-1 =--H- __j ,E -~ '-------

ZONE 603

TT

'-------,..,!1{,,,..,, '"""" ... ' F;. 0> ID

01

vy~

/"IN COMER_"~ INCOMER-2 22.£.J

4

AUX. FROM ZONE 403

C-~ NOIOA PH"SE:-II,NOIOA-2Ql.305

OISlT. GAUT.W BUOH NAGAR(U.P)

FORMAT No. QAf-04/04

WHH-----"0"""----t-oy I gl

L ___ <,CD5,_;3'----+oB ?- __ A

02 03 104

I

TO SYN. CKT.B/C SCH.502, T125, t126

T79 ~T78 R16

Y16

Ei16

vss (b12)

1r m: ~-2-7--(~H---f: ll --27-(v:::J3f-

vHxM2:2A VHXM22A 40- sox. 40 -flO%

h, ---,-21cc3r 1•'-,---II tiDIJTI_ I I

DRG. NO. REV.

BHE:L/ J2434/503 I)

A

8

c

ll

E

F

A

REV.

Cf7

P1 T1

16A

6A 20A

5

MC

c ---N

lc - 1

10

--------------- ---4 TO ZONE-501

6

43-

16A-

-DEAD BUS

-SYN.

14

TB

~~= . t~c ~-s -------- -~ ~41

,I ~~ifH=r~== ~c_, IB/C I TRIP -lZ-~~ "/c- \ I s5~H2. I S£L. ----- B/C I

II N~~jH4~r l/C-2 _1~.· 25X I 44

L I 61

25G 62

Tg?_ -146

_ _j 9

I r:: I JB/C 1 52X I SCH.

66 '--t-

T13 20

TI4

1

502

22011 DC ro Nl41, IC~l21 & ffi/,NSOUS't'RS

A

B

c

TI071 D

~

4r~:. 1 v~-l501

T15

L @____

7

I -~------~~~====~----~=======================2='==============~-~ ---------·-------- ---- --- ·----!

Cf8 6A 20A

Cf10 6A 20A

4 L ____ _j_ ___ _:_ __ L----------< TO ZONE-501

43 : DEAD BUS/S'I'N. SEL SWITCH t.!C : MOTOR CONTACTOR HC : ANTl PU1.4PING RELAY 1.4 SPRING CHARGING UOTOR LS : LIMIT S'MTCH

12

33SX SERI/!CE POSITION LIMIT SWiTCH 33TX :TEST POSITJON LIMIT SWITCH

'B"'R"["iAi1K[<lR><SPP1R"'IN"'Gi'7CHmliJ<Oi~'i1NOiGoTJcBiOR1'EAMK"E'ilR~CRL70SJ""'N"G"iC'i11R"C'i'uOliTF'T ________ __c{c'i'LOOSJSi;jNF.G~IN~TEiiR~LOCmK~SF'--.::___c.::_ ________ T ___________________ ~-·

I-

GIPCL SLPP-Il {UNlTf3lo:4) 2Xl25Wlf

ENGINKKR!NG

111-

C-5{1 NOIOA PHASE-!l,NOIDA-201305

OISTI. GAUTAA! BUOH N.l.GAA(U.P)

FORMAT No. OAF" -04/04

DRG. NO.

BHEL/J2434/503

RI:V.

1)

E

A

F

·'

___ ]_ ___ _:4::04'----L __ l 407 4G'l ..•...• --········

405 406

~g~t-. --r--~~~· --,.-----,---.,---·-I~--l1r @-5 -..,_-@-----,-,[~----- 1!·-

l @ @.· 2' 33S CLOSED 33T SPRING 13 ~

CLOSED ~ 1CHARG£ ld2 l5Z 52 SX \ TX d2 43

4t3SX .52.C.S. __! c NAC - NAC

---NAC A 4Cr

:lOA

BREAKER CONTACT MULTIPLICATION

PSU14

52X

0 0

WHEN WHEN 1 INDICA110N 14 A'2 Ej6 24

BKR. BKR. SIMTCH ~24 '""24 IN SERV. IN TEST \e-' \C) POS. POS. @ 38 @ @

35 36 37

A1 A1 " D2

A2 A2

I @i 95

® 39

40

w

S'fSTEM HEALTHY

41

BKR. ON

R

42 43

G

BKR. OfT

BKR ffiiP

BL-1

44 45 46 '17

BKR. TRIP

BL-·3 'A

SPRit~G DC SUPPLY AUTO CHARGED HEAL THY TRIP

INDICATION

A

I)

E

A

220v. oc>---,---__:=---------~ FROM ZONE-303

0 95A

0

0

Cfll 6A 20A

TSO

3 -C

52CS =--N 23

J' FUTURE

51 A 1/L

24 51

63 LX 33l)( 84 34

T52

q'>[!

@-f'"! R R I .82 A1

I

I I

L __ l_®_j Cf12 M_

20A 220V, DC 4 FROM l ZONE-303

REV. 1-

<5)

B6

T25

T26

UP ,-STREA'-' BKR. 1 OPEN/ l TRIP

T55

0 T1

0

T28

.34 33SX

T29

FUTIJR£ 1/L

r

GIPCL SIJ>P-n (UN1Tf3M) ZX.l25JlW

-~-----.,---~-~--~--~r----1

TSJ Nl 41 ~,CM2U NP

T33 35 (51/51N) (51N)

1~:-1 @ G) ;,31 I Tl~ 3_111-AUTO B/C

31

1SS ___ I/lC~ )B/C ls~_,.::---.~Lc-: lB/C I ---MANUAL I SCH. 7 iJ%'' ~~ r(>)i~'i~ . ?. r 27-RY

1 ~2 ~2A

T114 Tll8

T34

T52

INCOMER-2

C-59 NOIDA PHASE-li.NDIOA-201~

DISTI. f;AUTAM BUOH NAGAR(U.P}

FORMAT No. : QAf-04/04

38

8

7

RES.

15 16

0 2

Tl b

SSX90m (0 0.5-SSec

!57

'a

PQ8NCII2J [95'TCS

,

'B

c

E

A

REV.

