Assembly Manual: Buick Skylark 1969 - sandrolittke.de

1969 BUICKSKYLARK

DA

VE GR

AH

AM

INC

. - 2016 A

LL RIG

HTS R

ESERVED

~ 1969 .BUICK ASSEMBLY INSTRUCTION MANUAL SPECIAL- SKYLARK 43000- 44000 SERIES

PREFACE

The purpose of this manual is to furnish the assembly plants with the necessary engineering information and illustration to assemble and ship a complete Buick vehicle to comply with Engineering specificat1ons and quality standards. (Except special order). ·

The manual consists of fourteen (14) divided sections as follows:·

Sections

0. General Information.

1. Body - Instrument Panel - Air Conditioning & Heater.

2. Frames - Chassis Painting & Body Mounting.

3. Suspension - Front & Wheel Alignment.

4. Suspensions - Rear.

5. Brakes - Lines & Test Procedure.

6. Engines - Throttle Controls & Power Plant Mounting To Frame.

7. Transmissions And Lower Controls.

8. Fuel And Exhaust Systems.

Pa__ge 1 ·

9. Steering - Linkage Upper Column Shift, Transmission Controls & Column Installation.

10. Wheel And Tires - Balancing And Car Jack.

·'

PART NUMBER·1386999

1 PAGE NUMBER-~------------------------~---------------------------------------------------------------- ~

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~ 1969 BUICK ASSEMBLY INSTRUCTION MANUAL SPECIAL- SKYLARK 43000-44000 SERIES

PREFACE ( CONT'D)

11. Hood - Fenders - Radiator Grille & Front End Sheet Metal.

12. Electrical - Wiring Information And Radios.

13. Omitted - See Section 11.

14. Bumpers.

Pages are number~d in the lower right corner title block to aid in filing.

For example, Page 0-1.0 will be filed the first page in Sect ion "0" - Page 1-1.0 indicates Page 1 of Section 1. The page 2-1.0 indicates Section 2 Page 1, etc.

NOTE: When there is a conflict in the information, the latest date of Buick Engineering Official Information will supersede.

To obtain the maximum benefit from the manual, it is imperative that revised and additional pages be filed in the proper section when received, and obsolete pages destroyed. ----

Paee 2

PART NUMBER-1386999

2 PAGE NUMBER·

DAVE GRAHAM INC. - 2016 ALL RIGHTS RESERVED

BPA 452

DEALER'S 1969 SHIP DIRECT ACCESSORY ORDER PAD

Charge To

Address

Dealer 8.0. Number 4 Digit

*

TO BUICK MOTOR DIVISION GENERAL MOTORS CORPORATION

Terms

* Class of Purchase

*

Ship To

Address

Shipping Order Raference No.

*

* Number of Lines

Date 19

Ship Via·

Adv. Local PDC Items Code * * I I I I I I I l l l

Ord'g. Control or Dealer 6 Digit Dealer Code Schedule Type Input Spec. Adv. Other PDC Items jAdv. Outside APC-Otterbum Com. Ctl. Code Code PDC

* * * I

P/C in same APC Order Number Acct. Zone No. Dealer No. Code Order PDCNo lnst. Code * * * \* * * * * I l I I I I I i I i I I

This order is subject to rhe terms and conditions of dealer's Current Selling Agreement as supplemented, and the

parts and or accessories ordered hereon will be invoiced at Dealer Net Prices in effect at the time of shipment.

• (FOR WAREHOUSE USE ONLY)

Car Factories

F * I I

SfGNED ?ER-----------;:::;:::::-;:::-;-:-;-:-----------'PURCHASER'S FIRM NAME) (INDIVIDUAL)

NOT FORWARD COPIES TO GMPD WAREHOUSE Copy Distribution Below) PRICES SUBJECT TO CHANGE WITHOUT NOTICE

ORDER CMP. GROUP

CODE NUMBER PART

NUMBER DESCRIPTION & MODELS

ORDER HIGHWAY EMERGENCY KITS AND FIRE EXTINGUISHERS IN QUANTITIES AS FOLLOWS: 4 • 986792 AND 2 • 985592 OR SIX OF EITHER. PART NUMBER

4 8.891 980234 LinER BASKET • BLACK All Models 2.55

5 8.891 980667 LinER BASKET • RED All Models 2.55

6 8.891 980668 LinER BASKET • BLUE All Models 2.55

7 8.891 980669 LinER BASKET • BEIGE All Models 2.55

ORDER LinER BASKETS IN MULTIPLE QUANTITIES OF 12- ANY COMBINATION OF PART NUMBERS

AVAILABLE AS FACTORY INSTALLED OPTION **PRICES NOT ESTABLISHED AT THIS DATE

1.53

1.53

1.53

1.53

2.459-9.650

#1 PINK· P&A MDSE. COPY #2 WHITE • DEALER COPY #3 GREEN • ZONE COPY


ORDER PART NUMBER

*ALSO AVAILABLE AS FACTORY INSTALLED OPTION **PRICES NOT ESTABLISHED AT THIS DATE

DESCRIPTION & MODELS

2A

#1 PINK - P&A MDSE. COPY #2 WHITE - DEALER COPY

SUGG. liST

PRICE

DEALER PRICE

9.650- 15.292

#3 GREEN • ZONE COPY


ORDER CMP. GROUP

CODE NUMBER PART

NUMBER

AVAILABLE AS FACTORY INSTALLED OPTION **PRICES NOT ESTABLISHED AT THIS DATE


3A

#1 PINK • P&A MDSE. COPY #2 WHITE • DEALER COPY

SUGG. LIST

PRICE

DEALER PRICE

15.292 - 15.294

#3 GREEN· ZONE COPY


BPA 452

DEALER'S 1969 BUICK EXCLUSIVE ACCESSORIES ORDER PAD

Charge To

Address

Dealer a.o. Number 4 Digit

* I I I

Com. Ctl. Ord'g. Code Code PDC

* * * I

Control or Dealer Order Number

Terms Class of Purchase

* *

6 Digit Dealer Code Schedule cct. Zone No. Dealer No. Code

* * I I I I I I I

Ship To

Address

Shipping Order Reference No.

*

P/C Type Input Spec. Order PDC No lnst.

* * * * I I

* Number of Lines

Date

Ship Via·

Adv. Local PDC Items Code * * I I Adv. Other PDC Items Code in same APC

* * I I This order is subject to the terms and conditions of dealer's Current Selling Agreement as tupplemented, and the

parts and or accessories ordered hereon will be invoiced· at Dealer Net Prices in effect at the time of shipment.

* (FOR WAREHOUSE USE ONLY)

19

I I i I Adv. Outside APc-Dtterburn

1~ode Car Factories *

I I

SIGNED PE~------------------~~~~~---------------------'PURCHASER'S FIRM NAME) (INDIVIDUAL)

THANK YOU WILL BE SHIPPED IN SEPTEMBER 1968

OlDER GROUP NUMBER

PART NUMBER DESCRIPTION & MODEU

*ALSO AVAILABLE AS FACTORY INSTALLED OPTION lB **PRICES NOT ESTABLISHED AT THIS DATE

#1 CANARY- WAREHOUSE COPY #2 WHITE· DEALER COPY #3 PINK - P&A MDSE. COPY

SUGG. LIST

PRICE

DEALER PRICE

2.485-



ORDER GROUP PART

NUMBER · NUMBER DESCRIPTION & MODELS

*ALSO AVAILABLE AS FACTORY INSTAllED OPTION 2B **PRICES NOT ESTABLISHED AT THIS DATE

#1 CANARY· WAREHOUSE COPY #2 WHITE· DEALER COPY #3 PINK - P&A MDSE. COPY

SUGG. LIST

PRICE

DEALER PRICE

5.858-9.645

#4 GREEN -ZONE COPY


ORDER GROUP PART DESCRIPTION & MODELS

SUGG. DEALER

NUMBER NUMBER LIST PRICE

PRICE

-* 9.645 981459 ANTENNA "MNUAL 1969 50-AO-ROOO ** -

9.772 981520 CLOCK ELECTRIC 1969 ~nnn.4000

9.773 981433 SPOTLAMP REMOTE COI'JTROL 1969 All Exc. 9000

10.185 981424 OUTSIDE REAR VIEW (RIGHT SIDE) 1969 All

*10.185 981425 ~~- OUTSIDE REAR VIEW (LEFT SIDE) 1969 All

*10.185 981483 MIDDnD REMOTE CONTROL (LEFT SIDE ONLY) 1969 All Exc. Riviera

10.195 981521 VANITY 1969 All Models *

*12.243 981491 TRUNK D!:l ucs:: ELECTRJC 1969 All Models ** I

!

I

-

~

-

'

_.... '·

*ALSO AVAILABLE AS FACTORY INSTALLED OPTION 38 9.645- 12.243 **PRICES NOT ESTABLISHED AT THIS DATE

#1 CANARY. WAREHOUSE COPY #2 WHITE· DEALER COPY #3 PINK· P&A MDSE. COPY #4 GREEN· ZONE COPY


BPA 452

DEALER1S 1969 .UICK CARRY -OVER ACCESSORIES ORDER PAD

e

Charge To

Address

Dealer B.O. Number 4 Digit

* I I I

Com. Ctl. Ord'g. Code Code PDC

* * * I


* *

Control or Dealer 6 Digit Dealer Code Schedule Order Number Acct.! Zone No. Dealer No. Code

* * I I I I I I I

Ship To

Address

Shipping Order Reference No.

*

Type Input Spec. P/C Order PDC No. In st.

* * * * I I

* Number of Lines

Date

Ship Via·

Adv. Local PDC Items Code * * I I Adv. Other PDC Items

in same APC Code * * I I

This order is subject to the terms and conditions of deaiPr's Current Selling Agreement as supplemented, and the

parts and or accessories ordered hereon will be invoiced at Dealer Net Prices in effect at the rime of shipment.

• (fOR WAREHOUSE USE ONLY)

19

I I I I Adv. Outside APC--<ltterbum

Car Factories 1 ~ode *

I I

SIGNED•-------==c:-::-=:-=:=--:-:-:-:-:::=:--------(PURCHASER'S FIRM NAME)

PER------------~~~~~---------------(INDIVIDUAL)

GROUP NUMIER

PART NUMBER

WILL BE SHIPPED IN SEPTEMBER 1968


*ALSO AVAILABLE AS FACTORY INSTALLED OPTION lC

#1 CANARY· WAREHOUSE COPY #2 WHITE • DEALER COPY #3 PINK • P&A MDSE. COPY

SUGG. LIST

PRICE

DEALER PRICE

0.034-8.210



ORDER NUMBER GROUP

PART NUMBER I DESCRIPTION & MODELS

*ALSO AVAILABLE AS FACTORY INSTALLED OPTION 2C

#1 CANARY· WAREHOUSE COPY #2 WHITE • DEALER COPY #3 PINK • P&A MDSE. COPY

SUGG. LIST

PRICE

DEALER

8.800-12.815



SUGG. DEALER GROUP PART DESCRIPTION & MODELS LIST ORDER NUMBER 'NUMBER PRICE PRICE

- 13.25 14.870 - GM CHILD SAFETY SEAT DELUXE 1967-1969 18.95 ·v•~•• -

14.870 ............. GM CHILD SAFETY SEAT· STANDARD 1967-1969 8.95 6.25

14.875 RETRACTOR SEAT BELT All Models 3.80 2.66

15.388 981490 CLOTHES ROD All Models Exc. Conv. 3.25 2.28

-. -

---

,

• *ALSO AVAILABLE AS FACTORY INSTALLED OPTION 3C 14.870 - 15.388

#1 CANARY -WAREHOUSE COPY #2 WHITE- DEALER COPY #3 PINK - P&A MDSE. COPY #4 GREEN - ZONE COPY


SERVICE AND MAINTENANCE PRODUCTS ORDER

PKG. QTY.

GROUP NUMBER

PART NUMBER

*ALSO AVAILABLE AS FACTORY INSTALLED OPTION


4C

SUGG. LIST

PRICE

8.800 - 8.800

#1 CANARY. WAREHOUSE COPY #2 WHITE· DEALER COPY #3 PINK • P&A MDSE. COPY #4 GREEN • ZONE COPY


I SUGG. DEALER PKG. GRO~P PART DESCRIPTION & MODELS LIST ORDER

QTY. NUMBER NUMBER PRICE PRICE

8.800 1"'~ ........ ~~~AN~I'I. PARTS 4 Gal - 3.21

12 8.800 1-~-M FABRIC 1"1 I=&Nr::l'l (1 1 Pt. Can) 1.07 .64

8.800 1 ........... "" '",TING (16 Gal. Drum) - 29.75

8.800 1 ... --.... ·- C:I.IAUDnn (5 Gal. [)~uri!>_ - 10.17 -··~· -

8.800 1~~- .. ~ C:I.IAUDnn (30 Gal. Drum) - 56.18

8.800 1~~- ,M Ul IATING (16 Gal. Drum) Stipple ~ini~h 29.75

8.800 1050421 \.oUNUIIIul"iER, ACRYLIC FINISH 8 -~-_S:al'l_ 1.95 1.17

8.800 1 ... ~ ......... IIIDDII"J\NT, HEAT TRAP A.eroc;ol Spray 12 Oz. _(_1_2 __ Per_ Case) 1.75 1.05

12 8.800 1050811 VINYL TOP CLEANER & rKUIIC\.oiUK 120z. Aerosol Can (12 Per Case) 1.60 .96

12 8.800 1050418 OPTIKLEEN n In WMHA SOLVENT .85 .51

24 8.800 1 SUP•LEMENT, OIL 16 Oz. ~-"-~ ~r_ ~aSE!) 1.65 .91

24 8.800 1050801 SUPD!.FAAICI!\IT, ICI.Ir.!.II.IIC OIL 32 Oz. Can _(?_4 Per _Case) 1.95 1.10

4 8.800 1050010 HEAT TRAP IIIRDI~~NT 32 Oz. Can . (4 . Pel" Case) 3.25 1.95

12 8.800 1 TOP ENGINE '"1 I=ANJ:D 20 Oz. A.eroc;ol Can (12 Per Case) 2.10 1.16

12 8.800 1u~UI'~G TOP ENGINE '"1 I=ANJ:D -·~··--24 Oz. Can (12 Per Case) 1.98 1.10

12 8.800 lu~UUUI WINI'\C:I.IIICII'\ WACI.II:D SOLVENT AND GAS LINE "'"' ... ., .. ·-- ·--- ·-· ·-- .85 .51

II\ ~

•

-

AVAILABLE AS FACTORY INSTALLED OPTION 5C 8.800 - 8.800

#1 CANARY- WAREHOUSE COPY #2 WHITE • DEALER COPY #3 PINK· P&A MDSE. COPY #4 GREEN- ZONE COPY


...

USE THIS FORM FOR ORDERING CUSHION TOPPERS FOR ALL MAKES AND MODELS NOT LISTED ON PRECEDING PAGE.

AVAILABLE IN THE FOLLOWING COLORS BLACK-BLUE-GREEN-FAWN-RED-GRAY.

COMPLETE THE FOLLOWING INFORMATION: I PART NUMBER 980835 QUANTITY .... 1 ---..J

MAKE I I YEAR I MODEL L-1 __ _.I BODY STYLE .... I ___ _. FRONT D REAR D COLOR I

MAKE I I YEAR I MODEL 1 .... __ _. BODY STYLE FRONT D REAR OcoLoRc=J

MAKE i I YEAR I MODEL D BODY STYLE .... I ___ _. FRONT D REAR OcotoR [ I

.KE I I YEAR I MODEL D BODY STYLE .... I ___ _, FRONTD REAR OcoLoRDe

MA(E I I YEAR I MODELl .... __ _.I BODY STYLE .... I ___ _. FRONT D REAR D COLOR D ... ....

MAll THIS 01011 OllfCT TO: a.ou NO-------BUICK MOTOR DIV., P.O. BOX 488, EDGIEFIELD, SOUTH CAROLINA DA"'-----1•--

~~~G~f~TO~·---------------------------------~~~"~l~~~----------------------------

~Dtnso ~DDIIUSo

CITY & $T ~TEo CITY & ST~TEo

•ClASS OF PIJRCHA.S!~: •l'Oll ~CCOUNT Oro

•OfAUI COOf •SCHEOUL! SHI" VIA •Acc:nsottcs

tMIS OIDia WMIM P\.ACID WltM IUIC1t MnTQt D!YIIIOM- OUIDAI. MOTOU COIPOIATIOH, It IUJJICT TO TMI USUAL 111MS AltO

CON!:>fnOIIS. SMI'*'INT WILL N MAOI VIA PAIC:IL POSf UHLISS OTMhWIII SI'ICI.IID.

IIOHID-----------;(PII=IC::;HAS=U;:';"'S~FI~IM~NMI=II--------- "'L---------------;(~I~~~~VI;~~~~~-------------

6C

#1 CANARY- &UiC:< MOTO:t DIVISICl'l, P.O. BOX 488, EOGErlELD, SOUiH CA:lOLINA #2 WHITE • DEALE:l CO?Y


TOUCH-UP APPLICATOR & SPRAY PAINT TOUCH-UP APPUCATOR

Sugg. Dealer List Price Qty. Part No. Qty.

Sugg. Dealer List Price

#1 CANARY· WAREHOUSE COPY #2 WHm ·DEALER COPY #3 PINK· P&A MDSE. COPY #4 GREEN ·ZONE COPY


TOUCH-UP APPLICATOR & SPRAY PAINT SPRAY

Color Part No. ·Year Part No. Qty. Sugg. Dealer

List Price

ac

, #1 CANARY· WAREHOUSE COPY #2 WHITE· DEALER COPY #3 PINK. P&A MDSE. COPY #4 GREEN· ZONE COPY


BPA 452

DEALER'S 1968 AND PREVIOUS BUICK ACCESSORIES ORDER PAD

Charge To

Address

Dealer 8.0. Number 4 Digit

* J I I

Com. Ctl. Ord'g. Code Code PDC .. .. ..

I


* *

Control or Dealer 6 Digit Dealer Code Schedule Order Number Acct.! Zone No. Deater No. Code

* .. I I I I I I I

Ship To

Address

Shipping Order Relerence No.

*

Type Input Spec. P/C Order PDC No. tnst. .. * * *

I I

* Number of Lines

Date

Ship Via·

Adv. Local PDC Items Code * * I I Adv. Other PDC Items

in same APC Code * ..

I I

This order is subject to the terms and conditions of dealer's Current Selling Agreement as supplemented, and the

parts and or accessories ordered hereon will be invoiced at Dealer Net Prices in effect at the time of shipment.

• (FOR WAREHOUSE USE ONLY)

19

I I I I Adv. Outside APC--Otterbum

Car Factories Code * ..

I I

SIGNED PER-------------------------------------------------~~

ORDER GROUP NUMBER

(PURCHASER'S FIRM NAME) (INDIVIDUAL)

PART NUMBER

TlHIAJNOC. YOU


AVAILABLE AS FACTORY INSTALLED OPTION lD

#1 CANARY- WAREHOUSE COPY #2 WHITE • DEALER COPY #3 PINK - P&A MDSE. COPY

DEALER PRICE

0.003 - 2.585

#4 GREEN - ZONE CO?'f


ORDER GROUP NUMBER

PART NUMBER DESCRIPTION & MODELS

*ALSO AVAILABLE AS FACTORY INSTALLED OPTION 20

#1 CANARY- WAREHOUSE COPY #2 WHITE - DEALER COPY #3 PINK - P&A MDSE. COPY

SUGG. LIST

PRICE

2.697 - 6.508

#4 GREEN ·ZONE COPY


ORDER GROUP

NUMBER PART



#1 CANARY- WAREHOUSE COPY #2 WHITE • DEALER COPY #3 PINK - P&A MDSE. COPY

SUGG. LIST

PRICE

DEALER PRICE

6.508 - 7.345



ORDER GROUP NUMBER

PART NUMBER DESCRIPTION & MODELS


#1 CANARY- WAREHOUSE COPY fl WHITE· DEAL& COPY #3 PINK· PIA MDSE. COPY

SUGG. LIST

PRICE

DEALER PRICE



ORDER GROUP PART

NUMBER · NUMBER DESCRIPTION & MODELS


#1 CANARY· WAREHOUSE COPY #2 WHITE • DEALER COPY #PINK • P&A MDSE. COPY

SUGG. LIST

PRICE

.... "' DEALER

PRICE

9.650- 10.195



ORDER GROUP

NUMBER PART



#1 CANARY· WAREHOUSE COPY #2 WHITE • DEALER COPY #PINK • P&A MDSE. COPY

SUGG. LIST

PRICE

10.352 - 15.292



SUGG. I

GROUP • PART DESCRIPTION & MODELS LIST DEALER

ORDER NUMBER NUMBER PRICE

PRICE

15.292 981324 ""'""' MAT . BLUE 1968 All 2.75 1.65

15.292 981323 ""'"~·-... MAT . GREEN ""'""'' 1968 All 2.7S 1.65

15.292 981012 MAT, REAR OVERALL· FAWN 1961-1968 Exc. 9000 6.25 3.75

15.292 981382 MAT, REAR OVERALL ·GOLD 1968 All Exc. 9000 6.25 3.75

15.292 981383 MAT, REAR OVERALL BLUE 1968 All Exc. ~ 6.25 3.75

15.292 981384 MAT, REAR OVERALL ·GREEN 1968 All Exc. 900_0 6.25 3.75

i .

fl\

• w

-

AVAILABLE AS FACTORY INSTALLED OPTION 7D 15.292 - 15.292

#1 CANARY· WAREHOUSE COPY #2 WHITE· DEALER COPY #3 PINK- P&A MDSE. COPY #4 GREEN • ZONE COPY

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® ·e

1969 .BUICK ASSEMBLY INSTRUCTION MANUAL SPECIAL- SKYLARK 43000-44000 SERIES

PREFACE

The purpose of this manual is to furnish the assembly plants with the necessary engineering information and illustration to assemble and ship a complete Buick vehicle to comply with Engineering specificat1ons and quality standards. (Except special order). ·

The manual consists of fourteen (14) divided sections as follows:

Sections

0. General Information.

1. Body - Instrument Panel - Air Conditioning & Heater.

2. Frames - Chassis Painting & Body Mounting.

3. Suspension - Front & Wheel Alignment.

4. Suspensions - Rear.

5. Brakes - Lines & Test Procedure.

6. Engines - Throttle Controls & Power Plant Mounting To Frame.

7. Transmissions And Lower Controls.

B. Fuel And Exhaust Systems.

e

Page 1

9. Steering - Linkage Upper Column Shift, Transmission Controls & Column Installation.

10. Wheel And Tires - Balancing And Car Jack.

PART NUMBER·13 86999

24 PAGE NUMBER-

DA

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ESERVED

e t, • -

e e ---·-----==~-------

'; ~· 1969-_I_U_I_C_K_A_S_S~L-Y INSTRUCTION MANUAl.

\Sf!!) SPECIAL- SKYLARk 43000-44000 SE!?TS

-~---·--·- ··--·--·----· --·--

, __ .._.. TUDI'\DUAIItTftU I'O~TION "O'.!l.-INDEX SHEET. --·---- ·--·---·----·----. PAGES

Model Chart ------------·--------------- 0-1.1

.Audit Torque Requirements ~ aneets ---------------------------- 0-2.1

Paint-Car Exterior Colors -------------- 0-3.1

irements sheets ---~------------------~----- 0-4.1

Car 0-5.1

Car-Loading Dimensional Chart ---------- 0-6 ."!

Heater Hose Usage Chart---------------- 0-7.1 (see 1-9.1 for Installation)

Items to be ship~ed loose in· the car •. & Car Keys In o~tion --------:·---~ 0-8.1

Trans. Oil Fill Procedure & loll Test 4 sheets ----------------~----------- 0-9.1

PAGES Bla~k-~ight Inspection for Leak

Assembly Repairable Items 3 sheets --------------~------------ 0-11.1

Buick Accessory & Qption Code , :

Vehicle Identification Number Stamping Information --------------- 0-13.1

Engine Oil Change Label - Installation 0-14.1

1-2-68 PART NUMBER·I3 86999

25 __ _j_~~~-E NUMBF.R· 0-1 .. 0 L----:------------------'------·--·---P n~

. ·- ..

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1969 BUICK ASSEMBLY INSTRUCTION MANUAL SPECIAL- SKYLARK 43000-44000 SERIES GENERAL INFORMATION (SECTION "O")

e

1968 BUICK MODEL CHART -::- "A" SERIES .;;..;...~~=;;.;;.;....;;.;..;;;..;;;;..;;=- ---------~- ~--~--- --- ·--· ----···•'

DlSP. & MOOEL rARB.

____ .112 -·-- _ _.?:·D::>.C._lr C~~~E.~.J-:LL_. __ , -~]]]/ _____ .t ... 0_·.- • 0.! . 2'JO l~.t.<.bl. SPECIAl. 4 ° D>;o~;: S•·dan T !p 69 i DEUlX:E 4-·~Dn~Jr 2 .. seat Wag:1n '------------~-4"14T5.- ·1°." -;-o·;=~h~-~--···

--·-~----~-·~-·~-j··---~----~- ---~:_-D!.J.il!'_/::Seat ~.S;:."L ____ f_ --~- __ _ _ ___ _4 l_,:d~- ~--·. _ _.. _ 0 ___ 0"~- •• r,.

] _ .. G§_ 35Q_t _!1.2____ __.?_"Q_!~:·E. _f_ ·~JE._~'_.H. ·ti!.'.9!;~:p_ . -- .. - '"0 • • • - ·-- .. \_: 0 00 t .. _ _:_\ ~0- 4 ~·~!.::! ~-. -~ .J.-. SP •

SKYLARK ~-~~}_H-~-----" --i:~~o~::~~-~i~~ ~,;d_t:;_:P. .. !. . ~J5.~~- 0 -1 I 250 l.,Bl~L ·-· M.I\.N. ~·--· ~-·-------- ·112 - --2=o~;:·.r-c·-:;<,pe~rd,--;p-l-- --- ·· -- -·j· 444'F 1 - ·· ··-----· ···

~~~~~K 1----~~----- ---~-i:-:g;:~-:~ -~~~~{~~ib.le ~--- . _. ---·. _ 1 ·o •• ~~ I J50 2-~BbL

--- -sP~RTo-·y-~-~21-- - ~~~~~~- ~=~~/~!g '" -- -- . -·-· _I !,·;·,~~- -JsQ 2~sb.l ~- -f-- . ~-)::s:p~-- ~-··-·--::~-~~o=r---~~~--- ---~::~~~{~~·:-',~-~~~H~~~r~p .. ------------14461~-- 0-r-·-4~0---~~~bl·.--- ··--~~~~-.- --

2 .. Door C·.mvertible 67 MAN, ------~----- -. ·~- ·-~------~--- --~-------- --·--· ____ 0 ______ --------·------ ------·-.

Note: Sportwagons assembled at Fliont only; all other Series at Chevr.)lf:!t ·· K,,,,- Gj,ty, GMAP. J:Frem.:•nt., Cal. , GMAD ·· Wi.lmiongton, Del. ~ and Fl i nt hume plant "A" series built in CanaJlan Plants (Specific models only)

2-14--68 __ ., PART NUMBER·1386999

2 6 _______ ..._ _ _j_~~GE NUMBE_~~ 0-~~-L------------------------------ -----·----- nh

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• ® GENERAL INFORMATION

... e 1969 .BUICK ASSEMBLY INSTRUCTION MANUAL

SPECIAL- SKYLARK 43000- 44000 SERIES (, '4.1. ~N.r '\TION (su:T tON "O") AUDIT BELT TENSION SPECIFICATIONS

e

Since belt tension does decay from the initial assembly tension, the following tabulation of belt tension is published to be used as a guide when taki.ng new car audi.ts.

Initial belt tension decay is a function of the following factors and hence very difficult to predict:

1. Length and type of operation. 2. Belt section and construction. 3. Initial tension. 4. Accessory loads. 5. Drive geometry.

Audit tension may vary from a 30-50% loss over the initial tension dependinK on the above. For Initial Minimum Maximum Desired

Tension (Below which drive will not (Above which damage can Design f\"See Page 6-12.1 {At Asm} function EroEerlx~ be done} Tension

. Delcotron 50 140 65 Power Strg. 70 150 90 Air Condi.tioning 75 140 90 --Air Pump "45 - 95 -- 60--

Engineering can assure product reliability only when assembly checking tensions are maintained. Audit tension is in no wax intended to relax or affect initial tension or assembll checking tension.

2-14~68

.PART NUMBER·1386999

27 PAGE NUMBER· 0-1.5 ,.,. ...

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AUDIT TORQUE:

e 1969 .BUICK ASSEMBLY INSTRUCTION MANUAL

SPECIAL- SKYLARK 43000-44000 S~RI,~S GENERAL INFORMATION (SECTION 0 )

AUDIT TORQUE - SPECIFICATION~

This torque applies to the finished product and wJ.ll be specifi.ed where a change in torque takes place after the car has been driven up to 40 mi.les. If Audit Torque is not specifically called out then the min. specified Assembly Checking Torque applies to Audit checking as well. Assembly Torque requirements are shown on Installation Drawings in this manual.

NOTE:

Engineering can assure product reliability only when Assembly Checking Torques are maintained. Audit Torque is in no way_ inten.~t~~ t~-~relax or affest Asse~!Y Checking Torque.

For further information on torque in general, see the booklet, "Buick Torque Information for Assembly Plants."

2-26-68

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PART NUMBER-1386999

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1969 .BUICK ASSEMBLY INSTRUCTION MANUAL SPECIAL- SKYLARK 43000-44000 SERIES

GENERAL INFORMATION _{SECTION "O") AUDIT TORQUE - .SPECIFICATIONS

BODY MOUNTING

All Bolts - 25 lb-ft. min.

FRONT SUSPENSIONS

Control Arm to Shaft Nut 40 lb-ft. min.

Upper Control Arm Shaft to Frame Nut -35 lb-ft. min.

Lower Control Arm to Frame Nut -60 lb-ft. min.

