Project Proponent M/s Solo Metals Private Limited

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Transcript of Project Proponent M/s Solo Metals Private Limited

Pre-Feasibility Report

For

Proposed Expansion of M.S. Billets from:

61200 TPA to 2, 01,200 TPA and Proposed TMT Bars of

2,00,000 TPA

Project Proponent

M/s Solo Metals Private Limited

Survey No. 5/2 & 5/3, Village Vasuri Khurd, Tehsil Wada, District

Thane rural district, Maharashtra.

Environmental Consultant

Pollution and Ecology Control Services

Accreditation no.: QCI/NABET/EIA/1720/RA0101

Near Dhantoli Police Station, Dhantoli, Nagpur

September-2018

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Chapter – 1

Executive Summary

1. Introduction

India is the third-largest crude steel producer in the world. In FY18, India produced

104.98 million tonnes (MT) of finished steel. Crude Steel production during 2017-18

stood at 102.34 MT. Exports and imports of finished steel stood at 1.35 MT and 1.89 MT,

during Apr-Jun 2018.`1

Steel consumption is expected to grow 5.7 per cent year-on-year to 92.1 MT in 2018.

India’s steel production is expected to increase from 102.34 MT in FY18 to 128.6 MT by

2021. The Government of India has allowed 100 per cent foreign direct investment (FDI)

in the steel sector under the automatic route.

India’s per capita consumption of steel grew at a CAGR of 3.96 per cent from 46 kgs in

FY08 to 65.25 kgs in FY17. The figure stood at 68 kgs during April-February 2017-18.

National Steel Policy 2017 seeks to increase per capita steel consumption to the level of

160 kgs.

M/s. Solo Metals Private Limited has their existing steel plant at Survey No. 5/2 & 5/3,

Village Vasuri Khurd, Tehsil Wada, District Thane rural district, Maharashtra of

capacity 61200 TPA M.S. Billets. The entire ownership of this plant belongs to M/s. Solo

Metals Private Limited.

Now Solo Metals Private Limited has proposed the expansion of M.S. Billets from 61200

TPA to 2,01,200 TPA and Proposed TMT Bars of 2,00,000 TPA. The company is in

possession of 15 Acres of land and proposed expansion will be accommodate in the same

premises.

The salient features of the project are given in Table 1

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Table 1: Salient Features of the Project

Project name M/s Solo Metals Private Limited

Project location Survey No. 5/2 & 5/3, Village Vasuri Khurd, Tehsil Wada,

District Thane rural district, Maharashtra.

Total Area 15 Acres

Production Capacity Existing

capacity

(TPA)

Proposed

capacity

(TPA)

Total capacity

after expansion

(TPA)

M.S.

billets

61200 1,40,000 2,01,200

T.M.T.

Bars

- 2,00,000 2,00,000

Raw Material

requirement

The total raw material requirement after expansion is given in

table below:

Sr.

No.

Raw Material Requirement

(TPA)

1. Scrap 167200

2. Sponge Iron 41800

3. Alloys 3000

4. Billets in Molten State for

Rolling Mill

2,01,200

Water Demand Total Water Requirement: 140 KLD

Source of water Ground Water

Power Requirement The total power requirement after expansion will be 16 MW.

Source : State Electricity Board

Man Power 300 nos.

Nearest railway station Atgaon railway station : 26 km

Nearest airport Mumbai airport : 59 km

Project Cost Rs.150 Crores.

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The environmental consideration of the site is tabulated below:

