A Figure of Merit for Selection of the Best Family of SiC Power ...

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Citation: Chaturvedi, M.; Dimitrijev, S.; Haasmann, D.; Moghadam, H.A.; Pande, P.; Jadli, U. A Figure of Merit for Selection of the Best Family of SiC Power MOSFETs. Electronics 2022, 11, 1433. https://doi.org/10.3390/ electronics11091433 Academic Editor: Antonio Di Bartolomeo Received: 13 April 2022 Accepted: 28 April 2022 Published: 29 April 2022 Publisher’s Note: MDPI stays neutral with regard to jurisdictional claims in published maps and institutional affil- iations. Copyright: © 2022 by the authors. Licensee MDPI, Basel, Switzerland. This article is an open access article distributed under the terms and conditions of the Creative Commons Attribution (CC BY) license (https:// creativecommons.org/licenses/by/ 4.0/). electronics Communication A Figure of Merit for Selection of the Best Family of SiC Power MOSFETs Mayank Chaturvedi 1, * , Sima Dimitrijev 1 , Daniel Haasmann 1 , Hamid Amini Moghadam 1 , Peyush Pande 2 and Utkarsh Jadli 1 1 Queensland Micro- and Nanotechnology Centre, Griffith University, Brisbane, QLD 4111, Australia; s.dimitrijev@griffith.edu.au (S.D.); d.haasmann@griffith.edu.au (D.H.); h.aminimoghadam@griffith.edu.au (H.A.M.); utkarsh.jadli@griffithuni.edu.au (U.J.) 2 Department of Electronics and Communication Engineering, Graphic Era (Deemed to be University), Dehradun 248002, India; [email protected] * Correspondence: mayank.chaturvedi@griffithuni.edu.au Abstract: This paper proposes a criterion to select the best family of commercial SiC power metal– oxide–semiconductor field-effect transistors (MOSFETs) that provides the highest quality and reliabil- ity. Applying a recently published integrated-charge method, a newly proposed figure of merit is correlated to the density of near-interface traps that degrade the quality and reliability of SiC MOS- FETs. The applicability of the proposed figure of merit is experimentally demonstrated with the most widely used and commercially available planar and trench MOSFETs from different manufacturers. Keywords: MOSFET family; quality; reliability; SiC power MOSFET 1. Introduction Power semiconductor devices are key components of advanced power conversion systems. The SiC metal–oxide–semiconductor field-effect transistors (MOSFETs) are now available commercially and contribute towards the development of power-conversion systems with a reduced size and reduced power losses. Compared to silicon, SiC permits the use of much higher doping concentrations and thinner drift layers for a given blocking voltage [1,2]. This results in a much smaller on-resistance, R DS(on) [3]. Moreover, continued effort by the industry to improve the performance and reliability results in modified processes and device structures for the case of both planar and trench MOSFETs. Despite all of the advancements, oxide defects near the SiO 2 /SiC interface continue to degrade the quality and reliability of SiC MOSFETs [4]. These defects act as near-interface traps (NITs) that capture and release electrons, creating both performance and reliability issues [57]. At sub-threshold voltages, the NITs energetically located below the conduction band capture electrons and appear as fixed charge that increases the threshold voltage. The density of these NITs can increase during device operation, which degrades the reliability of the device [8,9]. However, when the gate voltage is increased above the threshold voltage, the quantum confinement effect sets the Fermi level inside the conduction band. In that case, the NITs with energy levels aligned to the Fermi level inside the conduction band constantly capture and release electrons from the MOSFET channel. This drops the effective mobility of channel carriers from a trap-free level of around 200 cm 2 /Vs down to around 30–40 cm 2 /Vs, because—on average—more than 80% of electrons attracted by the gate voltage can be trapped by NITs at any instant of time [7,10,11]. This reduction in the effective channel-carrier mobility increases the on-resistance of the MOSFET [12,13]. The on-resistance can be reduced by increasing the effective channel width of the MOSFET, but this will increase the output capacitance, which will cause an increase in the dynamic power dissipation, which becomes increasingly important as the switching frequency is increased. However, if a specific technology process or device structure—such Electronics 2022, 11, 1433. https://doi.org/10.3390/electronics11091433 https://www.mdpi.com/journal/electronics

Transcript of A Figure of Merit for Selection of the Best Family of SiC Power ...

