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LAUDSFoundry Equipment GmbH
Copyright Lauds Foundry Equipment GmbH 2021c
Type of Equipment Page No
About Lauds 3, 4
Our Range of Equipment 5
Continuous Mixers 6, 7, 8, 9, 10
Mould and Material Handling 11, 12, 13, 14
Sand Reclamation 15, 16, 17, 18, 19, 20
Core Machines 21, 22, 23
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CONTENTS
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Lauds Foundry Equipment GmbH is a technology leader supplying state of the art
technology and equipment into the foundry industry. Lauds has been operating
in the industry for 18 years, building a track record to prove that our systems
are built to withstand the demanding environment of the foundry.
We have a team of specialists with years of experience in the running of foundries
and have specialised knowledge on foundry design and advanced technology.
Where others have failed, we have paid attention, ensuring that we develop
machines that can stand the test of time.
Originally starting in South Africa, we designed and developed a range of foundry
equipment that has enabled us to launch into the global market with confidence.
We opened operations in Germany in 2014, moving all IP into Germany with the
view to improving a good product range into the best it could possibly be. We can
confidently state that we are achieving this.
All our equipment is CE marked. This accreditation has allowed Lauds to focus
on market share knowing that each set of systems delivered from our facility in
Germany comes with a stamp of German approval and superior engineering.
State of the art technologies have become standard practice when designing
our vast range of equipment. Our systems are continuously improving as we
take heed of our clients’ requests and implement changes immediately to best
suit their requirements. Lauds is focused on being the supplier of choice. We
consider every client a long-term partner. Investing with Lauds is investing in
your future.
We provide a complete turnkey solution, keeping all aspects from design,
fabrication, installation and commissioning under one roof and all our equipment
is covered by a 2-year guarantee period.
To download an electronic version of this brochure, please visit our website.
OUR STORY
definition: laud
verbformal1. to praise (a person or their achievements) highly.synonyms: praise, applaud, acclaim, commend, admire, approve of, make much of, sing the praises of, speak highly of, pay tribute/homage to.
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ABOUT LAUDS
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Foundry Division
• No-Bake Equipment• Continuous Mixers, 1 – 100 mtph• Specialized Mixers: Mobile, Dual-Head and Three-Arm Variable Height• Specialized Heavy Duty Shakeouts Built to Suit• Lauds High-Level Primary Sand Reclamation Rhino Series• Lauds Low-Level Primary Sand Reclamation • Lauds Secondary Reclamation (LSR 2.5 – 40mtph)• Green Sand Back to Core Shop Reclamation through Secondary Attrition• Handling Equipment, Storage Hoppers• Pneumatic Conveying Systems• Dense Phase Pneumatic Conveying• Heat Treatment Furnaces• Drying Ovens for Core and No Bake Moulds• Waste Management Systems, Green Sand, Cold Box and No-Bake• Material Handling Equipment• Dust / Fume Extraction• Siemens Controls• ABB Controls• Customized Solutions
Core Blowers
• LFE FSE Core and Mould Blowing Machine Fully Automated from 6 – 120 litre• LFE 3000 Core and Mould Machine High Speed 6.5 – 35 litre• LFE Jobbing Machine 1 – 40 litre• LFE Core Blower Test Bench Lab• LFE Gassing Systems Amine/CO2
