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    W+ pompe

    Impr oving Process Prof it abilit y...Cont inuo usly sm

    Operating Manual

    Process to Boardro om Aut omat ionsm

    453145 ISS Q 08.00

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    Sommaire F

    453145 ISS Q 08.00

    - Dessin Gnral, pages 2-3

    0 Prcautions de scurit, page 5

    1 Introduction la gamme des pompes W+, page 61.1 La gamme des pompes W+, page 61.2 La pompe W+, quipements spciaux optionnels, page 61.3 Identification du modle de pompe, page 61.4 Identification du moteur, page 6

    2 Installation de la pompe, page 72.1 Emplacement de la pompe, page 72.2 Adaptation du systme de tuyauterie, page 72.3 Alimentation lectrique, page 72.4 Alimentation en eau pour la garniture d'arbre circulation d'eau, page 72.5 Raccordement de la vapeur ou condensat pour un usage aseptique, page 7

    3 Avant la mise en route de la pompe, page 83.1 Contrle du corps de pompe, page 83.2 Essai de la pompe, page 8

    4 Mise en marche de la pompe, page 84.1 Circulation d'eau/vapeur/condensat etc., page 8

    5 Maintenance, page 95.1 Contrle de la garniture d'arbre, page 95.2 Remplacement de la garniture d'arbre, pages 9-10

    5.3 Remplacement du moteur, pages 11-125.4 Stock de pices de rechange conseilles, page 12

    6 Spcifications techniques, page 136.1 Pression acoustique et niveau sonore pour les pompes W+, page 136.2 Pression maximale de refoulement des pompes W+, page 136.3 Couple de serrage pour la turbine et l'arbre, page 14

    7 Liste des pices de rechange, pages 18-38

    - Dimensions et poids de la pompe, page 18-21- Pompe complte, pages 22-23

    - Turbine, pages 24-25- Joint darbre, pages 26-27- Jeu de joints, page 28- Arbre, page 29- Chssis dextension et capot, pages 30-31- Chssis, moteur 80-132M, pages 32-33- Chssis, moteur 160M-250M, pages 34-35- Console, pages 36-37- Capot et couvercle, page 38

    8 Supplment, pages 39-41Wa+ et versions spciales

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    341609 ISS Q 11.95 381352 ISS T 02.98 381353 ISS S 05.96

    Dessin Gneral

    Sections 1 Sections 2

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    W+

    1: Corps de pompe2: Bague de serrage3: Joint torique4: Roue-hlice5: Ecrou borgne6: Arbre7: Bride arrire8: Goujon9: Bride intermdiaire

    Section 1 Garniture normaleSection 2 Garniture circulation d'eau/de vapeur

    10: Bague de rotor11: Bague de stator12: Joint torique13: Joint torique

    14: Bague de retenue15: Bague de rotor16: Bague de stator17: Joint torique18: Joint torique19: Tuyau de purge20: Logement du joint dtanchit

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    381434 ISS S 01.98

    1. Lire attentivement toutes les instructions contenues dans ce manuel avantd'installer la pompe et de la mettre en marche. En cas de doute, contacter le

    vendeur APV qui se trouve le plus prs de chez vous.

    2. Contrler les caractristiques du moteur et son unit de commande, surtoutdans les zones rglementes.

    3. Ne pas mettre la pompe en marche avant de l'avoir raccorde la tuyauterie etd'avoir serr les raccords. Si la pompe doit tre utilise avec des liquides chaudset/ou dangereux, prendre toutes les prcautions ncessaires et appliquer larglementation en vigueur concernant la scurit du personnel travaillant avecces produits.

    4. Ne pas faire fonctionner la pompe sans carnage ou carter de protection autourde l'arbre.

    5. La pompe contient des pices tournantes. Ne jamais mettre les mains ou lesdoigts dans une pompe en fonctionnement.

    6. Ne jamais toucher le carter pendant le fonctionnement, il peut tre extrmementchaud.

    7. Ne jamais toucher le corps de la pompe pendant son fonctionnement. Si lapompe est utilise avec des liquides chauds il y a des risques de brlures.

    8. Ne pas fermer les vannes amont et aval tant que la pompe est en marche.Lorsque la pompe fonctionne sans circulation de liquide, le liquide s'chauffe,risquant d'endommager la pompe si la temprature d'bullition est atteinte.

    9. Enlever toujours tous les outils utiliss pour le montage avant de mettre lapompe en marche.

    10. Ne jamais arroser directement le moteur.

    11. Ne jamais soulever la pompe avec son carnage, ce dernier n'est pas prvupour supporter le poids du moteur. Enlever le carnage avant de dplacer lapompe. Utiliser toujours des lingues bien assures en cas de dplacement dela pompe avec une grue ou autre engin de levage.

    12. Ne jamais dmonter la pompe sans avoir au pralable dconnect l'alimentationlectrique. Les fusibles devront tre retirs et le cble d'alimentation dbranch.

    13. Tous les branchements lectriques doivent tre effectus par une quipe

    spcialise.

    14. Ne jamais dmonter la pompe sans avoir au pralable vidang la tuyauterie. Alarrt, la pompe reste pleine de liquide. Si la pompe doit tre utilise avec desliquides chauds et/ou dangereux, prendre toutes les prcautions ncessaires etappliquer la rglementation en vigueur concernant la scurit du personneltravaillant avec ces produits.

    15. Les pressions maximums de sortie, spcifies ci-aprs, ne doivent jamais tredpasses pour les pompes suivantes :Max. 20 bar: W+ 110/130 (16 vis)Max. 18 bar: W+ 10/8, W+ 22/20, W+ 30/80, W+ 35/55, W+ 35/35Max. 14 bar: W+ 25/210, W+ 30/120, W+ 50/8, W+55/35, W+ 55/60,

    W+ 60/110, W+ 65/350, W+ 70/40, W+ 80/80, W+ 110/130

    Les valeurs indiques ci-dessus sont galement valables pour tous les modlescorrespondants des versions Wa+ et Wi+. De plus, ne pas oublier que lesvaleurs maximales de pression en sortie se rfrent une temprature de leaugale 20C.

    0 Prcautions de scurit

    5

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    1.1 La gamme des pompes W+

    Ce manuel couvre toutes les versions standard des pompes W+

    qu'elles soient aseptiques (pompes Wa+) ou avec inducteur (pompesWi+). Contrler sur la plaque le type de pompe pour vrifier qu'il s'agitbien de l'un de ces modles. Les versions WHP+ et W+ 140/50 sontdcrites dans un manuel part fourni avec ces pompes. La pompeWK+ (pompe embase) est dcrite dans un manuel part.

    1.2 La pompe W+, quipements spciaux optionnels

    Les quipements spciaux standard numrs ci-aprs sontdisponibles dans la gamme des pompes W+ :- avec ou sans carnage- avec chssis et pieds rglables ou console fixe- avec garniture d'arbre en carbone/SiC ou SiC/SiC

    - avec joint torique en EPDM ou Viton (Kalrez et si possible autres)- avec une garniture mcanique simple ou double circulation d'eau

    ou de vapeur.

    Sur demande:- chemisage de chauffage/rfrigration- soupape de vidange- carnage d'amortissement acoustique- chariot de pompe- induceur (Wi+)- double joint torique d'tanchit du corps de pompe pour utilisation

    strile (Wa+)

    - collier de fixation renforc pour augmenter la pression derefoulement maximum, qui peut alors atteindre 25 bars(pour W+ 30/120, W+ 55/35, W+ 55/60, W+ 60/110, W+ 70/40) ou 20bars (pour W+ 80/80).

    - Les pompes W+ peuvent tre fournies avec raccords souder et lescolliers de fixation standard spcifis par les normes :DS/BS/DIN/SMS, ISO et bride DIN ; ou avec des raccordsaseptiques spciaux fabriques pour liquide strile (Wa+).

    1.3 Identification du modle de pompe

    Une plaque identique celle indique dans la figure 1 est fixe sur lapice de liaison.

    ExempleType W+ 22/20 : Indique le modle de pompe, dans ce cas W+ 22/20.380 : Indique la tension du moteur.125 : Indique le diamtre de la turbine.N : Indique que le moteur est standard

    (selon normes IEC).N srie : Le numro de srie de la pompe. Il est form d'un

    code qui informe sur les dimensions et le type decomposants de construction de la pompe.

    N de commande: numro de commande APV.Anne : indique l'anne de fabrication.

    Le champ vide peut tre utilis pour identifier la pompe selon saposition sur le plan.

    1.4 Identification du moteur

    Le moteur peut tre identifi en enlevant le carter et en lisant, sur laplaque, la puissance nominale (1) et la hauteur d'axe (2) du moteur.

    1 Introduction la gamme des pompes W+

    Motor 3~ CI.F IP55 IEC34 IM2001

    MT100LB28-2F215 NO.1646850

    V Hz Min-1 kW A Cos

    380-420 Y/220-240D

    380-480 Y/220-280 D

    50

    60

    2890

    3480

    4.0

    4.0

    8.3/14.4

    8.0/13.9

    0.87

    0.87

    ABB Motors

    2

    1

    Fig. 2

    Fig.1

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    2.1 Emplacement de la pompe

    La pompe sera installe de manire ce que la ligne d'aspiration soit

    la plus courte possible. Veiller lui donner une lgre pente.Dans la mesure du possible, viter d'y placer des T, coudes et vannes.Veiller conserver un dgagement suffisant autour de la pompe pourl'entretien.

    2.2 Adaptation du systme de tuyauterie

    Les tuyauteries seront soigneusement alignes et supportes l'entre et la sortie de la pompe pour viter toutes contraintes.

    2.3 Alimentation lectrique

    Le moteur doit tre raccord au secteur au moyen d'une protectionlectrique selon les rglementations locales. Raccorder le moteur

    conformment aux instructions de la bote bornes.

    Le moteur doit tre raccord pour que le moteur (et la turbine) tourneen sens inverse des aiguilles d'une montre vu de l'aspiration.

    2.4 Alimentation en eau pour la garniture d'arbre circulation d'eau

    Les pompes quipes d'une garniture d'arbre circulation d'eau ontdeux raccords flexibles sur la bride de garniture. Ils ont des raccordsde 1/8" adaptables sur un flexible de 6.0 mm. Le liquide doit avoir undbit de 15-30 l/h la pression maximale de 7 bars.

    Les raccords pour tuyau flexible dans la bride de fixation doivent

    toujours tre positionns verticalement, avec larrive des liquides enbas et la sortie en haut.

    La consommation d'eau peut tre rduite en installant unelectrovanne sur l'alimentation d'eau. L'ouverture/fermeture del'lectrovanne peut tre controle comme la marche/arrt de la pompe.

    Ne pas utiliser le raccord de circulation d'eau pour vapeur oucondensat. En cas d'utilisation de vapeur comme barrire, unegarniture mcanique aseptique est ncessaire, ainsi que dutiliser destuyaux aseptiques spciaux. Voir le point 2.5 pour ce qui concerne sonraccordement.