Citation: Chaturvedi, M.; Dimitrijev,

S.; Haasmann, D.; Moghadam, H.A.;

Pande, P.; Jadli, U. A Figure of Merit

for Selection of the Best Family of SiC

Power MOSFETs. Electronics 2022, 11,

1433. https://doi.org/10.3390/

electronics11091433

Academic Editor: Antonio Di

Bartolomeo

Received: 13 April 2022

Accepted: 28 April 2022

Published: 29 April 2022

Publisher’s Note: MDPI stays neutral

with regard to jurisdictional claims in

published maps and institutional affil-

iations.

Copyright: © 2022 by the authors.

Licensee MDPI, Basel, Switzerland.

This article is an open access article

distributed under the terms and

conditions of the Creative Commons

Attribution (CC BY) license (https://

creativecommons.org/licenses/by/

4.0/).

electronics

Communication

A Figure of Merit for Selection of the Best Family of SiCPower MOSFETsMayank Chaturvedi 1,* , Sima Dimitrijev 1 , Daniel Haasmann 1 , Hamid Amini Moghadam 1 ,Peyush Pande 2 and Utkarsh Jadli 1

1 Queensland Micro- and Nanotechnology Centre, Griffith University, Brisbane, QLD 4111, Australia;[email protected] (S.D.); [email protected] (D.H.);[email protected] (H.A.M.); [email protected] (U.J.)

2 Department of Electronics and Communication Engineering, Graphic Era (Deemed to be University),Dehradun 248002, India; [email protected]

* Correspondence: [email protected]

Abstract: This paper proposes a criterion to select the best family of commercial SiC power metal–oxide–semiconductor field-effect transistors (MOSFETs) that provides the highest quality and reliabil-ity. Applying a recently published integrated-charge method, a newly proposed figure of merit iscorrelated to the density of near-interface traps that degrade the quality and reliability of SiC MOS-FETs. The applicability of the proposed figure of merit is experimentally demonstrated with the mostwidely used and commercially available planar and trench MOSFETs from different manufacturers.

Keywords: MOSFET family; quality; reliability; SiC power MOSFET

1. Introduction

Power semiconductor devices are key components of advanced power conversionsystems. The SiC metal–oxide–semiconductor field-effect transistors (MOSFETs) are nowavailable commercially and contribute towards the development of power-conversionsystems with a reduced size and reduced power losses. Compared to silicon, SiC permitsthe use of much higher doping concentrations and thinner drift layers for a given blockingvoltage [1,2]. This results in a much smaller on-resistance, RDS(on) [3]. Moreover, continuedeffort by the industry to improve the performance and reliability results in modifiedprocesses and device structures for the case of both planar and trench MOSFETs.

Despite all of the advancements, oxide defects near the SiO2/SiC interface continue todegrade the quality and reliability of SiC MOSFETs [4]. These defects act as near-interfacetraps (NITs) that capture and release electrons, creating both performance and reliabilityissues [5–7]. At sub-threshold voltages, the NITs energetically located below the conductionband capture electrons and appear as fixed charge that increases the threshold voltage. Thedensity of these NITs can increase during device operation, which degrades the reliabilityof the device [8,9]. However, when the gate voltage is increased above the thresholdvoltage, the quantum confinement effect sets the Fermi level inside the conduction band.In that case, the NITs with energy levels aligned to the Fermi level inside the conductionband constantly capture and release electrons from the MOSFET channel. This drops theeffective mobility of channel carriers from a trap-free level of around 200 cm2/Vs down toaround 30–40 cm2/Vs, because—on average—more than 80% of electrons attracted by thegate voltage can be trapped by NITs at any instant of time [7,10,11]. This reduction in theeffective channel-carrier mobility increases the on-resistance of the MOSFET [12,13].

The on-resistance can be reduced by increasing the effective channel width of theMOSFET, but this will increase the output capacitance, which will cause an increase inthe dynamic power dissipation, which becomes increasingly important as the switchingfrequency is increased. However, if a specific technology process or device structure—such

Electronics 2022, 11, 1433. https://doi.org/10.3390/electronics11091433 https://www.mdpi.com/journal/electronics

Electronics 2022, 11, 1433 2 of 7

as planar or trench MOSFETs—reduces the density of near-interface traps (NNIT), thequality and reliability of all MOSFETs in this family will be higher.

