We know how.www.leister.com
Swissmade
PLASTIC WELDING
General Catalog
Plastic WeldingThe only choice for professionals
Offizieller Vertriebspartner
www.leister-group.com
LeisterTechnologies AG, factory, Sarnen,Switzerland Axetris AG, Kaegiswil,Switzerland
Leister AG,Headquarters, Kaegiswil, Switzerland
Leister delivers performance.For 70 years, Leister has been the worldwide leader in the fieldof plastic welding and industrial hot-air applications. In addi-tion we also offer innovative and effective lasersystems andmicrosystems. Leister is proud to develop and produce allproducts in Switzerland –so youcan alwaysrelyon theproverbialSwissmade quality.
Over 98 percent of our products are exported. With anestablished network of 130 sales and service centers allover the globe, you will find a Leister partner guaranteed.Weare local worldwide.
LeisterTechnologies GmbH,Hagen, Germany
LeisterTechnologies LLC,Itasca, USA
LeisterTechnologies Ltd.,Shanghai, China
LeisterTechnologies BeneluxBV,Houten, Holland
Leister Technologies IndiaPvt,Chennai, India
LeisterTechnologies KK,Yokohama, Japan
LeisterTechnologies ItaliaS.r.l.,Milan, Italy
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PLASTIC WELDING
PROCESS HEAT
LASER PLASTIC WELDING
For decades now, Leister has been the worldwide market leader.The performance and reliability of our products makes Leisterthe first choice. Our tools are used in roofing, billboards,tarpaulins, civil engineering, tunneling, landfills, flooring, plasticfabrication, and shrinking to name a few.
Hot-air is increasingly deployed in industrial processes.Typical applications include activating, heating, curing, melting,shrinking, welding, sterilizing, drying and warming to name afew. Leister customers profit from our extensive engineeringknowledge and benefit from our recommendations during theconceptual design of hot-air applications.
Leister’s innovativeand patented laserbonding solutions providealternativeproduction processes in automotive, medical, sensor,electronics and textile manufacturing as well as microsystemstechnology. Ourclean, precise and non-invasivelasertechnologycan also be applied to process heat applications.
4 www.leister.com
Plastic welding with LeisterLeister Technologies AG provides the appropriate high qualitywelding device for all sectors of the plastics processingindustry. Our tools are used in sealing systems on roofs, plasticsheeting, floor coverings, in earthworks, hydraulic and tunnelengineering, equipment manufacturing and vehicle repair.However demanding the task, we provide an applicable solution.
Research and developmentWith years of experience in plastic processing and industrialprocesses wearethe idealpartner towork yourplastic application.We have dedicated ourselves to constantly develop new and topersistently improve existing products. We strive to provide ourcustomers with outstanding quality, reliability, performance andcost-efficient products.
Quality managementAs an innovative company, Leister commits to transparent andconsistent quality management. Leister Technologies AG iscertified to comply with the ISO 9001 quality standards. Allprocesses are regularly audited and improved to comply withall quality-relevant criteria; therefore, our products enjoy areputation of providing reliable service even after years of useunder adverse conditions.
Testing and certificationOur products are designed and developed to comply withnationallyand internationallyrecognized standards. This includesboth product-specific standards – such as ISO, IEC, EN orUL standards – as well as application-specific standards. Forour client‘s protection, tests are carried out by accredited andindependent test institutes. The products are then certified andqualified to carry the marking of conformity.
Application and laboratory testingOur team of experts will assist you in choosing the rightequipment for your application process. Running test series onyour applications will help optimize processes. The equipmentof the application laboratory allows comprehensive testing forprocess analysis and documentation of the results.
More than 130Sales and Service Centersin more than 100 countriesWe believe that the basis for customer satisfaction lies within thequality of our products and the smooth running global servicenetwork. A close network of more than 130 sales and servicecenters in more than 100 countries ensures competent andresponsive service. Distributors and their staff are trained andcertified by Leister on a regular basis; therefore, Leister know-how is locally available to you at all times.
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ContentsRoofingTechnical Textiles andindustrial FabricsCivil Engineering / GEOPlastic FabricationFlooring and Interior Decoration
Hot-air hand toolsBlowersGeneral accessoriesWelding rods
Special applicationsShrinking
Roofing Automatic weldersTesting instruments
Technical Textiles andIndustrial Fabrics
Advertising (signs and banners)Tarpaulins / coverings for trucksArchitectureInflatable / hoses and filtersOutdoor & clothing
Automatic welders
Civil Engineering / GEO
TunnellingLandfill constructionMiningPonds and reservoirsReservoirs and fisheries
Automatic weldersExtrusion weldersTesting instruments
Plastic Fabrication Extrusion weldersWelding rods
Flooring and Interior Decoration
Welding floor coveringsGroove cutting
Hot-air welderGrooving machine
Weld Methods / Weld Types / Legal Information
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Hot-Air Hand Tools
Product overviewTRIAC STTRIAC ATELECTRON STHOT JET SSOLANO ATGHIBLI AWGHIBLIHOTWIND PREMIUM / SYSTEMFORTE S3AIRSTREAM STROBUSTWELDING PEN R / WELDING PEN SDIODE PID / DIODE SMINORLABOR SGeneral accessoriesWelding wires
TRIACST for use in the roughest of environments.
HOT JET S ideal for detail work on the roof.
DIODES for use with draw welding on a tank detail.
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(SYSTEM)
12 – 15 13 – 15 16 / 17 18 / 19 20 / 21 22 / 23 25 26 27
Product overview Hot-air hand tools
Type TRIAC ST TRIACAT ELECTRONST HOT JET S SOLANO AT GHIBLI AW GHIBLI HOTWIND FORTE S3
Voltage V~ 230 / 120 230 / 120 230 / 120 230 / 120 230 120 / 230 120 / 230 230 3 × 230 /3 × 400
Max. power W 1600 1600 2400 / 3400 460 2300 1800 / 2300 1500 / 2000 3700 10 000
Temperature °C 40 – 700 40 – 620 40 – 650 40 – 600 50 - 650 65 – 620 40 – 600 20 – 650 20 – 650
Sizemm (L × W × H)Handle ( )
338 × 9056
338 × 9056
338 × 9056
235 × 7040
270× 75 × 24045
280 × 90 × 22045
195× 85 × 16057
332× 106× 179 390 × 13285
Weight kg (without cord)~ 1.0 1.0 1.1 0.4 0.75 1.1 0.9 2.2 4.4
Integrated blower
Digital display
Conformity mark
Approval mark
Protection class
Applications
Outdoor use
Roofing
Billboards / Tarpaulins
Civil engineering /Tunneling / Landfills
Plastic fabrication
Flooring / Interior design
Shrinking
Special applications
Catalog page
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28 / 29 30 31 32 / 33 33 34
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Type AIRSTREAM ST ROBUSTWELDINGPEN R / S
DIODEPID / S
MINOR LABOR S
Voltage V~ 230 3 × 230 /3 × 400 230 230 230 230
Max. power W 215 250 1000 1600 / 2000 100 800 / 900
Temperature °C 20 – 600 20 – 600 20 – 600
Sizemm (L × W × H)Handle ( )
600 × 250 × 362 255 × 221 270 × 4332
265 × 5740
250 × 9564
180 × 5432
Weight kg (without cord)~ 24 8.0 1.0 1.15 1.15 0.15
Integrated blower
Digital display
Conformity Mark
Approval mark
Protection Class
Applications
Indoor use
Roofing
Billboards / Tarpaulins
Civil engineering /Tunneling / Landfills
Plastic fabrication
Flooring / Interior design
Shrinking
Catalog page
Product overview Hot-air hand tools and Blower
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TRIAC ST: Design meets experience
The new TRIACST from Leister is primarily used for welding and plastic fabrication. During its development, a deli-berate choice was made to do without extra technical features. Instead it is distinguished by comfort, being reliableversatile, robust and user friendly, like its predecessor the TRIACS. A prominent feature here is the two-componenthandle, which is not only attractive, but also gives the user perfect grip. The low weight of less than 1 kg/2.18 lbsensures a perfect weight balance.
Product advantageErgonomic handling:The 2-component handle and perfecttool balance ensure ideal grip andoptimum working even under thetoughest conditions.
Perfect weight:Weighing less than 1 kg, theTRIACST is even lighter than itspredecessor.
Always keeps a cool head:There is an actively cooled protectivetube for greater work safety.
Welding power:Thanks to the optimized,highly robust motor, TRIACSTguarantees high welding power.
Reliability:A new temperature manager and ahigh dust resistance provide the hea-ting elements with a long service life.
Swiss thoroughness:The air filters, located on either side,can easily be removed and cleaned.This ensures optimum air flow andmaximum power output.
Optimum protection:The filters offer active protectionagainst moisture and dust.
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Hot-air hand tool
TRIAC ST
• Suitable for the work site• Functional design: two-component handle grip and
optimum center of gravity ensure good ergonomics• Quick clean air filters• Automatic carbon stop and heating element protection
provide automatic protective measures
• Suitable for the work site• Closed loop controlled temperature• Open loop controlled air volume• Intelligent «e-Drive»operating unit• Ergonomic handling• Modern design
Hot-air hand tool
TRIAC AT
TRIAC AT: Robust and intelligent
The TRIACAT is an intelligent hot-air hand tool for welding and shrinking plastics that is suitable for on-site use. Itis designed for the needs of even the most demanding professional. Every tool undergoes stringent quality checksprior to leaving the factory in Switzerland. This high-quality hot-air hand tool is equipped for all situations. Its univer-sal areasof application are virtually unlimited. The TRIACAT will continue to prove its merit in any weather conditionand is just as effective outside as it is indoors – all during continuous operation.
Technical dataVoltage V~ 120 / 230Frequency Hz 50 / 60Power W 1600 / 1600Temperature °C 40 – 620Air volume (20°C) l/min 160 – 240 (500 at max. temp)Dynamic pressure Pa 1600 – 3000
Nozzle holder mm 31.5Emission dB(A) 67Size (L × ) mm 338 × 90, handle 56Weight kg 1 (without power cord)Conformity markApproval markProtection class IIArticle No.:141.319 TRIACAT, 120 V / 1600 W, with UK-plug141.320 TRIACAT, 230 V / 1600 W, with UK-plug141.314 TRIACAT, 230 V / 1600 W, with Euro-plug141.322 TRIACAT, 230 V / 1600 W, with CH-plug142.737 TRIACAT, 230 V / 1600 W for screw-on nozzles with Euro plug148.005 TRIACAT, 220 V / 1600 W, for push-fit nozzleswith KR-plug
Technical dataVoltage V~ 120 / 230Frequency Hz 50 / 60Power W 1600 / 1600Temperature °C 40 – 700Air volume (20°C) l/min 240 (500 at max. temp)Dynamic pressure Pa 3000
Nozzle holder mm 31.5Emission dB(A) 67Size (L × ) mm 338 × 90, handle 56Weight kg <1 (without powercord)Conformity markApproval markProtection class IIArticle No.:141.308 TRIACST, 120 V / 1600 W for push-fit nozzles with UK-plug141.309 TRIACST, 230 V / 1600 W for push-fit nozzleswith UK-plug141.311 TRIACST, 230 V / 1600 W for push-fit nozzles with CH plug141.227 TRIACST, 230 V / 1600 W for push-fit nozzles with Euro plug144.013 TRIACST, 230 V / 1600 W for screw-on nozzles with Euro plug153.891 TRIACST, 220 V / 1600 W for push-fit nozzleswith KR-plug
version forscrew-on nozzle
version forscrew-on nozzle
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107.123107.132107.133107.135107.129107.131
105.475105.485105.494
105.487
105.500
107.130
107.125
105.503
100.303
105.575
106.982
105.576
106.996
107.124
D
105.431
105.432
105.433
C
107.139
107.137
A
B
B
106.992106.993
106.989106.990106.991
156.470
www.leister.com/accessories
Accessories TRIAC ST / TRIAC AT
Mirror welding
Wide slot nozzle20 mm, 15° angled40 mm, 15° angled40 mm, perforated40 mm, PTFE-coated60 mm for bitumen80 mm for bitumen
Wide slot nozzle20 mm, straight25 mm, straight30 mm, 15° angled
Wide slot nozzle20 mm, curved andangular, with clamping angle inwards
Wide slot nozzle20 mm,120 ° angled (right) 30 ° slantedforward openly
Wide slot nozzle40mm, 60° bent
20 mm angled nozzle,60°, push-fit,for right hander20 mm angled nozzle,60°, push-fit
5 mm, tubular nozzle, push-fit
5 × 100 mm, tubular nozzle,push-fit
5 × 150 mm, extension nozzle,push-fit
tubular nozzle 5 mm, 90° curved
Tacking nozzle,push-fit on 5 mm tubular nozzle
20 mm angled nozzle,70°, push-fit
3 mm speed weld nozzle,with small air-slide,push-fit on 5 mm tubular nozzle
4 mm speed weld nozzle,with small air-slide,push-fit on 5 mm tubular nozzle
5 mm speed weld nozzle,with small air-slide,push-fit on 5 mm tubular nozzle
4.5 × 12 mm speedweld nozzlefor fillet weld, push-fit on 5 mmtubular nozzle8 mm speed weld nozzle for tapewelding, push-fit on 5 mm tubularnozzle
Speed weld nozzle,push-fit on5 mm tubular nozzle
5.7 mm, profie A7 mm, profile B
3 mm4 mm5 mm
Speed weld nozzle bend 5 mm,push-fit on 5 mm tubular nozzle
Overlap welding
More at the new accessories catalog at
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105.622
106.988
126.552
D
113.666
113.399
113.876
113.874
A
B
113.670
113.877
106.986
106.987
157.717
107.344
143.833
143.332
156.092
144.134
141.375
107.324
107.337
107.338
107.326
107.307
107.339
106.128
142.717
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12 × 10 mm sievereflector,push-fit on 8 mm tubular nozzle
50 × 35 mm sievereflector,push-fit
35 × 20 mm sievereflector,push-fit
25 × 150 mm shell reflector,push-fit
27 × 35 mm spoon reflector,push-fit
17 × 34 mm solderingreflector,push-fit
7.5 mm soldering reflector
Heating element forTRIACST / TRIAC AT, 230 V / 1550 WTRIACST / TRIAC AT, 120 V / 1550 W142.718
5 mm, tubular nozzle, screw-on
Tacking nozzle, screw-on
4 mm drawing nozzle, screw-onfor fluor plastics
3 mm drawing nozzlewith tacking tip, screw-on
4 mm drawing nozzlewith tacking tip, screw-on
3 mm drawing nozzlewithout tacking tip, screw-on
4 mm drawing nozzlewithout tacking tip, screw-on
Drawing nozzle triangular-shapedWith tacking tip, screw-on 5.7 mm,profile AWithout tacking tip, screw-on5.7 mm, profile AWithout tacking tip, screw-on7 mm, profile BWithout tacking tip 7 × 5.5 mm
Protection nozzle31.5 mm, air outlet23 mm, protection ring 80 mm
135 mm welding mirror, push-fit
Nozzle adapter for screw-on nozzles
Protection tube for screw-on nozzles(for TRIACST until april 2017)Protection tube for screw-on nozzles(for TRIACST from mai 2017)Protection tube for screw-on nozzles(for TRIAC AT)
Connection adapter M14 for 21 mmnozzlewith plug
General accessories
Draw welding Shrinking
More at the new accessories catalog at
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ELECTRONST: Strong, compact and handy
The new ELECTRONST is a real powerhouse among Leister's hand tools. The appearance of this tool has beenmodeled after the new TRIACrange. For the user, this means improved ergonomics and, as a result, the ability towork in more comfort. Existing ELECTRONnozzles fit the new model.
Product advantages
Powerful:Suitable for any application thanks toits outstanding power rating of up to3400 W.
Perfekte Ergonomie:100 lighter and with a2-component handle that’s nearly8 mm slimmer than its predecessor.
Infinitely adjustable:Easyair temperature adjustment upto 650 °C.
Clean:Air filters, located on either side, canbe removed and cleaned in no timeat all.
Compatible:All predecessor nozzles fit theELECTRONST.
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107.258
107.653
151.068
107.270
107.229
107.331
107.330
107.327
107.333
106.127
107.340
107.346
142.281
107.134
160.842
148.933
145.606149.675
www.leister.com/accessories
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Hot-air hand tool
ELECTRON ST Accessories ELECTRONST
• Suitable for construction sites• Leister's most powerful hand tool• Easy-clean air filter• Carbon stop and heating element protection provide
automatic protective measures• Sturdy tool case supplied
Shrinking cable connections is just one of many applicationsfor which the ELECTRONST can be used.
General accessories
Technical dataVoltage V~ 230 / 230 / 200 / 120Frequency Hz 50 / 60Power W 2300 / 3400 / 3000 / 2400Temperature °C 40 – 650Air volume (20°C) l/min 360 (700 at max. temp)Dynamic pressure Pa 3400
Nozzle holder mm 50Emission dB(A) 67Size (L × ) mm 338 × 90, handle 56Weight kg 1.1 (without power cord)Conformity markApproval markProtection class II
Article No.145.567 ELECTRONST,230 V / 3400 W for push-fit nozzles with Euro plug149.673 ELECTRONST,230 V / 2300 W for push-fit nozzleswith Euro plug145.563 ELECTRONST,120 V / 2400 W for push-fit nozzleswith UK plug145.568 ELECTRONST,230 V / 3400 W for push-fit nozzles with UK plug154.839 ELECTRONST,220 V / 3400 W for push-fit nozzleswith KR-plug
Wide slot nozzle,push-fit70 × 10 mm, for bitumen
Wide slot nozzle75 × 2 mm,push-fitTool stand for ELECTRONST
Wide slot nozzle150 × 12 mm,push-fit
Round nozzle 20 mm
72 × 70 mm folding reflector,push-fit125 × 22 mm folding reflector,push-fit
85 × 85 mm sievereflector,push-fit130 × 150 mm sievereflector,push-fit
65 mm sieve reflectorpush-fit
45 × 250 mm Shell reflector,push-fit
270 mm welding mirror,push-fit
Scraper nozzle
Tape welding nozzle 40 mm
Protection nozzle,air outlet 44 mm,protection ring 100 mm
Protective tube
Heating elements230 V / 3300 W230 V / 2200 W120 V / 2300 W145.604
More at the new accessories catalog at
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107.141
107.142
105.549
107.144
105.567
105.566
105.556
106.996
D
106.989
106.990
106.991
156.470
A
B
106.992
106.993
D
105.431
105.432
105.433
Hot-air hand tool
HOT JET S
• The smallest Leister hot-air hand tool• Stepless, electronically controlled temperature• Stepless, electronically controlled air flow• Low noise• Flexible, integrated tool stand
Accessories HOT JET S
Especially suited for precise work.
HOT JET S: Small and powerful
As the most compact hot-air hand tool from Leister, theHOT JET S’ low weight of 600 grams (including cordand slim handle) ensures high-powered, fatigue-freewelding.
Technical dataVoltage V~ 120 / 230Frequency Hz 50 / 60Power W 460 / 460Temperature °C 40 – 600Air volume (20°C) l/min 40 – 110 (200 at max. temp)Pressure static Pa 230 – 1600
Nozzle holder mm 21.3Emission dB(A) 59Size (L × ) mm 235 × 70, handle 40Weight kg 0.4 (without power cord)Conformity markApproval markProtection class II
Article No.:100.648 HOTJETS, 230 V / 460 W, with Europlug100.862 HOTJETS, 120 V / 460 W, without plug100.854 HOTJETS, 230 V / 460 W, with AUSplug140.030 HOTJETS, 220V/ 460W for push-fit nozzles with KR-plug
15 mm wide slot nozzle,push-fit
20 mm wide slot nozzle,push-fit
10 × 2 mm wide slot nozzle
5 mm tubular nozzle, push-fit
5 × 150 mm extension nozzle,straight
5 mm tubular nozzle, straight
20 mm angled nozzle,70° angled,push-fit
Tacking nozzle,push-fit on 5 mm tubular nozzle
3 mm speed welding nozzle,push-fit on 5 mm tubular nozzle
4 mm speed welding nozzle,push-fit on 5 mm tubular nozzle
5 mm speed welding nozzle,push-fit on 5 mm tubular nozzle
Speed weld nozzle bend 5 mm,push-fit on 5 mm tubular nozzle
5.7 mm, A profilee speed weldingnozzle, push-fit
7 mm, B profilee speed weldingnozzle, push-fit
3 mm speed welding nozzle,with small air-slide, push-fiton 5 mm tubular nozzle
4 mm speed welding nozzle,with small air-slide, push-fiton 5 mm tubular nozzle
5 mm speed welding nozzle,with small air-slide, push-fiton 5 mm tubular nozzle
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107.137
107.139
107.324
107.146
107.151
107.148
107.310
107.311
107.312
107.305
143.831
114.734
100.818
131.867
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Fitting a solder shrink connection with the HOT JET S outfittedwith a push-fit sieve reflector.
HOT JET S with angled nozzle welding a T-joint on the roof.
Small and handy: The HOTJET S is perfect when weldingcomplicated details in billboard and tarpaulin applications.
8 mm speed welding nozzle for tapewelding,push-fit on 5 mm tubular nozzle
4.5 × 12 mm speedwelding nozzlefor fillet weld, push-fit on
5 mm tabular nozzle
12 × 10 mm sievereflector,push-fit on 5 mm tubular nozzle
2 mm soldering nozzle
4 mm soldering nozzle
3 × 1.5 mm soldering nozzle, oval
35 × 20 mm sievereflector,push-fit
50 × 35 mm sievereflector,push-fit
25 × 30 mm spoon reflector,push-fit
15 × 25 mm ironing nozzle
Nozzle adapter for screw-on nozzles
Ski repair nozzle with base plate
230 V / 435 W heating element
120 V / 435 W heating element103.607
General accessories
5 mm, tubular nozzle, 90° angled,push-fit
More at the new accessories catalog at
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Heat gun
SOLANO AT
SOLANO AT: Light, quiet, durable
From our dialog with you, we know what you need. When we were developing the SOLANO AT, we focused onyour requirements. This is why it is lighter, quieter and more durable than any other hot-air hand tool. Discover itsunbeatable advantages – SOLANO AT.
Practical dust filter:Robust, fine-mesh and easy to cleandust filter (exchangeable).
Operating keys:180° panorama soft-touch keypad forconvenient operation.
Burn protection –A.B.D (anti-burn design):For a safe handling of the hot-airblower.
Ergonomic:Thanks to the handle’s soft grip and itslight weight, the SOLANOAT heat gunis comfortably held in the hand andenables effortless work.