Upper Control Arm to Knuckle Nut -30 lb-ft. min.

Lower Control Arm to Knuckle Nut -55 lb-ft. min.

Stabilizer to Lower Control Arm 84 lb-in. min.

REAR SUSPENSION

All Control Arm to Frame or Axle Nuts -60 lb-ft. min.

Propeller Shaft to Companion Flange -10-20 lb-ft. min.

Axle Cover Bolt - 20 lb-ft. min.

FRONT BRAKES {STANDARD)

Anchor Bolt - 75 lb-ft. min. Backing Plate to Knuckle and Arm Nut -

70 lb-ft. min.

I

FRONT BRAKES (DISC.l

Shield to Knuckle - 100 lb-ft. min. Shield to Knuckle & Arm - 70 lb-ft. min.

REAR BRAKES

Backing Plate to Axle - 25 lb-ft. min.

BRAKE ACTUATING MECHANISM

Master Cylinder to Dash 15 lb-ft. min.

Power Cylinder to Dash 15 lb-ft. min.

GAS TANK

Tank Strap Nuts - 60 lb-in. min. Tank Strap Bolt (Wagon Only)

60 lb-in. min. Tank Strap Bolt (Coupes & Sedans)

72 lb-in. min.

10-4-68 PART NUMBER-13 86999

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SPECIAL- SKYLARK 43000-44000 SERIES GENERAL INFORMATION (SECTION "O")

AUDIT TORQUE - SPECIFICATIONS I

HOOD -

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Steering Shaft Pinch Bolt 20 lb-ft. min.

Hood Latch Screw 12 lb-ft.·min.

Steering Gear to Frame Bolt 45 lb-ft. min.

Rag Joint Nut 10 lb-ft. min. Idler Arm to Frame Nut

25 lb-ft. min. Pitman Arm to Gear Nut

100 lb-ft. min. Tie Rod Clamp Nut

10 lb-ft. min. Power Steering Pump Pulley Nut

40 lb-ft. min. Steering Wheel Nut

20-40 lb-ft. Tie Rod to Steering Arm Nut

25 lb-ft. min. Bracket Assembly to Instrument Panel & Brake Bracket 12-28 lb-ft.

WHEELS

Standard Wheel Nut 50 lb-ft. min.

Capped Wheel Nut 50 lb-ft. min.

10-4-68 PART NUMBER·13 86999

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GENERAL INFORMATION

it; . ·e 1969 ·auiCK ASSEMBLY INSTRUCTION MANUAL

SPECIAL- SKYLARK 43000- 44000 SERIES •• '"'" J.fti'' '\TION (:'ju_ T iON "O")

AUDIT BELT TENSION SPECIFICATIONS

e

Since belt tension does decay from the initial assembly tension, the followi.ng tabulation of belt tension is published to be used as a guide when taking new car audits.

Initial belt tension decay is a function of the following factors and hence very difficult to predict:

1. Length and type of operation. 2. Belt section and construction. 3. Initial tension. 4. Accessory loads. 5. Drive geometry.

Audit t~nsion may var~_ from a 30-50% loss over the initial tension depending on the above. For Initial Minimum Maximum Desired

Tension· (Below which drive will not (Above which damage can Design ~See Page 6-12.1 'At Asm} function ~ro2erlll be done} Tension

Delcotron 50 140 65 Power Strg. 70 150 90 Air Conditioning 75 140 90 Air_~ 45 95 60 Engineering can assure product reliability only when assembly checking tensions are maintained. Audit tension is in no wal intended to relax or affect initial tension or assembll checkins tension.

4-25-68 .PART t4UMBER·1386999

31 PAGE NUMBER· 0-2.5 - - --


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~ PART NO.

394503

394523

1341873

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1378195

1230609

1230608

I-. . -

e e 1969 BUICK ASSEMBLY INSTRUCTION MA~~UAL

LENGTH

47.00"

47.00"

40.00"

42.00"

31.00"

5.50"

SPECIAL- SKYLARK 43000_ - 44000 ~E~JlS GENERAL INFORMATION {SECTION 0 ) ..

... _______ HEATER HOSE USAGE CHART

- ·---·-..----·

DIA. LOCATION MODELS ..

3/4" I. D. Water Pump to Heater "A" L6 All & Core "A" V-8 Standard Heater

5/8" I.D. Eng. Fitting to Heater "A" L6 All Core Inlet

5/8" I. D. Eng. Fitting to Heater "A" V-8 Standard Heater Core Inlet

3/4" I.D. Water Pump to Heater "A" V-8 Air Conditioned Core

5/8" I.D. Water Valve to Heater "A" V-8 Air Conditioned Core

5/8" I.D. Engine Fitting to \-later "A" V-8 Air Conditioned Valve

6-19-68

~P~RT NUMRER-13~86999 37 P.-.. GE NUMBEr-· lJ "7 .1

~·-·-·- ...... ·- .. -~-·~ .. ~ . ··- . .L ······---·····-·--

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..,...&I -IUIAII 41100- 44000 U.IIS -- fiiJt· ---JDIDAL ...... ..------.. , _____ ,.. - I

PART RO. ITIIIS TO BE SHIPPED LOOSE D 'l'BB CAll LOCATION

* 12!1068 Coupes 6 Sedans ) * 1230497 aaaas 0Dl7 ) Tire PressuiB Labels Secure to &love bo• door. * 1231069 Gs-400 Only

1315205 Sta~t·Procedure Tq (All Series) ~nstall on shift lever. ~:i.;J~lOU · PJ:Otect-o-rlate and Carrier Card :tn Glove box~ 1J80S23 laaklet - Accesso~ lln alove bOll. 1230332 Jooldet - O..ers MDpal - Dalestic, canadian ~n &love bcm.

_!_l:, Vo:ld.P - f"' · ' Protectiaa Plan and warranty 732976 Fo),~ .- GilDen Pfotectioa Pl~ (CAnadian Only)

e.tt rzotect-o-rlate In &love hem. fl

,. -Coded - lauDd - Glove bOll and trunk 7025019 ·mra: 11aak Key #7034702 - for use when key is lost 702~13 by - Jla. Coded Ipiticm 6 Door Locka

JDn: llaak by #7034610 - For use when key is loat See Rote . or ~- ...

'Rub caps, lbeel Cover Aaeeatblies and Lie ens e - · ,lace in rear compart.ent rr- ~or Dealer installatiaa.

404410 Label - Ignition Lo~k System Installvf~g~nd left sun ~::t- •

.all: 'lila Tl"afrlc u.partiiSDt (:ar ·J.oadtaa ad ••taa 'Jastractlcms ~et will specify .•. ••· ~.1. car 1rep are to be placed for final car sht,.iiat.

·' * DOCIIAIUIO. UQUIID 9-4-68

. ...,.,.·· PART NUMIEI-1386999 /

38 I PAIJE NUMBER· O~$J, 1 1 I

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SPECIAL- SKYLARK 43000-44000 SERIES

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GENERAL INFORMATlON_lSECTION "O") TRANSMISSION OIL FILL AND PROCEDURES

AUTOMATIC TRANSMISSION

A. Oil Level

1. Oil level is to be at the "Full Mark" plus or minus a quarter of a pint with transmission oil at normal operating temperature.

2. Assembly plants can use an equivalent level when using the following procedure prior to roll test.

A. Add approximately "X'' pints of oil to the transmission prior to first engine start.

B. At first engine start, fast idle engine (1000 rpm min.) for one (1) minute minimum.

c. Adjust oil level to be between "Add" mark and 1/4" below this mark.

Type of transmission S. T. 300 (MJl)

TH 350 (M38) TH. 400 (M40)

"X" Pints 6-1/2 8

10-1/2

3. ear must be on a level su~face, engine idling, in park or neutral range, when correcting level and rechecking.

4. Any level check procedure from that described above must be approved by Buick Production Engineering.

5. Check release ticket for approved sources of Automatic Transmission Oil 9985158. 8-~

PART NUMBER·I386999 39 . PAGE NUMBER- 0··9 .1 L....:...--------------------------·--------·-··- ... ___ ..J __________________ ........................ .

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SPECIAL- SKYLARK 43000- 44000 S"R"S GENERAL INFORMATION (SECTION 'O )

TRANSMISSION OIL FILL AND PROCEDURES

AUTOMATIC TRANSMISSION (Cont'd)

B. Shift Adjustment

Column shift- s~e Trans. Low Control Information Dwg, (Sec. 7). Console shift - see Trans. Control Information Dwg. (Sec. 7)

C. Qperat ion

1. General Functional Check

e

a. Check for gear noise level during functional checks in Neutral, Drive & Reverse. b. Do not shift to park or reverse with rolls turning. c. Check neutral start switch for adjustment, Car must not start in reverse, drive

or low ranges. d. Check operation of parking pawl on 10% grade or with car moving 2~3 mph (walking

speed), shift into park. Pawl should engage and release freely without ratcheting,

2. Super Turbine "300" (35M31)

a. Make light throttle start and check for upshift speed ( 20-25 mph). b. Open thr~ttle thru detent and check for downshift. c. Shift to low range below 45 mph and observe shift. d. Stop wheels, shift to reverse, and accelerate lightly.

3. Turbo-Hydramatic 400 (35M40) and Turbo-Hydramatic 350 (35M38)

12-10-68 PART NUMBER-13 86999

40 -r .~-~:[:!.;-;! M Sf·~- ··-::;-~ --a_ . ····-·-··-··-·--'·•··---·-·················---·· -·---·---····· .. -·

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e .e @) 1969 .BUICK ASSEMBLY INSTRUCTION MANUAL

5&1fifMAt5mtHA-~r;f~fBNS~' .

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AUTOMATIC TRANSMISSION (Cont'd)

a. Make light throttle start and make 1-2 upshift at approximately 15-20 mph. b. Release throttle so transmission will 2-3 upshift below 30 mph. c. Check for part throttle downshift (3-2) by applying approximately 3/4 throttle

as fast as possible. Do not go to wide open throttle. d. Release throttle once downshift bas been made to allow the transmission to make

2-3 upshift. Accelerate to 45 mph. e. Make wide open throttle acceleration. Check for 3-2 downshift. f. With car above 50 mph, close throttle and shift to "Ll" range from "Drive".

Check for immediate 3-2 downshift. As car speed decreases, check for 2-1 downshift at approximately 35 mph for TH400 and 45 mph for TH350.

g. Stop wheels, shift to reverse, and accelerate lightly.

MANUAL TRANSMISSION

A. Oil Level

B.

Fill to level of filler hole with GM 99850 44 oil.

43 & 4400 - Ref. See Trans. Control Drawings (Section 7) G.S. - Ref. See Trans. Control Drawings (Section 7)

Four (4) Speed 8-8-68

PART NUMBER-1386999 G.S. 350 & 400 .. Ref. See Trans. Control Drawings (Sec.ti•)n 7) 4 1 ~ i

- ·-PAGE NUMBER- Or•9, 1 ---·--·-----... -···-···-··--... --... ----- .. - ,f

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SPECIAL- SKYLARK 43000-44000 SERIES GENERAL INFORMATION (SECTION "O")


MANUAL TRANSMISSION (Cont'd)

C. Operation

Each transmission must be tested for the followi.ng on the roll test:

1. Correct synchronization - both up and down shifting. 2. Gear and bearing noise in speeds and neutral. 3. Shifting into all speeds for smooth effort and no gear clash, 4. Check for shift linkage adjustment and linkage rattles.

D. Clutch Lash

Reference Information Assembly- Section 7.

E. ~ssembly Precautions

e

Install two guide pins in the rear face of the clutch housing long enough to guide the transmission input shaft as it enters the housing. This prevents possi.ble damage to the clutch release bearing, yoke assembly, and clutch driven member assembly.

Input shaft must slide through the clutch release bearing freely. Do not force shaft through the bearing. Random torque attaching transmission to housing bolts.

2-26-68 PART NUMBER·13 86999

42 PAG.E NUMBER- 0-9.4 jf

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SPECIAL~ SKYLARK 43000-44000 SERIES GENERAL INF~>RMATION (SEt:'l:f~~·'') lNS:PF.C:'t.'f_~lN. kf.:QillH.EM~I't~:.2. -------·--

A c.heck must be made ou 100% ~J:f produ.:·.t. t. •n t:~• Rkf.k:~ ct:'rf.rti 11 r:hat t:ht- p •.rld.ng L xk wU 1 hold the car on a 10% g·r.:::~.de vr. equlv~leflt. A..ll l.rtr.·:; mu,o:; 1: h,,, .. t' r;t;.., c:nf:l.t'c c-:·uling system pressurized to 15 p:>l, All hL,'3t' t· .. mn~et:Lins ·:!fld t.tw, _,,,,pit··!.r.' r.· . .otd:f.ttl:,lr c:t.r:t· t:,J be inspected viaually fnr le.akso

BLACK l.li ;H'l' CHECK ---..:;..:.;~::.::.;:.= ¥ '---~-.:~=·"- ·--~-----··

Each car must be checked with a bL:tck li.ght: rtf:te:-r r:··_lll t:t~st: Cn: Je . .:1k-tge at: the following locations~ ~-"~-- -·· ----·~----.. ~

R.adi.a t: · 1r

Hose bott,,m Heater hose Cooler line Petcock

Brake Lines r "7711"' =....:-. .>

Wheel Cyli.nder Junction Block Brake lines, all fi.t:tings

El'!gin~

Oil Fi.lter Oil Pan Gasket Dip Stick Drain Plug (water) Front Seal Rocker Arm Gover Gaskets

4J

4·~29~68

PART NUMBER-1386999

PAGE NUMBER· 0=10. 1

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SPECIAL- SKYLARK 43000- 44000 SERIES GENERAL INFORMATION (SECTION 0) INSPECTION REQUlREMENTS

Engine (Cont 1 d)

Lifter Cover Drain Plug (pan) All oil lines and fi.ttings

Automatic Transmission

Vacuum modulator Pan gasket Rear bearing retaiqer t:o case Prod. shaft seal Converter area Cooler lines Filler pipe to case Governor cover Speedometer sleeve Servo cover Pipe plugs Detent connector

Manual Transmission

Plugs Top and side cover seals Prop shaft seal Rear bearing retainer to case Transmission to clutch housing area

Jilt

•

4-29~68

PART NUMBER-1386999

PAGE NUMBER· 0~10. 2 ~

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GENERAL INFORMATION (SECTION 0) INSPECTION_REQUIREMENTS

BV\CK LIGHT CHECK (Cont 1 d)

Rear Axle

Rear wheel seals Rear axle drain plug Front pinion seals

If a leak is noted in any of these areas, it must be repaired and retested with a black light before it can be accepted. Prior to the roll tests, it is necessary to steam clean these locations. This will remove excess oil caused by spillage and eliminate unnecessary repair.

4-29-68

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PART NUMIER· 1386999 ., --PAGE NUMBER· 0-10.3

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SPECIAL- SKYLARK 43000- 44000 SERIES GENERAL INFORMATION (SECTION 0) ASSEMBLY PLANT REPAIRABLE ITEM.S ·

Only the following repairs to be made in the Assembly Plants:

e

Units listed below to be changed, but major repairs of these ~ni.ts_~hould noL.,be made.

Use only properly trained personnel.

ENGINE PARTS

Carburetors Delcotron Distributors Starters Vacuum Lines Oil Pans, Gaskets and Seals Fuel Filters Water Pumps and Housings Balancers Exhaust and Intake Manifolds and Gaskets Water Outlet Castings Valve Covers and Gaskets Cylinder Head and Block Casting Welch Plugs (if holes ar.e not: defecti.ve) Oil Filter and Attaching Base Oil Filter Tube and Dip Stick Rocker Arms, Shaft and Bracket Assembly Valve Lifters Engine Front Cover and Gasket Oil Pumps Front and Rear Motor Mounts and Brackets Engine Temperature Indicators Cylinder Head Assemblies Thermostats Water Manifold Exhaust Heat Valve ,.,

5-6-68 PART NUMBER·Il 86999

PAGE NUMBER· 0-11.1

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SPECIAL- SKYLARK 43000- 44000 SERIES

e

GENERAL INFQRMATION (S!idEC...,.T...a.:IOt.~~N~O)"---------------, ASSEMBLY PLANT REPAIRABLE . ITEMS · 1

POWER STEERING GEAR

Hoses and External Pipes only. No repairs to be made which regu!!:~~!!in_g_!he St:eeriE& Gear Housing.

DELCO REMY PARTS Minor repairs only. Hold for inspection and disposition by vendor's representative,

AIR CONDITIONING REQUEST

Plenum Blower Assemblies Expansion Valve Suction Throttling Valve Other defective units should be disposed of as authorized by vendor.

FRAMES

Minor straightening of flanges, step hangers perm:Ltted. ~d.!L.E!!!.!_.:•!' .. ~!!~&~!:!_f!"~.~·~::~.-.~~tt~~~JJ.~ not be placed into production. The exercise of good judgment will det.ermi.ne the ex.tent of practical straightening advisable, bearing in mind that _desj~g!l__!lJ_mertsi;.':'!!!L!!I~!!:...b~t;~T~21!)_.t<:iin~5!··

A~C. DIVISION PARTS

Mi.nor repairs only. Vendor representative will authorize disposi.tion of non~repai.rable material. STEERING TIE RODS

Component parts may be replaced. Positively no attempt shall be made to straighten bent or sprung parts. LAMPS

5-6-68 Component parts such as bulbs, sockets, lens, etc., may be replaced. PART NUMBER·1386999

41 PAGE NUMBER· 0-11.2

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SPECIAL- SKYLARK 43000- 44000 SERIES GENERAL INFORMATION (SECTION O'l ASSEMBLY PLANT REPAIRABLE ll~s·

TRANSMISSION THREE AND FOUR MANUAL SYNCHRCMESH Clutch Disc and Pressure Plate Assemblies Clutch Release Yoke and Bearing TRANSMISSION - AUTOMATIC Case Extension Oil Pan and Gasket Case Hole Covers and Gaskets Breather Assembly Speedo Drive Gear Governor Assembly Vacuum Modulator Assembly · Transmission Oil Cooler Lines & Connectors

e

(We do not recommend changing any other operating part of the transmission). REAR AXLES

Brake Backing Plate Assemblies Brake Drums Wheel Cylinders, Brake Shoes, Etc. Axle Shafts for Loose Wheel Studs

(Differential Carrier Change is not permissible). _STEERING COLUMN Neutral Start Switch Grommet Directional Signal Switch Cancelling Cam Shift Lever Spring Buzzer Switch & Clip Ignition Switch

48

5-6-68 PART NUMBER-1386999

PAGE NUMBER· 0-11.3

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e UPC

(Engines) L75

L92 L30 L90 L90

L77

W09

WOl

Y49

(Trans., Long *M31 Console,

Consolette) M40

M20

DSS

*M38

057

Ml2

CARD SALES COL.CODE

29.

29 29 29 29

29

29

29

29

30

30

30

30

30

30 30

30 30 30 30 30

Al

Al A3 A4 AS

A7

A9

A9

A9

Bl

B2

B3

B4

B5

B6

BX B7

B9 88 BC BD BE

~·-··' 1969 ACCESSOR! ~ CODER

DESCRIPTION

Stage I - Consists pf Hi~Performance 400 Cu.In. Modified VB Engine, Specific Ornamentation, Positive Traction Performance Axle, llea;vy Duty Radiator and Low Restriction Dual Exhaust (Note: Built at Flint Plant Only)

250 CU.In. 1 Bbl. - Low Compr. L6 - Export 350 Cu.In. 2 Bbl. - Std. Compr. VB 350 Cu.In. 2 Bbl. - Low Compr. VB - Export 430 Cu.In. 4 Bbl. - Low Compr. VB - Export

(M40 Required Series 46) 350 cu.In. 4 Bbl. ·· High Perf. VB (Avail. with

Auto. Trans. Only 45) (350 Cu.In. 2 Bbl. -Std. on 44 and 45)

LeSabre High Perf. Group - Includes 350 Cu.In. 4 Bbl. High Perf. VB (L77), TH 400 (M40), and "400" Bezel (B94)

Sport Wagon 400 - Includes 400 Cu.In. 4 Bbl. High Perf. (L74) with 430 cu.In. Air Cleaner, ~I 400 (M40), Specific Ornamentation (B94)

Riviera Gran Sport - Includes Heavy Duty Suspension Front and Rear .(F40), Chrome Covered Air Cleaner (KJ7), Performance AXle Positraction with 3.42 Ratio (G91), Front Fender Monogram (T52), B.SS X 15 W.W. Std. (P26)

Super Turbine 300

Turbo llydra-matic ·400 (Note: Avail. 45 and Sport Wagons Only in Opt. A9 Which Includes "400" Bezel (B94)

4-Speed Manual Floor Shift (Note: Not Avail. with Full Length Console)

Full Length Console (Note: Bucket Seats and Auto. Trans. Req 'd.)

Turbo Hydra-matic 350 (Note: Req'd. with California GS)

Standard Manual Shift Transmission (Internal use Sales Dept. Only)

B6 + B7 (Internal Use Sales Dept. Only) Consolette (Note: 3- or 4-Speed Floor and Bucket

Seats Req 'd.) 3-Speed Manual Floor Shift 83 + B7 (M20 + 057) B2 + B4 (M40 + D55) B7 + B9 (D57 + Ml2) B4 + BS (DSS + M3B) If 9

Page 1 of 15 • Revised: Marcn-19, 1969 Last Issue: January 28, 19

OPTIONS

446

433,435 433,435 43,44 (Except GS 350 and GS 400), 45 46,4B,49

43,44 (Except GS 350 and GS 400), 45; Std. GS 350

45

Sport l"lagons

49

Fi~~t Job~-433 (exeept Caii6 GSI 43435-36, 435, 45 A6tt~ Job~-433, 435 with L6 Engl, 45 Sport Wagons, GS 400, 45,46;

Std. 48,49

GS 350 and GS 400 Only

GS 350 and 44437-67 (In Opt. BE Only); GS 400 and 46637 (In Opt. BC Only); 49487

43327 (Only with Calif. GS); 43437, 444 Fi~~t-Jobs, 43 with VB eng. A6tt~ Job~ 43,44,45,46

GS 400 GS 350 and GS 400 Only

GS 350; Std. GS 400 GS 350 and GS 400 GS 400; 46637 GS 350 GS 350, 44437-67

1\. I. r·. 1386999 - 1387000 PA6F. 0.12-1 /

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e (Brakes, Power Strg.)

(Radios)U63

!!!£ JL2 JS2

N41

N40

JSO

32 U64

US7

W06

UNl U69 UBO U69

NlO

CARD COL.

31 31

31

31

31

31 31 31

Dl 32

32

32

32 32 32 32 32 32

32 32 32 32 32 32

32 32 32

33

SALES CODE

Cl Cl

cs

C6

C7

cc CE CE

1969 ACCESSOR. OPTION CODES

DESCRIPTION

Power Disc Brakes (Note: 6" Wheel Required) Power Disc Brakes (Note: Not Avail. 4S,46 with

f.lanual Trans.) Power Steering lS:l Ratio

Power Steering (Note: Not.Avail. with Opt. Y43 or 4S,46 with Manual Trans.)

Power Brakes (Note: Not Avail. 4S,46 with Manual Trans.) ; Required on Sport tiagons

C6 + C7 (N40 + JSO) Cl + C6 (JL2 + N40) Cl + C6 (JS2 + N40)

Sonomatic Radio with Manual Antenna D2 Sonomatic Radio with Electric Antenna

D3 Stereo Tape Player (Note: Must Be Ordered With Radio and Rear Speaker; Not Avail. With ~ Series Consolettes)

D4 AM-FM Stereo (Includes: Radio with Electric Antenna and Front Speaker (USB), Rear Speaker (UBO)

DS AM-FM Radio with Electric Antenna DS AM-FM Radio with Electric Antenna D6 Rear Speaker - Included in W06 Package D7 AM-FM Radio with Manual Antenna DA Dl + D3 + 06 (U63 + US7 + UBO) DB D2 + 03 + D6 (U64 + US7 + UBO)

DC D3 + D4 (US7 + W06) DD D3 + DS + 06 (US7 + UNl + UBO) DD 03 + DS + 06 (US7 + U69 + UBO) DE D3 + D6 + 07 (US7 + UBO + U69) DF Dl + D6 (U63 + UBO) DG 02 + D6 (U64 + UBO)

DH DS + D6 (UNl + UBO) DH DS + D6 (U69 + UBO) DJ D6 + D7 (UBO + U69)

El Dual Exhaust (Note: Automatic Transmission Req'd. on Series 46)

50

Page 2 of lS • Revised: March 19, Last Issue: January 28, 69

OPTIONS

43,44 45,46,48,49

Avail. on GS 3SO and GS 400 In Opt. H4 Only

43,44,4S,46; Std. 48,49

43,44,4S,46; Required Sport l'fagons, Std. 48,49

43,44,4S~46 43,44 4S,46

All All Except Convertibles and Wagons

on "A" Series All

45,46,48,49

43,44 Except Convertibles and Wagons 4S,46,48,49 All 43,44 All All Except Convertibles and Wagons

on "A" Series 45,46,48,49 43,44 Except Convertibles and liagons 45,46,48,49 43,44 All All Except Convertibles and \'lagons

on "A" Series · 43,44 Except Convertibles and Wagons 45,46,48,49 43,44

46,48; Std. GS 350, GS 400 and Riviera

A.I.~. 138699~- 138700~ PAGE 0.12-2

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• ITIRUI

I FI R.ST J OB.s I (flK.iT JOBS) ( fl RST JOBS I (FIRST JOBS)

(FIRST JOBS) (AFTER JOBS)

(FIRST JOBS) (AFTER JOBS) (AFTER JOBS)

(FIRST JOBS) (FIRST JOBS) (FIRST JOBS) (FIRST JOBS)

I FIRST JOBS l (AFTER JOBS) (FIRST JOBS)

(FIRST JOBS) (FIRST JOBS) (FIRST JOBS) (AFTER JOBS) (AFTER JOBS) (AFTER JOBS)

(FIRST JOBS) (FIRST JOBS) (FIRST JOBS)

(FIRST JOBS) I FIRST JOBS I

(AFTER JOBS) I AFTER JOBS I

(FIRST JOBS)

~

PU Pt7 Pfl PU PJ7

PJJ PWI PU PTJ PU PRJ

PU P30 P29 PU Prl PH Pill I Plll1 PU PTJ PV4 PV5 Pl3 PR4 PU

p 26 P30 P29 P16 PU PH PT3

PU PR4

P26 PEl P16

SALU ~

ft n fJ f5

" f7 Fl. FA fB FF FG

F.t Ff F3 F5 F6 F7 Fl F9 FA FB FC FP FF FG FH

Ft Ff F3 F5 F6 F7 FB

FF FG

Fr F4 F5

!!!! ACCBss.A OP'l'IOH ~ DBSCaiP'l'ION

7. 75XJ4 WIU.ter~AU (B.ta~br&U Std.) I. UJC 14 Ov&-U.i.u WIU.ti.IIIAU fiU.tl& 6• llll&u.t6 l.f5JCl4 Ov~6.i.Z& 8La~t.4Lt l.i.tl& 6• 1111&&&!6 7.75JCl4 4-PLy llll&.i..ttw4LL (lxpo4.t and Canada) l.f5JCl4 4-PLy Ove-..C.ze Wl&.i..tewaLL lll.i.tl& 6" llll&ttl6

(Expo~t and Caaadal 2051-14 Radial Plg llll&.i..tl.lllall f-70-14 W.i.de OvaL Rtd Lint (Expo~t Only) 7.75Xl4 4-Ply Bla~lw4LL (Pot.i.ee Ca~ Ontyl 071-14 F.i.bt~gta6 Btl.ttd lllk.i.tewaLL F71-l4 F.i.be~gtaa B&L.ted lllk.i.tewatt 071-14 Ove~6.i.z& F.i.be~gtaa Betted lllh.i.te.watt4

Dl.i.tk 6" lllhul6

7.75Xl4 lllh.i.tewaU (Btaekwatt Std. on 434311 1.25Xl4 Ove~.i.ze llll&.i.tewatt l.f5JCl4 Ove~4lze Blaekwatt 7.75XJ4 4-Pty llll&.i.tewatt (Expo~t and Canada) 1~25JCJ4 4-Pty Ove~.i.ze llll&.i.tewaU (Expo~t and Canada) 205R-J4 Radial Ply llll&.i.tewatt F -.7 0 -l4 Ill .ide Oval Red l.i.K& I fxpod Ot~lyl F-10-14 lll.i.de Oval llll&.i..tewatl 7.75JCl4 4-Ply BLaekwatl (Pol.i.ee Ca~ Ontyl G11-f4 F.i.be~gta4 Bel.t&d llll&.i.tewatt F10-f4 F.i.bugf.a6 Belted lll.i.de Oval lllh.i.te.watl F10-f4 F.i.b&~gta4 B&L.ttd lll.i.de Oval Rtdwatt F71-l4 F.i.be~gta4 B&L.t&d lllh.i.tewall G11-f4 Ove~4.i.ze. F.i.be~gl44 B&lte.d lllh.i.tewatt F10-f4 F.i.be~gla4 Betted lll.i.de Oval Re.dwatt

I. 2 5X f 4 lllh.i..tewalt 16" Ill hut Std .1 Btackwalt Std. I 1.55Xl4 Ove~6.i.ze. lllh.i.tewalt 8.55Xl4 Ove~4lze Blaekwatl 1.25Xl4 4-Ply lllhltewall (Expo~t a11d Canada) 1.55Xl4 4-Ptv Ove~.i.zt llll&.i.tew&Lt (Expo~t &ad Caaadal 205R-t4 Radial Ply lllk.i.te.walt G11-14 F.i.b&~gt44 Bel.t&d lllh.i.te.wall

G11-f4 Flbe.~~ta4 Betted lllh.i.te.watt H11-f4 Ove~~ze F.i.be.~gla4 Be.lte.d lllh.i.te.watt

8.55XJ4 lllh.i.tewatl 16" llll&ee.l Std.) IBtaekwatl Std.l 1.55Xl4 1-Pty Ra.t.i.ng lllh.i.te.watl 8.55Xl4 4-Ply Wh.i.te.w4Ll (Expo~t and Canada)

51

Page 3 of 15 • Revise!~ !Mirch 1 69 Last Issuea January 28, 1969

OPTIONS

433,435,44437-39-67-69 433,435,44437-39~67-69 433,435,44431-59-61-69 433,435,44437-39-67-69 433,435,44437-39-67-69

433,435,44437-39-67-69 433,435,44437-39-67-69 433,435,44437-39-67-69 433,435,44437-39-67-69 433,435,44437-39-67-69 433,435,44437-39-61-69

43431 (Std. on GS 4001 43431, GS 400 43431, GS 400 43431, GS 400 43431, GS 400 43431, GS 400 43431, GS 400 GS 400 43431, GS 400 43431, GS 400 43431, GS 400 43431, GS 400 43431, GS 400 43431, GS 400 43431, GS 400

43435-36 43435-36 43435-36 43435-36 4UU·U 4S4S5-S6 43435-36

43435-36 43435-36

SpMt lllagon4 Spo~t lllagoM Spo~t lllagon4

A.I.H. 1386999- 1387000 PAGE 0.12-3

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(TIRES CONT'O) ~ ~

(FIRST JOBS) PT3 FB (AFTER JOBS) Pl3 FF

(FIRST JOBS) .P26 FJ (FIRST JOBS) P30 F2 I FIRST JOBS) P29 F3

PJ6 F5 PJ8 F6

(FIRST JOBS) P33 F7 PV2 F8

(FIRST JOBS) PT3 FB (AFTER JOBS) P83 FF (AFTER JOBS) PR4 FG

I FIRST JOBS) P26 FJ

PJ6 F5 (FIRST JOBS) P33 F7 I FIRST JOBS) PT3 FB (AFTER JOBS) Pl3 FF

I FIRST JOBS l P26 FJ

PJ6 F5 (FIRST JOBS) P33 F7 (AFTER JOBS) PV2 FB (FIRST JOBS) PVJ F9 (FIRST JOBS) PT3 FB (AFTER JOBS) Pl3 FF

(AXLES) G9l Gl

GSO G4 G95 G5

G89 G7 G90 G9

G96 GA

~ 1969 ACCESSORY ~ OPTION ~

DESCRIPTION

H71-J4 F~b~~gla4 B~l~~d Wh~t~watt H7 I- J 4 F~be.~gla4 Be..tt~d 11/hite.watl

1.55X15 Whit~waU. IBlac.kwatt Std.) B.I5X15 Ov~~4~z~ Whi~~wall 8.15X15 Ov~~4~ze. Blaekwalt 8.55X15 4-Ply Wh~te.wall (Expo~t and Canada) 8.15X15 4-Pty Ov~~4ize. 11/h~t~watl (Expo~t and Canada) 225R-15 Radial Ply 11/hit~watl H-70-15 Wid~ Oval R~d Lin~ (Expo~t and Canada) J71-15 F~b~~gla4 B~lt~d Whit~wall H78-15 F~b~~gla4 B~.tte.d Whit~wall J7 8- J 5 Ov~~4~a F~b~ll.gl44 B~U~d WhLte.u1aU

8.85X15 White.walt (No~~: 2 St~ip~ on L~mite.d) F~~4t Job4 Only) (Blaekwall Std.)

