117.651 18.05.2016 1 / 19 - Technical Education Solutions

Customer No. Document No. Date Page

117.651 18.05.2016 1 / 19

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Sample laboratory hydraulics / electrohydraulics basic and advanced level

Workstation System Learnline, mobile, double-sided

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Lab. furniture Mobile laboratory workbench Mobile workstation system with profile plate that can be used on both sides (1100 mm) and ER mounting frame. Type: With 1100 x 700 mm profile plate and ER frame

539028 1,00

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Stand-up cont. Fixed drawer unit for installation in mobile workstations Fixed drawer unit with three lockable steel drawers, fully extendable and with safety stop. Type: Fixed drawer unit for hydraulics (3 drawers)

539026 2,00

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Roller contain. Wheeled drawer unit for stationary workstations Fixed drawer unit with three lockable steel drawers, fully extensible and with safety stop. Type: Wheeled drawer unit for hydraulics (3 drawers)

539731 2,00

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Retainer Universal bracket Permits the mounting of up to 2 hydraulic power units with single pump, up to 2 hydraulic measuring containers or holders for storing hoses. W 50 x D 275 x H 130.

539736 1,00


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Tray Oil spillage/protective mat Oil receptacle/protective mat, 1512 x 312 mm, 5 mm thick insulation mat with a 16 mm high border all round. 312 x 1512 mm

541133 2,00

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Retainer Hose holder For up to 20 hydraulic hoses. Provides neat storage and protects hose couplings from ingress of dirt. W 366 x D 182 x H 80.

539737 2,00

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Retainer Cable guide For a set of laboratory cables. Ensures that cables are kept neatly and in order. W 150 x D 136 x H 63.

535812 2,00

Hydraulics / Electrohydraulics

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Equipment set Equipment set TP 501 – Basic level: Basic training in hydraulics With the Quick-Fix® mounting system you can easily and flexibly mount all the components of a workstation on a profile plate with 50 mm between slots or on a profile column. All electrical components are equipped with 4 mm safety plugs and safety sockets. The equipment sets are kept in trays that fit in both the Systainer® and the workstations drawer containers. In addition, each component has a pictogram, which complies with DIN ISO 1219-1, thus providing a clear overview. The package

573035 2,00


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includes adhesive symbols (in accordance with DIN ISO 1219-1) for labelling the components' storage location, safety and work instructions, and a storage suggestion. The hydraulic connection does not require any tools and involves low-leakage stainless steel couplings. The coupling nipple and socket are self-sealing when uncoupled and are pressure-resistant up to 12 MPa. The sensors for pressure, temperature and flow can be used at any coupling location. All the components are included as simulation models in the FluidSIM® component library. The component selection and the equipment set version are specifically adapted to the tasks in the related workbook. By supplementing the equipment set for Hydraulics, Basic Level and re-using equipment, it can be cost-effectively expanded to include the scope of Hydraulics, Advanced Level and Electrohydraulics, Basic Level. The equipment set contains all the components for basic training in hydraulics: Type: Complete equipment set TP 501 in equipment tray 1x Pressure relief valve 544335 1x 2-way flow control valve 544338 1x One-way flow control valve 152843 1x Non-return valve, delockable 544339 1x Non-return valve 548618 1x 4/2-way hand lever valve, spring return 544342 1x 4/3-way hand lever valve, relieving mid-position (AB −> T), detenting 544344 1x 4/3-way hand lever valve, closed mid-position, detenting 544343 1x Shut-off valve 152844 1x Differential cylinder 16/10/200 with cover 572746 1x Weight, 9 kg, for cylinder 152972 1x Hydraulic motor 152858 1x T-distributor 152847 2x 4-way distributor with pressure gauge 159395 3x Pressure gauge 152841 1x Flow sensor 567191


