2-Post Lift 4.2T - Crypton

Operations Manual C2L4200H4 / H5

1

2-Post Lift4.2T

C2L4200H4

C2L4200H5

Operations Manual

I324093 Issue 1

Crypton - A Brand of the Continental Corporation


CAUTION!This manual is an integral part of theproduct and must be kept together with thelift throughout its lifetime.

It should therefore be kept in an easilyaccessible and familiar place andconsulted when in doubt. All productoperators must be able to read the manual.

The manufacturer is exempted from anyresponsibility for damage caused by failingto follow the indications in this manual andby improper use of the lifting device.

2


SYMBOLS USED IN THISMANUAL

3

Lifting from above

Moving with fork lift truckor transpallets

Wear working gloves

Wear working shoes

Do not walk or stay beneathsuspended loads

Specialist staff

Caution!

Working mechanical parts

Crushing

Obligation


5


4

CONTENTS

1. General Safety Precautions 6

2. Safety Devices 7

2.1 Padlockable main switch 7

2.2 Deadman device 7

2.3 Device to prevent accidental descent 7

2.4 Device to prevent electric overcharges 7

2.5 Overload valve 7

2.6 Arm anti-rotation device 7

2.7 IndIcation of outstanding device 7

2.8 Pictograms on lift 7

3. Intended Use 9

4. Technical Data 10

4.1 Pre-installation and movement 10

5. Description of Lift 11

5.1 Main technical specifications 11

5.2 Lift controls 11

5.3 Suitability for use 12

6. Checking the minimum requirementsfor the place of installation

12

7. Installation Instructions 14

7.1 Components and accessories forinstallation

14

7.2 Installation instructions 17

7.3 Voltage check 19

7.4 Connecting up to the mains 32

7.5 Phase sequence check 32

7.6 Completion and check 32

7.7 Arm stop 32

7.8 Checking the oil level 32

7.9 Air bleeding out the hydraulic circuit 34

7.10 Dismantling 34

8. Instructions for using the lift 8.1 Improper use of the lift 34

8.2 Use of accessories 34

8.3 Staff training 34

8.4 Important checks to be made 34

8.5 Description and function of controls 36

8.6 Emergency procedure: emergencydrop with power off

36

9. Troubleshooting 36

CONTENTS

10. Maintenance 38

10.1 Slideways 38

10.2 Cables and pulleys 38

10.3 Checking oil level 38

10.4 Checking the safety catches 38

11. Storage 38

11.1 Scrapping 38

12. Electrical Installation 39

13. Hydraulic System 40

14. Machine Identification Data 41

15. Spare Parts Table

15.1 Illustrated Summary 42

15.2 Column Group 43

15.3 Lifting Arm Unit 45

15.4 Hydraulic Power Pack 46

16. Hydraulic System Table Definition 47

17. Table for labels & danger warningdevices

48

18. Electrical System 49

19. Installation Report 50

20. Periodical Visit 51

21. Unscheduled Maintenance &Repairing

52

22. After Sales Service 53

23. Contact Details 53


1. GENERAL SAFETYPRECAUTIONSThe lift should only be used by properly trainedpersonnel and only after reading and understandingthis manual. The operator must be authorised bythe person in charge of the plant.

Tampering with or making changes to the lift andsafety devices is forbidden. Failure to comply willresult in the manufacturer being released from allliability for any resulting damages. Also follow theseinstructions:■ only use manufacturer’s accessories and spares;■ installation must be performed by authorised

and professional personnel;■ make sure no hazardous situations occur during

up or down movement of the lift. If they do,stop the lift immediately and remedy the causesof the emergency;

■ the arms must be positioned at the vehiclepoints provided.

Before lifting, check vehicle stability. Duringup or down movement, check the vehicleload bearing point;■ standing on the lifting mechanisms is forbidden;■ after lifting, position the switch on “0”;■ before lifting, check the load is correct by meansof the “load diagram” adhesive.

6


2. SAFETY DEVICES2.1 Padlockable main switch

2.2 Deadman deviceThe lift is equipped with a “deadman” typeoperative system so that the rise or descentoperations are immediately stopped when thecommand is released.