8.8SX15 4-Ply Wh~t~wall (Expo~t and Canada) 225R-15 Radial Ply 11/hit~wall J18-JS F~be.~gla4 Be.l~~d Whi~e.wall J78-15 Fib~~gla4 Be.l~e.d White.watl

8;5SX15 Whit~wall (Blaekwall Std. Non-GS Riv.)

8.55X15 4-Ply Whit~wall (Expo~t and Canada) 225R-15 Radial Ply Whi~~wall H-10-15 Wid~ Oval R~d Lin~ (Expo~t Only) H-70-15 Wide. Oval Whi~e.wall J-78-15 Fibe.1Lgla4 Be.Ue.d Whitewall H18-15 F~be.~gla4 Be.t~e.d Wh~te.wall

Performance Axle with Positive Traction (Auto. Trans. Req'd. Exceit GS 350 & GS 400)

Positive Traction Di ferential Economy Axle (Auto. Trans. Req'd; Also Not Avail.

on 45 with Air Cond.; L77 Req'd. "A" Series Except \iagons)

s.c.o. Axle with Positive Traction s.c.o. Axle with Positive Traction (Not Avail. with

Air Conditioning Except 45, 46) G4 + G5 (GSO + G95) (Auto. Trans. Req'd.; Not Avail.

45 with Air Cond.; L77 Req'd. "A" Series Except Wagons)

52

Page 4 of Revised: Last Issue:

OPTIONS

SpoiLt Wagon4 SpoiLt Wagon4

45,46 45.46 45,46 45,46 45,46 45,46 45,46 45,46 45,46 45,46

48

48 48 4B 48

15 • f.1arch 19, 19 January 28, 1969

Opt. on Non-GS 49487 (Std. With GS 49487) 49 49 49 49 (GS Only) 49 49 (Non-GS Only)

All Except Std. on Riviera GS

All (Except Riviera GS) All Except GS 350, GS400 and Riviera

All (Except Riviera GS) All Except GS 350

All Except GS 350, Gs 400 and Rivier

A.I.~. 1386999- 1387000 PAGE 0.12-4

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• ('l'owing, Ride and Haadliag)

~

GSO

F40

*G67

*Y43

*'1'60

CUD SALU ~ CODB

31 81

36 82

36 Hl

36 84

36 85

!!!!, ~ O!'l'IOH coDES

DBSC:.IftiCIII

ftaller 'l'oWing Option - (Rot Avail. vitb PCO, G67, YU, F41) •A• Series Less GS 350 oc GS COO o~ s,o~ WAJI

Heavy Duty Wheels l'ront and Rear Shodk Absocben Pront ancl Rear Springs Heavy Duty Stabiliaer Shaft aDd 8uahiog I huft .. ar Control Ara and Buahiag lfac&pt 45455-56

GS 350 or GS 400 o~ Spo~t Wasr

Heavy Duty Wheels Rear Springa

45,46,48,49 Series Bxcept Riviera GS: Front and Rear Shock Abaorbera Rear Springs.

Page 5 of 15 • Revised~ liirch 19, LUt IsSUI January 28, 969

OP'l'ICIIIS

All (BXcept Riviera GS)

45455-56)

Ride and Handling Option - Not Avail. with GSO, All (Except Sport Wagon, GS 350 or G67, Y43, F41) • GS 400 and Std. on Riviera GS) •A• Series Less Sport Wagon or GS 350 or GS 400:

Heavy Duty Wheels Front and Rear Shock Absorbers Front and Rear Springs

·Heavy Duty Stabiliaer Shaft and Bushing lfxc&pt 45455-36) Rear Control Ara and Bushing lfxe&pt 45455-56)

45,46,48 Series: Front and Rear Shock Absorbers Front and Rear Springs

49 (&xcept Standard on Riviera GS) : Front and Rear Shock Absorbers Front and Rear Springs High Rate Bushing and 'l'rack Bar.

Automatic Level control - (Not Avail. with G50,F40) Sport Wagon, 45,46,48,49 (Except Consists Of: Riviera GS)

Specific Rear Shock Absorbers Specific Rear Springs.

Rallye Road Control Package - GS 350 or GS 400 N41 - 15:1 Power Steering F41 - Rallye Ride control Package.

Heavy Duty Energizer 43,44,45 (Except GS 400)

53

A.I.M. 1386999- 1387000 PAGE 0.12-5

DA

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M IN

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201

6 A

LL R

IGH

TS R

ESER

VED

e UPC

(Towing-CONTD.) *F4l

(Heating and Cooling)

*WA4

*C57 *V03

*Y44

C61 C60 Y40

C48 C56

CARD £2!!.:.

36

36 36

36 36 36

37

37 37

37

37 37 37

37 37 37 37

SALES ~

H6

HA HB

HC HD HE

I2

12 13

14

IS 16 17

18 19 lA IB

-ICK 1969 ACCESSORY~ Q!!!.Q!! ~

DESCRIPTION

Rallye Ride Control Package - (Not Avail. with GSO) GS 350 - Consists Of:

Heavy Outy Hheels Front and Pear Shock Absorbers Rear Stabilizer Bar Rear Control Arm and Bushing.

GS 400 - consists Of: Heavy Out!' Nheels Front and Rear Shock Absorbers Rear springs Rear f,tabilizer 3ar Rear Control Arm and Bushing.

Hl + ~5 (GSO + T60) H2 + HS (F40 + TGO)

H3 + HS (C67 + T60) H4 + HS (Y43 + T60) HS + H6 (TGO + F4l)

Instrument Panel Ventilation-Consists Of: C56 - Instrument Panel Ventilation C57 - torced Instrument Panel Ventilation

Forced Instrument Panel Ventilation Extra Heavy Duty Cooling - Note: Air Conditioning

Req'd., Must Be Ordered as Opt. IE or IG Except for Police Car)

Heavy Duty Cooling (Police Car Only) - Consists of Fan Drive Thermo Control (K02) on 350 cu. In. Engines, Fuel Return Lines (KlS) on 350 Cu. In. Engines, 60 Amp. Delcotron (K81), Extra Heavy Duty Radiator (V03) (Note: Not 1\vail. '~ith Air Conditioning)

Automatic Climate Control (Not Avail. with C48) Air Conditioner (Not Avail. w1th C48) Heavy Duty Cooling!~ Includes Fan Drive Thermo

Control (K02), Feul Return Lines (Kl5) on 350 cu. In. Engines, 55 Amp. Delcotron (K77), Heavy Duty Radiator (V02) (Note: Y40 Not Avail. l'lhen Air Conditioning is Specified)

Delete neater and Defroster (Export Only) Instrument Panel Ventilation 17 + 18 (Y40 +C48) (Export Only) 17 + 19 (Y40 +C56)

54

Page 6 Revised:

of 15 A "March 19~69 January 28, 1969 Last Issue:

OPTIONS

GS 350 or GS 400

43,44,45 (Except GS 400) 43,44,45 (Except C.S 350 or GS 400 or

!'iport '"lagon) Sport l'lagons, 45 GS 350 GS 350

433,43569,44439-69

43437, 43537, 44437-67, 446,45,46,48 All Except Stage I on GS 400

All Except L6 Engine and Riviera

45,46,48,49 All All

All Except 48,49 433,43569,44439-69 All Except 48,49 433,43569,44439-69

A. I.M. 1336999 - 1387QDn PAt;E 1).12-6

DA

VE GR

AH

AM

INC

. - 2016 A

LL RIG

HTS R

ESERVED

• (Heating and Cooling-CONT'D)

(Seat and Shoulder Belts)

!!!£

A39 wos Wl4

A85 WlS

AS4

T82 T87

UlS C24

CARD £Qb.

37 37 37 37 37 37 37 37 37 37

SALES CODE

IC ID IE IG IH IJ IJ IK IK IM

37 IM

3S 3S

38

38

39

39 39

39 39

Jl J2

J3

J3 JS

JS

Kl K2

1<3 K4

KA KB KC KD KB

e BUICK

1969 ACCESSORY ~ ~ CODES

DESCRIPTION

IS + 19 (C4S + CS6) (Export) I7 + I8 + I9 (Y40 + C48 + C56) (Export) I3 + IS (VOl + C61) I3 + !6 (VOJ + C60) I4 + 19 (Y44 C56) (Police Car) I2 + 17 (C57 + Y40) I2 + 17 (WA4 + Y40) I2 + !8 (C57 + C48) (Export) I2 + I8 (WA4 + C48) (Export) I2 + 14 (C57 + Y44) (Police)

I2 + !4 (WA4 + Y44) (Police)

custom Front and Rear Seat Belts Delete All Belts (Export) Front and Rear Seat (A48) 1

Front Shoulder (AS6) Custom Front Shoulder Belts (A85) 1 and Custom Front

and Rear Seat Belts (A39)

Custom Front Shoulder Belts custom Rear Shoulder Belts (AS4) and custom Front

Shoulder Belts (ASS) and Custom Front and Rear Seat Belts (A39) (Std. 4S467)

custom Rear Shoulder Belts

Twilight Sentinel Cornering Lights (Not Avail. 45 146 with Manual

Transmission) Speed Alert (Included in Ul8) Depressed Park Position for Concealed l·Tindshield

Wipers K2 + KJ (T87 + UlS) K3 + K4 (UlS + C24) Kl + K2 (T82 + T87) Kl + K3 (T82 + UlS) Kl + K2 + K3 (T82 + T87 + UlS)

55

e Page 7 of 15 Revised: :March 19, 1969 Last Issue: January 28,~969

OPTIONS

433143569144439-69 433143569144439-69 45146148149 All Except Stage I on GS 400 433 143569 144439-69 (Except L6 Engine 434371 435371 44·437-671 446145146148 4331 435691 44439-69 434371 435371 44437-671 446145146 4331 43569, 44439-69 43437, 43537, 44437-671 446145,46,48

(Except L6 Engine) 433, 435691 44439-69 (Except L6 F.ng.)

All Convertibles Except Std. 48467 All

Opt. 43 1 44 1 45 1 46 and on 49 with trims 664-666-668-669 1 Std. on bal. 4900; Std. 48 (Except 48467)

48467 43 144 145,46 148467 1 and on 49 with

Trims 664-666-668-669

48 (Except 48467)and 49 Except trims 664-666-668-669

48 45146148,49

All 433 143435-36; Std. All Others

45146148149 433143435-36 48 48 48

A.J.M. 1386999- 1387000 PAGE 0.12-7

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201

6 A

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TS R

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VED

e (Glass)

(Carpet Savers)

(Power Seats and Padded Cushions)

~

AOl

A02

cso KOS

*C49

uos K45

B93 D33 Y56

Y54 B32 B34

*Wl6

A42 A41

A46 854

CARD £2h

40

40

41 41

41 41

42 42

42

43 43 43

43 43

.... 44 44

45

45 45

45 45

SALES CODE

Ll

L2

M7 M8

M9 MA

N2 N3

NA

04 OS 07

OA OB

Pl P2 P3

Q3

Q4 Q5

Q5 Q6

A.uiCK !,lli ACCEsWY ~ OPTION CODES

DESCRIPTION

Soft-Ray Tinted Glass - Includes Windshield Shaded Upper (A02), Side Windows (A04), Rear Window (Unshaded) (AOS)

Soft-Ray Tinted Glass (Windshield Only)

Rear tlindow Defogger Engine Block Heater (Canada Only)

Heated Glass Rear Window Defogger M7 + M8 (CSO + KOS) (Canada Only)

Pour-Note Horn Heavy Duty Air Cleaner with Dual Stage Element for

Dusty Areas N2 + N3 (UOS + K45)

Door Guards (Fisher Body Installed) 'Remote Control Outside Rear View Mirror Protection Group (Door Guards (B93) and Gas Tank

Piller Door Guards (B87) (Note: B87 Included When W02 is Ordered)

04 + OS (B93 + D33) OS + 07 (D33 + Y56)

Carpet Savers (B32) and Rear Floor Mats (833) Carpet Savers Only Front Heavy Duty Police Car Mats

Heavy Duty Seats (Police Car Only) - Consists of Front and Rear Heavy Duty Springs (A74) and

Custom Padded Cushions (B54) Six-Way Power Seat (Bench Only Except 60-40 Trims) Four-Way Bench Seat - Tilt Adjuster (Note: 2-Way

Power Seat Std. on 48467) Pour-Way Bucket Seat - Tilt Adjuster Custom Padded cushions - Front (B50) and Rear (B52)

56

Page 8 of 15 • Revised: March 19, 9 Last Issue: January 28, 1969

OPTIONS

All

All

All (Except Wagons, Convertibles) All Except Sport Wagon 400, GS 400,

49, or L6 Engine Jobs 494 All Except Wagons, Convertibles,

GS 400, 49, or L6 Engine Jobs

45,46,48,49 All

45,46,48,49

All Except Wagons All Wagons Only

All Except Wagons Wagons Only

All All 43369,46469

433,43569,44456-66,45,464 46631-39-69

45,46,48,49 All Except 433 (Bench Seat Jobs

Except 60-40 Trims) All (Bucket Seat Jobs) 43,45,464i Std. All Others and All

Bucket Seat Jobs

A,I.~. 1386999- 1387000 PAGE 0.12-8

DA

VE GR

AH

AM

INC

. - 2016 A

LL RIG

HTS R

ESERVED

• Y!£ (Power Seats AGl and Padded WA3 Cushions-CONTD)

(Power Windows)V48

(Convenience and Accessory Groups)

All

K30 N33

A91 A93

W20

W21

W22

YSI

Ul6 U3S UFl

CUD ~

45

. 45 45 45 45

4F

47 47

47

48 48 48

49

49

49

49

49 49 49 49 49 49 49

SALBS ~

07 Q8

QA QB QC QD

Rl R2 RX

S6 57

SA

Tl T2 TA

Ul

U2

U3

U4

us U6 U7 UA uc UD UF

!!§!~OPTION ~ DESCRIPTION

Six-Way Power Seat on 60-40 Trims (Driver Side Only) Six-Way Power Seat on 60-40 Trims (AGl + AG2)

(Driver and Passenger) QS + Q6 (A41/A46 + B54) Q4 + Q6 (A42 + B54) Q3 + Q4 (Wl6 + A42) (Police Car) Q3 + QS (Wl6 + A41) (Police Car)

Power tlindows Extra Strengtil Ar.ti-Freeze Rl + R2 (All + V48)

Cruise Master Tilt Steering Wheel - Not Avail. with 3-Speed

Manual Col. Shift "A" Series. Not Avail. Manual Trans. or Manual Strg. Series 4~6. Options NJO, YS3, N31, or YSS Required Series 433 or GS 3SO

S6 + 57 (K30 + N33)

Autoaatic Trunk Release Vacuum Operated Door Locks Tl + T2 (A91 + A93)

Convenience Group - Includes Dual Horns (U09) (Std. on GS 3SO) Trunk Light (U2S), Glove Compartment Light (U27), Ash Tray Light (U21), and Courtesy Light (U29), Mirror Map Light (UFl)

Convenience Group - Includes Trunk Light (U2S) Except 4343S-36, Glove Compartment Light (U27), Ash Tray Light (U28), Electric Clock (U3S), and Courtesy Light (U29), Mirror Map Light (UFl)

Convenience Group •· Includes Trunk Light (U2S) -N.A. on Wagons, Electric Clock (03S), Mirror Map Light (UFl)

Accessory Group- Includes Trunk Light (02S), Courtesy Light (U29), Electric Clock (U3S), License Plate Frame (VSO) , Mirror Map Light (UFl)

Tachometer (Note: For Use Only with Consolette) Electric Clock Mirror Map Light U3 + US (W22 + Ul6) Ul + US (W20 + Ul6)

' Ul + U6 (W20 + OJS) Ul + US + U6 (W20 + 016 + UJS)

(Note: US + U6 Comb. Not Offered)

57

Page 9 of lS ~ Revised: Mirch 19, 196W Last Issue: January 28, 1969

OPTIONS

48U9-S7-69 48439-S7-69

434,43S,4S,464 4S,464 4S237-69,46469 444S6,4S237-69,46469

All Except 433,41467i Std. 41467 All Canada Only All Canada (Except 433,41467)

All VI's with Auto. Trans. Only All Except Std. 49

All VI's with Auto. Trans. Except 49

4S,46,41,49 All 4S,46,48,49

433, GS 3SO

4343S-36,43S

44

4S,46i Std. 41,49 Except OFl

GS 3SO, GS 400 433, GS 3SO 41,49 GS 400 GS 3SO 433, GS 3SO GS 3SO

A.J;~. 1386999- 138700 PAfJE 0.12-9

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201

6 A

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TS R

ESER

VED

e (Wheel covers)

(Moldings)

Y!£ POl

P05 N95

P02 W02

PA6

W04

885 WlO

T48 884 Y57

Y48

Y51

Y51

Wl3

883 Wl3

Wll

Wll Y52

CARD £2!!..:.

50

50 50

50 50

50 50 50 50 50

51

51 51

51 51 51

51

51

51

51

51 51

51

51 51

SALES ~

Vl

V2 V3

V4 V5

V7 VA VB vc VD

Wl

W2 W2

W3 W4 W4

W2

W4

W4

W4

W5 W5

W6

W6 W7

BUICK 1969 ~ ~ OPTION ~

DESCRIPTION

Deluxe Wheel Covers (Specific Cover Std. on t"lildcat and Riviera)

Chrome Plated Wheel Wire Wheel covers

Super Deluxe Wheel Covers Wood Grain Applique - Includes Ext. Orn. Wood Grain

(BX3), Body Side Mldg. (884), Fuel Filler Door Guard (B87), Front Fender Mldg. (Buick Installed) (T53)

Super Sport tiheel V5 + V7 (W02 + PA6) V3 + V5 (N95 + W02) Vl + V5 (POl + W02) V2 + V5 (P05 + W02)

California GS ·- Includes GS 350 Grille (T45), Skylark Body Rear Molding (B79), GS on Sail Panel (COl) , California l1onogram (B94) , Dual Air Inlets (K52), Functional Hood Scoops (T47) and Delete Front Fender Ornamentation (T52) (Note: Must be ordered as WN)

Custom Belt Reveal Molding Custom Moldings- Belt Reveal (B85), Front and Rear

Wheel Opening Moldings (B96) Custom Hood Top Center Molding Custom Body Side Molding Custom Moldings- Body Side (B84), Front Fender

(T53), and Body Rear (B86) Custom Moldings - Belt Reveal (B85) and Body

Rear (B79) Custom Moldings - Body Side (B84) and Front Fender

(T53) (Note: N.A. with W02) Protective Uoldings - Body Side (B84) and Front

Fender (T53) Custom Moldings - Lower Body Side (B84) and Lower

Front Fender (T53) custom Rocker Panel Molding Custom Moldings - Front and Rear \'lheel Opening (B96) ,

and Rocker Panel and Rear Quarter Rocker Ext. (B83) (Note: On 452 Std. Rocker Panel is Deleted)

Custom Moldings -· Roof Drip Scalp and t'lindshield Pillar (B80), Door Window and Center Pillar Scalp (B90) , Rear Quarter Window scalp (B91) (Note: B91 on 43327,43435-36 Only) (Note: No Center Pillar Scalp on 45269,45469)

Door Window (B90) and Belt Reveal (B85) Protective Uoldinqs- Body Side (B84), Front

Fender (T53) and Rear Quart~r (B86)

58

Page 10 of 15 Revised: March 19669 Last Issue: JanuaJIII8, 19''

OPTIONS

43,44,452; Std. 454

43,44,46,49 GS 350, GS 400, Sport t'lagons,

45,46,48 45,49; Std. 48 44456-66

43,44 44456-66 44456-66 44456-66 44456-66

43327

43437,44 433,43435-36

433,43435-36 433 43435-36

435

44456-66

435,444 (Except Wagons), 45,46,48

494

435 452; Std. 454

433,43435-36,43569,45269,45469

46469 45,46

.A. I. M. 1386999 - 1387000 PAilE 012-10

DA

VE GR

AH

AM

INC

. - 2016 A

LL RIG

HTS R

ESERVED

• (Moldings CONTD)

!!!£ D90

N30 Y53

D56

N31 YSS

CARD £.Qh

51 51 51 51 51 51 51

51 51 51 51 51 51 51 51 51 51 51 51 51 51 51 51 51 51 51 51 51

51

52 52

52

52 52

52 52

SALES CODE

W8 WA WB we we WD WE WF WF WG WH WJ WJ t1K WL WL WM WN WP WP WR l'IS ws WT wv ww ww wx wx WY l'IZ

Xl X2

X3

X4 xs

XA XB

at'l'Rf:.tt!ll.l.UICK 1969 ~ ~ OPTION ~

DESCRIPTION

G.S. Paint Stripe W2 + W8 (885 + D90) W2 + W5 (Y48 + 883) W4 + W5 (Y51 + 883) W4 + 1'15 (Y51 + W13) W5 + W7 (W13 + Y52) W6 + \'17 (Wll + Y52) W2 + W4 (Y48 + Y51) W2 + W4 (885 + Y51) W2 + W6 (Y48 + W11) W4 + W6 (Y51 + Wll) W4 + WS + W6 (YSl + 883 + Wll) W4 + WS + W6 (Y51 + W13 + W11) WS + 1·76 + 1'17 (W13 + Wll + Y52) W5 + W6 (883 + W11) WS + W6 (W13 + W11) W2 + W4 + W5 (Y48 + Y51 + 883) W1 + W2 + W6 (W04 + W10 + \ill) W3 + W4 (T48 + 884) W3 + W4 (T48 + YS7) W2 + 1"13 + tl6 (tHO + T48 + t711)

. W2 + \'13 + W4 (W10 + T48 + 884) W2 + IH + W4 (WlO + T48 + Y57) W3 + ~16 (T48 + Wll) W2 + WS + W6 (Y48 + 883 +1'111) W3 + W4 + W6 (T48 + 884 + Wl1) W3 + W4 + W6 (T48 + YS7 + W11) W2 + H3 + W4 + W6 (WlO + T48 + 884 + Wll) W2 + m + W4 + W6 (W10 + T48 + YS7 + IHl) W2 + W4 + W6 (Y48 + YSl + W11) W2 + W4 + W5 + W6 (Y48 + YSl + 883 + Wll)

Deluxe Steering liheel (See N33) Appearance Group (See N33) - Includes Carpeting

Front and Rear (830), Deluxe Steering Wheel (N30) (Note: Carpets Std. on 43369 with Trims 121,124,128)

Short Non-Shift Floor Console (With Bucket Seats Only)

Rallye Steering Wheel (See N33) Rallye Interior Appearance Group (See N33) -

Includes Carpeting Front and Rear (830) , Rallye Steering \'Theel (N31) (Note: Carpets Std. on 43369 with Trims 121,124,128)

X3 + X4 (D56 + N31) X1 + X3 (N30 + D56)

59

Page 11 of 15 .. Revisea: March 19, Last Issue: January , 1969

OPTIONS

43437,446 43437,446 435 435 452 452 45269, 45469, 46469 435 444 43569 43569,45269,45469,46469 43569 45269 45269 43569 45269 435 43327 433 43435-36 433,43435-36 433 43435-36 433,43435-36 43569 433 43435-36 433 43435-36 43569 43569

433, GS 350; Std. All Others 433

GS 350, GS 400, 44437-67; Std. 45437, 46437,46637, 494 with Bucket Seats

43,44 433

GS 350, GS 400, 44437-67 GS 350

A. I.M. 1386999 - 1387nO(l PAf,E 0.12··11

DA

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201

6 A

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IGH

TS R

ESER

VED

e

(Moldings CONTD.)

UPC

B39 V55 V56

liAl

A66 All Cll

801

U70 *U90

A69 A70

K32

K81

CARD COL.

53 53 53 53 53 53 53 53 53 53 53

54 54 54 54 54 54 54

56

56 56

56 56

56 56 56 56

58

58

SALES £2!!!_

Y2 Yl Y4 YA YB YC YD Y5 YE YG YH

Z2 Z4 zs ZA ZB zc ZD

12

13 14

lA lB

lD lE lF lG

32

33

e BUICK

1969 ACCESSORY ~ OPTION ~

DESCRIPTION

Load Floor Area Carpet Luggage Rack Luggage Locker with Lock Y2 + Yl (B39 + V55) Y2 + Y4 (B39 + V56) Y2 + Yl + Y4 (B39 + V55 + V56) Y3 + Y4 (V55 + V56) Luggage Rack (V55), Air Deflectors (C51) Y2 + Y5 (B39 + WAl) Y2 + Y4 + Y5 (839 + V56 + WAl) Y4 + Y5 (V56 + liAl)

Divided second Seat Power Tailgate l'lindow Follower Board, Tailgate Z2 + Z4 (A66 + All) Z2 + Z5 (A66 + Cll) Z4 + Z5 (A33 + C31) Z2 + Z4 + Z5 (A66 + All + Cll)

Body Modification (Police Car Only) - Consists of LeSabre llood, Fenders, Grille and Ornamentation

Radio Conduit (Police Car Only) Wiring Harness with Brace for Roof Flasher (Police

Car Only) Reclining Seat Passenger Side Strato Bench Reclining Seat Passenger Side Strato Buckets

12 + 13 (BOl + U70) (Police Car) 12 + 14 (801 + U90) (Police Car) 13 + 14 (U70 + U90) (Police Car) 12 + 13 + 14 (BOl + U70 + U90) (Police Car)

Manual Throttle Control (Police Car Only) (Note: Not Available with Cruise Control or Air Conditioning)

60 Amp. Delcotron (Police Car Only)

60

e Page 12 of 15 Revise!: March 19, 1969 Last Issue: .January 28, 1969

OPTIONS

Sport Wagons All Wagons Sport Wagons Sport Wagons Sport l'Jagons Sport t.ragons Sport Wagons All I·Jagons Sport Wagons Sport Wagons Sport tiagons

43435-36,44456, Std. 44466 All Wagons 43435 43435-36,44456 43435 43435 43435

46469

45239-69,45439-69,46469 All (E~eept Conve~tibte o~ Rivie~al

49 GS 350, 44437-67, GS 400, 45437,

46437,46637,49 46469 46469 45239-69,45439-69,46469 46469

43,44 (Except GS 400), 45,46 (Note: VB Engine Only)

All Except L6 Engine and Piviera

A.I.~. 1326999- 1387000 PA~E 0.12-12

DA

VE GR

AH

AM

INC

. - 2016 A

LL RIG

HTS R

ESERVED

e UPC

Ull

P32 ARl

018 V78

Y50 V60

T74

D99

cos

H07

CARD COL.