Table 2: Environmental Setting of the project

S.N. Particulars Details

1 Project Site Survey No. 5/2 & 5/3, Village Vasuri Khurd, Tehsil

Wada, District Thane rural district, Maharashtra

2 Latitude 19°34'1.31" N

3 Longitude 73°5'25.06" E

4 Elevation above MSL 47 Meters

5 Toposheet 47E/2, 47E/3, 47A/14

6 Present landuse Industrial land

7 Nearest National Highway/State

Highway

State Highway No. 76 - 1.5 Km

8 Nearest Airport/ Air Strip Chatrrapati Shivaji International Airport, Mumbai:

59 Kms

9 Nearest town Wada, 11 Km.: NE

10 Forest Reserved forest Patches at

Reserved Forest Patch : 1.0 km SE

Reserved Forest Patch : 2.0 km NW

Reserved Forest Patch : 6.5 km N

Reserved Forest Patch : 4.5 km SW

Reserved Forest Patch : 7.0 km SE

11 Ecologically Sensitive Zones like

wild life sanctuaries, national

parks and biospheres

Distance from Existing Boundary Eco Sensitive Zone

of Tansa Wildlife Sanctuary : 9.5 km

Distance from Proposed Boundary Eco Sensitive Zone

of Tansa Wildlife Sanctuary as per Draft Notification

dated 10th

August 2017. S.O. 2566(E) : 1.5 km

12 Water Bodies Tansa River :7.0 km SE

Vaitarna River : 7.0 km N

Dongri Nala : 8.5 km E

Charnavati Nala : 6.0 km SW

Dhandela Nala : 5.5 km NE

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Chapter – 2

Introduction of Project/Background Information

2.1 IDENTIFICATION OF PROJECT AND PROJECT PROPONENT

Identification of Project

Solo Metals Private Limited is a company incorporated under companies act with intends

to manufacture M.S. Billets and TMT Bars. Now Solo Metals Private Limited has

proposed the expansion of M.S. Billets from 61200 TPA to 2,01,200 TPA and proposed

TMT Bars of 2,00,000 TPA.

Identification Project Proponent

Solo Metals Private Limited is a Private incorporated on April 1995. It is classified as

Non-Govt. company and is registered at Registrar of Companies, Mumbai. Directors of

Solo Metals Private Limited are Mr. Jawahar Singh Saroha & Mr. Saket Saroha. Solo

Metals Private Limited's Corporate Identification Number is (CIN)

U74899DL1995PTC067306 and its registration number is 67306. Its registered office

address is 509, Avior, Nirmal Galaxy, Opposite Johnson & Johnson, L.B.S. Marg,

Mulund (W), Mumbai – 80.

Company Details

Company’s name : M/s. Solo Metals Private Limited

Address : 509, Avior, Nirmal Galaxy, Opposite Johnson & Johnson

L.B.S. Marg, Mulund (W), Mumbai – 80.

Telephone No.

E-mail Address

:

:

022-25690036

solometals@gmail.com

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2.2 BRIEF INFORMATION OF PROJECT

Proposed Expansion project:

Proposed expansion of M.S. Billets from 61200 TPA to 2,01,200 TPA and proposed

Rolling Mill of 2,01,200 TPA. The proposed expansion will be done in the existing

premises of M/s Solo Metals Private Limited, the details of the existing and proposed

expansion are given below:

S.N. Facility Existing Capacity

TPA

Proposed

Capacity

TPA

After Expansion

Capacity

TPA

1 M.S. Billets 61200 1,40,000 2, 01,200

2 TMT Bars - 2,00,000 2,00,000

2.3 NEED FOR THE PROJECT AND ITS IMPORTANCE TO THE COUNTRY AND/

OR REGION

The demand for steel in the country is currently growing at the rate of over 8% and it is

expected that the demand would grow over by 10% in the next five years. However, the

steel intensity in the country remains well below the world levels. Our per capita

consumption of steel is around 110 pounds as compared to 330 Pounds for the global

average. This indicates that there is a lot of potential for increasing the steel consumption

in India. To meet the increasing demand and to stimulate economic growth the Solo

Metals Private Limited has proposed the project.

As per the report of the Working Group on Steel for the 12th

Five Year Plan, there exist

many factors which carry the potential of raising the per capita steel consumption in the

country. These include among others, an estimated infrastructure investment of nearly a

trillion dollars, a projected growth of manufacturing from current 8% to 11-12%, increase

in urban population to 600 million by 2030 from the current level of 400 million,

emergence of the rural market for steel currently consuming around 10 kg per annum

buoyed by projects like Bharat Nirman, Pradhan Mantri Gram Sadak Yojana, Rajiv

Gandhi Awaas Yojana among others. At the time of its release, the National Steel Policy

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2005 had envisaged steel production to reach 110 million tonnes (MT) by 2019-20.

However, based on the assessment of the current ongoing projects, both in greenfield and

brownfield, the Working Group on Steel for the 12th

Five Year Plan has projected that

domestic crude steel capacity in the county is likely to be 140 MT by 2016-17 and has the

potential to reach 149 MT if all requirements are adequately met.