2.3 Device to prevent accidental descentThe lift is equipped with an automatically activateddevice. This prevents the lift descending more than100 mm when there is a defect or leak in thehydraulic lifting circuit.

2.4 Device to prevent electric overchargesThe lift is equipped with a magneto-thermal switch.The magneto-thermal switch might be disabled. Thiscab be manually reset inside the electric panel.

2.5 Overload valvePrevents lifting of loads exceeding lift capacity.

2.6 Arm anti-rotation deviceThis device automatically stops arm rotation assoon as elevation starts.

2.7 Indication of outstanding risksOur lift has been manufactured according to themost stringent standards required by applicabledirectives. Risk analysis has been carefully madeand all hazards have, as far as possible, beeneliminated. Any outstanding risks are evidenced inthis manual and on the machine by pictograms.

2.8 Pictograms on liftSee fig. In the event of these pictograms beingdamaged, they must be replaced by new onesavailable from the manufacturer.

7


8

C RIPARTIZ IONE DEL CARICOLOAD DISTRIBUT IONGEW ICHT VERTEILUNGREPARTITION DE CHARGE

P1(P2) REPARTICIONDE LACARGA

C P1 P2 Q=P1+P2

Q mm kg kg kg710 1830 920 2750

P2(P1) 800 2100 1050 3150

900 2400 1200 3600

1000 2800 1400 4200

400Y

EA

R

VEICHLES LIFT

MODEL LIFT

SERIAL

N°

Y E A R CAPACITY KG. SERIAL N°

6

5

4

3

2

6

5

4 13

PORTATA

MAX1

2


3. INTENDED USEThe product is designed for lifting vehicles. Thecapacity is indicated on the serial number plate.

Vehicles having the following characteristics may belifted:■ weight not exceeding lift capacity■ load distribution on supporting points -SEE

TABLE page 12■ minimum distance of pickup points

(track):(mm.1000 - 4200kg)

For lower distance values, the lift capacity will bereduced. In this case or in other cases not coveredby this manual, the manufacturer should becontacted.■ The lift may only be used in enclosed areas

where there is no danger of explosion or fire.■ The lift is not suitable for use where vehicle

washing is contemplated.

9

1 SWL Plate

2 Serial Plate

3 Warning Plate

4 Instruction Plate

5 Voltage Plate

6 Load Distribution Plate

P2 P1

P1P2

4200 kg

(P1) P2

(P1) P2

C LOAD DISTRIBUTION

P1(P2)

Q C P1 P2 Q=P1+P2mm kg kg kg

700 2050 700 2750

P2(P1)800 2350 800 3150900 2700 900 36001000 3150 1050 4200 15

621

EN14

93-201

0


Take-up device for spring elongation of the loadedcable.

5.2 Lift controls■ Control box with up switch.■ Control lever for lift down on control box■ Release lever of safety latches on column

5. DESCRIPTION OF LIFTTwo-post electro-hydraulic lift with telescopic arms.

5.1 Main technical specifications

Carriage shift on sliders in high-resistanttechnopolymer featuring low friction factor.

Upstroke and downstroke movements ensured bytwo hydraulic, synchronized cylinders between thecarriages through a steel cable.

Carriage synchronization regardless of loaddistribution.

Safety valves for overloads and hydraulic pipesbreakage.

Valve checking downstroke speed.

Mechanical stop device featuring automaticenabling and air-operated disabling, ensuringmaximum safety when in parking mode.

11


10

2670inside column

ø124

100min13

7

max

2008C

Overall Width 3406

G

2385drive-thru2520

4 0 0 5 ] 0 6 2 ] a14

36622

072

272

2

4. TECHNICAL DATA

Capacity 4,200kg

Three-phase motor 230/400V - 50Hz - 2.6kW

Weight 750kg

Noise level ≤70dB (A)

A B C

C2L4200H4 41624062

41054005

2008

C2L4200H5 49874887

49304830

2008 7

INLETVEHICLE

1 RECOMMENDED

35

46 4

C2L4200H4C2L4200H5

2

1 Control Post

2 Opposite Post

3 Carriages

4 Arms

5 Control Box

6 Hydraulic Control Unit Motor

7 Gantry

A B


13


6. CHECKING THEMINIMUMREQUIREMENTS FOR THEPLACE OF INSTALLATIONCheck that the area in which the machine is to beinstalled has the following characteristics:■ enough light (without strong or dazzling

lighting).