    2.5 Raccordement vapeur ou condensat pour un usage aseptique

    Les joints darbre pour usage aseptique sont fournis avec les tuyauxde raccordement en PTFE de 6/4.Le raccordement de vapeur ou de condensat sur double joint statiquesur le corps de la pompe est muni de raccords pour tuyaux d'acier de 8mm.La vapeur peut atteindre 150 C et une pression de 5 bars.

    2 Installation de la pompe

    Fig.3

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    Contrler la propret de l'aspiration avant de mettre en marche lapompe. Dmonter le corps de pompe et y contrler l'absence de corps

    tranger.

    3.1 Contrle du corps de pompe

    Dmonter le corps de pompe de la faon suivante:

    1. Dbrancher lectriquement.

    2. Enlever le corps de pompe (1) en desserrant le collier de fixation(2) et en soulevant soigneusement le corps de pompe.

    3. Tourner la turbine (4) pour vrifier qu'il n'y ait aucun corpstranger derrire celle ci.

    4. En cas de prsence d'un corps tranger, l'enlever.

    5. Lorsque le corps de pompe est propre et ne contient aucun corpstranger, remonter la pompe.

    Remonter le corps de pompe de la faon suivante:

    6. Insrer le corps de pompe sur le joint torique (3) et serrer le collierde fixation (2).

    7. Installer les tuyauteries d'aspiration et de refoulement. Contrlerque les raccords soient bien serrs et que les supports soient

    fixs.

    Pour monter plus facilement le corps de pompe, il est recommand demettre, sur le joint torique, une lgre couche de graisse sans acide,agre d'utilisation dans l'industrie alimentaire.

    3.2 Essai de la pompe

    Pour contrler le fonctionnement correct de la pompe, y verser de l'eauet la mettre en marche un moment. Vrifier le sens de rotation etl'absence de bruit anormal.Dans les pompes avec des garnitures circulation d'eau ou de vapeur,la bote de la garniture doit tre remplie d'eau/vapeur.

    Ne jamais faire tourner la pompe sec, ceci endommagerait lagarniture.

    Avant de mettre la pompe en marche vrifier ce qui suit:- la fixation correcte de la garniture mcanique- la circulation libre du liquide- la fermenture de la vanne de refoulement.La vanne de refoulement doit tre ferme au dmarrage pour viter la

    surcharge du moteur, elle doit tre ouverte ds que la pompefonctionne.

    4.1 Circulation d'eau/vapeur/condensat etc.

    Dans une pompe avec garniture mcanique circulation d'eau, vrifierl'arrive d'eau/vapeur/condensat et son dbit (environ 15-30 l/heure).

    3 Avant la mise en route de la pompe

    4 Mise en marche de la pompe

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    5.1 Contrle de la garniture d'arbre

    Vrifier l'absence de fuite sur la garniture mcanique pendant un

    fonctionnement rgulier. S'il y en avait, remplacer la garniture ou l'unede ses pices comme indiqu plus loin.

    5.2 Remplacement de la garniture d'arbre

    Le plan gnral (page 2-3) montre la position et la composition de lagarniture mcanique dans les deux cas, qu'elle soit normale ou circulation d'eau/vapeur.

    Pour remplacer la garniture mcanique, dmonter la pompe en suivantles indications ci-aprs. Observer la page 2-3 et la prendre commerfrence.

    1. Dbrancher la pompe lectriquement et enlever les fusibles.

    2. Fermer l'alimentation en eau ou en vapeur de la garniture.

    3. Isoler aspiration et refoulement de la pompe et vrifier l'absencede liquide dans le corps de pompe.Si la pompe est utilise sur des liquides chauds et/ou dangereux,prendre toutes les prcautions ncessaires et respecter la rgle-mentation en vigueur sur la scurit du personnel travaillant avecces produits.

    4. Une fois les tuyauteries d'alimentation et de vidange fermes,

    ouvrir le collier de fixation (2), enlever le corps de pompe (1) et laturbine (4).

    5. Extraire avec les doigts le grain fixe (11) mont sur la plaquearrire (7).

    6. Enlever le joint torique (12) du grain fixe.

    7. Enlever, toujours avec les doigts, le grain tournant (10) mont surla turbine(4).

    8. Enlever le joint torique (13) du grain tournant.

    9. Nettoyer les chambres des grains fixes et tournants, si besoin enutilisant de l'air ou de l'eau.

    9a. En prsence dun joint axial pour la circulation deau ou un usageaseptique, il faut retirer la bride arrire pour permettre ledmontage du joint axial arrire. La bague dtanchit arrire dustator (16) est monte sur la bague de retenue (20), tandis que labague du rotor (15) est monte sur larbre (6). Ces lments sedmontent comme les lments du joint situ lavant.

    10. Vrifier que les joints en caoutchouc (12,13) et le joint toriquene soient pas durcis, sans last icit, fragiles et/ou dtriors.Remplacer les pices uses ou dfectueuses.

    5 Maintenance

    Dmontage de la pompe

    Dmontage de la garniture

    mcanique

    Contrle des

    pices d'usure

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    11. Contrler galement le grain fixe (11) et le grain tournant (10). Lessurface dusage de frottement doivent tre sans rayures/

    fissures. Si besoin remplacer le grain fixe et le grain tournant.

    11a. Pour les garnitures mcaniques circulation d'eau et pour cellesaseptiques, vrifier les joints d'tanchit arrire (15,16), lesremplacer si ncessaire.

    12. Monter de nouveaux joints toriques sur les grains fixes ettournants.N.B.! Ne pas oublier de les humidifier avec de leau.

    13. Monter le grain tournant sur la turbine (10), sans utiliser d'outils.N.B.! Lencoche du rotor doit tre positionne de faon permettre le logement de larbre porteur (8) sur la turbine.

    13a. Dans le cas de garnitures circulation d'eau/aseptiques, monteraussi un grain tournant (15) (avec joint torique 18) sur l'arbre -toujours sans utiliser d'outils.

    14. Monter le grain fixe (11) sur la plaque arrire (7), sans utiliserd'outils.N.B.! Le "cran" du grain fixe doit tre mont de faon ce que lagoupille s'insre dans la plaque arrire. Vrifier que le graintournant glisse facilement d'arrire en avant dans la plaquearrire.

    14a. En prsence dun joint axial pour la circulation deau ou un usageaseptique, il faut dbrancher le tuyau de purge (19) des bagues

    dtanchit montes lavant et larrire du stator avant depouvoir les monter respectivement dans le logement du jointdtanchit (20) et sur la bride arrire (7).

    15. Aprs avoir effectu le montage, nettoyer les surfaces d'usure.

    15a. Pour garnitures circulation d'eau/aseptiques, monter la bridearrire (7).

    16. Monter la turbine (4). Respecter le serrage:M10: 45 Nm (33 lbf ft)M14: 70 Nm (52 lbf ft)M20: 200 Nm (148 lbf ft)

    17. Insrer le corps de pompe (1) sur le joint torique (3) et poser lecollier de fixation (2).

    5 Maintenance

    Montage

    Placeringen af

    vsketilslutningerne

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    5.3 Remplacement du moteur

    Les moteurs standard pour pompes W+ sont dots dune bride avant.

    Si le moteur doit tre remplac, veiller monter un nouveau equipdune bride. Le palier du moteur est renferm dans une bote tancheet est lubrifi vie.Pour remplacer le moteur, suivre les instructions ci-dessous. Pour leremplacement du palier, consulter les instructions du fournisseur.

    1. Dbrancher la pompe lectriquement

    2. Enlever le corps de pompe. Voir Figure 9

    3. Enlever la turbine.

    4. Enlever le carter du moteur et, si possible, poser la pompe verticalement sur la bride du moteur. Voir Figure 10.

    5. Dvisser les quatre boulons qui fixent le moteur sur la bride deliaison et les enlever. Voir Figure 10.

    6. Enlever l'arbre de la plaque arrire et la bride de liaison qui sontencore fixes ensemble. Voir Figure 10.

    7. Voir Fig. 11. Desserrer les vis de larbre et sort ir larbre, puisremplacer le moteur.

    8. Voir figure 12. Avant de mettre le nouvel arbre de pompe en place,il est recommand d-'enlever d'ventuels rsidus de graisse etautres impurets pouvant apparatre au niveau de l-'arbre moteurainsi qu' l'intrieur du manchon d'accouplement.Montez l'arbre de la pompe sans le serrer fond et veillez ceque l'orifice de la tige de pompe se trouve bien au-dessus de larainure.

    9. Poser la protection en plastique sur l'arbre.

    10. Insrer la plaque arrire et la bride de liaison sur l'arbre.

    11. Serrer les boulons.

    12. Retourner la pompe pour qu'elle repose sur ses pieds/sa console.

    13. Monter la turbine.

    Ne pas oublier le bon serrage:M10: 45 Nm (33 lbf ft)M14: 70 Nm (52 lbf ft)M20: 200 Nm (148 lbf ft)

    5 Maintenance

    Fig. 12

    Turbine

    Corps de pompe

    Bride arrire

    Vis

    Chssisdextension

    Moteur

    Moteur

    Raine de clavette

    Arbre du moteur

    Orificedquilibrage

    Arbre de pompe

    Manchon deprotection

    Fig. 9

    Fig. 10

    Fig. 11Arbre

    Vis

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    14. Insrer l'toile en plastique (21) sur la turbine (4)

    15. Monter le corps de pompe (1) avec le collier de fixation (2).

    16. Insrer l'arbre (6) jusqu' ce que la turbine (4) touche l'toile enplastique (21).

    17. Serrer l'arbre (6) un couple de serrage de 30 Nm sur des vis de8 mm et 55 Nm sur des vis de 10 mm.

    18. Enlever l'toile (21) travers l'aspiration.

    5.4 Stock de pices de rechange conseilles

    Jeu de joints

    Il est conseill de toujours avoir un jeu de joints et des pices derechange en stock. Le jeu de joints pour la pompe W+ permet deremplacer les pices dusure de la pompe (voir page 28).

    Pices de substitutionLes pices de substitut ion comprennent les principaux lments de lapompe, qui ne sont pas des pices dusure mais peuvent avoir besoindtre remplaces: arbre, turbine, crou de turbine et kit dlments defixation.

    Le tableau ci-dessous contient la liste des pices de rechange quilconvient davoir en stock pour faire face aux besoins normaux, et celledes pices utiles en cas dusage particulier de la pompe (par ex.

    fonctionnement 24 heures sur 24, utilisation dans un milieu abrasif oubien situation o un arrt de la production, mme trs bref, doitabsolument tre vit).

