Fruit Processing Plant Susinggih Wijana/TIP-FTP-UB 19/12/2008PD/FruitProcessingPlant/SUG1.
-
Upload
braden-fellers -
Category
Documents
-
view
228 -
download
1
Transcript of Fruit Processing Plant Susinggih Wijana/TIP-FTP-UB 19/12/2008PD/FruitProcessingPlant/SUG1.
PD/FruitProcessingPlant/SUG 1
Fruit Processing Plant
Susinggih Wijana/TIP-FTP-UB
19/12/2008
PD/FruitProcessingPlant/SUG 2
General Conditions
• Legal conditions : peraturan yang berhubungan pendirian dan operasi pabrik
• Engineering conditions : arsitektur, lingkungan, listrik, teknologi, sanitasi dan higyne, keselamatan kerja dll.
• Economic conditions : evaluasi terhadap permintaan produk, kedekatan bahan baku & pasar, kuantitas dan kualitas bahan baku
19/12/2008
PD/FruitProcessingPlant/SUG 3
COURSE PLANNING
• Planning, establishing, and developing a plant are complex engineering and economic tasks
demanding the cooperation and coordination of various
professionals.• A feasibility study should be done before a
financial investment is made. It is necessary to examine the technological, manufacturing, financial, and environmental conditions required for the economic production of the given product followed by details of the conditions needed for building the plant.
19/12/2008
PD/FruitProcessingPlant/SUG 419/12/2008
PD/FruitProcessingPlant/SUG 5
Perencanaan teknologi dan prosesing buah-buahan
• planning of a fruit processing plant starts with answering the following questions:– For the choice of products:
what do we want to produce?– For the quantity of the products:
what amount of product do we want to produce?
– For the technological procedure: how do we want produce?
– Preserving
19/12/2008
PD/FruitProcessingPlant/SUG 619/12/2008
PD/FruitProcessingPlant/SUG 719/12/2008
PD/FruitProcessingPlant/SUG 819/12/2008
PD/FruitProcessingPlant/SUG 9
The product is the carrier of the following information and basic data for the plant calculations:
• The formula of the product: gives the amounts of raw materials needed for the given product. This is the basic data for calculation of the material balance.
• The shape and dimension of the product: influence the type of processing machines and dimensions of material handling and storing equipment and spaces.
• Quality of the product: the palatability or quality-preserving period, the composition, the organoleptic properties, the packaging and functional properties affect the technological process. Determination of these properties is done by evaluating customer demands and preferences (marketing plan).
• Product volume: determines the requirement for the productivity of the machinery, storage space, and the economics of production (Rouweler,1991).
19/12/2008
PD/FruitProcessingPlant/SUG 10
• Processing technology consists of all the methods, procedures, and processes used to produce the finished product from raw materials.
• The processing technology is realized by a definite sequence of various procedures (e.g., sorting, classifying, washing, chopping, etc.) and of processes (e.g., heat treatment, parboiling, pre-cooling).
19/12/2008
PD/FruitProcessingPlant/SUG 11
FRUIT PROCESSING TECHNOLOGY,MANUFACTURING PROCESS
Evaluate process and choose the most appropriate for manufacturing:
• Operation alternatives• The effect of the procedure on the material• Productivity: incoming and outgoing materials, losses• The realization mode of a procedure: manual or
mechanized• Machines used for the procedures• Character of the human labor: numbers of the
workers, craftsmanship• Linkability of the procedures
19/12/2008
PD/FruitProcessingPlant/SUG 12
Factors affecting the quality of the product are:
• Types of procedures and processes• Working quality of the machines• Labor requirements• Monitoring system, degree of
instrumentation• Continuity, off-times
19/12/2008
PD/FruitProcessingPlant/SUG 13
Factors affecting the quantity of the product and productivity are:
• Dimension of the material• Yield, residual products (off quality raw
material and process waste)• Productivity (capacity) demand• Degree of mechanization, automation• Continuity, off-times
19/12/2008
PD/FruitProcessingPlant/SUG 1419/12/2008
PD/FruitProcessingPlant/SUG 1519/12/2008
PD/FruitProcessingPlant/SUG 16
Material Transport of Fruit Processing
• Berupa berbagai wadah yang digunakan dalam transportasi raw material ke pabrik (kardus, kotak kayu dll.)
• Kebutuhan kotak dapat dihitung berdasarkan kapasitas kotak dikalikan dengan kebutuhan bahan baku yang diproses/waktu
• Kebutuhan bahan baku dapat dihitung dari target produk olahan dan rendemen (yield)
• Beberapa produk olahan : – Dried fruit made of peeled apple : 8-10%– Dried fruit made of unpeeled apple : 14-16%– Dried plum : 30-35%– Rose hips : 40-50%
19/12/2008
PD/FruitProcessingPlant/SUG 17
Capacity calculation
19/12/2008
PD/FruitProcessingPlant/SUG 1819/12/2008
PD/FruitProcessingPlant/SUG 19
Specifications of Fruit Processing Machines
19/12/2008
PD/FruitProcessingPlant/SUG 2019/12/2008
PD/FruitProcessingPlant/SUG 2119/12/2008
PD/FruitProcessingPlant/SUG 2219/12/2008
PD/FruitProcessingPlant/SUG 23
Packing materials for fruit products
19/12/2008
PD/FruitProcessingPlant/SUG 2419/12/2008
PD/FruitProcessingPlant/SUG 25
Energy requirements of Fruit Processing
19/12/2008
PD/FruitProcessingPlant/SUG 26
Energy optimization of the procedure
19/12/2008
PD/FruitProcessingPlant/SUG 27
Energy consumption of fruit processing
19/12/2008
PD/FruitProcessingPlant/SUG 2819/12/2008
PD/FruitProcessingPlant/SUG 29
Energy Carriers are :
19/12/2008
PD/FruitProcessingPlant/SUG 30
Technological Plan consist documentation of :
19/12/2008
PD/FruitProcessingPlant/SUG 3119/12/2008
PD/FruitProcessingPlant/SUG 32
FOOD SAFETY AND QUALITY
19/12/2008