Reference: standard UNI 10380;■ the area is not exposed to bad weather;■ the area is adequately ventilated;■ an unpolluted environment;■ sound levels are below the prescribed

standards required by law 70db (A);■ no dangerous movements are caused in the

area by other machines being operated;■ the area in which the machine is installed doesnot stock explosive, corrosive and/or toxic material;■ the distance of the posts from the walls and anyother fixed equipment must be at least 50 cm;■ the installation layout should be selected sothat the operator can see all the equipment and thesurrounding area from the operating position. Theoperator must prevent unauthorised persons andpotentially dangerous objects from entering thisarea. All installation work concerning connectionsmade to external power sources (particularlyelectrical) should be done by professionallyqualified staff. Installation must be done byauthorised staff following specific instructionswhere present in this manual: if in doubt, pleasecontact authorised service centres of themanufacturer’s technical services department.

5.3 Suitability for useThis product has been tested at the factory and,considering the type of product and its mobileinstallation, it does not require any additionaltests. However, additional tests should benecessary, we grant that it was manufactured incompliance with the European Directive2006/42/CE. According to Article 4.1.2.3 of thisDirective (Annex 1), the coefficients used for thetests are as follows:1.10 for the Dynamic test 1.25 for the Static testThese tests must be performed by specialisedpersonnel.

12

B

A

Capacity 4200 kg

A B

C2L4200H4/H5 4006 1500

P=kg Mx kgmm My kgmm

C2L4200H4/H5 (for allinstallations)

2550 2.350.000 1.500.000

REINFORCEDCONCRETE

POOR CONCRETE

?

105

Min

160

SCREW ANCHOR

POORCONCRETE

?


15


In the case of existing floors where suchcharacteristics cannot be checked a foundationcement casting should be laid for a minimumsurface area of m 4.00x1.50, with a depth of 25 cmhaving double reinforcement as described above.

The lift must be secured to the floor withmechanical screw anchors of the type HILTI HSL-3M12/25 or similar or with chemical anchors (vials)HILTI HVU M12x110 or similar, with a M12threaded bar in steel class 5.8 or higher.

7. INSTALLATIONINSTRUCTIONSThe lift should be installed on flat level floor ableto support LOADS TRANSMITTED TO SUPPORTAREA (See fig. 1).

7.1 Installation requirementsMinimum features for floor should be thefollowing:I) Concrete used: class R’bk 300 or higherII) Minimum thickness of the flooring net of anytiling and layoutblocks (See fig. 1a)C) Upper and lower reinforcement done at leastwith electro-welded wire net Ø 4x150 mm orcombined, and mesh not exceeding 250mm. Wirecover no greater than 25 cmD) Bearing capacity of area no less than 1,3Kg/cm2

These characteristics must be guaranteed over aminimum area dependent lift installed (see thetable in fig.1), where there must be no expansionjoints or cuts to break the continuity of the upperReinforcement.

14

REINFORCEDCONCRETE

110

Min

140

CHEMICAL ANCHOR

Whenever there are doubts about the actualconsistency of the floor, you are advised tocontact a qualified technician.


7.2 Components and accessories for installation■ The lift is dispatched as shown in theillustration 1.■ Packages contain the accessories and the smallparts for lift assembly completion.■ Lifting must be done as shown in theillustration 2.■ Raise with care and move the various units tothe unpacking site.

Proceed as follows when moving the machine tothe chosen installation point (or for subsequentre-positioning):■ lift with care, using suitable means of loadsupport which are in perfect working order andusing the special hooking points as shownin the illustration.■ avoid sudden jolts and pulling, watch out foruneven surfaces, bumps etc..■ take special care with outjutting parts:obstacles, difficult throughways, etc..■ wear suitable clothing and protective gear.■ after removing the various packaging materials,check that these are taken to special wastecollecting areas inaccessible to childrenand animals where they will subsequently bedisposed of.■ on receiving the goods, check that thepackaging has not been opened.

