Bigbag filling system

Bigbag filling system

User manual

Packaging division

www.arcomet7.com Tel .: +34 976 14 18 73

Bagger ENM50

Pallet dispenser

Conveyor Belt

Bagger ECF 30-700

http://www.arcomet7.com/

commercial department

To request bids, extensions or sales inquiries, you should contact in the mail:

[email protected]

+34 976 14 18 73

aftersales

For any request for spare parts, support services, state orders, warranties etc. You should contact the

production department:

[email protected]

+34 976 14 49 81

+34 689 71 08 08

Warranty

Production Order M20-00157

Serial LBD-1500-0007

Start date

operator signature

mailto:[email protected]


DECLARATION OF CONFORMITY CE

ARCO MET 7 SL

Industrial Estate Centrovia, Calle Buenos Aires # 12, Hall A

50198 - La Muela

Zaragoza - Spain CIF B-50994631

Declares that the filling system Bigbag:

Brand: ARCO MET 7 SL

Kind: LBD-1500 System of filling Bigbag

described in the accompanying documentation, it is in accordance with

Directives 2006/42 / EC (Machinery Directive), 2014/35 / EU (Low Voltage

Directive) and 2014/30 / EU (EMC Directive).

Excluding responsibilities for parts, components, machines, systems support and other elements mounted or added by the customer.

This certificate ensures that the machine is provided with isolation elements

necessary security. the complete safety of all machines that are not certified installation.

ARCO MET 7 SL

Signed: Technical Direction

INDEX SAFETY RULES .................................................................................................................................................................... 5

LIST OF SYMBOLS AND WARNINGS ................................................................................................................................... 6

1.TECHNICAL SPECIFICATIONS .......................................................................................................................................... 7

1.1 Technical information ............................................................................................................................................. 7

1.2 Machine Description ............................................................................................................................................... 8

2.TRANSPORTATION AND STORAGE ............................................................................................................................... 11

2.1 Packaging .............................................................................................................................................................. 11

2.2 Lifting, transportation, loading and unloading ..................................................................................................... 11

2.3 Verifications during delivery and unpacking ......................................................................................................... 11

2.3.1 Delivery Check ................................................................................................................................................ 11

2.3.2 Unpacking ...................................................................................................................................................... 13

2.4 Machine installation .............................................................................................................................................. 11

3.SECURITY ...................................................................................................................................................................... 14

3.1 Description ............................................................................................................................................................ 14

3.2 Safety devices ........................................................................................................................................................ 15

4. MAINTENANCE ............................................................................................................................................................ 16

4.1 Preventive Maintenance ....................................................................................................................................... 15

5. RECOMMENDED LIST OF ELEMENTS ....................................................................................................................... 17

6. GUARANTEE ............................................................................................................................................................ 19

USER MANUAL FILLING SYSTEM BIGBAG

Polígono Industrial Centrovía - C \ Buenos Aires # 12 - CP: 50198 - The Grind ZARAGOZA (SPAIN) TEL: +34 976 14 18 73 FAX: +34 976 14 47 63 www.arcomet7.com E-mail: [email protected] Page: 5/20

SAFETY RULES

Current regulations prevention of occupational hazards is applied at all times. Special care should be taken with the items listed below.

PERSONAL PROTECTIVE EQUIPMENT (PPE)

Both shoes, gloves and helmet will be mandatory forever. Other security elements is always mandatory use and when other installation work is necessary for operator safety.

GENERAL RULES

Security is critical to preserve the health and physical integrity, then some general measures exist:

- properly use all the individual safety equipment. - Use the tools properly and ensure they are in perfect condition. - Never remove any personal protection. - Do not use any machine or tool without knowing it. - Try not to use rings, pendants or bracelets or the like during work.

Environmentally friendly

To respect and preserve the environment is advised:

- Rational use of water and energy. - Not produce polluting emissions due to incineration or burning oils, plastics, paints, cardboard etc. - The waste wood, plastics, metals etc., will be collected at the end of the assembly, they will be deposited in

suitable containers for disposal or sent to a landfill. - Do not pour oils, solvents or paints drains or surrounding soil, they must be delivered to specific collection

sites. - Avoid provoking, as far as possible, noise and odors.

This team respects the environment




LIST OF SYMBOLS AND WARNINGS

ATTENTION!

1 The connection must be made exclusively by trained

technicians to complete it.

2 The electrical connection must have a grounding. Do

not use the ground wire to deflect different voltages as it

may generate noise in electronic devices.

3rd Perform maintenance of the machine thoroughly and

constant. Look maintenance section.

4th The machines must be transported carefully to avoid

damage due to poor transportation.