Customizable temperatureand air flow limit values
Customizable directstart-up
Customizable coolingfunction
Customizable powermanagement
Contactless deviceconfiguration viamyLeister APP
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106.998
106.999
107.154
107.006
107.308107.309
107.313
107.314
107.319
147.222
162.067162.068162.069
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Heat gun
SOLANO AT Accessories SOLANO AT
SOLANO AT – Difficult leather parts – safeand efficient processing
Wide slot nozzle20 mm, push-fit
Wide slot nozzle40 mm, push-fit
Tubular nozzle 5 mm, push-fit
Extension nozzle5 × 130 mm, straight
Sievereflector 50 × 35 mmSievereflector 35 × 20 mm
Spoonreflector 25 × 30 mm, withscrew connector25 x 30 mm spoon reflector, push-fit
Sieve reflector 65 mm
Heat protection device
Heatingelement, 230 V / 2200 WHeating element, 120 V / 1700 WHeating element, 100 V / 1450 W
Technical dataVoltage V~ 100 120 230Power W 1500 1800 2300Temperature °C 50 – 650Air volume l/min (20°C) 160 – 300 (550 at max. temp)Emission dB (A) < 65Dimensions L× W× H( handle) mm 270 × 75 × 240 (45)Weight g 750Conformity markApproval markProtection class IIArticle No.:162.269 SOLANOAT 230 V / 2300 W with AUSplug, box (162.270 casing)162.271 SOLANOAT 220 V / 2100 W with KRplug, box (162.272 casing)162.273 SOLANOAT 120 V / 1800 W with USplug, box (162.274 casing)162.275 SOLANOAT 100 V / 1500 W with JP plug, box (162.276 casing)Scope of delivery: SOLANOAT, box / casing
• Long-lasting: thanks to the brushlessmotor and sturdyLEISTERheating element
• Light and quiet: weighs 750 g and runs extremelysmoothlyat < 65 dB for efficient and effortless operation
• Economical: savesup to 40% energy in Eco mode• Safe: due to its multi-level system to protect against overheating• Simple: due to its intuitiveoperation• Controlled: consistent performance due to the intelligent
temperature controller• Versatile: suitable for numerous applications invarious industries
General accessoriesMore at the new accessories catalog at
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GHIBLI AW: Robust and ergonomic
The GHIBLI AW is the robust and ergonomic heat gun used for shrink in cable manufacturing, heating and formingin the automobile industry, lap welding of truck sheeting and for deburring plastic parts. Thanks to the easy-to-grip,two-component frame, the GHIBLIAW fits perfectly in the hand. Temperature and air volume can easilybe adjustedwith the proven and intuitive "e-Drive" operating unit. The stand that is included in the scope of delivery and the
Heat gun
GHIBLI AW
Stand:Thanks to the included stand, the GHIBLIAW can be placed in an optimum positionat the workstation, thus reducing fatigue.
Practical air filterRegular cleaning of the air filters ensuresoptimum air flow andmaximum power.
Leister e-DriveTemperature and air volume are easyto control and inspect with the proven"e-Drive" operating unit –for reproducible results.
Fatigue-free workingThanks to the integratedsuspension lug, the GHIBLI AWcan be suspended forfatigue-free work.
CompatibleAll of its predecessor’s nozzles also fit onthe GHIBLI AW. Comprehensive selectionof compatible accessories.
Ergonomic handlingThe two-component handle and theperfect device balance ensure an optimalgrip and comfortable work, even under theharshest of conditions.
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106.998
106.999
107.154
107.006
107.308
107.309
107.313
107.314
107.319
107.345
158.474
107.007
106.132
145.582
www.leister.com/accessories
Hot
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air filters can be readily removed and cleaned. And ofcourse, all of the nozzles from its predecessor fit thenew GHIBLI AW. Shrink applications in cable manufacturing – ideal with the
GHIBLI AW
• Ergonomic heat gun• Digital temperature control• Five-stage air volume control• "e-Drive" operating unit for optimum process control• 100% Swiss Made
Heat gun
GHIBLI AW Accessories for GHIBLI AW
Wide slot nozzle20 mm, push-fit
Wide slot nozzle40 mm, push-fit
Tubular nozzle 5 mm, push-fit
Extension nozzle5 × 130 mm, straight
Sievereflector 50 × 35 mm
Sievereflector 35 × 20 mm
Spoonreflector 25 × 30 mm, withscrew connector25 × 30 mm spoon reflector, push-fit
Sieve reflector 65 mm
Weldingmirror 135 mm,push-fit
Protection nozzle, air outlet 23 mm,protection ring 80 mm
37 mm Dehorning nozzle
45 × 250 mm Shell reflector,push-fit
Heatingelement, 230 V / 2200 WHeating element, 120 V / 1700 W145.580
General accessories
Technical dataVoltage V~ 230 / 120Frequency Hz 50 / 60Power W 2300 / 1800Temperature °C 65 – 620Air volume (20°C) l/min 230 – 330 (600 at max. temp)Pressure static Pa 1800 – 3200
Nozzle holder mm 36.5Emission dB(A) 67Dimensions (L × W × H) mm 280 × 90 × 220, Handle 45Weight kg 1.1 (without power cord)Conformity markApproval markProtection class II
Article No.:148.061 GHIBLIAW, 230 V / 2300 W, Europlug150.168 GHIBLIAW, 230 V / 2300 W, UKplug150.169 GHIBLIAW, 230 V / 2300 W, CHplug150.170 GHIBLIAW, 120 V / 1800 W, CEEplug148.079 GHIBLIAW, 100 V / 1500 W, JP plugScope of delivery: GHIBLIAW, case, stand, quick guide
More at the new accessories catalog at
25
106.998
106.999
107.154
107.006
107.308
107.309
107.313
107.314
107.319
158.474
107.007
107.345
106.132
115.513
www.leister.com/accessories
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• Universal tool for welding and shrinking• Welding results independent of voltage fluctuations and
ambient temperature• Two-step selectable airflow
Hot-air hand tool
GHIBLI
GHIBLI: “The hot-air gun”
GHIBLI, derived from a hot desert wind, certainly livesup to its name. Thanks to its two-step airflow switchingand steplessly adjustable temperature, the GHIBLI canbe used for the most diverse applications.
20 mm wide slot nozzle,push-fit
40 mm wide slot nozzle
5 mm tubular nozzle,push-fit
5 × 130 mm extension nozzle,straight
34 × 50 mm sievereflector
20 × 35 mm sievereflector
25 × 30 mm spoon reflector,with screw connector25 × 30 mm spoon reflector,push-fit
65 mm sieve reflector
Protection nozzle, air outlet 23 mm,protection ring 80 mm
37 mm Dehorning nozzle
135 mm welding mirror,push-fit
150 × 25 mm Shell reflector,push-fit
230 V /1800 W heating element
120 V /1500 W heating element
Shrinking cable connections with the GHIBLI.
Accessories GHIBLI
General accessories
Technical dataVoltage V~ 120 / 230Frequency Hz 50 / 60Power W 1500 / 2000Temperature °C 40 – 600Air volume (20°C) l/min 250 / 300 (500 at max. temp)
Nozzle holder mm 36.5Emission dB(A) 70Size (L × W × H)) mm 195 × 85 × 160, Handle 57Weight kg 0.9 (without power cord)Conformity markApproval markProtection class II
Article No.:101.881 GHIBLI230 V / 2000 W with Europlug101.887 GHIBLI120 V / 1500 W with USplug
Additional versions available upon request.
101.850
More at the new accessories catalog at
26 www.leister.com
ab
107.260107.259105.977107.263107.262105.992105.991
a
125.317
107.335
107.248
141.723
143.530
• Ideal for warming, heating, forming and drying• Stepless adjustment of the heating and blower• Integrated device and heating element protection• Extremely smooth running• Ideal for 24/7 operation
Hot-air hand tool
HOTWIND PREMIUM / SYSTEMAccessoriesHOTWIND PREMIUM / SYSTEM
HOTWIND SYSTEMwith wide slot nozzle integrated in a blow-off application.
HOTWIND: The new dimension
Weighing just 2.2 kg, the HOTWIND can be used eitheras an integrated or bench-top device. The highmaximum temperature of 650 °C means that theHOTWIND can be used in a variety of ways.
Wide slot nozzle, push-fit (a × b)
85 × 15 mm150 × 12 mm200 × 9 mm250 × 12 mm300 × 4 mm400 × 4 mm500 × 4 mm
Flange connector, push-fita = 90 mm
150 mm sieve reflector,push-fit
Stainless steel filter, push-fiton air intake
Hand tool kit(handle and protective tube)
230 V / 3600 W heating element
Technical dataVoltage V~ 230Power W 3700Temperature °C 650Size (L × W × H) mm 332 × 106 × 179Weight kg 2.2 (without power cord)Conformity markApproval markProtection class II
Article No.:142.609 HOTWINDPREMIUM,230 V / 3700 W, with Euro plug142.645 HOTWINDSYSTEM,230 V / 3700 W, with Euro plug
Additional versions available upon request
HOTWIND SYSTEM
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ab
106.028107.272106.018106.024107.267106.023106.026
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Hot-air hand tool
FORTE S3
Flamelessshrink-wrapping of pallets and bulky goods withthe FORTES3.
• Powerful pallet shrink-wrapping• Uniform shrinkage• May be used in confined spaces• Integrated tool stand
FORTES3: Flameless shrinking
The most powerful hot-air hand tool from Leister.The FORTE S3 is extremely well-suited for flamelessshrinking of pallets and bulk goods.
Technical dataVoltage V~ 3 × 230 3 × 400Power kW 10 10Temperature °C 650Size (L × ) mm 390 × 132, handle 85Weight kg 4.4 (without power cord)Conformity markApproval markProtection class II
Article No.:102.027 FORTES3, 3 × 400 V / 10 kW with 16A CEEplug
Additional versions available upon request
Wide slot nozzle, push-fit (a × b)220 × 12 mm300 × 12 mm400 × 10 mm500 × 7 mm500 × 15 mm600 × 4 mm600 × 9 mm
28 www.leister.com
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4
1
4
3
2
AIRSTREAMST: The quiet and efficient air supply unit
With its plug &play functionality, all you need to do is plug in the AIRSTREAMSTfor a constant supply of clean, dry air– for welding constructions with the highest cleanliness requirements. Also ideal for use in quiet environments. Needto work with two hand tools in parallel?No problem thanks to the simultaneous power and air supply. The unit inclu-des a hand tool stand, fits intoeverywork bench, and is fitted with castors for easymobility. A highly practical solution!
Dual operation:The two tool connections enable paralleloperation of two tools or offer the addedflexibility of having a second hand toolready for a subsequent work step.
The quick-change artist:It is easy to integrate into the existingenvironment thanks to its cubic design,and can also be fitted with additionalcastors for easymobility. The practicalcover can be used as a tool stand. TheAIRSTREAMST can be turned around tofit perfectly into any work bench.
Quality is measurable:If you know what you want, you needto be able to set the air volume usingthe air volume measuring device. Thevolume flow is crucial for the input ofenergy and has a direct influence on thequality of the weld.
Logic for a longer service life:When the unit is switched on, the handtools are always supplied with air andpower at the same time. In case ofreaching the daily target or a significantpause in production, the AIRSTREAMST prevents the connected tools fromoverheating by employing its integratedcool-down mode.
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Blower
AIRSTREAM ST
• Quiet operating mode• Cool-Down-Mode• Low energy consumption• Two hand tools can be connected• Compatible mit WELDING PEN, DIODEand LABOR• Flow meter• Brushless technology
Accessories AIRSTREAM ST
Easy parallel operation.
A reliable companion.
AIRSTREAMST, the quiet air supply unit.
Roller set
Air hose connection set
Technical DataVoltage V~ 230Power W 215Frequency Hz 50Air volume L/min 200 (Total)Emission LpA (dB) < 48 (with 3 m hose)Size(L × B × H) mm 600 × 250 × 362 (with handle)Weight kg 24Conformity markProtection class I
Scope of delivery:Air supply unit, hose transition pieces, clips, quick guide
Article-No.:158.822 AIRSTREAMST, 230 V/215 W, EU-plug
30 www.leister.com
107.354
107.281
113.859
101.031
Blower
ROBUST
ROBUST: The powerhouse
Versatile and operable at high ambient temperatures ofup to 60 °C. Despite its small size, the ROBUSTis a realpowerhouse. This blower can simultaneously supply airfor up to three hot-air hand tools.
Accessories ROBUST
ROBUSTblower, serving as the external air supply for theWELDING PEN.
• High-performance, compact design• Sound-suppression• Can be integrated at any position• Can be used as an external air supply to 1 WELDINGPEN R
or up to max. 3 DIODES / PID or max. 3 LABOR S (with107.281hose adapter)
Stainless steel filter,push-fit on air intake
38 mm hose connection adapter,3 output each 14 mm
14 mm air hose
14 mm hose clip for air hose
Technische DatenFrequency Hz 50 60Power W 250 250Air volume (20 °C ) l/min 1200 1300Static pressure kPa 8.0 10.5Max. ambient temperature °C 60 60Max. air inlet temperature °C 60 60Noise emission level dB(A) 62 62Protection (IEC 60529) IP 54 IP 54Outside diameter air inlet mm 38 38Outside diameter air outlet mm 38 38Weight kg 8.0 8.0Conformity markProtection class l
Artikel-Nr.:
Voltage V~50 Hz60 Hz
1 × 120 1 × 230 3 × 230 / 4003 × 440 – 480
Without cord Article No.: 103.434 103.4293 m cord / Euro plug Article No.: 103.432
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WELDING PEN R
WELDING PEN S
105.622
106.988
D
113.666
113.399
113.876
113.874
A
B
113.670
113.877
106.986
106.987
126.552
127.726127.727
141.375
113.412
www.leister.com/accessories
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• Digital temperature display (WELDINGPEN R)• Connection makes working easier.• Cooled heating element tube• Used in combination with ROBUSTblower or compressed air
External air hand tool
WELDING PEN R / WELDING PEN S Accessories WELDINGPENR / S
Swiveling air hosefor easy working.
WELDINGPEN R combined with angle adapters make weldingpossible even in very tight spaces.
WELDING PEN: Slim and flexible
The WELDING PEN is a hot-air hand tool optimizedfor draw welding. Due to its slim design and swivellingexternal air supply it makes hard work easy.
5 mm tubular nozzle, 15° screw-on
Tacking nozzle, screw-on
3 mm round drawing nozzlewith tacking tip, screw-on
4 mm round drawing nozzle,with tacking tip, screw-on
3 mm round drawing nozzlewithout tacking tip, screw-on
4 mm round drawing nozzle,without tacking tip, screw-on
Triangular drawing nozzlewith tacking tip, screw-on,5.7 mm, profile Awithout tacking tip, screw-on5.7 mm, profile Awithout tacking tip, screw-on7 mm, profile Bwithout tacking tip, screw-on7 × 5.5 mm
4 mm drawing nozzle, screw-onfor fluor plastics
Angular adapter for screw-on nozzles,screw-on30°45°
Connection adapter M14 for 21.3mm nozzle with plug
230 V / 1000 W heating element forWELDING PENR and WELDING PEN S
General accessories
Technical dataVoltage V~ 230Power W 1000Temperature °C 20 – 600Size (L × ) mm 270 × 43, handle 32
Weight kg 1.0 (with 3 m cord / air hose andY-connection)
Conformity markProtection class II
Article No.:114.275 WELDINGPENS, 120 V / 600 W, with UK-plug, 2.5 m hose114.380 WELDINGPENR, 230 V / 1000 W, with Euro plug, 2.5 m hose113.081 WELDINGPENS, 230 V / 1000 W, with Euro plug, 2.5 m hose114.926 WELDINGPENR, 230 V / 1000 W, with Euro plug, 6 m hose114.274 WELDINGPENS, 230 V / 1000 W, with Euro plug, 6 m hose114.927 WELDINGPENR, 230 V / 1000 W, with Euro plug, 9 m hose114.273 WELDINGPENS, 230 V / 1000 W, with Euro plug, 9 m hose
More at the new accessories catalog at
32 www.leister.com
DIODE PID
DIODE S
External air hand tool
DIODE PID / DIODE S
• Operated with MINOR or ROBUSTblower or withcompressed air
• Digitally controlled and displayed temperatures (DIODEPID)• Cooled heating element tube• Suitable for field applications when used in combination with
a MINOR blower
Convenient wire welding using the powerful and lightweightDIODE PID.
MINOR blower and DIODEPID with screw-on drawing nozzle.• Ideal for assembly work
DIODE PID / S: The powerful pair
There are two options for high-quality work: Theclosed-loop DIODE PID provides the perfect weldingtemperature at all times. The DIODES easily puts you incontrol with a manual temperature knob.
Hand tool and blower
DIODE PID / DIODE S with MINOR
General accessories
Technical dataVoltage V~ 120 / 230Power W 1600Temperature °C 20 – 600Size (L × ) mm 265 × 57, handle 40
Weight kg 1.15 kg(with 3 m cord / 3 m air hose)
Conformity markProtection class II
Article No.:101.303 DIODEPID,230 V / 1600 W, push-fit, with Euro plug101.281 DIODES, 230 V / 1600 W, push-fit, with Europlug101.304 DIODEPID,230 V / 1600 W, screw-on, with Euro plug101.282 DIODES, 230 V / 1600 W, screw-on, with Euro plug101.293 DIODES, 120 V/1600 W for push-fit nozzles, with UK-plug
Additional versions available upon request
Technical dataVoltage V~ 120 / 230Power W 1600Temperature °C 20 – 600Size (L × ) mm 265 × 57, handle 40
Weight kg 2.5 kg(with 3 m cord / 1.5 m air hose)
Conformity markProtection class II
Article No.:108.880 DIODEPIDwith MINOR, 230 V / 1700 W, screw-on, 1.5 air hose,
Euro-plug101.441 DIODESwith MINOR, 230 V / 1700 W, push-fit, 1.5 air hose,
Euro-plug
Additional versions available upon request
33
100.303
A
B
106.992106.993106.989106.990106.991156.470
106.996
143.833
100.296
100.689
105.622
106.988
D
113.666
113.399
113.876
113.874
A
B
113.670
113.877
106.986
106.987126.552
141.375
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• Lightweight and compact• Powerful• Serves as a mobile air supply for the DIODEPID / DIODE S
and LABOR S• Suitable for work on construction sites
Blower
MINORAccessories DIODE PID / DIODE S
The MINOR blower as an air suppy for the DIODEPID.
With push-fit nozzle
With screw-on nozzle
MINOR: The mobile air supplier
Don’t be deceived by the MINOR’s small sizeand lowweight. This blower delivers sufficient air to enablequality work with the DIODEPID/ DIODES or LABOR S.
5 mm tubular nozzle, for versionswith nozzles, push-fit
Speed welding nozzle,push-fit on 5 mm tubular nozzle5.7 mm, profilee A7 mm, profilee B3 mm4 mm5 mm5 mm bent
Tacking nozzle,push-fit on 5 mm tubular nozzle
Nozzle adapter for screw-on nozzles
Heating element DIODEPID, 230 V /1550 WHeating element DIODEPID, 120 V /1600 WHeating element DIODES, 230 V / 1550 WHeating element DIODES, 120 V / 1600 W
5 mm tubular nozzle, screw-on
Tacking nozzle, screw-on
3 mm round drawing nozzlewith tacking tip, screw-on
4 mm round drawing nozzle,with tacking tip, screw-on
3 mm round drawing nozzlewithout tacking tip, screw-on
4 mm round drawing nozzle,without tacking tip, screw-on
Triangular drawing nozzle, with tackingtip, screw-on, 5.7 mm
Without tacking tip, screw-on 5.7 mm,profile AWithout tacking tip, screw-on 7 mm,profile B7 × 5.5 mm4 mm drawing nozzle, screw-on,for fluor plastics
Connection adapter M14 for21.3 mm nozzlewith plug
100.650
100.702
Technical dataVoltage V~ 230Power W 100Air volume (20°C) l/min 400Pressure static Pa 4000 (40 mbar)Air outlet (external) mm 14.5Size (L × ) mm 250 × 95, handle 64Weight kg 1.15 (with 3 m cord)Conformity markProtection class II
Article No.:108.747 MINOR,230 V / 100 W, with Europlug109.988 MINOR,120V / 100W, with UK plug
Additional versions available upon request
More at the new accessories catalog at
34 www.leister.com
107.144
A
B
106.992106.993106.989106.990106.991156.470106.996
143.831
107.146
107.151
107.148
105.622
106.988
D
113.666
113.399
113.876
113.874
A
B
113.670
113.877
106.986
106.987
126.552
101.581
www.leister.com/accessories
External Air Hand tool
LABOR S
• Temperature adjustment via rotary knob• Very small and handy device• Ideal for draw welding and tacking• Air supply with ROBUSTblower, MINOR (p. 33) or with
compressed air• Ideal for mobile use when coupled with MINOR blower
Accessories LABOR S
LABOR S, used in combination with MINOR as anexternal air supply.
LABOR S: Small and handy
Developed for laboratory use but also eminently suitab-le for small welding tasks where access is difficult.
5 mm tubular nozzle, push-fit
Speed weld nozzle,push-fit on5 mm tubular nozzle
5.7 mm, profilee A7 mm, profilee B3 mm4 mm5 mm5mm bent
Tacking nozzle,push-fit on 5 mm tubular nozzle
Nozzle adapter for screw-on nozzles
2 mm soldering nozzle
4 mm soldering nozzle
3 × 1.5 mm soldering nozzle, oval
5 mm tubular nozzle, screw-on
Tacking nozzle, screw-on
3 mm round drawing nozzlewith tacking tip, screw-on
4 mm round drawing nozzle,with tacking tip, screw-on
3 mm round drawing nozzlewithout tacking tip, screw-on
4 mm round drawing nozzle,without tacking tip, screw-on
Triangular drawing nozzle, with tackingtip, screw-on, 5.7 mmWithout tacking tip, screw-on 5.7 mm,profile AWithout tacking tip, screw-on 7 mm,profile B7 × 5.5 mm
4 mm drawing nozzle, screw-on,for fluor plastics
230 V / 800 W heating element
General accessories
Technical dataVoltage V~ 230Power W 800 / 900Temperature °C 20 – 600Size (L × ) mm 180, handle 32
Weight kg 0.15 (without air hose andwithout cordl)
Conformity markApproval markProtection class II
Article No.:101.716 LABORS with connection box, 230 V / 800 W
with Euro plug, air hose 3 m101.754 LABORwith MINORblower, 230 V / 900 W
with Euro plug, air hose 1.5 mAdditional versions available upon request
More at the new accessories catalog at
36 www.leister.com
106.974
140.160
140.599
140.161
140.598
106.976
106.972
117.000
117.005
117.007
138.314
151.188
152.676
157.544
160.353
161.152
161.207
164.048
160.015
159.239
106.997
116.798
142.647
107.348
137.855
138.902
138.539
151.382
153.009
154.259
154.026
116.586
www.leister.com/accessories
Simple reworking of welding seams with the Leister trimmingknife.