Once unpacked, check that nothing has beendamaged.

17


16

A

B

600 kg

B

20 kg

C FUNI

1

D IDRAULICA

2


7.3 Instructions for unpacking and assembly

7.3.1 Instructions for unpacking

Picture on the side shows all the steps for correctunpacking of the lift.

19


18

1

1

2

3

5

65

4

NOTE:Perform operations with caution, usingappropriate supporting tools of the load andin perfect working order.


7.3.2 Installation instructions

Picture on the side shows the components of the liftinside the delivered packages and thecorresponding quantity.

In the following pages we list all the steps forproper installation of the lift.

21


20

AM8x16 Q.ty 4 Q.ty 4Q.ty 4 Q.ty 2 Q.ty 2Q.ty 4 Q.ty 2 Q.ty 2Q.ty 4

Q.ty 2

Q.ty 4 M6x20 Q.ty 4

B CM10x25 Q.ty 1Q.ty 12Ø 12Q.ty 8 Q.ty 1

Q.ty 12

Q.ty 2C

Q.ty 2(Bianco-White)Q.ty 2 Q.ty 2

Q.ty 2

Qt. 20Q.ty 3

Q.ty 8

Qt. 6 Q.ty 1VAR 3725 (C) (Nero-Black)VAR 3975 (B) (GialloY-ellow)

DVAR 5000 (D) (Blu-Blue)

Q.ty 1

Q.ty 1

Q.ty 1

NOTE:After following the instructions below,mount the lift very carefully and slowly.Steps of assembly must be performed inthe indicated sequence.


23


22

1aB = Min.

A = Max.

2a 2b

2c

2d3 2 1

4

F 500mm FF

6507,5 X 360mm mm

2e

Flex-Hose

Fune-Rope


25


24

3b

H = vedi/see layout

H = vedi/see layout - 100 mm

n° 6 ScrewFlex-Hose

3cFune-Rope

3d

Repeat all operations shown in fig. 1÷3 to fit the opposite side column.

4a4a

4b

4c

4d

Fune-Rope

4h

Flex-Hose

4e 4g

4f405

170 170

200

20044

0

4h

4g= Vedere layout del vostro sollevatore =


27


26

Flex-Hose

Fune-Rope

405

170 170

5 kgm

5b

5c

200

044

0

Hose opposite sidecolumn cylinder

mm400 F

F

mm65

0

F

500mm

F1

F1

Y F1 F

3.5 X 140 mm 7.5 X 360mm

Control columncylinder

X

Y

F

650mm

F

500mm

X

6b 6a 6cPower unit

F1

F1


Mounting synchronized cable carriages■ Connect the lift electrically

■ Fill the power pack C with oil;■ Perform a rise maneuver, so as to make thecarriages reach the maximum height to fix andtension the cable.

Make 2 or 3 idle runs up and down, and make surethe carriages are at the same height, otherwise acton the adjusting screws to obtain the properalignment of the carriages.

29


28

MAX.

MIN.

C

7a

Fune-Rope

=

=

7b 7c

NOTE:For warnings and instructions regarding theelectric connection, see section 6.3 - 6.4 ofthis manual.

NB:It is recommended to perform correcttensioning by acting alternately on thecolumns about 10 mm at a time, until thecomplete compression of the spring.


31


30

F1

F1

F1

F1

F1

F1

F1

F1

F1

F1

F1 8a

8b

F1

3.5 X 140 mm

9a

9c

9b

10b


33


7.6 Phase sequence checkTurn the main switch to lift.If no carriage has moved after 10-15 seconds, itmeans that the motor might be running in thewrong direction. If so, reverse two power cables.

7.7 Completion and check■ Fit the long arms■ Fit the short arms■ Run a few load less strokes up and down todrain any air from the circuit.