    Pices dusure (jeu de joints, voir page 28)

    Pices de substitution (arbre, turbine, crou de turbine, voir page 23et kit dlments de fixation, voir page 26-27)

    5 Maintenance

    Pos 4

    Pos 21

    Pos 1

    Conditions normales

    Conditions spciales

    0-5 5-20 > 20

    N.bre de pompes en service

    2 3 1

    3 6 2

    Jeu Jeu Jeu/10 pompes

    Conditions normales

    Conditions spciales

    0-5 5-20 > 20

    N.bre de pompes en service

    0 1 1

    1 2 1

    Jeu Jeu Jeu/10 pompes

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    6.1 Pression acoustique et niveau sonore pour les pompes W+

    Des mesures ont t effectues conformment ISO 3743, Degr 2,

    et ISO 3746, Degr 3. Tolrance: + 3 dB.

    "LpA en dB" se rfre au niveau de pression sonore mesur unmtre de la surface de la pompe et 1,6 m du sol (cf. CE Directive(89/392/CEE) 1.7.4).

    Les conditions de fonctionnement A, B et C sont dfinies de la faonsuivante :

    A. Dbit nominal la pression max. de fonctionnementB. Dbit nominal 60% de la pression de fonctionnementC. 60% du dbit la pression de fonctionnement

    Par exemple le dbit nominal d'une pompe W+ 55/60, est de60 m3/heure pour une pression de 55mCE, et ainsi de suite.

    Cette information n'est valable que si le moteur utilis est en mtallger ABB et que sa taille correspond bien la puissance requise parla pompe.

    Les valeurs indiques sont valables 2900 tr/mn, le carter mont surle moteur. Les valeurs pour la pompe W+ 25/210 sont valables 1450 tr/mn. Si les pompes tournent 1450 tr/mn, les valeurs sontrduites d'environ 20 dB.

    6.2 Pression maximale de refoulement des pompes W+

    Les pressions maximales de refoulement pour les pompes spcifiesci-aprs ne doivent pas tre dpasses (pour leau 20C).

    Max. 20 bar: W+ 110/130 (16 vis)Max. 18 bar: W+ 10/8, W+ 22/20, W+ 30/80, W+ 35/55, W+ 35/35Max. 14 bar: W+ 25/210, W+ 30/120, W+ 50/8, W+55/35, W+ 55/60,W+ 60/110, W+ 65/350, W+ 70/40, W+ 80/80, W+ 110/130

    Ces valeurs sont valables pour les modles correspondants enversions Wa+ et Wi+.

    6 Spcifications techniques

    W+10/8W+22/20W+30/80W+25/210W+35/35W+35/55W+30/120W+50/8W+55/35W+55/60W+60/110W+65/350W+70/40W+80/80W+110/130

    606168646467726468687282697276

    7981898383869083838887100898993

    7779878281848882828485102838790

    747582787881867882828498838690

    Conditions defonctionnement

    LpA LwAA C A B CB

    656775696972766969747686757579

    626573686770746868707488697376

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    14

    6.3 Couple de serrage pour turbines et arbres

    Le couple de serrage sur les vis de l'arbre doit tre de :

    M8: 30 Nm (22lbf ft)M10: 55 Nm (40 lbf ft)

    Le couple de serrage sur les crous de fixation doit tre de:M10: 45Nm (33lbf ft)M14: 70Nm (52 lbf ft)M20: 200 Nm (148 lbf ft)

    Toutes les indications de ce manuel peuvent tre modifies sans pravis.

    6 Spcifications techniques

    381434 ISS S 01.98

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    World wide Headquart ers

    APV Limited

    23 Gatwick Road, Crawley

    West Sussex RH10 2JBUnited Kingdom

    T: +44 (0)1293 527777

    F: +45 (0)1293 552640

    Internet: www.apv.com

    Technolo gy Centr e

    APV

    Ternevej 61-63

    DK - 8700 HorsensDenmark

    T: +45 75 64 37 77

    F: +45 75 64 38 68

    Internet: www.apv.com

    F

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    W+ pump

    Impr oving Process Prof it abilit y...Cont inuo usly sm

    Operating Manual

    Process to Boardro om Aut omat ionsm

    453145 ISS Q 08.00

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    - Sectional drawing, page 2-3

    0 Warnings, page 5

    1 Introduction to the W+ programme, page 61.1 The W+ range, page 61.2 The W+pump, options and extras, page 61.3 Identifying the pump model, page 61.4 Identifying the motor model, page 6

    2 Installing the pump, page 72.1 Positioning, page 72.2 Adapting the pipe system, page 72.3 Power supply, page 72.4 Water supply for water-flushed shaft seal, page 72.5 Steam or steam condensate supply for aseptic use, page 7

    3 Before start-up, page 83.1 Checking the pump body for foreign material, page 83.2 Testing the pump, page 8

    4 Operationalizing the pump, page 84.1 Flushing water/steam/condensate etc., page 8

    5 Maintenance, page 95.1 Checking the shaft seal, page 95.2 Replacing the shaft seal, page 9-10

    5.3 Replacement of motor, page 11-125.4 Recommended spare parts, page 12

    6 Technical data, page 136.1 Sound pressure and sound power level for W+ Pumps, page 136.2 Maximun permissible output pressure for W+ Pumps, page 136.3 Tightening torque for impeller and shaft, page 14

    7 Spare parts lists, page 18-38

    - Pump dimensions and weight, page 18-21- Pump, complete, page 22-23

    - Impeller, page 24-25- Shaft seal, page 26-27- Seal kit, standard, page 28- Shaft, page 29- Extension frame and shaft guard, page 30-31- Frame, motor 80-132M, page 32-33- Frame, motor 160M-250M, page 34-35- Bracket, page 36-37- Collar and shroud, page 38

    8 Supplement, page 39-41Wa+ and special versions

    Contents: UK

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    341609 ISS Q 11.95 381352 ISS T 02.98 381353 ISS S 05.96

    Sectional Drawing

    Sections 1 Sections 2

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    341609 ISS Q 11.95

    W+

    1: Pump housing2: Clamp ring3: O-ring4: Impeller5: Cap nut6: Shaft7: Rear flange8: Pin9: Extension frame

    Section 1 Standard sealSection 2 Seal with liquid/steam flushing

    10: Rotor ring11: Stator ring12: O-ring13: O-ring

    14: Seal cover15: Rotor ring16: Stator ring17: O-ring18: O-ring19: Drain pipe20: Seal cover

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    381434 ISS S 01.98

    1. Read the instructions through before installing the pump and starting it up. Ifin doubt, contact your local APV dealer.

    2. Check that the specifications of the motor and motor control unit are correct,particularly in operating environments where there may be a risk of explosion.

    3. Do not start the pump before all the pipe connections have been fitted care-fully and tightened. If the pump is to be used for hot and/or hazardous liquids,special precautions must be taken. In such cases follow the local regulationsfor personal safety when working with these products.

    4. Do not start the pump before the motor shroud or shaft guard has beensecurely fitted.

    5. The pump contains rotating parts. Never put your hands or fingers into apump while it is in operation.

    6. Never touch the shroud during operation, as it can become very hot.

    7. Never touch the pump body during operation if the pump is being used for hotmedia where there is a risk of burning.

    8. Never close both the intake and outlet of the pump while it is in opera-tion. Ifthe pump runs with liquid in it without circulation, the liquid will heat up andmay turn into vapour, causing a risk of explosion.

    9. Always remove all assembly tools from the pump before starting it up.

    10. Never hose down the electric motor directly with water or cleaning fluid.

    11. Never lift the pump in the shroud, as it is not designed to carry the weight ofthe motor. Remove the shroud before lifting the pump. Always use securelyfitted lifting straps when lifting with a crane or similar lift ing gear.

    12. Never dismantle the pump before the motor has been disconnected from thepower supply. Remove the fuses and disconnect the cable from the motorterminal box.

    13. All electrical installation must be carried out by qualified staff.

    14. Never dismantle the pump until the pipe system has been drained.Remember that liquid will always collect in the pump body. If the pump is tobe used for hot and/or hazardous liquids, special precautions must be taken.In such cases follow the local regulations for personal safety when workingwith these products.

    15. The maximum pump outlet pressures specified below must not be exceeded:Max. 20 bar: W+ 110/130 (16 screws)Max. 18 bar: W+ 10/8, W+ 22/20, W+ 30/80, W+ 35/55, W+ 35/35Max. 14 bar: W+ 25/210, W+ 30/120, W+ 50/8, W+55/35, W+ 55/60, W+60/110, W+ 65/350, W+ 70/40, W+ 80/80, W+ 110/130.

    The above values also apply to the corresponding models in the Wa+ andWi+ versions. It is also important to remember that the values for maximumoutlet pressure apply to water at a temperature of 20C.

    0 Warnings

    5

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    6

    1.1 The W+ range

    This manual covers all the standard versions of the W+ pump as well

    as aseptic versions (Wa+ pumps) and pumps with inducer(Wi+ pumps). Check the pump's nameplate to make sure that you haveone of the above versions. The WHP+ and W+ 140/50 pumpversions are described in a special manual which will come with thepump. The WK+ (console pump version) is described in a supple-mentary manual.

    1.2 The W+ pump, options and extras

    The following standard options are available in the W+ range:- with or without shroud- with frame and adjustable feet or fixed console- with shaft seal in carbon/SiC or SiC/SiC

    - with O-rings in EPDM or Viton (Kalrez and possibly others)- with single-acting shaft seal or double-action shaft seal prepared for

    water-flushed or steam-flushed shaft seal

    Extras:- heating/cooling jacket- drain valve- sound-damping shroud- pump trolley- inducer (Wi+)- double O-ring sealing of pump body fitted for sterile flushing (Wa+)- heavy duty clamping ring, increasing the pumps maximum per

    missible outlet pressure to 25 bar (available for W+30/120, W+55/35,W+55/60, W+60/110, W+70/40) or 20 bar (available for W+80/80).- W+ pumps can be supplied with all standard welding unions and

    clampfittings rings specified in DS/BS/DIN/SMS and ISO and DINflanges; or with special aseptic connections prepared for sterileflushing (Wa+).

    1.3 Identifying the pump model

    A plate as shown in Fig. 1 is fitted on the extension frame. Fig. 1

    Example:

    Type W+22/20: Indicates pump model, here W+22/20.

    380: Indicates motor voltage.125: Indicates diameter of impeller.N: Indicates that the motor is a standard motor

    (complies with the IEC standard).Serial No.: The serial number of the pump. It is made up of a

    number of codes which provide information on thesize and type of components used in the pump.

    Order No.: APV's order number.Year: Indicates the year of manufacture.

    The empty field can be used to identify the pump in terms of its posi-tion in the plant.

    1.4 Identifying the motor model

    The motor is identified by removing the shroud and reading the kWrating (pos 1) and the overall height (pos 2) of the motor on the typeplate:

    1 Introduction to the W+ programme

    Fig. 1

    Motor 3~ CI.F IP55 IEC34 IM2001

    MT100LB28-2F215 NO.1646850

    V Hz Min-1

    kW A Cos

    380-420 Y/220-240D

    380-480 Y/220-280 D

    50

    60

    2890

    3480

    4.0

    4.0

    8.3/14.4

    8.0/13.9

    0.87

    0.87

    ABB Motors

    2

    1

    Fig. 2

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    7

    2.1 Positioning

    The pump must be positioned so that the suction pipe is as short as

    possible and there is a falling gradient towards the suction nozzle.Keep the number of valves, bends and tee-pieces on the suction sideto an absolute minimum.There must be sufficient space around the pump for piping and accessfor maintenance.