Hot-air hand tools
General accessories
80 mm silicone pressure roller
40 mm silicone pressure roller withball bearings (siliconeSpare roll for 140.160
Pressure roller 28 mm, with ballbearings (silicone)Spare roll for 140.161
28 mm pressure roller (PTFE)
Brass pressure roller with ball bearings
Trimming knife with 0.6 mm spacer forvinyl and linoleum with 5 spare bladesincluded
5 spare blades
1 universal spacer 0.6 mm
Seam probe tester for overlap seams
Chamfer planer for T-joins for sealingsheets
Weld seam template
Leister Universal scissors 260 mmwith special shaft grinding
Cable cord roller 25 m, with 1 × CEE400V and 2 × EUsocket 230V
Cable cord roller 25 m, with 1 × CEE400 V and 2 × T23 CHsocket 230 V
Cable cord roller 25 m, with 1 × CEE400 V and 2 × Typ Ewith ground pinsocket 230 VCablecord roller 45 m, 4 × 230 V,EUsocket
Cable extension cord 15 m, with CEE400V plug
Cable extension cord 15 m, with EUplug 230V
6 mm rotary burr for drillingmachine, for car repairs
Brass brush
Brass brush 3 mm
Tool rest for TRIAC AT, TRIACST,ELECTRONST, HOT JET S, LABOR S
Leister cutter with five spare blades
Hooked blade for LEISTER-cutter(10 dispenserwith 10 pcs=100 pcs)
Straight-edge blade for LEISTER-cutter(10 dispenserwith 10 pcs = 100 pcs)
Inside corner tool
Plastfix
Scraper blade
Contour scraper
Storage case for TRIACAT,TRIAC ST, ELECTRONST
More at the new accessories catalog at
37
104.297 A
104.298 A
104.313 A
104.308 A
106.654 C
104.304 A
104.303 A
112.185 A
107.036
A
107.037
A
107.040
C
104.283 A
104.294 A
104.284 B
104.299 B
106.650 C
104.300 A
161.612 D
116.918 D
104.287 A
104.301 A
106.642 A
104.288 B
126.356 C
161.611 D
104.296 A
104.278 A
106.641 A
104.280 B
104.279 B
109.925 D
104.302 A
104.295 A
113.587 A
107.027 C
3.7
5.7
5
7
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Welding rods
Article
Profile
Colou
r
kgWelding accessories div.
PA welding rod 3
PCwelding rod 3
PCwelding rod / ABS / ALPHA (Honda) 3
PURwelding rod 3
Xenoywelding band 2
PVDFwelding rod 3
POM welding rod 3
PC/PBTX Xenoywelding rod 3
Test bundles
Test bundle bodywork welding rods, each consisting ofprofile A pieces of 37 cm single marked6× HDPE,6× PP, 6× PA, 6× PC, 6× ABS, 6× PCABS/ APLHAHonda,6× PC / PBTP / Xenoy
Test bundles standard each consisting ofprofile A pieces of 37 cm single marked5× PVC-U,5× PVC-P,5× PP, 5× ABS, 5× HDPE,3× PC, 3× PA,3× POM, 3× LDPE, 3× PC / ABS / ALPHAHonda,3× PC / PBTP / Xenoy
Test bundle welding band each consisting ofprofile C pieces of 37 cm single marked9× HDPE,8× 2 mm white, 9× PP,8× 2 mm natural, 9× ABS,8× 2 mm white, 9× PC / PBTP/ Xenoygrey
ArticleProfile
Colou
r
kgWelding accessories PE
HDPEwelding rod 3
HDPEwelding rod 3
HDPEwelding rod 5
HDPEwelding rod 5
HDPEwelding band 1
LDPEwelding rod 3
HDPEwelding rod 2
HDPEwelding rod 2
Welding accessories PP
PP welding rod 3
PP welding rod 3
PPswelding rod, flame resistant 3
PP welding rod 5
PP welding band 2
PP welding rod 2
Welding accessories PVC
PVC-Uwelding rod 3
PVC-Uwelding rod 3
PVC-Uwelding rod 3
PVC-Uwelding rod 5
PVC-Uwelding rod 5
PVC-Uwelding rod 4
PVC-Pwelding rod (soft) 3
Welding accessories ABS
ABS welding rod 3
ABS welding rod 3
ABS welding band 1
Profile sizesProfile A Profile B Profile C Profile D
Dimensions in mm
39
4041 / 4243 - 4546 / 47
4849
12 – 1513 – 1516 / 1718 / 1936 / 37
Roo
fing
Roofing
Roofing welders overviewUNIDRIVE500UNIROOF700 / 300VARIMAT V2 / VARIMAT SBITUMAT B2EXAMO USB / Testing instrument
Hot Air Tools for Roofing
TRIAC STTRIAC ATELECTRON STHOT JET SGeneral accessories
Aldi logistics center 50000m2 TPO Membrane, Switzerland
Exploration Place First, Wichita, USA
Schöni transport Centre, Switzerland
40 www.leister.com
VARIMAT V2
VARIMAT S
41 / 42 43 - 45 46 / 47 48
Overview Roofing Welders
Flamelesswelding of modified bitumen with the BITUMAT. B2.Simple operation in combination with high weldingperformance.
Materials Thermoplastic Single-Ply membranes ModifiedBitumen
Type of welding machine UNIDRIVE500 UNIROOF700/300 VARIMAT V2 / VARIMAT S BITUMAT B2
Main application Parapets, tight spaces,pitched roofs
Parapets, edgesResidential constructionsurfaces under 500 m2
Welding close to edgesIndustrial surfaces
over 500 m2First bitumen layer
Roof constructionFlat roofSloped roofBasic weld seamsDetail workThickness of sealing sheets up to 1.8 mm up to 1.8 mm up to 2 mm / 1.8 mm up to 6 mm
Special features Welding on both sides withrotating nozzle Ideal for roof edge welding Double welding performance
against competitors Flameless welding
Parapet spacing in mm 45 100 110 200
Generator operation 4KW At least 6 kW to supply ahot air hand tool
At least 10 kW to supply ahot air hand tool
ElectronicsRegulatedfor drive/heater/blower (closed-loop system) UNIDRIVE500 UNIROOF700 VARIMAT V2Speedm/min.Drive 0.7 – 4.5 1 – 10 0.7 – 12 0.8 – 12Welding speed (depending on material) 1 – 2.5 2 – 3 4 – 8 3 – 6
Recommendedwelding start parameter dependingtype of membrane (tested by room condition 20°C)
PVCmembrane:2.0 m/min, 480 – 520°C,air volume 100%
TPO/FPO membrane:2.0 m/min, 420 – 470°C,air volume 100%
UNIROOF700PVC:2.5 m/min, 550°C,air volume 100%TPO:3.0 m/min, 480°C,air volume 100%UNIROOF300PVC:2.0 m/min, 550°C,air volume 100%TPO:2.2 m/min, 480°C,air volume 100%
VARIMAT V 2PVC:4.0 m/min, 550°C,air volume 85%TPO:5.0 m/min., 500°C,air volume 100%VARIMAT S:PVC:Temperature level8.5–9 (550°C)TPO: No trailing roller, can onlybe used to limited degree
nozzle till 100 mm
Modified Bitumen:5.0 m/min, 650°C,air volume 100%
Weight kg 4.5 17 35 / 28 40Blower technology Brushless Brushless / Brush motor Brushless / Brush motor Brush motorCatalog page
= Highly suitable, = Suitable, = Limited suitability
41
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180°
Roo
fing
Reliable and cost-effective – everywhere – UNIDRIVE500The compact UNIDRIVE500 semi-automatic hot-air welder impresses with its many advantages. Guided bytwo ergonomic handles, you can achieve the ideal pressure to ensure high-quality welding results. Changewelding direction with ease via a rotating nozzle and reversible drive. The UNIDRIVE500 is ideal for all roofapplications, even in tight spaces, and welds two to three times faster than manual welding. Lap welding withthe UNIDRIVE500 – reliable and cost-effective – everywhere.
Semi-automatic hot-air welder
UNIDRIVE 500Reliable:Ergonomic handle for balanced pres-sure during manual welding
Safe:Constant parameters and reliablequality – evenwith undervoltage
Flexible: Stainless steel nozzle forall welding application
Customized: Reversibledriveallows for welding in eitherdirection
42 www.leister.com
164.586164.576164.403
163.930
163.357
162.551
161.156
159.911
151.847
164.605156.531
145.582165.176165.179
169.780
170.120
Semi-automatic hot-air welder
UNIDRIVE 500
• Safe: Constant parameters and reliablequality –evenwith undervoltage
• Fast: Up to three times faster than manual welding• Customized: Reversibledriveallows for welding ineither direction• Practical: Compact and lightweight semi-automatichot-air
welder: 4.5 kg, 30 cm high• Economical: Maintenance-free,brushlessmotors
Accessories UNIDRIVE500
Technical data UNIDRIVE500100 V
UNIDRIVE500100 – 120 V
UNIDRIVE500220 – 240V
Voltage V~ 100 120 230Power W 1500 1800 2300Temperature °C 100 – 560Air volume % 45 – 100Speed m/min 0.7 – 4.5Emission LpA (dB) 70 (K = 3 dB)Size(L × H × B) mm 297 × 173 × 275Weight kg 4.5Conformity markProtection class IArticle No.:163.144 UNIDRIVE500, 40 mm, 220 – 240 V/2300 W, Europlug, Siliconerollers163.146 UNIDRIVE500, 40 mm, 220 – 240 V/2300 W, CEE3 pol. blue, Siliconerollers163.148 UNIDRIVE500, 40 mm, 100 – 120 V/1800 W, UKplug, Silicone rollers163.149 UNIDRIVE500, 40 mm, 100 V/1500 W, JP plug, Siliconerollers163.150 UNIDRIVE500, 30 mm, 220 – 240 V/2300 W, EUplug, Siliconerollers163.151 UNIDRIVE500, 40 mm, 220 – 240 V/2300 W, CEE3 pol. blue, Steel rollers163.152 UNIDRIVE500, 15 mm, 220 – 240 V/2300 W, CEE3 pol. blue, Steel rollersIncluded with purchase: Welding machine, device case, hex key, quick guide
Whether on or at the roof parapet or welding domed skylights,connections, or small terraces – the UNIDRIVE500 shows itsworth when space is tight.
Overlap welding nozzle15 mm30 mm40 mm
Pressure roller, steel 15 mm
Pressure roller steel 40 mm
Support wheel, silicone
Silicone rubber roller40 mm
Wheel for silicon rubber roller40 mm
Brass brush
Storage case UNIDRIVE500Carrying strap for Leister case
Heatingelements 230 V / 2200 WHeating elements 120 V / 2100 WHeating elements 100 V / 1600 W
Support roll
Inseam scraping nozzle, 40 mm
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Hot-air welder
UNIROOF 700
UNIROOF 700Thanks to LQS, Monitored Welding Assistant andLeister's standard nozzle, the UNIROOF700 automaticroof welding machine is well-suited for welding flatroofs and sets a new standard in the roof industry.
Quality assurance through LQSThe LQSRoofing data report can beused for a small fee via the myLeisterapp. Thus, the welding parameters(speed, air volume and temperature)are under control and documented.
Monitored WeldingThe Monitored Welding Assistanton the UNIROOF700 monitors thewelding process and warns users ifthey leave the welding area.
Welding recipes in the myLeister appThe myLeister app provides anoverview of saved welding recipes.Prefabricated welding profiles for TPO,PVC,EVA, PIB are already entered.
Technical DataVoltage V~ 100 – 230Power W 1500 – 3680Temperature °C 100 – 620Frequency Hz 50 / 60Weight kg 17Speed m/min 1.0 –10.0Air volume 20°C l/min 45 – 100SizeL × W × H mm 475× 244× 260Conformity markingProtection class I
Article No.:165.834 UNIROOF700, 230 V/ 3680 W, 40 mm, EUplug165.835 UNIROOF700, 120V/ 1800 W, 40mm, USplug165.836 UNIROOF700, 230 V/ 3680 W, 40mm, without plug165.837 UNIROOF700, 100 V/ 1500 W, 40 mm, JP plug169.235 UNIROOF700, 230 V/ 3680 W, 40 mm, Industrial plug169.236 UNIROOF700, 230 V/ 3680 W, 40 mm, KRplug169.237 UNIROOF700, 120V/ 1800 W, 40mm, UKplug170.210 UNIROOF700, 230 V/ 3680 W, 80 mm, EUplugIncluded with purchase: Welding plate, Hand brush, stainless steel, Allen wrench 4 mm
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Hot-air welder
UNIROOF 300
UNIROOF 300
The compact UNIROOF 300 automatic welding ma-chine is ideally suited for welding medium to large, flatroofs and is ideal as an entry-level machine due to itssimple operation.
Regulated welding parametersWith closed-loop technology,important welding parameters likespeed, temperature and air volume arecontrolled on the UNIROOF300 andare easy to set, thanks to the digitaldisplay.
Standard nozzle for optimum weldseam widthThanks to its 40 mm wide standardnozzle, Leister’s UNIROOF300 achie-ves a homogeneous weld seam up to40 mm wide. Inserting the nozzle intothe overlap is easy.
Handling made easyThe UNIROOF300 from Leister is easyto roll and easy to carry thanks to itsadjustable guide wheels and practicalcarrying handle.
Technical DataVoltage V~ 100 – 230Power W 1500 – 3450Temperature °C 100 – 600Frequency Hz 50 / 60Weight kg 17Speed m/min 1.0 –10.0Air volume 20°C l/min 45 – 100SizeL × W × H mm 475× 244× 260Conformity markingProtection class I
Article No.:168.634 UNIROOF300, 230 V/3450 W, 40mm, EUplug168.635 UNIROOF300, 120 V/1800W, 40 mm, USplug168.636 UNIROOF300, 100V/1500 W, 40mm, JP plug168.637 UNIROOF300, 230 V/3450 W, 40mm, Industrial plug168.638 UNIROOF300, 230 V/ 3450 W, 30 mm, EUplug168.639 UNIROOF300, 230 V/3450 W, 40mm, without plugIncluded with purchase: Welding plate, Hand brush, stainless steel, Allen wrench 4 mm
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170.119
152.742
152.741
167.345
132.429
138.817
154.522
152.706
154.827
155.577
137.843
108.129
155.473145.604163.951169.791
155.326
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Accessories UNIROOF700/ 300
Roof structure profile kit
Inseam scraping nozzle, 40mm,UNIROOF
Additional weight, front 1.5 kg
Additional weight, lateral 2.0 kg
Nozzle adjustment gaugeUNIROOF700/300
Welding plate
Steelbrush to clean nozzle
Transportation axle 300 mm
Transportation axle 220 mm forradius welding
Storage case UNIROOF
Locking plate for additional weights
T-shape guide bar
T-shape guide bar upper part
Heatingelement 230 V / 3300 WHeating element 120 V / 2300 W*Heating element 100 V / 2000 WHeatingelement 230 V / 4400 W* Spare part for 50 mm
Overlap welding nozzle 30 mm
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Currently 2.5 m/min. New: 5 m/min. (VARIMATV2)
Speed
Cos
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Euro6000
Euro3000
Economic efficiency
Costs
50 %Savings
100 %higher Speed
• Process reliability: Machine cuts out if undervoltage is toohigh
• Patented spherical roller compensates unevenness• Guide bar for ergonomic handling• Maintenance free blower means lower service costs• User-friendly display with “e-Drive” (press and turn control)
to recall preset and saved welding settings• Constant drive with regulated electronics
Hot-air welder
VARIMAT V2 Accessories VARIMAT V2
VARIMAT V2:Fast and dependableUsing the new VARIMAT V2, polymer roofing mem-branes can be welded more rapidly resulting in lowercost. Usersappreciate its streamlinedergonomics and itsease of use. Theclearly laid out operating unit's “e-Drive”allows for the control of all relevant weld parameters.
Highly reliable in application even at undervoltage.
Technical dataVoltage V~ 230 / 400Power W 3680 / 5700Temperature °C 100 – 600Speed m/min 0.7 – 12Air flow range % 50 – 100Width of welding nozzle mm 40Size (L × W × H) mm 640 × 430 × 330Weight kg 35Conformity markProtection class I
Article No.:138.108 VARIMATV2, 230 V / 3680 W, Europlug, storage case137.821 VARIMATV2, 400 V / 5700 W, 16 A CEE-plug, storage case141.572 VARIMATV2, 230 V / 3680 W, with 80 mm nozzlefor bitumen,
Euro plug, device case153.428 VARIMATS, 230 V / 4600 W, Euro-plug153.427 VARIMATS, 400 V / 5700 W, CEE-plug
ErgonomicHeight and angle of guide-bar can beadjusted easily
Maintenance-freeHigh performance and brushlessblower motor, no brushes to change
IntuitiveProtected design. Easy-to-view displaywith “e-drive” and easy-to-storewelding settings
Weld seam controlThe green air dam belt keeps the hotair in the welded seam.High speedNew welding nozzlewith protecteddesign for reliable welding quality
More stabilityThe patented pressure roller smoothesout any unevenness
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116.323
143.163
108.923
108.924
108.925
108.927
108.928
115.892
159.408
113.995
113.600
110.805
107.067
139.048
107.649
132.429
138.817
146.514
143.162
119.111
151.530
107.612
107.613
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Grip-nozzle 30 mm forTPO / FPO single pliesGrip-nozzle 40 mm forTPO / FPO single plies
20 mm overlap welding nozzle forthermoplastic sealing sheeting
Additional weight for evenmore pressure
Sturdy storage case720 × 470 × 450 mm plywood,greenincluded with purchase
Replacement rolls
Welding plate for optimumwelding startincluded with purchase
Steel brush to clean nozzle
included with purchase
Solar profile kit for Renolit
Gentle pressure roller for difficultground conditions
Chuck cone for replacing siliconepressure roller
Mirror welding kit, nozzle right,for special welding applications
Heating elements230 V / 4400 W
400 V/ 5500 W
Complete set with rake nozzle, 40 mm,and pressure roller, soft 40 mm
Rake nozzle to solve the problemscaused by bubbles forming on hardsurfaces.
Rake nozzle, 40 mm
Pressure roller, soft, 40 mm(silicone only)
Welding unit bitumen-kit 80 mm,230 VWelding unit bitumen-kit 100 mm,230 VWelding unit bitumen-kit 120 mm,230 V
Welding unit bitumen-kit 100 mm,400 V / 6100 WWelding unit bitumen-kit 120 mm,400 V / 6100 WWelding unit bitumen-kit 80 mm,400 V / 6100 W
Nozzle positioning gauge VARIMAT V2
Welded with grip nozzle 25% higher weld seam strength.Mainly for TPO sealing sheets.
Welded with standard nozzle.
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138.047
137.895137.896140.229140.228156.447158.222
140.476
155.328
140.489
126.594
126.386
• Flamelesswelding of modified bitumen• No shrinking of the insulation due to integrated air dam• Uniform welding results• High working speed• Requires only one user to efficiently weld seams
(torch welding requires two)
Hot-air welder
BITUMAT B2 Accessories BITUMAT B2
BITUMAT B2: The flameless
Welding of modified bitumen sheeting (SBS, APP) withthe flameless BITUMAT B2 is much safer than weldingwith an open flame. The weld strength is significantlybetter and the single step process makes welding moreeconomical.
Open flame
BITUMAT B2
Easy unit guidance and clean working with the BITUMAT B2.
75 mm bitumen nozzle
100 mm bitumen nozzle
100 mm pressure roller with gap75 mm pressure roller with gap
100 mm pressure roller without gap75 mm pressure roller without gap80 mm silicon pressure roller
100 mm silicon pressure roller
Lifting device
BITUMATB2 120 mm bitumen kit
Sturdy storage case,750 × 555 × 450 mm(included with purchase)
Heating elements400 V/ 6500 W
230 V / 6500 W
Considerably better welding results when compared with openflame tools. No damage to insulating material due to integratedair dam.
Technical dataVoltage V~ 230 / 400Power W 6700 / 6700Temperature °C 20 – 650Speed m/min 0.8 – 12Air flow range % 85 – 100Welding nozzle width mm 75 / 100 / 120Size (L × W × H) mm 690 × 490 × 330Weight kg 40 (with cable)Conformity markApproval markProtection class I
Article No.:140.438 BITUMATB2 400 V / 6700 W, 75 mm, 16 A-CEE-plug140.437 BITUMATB2 400 V / 6700 W, 100 mm, 16 A-CEE-plug140.436 BITUMATB2 230 V / 6700 W, 75 mm, 32 A-CEE-plug138.386 BITUMATB2 230 V / 6700 W, 100 mm, 32 A-CEE-plugAdditional versions available upon request.
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Welder Set Temperature (C)
Welding Speed (m/min)
134.832
108.185
144.416
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Testing a weld seam with the EXAMO USB.
Leister offers a service to create a welding window. With newsealing sheets in particular, it is important to have the rightstarting parameters.
Typical welding windows for TPOand PVC
Article No.:153.026 VACUUMBELL 320 mm153.024 VACUUMPUMP230V153.025 VACUUMPUMP120V
For testing T-joints
Accessories EXAMO 300F USB, 600F USB
EXAMO: The inspector
Is your seam sealed? Can it withstand the specifiedpeel, tensile and shear forces? EXAMO performs testsat the construction site – quick, reliable and uncompli-cated.