Allow several minutes and run more load lessstrokes. Repeat until motion becomes smoothagain.

Should the problem persist, follow instructions givenon page 43 “AIR BLEEDING”.

7.8 Arm stopOnce the lift is down, make sure that the arm canmove freely.

Any work done on electrical parts, including minorjobs, must be carried out by specialised engineers.

7.4 Voltage checkCheck that the voltage of the system correspondsto the mains voltage. If not, contact the servicecenter.

7.5 Connecting up to the mains

The minimum capacity required is: cable cross-section 4G 2.5 sq. mm.

If in doubt, stop installation and call technicalservice. Also check that there is an automatic circuitbreaker installed upstream, to safeguard againstoverloads, fitted with 30mA protection.

Press the power cable through the cable guide andconnect the wires to terminals 1-3-5 for the three-phase version and 1-3 for the single-phase version(see illustrations on the side).

32

MAR

RONE

ROSS

O

MARRON

E ROSS

O

MAR

RONE

VERDE

ROSS

OMAR

RON

E ROSSO

VERDE

VERD

E VERD

E

TENSIONE MAGGIORE TENSIONE MINOREHIGHER VOLTAGE LOWER VOLTAGE

1

3

FUSES

400V 50Hz - 380V 60Hz - 10A

SCHEMA 3PHMOTOR CONNECTION

Any work involving the electric system-nomatter how minor - is the job of specificallytrained personnel.

NOTE:Irregular motion, especially during downwardsmovement, is a sign of air in the hydrauliccircuit.

MAX.

MIN.


35


8.4 Important checks to be made■ Check that dangerous situations do not occurwhile work is being carried out. Stop the machineimmediately if any operation problems are noticedand contact the authorised dealer’s technical service.■ Check that the work area around the machine isfree from potentially dangerous objects and that oil(or other greasy liquid) has not been split on thefloor, causing potential danger to the operator.■ The operator must wear suitable work clothing,safety goggles, gloves and mask to avoid damagecaused by dust or impurities, dangling objects suchas bracelets or such like must not be worn, long hairmust be tied back, shoes must be suitable for thework to be done.■ Check that dismantling of the part of the vehicledoes not alter the load distribution beyond pre-setacceptable limits.■ Turn the mains switch to zero when work isdone on the lifted vehicle.

7.9 Checking the oil levelCheck that oil level in the control unit tank is at themark A when the lift is fully down. If not, top upwith ESSO Huto H32 oil or equally rated oil.

7.10 Air bleeding out the hydraulic circuit■ Carry out some idle strokes to allow air blowingout the hydraulic system.

7.11 Dismantling■ Any dismantling operations performed in orderto move, store or scrap the machine must be donein the reverse sequence to that followed forinstallation.

8. INSTRUCTIONS FORUSING THE LIFT8.1 Improper use of the liftThe lift is designed for lifting vehicles with thespecifications described in the “Technical Details”and in the section “Intended use”. Any otheruse is to be considered unsuitable andunreasonable. In particular, the following situationsare absolutely prohibited:1) lifting people or animals;2) lifting vehicles with people inside;3) lifting vehicles containing potentially dangerousmaterials carried (explosives, corrosives,inflammable substances etc).4) lifting vehicles not positioned on the pickuppoints5) lifting vehicles with accessories not envisaged bythe manufacturer6) use of the lift by staff who are not adequatelytrained and authorised

8.2 Use of accessoriesThe lift may be used with accessories to facilitatethe work of the operator. Only original accessoriesmade by the manufacturer may be used.

8.3 Staff trainingThe equipment may only be operated by speciallytrained and authorised staff. To ensure that themachine is used in the best possible way and thatthe work can beout efficiently, the staff responsiblefor the machine must be properly trained to handlethe necessary information in order to achieve anoperative method in line with the instructionssupplied by the manufacturer. For any doubtsconcerning use and maintenance of the machinerefer to the instructions manual and, if necessary,authorised technical service centres or themanufacturer, technical service department.

34

WARNING!

1

ATTENTION!