• LFE Scrubber Units• LFE Scrubber Systems• Complete Machine Refurbishments• Control Stations• Fully Automated Sand Preparation and Delivery Systems for Core Shop detail Cold Box and CO2
OUR RANGE OF EQUIPMENT
FOUNDRY EQUIPMENT
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Copyright Lauds Foundry Equipment GmbH 2021c
SAND MIXERS
Pivotal Power and Speed
Lauds Basic, Advanced and High Speed
Output Rangemtph
Trough Drivekw
Resin PumpkW
Hardener PumpkW
LB/LA/LHS 1 4 0.37 0.18
LB/LA/LHS 1-3 5.5 0.37 0.18
LB/LA/LHS 3-6 5.5/7.5 0.37 0.18
LB/LA/LHS 6-12 11/15 0.37 0.18
LB/LA/LHS 12-20 15/18.5 0.37 0.18
LB/LA/LHS 20-35 18.5/22 0.37 0.18
LB/LA/LHS 35-45 22/30 0.37 0.18
LBA/LBHS 45-60 30/35 0.37 0.18
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Features:
The Lauds range of sand mixers are offered with two options:
• Standard half moon blades for the conventional sand mixers running at between 500 and 650 rpm
Bolt-on for mixers 20 - 60Mtph for ease of maintenance and replacement
• T-Blade configuration for Lauds High Speed High Intensity Mixer running at 900 rpm
Please discuss with our technical team which one of the two options would best suit your requirements
Dimensions (mm)
A B C D E F G
1747 907 725 697 512 1270 400
1747 907 725 697 512 1270 400
2786 1088 1515 1376 1520 2370 600
2955 1082 1712 1534 1505 2470 700
3809 1336 2255 2080 1415 2500 750
3070 723 2344 1811 1296 2107 750
3405 800 2320 2076 1460 2496 1000
3737 835 2605 2330 1575 2735 1000
Lauds Pivotal Mixer
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SAND MIXERS
Belt Articulate Power and Speed
LaudsBelt Articulate
Output Rangemtph
Trough Drivekw
Jib 3mDrivekw
Jib 4mDrive kw
Resin Pumpkw
Hardener Pump
kw
Belt Speedrpm
LBA/LBHS 6-12 11/15 1.5 2.2 0.37 0.18 78
LBA/LBHS 12-20 15/18.5 2.2 3 0.37 0.18 78
LBA/LBHS 20-35 18.5/22 3 4 0.37 0.18 78
LBA/LBHS 35-45 22/30 3 4 0.37 0.18 78
LBA/LBHS 45-60 30 4 5.5 0.37 0.18 110
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CONTINUOUS MIXERS
Dimensions (mm)
A B C D E F G
4875 931 2938 1937 2801 1552 2535
5457 931 2938 2519 2801 1430 2535
5350 1215 3000 2350 3205 1415 2200
5632 600 3000 2632 3445 1490 2455
9080 675 6000 3080 3445 1320 2650
Lauds Belt Articulate Mixer
Copyright Lauds Foundry Equipment GmbH 2021c
Screw Articulate Power and Speed
LaudsScrew Articulate
OutputRangemtph
TroughDrivekw
Jib 3mDrivekw
Jib 4mDrivekw
Resin Pumpkw
HardenerPump
kw
ScrewSpeedrpm
LSA / LSAHS 6-12 11/15 4 5.5 0.25 0.18 68
LSA / LSAHS 12-20 15/18.5 5.5 7.5 0.25 0.18 68
LSA / LSAHS 20-35 18.5/22 5.5 7.5 0.37 0.18 68
LSA / LSAHS 35-45 22/30 7.5 11 0.37 0.18 68
LSA / LSAHS 45-60 30/35 11 15 0.37 0.18 68
SAND MIXERS
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CONTINUOUS MIXERS
Dimensions (mm)
a b c d e f g
4540 1281 3178 1653 2844 1488 2636
5420 1281 3178 2235 2844 1460 2636
5350 1215 3000 2350 3205 1415 2200
5632 1330 3000 2632 3205 1490 2458
Lauds Screw Articulate Mixer
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SAND MIXERS
Lauds Auto Calibrate
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Features:
Lauds Auto calibration units are state of the art. We monitor viscosity fluctuations and ensure the pumps are running at 99%
accuracy.
Effectively, the measuring tubes will measure out the VSD setting and with an ultrasonic level switch we measure the
displacement at the real time and if the displacement is more or less of the original set value, the VSD will automatically
adjust itself to bring the flow inline with percentage requirements.
Copyright Lauds Foundry Equipment GmbH 2021c
SAND MIXERS
Mobile Mixers
• Mixers ranging from 20mtph to 60mtph dual
head applications. Suited to customer throughput
requirements.