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Workbook Hydraulics, Basic level TP 501 Please select the desired language: DE: 550141 EN: 551141 ES: 551145 FR: 551146

choose a language

1,00

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Equipment set Training package TP 502 Advanced level hydraulics With the Quick-Fix® mounting system you can easily and flexibly mount all the components of a workstation on a profile plate with 50 mm between slots or on a profile column. The equipment sets are kept in trays that fit in both the Systainer® and the workstations drawer containers. In addition, each component has a pictogram, which complies with DIN ISO 1219-1, thus providing a clear overview. The package includes adhesive symbols (in accordance with DIN ISO 1219-1) for labelling the components' storage location, safety and work instructions, and a storage suggestion. The hydraulic connection does not require any tools and involves low-leakage stainless steel couplings. The coupling nipple and socket are self-sealing when uncoupled and are pressure resistant up to 12 MPa. The sensors for pressure, temperature and flow can be used at any coupling location. All the components are included as simulation models in the FluidSIM® component library. The component selection and the equipment set version are specifically adapted to the tasks in the related workbook. By supplementing the equipment set for Hydraulics - Advanced Level and re-using the equipment, it can be cost-effectively expanded to include the scope of Electrohydraulics - Basic Level and Electrohydraulics - Advanced Level. The equipment set includes all the components for training in advanced hydraulics, building on the basic level: Type: Complete equipment set TP 502 in equipment tray 1x Pressure relief valve, compensated 567237 1x 3-way pressure reducing valve 544337 1x Flow dividing valve 544340

573036 2,00


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1x 2/2-way stem actuated valve, convertible 544353 3x Non-return valve 548618 1x Diaphragm accumulator with shut-off block 152859 1x Differential cylinder 16/10/200 with cover 572746 1x Mounting kit for cylinders 544371 5x T-distributor 152847

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Workbook Hydraulics, Advanced level TP 502 Please select the desired language: DE: 550142 EN: 551147 ES: 551148 FR: 551149

choose a language

1,00

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Equipment set Supplementary equipment set from TP 501 - Hydraulics, Basic Level and TP 502 - Hydraulics, Advanced level to TP 601 - Electrohydraulics, Basic Level The equipment set expands the equipment sets for Hydraulics, Basic and Advanced Level to include all the components for basic training in Electrohydraulics: 2x relay, 3-way 1x electric limit switch, activated from the left 1x electric limit switch, activated from the right 1x signal input, electric 1x 4/2-way solenoid valve, spring return 1x 4/3-way solenoid valve, mid-position closed, detenting 1x 4/2-way double solenoid valve, detenting 2x proximity switch, electronic 1x pressure switch, electronic With the Quick-Fix® mounting system you can easily and flexibly mount all the components of a workstation on a profile plate with 50 mm between slots or on a profile column. The electrical units are clamped firmly in the mounting frame and sequenced individually. The electrical units can be used for hydraulic or pneumatic systems.

573040 2,00


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All electrical components are equipped with 4 mm safety plugs and safety sockets. The electric limit switches and sensors are designed to be suitable for activating electropneumatic components. The electronic proximity switches are designed in such a way that they can be used on the cylinders of the pneumatics basic level equipment sets. The equipment sets are kept in trays that fit in both the Systainer® and the workstations drawer containers. In addition, each component has a pictogram, which complies with DIN ISO 1219-1, thus providing a clear overview. The package includes adhesive symbols (in accordance with DIN ISO 1219-1) for labelling the components' storage location, safety and work instructions, and a storage suggestion. The hydraulic connection does not require any tools and involves low-leakage stainless steel couplings. The coupling nipple and socket are self-sealing when uncoupled and are pressure-resistant up to 12 MPa. The sensors for pressure, temperature and flow can be used at any coupling location. All the components are included as simulation models in the FluidSIM® component library. The component selection and the equipment set version are specifically adapted to the tasks in the related workbook. By supplementing the equipment set for Electrohydraulics, Basic Level, and re-using the equipment, it can be cost-effectively expanded to include the scope of Electrohydraulics, Advanced Level and Electropneumatics, Basic Level. Type: Complete supplementary equipment set TP 501 and TP 502 – TP 601 2x Relay, three-fold 162241 1x Signal input, electrical 162242 1x Limit switch, electrical, left-actuated 183322 1x Limit switch, electrical, right-actuated 183345 1x 4/2-way double solenoid valve, detenting 544352 1x 4/2-way solenoid valve, spring return 544346 1x 4/3-way solenoid valve, closed mid-position 544347 1x Pressure switch, electronic 548612 2x Proximity sensor, electronic 2342009