Source: http://steel.gov.in/overview.htm. Ministry of Steel, Government of India.

2.4 EMPLOYMENT GENERATION (DIRECT AND INDIRECT) DUE TO THE

PROJECT:

The direct and indirect employment will be required for the proposed expansion project. The

total manpower required for the proposed expansion project will be 300.

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Chapter – 3

Project Description

3.1 TYPE OF PROJECT INCLUDING INTERLINKED AND INTERDEPENDENT

PROJECTS, IF ANY.

Proposed project is an Expansion of Production Capacity of M.S. Billets 61200 TPA to

2,01,200 TPA and proposed TMT Bars of 2,00,000 TPA. No interlinked project is

associated with this project.

3.2 PROJECT LOCATION

a) Site Details:

Project Location : Survey No. 5/2 & 5/3, Village Vasuri Khurd, Tehsil

Wada, District Thane rural district, Maharashtra

Nearest Railway Station : Atgaon Railway Station: 26 Kms.

Nearest Airport : Chatrrapati Shivaji International Airport, Mumbai: 59

Kms.

Road Access : State Highway No. 76 - 1.5 Km.

Nearest Sea Port : Mumbai –65 Kms.,

Altitude : 47 Meters

Latitude : 19°34'1.31" N

Longitude : 73°5'25.06" E

b) Site Description:

The plant of M/s. Solo Metals Private Limited is located At Survey No. 5/2 & 5/3,

Village Vasuri Khurd, Tehsil Wada, District Thane rural district, Maharashtra.

Toposheet and topographical map is depicted as below:

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Figure 1: Location on Toposheet

Figure 2: Topographical Map

RESERVED FOREST

Nichole

Abje

Gandhare

Malonce

Kone

Varle

KharivliVilkos

SarasoholAlman

Budrukh

Pahunipada

Khonsai

Naheroli

jamgharLakhamapur

Kinaipada Dongarpada

ChikhaleSavakhand

Valtyachapada

Goleghar

Abanpada Kutharpada

Abitghar

Bavli

Bibyacha

Jogmeryachapada

Torne

Khalreambivli

Varnol

Jale

Bershetl

Sagaon

Eksal

Tilgaon

Devgaon

Zadkalre

Bhoirpada

Khupari

Vasuri

KirivliBhilacll

KudusChinchaghar

Saparonde

Mohotpada

DinkarpadaKondhale

MhasavlChandeya

Magathane

UsarVadavli

Dongri N

Dhandela N

Tansa R

Charanavati N

Gates

chapada

pada

Khurd

Biloshi

BhavegharKhanivli

Ambiste Budrukh

Ambiste Khurd

Pimplas

Kharivli

Pingepada

Vaitarna RTaklipada

Barande

Palsai

AsnasGaurapur

Kalambhai

Devghar

KatiGunj

BudhavliGunjpadaRESERVED FOREST

Nandani

Gayagotha

Kochechapada

KelthanNevalpada

Lohope

Dangaste

Musarne

Khonsaipada

KhonsaiChinchauli

Ravdi

Dakivli Met

Chamble

Tansa R

Akloli

Mokhai N

Nagnathpada

Gorad

Ambarbhui

73°05' 73°10'

73°05' 73°10'

73°00'

73°00'

19°35'

19°30'

19°35'

47 E/2,47 E/3,47 A/14

SOI TOPOSHEET NO.

19°30'

STREAMS

RIVER / NALA

POND

ROAD

HABITATION

GRID

FOREST BOUNDARY

INDEX

PROJECT SITE

N

SCALE 1: 50,000

10 KM. TOPOGRAPHY MAP

PREPARED BY - POLLUTION AND ECOLOGY CONTROL SERVICES

M/s Solo Metals Private Limited

Survey No. 5/2 & 5/3, Village Vasuri Khurd, Tehsil Wada,

Thane rural district, Maharashtra

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Figure 3: Google Image showing distance from Eco Sensitive Zone of Tansa Wildlife

Sanctuary

As per the draft notification of Ministry of Environment, Forest and Climate change on

10th

August 2017. S.O. 2566(E), No new industries and expansion of existing industries in

the Eco-sensitive zone shall be permitted.