• Construction-site approved• Handy, robust and reliable• Testing of elongation, peak force, tear force,
test speed and position• With jaws also suitable for geo textiles (see accessories)• Electronic recording of the measurement data
Testing and calibration kitto test and calibrateyour EXAMO USB
Jaw kit 60 mm for geotextilesincluding two pairs of jaws
USBmemory-stick
Tensiometer
EXAMO 300F USB, 600F USB
Technical DataType 300F USB 600F USBVoltage V~ 230 230Power W 200 200Tensile load N 4000 4000Jaw spacing mm 5 – 300 5 – 600Range mm 300 600Test speed mm/min 20 – 550 20 – 550Sample thickness mm max. 7 max. 7
Sample width mmmax. 40(60 optional)
max. 40(60 optional)
Size (L × W × H) mm750 × 270 × 190(case)
1050 × 270 × 190(case)
Weight kg 14 17.5Conformity markProtection class I
Article No.:139.059 EXAMO300F USB,230 V / 200 W, incl. USBmemory stick, Euro plug139.060 EXAMO600F USB,230 V / 200 W, incl. USBmemory stick, Euro plug
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Technical Textiles & Industrial Fabrics
Product overview hot-air weldersHEMTEK STHEMTEK K-STSEAMTEK 900 ATSEAMTEKW-900 ATVARIANT T1VARIANT T1 OverlapVARIANT T1 TAPEUNIPLAN300 / 500TAPEMAT / TAPEMAT SPRIEGEL
Hot-Air Hand Tools
TRIAC STTRIAC ATHOT JET SSOLANO ATGHIBLI AWGeneral accessories
Truck cover
Awning
Flood protection
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Device type HEMTEK ST HEMTEK K-ST SEAMTEK900 ATSEAMTEKW-900 AT
Max. voltage V~ 120 / 230 120 / 230 230 / 240 230 / 240
Max. power W 1800 / 2350 / 3450 1800 / 2350 4500 3900
Temperature °C 100 – 650 100 – 650 120 – 700 0 – 680
Speedm/min 0.8 – 12 0.8 – 12 0.1 – 30 0.8 – 30
Welding width mm 20 / 30 / 40 8 8 – 64 8 – 64
Size (L × W × H) mm 433 × 350 × 600 433 × 350 × 600 1500 × 702 × 1500 1700 × 702 × 1500
Weight kg 27.0 27.0 238.0 238.0
Welding options
Overlap welding
Hem welding
Piping welding
Tape welding
Prayer weld
Pole pocket
Butt joint with tape
Welding technologies
Hot-air welding
Hot-wedge welding
Features
Temperature regulation
Drive regulation
Temperature and driveinfinitely adjustable
Digital display
Catalog page
Stationary welding machines
Billboard
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Device typeVARIANT T1Overlap
VARIANT T1 TAPE50 mm
VARIANT T1 TAPE25 mm
UNIPLAN 300 UNIPLAN 500TAPEMAT50 mm
TAPEMATSPRIEGEL
100 / 125 mmMax. voltage V~ 230 / 400 230 / 400 230 / 400 120 / 230 120 / 230 3 × 400 3 × 400
Max. power W 3680 / 5700 3680 / 5700 3680 / 5700 1800 / 3450 1800 / 3450 10 000 10 000
Temperature °C 100 – 620 100 – 620 100 – 620 100 – 620 100 – 620 100 – 650 100 – 650
Speedm/min 1.5 – 18 1.5 – 18 1.5 – 18 1 – 16 1 – 16 4 – 20 4 – 20
Welding width mm 20 / 40 50 25 20 / 30 / 40 20 / 30 / 40 50 2 × 20
Size (L × W × H) mm 500 × 400 × 195 700 × 415 × 85 700 × 415 × 85 500 × 310 × 300 500 × 310 × 300 555 × 435 × 370 555 × 435 × 370
Weight kg 22.5 28.0 28.0 15.0 16.0 35.0 40.0
Conformity mark
Certification scheme CCA CCA CCA CCA CCA CCA CCA
Protection class
Welding options
Overlap welding
Hem welding
Piping welding
Tape welding
Prayer weld
Open hem
Welding technologies
Hot-air welding
Hot-wedge welding
Features
Temperature regulation
Drive regulation
Temperature and driveinfinitely adjustable
Digital display
Catalog page
Product overview hot-air welders for Technical Textiles & Industrial Fabrics
Tents
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HEMTEK ST: Hem Welding has never been so easy
The HEMTEKST is designed for a wide range of applications and is particularly intuitive to use. Once the machineis mounted, you can start welding immediately. Preparing or finishingwith hot-air hand tools is no longer necessary.From now on, you can quickly weld promotional banners or tarpaulins from corner-to-corner with ease.
Hot-air Welding machine
HEMTEK STHem guide:Three applications possible with onehem guide: Hem (20/30/40 mm); Polepocket up to 100 mm; Piping.
Table clamp:The quick-clamp lock enables you tomount the machine quickly and easilyonto almost any work table.
Control panel:The intuitive control unit guaranteesa stress-free welding experience.Temperature, speed and airflowcan easily be adjusted. Integratedcooldown mode gently coolsthe machine.
Foot pedal:The HEMTEK STcan be operatedcomfortably with the foot pedal sothat both hands are free to guidethe material.
Pressure roller:Thanks to the integrated weight,pressure can be adjusted steplessly.The roller incorporates high contactpressure with an intelligent eccentricsystem. Various nozzlewidths androllers for specific applicationsare available.
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157.070157.071161.202
157.707157.706157.705157.098
156.472
157.879
155.800
159.780
169.971
160.269
153.947149.675145.606157.540
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Hot-air Welding machine
HEMTEK ST• Welding speeds of up to 12 m per minute• Very strong blower• Tool-free setting of the hem guide• One hem guide, three applications:
Hem: 20/30/40 mm; Pole pocket: up to 100 mm; Piping• Easy-to-use: Thanks to the foot pedal, your hands are free to
guide the material• Everything in a single step: No need to weld with hot-air hand
tools afterwards• All welding parameters are adjustable• Cooldown mode• Can be mounted onto almost any table: freely adjustable
quick-clamp lock
Whether sitting or standing, the HEMTEKST can be used atalmost any work table.
Accessories HEMTEK ST
Thanks to the foot pedal, both hands are free to guidethe material. High weld quality and stress-free weldingexperience guaranteed.
Technical data120 V 230 V
Voltage V~ 120 230 230Frequency Hz 50 / 60 50 / 60 50 / 60Power W 1800 3450 2350Temperature, stepless °C 100 – 650Air quantity, stepless 1 – 10Drive, stepless m/min 0.8 – 12Welding width mm 20 / 30 / 40 30 / 40 20Emission LpA (dB) 70 (K = 3 dB)Size (L × W × H) mm 433 × 350 × 600Weight kg 27 (Including table mount)Conformity markProtection class IIncluded with purchase:Hot-air welder, table mount, hem guide, scraper, silicone stopper, quick guide,general catalog, folder
Article No.:157.862 HEMTEKST,230 V/2350 W, 20 mm, EU-plug157.861 HEMTEKST,230 V/3450 W, 30 mm, EU-plug157.860 HEMTEKST, 230 V/ 3450 W, 40 mm, EU-plug157.868 HEMTEKST,230 V/2350 W, 20 mm, UK-plug157.867 HEMTEKST,230 V/3450 W, 30 mm, UK-plug157.866 HEMTEKST, 230 V/ 3450 W, 40 mm, UK-plug
Pressure roller, top20 mm30 mm40 mmPressure roller, bottom20 mm30 mm40 mmNozzle20 mm30 mm40 mmNozzle adjustment gauge
Adjustable hemming/piping guide
Adjustable hemming/piping guide forheavy materialsOverlap guide
Tape welding guide
Tape delivery system
Contact pressure weight large
Heating elements120V/1800W (20/30/40 mm)230V/ 2200W (20 mm)230V/3300W (30/ 40 mm)Rubber stoppers
Double flap piping kit 40mm
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HEMTEK K-ST: Piping creation made easy
Based on your individual needs, you can produce your own piping with the HEMTEK K-ST. Because the HEMTEK K-ST isextremely flexible, you can react even faster to specific customer inquiries. The easy-to-use, infinitely-adjustable guide enablesprocess-reliable piping creation with different lug widths. The foot pedal means you haveboth hands free and can use them toguide the material. This allows you to concentrate fully on the welding process.
Hot-air welder
HEMTEK K-STPiping guide:Process-secure, easy guidance of thepiping cord up to 13mm for optimumresults.
Control panel: The intuitive controlunit guarantees a stress-free weldingexperience. The temperature andspeed can be adjusted easily. Theintegrated cool-down mode gentlycools the machine.
Table clamp:The quick-clamp lock enables you tomount the machine quickly and easilyonto any work table.
Foot pedal: The HEMTEKK-STcanbe operated comfortably with the footpedal so both hands are free to guidethe material.
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163.798
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Hot-air welder
HEMTEK K-ST• Piping creation made easy• Lug width infinitely adjustable• Piping diameter 3 – 13 mm• Up to 12 m/min• Quick and easy installation of the machine• Thanks to the foot pedal, you can use both hands to guide
the material and piping. High welding quality and a stress-free welding experience are guaranteed.
You can operate the HEMTEKK-ST at any work table – sittingor standing.
AccessoriesModification kit K-ST
Pressure roller below 40 mm
Flap-piping nozzle 8 mm
Nozzle adjustment gauge
Double flap-piping guide
Heatingelement230V/ 2200 W
Brass brush
Piping kits for converting HEMTEKST to HEMTEKK-STExisting Required for HEMTEKK-ST (piping production)HEMTEK ST Modification kit K-ST
163.796Pressure roller below
161.202Heatingelement 230 V / 2200 W
149.675157.862 20 mm EUplug • •157.861 30 mm EUplug • • •157.860 40 mm EUplug • •157.868 20 mm UK plug • •157.867 30 mm UKplug • • •157.866 40 mm UKplug • •157.871 20 mm USplug • •157.870 30 mm USplug • •157.869 40 mm USplug •
Technical Data120 V 220 – 240 V
Voltage V~ 120 230Frequency Hz 50 / 60 50 / 60Power W 1800 2350Temperature, stepless °C 100 – 650Drive, stepless m/min 0.8 – 12Welding seam width mm 8Emission LpA (dB) 70 (K = 3 dB)Size(L × B × H) mm 433 × 350 × 600Weight kg 27 (including table fastening)Conformity markProtection class IScope of delivery:Hot-air welder, table fastening console, flap piping guide, quick guide, main catalog,folder
Article no.162.499 HEMTEKK-ST, 230 V / 2350 W, EUplug162.605 HEMTEKK-ST, 120 V / 1800 W, USplug
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Leister SEAMTEK 900 AT
SEAMTEK900 AT: Maximum flexibility for your specific application
The intelligent construction of the SEAMTEK 900 AT makes practically any welding application possible. Thanksto the well-thought-out multi-arm system, the machine can be set to a specific configuration for the application inrecord time. The huge selection of various drive wheels, nozzles and guides guarantees maximum flexibility. Theintuitive operation of the user interface takes place entirely via touchscreen and permits simple adjustment of theregulated parameters.
Intuitive• All parameters can be modified viatouchscreen
• Complete regulation of all para-meters
Application-friendly• Tool-free nozzleadjustment• Rapidwheel replacement
Pedestal• Overlapwelding• Hem and piping welding• 3D / Inflatablewelding• Tapewelding
Quickarm• Endlesswelding of pipes and hoses• Overlapwelding
Sidearm• Circumferencewelding• Tapewelding• Sealingof end caps• Strip welding
Tape Delivery System• Application of seam sealing tape• Welding of reinforcement tape• Welding of hot melt adhesivetape
Welding machine
SEAMTEK 900 AT
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157.808157.799151.598151.601151.597151.608151.599151.850151.600
152.941
152.956
169.257
170.005
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• Multi-arm system guarantees great flexibility• Digitally regulated welding parameters• Intuitive user interface• Quiet operation• Test mode for rapid parameter determination• Drive wheels and guides can be quickly changed• Maintenance-free and durable
Easy, economical and safe welding.
Welding machine
SEAMTEK 900 AT
Wheel, Steel, 63.5 mm8 mm13 mm19 mm25 mm38 mm50 mm57 mm64 mm
SEAMTEKNozzle8 mm (Low Flow)13 mm (Low Flow)13 mm19 mm25 mm38 mm50 mm55 mm64 mm
Closing nozzle with angle
Hem nozzle
Adjustable nozzle for zipper(2 x 3-25mm)
Pressure roller, adjustable for zipper(0-14mm)
SEAMTEK 2000 AT (2 m frame). On request.
Technical dataVoltage V~ 230 / 240Power W 4500Temperature °C 120 – 700Speed 0.1 – 30Size (L × W × H) mm 1500 × 702 × 1500
Weight kg 238 kg Base268 kg Fully loaded
Required air pressure bar 6.2Welding seam width mm 8 – 64
Article No.:155.555 SEAMTEK900 AT Base version with pedestal, 2 steel pressure rollers
25 mm, standard nozzle25 mm155.777 Quick arm155.666 Side arm155.888 Tape DeliverySystem (TDS)155.386 Monitoring unit for the SEAMTEK900 AT
Accessories SEAMTEK 900 AT
General accessories
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Innovation• The speedcan be changed during thewelding process, just like when usinga sewing machine
• Temperature is automatically adjustedto your speed
• Highlyefficient, up to 680 °C
Significant potential for savings• Virtually no energyconsumption instandby mode
• Significantly lower energy consumpti-on than comparable machines
• Inexpensivereplacement wedges
Ready for use in just a few seconds• No preheatingrequired• Hot wedge heats up immediately at thestart of the welding process
Safe and easy• Reduce the speed easily during thewelding processwithout affecting theseam quality
• The hot wedge cools down as soon asit is swiveled out (or in standby mode).This reduces the risk of burns
Outstanding seam results• Flat, precise seams, evenwhenwelding curves
• Better welding results with fewerwaves and wrinkles in the case ofdelicate materials
LEISTERSEAMTEK W-900 AT
The SEAMTEKW-900 AT is the first welding machine to feature the innovativehot-wedge technology from LEISTER.This new welding machine is based on the tested and trusted SEAMTEK900 AT. It allows you to easily reduce thewelding speed without interruption during critical points in the welding process, while maintaining the same levelofseam quality. Discover the benefits of the SEAMTEKW-900 AT and boost your welding efficiency.
SEAMTEKW-900 AT: Variable speed for maximum efficiency
Welding machine
SEAMTEK W-900 AT
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163.172163.173163.174163.175160.110163.176163.177163.178163.179
163.419163.420163.421163.422165.009163.423163.424163.425163.426
163.427163.428163.429163.430165.008163.431163.432163.433163.434
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Innovativehot-wedge technology
Welding machine
SEAMTEK W-900 AT
Technical dataVoltage V~ 230 / 240Power W 3900Temperature °C 0 – 680Speed m/min 0.8 – 30Dimensions (L × B × H) mm 1700 × 702 × 1500Weight kg 238Welding seam width mm 8 – 64
Article No.:159.159 SEAMTEKW-900 AT with pedestal and a power supply
(without wheels and wedge bracket)160.330 Additional power supply155.777 Quickarm155.888 Tape deliverysystem
Wedge bracket for 3D applications8 mm13 mm19 mm25 mm30 mm38 mm50 mm57 mm64 mm
Wedgebracket for high-speed applications8 mm13 mm19 mm25 mm30 mm38 mm50 mm57 mm64 mm
3D wedge package 5 piece8 mm13 mm19 mm25 mm30 mm38 mm50 mm57 mm64 mm
High-speedwedge package 5 Stk.8 mm13 mm19 mm25 mm30 mm38 mm50 mm57 mm64 mm
Dinghies © Marek Uliasz | Dreamstime.com
SEAMTEK W-900 AT accessories
• Easy to change wedge bracket• Multi-arm system with pedestal and quickarm• Welding parameters digitally regulated• Intuitive user interface• Practically silent• Compressed air connection not required• Welding parameters can be saved• Virtually no smoke• Low-maintenance• Digital wizard to adjust the wedge position
General accessories
SEAMTEK W-2000 AT (2m frame). On request.
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155.660
155.530
155.760
155.380
155.540
156.760
156.770
155.400
156.780
155.410
158.789
126.996
159.389
158.139
166.600
170.880142.500
Wheel, Silicone, 50A, 63.5 mm13 mm19 mm25 mm38 mm50 mm57 mm64 mm
Adjustable overlap guide, 0 – 64 mm
Adjustable hem-/ piping guide0 – 50 mm
Adjustable hem-/ piping guide0 – 60 mm, for heavymaterials
OpenHem/Pocket Guide up to 110 mm
Modular 3D guide
Overlap guide from the left
Adjustable acrylic tape guide
Holder system for guides
Overlap guide for quick arm
Connection adapter for fume extraction
Tape cutting unit 18 – 25 mm(Compressed air needed)
Puller unit E
Adjustable Pedestal table
LEDgooseneck work lamp
Table 900
Puller 2000 ETable 2000
Accessories SEAMTEK
Aircraft hangar / angarstroy.com
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VARIANT T1 TAPE 50 mm
VARIANTT1:Quality, productivity, ergonomic
The robust VARIANT T1 is very versatile. It is used in various applications for hem, overlap and tape welding.VARIANTT1 convinces with its high working speed, particularly with vehicle tarpaulin production for welding lap,reinforcement and anti-vandalism tapes. Thanks to the “e-Drive” operating concept, setting the relevant weldingparameters could not be easier.
User-friendly:Clear display plus "e-Drive" andstorable welding parameters.
Highly flexible:Conversion kits make it possible towork with different types of tape:50 mm reinforcement and 25 mmanti-vandalism tapes (see image).
Feeding to perfection:The new guide rollers make it easy toposition the material and keep it tautright up to the final centimeter.
Dual-action:The pressure roller can easily be con-verted from a 50 mm width to a 25 mmone (anti-vandalism tape) or vice versa.
Optional:The laser guide keeps the VARIANT T1TAPEfirmly on course.
VARIANT T1 TAPE
Economical:Up to 18 m/min welding speed andpowerful, maintenance-free hot airblower.
Reliable:Constant, wrinkle-free welds thanks toprocess-optimised nozzle.
Hem- / piping welding kit:Welding hems, hem pockets andpiping in short time with easy-to-useaccessories.
VARIANT T1
VARIANT T1
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168.446
148.961
148.962
160.850
161.297
159.899
139.438
116.798
140.771
141.558
140.429138.938
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• Top welding speed up to 18m/min• Perfect view into the weld seam• Sturdy and durable for professional use• Smooth lifting device for precise positioning• Simple operation due to “e-Drive” operating concept
Hot-air welder
VARIANT T1 Overlap Accessories VARIANT T1 Overlap
Very easyhem and piping welds with the hem /piping welding kit.
Hem / piping welding kit complete,comprising:Hold-down devicePiping rollHem / piping add-on part
Adapter profile 50mm hem guide
Conversion kit, VARIANT T1 Overlapto VARIANT T1 TAPE25 mm
Conversion kit, VARIANT T1 Overlapto VARIANT T1 TAPE50 mm
Weight bracket complete
Overlapkit 50 mm
Impeller adjustable
Additional weight 3kg
Brass brush
Overlap welding nozzle 20 mm
Overlap welding nozzle 40 mm
25 mm pressure roller complete45 mm pressure roller complete
Sturdy storage case
Heating elements230 V400 V
VARIANTT1: Compact, fast andreliable
This tool's top welding speed of up to 18 m/min and itsslim, compact design make it a winning choice.
Technical dataVoltage V~ 230 / 400 (3LNPE)Power W 3680 / 5700Temperature °C 100 – 620Speed m/min 1.5 – 18Air flow range % 40 – 100Welding seam width mm 20 or 40Size (L × W × H) mm 500 × 400 × 195Weight kg 22 (without 1.5 m cord)Conformity markProtection class I
Article No.:141.891 VARIANTT1, 230 V / 3680 W, 40 mm nozzle, with Euro plug141.892 VARIANTT1, 230 V / 3680 W, 20 mm nozzle, with Euro plug141.893 VARIANTT1, 400 V / 5700 W, 40 mm nozzle, with CEEplug (3LNPE)141.894 VARIANTT1, 400 V / 5700 W, 20 mm nozzle, with CEEplug (3LNPE)156.145 VARIANTT1, 230 V / 3680 W, 40 mm, nozzle, with CEE3-16 plug
Additional versions available upon request.
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149.100
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139.438
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107.612107.613
Accessories VARIANT T1 TAPE
VARIANT T1 TAPE 25 mm,anti-vandalism
• Fastest, most precise automatic tape welding tool(up to 18 m/min)
• "e-Drive" operating unit• Easy to use• Taut tape guidance• Kits for converting VARIANTT1 Overlap to
25 or 50 mm TAPE
An economical, ergonomic tool for welding reinforcementtapes.
Tape hot-air welder
VARIANT T1 TAPE
Conversion kit VARIANT T1 TAPE25 mm to VARIANTT1 TAPE50 mm:1 nozzle, 4 guide rollers, 1 gauge
Conversion kit VARIANT T1 TAPE50 mm to VARIANTT1 TAPE25 mm:1 nozzle, 4 guide rollers, 1 gauge
Conversion kit VARIANT T1 TAPE toVARIANTT1 Overlap 20 mm
Conversion kit VARIANT T1 TAPE toVARIANTT1 Overlap 40 mm
Magnetic tool holder
Laser guide
Additional weight 3 kg
Brass brush
Latching mechanism nozzle
Heating elements230 V400 V
Technical dataVoltage V~ 230 / 400Power W 3680 / 5700Temperature °C 100 – 620Air flow range % 50 – 100Speed m/min 1.5 – 18Welding seam width mm 50 oder 25Size (L × W × H) mm 700 × 415 × 85Weight kg 28 (with 3 m cord)Conformity markProtection class I
Article No.:148.963 VARIANTT1 TAPE25 mm, 230 V / 3680 W, with Europlug148.964 VARIANTT1 TAPE50 mm, 230 V / 3680 W, with Europlug148.965 VARIANTT1 TAPE25 mm, 400 V / 5700 W, with CEEplug (3LNPE)148.966 VARIANTT1 TAPE50 mm, 400 V / 5700 W, CEEplug (3LNPE)
Additional versions available upon request.
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Hot-air welder
UNIPLAN 300 / UNIPLAN 500
Automatic, practical, safe – UNIPLAN 300 / UNIPLAN 500
Whether you arewelding truck tarpaulins, tents, or banners, the UNIPLAN300 and UNIPLAN500 automatic weldersare the ideal choice. Integrated lifting of the tarpaulins and automatic swiveling-in of the nozzlemake the work easierfor you and increases reliability. Thanks to the moveable swivel castor wheel, it is easy to get around obstacles suchas grommets, hooks, or other accessories. Automatic, practical, safe – UNIPLAN 300 / UNIPLAN 500.
automatic and safe:swiveling in of the nozzle
practical:integrated lifting of the tarpaulin
quick modification:users can change from overlapwelding to hem or pipe welding inone, easy step
moveable swivel castor wheel:to avoid obstacles such asgrommets and hooks
reliable:controlled temperature andspeed
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165.083165.403165.082
164.315164.314160.421
166.187
165.791
160.351
164.497164.498
157.000
170.639
165.542
159.000165.562
155.473145.604
166.550165.600165.400
159.900165.500161.100169.082
UNIPLAN 300 UNIPLAN 500
UNIPLAN 300/UNIPLAN 500: ideal for lap, hem, and pipingwelding either on a table or on the ground.