F

l220V DC FROM CONTROL BUS

1 SPARE TERMINALS

) 1/C-1 SCH. 501 T105,T106

l TO 8/C SCH. 502 TI9,T80

~-~ TO BUS PT-2 SCH. 506 136, 137

l TO 8/C SCH. 502 T65,T66

l TO 1/C-1 SCH. 501 T107. 1108

)UP SlREAM BKR.CLOSED

l SPARE TERMINAL

GIPCL Sl.PP-ll (UNITf3.W} 2Xl:a::.llll'

ENGINEXRING

l FUTURE 1/L

) FUTURE 1/L

) UP STREAM BKR. TRIP OPEN

l FUTURE 1/L

}

8/C SCH.502 1113,1114

}

8/C SCH.502 T117.T118

]

8/C SCH.502 T135,T136

} BUS PT-2 SCH. 506 142,143

l FFR SIGNAL {TO OCS

} SPARE CONTACT

} SPARE CONTACT

604

43 44

d2

TERMINAL DETAIL

C-59 NO!DA f>HAS(-II,NOIOA-101.305

DISH GAUTAN BUOH NAGAR{U.P)


I TO 8/C SCH. 502 T121,T122

)

TO B/C SCH. 502 155, T56

} FROM TX. NEUTRAL CT

TO DRAWOUT PT MODULE TA1-TA5

l SPARE TERMINALS

SPARE CONTACTS

73 74 tl01 r=nsx--€>02

52X

52 X

----- -~ SP P,RE -- TERMINAl

SPARE TERMitJAL

SPARE TERMINAL

SPARE TERM,'NI\l

I SPARE j CONTACTS

- ) 8/C St:H. 502 141,142

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CONSULT ANT:

TCE CONSULTING ENGINEERS LIMITED BANGALORE

pijffj BHARAT HEAVY ELECTRICALS LTD. BOILER AUX!IJAR!ES PLANT

RANIPET-632 406


TITLE:-

C-59 NOIOA P!iASE-U,NatlA-201305

DISTI. CAUT-'lol SUOH NACAR(U.P)


SCHEMATIC/WIRING DIAGRAM OUT GOINF SFU FEEDEIR

DRG. NO.

BHEL/ J:!434/504

A

8

c

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THIS SCHEME APP!JCABI.E FOR OUTGOING

SFJJ FOR EC & ESP FEEDERS.

C-~9 NaiDA PH...sE-U,NOIDA-201~

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ER: GUJRAT IND!USTRIES POWER CO. LTD.

SLPP-11 (UNIT 3&4).2X 12~>MW

CONSULTANT: TCE CONSULTING ENGINEERS UMITED

~~~~=--,----------------'B~A~N~G~A~L~O~R~:E~------------f-' ----

BHARAT HEAVY ELECTRICALS LTD. BOILER AUX!UARIES PLANT

RANIPET-632 406


TITLE:-

C-~ NOOA PHASE-II,NO!DA-201305

Otsn. GAUTAM BUOH NAGAR(U.P)

fORt.IAT No. : QAF-04/04

SCHEMATIC/WIRING DIAGJRAM CONTROL SUPPLY T /F FEEDEF.

IV-

DRG. 1~0.

BHEL/.12434/505

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CONlROLS &: SWITOiGEAR CCUPANY LlD. C-S9 NOIOA PHASE-II,NOIOA-201305 DISTI. GAUTAM SUOH NAGAR(U.P)

CONSUtTANT·- FORMAT No. QAF-04/04 DESIN pVT. LTD - NElJ DEI.JII.

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NO.

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TCE CONSULTING ENGINEEHS LIMITED BANGALORE

• BHARAT HEAVY ELECTRICALS LTD. BOILER AUXIUAR!ES PLANT

RANIPET-632 406


TITLE:-

c-59 NOIOA PtiASE-N,NCMDA-201305

DISTI. GAUTAU BUDH NAGAA(U.P)

FORMAT No. ; QAF-04/04

SCHEMATIC/WIRING DIAGRAM BUS PT-1&2

IV-

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OISTT. GAUTAM BUDH NAGAR(U.P)

FORMAT No. : QAF-04/04 TAlA CONSUL liNG ENGINE£ RING

ECP

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GIPCL-SLPP-11 (UNIT 3&4).2X125MW

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lATA CONSULTING ENGINEERING

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0 \ 97

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FORMAT No. : OAF-04/04

8

h

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f'

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B

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]

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)

TO SYN. CKT SCH 502 T127, T128

l TO DRDWOUT PT MODULE TA1-TA3

• TERMINALS

SPARE TERMINALS

PROJECT:-

GIPCl-SLPP-11 (UNIT 3&4),2.X125MW

T A. TA. CONSULTING ENGINEERING

SPARE TERMINALS

B/C SCH. 502 T1B,T19

1/C-1 SCH. 501 T10,T11

SPARE TERMINALS

TO 1/C-1 SCH. 501 T37,T38

C-59 NOIDA PHASE-II,NOIOA-201305

OISTT. GAUTAM SUOH NAGAR(U.P)


TO 8/C SCH.-502 T99 & TlOO

SPARE TERMINALS

I !

TO REL.f Y MODULE TB·- T13

! SPflf~E ( TERMINk S

---~

TERMINAL DET~J). BUS _k.T-1

DRG. NO. Rl V.

BHEL/ J2434/506 ! P

c

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)

220V DC FROM CONTROL BUS

) SPARE TERMINALS

lTOSYN CKT SCH 502 T1 31, T132

1 TO OROWOUT PT MODULE TA1-TA3

l SPARE TERMINALS

SPARE TERMINALS

PROJECT:-

GIPCL·SLPP-II(UNIT 3&4).ZX125MW

CONSULTANT--

TArA CONSUL TINC ENGINEER.ING

}

SPARE TERMINAL

SPARE CONTACT

SPARE TERMINAL

B/C SOH. 502 Tl6,T17

1/C-2 SCH. 503 T10,T11

SPARE TERMINAL

TO 1/C-2 SCH. 503 T37,T38

C-59 NOIOA PHASE-U.NOIOA-201305

D!STI. GAUTAM BUDH NAGAR{U.P)

FORMAT No. : QAF~04/04

TO 8/C SCH.-502 T101,Tl02

SPARE CONTACTS

TA

TO R[L,~.Y MOOUi.E T8- T13

SPARE TERMH·I/>,LS

TERMINAL!l_l~TJ\ll'-Jill~T-2

c

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CONSULTANT'-TATA CONSULTING ENGINEERING


f------------------------ --------------- -10\AINFRS CONSULTANT:

TCE CONSULTING ENGINEERS LIMITED BANGALORE

~~,~--------==-=::_____ _______ -------- -------- -----r~nm BHARAT HEAVY ELECTRICALS LTD.

BOILER AUXILIARIES PLANT RANIPET-632 406

--'-------------------------- -- _, ------- ---- ------

TITLE:-

CONTROLS & SWITCHGEAI~ COMPANY LTD.

SCHEMATIC/WIRING DIAGRAM SPACE HEATER CIRCUIT _____ l

c

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0

c 0

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,

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1. PANEL SPACE HEATER CIRCUIT SHALL BE

240V,AC SPACE HEATER (6X6CU) CONTROL BUSBUS Ph

N p N

29-1 ON/OfF S/W

(ISOLATOR)

=======~ 32A

101

Cf3 SA

TH

SH 60W 240V.AC

20A

103

SPACE HEAT<R 'ON'

102

NL-1

105

L __

-----., ®P.S. I

I I I I I I

PROVlDED IN CABLE ALLEY OF EACH VlERllCAL PANEL

® 2. P.S. CKT. SHALL BE PROVIDED IN MIDDLE PANEL

OF EACH SHIPPING SECTION.

GIPCL-SLPP-D (UNIT 3&<•).<U"5liW

TATA CONSULTING KNGINX!RING

THIS SCHEME APPUCABLE FOR SPACE HEATER FEEDER

CONTROLS & SWITCHGEAR COMPANY L m. C-59. NOlO A PHASE II, NOIOA • 201305

DIST. GAUTAM BUOH NAGAR (U.P)

FORMAT No : QAF-04104

H

lo '

DRG. NO. HEV BHEUJ2434/507 0

60 60

-j~ JZJ------t----

TERMINALS BRASS

20MAX 2 OFF M.S TAPPED

(r--(

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AL. COVER 2MM THK.

FLEXIBLE HEAT RESISTANT

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QY 4NOS SPARE RING TYPE ATC LUGS DOWEL/EQUIV 2 LAYERS OF MAKE FOR CONNECTING CABLE LETHEROID PAPER SUITABLE FOR 2 CORE 2.5mm2

EARTHING TERMINAL (OUT SIDE). /

2NOS M6 TERMINAL WITH SPRING STEEL ROSE

COURTNEY WASHER OPPOSITE TO EACH OTHER. 2 NOS DOUBLE COMPRESSION TYPE

BRASS CABLE GLAND SUITABLE FOR CABLE OF 2 CORE 2.5mm2 COPPER CONDUCTOR UNARMOURED PVC CABLE

Ln (X) ~

f-

£ £

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X Ln ._a X

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116

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(X) .--<

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STEATITE BUSHING BRASS

@

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PORCELAIN CONNECTOR BASE

¢10 HOLE 10 DEEP 2Nos

~ 70 ·I

G) PROCELAIN CONNECTOR

¢5 HOLE

(Z)42.5

(Z)50.5

(Z)67.5

NEOPRENE WASHER

---1~

2Nos ON 56 PCD

50¢

~ -++--

~ ill~ ~~~

185 400

I 32.5

!ITA

M4x0.7