• Variable height.
• Full high spec Lauds advanced technology with
complete temperature sensitive autoblend, and
autocalibration systems.
• Fully remote-controlled.
• Specific to the clients needs
• Siemens or ABB or Allan Bradley controls
• On-site software customisation is available
Portable Mixers
• These mixers are utlised specifically where a speciality sand may
be needed for large applications and where a foundry would
typically use chromite or zircon facing in steel applications where
high temperatures come in contact immediately with the sand
surface.
• The mixer provides the flexibility to move your chromite or zircon
sand requirements directly to the moulding area instead of
moving the mould to the mixer.
• These mixers come with a detachable hopper that can be filled
with any combination of material, loaded on top of the mixer
and taken directly to the area required.
• This system is fully portable - meaning all controls, chemicals
and pumps are suitabed in the frame of the portable unit.
Speciality Mixers
• 3 arm custom built units for maximum floor
coverage
• Variable height hydraulic adjustment for various
box sizes suited to customer requirements
• Dual Head systems suited to customer throughput
requirements
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MOULD HANDLINGMOULD HANDLING
Multi Loop
For variation in mould sizes, depth and width. These can be accommodated on the below platon sizes and if this does not
suit your requirements we will happily customise any configuration you may require to suite your production. Our multiloop
lines can be mechanised or fully automated. Please keep in mind, production volumes are controlled through curing times.
Multi Loop
Machine mmSize
1000Size
2000Size
3000Size
4000Size
5000Size
6000Size
7000
Mould Size
WidthLenght
810610
1010 810
12101010
1610 1210 2010 14102510 1810
3210 2010
COMPLETEFOUNDRY PRODUCTION SOLUTIONS
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Lauds Foundry Equipment GmbH will evaluate
your individual foundry requirements with regards
to demographics and process flow, giving you a
complete solution from moulding, casting and
cooling, reclamation to final product handling.
This is a typical illustration of a greenfield foundry
layout.
Copyright Lauds Foundry Equipment GmbH 2021c
Rotary Moulding
Machine Size 1000 Size 2000 Size 3000 Size 4000
Mould Size
Length 810 1010 1210 1610
Width 610 810 1010 1210
Depth Half Mould 310 360 435 475
MOULD HANDLING
Rollover Draw
Machine Size 2000 Size 3000 Size 4000 Size 5000 Size 6000 Size 7000
Mould Size
Length 1010 1210 1610 2010 2510 3310
Width 810 1010 1210 1410 1810 2010
Depth ½ Mould 360 435 485 560 710 760
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Rotary Moulding
For fixed height and size boxes as set out below, the rotary moulding offers you a much higher throughput production for
products of similar size or shape. Production throughput can be expected above 25 moulds per hour depending on size
and curing times. Please note all below sizing can be customised to any specification you may require.
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Design and Layout
Lauds Foundry Equipment GmbH’s Engineering Team use state of the art 3D design software to develop and improve our
equipment. Using the latest design software allows LFE to visualise the machinery before it is built. The software also makes
it possible to have insight to the stresses the machine can experience.
We will supply a detailed 3D layout for all equipment quoted, depicted in the customers facility so that an accurate look
and feel can be obtained to assist with decision making.
MOULD HANDLING
MOULD HANDLING
Model Max. Load kg
Max. Clamp
mm
Min. Clamp
mm
Max. Swing Radium
mm
Height to Pivot mm
Box Pivot Available
mm
Powered Resolution
Lauds Electric Manipulator
LEM 1 360 760 285 360 1020 No No
LEM 2 1000 985 385 760 1690 Yes Optional
LEM 3 1010 1310 410 810 1710 Yes Optional
LEM 4 1260 1710 560 835 2010 Yes Optional
Lauds Hydraulic Manipulator
LHM 1 1010 1460 560 810 1710 Yes Yes
LHM 2 2010 1510 560 1110 1990 Yes Yes
LHM 3 3010 1860 760 1210 2310 Yes Yes
LHM 4 4010 2360 1010 1510 2710 Yes Yes
Lauds Large Manipulator
LLH 1 1510 1460 785 810 1235 Yes Yes
LLH 2 3010 1760 960 960 1810 Yes Yes
LLH 3 5010 1910 1110 1060 1985 Yes Yes
LLH 4 7510 2510 1260 1135 2385 Yes Yes
LLH 5 1000 3200 1650 1250 2495 Yes2 Yes
LLH 6 15000 3750 2000 1300 2550 Yes2 Yes
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Manipulators
The Lauds range of manipulators have been designed to accommidate electric, hydraulic and large manipulators. We pride
ourselves in the high quality German design on reliablity, efficiency and precision.