    2.2 Adapting the pipe system

    Adapt the pipes carefully to the pump suction and discharge nozzles.Make sure that the pipe system is adequately supported by pipesupports, so that the pump body is not subject to strains and weightfrom the pipe system.

    2.3 Power supplyThe motor should be connected to the mains via a motor safety switchin accordance with local regulations. The motor should be connectedin accordance with the instructions inside the cover of the motor'sterminal box.

    The motor should be connected such that the direction of rotation ofthe motor (and thus of the impeller) is anticlockwise when viewed fromthe front towards the suction nozzle of the pump body.

    2.4 Water supply for water-flushed shaft seal

    Pumps with a water-flushed shaft seal have two hose connectors in the

    seal flange. The hose connectors are 1/8" and fit a 6.0 mm hose.The necessary liquid volume is 15 - 30 l/h, max. pressure 7 bar.

    The hose connection in the seal flange should always be positionedvertically with the fluid inlet below and the outlet above.

    Water consumption can be limited by installing a solenoid valve on thesupply side for the flushing water. The open/close function of thesolenoid valve can be controlled by the pump's start/stop sequence.

    Do not use the flushing water connectors for steam or steamcondensate. If you want to use steam as the barrier medium, special

    aseptic piping is required. See section 2.5 for connection.

    2.5 Connecting steam or steam condensate for aseptic use

    Shaft seals for aseptic use are supplied with 6/4 PTFE pipes forconnections.The connection for steam or steam condensate with static double sealin the pump body is supplied with fittings for 8 mm steel pipes.Steam can be used at temperatures up to 150C and pressures up to 5bar.

    2 Installation of the pump

    Fig.3

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    381434 ISS S 01.98 381326 ISS Q 11.95

    8

    Before starting the pump, dismantle and clean the suction pipe. Anyforeign material in the pump should be removed.

    3.1 Checking the pump body for foreign material

    Remove the pump body as described below:

    1. Disconnect the power supply.

    2. Remove the pump body (pos 1) by undoing the clamp ring(pos 2) and carefully pulling off the pump body

    3. Turn the impeller (pos 4) to ensure that there is no foreign materialbehind it.

    4. If there is any foreign material in the pump, remove it.

    5. When the pump body is clean and free of foreign material, reassemble the pump.

    Mount the pump body as described below:

    6. Press the pump body in over the O-ring (pos 3) and fit theclamp ring (pos 2).

    7. Install suction and discharge pipes. Check that the pipe unionshave been tightened properly and that pipe supports have beenfitted.

    To make the pump body easier to fit, we recommend that you give theO-ring a thin layer of non-corrosive grease approved for use in the foodindustry.

    3.2 Testing the pump

    To check that the pump is working satisfactorily, pour water into thepump and start it for a moment. Check the direction of rotation. Listenfor any unusual noises.In pumps with water-flushed or steam-flushed shaft seals, the flushingchamber by the shaft seal must be filled with water/steam.

    Never allow the pump to run without liquid, as this will ruin the shaftseal.

    Check the following before starting the pump:- that the shaft guard has been fitted properly- that there is free access for liquid- that the valve on the discharge side is closedThe valve on the discharge side is closed during start-up to preventthe motor from overloading, but should be opened again as soon as

    the pump has been started.

    4.1 Flushing water/steam/condensate etc.

    In pumps with a flushed shaft seal, check that the supply of flushingmedium is open and that the flow of the medium is adequate(approx. 15-30 l/hour).

    3 Before start-up

    4 Operationalizing the pump

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    381434 ISS S 01.98

    9

    5.1 Checking the shaft seal

    Check the shaft seal in the pump for leaks on a regular basis. If the

    shaft seal is leaking, replace it or its relevant parts as described below.

    5.2 Replacing the shaft seal

    The general drawing shows the position and structure of the shaft seal- both ordinary seals and seals with water/steam flushing.

    To replace the shaft seal, it is necessary to dismantle the pump asdescribed below. The general drawing is to be used for reference.

    1. Disconnect the power supply in the motor safety switch unit byremoving the fuses and disconnecting the cables.

    2. Switch off the steam and flushing water supply.

    3. Close the inlet and discharge of the pump, and make sure thatthere is no liquid in the pump body.If the pump is used for hot and/or aggressive liquids, special pre-cautions must be taken. In such cases, observe the local regula-tions for personal protection when working with these products.

    4. Once the intake and outlet pipes have been closed properly, openthe clamping ring (pos 2), take off the pump body (pos 1) andremove the impeller (pos 4).

    5. Remove the stator ring (pos 11) mounted in the back plate(pos 7) with your fingers.

    6. Remove the O-ring (pos 12) from the stator ring.

    7. Use your fingers to remove the rotor ring (pos 10) mounted in theimpeller (pos 4).

    8. Remove the O-ring (pos 13) from the rotor ring.

    9. Clean the stator and rotor ring chambers, if necessary with air orwater.

    9a. In the case of water-flushed/aseptic shaft seals, the back platemust be removed to dismantle the back shaft seal. The back sealstator ring (pos 16) is mounted in the holding ring (pos 20) andthe rotor ring (pos 15) is mounted on the shaft (pos 6). These areremoved in the same way as the front seal components.

    10. Check O-rings (pos 12,13) for signs of stiffness, lack of elasticity,brittleness and/or perishing. Replace worn or defective parts.

    5 Maintenance

    Dismantling the pump

    Dismantling the shaft seal

    Checking

    wearing parts

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    381434 ISS S 01.98

    10

    11. Check the stator ring (pos 11) and rotor ring (pos 10) for signs ofwear too. The wearing surfaces must be completely free of

    scratches/cracks. If not, the rotor ring and stator ring must both bereplaced.

    11a. In the case of water-flushed shaft seals, check the back seal rings(pos 15,16) for wear too, and replace if necessary.

    12. Fit new O-rings on the stator ring and rotor ring.NB! Remember to moisten these with water.

    13. Fit the rotor ring(pos 10) on the impeller without using tools.NB! The "notch" in the rotor ring must be fixed so that it fits thecarrier pin (pos 8) in the impeller.

    13a. Where there are water-flushed/aseptic seals, you should also fit arotor ring (pos 15) (with O-ring pos 18) on the shaft - againwithout using tools.

    14. Fit the stator ring (pos 11) on the back plate without using tools.NB! The "notches" in the stator ring must be fixed so that they fitthe carrier in the back plate. Check that the stator ring is posi-tioned so that it slides back and forward easily in the back plate.

    14a. Where there are water-flushed/aseptic seals, remove the "Drainpipe" (pos 19) from the stator rings for both the front and backseal before fitting them in the seal cover (pos 20) and back

    plate (pos 7) respectively.

    15. After fitting, clean the wearing surfaces.

    15a. For liquid-flushed/aseptic seals, install the rear flange (Pos. 7).

    16. Fit the impeller (pos 4). Remember to use the proper tension:M10: 45 Nm (33 lbf ft)M14: 70 Nm (52 lbf ft)M20: 200 Nm (148 lbf ft)

    17. Press the pump body (pos 1) in over the O-ring (pos 3) and fasten

    with the clamp ring (pos 2).

    Fitting

    Positioning the water supplyconnections

    5 Maintenance

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    381434 ISS S 01.98 381327 ISS Q 11.95 381328 ISS Q 11.95 381329 ISS Q 11.95 381331 ISS Q 11.95

    5.3 Replacement of motor

    The standard motor for the W+ pump has a front-mounted bearing. If

    the motor is replaced, the new motor must also have a front-mountedbearing. The motor bearing is enclosed and permanently lubricated.

    Follow the instructions below when replacing the motor. For replace-ment of bearings, see the motor supplier's service instructions.

    1. Disconnect the pump from the power supply.

    2. Remove the pump body. See Fig. 9.

    3. Remove the impeller.

    4. Remove the motor shroud and, if possible, stand the pump on the

    end surface of the motor. See Fig. 10.

    5. Undo the four bolts between the motor and extension frame andremove them. See Fig. 10.

    6. Lift the back plate and extension frame, which are still boltedtogether, up and off the shaft. See Fig. 10.

    7. See Fig. 11. Loosen the screws in the shaft and pull the shaft out,then replace the motor.

    8. See figure 12. Before mounting the new pump shaft, remove anydirt and grease from the engine shaft and the sleeve coupling'sinternal clamping surfaces. Mount the pump shaft loosely.

    Position the balance hole above the keyway.

    9. Fit the protective plastic sleeve on the shaft.

    10. Press the back plate and extension frame down over the shaft.

    11. Tighten the bolts.

    12. Turn the pump back so it stands on its legs/console.

    13. Fit the impeller.

    Remember to use the proper tension:M10: 45 Nm (33 lbf ft)

    M14: 70 Nm (52 lbf ft)M20: 200 Nm (148 lbf ft)

    5 Maintenance

    11

    Fig. 12

    Impeller

    Pump body

    Rear flange

    Screw

    Extension frame

    Motor

    Motor

    Keyway

    Motor shaft

    Balance hole

    Pump shaft

    Protectivesleeve

    Fig. 9

    Fig. 10

    Fig. 11Shaft

    Screw

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    381434 ISS S 01.98 381332 ISS Q 11.95

    12

    14. Fit the plastic star (pos 21) on the impeller (pos 4).

    15. Fit the pump body (pos 1) with the clamp ring (pos 2).16. Push the shaft (pos 6) forward until the impeller (pos 4) is

    touching the plastic star (pos 21).

    17. Tighten the shaft (pos 6) to 30 Nm for 8 mm screws and55 Nm for 10 mm screws.

    18. Remove the star (pos 21) by pulling it out through the intake.

    5.4 Recommended stocks of spare parts

    Seal setWe recommend that you keep both seal kits and service kits for theW+ pumps in stock. The seal kit for the W+ pump consists of thewearing parts of the pump, as specified on page 28.

    Service kitThe service kit is made up of a number of the main components of thepump which are not wearing parts, but which you still may have toreplace: shaft, impeller, cap nut and fixing kit.

    The table below shows the recommended stocks of spare parts fornormal operation and in cases where there are special needs - forexample 24-hour operation, operation with abrasive media, or proces-ses that are sensitive to even the shortest production stoppage.

    Wearing parts (seal kit, see page 28)

    Service parts (shaft, impeller, cap nut page 23, fixing kit page 26-27)

    5 Maintenance

    Normal operation

    Special needs

    0-5 5-20 > 20

    No. of pumps in service

    2 3 1

    3 6 2

    Sets Sets Sets/ 10 pumps

    Normal operation

    Special needs

    0-5 5-20 > 20

    No. of pumps in service

    0 1 1

    1 2 1

    Sets Sets Sets/ 10 pumps

    Pos 4

    Pos 21

    Pos 1

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    13

    6.1 Sound pressure and sound effect level for W+ Pumps

    Measurements have been carried out in accordance with ISO 3743,

    Grade 2, and ISO 3746, Grade 3. Tolerance: +3 dB.