~~~~~~~~~~~PF=~[ ~of ' jJ

2NDS ¢15

3 ·I 1 1/2' B.S.VI THRDS EXTERNAL

--=:& L~~~~~~~~ ,QI _J I. ¢15HDLE

M.S GALVANISED PLATE WITH 1

SECTION AT A-A

1 /2" B.S.W PIPE

2Nos

SPOT WELDED

SHEATH

NOTE:-1. HEATING ELEMENT COIL MATERIAL-KANTHAL D WIRE. 2. ALL FERROUS PARTS TO BE GALVENZED AND ALL BRASS PARTS

TO BE NICKLE PLATED TO 7 MICRONS THICKNESS (minimum)

3. ALUMINIUM TERMINAL BOX TO BE PAINTED IN ALUMINIUM PAINT.

4. TERMINAL BOX MATERIAL ALUMINIUM ALLOY PRESSURE DIE CAST. 5. CABLE GLANDS WILL BE PROVIDED WITH DUMMY PLUGS

r

6. METALLIC HEATER RATING NAME PLATE FIXED ON TERMINAL BOX COVER

TERMINAL BOX SHALL BE SUITABLE FOR IP 56 DEGREE OF PROTECTION AS PER IS 13947

SHEATING MATERIAL :- STAINLESS STEEL SS321

BHEL DRG. REF. No. 1 -00-114-27991, REV-00

Q]l NEOPRENE GASKET

~

Ul~] ~ --

CHECK NUT

TECH. SPECS ; TEP:BARH3 x 660:HE:009: REV-00

TYPE:- R2280/300-300/1680 CN

415 V - 1000 W/1 PHASE

L_,_

....... cu <I Ln g: B

1 112" B.S.P THRDS 11 T.P.I 12.5

25

G) DETAIL OF HEATER FLANGE

(Z)5 HOLE 2Nos ON 56 PCD

¢42

¢70

® WASHER

P.O No. 4203055

DATE 27/01/2011

PROJECT BARH STPP-STAGE -I

QTY. 216 Nos.

16 I CHECKNUT

15 I MS PIPE 1-1 /2"BSP

14 I NEOPRENE GASKET

13. I SCREW FOR TER. BOX FIXING

12.1 SCREW FOR COVER FIXING 11.1 CABLE LUG.(Insulated

10 I COMP.TYPE CABLE GLAND

9. I ALU. T.BOX COVER

8. I ALU. T.BOX HOUSING

7. I NEOPRENE GASKET

6. I PROCELAIN CONNECTOR

5. I M.S WASHER

4. I NEOPRENE WASHER

3. I HEATER FLANGE

2. I MS PLATE

1. I HEATING ELEMENTS

IteMI Description

I

---tJ-

--++--

--8--

~--H-

2.5rm M.S ZINC PLATED VI ASHER

1 I BRASS NICKEL PLATED

1 I MS GALVENIZED 48.3¢x3.25, L=26

1 I NEOPRENE (SHORE HARDNESS 170-75)

2 I M5X15 GALVENIZED

_3_ I M5X 15 GALVEN I ZED 4 I COPPER(DOWELS/JAINSON).

2 I BRASS

1 I ALU. PRESSURE DIE CASTING 1 I ALU. PRESSURE DIE CASTING


1 I PORCELAIN

1 I M.S ZING PLATED


1 I BRASS CASTING NICKEL PLATEC

1 I MS GALVENIZED

1 I SS321 TUBE

No. I Ma terlal off I

I Size I ReMarks

DO !INITIAL DRAWING FPR APP. GSJ l10.02.1i e I Issue I

l Surface SyMbols Sign Date ~ As Receivec> DRN NSC. 10.02.11 DiMensions in ~ e 'V Rough Machinec> CHKD. CNC. 10.02.11 MilliMeters ESCORTS LIMITED 'V'V Fine Machlnec> APPD. G.SJOHAR 10.02.11 Inches RESEARCH & DEVELOPMENT SCALE FARIDABAD

'V'V'V Grinc>ing CG) TITLE

NTS

PROJECT

HEATING ELEMENTS

HEATING ELEMENT FOR SHAFT INSULATOR

DRG NO.