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Workbook Electrohydraulics, Basic level TP 601 Please select the desired language: DE: 550143 EN: 551150 ES: 551151 FR: 551152

choose a language

1,00

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Equipment set Equipment set TP 602 – Advanced level: Electrohydraulics for advanced students With the Quick-Fix® mounting system you can easily and flexibly mount all the components of a workstation on a profile plate with 50 mm between slots or on a profile column. The electrical units are clamped firmly in the mounting frame and sequenced individually. The electrical units can be used for hydraulic or pneumatic systems. All electrical components are equipped with 4 mm safety plugs and safety sockets. The sensors are designed to be suitable for activating electropneumatic components. The equipment sets are kept in trays that fit in both the Systainer® and the workstations drawer containers. In addition, each component has a pictogram, which complies with DIN ISO 1219-1, thus providing a clear overview. The package includes adhesive symbols (in accordance with DIN ISO 1219-1) for labelling the components' storage location, safety and work instructions, and a storage suggestion. The hydraulic connection does not require any tools and involves low-leakage stainless steel couplings. The coupling nipple and socket are self-sealing when uncoupled and are pressure-resistant up to 12 MPa. The sensors for pressure, temperature and flow can be used at any coupling location. All the components are included as simulation models in the FluidSIM® component library. The component selection and the equipment set version are specifically adapted to the tasks in the related workbook. By supplementing the equipment set for Electrohydraulics - Advanced Level and re-using the equipment, it can be cost-effectively expanded to include the scope of Hydraulics - Basic Level and Electropneumatics, Basic and Advanced Level.

573038 2,00


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The equipment set includes all the components for training in advanced electrohydraulics by building on Electrohydraulics, Basic Level: Type: Complete equipment set TP 602 in equipment tray 1x Time relay, two-fold 162243 2x Relay, three-fold 162241 1x Preset counter, electronic 1677856 1x Diaphragm accumulator with shut-off block 152859 1x Hydraulic motor 152858 1x 4/3-way solenoid valve, relieving mid-position (AB −> T) 544348 1x Proximity sensor, inductive, M12 548643 1x Emergency stop pushbutton, electrical 183347 1x T-distributor 152847 1x Non-return valve, delockable 544339 1x Pressure relief valve, compensated 567237

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Workbook Electrohydraulics, Advanced level TP 602 Please select te desired language: DE: 550144 EN: 551153 ES: 551154 FR: 551155

choose a language

1,00

Necessary accessories

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Tubing Hose line with quick release couplings The high-pressure hose consists of three layers: The innermost layer is synthetic rubber, followed by a wire mesh and sheath of abrasion-resistant synthetic rubber. The quick coupling sockets are self-sealing when decoupled. Used with a coupling nipple, the coupling sockets form a tightly sealed connection. Only the face of the coupling is coated with oil during the coupling process. Coupling and decoupling are only permissible when the hose is de-pressurised.

152960 14,00


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• Operating pressure 6 MPa (60 bar) • Max. permissible pressure 12 MPa (120

bar) • Temperature range -40 – + 125 °C • Min. bending radius 100 mm • DN 06 (Ø 6,3 mm)

Tube length: 600 mm

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Tubing Hose line with quick release couplings The high-pressure hose consists of three layers: The innermost layer is synthetic rubber, followed by a wire mesh and sheath of abrasion-resistant synthetic rubber. The quick coupling sockets are self-sealing when decoupled. Used with a coupling nipple, the coupling sockets form a tightly sealed connection. Only the face of the coupling is coated with oil during the coupling process. Coupling and decoupling are only permissible when the hose is de-pressurised.