Copyright Lauds Foundry Equipment GmbH 2021c
MOULD HANDLING
Compaction Tables Stand Alone Units
Model Table Sizemm
Max. Load kg
LCT 1 800 x 1290 1285
LCT 2 900 x 1590 2700
LCT 3 1000 x 2270 4800
LCT 4 1210 x 2270 4800
LCT 5 2500 x 3130 7600
LCT 6 2510 x 3390 7600
Compaction Tables Multi Loop
Size Bolster Size mm
Max. Load kg
1000 810 x 610 400
2000 1010 x 810 900
3000 1210 x 1010 1400
4000 1610 x 1210 2950
Compaction Tables
All Lauds compaction tables can be either manual or automated with the option of VSD control on feed speed and vibration for ease of variation on compaction requirements to suit product flow.
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Tilt and Shakeout Combo
• Crane suspends mould box and loads onto the shakeout deck
• Mould sizes up to 6x6m
• Mould weight up to 40t
• Throughput 6-40mtph
Vibro Feeder
• For knockout and material handling
• Additional pre-screening can be achieved with minor mofication.
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PRIMARY RECLAMATION HIGH LEVEL AND LOW LEVEL
Lauds Low Level Sand Reclamation
Model Throughput Extractionm3/hr
Deck- Loading Vibratory Motors
Deck Areamm
L 6 6mtph 18000 1 500kg 2 x 8kw 1590 x 1590
L 10 10mtph 22800 2 000kg 2 x 8.5kw 1800 x 1800
L 12 12mtph 42000 3 500kg 2 x 8.5kw 2490 x 2490
L 15 15mtph 52300 5 500kg 2 x 13kw 3090 x 2490
Low Level Reclamation
Lauds German Engineered Low Level
Systems comprise of fully integrated high
wear materials for longer life cycle.
The unit is made using superior plate
thickness to ensure rigidity and structural
integrity. Our decks can have a combination
of steel or nylon lining to accommodate
different castings.
All our systems come with a standard 24
month guarantee.
Lauds High Level Sand Reclamation - Rhino Series
Model Through-put Extraction Deck-Loading Vibratory Motors Deck Area mm
LHL5 3 - 5mtph 3000m3/hr 3000kg 5.5kw 1200 x 900mm
LHL8 5 - 8mtph 4200m3/hr 5000kg 2 x 5.5kw 1200 x 1300mm
LHL12 8 - 12mtph 6300m3/hr 10 000kg 2 x 8kw 1500 x 1550mm
LHL20 12 - 20mtph 9700m3/hr 10 000kg 2 x 9.8kw 1800 x 2000mm
LHL30 20 - 30mtph 16900m3/hr 12 000kg 2 x 13kw 2500 x 2500mm
LHL40 30 - 40mtph 20300m3/hr 12 000kg 2 x 18.7kw 3000 x 2500mm
High Level Reclamation
Lauds Rhino Series High Level Systems are manufactured from
heavy duty and high wear resistant steel to ensure long life
cycles that stand the test of time.
All our systems come with a standard 24 month guarantee and
these warrantees can be extended to up to 5 years if a service
plan is entered into.