    "LpA in dB" refers to the sound pressure level at a distance of onemetre from the surface of the pump at a height of 1.6 m above floorlevel (cf. EC Directive (89/392/EEC) 1.7.4.).

    Operating conditions A, B and C are defined as follows:

    A. Nominal flow and operating pressureB. Nominal flow and 60% operating pressureC. 60% flow and operating pressure

    The nominal flow and max. operating pressure in the case of theW+ 55/60, for example, are 60m/hr at an operating pressure of 55WG,and so on.

    This information only applies if the motor used is an ABB light alloymotor and the size of the motor matches the power requirement of thepump.

    The values shown apply when the pumps run at 2900 rpm and have ashroud over the motor. The values for the W+ 25/210 apply at 1450rpm. If the pumps are run at 1450 rpm, the values are reduced byabout 20 dB.

    6.2 Maximum permissible outlet pressure for W+ Pumps

    The maximum pump outlet pressures specified below must not beexceeded (applies to water at 20C).

    Max. 20 bar: W+ 110/130 (16 screws)Max. 18 bar: W+ 10/8, W+ 22/20, W+ 30/80, W+ 35/55, W+ 35/35Max. 14 bar: W+ 25/210, W+ 30/120, W+ 50/8, W+55/35, W+ 55/60,W+ 60/110, W+ 65/350, W+ 70/40, W+ 80/80, W+ 110/130

    The above values also apply to the corresponding models in theWa+ and Wi+ versions.

    6 Technical data

    W+10/8W+22/20W+30/80W+25/210W+35/35W+35/55W+30/120W+50/8W+55/35W+55/60W+60/110W+65/350

    W+70/40W+80/80W+110/130

    606168646467726468687282

    697276

    7981898383869083838887100

    898993

    7779878281848882828485102

    838790

    747582787881867882828498

    838690

    Operating conditionsLpA LwA

    A C A B CB

    656775696972766969747686

    757579

    626573686770746868707488

    697376

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    14

    6.3 Tightening torque for impellers and shafts

    Tightening torque required for the screws in the shaft:

    M8: 30 Nm (22 lbf ft)M10: 55 Nm (40/ lbf ft))

    Tightening torque required for the cap nut:M10: 45 Nm (33 lbf ft)M14: 70 Nm (52 lbf ft)M20: 200 Nm (148 lbf ft)

    Subject to changes.

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    World wide Headquart ers

    APV Limited

    23 Gatwick Road, Crawley

    West Sussex RH10 2JBUnited Kingdom

    T: +44 (0)1293 527777

    F: +45 (0)1293 552640

    Internet: www.apv.com

    Technolo gy Centr e

    APV

    Ternevej 61-63

    DK - 8700 HorsensDenmark

    T: +45 75 64 37 77

    F: +45 75 64 38 68

    Internet: www.apv.com

    UK

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    W+

    Impr oving Process Prof it abilit y...Cont inuo usly sm

    Spare part list

    Process to Boardro om Aut omat ionsm

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    18

    381333 ISS S 05.98 381334 ISS S 05.98

    + 2 mmOthersAndre

    + 5 mmK+2.5o

    -0Z 900

    NominalNorminel

    D1, D2+5-0

    F mm+0-5

    B,C mmTolerances:Tolerancer:

    7. Pumpens ml / Pump dimensions

    TG.1Motor 80-132M

    TG.2Motor 160M-200L

    TG.3Motor 225S-250M

    381335 ISS S 05.98

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    19

    381354 ISS D 11.00

    318

    B

    160

    83

    45

    168

    38

    195250

    80

    141 82

    35

    70

    7. Pumpens ml / Pump dimensions

    TG W+22/20 W+30/80 W+25/210 W+35/35 W+35/55 W+30/120 W+55/35 W+55/60 W+60/110 W+65/350 W+70/40 W+80/80 W+110/130

    1 123 181 121 145 207 174 182 180 182 151 176 183

    2 253 241 195 217 268 235 243 236 247 238 252 253

    278 268 283 288 321

    70 82

    144 157

    127 145

    256 230

    51 76

    76 101,6

    51 50

    31 37

    90S

    84

    90L

    84

    100L

    79

    112M

    72

    132S

    62

    132M

    62

    160M 160L 180M 180L 200L 225S 225M 250M80

    321

    *89

    K

    Q

    321 321 394 394 482 482 588 588 688 688 769 852 852 921

    250 250 305 305 360 360 450 450 480 480 525 580 580 700250M

    276 276 276 276 276 276 254 254 279 279 318 356 356 406*276P

    325 325 325 325P(W+110/130)

    156 181 203 252

    181

    252

    362 400 463

    362 400 463 286 311

    362 400311 349

    156 181

    286 311 349

    286

    463

    Tg 1 Tg 2 Tg 3

    Motor

    150W+22/20

    W+35/35

    W+35/55

    W+30/120

    W+55/35

    W+55/60

    W+25/210

    W+60/110

    W+65/350

    W+70/40

    W+80/80

    W+110/130

    W+30/80

    L

    1

    2

    80-132M

    160

    180

    200

    138 138 181,5 169,5 193 193 255 255 277 277 322,5 345 345 380148H

    225 3

    250 3

    AA

    3250

    222 222 222 222 222PA

    260

    260

    305 305305

    350 350 350

    305 305

    260

    305

    53 88 73 77 68 95 55

    95 108 100 106 112 129

    E 72 168 148 115 123 120 155 101

    F 215 215 237 230 210 220 290 270 225

    D1 51 76 NW100 51 63,5 76 51 76 NW100 38

    D2 51 101,6 NW150 63,5 76 101,6 63,5 101,6 NW150 63,5

    1 62 56 56 56 39 39 50 67

    2 31 37 31 31 31 31 35

    3

    225

    179 179 179

    80 86

    C 66 137

    3531

    76

    34

    105

    168

    179 179

    168

    260

    210

    203

    203

    210

    260 260260

    305

    260260

    260

    305

    260

    25

    150

    W+50/8

    141

    42

    108

    82

    38

    260

    39

    31

    39

    W+10/8

    138

    58

    85

    25

    38

    15

    32

    260

    X

    HA

    260

    A

    45

    3

    154W+10/8

    W+50/8 156

    362

    * W+10/8 P=146, Q=131

    318 362

    290

    290

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    381336 ISS Q 11.95 381337 ISS Q 11.95

    7. Pumpens ml / Pump dimensions

    90S

    6

    90L

    6

    100L

    6

    112M

    6

    132S

    6

    132M

    6

    160M

    8

    160L

    8

    180M

    8

    180L

    8

    200L

    8

    225S

    8

    225M

    8

    250M

    8

    80

    50

    6

    X1

    T

    56 56 63 70 112 112 108 108 121 121 158 179 179 168

    100 125 140 140 140 178 210 254 241 279 305 286 311 349100L1

    140 140 160 190 216 216 254 254 279 279 318 356 356 406125PA1

    170 170 180 192 212 212 240 240 260 260 280 305 305 330160HA1

    TG.1-2Med konsol type AWith bracket type A

    Motor 80-250M

    TG.1Motor 80-132M type A

    TG.2Motor 160M-250M type A

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    381338 ISS Q 11.95 381339 ISS Q 11.95