Tube length: 1000 mm

152970 6,00

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Tubing Hose line with quick release couplings The high-pressure hose consists of three layers: The innermost layer is synthetic rubber, followed by a wire mesh and sheath of abrasion-resistant synthetic rubber. The quick coupling sockets are self-sealing when decoupled. Used with a coupling nipple, the coupling sockets form a tightly sealed

159386 8,00


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connection. Only the face of the coupling is coated with oil during the coupling process. Coupling and decoupling are only permissible when the hose is de-pressurised.



Tube length: 1500 mm

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Hydraulic power pack with a constant-displacement pump Please select: 230V/50Hz: 152962 120V/60Hz: 8065049

choose a voltage

2,00

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Hydraulic fluid Hydraulic oil (DIN 51524) Brand-name hydraulic oil for all Festo hydraulic power units. Type: HLP22, 10 Litres

192215 1,00


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Meas. device Beha-Amprobe AM-510 digital multimeter Simple entry-level device for basic training. Automatic and manual range selection, 3¾-digit LCD display, measurement of direct and alternating voltage, direct and alternating current, resistance, continuity, flow diode test, capacity and frequency measurement.

• Voltage: 1 mV – 600 V • Current: 0.1 µA – 10 A • Resistance: 0.1 Ω – 40 MΩ • Frequency: 1 Hz – 10 MHz • Capacity: 0.01 nF – 100 µF • Measuring circuit category CAT III/600 V

Scope of delivery

• Measuring leads • Battery • Operating instructions

8040005 2,00

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Covering hood Protective cover for weight, 9 kg Protects reliably against injury. Only in combination with cylinder, order no. 152857, 572746, 572750 and weight, order no. 152972. For Learnline profile column: order no. 541135 For the Learntop-S mounting kit: order no. 152973 Version: For Learnline profile column

541135 2,00


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Power supply unit for mounting frame Please select: DE, FR, NO, SE, FI, PT, ES, AT, NL, BE, GR, TR, IT, DK, IR, ID: 159396 US, CA, Central America, BR, CO, EC, KR, TW, TH, PH, JP: 162411 GB, IE, MY, SG, UA, HK, AE: 162412 AU, NZ, CN, AR: 162413 CH: 162414 ZA, IN, PT, SG, HK, (GB), (AE): 162415

choose a power cable

with respective

country plug

2,00

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Press. relief Pressure relief unit The pressure relief unit is attached to the low-leakage, self-sealing coupling nipple so it can be forced open without requiring much power. This allows trapped hydraulic pressures to be relieved.

152971 1,00

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Conn. cable set 4 mm Safety laboratory cables, 106 pieces, red, blue and black Complete set, consisting of 106 safety laboratory cables with 4 mm safety plugs in the colours red, blue and black:

• 10x red 50 mm • 10x blue 50 mm • 8x black 50 mm • 8x red 300 mm • 8x blue 300 mm • 18x black 300 mm • 8x red 500 mm • 8x blue 500 mm • 18x black 500 mm • 2x red 1000 mm • 3x blue 1000 mm • 2x black 1000 mm • 1x red 1500 mm • 1x blue 1500 mm • 1x black 1500 mm

571806 2,00


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• Plugs with rigid protective sleeve and axial socket

• Conductor cross section: 1 mm2 • 1000 V CAT II • Rated current: 16 A

Recommended Supplementaries

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Software FluidSIM® 5 FluidSIM® 5 Hydraulics is an application for creating and simulating hydraulic and electrohydraulic circuits. The integration of mobile hydraulics is new in version 5. The software package includes a circuit creation tool, a high-performance simulation tool and a comprehensive e-learning tutorial. The following automation technology topics are covered:

• Hydraulics • Electrohydraulics • Proportional hydraulics • Closed-loop hydraulics • Mobile hydraulics • GRAFCET • Digital technology

System requirements:

• Windows XP, Vista, 7 or 8 • At least 1 GHz processor • At least 1 GB RAM • Dual core processor (recommended)

Technology: Hydraulics Type (license): Local installation Number (pieces): Single/multiple licence de/en/es/fr Number of licences: 2

8024358 1,00


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Software Training programme Fundamentals of hydraulics The interactive and multimedia training program covers the basics of hydraulic control systems. Content extracts:

• Physical principles • Hydraulic systems • Power supply unit • Drive units • Directional control valves • Shut-off valves • Pressure control valves • Flow control valves • Additional requirements

E.g. single licence with CD-ROM/DVD: Online de/en/es/fr/fi/et/el/zh Number of licences: 2

540917 1,00

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Software Training programme Fundamentals of electrohydraulics The interactive and multimedia training program covers the basics of electrohydraulic control systems. This knowledge will be implemented in the project section using various practical projects. The participants can refer back to the project-specific information contained in the sections on technical knowledge and component knowledge during the project. Content extracts:

• Electrohydraulic components • Designing and documenting basic

circuits • Advantages and drawbacks of

electrohydraulics • Electromechanically actuated valves • Electrical components: e.g. electrical

switch • Direct electrical control of a solenoid coil • Standards-compliant electrical circuit

diagrams

540929 1,00


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• Documentation of electrical control systems: sequence table

• Simulation of a hydraulic and electrical circuit diagram

• Reliability of a system • Safety and protective measures in

electrohydraulic systems • Maintenance and servicing including

fault location and elimination

E.g. single licence with CD-ROM/DVD: Online de/en/es/fr/fi/et/zh Number of licences: 2

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Equipment set Equipment set TP 610 – Advanced level: Measurement and control in Hydraulics with FluidLab®-H With the Quick-Fix® mounting system you can easily and flexibly mount all the components of a workstation on a profile plate with 50 mm between slots or on a profile column. The electrical units are clamped firmly in the mounting frame and sequenced individually. The electrical units can be used for hydraulic or pneumatic systems. All electrical components are equipped with 4 mm safety plugs and safety sockets. The electric limit switches and sensors are designed to be suitable for activating electropneumatic components. With the FluidLab®-H software just a few simple steps are needed to configure the interface, adapt the sensors and select the language. Then the exercises can be started. These are divided into the areas: basic experiments, cylinder controls, proportional technology and control engineering. Exercises are supported by connection diagrams, descriptions and sample solutions. The measurement process is software-controlled. Diagrams can be dimensioned and printed out using the cursors. The software also includes the complete book of exercises, with sample solutions, in PDF format. The equipment sets are kept in trays that fit in both the Systainer® and the workstations drawer containers. In addition, each component has a pictogram, which complies with DIN ISO 1219-1, thus providing a clear overview. The package includes adhesive symbols (in accordance with DIN ISO 1219-1) for labelling the components'