Whereas, MoEF& CC Notification dated 25th

June 2014 S.O.1599(E), mentioned that any

project or activity specified in category ‘B’ will be appraised at Central level as Category

‘A’ if located in whole or in part within 5km from the boundary of:

Protected areas notified under the Wildlife (Protection) Act, 1972(53 of 1973)

Critically polluted areas as identified by the Central Pollution Control Board

constituted under the Water(Prevention and Control of Pollution)Act 1974

Eco-sensitive areas as notified under sub-section (2) of section 3 of Environment

(Protection) Act, 1986.

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The map showing general Location of the proposed Project and Project site location is

shown below.

Source: mapsofindia.com

Fig. - Map Showing General Location

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Fig. – Plant Layout

c) Analysis of Existing facilities

Good infrastructure is available in the vicinity of Plant; some of the key features are

listed below:

• Availability of adjacent tar road. Same can be used for transportation of all kind of Plant

Equipment, Raw material etc.

• Availability of adequate Water Resources. Rain water Harvesting will be adopted in the

plant.

d) Details of alternative site considered:

As the proposed project consist of an operation plant i.e. existing 61200 TPA M.S Billets,

the company is seeking Environment Clearance for expansion project in the premises of

existing plant. Thus, no alternative sites were considered.

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The following are the factors in favor of selection of site at village Vasuri Khurd:

Existing Plant in operation.

No Rehabilitation/Resettlement required.

No archaeological monument, interstate boundary and defense installation.

No notified critically polluted area.

No nallah/water body, public roads, forests within the project site.

Availability of Raw Material.

Availability of Water.

Assured Power Supply.

Market available for finished products.

Availability of man power.

3.3 SIZE OR MAGNITUDE OF OPERATION

S.N. Facility Existing

Capacity

Proposed

Capacity

Total

Capacity

1 M.S. Billets 61200 TPA 1,40,000 TPA 2,01,200 TPA

2 TMT Bars - 2,00,000 TPA 2,00,000 TPA

3.4 PROPOSED PLANT CONFIGURATION

S.N. Equipment Existing Proposed Total

1 Induction Furnace

2 Rolling Mill --

3

Dish Antenna Type Fume

Capturing Hood with Bag

filter air pollution control

system and stack of 30 m.

Yes

Yes Dish Antenna Type

Fume Capturing

Hood with Bag

filter air pollution

control system

3.5 PROCESS DETAILS

Induction Furnace

The company will manufacture M.S. Billets by using sponge Iron and scrap as raw

materials. Silicon & manganese are added as alloying elements using medium frequency

induction furnace and continues casting technology.

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In the Induction Melting Furnace where the iron melts at a temperature of about 16500C.

When the total charge gets melted into hot liquid metal then the metallurgy of steel in

terms of carbon, phosphorous content, alloy elements etc is controlled. Based upon the

composition of the molten steel, additives like Silico, Manganese will be added to get the

requisite composition and grade of steel. The molten steel (hot billets) from induction

furnace is directly transferred to continuous casting machine then to Roller Table high

Speed Conveying and to rolling line to form TMT bar.

Rolling Mill

In the new project molten metal from the induction furnace will be poured directly to

produce TMT bars in rolling mill bypassing the process of reheating of M.S. Billets.

The molten steel (hot billets) from induction furnace is directly transferred to continuous

casting machine then to Roller Table high Speed Conveying and to rolling line to form

TMT bars. In order to produce TMT bars water quenching is done under the controlled

conditions where the surface temperature falls from 900 to 4000C due to the intense and

uniform cooling. This makes the surface of the bar a hardened structure and the core

remains the soft. This process increases the tensile strength of the material while keeping

high ductility and weldability.

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Process Flow Chart of the Project

ADVANTAGES OF HOT BILLET ROLLING PROCESS

No need of Re-heating the Billets

Billets in molten condition will be directly fed to Hot Billet Rolling machine thus saving

of fuel & electricity.

No need of storing coal required in Gasifier for conventional rolling mill

No space will be required for storage of Billets and fly ash.

Easy handling of Process.

No additional PM emission as coal will not be used.

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No generation of Fly Ash.

Less man power required.

