28/04/2328/04/23
Blasting Coating & Painting & Insulation3 Hours Training.
28/04/232 C822444 – COR – PM – PRE – 0002 (7th November 2013)
Definisi Protective Coating
Protective coatings atau lazim disebut cat menjadi salah satu pilihan yang paling banyak dipergunakan saat ini. Keunggulan cat telah menjadi terbukti efektif dan efisien menjadikannya menjadi suatu pilihan yang praktis dan ekonomis.
DefenisiCat dapat diartikan sebagai suatu produk cair atau kental yang
apabila diulaskan/disemprotkan pada suatu permukaan yang telah lebih dulu dipersiapkan akan membentuk suatu lapisan tipis kering, berkohesi, dan memiliki daya lekat yang baik terhadap permukaan dan dapat memproteksi permukaan tersebut dari ekses luar/lingkunganya.
28/04/233 C822444 – COR – PM – PRE – 0002 (7th November 2013)
Komposisi & Produksi
Komposisi dan Produksi
Cat dapat dibuat dengan mempergunakan beberapa jenis bahan baku yang berbeda, berbentuk cair dan bubuk diproses sedemikian rupa sesuai dengan spesifikasi dan formulasi menurut jenis cat yang dikehendaki. Secara umum, komposisi cat dapat dibagi menjadi lima bahan baku utama yakni:
BinderPigmentSolvent
ExtenderAdditive
28/04/234 C822444 – COR – PM – PRE – 0002 (7th November 2013)
System Proteksi Cat
Cara Cat Memproteksi
Tiga prinsip dasar, dimana cat dapat mencegah timbulnya korosi.
1.Barrier EffectMenciptakan rintangan atau hambatan yang kuat untuk memisahkan permukaan dari air dan oksigen. Dasar prinsip ini disebut BARRIER EFFECT
2.Inhibitor EffectMemberikan peluang kepada air untuk menembus rongga-rongga pada lapisan dan melarutkan sebahagian campuran antikarat pada permukaan cat dan akan bereaksi terhadap korosi dasar prinsip ini disebut INHIBITOR EFFECT.
3.Galvanic EffectKontak langsung antara besi dengan logam yang potensialnya lebih lemah (missal : seng). Hasilnya adalah perlindungan katodik pada logam itu sendiri dasar prinsip ini disebut GALVANIC EFFECT.
CPI Procedure & Specifications
Specification Coating and Painting CPI :- SP-ME-ME-025-REV1 ( CPI )- Coating System CPI COM-SU 5191-2012A- COM.MS-4042-C for External Pipeline Coating FBE- SP-PI-PP-005 CPI for Insulation
28/04/235 C822444 – COR – PM – PRE – 0002 (7th November 2013)
SP-ME-ME-025-REV1-CPI Coating Procedure ITP ( Inspection Test Plan ) Reference Standard and Codes General Requirement Surface Preparation Reference Application Reference Inspection Reference Equipment and Safety Requirement Reference Coating System
28/04/236 C822444 – COR – PM – PRE – 0002 (7th November 2013)
CPI Specifications
Contoh Coating System Data Sheet CPI Com-su 5191A
28/04/237 C822444 – COR – PM – PRE – 0002 (7th November 2013)
Specifications Coating Data Sheet CPI
Coating System Data Sheet CPI COM – SU 5191-2012A
Surface Preparation Anchor Pattern Total DFT Coat Generic Manufacturer Product - Designation
28/04/238 C822444 – COR – PM – PRE – 0002 (7th November 2013)
CPI Specifications
COM–MS–4045–C for External Pipeline Coating FBE
Sample Frequency Bend Test Differential Scanning Calorimeter (DSC) Adhesion Test Foam Structure Test Cathodic Disbandment Test
28/04/239 C822444 – COR – PM – PRE – 0002 (7th November 2013)
CPI Specifications
COM–MS–4045–C (CPI) for External Pipeline Coating FBE Proses Coating FBE
28/04/2310 C822444 – COR – PM – PRE – 0002 (7th November 2013)
CPI Procedure & Specifications
International Standard
Reference International Standards.