It is prohibited to repair, lubricate, adjust or

clean mechanical organs in motion.

It is forbidden to remove or disable protection

devices and safety.

Electric risk

generic risk

Must wear gloves and safety shoes during

installation phases, installation and

maintenance.

This equipment / machine is fragile and must

avoid stacking objects on it.




1. TECHNICAL SPECIFICATIONS

1.1 Technical information

Bigbag filling system has the following characteristics:

-System weighing by four load cells.

Key features

Production 20 / 30BB / hour

sack minimum dimensions 900x900x1000mm

Maximum dimensions sack 950x950x2000mm

Weight 1500 kg

Noise level 75dB

Electrical power supply

Network voltage 400 V 50/60 Hz (3 phase + Earth)

Power 0.75 kW

full load current 1,88 A

Vacuum intensity 1,56 A

air supply

Compressed air consumption 200 L / m

Pressure 7-8 bar




1.2 Machine Description

The filling system Bigbag comprises the following components:

Position 1: Hopper

Position 2: Decompression System

Position 3: Support System mouth

Position 4: Inflation System Bigbag

Position 5: Weighing Equipment

1

3

4

2

5




1.2.1 Hopper

The hopper has been designed with a capacity of 5m3. The hopper has a chopping board gate to open and

close the passage of the product when necessary.

The hopper is supplied with a medium level.

1.2.2 Support system mouth

This system allows to hold the mouth of the bag automatically, facilitating support and avoiding losses

of material. This system consists of two pneumatic cylinders that actuate a clamp which presses the mouth of the bag

against the cylinder outlet of the hopper.

1.2.3 Bigbag inflation system

It consists of a fan blowing over the mouth of hinchándolo sac to allow faster and

homogeneous filling.




1.2.4 Decompression system

This system consists of a valve allowing release air situated inside the bag during filling thereof.

1.2.5 Control panel and weighing equipment

It is the part of the machine that interacts with the user and allows the configuration and proper

functioning of it. AE-4210 allows allows the control of the dosage of the product. The system has a weighing platform

with 4 load cells. This platform is located at the bottom of the system.




TRANSPORTATION AND STORAGE

1.3 Packaging During the movement, the parts of the machine must be adequately protected to prevent damage. For this

purpose plastic protect delicate surfaces and the entire machine with shrinkable plastic be packed.

When transporting various machines, they will join with plastic seals placing cartons to protect the edges and

wooden dowels to spread the weight of the machines placed on top.

1.4 Lifting, transportation, loading and unloading

2000 Kg 2000 Kg

Teams must be transported carefully to avoid damage due to poor

transportation.




To move the machine to its final location, it must raise the points indicated, as shown in Fig. It will rise by slings

with a yield strength greater than 2000 kg.

By raising or displacing by the body height of the machine, the operator must prevent the passage or

permanence of people or objects under these suspended loads. It is also necessary that the machine is not deposited

on other materials or objects, it must always be perfectly deposited on horizontal and capable of supporting its weight

surfaces.

The installation of the machine bodies operating in the area must be made with special care as possible blows

can cause serious damage that jeopardize the proper duty cycle. Upon unpacking operations scrupulously observe the

following:

- After removing the packaging check carefully that no alterations or damage were observed in the components

of the machine.

- If in doubt, stop using the machine and request the assistance of qualified personnel by ARCOMET7 SL.

- During assembly of the machine it is necessary to wear gloves and safety shoes.

- Must avoid stacking objects on the body of the machine, as it is fragile.




1.5 Verifications during delivery and unpacking

2.3.1 Delivery Check

Inspect the packaging machine immediately when you arrive. Any damage during transport must be photographed and immediately inform ARCOMET7 via email or phone contact in a minor, following receipt within a week whether to file an insurance claim transport.

A machine that is not installed immediately when it arrives should be under supervision and with appropriate

protections.

2.3.2 Unpacking

Place the machine so as not to obstruct the manipulation of any other element and on a flat surface, free from vibration.

1.6 Machine installation

The steps for proper installation of the machine are as follows:

1. Move the machine to the workplace. 2. perfectly align the machine. 3. Connect the motor to the electrical panel.




3. SECURITY

3.1 Description ARCOMET7 SL all rights, actions and initiatives in order to contrast all damages that may refer you to an

improper use of this manual is reserved. It declines all liability for injury to persons or damage to objects arising from

a breach of the recommendations listed below.

THE OPERATOR MUST THE OPERATOR MUST NOT 1. Use carefully and appropriately safety devices and means of protection,

both individual and collective, made available by the company

responsible.

2. scrupulously respect the manufacturer's instructions, manufacturer

company, of the owner, the manager and other staff responsible for

collective and individual protection.