3.1 RAW MATERIAL REQUIREMENT ALONG WITH ESTIMATED QUANTITY,

LIKELY SOURCE, MARKETING AREA OF FINAL PRODUCT/S, MODE OF

TRANSPORT OF RAW MATERIAL AND FINISHED PRODUCT

3.6.1 Raw Material Requirement :

Sr. No. Raw Material Existing

Requirement

(TPA)

Proposed

Requirement

(TPA)

Total

Requirement

(TPA)

1. Scrap 50720 116480 167200

2. Sponge Iron 12680 29120 41800

3. Alloys 1000 2000 3,000

4. Billets in Molten State for

Rolling Mill

- 2,00,000 2,00,000

3.7 RESOURCE OPTIMIZATION/ RECYCLING AND REUSE

Water will be used for cooling system, domestic and greenbelt purposes. Cooling water

will be recirculating in the system. Slag will be sold to brick and construction industry.

3.8 AVAILABILITY OF WATER ITS SOURCE, ENERGY/POWER REQUIREMENT

AND SOURCE

3.8.1 Water requirement:

Total Water Requirement: 140 KLD

Source – Ground Water

The breakup of water requirement for proposed expansion plant is given below:

Sr.

No.

Unit Total Water

Requirement

m3

/day

Wastewater

Generation

m3

/day

Mode of disposal of

wastewater

1 Industrial 100 30 Recycle and reused in

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process.

2 Domestic

Purpose

30 24 The sewage generated will

be treated in Packaged Type

STP and treated water

reused for plantation

purposes.

3 Plantation 10 0 -

3.8.2 Power Requirement:

The power required will be supplied by State Electricity Board. The total power

requirement after expansion will be 16 MW.

3.9 QUANTITY OF WASTE TO BE GENERATED (LIQUID AND SOLID) AND

THEIR MANAGEMENT/DISPOSAL

3.9.1 Solid waste generation and its generation:

Slag@4-5% from Induction Furnace will be used for road making and hardening of

working area. Slag crusher will be installed to recover iron particles for reuse in induction

furnace. End cuts@2-3% from Rolling Mill will be recycled and reused in the Induction

Furnace.

3.9.2 Liquid Effluent:

The wastewater generated from the Cooling process will be treated in settling tank and

reused in the process. The domestic wastewater generated will be treated in Packaged

Type STP.

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Chapter – 4

Site Analysis

4.1 CONNECTIVITY

The proposed expansion project is located at Survey No. 5/2 & 5/3, Village Vasuri

Khurd, Tehsil Wada, District Thane rural district, Maharashtra State. The nearest city

from the site is Wada which is around 11 km. The nearest railway station is Atgaon

which is around 26 km. Nearest airport is at Mumbai which is 59 km from site.

The site is well connected to tar road.

4.2 LAND FORM, LAND USE AND LAND OWNERSHIP

M/s. Solo Metals Private Limited is having 8 Acres of Pvt. land at village Vasuri Khurd

for proposed manufacturing of M.S Billets and TMT Bars.

4.3 TOPOGRAPHY - WITH MAP

The proposed project site is fairly flat with trees/shrubs present at some places. There will

not be cutting and filling required for the proposed expansion project.

The Topographical map of 10 km radius of the proposed plant is already given as Figure

1 and 2:

4.4 EXISTING INFRASTRUCTURE

Good infrastructure is available in the vicinity of Plant; some of the key features are

listed below:

1. Availability of tar road which is adjacent to proposed expansion project site. Same can be

used for transportation of all kind of Plant Equipment, Raw material etc.

2. Availability of adequate Water Resources.

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4.5 SOIL CLASSIFICATION

Physical characteristics of soil are delineated through specific parameters viz. particle

size distribution, bulk density, porosity, water holding capacity and texture.

4.6 CLIMATIC DATA FROM SECONDARY SOURCES

Climatological data collected from Secondary source i.e. IMD Thane. The details of data

are tabulated below:

Month

Temperature (oC) Relative Humidity (%) Rain-fall in mm

Max Max Normal

January 27.5 66 1.0

February 28.2 65 0.2

March 30.4 67 0.2

April 32.3 73 2.6

May 33.4 75 10.5

June 32.5 83 441.9

July 30.3 88 1176.3

August 29.7 88 759.1

September 30.3 87 362.7

October 32.3 76 85.2

November 32.0 66 24.2

December 29.7 66 2.7

4.8 SOCIAL INFRASTRUCTURE AVAILABLE

There are primary health centre, hospitals, Schools, colleges, market within 10 km. of

project boundary .