SAND RECLAMATION
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Copyright Lauds Foundry Equipment GmbH 2021c
PRIMARY RECLAMATION HIGH LEVEL AND LOW LEVEL
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Lauds Cooler
Model Waterl/min
Fanm3/hr
Extractionm3/hr
Max. Electrical Powerkw
LC 1 27gpm 126 1000 1600 4
LC 3 54gpm 262 1400 2200 7.5
LC 6 108gpm 492 2500 3200 15
LC 10 163gpm 744 4500 5500 22
LC 12 168gpm 768 5000 6400 30
LC 15 211gpm 960 6400 8000 30
LC 20 282gpm 1260 9300 11000 45
LC 25 352gpm 1602 2x5000 13000 2 x 30
LC 30 422gpm 1920 2x6400 16200 2 x 30
Lauds Vator
Vator 6 To suit L6
Vator 10 To suit L10
Vator 15 To suit L15
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SAND RECLAMATION
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PRIMARY RECLAMATION HIGH LEVEL AND LOW LEVEL
Lauds Pressure Vessel
Model PipeBore
Throughput100m
Typical Air Consumption at 4 Bar / 58 PSI
30m 50m 75m 100m 150m
SCfm Nm3 /min
SCfm Nm3
/minSCfm Nm3
/minSCfm Nm3
/minSCfm Nm3
/min
PV 1 50mm 2” 1 Mtph 25 0.71 31 0.88 39 1.11 30 2.24 105 2.94
PV 3 80mm 3” 3 Mtph 45 1.27 58 1.66 75 2.14 100 2.8 140 3.92
PV 6 100mm 4” 6 Mtph 59 1.67 79 2.25 108 3.08 130 3.64 210 5.88
PV 10 125mm 5” 10 Mtph 95.5 2.71 128 3.62 174 4.95 260 7.28 320 8.96
PV 12 150mm 6” 12 Mtph 136 3.85 182 5.16 251 7.11 300 8.4 430 12.04
PV 15 150mm 6” 15 Mtph 143 4.06 191 5.14 259 7.34 370 10.38 505 14.14
PV 20 150mm 6” 20 Mtph 149 4.23 197 5.6 266 7.55 580 16.24 678 19.01
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Copyright Lauds Foundry Equipment GmbH 2021c
Lauds Vibratory Shakeouts
Model width x length
Moulding WeightTon
Vibratory Outputkw (x2)
LVS 1500/1500 3 2.5
LVS 1500/2000 4 2.5
LVS 1500/2500 4 2.5
LVS 1500/3000 5 3.8
LVS 2000/2000 4 3.8
LVS 2000/2500 5 4.3
LVS 2000/3000 6 6.2
LVS 2500/2500 7 6.2
LVS 2500/3000 10 6.2
LVS 3000/3000 12 10
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SHAKE-OUT SYSTEMS
Lauds can
custom build any shakeout according to
your requirements
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SECONDARY RECLAMATION
Lauds Secondary Reclamation
Model Technical DataDimensions (mm)
mtph VibratoryMotors
kw Extraction fm
Fan A B C D
LSR2.5 2.5 4 1.5 30 7.5kw 2070 2560 1675 900
LSR5 5 8 6 1.66 15kw 3070 3560 2675 1151
LSR10 10 16 12 3.4 30kw 3070 3560 2675 1151
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SAND RECLAMATION
Copyright Lauds Foundry Equipment GmbH 2021c
SECONDARY RECLAMATION
The L.S.R. unit comprises of two vibratory motors per set, each fixed onto a steel plate lined with ceramic material. The primary reclaimed sand is gravity fed into the L.S.R. unit with the aid of a calibrated gate valve. The sand enters between the ceramic plates which have a pneumatic actuator, at a set pressure, which maintains the grains of sand between the plates long enough to condition the sand against each other by vibration. The two opposing plates vibrate using sand on sand action to clean the resin off. The correct pressure ensures no damage is done to the sand but only allows the removal of additional resin.
Aggressive fluidization then allows for the resin to be extracted into the filter unit. The sand can then be taken back into the moulding process, by way of pneumatic transfer, with a minimum percentage virgin addition being required.