Technical data UNIPLAN 300 UNIPLAN 500Voltage V~ 120 230 120 230Frequency Hz 50 / 60Power W 1800 3450 1800 3450Temperature, stepless °C 100 – 620Drive, stepless m/min 1 – 16Nozzlewidth mm 20 / 30 / 40Blower speed rpm 12'500 18'000Blower motor brushed brushless
(maintenance-free)Emission level LpA (dB) 70 (K = 3 dB)Size(L × W × H) mm 500 x 310 x 300Weight (without cable) kg 15 16Conformity markingProtection class I
Hot-air welder
UNIPLAN 300 / UNIPLAN 500
• Blower motor with brushes• Hot-air blower welding
capacity of 12,500 rpm• Display for setting the
welding parameters
• Low-maintenance, brushlessmotor
• Hot-air blower for higher wel-ding capacity of 18,000 rpm
• Display for setting and savingthe welding parameters
Accessories UNIPLAN 300 / UNIPLAN 500
Article No.: 40 mm 30 mm 20 mmUNIPLAN300, 230 V, with EUplug 164.545 164.546 164.547UNIPLAN300, 230 V, with UKplug 164.551 164.552 164.553UNIPLAN300, 120 V, with USplug 164.557 164.558 164.559UNIPLAN500, 230 V, with EUplug 164.548 164.549 164.550UNIPLAN500, 230 V, with UKplug 164.554 164.555 164.556UNIPLAN500, 120 V, with USplug 164.560 164.561 164.562Included with purchase:UNIPLAN300:Automatic welder, overlap guide, quick guide, transportation boxUNIPLAN500: Automatic welder, overlap guide, hem guide, material lifting device, 2weights (1.25 kg each), weight holder base, brush, short handle, nozzleadjustmentgauge, quick guide, transportation box
Pressure roller kit 20 mmPressure roller kit 30 mmPressure roller kit 40 mm
Nozzle 20 mmNozzle30 mmNozzle40 mm
Hem guide
Nozzle adjustment gauge
Additional weight 1.25kg
Weight holder baseWeight holder extension
Material lifting device
Swivel castor
Handle console
Long handleShort handle
Heating element 230 VHeating element 120 V
Piping kit 20 mmPiping kit 30 mmPiping kit 40 mmcomprising:Piping pressure roller 20 mmPiping pressure roller 30 mmPiping pressure roller 40 mmHold-down device
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Tape hot-air welder
TAPEMAT
• High welding speed• Process-optimized nozzle• Maintenance-free, brushless blower• Intuitive operation and simple handling
Welding tape at maximum speed.
TAPEMAT: The power pack
For rapid, economical strip welding of truck coversand industrial curtains. Very fast strip welder at up to20 meters per minute.
• Top welding speed• Process-optimized, high-precision nozzle• Maintenance-free, brushless blower• Easy to exchange counter-pressure roller• Constant tarpaulin bow tension
Spriegel hot-air welder
TAPEMAT SPRIEGEL
AccessoriesTAPEMAT / TAPEMAT SPRIEGEL
Lifting device
TAPEMAT50 mm welding nozzle
TAPEMAT SPRIEGEL100 mm welding nozzle, completeweld seam 20 mm left and right
125 mm welding nozzle, completeweld seam 20 mm left and right
3 × 400 V/ 3 × 3300 Wheating element
Technical data TAPEMAT TAPEMATSPRIEGEL
Voltage V~ 3 × 400 3 × 400Power kW 10 10Temperature °C ~ 650 ~ 650Speed m/min 4 – 20 4 – 20Welding seam width mm 50 100 / 125Size (L × W × H) mm 555 × 435 × 370 555 × 435 × 370Weight kg 35 40Conformity markApproval markProtection class I
Article No.:129.757 TAPEMAT50 mm, 400 V / 10 kW, with 16A CEEplug138.229 TAPEMATSpriegel 100 mm, 400 V / 10 kW, with 16A CEEplug133.597 TAPEMATSpriegel 125 mm, 400 V / 10 kW, with 16A CEEplug
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Civil Engineering / Tunneling / Landfills
Product overview wedge welderProduct overview extrusion welderGEOSTAR G7 / GEOSTAR G5GEOSTAR G7 LQS / GEOSTAR G5 LQSLQS - Leister Qualitiy SystemCOMET / COMET USBTWINNY T7 / TWINNY T5TWINNY SUNIDRIVE500WELDPLAST S6WELDPLAST S4WELDPLAST S2 / S2 TPOFUSION 3 / FUSION 3CEXAMO F300 USB / F600 USBVacuum test systemCompressed air testing system
Hot Air Tools
TRIAC STTRIAC ATELECTRON STGeneral accessories
Shrimp Farm HDPE0.5 mm
Tunnel PVC 2.5 mm
Water Reservoir HDPE 2.0 mm
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Product overview wedge welders for Civil Engineering / Tunnelling / Landfills
Device typeGEOSTAR G7 /
G7 LQSGEOSTAR G5 /
G5 LQSCOMET TWINNY T7 TWINNY T5 TWINNY S UNIDRIVE500
Voltage V~ 230 230 230 230 120 / 230 120 / 230 120 / 230
Max. Power W 2800 2800 1500 / 1200 3450 1800 / 3450 1900 / 2900 2300
Temperature °C 80 – 460 80 – 460 80 – 420 560 560 80 – 600 20 – 600
Speedm/min 0.8 – 12 0.8 – 12 0.8 – 3.2 0.8 – 8 0.8 – 8 0.2 – 2.5(4.0/6.01) 0.5 – 5
Max. Welding pressure N 1500 1500 1000 1000 1000 1000 (500)
Weld seam width mm 2 × 15 2 × 15 2 × 15 2 × 15 2 × 15 2 × 15 15 / 30 / 40
Max. overlap mm 150 150 125 125 125 125
Data recording
Digital display
Size (L × W × H) mm 482× 278× 269 482 × 278× 269 295 × 250× 245 323× 360 × 259 323× 360 × 259 350 × 390 × 270 297× 173× 275
Weight kg 17.7 16.4 7.5 10.5 9.9 6.5 – 6.9 4
Conformity mark
Protection class
Welding technologies
Hot-wedge welding
Combi-wedge welding
Applications
HDPE, LDPE, TPO, FPO, PP 1.0 – 3.0 mm 0.8 – 3.0 mm 0.5 – 2.5 mm 0.5 – 2.5 mm 0.5 – 2.5 mm 0.5 – 2.5 mm 0.5 – 2.5 mm
PVC, CSPE, EIA - 0.8 – 3.0 mm*(steel wedge only)
0.5 – 3.0 mm*(steel wedge only) 0.5 – 3.0 mm 0.5 – 3.0 mm 0.5 – 3.0 mm 0.5 – 3.0 mm
Catalog page
1 For details, see page 82
Attention these are Leister recomendatuions only, depending upon material specifications the possible min. thicknesses may vary.For more information please contact your Leister Distributor.* Please note PVC,CSPEand all Chlorinated products are only to be welded with steel wedges.
Possibilities of welding seams
Overlap seam without test channelOverlap seam with test channel
membrane membranetest channel
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WELDPLAST S2
WELDPLAST S4
FUSION 3
FUSION 3C
WELDPLAST S6
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Fillet welding seamOverlap seam
a = seam size s = material thickness
Overview of Extrusion Welders Output (kg/ hr)
Product comparison
Digitally regulated extrusion welders Air heated extrusionwelders
Device type WELDPLAST S6 WELDPLAST S4 WELDPLAST S2 FUSION 3 FUSION 3C
Output (HDPE) kg/hr 3.9 – 6 1.5 – 4 0.6 – 2.3 1.8 – 3.6 1.8 – 3.6
Material HD-PE, PP HD-PE, PP HD-PE, PP, PVC HD-PE, PP HD-PE, PP
Wall thickness mm 15 – 40 8 – 35 4 – 20 8 – 25 8 – 25
Welding rod mm 4 – 5 3 – 4 / 4 – 5 3 – 4 3 – 4 / 4 – 5 3 – 4 / 4 – 5
Weight kg 14 8.7 5.8 7.2 6.9
Length mm 821 560 450 690 588
Voltage V~ 230 230 230 230 230
Screw extruder yes yes yes yes yes
Container construction
Pipeline construction
Landfills / civil engineering
Brushless blower yes yes yes no no
Remarks
Catalog page
very suitable suitable 1: Air and plast temperatures are shown via a display and can be separately and freely adjusted.2: The air temperature is adjusted by means of a potentiometer (rotary dial). The heating of the plastic
mass is performed by the pre-heating air.
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Wedge welders
GEOSTAR G7/ G7 LQS, G5/ G5 LQS
GEOSTARG5 and GEOSTARG7 – Faster, lighter, smarter
Wedge welding redefined: Leister's new GEOSTARwelderschange the civil engineering landscape.Thismid-size,lightweight welder boasts a robust, cast aluminum frame for quality welding of geomembranes. The GEOSTARalsofeatures a unique digital display with all key weld parameters: heat, speed, pressure and supply voltage. The newdesign makes field servicing a cinch—wedge can be removed and replaced in under a minute. include: easy loading
• Welding speed up to 12 m/min• G7 Longer wedge allows for welding up to 45% faster than
the G5• High heating capacity / heating power• Digital display of weld pressure• Integrated voltage display• Wedge replacement in less than one minute• Adjustable chassis height
Technical data GEOSTARG7 / G7 LQS
Voltage V~ 220 – 240Frequency Hz 50 / 60Power W 2800Max. heating temperature °C 460Welding wedge mm 130 × 50Max. overlap mm 150Max. welding force N 1500Weld width with test channel mm 2 × 15Drive speed*1 m/min 0.8 – 12
Level 1: 0.8 – 7Level 2: 1.5 –12
Dimensions (L × W × H) mm 482 × 278 × 269Weight kg 17.7Materials HD-PE1.0 – 3.0 mm
PP, LD-PE ,TPO, FPOadditional materials upon request
Mark of conformityProtection Class I*1: Conversion of gear 1– 2 using position change of sprocket wheels
Article No.151.035 GEOSTARG7,230V / 2800W, Roller width 50 mm, copper wedge with
test channel, with Euro plug155.152 GEOSTARG7LQSdata recording, 230 V / 2800 W, copper wedge
with test channel, with Euro plug
Scope of delivery: Automatic welder, transport box, 3 pcs. Allen keys, cleaningbrush, Quick guide
Technical data GEOSTARG5 / G5 LQS
Voltage V~ 220 – 240Frequency Hz 50 / 60Power W 2800Max. heating temperature °C 460Welding wedge mm 90 × 50Max. overlap mm 150Max. welding force N 1500Weld width with test channel mm 2 × 15Drive speed*1 m/min 0.8 – 12
Level 1: 0.8 – 6Level 2: 1.5 –12
Dimensions (L × W × H) mm 482 × 278 × 269Weight kg 16.4Materials HD-PE0.8 – 3.0 mm
PP, LD-PE ,TPO, FPO,PVC-P*2,CSPE*2, EIA*2additional materials upon request
Mark of conformityProtection Class I*2: Requires steel wedge
Article No.151.683 GEOSTARG5,230V / 2800W, Roller width 50 mm, copper wedge with
test channel, with Euro plug156.135 GEOSTARG5LQSdata recording, 230 V / 2800 W, copper wedge
with test channel, with Euro plugScope of delivery: Automatic welder, transport box, 3 pcs. Allen keys, cleaningbrush, Quick guide
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AccessoriesGEOSTAR G7/ G7 LQS, G5/ G5 LQS
The GEOSTAReasily welds 240 m without difficulty in a singlepass during a field test (South Africa)..
of material, natural flow of material through the machineand innovative handle ergonomics for easy carry andrest positions. The GEOSTARis available in two perfor-mance classes: the standard GEOSTARG5 and exten-ded-wedge GEOSTARG7.
Wedge Kit GEOSTARG7,130 × 50 mm, 230V/2500W,copper wedge with test channel
Wedge Kit GEOSTARG5,90 × 50 mm, 230V/2500W,copper wedge with test channel
stainless steel wedge with test channel90 × 50mm, 230V/2500W
Wedge-Kit GEOSTARG5,90 × 50 mm 120V/1600W,copper wedge with test channel
stainless steel wedge with test channel90 × 50 mm 120V/1600W
Other wedges on request
Drive roll D50 mm × 50 (75) mm;Traction Step, Steel, pointed knurled,with test channel
Drive roll D50 mm × 50 mm;
Steel, sharp edge knurled, with testchannelSteel, blunt edge knurled, with testchannelOther rollers on request
50mm straight profile Rollerw/screw
78mm Silicone Rollersw/screw
50mm Silicone Rollers w/screw
Prefabrication wagon for Geostar
Side support for Prefabrication wagon(4 pieces required)
Brass brush
For further accessories see www.leister.com/geostar
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LQS
GPS
GEOSTARG7 LQS / G5 LQS
TWINNY T7
LQS – Leister Quality System
The Leister Quality System (LQS)allows you to compile full quality documentation for all aspects of your weldingwork. You can document every welding seam as a table, graphic or evenwith GPS coordinates. The Leister QualitySystem provides all the advantages of state of the art technology, helping installers enhance on site QC/QA andinstallation standards overall.
Pinpoint precisionBy activating the GPS function, youcan assign the welding seams preci-sely to the relevant location (for GPSand GLONASS format).
Wireless data transferAfter the welding process, the datacan be transferred conveniently viaWiFi. The transfer process only takesa few seconds.
LQS• Activatable data recording• Welding parameter monitoring via
alarm function• Data storage for 10,000 welds
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GEOSTARLQS in field operation.
Data evaluation on mobile devicesThe data is evaluated digitally via theLQS app. This app can be downloa-ded free of charge from the Windowsor Android Store. The LQS menus areextremely easy to navigate and areadapted to users' needs.
Data cloudThe data cloud opens up lots of extrapossibilities:
• Cloud function can be switchedon/off
• External data backup• Unit management• User management• Decentralized access of welding
data for remote team members
Welding reportThe LQS app can be used to producerecords in all standard forms:
• Welding report• Tables and graphics• pdf and csv format
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Wedge welder
COMETWedge welder
COMET USB
• Lightweight and compact• Digital display of temperature and velocity• Closed loop control of temperature and drive• Easy and user-friendly
• Digital display of welding pressure• Complete recording of all relevant welding parameters• USB memory system designed for use on construction sites• Convenient data transfer
COMET / COMET USB: The highflyers
This compact, heavy-duty welding machine is in use worldwide. The small powerhouse is specially designed forthe demands of landfill sites, mines and tunnels. Documentation made simple: The COMET USB memory systemis designed for use on construction sites. Because this compact hot-wedge welding machine records all relevantwelding parameters, data transfer is mere child's play.
Technical DataVoltage V~ 230Power W 1500 / 1200Temperature °C 80 – 420Max. overlap mm 125Speed m/min 0.8 – 3.2Welding pressure N 100 – 1000Weld seam width mm 2 × 15, with test channelMaterial thickness mm 0.5 – 3Size(L × B × H) mm 295 × 250 × 245Weight kg 7.5Conformity markProtection class I
Article No.107.547 COMET,with wedge 50 mm for PE, 230 V / 1200 W *107.538 COMET,with wedge 70 mm for PE,230 V / 1500 W *145.893 COMET,with wedge 95 mm for PE,230 V / 1850 W *107.558 COMET,with wedge 50 mm for PVC,230 V / 1200 W *107.553 COMET,with 50mm wedge for PE,120 V / 1200 W*107.539 COMET,with 70mm wedge for PE,120 V / 1500 W*
* with test channel, EUROplugIncluded with purchase: Welder, quick guide, guide-bar short, storage case
Technical DataVoltage V~ 230Power W 1500 / 1200Temperature °C 80 – 420Max. overlap mm 125Speed m/min 0.8 – 3.2Welding pressure N 100 – 1000Weld seam width mm 2 × 15, with test channelMaterial thickness mm 0.5 – 3Size(L × B × H) mm 295 × 250 × 245Weight kg 7.5Conformity markProtection class I
Article No.137.626 COMETUSB,with wedge 50 mm for PE, 230 V / 1200 W *138.088 COMETUSB,with wedge 70 mm for PE, 230 V / 1500 W *
* with test channel, EUROplug
Included with purchase: Welder,quick guide, guide-bar short, memorystick, storagecase
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Accessories COMET / COMET USB
Comet operating in the tunnel ... ... or on a landfill site.
Perfectly protected in thestorage case.126.448(included with purchase)
Fields of application COMET / COMET USB
Power 1850 W 1500 W 1200 W
Type of material Wedge Material thickness Wedge Material thickness Wedge Material thickness
PE-HD, PE-C, PP 95 mm copper 1.5 – 3.0 mm 70 mm copper 1.0 – 2.5 mm 50 mm copper 0.5 – 1.5 mm
PE-LD 95 mm copper 1.5 – 3.0 mm 70 mm copper 1.0 – 2.5 mm 50 mm copper 0.5 – 1.5 mm
PVC-P 70 mm steel 2.0 – 3.0 mm 50 mm steel 1.0 – 2.0 mm
Extremely light cross handle 145 gram,material: aluminum
Guide-bar, complete
USBmemory stick
Driving roller 50 mm, steel, sharp edgeknurled, with test channel
Driving roller 50 mm, steel, sharp edgeknurled, without test channel
Driving roller 50 mm, steel, blunt edgeknurled, with test channel
Driving roller 50 mm, steel, blunt edgeknurled, without test channel
Driving roller 50 mm, silicon, with testchannel
Driving roller 50 mm, silicon, withouttest channel
Roles are compatible with COMETand TWINNY T and S welding machines.
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Plug and weld –TWINNY T7 und TWINNY T5
If you want to weld thin or thick geomembranes (0.5 to 2.5 mm) 20-100 mils quickly, easily and safely, theTWINNY T7 or TWINNY T5 are your go-to automatic welders. Both tools are well-rounded, thanks to their practicaldesign and intuitiveoperation. The TWINNYT7 comes equipped with highly-efficient data recording ability thanks to theLQS function, GPS, Wi-Fiand connection to the myLeister app are guaranteed. Plug and weld – TWINNYT7 and T5.
Hot-air welder
TWINNY T7/T5quickdrive speed of 0.8 to 8 m/min
T7: brushless blower motorsignificantly greater air volume
dry and cleanthe hot air dries moisture in notime at all, while dust and sand areblown away
Optimum handling thanks to clevergrip options
a. T7: Communication modulemyLeister with WiFi, GPS, LQS,voltmeter, e-Driveb. T5: Basic functions withdigital accuracy
Gearboxand motor separated withservice-friendly timing belt
Reinforced double-row drive chains
Field kit for more ground clearance
a. T7: digital joining force displayb. T5: Force module with overloadprotection
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Hot-air welder
TWINNY T7/T5 Accessories TWINNY T7/T5
• powerful: 3300 watts, enabling more heating power• sustainable: TWINNY T7 and T5 are durable and easy to
service
Combi-wedge long, 50 mm,with test channel
Combi-wedge long, 50 mm,without test channel
Combi-wedge short, 50 mm,with test channel
Combi-wedge short, 50 mm,without test channel
Long handle complete
Indoor roller kit
Display TWINNY T5Display TWINNY T7
Technical data TWINNYT7 TWINNYT5Voltage V~ 230 230 / 120Frequency Hz 50 / 60 50 / 60Power W 3450 3450 (1800 @120V)Max. Temperature °C 560 560
Blower Motor rpmMaintenance freeBrushless Motor
max.18‘000Brushed Motormax. 12‘000
Air volume % 45 – 100Max. Overlap mm 125Max. Welding pressure N 1000Drive speed m/min 0.8 – 8LQS, WIFI, GPS Yes NoDigital Pressure display Yes NoDigital Voltage display Yes NoAudible / Visual Alarms Yes No
Welding pressure overloadprotection
Visual and acousticalwarning Mechanical
Size(L × W × H) mm 350 × 360 × 260Weight kg 10.5 9.9ConformityProtection class
Article No.:CEEblue Europlug plug164.198 164.197 TWINNYT7 230 V / 3450 WCWLw/TC Ro50 mm sharp Fieldkit164.215 164.214 TWINNYT7 230 V / 3450 WCWSw/TC Ro50 mm sharp Fieldkit164.217 164.216 TWINNYT7 230 V / 3450 W CWLwo/TC Ro50 mm blunt Fieldkit164.219 164.218 TWINNYT7 230 V / 3450 W CWSwo/TC Ro50 mm blunt Field kit164.221 164.220 TWINNYT7230 V/ 3450 WCWSwo/TCRo 50 mmSiliconeIndoorkit
164.223 164.222 TWINNYT5 230 V / 3450 WCWLw/TC Ro50 mm sharp Fieldkit164.225 164.224 TWINNYT5 230 V / 3450 WCWSw/TC Ro50 mm sharp Fieldkit164.227 164.226 TWINNYT5 230 V / 3450 WCWLwo/TC Ro50 mm blunt Fieldkit164.229 164.228 TWINNYT5 230 V / 3450 WCWSwo/TC Ro50 mm blunt Fieldkit164.231 164.230 TWINNYT5230 V/ 3450 WCWSwo/TCRo 50 mm SiliconeIndoorkitCEEyellowplug164.232 TWINNYT5 120 V / 1800 W CWSw/TC Ro50 mm sharp Field kit164.233 TWINNYT5 120 V / 1800 W CWSwo/TC Ro50 mm blunt Field kit
CWL= Combi wedge long / CWS=Combi wedge short / W/TC = with Test channel /wo/TC = without Test Channel / Ro = Roller widthScope of delivery: Machine, storage case, cleaning brush, Instruction manual
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100.525100.526
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101.910
101.913
Combi-wedge welder
TWINNY S Accessories TWINNYS
TWINNY T, with convenient cross-handle, at work overheadwelding in a tunnel.
• Simple operation• Lightweight• High welding speed• Stepless adjustment of temperature and drive• Perfect welding result even in harsh environmental
conditions thanks to hot-air system.
TWINNY S: Perfect weight
This lightweight tool is optimized for overhead weldingand is ideal for thin materials used in civil engineeringand tunnelconstruction. Leister offers a choice betweenreplaceable combi-wedges with or without test chan-nel.
Extremely light cross handle 145 gram,material: aluminum
Combi-wedge short50 mm, with test channel50 mm, without test channel
Combi-wedge long, complete50 mm, with test channel50 mm, without test channel,slotted, perforated
Storage case(included with purchase)
230 V / 2750 W heating element,TWINNYS230 V / 2100 W heating element,TWINNYS120 V / 1800 W heating element,TWINNYS
Technical DataVoltage V~ 120 / 230Power W 2900 / 1900Temperature °C 20 – 600Max. overlap mm 125Speeddrive 256:1drive 144:1
m/min 0.8 – 2.51.4 – 4
Welding pressure N 1000 / 500 (256:1 / 144:1)Size (L × W × H) mm 350 × 390 × 270Weight kg 6.5 – 6.9Conformity markProtection class II
Article No.119.031 TWINNYS for tunnel construction, drive 256:1, 230 V / 2900 W,
with test channel, combi-wedge long, Euro plug119.039 TWINNYS for tunnel construction, drive 256:1, 120 V / 1900 W,
with test channel, combi-wedge long, w/o plug
Included with purchase:Tunneling version: Welder, quick guide, guide-bar short, storage case
See COMET for roles.