1

3

4

2


37


9. TROUBLESHOOTINGCertain problems which may arise while using thelift are listed below. The manufacturer cannotaccept any liability for injury to people or animalsand damage to things caused by unauthorised staffusing the equipment. In the event of faults, you areadvised to contact the technical service departmentin good time to receive advice about how to carryout work and/or adjustments in maximum safetyconditions, thus avoiding the risk of injury to peopleor animals and damage to things.

8.5 Description and function of controlsOperate the controls on the electrical box:

UP: Turn the main control switch (1) clockwise forupward movement (instable switch).

DOWNSTROKE: Turn the lever (2) on the powerunit downwards.

OFF: Control reverser in “0” position.

8.6 Emergency procedure: emergency drop withpower offTurn the lever (2) on the power unit downwards.Should the lift not move down, apply a hydraulicpump to the power unit (4) of the lift.

Act on the pump and perform a lisgt manouvreupward, so as to release the lift from themechanical stop. Keep the handle pressed andsimultaneously repeat the downward manouvre byacting on the lever (2), until the lifter reaches theground completely.

36

WARNING:Should the lift not move down, the carriagemay rests on the safety mechanical device.Activate the rise movement to release the liftfrom the mechanical stop. Manually releasethe mechanical block, by acting on thehandle (3) (downwards). Keep the handlepressed and simultaneously repeat thedownward manouvre by acting on the lever(2), until the lift reaches the groundcompletely.

PROBLEMPROCEDURE CAUSE REMEDY

Nothing happens Main safetyfuses broken

Replace

Magnetic-thermalswitch OFF

Resetmagnetic-thermalswitch

Fault inelectricalsystem

Control

Lifting run is notcompleted

Loadexceedingnominalcapacity

Mainsvoltage toolow

Check

Insufficientoil in controlunit

Top up(sect. 6.9)

Lift run not smooth

Air in thehydrauliccircuit

Make airblow outthehydrauliccircuit

No descent movementDrain valvejammed

Check

Hoist cableformechanicalrest brokenor slack

Check andreplace

Irregular upstokrand/or downstroke

Re-alignmentrope slack

Tightenrope

Frictionbetweensliders andsliding guides

Clean theguides andlubricate


12. ELECTRICALINSTALLATIONThis installation is to be carried out by the user.

39


INSTRUCTIONS FOR THE CORRECTMANAGEMENT OF WASTE FROM ELECTRIC ANDELECTRONIC EQUIPMENT (IN ITALIAN RAEE)ACCORDING TO LEGISLATIVE DECREE 49/14

With the aim of informing the users on how todispose of the product correctly (as provided inArticle 26, paragraph 1 of Legislative Decree49/2014), please note the following:

10. MAINTENANCELock the main switch with a padlock beforeproceeding with maintenance.

10.1 SlidewaysLubricate sliding guides every 3 months withgrease.

10.2 Cables and pulleysPeriodically check that cables feature no broken ordamaged strands, pulleys are in good condition.

10.3 Checking oil levelCheck oil level in the control unit.

10.4 Checking the safety catchesMake sure that the safety catch operates correctlyand the steel cable is not damaged.

11. STORAGEIn the event of the lift having to be stored for longperiods, disconnect the power supply, empty thetank/s containing liquids used for machineoperation and protect any parts that might bedamaged by dust.- Grease the parts that might bedamaged by dryness. - When the machine is startedagain, replace the seals indicated in the spare partssection.

11.1 Scrapping■ If the decision is taken not to use this machineany longer, we advise making this inoperative.■ Modify any parts of the machine which could bedangerous, leaving it harmless.■ Sort parts according to disposal class.■ Dispose of as scrap and metal and take to anauthorised scrap metal disposal centre.■ Special wastes must be sorted into uniformtypes, then disposed of through authorisedchannels.

38

CAUTION:Moving mechanical parts. Guard removal atoperator’s risk.

The crossed-out wheelie bin affixed to thedevice indicates that the product should notbe disposed of as regular waste (togetherwith “mixed urban waste”), but it should bemanaged separately in order to subject WEEEto specific operations aimed at reusing ortreating them, and remove and dispose ofsafely any substances that are harmful forenvironment and recycle raw materials thatcan be reused.”