HEA4.1208

REV ' 00

125

105

2NOS M& E:AR'IHING TERMINAL WITH E:AR'IHING SYIIBOL OPPOSITE TO EACH OTHER, WITH SPRING STEEL ROSE COURTNEY WASHER

----------

NOTE:-1. HE'ATING ELEMENT COIL MATERIAI.-I<ANTHAI. D WIRE. 2. ALl. FERROUS PARTS TO BE GAI.VENZEO AND ALl. BRASS PARTS

TO BE NICKLE PLATED TO 7 MICRONS THICKNESS(Minlmum). 3. ALUMINIUM TERMINAL BDK TO BE PAINTED IN ALUMINIUM PAINT. 4. TERMINAL BOX MATERIAL ALUMINIUM AIJm PRESSURE DIE CAST. 5. CABLE GLAND WILL BE PRCIIIDEO WITH DUMMY PWGS

@

6. METAWC HEATER RATING NAME PLATE FIXED ON TERMINAL BOX COVER TERMINAL BOX SHALL BE SUITABLE FOR IP 56 DEGREE OF PROTECTION AS PER IS 1 Jg47

SHE'ATHING MATERIAL :- STAINLESS STEEL SS321

BHEL DRG. REF. N0.1-N-DIID-00421/REVOJ TECH SPECIFICATIONS: 1EP:li18:HE:G:REW4

0

~

2 NOS DOUBLE COMPRESSION 1YPE BRASS CABLE GI.NIO SUITABLE FOR CABLE Of' 2 CORE 2.5 MM2 COPPER CONDUCTOR UNARioiOUREO PIIC CABLE

:1:0.2

/ I

""'

~

·s·:

'B'

1 1/2" BSW THRDS. 11T.P.I

(EXTERNAL) 48 3 .40.7 •.

--r1 116

M4X0.7

~~~======~~$=~~ -------- 1: J !6

ADn ~

GAS llGH

~I 125

58 25 I 1so

DETAIL OF 'B'

REMOVABLE SHORllNG I ILIO JBBll"ZC RR XIIII

I I

® PROCELAIN CONNECTOR

@

TYPE:-

•5 HOLE 2Nos ON 56 PCD

.42.5 II I 6.5 _I L

•5o.5 I .67.5

NEOPRENE WASHER

il

-II 112.5 5011

~0 4§ NEOPRENE GASKET

CHECK NUT

R3700/470-470/2760 CN

415 V - 1000 W/1 PHASE

20

~ . 1~r I I lf<!ll

1 1/2" B.S.P THRDS

11 T.P.I

1.5

6.5

12.5

0 DETAIL OF HEATER FLANGE

PCD

I w I .ll.._jl-

I I •42 •

2.5mm M.S ZINC PLATED WASHER .70

® WASHER

16 I "'"'""""" "''IT I 1 I BRASS NICKEL PLATED 15 14 13. 12. 11.1 CABLE LUG.Cinsuloted) I 4 10 I DOUBLE COMP.lYPE CABLE GLAND2 9. I ALU. T.BOX COVER 8. I ALU. T.BOX HOUSING 7. I NEOPRENE GASKET 6. I PROCELAIN CONNECTOR 5. I M.S WASHER 4. I NEOPRENE WASHER 3. I HEATER FLANGE 2. HOUSING 1. I HEAliNG ELEMENTS

Dncrlptlon dra. mHd aa marl<od dra. mMCI

"'lw R-l...t V Rough Machlnod vv Fine Machined VVV Grinding (G)

l:::::;ft ~:::: j lln.E

Am .. dm .. tto

DRG NO. NTS

PROJECT

HEATING ELEMENT FOR I HEA4.1210 INSULATOR HOUSING

HEATING ELEMENTS

~ ?OM" ~r~~~ ... -r ~ i 86±2

I~ 2 6

116

rt1 ILLLL_

AL. COVER 2MM THK.

r-jo--------@ t-========~~~~~~~===7~~1B:o3_-~ FLEXIBLE HEAT RESISTANT

HARD BRAZED

ASBESTOS SHEET

CONNECTION LEADS WITH CRIMPED LUGS SUITABLE FOR

2 CORE 6mm2 CONDUCTOR.

DOWEL/EQUIV

REMOVABLE SHORTING LINK (BRASS 22 GAUGE)

PROCELAIN CONNECTOR BASE

2Nos

I· 70 ·I ® PROCELAIN CONNECTOR

2NOS M6 EARTHING TERMINAL WITH EARTHING SYMBOL(OUT SIDE)

OPPOSITE TO EACH OTHER, WITH SPRING STEEL ROSE COURTNEY WASHER; 7

CRS

2 NOS DOUBLE COMPRESSION TYPE ® BRASS CABLE GLAND SUITABLE FOR CABLE OF 2 CORE 6 MM2 ALUMINIUM CABLE

08.2 ±0.2 R13 I" 325 UNHEATED I c r- .

I r' : 14 :::

4MM

26 ±0.2

'00

"',004"''0 .I :I J. ,,

8mm DIA, 4mm DEEP

0· FOR PROTECTION COVER LOCKING SCREW

38

~0 .5

Ln ,._._ B

12±1

G· SEC A-A

0 C.l ADOPTER

STEATITE BUSHING BRASS CHK. NUT

M4x0.7TERMINAL STUD

~~~~m3c-r

SPOT WELDED

CROSS SECTION OF HEATING ELEMENTS

NOTE:~

HEATING ELEMENT COIL MATERIAL -KANTHAL D WIRE 2. ALL FERROUS PARTS TO BE GALVENZED AND ALL BRASS PARTS

TO BE NICKLE PLATED TO 7 MICRONS THICKNESS.

3. ALUMINIUM TERMINAL BOX TO BE PAINTED IN ALUMINIUM PAINT.

4. TERMINAL BOX MATERIAL ALUMINIUM ALLOY PRESSURE DIE CAST.

5. CABLE GLAND WILL BE PROVIDED WITH DUMMY PLUGS

6. METALLIC HEATER RATING NAME PLATE FIXED ON TERMINAL BOX COVER

7. QTY. 200 NOS.

TYPE:~ R2090/325-325/1440 CN

415 v - 500 w

070

G) WASHER

1\

I

I (ESCWRTS)

~ ~a

C)

00

56 PCD

--8-

-++--

--t-~f-

3MM ClOG) M.S ZINC PLATED wASHER

::::n,l,,--- nl\1 Sh Prn

~ ---++-

~

0425·111 ~~ 5

050.5

06 7.5

CD NEOPRENE WASHER

15

14

13 . SCREW FOR TER. BOX FIXING 2 M5 X15

12. SCREW FOR COVER FIXING 3 M5 X15

11. CABLE CLAMPS 2 MS

10 CABLE LUG. 4 DOWEL/JAINSONS

9. DOUBLE COMP.TYPE CABLE GLAN ll2 BRASS

B. ALU. T.BOX COVER 1 ALU. DIE CASTING

7. ALU. T.BOX HOUSING 1 ALU. CASTING

6. NEOPRENE GASKET 1 NEOPRENE

5. PROCELAIN CONNECTOR 1 PORCELAIN

4. M.S WASHER 1 M.S ZING PLATED

3. NEOPRENE WASHER 1 NEOPRENE

2. C.l. ADOPTER 1 CAST IRON

1. HEATING ELEMENTS 1 CHROME MNIKEL 8.2 mm dia

I-ter~l Descrip-tion ~ I Mo. terio.l I Size I ReMo.rks

02 I Drg revised as per Marked 02 GSJ 22.6.021 04 lco.lole glo,n(js Milke lnollcateoiiGSJ I 2.12.02

I Ul I Drg revlseol o,s per BHEL coMMents GSJ 19.6.011 03 Drg revised

Ar~enoiMen-ts Issue I AMendMents Sign Do. te IIssue

I Surfo.ce SyMbols Sign 1 Do. te

rv As Received DRN (KJ~l3L10,08lDiMensions In ~ V Rough Mo.chineol CHKD, CNC 31.10.08 MilliMeters l VV Fine Mo.chineol APPD G,SJDHARIJUO.OB I Inches

VVV Grinol1ng CG) SCALE TITLE

GSJ 25.7.02

Sign I Do. te

e ESCORTS LIMITED

RESEARCH & DEVELOPMENT FARIDABAD

DRG NO.