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UNIDRIVE 500: safe andeconomical – everywhereGuided by two ergonomic handles, you can achieve theideal pressure to ensure high-quality welding results.Changing direction – via key combination and dualdrive, it couldn't be easier!
Semi-automatic hot-air welder
UNIDRIVE 500
• Safe: Constant parameters and reliable quality – even withundervoltage
• Fast: Up to three times faster than manual welding• Customized: Reversibledrive allows for welding in either
direction• Practical: Compact and lightweight semi-automatic hot-air
welder: 4.5 kg, 30 cm high• Economical: Maintenance-free,brushless motors
Accessories UNIDRIVE500
Technical data UNIDRIVE500 UNIDRIVE500 UNIDRIVE500
Voltage V~ 100 120 230Power W 1500 1800 2200Temperature °C 100 – 560Air volume % 45 – 100Speed m/min 0.7 – 4.5Emission LpA (dB) 70 (K = 3 dB)Size(L × H × B) mm 297 × 173 × 275Weight kg 4.5Conformity markProtection class IArticle No.:163.144 UNIDRIVE500, 40 mm, 220-240 V / 2200 W, Europlug, Siliconerollers163.146 UNIDRIVE500, 40 mm, 220-240 V / 2200 W, CEE3pol.blue,Siliconerollers163.148 UNIDRIVE500, 40 mm, 100-120 V / 1800 W, UKplug, Silicone rollers163.149 UNIDRIVE500, 40 mm, 100 V / 1500 W, JP plug, Siliconerollers163.150 UNIDRIVE500, 30 mm, 220-240 V / 2200 W, EUplug, Siliconerollers163.151 UNIDRIVE500, 40 mm, 220-240 V / 2200 W, CEE3pol.blue,Steelrollers163.152 UNIDRIVE500, 15 mm, 220-240 V / 2200 W, CEE3pol.blue,SteelrollersIncluded with purchase: Welding machine, device case, hexkey, quick guide
The perfect choice for welding joint sealing tape.
Overlap welding nozzle15 mm30 mm40 mm
Pressure roller, steel 15 mm
Pressure roller steel 40 mm
Support wheel, silicone
Silicone rubber roller40 mm
Wheel for silicon rubber roller40 mm
Brass brush
Storage case UNIDRIVE500Carrying strap for Leister case
Heatingelements 230 V / 2200 WHeating elements 120 V / 2100 WHeating elements 100 V / 1600 W
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WELDPLASTS6: The workhorse
WELDPLASTS6 is the world's highest rated handheldextrusion welder. With an output of 6 kg/h, it is surpri-singly maneuverable. It features a brushless, preheatmotor, multifunction display and comfortable ergo-grip,making the S6 Leister's flagship extrusion welder.
Digitally regulated extrusion welder
WELDPLAST S6 Accessories WELDPLASTS6
WELTPLASTS6, Gold Mine Mexico.
• 6 kg output per hour• Highest possible preheating capacity• Adjustable control wheel• Maintenance-free hot-air blower• Multifunctional display
Welding shoe complete54 × 40 × 52 mm blankweldingshoe74 × 50 × 58 mm blankwelding shoe
25 mm overlap35 mm overlap35 mm overlap40 mm overlap
20 mm V-seam25 mm V-seam30 mm V-seam
20 mm fillet weld seam (a = 14 mm*)25 mm fillet weld seam (a= 17.5 mm*)30 mm fillet weld seam (a = 21 mm*)
Corner seam 14 mmCorner seam 20 mm
* a = welding seam thickness
35 mm preheat nozzle, large
50 mm preheat nozzle, XL large
Side hot-air guide(Position9h/3h)
Ultra strong storage caseWELDPLAST S6(included with purchase)
Insulation sleeve
Technical DataVoltage V~ 230Power W 4600Material PE /PPWelding rod mm 4 – 5Output kg/h 3.9 – 6.0Size (L × W × H) mm 821 × 116 × 240Weight kg 14Conformity markProtection class I
Article No.134.318 ExtrusionWelderWELDPLASTS6, 230 V / 4600 W,
with CEE32A plug
Included with purchase: WELDPLASTS6, overlap welding shoe, storage case
General accessories
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117.053117.518141.177
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Digitally regulated extrusion welder
WELDPLAST S4
• Compact housing design reduces noise and guaranteesoptimal cooling for the electronics and drive.
• Microprocessor to regulate the welding process and tomonitor the tool
• Menu with function programs• Dual-sided twist-free wire intake• Maintenance-free blower
Accessories WELDPLASTS4
The powerful WELDPLASTS4 at work.
WELDPLAST S4
The WELDPLASTS4 is the first extrusion welder of itskind with brushless, maintenance-free motor for gene-rating preheated air. Output of up to four kilograms perhour is made possible thanks to the S4's powerful drivesystem.
Welding shoe complete54 × 40 × 52 mm blankweldingshoe74 × 50 × 58 mm blankwelding shoe
25 mm overlap30 mm overlap35 mm overlap40 mm overlap
12 mm V-seam15 mm V-seam20 mm V-seam25 mm V-seam30 mm V-seam
12 mm fillet weld seam (a = 8.5 mm*)15 mm fillet weld seam (a = 10 mm*)20 mm fillet weld seam (a = 14 mm*)25 mm fillet weld seam (a= 17.5 mm*)30 mm fillet weld seam (a = 21 mm*)
Corner seam 14 mmCorner seam 20 mm
* a = welding seam thickness
45° angled adapter
90° angled adapterCaution: You must use welding shoeswith an integrated air guide for this
Side hot-air guideTop hot-air guide
preheat nozzlesmall, 20 mmmedium, 25 mmlarge, 35 mm
Pre-heat reflector
Insulation sleeve
Technical DataVoltage V~ 230Power W 3680Material PE /PPWelding rod mm 3 – 4 / 4 – 5Output kg/h 1.5 – 4.0Size (L × W × H) mm 560 × 110 × 300Weight kg 8.7Conformity markProtection class I
Article No.146.812 WELDPLASTS4, 230 V / 3680 W, 4–5 mm, top hot-air guide, overlap
welding shoe 40 mm, preheat nozzle large, with Euro plug, storagecase
116.948 WELDPLASTS4, 230 V / 3680 W, 3–4 mm, side hot-air guide, blankwelding shoe, preheat nozzle large, medium and small, with Euro plug,storage case
General accessories
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WELDPLAST S2: The masterpiece
The WELDPLASTS2 is a compact, ergonomically desi-gned workhorse. The handy size extruder puts out twokilograms per hour an can even weld TPO materials wi-thout difficulty.
Digitally regulated extrusion welder
WELDPLAST S2 / S2 TPO Accessories WELDPLAST S2 / S2 TPO
The robust WELDPLASTS2 welding a patch in a tunnelingapplication.
• Maintenance-free blower• Perfect weld seam quality• Multifunctional display• Ergonomic and handy• Successfully operated worldwide
Welding shoe complete45 × 30 × 54 mm blankweldingshoe74 × 50 × 58 mm blankwelding shoe
25 mm overlap30 mm overlap35 mm overlap
8 /10 mm V-seam12 mm V-seam15 mm V-seam20 mm V-seam
8 / 10 mm fillet weld (a = 7 mm*)12 mm fillet weld (a = 8.5*)15 mm fillet weld (a = 10*)20 mm fillet weld (a = 14 mm*)
Corner outside seam 10 mmCorner outside seam 12 mmCorner outside seam 15 mm
Corner seam 14 mmCorner seam 20 mm
* a = welding seam thickness45° angled adapter
90° angled adapter
Air filter(included with purchase)Textile dust filter(not included with purchase)
Air filter
Tool rest
Preheat reflector
Insulation sleeve
Technical DataVoltage V~ 230Power W 3000Material standard version PE /PPWelding rod mm 3 – 4
Output 3 mm kg/h PE:0.6 – 1.3PP: 0.5 – 1.2
Output 4 mm kg/h PE:1.0 – 2.3PP: 0.9 – 2.0
Size (L × W × H) mm 450 × 98 × 260Weight kg 5.8Conformity markProtection class I
Article No.127.215 WELDPLASTS2, 230 V / 3000 W, with Euro plugIncluded with purchase: WELDPLASTS2, blank welding shoe, storage case136.602 WELDPLASTS2, 230 V / 3000 W, TPO,with Euro plugIncluded with purchase: WELDPLASTS2, UBL-blank welding shoe, storage case
General accessories
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Air heated extrusion welder
FUSION 3
• High welding performance• Compact and handy• Motor start-up protection prevents cold start• Dual-sided twist-free wire intake• 360° rotatable welding shoe
Air heated extrusion welder
FUSION 3C
• High welding performance• Compact and handy• Motor start-up protection prevents cold start• Dual-sided twist-free wire intake• 360° rotatable welding shoe
FUSION 3 / 3C: THE slim twins
With its long and narrow shape, the FUSION 3 enab-les comfortable work, even on the ground. The sligthlyshorter 3C also provides an astounding output volumeof up to eight pounds per hour. Due to its length, the FUSION3 is especially suited for civil
engineering applications.
Technical DataVersion 3 – 4 Version 4 – 5
Welding rod mm 3 4 4 5Output PE kg/h 2.0 – 2.5 2.7 – 3.6 2.1 – 2.6 2.7 – 3.6Output PP kg/h 1.8 – 2.3 2.5 – 3.4 1.8 – 2.4 2.5 – 3.4Voltage V~ 230Power W 3500Material PE / PPSize(L × W × H) mm 670 × 90 × 180Weight kg 7.2Conformity markProtection class II
Artikel-Nr.118.300 FUSION3, 230 V / 3500 W, Welding rod 3 – 4 mm, Europlug144.615 FUSION3, 230 V / 3500 W, Welding rod 4 – 5 mm, Euro plug
Included with purchase: FUSION3, Welding shoe overlap 30 mm, storage case
Technical DataVersion 3 – 4 Version 4 – 5
Welding rod mm 3 4 4 5Output PE kg/h 2.0 – 2.5 2.7 – 3.6 2.1 – 2.6 2.7 – 3.6Output PP kg/h 1.8 – 2.3 2.5 – 3.4 1.8 – 2.4 2.5 – 3.4Voltage V~ 230Power W 3200Material PE / PPSize(L × W × H) mm 588 × 98 × 225Weight kg 6.9Conformity markProtection class II
Artikel-Nr.123.866 FUSION3C, 230 V / 3200 W, Welding rod 3 – 4 mm, Europlug144.826 FUSION3C, 230 V / 3200 W, Welding rod 4 – 5 mm, Euro plug
Included with purchase: FUSION3C, blank welding shoe, storage case
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145.915145.907145.903145.909145.916145.905
145.944145.815145.812145.940145.816145.817
146.643146.645146.649146.651
145.811145.488
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136.231
149.421149.420
144.095
123.173119.540
134.567109.984
113.268123.561
Accessories FUSION 3 / FUSION 3C General accessories
Welding shoe complete45 × 30 × 54 mm blankweldingshoe74 × 50 × 58 mm blankwelding shoe
25 mm overlap30 mm overlap35 mm overlap
8 /10 mm V-seam12 mm V-seam15 mm V-seam20 mm V-seam25 mm V-seam30 mm V-seam
8 / 10 mm fillet weld (a = 7 mm*)12 mm fillet weld (a = 8.5 mm*)15 mm fillet weld (a = 10 mm*)20 mm fillet weld (a = 14 mm*)25 mm fillet weld (a = 17.5 mm*)30 mm fillet weld (a = 21 mm*)
Corner outside seam 8 mmCorner outside seam 10 mmCorner outside seam 12 mmCorner outside seam 15 mm
Corner seam 14 mmCorner seam 20 mm
* a = welding seam thickness
45° angled adapter
90° angled adapter
Air filter in stainless steel FUSION3C
Tool restWELDPLAST S2 / S2 PVC / FUSION2FUSION 3CWELDPLASTS4 / S6 / FUSION3
Preheat reflector
Insulation sleeve FUSION3Insulation sleeve FUSION3C
Welding rod de-reeler
Storage caseWELDPLAST S4 / FUSION3WELDPLAST S2 / S2 TPO / FUSION3C(included with purchase)
Heating element,230 V / 2600 W, for WELDPLASTS6230 V / 2200 W, for WELDPLASTS4 / S2230 V / 1100 + 1100 W, for FUSION3230 V / 1750 W, for FUSION3C
The FUSION3 for comfortable working in upright positions.
FUSION3C with heat blanket.
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Blank in uniform size, quickly produced with the COUPONCUTTER 500.
Accessories EXAMO 300F USB, 600F USB
EXAMO: The inspector
Is your seam sealed? Can it withstand the specifiedpeel, tensile and shear forces? EXAMO performs testsat the construction site – quick, reliable and uncompli-cated.
• Construction-site approved• Handy, robust and reliable• Testing of elongation, peak force, tear force,
test speed and position• With jaws also suitable for geo textiles (see accessories)• Electronic recording of the measurement data
Jaw kit 60 mm for geotextilesincluding two pairs of jaws
USBmemory-stick
COUPONCUTTER 500,for standard-compliant specimens:15/20/25 × 150 mm
Cutting plate
Leister cutter with four spare blades
Hooked blade for LEISTER-cutter(10 dispenserwith 10 pcs=100 pcs)
Straight-edge blade for LEISTER-cutter(10 dispenserwith 10 pcs = 100 pcs)
MEMBRANE PULLERPull handle for membranes1.0 – 3.0 mm
Tensiometer
EXAMO 300F USB, 600F USB
Technical DataType 300F USB 600F USBVoltage V~ 230 230Power W 200 200Tensile load N 4000 4000Jaw spacing mm 5 – 300 5 – 600Range mm 300 600Test speed mm/min 20 – 550 20 – 550Sample thickness mm max. 7 max. 7
Sample width mm max. 40(60 optional)
max. 40(60 optional)
Size (L × W × H) mm 750 × 270 × 190(case)
1050 × 270 × 190(case)
Weight kg 14 17.5Conformity markProtection class I
Article No.:139.059 EXAMO300F USB,230 V / 200 W, incl. USBmemory stick, Euro plug139.060 EXAMO600F USB,230 V / 200 W, incl. USBmemory stick, Euro plug
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VACUUM PUMP / VACUUM BOX: Fast and reliable
The simple, safe and non-destructive way to test the tightness of overlap weld seams, using the LeisterVACUUMBOX/BELL. Soapy water is applied to the welding zone to be checked. After connection to the VACUUMPUMP, a vacuum is generated above the zone with the VACUUM BOX/BELL. Thanks to its generous dimensions,and the practical drain valve,even longer weld seams can be tested quickly and reliably.
Testing instruments
VACUUM PUMP
Testing instruments
VACUUM BOXTesting instruments
VACUUM BELL
Article No.:153.026 VACUUMBELL320 × 320 mm
152.981 VACUUMBOX830 × 320 × 150 mm
153.024 VACUUMPUMP230V153.025 VACUUMPUMP120V
Caution: The complete testing system is made up from a combination of oneVACUUMBOXor VACUUM BELL to be operated with one VACUUM PUMP.
Included with purchase: VACUUM-BELL and VACUUM-BOXwith equipment caseIncluded with purchase VACUUMPUMP: equipment case, air hose
• Simple and precise tightness testing• Round structural form, ideal for details and uneven surfaces.• Manometer bar/psi
• Large testing area• Simple handling• Clear arrangement of the fittings• Manometer bar/psi
• Durable VACUUM PUMP• Perfectly packaged and handy• Flexible, robust hose
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Article No.:142.475 Flexible injection needle with manometerIncluded with purchase: Compressed air tester, storage case, spare seals, operatinginstructions
Article No.:150.720 Tapered injection needlewith manometer (standard)158.374 Tapered injection needle with manometer PSI (ASTM)Included with purchase: Compressed air tester, storage case, spare seals, operatinginstructions
Flexible spare needle(fits also to 150.720)
Accessories AccessoriesTapered Spare needle(fits also to 142.475)
Compressed air testing device
The reliable and handy compressed air testing devicefrom Leister is the perfect solution for testing the tight-nessof double tap seamswith test channels.Therevisedmodel now offers even more reliable results – not onlyduring operation but also for the discovery of leaks.
• Thin, flexible needle• Simple and precise tightness testing• High user safety through hand and needle protection• Manometer with bar and psi scale• Practical device case
Testing instrumentCompressed air testing device with thintesting needle
Testing instrumentCompressed air testing device with thicktesting needle
• Very strong, tapered needle• Simple and precise tightness testing• High user safety through hand and needle protection• Manometer with bar and psi scale• Practical device case
Testing the leak-tightness of lap seams with test channel.
Manometer standard(bar/psi)
Manometer ASTM(psi/kPa)
Standard
Standard
ASTM
93
9496 / 97
9899
100 / 101102
103 / 104105
106 / 107108109
12 – 1513 – 1518 / 1928 / 29
3031
32 / 333334
36 / 37
Pla
stic
Fabr
icat
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Plastic Fabrication
Overview of hand extrudersFUSION 1WELDPLAST S6WELDPLAST S4WELDPLAST S2 / S2 PVCWELDPLAST 1FUSION3 / 3CFUSION 2WELDPLAST200-i / 600-iGeneral accessories hand extrudersWelding rods
Hot-Air Hand Tools
TRIAC STTRIAC ATHOT JET SAIRSTREAM STROBUSTWELDING PEN R / WELDING PEN SDIODE PID / DIODE SMINORLABOR SGeneral accessories
Air purification system, Spain. Material: HD-PE
The Wave House, San Diego. Material: PVC
Electroplating tank, Turkey. Material: PP
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s
αs
s
a
s
α
1 1 1 1 2 2 2 3
98 99 100 / 101 102 103 / 104 103 / 104 105 96 / 97
6.05.54.53.52.51.50.5 5.04.03.02.01.00.0
WELDPLAST S1
WELDPLAST S2
WELDPLAST S4
FUSION 3
FUSION 3C
FUSION 2
WELDPLAST S6
15– 25
8 – 15
15– 25
25 – 35
15– 25
5 – 8
4 – 8
FUSION 14 – 8
Overview of Extrusion Welders Output (kg/ hr)
Fillet welding seam X-seams = 10 – 40 mm = α 60°s = 50 – 60 mm = α 50°
V-seams = 5 – 20 mm = α 60°s = 25 – 30 mm = α 50°
Overlap seamCorner outside seam
Product comparison
Digitally regulated extrusion welders Air heated extrusion welders
Device type WELDPLAST S6 WELDPLAST S4 WELDPLAST S2 WELDPLAST S1 FUSION3 FUSION3C FUSION 2 FUSION 1
Output (HDPE) kg/hr 3.9 – 6 1.5 – 4 0.6 – 2.3 0.2 – 0.8 1.8 – 3.6 1.8 – 3.6 1.3 – 1.8 0.2 – 0.8
Material HD-PE, PP HD-PE, PP HD-PE, PP, PVC PE, PP, PVC,etc. HD-PE, PP HD-PE, PP HD-PE, PP PE, PP
Wall thickness mm 15 – 40 8 – 35 4 – 20 4 – 10 8 – 25 8 – 25 6 – 15 4 – 10
Welding rod mm 4 – 5 3 – 4 / 4 – 5 3 – 4 3 – 4 3 – 4 / 4 – 5 3 – 4 / 4 – 5 4 3 – 4
Weight kg 14 8.7 5.8 4.7 7.2 6.9 5.9 3.4
Length mm 821 560 450 435 690 588 450 435
Voltage V~ 230 230 230 230 / 120 230 230 230 230
Screw extruder yes yes yes yes yes yes yes yes
Container construction
Pipeline construction
Landfills / civil engineering
Brushless blower yes yes yes yes no no no no
Remarks
Catalog page
Possibilities of welding seams a = seam size s = material thickness α = milling angle
very suitable suitable unsuitable 1: Air and Plast temperatures electronically controlled with integrated display.2: Hot air heated extruder temperature controlled manually.3: Warm air heated extruder, air temperature electronically controlled with integrated display.
Wall thickness (ideal) mmMinMax
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Digitally regulated extrusion welder
FUSION 1
Ingeniously simple – FUSION 1
Your satisfaction is our goal. Which is why we are developing welding devices to meet your requests and requi-rements. And with the usual LEISTERquality, of course. The reduced design of the FUSION 1 offers increasedmaneuverability when welding. Flexibility guarantees an optimally mountable handle. Ingeniously simple extrusionwelding – FUSION 1.
Rod shape:Reduced design for increased maneu-verability in small spaces
Double-sided wire intake:For more flexibility when welding
LED light:To illuminate the welding area
Handle:Can be mounted for one-handedwelding
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Digitally regulated extrusion welder
FUSION 1 Accessories FUSION1
• Controlled: Automaticallycontrolled air temperature• Suspension device: Effortlesslyweld longer by hangingup
the device• Compact and slimline: Thanks to integratedair guide
FUSION1 – More flexibility during welding thanks to its slim design.
Technical dataVoltage V~ 230Power W 1200Materials PE, PPWelding rod mm 3 – 4Output 3 HD-PE kg/ h 0.2 – 0.5Output 4 HD-PE kg/ h 0.3 – 0.8
Size(L × B × H) mm435 × 92 × 133(236 with handle)
Weight kg 3.4Conformity markingProtection class II
Article No.:162.799 FUSION1, 120 V / 1450 W, US-plug162.800 FUSION1, 230 V / 1200 W, Euro-plug163.165 FUSION1, 230 V / 1200 W, Industrial CEE-plug
Included with purchase: FUSION1, case, welding shoe, Allen key, quick guide,handle
General accessories
Welding shoe CL14 IA
Welding shoeK5/6 IA
Welding shoeK8/10 IA
Welding shoe K12 IA
Angled welding shoe AK-10 70°
Angled welding shoe AK-10 30°
Angled welding shoe AV-10 30°
Welding shoe Rohling IA
Insulation sleeve
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Digitally regulated extrusion welder
WELDPLAST S6
• 6 kg output per hour• Highest possible preheating capacity• Adjustable control wheel• Maintenance-free hot-air blower• Multifunctional display
Accessories WELDPLASTS6
The WELDPLASTS6 is guided easily with the practical controlwheel grip.
WELDPLASTS6: The workhorse
WELDPLASTS6 is the world's highest rated handheldextrusion welder. With an output of 6 kg/hr, it is sur-prisingly maneuverable. It features a brushless, preheatmotor, multifunction display and comfortable ergo-grip– making the S6 Leister's flagship extrusion welder.