3. adequate lighting to facilitate local control operations.

4. Use cables appropriate section for the power of the machine installed

in your outlet. This must be protected against high temperatures and

surfaces or edges that could cut. Cable RV-K 0.6 / 1 kV is recommended.

5. Perform replacement cord in the presence of wear or damage.

6. Report immediately to the company owner, the manager and staff

responsible for the safety of the anomalies that can detect security

devices, as well as any other possible dangerous situation that can verify

staff.

7. You should check the correct operation of all safety devices before each

shift.

8. Keep with care and easily accessible the manual.

9. Maintain order in the workplace. The pavement should remain dry,

aceito or grease stains.

1. Change without prior authorization safety devices, measuring

or signaling or protection devices.

2. Run your own initiative operations, repairs or maneuvers that

are not within its competence which may compromise health

or own or others safety.

3. Leave tools on or near the machine.

4. Introduce foreign bodies under the covers of electrical or

between moving parts of the machine motors.

5. Open safety devices during operation of the machine.

6. Use gateways or temporary structures to climb over the

machine.

7. Oil, clean or regulating mechanisms during operation.

8. Power supply to the machine making unauthorized main

switch or safety devices alterations.

9. Working unsteady. You must constantly keep a safe position

on the machine and in proper balance.

10. Wear inappropriate clothing. The operator should not carry

too broad nor loose parts or parts that can be trapped.

11. Use belts, rings or chains.

12. Power supply to the machine while maintenance work,

routine, scheduled and extraordinary are made. There will be

suspended by the general voltage power switch.




3.2 Safety devices

When electrical equipment is carried out electronically Arco, they will be carried out under security measures

that comply with the rules, whereas, if they come from an outside company to Arco, should be required and will be

the responsibility of that company compliance safety regulations, Arco being exempt from any liability.

SAFETY DEVICES

Electric protections

(Installer electrical box / rush)

a) The appliance should be connected to ground. Check that the

voltage matches indicated on the plate.

b) Extension cables must be approved for outdoor use with plug

connections.

c) Never touch the pins of the plug with wet hands.

d) For devices with explosion protection regulations must be

observed protective effect on the site.

e) Electrical repairs can only be performed by electricians. For

repairs, respect IP 55 protection class.

mechanical protection

a) Protection of moving parts and moving parts.

b) All mechanical components with moving parts are protected

by guards.

c) Any alteration of maintenance required withdrawal must

follow the same safety procedures contained in this manual.

d) These elements are necessary for maintenance, all are

constructed to meet present needs.

Attention! When operating the equipment, all facilities security and protection, such as

removable safety devices, emergency switches, etc. They must be present and functional.




4. MAINTENANCE

4.1 Preventive Maintenance

Periodicity Element Description Position

daily Mobile parts Clean product incrustations 1

Monthly pneumatic cylinders

Review Status 2

Gate closing the scale 3

Maintenance of the electrical panel will be indicated by the manufacturer.

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5. RECOMMENDED LIST OF ELEMENTS

5.1 weighing hopper

5.2 Decompression System

CODE ofhis POSITION

MT025402 TEXTIL FILTER 1

MET73910622 VALVE 2

CODE ofhis POSITION

MT031500 Dosapro VALVE DN50 1

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System 5.3 inflated Bigbag

5.4 Support System mouth

Note: You will receive annually ofhis installation, with the list of recommended spare parts and valued.

CODE ofhis POSITION

MT400310 CMA-528 FAN 1

CODE ofhis POSITION

CDQ2B50TF-100DMZ COMPACT CYLINDER ø50 C100 1

MT041601 BEARING BRONZE autolubricado 2

MT041632 BRONZE BEARING Flanged autolubricado BB1412DU 3

SY7120-BDZ-02F-Q SOLENOID 5/2 MONOEST. ¼ "24 VAC. 4

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6. GUARANTEE

These are the general conditions of sale for equipment ARCO MET 7:

a) ARCO MET 7 SL products are guaranteed for 12 months from the date of manufacture

against defects in component quality, manufacturing and / or assembly.

b) Warranty you never are considered faults or defects caused by tampering, breakage by

blows or the like, as well as external agents such as excessive equipment surge,

excessive moisture, etc.

c) ARCO MET 7 SL is not responsible for any incidents or damage caused by the machines

installed.

d) The concept of security includes:

- Replacement and / or repair of parts and components.

- Labor required for such repair.

- Service instruction book and schemes.

e) The concept of warranty does not include:

- Transport costs of parts or defective parts.

- Travel expenses for repair.

- Subsistence allowance during repair.


Bigbag filling system

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