58

58

58

58

58

59 59 59

60 60 60

62 62 62

63

23-24

25 25 25 25 25 25

25 25 25 25 25

SALES ~

34

3D

3E

3F

3G

52 53 SA

66 67 6A

sw ax SY

99

2 4 6 7 8 9

2 4 6 8 9

BUICK !lli ~~OPTION ~

DESCRIPTION

Police Cruiser Speedometer (Note: 45,46 Must Have t!40 Transmission)

32 + 33 (K32 + K81) (Police Car)

32 + 34 (K32 + Ull) (Police Car)

33 + 34 (K81 + Ull) (Police Car)

32 + 33 + 34 (K32 + K81 + Ull) (Police Car)

Delete Spare Tire Delete Head Restraints Both Sides 52 + 53 (P32 + ARl)

Page 13 of 15 • Revised: March 19, Last Issue: January , 1969

OPTIONS

All Except GS 400 and Riviera

43,44 (Except GS 400), 45,46 (Note: V8 Engine Only)


All Except L6 Engine, GS 400 and Riviera


All Export All Export All Export

Kilo Speedometer with Speed Alert (015) (Export Only) All Delete Certificate of Compliance Plate (Export Only) All 66 + 67 (Ul8 + V78) (Export Only) All

Protection Spray and Export Preparation - S.U.P. All Export Foot Tire Pump All BW + 8X (Y50 + V60) All

Export Dual Headlamps - Left Rule of Road All

Two Tone Paint - Includes Rear Quarter Belt Fin. All Except Convertibles and 49 Molding - Except \iagons

Black Medium Fawn White Maroon (On Riviera Only) Dark Fawn Dark Green

Custom Vinyl Roof Covering - Includes Roof Drip Molding (B80) on 43327

Black Medium Fawn White Dark Fawn Dark Green

Custom Vinyl Roof Covering (COS) and Belt Reveal Molding (B85) with Roof Drip ~•olding 880 on 45269,45469

61 4

43327,43437,435,44437-39-69,44637, 46437-39,46637-39,482,48439-57-69, 49487

452,454 (Except 45467), 46469

.~.J.t,, 1336999-138700n PAGE 0.12-13

DA

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M IN

C. -

201

6 A

LL R

IGH

TS R

ESER

VED

e (Trims)

~

A51

A52 A65

AM6

woe

Wl2

Wl7

Y45

Y46

Y47

CARD £2!!.:. 26-28

26-28 26-28

26-2e

26-28

26-2e

26-2e

26-2e

26-2e

26-28

55 55 55 55 55 55 55 55 55 55 55

SALBS ~

u 12 13 14 IS 16 17 18 fA 19 fP

&rrTf"rr !2!! ACCES~_ OPTION ~

DESCRIPTION

Right and Left Front Strata Bucket Seats (See woe and Wl7) (Trims: lel,le5,186,188 on 44437 and 44637J le5,187,188 on 44467 and 44667J 47e on 46637)

Conventional Front Bench Seats (Trims: 666,669) Front Notch-Back Seats (See Wl7) (Trims: 170,171,

175,176,178 on 444371 171,176,178 on 444677 631,633,638 on 48439-69)

60-40 Front Seats (See Y47) (Trims: 632,636,639) (Note: 2-Way Power Std. on Driver's Side)

Front Bucket Seat (A51) and Rear Seat Custom Padded cushion (B52) (Trim: 438)

Extra Cost Deluxe Trim - Includes Carpet (B30) and Deluxe Arm Rests (Dl5) (Trims: 121,124,128)

Extra Cost Deluxe Trim - Includes Front Bucket Seats (A51) on GS 350 or Notch-Back Seats (A65) on 43537, Rear Compt. Courtesy Lamp (C87), Deluxe Arm Rests (Dl5) and Custom Foundation Compt. Shelf (Yl7) Rear Custom Seat (Y03) (Trims: lel,l85,186,188 on GS 350; 170,171,175,176,178 on 43537)

.Custom Trim Group - Includes Strato Front Bench (A53), Deluxe Arm Rests (Dl5), Front Seat Back Molding (Yle), Assist Handle (E28) (Trims: 674, 678,680,685,686,6e7,688)

Custom Trim Group - Includes Front Strato Buckets (A51), Deluxe Arm Rests (Dl5), Front Seat Back Molding (Yl8), Assist Handle (E28) (Trims: 691, 692,694,698)

Extra Cost "Limited" Trim (60-40) - Includes Exterior Ornamentation "Limited" (B94) Interior ornamentation (BlO) (Trims: 641,644,648,658 on 48439 and Trims 641,644,648 on 48457) (2-Way Power Std. Driver's Side)

Sales Billing Procedure Service Billing Procedure Training Service Billing Procedure Dealer Demo or Zone Company Car Fleet Order Retail Order Flint Factory Delivery Special Car Order 17 + f8 Division 101 Dealer Delivery Police Car

62

Page 14 of Revised: Last Issue:

OPTIONS

15 -March i'IIP'l969 January 28, 1969

44437-67, GS 400, 46637

49 44437-67,48439-697 Std. 44439

48439-57-69

45437-46437

43369

GS 350, 43537

49

49

48439-57

A.I.r. 1386999-1387000 PAGE 0.12-14

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A B c D E G H K M H p R s y z v L F ,. " J

1 2 4

2 4 6 8 7 9

EX'l'BRIOR ~

t Black t Dk. Brown Metallic

White Mad. Blue Metallic Dk. Blue Metallic Med. Gold Metallic Lime Metallic

t Mad. '-'Urquoise Metallic Dk. Green Metallic Maroon Metallic Silver Metallic

• Red t Champagne Metallic t Yellow

Olive Metallic (R) Lt. Mauve Metallic (R) Gray Metallic (R) Lt. Blue (R) Olive (R) Dk. Copper Metallic (R) Dk. Gold Metallic

!Q! - COHVER'l'IBLE

White Black Med. Fawn

~- !!!!!!!. Black Med. Fawn White Dk. Fawn

(R) Maroon Dk. Green

(R) Exclusive Riviera Color I Hot Available on Riviera

* Indicates Change

l!!!! !!!!! !Q! ~ PAIN'-' COLOR

CODE

WA- 848 WA-3923 WA-3967 WA-3850 WA-3855 WA-3922 tJA-3863 WA-3851 WA-3886 tJA-3307 WA-3927 WA-3921 WA-3628 WA-3313 WA-3924 WA-3956 \fA-3502 WA-3633 WA-3957 WA-3510 WA-3925

63

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10 61 50 53 51 65 59 55 57 67 69 52 63 40 77 81 83 80 82 85 75

A B D

8 D E F II G

Page 15 of 15 A Reviaeal March 19~969 Last Issue: January 28,1969

R. F. Budai Ext. 6-1706

A.I.~. 1386999- 1387000 PAGE 0.12-]5


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Instrument Panel Installations

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8-14-68

66 !PART NUMBER-1386999 ~----------------~--~ .________________________________ ' -···· -··· ... . j F~~-~.~~~8~~:.!._~_.~_· :_-j •..•

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SPECIAL- SKYLARK 43000- 44000 SERIES CONTROL CABLE IDENTIFICATION & USAGE - CHART

COLOR USAGE LENGTH MODELS (TAB TO TAB)

Green Outside Air 15.50" "A" Heater only ~

Red Temperature 23.00" "A" Heater only

Blue Defroster 13.50" "A" Heater only

Red Temperature 18.50" "A" A/C only

3-28-68

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67 PAGE NUMBER· 1-2.1 --

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~1366271-CLIP , --.__8LOWER ASSEM8LY I .......... y-9427822 -SCREW· SPECIAL C THRU DIMPLE I

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DOCUMENTATION REOUIIED

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ALL UNIT SEALS TO DASH OUCTS ETC, MUST 8E CHECKED FOR AIR LEAKS, HIGH 8LOWER AIR LEAKS MUST BE SEALED.

SEE DASH INSTALLATION DRAWING FDA ADDITIONAL OASH SEALING INFORMATION.

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ASSEIIIII.E DEFROSTER WIR£ TO DEFROSTER -VE. 3. TEMPERATURE.

A. SECURE TEMPERATURE WIRE TO TEMPERATURE CONTROL VALVE.

8. ADJUST TEMPERATURE WIRE SO THAT EQUAL SPRINGBACK IS OBTAINED AT BOTH [NOS OF LEVER TRAVEL.

4. OUTSIDE AIR. A. SECURE OUTSIDE AIR WIRE TO OUTSIDE AIR VALVE. B. ADJUST OUTSIDE AIR WIRE SO THAT SELECTOR LEVER

LINES UP WITH TEMPERATURE LEVER AT LEFT END OF TRAVEL.

9419303 • SCREW12 J

-· 381700-WASHER 131

1-·HEATER CONTROL ASSEI8.Y

r iMIIOID·-E ASM·TEMP CONTROL IREDJ

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DOCUMENTATION REQUIRED

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HEATER HOSE PRECAUTIONS

I. H05£S MUST liE PUSHED ON EACH CONNECTION AS FAR AS POSSIBLE •

2. NOT PERMISSIBLE TO USE ANY WETTING AGENTS TO ASSIST HOSE ASSEMBLY.

3.HOSE CLAMP MUST BE INSTALLED STRAIGHT, -y fROM END Of HOSE AND SLIGHTLY BEHIND BEAD ON EACH CONNECTION.

4. DO NOT SPREAD SPRING TYPE CLAMPS DURING ASSEMBLY. USE PROPER TOOL WITH SPACERS.

DOIID1'ICMI __, ..... 'la8IMCD ...... OIIUWI.:--

It ALU1111D • 'IW IUCIIIIDMAU .t .GIO AU.OIIID a. niB IUCIIBIIIALS ~IM. 1IUIWICU Mft.Y 10 ITAIIDdD NIIII·MU.ID _..... ..... ea. eMU· _,.MD ....... .... -ML.alDNCILII. ~AU. 'hfi'DIIDLII.ctiDXID".

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_j. I~ ...-:::::-v 1~ INIINI.

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HEATER NOS£ ASSEIIQLY PRECAUIIQHI

1. H0Sr MUST IE PUIH£0 ON EACH CONNECTION AI ,All AS POSSIILE.

I.HDI£CLA .. IIIIST IE INSTALUD ITIIMIHl; AWAY,_ ENO 0' HOSE, ANOa.IGIITLYIEHIID CONNECTION.

5.NOT PEIIMISSIILE TO USE ANY WITTING AGENTS TO ASSIST HOSE ASSIIIILY.

4. DO HOT OVEIISPIIEAD SPRING TYPE CLAMPS DIMING ASSEMBLY. USE PIIOPER TOOL WITH SPACERS.

liE HEATER HOSE CHART ,OR HOSE IDENT.,ICATION.

DO ...,.. ICMI .oln' 1M0M 10I.IIWeCII ... ~ ..cwtiD a AUAMIID 0111 1'WO ft.ACI. DICIIIM.I a .810 ALLOIIID 011 '*I fUCa DICIMM.I

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DO NOT ICALI RCPOftT UIRORS TOUIIAICII UM.lU OTHIRWIH IPICifiiO

• M.LOM:D Ofl fWO ,Uct. Dr:CIMo\lS ll .oto ALI.OWlD 01 THIIll PLAC:l DICIM41.S

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403663 -SPRING ® 1998934-ACTUATOR ASM.

IINS TALL WITH NIPPLE POINTING UP)

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DO 101' ICAU IUOII1' 1MOM 'IOLIIWitD INillll 011tlllWIK IPICifliD

A AI.LOWIO Oil twO ft.ACI DICINAU i .010 AU.OWID CHI nutU I'UCI DICIMALI

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DOIIDIICMI __., ..... ,...... __ ....._ ...... * MLGIIID. '11110 fUCI....., t .G10 111.CM11D .. - IUICI DICIIMU ~ 1aUIWICII Afiii.Y TO ITAIIDUD .......... .,_ ..... IIII'AL uas . ____ ..,.... __ - ML IIIIILI8 ....... COIMiaUIK ALL , .............. . 'f.r-~1---H- 1: .... ----

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FOR 1:-1 CONDITION (SEE VIEW P, SHEET 51 ----

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WIR£ TO 1UII'£IIATURE

I. ADJUST CDNTRDL CABLE SD THAT EQUAL SPRINGBACK IS OBTAINED AT BOTH ENOS OF LEVER TRAVEL

CONTROLS MUST IE 100 '!1. INSPECTED FOR CORRECT OPERATION AND FREE MOVEMENT

/ /

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t AU.OWID OR 1WO PLACI DKIMAU * .010 AU.OWID ON 11tMI f'UCI DKIN4L.I COMMIIICIAL TOLIIWKO AIPLY TO STANDARD PAATI·IIDU.I.P KCTtOtfi·IKHT MnAL CiiAGU • DIIIUlD AltO PUIICHID MOLU. IUMl AU. IDIIIU.ID HOU$. COUN1'U$U•k AU. TAPftD NOI.II .OJD 1 ter.

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GROUND WIRE

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_ L~~R~~afi>T EMBLY OF

MUFFLER INSTALLATION

97

HARNESS 6 GROMMET ASSEMBLY VACUUM HOSES CSEE SHEET 31 /

TO VACUUM CBLACKI

VIEW P

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/WIRING HARNESS

CUT HOSE 3" FROM FRONT OF DASH ANO

~ INSERT PLUG

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I· THE OPERATION 0# THE SUCTION THROTTLING VALVE MUST B£ CHECKED DURING FUNCTIONAL TEST.

2·THE SUCTION THROTTLING VALVE WILL B£ ADJUSTED AT THE SOURCE. IN THE EVENT SUCTION PRESSURES 00 NOT FALL WITHIN THE REQUIRED LIMITS, REPLACE THE VALVE.

EVAPORATOR 8 BLOWER ASSEMBLY I SEE SHUT 4)

VACUUM TANK ASSEMBLYISEE SHEET 4)

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=TNr:.~~~r-~~LY INFORMATION DRAWING)

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98

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8 ASSEMBLY 8 HANDLING PRECAUT ·

IONS srgni~EN c~'ifNt~~kfJWRE ~ANDATORY 8 MliSJ BE FOLLOWED

8REFRIGERANT LINES ARE TO BE ASSEMBLED WITH NO TWIST AND TO HAVE NO DIRECT CONTACT WITH SHEET METAL OR WITH EACH OTHER, POSITION INSULATORS ACCORDINGLY.

eEACH COMPLETED AIR CONDITIONING SYSTEM MUST BE LEAK l"ESTED 8 GIVEN A FUNCTIONAL TEST AFTER CHANGING.

@FOR CONNECTIONS WITH OTHER OPTIONS, PART NUMBERS 8 USAGE, SEE VACUUM TUBE ROUTING COMPOSITE SCHEMATIC OWG.

* FOR ADDITIONAL INFORMATION SEE HEATER 8 DEFROSTER INSTALL.TION AND RADIATOR,GRILLE, HEADLAMP 8 FRONT END INSTALLATION

FOR "0" RINGS SEE CHART ON SHEET 8 SEE SHEET 7 FOR L·6 ROUTING

DO NOT $CAll IW'OftT ,.NOll. TOLIIWICU UMLDI OTMI.IIWIK IHCIFIIO

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FOR "0" RINGS SEE CttART ON

1........ 16.-r •·- l:

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~· I. LOCATE CENTER COMRIIRTIIENT' TO REAR BRACKET I

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. ik " 2. CENTER FRONT END OF COMPARTMENT IETIVEEN THE

SEATS 8 DRILL .192/.195 DIAMETER Ill HOLE IN

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USING COMPARTMENT TO LOCATE- FASTEN WITH

ONE SCREW.

FRONT

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SHT 0 1230381

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DOIIDTICMI ............. nuttAIICII -- OIMIIIWIIIII'ICIFIID * MI.OWID Gil 1110 IUtl DICitiALI t: .010 MI.OIJID 011 .....U PLACI DKIIMLI

'*-llltML I'OUIWICII M'ft.1' TO ITAIIIMM NIITI·-.uD III:TIGIII·It&l' IIIEI'AL 4iAIU· llltiLLDAIDI'UIICIIIIIHDI.D. -MLDMUDHOLD. COIIIRIIIIIIUI:AU. TAiftO ... .GIDIID".

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IHf SUI ASSIMILIES AS SIIIPPlDIOI IIIW. ASSIMILYWILL 11-AIID, LEM llmD, r~ AHDCAPPlD. IHfCIIIPilSSGIWIILCOIIIAINAIIII.DIIIGCIUIGL \{) F. P.O. A. )IICTIOIUitiOlllEVIII.YECIIlCK

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---+-· . ·-··--·-··- ·---·- ·-·-·-·· .... _ __.__

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Til LOWER OURO TlMPlRATUIHS. CAN HEAl HIEVED ON DRY DAVS., AND lHE HIGII"R Ot1IIUMIO DAYS IF Ttl"lVAPORAlOH PR£SSURE 15. NUl COikiCT FOR GIVEN AMBIENT TEMPERATURES. ISIGNIFICMtlY DlfnM[Nll klfiH TO SERVIciMAWAIFOifD!At.N051·s

____ _!_Q!J!~NliAI!!lffi..!~~

THIS RST SHOllD 8£ RUN ON CARS WIIICil •'ASS JEST Ml I. BUT DO NOT Pl"RfORM SATISfAf.TURILY .. THliWAO. II II lEST CONDitiONS ARE Tltl SAME AS flST tiO. I EXCIPT Til: U~H~l Sf'ifiJ 1$ ADJUSTED TO THl AMBIENT TEMPUCArURt: AN(J !tUMIDITY. Ttl" PIUSSUIU!:. AND oun.Et U:MPl"RATUfc£S SIIOll 0 f;£ EQUAt IO!OR lOWER TIW1 1110Sf IAHll.ATEO. If RlADINGS ARE SICNifiCArm Y IHGIIFR, S£E Til: I:UICK SlWVICE MANUAl FOR CAUSE AND toRRrcrtON.

,--

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DO HOT SCAU II:[POfi:T lfi:AOR$ TOlUU.HCU UHLW OTHU:WIH lriCifllD

1 Al.LOWID Ofil TWO PlACI IKCIMAU 1 .010 AU.OWID 0111 THIIII PlACI DICIMAU

COMIItlRCIAl TOLlftANCIS Ml'l.Y 10 lfANDAitD PARTS·ItOU.lD KCTKNIS ·SHUT MIT At. GAGES· DRILLED AfitD f'VMCHID ttOUS IUitR All DltiWD MOllS COUNTt.NSIIIIK Al.L TAPftD ttOlU .OJO X 10".

DWG. DATE JICAUE ,DR. C_ MM405 None ... - -· ········ -.-.!sl!'Lo- ··--·-· c~ , --'-: ~·' 19!-' ·All ~~~!!~ :: .I • "'·

MATIItiAI. Sl'lC.

CII~Wl · MW CotiDiliONING PHOCI UUK(

109 J

(J) (,

I'ART NO ····--- . --·. . ' -·, 'fif lfO \PAGE NO.

-------"72m'~zs~n~ __ i-18.2 1

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e e @) 1969 .BUICK ASSEMBLY INSTRUCTION MANUAL

SPECIAL- SKYLARK 43000- 44000 SERIES . ·--·-- - ---- ··--··---·- _______ ,. -

PAGES Chassis Paint Requirements - Chart ---- 2-2.1

Frames & Body Mounting Frame Identification --------------- 2-3.1

--

110 ··-·---···"· ... -· ·•· .. -~·-· .. -· ........

e

1-3-68 PART NUMBER-1386999

PAGE NUMBER· 2-1.0 . . ........ _ .. ___ ........ ······-· ..... -...•

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~~~ ;:: . Q .. 0:: ~

·~~~ ~~~ Ill

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--PAl•

SIAIILIZER & ATTACHING PARIS

fRONT I REAR SPRINGS

e

UI'PIR I LOIIIIl COI«ROI. ARMS

------NOlL fOR DRUM PAINT SPEC. SU IRAKU WllllliNfO. ORAWING fRONT & RlAR.

1 1 1

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-DifFIRIWTIAL CARRIIR

REAR AXU HOUSING -COI!PLm

PAINT IIEMS INDICAltD lUlCK SPlC. •t.

SltUIING KIIICILES. Stnii:ING AIMS

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FRAME IDE '· PART NO :v~TION·FOR CO . \ \ E SEE CHART DE. ( -~- • \

'"~' ~ ·•"·'--" Ml~ T · NUTS· P:.kT (d;_l383301· .:.1«; ~tEA~~iE FkOM ~:r'DY . --1383301-MOIINT ~- (COLOR~~ ouc ro-• ••~•AC l>lhECTIO,.,S •E FREIIY --- ~-':-· . ~ ~! .... ·. /-N07MOUHT I ~ --- .·~- _-., / LOCATION : . ~ •.!;.~'/! _....__, . -·t=

'-'' / / ,' -~ // I J-13773671N ~ ·-~· '/;.- - . . ·// . ~•lr:'ltcoLoR-Y~Ao' ....... ---··. 011 '- _.1/, ...- WI

K'- ~ ,,.:._ < .. ·. -~ -· -"· ·~ "" __ ,. ·., RE 0 6 LOCATION T NOIORN0 2 .....:.._ ,/Y f ' · MOiliNG OF GAGE PRIOR TO ~-:--. ----.._, , \ 1

138' PINS.-~ ..J I ' I ~ .299-MOUNT ', ---- . i T. . liCOLOR WHITEI l444~6-660NLYJ'-. ...... _ \ .-·I .' I -39022 ' .....,_ ' -· . .. / ' I ~ ::'3: ORAN';,i_/446 ONLYI ·,,_ )-.- ' .. /' , "' ---~5IIHj'J

I-MOUNT (LESS 44 y' . :;. ,· .. -om:::"~~ "'"~~ , '··"'- ~·-' ~ '-.._ 0o""'u~-~ "~" ,· . .· I ' '- "~ --v LOCATOR HOLE-- "-r.uT ·, _;. /""' 0 ' -~·-' "~'· .. ,.'f,."":;\ ~hi386924·BOI.T ', ~ ' ~- " • .. V.\15!:~~- '-. ~-;'~~-/ .. K.X. ~-~u=M~

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:165 - ..... •· :/./ • I (' -- .. ........ .- ' ~1377 /:"~=- · . ./'~' · . ,;_j ~ .. "'-·" ~ICO~~~~~~~~~~OR ASM

••• _, 0 • , ,' • •. ..J· "-'-.NO 1191474·.060 .. )(· - ·•. ~- 2 MOUNT L • :::75-.120-'b --<'" J[l . . ~·-"~= ~~·"' ....:;:~ . v ·"' •/ ~"" -:J: ''-'·'·'-~ m>M :="!:~- -,;;_ -••- · ®~co::~'M--·-- ~ - . ~~IN~S- 8-~S NEGA D TO PERMI IS , --- 700338-WA -w. ,.,._, _.,- "'"H·~, (FLINT PL_::I< -· '"'"'"

~· .. --=· 112

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FRONT SUSPENSION & WHEEL ALIGNMEJ(r (SE~1JON 3~.------------, PAGES I

Shock Absorbers & Spring Data (2 Sheets) Heavy Duty ----------~--------------- 3-2.1 Front and Rear ---------------------- 3-2.2

Front Wheel Suspension ----------------- 3-5.1

Wheel Alignment - Chassis Trim Heights - 3-6.1

PAGES

10~24=68

PART NUMBER-13 86999

11 3 PAGE NUMBER· .1~ 1. 0 '-----------------------------------------------------------------------.-----------.--~-A~~~-----.-,~--~-------------·~ I I kif

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..... •--:- ..... -:.-~-- , .. .,.._ ·--· .-· ' ------

. . -'

FRONT CHASSIS SPIW<GS

e . 4 .

;:: GO ID GO ..,

I-.

REAR CHASSIS SI'RINGS FRONT SHOCK ABSOAIIERS

LESS MITQ LEVEL CONTRa. WITH MITO. LEVEL CONTIIOL LESS AUTO. WITH AUTO. LESS AUTO. WITH AUTO.

c~\~ LEVEL LEVEL LEVEL

I ~ i

s Ia ..... ~; I

~IllES LESS AIR CONDITIONING

I'IMTNO'S. TAPE IDENT. LETTERS

LT- RT. LT. RT· SIDE SIDE SIDE SIDE

I: _, -_, - .. D

!Dam - - .. D .,_ -· - •• •• &am .... .... u Ul

a!allt - - _u LIL - ...... •u• u -.-..-~ -- - Ill Ill ..... - - LW ••

---- __ AIJl._ ___.._____ .JL u -- am .... u Ill - - - w LW - GIV -- u Ul --- GIV - u IL - - <IIIIIL ss •• - - GIR .. jJ_ ...... - - - .. ---:-- - --- Sf

-- --

1: - - SJ - - SJ

t)L-tiiiGI• $¥-IlliG ..

·--~·. •• I.IIGI.

WITH AIR CONDITIONING LESS AIR CONDITIONING

PART NO'S. TAPE IDEN't PART NO'S. TAPE IDENT. LETTERS LETTERS

LT. RT. LT. RT. LT. RT. LT. RT. SIDE SIDE SIDE SIDE SIDE SIDE SIDE SIDE

u 1U am - u •• 1- - u •• l•m - _u LU

1- - .... .. _u SA

• :-- .sA --- SA

41111) •m SD SD .,,n ann SD .. . .lL -- - •• jl -- ---- c-~- .t: r:- ----- ----_,

U= r-:-- - SA

---- --- IL ~ r-- --,_ - SY ... --- --

·-.tll!!lt_ - SY 1lf. 1------ --- --- --.. ------

r:. --

------ ~- --7 - SJ 5.1 -- ~--·-

- - ... -:- --=- - " .. - - ... '- ..

WITH AIR CONDITIONING CONTROL CONTROL CONTROL

PART NO'S. TAPE IDENT. TAPE TAPE LETTERS PART IDE NT. PART PART - PART ~~ LT. RT. LT. RT. NO'S. NO'S. I DENT NO'S. CODE NO'S. SIDE SIDE SIDE SIDE ETTERS ETTERS

1- ... ....... NO :1112112 SM

~--.......- --.;r-- ----- JltiiiL

~ 1--- ---I •----;.:...--- ..l!!lllt .. r-- 1----

--- --------- ---- ---. -- --- ----- -- ·-·-·--t-· ----

)ijW __ Ill\_ ---1--- -- t---»--- .11!1!!1. _!.@ - ----

--- ---- - !---;:-: -I-= ---- - . -·· -liiiii~ s. --- --

"' -----~IL _Ill! __ I --- r----

== ~-

tJmll. __ __ Jl_ -- 11!1.UL -- --lltillll. •--- ·····-·- JI'IIIIL r-

---- ---- --- ...Jii. 1---- -- ... !L. lltZm. ---:.- f-- --- 5M ------ ---.

-- ::: - ._ __ !l¥2112 Nl_ ID2&12_ SM.

.!!1!\ID --•-- ---- ·--- .l!!l!!L ~- ------ ---· Jlllllll

--------liii;:IL

--------- r------I~ 1'1. -- ·- -•---·- --- ~- !W.

-.-.- ---··----- i192iw -.--,------ ~ --- 1---.IIL. JJ!MI pj 11,.10 sP - 1- SJ _: _JL -- •• HII tmtll P6 JJm!! .. R .. ..1!!!!!! .. .!!. ----

'---- ---------- -· "' "'

.;.;.;.:.- --~ fl. ... l!m!! IL .Jl!lliL Jl'. .IlL ..5IL tlBIIl.. . JIL _.mztQ P6 .• ll!lllt - IL ll!lllol. IP -I- --- ·-··-----· --- ------- -------1--- -- ----· --- ---- ----

--- -- -----1- ---- - ------- ---- ---- -------

---- ----- --- ------- ----- ---- - -----t--- -- ---- --- -·~----- --r--- -----

114

e " ---,

l1 .-- .... ~ ~

4·1"&. (. ·~ ::1

MAR SHOCK ARSOiillERS ,, LESS AUTO. WITH AUTO.

LEVEL - LEVEL CONTROL CONTROL

PART NO'S. 10£NT PART IOENT. CODE -i--NO'S. CODE LT. RT. LT R1 ---

SIDE SIDE SlD£ SIDE -= .. --:Utall 5H ·r-

~ ·--....... . . .lllll>n. -~~ -.------ - --- r-- --

----------

I ll!lllll $11_ __

l"IIU IN ·t __ _ ·-··· ·-·-

~~:d ---!::!! f--·t· i

-------- 1-- - ' -:--~-~_-::· ..liiZIIl. . ·---- 1-- ~ _lWIJl

JI!Z9211 YX I ----r----- --- -- I lli2W SJj_

~~ ~3 f:- ' I - i 119iim Is• 1-- -- I . -,,;,;. 'v.·--· ~-~-=·t -- YL. ------- -- --

---lloo3 _ ;ii6566- I~ :a: lll2t» NW

-'"~-- ft. -· !l!l!!ll i )-- a - ___ J ___

;~i~i' I :@t ..

-

liBtll Nil .:--r: li11Z411 NW l!!.l<Jl ....... ..... -.. -·---- ------ TCM..IIWCII UIIUII ~ IPitlf'llD * - AU.0W1D 01 TWO ft.ACI OKIMM.S * .010 ALLOWID 01 THMII'\.AGI DICIMAU ------ COMIIIIM:W. TOUitAIICU APPlY TO "ANIWtD -- ------ - r-- PAIIfl•tKILLID IICTJOIII-IHDT MnM. SMD·

DIULLI8 U. NIICNID MOLD. --- --- ~ --- ---- I-- IUM AU. DNU.ID HDI.II. COWfTIMIM AU. -- --- TAPfU tiOI.II.DJOIW. I --- --·-·- -- --~-~ IICALI

""- P. PL....;;-IDf ® @ @@ "':.";!

-tl j, __ -~

'""'ll. " . ----· . -. ' .. .....,. - DOCUMENTATION iii REQUIRED REGULAR

o:> i Ol - CHART- 51<00< ABSORB£ R o:> B COIL 5P'! -.G OA•A ' -..1 - ....... I PAGEIIII. 51111 ,'.i~~~ 3-2.1 -

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F-T CHASSIS SPiiiNos SElltES LESS AIR CONDIT- WITH AIR

FllRT ND"S. LEFT SIDE ·- -,_ --IGJI --1- -!Ill am --·- ....