3 PHASE

3 PHASEHz V 230 400F 50/60 POWER CABLE 3P + EARTH Xx2.5mmq16 A 10 A

10

F

1 1 3 5

0IG 2

PE4 6

nero 2.5mmq

Q1

M3

Q1 Magnet-thermal automatic switch 9-14A (version 230V) 6-10A (version 400V

M Motor

IG Main Switch


15. SPARE PARTS TABLES14. MACHINEIDENTIFICATION DATA

41


13. HYDRAULIC SYSTEM

40

M M

F F

T P

T P P TP1

G G

Ld

E

ME e

C DD

B MA C

BA

BOSCH REXROTH OIL CONTROL BUCHER HYDRAULIC

A Tank

B Intake filter

C Electric motor

D Pump

E Safety valve (p=180bar)

F Down speed valve

G Down speed valve

L Down valve

M Check valve

T Cylinder relief

Identification plate

A Manufacturer’s Address

B Capacity lift

C Serial number

D Year of manufacturer

E Model

F Manufacturer’s brand

CAUTION:Do not tamper with, carve, change orremove the identification plate; do not coverit with panels etc., since it must always bevisible. Said plate must always be kept clean.

WARNING:Should the plate be accidentally damaged(removed from the machine, damaged oreven partially illegible) inform immediatelythe manufacturer.

WARNING!For a correct handling of residual risks,pictograms are located on the machineto show the areas subject to risk duringoperation. These indications aresupplied on self-sticking labels bearingan identifi cation code.

IMPORTANT:should the labels be lost or becomeillegible, please order replacementsfrom the manufacturer and attach themas shown in the diagram in thefollowing page (Tab. 10).


Table no. / Change index

2/015.2 COLUMN GROUP

43


15.1 ILLUSTRATED SUMMARY

The figure and the following summary allowquick identification of machine main units andrelevant tables for ordering spare parts.

42

TAV.2

TAV.2

TAV.1

TAV.2

TAV.7/8

TAV.4

TAV.1

TAV. 3

TAV.2

TAV.5 TAV.6

3

4

2

1

Tav. 2

5

4

17

12

13

15

14

15

13

12

151

7

6

8

9

11

12

13

11

15151

16

6



3B/015.3 LIFTING ARM UNIT

45



2/0COLUMN GROUP

44

19

1713 11 1

12

97

13

1210

B6

415

35

11

9 4 10

13 5

12

11

16

715

314

AA B

18

2

B A 16

17

C B 18

11

A 9 8

10

B 98

1

106

2 5

34

C8

127

9

106

2 5

34

13 7

62 5

347



5/016. HYDRAULIC SYSTEMTABLE DEFINITION

47



4A/015.4 HYDRAULIC POWER PACK

46

202

1

4

5

15

16

18

19

10

3

6 7

9

8

11

12

13

14 21

17

400/3/50Cod. 324357

3

2

1

4

6

5

8

13

56

7

A

A

1 6

17

91 01112

14

6 15

6

18



7/0TABLE DEFINITION

18. ELECTRICAL SYSTEM

49



6/0TABLE DEFINITION

17. TABLE FOR LABELSAND DANGER WARNINGDEVICES

48

C RIPARTIZ IONE DEL CARICOLOAD DISTRIBUT IONGEW ICHT VERTEILUNGREPARTITION DE CHARGE

P1(P2) REPARTICION DE LACARGA

C P1 P2

Q mm kg kg710 1830 920

P2(P1) 800 2100 1050

900 2400 1200

1000 2800 1400

400

VEICHLESLIFTMODELY E A R CAPACITY KG. SERIAL N°

Q=P1+P2kg

2 7 5 0

3 1 5 0

3 6 0 0

4200

YE

AR

SERIAL

N°

MODEL

VEICHLE

SLIFT

6

5

4

3

2

6

54 1

3

PORTATA

MAX1

2

131

2

0

NB: mount the mechanical stop IG 400V 50Hz 3Ph

M20x1.5

3NB: MOUNT ENSURING THE TERMINALS1-3-5 ARE ON THIS SIDE

14 611

124

M20x1.5

5

7

8

9

10

NB: REGOLARE A:6A (vers.400V)