PROJECT

NTS I HEATING E1EMENT FOR IHEA4.1243 E.S.P. HOPPER

ANPAR THERMAL POWER STATION

REV DO

........ '

~·· 1 I 2 I 3 I 4 I 5 I - 6

I

J

~ PRODUCT ~ bl~ < RAPPER CONTROL PANEL <

':i PROJECT CUSTOMER SUPPLIER :::11

~r-SLPP M/s. BHEL I M/s. ELECTRICALS

-.., GIPCL - AUX . PLANT SAJAS -0: <

UNITS 3 & 4 RANI PET 632 406 MATHUR 622 515 V'l - -z 0 iii z .., (D (D

:::11 i5 ...J ...J <

r- REVISION STATUS r-

SL.No. DRAWING No. NAME OF TITLE:- Drg.Sh.No. 00 01 02 0.3 04

01. SE-487 I 07-02-01 COVER SHEET 1 I 11 X X X u u

02. SE-487 I 07-02-01 GENERAL ARRANGEMENT OF RCP 2 I 11 X X X

0.3. SE-487 I 07-02-01 INTERNAL ARRANGEMENT OF RCP .3 I 11 X X X

.. 04. SE-487 I 07-02-01 MAIN AND AUXILIARY POWER SUPPLY SCHEME OF RCP 4 I 11 X X X r-

05. SE-487 I 07-02-0 1 SCHEMATIC DIAGRAM OF RCP - EP-A 5 I 11 X X X

a 06. SE-487 I 07-02 - 01 SCHEMATIC DIAGRAM OF RCP - EP-A 6 I 11 X X X a

07. SE-487 I 07-02-01 SCHEMATIC DIAGRAM OF RCP - EP-8 1 I 11 X X X

08. SE-487 I 07-02-01 SCHEMATIC DIAGRAM OF RCP - EP-8 8 I 11 X X X r- '-

09. SE-487 I 07-02-01 SCHEME FOR SERIAL COMMUNICATION OF RCP 9 I 11 X X X w

10. SE-487 I 07-02-01 TB DIAGRAM 10 I 11 X X X w

11. SE-487 I 07-02-01 BILL OF MATERIALS 11 1 11 X X X

r-

~~ I I I REV I (lOT( I A~.T(II£0 I " JL4.4.- REVI04tr JA~.tti!Eo _1 -so- NAME SIGN DATE PO.NO. 4263337 /DATE : 08.03.2007 I Oty.02 Nos I 02 111.01.081 CH(CK(O I ./ ~ 01 lo6.1Lo7ICHtc•co 1 -so- ORN M.Md.IBRAHIM -so- 05.05.2007

CKO D.R.BABU ,.,.... - "" Drg.No. SHT.No. I REV ... 1..1.. AS FITTED REVISED AS PER BHEL (R) - so- 05.05.2007 •

COMMENTS OATEO 01.11.2007 APPO S.JAYARAM 05.05.2007 ~SE-487/07-02-01 01 1 11 I 02 w -so- N

ii\ 1 I 2 I 3 I 4 I 5 I RAP GIPCL Q 1 AF

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IRAPC~-·1 ~~c.oN-21

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25•6 COPPER ,EARTH BUS

-----%----::::~I L ~}::::::=-----~-----

3 I 4 I _5_ 1 ·o 100 100 NOTES: ,_, .--.

D 1. THE PANEL WILL BE I.CAOE OUT OF 2mm THICKNESS CRCA. GLANDPLATE WILL BE .3mm THICK SHEET STEEL

~

A I I I

:cu .__ ...

~------,

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A Ds~:

DOOR WITH LOCKABLE

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: TR-1 : 21m. W12

02. THE PANEL WILL BE SUITABLE FOR IP54 CLASS OF ENCLOSURES PROTECTION AS PER IS 1.3947.

03. REAR SlOE OF THE PANEL WILL BE PROVIDED WITH DOUBLE DOOR . REMOVABLE GLAND PLATE WILL BE PROVIDED AT THE BOTIOt.A.

04. 4 NOS. M12X100mm FOUNDATION BOLTS WITH NUTS o!£ WASHERS WILL BE SUPPLIED IN LOOSE ALONGWlTH THE PANEL.

05. • RAPCON-1, RAPCON-2 WILL BE SUPPLIED BY BHEL/RANIPET TO SITE. CUT OUT FOR RAPCON (255W x 180H) WILL BE PROVIDED IN THE FRONT PANEL

06. ALL FASTENERS WILL BE NICKEL / CHROIAIUIA PLATED.

D7. HEAT LOAD : 100 WATIS/PANEL (APPROX)

08. WEIGHT OF THE PANEL : 200KG/PANEL (APPROX) 09. EARTHING LUGS 2.5 SQ.MI.C (17 NOS) WILL BE PROVIDED FOR EARTHING

THE SHIELD OF THE SCREENED CABLE.

10. POWDER :: EXTERIOR & INTERIOR :: 631 {LIGHT GREY) OF IS S COATING

THICKNESS :: ABOVE SO MICRONS. FINISH : STRUCTURE.

MOUNTING PLATE : BRILLIANT WHITE. FINISH : GLOSSY

THICKNESS :: ABOVE SO MICRONS.

11 . NAME PLATE WILL BE OF ANOOISED ALUMINIUM LABLES, BLACK BASE ENGRAVED WITH WHITE LETTERS.