·- -- ••n

..... •m - --- •• - .... - ---·--·-

C)L-ttJI'i• ··-· .. _ .. _

Rl~lof•

SIDE ---------.mun -----••n

..

TAPE IIIENT. LETTE~S PART NO'S.

LEFT RIGHT LEFT AIGh':"

SIDE· SlOE SlOE SID£ .. - -lJ IS - -ll _1.1 --- -lJ IS - -1.1 ss am -1.1 ... ·- -1.1 K .. n -1.1.

_511 _IlL .. .. .. ·- -IS ..... ·- -1.1 u atll -.. 1.1. • 11 . .tl!lll -1.1 u atll -.. • - -. -- -

..

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REAR CHASSIS SPRINGS

ONOITIONING · REG. HEAVY DUTY TRAILER 8 OV£Rt.OAD TAPE IIIENT. LETTERS PART TAPE" oDEin FllRT UPE IDEN"

LEFT RIGHi NO's, . LETTERS NQ"S. LETTEHS SlOE SlOE

•• •• _ .. .. 1111

IS ss - .. - .... .LL _H. . .- .... - ! IS OS - .. -• ... - ... - ... .. ... ..... .. - .. • ... ·- .. - . .JilL - .. ... - "liS - liS

• .. ·- "' - 'liT

II sz - ... - ··;,;cc··

• .. - .. - .. y • - .. - "" . Ill!. - .. - • • .. - .. - "" ··-•• .. - "" - Pl

SY . _II. - "" ·- :a· HJ ____ - H2 ·--'

I . - . .. ..

115

F-T SttOCK AIISORIIERS

PA,.- l:lf'h":, N("'r,. COOf

--· 'Ill _:utml_ 'Ill

J1lllll YIL ntm~ 'Ill

DYBII "' DlliD .. nlliD .. - .. - ... ,_ ll.-.. ..... - ---... -nmn YW. ....... .. -- .. ....... JL__

liiaii -- --.!!!--= 11111!1 -- ...... J!I_

----· -· -------

-

AlAR SHOe~ ABSai!ERS"

PART IOfNt NO'S CODE

Jl- Ylt n,... Ylt

-:.:- "YlL Yl1

n,... YX ...... Yl1

...... Yl1 ....... YX

...... Vll - _\'X_

....... ., -li- VII

..li!Zill. .• "" ··-- D. .Jif2111 ___ --------~---

.• 11!111!_,. _.a.___ __ l!!JI!!_ _tt_·

I

..

(

•

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~ DOCUMENTATION REQUIRED

e

DOIIDfKM.I ...,. ..... ................. lfiiC .... I - MUIWID .. 1WO PUCI DICIIMLI I.GIO ....... 'tllllllfUUDKIIIALS ~ taLIIIANCII Afi\.Y 10 ITAIICMRD IAIIDeMILUD IK'IIGIII·.-rr lm'M. &HEI· _...- NII:HID MDLII.

- ALL llllaUD lla&.D. COUIITUIHIIt ALL IAiftD-.a.oaoaw.

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INSTALL PIN HEAD TIGHT IN NUT SLOT 8 &END APPRQX AI -N,IIT BOTH UPPER 8 LOWER 8ALL STUDS.

WITH -NIIDN AISEM8LED, THE BOTTOM lEND 01'-INI COIL MUll NOT COMPLETELY COVER SLOT AND SHOULD IE WITHIN .UINCHEI 01' fRONT Of SLDT. LEFT HAND SHOWN, RIGHT HAND OPPOSITE • . . ...___

INIIEAT'(t. __ ~~ ·-

116 .nlU.

i/ -.zl lt!BIILI".fil WHEN CHECIIINI TOIIQUE TIGHTEN TO NEXT COTTER Pll HOLE. THIS TORQUE IS NDT 10 EXCEED 1211LI·FT.

-- 1421112 NUT 121 !1ROTrFn! WHEN CIIECIIINI TORQUE TIGHTEN 10 NUT COTTER Pll HOLE. THIS TORQUt: II NDT 10 EXCEEDIO Ll·n.

.r --. ~- ~071140·1UMPER AIMIII

~~~-........, -- -... __ !811111'--ETIII -~----- 511717-RETAINERIII

--..... MIIISI·NUTI21 - ~--- IIEBILHtl

··-..._·=· ·541018-LIIIIIII Q) I IIIIECTION DPTIONAL I

··-· DOCUMDITATION REQUIRED

e

ecAITER AND~ ADJUIJMENT: fOR~ OR POSI11V£.j:ASTER, DEI:IIEAIE SHillS AT IIOIJ'X'AND INCREASE IHIIIS AT BOLT 'I" AN EDUAL AMOUNT. FOR DECREASED OR NEGATIVE CASTER, INCREASESIIIISIIr 80LT'A"ANO DECRE-111111/IIT 80LT 'a"AN EQUAL AMOUNT. FORINCREIIIED c:AMIIER,DECREAIE -ATacmtYa'I'IOLTS.SIREATER THANJIIO NOT PE-lLE. TIGHTEN LOWER CONT-. ARII TO FMMEIUIIINIS AND ITAM.IZER FRAME IRACXETS WITH CONT-. ANDS-..z£1111 NOIIIIAL LDAD POSITION. FOR CASTEII8CAMIER DIIIENSIONIIIU WHEEL ALIGNMENT 8SPECIFICATIDN CHART. 1915012-PERM ANTI·fREEZ£ MAY BE USED TO ASSIST INSTALLATION Of IUIIPERI.

DOIIOTICALI ......,._

1'GUUtiCIS UIIUU ~ 1PKW11D e AU.OIIID Ofl 'NO fUCI IIICIIIUU 1: .010 ALI.OWID CMI n.a. IUCI DICIMAU

COMME..:W. 1'0LIItMCII Af'ft. Y TO 11'1-PARn·IDLLIDIItTIOIII·INII:f 110M.._. D11LL1D AIID PUIK.HED MDLII. IU .. ALL DIUUID NOUI COUIITIIIIIIK ALL TAI'PID NDLII .OlD -10".

VI J-1 ':.,t'l

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~ !ill ~~~ .~~~ b i

=~~ ~! m

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• PIIOIIT

' ~ -UWIIUL •~

.NOll ·-----T-~III'IIIAaiT T! ... l N5LEI

~~~f- E WITIIIII.OOt='i.- = l 0

..1 ~ , -~t·-· , DIA.

1.00 ••

. II IIIIL'.t•IIIILY-IIIIL'If

----Ilii:JII .

CUTEIIICA-R

fULL TURN INNEII,rEL

Sl'

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~ ~-~"'

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•

. D~Of'~ IIUIIPPI ON CENTER Of' fiiOIIT FLMIH Of' LOWEll~-

.,_ TMM Dill.

!!!!!!

THEIE DIII£NIIOIIIOO NOT API'U' TO OPTIONAL SPIIIIIGS.

OPTIONAL Tlllll HEIGHTS fOR G.llAA PLANTS ANO COIIREII'ONOIIIG CAITEIIICAIIIt:ll IE TTINGS AT THESE HEIGHTS.

CASTER A •t:•

{o'!l\

117

~II A "f'

0'411' POl

tO'JO'

(jj (X)

~I 01

f~ IIIL~R

1.10 1.20 7.40 7.10

**ADD Dl TO 'It' -ACTUAL fOil CAlli WITH Alii CDIIDI TIOIIIIIG

e -,..---~~M~"\.'-

A LEfT I-ME&. ANGLES TO BE WITHIN 0'50' Of' EACII OTHER

llfi!Cl!!IMLf.!W! T~,_, DIIIENIIOIII DET II

=:....:::~~DS·I&OI<il I'OUIID PiiSIENGERS Ill CENTEIIIEAT .

~:e(J\OI!TI

==:s~:~~~;'=~-lliO I'OUIID PiiSIENGERSIN IIEAR SEAT.

~-~·N·T-ii0WITH4 PiiSIEIIGER LOA0,2·1ll0 I'OUHD PiiiiENGERSINf-TSEATAND 2·150 POUNDPiiiiEIIGE~INREAR SEAT,

(I CUI!I WEIGHT INCLUDES fULL TANK GAS,OIL, WATER 8 SMRE TIRE.

DO NOT ICALl -·-lOLIAAfiCU UNUII OTHlllWtK IHCIFIID a AUOWlD Otl TWO I'UC£ DICIIW.I t .010 AU.OW[O OM ntRU ft.ACI DlCIIMU

COMM£fte'IAL TOU:ItANCli AI'I'L Y TO ITANIWID PMfl. MJLU0 tltTK*S • SttElT Mf:TAL GAGa • DIIIUlD MD PUNCHED tfOL.U. IUfUt loU. DRfUfD HOlU COU•1'£RSHIIK AU. TNftD tiOlll .OJO aiO".

CIIAIIT·WHE£L ALIGNMENT 8 CHASSIS TIIIM---.. --·-- 1387180

rr ·

F.l6ili0~-

3-6.1

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e e ® 1969 BUICK ASSEMBLY INSTRUCTION MANUAL

SPECIAL- SKYLARK 43000- 44000 SERIES AXLE - REAR SUSPENSION & DRIVELINE (SECTION 4)

PAGES Control Arms - Identification --------- 4-2.1

Rear Axle Assembly Markings ----------- 4-3.1 Canadian Usage --------------------- 4-3.2

Axle Information Assembly Lubricant Requirements ------------- 4-4.1

Rear Wheel Suspension Installations --- 4-5.1

Rally-Pac Ride Assembly GS 350 - GS 400 -------------------- '4-6.1

Propeller Shaft Installation Identification--------------------- 4-7.1

Automatic Level Control 2 sheets --------------------------- 4-8.1 :;~

118 .. ··--------- .. -- --·----- ·-··-· ................. --.. ··--- ·-

•

1-3-68 PART NUMBER-13 86999

PAGE NUMBER· 4-1.0

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(I)

PART NO.

9790824

9790823

9790780

9791811

e ~--·· ··\

1969 .BUICK ASSEMIL Y INSTRUC'.TION MANUAL SPECIAL- SKYLARK 43000- 44000 SERIES

....... - ~ ·--· ---- ·---•• ,_ -- ---· • I

REAR UPPER AND LOWER CONTROL ARM ASSEMBLY IDENTIFICATIONS

Control Arm Assemblies are identified by a yellow stamp identification. .75" high letters on top face of the arm.

UPPER A lM ASSEMBLIES

BUSHING PART NO. IDENTIFICATION USAGE

1368451 NK Auto Trans. Less H.D., .& Less wagon$ & Less G.S. 400 & 350

1383925 NL A Series Regular - H. D. 350 & 400 G.S. - All wagons

LOWER ARM ASSEMBLIES

1370101 NW Sportwagon, 350 & 400 G.S. & Heavy Duty

1383925 NY All - Less Sportwagon, 350 & 400 G.S., & Heavy Duty

9-27-68

119 .PART NUMIER-1386999

p·I\~F NtiMAt:P '· ') ,

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11'41~ -!t!h:.::::r-'r'·6 44 :.Pl •• GNJ

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1230978

DO NOT SCALE REPORT ERRORs TOlERANCES UNLESS OTHERWISE SPECIFIED

% , oa ALLOWED DN 1WO PLACE DECIMALS % .DIO AUDWED ON THREE PLACE DECIMALS

COMMERCIAL TOlERANCES A1'PL Y TO STANDARD PARTS·ROUED SECTIONS-SHEET METAL GAGES· DRIUED AND PUNCHED HOLES. BURR AU DRIUED HOLES. COUNTERSINK AU TAPPED HOlES .030 X 10".

I 1 ....... ~IS

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e • @) 1969 BUICK AS~EMBL Y INSTRUCTION MANUAL . . ..........,.._. .. ·--·----

SPECIAl I<YLARK 430nr~. 1400•• :~RIES ai~Atq:.§.._(SE(,;T ll'!~ _'~ ., ..

PAGJi't) -··--· . Master Cylinder Usage & Identification ··-----------------~~ ·· ., ... '),. ' . . l

Brake System Installation Test Procedures & Specifications (2 Sheets) ------------------------- 5-3.1

Brake & Wheel Assembly

Front ------------------------------ 5-4.1 Rear ------------------------------- 5-5.1

Disc Brake Pipe & Master Cblinder ----- 5-6.1 Installation. For furt er info., see 5-5.1 - 5-6.1 - 5-7.1 or Front Brake & Wheel Information Page 5-2.1

Brak~_Pip~s_- Installations All Models ------------------------- 5-7.1 Brake Pipe Clip Numbering System Info-5-7 .2

Brake Pedal & Master Cylinder Install.- 5-8.1

Parking Brake Installations --------··-- 5-9.1

129

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4-26-68 ---

PART NUMBER-1386999

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GENERAL INFORMATION


SPECIAL- SKYLARK 43000-44000 SERIES BRAKES (SECTION 5)

MASTER CYLINDER IDENTIFICAT:fON

BRAKE MASTER CYLINDERS ARE IDENTIFIED BY LABEL. TAG A'I'TAt:HED ABOO'l' THE BAJI, WlRE ON MANUAL BRAKES AND WILL BE SLIPPED OVER THE BARBS OF THE VACUUM •.::HEl~K VALVE ON PdWER BRAKE CYL I.NDERS.

USAGE

Power - (Drum) Power - Disc Manual Brake

BRAKE DRUM IDENTIFICATION COLOR . - - - ·---...:-:·.;,;.· .~

~-s~. ~.!!q.

5468302 ~468161

5452480

l.!.~~- ~QR~.

UA ·rn RK

'rhe Front Brake and Wheel Assemblies as shipped by Factory #31 are colo.r:-.. coded on the backing plate below the Steering Arm for usage ident1fication a::> follllws;

L Cast iron drums - All "A" S~ries exc~~Q§_:_tWh_~!.~. !"'_~;l_!'l:_t)?~~}?) 2. Aluminum Drums - 446 GS (White Daub) 3. Aluminum _Drums - 44~or_t~_;~<J'"Ori6----.==~-(~1~~E- t>~:~~~)

NO'l'E: Brakes must be used as released due to specific _ _Er a._!<e -~he>~.--<:..~:!~!!~~!¥.._ for the Q~. and Sportwagon.

Revised 2/15/68

•


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CARE AND STORAGE IIHAu R.UID • IN FILLING H IIYDRAULIC SYSTEM II ;ASS£NG£11 CARS AND TRUCKS, USE ONLY H REWSED BRAKE FLUID. ANY SUBSTITUU MUST HAVE TH£ APPROVAL Of THE

DIVISIONAL ENGINEIIIING DEPAI'IWNJS. H USE II ANY OJIIR FlUID MAY SERIOUSLY Aff(CT Til£ OPERATION Of THE BRAKE$. ·

THIS R.UID MUST IE CUM. CONTAM.IONRRAIC£ R.UID BY Ml;(t OIL GASOLINE. OR OTHER IMPURITIES CANNOT BET~··- , __ . RESILT IN SERIOUS DAMAGETOH SY CONTAMiNATED Iii CANNOT BE SALVAGED·ANDT&ST BE DISCARDED. FLUiDONTAININGMORETHAN 2TENTHS

·. II ONE PERCENI'ILt., 11.211 MINERAl. OIL BY YOLUMEiiASiitDATTIIEFWiD SUPPLY AffACIMNi'TO VEHICU BRAKE SYSTEM SHALL BE CONSIDERED CIINJAMINATED AND QNUSEABU. CIECKS ARE TO IE MADE AT LEAST ONCE MRY SHIFT. THE RECQMMENDED PROCEDURE INVOLVES THE USE Of A 100 cc PEAR-SHAPED

. CENIRIFUGE TUIE WHICH IS FillED WllH H TEST SAMPLE, STOPPERED, AND INVERTED. THE LIGHTER OIL SEPARATES AND COWCTS IN 'iHE TOP II THE TUBE PERMITIING ·, A Dlllttl READING If PERCENTAGE II MINERAL OIL CONTAMINAliOM. litiS WILL NOT INDICATE TH£ PRESENCE If FLUIDS SUCH AS GASOLINE OR KEROSENE WHICH

liMA IN SUSPENDED. SAMPLES FOR LAIIORATORV TESTS ARE TO BE TAKEN EVERY TWO WEEKS. BUii£ A.IIID IS HYGROSCOPIC AND READILY PICKS UP MOISTURE FROM HAIR. THIS GREAn Y REDUCES ITS BOILING POINT. THE FLUID MUST BE SHIPPED AND STORED IN SEALED CONTAINERS UNTIL INTRODUCED INTO THE PlJIIT SYSTENL SHIPPING CONTAINERS TO ASSEMBLY PLANTS SHOULD BE MARKED AND CERTIFIED

. .,. . "WITH MOISTURE CONIINT WHEN SHIPPED FRUI\ Til£ VENDOR. MO(STIIRE CONIINT SHOULD NEVER EXCEED 111 ~S MEASURED AT THE FLUID'SUPPLY ATTACHMENT TO THE . . · WHRilf BRAKE SYSTENL · . . ;( .

. INIJIM..fiLLING AND IUEDING . ,. MSmt CYLINDERS

flii MASTER CYLiraR IN SUCH A MANNER AS To REMovE THE AIR flu.\ Til£ PII£SSURE CHAMBERS. MASTER CYLINDER, COVER, AND FLUID ARE TO BE HANDLED IN SUCH It WAY AS TO PREVENT ENTRY If DIRT OR OTHER CONTAMINANTS INTO THE MASTER CYLINDER.

· !!JMAINDER IIIRAIC£ HYDRAILIC SYSTfM THE BRAKE LINES, IIIEB. CYLINDERS, METERING VALVES tfRONT DISC BRAKE CARSI, Dl STRI BUTOR AND SWITCH ASSEMBLY, ETC. ARE TO BE FILLED IN SUCH A MANNER THAT AIR IS RfMOYED. THIS MAY BE DONE BY:

..

Ill VACUUM IUED METHOD WHEREBY Til£ HYDRAULIC SYSTEM, iXCLUSIVE If THE MASTER CYLINDER IS SUBJECTED TO A VACUUM If S IWt\ AISOLIIIE AT WHICH TIME THE VACUUM LINE IS CLOSED AND THE BRAKE FLUID LINE TD THE HYDRAULIC SYSTEM IS OPENED. NOTE:'PiiEfENT HYDRAII.IC S~SRMS DO NOT PERMIT VACUUM BLEEDING If THE CUt\fUTE SYSTEM THROUGH TH£ MASTER c.~LINDER. --

121 FLOW-TIIICliJGH M£TIIOO WHEREBY A BRAKE FLUID SUPPLY LINE UNDER A MAXIMUM PRESSURE If 60 PSI IS CONNICTED TO THE BRAKE LINES AT'THE MASTER CYLifliR END WHILE fiE OPENED -l££DER VALVES AT EACH WHEEL CY).INDER ARE SUBJECTED TO NO BACK PRESSURE FRUI\ THE FLUID RETURN 5,YSTEM. A

. . MINIMIJI Of 1J SECONDS IS REQUIRED FOR H FlUID FLOWING THROUGH THE LINES TO PUSH (HE AIR OUT AHEAD Of IT. TIGHTEN BLEEDER VAL liES. AN .. ·a. · •. · · AUPlMATIC VALVE INSTAU..ED IN THE VACUUM LINE TO Til£ SUED WRENCH SHOULD CLOSE WHEN WRENCH IS NOT IN USE. .

~·:if,,:. !!!If; . . ' . . :· i;·"::~':. . IN EllHER CASE THEMfTERING VALVE !USED ON DISC 1R.AIC£CARSIMUST BE BLOCKED oHN TD PERMIT FREE PASSAGE Of FLUID. . PII£CAUTICI!CS MUST BE TAKEN TO PREVENT LOSS OF FI.UIQ AND/OR ENTRY OF CONTAMINANTS ~fTER THE filLING ADAcrt:ER IS REMOVED FROM THE BRAK£ LINES.

CARE MUST ALSO BE TAKEN TD AVOID SPILLING, OR SPLASHING BRAICE.flUID ON ANY PAINTED SURFACE. OR ON THE BACKING PLATES WHERE IT MAY COME INTO CONTACT WITH THE BRAKE LINING. BRAKE FWID IS ALSO HARMFUL TO SOME PLASTICS AND RUBBER COMPOUNDS. .

. PRESSURE LEAK TESTING

;·

r '

r • .' .o#' ..

..... ·,. j,;

· .. ·., ..

£!TIIERCIF~TYPES II EQUIPMENT ARE NORMALLY USED_ TO PERFORM THIS TESTING:

' 1A1 STARR KAP w!VAI.ENT: IN THIS SYSHM A PRESSURE If 1800-2000 PSI IS TRAPPED IN THE BRAKE SYSTEM. A FALLING Off Of THIS PRESSURE INbiCAltS A A SYSlfM FREE OF LEAKS IS DEMONSTRATED BY A STABILIZED PRESSURE FOR 10 SECONDS MINIMUM.

;; Ill CONSTANr'PRlSSUII£1YPE~UIPMENT: IN THIS SYSTfM A CONSTANT PRESSURE If 111111-2000 PSI IS APPLIED TO TH£ BRAKE SYSTEM. A MOVEMENT . . . CF fii1Rf tQUIPiiiENf AP Y PiftbN INDICATES A LEAJ(. A SYSTfM FREE If LEAKS IS DEMoNSTRATED BY A STABILIZED APPLY PISTON POSITION

.c . FOR It SECONDS MINIMUM; . .

.,, .• :,,·~ '· f . •

'' . £1TiuSYS11Mf!'IIIST IECAPAa£11 DETECTING~LEAitiiON£ DROP II' BRAICE.FLUID IJ5°TO ffFI.INTEN'SECONDSAT liii0·2000PSI.

nE iilAKE SYSTfM II ~MUST B£ PRESSURE LEAK TESTED .IN~ STAGlS TO DETECT ANY LEAKS IN ANY PART' Of TH£ HYDRAULIC SYSTEM.

IU HYDRAILIC SYSTfM EXCLUDING MASTER CYLINDER: ·THIS WILL CHECK THE BULK If THE HYDRAII.IC SYSTEM AND MAY POSSIBLY BE TH£FINAI. 'THE FRONr HALF II THE SYSIFM.

121 ~C SYS!IM 1fKD1NG MAST£R CYLINDER: THIS WILL CHECK THE CONNECTION OF 111£ BRAKE PIPE TO TH£ REAR OUTLET ON Til£ MASTER ~: BUT MAY fiiFEA VALID CHECKOFtliFRONT CONNECTIIII BECAUSE OF A POSSIBLE "BO'TOMING OIW'II' THE FRONT PISTON INTH£

MASTER CYLINDER"""iii"TO SYSTfM D£Fl£CTI~ oR PRESENCE II AIR IN FRONT SYSJEM.

\. . 131 DOCUMENTATION REQUIRED

., • Vt

1387992

DO NOT SCALE ftEPORT ERRORS TOl.ERAHC£5 UNLESS 01\IERWISE SPECIFIED ~ AlLOWED ON TWO PLACE DECIMALS ~ .010 ALLOWED ON THREE PLACE DECIMALS

COMMERCIAL TOLERANCES API'I.Y TO STANDARD PARTS· ROLLED SECTIONS· SHEET METAL GAGES·

=~~::=~~':~~OUNTERSINK ALL .TAPPED HOI.ES .030 X 110".

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- • -PRESSURE l.fAK TlSTING lc:antlnuld NOTE: IF CONSTANT PRESSURE 1YP£EQUIPMEN11S USED, 1J MUST BE OF 1HE lYPE WHICH SUPPLIES PRESSURETO lHE REAR COMPENSAliNG PORT IN -- 1HEMAS1ER CYLINDER. 1HE USE OF A PUSH ROD JACK OR PEDAL JACK IS NOT PERMISSIBLE.

1:1 BRAK£ PIPE 10 FRONT CQNN[CliON OF MASlER CYLINDER; A VISUAL CHECK MUST BE MADE JUST PRIOR TO REI.fASE OF IIOO·ZOOO PSI AS LISlED IN ABOVE SlEP. ANY WllNESS AROUND lHIS CONNECliON SHALL BE CAUSE FOR REJECTION.

14 FINAL CHECK: PRIOR 10, OR AT FIRST DRIVE-AWAY POINJ, A FORCE OF 15010 2111 * POUNDS SHALL BE APPLIED 10 1HE DRAKE PEDAL !PARKING BRAKE REI.fASED AND POWER BRAKfS WllH ASSISD. SlEADY BURNING OF 1HE WARNING LIGHT SHALL BE CAUSE FOR REJECliON.

NOTE: -A CONJINUilY CHECK OF 1HE WARNING LIGHT SYS'ItM SHALL BE MADE llN B01H SIDES OF 1HE FINAL SYSTEili C.JIIIIECTiuN, BEFORE THIS CONNECTION

IS tt.AUE. ALL OTHER CllNNlCTI.lNS MUST BE IVIAII£ PRI.lll TO FINN.. CHECK.

ANY CARS FAILING TO PASS THE PRESSURE lEST MUST BE REPAIRED AND RECHECKED IN A MANNER WIIICH WILL CHECK NOT OM. Y THE DEFECliVE AREA, BUl OTHER AREAS NOT ADEQUAlELY CHECKED BECAUSE OF 1HE ORIGINAL DEFECl.

1ES11NG. OF TliE GUARDIAN LIGHT SWITCH

THE DIS1RIGU10RAND SWITCH ASSEMBLY FUNCliON MUST BE IIIII CHECKED BY ATTACHING A lEST PROBE TO lHETERMINAL 'ND APPLYING 250 TO :IIIII PSI. DIFFERENJIAL PRESSURE. FIRST TO ONE SIDE AND 1HEN TO THE OTHER. APPLICATION OF THE PRESSURE SHOII.D PRODUCE AN APPROPRIAlE SIGNAL EXCEPTIONS TO THIS lEST SHALL BE MADE ONLYWilH WRITJIN PERMISSION OF THE DIVISIONAL QUALITY CONJROI. REPRESENJAliVE. ANY l.fAKAGE AROUND SWilCH II. 1. AT THREADS OR lERMINALI AT ANY TIME INDICAlES A OEFECliV£ PART REQUIRING REPLACEMENJ OF THE COMPLElE Dl STR IDUlOR AND SWITCH ASSEMBLY. NO REPAIRS ARE PERMISSIBlE.

BRAK£ LINES AND HOSES BEFORE ANY CAR l.fAVES 1HE ASSEMBLY PLANf, AN INSPECliON MUST BE ~DE OF BRAK£ LINES AND HOSES. LINES MUST NOT DE KINKED, FLATTENt:D, OR BENJ OU1 OF DESIGNED POSITION. IN PARTICULAR, UNLESS COVERED BY DRAWING SPECIFICATIONS, LINES MUST HAVE AT LEAST 3/~' CLEARANCE TO ANY MOVING COMPONENJ IL 1., SlEERING SHAFT, SHin LEVERS, DC. I AND llr' CLEARANCE TO ANY VIBRATING PART II. 1., UNDERBODY, POWERCRAK£ BOOSlER, DC. I UNlESS IT IS SPECIFICALLY CLIPPED TO THESE COMPONENJS. THERE MUST BE NO EVIDENCE OF HOSE TWIST.

FUEL L£VB. IN RESERVOIRS

THE FLUID LEVEL ON ALL Ctre\PLElED CARS MUST BE II~' PLUS OR MINUS Ill' fiiOtt\ THE LOWEST PORTION OF THE TOP OF EACH RESERVOIR. '

PRESSURE LEAK lESTING (QUIPMENl

THE £QUIPMENJ SHOULD C£ DESIGNED AND MAINJAINED IN SUCH A MANNER AS TO REDUCE REQUIRED OPERATOR JUDGMENT TO A MINIMUM. IT MUST INCLUDE A TIMER liN OPERATING CONDITION! sn FOR 10 SECONDS WITH AN APPROPRIAlE SIGNAL INCLUDED.

A FUNCliONAL CHECK OF T:i£ £QUIPM£Nf IS TO U£ MAD£ AT l.fAST ONC£ EVERY SHin WITH ADEQUAlE RECORDS MAINTAINED.

ANY CARS FAILING TO RECEIVE A PRESSURE CHECK BECAUSE OF EQUIPMENl MALFUNCliON MUST BE IDEN11FI£D SO THAT Tli£Y CAN CE CHECKED BEFORE LEAVING THE ASSEM&LY PLANJ.