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Chapter – 5

Brief Planning

5.1 PLANNING CONCEPT

Type of industry: Steel Manufacturing

Transportation Facilities: State Highway 76 for transportation which is about

1.5 KM from Plant site connected by internal roads.

Town and Country planning/Development authority: Gram Panchayat

5.2 POPULATION PROJECTION

Total Population in 10 KM radius of site is estimated as 71426.

5.3 LAND USE PLANNING (BREAKUP ALONG WITH GREEN BELT ETC.)

The existing land is in industrial use. All required infrastructure is prevailing in the site.

The plantation and green belt development will also be taken care in the plant and the

space reserved for plantation will be about 33% of the total plant area. Adequate

plantation will substantially abate the dust pollution, filter the polluted air, reduce the

noise and ameliorate the plant environment.

5.4 FIRE PROTECTION SYSTEM

The firefighting system will be designed in conformity with the recommendations of the

Tariff Advisory Committee (TAC) of Insurance Association of India. While designing

the fire protection systems for proposed facilities its extreme ambient conditions need

special attention. Codes and Standards of National Fire Protection Association (NFPA)

will be followed, as applicable.

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5.5 ASSESSMENT OF INFRASTRUCTURE DEMAND (PHYSICAL & SOCIAL).

Basic infrastructure demand for nearby area would be first to have internal roads,

availability of clean and pure drinking water, availability of good schools, availability of

Hospitals, community halls, Sulabh Shauchalaya , easy and faster means of transportation

and connectivity to nearby town and city, availability of uninterrupted electricity etc. are

the present assessed demands for sustained and healthy growth of nearby area of site.

Most of the infrastructure demand mentioned above comes automatically when industry

of this magnitude comes in such area, systematic efforts shall be made to bring such

facility in the surrounding area for all round physical and social development.

5.6 AMENITIES / FACILITIES

For the social development in the area the company has planned to construct community

halls, roads, provide drinking water etc. Time to time the company will also organize free

eye checkup, cataract camp, free distribution of spectacles etc.

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Chapter – 6

Proposed Infrastructure

6.1 INDUSTRIAL AREA

Proposed expansion project is in existing premises of Steel manufacturing plant which is

located at Village- Vasuri Khurd, Tehsil Wada, District Thane rural district, Maharashtra.

6.2 GREEN BELT

The plantation and green belt development will also be taken care in the plant and the

space reserved for plantation will be more than 33% of the total plant area. Adequate

plantation will substantially abate the dust pollution, filter the polluted air, reduce the

noise and ameliorate the plant environment.

6.3 SOCIAL INFRASTRUCTURE

For the social development company will provide the arrangement of community hall,

road, water, electricity etc. in the nearby villages. For the economical development the

company will provide the employment as per requirement and individual’s qualification

& eligibility.

6.4 DRINKING WATER MANAGEMENT

Water for the plant will be sourced from Ground water. The water system will cater to the

drinking and sanitary requirements of plant personnel as well as laboratory and

contingent users. The required water will be withdrawn from the storage reservoir by

pumps. The RO water purifier will be provided for the drinking water.

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6.5 INDUSTRIAL WASTE MANAGEMENT

Management procedure of all kind of wastes from Plant like slag, end cuttings & Effluent

Water etc. Slag@4-5% from Induction Furnace. Slag crushers will be installed to recover

iron particles to be reused in Induction Furnace and remaining slag will be used for road

making and hardening of working area. End Cuts @ 2-3% from Rolling Mill will be

recycled and reused in the Induction Furnace. Settling tank will be constructed for

treatment of waste water. Domestic effluent i.e. sewage will be treated in Packaged type

STP.

6.6 POWER REQUIREMENT & SUPPLY /SOURCE

During Operation phase: 16 MW

Source of power supply: Electricity from State Electricity Board

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Chapter – 7

Rehabilitation and Resettlement (R & R) Plan

The total land of M/s Solo Metals Private Limited for the installation of Steel Plant is 8 Acres.

which is in industrial use. There was no displacement of people. Thus R & R issues are not

applicable.