Welding shoe complete54 × 40 × 52 mm blankweldingshoe74 × 50 × 58 mm blankwelding shoe
25 mm overlap30 mm overlap35 mm overlap40 mm overlap
20 mm V-seam25 mm V-seam30 mm V-seam
20 mm fillet weld seam (a = 14 mm*)25 mm fillet weld seam (a= 17.5 mm*)30 mm fillet weld seam (a = 21 mm*)
Corner outside seam 10 mmCorner outside seam 12 mmCorner outside seam 15 mm
Corner seam 14 mmCorner seam 20 mm
*a = Welding seam thickness
35 mm preheating nozzle, large
50 mm preheat nozzle, XL Large
Side hot-air guide
Insulation sleeve WELDPLAST S6
General accessories
Technical DataVoltage V~ 230Power W 4600Material PE / PPWelding rod mm 4 or 5Output kg / h 3.9 – 6.0Size (L × W × H) mm 821 × 116 × 240Weight kg 14Conformity markProtection class I
Article No.:134.318 WELDPLASTS6, 230 V / 4600 W, Industrial CEE-plug32A
Included with purchase: WELDPLASTS6, overlap welding shoe, storage case
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146.239146.240
146.241146.706146.242145.899
146.243146.244146.245146.246146.247
146.525146.231146.232146.233146.234
146.642146.644146.646146.652
146.230146.218
144.904
145.704
117.064
117.065
117.053117.518141.177
149.723
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Digitally regulated extrusion welder
WELDPLAST S4
WELDPLAST S4: The workmate
The WELDPLASTS4 is the first extruder of its kind witha brushless, maintenance-free motor for generating pre-heated air. Output of up to four kilograms per hour ismade possible thanks to the S4's powerful drive system.
Accessories WELDPLASTS4
The powerful WELDPLASTS4 in use.
• Compact housing design reduces noise and guaranteesoptimal cooling for the electronics and drive.
• Microprocessor regulates the welding process and monitorsthe tool
• Menu with function programs• Dual-sided, twist-free wire intake• Maintenance-free blower
Welding shoe complete54 × 40 × 52 mm blankweldingshoe74 × 50 × 58 mm blankwelding shoe
25 mm overlap35 mm overlap35 mm overlap40 mm overlap
12 mm V-seam15 mm V-seam20 mm V-seam25 mm V-seam30 mm V-seam
12 mm fillet weld seam (a = 8.5 mm*)15 mm fillet weld seam (a = 10 mm*)20 mm fillet weld seam (a = 14 mm*)25 mm fillet weld seam (a= 17.5 mm*)30 mm fillet weld seam (a = 21 mm*)
Corner outside seam 8 mmCorner outside seam 10 mmCorner outside seam 12 mmCorner outside seam 15 mm
Corner seam 14 mmCorner seam 20 mm
* a = Welding seam thickness
Angled adapter 45°
Angled adapter 90°
Caution: You must use welding shoes withan integrated air guide for this.
Side hot-air guide
Top hot-air guide
Preheat nozzle20 mm, small25 mm, medium35 mm, large
Insulation sleeve WELDPLAST S4
General accessories
Technical DataVoltage V~ 230Power W 3680Material PE / PPWelding rod mm 3 – 4 / 4 – 5 mmOutput kg / h 1.5 – 4.0Size (L × W × H) mm 560 × 110 × 300Weight kg 8.7Conformity markProtection class I
Article No.:116.948 WELDPLASTS4, 230 V / 3680 W, 3 – 4 mm, Europlug,
blank welding shoe146.813 WELDPLASTS4, 230 V / 3680 W, 4 – 5 mm, Europlug,
welding shoe K 15Included with purchase: WELDPLASTS4, preheat nozzle large, medium and small,storage case
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Digitally regulated extrusion welder
WELDPLAST S2Digitally regulated extrusion welder
WELDPLAST S2 PVC
• Optimized for PVC-U• Perfect weld seam quality• PVCspecific extrusion menu• Corrosion protection• Standby mode
• Maintenance-free blower• Perfect weld seam quality• Multifunctional display• Ergonomic and handy• Successfully operated worldwide
WELDPLAST S2 / S2 PVC: The masterpieces
WELDPLAST S2 and S2 PVC are masterpieces of modern technology. While externally they fulfill the highestrequirements of functionality and design, their interior satisfies the highest expectations concerning the material tobe processed. The WELSDPLASTS2 PVC has integrated corrosion protection and has been especially designedto satisfy the high requirements of PVC extrusion welding. Their perfect seam quality makes both – WELDPLASTS2 and S2 PVC– reliable partners for today and tomorrow.
Technical DataVoltage V~ 230Power W 3000
MaterialPE / PPOther materials on request
Welding rod mm 3 oder 4Output 3 mm kg/ h PE:0.6 – 1.3 | PP: 0.5 – 1.2Output 4 mm kg/ h PE:1.0 – 2.0 | PP: 0.9 – 2.0Size (L × W × H) mm 450 × 98 × 260Weight kg 5.8Conformity markProtection class I
Article No.:127.215 WELDPLASTS2, 230 V / 3000 W, Europlug156.131 WELDPLASTS2, 230 V / 3000 W, Industrial CEE-plugIncluded with purchase: WELDPLASTS2, welding shoe raw part, storage case
Technical DataVoltage V~ 230Power W 3000
MaterialPVC-U, PE, PPOther materials on request
Welding rod mm 3 oder 4Output 3 mm kg/ h PVC-U:0.9 – 1.7 | PE: 0.6 – 1.3Output 4 mm kg/ h PVC-U:1.5 – 2.7 | PE:1.0 – 2.3Size (L × W × H) mm 450 × 98 × 260Weight kg 5.8Conformity markProtection class I
Article No.:135.724 WELDPLASTS2 PVC,230 V / 3000 W, Europlug156.804 WELDPLASTS2 PVC,230 V / 3000 W, Industrial CEE-plug
Included with purchase: WELDPLASTS2 PVC, 3 preheating nozzles,welding shoeK 8 / 10 mm (Art. no. 146.236), storage case
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145.896145.947145.897
145.912145.915145.907145.903145.909145.916
145.943145.944145.815145.812145.940145.816
146.643146.645146.649146.651
145.811145.488
139.460
139.461
154.002
161.119
146.239146.240
146.241146.706146.242
146.248146.249146.243146.244
146.235146.236146.525146.231
146.642146.644146.646146.652
146.230146.218
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With the WELDPLAST S2perfect welds are possible
The 45° angled adapterfor the WELDPLAST S2facilitates welding in difficultpositions. (accessory)
Accessories WELDPLASTS2 Accessories WELDPLAST S2 PVC
Easywelding of contours.The handy WELDPLAST S2 in action.
Welding shoe complete54 × 40 × 52 mm blankweldingshoe74 × 50 × 58 mm blankwelding shoe
25 mm overlap30mm overlap35 mm overlap
5 / 6 mm V-seam8 / 10 mm V-seam12 mm V-seam15 mm V-seam
5/6 mm fillet weld seam (a = 4.2 mm*)8/10 mm fillet weld seam (a = 7 mm*)12 mm fillet weld seam (a = 8.5 mm*)15 mm fillet weld seam (a = 10 mm*)
Corner outside seam 8 mmCorner outside seam 10 mmCorner outside seam 12 mmCorner outside seam 15 mm
Corner seam 14 mmCorner seam 20 mm
* a = Welding seam thickness
Top hot-air guide
Welding shoe complete45 × 30 × 54 mm blankweldingshoe74 × 50 × 58 mm blankwelding shoe
25 mm overlap30 mm overlap35 mm overlap
5 / 6 mm V-seam8 /10 mm V-seam12 mm V-seam15 mm V-seam20 mm V-seam25 mm V-seam
5 / 6 mm fillet weld (a = 4.2 mm*)8 / 10 mm fillet weld (a = 7 mm*)12 mm fillet weld (a = 8.5 mm*)15 mm fillet weld (a = 10 mm*)20 mm fillet weld (a = 14 mm*)25 mm fillet weld (a = 17.5 mm*)
Corner outside seam 8 mmCorner outside seam 10 mmCorner outside seam 12 mmCorner outside seam 15 mm
Corner seam 14 mmCorner seam 20 mm
* a = Welding seam thickness45° angled adapter
90° angled adapter
Insulation sleeve WELDPLAST S2
Support clamp WELDPLASTS2
General accessories
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149.402148.627149.401
149.388149.383149.385
149.364
152.720
153.143
153.236
149.600
149.456
149.461
149.467
149.469
154.107
154.106
154.002
Digitally regulated extrusion welder
WELDPLAST S1 Accessories WELDPLASTS1
• Functional, ergonomic design with comfort grip areas• Extremely high output power of 0.8 kg/h (HD-PE)• Integrated LED lighting and hanging point• Can work with all typical kinds of plastic• Multifunction panel with predefined welding parameters• BL blower, adjustable air volume
Unattainable is weldable with the new 45° and 90°angledadapters.
Welding shoe completeBlank
Fillet weld 5 / 6Fillet weld 8 / 10Fillet weld 12
V-seam 3 / 4V-seam 5 / 6V-seam 8 / 10
CornerFor additional welding shoes, seeWeldplast S2 PVC
Nozzle extension
Angled adapter 45°
Angled adapter 90°
Top hot-air guide
Hot-air tube, position 6h 14 mm
Hot-air tube, position 6h 16 mm
Hot-air tube, position 9h/3h 14 mm(standard)Hot-air tube, position 9h/3h 16 mm
Air nozzle set 14 mm (standard)
Air nozzle set 16 mm
Insulation sleeve WELDPLASTS1/S2
General accessories
Technical DataVoltage V~ 230 / 120 / 100Power W 1600 / 1800 / 1500
MaterialHD-PE, LD-PE, PP, PVC-UPVC-C, PVDF, ECTFE,PA
Welding rod mm 3 – 4Output kg / h 0.2 – 0.8 (PVCup to 1.15 kg/h)Size (L × W × H) mm 435 × 91 × 264
Integrated welding profilesHD-PE, PP, PVC-U,PVC-C, PVDF10 free profile storage spaces
Weight kg 4.7Conformity markProtection class I
Article No.:148.396 WELDPLASTS1, 230 V / 1600 W, 3 – 4 mm, Europlug148.395 WELDPLASTS1, 120 V / 1800 W, 3 – 4 mm, without plug148.394 WELDPLASTS1, 100 V / 1500 W, 3 – 4 mm, Europlug
Included with purchase: WELDPLASTS1, quick guide, 4 pre-heating nozzles14 mm, welding shoe K10, storage case
WELDPLAST S1:OutstandinglycompactWith the new WELDPLAST S1 compact extruder, youcan achieve perfect seam quality
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Air heated extrusion welder
FUSION 3
FUSION 3: Long and slim
With its long and narrow shape, the FUSION3 enablescomfortable work, even on the floor.
• High-quality welding performance• Compact and handy• Motor start-up protection prevents cold start• Simple operation• Dual-sided twist-free wire intake• 360° rotating welding shoe
Air heated extrusion welder
FUSION 3C
FUSION3C: Short and handy
The somewhat shorter FUSION 3C provides anastounding output volume of up to 3.6 kilograms perhour.
• High-quality welding performance• Compact and handy• Motor start-up protection prevents cold start• Simple operation• Dual-sided, twist-free wire intake• 360° rotating welding shoe
Technical DataVersion 3 – 4 Version 4 – 5
Welding rod mm 3 4 4 5Output PE kg/ h 2.0 – 2.5 2.7 – 3.6 2.1 – 2.6 2.7 – 3.6Output PP kg/ h 1.8 – 2.3 2.5 – 3.4 1.8 – 2.4 2.5 – 3.4Voltage V~ 230Power W 3500Material PE / PPSize(L × W × H) mm 670 × 90 × 180Weight kg 7.2Conformity markProtection class II
Article No.:118.300 FUSION3, 230 V / 3500 W, welding rod 3 – 4 mm, Europlug144.615 FUSION3, 230 V / 3500 W, welding rod 4 – 5 mm, Europlug
Included with purchase: FUSION3, welding shoe overlap 30 mm, storage case
Technical DataVersion 3 – 4 Version 4 – 5
Welding rod mm 3 4 4 5Output PE kg/ h 2.0 – 2.5 2.7 – 3.6 2.1 – 2.6 2.7 – 3.6Output PP kg/ h 1.8 – 2.3 2.5 – 3.4 1.8 – 2.4 2.5 – 3.4Voltage V~ 230Power W 3200Material PE / PPSize(L × W × H) mm 588 × 98 × 225Weight kg 6.9Conformity markProtection class II
Article No.:123.866 FUSION3C, 230 V / 3200 W, welding rod 3 – 4 mm, Europlug144.826 FUSION3C, 230 V / 3200 W, welding rod 4 – 5 mm, Europlug
Included with purchase: FUSION3C, blank welding shoe, storage case
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145.943145.944145.815145.812145.940145.816
146.643146.645146.649146.651
145.811145.488
148.817
148.816
149.421
149.420
Accessories FUSION3 / 3C
FUSION3C during the welding of a V-seam.Perfectly stored in the case.
Welding shoe complete45 × 30 × 54 mm blankweldingshoe74 × 50 × 58 mm blankwelding shoe
25 mm overlap30 mm overlap35 mm overlap
5 / 6 V-seam8 / 10 mm V-seam12 mm V-seam15 mm V-seam20 mm V-seam25 mm V-seam
5 / 6 mm fillet weld (a = 4.2 mm*)8 /10 mm fillet weld (a = 7 mm*)12 mm fillet weld (a = 8.5 mm*)15 mm fillet weld (a = 10 mm*)20 mm fillet weld (a = 14 mm*)25 mm fillet weld (a = 17.5 mm*)
Corner outside seam 8 mmCorner outside seam 10 mmCorner outside seam 12 mmCorner outside seam 15 mm
Corner seam 14 mmCorner seam 20 mm
* a = Welding seam thickness
45° angled adapter
90° angled adapter
Insulation sleeve FUSION3
Insulation sleeve FUSION3C
The insulation sleeve protects the machine from heat loss,as well as protects the operator from direct contact with theextruder.
General accessories
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• At 450 mm, it is the shortest in its performance class!• Motor start-up protection prevents cold start• Simple operation• Dual-sided, twist-free wire intake• 360° rotating welding shoe• Integrated electronics for stepless adjustment of the
preheating temperature and output quantity
Air heated extrusion welder
FUSION 2 Accessories FUSION2
In operation during container construction in China.
FUSION 2:The small powerhouse
The FUSION 2 convinces with its ergonomic design.The simple operation and first-class welding qualityhavehelped it to become the breakthrough product.
Welding shoe complete45 × 30 × 54 mm blankweldingshoe74 × 50 × 58 mm blankwelding shoe
25 mm overlap30 mm overlap35 mm overlap
5 / 6 V-seam8 / 10 mm V-seam12 mm V-seam15 mm V-seam
5 / 6 mm fillet weld (a = 4.2 mm*)8 / 10 mm fillet weld (a = 7 mm*)12 mm fillet weld (a = 8.5 mm*)15 mm fillet weld (a = 10 mm*)
Corner outside seam 8 mmCorner outside seam 10 mmCorner outside seam 12 mmCorner outside seam 15 mm
Corner seam 14 mmCorner seam 20 mm
* a = Welding seam thickness
45° angled adapter
90° angled adapter
Insulation sleeve FUSION2
General accessories
Technical DataVoltage V~ 230 / 120Power W 2800Material PE / PPAir temperature °C up to 340Plastification temperature °C up to 300Welding rod mm 4Output PE kg/ h 1.3 – 1.8Size (L × W × H) mm 450 × 98 × 225Weight kg 5.9Conformity markProtection class II
Artikel-Nr.119.200 FUSION2, 230 V / 2800 W, Europlug150.102 FUSION2, 120 V / 2800 W, CEEplug
Included with purchase: FUSION2, blank welding shoe, storage case
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Automated, modular, customized – WELDPLAST200-i / 600-i
LEISTERoffers you two modules for automated extrusion welding and 3D printing. WELDPLAST200-i and 600-iare set up to allow both simple and fully automated expansion and can be mounted on robots or integrated intomachines. This modular design allows you to bring your projects to fruition without making any compromises.
The drive and communication components of bothextruder modules, which can be freely chosen by theuser, can be tailored fully to meet individual needs.By incorporating additional sensors, the process canbe controlled and monitored as required.
Electrical and mechanical adaptation points arealready set up so that the modules for variousprocesses such as those requiring preheated air canbe integrated.
State-of-the-art industrial interfaces or similarinterfaces can be installed to aid communication.
Built-in extruder module
WELDPLAST200-i / 600-iCustomizedDepending on requirements – choosebetween extruder modules which canbe extended to meet specific needs
ModularSelect an extruder module and simplyadd the relevant hot air and communi-cation components
ControlledMonitor and control all parameterssuch as temperatures and emissions
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Built-in extruder module
WELDPLAST200-i / 600-i
• Automated: Designed for automated continuous operation• Up to date: All components are compliant with current
industry standards
WELDPLAST 200-i
WELDPLAST200-i / 600-i – robotic extrusion welding and 3Dprinting designed for automated continuous operation
Extrudermodule 600-i
Connectionkit 200-i / 600-i
Preheatedair kit 600-i
LHS 21L ClassicLHS 21L PremiumLHS 21L System
WELDPLAST 600-i
Technical data WELDPLAST200-i WELDPLAST600-i
Heating voltage V~ 230 230
Heating power W 600 800Welding rods / filament mm 3 – 4 4 – 5
Output 4 HD-PE kg / h 2 6
Plastic HD-PE,LD-PE, PP,PVC-U,PVC-C, PVDF,ECTFE,ABS, PC,PA,PS, PUR
HD-PE, LD-PE, PP
Weight full disassembly kg 15 22
Dimensions full disassembly(L × W× H) mm 660 × 191 × 220 876 × 191 × 210
Protection class I
Included with purchase: Extrusion module, CAD data, parts list, operating manual,suggested electrical diagram
Extrudermodule 200-i
Connectionkit 200-i / 600-i
Preheatedair kit 200-i
LHS 21S ClassicLHS 21S PremiumLHS 21S System
General accessories
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148.923
160.454
136.231
134.361
143.776
135.082
155.829
153.009
152.676
144.095
116.367123.173119.540
162.060
154.259
154.026
165.734
134.567109.984
113.268123.561149.265149.529149.530151.026161.941112.963
The WELDPLASTS4 during outdoor use in Spain.Draw welding on a PE-container with the DIODEPID.
General accessories hand extruder
Tool restWELDPLAST S2 / S2 PVC / FUSION2FUSION 3C
WELDPLAST S1
WELDPLASTS4 / WELDPLASTS6 /FUSION3
Pre-heat reflectorWELDPLASTS1/S2 / S2 PVC/ S4 / S6FUSION2 / 3 / 3C
Air filter WELDPLASTS1 / S2 / S2PVC(included with purchase)
Textile dust filter WELDPLASTS1 / S2PVC(in combination with Air filter)(not included with purchase)
Air filter FUSION2 / 3C
Air filter WELDPLASTS2
Corner Press Tool
Welding Gauge
Welding rod de-reeler
Storage case(included with purchase)WELDPLAST S6WELDPLAST S4 / FUSION3WELDPLASTS2 / S2 PVC / S1 /FUSION2/ 3CFUSION1
PLASTFIXlends the weld seam the necessary holding pressure.
Scraper blade
Contour scraper
Spare blade set of 3 pcs
Heating element230 V / 2600 W, WELDPLASTS6230 V / 2200 W, WELDPLASTS4 /S2 / S2 PVC230 V / 1100 + 1100 W, FUSION3230 V / 1750 W, FUSION2 / 3C230 V / 1000 W, WELDPLASTS1120 V / 1100 W, WELDPLASTS1100 V / 1050 W, WELDPLASTS1120 V / 1750 W, FUSION2230 V / 900 W, FUSION1120 V / 1150 W, FUSION1
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104.298 A
104.313 A
104.308 A
106.654 C
104.304 A
104.303 A
112.185 A
107.036
A
107.037
A
107.040
C
104.283 A
104.294 A
104.284 B
104.299 B
106.650 C
104.300 A
161.612 D
116.918 D
104.287 A
104.301 A
106.642 A
104.288 B
126.356 C
161.611 D
104.296 A
104.278 A
106.641 A
104.280 B
104.279 B
109.925 D
104.302 A
104.295 A
113.587 A
107.027 C
3.7
5.7
5
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Welding rods
Article
Profile
Colou
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kgWelding accessories div.
PA welding rod 3
PCwelding rod 3
PCwelding rod / ABS / ALPHA (Honda) 3
PURwelding rod 3
Xenoywelding band 2
PVDFwelding rod 3
POM welding rod 3
PC/PBTX Xenoywelding rod 3
Test bundles
Test bundle bodywork welding rods, each consisting ofprofile A pieces of 37 cm single marked6× HDPE,6× PP, 6× PA, 6× PC, 6× ABS, 6× PCABS/ APLHAHonda,6× PC / PBTP / Xenoy
Test bundles standard each consisting ofprofile A pieces of 37 cm single marked5× PVC-U,5× PVC-P,5× PP, 5× ABS, 5× HDPE,3× PC, 3× PA,3× POM, 3× LDPE, 3× PC / ABS / ALPHAHonda,3× PC / PBTP / Xenoy
Test bundle welding band each consisting ofprofile A pieces of 37 cm single marked9× HDPE,8× 2 mm white, 9× PP,8× 2 mm natural, 9× ABS,8× 2 mm white, 9× PC / PBTP/ Xenoygrey
ArticleProfile
Colou
r
kgWelding accessories PE
HDPEwelding rod 3
HDPEwelding rod 3
HDPEwelding rod 5
HDPEwelding rod 5
HDPEwelding band 1
LDPEwelding rod 3
HDPEwelding rod 2
HDPEwelding rod 2
Welding accessories PP
PP welding rod 3
PP welding rod 3
PPswelding rod, flame resistant 3
PP welding rod 5
PP welding band 2
PP welding rod 2
Welding accessories PVC
PVC-Uwelding rod 3
PVC-Uwelding rod 3
PVC-Uwelding rod 3
PVC-Uwelding rod 5
PVC-Uwelding rod 5
PVC-Uwelding rod 4
PVC-Pwelding rod (soft) 3
Welding accessories ABS
ABS welding rod 3
ABS welding rod 3
ABS welding band 1
Profile sizesProfile A Profile B Profile C Profile D
Dimensions in mm
111
112113
114 / 115116 / 117118 / 119
120121122
12 / 1513 / 1516 / 1718 / 1922 / 2336 / 37
Floo
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Flooring / Interior Decoration
Product overviewFlooring welding proceduresUNIFLOOR 500MINIFLOOR / MINIFLOOR Drive UnitGROOVER500-LPGROOVERGROOVYGeneral accessories
Hot-Air Hand Tools
TRIAC STTRIAC ATELECTRON STHOT JET SGHIBLI AWGeneral accessories
Promotes the life of the floor.