12. NEOPRENE GASKETS WILL BE PROVIDED FOR ALL I.CETEL TO METAL JOINTS (INCLUDING DOOR AREA).

: TR _ 2 : EARTH STUD L _____ :_____ _________ --roo 800 100

1 t rl r£ ___________________________ ?0_~

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In Q~IOO Dl ~ 1000 3 f I 650 I f

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. kcrss rOR FRONT VIEW -..;;r~OUN~DA::7.r"""ION'='-=HOL£~s Sl DE VIEW

NAME PLATE DETAILS H ~EGEND ~OLOU, LABEL DESCRIPTION

LP1 RED MAINS 'ON'

LP2 I RED I AUXILIARY SUPPLY "ON"

LEGENDk:OLOURl LABEL DESCRIPTION

LP7 IAI.CBER ISYSTEM ERROR (RAPCON-2 SW1 - MAIN SUPPLY SWITCH

LP3 RED RAPCON-1 POWER "ON"

LP4 RED RAPCON-2 POWER "ON"

El L LP5 RED SPACE HEATER "ON" LP6 AMBER SYSTEM ERROR (RAPCON-1)

SW2 I - IAUX. SUPPLY SWITCH SW.3 I - IAUX. SUPPLY SWITCH SW4 I - I SPACE HEATER

<;UPPl Y <;wiTCH PB 1 I BLACK I ALARM ACCEPT H HOOTER

REVIOATE (ALTERED I .,f .MW-~ 02j11.01 nR CHECKEd J ...-,. M/s. SAJAS ELECTRICAL$

AS FITIEO MATHUR - 622 515

o, .. ~ ~ 2SO~ma

1~ I

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t FRONT

FOUNDATION DETAILS

~ .. .... 8 0

fOUN~TiON

HOLt.:.

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I I • I I I • I I I

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120 I

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BOTIOM PLAN

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l:!.!SIOMEB PO.N0.4263337 /DATE:08.0.3.2007fQty.02Nos. M/s. 8HEL PRQQUCT ·

RANI PET - 632 406 RAPPER CONTROL PANEL

E

~~ F NAME SIGN DATE

REF.BHEI DR .N :'-00-114 -:'\?Ci.'\~'\TRfV:O I PRC>JECT · 5CAL( - NTS 1F

T RE\IIOATE ALTEREO -so-05.05.2007 !!ill GIPCL - SLPP EJ---®-I.r 01 06. 11 .07 CHECKEQ -so- ORN I.UAd.IBRAHIIA -so-

UNIT - 3 & 4

REVISED AS PER BHEL (R) CKD O.R.BABU -so- 05.05.2007 GENERAL ARRANGEMENT Org. No. SHT. No.I REV <

COI.IIAENTS DATED 01.11.2007 APPO S.JAYARAIA -so- 05.05.2007 OF RCP SE-487/07-02-01 02 I 11j 021~ , r __ 2 j I 4 I 5 RAP CIPCL 02 AF Vl

~ I L I ...1 - i '+ ::> I 0

~l -~ r-

~ Lh CL I _IDS _,1 ~TH ......

A A [[ ~ A PYC CUCI D PVC DUCT J I>-.} 7()--1

~0!_ r-II OUTPUT RELAY I~] H

~J r----------------------- - -- ---------- ~ ~I CARO- l - ~ l DATA I I ® ® ®®®® ® couu. I I . . t-- PYC CUCI

LP7 LP6LP!>LP4LP3LP2 LPI CARO-l 0 0 I I ~ I() I 0 ~l-37o--l ~ <0 0 r- r------------------------------------, ~ PVC I Jl PIIC DUCT ...,

~ : ~ 0 0 0 0 0 0 ~ ~@ <S> ®: ~ I OUT~D~IAY I~] 270 - :~ 0 0 0 0 0 0 ® ® ® ® : w

I ~:ON-21 l DATA 1 '------------------------------------- ~~ ~ PYC CUCT couu. ~ I aoo I~ 8 [lliJ i~g~'§b~~ RAPCON-1 CAR0-2 8 Ill ,._ ,._ z • a u ~

::>

I I 0

PIIC DUCT 0 1000 iil

I~ ,,~~~6~~ I ~ ~ z

.-18(}-, t w ~

0 [lifO DIG. BUFFER I 0

~ SW2 SWJ SW4 PS

~ P.'C ouc

PANEL FRONT f---

--J 1-

@>@> ll!Jlr]J] 200 01 CARO-l GLAND PLATE DETAILS

--J

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~ ~ LEGEND PYC DUCT (CON11Q. CAll£ -ICI} PVC DUCT

rn---re-:r-~ .-18(}-, HR - HOOTER RELAY

o[ll/0 DIG. BUFFER! AR - FAULT ALARM RELAY

c PYC CUCT (COifJROI. CAll£ -EXT.) GLAND DETAILS A c 01 CARD-2 PYC !lOCI (CONTROl. CAIU-INI) A -FOR 3C-2.5 Sqmm. ARMOURED Cu. PVC CABLE

~---re-=-r-~ SWID PYC llUCT (SCI!££1€0 CAlli -liT) ( 1 No. FOR POWER SUPPLY) TB- 6

B -FOR lOC-2.5 S~mm. ARMOURED Cu. PVC CABLE. &h PYC DUCT CONIIIOl CAll£ -01. ~ Eill----------{ill ~ PYC CUC1 (COifJROI. CAll£ -1111) P.'C DUCT 0

PYC CUC1 (SCIIWI£0 CAll£ -EXT.) (8 Nos. FOR MO OR "ON" COMMAND)

gE@---re::r--~ I~ ~ PYC DUCT (SCRE!HED CAlli -lilT) ~ C - FOR. 4C- 1.5 Sqmm. ARMOURED SCR. Cu.PVC CABLE. A t-0 PYC CUCT (CONTROL CAll£ -EXT.) IB-5 ( 1 2 Nos. FOR MOTOR "ON" FEEDBACK) 1 ~ PYC CUC1 (CONTROl. CAIU-INI) I~ ~-------~

D - FOR 4C- 1 .5 Sqmm. ARMOURED SCR. Cu.PVC CABLE. ~--~§§---~ PYC CUCT (SCR[(N(O CAll£ -EXT.) (2 Nos. FOR SERIAL COMMUNICATION) A TB-1 TB-1· TRl TR2 PYC DUCT (SCRUHED CAlli - 1111)

0 PYC IU:1 POW(R CAll£ -(11. 50 0VA l KVA TB-3 t::jQTE ;- 0 ~-------~ 01. SCREENED CABLES WILL NOT BE MIXED WITH POWER &

PYC DUCT (SCRE[N(D CA8l£ -(XI.) CONTROL_ CABLES IN THE PVC TRAYS.

t200 Q[]

t200

02. CONTROL CABLES WILL NOT BE MIXED WITH POWER CABLES IN THE PVC TRAYS.

t-D3. SUFFICIENT SPACE WILL BE PROVIDED IN THE PVC t-

LEFT RIGHT TRAYS FOR ROUTING EXTERNAL CABLES.

I I 04. ALL EXTERNAL CABLES ARE ARMOURED CABLES ONLY AND NICKEL I I PLATED BRASS DOUBLE COMPRESSION TYPE CABLE GLANDS WILL BE

PROVIDED FOR THE SAME. E 650 1000 650 05. PRE INSULATED ATC LUGES FOR ALL INCOMING AND OUTGOING E

DOOR REMOVED EX PLODED REAR VIEW CABLES WILL BE SUPPLIED WITH THE PANEL.