Every manufacturer provides several device parameters in their datasheets of thedevice. Even then, various other device parameters that are not provided in the datasheetshave a significant impact on the quality and reliability of MOSFETs. As a result of that,circuit designers are unable to select the best family of MOSFETs and then decide on aspecific MOSFET from that family, based on the values of the on-resistance and outputcapacitance that would minimize the power dissipation in their circuits.

In this paper, we propose a simple criterion to select the best family of MOSFETs. Usingour recently published method [7,14] for the measurement of the density of near-interfacetraps in commercial MOSFETs, we demonstrate in the paper that the simple criterionensures the selection of the commercially available MOSFET family with the lowest densityof NITs and, therefore, the highest quality and reliability.

2. Theory2.1. Dependence of on-Resistance on the Density of near Interface Traps

The constant endeavor of the semiconductor industry is to minimize the power dissi-pation and increase the current handling capability by reducing RDS(on) through improve-ments in the manufacturing process [15]. However, there exists a high density of NITs atthe SiO2/SiC interface of the SiC MOSFETs [13,16]. These NITs trap electrons from thechannel and reduce the effective channel-carrier mobility of the device [14]. This reductionin mobility increases the channel resistance (RCH) and consequently increases the RDS(on)of the MOSFET [17,18].

2.2. The Figure of Merit for Selection/Comparison of SiC MOSFET Families

The width of the channel (W) is a critical parameter that is not available in the powerMOSFET datasheets. It is a well known fact that the RDS(on) of the power MOSFET isinversely proportional to W [16,17,19]. Accordingly, MOSFETs with different RDS(on)values that are in a single family have different W values, whereas all other technologicalparameters are the same. In power MOSFETs, W is proportional to the gate area and,consequently, the gate-capacitance (CG) of the device is directly proportional to W [16,17].Multiplying RDS(on) and CG results in a quantity that is independent of W:

RDS(on) × CG = κ (1)

Due to the fact that the constant κ groups all of the technical parameters of a particularMOSFET family, it can be considered as a figure of merit for that family of MOSFETs.

The proposed constant κ is different from Baliga’s figure of merit [16], defined asRDS(on) × QGD, where QGD is the charge at the gate-to-drain capacitance (CGD) at themaximum drain-to-source voltage when the MOSFET is turned off (VGS = 0). In Baliga’sfigure of merit, QGD and CGD relate to the dynamic power dissipation, whereas CG in theproposed figure of merit is measured at VDS = 0 and, therefore, is unrelated to the dynamicpower dissipation. The proposed figure of merit relates to the performance and reliabilityaffected by NITs, which is different from optimizing dynamic and static power dissipation.

The RDS(on) is available in the datasheet of every MOSFET and only CG needs to bemeasured at the operating gate voltage (VG) to obtain the value of κ.

3. Experimental Demonstration3.1. Measurement of Gate Capacitance and On-Resistance

In this paper, we used 1200 V commercial N-channel SiC power MOSFETs manu-factured by different manufacturers, with the parameters listed in Table 1. The RDS(on)was determined using standard I–V measurements provided in the datasheets by themanufacturers.

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Table 1. On-resistance and measured gate capacitance at VG = 18 V for 1200 V commercial powerMOSFETs.

MOSFET ID Manufacturer Gate Structure On-Resistance(mΩ)

GateCapacitance

(pF)

A-T A Trench 90 977350 280

B-P B Planar 281 530C2-P C Planar 360 583C3-P C Planar 282 592D-T D Trench 105 1424D-P D Planar 280 1635E-P E Planar 192 1295

For CG at the operating VG, the C–V measurements were conducted with the sourceand drain terminals grounded. The CG can be given by:

CG = CGS + CGD (2)

where CGS is the gate-to-source capacitance and CGD is the gate-to-drain capacitance of theMOSFET at the operating gate voltage. It is important to note that CG is different from theinput capacitance (Ciss) given in the datasheets. The datasheets provide Ciss at zero gatevoltage, rather than the operating VG, and large drain-to-source voltages (VDS) that depletethe drift region under the gate. Both CG and Ciss are directly proportional to W, but CG isinversely proportional to the gate-oxide thickness, whereas Ciss is inversely proportional tothe depletion layer width, which can be different in different device structures [17].