    7. Pumpens ml / Pump dimensions

    90S 90L 100L 112M 132S 132M 160M 160L 180M 180L 200L80

    50X1 56 56 63 70 112 112 108 108 121 121 158

    100 125 140 140 140 178 210 254 279 279 305100L1

    216 216 236 266 292 292 358 358 379 379 432201PA1

    225 225 225 225 225 225 225 225 225 225 225225HA1

    TG.3-4Med konsol type BWith bracket type B

    Motor 80-200L

    6 6 6 6 6 6 8 8 8 8 106T

    140 140 160 190 216 216 254 254 279 279 318125P1

    TG.3Motor 80-132M type B

    TG.4Motor 160M-200L type B

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    381415 ISS B 11.00

    7. Pumpe komplet / Pump complete

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    381415 ISS B 11.00

    168644-- -- --

    274351-- -- --

    773038773039

    s/p50-51s/p52

    771711771712260920-- -- ---- -- --

    188431-- -- --

    773038773039s/p55

    s/p55

    s/p56-57

    s/p56-57

    268499701942s/p56

    -- -- --s/p58-63

    s/p64

    182704188518260059277272

    772491772492s/p50-51

    s/p52

    771630771631260937-- -- --

    772493

    188432-- -- --

    771624771625s/p55

    s/p55

    s/p56-57s/p56-57

    268499701942s/p56

    -- -- --s/p58-63

    s/p64

    7. Pumpe komplet / Pump complete

    Pos Benvnelse Description

    1a1b2a2b

    3*

    45*

    6*

    7a7b8

    9a9b

    10*

    11121314

    15161718--

    --

    PumpehusInducerhusKalot mtrikInducer

    O-ring EPDMViton

    LbehjulAkselttning

    O-ring EPDMViton

    BagflangeBagflangeStift

    ClampringStskrue

    O-ring EPDMViton

    AkselSkrueAfdkningMellemflange

    Beslag(Skrue)SkrueSkiveMotorStativ

    Kappe

    Pump housingInducer housingCap nutInducer

    O-ring EPDMViton

    ImpellerShaft seal

    O-ring EPDMViton

    Back plateBack platePin

    Clamp ringScrew M8/M10

    O-ring EPDMViton

    ShaftScrewShaft guardExtension frame

    Bracket(Screw)ScrewWasherMotorFrame

    Shroud

    168838183127260058261540

    772489772490s/p50-51

    s/p52

    770006770007-- -- --

    261566**-- -- --

    188430-- -- --

    771621771622s/p55

    s/p55

    s/p56-57s/p56-57

    -- -- ---- -- --s/p56

    -- -- --s/p58-63

    s/p64

    182702182709260058277270

    772489772490s/p50-51

    s/p52

    771627771628260934-- -- --

    772493

    188436-- -- --

    771621771622s/p55

    s/p55

    s/p56-57s/p56-57

    268499701942s/p56

    -- -- --s/p58-63

    s/p64

    168696182771260059188701

    772491772492

    s/p50-51

    s/p52

    770041770042260945-- -- ---- -- --

    -- -- --756001

    771624771625s/p55

    s/p55

    s/p56-57s/p56-57

    701509771199s/p56

    -- -- --s/p58-63

    s/p64

    182645188515260058261540

    772489772490

    s/p50-51

    s/p52

    771627771628260935-- -- --

    772493

    188436-- -- --

    771621771622s/p55

    s/p55

    s/p56-57s/p56-57

    268499701942s/p56

    -- -- --s/p58-63

    s/p64

    182703182710260058277270

    772489772490

    s/p50-51

    s/p52

    771627771628260936-- -- --

    772493

    188436-- -- --

    771621771622s/p55

    s/p55

    s/p56-57s/p56-57

    268499701942s/p56

    -- -- --s/p58-63

    s/p64

    182646188516260058261540

    772489772490

    s/p50-51

    s/p52

    771630771631260939772493188432-- -- --

    771621771622s/p55

    s/p55

    s/p56-57s/p56-57

    268499701942s/p56

    -- -- --

    s/p58-63s/p64

    W+22/20 W+30/80 W+25/210 W+35/35 W+35/55 W+30/120

    1a1b2a2b

    3*

    45*

    6*

    7a

    89a9b

    10*

    11121314

    15161718

    ----

    PumpehusInducerhusKalot mtrikInducer

    O-ring EPDMViton

    LbehjulAkselttning

    O-ring EPDMViton

    Bagflange

    StiftClampringStskrue

    O-ring EPDMViton

    AkselSkrueAfdkningMellemflange

    Beslag (Skrue)SkrueSkiveMotor

    StativKappe

    Pump housingInducer housingCap nutInducer

    O-ring EPDMViton

    ImpellerShaft seal

    O-ring EPDMViton

    Back plate

    PinClamp ringScrew M8/M10

    O-ring EPDMViton

    ShaftScrewShaft guardExtension frame

    Bracket(Screw)ScrewWasherMotor

    FrameShroud

    182647182711260059277271

    772491772492

    s/p50-51

    s/p52

    771630771631260940772493188432-- -- --

    771624771625s/p55

    s/p55

    s/p56-57s/p56-57

    268499701942s/p56

    -- -- --

    s/p58-63s/p64

    182705188519260059277272

    772491772492s/p50-51

    s/p52

    771705771706260941772493188433-- -- --

    771624771625s/p55

    s/p55

    s/p56-57s/p56-57

    268499701942s/p56

    -- -- --

    s/p58-63s/p64

    253421182772260059188701

    772491772492

    s/p50-51

    s/p52

    770015770016260946-- -- ---- -- --

    700234

    771624771625s/p55

    s/p55

    s/p56-57s/p56-57

    234177700241s/p56

    -- -- --

    s/p58-63s/p64

    182706188517260059261541

    772491772492

    s/p50-51

    s/p52

    771708771709260942772493188434-- -- --

    771624771625s/p55

    s/p55

    s/p56-57s/p56-57

    268499701942s/p56

    -- -- --

    s/p58-63s/p64

    168619182712260059277271

    772491772492

    s/p50-51

    s/p52

    771714771715260943772493188435-- -- --

    771624771625s/p55

    s/p55

    s/p56-57s/p56-57

    268499701942s/p56

    -- -- --

    s/p58-63s/p64

    253420183138260059277272

    772491772492s/p50-51

    s/p52

    771717771718260944-- -- ---- -- --701669

    771624771625s/p55

    s/p55

    s/p56-57s/p56-57

    701669701686s/p56

    -- -- --

    s/p58-63s/p64

    W+60/110 W+65/350 W+70/40 W+80/80

    Stk/Qty

    1111

    1

    11

    1

    111

    18

    1

    1221

    2211--

    --

    1111

    1

    11

    1

    1

    118

    1

    1221

    2211

    ----

    s/pxx = se side

    see page

    W+50/8

    188710-- -- --

    274351-- -- --

    773038773039

    s/p50-51s/p52

    773078773079-- -- --

    188735**-- -- --

    169050-- -- --

    773038773039s/p55

    s/p55

    s/p56-57

    s/p56-57

    -- -- --

    -- -- --

    -- -- --

    -- -- --s/p58-63

    s/p64

    W+10/8

    W+55/35 W+55/60

    Pumpe type / Pump type

    * Special ttning se side 52Special seal see page 52

    ** Intergreret med mellemflange pos. 14Integrated with extension fame Pos. 14

    W+110/130

    Del nr. / Part No.

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    381416 ISS T 11.00

    253740

    7. Lbehjul / Impeller

    W+22/20 W+30/80 W+35/35 W+35/55

    180175

    170

    165

    160

    155

    150

    145

    140

    135

    130

    125

    120

    115

    110

    105

    100

    95

    253738 267481

    267469 267482

    267470 267483

    267471 267484

    267472 267485

    267473 267486

    253737* 267474 267487

    267460 267475 267488

    267461 267476 267489

    267462 267477 267490

    267463 267478 267491

    267464 267479

    267465 267480

    267466

    267467

    267468

    * 142

    W+50/8

    267494

    267495

    267496

    267497

    267498

    267499

    267500

    267501

    267502

    267503

    273894

    273896

    273897

    273898

    273899

    273900

    200

    195

    190

    185

    273890

    273889

    267328

    Del nr. / Part No.

    273891

    273893

    267493

    253739

    Pumpe type / Pump type

    Lbehjul/ ImpellerDIA

    273895

    267492273892

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    381417 ISS T 11.00

    7. Lbehjul / Impeller

    W+30/120 W+55/35 W+55/60 W+60/110

    290

    285

    280

    275

    270

    265260

    255

    250

    245

    240

    235

    230

    225

    220

    215

    210

    205

    267681 267701

    W+70/40 W+80/80 W+110/130 W+25/210 W+65/350

    200

    195

    190

    185

    180

    175

    170

    165

    160155

    150

    145

    140

    135

    267680 267700

    253749

    267682 267702

    267683 267703

    267684 267704

    267685 267705 253750

    253747 267686 267706 267716

    267559 267687 267707 267717

    267560 267688 267708 267718

    253746 267561 267689 267709 267719

    267549 267562 267690 267710 267720

    253745 267550 267563 267691 267711 267721

    267535 267551 267564 267692 267712 267722

    253744 267536 267552 267565 267693 267713 267723

    267523 267537 267553 267566 267694 267714 267724

    253743 267524 267538 267554 267567 267695 267715 267725

    267512 267525 267555 267568 267696 267726267539

    267513 267526 267540 267556 267569 267697 267727

    267514 267527 267541 267557 267570 267728

    267515 267528 267542 267558 267729

    267516 267529 267543

    267517 267530 267544

    253741 267518 267531 267545

    267504 267519 267532 267546

    267505 267520 267533 267547

    267506 267521 267534 267548267507 267522

    267508

    267509

    267510

    267511

    Lbehjul/Impeller

    DIA

    253748

    110

    105

    100

    95

    90

    W+10/8

    267324

    273885

    273886

    273887

    273888

    Del nr. / Part No.

    Pumpe type / Pump type

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    381353 ISS S 09.96381352 ISS T 02.98

    7. Akselttning / Shaft seal

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    381418 ISS Z 11.00

    7. Akselttning / Shaft seal

    1234

    Fixing kit enkelt ttning:HusFjederTrykringDrnrr

    Fixing kit dobbelt ttning:FjederTrykringHusTrykring

    23911

    Pos./Item Benvnelse

    Fixing kit double seal:SpringPressure ringHousingPressure ring

    AISI 316AISI 316AISI 316AISI 316

    194448

    772460

    (773100)

    AISI 316AISI 316AISI 316

    PTFE

    194449

    772465

    (773101)

    Akselstrrelse/Shaft size25 35

    Del nr./ Part no.Description

    Fixing kit single seal:HousingSpringPressure ringDraining cylinder

    Materiale / Material

    5O-ringsst med:2 stk. o-ringe

    Et st skruer med:4 stk. skruer (M6x10)12

    Pos./Item Benvnelse

    One set of screws with:4 screws (M6x10) AISI 316 770496

    772575772576

    EPDMViton(FPM)

    770496

    Et st skiver med:4 stk. skiver (M6)12

    One set of washer with:4 washer (M6) AISI 316 701477 701477

    772577772578

    Akselstrrelse/Shaft size

    25 35

    Del nr./ Part no.Description

    Elastomer kit with:2 pcs. o-rings

    10 1 stk. o-ring 772470(55,25x2,62)

    EPDM 771362(63,17x2,62)

    1 pcs. o-ring

    Materiale / Material

    5678

    Face kit komplet:SiC/Kul ttningsringeSiC/Kul ttningsringeSiC/SiC ttningsringeSiC/SiC ttningsringe

    Indeholdende:2 stk. o-ringeStationr ttningsrindRoterende ttningsringStift

    Pos./Item Benvnelse

    772461772462772463772464

    EPDM o-ringViton o-ring

    EPDM o-ringViton o-ring

    EPDM or VitonCarbon or SiC

    SiCAISI 316

    772466772467772468772469

    Akselstrrelse/Shaft size

    25 35

    Del nr./ Part no.Description

    Face kit complete:SiC/Carbon seal ringsSiC/Carbon seal ringsSiC/SiC seal ringsSiC/SiC seal rings

    Containing:2 pcs. o-ringsStationary seal ringRotation seal ringPin

    Materiale / Material

    Enkelt akselttning komplet / Single shaft seal complete: 1xFixing kit (enkelt / single) + 1xFace kit + 1xPos.12 + 1xPos.13

    Dobbelt ttning* komplet / Double seal complete: 1xFixing kit (dobbelt / double) + 2xFace kit + 1xPos.10 + 1xPos.12

    Sliddele enkelt akselttning / Wear parts single shaft seal: 1xFace kit

    Sliddele dobbelt akselttning* / Wear parts double shaft seal: 2xFace kit

    Ombygning fra enkelt til dobbelt ttning* / Rebuild from single to double seal: 1xFixing kit (dobbelt / double) + 1xFace kit + 1xPos.10

    Ombygning fra dobbelt til enkelt ttning / Rebuild from double to single seal: 1xFixing kit (enkelt / single) + 1xPos.13

    * APV anbefaler at SiC/Kul benyttes som sekundr ttningsring

    APV recommend the use of SiC/Carbon as secondary seal

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    7. Ttningsst, standard / Seal kit, standard