TE M6x25

Q1

TE M6x14

M20x1.5

TESTA DELLA VITE ESTERNA ALLA SCATOLA

Nut Diagram of box earthSerated washer

Plain washerNut

Motor earthSerated washer

6 BoxBox support Plain washer

Serated washer Plain washer Bolt TE M6x14

Nut Plain washer

Serated washer Bolt TE M6x25

400/3/50


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19. INSTALLATION REPORTTO BE COMPLETED BY THE INSTALLER

□ Power voltage check

□ Main switch

□ Up/down control

□ Correct direction of motor rotation

□ Control unit setting valve operation and seal inspection

□ Downward movement valve inspection

□ Tightening torque control of retention screws securing column to floor

□ Telescopic arms correct sliding control

□ Correct arm stop engagement and release control

□ Screw lubrication device level control

□ Slide guide lubrication control

□ Foot guard devices exact position control

□ Adhesive and adhesive position check

□ Carrying Capacity __________________________________________________________________________________________

□ Warnings _______________________________________________________________________________________________________________

□ Serial number ____________________________________________________________________________________________

Data of installation ____________________________

20. PERIODICAL VISITTO BE COMPLETED BY THE ENGINEER

Control Operation

Main switch

Up/down control

Checking cable wear and tension

Control unit setting valve operation and seal inspection

Downward movement solenoid valve inspection

Tightening torque control of retention screws securing column to floor

Telescopic arms correct sliding controlCorrect arm stop engagement and release control

Screw lubrication device level control

Slide guide lubrication control

Foot guard devices exact position control

Adhesive and adhesive position check

Carrying Capacity _________________________________________________________________________________________

Warnings ________________________________________________________________________________________________

Serial number ____________________________________________________________________________________________

Date:

Engine

erNam

e:

Date:

Engine

erNam

e:

Date:

Engine

erNam

e:

Date:

Engine

erNam

e:


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21. UNSCHEDULED MAINTENANCE & REPAIRING

_____________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________

22. AFTER SALESSERVICEApart from the routine maintenance andadjustments stipulated in this manual theequipment must not be tampered with in any way.

All further servicing must be carried out only by anengineer from an Authorised Agent. Failure toobserve these conditions will invalidate theGuarantee.

On-Site Service /Overhaul /Spare PartsIf you require a Service Engineer to attend ON SITE,either due to an equipment fault, or for machinecalibration, or if the equipment covered by thismanual requires to be sent back for factoryoverhaul, or if you need spare parts, please contactour Product Support Department.

■ Outside UK mainlandService for export customers are provided by theagent from whom your equipment was purchased.

■ UK After-Sales ServiceCall Crypton Support for details of local serviceagents.

■ Technical Information

Crypton also provide information and contractscovering:■ Car Data, Fault Code Information, DiagnosticInformation, Software Support Contracts,Software Updates & Accessories.

23. CONTACT DETAILS■ Sales

Tel: 0121 725 1400Email: [email protected]

■ Support

Tel: 0121 725 1366Email: [email protected]

Continental Automotive Trading UK Ltd36 Gravelly Industrial ParkBirmingham B24 8TA United Kingdomwww.cryptontechnology.com

Crypton - A Brand of the Continental Corporation

E & O E. The Company reserves the right tointroduce improvements in design or specificationwithout prior notice.

The sale of this product is subject to our standardterms, conditions and relevant product warranty.


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Continental Automotive Trading UK Ltd, 36 Gravelly Industrial Park, B24 8TATel: 0121 725 1366 | Email: [email protected] | Web: www.cryptontechnology.comCrypton - A Brand of the Continental Corporation

E & O E. The Company reserves the right to introduceimprovements in design or specification without prior notice.

The sale of this product is subject to our standard terms,conditions and relevant product warranty.

2-Post Lift 4.2T - Crypton

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Transcript of 2-Post Lift 4.2T - Crypton