Figure 1a shows the cross-section of a power MOSFET with a planar gate structureto illustrate that the capacitance CG at the operating gate voltage and VDS = 0. It can beobserved that the MOSFET channel of electrons is created by the inversion of the P-typebody at the semiconductor surface. Meanwhile, the drift region forms an accumulationlayer, which means that the active area of the capacitance is equal to the gate area, AG. Thecapacitance Ciss at zero gate bias is illustrated in Figure 1b. As a result of small VG andlarge VDS values, the drift region under the gate is depleted. This creates a much thickerdielectric and, consequently, Ciss is much lower than CG.

Figure 1. Cross-section of a planar power MOSFET illustrating that (a) the gate capacitance (CG) atthe operating VG and (b) the input capacitance (Ciss) at VG = 0 V and VDS > 0 V.

Since most of the manufacturers provide RDS(on) at VG = 18 V , CG was measured atVG = 18 V to obtain the values of κ. The circuit designers can measure CG at VG = 18 V withstandard AC measurements at 1 kHz, using any commercial instrument, such as Agilentor Keithley. However, it is important to note that the standard AC measurements at high

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frequencies (≥100 kHz) are not reliable because the high density of fast NITs distort thesinusoidal waveforms [17,20]. The issue with this distortion is that the AC method ofcapacitance measurements assumes undistorted sinusoidal signals.

3.2. Measurement of the Density of Near-Interface Traps

Trapped channel electrons by NITs do not contribute to the MOSFET current, whichresults in higher RDS(on) when the density of NITs is higher [17]. Given that the gatecapacitance CG is a constant determined by the thickness of the gate oxide and the gate area,the value of κ is also directly proportional to the density of NITs. In this section, we presentan experimental demonstration that smaller values of κ correspond to lower densities ofNITs. The purpose is to justify the use of κ as a figure of merit in terms of quality andreliability.

Measurement of the density of NITs (NNIT) in commercial MOSFETs is possible byapplying our recently published integrated-charge method [7,14]. This method can detectNITs with response times between 500 ns and 500 µs.

To apply the integrated-charge method to a MOSFET, the drain and the source wereconnected to the ground and an external resistance REXT was connected to the gate. Theseries RC circuit was biased with a DC voltage, whose value was changed from +20 V to−20 V. At a set DC voltage, small voltage steps (∆Vstep) of a variable step interval (tstep)were superimposed to the DC voltage in the form of a pulse waveform with the frequencyf = 1/2tstep. A Tektronix DPO 7104 oscilloscope with Tektronix P6139B voltage probeswas used to measure the voltage across the REXT , and, in that way, to determine both thecurrent charging the gate capacitance during tstep = 1/2 f when ∆Vstep is applied andthe current discharging the capacitor during tstep = 1/2 f when the pulse is removed.The charging and discharging currents are integrated to obtain the charge q∆Ncarriers inresponse to the applied voltage step. This charge corresponds to an apparent or electricallyactive gate capacitance CG = q∆Ncarriers/∆Vstep.

Figure 2 shows the C–V curves obtained using the integrated-charge method andthe standard AC measurement for both planar and trench MOSFETs from manufacturerD. All of the experiments were performed at room temperature. The integrated-chargemeasurements were performed with step intervals of 500 µs and 500 ns. The standard ACmeasurements were performed at 1 kHz using an Agilent B1505A Power Device Analyzer.The purpose of showing a standard AC measurement at 1 kHz is to demonstrate that CG atVG = 18 V, needed to determine the value of κ in (1), can be obtained either by commercialinstruments or by the integrated-charge method.