    381447 ISS U 11.00

    Materiale Material

    EPDM - SiC/SiC

    EPDM - SiC/Kul

    Viton - SiC/SiC

    Viton - SiC/Kul

    EPDMVitonSiC/SiCSiC/Kul

    EPDM - SiC/SiC

    EPDM -SiC/Carbon

    Viton - SiC/SiC

    Viton - SiC/Carbon

    EPDMVitonSiC/SiCSiC/Carbon

    800800

    800915

    800813

    800928

    -- -- ---- -- ---- -- ---- -- --

    800801

    800916

    800814

    800929

    -- -- ---- -- ---- -- ---- -- --

    800802

    800917

    800815

    800930

    -- -- ---- -- ---- -- ---- -- --

    800803

    800918

    800816

    800931

    -- -- ---- -- ---- -- ---- -- --

    800803

    800918

    800816

    800931

    -- -- ---- -- ---- -- ---- -- --

    800805

    800920

    800818

    800933

    -- -- ---- -- ---- -- ---- -- --

    800806

    800921

    800819

    800934

    -- -- ---- -- ---- -- ---- -- --

    W+22/20 W+30/80 W+25/210 W+35/35 W+35/55 W+30/120

    EPDM - SiC/SiC

    EPDM - SiC/Kul

    Viton - SiC/SiC

    Viton - SiC/Kul

    EPDMVitonSiC/SiCSiC/Kul

    EPDM - SiC/SiC

    EPDM -SiC/Carbon

    Viton - SiC/SiC

    Viton - SiC/Carbon

    EPDMVitonSiC/SiCSiC/Carbon

    800807

    800922

    800820

    800935

    -- -- ---- -- ---- -- ---- -- --

    800808

    800923

    800821

    800936

    -- -- ---- -- ---- -- ---- -- --

    800809

    800924

    800822

    800937

    -- -- ---- -- ---- -- ---- -- --

    800810

    800925

    800823

    800938

    -- -- ---- -- ---- -- ---- -- --

    800811

    800926

    800824

    800939

    -- -- ---- -- ---- -- ---- -- --

    800812

    800927

    800825

    800940

    -- -- ---- -- ---- -- ---- -- --

    W+55/60 W+60/110 W+65/350 W+70/40 W+80/80 W+110/130

    StkQty

    KompletComplete

    1-2-3-4-5

    1-2-3-4-5

    1-2-3-4-5

    1-2-3-4-5

    1-2-3-41-2-3-4

    55

    -

    -

    -

    -

    1-21-211

    1-2-3-4-5

    1-2-3-4-5

    1-2-3-4-5

    1-2-3-4-5

    1-2-3-41-2-3-4

    55

    -

    -

    -

    -

    1-21-211

    W+55/35

    800875

    800877

    800871

    800873

    -- -- ---- -- ---- -- ---- -- --

    W+10/8

    800876

    800878

    800872

    800874

    -- -- ---- -- ---- -- ---- -- --

    W+50/8

    Pumpetype / Pump type

    Del nr. / Part No.

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    381411 ISS Z 11.00

    Wi+65/350*

    Skrue/Screw

    Stk./Qty 2 2 2 2 2 2 2 2

    771199 771199 771199 771199 771199 771199 701231 701231

    3

    701231

    Pos. 2

    7. Aksel / Shaft

    90 100 112

    W+25/210

    W+30/120

    W+55/60

    W+60/110

    W+65/350

    W+70/40

    W+80/80

    W+110/130

    261561 261562 261562

    132 160 180 200 225 250

    Motor

    -- -- -- -- -- -- -- -- -- -- -- --

    261561 261562 261562 261550 261551 -- -- --261563

    261550 261551 261563 261552 -- -- --

    261561 261562 261562 261550 261551 261552261563 261552

    -- -- -- -- -- -- -- -- -- 261550 261551 261563 261552

    261561 261562 261550 261551 261563 261552

    261561 261562 261550 261551 261563 261552

    -- -- -- 261562 261562 261551 261563

    Pumpetype

    80 90 100

    W+22/20

    W+30/80

    W+35/35

    W+35/55

    W+55/35

    -- -- -- 261559 261560

    112 132 160

    Motor

    261546 261559 261560 261560 261547 -- -- --

    -- -- -- 261559 261560 261560 261547 261548

    261560 261547 261548

    -- -- -- 261559 261560 261560 261547 261548

    -- -- -- 261559 261560 261560 261547 261548

    Aksel 25 / Shaft 25

    Pumpetype

    261552 261554

    W+10/8 273844 -- -- -- -- -- -- -- -- -- -- -- -- -- -- --

    W+50/8 -- -- -- 267329 267330 267330 267331 -- -- --

    -- -- --

    -- -- --

    -- -- --

    -- -- --

    -- -- --

    261554

    Skrue/Screw 701942 771199 771199 771199 771199 771199

    Stk./Qty 1 1 2 2 2 2

    261554

    261552

    261552

    Pos. 2

    * Wi+65/350 2-pol motor

    261563261551

    Aksel 35 / Shaft 35

    261552

    261554

    261550

    261562

    261562 -- -- --

    261552

    -- -- -- -- -- -- -- -- -- 261596 261597 261599261598 261599 261554

    261552

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    381413 ISS E 11.00

    7. Mellemflange - Afdkning / Extension frame - Shaft guard

    80 90 100 112

    W+22/20

    W+30/80

    W+25/210

    W+35/35

    W+35/55

    W+30/120

    W+55/35

    W+55/60

    W+60/110

    W+65/350

    W+70/40

    W+80/80

    W+110/130

    132* 160 180 200** 225*** 250

    Motor

    Pumpetype

    *

    *****

    267665

    267666267667

    261566# 261566# 261566# 261566#261566#

    261565 261565 261565 261565 261564

    187587 187587 187587 187587

    261565 261565 261565 261565 261564

    261565 261565 261565 261565 261564

    261567 261567 261567 261567 261568 261568 261568

    261567 261567 261567 261567 261568

    261567 261567 261567 261567 261568 261568 261568

    261569 261569 261569 261569 261570 261570 261570261570

    168669 168670 168670 187570168670 168670

    261571 261571 261571 261571 261572 261572 261572

    261573 261573 261573 261574 261574 261574261573

    168671 168671 168671 187576 187576 187576

    261574

    187576 187589

    Pos 1Mellemflange - Extension frame

    Pos 2 Skive -Washer

    W+10/8 188735#

    W+50/8 267320 267320 267320 267320

    # Integreret med mellemflange pos. 14Integrated with extension fame pos. 14

    Pos 1 Del nr / Part No.

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    381413 ISS E 11.00

    188591

    771425

    701387

    773060

    **701533

    W+10/8 8008362 R/L

    7. Mellemflange - Afdkning / Extension frame - Shaft guard

    80 90 100 112

    W+22/20

    W+30/80

    W+25/210

    W+35/35

    W+35/55

    W+30/120

    W+55/35

    w+50/8

    W+55/60

    W+60/110

    W+70/40

    W+80/80

    W+110/130

    132 160 180 200 225 250

    Motor

    Pumpe typePump type

    188334 188334 188334 188334188334

    188333 188333 188333 188333

    188587 188587 188587 188587

    188333 188333 188333 188333

    188339 188339 188339 188339

    188339 188339 188339 188339

    188339 188339 188339 188339

    188284 188284 188284188284

    188588 188588 188588 188589 188589 188589 188589 188590

    Del nr / Part No.

    Pos 3 - Afdkning - Shaft guard

    Skrue og mtrik til pumper med eller uden understtningScrew and nut for pumps with or without support

    188283 188283 188283188283

    188597 188597 188597188597

    188597 188597 188597188597

    188597 188597 188597188597

    188597 188597 188597188597

    Stk.Qty

    2 R/L

    1 R

    2 R/L

    1 R

    1 R

    1 L

    1 R

    1 L

    1 R

    1 L

    1 R

    1 L

    2 R/L

    1 R

    1 L

    2 R/L

    R=Hjre / RightL=Venstre / Left

    188335 188335 1883352 R/L

    1883352 R/L

    188335 188335 1883352 R/L

    188339 188339 188339 188339

    2 R/L 188335188335188335 188335

    188337 188337188337

    188335 188335 188335 188335 1885922 R/L

    Skrue/Screw

    Skrue/Screw

    Skrue/Screw

    BeskrivelseDescription

    4

    Pos

    6

    * 2 stk. skruer / 2 off screw** 8 stk. skrue / 2 off screw

    250160 180 200 22580 90 100 112 132

    188285 188285 188285 1882851 L

    1882592 R/L

    188285 188285 188285 188285

    188259

    1 L

    2 R/L

    700420 700420 700420 700420

    Del nr. / Part no.

    80(W+10/8)

    Skive/Washer 8 4 771425 771425 771425 771425

    770138

    4 *771944 **772567

    700234700234700234700234

    700420700420

    772567

    700420

    *773060 *773060

    700420 700420

    701533*771944

    7004202

    StkQty

    5 4707608

    700420

    Motor

    Mtrik/Nut 7 2 701387 701387 **701387 **701387

    *771944701078

    W+65/350 188285

    1 R

    1 L

    274032188333

    188337

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    381536 ISS U 11.00

    PosBenvnelse Description

    -

    123

    456

    789

    10

    Komplet -understtning

    StativRrbenT

    O-ringSkrueSkrue

    SkiveSkiveMtrik

    Skrue

    Complete -frame

    FrameLegBall type foot

    O-ringScrewScrew

    WasherWasherNut

    Screw

    801094

    273965274385800868

    724121771997700234

    701478771174700241

    700420

    80

    Stk/Qty

    -

    133

    334

    444

    2

    Motor

    Del nr. / Part No.

    7. Stativ / Frame for motor 80-132M

    160

    CenterhjdeCentreheight

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    381345 ISS S 11.00

    7. Stativ / Frame for motor 80-132M

    Pos Benvnelse Description

    -

    123

    456

    78

    Komplet -understtning

    StativRrbenT

    O-ringBoltBolt

    MtrikSkrue

    Complete -frame

    FrameLegBall type foot

    O-ringPinPin

    NutScrew

    801095

    188440194434268455

    724121700237701669

    700864700420

    801096

    188441194434268455

    724121700237701669

    700864700420

    801097

    188442194434268455

    724121700237701669

    700864700420

    801098

    188443194434268455

    724121700237701669

    700864700420

    801099

    188444194434268455

    724121700237701669

    700864700420

    80 90 100 112 132

    Stk/Qty

    -

    123

    322

    22

    Motor

    Del nr. / Part No.

    Centerhjde / Centreheight

    260

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    381346 ISS T 11.00

    7. Stativ / Frame for motor 160M-250M

    Benvnelse Description

    -

    1

    23

    456

    78

    91011

    12

    Komplet -understtning

    Forben

    MtrikBolt

    RrbenO-ringGevindstangGevindstang

    TFladprofil MFladprofil LFladprofil

    MtrikSkiveSkrue

    Skive

    Complete -frame

    Leg

    NutPin

    LegO-ringThreaded rodThreaded rod

    Ball type footFitting MFitting LFitting

    NutWasherScrew

    Washer

    801100

    182693

    701387772983

    194460772491268489268490

    268468268459268460

    772449772450700420

    801101

    182693

    701387772983

    194462772491268492274293

    268468268459268460

    772449772450700420

    801102

    182693

    701387772983

    194464772491274294274295

    268468268459268460

    772449772450700420

    801103

    182694

    701387772983

    268474772491268488268489

    268469268459268461

    772449772450700420

    801104

    182694

    701387772983

    194461772491268491268492

    268468268459268461

    772449772450700420

    801105

    182694

    701387772983

    194463772491274293274294

    268468268459268461

    772449772450700420

    801106

    182695

    701387772983

    194460772491268491268489

    268468

    273820

    772449772450700420

    268391

    260 305 350 260 305 350 305

    Stk/Qty

    -

    1

    22

    4422

    4221

    222

    4

    801107

    182695

    701387772983

    194462772491268492274293

    268468

    273820

    772449772450700420

    268391

    350

    Motor

    200L

    Pos

    180M - 180L160M - 160L

    Del nr. / Part No.