WEAVER CRAK£ lEST EQUIPM£Nf

ALL CARS AR£TO l'E C:IECK£D ON T.IIS £QUIPMEN1 Wlfrl A MAXIMUM Df.Cf.LERA110N OF 15 FTJS£C 2 FROM A MAXIMUM SPEED OF 10M. P. H. IRECOIM\ENDED SPEED Of •M. P. tl L t-iER£ MUST UE A MINIMUM OF liU POUNDS OF BRAKING EFFORT AT EACH WHEEL MAKE A PERMANENT I SINGLE PUNCill RECORD TO SrtOW liiAT THE VF.IICL£ :-tAS PASSED tiE lEST.

~~~ THIS IS A HARD STOP WHICH WOULD II£ CONSIDERAIILY SHORT OFWIIEEL SLIDE ON DR-,· PAVEMENT. :-lARDER STOPS OR FAST APPL'.' RATES MAY GIVE INDICATIONS OF PROrLEMS WiiiC:I PO '«)T R£ALL'; EXIST.

* THIS IS EQUIVALENJ TO.A HARD APPLICATION rY All AVERAGE SIZE MALE.

132 DOCUMENTATION REQUIRED

• J·/ l I

e -1387992

DATI Yll. llVISIOII IIICOIID AUYH. DR. CK. '.

20 '* " ·~·REMOVED (}IU snv · .\.1 ·]!>' B NO"fE REVISED 119l MljC 1 .,p

-

-

-1---

-···

• 1387992

DO NOT SCALE REPORT ERRORS TOLERANCES UNLESS OTHERWISE SPECIFIED

• ALLOWED ON TWO PLACE D£CIMALS t .010 ALLOWED ON THREE PLACE D£CIMALS

COMMERCIAL TOLERANCES APPLY TO STANDARD PARTS- ROLLED SECTIONS- SHEET METAL GAGES· DRILLED AND PUNCHED HOLES. BURR AU DRIUED HOLES. COUNTERSINK ALL TAPPED HOLES .030 X 110".

DWG. DATE ISCALE DR. P. PLAMONDON H0-61 CK.

FIRST USID "'"";,-'/.1.1/... . ... 1969 ·ALL

RlfERENCE A'I'Pil. 1. Ill.. .J APPR.

MATERIAL SPEC.

NAME BRAKE SYSTEM: INSTALLATION AND lEST PROCEDURES AND SPECIFICATIONS.

PARTNO.I387992 I PAGE NO

SHEET20F 2 SHEETS 5-3.2 \ ,\ -..... I

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1369761 ·COTTER PIN 121 ___ /·

7450<;29· bEARING ASM 121 ---·

. MINT OUT-'ll V£RTICAI. SURFACE Of MAKE DRUM --.Y FLAT BLACK PRIOR 1Q INSTALUNG THE STYLED WHEEL. MINT MUST NOT ENTER THf. MAKES AROUND Tl£ BACKING PLATE. PAINT MUST WITHSTAND IIOD"F FOR :50 MINUTES WITHOUT CHANGING COLOR. ------------. 13771311-121 ILESS SPT -aGS 4001 r- a IRAKE 1380001-121 • DRUM ASM ISPT w.GONaG.S.4DDI FOR IIALANCE WEIGHT INFO SEE, WHEEL a TIRE IIALAIIoCING INFO ASM DIIIG

9422302·NUT 141 ~

•

104&t242·RT ·-b 54&9241·LT--

:~Z:L~I -}---BRAKE] 041t244-RT

/

// 'I L::,=:LYI //

.. ,,~

10 TIGHTEN BRAKE, ROTATE SCRfW IN THIS DIRECTION. TO LDDSEN MAKE, LIFT ACTUATOR IIIIIAY FSTARWHEEL ll ROTATE SCREW IN OfPOSITE DIRECTION.

3876191· SEAL ASM 121

llt:Kl632·11EARING ASM (21

INSTALL SEAL ASM FLUSH WITH THIS FACE OF HUB 8 BRAKE DRUM ASM.

133

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--·· --·r ·•• KNUCKLE ·SEE FRONT SUSPENSION -·· - .•. , .~r·-~-~ =5:M~ . --=~ ~~~

... r.: 394569 LT-1 __ AHM STEERWGIOPTI ---~ ~----~~ t. 396874 RT I --· . .. · 39&a7s u -·· ::_·_·. -~ _ I

/

(1'\·;:~ .. . ADAPnH • ffKPART NUM8fR 'FE, BRAKE l'lPf INtO :.SM DWG.

••WHILE WHEEL ROTATES ONE T~ MINIMLN, TORQUE SPINDI.E NUT 10 li£20fllf:ftl . BACK ·OfF UNTIL BEARINGS ARE LDDSE RE ·TORQUE SPINDLE NUT TQ ii2ifi!i4fLii:Jiil . II I oF A COTTEII Plh IICXI" lh SPINDI.E IS IN liNl WITH A SLOT IN foNT, ltACk·OtF 1!!2 Ht\OLur•ON IPISTAU. COTTER PIN. 12t-lf A COTTER PIN llllLE IN SPINDLE ODES NOT llllf UP WITH A SLOT IN NUT, BACK·Off 1112 Rt"VOI..UTI014 MINIMUM • 116 HfVOUJTION MAXIMUM, INSTAlL COT fER PIN. 1~1-THIS A().RoSTMlNT SttOULO <ii>E 00210 .0<>6 HU6 ~NO PlAY ON SPINDLE .

::)·~~ III·ENGAGE THREADS Of BOLT 001

STEEAINt:. t<NUCKLE BY HAl>!(;. 121 ·SEAT BOLT WITH MAX OF

10 La·FT llf Tt::ROUE" I 3J ·BACK BOLT OUT 112 TO I TUFU., C 41 ·If BOLT SEATS AND BAC~S rx,T

FREELY WITHOUT SEIZURE, ~PPLY SPECIF,IEO ASSEMBU TORC.UF"

(51-IF BOLT DOES NOT SEAT v."ITII 10 lB·f T T0RQUE C.f1 OO£S N(,r flACK fIll fUt"ElY, Hl"ll.O fNrllcl A~iStMUL'I FOH INSPECTION t• if

CAUSE Of SEilURt:. 00 NO I REPAIR UNTil. INSPECTI(N tiAS BEEN COf.;PLETED.

DOJIOTICMI: llll"PORT UCROR! TOLI:IWIItQ IHILUS OntlRWiil W'tCII"IIP

I Al.lowt:D Ofl JWO PLAn IXCIMAU J. .010 M.LOWI.D Oft INRI.l PI.AU Dl"CIMAh

COIIMliiCIM. TDLliWICa Af'PL' TO STANilAHD PMTI .. IIDUU IIC.TIDIG·SHI:U MI:TAL GAGrl· DRII.I.IDAIIDPUIIICMI.D tiOlll IUIIIl AU. DIIIU.ID HOUS. COIHITI:RSINK AU. TAPI'ID NOLO .GJO liO".

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PAINT OUTBOARD •ERTICAL SUIFACE Of BRAKE DRUM ASSF-.Y FLAT BLACK PRIIlR TO INSTALL!~ THE STYLEDWIIlEL PAINT IAUST NOT E~TER lifE BRAKES AROUND THE BACKING PLATE. PAINT MUST WITHSTAND 800" f. FOR 30 MINUTES V.ITHOUT CHANGING COLOR.

FOR 8.\l.AI\ICE WEIGHT INFORMATI<l:O, ~EE \',H£EL 8 TIRF. aALANCING IUFO ;.!,:.~.

358501· NUT UOIC!oHOWNI :~mLB:i'.J

1- 1;•31722 -NUT CIOI· I tQ- 8Q ~B·FT i

(STYLED

-.,

• 8

\liE\'. A

e • N ~ ('J l.O co !::?

I_;::::::~~ :~ [V 1

e .. ..

DRUM 8 DISC BRAK[ tALL- LESS SPt WAGONI A~/ -~.,~~-·

~~~

1,..1 - :.468831-BRAKE ASM·RT] I Lc :14611830·8RAKE ASM LT OIIUM BRAKE ISPT. WAGON)

SECTION li·B

'-~~/.i j ---~~

· 13!19634 ·DRUM ASM 121 ILE95 5PT WAGONSI 1368329 ·DRUM I•SM 121 ISPT WAGONS ONLYI

-~=~=:~~ :::~JJ lliSC BRAKE ISPT WAGONI

Q)

-~ ·--. . -... \

I :::. '""'_",'< : 'j' ,, -,'~ .. '\' I '-_ '.•\ )'I . ·\·1'.1 i '/.' . ....... ~.~.,

.... -: ,..,. .

~

!,) TIGHTEN BRAKE, ROTATE SCREV. IIJ THIS OtRECTIOrl. T,) L005Et-. BRAKE, LifT ACTUATOR A\\-At FROtA STARWtl£f.t 8 ROTATE SCRFI. 11-. (IPPOSIH l•IHf('~:Or;.

nl\4~::8-NUT t8}

_30-40 LB-FT.

-1382~58-BOLT 181

'

~n ~

.;.~·

DO ltOT SCALI IVORT IRAOM TOU:IWKIS Uf.a.US OTHIRWIH SPECifiED

t AUOWID CNI TWO PlAtt DI.CIMAL$ t .010 AlLOWED 011 TMU ft.ACl DlCINo\U

COMMI:IICIAL JOllltANCll Af'f'l r TO STANDARD PARTS ·IIOLLlD KCTIOM. SHEff MI. TAL fi.ACOU • IMII"lD AND PUNC.HlD MOLlS

383178-WHEEL ASM-t!» IN BASICI-(2) -· - i IURit AU. DlttLUD MOllS. COUIIJIR$1hlt ot.&.L

~ 40"97·WH[[L ASM·Ii IN HEAVY DUTYHU ··j ''"'" IQD DJD' oo·. l 979t450-WHEfL ASM-(61N BASIC) B I"' l~tvt> .. , k ·,o."~Ahf ow:~ ~~7 K~ DR t! "!~~R~. )

~tff,fti COISC BRAKEJ•(2EACt0 IN TRUM\ ;iiiTiisilf ---· ~:;.-~ · · •

-:=~.~=E!"S:~~:~~g~~~~~ =: . .:.:=J "'""'~~~!:~ --- APrR:t..r.t.l~ ": 137iii9·WOOLLI'1N 111.·168311 -:J:, . .

; ILE95 51\YLARI\1 --------REAR---~~~EilAl.lt'lto Ci ... _____ _!!,!E!_ ~!t()WNI ISEE ENr•NEEIIING h[I(AStS Fl)h ()) •••• BRAKE 8 WHEEL

~- - STANDOROIIOI'TI"NAA l1>-'GI'I (J) ,,.Rf INFORMATION ASSEM~LY

----· ~: ~T~~B~~~~; 1 3 4 gi CXJClP.~N:.llll•l• Rti,U:I<tO __c:~·,-;86262 r5E·~J. • v. p, ; -·