It can be observed from Figure 2 that there is a reduction in the apparent capacitancewhen the measurements were performed with the shorter step interval. This is because thetrapped charge with response times longer than τmin = tstep does not contribute to thecharging and discharging current. As a result, the integrated charge q∆Ncarriers is smallerand so is the apparent capacitance. Therefore, the density of trapped carriers per unit areawith response times longer than 500 ns and shorter than 500 µs is equal to:

∆Ntrapped =∆Ncarriers(500µs)− ∆Ncarriers(500ns)

AG(3)

where AG is the gate area.Given that the typical value of the gate-oxide thickness in commercial MOSFETs is

50 nm [7,21], AG was determined from the measured CG at VG = 18 V. The step interval of500 µs was selected as the reference because the trap density with a response time longerthan 500 µs was too small to be detected.

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Figure 2. Capacitance–voltage curves for the MOSFETs from manufacturer D with (a) planar gatestructure; (b) trench gate structure.

The C–V curves in Figure 2 show that there is a trapping of electrons for positive gatevoltages and trapping of holes for negative gate voltages. Since the trapping of holes doesnot impact the channel resistance, the trapping of electrons is considered for the calculationof the relevant NNIT . The total density of trapped electrons at the relevant near-interfacetraps at a given VG can be calculated as:

NNIT =VG

∑0

∆Ntrapped (4)

4. Application to Commercial Devices

We measured 1200 V commercial SiC power MOSFETs with both planar and trenchstructures. The RDS(on) and CG at VG = 18 V for all the MOSFETs are listed in Table 1. Thedensity of NITs at VG = 18 V, measured for each MOSFET, and the corresponding figureof merit, κ, are shown in Figure 3. The planar MOSFETs are represented by the squares,whereas the trench MOSFETs are shown with circles. These results verify the theorythat the figure of merit (κ) is proportional to the density of near-interface traps (NNIT).The difference in NNIT in different families of MOSFETs is six times, which representsa significant difference between different manufacturers. This leads to the difference inthe figure of merit of five times, which is due to the dominant impact of near-interface

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traps on RDS(on). Different manufacturers apply different processes for the gate dielectric,but the proposed method is applicable to these different dielectrics because NNIT , as theultimate result of these processes, is the quantity that directly impacts RDS(on) and thefigure of merit.

Figure 3. Comparison of 1200 V commercial power MOSFETs listed in Table 1 using the density ofnear-interface traps (NNIT) and the corresponding figure of merit (κ).

Figure 3 also shows that the trench MOSFETs are better in comparison to the planarMOSFETs. This result may be surprising, but it is consistent with the higher channel-carriermobility that is commonly observed in trench SiC MOSFETs.

It is important to note that the values of CG obtained by the standard AC measurementsat 1 kHz, along with the values of RDS(on) available in the datasheets, are sufficient todetermine the values of κ by (1). This enables circuit designers to compare SiC MOSFETfamilies and to select the MOSFET family with the lowest value of κ. This will ensure thelowest density of NITs and, hence, the best quality and reliability.

5. Conclusions

This brief proposes a figure of merit, κ, as a criterion for the selection of the bestfamily of SiC power MOSFETs. The applicability of the proposed figure of merit wasexperimentally demonstrated for two gate structures—planar and trench—from five man-ufacturers. The values of κ can easily be calculated using RDS(on) given in the MOSFETdatasheets and a standard measurement of gate capacitance. The proposed figure of meritwill enable power engineers to select the best MOSFET family in the first instance, andthen to select a specific MOSFET from this family with the specific values of RDS(on) andoutput capacitance that minimize the sum of static and dynamic power dissipation in thedesigned circuit.

Author Contributions: Conceptualization, M.C. and S.D.; methodology, M.C. and S.D.; experimentalinvestigation, M.C. and S.D.; software, M.C.; data curation, M.C.; data analysis and discussion, M.C.,S.D., D.H., H.A.M., P.P. and U.J.; writing—original draft, M.C. and S.D.; writing—review and editing,M.C., S.D. and D.H.; supervision, S.D. and H.A.M.; project administration, S.D. and H.A.M. Allauthors have read and agreed to the published version of the manuscript.

Funding: This work was performed at the Australia National Fabrication Facility (ANFF), Queens-land node, QLD, Australia, a company established under the National Collaboration ResearchInfrastructure Strategy to provide nano- and microfabrication facilities to Australia’s researchers.

Data Availability Statement: Data are contained within the article.

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Conflicts of Interest: The authors declare no conflict of interest.

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