EV DATE j!.( TERED 1 -/ JiJ,.(..._ ~ CUSIQtrlEB PO.N0.426.3.3.37 /DATE:08.0.3.2007 /Oty.02Nos. 0, , n' nR CH•rKml ../ .,......___~ M/s. SAJAS ELECTRICALS M/s. BHEL ~RQQUCI ·

AS nnEO MATHUR - 622 515 RANIPET - 632 406 RAPPER CONTROL PANEL

~~ F NAME SIGN DATE EF'.BH L ORG.NO:J-00- 114-32956 REV.01 eBQ.lECI · SCALE - NTS F REV! ATE 1-'LTERED 1 -so- GIPCL - SLPP EJ---®- ~ 01 06.11.07l_CHECKECI -SO ORN IA.I.Id.IBRAHIM -so 0!>.0!>.2007 l!!LE

UNIT - 3 & 4

REVISED AS PER BHEL (Ri~ CKO O.R.BABU -so- 05.05.2007 INTERNAL ARRANGEMENT Dr9. No. r5HT. No.I REV <

!'IPPO S.JAYARAU -so- rs.o5.2007 OF RCP SE-487/07-02- 01 0.3 I 11j 02 l.a.J COI.IUENTS OATEO 01.11 .2007 N 1 I 2 3 I 4 I 5 RAP GIPCL OJ AF Vl

.

~I 1 I 2 I .) I 4 I 5 I 6

PF1 TR1 1<1 ~ 1<2 ..., .tiOIL= ~500VA

MCB1/2A LK2 -,~iii ~~r-l 01. $ POWER SUPPLY TO RAPCON-1&2 A ----.. • 24V

1• 1 LK1~-0 g · ACK $TO DATA DATA COUUUN1CATION CARD

A I AC ARtl ~ D2. • FAULT ANNUNCIATION FR01.4 Q:

COMMUNICATION ~PI~ 11(3 H > CARD-1 Ref. DRG.No. • DATA COMMUNICATION CARD 1K4 I LP~ I~ IK~~I SE-487 /07-02-01 03. Iii' :lEt-

0 0 ACK.PUSH BUTTON 1-~ HRI ARt Sh.No.S/11 0 0 WITH o4 'NO' ELEIAENT

:::lE R- 6 415V ,. 0 0 ~

RAPCON-1 0 0 POWER "ON" w

LP1~ :11<1 ~ 210 1 HR1 - AUXILIARY CONTACTOR a:: PF2

. ,!lil 2:HI ARI - AUXILIARY CONTACTOR

< B or MC82/2A LK

4 B (/) ~ lOA I 24V • g ACK <i TO DATA 04. THE 1.4AIN AND AIJX. POWER {REO, YELLOW&BLACK ____, >-

2011 LKQ

z ----...J AC

AR2j ~ COMMUNICATION

WIRING WILL BE 2.5 Sqmm UULTISTRANO 0 MAINS •ON• COPPER CONDUCTOR. Vi

2Kl H CARD- 2 Ref. DRG.No. THE DATA COUU .. RELAY CARDS WIRING z E.,. 2K4 w I HR2 SE-487/07-02-01 WILL BE 1.5 Sq.mm UULTISTRAND (BLACK) :::lE

LP~ l9 21 Sh.No.7 /11 COPPER CONDUCTOR. 0

HR2 AR2 ...J 1-~ ~ f-...J

"'(

RAPCON-2

PF4 POWER "ON" -"

4A L-1 ____, L Ll _______,

c ----... • PF7 $W4 J c • 1 TR2 • • 6A ct: 1 KVA • .

PF61 •

PF8 • • OS 25A j 2A 2A ~ • • HR2j

AR2 ARt1 ] ( • HRtj L-2 • L-J L-4 L-6 .

r-~240" • L-7 L-6 L-9 L- 11 • PS : : 415V . lfH 6A• I

HR2j1

HR1j1 • • AC •

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L-J lr • . • II) LP2 •

) "" . If,-... "' LP~~ ~',, -~ I

LK5 Nl 6~~ •

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4A . 20W ~ ~ HOOTER • N N ..., ..., ____, N N2

SW1 ci: I SW2ci: I ----....; ~ AI.IXILIARY l LK7 SPACE SYSTEU ERROR $YSTEt.l ERROR >- >- E 32A 32A SUPPL Y"OH" : HEATER "ON" (FW'CON-1) (FW'CON-2) ON' OH ON' OH ...

:orrON 1- V ~-- --- Vt-·j i-\ ~SW.l

1-/32A

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Q: >-E TB~/1 ra£~/2 E

FROM LT MAIN SWITCH BOARD

EVIOATE !ALTERED J JI..JI.I- 5.UffL!E.B !::!JSIQMEB PO.N0.4263337 /OATE:08.03.2007 /Oty.02Nos. 102 11 01 M lcHECI<EDI../ ~

M/s. SAJAS ELECTRICAL$ M/s. BHEL EBQO!.M:I · AS fiTTED MATHUR - 622 515 RANI PET - 632 406 RAPPER C ONTROL PANEL

~~ F NAM E SIGN DATE REFJ3HEL OR N0,3-0C-114-J29~7 REV.01 EBQJE!::I · SCAI.E - NTS F RtVJOA AlTERED -so-

GIPCL - SLPP E}--~- 'T

0 I 106. 11.07 CHECK( so- ORN I.UAd.IBRAHI~ so- 05.05.2007 l!II.£ . UNIT - 3 & 4

CKO O.R.&.BU -so- 05.05.2007 MAIN AND AUX. POWER <(

SUPPLY SCHEME OF RCP Dr9. No.

SHT. No.I REV REVISED AS PER BHEL {R) lov>Po S.JAYARAt.l -so- 05.05.2007 SE-487/07-02 - 01 04 I 1 ~ 02 w CO~UENTS DATED 01.11.2007

N 2 .3 I 5 RAP GIPCL 04 AF (/)

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RAPCON - 1 B.H.E.L SCOPE ,--------------r------------~

' ' ' ' '

TO OUTPU'T RELAY CARO-l (MOTOR ON COI.IIMNO) REFER. ORG.No. SE-487/07-02-01

HEL SCOPE (SHEET No.6/ 11)

-4 I 5 I

NOTE ~-

Ol.CONNECTION DIAGRAM FOR DATA COMMUNICATION CARD OF RAPCON-1 IS SHOWN IN THIS DRAWING.

02.CABLE IN SUPPLIER'S SCOPE IS MARKED AS •(1.5 Sqmm SCREENED TWISTED PAIR).

03.THE PANEL MANUFACTURER WILL PROVIDE RAIL AS PER

0

A

PVC INS. 1-

TO INPUT DIGITAL BUFFER CARO-l BHEL SCOPE (MOTOR ON FEED BACK) REFER.