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Chapter – 8

Analysis of proposal (Final Recommendations)

8.1 FINANCIAL AND SOCIAL BENEFITS WITH SPECIAL EMPHASIS ON THE

BENEFITS TO THE LOCAL PEOPLE INCLUDING TRIBAL POPULATION

The proposed expansion project will result in improvement of infrastructure as well as

upliftment of social structure in the area. The people residing in the nearby areas will be

benefited directly and indirectly. It is anticipated that the proposed plant will provide

benefits for the local people in two phases i.e. during construction phase as well as during

operational stage of the plant.

CONSTRUCTION PHASE

Employment

The major benefit due to the proposed expansion project will be in the sphere of

generating employment for people of that area. The proposed expansion project will

benefit local population.

OPERATIONAL PHASE

Employment

The manpower requirements for the operational phase after the proposed expansion

project will be about 300 people. In addition, there will be an indirect employment for

skilled/ semi skilled people during project life. All attempts will be made to employ

suitable, locally available, skilled personnel from the nearby area. In case of non-

availability of skilled persons, people will be employed from outside area.

Transportation

There will also be small increase in the vehicular traffic due to passenger transport. This

increase in traffic will not have any consequence to warrant special mention. One should

expect that the increased passenger load in the sector would prompt the state government/

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private movers to start new and frequent public transport services to this area, bringing

upliftment to the whole locality.

Other Benefits

M/s Solo Metals Private Limited is equally conscious for the all round socio-economic

development and is committed to raise the quality of life and social well being of

communities where it operates. The activities under CER will be local need basis with

focus on Health, Education, Infrastructure Development, Drinking water, Sanitation and

Environment Conservation.

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ENVIRONMENTAL MANAGEMENT PLAN

a) AIR MANAGEMENT

There will be two major source of air pollution in the plant, fugitive emissions from various

material handling and transfer points and flue gases generated from various combustion

units. Dust and fume extraction system will be provided for Induction Furnace. Dust and

fumes will be collected with the help of Dish Antenna Type Fume Capturing Hood (DAFC)

hood with bag filter air pollution control system of specified size followed by 30 m. stack

and cleaned air will be discharged through stacks and discharged through stack, so that the

dust concentration will be well within the prescribed standard.

Height of the all the flue gas discharge facilities will be designed as per CPCB norms. The

various places where the flue gases will be discharge are shown in the table.

AIR POLLUTION CONTROL SYSTEM

S.No Process Air Pollution Control System Stack

Height

1 Induction Furnace Dish Antenna Type Fume Capturing

Hood (DAFC) hood with bag filter air

pollution control system of specified size.

30 Mtrs.

Transportation

The raw material will be transported by Road.

Raw material & Finished Products will be transported by road.

About 34 trucks of 30 T Capacity will be required Per Day after

expansion.

It will be ensure that all trucks carrying raw material are tarpaulin

covered.

Internal roads are being Tarred / Concreted with installation of water

sprinklers to suppress dust due to transportation.

PFR- M/s Solo Metals Private Limited

28

b) WATER ENVIRONMENT

The wastewater generated from Cooling process will be treated in settling tank and

reused in the process. The domestic wastewater generated will be treated in Packaged

Type STP.

c) NOISE ABATEMENT

Noises from fans, centrifugal pumps, electrical motors etc. will be kept in control

so that the ambient noise level shall not exceed 75dBA during daytime and

70dBA during nighttime. Noise pollution control measures will be provided in

respective departments by way of providing silencers soundproofs cubicles /

covers and proper selection of less noise prone machinery and by development of

green belt.

d) ENVIRONMENTAL MONITORING

Necessary provisions for routine monitoring of stack emissions, ambient air

quality, noise level, water quality as required by the regulations will also be

provided.

e) OCCUPATIONAL HEALTH AND SAFETY

Besides the above, the operating and maintenance personnel will be provided

with all the necessary safety equipment such as hand gloves, gum boots, aprons,

helmets, protective glasses, ear muffs etc.

Workers training will focus on reduction of wastes, utilization of wastes and

generally maintaining a clean and healthy environment.