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~~ ~i .. 08~

gli i li

~~~ 1111

e e

=:=::8:t:= ==~ ~J--

._,2!!-IIALYE ASM

-~87110014-HOSE AIM 121· I ·~·HOSE ASioll21 )OPT , ... ------::;:::y--231343· WASHER 141

\ ___ ~''/;jg1t~~~ 121

... ,. / @ '././~ \/ .

\ '

(0

IH71ll0-- a11CJR111- 121

/'&. i /' "'-..~- . ' .Jtl - ..

, / ---)(__~~- §-

~. ~ ~--:.''1:i"'

®" ~~';- /~:~~-

/

./

546311111-POWER UNIT A$11

384~·SCRtW

l•~::~~fp:HTI

e

PAINT OUTBOARD EXPOSED CALIPER SURFACE FLAT 8LACI< PRIOR TO INSTALLING STYLED OR RALLYE WHEEL. PAINT MUST WITHSTAND &oo•F FOR liD MIN$ WITHOUT CHANGING COLOR. DISC BRAKING SURFACE MUST BE FREE OF PAINT .

@FOR PART -BERS a INSTALLATION, SEE FRONT a REAR BRAKE a WHEEL INFO ASM DWGS.

(!)fOR PART -BERS a INSTALLATION, SEE BRAKE PEOAL a MASTER CYL INFO ASII DWG a BRAKE PIPE INFO ASM DWG.

DO MOT SCM.l REPORT P:ROitl TOLUAMCU UNLUI OTHERWISl SPECIFIED

.t AUOWID OR 1WO PUCE DKIMALS i: .010 ALLOWED 011 THRU PlAt( DICIMM.l

COMERCIAL TOL.UANCII o\l'f'l. Y lO iTANGAAD PAJtn. ROLUD SICTIONI·IMUT METAL GAllS • DltllUD AND PUJK'MlO HOLD 11UR11 ALL ORILllD HOlD COUNT£1tSINK ALL TAiftD HOLES .010 X 10".

lil:ii'ilNa BL· 168&5 1.....-,n.l(; f t£#;..

';ll;c BRAKES, PIPU a MA'sT'[ii-

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CYLINOER INRIIIMATION ASSEMBLY

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fAjFOR PART NUMBERS 8 INST.I< LAIION Sff fRONf BRAKf 8 Wlltll 11\!FO.

DO lOT ICAU IUORT IRIIOM tol.ifWICD UIQ.UI OTttUWIK IPICIFIID

f: M.LOIIID 011 'NO IUCE DKIMAU t .GIG ALLOIIID 011 'ltiiiU ILACl DKUIAU ~IM. TalftAieCIS AI'PLY TO ITAeeDMO PAIITI·ROLUD KC'Itolti-IHHT MITM. GAGa• DIIIU.IDAIIDI'UIIOIIDIIOLIS. IURil M.L DIUUID IIOLU COUIIlUSUIIC AU. TAI'I'IDtiDUI.GJO&IO".

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II THRU 19 -RIGHT FRONT PIPE 8 HOSE 21 THRU 29-L£FT FRONT PIPE 8 HOSE

NUMHRING H;QUENg 5I THRU 59 -MASTER CYLINDER PIPES 41 THRU 49-CENTER PIPE 8 HOSE

OUTBOMD 10 INBOARD et THRU ~9-RtGHT REAR PIPE FRONT 10 REAR 61 THRU 69-L£FT REAR PIPE TOP 10 BOTTOM

FA NEW CUP IS ADDED AFTER START OF PRODUCTION,IT WILL BE IDENTIFIED BY A NUMBER AND A LETTER (EXAM~E: A CLIP BETWEEN 42 8 43 WOULD BE NUMBERED 42A.)

IF A CUP IS DELETED AFTER START OF PRODUCTION, ITS NUMBER WILL NOT BE USED AGAIN ON THAT .MODEL DURING THE MODEL YEAR.

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0 BRAKE PIPE CLIPS 8BRAKE HOSE CLIPS

DO HOT SCALE REPORT ERRORS TOLEIIANCES UNLESS OTHERWISE SPECIFIED

% ALLOWED ON TWO PLACE DECIMALS ± .010 AllOWED ON THREE PLACE DECIMALS

COMMERCIAL TOLERANCES APPLY TO STANDARO PARTS· ROLLED SECTIONS· SHEET METAL GAGES· DRILLED AND PUNCHED HOLES. BURR AU DRILLED HOLES. COUNTERSINK AU TAPPED HOLES .030 X 110',

DWG. DATE tl SCALE DR. W. GRADY 4-25-68 ++- CK.~)?;!'-.A.> FIRST USED

1969-ALL APPR. :,.. ,:.:,~· • ., .....

REFERENCE APPR.

APPR.

MATERIAL SPEC.

NAME BRAKE PIPE CLIP NUMBERING SYSTEM INFO

PART NO. .l~~NO. 1230981 5-7.2

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WHERE MINIMl.ll T0H0UE ONU' IS ~oi'ECIFI[D, -- TOAQU£ IS AT LEAST 1/3 HIGHER.

Ll.eRICATl AREAS INDICATED I~ J WITH S985024 BEFORE ASll.

II USE OF WETTING AGENT P£R BliCK SP£C 325 P£RIIISS181.E AT VACUUM HOSE TO CHECK VALVE.

DOIICIIIDU .....,_ ......... ............ lfiQPIID • ~-'IWOIUCI ....... a--~- u.&IUCI-IIIIU ....................... , .... ~ flllll.-.......-.~ .......... . -.... ........ .. .. ML..._.. .... ~ML YAfftOIIDUI ... aw.

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IUO!t2-CABLI: AIIII-,RONT IIPORTWAGON 400 8 41·AU101

OPT.-(1llllliDIJCAILI: AIII·FRONT l311l101 CUll IPORTWAGON 400

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WIJH THE RELEASE HAIIILE HELD II Ttl[ HLEAKD POSITION AND FOOT FDRCE ILDWU' RfDUCED ON Ttl[ PEDAL, Ttl[ PEDAL IIUST FULLY RETURN 10 ITS SlOP AND SHUT Off THE -IIG L ... T.

Mn~~REw I 171•1011 LI-IN I I :..:-INUSI OINMWIII ::::-:m .....

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e e e @ 1969 BUICK ASSEMBLY INSTRUCTION MANUAL

SPECIAL- SKYLARK 43000- 44000 SERIES I ENGINES ~ THROTI'LE c.;QNTRQLS ~ CRUISE C.QN:!:B.Ql._:,..'iEJ T i I)N 6'! -·-----.

PAGES PAGES Air Cleaner Code & Usage

Chart -~---------- -----·--~-~ -·~··---- ·~"· 6·"2 .1

Engine - Timing & Idle Label Chart

(See Radiator, Grill and Front-end Installation) ~ngine Adjustments

Ignition Timing & Instructions ----- 6-3.1

Engine Identification - Charts 5 sheets --------------------------- 6-4.1

flulleys & Belts \T-8 -------------------------·-----~- 6-5 .. 1 L-6 -------------------------------- 6-5.2

Engine Build-Up V-8 l50 (4 sheets) ----------------- 6-6.1 V-8 400-430 (3 sheets) ---~--------- 6-7.1 L-6 250 cu. in. (3 sheets) --------- 6-8.1

Engine & Transmission Mountings ------- 6-9.1

Throt.t l e Cont.rd1 1 nf-Jrmat.inn ST300-& Man. Trdns-:---='7-7·:· __ ·-----~·· 6·ll.l C , E C _ T ran s . , · = " - • - - - •·• - ·~ - - - - - - •· ~· ~· ~ 6 ~ 1 1 . 2

Fast Idle Cable ~~m:rallat.lun --"Hole Drilling -Requirement::; -~--~-·-= 6-12.1

Cruise Control - Installation -------- 6-13.1

Delcotron Heavy Duty -~·----·------------------ 6-14.1

Engine Block Heater ------------------ 6-15.1

Air Cleaner Cold Air Inlet------------ 6-16.1

litO

8-14-68


!'AC?l NUM&fR· o-1 0 '---------------------------······-··---··· 1

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L-6 All

. 350 2BBL.

350-430 4BBL.

G. S. 350-400

G. S. RIVIERA

and W04 OPT.

1969 .BUICK ASSEMBL ~NSTRUCTION MANUAL SPECIAL- SKYLARK 43000-44000 SERIES

AIR r: .F.ANER CODE A ~D USAGE

e

STANDARD CLEANER CODE HFAVY DUfY CLEANER CODE

6484662 CE 6485007 BP

6484241 BH 6484918 BN

. .. - ~- -·

6484532 BJ 6484947 BI

---.:::;.::;_._._,_- -- - .

. 6485044 BR 6485070 BT

... - . ·- . -

6484793 BK 6485006 BL

4~24c.68

PART NUMBER-1386999

141 PAGE NUMBER- 6=2 o 1

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-ENGINE ADJUSTMENTS - ·-·.

MANUFACTURING IDLE SPEED tRPMI IGNITION ENGINE TYPE

PREFIX LETIERS MAN TRANS AUTO. TRANS. AJC TIMING ! 2° AJC ---- ---250 MV EXPORT LR lT 700 Off 80 BTDC _

250 MV EXPORT MR MT 500 _ON_ f BTDC 250MV LA. LE 700 Qff_ 1· !roc ____ 250MV MA M£ 500 ON :00·2 GV RO RW 700 Off If TDC -·---:

350-2 GV RO RW 600 .J!fL ---lf__TI!L __ - -1150·4MV RP 700 OFF ::___jK_ ___

I:00-4MV RP 6m OFF rf roc 14oo-4MV RR 700 OFF Z-JJ.f. MDC --~- RR 6m OFF rf' T~ 4~J-4MV -- RD, RE - 550 Off J TDC -----. 1------ ·-·- -- ----- ---- ----- --·- ---- 1-------400-4\IV STAGE Pf ----1-----.;..---- _ _ --~~ ___ -~ t---l_'!_I ___ B!Q~

1400-4\IV STAGE PE 700 Off Ill BTDC ----'---------·- - ---· -- --·--· ---

ADJUSTMENTS:

L ENGINE MUST BE WARM, THE CARBURETOR THROffiE STOP MUST BE OfF Of THE FAST IDLE CAM.

2. MAKE IDLE SPEED ADJUSTMENT TO PROVIDE SPECIFIED SPEED IN NEUTRAL ON MANUAl TRANSMISSION CARS AND IN DRIVE RANGE ON AUTOMATIC TRANSMISSION CARS. AIR CONDIIIONED CARS ARE TO BE ADJUSTED WITH AIR CONDt TIONING AS SPECIFIED.

3. IDLE MIXTURE ADJUSTMENT FOR AUTOMATIC TRANSMISSION: ADJUST IDLE SPEED TO 10 TO 20 R. P.M. HIGHER THAN SPECIFIED. ADJUST MIXTURE, tON EACH SIDE WITH 2 &4 BBL CARBURETOR MODELS} FOR SMOOTHEST IDLE. SLIGHT READJUSTMENT Of SPEED MAY BE NECESSARY IN THE COURSE Of MIXTURE ADJUSTMENT. THEN ADJUST MIXTURE SCREWS EQUALLY TO LEAN MIXTURES SUFFICIENn Y TO REDUCE IDLE SPEEDS TO 1010 20 R. P.M.

4. IGNITION TIMING: tu ENGINE NOT RUNNING, HOLD CAMSHAFT REARWARD WITH DISTRIBUTOR SHAFT HELD UPWARD AND COUNTER-CLOCKWISE. 121 ENGINE RIMNING, DISCONNECT AND PLUG DISTRIBUTOR VACUUM HOSE, AT Ttl DISTRIBUTOR END.

• NOTE: 250 CU. IN. ENGINE (WITH AUTO. TRANS. I IDLE SPEED TO BE SET WITH IDLE SPEED SOLENOID ADJUSTING SCRfW. 250 CU. IN. ADJUSTMENTS TO BE MADE WITH HOT IDLE COMPENSATOR VALVE CLOSED.

142

• . ---'.J.Srs -('

e 1230659

DATE SYM. ltEYISION RtCOIID AUTH. DR CK ~ .... u cut'.t l DATA

- D~(D ---~~ Jll = r.ll. ··--- -- ---. --·1-

- 1--- ----------- ··-- ---------- ---

-----------· ·- --

-- . --- --1--- -- --- --·

-- ---- --- --- ~-·-----·--·--- --- --------------- ----- - ---------- ---- ----f-· --------1-- -- --1-1----------- ---1- -- -------------1-f-· -------- -- ---1-f- ---------- ··-·

-- - ----·---------- 1- ------------------- --

- ------1---1---1---------1-1--- -- - -- -1- - ------1-1- --------------, -- f-- ---------·· --

f-· ---------1-1--- --------- .. ---

--------- ··--··· -.

-- -- ------- --. ------ c-- ......... ----··· ---··---- . ---- I •

1230659

DO NOT SCALE REPORT ERRORS TOI.£RANCES UNLESS OTHERWISI: SPECIFIED • ALLOW£D ON TWO PLACE D£CIIIALS • .Diq AllOWED ON THREE PLACE DECIMALS

COMMERCIAL TOLERANCES APPLY TO STANDARD PARTS-ROU£0 SECTIONS-5HE£T METAL GAGES· DRILUD AND PUNCHED HOI.£5. BURR ALL DRILLED HOLES. COUNTERSINK AU TAPPED HOLES .030 X 90".

DWG. DATI 'SCALE DR. P PLAMONDON 3-19-68 CK.

FIRST USI:D - < "'-~. ~

1969 APPR.

REfER£NC£ APPR. ,. , .,_,..(. APPR.

MATERIAL SPEC.

HAllE

CHART - ENGINE ADJUSTMENTS . t PART NO. I P~GE NO.

1230659 6-3.1 . .....

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... , -(NGINE ·· -· PART CC*P. RATIO TRANSMISSION PRfiX W:G. CODE NUMBER EXP. STD. MAN. .AUTO. LA SP 1230056 X X LE SR 1230057 X X MA ST -- 1230060 X X

'.

ME SQ 1230061 X X ,LR ss 1230058 X . X ~R su 1230062 X X MT sv 12.30063 X X LT sw 1230059 X X

~

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THE l-6-80 CU. IN. ENGINE WILL CARRY CHtVROl.ET'S METHOD OF IDENTIFICATION.

' -~PI3..z(,!. PLANT

I e MONTH. . . DAY ENGINE ~ I MFG. CODE.

"' 14J ···- ..

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X

X

X

X

.

,

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,Z-11-fl A IOtnru lnt£ lZ,Wb1 &(na Pref h ~dded WDil PF 'fll_

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INO Reaues til/A. pp .A

.

I

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DONOI'KAU IHI'Oin'-TOLERANCES UNLESS OTHERWISE SPECIFim

±· AUOWID 011 1WO I'UCI DECIMALS ± .010 AUOWID 011 Tllllll PUCE IIUIMALI

COMMIIICIAL 'IIIUIIAIICD API'LY 10 ITAII-PAIIII•IIIIUIO IIIICIIOIII-111111' MIIAL CIAIID-DIIILLID A110 niiC- IIOLII. - ALL IIIIILLIO -.u. ~K ALL T- -.a .-X 110•

84-21-671- • P. Plamondon -- .. 1969 -- ------ CHART- ENGINE IDENTIFICATION -- PAGE NO. 1315608.

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ENGINE PART PREFIX MFG. CODE NUMBER RO 08 1197081

RO OK 13971()1

RO oc 1397082

RO Ol 1397102

RP OD 1397083

RP OJ 1397103

RP OE 1397084

RP OM . 1397104

RW OF 1397J85

RW Oii 1397086

' 1969 ENGINE IDENTIFICATION CHART- 2 & 4MV 350 CUEIC INCii

All ENGINES ASSEMBlED IN FACTORY f36

COMP RATIO CARD TRANS. AIR SPORT EXP STD HI 2 BBL 4MV MAN. AUTO. _COND. lESABRE WAGON

X X X X X

X X X X X X

X X X X X

X X X X X X

X X X X

X X X X X

X X X X X

X X X X X X

X X X X X

X X X X X

r--VI

~ Ul

244 -------------•

e .... SYII • .VISION HCOIID AUTHORITY •.. CK.

5-31-6 A Redrawn. Air Cond. Ena's 1397101 2. 3. 4

~ ~deled liF 1-4- J8 8 Ena. ·Prefix Added PF kJt. D-17=5: ( 08 -to OK -OCto Ol

0[1 to OJ anrl m: tn OM .J.!:I .!l!.

SPECIAl -- , __ ··--- ---· . ----

X

X f-- --

X

X

X

X -

X

---X ·- . -

X DO NOT SCALE REPORT ERRORS TOLERANCES UNLESS OTHERWISE SPECIFIED

+. AUOWEO ON TWO PLACE OECIMALS

X :±: .010 ALLOWEO ON THREE PLACE DECIMALS

COMMERCIAL TOLERANCES APPLY TO STANDARD PARTS·ROUED SECTIONS-SHEET METAL GAGES• DRIUEO AND PUNCHED HOLES. BURR AU DRIUEO HOLES. COUNTERSINK ALL TAPPEO HOLES .030 X 10°

C.~ 4-28-67IICAU ... P. Plamondon PIIIIT UIID ..

1969 ._ - -._ MA1DW.IPIC.

- CHART- ENGINE IDENTIFICATION

-IIQ. 1385608 PAGE NO.

SHEET 2of S 6-4.2 ----- - ------

V ? I; · '·1·", BUICK

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RR

RR

RR

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RS

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MFG. CODE.

PA

PB

PC

PD

PE

PF '

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1969 ENGINE IDENTIFICATION CHART- 4 MV 400 CUBIC INCH ALL ENGINES ASSEMBLED IN FACTORY 136

PART TRANSMISSION AIR STAGE SPORT NUMBER MAN. AUTO. COND. I WAGON ..

1397007 X

1397088 X X

1397089 X X

1397090 X X X

13973tl7 X X X

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1-4-68 A I Ena Prefix Added le..E -~~ 19-9-6<! 8 Mdls PE & PF Added 113561 IPP 1\~ 19·ll-6B c S.Jec toG S 400 T

Stage I Col. Added .l !No Request lut>A-' IPF ~~~

I

+--

DO NOT SCALE REPORT ERRORS TOLERANCES UNLESS OTHERWISE SPECIFIED

+, ALLOWED ON TWO PLACE DECIMALS :± .010 ALLOWED ON THREE PLACE DECIMALS

COMMERCIAL TOLERANCES APPLY TO STANDARD PARTS- ROUED SECTIONS- SHEET METAL GAGES-'DRILLED AND PUNCHED HOLES. BURR AU DRILLED HOLES. COUNTERSINK AU TAPPED HOLES .030 X 110°

C.:.\ 4-28-67 I SCALE DJI. P. Dbm •n.t. n__ ........ 1969 CIC ~ ,.. ... '; I ........... """-

"""-IIAYIIIIALIPIC.

- CHART -ENGINE IDENTIFICATION

Mal .... PAGE NO. l3S5 SOS

SHEET 3 of 5 6-4.3 BUICK

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1969VENDEE ENGINE IDENTIFICATION CHART

DISPlACEMENT ENGINE CODE ICU. IN. I -·----- --~...fR.!fl~-----···-~~NUF COD~

350

350

KRO

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PART COMP RATIO CARBURETORS N~f!\~I~ ...... __ ~~f. JJ.D_. HJ ----~!!!:- 4MV_ 13-)7258

IJ97259

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KAISER JEEP -MANUAL

KAISER JEEP- AUTOMATIC

llt6

•

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16-17-lik A II".\Q7?'iR ANI'\ 1'\ATA i 1Wl259AN~

~mtfU#I AOI)[[)

~-~-+--------------~----~~

I 1~-·--

I ~----

I ·--I I.

DO NOT SCALI REPORT ERRORS TOLERANCES UNLESS OTHERWISE SPECIFIED

+, ALLOWED ON TWO PLACE DECIMALS :± .010 AllOWED ON THREE PLACE DECIMALS

COMMERCIAL TOLERANCES APPLY TO STANDARO PARTS- ROllED SECTIONS· SHEET METAL GAGESDRILLED AND PUNCHED HOLES. 8URR ALL DRillED HOLES. COUNTERSINK AU TAPPED HOLES .030 X 10°

B:.\ 4-28-671 ...... -

... P Plamondon .......... 1969 CIC -lllfi.IUHCI ..... ..... MATIItiAL INC.

-CHART- ENGINE IDENTIFICATION /.Y'

~-~-~~-3-85-6-08----.-~P-AG-E-NO-.--~~ SHEET 5 of 5 6-4.5 ~

~------- -~---


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5910725--" COMPRESSOR

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PULLEY POSITIONS 1,2 8 5 REPRESENT POSITIONS RELATIVE TO FRONT FACE OF ENGINE. I+

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DO IIDI·ICALI ...alii IJIIIOIII 'IDUIWICU uaJII OfHIIIWIIE UICIFIID

t .02 AU.OWID 0111 TWO PLACI DICIMALI t .010 M.LOIIID OllliiUI PLACE DICPWI

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1115247-COIL IGNITION

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VISUAl INSPECTION FOR ALIGNMENT Of STAKE MARKS ON DISTRIBUTOR AND ENGINE fRONT COVER TO BE MADE AT CAR ASSEMBLY PLANT fOR ALL CARS SOLD IN CALifORNIA.

SEE APERTURE DRAWING •138692~ FOR BASIC ENGINE PART NUMBERS.

fOR OEL.COTRON,PULLEYS a BELTS SEE PULLEY a BELT CJ<ART

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1232130 -PIPE ASSEMBLY I FUEL PUMP TO CARB l

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52 54 SERIES (AUTO TRANS ONLY) 34 44 52·54 SERIES HEAVY DUTY COO!.ING

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34-44 £-t:l·UES 8 52 54 SERIES I MAN TRANS I

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34 44 SEHIES 151

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()FOR 34 GS AIR CLEANER SEt: COLO AIR INLET AIR CLEANER INfORMATION DRAWING.

V!SliJ\L INSPlCTION FCk AIHd\IMt.Nl Of STAK(' MAHKS ON {)ISTHIBUTGH ANLJ ENGINE FHONT COVEH TO HE MADE Af CAR ASSt::M~lY PLANT fl)f.i

ALL CARS SOLO IN CALifOHI>~IA

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MANUAL P0R PROCEDURE IN CIIECKING OIL LEVEL WHEN REPLACING ANY PART OF THE SYSTEM.

@ DO NOT STAND, BUMP OR DROP COIIPR£SSOR ON PULLEY END, ! !!!!!!!1!2 COMPRESSOR !!!!!!! !!2! !! ~

,_l Lei571724-FAN ASSEMBLY

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1 ;-·- SAllE PARTS AS USfD ON NON Alii CONDITIONING JOBS,

1 t AUlD USED ON HEAVY DUTY COOLING.

DO NOT ltAU RUOin llllllOIIS TOLOWIUI UM.III 01'HUIWISl IIUWilD

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~wUTCHA1181111LY -~ O( 5 NON FLINT PLANTS ONLY

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SPECIAL- SKYLARK 43000- 44000 SERIES TRANSMISSIONS - CLUTCH & LOWEll_CONTROLS (SECTION 7)

PAGES Transmission Identificad. on

.. -- . ana usage ~nart -------------------- 7-2.1

Clutch - Information Assembly V-8 - 350 ----~----------~---------- 7-3.1 V-8 - 400 -------------------------- 7-4.1

Transmission & Clutch Housing - Mounting Automatic & Manual ----------------- 7-5.1

Clutch Pedal and Controls ------------- 7-6.1

Transmission Lower Controls 3 Speed Manual --------------------- 7-7.1 (See 9-3.1 for Upper Controls)

Automatic -------------------------- 7-8.1 {See 9-4.1 for Upper Controls)

Transmission Controls 3 Speed Floor Shift - Manual ------- 7-9.1 4 Speed Floor Shift - Manual ------- 7-10.1 Console Shift - Automatic ---------- 7-11.1

Trans~ission Oil Cooler Pipe Lines L-b - V-H ---------------------•- .. -- ~-1_2 .1

PAGES Transmission Oil Filler and Vacuum

Modulator Pipe 2 Speed - ST300 ------------------- 7-13.1 3 Speed - ST400 ------------------- 7-14.1 3 Speed - C.B.C. ------~----------- 7-15.1

1-5-68 PART NUMBER-1386999

169 PAGE NUMBER- 7-1.0 ng

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GRP TRANS. NO. ON ~DE L-6 V-8 CUSTOM V-8 v~8 350 400 OPT. OPT.

M12 3 SPD. MAN. 3919349 3915070 QP STD

M12 3 SPD. MAN. 3919355 3915070 RJ STD STD STD STD

M12 3 SPD. MAN. 9793425 9781076 DB OPT STD STD

M20 4 SPD. MAN. 3950316 3950400 XD OPT OPT OPT .

M31 2 SPD. AUTO. 1386503 1386500 LC OPT I

M31 2 SPD. AUTO~ 1386511 1386500 ME OPT (1st Jobs)

M38 3 SPD. AUTO. 6260005 6260001 JH OPT OPT OPT STD (After Jobs)

I M38 3 SPD. AUTO. 6260006 6260001 JJ OPT I

M40 3 SPD. AUTO. 8626446 . 8626447 BA OPT '

I M40 3 SPD. AUTO 8626445 8626447 BW STD I

*"* M40 3 SPD. AUTO. 8626408 BB OPT ! * ADDED 7-29-68 .PART NUMBER-1386999

** ECR 73382 170 PAGE NUMBER· 7-2.1 jf

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PAGES Exhaust SyStem Assembly

L-b Engine ------------------------- 8-3.1 350 - Engine ----------------------- 8-4.1 Dual 350 cu. in. - 400 cu. in. ----- 8-5.1 Sportswagon only ------------------- 8-6.1

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Regular Wagons - Sportwagons

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e e e @) 1969 BUICK ASSEMBLY INSTRUCTION MANUAL

SPECIAL- SKYLARK 43000- 44000 SERIES STEERING LINKAGE - COLUMNS e SHIFT CONTROLS (SECTION 9) ---------~

PAGES PAGES General Information ------------------- 9-2.1

Stee!ing Column Usage

Chart ------------------------------ 9-2.2

Steering Gear Pump and Linkage Installations

V-8 -------------------------------- 9-3.1 L-6 ----~--------------------------- 9-3.2

Steering Column & Upper Controls Manual & Automatic Trans. ---------- 9-4.1 (See Sect. 7 for lower controls)

Steering Column Installations --------- 9-5.1

Mandatory Instructions - Sequence & Requirements - 2 sheets ------------ 9-5.2

Steering Wheel & Horn Bar Assembly---- 9-6.1

1-5-68 PART NUMBER·1386999

192 PAGE NUMBER- 9-1.0 ________ _ng__

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. 1142121!:.!!J!TCII So,- .· / ~ , --:::::----00 NOT liND OR DISTORT PIPES TO FACILITATE INSTALLATION.

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FILL RESERVOIR WITH LUBRICANT 1111111010 IEFDRE ROTATING pUMP. THE PUMP MUST OPERATE FOR A IUfFICIENJ' LENITH Of TillE TO PERMIT Alit TO ESCAPE FROM SYSTEM; AfTER fOAM OR lUll· LEI DISAPPEAR,REFILL TO FULL MARK PRIOR TO TURNING STUR· 1111 WHEEL • ALL LINUI AND CONNECTIONS MUST IE TilTED FOR LEAICS IlNDER OPERAT INI CONDIT I OMS.

DO NOT REMOVE SHIPPINI PLUGS fROM HOSE fiTTINGS, STEERING GEAR I PUMP UNfiL IMMEDIATELY BEFORE ASSEMBLING -~~ • HOSE INDS,GEAROPENINGS I PUMP CONNECTIONS MUST II ICEPT' fREE 'ROM DIRT I OT~ER CONTAMINATES.

ll!l'Q!!T~IfT: HOSES MUST BE INSTALLED TO CLEAR EACH OlHEif AND ALL IURROUNDING PARTS; MINIMUM CLEARANCE • 50. ALSO SEE NOTE ••

eFOR PULLEY I BELT INFORMATION SEE IELT I PULLEY CHART.

et'ART OP ITEIRING lEAR ASM.

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TD IEAII Ull PITMAN IIHAFT RriiiiiiiGI--riiiiMior.iW NUT TOAIIEMILI PITMAN ARMTOPITIWIIIHAFT.UII PULLER fOR REMOVAL.

TIE ROD END NUTI IIIIIT iE /-----POSITION -~~ ""'ALLEL

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7101111•LINIIAII ASM I MAIIUAL I J

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PULLED UP TO TORQUE AND ---J'OWER .MANUAL v-TI .. TENED TO NIARIIT &OT C Ill INlET I POll L ·II POll INSERTION OP COTTER -=-------- ----PIN. THE NUT MUIT NIVER ITEERINIIIAJ!t.!'UIIP

- II lACKED OPP TD IIIIERT AND LINIIAII IIIPV AIM · Cfl COTTER PIN. ,_ ... 1387270 Mi£-li);

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$RECOMMENDED INSTALLATION PROCEDURE FOil LOCK CYLINDER

I. WITH IGNITION liE Y IN LOCK CYLINOER ASSEMBLY, HOLD LOCK CYLINOER SLEEVE AND ROTATE KN08 CLOCKWISE AGAINST STOP WHEN VIEWED FROM KEY END.

2.1NSERT CYLINOER INTO HOUSING BORE WITH KEY ON LOCK CYLINDER SLEEVE ALIGNED TO KEYWAY IN HOUSING. PUSH CYLINDER INWARD UNTIL END OF LOCK CYLINDER TOUCHES END OF LOCK SECTOII.IfiG.II

3. SLOWLY ROTATE LOCK KNOB COUNTERCLOCKWISE, MAINTAINING A LIGHT-PUSH INWARD ON LOCK CYLINDER UNTIL DRIVE SECTION OF LOCK CYLINDER MATES WITH LOCK SECTOIIIFIG.II

4.PUSH LOCK CYLINDER INWAIID UNTIL SNAP RING POPS INTO GROOVE IN HOUSING BORE. CHECK RETENTION OF LOCK CYLINOER IN HOUSING BOllE BY PULLING OUTWARD ON LOCK CYLINDER. IF LOCK CYLINDER PULLS OUT, GO BACK TO STEP I AND START PROCEDURE OVER.

I. CHECK FREEDOM OF ROTATION OF LOCK CYLINOER IN HOUSING. THERE MUST BE A FREE SPRING RETURN FROM "sTART' TO 'RUN' POSITIONS.

DRIVE SECTION OF LOCK CYLINDER - ~ \ .

LOCK SECTOR -PART OF COLUMN ASM - ·• , r~'rf1'l

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Llft34541·SW1TCH ASMI~·· I AUTO TRANS J 3943857· SWITCH ASMf) IIIAMW. TRANSI

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f;BACK·UP LIGHT SWITCH INSTALLATION I • POSITION SHIFT TUBE IN

Z· ==~ DE::I~H. . I+

~::~~c::..:~ :::: ~rc::r DETENT. LOOSE ASSEMBLE SWITCH TO COLUMN. HOLD SWITCH TIGHT TO COLUMN, THEN TIGHTEN 1Wi!!! H&!ll NUT fiRST.

NOTE- SWITCHES ARE RECEIVED PIMED IN 'DRIVE' POSITION. PIN IS DESIGNED TO IRUK AWAY WITH FIRST SHIFT IIOYEMENT.

LWRICATE AREAS INDICATED [hi WITH IM5024 BEfORE ASSEMILY.

DO IIOt tcM.I MI'OfiT IJIIIIIOM TOLIMICU UMLIII OltiUWIIIIPICiniD

1: M.L01110 Ofl two PI.ACI DICIIU.U 1: .QtO ALLOWID OIITIMU f'LACI DKIIMU

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I. MANDATORY INSTRUCTIONS

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1. LOOSE ASSEMBLE INNER IAl AND OUTER IBI DASH COVER ON COLUMN WITH lWO SCREWS ICL OPTIONAL TO TIGHlEN TOP SCREW. DASH COVER MUST BE ABLE TO Sll DE ON COLUMN.

2. GLUE COVER SEALIDITO THE OUTER COYER IBI.

3. POSITION THE ROLLED PORTION Of THE DASH SEALIPART Of COLUMN ASSEMBLY! AT THE COLUMN LOWER REACTION TAB, TWO INCHES FROM BOTTOM Of THE JACKS.

CAUTION: THE ROLLED PORTION Of THE SEAL MUST BE DIRECTED DOWN THE COLUMN TOWARD THE fRONT Of THE CAR AND MUST REMAIN IN THIS POSITION DURING AND AFTER COLUMN INSTALLATION 'ISEEVIEW"C''I

4. ATTACH BRACKET IMITO JACKET AND TIGHlEN FOUR BOLTS TO SPfCIFIED 10RQUE.

5. SEE BODY MOUNJING AND fRAME USAGE INFORMATION DRAWING fOR IOOY ALLIGNMENT. UN GROUP f21

II. MANDATORY INSTALLATION SEOUENCE -® 1. COLUMN i'.'lll BE INSTALUD INTO lHE BODY AFTER BODY DROP OR THE COl.IMH MAY BE CARRIED IN THE BODY PRIOR TO BODY DROP, SUPPORTED PROPERLY. HOWEVER,

COLUMN MUST NOT BE ATTACHED TO DASH PANEL, AND INSTR.UMENT PANEL STUDS NOT ENGAGED IN CAPSULES IN MO!JNTING BRACKET DURING BODY DROP.

2. POSITION CCil.UMN IN THE BODY AND POSITION THE FLANGE TO THE RAG JOINT AND INSTALL LOCK WASHERS AND NUTS. WITH LOOSE RAG JOINT flANGE, INSTAll. BOLT IKI. IMAY BE TIGHTENED TO SPECIFIED TORQUE AT ANY TIME. I

J. LOOSE ASSEMBLE NUTS lfl AT THE INSTRUMENT PANEL

4. POSI~ION OUTER COYER TO DASH AND START SCREW IQ),

5. INSTALL SCRtW Ill AND TIGHTEN TO SPfCIFIED TORQUE. TIGHTEN SCREW IQITO SPfCIFIED TORQUE AND INSTALL SCREW IRI TO SPECIFIED TORQII[. 6. TIGHTEN TWO CI.M\P SCREWS ICITO SPECIFIED TORQUE.

7. INSTALL TWO INNER COVER SCREWS IJI AND TIGHTEN TO SPfCIFIED TOIIQir. I. TIGHTEN TWO NUTS lfl TO THE SPfCIFIED TORQUE.

Ill. MANDATORY SYSTEM R£QUIREMENTS

Ill POT JOINT OPERATING ANGLE MUST NOT EXCEED f'. 1111 RAG JOINT MUST NOT BE DISTORTED DUE TO POT JOIN)' BOTTOMING IN EITHER DIRECTION.

lei, MINIMUM CI..EARANCL

L UPPER CONTROL ARM SHAFT TO SmRING SHAFT IS 0.11''. 2. ENGINE TO POT JOINT IS 11.)7''.

3. CLUTCH LINKAGE TO POT JOINT IS 0. .,,,

198 DOCUMENTATION REQUIRED .

e 1387236

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IPAIIT 110. 1387236 I PAGE NO. ' SHEET 2 Of 2 SHEETS 9-5.2 -


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~ 1969 .lUlCK ASSEMBLY INSTRUCTION MANUAL SPECIAL- SkYLAIK 43000- 44000 SERIES

NHIIL - TIRES & CAR JACK (SECTION 10) " PAGES

Wheel cew... (fictorial) -------------- 10-2.1

Tires Siat "". Sbfrt --·---------------·-- 10-3.l

Wheels & tii:: Balancing -~------------ 10-4.1 Info~t ··

~-------------- 10-5.1 uaaoa• ----------------------------- 10-5.2

Sp&ce Saver ~are (Wheel an Jack Installation)-~----- 10-5.3

..... -; .....

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9-19-68 ----t PART NUMIER·I386999

PAGE NUMBER· 1 0;. 1 n


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WHEEL ORNAMENTATION 1969

@~--

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SPECIAL DELUXE • SKYLARK • SKYLARK CUSTOM

G.S. 350 • G.S. 400 • SPORTWAGON

HUB CAP 13827U

~~ SPECIAL DELUXE • G.S. 350

G.S. 400 • SPORTWAGON WHEEL COVER

ASSEMBLY 1387181

~ @ G.S. 400 • SPORTWAGON • G.S. 3110

WIRE WHEEL COVER ASSEMBLY

13821111

SPECIAL DEWXE • G.S. 3&0 G.S. 400 • SPORTWAGON

TRIM RING 1Z30813 MEDALLION ASSEMBLY 137111181

SKYLARK • SKYLARK CUSTOM WHEEL COVER

AISEMBLY

SKYLARK • SKYLARK CUSTOM TRIM RING 1230853

MEDALLION ASSEMBLY 13766110

G.S. 3110 • G.S. 400 WHEEL COVER HUB ASSEMBLY

1381492 TRIM RING A!:SEMBLV

1383807

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v-~SSEMBLE BLACK TIRE ON WHEEL WITH SERIAL NUMBER ON THIS SIDE.

FOR BALANCE. WEIGHT PART NUMBERS SEE ENGINEERING RELEASES AND WHEEL BALANCE WEIGHT CHART 9421500.

SERIES OUNCES

·z- •y•

A 5 4

B 8 C 5 4 ·--E 5 2

TOTAL WEIGHTS ON BOTH RIM FLANGES NOT TO BE OVER T OUNCES.

WHEEL AND TIRE ASSEMBLIES FOR ALL SERIES TO BE BALANCED WITHIN ·y· INCH OUNCES.

WEIGHTS MUST BE DIVIDED BETWEEN INNER 8 OUTER WHEEL FLANGES, WHEN THREE OR MORE OUNCES OF WEIGHTS ARE USED. DIVIDE WEIGHTS fl. NEAREST ONE-HALF OUNCE. WHEN USING LESS

e 1386700

DAn *""- -- Allllt. DR. CIC. 1·16·~ A x•REMOVED. 1v: 11141 .. ~' '"" lA - 'BIIIID"II: ..V!KD ,

-- --1-- --

• • 1386700

DO NOT SCALE RIIORT ERRORS TOlEIIAHCII UNUIS OTHERWISE SPECIFIED :t AU.OWED ON TWO PLACE DECIMALS :t .010 ~ ON THREE PLAC1 DECIMALS

COMMERCIAL 1'III.EIIANCE$ APPLY YO ITANDARD I'ARTI·ROU.ED IETIONS·IHEET METAL GAGEl· DRILLID AND PUNCIIID HOLES. BURR AU. DRILLID HOLES. COUNlEIISINK AU. TAPI'EIIIIDLD .030 X 10'.

DWG. DATI! ISCALE DR. S. JANCAR 9·22·67 ..__.,

CK. _.: .,r,.t., ••· •·•' FIRIT IIIED 1969 ALL -·\' ,! •. ;... ---

REFERENCE Al'l'll.

Al'l'll. IJ,,_ MATERIAL II'IC. v

THAN THREE OUNCES OF WEIGHTS, IT IS PERMISSIBLE TO INSTALL TOTAL AMOUNT ON INSIDE WHEEL FLANGE. 1- WHEEL 8 TIRE BALANCING I

I ! b INFO ASSEMBLY

204 PARI' 110. rAGE NO. 1386700 10-4.1

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1385756} 1385740 JACK ASSEMBLY 1385747 1385B51

INSTALL 80TH STANDARD a STYLED WHEELS WITH VALVE TOWARD OUTSIDE OF CAR

9785616 -WING NUT

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206

-c 1385!191-( 43435) ------. 1230997-(43436,44456 a 444661J- LABEL- JACK INSTRUCTION

1195010 -CLAMP

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LUBRICATE AREAS INOICAT[I.) l WITH 998~008 BEfORE ASM.

HANDLE BETWEEN TIRE 8 INNER PANELI liinii;;;;f

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SPECIAL- SKYLARK 43000- 44000 SERIES SHEET.METAL- FRONT END- RADIATOR & GRILLE (SECTION 11)

PAGES Front Fender & Wheelhouse Panel

Installations (5 sheets) --------- 11-3.1 Thru 11-3.5

Hood Installations (2 sheets) ------- 11-4.1

Radiator Grille & Front End Install. (4 sheets) ------------------------ 11-5.1

208

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4-25-68 PART NUMBER·13 86999

PAGE NUMBER· 11-1.0 .ff:-

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- MINIMUM TOHOUE IS Sf'ECIFIED FAIWRE TORQUE IS AT LEAST 1/3 HIGHER

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~~~~ _ ..... ~- \:-----...

1111140-IMCIIITIII

IRILLE

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:u:r.':~J-OOOR HEADLAMP

218

WilliE -- lORCIUE ONLY II .-a:I'IED, I'AII..URE TDROIIE IS AT LEAIT Ill HIGHER.

liJLI.!IRI~T,

---- _..__ • lllf4N•HEADLAMPCAPIULI· • -•-,.... --. , ,----

GUTIIDAID-L't .:.:::....--:.:.:-::.=... PMII·-.u8 .a'IM·MII' lm'AL UGU· .......... IUIIC.D .... - MI. _...-.a. CCMI1'I:MUIK ALL 'rllfiD ..........

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LAHL ENG AD.IUITMENT ILOCATI I.AI£L AI SHOWN I 1111 CHAIITI

8417414ICIIEW AIMIII lllo M!NILIINI

1411181•10LT 141 •eo-ao ILHt 1

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IIIIIIO•MNEL AIII-IIADIATOII UPPIIIMOUNTINI

IL/IINI Llll A. C. AND HEAVY OUTY COOLINII

r•L/IA.C} 17111781L ICIIIW AIM Ill

11!!0-•50 Ill-IN I V/ULL

;l>lllllll4e·IZIIOL/I ENGI3-!230031- CillO WI ENG I IHIIOIIO·FAN !2300liiH400VII £Nil

fll8537110•12110 LIIENG lit ISII6011-C2110L/I£NG 1101£ I SPIIINGAIM 11111117-CSIIOY/IINI IIAD!ATOII OUTLET-z lliii424-1400YIIENG XH ~~

1410440 CAP AIM· • ~

4104li0·1TMI£ I OPtJ. ~!!........------~~----~-~---

e

WUIEO ON AIR CONDITIONING AND HEAVY DUTY COOLING.

1181012 ANT!·FREEZE MAY IE USED TO ASSIST RADIATOR HOSE INSTALLATION.

COOLINIIYITEM!STOIE PRES·

HOS£-RADIATOIIINLET-----, ~:~~ ~~H~~=~~::~::~::~: I -4

~ llt011114·11110LIIENG I TZI ®11114111·1150 L/1 ENG - Xi

!lii776G·IIIIOYIIING C!!DI XAI 1112421·1400 WI lNG U

·~· . ~'i' t____ 14111111-CLAMP·RADIATOR

, <-< _.- CI·L/1 ENGI '.

RADIATOR NECK.

WHERE MINIMUM TORQUE ONLYIS IPICIFIED,FAILURIE TDIIQUE IS AT LEAST Ill HIGHER.

SEALING SURFACE INSIDE RAD!ATOll FILLER NECK MUST IE CLEAN AND fREE OF FOREIGN MATERIAL WHEN CAP IS INSTALL· ID.

IIIIIII·HOII

._ ~ 1101114-YIIENGI

14171124 ·DRAIN COCK r. "\ INSTALL 121 P£LL£TS 91186168 OR = 11111040 II RADIATOR INLET BEfORE HOSE IS IISTALLED.

1115110·1NIULATDR•IIADIATOIIIUPPDRTIII

1514111·!NIULATDR•FAN IMOUDIII

IPLACI IN POSITION ON FRONT IliACI WITH SPLIT IN NOll TO THI FIIONTI

I 44417 I 441171

I VII INIINIII I e L/IINGI

LOWIII Til IAII

.-... 1115111-IIIACI AIM Ill IUIIIII-- _.,._, 144417 I 441171 IIAOIATOII COMPLETE 1 fG,._ /

-~ !IIIIII•IIT}IXTINI!ON•RADIATDII IIIIIII·LT SIDE IA,LIIL/1 Llll Alii

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219

•;111111-IOLTIII--/jJ-·. ~·.,,~FRAME ·10 I LI-Ft! _.

15811!74·RT . 111111711·LT}IRACKET AIM ' '

1444171 44ll7 l !!!!.!..

DO 11t1F 1CAL1 MI'CNtl' IMOM TOI.IIWCD ....... OTHPtWISIII'KU'ID

t AU.OWID 011 'IWO IUCI DKIMALS t .G10 AU.OWID Ott THUI PUCI DICIMALI

COMMUICIAL TOLIUNCU AMY TO STANDARD P.utn-ROLUO IUTIOtiS·IHUT IIITAl GAGU· DIML.LID ~ PUIICHID MDUS. IUWR AU. OIUU.ID tiOLU. COUliTlMUfK AU TUPID HOUS .OlD • to'.

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PART NUMBERS COOE

3014600 VJ 3014619 58 3014621 SK 3014622 SE 3014623 SJ 3014626 SL 3016880 VP 3017282 su 3014619 'SB 3014621 SK 3014623. SJ

3014622 SE 3014623 SJ

3014619 SB 3014622 SE 3014623 SJ 3017258 ss

3014620 SF

® 3017282 su

1-- 302011 3 SW i

® 3017282 su· 3020113 I SW

. .

ENGINES 350

L6 ~ 400

~--X X

X X

X X X X X

X X

X X

X X

X X X X

X .X

·-r--_.!__ _x_ ._!_ __

)( )( X • )C X X

I

I X I X I

e e , 1386264

.. ,. 11111 -- -a at ·- A X·ll&M~· ... ""' 1"5. , ~ ~ ----· "'"' .... -· TRANSMISSIONS •11-11 I~CI-&011"5 J017l:I'Z

ADD • oj I til. ~

MODELS ·-~ ... D 13020113· 3011'111. ADDED

ST ST ST A/C H. D. FOI. IITIIIilli I 0 • s ... .,,. MAN. 1300 [3SO 400 COOL

....... ,,. ~· T0°S..,"it:·-l .,.. II.Jol lOll ....... X 433·435 ALL

X X X X

X X X X X X it

:X X X If

X )( )( )( X

X X 434 ALL X X 44437·39·67-6!1

X X . X X - 1---

X 446 ALL ·x X X LESS

STAGE I OPT X X i ~ 44456-66 X ·-

X X X ... X -I- .. X X X

-~ 1--

·--~- ---,-·· -.·-· ALL MODELS 1386264 X ). )( )(

)( )I X )( )I X

X 446 X x· STAGE I OPT

DO liCIT ICAU IUCI!rr-

- IIIU801111111118aoiCIPIIII * :::f: 011 'IWO .ucl Da:IIIAU * .GIO 011 - IIUICIIIKIIIAU COIMII:IAL 1IILDAIICII AMY 1V IT-MIIII·IIO&LID IICIIOIII·IIIIIr MII'AL ._ • ................. .._ML ........ Cllla-.c ML T ..... IIIIUI.GIOliW.

1"-iml~ M CHAS. MANOS A. LEVANDER

i,__.I969•A ~~-;.._,-. ..;

· .. ;. .. ..: .. (' '-~---RADIATOR USAGE CHART

1- RADIATOR GRILLE & ( .. FRONT END INSTALLATION b

220 NIIUO.I386264 siPAGE NO. SHEET 4 OF4 SHEETS II- 5.4

··- .. - -

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e4252M-SC:REWCZI I FLINT) !1846202 ·SC:REWIZI IIIMAOI HID-MIN ILl-IN I

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SECTION D• D

MZZUI-ICREW 1110-1!11! ILI .. IIIJ

11111101 - HEAOLAMP ASIEM· IOUTIICioUIORT.I

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11151413•HEAOLAMP ASIEM (OUTIICioUIO-Lll

111114H----IIIIICIMID-LT.I

I!) =:r = :.=:rOR 110E BAFFLE :S-PLACES AT EACH HIAOLAMP OPE-

WHERE MINIMUM TORQUI ONLY IS SPECifiED, FAILURE TORQUE IS AT LEAST 1/:S HIGHER

DO 1101' ICAU MPOaT UllOM 1'0I.IIWia1 UfLIII O'I1WIWIII II'ICifiiP

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- ~:~ ...... --.-RINGI41 ~--.: .• •~:;;;:-;;c, .. -

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1: .010 AU.OIIID OllllMU 1Ut1 DICIMAU COIIIimiCIAL TOUfWICQ Al'ft.Y TO ITAIIIOARD PAMI·IIOLUD wcnotll· IHU1' MIT AI. c.AGII• INIIl1ID a. NlltiiU NOL.IS. IUIIII ALL DIUU.U HOLD. COUN~K AlL tAIPID HOLD .010 l W.

~ e424774·1c:RfW ~ .--..l21

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e . e • @) 1969 .BUICK ASSEMBLY INSTRUCTION MANUAL

SPECIAL- SKYLARK 43000- 44000 SERIES , ELECTRICAL - SPEEDO CAB~ES & RADIO (SECTION 12) __

PAGES General Information

Battery - Headlamp Aim. ------------ 12-2.1 Delcotron Code Identification ------ 12-2.2 Battery Cable Code Identification -- 12-2.3 Instrument Cluster Identification -- 12-2.4 Wire Harness Identification ~------- 12-2.5

Usage Chart Speedo Flex Shaft Identification --- 12-2.6

Lamp & Fuse Chart --------------------- 12-3.1

Electrical Sw. Oper. - Charts (3 sheets) ------------------------- 12-4.1

Headlamp Aim - Chart ------------------ 12-5.1

Chart - Speedo Gears ------------------ 12-6.1 Canadian Usage ----------~---------- 12-6.2

Speedometer Cable Installation (3 sheets) -------------------~----- 12-7.1

Wire Harness Installation Instrument Panel thru Steering Column Wiring ----~-------Fuse Blo<?k Wiring --------------·----

(7 sheets) ------------------

12-8.1 12-8.2 12-8.3 12-8.4 12~8 .10

PAGES Forward Lamp

Wiring Harness -------------------- 12-8.11

Engine Wiring Harness V-8 ------------------------------- 12-8.12 L-6 ------------------------------- 12-8~13

Battery Cable Installation Less 46 Series -------------------- 12-8.14 46 Series ------------------------- 12-8.15

Rear Bumper, Fuel Tank & Luggage----- 12-8.16 Compartment Lamp Wiring

License Lamp, Back-Up Lamp & ~uel Gage Wire - Wagons ------------- 12-8.17

Radio System Installation Radio Knobs & Speaker ------------- 12-9.1 Antenna & Capacitors -------------- 12-9.2 Power Antenna --------------------- 12-9.3 Stereo - Tape Player -------------- 12-10.1

4-24:..68

222 PAGE NUMBER- 12-1.0

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SPECIAL- SKYLARK 43000- 44000 SERIES ELECTRICAL

PAGES WIRING INFORMATION

Power Top -----------------------------,.·:~~2-11.1

Power Tailgate Window ----------------- 12-12.1

Rear Window Defogger ------------------ 12-13.1

Air Conditioning ---------------------- 12-14.1

Upper Level Vent Fan ------------------ 12-15.1

223

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PAGE NUMBER- 12-1.1 ______ ___!L~-

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PART NO. CODE

*1100761 VA

1100774 BD ..

1100802 BF

*1100762 BV

•

. .

.

'

e ·e 1969 .BUICK ASSEMBLY INSTRUCTION MANUAL


DELCOTRON CODE IDENTIFICATION .

The code is stamped on top of drive end frame as installed on engine.

OtrrPUT END FRAME PULLEYS USAGE (AMP.) POSITION DIA. GROOVES

37 Upright 2.50 1 Standard

55 Upright. 2.50 2 A/C with VB Eng, Non A/C with C50 L-6 Engine with K-77 Option

" 55 Upright 2.50 2 L-6 Engine with A/C f (3 Groove \

' : . . Spacing) ... ... . 37 · Upright 2.50 2 L-6 Engine with Power

Steering only

. *2-21-68

PART NUMIER·1386999 224 PAGE NUMBER· 12-2.2

----- --

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.. .. , __ PAR! .NO ·. ,.

. . . . . . ·.·• :·" . --

' 6289145·~. . '('.',

6297949

6296775 -~ ... ~ . ..

I 2983720 •i". i . .. ,__

6289127 ""·-- . _.,,.,

6289175 . ·- . . ..

e· e 1969 .BUICK ASSEMBLY INSTRUCTION MANUAL


--- -- --'

~

.. .. . COQI . . CABLE USAGE . ..·. ,_, ' . . .

li• . ;., .. . t..: . :l.P: . Cable Asm.-Bat. t'ee •

B.11 cable Asm.-Bat. Pos.

JE Cable Asm .... Bat. Neg

~ RP cable Asm .... Bat. Neg

JB cable Asm .... Bat. Neg -

RZ Cable Asm .... Positive

225

- -·---·-·-----

~

MODEL

434-436-442-444 (V-8 - 350) ~-

466 (Gran Sport) · · ... _ .. _

434.,.436.,.442-444 (V-8 - 350)

--433.,.435-443 (16) . - - ···-

446 (Gran Sport)

- =---- -433 ... 4.35.,.443 (L6)

9-9-68 .PART NUMBER-13 86999

PAGE NUMBER· l2c-2. J

..

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® PART NO.

6482819

6482820

6482821

6482822-•.

6482823

6482824

6482825

6482826

6482827

6482828

6482829

6491702

----

MODEL

A

A

A

···----· A

A

A

A



1969 BUICK INSTRUMENT CLUSTER J.D~!rr.T.EJfA~ION

---~i~;~-=~E-CODE KILOS _, __ .... _, .......,.. __ __ _... __ ........ _ __.._.....,.____ ----.--~-..=.-

AC

AB -r------ _.._. .• ,.. . ..., ___ ..: . ....r..z.--~-.~-. X X

- ---·-· ••:a.·-··-• ·-··· _,_., _ _,, ' •· -.- ,.~-.···· •·•·Ji" ·•··-- -••-·• ··-n-AJ

--=--.. -- ·---i·-·-·. ··-~ ~·~-~~~---~-----~-~-AA · X

AD-- r-----_.._.___,_ .... ~r.-. ...... , . n:r- ........... -· .. ~.-- ""'-·- ... ----- ·•'·'. ··"-- .,~ ·•• =-c~: ~--~ X

_...... _____ ""_ .. ...._...-.~-------.... -·'-·-·-~.-...-........ ~-:::.,:. ..... "':'.- .. __._. "'r"o.<,.......:...-.·-· -· .,.._

· AE X X

-~~----.. AF X

e

·~.

TRANSMISSION

---- -----, __ M.'ljnual

· ~Manual ·L --- --&-nual _ .. ___ , __

~ 2speed I

----···j 2 Speed

·~·-2~-sP'eed -·----=·

--- 2 speed~-·~

·--- ---~-AH~

____ ._..., ____ --~---~-·-~---r~-------------

•-··-~-···•••· -· -··"····-·· -~--.··•-••·----·-------W~ 3 speed ___ A

"AG- ~- ---------····-··--1-··-----·-~-----·· . - 3-sPeed .. -· A X

- - -A AK X -~ 3 Speed

A ](_ -~- -· AL Manual

A AM X 3 Speed

5-22-68 .PART NUMBER·13 86999 ~

226 PAGE NUMBER· 12-2.4 •

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SPECIAL- SKYLARK 43000- 44000 SERIES --·---- ,.,... -••- •--•-111••- 111 ---•· ·•·-•11 ___ L_

WIRE HARNESS CODE IDENTIF ICA'l~ION

e

All wi.re harnesses are ident:i.fi.ed by code tape beari.ng l e.t.ters ctnd tre last: fdur di.gi.t:s uf t:he part number.

PAR'l' NAME CODE PAAT NAME :sERIES . ---,------- .__,~

USAGE

- Engi.ne:·cornE::: Ha:E!l· 'f'iA"Jobs~-- t-· .. --·-----~- --~------~--~ 6297392 SJ ~-.J~~6 _]:~i.~~::- f§_Q ~-..:. r7 . --~----~ -6297393 SK. En_g,!;pe_Q.i!'P.!_!i~.El!.:_ ".A"-:t~;i>s-~ · -·

-6297411 ..

--mii~~·--~-----··· --- Y:~-~!!&lE!..:_J1?Q.L ~~Jl _ _ . . . __ SE En_gi.ne q.?~ .. Har.n,.!_. A' Jobs

--629739~- --·---· ~;...,..,. _______ ,. f-·y .. 8 ~En, it!.!!~ .. :' _j]50l. w _Mtin. ~38 --· SH Eng.ine C0mp. Harn. a.s. & V~8 F.ngi.ne . (400)

-~ 6299277 -~·ne:£!~. Iia,.!!l.:_ Sp~r.t:~!B~!l_ ..

SF "A" .Tubs ·. -J··~'J;~iJ~!=~~.:J~?96Q) ____ . .u _____ - _____ :_=~--;::~- -61992_"78--

_____ _,

-··A:•·-:J~.ils-- ·· SM Eqg_f:,!!! __ ppmp • }!ar!! . V··8 Ensi.n~ ·· (.350) W/MJI & C60 ~l••:;J~~cs:_::~.-

... ---~----·-·· .. -~-·-"-~-· . - . . --·=--~-~-~ 62.99280 SP -~B_i.ne ~£.0!!!?.:....!l!i!!l.:...~ · .• !:~~~BJ·!l~_.:·-ft:~Qi-~~~ ,C60_ & !1]~---·'--·- 6299279 -·~· SN tngJ.ne Comp.( Hiirn • c.s. ~ .. 1 'fc•8 ·Engi.ne ,u 00 & C6

·::-,.. . ~P~.!!:~!a!,!l .....

6297390 - . --1···-···"-- --------- --·- --------------------SB Ins t. Parl'el "A" .J lbS ..1. \•.D55 + Mll nr M40 . 6297'395 ___ ~-

..._____ -. _..J.i!-.. ~---· . ~~~!~d~* ~~-~~~ ~· ~40 .. ~~~ SL Forward La~ ! "A'~ .Jobs .

6297410 SA Inst.P.aner · · ;. -nA"::.~'b-s-----.

6297391 SD Ins t. Panel · ---~-----· .-.--t- ~Lo~ ·G~~~!!l;;~:Dss -~-------· ·-· _ - ·· "A" Jobs · 629"7396 None R.ear-Bumper Lamp · All :-Less -

62.95448 wa_~~~.!..-- _ ---------·--·----------------------None Console All ~!:t:h __ Q?..?_ -----·------ -----·--. ··""-

The circui.t wiring diagrams a.re shown on aperture card number 1387680.

1-23-69 nh PART NUMBER-1386999

227 PAGE NUMBER· 12··2.5 --

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PART NOu CODE

6477338 BB

6477339 BN

6477340 BJ

6477341 BA

I



1969 SPEEDO lt.,LEX,. SHAFT IDE~'l:!F ICATJO!:!

- _.___:.-:.-~-=~-:::-=:==-~::=;.-:.:...-=.6·7~ -;:;: ------..--.-_.__...=-= --.....-~ ~DDiTIONAL

. ·::e.

'fOTAL LENG'l'H ~ENGTH CABLE CASING SERIES TRANS LENGTH 1st. Band nd Band SPEC~ SPEC. COMMEN'.l'S

.., --· ----: ...... ·--.-..:L-. -~ .................. ~_ .. ...:-.~~ -- - ----~-~ -·····-~~----~ --- ...... ---... ..-.

A 3 Sp.Man 57.0 24.0 37.75 Std. 340 D Also 4 Sp. All Auto Core Braided with rt.

-~----- - an~1!.., adaE..:w~

A Auto 34.0 18.0 Std. 340 D Cruise-Upr. J Core Braided Shaft. -

A Auto 52.0 32.25 Std. 340 D Cruise-Lwr Core Braided Shaft

GS 3 & 4 Sp. 70.0 24.0 48.5 Std. 340 D GS 350 & 400 Floor Core Braided

2-24-68 PART NUMBER-1386999

228 PAGE NUMBER· 12-2.6


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LIGHT SWITCH

HlADLAMP fOOT IMMEl SWITCH

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~!=·:::TON POWEll~ SWITCH

~c;:KII

LOCATION

Sll lQCliNIT. ID£UPPII ~11NG COUIMII

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ACTIVA'IOIY

IIHIIITING lilY IN"'IfHHCl" POSITION. IOTATIIIIICLQClWISl TO''OFP' POSITION ROT All lilY ClQClWISl TO "'Ot' POSITION

IOTAlt lilY ClQClWIS[ TO "STAir' POSITION.

IOTA'II: lilY c:atlllfiClllCliSl TO ''Off~: PUSH lilY. IN AND CIINIINUE TO IOIAlt TO "ACCISSOIY" POSITIOil

PUU.ING -OUT TO FIRST IIOUIT POSITION.

PULI.IACI- OUT 10 -IIOUIT POSITION IAI.l'HIMYIIID

TIIIAIACI- CLOClWISl

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lllPKSSIIIII ~TO fUU.I.DIGllt OF IIAVIL

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IESILT OF ACTIVATING SWITCH

L STilliNG W11IL IS UMliCICP. Z. -ISSIONCOIIIICI.SAiliJIILQCUD

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L STMTINC CIIICUIT IS DUGIZO. lA. T. MUST KIN NEUTRAL Ql PAIII

Z. -.A TOR WAIIIING LIGHT COM!5 OIL J. OIL PKSSURE LIM COM!5 OIL 4. =· WAltl TfMP. WMNING LIGIII COM!5 CIN

l ACC!SSOIY CIIICUIT IS IIIIIDGIZID.

llaJilS -ICIIIOIIN "QUALIFYING COIIOITIOIIS COUIMIIM£18GIZO.

Tllt:AIUGIIIIIGIMPSCCIIIEGII L FICIIIT PMl LAMPS Z. TAILIMPS J. UCIJIS[ LAMP 4. IICIIIT&RWSIDE-URIMPS I. 1-CUISlEIIDIAI.IMPS .. CLOCliMPS ~ SHIFT lleiCAMIAMI'S

ASHTIAYUW llfAltl Ql NC COIIIICI. DIAl. lAWS

~.!I' TI«LIGIITS IIIAT AI£ ON- SWIICIIIS NfiiSf llTIIIr POSITION STAY Gil PLUS 'H

~ .... -...... IIIIIIISITYIIfiNSfi-PNIII.liGIIIS IIICifASls. - & SIDE CGUIIESY IMPS Sill! Clff. llflleiWAS'RMDCCIMPI£IILYCOIINTEI· CLDCIIIIIK TO STMTI

IIIITISITYIIfi-PAIII.lllltTS -- & SIDE CGUIIESY LAMPS CCIIII OII. fAT-MIIfTIAliiU- RW CGIPAilM!NTIMPS AlSQCCIIIEGIIfOR SCIMES!IIUCAIS.

:-s--liTICEIH ... CIILOW

STOP LAMPS CCIIII OIL

........ ........ =:".:0";",!=:!5 OPUATI&WIPlR SWITCH

-IAISU

-.-s iiilll"" -IUWITHHIGII

=---TISWIIIILDW

e e • . .... ... -- -... (If .

~ 0 , N -= = =

SWITCH I~ DEACTIVAlED BY QUALifYING CONDITIONS IIOIES -·---IOTATIIIG UY COIINTEICLQClWI Sl TO THE nilSii-lffllVII MU~T 1£ IN nt: PAll POSITION IGNITiGN lQCl MECIWIISM IOIOTil Y CQNIIIOLS - r------ -"OFHQCl" POSITIOII. fQI AUTO. TIIAIIS. QII£VIISl POSITION fOR IGIIITICIII ~WITCH. STilliNG Wllll. TIANS. = -IOTATIIIG UYCOUIIIEIICUICitWISl TO THE MANUAL TRANS. IN QlllU TO ROT All IGNITION COIITIICII.lQClMECIWIISM.

"'lP' POSITION. LQCK lO lHl"CliHQC~' PQSiliON nt: ST&RIIIG WlllllQCliiGlliS SPRING --- -KfY CAN 1£ -0 ONLY IN THE ''Off~ LOAOID. WIU. IIIGAGE WITH A SLIGIII TURN OF POSITION THE Wllll Al1ll THE lQCl HAS IIDIIOTAlED - I-· ..

TO THE "'lff~ POSITION.

IBIASINGIIlY. SftiiNGPIES~III£-S A -I fiG SYSltM OPUAltS Off THE IGNITION SWiltH COUIIIEIICUICitiSl TO "QQt' NOlL Sl! fOLlOWING SWITCH CIRCUITs. SWIICHANDLIFT--IAMISWITCII. A POSITION. -lNG IUZZIISOUNDS- TilE UFTFIONT

-ISCIPDDWITIITICEIIlYIW.Y-lA Til! lQCl AND Til! I.IITIGII SWI!Cit IS IN "IIHQCl", "'lP' AND "ACCHSOIY" POSIT-.

- -IOTAlt llY CLOClWISl TO"'lff~ POSITION.

PUSHING SWITtll- INIIITILIT STOPS. NON[

•

--!!!RfSSING- AGAIN-S HillE

IBIASING IIAil l'lM. SftiiNG PRlSSUIE ... --- IIIIST ll AD.IUSltD IY ASSIIIRY l'tAIIIS. I ---- SIIAD.I-~INA.I.II. .. _ ..... --IGNITION SWITCH MUST ll IN Tilt: "'Ot' Ql

._.... ___ JNCIPIID

"ACC!SSCIIY" POSITION. a a&.&.- 011 'ftiD 1UC1 DKIIIMS •AMauaaa.,_ .. ..._. ~ l'lllllliDMIN!D AND WAIIIRS Sill! !=':.:~~= K lATHE "'Ot' Ql

~ ftiLIIMCII ..... , lO lfUIJQD ..... .u.--. .............. ~- fUIICMID--llVII MUST KI«LL IN IITIIt:l.,.. Ql IGNITIONSWITCHMUSTKIN TICE"'Of'QI -MI. ....... ~ ...

~:S!.,~:!"'..::::a·NG "ACCISSQIY" POSITION. TAitD -.a AIIOI tcr.

IGNITION SWIICII MUST K IN Tilt: "'Ot' Ql ......... ,- ..... ..-" "ACaSSOIY" fOSITIOIL -,';;'.A IOTAlt- TV "'lP' 1111 POSITICIIII 1 ..... 11·---= ---1\)

(II 0 ~ /

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SWITCH I LOCATION ACTIVATID BY I RISII.T Of ACTIVATIWG SWIICH

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SWI'ItM (S DIACriVAIID IY .. ----- ---------

QUAliFYING CONOITIONS NOI(S

1:~J:~I.P:~~~~;;~;;;;~====:j~;w;m:r;;;;g::;:;~ii8w&tl-::MIIS~,~-~IIl:u·1··~~~·MII:-.,..~--- TNONi POWOI TOP SWITCH! R.ll EHD Of I. P. "I ._.POSITIOII. SI'IINGLOADING ICONVUTIIW HOUSING

WAGON POW£1 TAil~ll WINDOW

CRUISI CONIR(I. INCAGI SWITCH

lNG 1111 COOlAIIl TEMP. SWITCH BRAII WARNING SWITCH

PAIK IRAICI SWIICII

INGINI Oil PIIISSURISWITCH STD. H£Ant

.. ~~aoauna------~~~UW~~~~<~B---------+-;IR~I=IIG~S~SW==~~W~POSR~ rSAMIAI£AAS KMIIIMUSTKIIiii:;:IN:=:I=:IMR:=:7.,.,=:.,.;;:0R~----t-.,co=n"'•ON=s=w•'TCHMUSTBEIN"Oit'OR 1 WINOOWAlSOOPOAIIDIYIGIIITIONIIY POMII TOP SWITCH -· POSITIOII. SPRING lOADING "ACClSSOR\"' PDSIIIDI< TAIICAII ClOSID IN TAilGAI( lDU_ IGIIITION SWIICH NOT OIL

I PUSHING ON IIAICI PIDAl

INIIGRAL Wlnt. -rsP, . :JOMmi N£1(1.£ IIIACHIS PDSIIION Of ClUSIII WITH 50 SPIID INOICATOI Nlllllf ICNOI ON ClUSIII fACI

!:=::.;&:•o 111/f f. liMP Of DtGINI CO!I.ANT

TOP Of L ll fRAMI A PRISSUM: DlffiRDIIIAllllTWDII TltllllUIT AND RIAl IIAICISYSIIMS

IIIIIGS SWITCH TO~ POSITIOII.

L CIUISI CONIR(I. Will IIIGAGI Z. CRUISILIGIR Will CGIII OIL

I. lOlA I( ICNOI liFT w ''Off' AND 118.£ASI. I CAl MUST II TRAVtliNG AT lOMPH OR fASnt I CRUISE INDICATOR lENS lllUMINAI(D IY Filii Z. SliGIR PUSH ON IRAICI PIOAl ACTUATIS OPIICSfROM A lAMP OPOATID IVA IIIIAY.

CRUISICtiiiR!I.IS DISIItGAGO

SP£10 AliiT IUZZIS

CRUISIIIAICIIW.IASISWiltlt.

=-:.~DAL SPRING PRISSURI rmmcONllllll MUSJ II OPWJING

SPIIOCMIIIR NIEDU fAlLING HLOW INOICATOI NIEDU

IGNITION SWITCH MUST KIN TH£''011'' PDSITION