EN-50 022-(NS35/15) FOR MOUNTING THE DATA COMMUNICATION THE RAIL SHALL COMPLY WITH THE LATEST STATE OF EUROPEAN STANDARDS AND MADE OF STEEL IN ACCORDANCE WITH

CARQS,B

....... a. >I-

0 "'

ORG.No. SE- 487/07-02-01 BHEL SCOPE (SHEET No.6/11

r---------' ' 270(TYP)

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BHEL SCOPE ~ DATA COMMUNICATION CARO-l

SUM ALARM 24V/AC 24V/OC ~ +-+ - +

N C N',-L-.L....!~~J., .-J'--L.-!p.,t:=-J-....L., T

1 2 3

Gl Nl

2' ~ ..J ... !

PI

DIN -VDE 0611 PART -3

04. THE FOLLOWING CONNECTORS WILL BE PROVIDED BY THE PANEL MANUFACTURER FOR EACH DATA COMMUNICATION CARD . CONNECTOR MAKE & TYPE : PHOENIX MAKE. COMBICON TYPE

DATA COMMUNICATION CARD TB NUMBER TYPE CONNECTOR

TBl/1 TO T81/4 MVSTBR 2.5/4-ST 5.08

T82/1 TO T82/4 MVSTBR 2.5/4-ST 5 .08

T83/1 TO T83/3 MVSTBR 2.5/3-ST 5.08

T84/1 TO T84/6 MVSTBR 2.5/6-ST 5 .08

T85/1 TO TBS/6 MVSTBR 2.5/6-ST 5 .08

T86/1 TO T86/3 MVSTBR 2.5/3- ST 5.08

05. THE TRANSFORMER TXR IS PART OF DATA COMM . CARD.

i 11 ~~ Ill I :J; ~}TO INPUT DIGITAL BUFFER CARD - I * ,_ * * ~ J SE-487/07-02-01 Sh.No. 6/11

TB-6 '<!5' I 2 :: :

' ' "' . ~ &.

-' .. .c: "' ~a:otn V'l

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IJ2 -}

CUSTOMER PO.N0.4263337 /DATE :08.03.2007 /Oty.02Nos.

PRQQUCT . RAPPER CONTROL PANEL I I I I ~~fJ?~~~.oeT~~:~;~J~ 4#£1~. SAJAS ELECTRICAL$ I M/s. BHEL

MATHUR - 622 515 RANIPET - 632 406 AS FITIED

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~~ DATE REt.BHEL- DRG~NO:F v. 1 PROJECT . pp F

Fl ,~~~~~~~~~~~~~~~~~~~~~~~~ GPCL - SL ~---r-- .!!!I.E UNIT - .3 & 4 ~ k:

~EVISEO AS PER BHEL (R) COMMENTS DATED 01.11.2007

2

-.:::-::-.-"t=-:::-:::-::1 SCHEMATIC DIAGRAM DrQ. No.

OF RCP-EP-A SE- 487 /07 - 02-01 5 RAP GIPCL 05 AF Ul

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1112/) 1112/0 m/7

ctiiM {18:2/0 2-7 1112/V (P•A T112/10

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11j~ i ::::1! T82/22 0

Clll8 TBVZJ W' • - 1112/24 l5 ~ 5~ {18:2/2' ~ • ~::: T82/20 ..J

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TO CPU CARD or RAPCON-1

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3- - I - - - 4 - -:=l ' 6

1'W15TtO PM! SCR. C<a.£5 -/ ( I.)Sqmm. Cv. PVC INSU.)

r--------------4-h NOTE :-

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~ k!- ... a.. ~ f:. . ... IE~ ~~ ~I;{

l

: ~raJ/1 - CXM10H 1

J-2 TBJ/2• 0<Mrr C£111.1 I

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tt-t--:-~~TBJ/O ~I EP• A IT-ii-'--NT83/7

IT-ii--;..,_:c-NTBJIB .,_.......:.~~TBJ/9

o I.THE loiOUNTINC RAIL WILL BE PROVIDED AS PER EN 50 022 (NS35/15) FOR MOUNTINC THE OUTPUT RElAY CARDS AND lliPUT OtCITAL BUFFER CARDS.

D2.THE FOLLOWIC CONNECTORS WILL BE PROVIDED FOR RElAY CMOS CONNECTION W.KE AND 'M'( OF CONNECTOR: PHOENIX • COioiBICON TYPE RELAY CARD 18 NUMBER

TBI/1 TO T81/2 TYPE CONNECTOR

TB2/I TO T82/16 ~TBJ/tO} TBJ/1 TO T83/16 ~TBJ/11 sPAR£ T84/1 TO TIM/16 ~TBJ/12 J-1~

WSTBR 2.5/2-ST- 5 .08 WSTBR 2.5/16-ST-5.08 WSTBR 2.5/16-ST -5.08 WSTBR 2.5/16-ST - 5.08

~T8l/t3 -- - ££IN 1 OJ. THE FOLLOWtNC CONNECTORS WILL 8£ PROVIDED BY THE PANEL ~T831Ul MANUFACTURER FOR INPUT DIGITAL BUFFER CARDS. J-1~

~T8JI" J - 15;:;: ~T8J/IO ~T8J/17l ((RV

2-1 I EP- A

~T8J/18 ~fBJ/191 ill ~TBJ/20

loW<£ AND M'E OF CONNECTOR PHOENIX, COioiBICON TYPE. INPUT DIGITAL BUF'FER CARD TB NUIIIIIER

TBI/1 TO TBI /8 TB2/ I TO f84'8 TB3/ I TO T83/8 TB4/1 TO TB4/2

TYPE CONNECTOR

WSTBR 2.5/8-ST- 5.08 WSTBR 2.5/ 8-ST-5.08 WSTBR 2.5/8-ST- 5.08 WSTBR 2.5/2-ST-5.08 ~ f82/27 ':;!

I .,. I II~ e ~~"! u ....Jo -<z 0 z .

a:~tf'l o-:J'-£t1l ~0 0

~TBJ/211 ~TBJ/22 J-2~ SPARE ~T8J/2J

~TBJ/24 ~TBJ/25

04. All THE WIRIIIC FOR RELAY CARD WILL 8( DON( 8Y USING 1.5 Sqmm, IU.ITSTRANO COPPER CONDuCTOR

D

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F

1 ~"¢RL16 e ~

~

~ ::l ~-<?JRL18

£1 ~-<?JRL19 r---:= ,~-<?J RL20

,182/40

~1{T82I41 ~-<?J RL21 se. f82/•2

1

1112143 ~ ¢ RL22 II-T82/44

~ T82/45 ~¢ RL2J :l\ T82l40

T82l41 ~ ¢ R\.24 T821411

t-- 110mm(TYP)___.!

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c:. 33SX - Gujarat Industries Power Company Ltd.

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