    Centerhjde / Centreheight

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    381347 ISS T 11.00

    7. Stativ / Frame for motor 160M-250M

    Pos Benvnelse Description

    -

    123

    456

    7

    8910

    Komplet -understtning

    MtrikRrbenGevindstang

    O-ringTFladprofil

    Fladprofil SFladprofil M

    SkiveSkrueSkive

    Complete -frame

    NutLegTreaded rod

    O-ringBall type footFitting

    Fitting SFitting M

    WasherScrewWasher

    801108

    772449268474268489

    772491268469273824

    273821273823

    772450700420268391

    801109

    772449194461268492

    772491268468273824

    273821273823

    772450700420268391

    801110

    772449194460268490

    772491268468273825

    273822

    772450700420268392

    305 350 350

    Stk/Qty

    -

    444

    441

    11

    224

    Motor

    225S - 225M

    Del nr. / Part No.

    250M

    Centerhjde / Centreheight

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    381348 ISS T 11.00

    Pos Benvnelse Description

    123

    4567

    KonsolFladprofil, foranFladprofil bagved

    BoltSkiveSkrueMtrik

    BracketFitting, frontFitting, rear

    PinWasherScrewNut

    267735268479267651

    772457701478700420700241

    267736268479267650

    701231701479700420700864

    267737268479267652

    701231701479700420700864

    267738268479267653

    701231701479700420700864

    267739268479267654

    701231701479700420700864

    160 170 180 192 212

    Stk/Qty

    221

    4424

    Motor

    Del nr. / Part No.

    80 90 100 112 132

    Pos Benvnelse Description

    1223333

    4556

    7

    KonsolFladprofil, foranFladprofil, foranFladprofil bag MFladprofil bag LFladprofil bag SFladprofil bag L/M

    Bolt / GevindstangSkiveSkiveSkrue

    Mtrik

    BracketFitting, frontFitting, frontFitting, rear MFitting, rear LFitting, rear SFitting, rear L/M

    Pin / Threaded rodWasherWasherScrew

    Nut

    267730268479-- -- --

    268459268460-- -- ---- -- --

    268489772450-- -- --

    700420

    772449

    267731268479-- -- --

    268459268461-- -- ---- -- --

    268489772450-- -- --

    700420

    772449

    267732

    273820-- -- ---- -- ---- -- --

    273820

    268489772450-- -- --

    700420

    772449

    267733-- -- --

    273824-- -- ---- -- --

    273821273823

    268489772450-- -- --

    700420

    772449

    267734-- -- --

    273825-- -- ---- -- ---- -- --

    273822

    268489772450268479700420

    772449

    240 260 280 305 330

    Stk/Qty

    2212211

    4842

    8

    Motor

    Del nr. / Part No.

    160M-L 180M-L 200L 225S-M 250M

    Centerhjde / Centreheight

    Centerhjde / Centreheight

    TG.1Med konsol type AWith bracket type AMotor 80-132

    TG.1Med konsol type AWith bracket type A

    Motor 160M-250M

    7. Konsol / Bracket

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    381349 ISS S 11.00

    7. Konsol / Bracket

    Pos Benvnelse Description

    123

    4567

    KonsolFladprofil, foranFladprofil bag MFladprofil bag L

    BoltSkiveMtrikSkrue

    BracketFitting, frontFitting, rear MFitting, rear L

    PinWasherNutScrew

    267745268479268459268460

    268489772450772449700420

    188494268479268459268461

    268489772450772449700420

    182913259922*-- -- --

    268487

    772458**772450***772449***

    700420

    225 225 225

    Stk/Qty

    2222

    4882

    Motor

    Del nr. / Part No.

    160M-L 180M-L 200L

    Pos Benvnelse Description

    123

    4567

    KonsolFladprofil, foranFladprofil bagved

    BoltSkiveMtrikSkrue

    BracketFitting, frontFitting, rear

    PinWasherNutScrew

    267740268479267651

    772457701478700241700420

    267741268479267650

    701231701479700864700420

    267742268479267652

    701231701479700864700420

    267743268479267653

    701231701479700864700420

    267744268479267654

    701231701479700864700420

    225 225 225 225 225

    Stk/Qty

    221

    4442

    Motor

    Del nr. / Part No.

    80 90 100 112 132

    Centerhjde / Centreheight

    Centerhjde / Centreheight

    TG.2Med konsol type BWith bracket type BMotor 80-132

    TG.2Med konsol type BWith bracket type BMotor 160M-200L

    * 4 Stk. 3mm special skive4 Qty. 3mm special washer

    ** Bolt M14 x 30Pin M14 x 30

    *** 4 Stk.

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    381350 ISS T 11.00 381351 ISS S 11.00

    7. Dksel og kappe / Collar and shroud

    Pos Benvnelse Description

    123

    45

    67

    KappeDkselSkrue

    SkrueSkrue

    SkiveMtrik

    ShroudCollarScrew

    ScrewScrew

    WasherNut

    188445194420700420

    773113

    188445194421

    773113

    188446194422

    773113

    188446194423

    773113

    188447194424

    773113

    80 90 100 112 132

    113

    22

    22

    Stk/Qty

    Pos Benvnelse Description

    12

    3

    KappeDksel

    Skrue

    ShroudCollar

    Screw

    188448194425

    773113

    188449194426

    773113

    188450194427

    773113

    188451194428

    773113

    188452194429

    773113

    160 180 200 225 250

    Motor

    Del nr. / Part No.

    11

    4

    Stk/Qty

    188445188809

    773113700420

    771173700240

    W+10/8

    Del nr. / Part No.

    Motor

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    381448 ISS B 11.00

    8. Aseptisk centrifugalpumpe Wa+ / Aseptic centrifugal pump Wa+

    Pos Description

    ***261576

    Wa+30/80

    261577

    Wa+30/120

    261580

    Wa+35/35

    261578772570 772571 772570

    772594 771905 771908 771905

    261586 274346 261586

    261587 274347 261587

    * Erstatter Pos nr.1 side 56 i standard manualen for W+pumpen / Replace item No.1 at page 56 in the standard manual for W+pumps** Erstatter Pos nr.7 side 49 i standard manualen for W+pumpen / Replace item No.7 at page 49 in the standard manual for W+pumps*** Identisk tegningsnr. for bagflange og mellemflange / Identical drawing no. for back plate and extension frame

    Denne side er et tillg til standard W+manualen.De viste positioner indgr som standard i Wa+. De resterende komponenter: Se standard W+manual.

    This page is a supplement for the standard W+manual.The positions shown are included as standard in Wa+. The remaining components: See standard W+manual.

    **1 Bagflange/Back plate

    2 O-ring

    3 O-ring

    4 Akselttning/Shaft seal See page 52 in the standard manual for W+ pumps

    *5 Mellemflange/Extension frame

    Motor 160-250

    Motor 90-132

    Wa+22/20Qty

    1

    1

    1

    1

    1

    ***261576Motor 80-112

    Pos Description

    182799

    Wa+55/35

    261581

    Wa+55/60

    261582

    Wa+60/110

    261583

    Wa+70/40

    261584

    Wa+80/80

    261585

    772571 772571 772571 772572 772573 772574

    773087 771907 771907 771909 772047 772593

    800869 261588 261588 261590 261592 261594

    261589 261589 261591 261593 261595

    **1 Bagflange/Back plate

    2 O-ring

    3 O-ring

    4 Akselttning/Shaft seal See page 52 in the standard manual for W+ pumps

    *5 Mellemflange/Extension frame

    Motor 160-250

    Motor 90-132

    Qty

    1

    1

    1

    1

    1

    Motor 80-112

    Wa+50/8

    Wa+35/55

    261579772570

    771905

    261586

    261587

    ***188739

    773080

    Wa+10/8

    ***188739

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    453164 ISS Q 11.00

    8. Aseptisk centrifugalpumpe Wa+ / Aseptic centrifugal pump Wa+

    Lige forskruningBsning

    Straight unionBushing

    75

    22-4

    773097773098

    Bsning skal anvendes, nr forskruning bruges til plastrr.Bushing must be filted when used with plast tube.

    Options

    In

    Out

    5

    36

    4

    4

    5

    1A 2 5

    3

    5

    1A2

    5

    3

    1B

    1B

    In

    Out

    77

    6

    4

    PosStk/Qty

    A B

    Vinkelforskruning 1/8 RGLige forskruningVinkelforskruning 1/8 RGPTFE rr Udv.. 6 mm/Indv. 4 mmBeskyttelsesrr Indv. 6 mmBsningKabelbinder

    Benvnelse

    Union Elbow 1/8 RGStraight unionUnion Elbow 1/8 RGPTFE tube OD. 6 mm/ID. 4 mmGuard pipe OD. 8 mm/ID. 6 mmBushingCable binding strip

    Description

    1A1B23456

    2 -- 2

    2150 cm20 cm

    41

    Del nr./Part No.

    773094773592773094773095773096773098773099

    Wa+ 10/8Wa+ 22/20

    Andre Wa+ pumper

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    8. 3A og 3A-elpoleret pumpehus / 3A and 3A-electropolished pumphouse

    381878 ISS Q 04.99 381879 ISS S 11.00

    W+ 10/8W+22/20W+25/210W+30/80W+30/120W+35/35W+35/55W+50/8W+55/35W+55/60

    W+60/110W+65/350W+70/40W+80/80W+110/130

    Pumpetype / Pumptype

    280393280394280395280396280397280398280399280400280401280402

    280403280404280405280406280407

    Pumpehuse med drnmuffe - 3APumphouses with drain socket - 3A

    Pumpehuse med drnmuffe - 3A

    Pumphouses with drain socket - 3A

    W+ 10/8W+22/20W+35/35W+35/55W+50/8W+55/35W+55/60W+70/40W+80/80

    Pumpetype / Pumptype

    280411280412188833280416280417280418280419188834188835

    Pumpehuse med drnmuffe - 3A elpoleretPumphouses with drain socket - 3A electropolished

    Pumpehuse med drnmuffe - 3A elpoleretPumphouses with drain socket - 3A electropolished

    OBS! Disse delnumre eksisterer i tegningssystemet og br blive brugt til evt. ordre. De vil ikkeblive oprettet i Mapics (/SAP) systemet fr vi har ordre p dem. Giv venligst besked tilkonstruktionsafdelingen, hvis det nskede nummer ikke er oprettet.

    NB! These part numbers exsist in the drawing system, and can be used for orders.They willnot be entered into the Mapics (/SAP) system before they are ordered. Please inform theTechnical department, if the required part number has not been entered.

    NB! These part numbers exsist in the drawing system, and can be used for orders.They willnot be entered into the Mapics (/SAP) system before they are ordered. Please inform the

    Technical department, if the required part number has not been entered.

    OBS! Disse delnumre eksisterer i tegningssystemet og br blive brugt til evt. ordre. De vil ikkeblive oprettet i Mapics (/SAP) systemet fr vi har ordre p dem. Giv venligst besked tilUdviklingafdelingen, hvis det nskede nummer ikke er oprettet

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    F