For aseptic applications.
Suitable for frequent cleaning.
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118 / 119 120 116 114 / 115
Closed-loop systemThe closed-loop technology means that the parameters are kept constant at all times, even in the event of voltage fluctuations, enab-ling reliable welding in the building site environment.Closed loop System Open loop System
Typ GROOVER500-LP GROOVER MINIFLOOR UNIFLOOR500
Area of applicationCordless Groovingmachine for elasticfloor coverings
Groovingmachine for elastic floorcoverings
Drive unit for welding elastic floorcoverings
Welder for welding elastic floorcoverings
Groove wide mm 2.8 / 3.5 2.5 / 2.8 / 3.5 / 4.0 2.5 – 4.0 2.5 – 5.0Groove depth mm 0.0 - 6.0 0.0 – 4.0 2.5 – 4.0 2.5 – 4.0
Speed m/min Phase 1 (Linoleum)4 – 6
Phase 2 (PVC, TPU, PU)8 – 12 0.5 – 4.5 0.7 – 7.5
Temperature °C - - 40 – 620 (with TRIACAT) 100 – 560Air flow range % - - 20 – 100 (with TRIACAT) 45 – 100Voltage V 120 / 230 120 / 230 100 – 230 230 / 120 / 100Frequenz Hz - 50 / 60 50 / 60 50 / 60
Power W 90 Phase 1 (Linoleum)350
Phase 2 (PVC, TPU, PU)700
drive unit5
with TRIACAT1605 2300 / 1800 / 1500
Weight kg 5.5 6.7 5.3 6.6 15.5Size mm 445 x 212 x 336 240 × 205 × 255 310 × 225 × 245 495 × 225 × 295 562 × 289× 440Cable length m - 3 3 3Startup parameters*Materials Linoleum, PVC,TPU,PULinoleum (Phase 1)PVC,TPU, PU(Phase2) Linoleum PVC, TPU, PU Linoleum PVC, TPU, PUSpeed m/min - 5 10 1.5 1.5 2.2 2.5Temperature °C - - - 400 – 450 500 – 550 400 – 450 450 – 550Air flow range % - - - 100% 100% 100% 100%Catalog page
*The parameters listed are purely reference values (room temperature 20°C).A test weld which takes into account the information provided by the materialmanufacturer is absolutely essential.
OverviewFlooring
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Procedures for welding floor coverings
Step 1:Milling the groovewith the GROOVER.
Step 2:Inserting the welding rod intothe groove with theUNIFLOOREhot-air welder.
Step 3:Removing the excess weldingrod with Quarter Moon Knifeor Trimming knife.
Step 4:Levelling the protrudingwelding rod with QuarterMoon Knife or Trimmingknife.
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UNIFLOOR500 – automatic, efficient, quiet
The automatic floor welder, UNIFLOOR 500, is suitable for welding resilient floor coverings made of plasticand antistatic ESD floors, as well as natural coverings made of linoleum and rubber.
Automatic floor welder
UNIFLOOR 500Automatic Nozzle Positioning(ANP) from LeisterThanks to Automatic NozzlePosi-tioning (ANP), the hot air blower canbe rotated in and out automaticallyby pressing the start button; the hotair blower rotates out automaticallyon contact with any wall.
Foldable pressure rollerThanks to the fold-up pressureroller, the welding rod can beinserted easily andwithout tiltingthe UNIFLOOR500.
Matching toolsA side cutter has been integratedinto the transport axis, so usersalways have the right tool for cuttingthe welding rod.
• reliable• user-friendly• universal• quiet• secure
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145.582165.176165.179
Article numbers169.612 UNIFLOOR500, 230 V/ 2300 W, EUplug169.613 UNIFLOOR500, 230 V/ 2300 W, industrial plug169.614 UNIFLOOR500, 230 V/ 2300 W, CHplug169.615 UNIFLOOR500, 120 V/ 1800 W, USplug169.616 UNIFLOOR500, 120 V/ 1800 W, with out plug169.617 UNIFLOOR500, 100 V/ 1500 W, JP plugScope of delivery:UNIFLOOR500 incl. de-reeler, nozzle adjustment gauge, hex key, torx key,quick guide, transportation box
Technical DataVoltage V~ 230 / 120 / 100Power W 2300 / 1800 / 1500Temperature °C 100 – 560Frequency Hz 50/60Weight kg 15.5 (incl. de-reeler and 3m cable)Speed m/min 0.7 – 7.5Air flow range % 45 – 100SizeL × W × H mm 420 × 270 × 215Nozzle outlet mm 1.6 (universal use)Conformity markingProtection class I
Brass wire brush with wooden handle
Side cutter
Nozzle adjustment gauge
Heatingelements 230 V / 2200 WHeating elements 120 V / 2100 WHeating elements 100 V / 1600 W
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MINIFLOOR– efficient and affordable for everyone
The MINIFLOORturns your hot-air hand tool into an automatic welder within seconds; increases the weld quality,facilitates work, and reduces time considerably. Its use is worthwhile from weld lengths of 1.20 m/4 ft., and thanksto its lightweight design of 5.3 kg/12 lbs., the MINIFLOORcan be transported effortlessly.
Hot-air welder
MINIFLOOR
Reverse compatibility:Thanks to the interchangeable inserts,even older TRIACmodels can beconnected without a hitch.
Tool-free assembly of thede-reeler: even if the de-reeler ismissing you may count on hassle-freehandling, as well as smooth feeding ofthe welding rod into the “air-slide” ofthe speed welding nozzle.
Incredibly fast: Despiteits light-weight design, the MINIFLOORoffersa welding speed of about 2 m/6.5 ftper minute, nearly double the speed ofmanual welding.
Thequick-lock fastening system atthe clamp allows for assembling /dismantling of the TRIACin amatterof seconds.The power supply for the hand toolis integrated in the MINIFLOORdriveunit and you have the possibility tosecurely fasten the cable.
The individually-adjustable,start-up delay of the MINIFLOORdrive unit enablesmodificiation of thestartup according to individual needs.The long guide ensures outstandingprecision along the seam.
The51 mm/2 inches minimumdistance from the wall, ensurestrouble-free welding around cons-truction pipes and L-skirts. Due toits compact height, the MINIFLOORseamlessly welds beneath obstacleswith a minimum clearanceof 295 mm/12 inches.
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105.432105.433
159.436
163.870
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Hot-air welder / drive unit
MINIFLOOR Drive Unit
• The only automatic welder with the possibility of connecting ahot-air hand tool in the simplest manner.
• Worthwhile from weld lengths of 1.20 m/4 ft.• Swiss Quality you can rely on.• Due to (51mm/2 inches) minimum distance from the wall,
there is only one required joint along the weld seam, andTHAT saves time!
• Weighting in at 6.6 kg / 15 lbs (incl. TRIACAT / nozzles) theMINIFLOORis a lightweight and easily transportable solution.
• NEW: Improved directional stability!
Technical DataMINIFLOOR Drive Unit only with TRIACATVoltage V~ 100 – 230 100 / 120 / 230Frequency Hz 50 / 60 50 / 60Power W 5 1600Temperature °C 40 – 620Air flow range % 20 – 100%Drive speed m/min 0.5 – 4.5 0.5 – 4.5Control Closed-loop Closed-loop/ DisplayBlower Brush motorWelding seam mm 2.5 / 3.5Size (L × W × H) mm 310 × 225 × 245 495 × 225 × 295Weight kg 5.3 6.6 (incl. Nozzles)Conformity marksProtection class I |
Professional, inexpensive, incredibly versatile: ThenewMINIFLOOR(TRIACplus drive unit) for smart professionals.
Accessories MINIFLOORDrive Unit
The MINIFLOOR is ideal for short joints and smallprojects.
MINIFLOORDrive Unit
Article No.:154.330 MINIFLOORdrive unit, with EU-plug; 230 V154.334 MINIFLOORdriveunit, with CH-plug; 230 V154.337 MINIFLOORdrive unit, with UK-plug; 110 V157.685 MINIFLOORdrive unit, with UK-plug; 230 V154.338 MINIFLOORdirve unit, with AUS-plug; 230 V154.335 MINIFLOORdrive unit, with US/JP-plug; 120 V154.336 MINIFLOORdriveunit, without plug; 230 VScope of delivery: Plastic case, Roller Holder, additional weight, Rubber padset 57 – 60 mm, Velcro fastener 2 pcs, quick guide
TRIACAT / TRIAC STAll models and part numbers can befound at chapter Hot-Air Hand Tools
Storage case MINIFLOOR
Carrying strap for Leister Case
Rubber pads for TRIAC-bracket(old generation 64 mm)
5 mm, tubular nozzle, push-fit
Speed weld nozzle,with small air-slide,push-fit on 5 mm tubular nozzle
4 mm5 mm (recommended)
Replacement Guidewheel 2.0 mm
Additional weight, increases thedirectional stability. Compatible withprevious models
General accessories
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Grooving machine
GROOVER500-LP
GROOVER500 LP – Grooving Cordless, Powerful, ReliableGrooving – even on uneven floors of plastic or natural materials, close to the edge or along a guide rail – all ina day’s work for the GROOVER500-LP cordless grooving machine from Leister. No more messy rat’s nests ofcables and tedious searching for electric power sockets on site. Your GROOVER500-LP lets you switch from oneroom to another in no time. Cordless, powerful, reliable - that’s your GROOVER500-LP.
Cordless battery operationwith maximum flexibility
LED lightfor illuminating the grooving area
Side stopfor grooving along rails
Sensing rollerfor reliable grooving – even onuneven floors
Manufacturedby Leister China
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Accessories GROOVER500-LPGrooving machine
GROOVER500-LP
Practical, useful and handy machine for use by flooring installer,floor layer, floor covering fitters, contractors and interior decora-tors.
Poly crystalline diamond tipped blade,130 x 3.5 mm, T6, conical profile
Universal tungsten carbide tippedblade, 130 x 2.8 mm, T12, parabolicprofile
Universal tungsten carbide tippedblade, 130 x 3.5 mm, T12, parabolicprofile
Vacuum cleaner adapter,connection diameter 27 mm / 36 mm
Dust bag black
• General-purpose milling cutter blade for plastic andnatural floor coverings
• Particularlystable on the three-point stand• Adjustable side roller for reliablegrooving on pimpled floor
coverings• Optimized rear guide roller for precisepositioning
The vacuum cleaner adapter allows to connect the tool to avacuum cleaner. Highest suction performance is guaranteed.
Technical dataBattery voltage V 18Battery capacity Li-Ion Ah 5.0Charger voltage V~ 230; 120Cutting speed rpm 5000Blade diameter mm 130Groovedepth adjustment mm 0 - 6, infinitely variableSize(L × W × H) mm 445 × 212 × 336Weight (incl. dust bag) kg 5.5Conformity markProtection class II
Article No.:167.451 GROOVER500-LP, 230 V, Universal tungsten carbide tipped
blade, 130 x 3.5 mm, T12, parabolic profile, with CH/ EUplug168.171 GROOVER500-LP, 120 V, Universal tungsten carbide tipped
blade, 130 x 3.5 mm, T12, parabolic profile, with USplug
Included with purchase: Groovingmachine, 2x battery pack LP18/5.0,charger, vacuum cleaner adapter, dust bag black, dust pipe, union nut,hex key, quick guide, transportation box
120 www.leister.com
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Grooving machine
GROOVER
GROOVER:Dust-free milling
The GROOVERgrooving machine cuts welding groovesinto thick, tough floor coverings made of PVC-P,PEandlinoleum. The tool glides on three rollers and cuts a uni-form groove depth, even at high speeds.
Accessories GROOVER
Strong drive suitable for PVC, PUR and linoleum materials.
• Cuts grooves into of all types of floor coverings• Extremely high, two stage cutting speeeds• Adjustable guide roller for tracking accuracy• Reduced dust particles when used with dust bag• Cutting close to the edge possible
110 × 3.5 mm, tungsten carbide-tipped blade, trapezium profile
110 × 4 mm, tungstencarbide-tipped blade, round profile
110 × 2.8 mm, tungsten carbide-tipped blade, round profile
110 × 3.5 mm, tungsten carbide-tipped blade, round profile
110 × 3.5 mm, diamondcuttingblade, semi-round profile
Storage case(included with purchase)
Article No.:108.393 GROOVER230V, tungsten carbide tipped blade 110 × 3.5 mm,
trapezium profile, with Euro plug, storage case111.032 GROOVER230V, tungsten carbide tipped blade 110 × 3.5 mm,
round profile, with Euro plug, storage case108.397 GROOVER120V, tungsten carbide tipped blade 110 × 3.5 mm,
trapezium profile, with UKplug yellow, storage case112.238 GROOVER230V, tungsten carbide tipped blade 110 x 3.5 mm,
trapezium profile, with UKplug, storage case108.395 GROOVER120V, tungsten carbide tipped blade 110 × 3.5 mm,
trapezium profile, with USplug polarized, storage case109.930 GROOVER230V, tungsten carbide tipped blade 110 × 3.5 mm,
trapezium profile, with AUSplug, storage case
Technical DataVoltage V~ 120 / 230Power W 350 / 700 (2 levels)
Cutting speeds rpmLevel1: 14 500 (350 W)Level2: 18 500 (700 W)
Groovedepth adjustment mm 0 – 4Size(L × W × H) mm 240 × 205 × 255Weight kg 6.7 (with 3 m cable)Conformity markingApproval markProtection class II
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• Lightweight and handy• Groove preparation without milling• Clean transition from machine-milled groove to the closure• Ideal for surfaces that are small and difficult to access• Precise work thanks to roller guide• Groove gouging up to connecting walls• Adjustable groove depth
GROOVY:Lightweight and handy
The new “GROOVY” gouging tool is the lightweight, handy tool for the experienced layer of plastic floor coveringsmade of PVCor linoleum. Its ergonomic shape makes it possible to achieve the desired groove width and depth upto the connecting walls, defined and clean-cut, with little pressure.
Accessories GROOVY
Protective plug
Blade 3.5 mmBlade 2.5 mm
Replacement Guide wheelGuide wheel 1.8 mm
Ideal for surfaces that are small and difficult of access
Executing clean grooves up to connecting walls
Precise and simple guidance thanks to integrated guide rollers
Gouging tool
GROOVY
Technical DataGroovewidth mm 3.5Groove depth mm 0.5 – 2.5Size (L × W × H) mm 180 × 42 × 92Weight kg 0.290
Article number:150.809 Gouging tool “GROOVY”3.5 mm for elastic floor coverings
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100.303107.144
105.576131.867
105.567105.575
105.431
105.432
105.433
107.139
107.137
159.848
160.550
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B 106.992106.993
165.937
107.270
142.281
148.933
151.068
106.970106.971
106.966106.968
150.809
150.815154.717
157.544
117.000
117.005
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106.969
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138.902
138.539
116.798
142.647
160.353
161.152
161.207
164.048
160.015
159.239
General accessories
Tubular nozzle5 mm, 15° angled, push-fit (TRIAC)5 mm, 15° angled, push-fit (HOTJET)
Tubular nozzle5 mm, 90° angled, push-fit (TRIAC)5 mm, 90° angled, push-fit (HOTJET)
Tubular nozzle5 mm, 150 mm, straight (HOTJET)5 mm, 100 mm, straight (TRIAC)
Speed weld nozzle3 mm, with small air-slide, push-fit on
5 mm tubular nozzle4 mm, with small air-slide, push-fit on
5 mm tubular nozzle5 mm, with small air-slide, push-fit on
5 mm tubular nozzle
Speed weld nozzle4.5 × 12 mm for fillet weld, push-fit on
5 mm tubular nozzle8 mm welding, push-fit on 5 mmtubular nozzleSpeed weld nozzle5 mm, with small air-slide, curved,push-fit on 5 mm tubular nozzle3 mm, with small air-slide, curved,push-fit on 5 mm tubular nozzle
Speed welding nozzle,push-fit on 5 mm tubular nozzle5.7 mm, profilee A7 mm, profilee B
Smoothing Nozzlepush-fit on 5 mm tubular nozzle
Wide slot nozzle150 × 12 mm,push-fit (ELECTRONST)
Scraper nozzle (ELECTRONST)
Protective tube (ELECTRONST)
Tool stand (ELECTRONST) (recco-mended)
Pressure rollerfor welding rods 4 – 5 mmfor welding rods 2 – 4 mm
Hand grooving toolSpare blades for hand grooving tool
Gouging tool “GROOVY”3.5 mm forelastic floor coverings
Blade 3.5 mmBlade 2.5 mm
Leister Universal scissors 260 mmwith special shaft grinding
Trimming knife with 0.6 mm spacer forvinyl and linoleum with 5 spare bladesincluded
5 spare blades
1 universal spacer 0.6 mm
Quarter Moon Knife including leathercase, 100 mm stainless steel blade
Trimming guide,to use with spatula (106.969)
Leister cutter with four spare blades
Hooked blade for LEISTER-cutter(10 dispenserwith 10 pcs=100 pcs)
Straight-edge blade for LEISTER-cutter(10 dispenserwith 10 pcs = 100 pcs)
Brass brush
Brass brush 3 mm
Cable cord roller 25 m PUR5 × 2.5mm², with 1 × CEE400 Vand 2 × EUsocket 230 VCable cord roller 25 m PUR5 × 2.5mm², with 1 × CEE400 Vand 2x T23CHsocket 230 VCable cord roller 25 m PUR5 × 2.5mm², with 1 × CEE400 Vand 2 × TypEwith ground pin socket 230 VCablecord roller45 m, 4 × 230 V,EUsocket
Cable extension cord 15 m PUR5 ×2.5 mm², with CEE400 V plugCable extension cord 15 m PUR3 ×2.5 mm², with EUplug 230 V
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Leister. We know how.
Leister is a world leader in the industry and one of the pioneers in the fields of hot-air, hot-wedge and extrusionwelding processes.Leister Technologies AG manufactures high-quality welding machines for demanding work for all industries, inwhich plastic is processed.
Hot-air weldingHand tools, automatic welders, stationary welding machines
In hot gas welding, the thermal energy is controlled. Heated air is fed intothe workpiece and the required amount of pressure is exerted onto thewheels.
Combi-wedge weldingCombi-wedge welding machines
When Combi-wedge welding (combination of a heated wedge and hot air),preheating of the air and the actual welding process is carried out over awedge. The preheated air also takes partial cleaning of the workpieces.
Pendulum WeldingHand tools
Pendulum welding requires a welding rod similar to the base material. Bothsurfaces are then heated using hot air. Using an up and down, pen-dulum-like motion and consistent downward pressure, the two are joined.
Hot-wedge weldingWedge welders
The process where the wedge is heated directly by heating cartridges. Thegenerated heat is transferred directly onto the workpiece. This method alsois suitable for thicker materials.
Extrusion WeldingExtrusion Welders (FUSION& WELDPLAST)
In extrusion welding, the substrate is preheated with hot air and connectedby adding the extrudate. The welding rod is fed into the heater barrel andthe plast is processed by the extruder screw.
Draw Welding (Speed Welding)Hand tools
This welding method requires the use of a speed welding nozzle. Preheatthe surfaces to the apropriate temperature. The surfaces are plasticized byhot air and joined under consistent downward pressure.
Heating elementHot air nozzle
Hot wedge
Pressure wheel
Pressure wheel
Pressure wheel
Hot air nozzle
Preheated air
Welding rod
Welding rod
Plastic membrane
Plastic membrane
Plastic membrane
Outlet (hot air)
Welding direction
Welding direction
Welding direction
Welding direction
Hot air nozzle
Hot air nozzle
Pendulum
Preheated air
Downforce
Downforce
Base material
Base material
Base material
Welding direction
Hot air nozzle
Draw welding nozzle
Extruder screw
Downforce
Welding rod
Preheated air
Know-how
Welding Methods
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Plastic welding with Leister
In plastic welding, thermoplastic materials are joined through the combination of thermal energy, pressure and wel-ding speed. Combined, these key factors are the main considerations in the welding of many types of applicationsincluding: roofing, civil engineering, tunneling, tents & tarps, signs & banners, floor coverings, vehicle repairs, plasticfabrication and many more.
Know-how
Weld Types / Weld Geometries
Welding without filler material
Welding with additional material
Overlap
Keder / Piping
Hem
Pole pockets
Tape
Antivandalism
X-seam
Corner seam
V-seamFloor seam
Fillet weld seam
Overlap seam
Outside corner seam
Double seam w/test channel
Special applications
Roofing
Technical Textiles
Civil Engineering / GEO
Plastic Fabrication
Flooring
126 www.leister.com
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Contents
We take the greatest care in presenting correct, complete andup-to-date information. However, we can assume no responsi-bility whatsoever for the information offered in this catalog. Wereserve the right to modify or update all information at any timewithout prior notice.
Copyrights and trademarks
All text, images, graphics as well as their arrangement aresubject to copyright protection and other laws on the protectionof intellectual property. The reproduction, alteration, transmissi-on or publication of this catalog in part or in its entirety, exceptfor personal, non-commercial use, is prohibited in all possibleforms.
All the marks featured in this catalog (protected all brandmarks, logos and business names) are the property of LeisterTechnologies AG or third parties and may not be used, perma-nently downloaded, copied or distributed without prior writtenconsent.
Specifications
Specifications are subject to change at any time without priornotice.
© Copyright by Leister.
Legal Information
TheLeisterGroup, its employees and distributionnetwork arecommitted to be strong and reliablepartners, giving you the opportunity to move yourbusiness forward.»
«Recognizedas the world-wide leader indeveloping and producing quality products.
«
Serving all corners of the globe since 1949,with representation in over 100countries we arelocal world wide and close to our customers.»
«
With strong technical and application competenceLeisterprovides standard products and customengineeredsolutions to all major industries.»
«
«Leister– the synonym for quality,»innovation and technology.
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© Copyright by Leister, Switzerland
Leister Technologies AGGalileo-Strasse 106056 Kaegiswil / Switzerlandphone: +41 41 662 74 74fax: +41 41 662 74 [email protected]
Leister Technologies LLCItasca, IL 60143 / USAphone: +1 855 534 [email protected]
Leister Technologies Ltd.Shanghai 201 109 / PRCphone: +86 21 6442 [email protected]
Leister Technologies KKOsaka 564-0051 / Japanphone: +81 6 6310 62 [email protected]
Leister Technologies Benelux BV3991 CEHouten / Nederlandphone: +31 (0)30 [email protected]
Leister Technologies Italia s.r.l.20090 Segrate / Italiaphone: +39 02 [email protected]
Leister Technologies India Pvt600 041 Chennai / Indiaphone: +91 44 2454 [email protected]
Leister TechnologiesDeutschland GmbHD-58093 Hagen / Germanyphone: +49-(0)[email protected]
Swiss Made. LeisterTechnologiesAGisan ISO 9001certified enterprise.
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