567194 2,00


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storage location, safety and work instructions, and a storage suggestion. The hydraulic connection does not require any tools and involves low-leakage stainless steel couplings. The coupling nipple and socket are self-sealing when uncoupled and are pressure resistant up to 12 MPa. The sensors for pressure, temperature and flow can be used at any coupling location. All the components are included as simulation models in the FluidSIM® component library. The component selection and the equipment set version are specifically adapted to the tasks in the related workbook. By supplementing the equipment set for measurement and control in Hydraulics and re-using equipment, it can be cost-effectively expanded to include the scope of measurement and control in Pneumatics. The equipment set includes all the components for recording measured values, including software for measuring, controlling and regulating for advanced hydraulic training, building on basic level hydraulics and electro-hydraulics: Complete equipment set TP 610 in equipment tray 1x I/O data cable with SysLink connectors (IEEE 488) 34031 1x Universal connection unit, digital (SysLink) 162231 1x Analogue cable, parallel 529141 1x Connection indicator, analogue 567232 1x EasyPort USB – An interface for measuring, open-loop control, closed-loop control. Connects the simulation to the real world 548687 1x Quick-Fix® screw adapter 549806 1x 4/3-way solenoid valve, relieving mid-position (AB −> T) 544348 2x Pressure sensor 525964 1x Flow control valve 152842 1x Resistance hose line with quick release couplings 549858 1x FluidLab®-H Single licence 573286 1x Limit switch, electrical, left-actuated 183322

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Edutrainer Proportional amplifier The amplifier allows control of proportional valves. It is designed so that it can either be driven by two independent solenoids (1 channel) or a valve with two solenoids (2 channel) such as a 4/3-way proportional valve. The proportional amplifier thus works either as a 1-channel amplifier or a 2-

162255 2,00


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channel amplifier. The inputs are short-circuit protected or surge-proof up to 24 V.

• Setpoint values: ±10 V DC in steps of 100 mV

• Switching signal for internal • setpoint values: 15 – 30 V DC • Solenoid outputs: PWM signal, 24 V,

max. 1 A • Enabling switching signal: 15 – 30 V DC • Basic current: 0 – 250 mA, in steps of 1

mA • Jump current: 0 – 250 mA, in steps of 1

mA • Maximum current: 100 mA – 1 A, in steps

of 5 mA • Dither frequency: 100 – 250 Hz, in steps

of 1 Hz

Consisting of: Proportional amplifier with connection for 4 mm safety plug, mounting with integrated locking strip in the mounting frame for electrical connection and control units or via plug-in adapter to a slotted profile plate.

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Displ. encoder Displacement encoder for cylinder Linear potentiometer for installing on cylinders using a mounting kit.

• Connecting cable with 4mm safety plug • Output: 0 – 10 V (DC)

Type: 200 mm stroke

167090 2,00

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Prop. dir.valve 4/3-way proportional valve 4/3-way proportional valve progressive flow rate characteristics multi function connections for laboratory and jack plugs with safety sockets.

• Operating pressure p: 6 MPa (60 bar) • Max. permissible pressure pmax: 12 MPa

(120 bar)

167086 2,00


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• Valve design: Directly actuated spool valve

• Actuation: Proportional solenoid, pressure-tight, pushing

• Port pattern, hydraulic: ISO/DIN 4401 size 02

• Max. degree of pollution: Category 19/17/14, according to ISO 4406

• Nominal flow rate qN: 1.5 l/min, at dpN = 0.5 MPa (5 bar)/control edge

• Nominal current: 800 mA

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Propor. prv Proportional pressure relief valve The valve is used for pressure limitation. The limit pressure is adjusted with the proportional solenoid.

• Actuation: proportional solenoid • Operating pressure 6 MPa (60 bar) • Maximum permissible pressure 12 MPa

(120 bar) • Valve port pattern, hydraulic ISO/DIN

4401 size 02 • Low-leakage, self-sealing coupling

nipples • 24 V DC power • Nominal current 800 mA • Electrical connection: 4 mm safety

socket • Quick action mounting system Quick-

Fix®

544351 2,00


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Filter Pressure filter Placed directly downstream of the pump, the pressure filter reliably protects the following hydraulic elements from solids suspended in the oil. The required purity class is determined by the most sensitive element in the system.

• Pore size of the filter: 5 µm • Contamination indicator • Maximum permissible pressure 12 MPa

(120 bar) • Low-leakage, self-sealing coupling

nipples • Quick action mounting system Quick-

Fix®

548609 2,00

117.651 18.05.2016 1 / 19 - Technical Education Solutions

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