~~~~:~ ~. ~~·~-~~:-T 1 :~~-~-· Of uss- 24,. f. ·-tl.::==\r:::~~:.=-~sw=·:::ICH=MU,.,S=',.,I[=I",.,"O==',. •MN wMnl"" Ltunt tn L. n. -~tut. ur UIUMI"IIIIIi n~t.SSURE IN lOTH UAICE. IGNitiON SWITCH MUST If. IN "'ft' OR "STARr' IIISTR- PANEL C lllllS ON. SYSTa POSITION

MUSJ II AOJUSIID IY ASSOIII.Y PlANTS 511 AOJUSIMBIIPROCI-INA.I.M.

IIIZllll AlSO OPIRAIIS IY liFT fiONI DOOR JAMI SWITCH SIE IGIIIIION SWITCH

"''-'"... 1

-···-"- -·-- ···-- ---....... I IIMlWARNIIIIIliCIIIIN IIISTIIMOO PANEL IW.IASING PAIURAIIUY PULLING RruA!£ IGIIITION s·-w"'IICH--MU--ST,.,K__..IN-TIII=''OII'=·----~.JIIIIIJ!ollJ!IIIoll!!i~====="':-:-:-= Slot: ~~l. NIAR

MOIIIIID ON PARK PDSIIIONING PARK IIAICI TO SICONO CliCil IIIAICIASSIMilY CGIIISON. tSMilASIIAICI-INGU'.I IMl SPRINGI'IIlSSUM:IIlTUIIISI'IIIAL POSIT~ • fiONI Of DtGINI CP. 5.1. Of IIIGIIII Oil PRISSURI

'-~~ 1 -- ft\ -r•Kit. urr.. ROIA111HIIIIWtm TO 'Vr' POSITION. - fiiNiswtTCH MUST II: IN "ON'' Ci ttACC:" --f--------------------------1 llOCKI.Il '·--

ONH£AIII CONIIIU:f IOIAIIW.- .. -··- ··-·

IIIGINIOill'lllSSUIIOfllSS THAUP.S.I. IGIIITION SWITCHMUSIIIIN ''Oil'' OR "START"t-YCLOSIOSWIICH I ·-· POSITION · ~~··tl'l.l

- -··----·---·--··---·· OfUSTfMNIANt(DOOI SLIDELMIJO"CCOO.'" NOll -------- MUS'•raauK'wn•war~ruAIVAI.t.llrC STD. H£Ant ON H£AI(R CONIR(I. )Lilli. L&JUIIU ''WMM''

liMP. CONTR!I.

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RADIO SWITCH

STEREO TAP£ PLA'YER SWITCH

I ;Lovf BOX LAMP . ----

TRUNK lAMP SWITCH

, __ iUiN-SIGNAI.

SWifCH

ON H£AI(I CONTR!I. Sllot: liVU TO fillS IIIlO fUNCTION

ONAIC COHIR!I. ROTAI( WilD. TO Dt:SIIID SP£10

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L ll ICNOI Of RADIOI TURNINGICNOI ClOCIWISI tclltllllllf INST. PANIU

SLIDt:IMA TO''Ofl" ~---·---·------+------------~ ~UB~DL------~-----

ROIAII W1111L TO ''Off' INGINI MUST K RUIIHING

OIGINI MUST II RUIIHING

ILOWIII Will OPIIAII WITH ONLY ICIIITION "ON'' 01 "STARr' IIMPIRATURI DOOR Will OPIIAII WIIIIOIJT OP£IIS TEMI'IRATURI DOOR. FIISI TRAVtl I SLIOILIVU TO ''COOL"

OP£IIS WAnt l1VIL "Dt:ICf' OP£IIS IIIFIIJSI(IIMIOI I ROIAII Willi: W''HTII''

-- +-- IINGtNIIUIIHIJtll. I

''VUII''OPIIIS- DOOR TONC POSIJION "AIC' TURNS ONCOMPRlSSOI "'llC" PARTIAI.L Y ClOSl5 OUISIOI AIR DOOR

RAOIOCOMu ON. TURNING ICiiOI TO 1W COIJNIIIICLOCIWISI POSITION.

IIIGINI MUSJ K RUIIHING M.OWIR MUSIK "ON''

L IGIIIJION SWITCH MUST II IN TNI''Oii'' OR "ACCESSORY" PDSIJION.

& STIR£0 TAP£ MUST NOIIIINGAGID IN TAP£

liiiiiiiiiWilit DIICI.IIIIft ,.... .. U11'ft PLACE 111 uH Dl nn I tAN PUWI COMES C. I PUU.ftiM'iPIWARD liiTIL IT PUSHING TAP£ INTO PU- ·~ ..... _ .. _ IGII~~~=:i~~N M ;ilifoQI--~- ---i JAP£ PLAWI Lll Slot: Of GUM OPIIUNG'GUM 1011 DOOR ~u~~~ON.:L------------t--------------------------;~ DISIIIGAGISPLA'Illl,

LIH IN GUM ICliC .-sON. CLOSING GUM ICii oOOR---- ·-IOlC ON ura9 eooar.o.,..

......... ._ .......... ....... ..., ..... --.... I -lAMPCGIIISON I ClOSINGIIB:KliD - , ____ -----·

OP£/IING IITIIIR flllfll DOOR COUIItSY .-s. DOME .-s COM£ ON.

TOP Of STniiNG IPO$ffitlii1NG SWITCH liVU UP ICLOCDIISII C!I.-IUVUON

ClOSING ON£ fiONI DOOR IWIIN OTIIIR DOOR IS CLDS£01

-NOM---------------1 OOMILAMPCANII-ONIYTURNI~ H£AIILMP$WIICH. IFIHISCONOITIONEXISTS, DOOR JMISWITCH Will NOISitUI Off Dtlll LAWS. AlSO. SIIIONIIIONSWRCHNOI£5.

LllSIDt:l 1 IS MOVIO Oil Of D111T11 POSIIIOil OPIIATION

e .... - .. ••• ca.

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•

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·--.. ·-- ---· Lll-·IUITUINSIGIW.lAMPULil D 181. TAll lMP IN IIISTR~ PAIIl COM£ ON ~ tcOUtlllliClOCKWISII &rum __ ----- _ ------- 8

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NST PM.ISIPAIAI[ WITCHI

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SHIOIIDS JRA-ISSIDN INSIDE Clf FlllWAI1 :-'SHIFT AIIIACIIII'TOIHIIOT.

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CNWIMJDW INDGOIIIIIM PAD llGIIIATOI 1\:~•N;,:,:-•u I .. AYPOWBI LIFT SIDE Clf FIDNI SlAT SEAl IN 111M PAIB

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ACIIVAIUIY llfSIIU Clf ACTIVATIIIG SWITCH

=:..01111111 IIIIRIIINITIIIIAIID-IIECI TIUSIGM.IAWSCINIIOIIISIDES. llltiiiTA -RASH.

-IIIII SHIFT 11'111110 IIIU1IAL 01 PAll STMTIIIG CIRCUIT CAN IE IIIIGIZID IIOIIIT

- SHIFT I1VII TO TIE ll¥051 POSIIIIIII lAC& -liP LAIIPS CCIIIE 1111

PUSH111G IUlTOIIIN HCIINIUIWS

PUSHING ACaliiA1111POA TO ITS STOP -SSIOII-IFTli

PUSHIIIG IIUIIUIUP -MDI WI-S GO UP ICUISII PUSHIIIIIUlTOII--DI WI_GO_IIIffiG

PUSHIIIIIIUIIUIDEMWMO CNWI------- -SlAT--_,., .. , ... .... __

PIISHIIIG llltiiiTIIIImiiiiP llfll fiDNICifSI'AT-IIP ........ , PUSHIIII- ...

--fDIIIAIIIOIUP PUSHIIIIICBIID• ..,,_, PUSHING-IIJIIIIIuoum

,_Cif __ ,,..

-·---••am -· ---fWY. STAIIIIII CIRCUIT CAN DE BBIIZID

e • ..

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SWITCH IS IILICTIVAIED 1Y QUALifYIIIII COIIDIIIOIIS IIJIES

TIUIIIGSIUIIIIGIIEILOI PWIIIG- - All LIGitH STOP RASH IIIII WIIIIUAIEI'EDM OUT IS PUSHED. II.IGitiS STAYOIII

-~~~ SHIFT 11'111110 ANY POSITICII M IGIIIIICIN SWIR:H MUST IE IN H "STAll" ~l[D IV AIM PlAIR$. TIE SWIR:H IIIU1IAL A PAll DE1lNT POSIT lOll. U. SHIFT-SMOIIA.T. FUIOI

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IIUIIUIMUSTDEHII.D IN. SPIINGPifSSIIII - -OtiAYINI..-wltoiUZZIII lllfASlS IIIIASIIIIM ACCIIIIATIIR PEDAl. Sfllllll IGNITION SWiltH MUST DE II H "Oil" 01 MUST DE ADJUSTED If AS-Y PIMfS NISSUIIIIEIUIIISI'IDAL "ACClSSCIIY" POSIIICIIS. NDTUSDWIIHC.I.C. Mill. TINIS.

IBIASIIIDIUITOII, SfiiNGNISSUII 10111111111 SWITCH MUST IE IN "lilt' 01 SWIII:IU INLH. DDCII CDN- All WI-IETIUSIIImiiTOIEIRUlPOSIIIIIIIA "ACClSSCIIY" POSITIIIL ·-s·-·· IBIASIIIftiOII. SfiiNGPDESSIIIf IGIIIIIDN SWITCH MUST DE IN H "Oil" 01 SWITCIES IN L H. DGOII-lliiOIII CN'S ~~.,!!~POSIIIOIIA "ACClSSCIIY" POSIIICIN.

~- SPIIIIGPDESSUIE MIIIIITOIEUIIALPOSITIIIIIA

IBIASU.MION, SPIIIIG PIHSUII IETIUSIUITOII TD IIUIIAI. POSIIIIIII A

AVAILAIUWIIH lUCilE! A IIBICII SlATS

SI'ATSTDPS-11111

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= N (II

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aATTERY SPECII;IC GRAVITY MUST NOT 8£ LESS THAN 1.230 FOR NIONTHS I NOI( THRU IlARDI I 8 NOT LESS THAN 1.220 FOR THe: -NG NIONTHS CAU. YEAR AT CAUF., TEXAS 8 GA.) AS SHII'I'£0 IN CAR FROM ASSEMilY PLANT

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4. CONNECT ANTENNA MOTOR WIA£S 8 ANTENNA LEAD·IN CABLE a TIGHTEN TO 20·30 LB·IN, YEW B.

5. TIGHTEN MOUNTING CLAMP SCREW TO REAR WHEELHOUSE BRACE.

6. RUN ANTENNA UP TO FULLY EXTENDED HEIGHT 8 KND MOUNTING CLAMP SO THAT ANTENNA IS VERTICAL AS VIEWED FROM REAR 01' CAR.

7. BEND LOWER BRACKET DOWN TD TRUNK FLOOR a INSTALL SELF DRILLING SCREW THROUGH BRACKET INTO TRUNK FLOOR.

I. TEST ANTENNA BY OPERATING UP a DOWN SEVERAL TIMES a TRIM RADIO TO ANTENNA.

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Assembly Manual: Buick Skylark 1969 - sandrolittke.de

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