Different parameters can be set namely;
• Sand Feed Rate• Amplitude of motors• Pressure on the ceramic plates against the sand
Advantages of the L.S.R• Low Investment Cost• Extremely Low Power Consumption – 17.5kw @ 5mtph• Compact Design• 50% reduction in L.O.I. in some cases• Patented Vibratory Conditioning• 24 Month Standard Guarantee
Please note each process is different yielding different results and dependent on sand conditions and application you may find result vary slightly from each resin basis.
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CORE MACHINES
16L - 35L Rotary Core Machine
Tool Diameter 430 560
Table Diameter 1450 1570
Station 1 Shoot Station
Station 2 Gas Station
Station 3 Take Out station
Compressed Air Pressure 6 - 8 Bar
Air Receiver Capacity 80 L
Sand Cylinder Capacity 16 L
Vibrator Hoppers Capacity 170 kg
Vertical Table Stroke 80 mm
Core Ejection Stroke 240 mm
Table Travel Stroke 120 Degrees (Per Cycle)
Power of Shoot and Gas Station Cylinder 5000 kg
Operating Voltage 380 V Three Phase with Neutral
Total Connected Load 30 kw
Control Solid State
Overall Length - With Cabinet 4010 mm
Overall Width - With Cabinet 2250 mm
Overall Height 2830 mm
* Unless Otherwise Requested
As it is our policy to improve machine design and performance to customers application, we reserve the right to vary at
any time the design and specification of the machine described.
CORE MACHINES
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10L - 150L FSE Core Machine
Vertical Core box size Max. 1200(L) x 900(W) x 600(H) mm
Horizontal Core box size Max. 1200(L) x 600(W) x 600(H) mm
Shoot Plate size Max. 1200 mm x 900 mm
Table Plate size Max. 1300 mm x 1000 mm
Compressed Air Pressure 6 - 8 Bar
Air Receiver Capacity 2500 L
Sand Cylinder Capacity 80 L
Vibrator Hoppers Capacity 270 kg
Vertical Head Stroke 400 mm
Core Ejection Stroke 300 mm
Core Clamp Stroke - Vertical core 200 mm
Table Travel Stroke 1400 mm (To one side)
Power of Hydraulic Table Cylinder 13000 kg
Operating Voltage 380 V Three Phase with Neutral
Total Connected Load 45 kw
Control Solid State
Overall Length 4400 mm
Overall Width - Cabinet 2760 mm
Overall Height 2950 mm
* Machine is vertical and horizontal core compatible. * Unless Otherwise Requested.
As it is our policy to improve machine design and performance to customers application, we reserve the
right to vary at any time the design and specification of the machine described.
CORE MACHINES
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CORE MACHINES
Vertimix Batch Mixer
100 kg 75 kg 50 kg
Bowl Diameter Max. 710 610 510
Top Window Diameter 400 350 350
Mixing Speed 155 rpm 185 rpm 228 rpm
Tilt Rotation Speed 5.5 rpm 6.3r pm 6.3 rpm
Tilt Rotation 180 Degrees
Bowl Capacity Max 100 kg 75 kg 50 kg
Mixing Blades 2
Operating Voltage 380V Three Phase with Neutral
Total Connected Load 19.5 kw 12 kw 8.5 kw
Control Solid State
Overall Length - With Frame 2300 mm 1800 mm 1740 mm
Overall Width - With Frame 1900 mm 1350 mm 1200 mm
Overall Height Varies to Customer Application
* Unless Otherwise Requested
As it is our policy to improve machine design and performance to customers application, we reserve the
right to vary at any time the design and specification of the machine described.
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CORE MACHINES
it always seems impossible until it is done
nelson mandela
Copyright Lauds Foundry Equipment GmbH 2021c
quality, service and products you wont find anywhere else
Durreseeweg 1597350 Mainbernheim
DeutschlandT: +27 (82) 895 2871
M: +49 (162) 951 [email protected]
www.laudsfe.de
LAUDSFoundry Equipment GmbH
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