NACE ( National Association of Corrosion Engineers ) SSPC ( Stell Structures Painting Council ) ASTM ( American Society for Testing & Material ) United Kingdom Standards ( BS 4232 ) ISO
28/04/2311 C822444 – COR – PM – PRE – 0002 (7th November 2013)
Flow Chart
Flow Chart of Applicable Standard for Blasting Painting
28/04/2312 C822444 – COR – PM – PRE – 0002 (7th November 2013)
Pre - Inspection
Pre – Inspection Surface PreparationSSPC-VIS 1 for Rust Grade Material
28/04/2313 C822444 – COR – PM – PRE – 0002 (7th November 2013)
Pre - Inspection
Rust Grade Material Rust Grade A: Permukaan Baja yang semuanya masih ditutupi oleh
mill scale dan karat tidak ada sama sekali Rust Grade B: Permukaan baja yang ditutupi mill scale tetapi sudah
mulai karat Rust Grade C: Permukaan baja yang sudah ditutupi karat tetapi
pitting belum kelihatan Rust Grade D: Permukaan baja yang sudah ditutupi karat dan
pitting sudah kelihatan
28/04/2314 C822444 – COR – PM – PRE – 0002 (7th November 2013)
Pre - Inspection
Design Fabrication Detail NACE – PR 0178 Fabrication Defect
28/04/2315 C822444 – COR – PM – PRE – 0002 (7th November 2013)
Weld Spatter Skip Weld
Rough Weld Lamination
Pre - Inspection
Pre – Inspection Equipment
Kav. Compressor, Blast Pot ( Blast Cleaning Equipment Complete ) Check Size Nozzle Blotter Test (water & Oil) ASTM D-4264 Bore Nozzle Test ASTM D-4285
28/04/2316 C822444 – COR – PM – PRE – 0002 (7th November 2013)
Pre - Inspection
Abrasive Blasting Equipment
28/04/2317 C822444 – COR – PM – PRE – 0002 (7th November 2013)
Pre - Inspection
Nozzle Aperture Test Alat untuk mengukur diameter Nozzle
28/04/2318 C822444 – COR – PM – PRE – 0002 (7th November 2013)
Pre - Inspection
Needle Pressure Gauge Pengecekan tekanan udara dari kompresor di ujung Nozzle
28/04/2319 C822444 – COR – PM – PRE – 0002 (7th November 2013)
Pre - Inspection
Blotter Test Pengecekan kwalitas angin yang keluar dari kompresor
28/04/2320 C822444 – COR – PM – PRE – 0002 (7th November 2013)
Pre - Inspection
Material Abrasive
Size Test ASTM E136, SSPC AB 1/2/3 vial Test Conductivity Soluble Salts SSPC TU4
28/04/2321 C822444 – COR – PM – PRE – 0002 (7th November 2013)
Pre - Inspection
Material Abrasive Sieve Analysis Sieve Test – ASTM C136
Test Untuk memastikan ukuran material abrasive yang akan digunakan
28/04/2322 C822444 – COR – PM – PRE – 0002 (7th November 2013)
Pre - Inspection
Check Chemical Salt Untuk pengecekan material Abrasive sebelum digunakan
28/04/2323 C822444 – COR – PM – PRE – 0002 (7th November 2013)
Environmental Test
Reference Standard , ASTM E – 337 standard untuk uji lingkungan sebelum melakukan kegiatan blasting & painting dan sedang berlangsung
Test − Ambient Temperature(Wet/Dry), Dew Point, Relative
Humidity, Wind Speed &Surface Temperature Tool Inspection Test
− Sling Hygrometer, Dew Point Calculator, Surface Thermometer & Anemometer
28/04/2324 C822444 – COR – PM – PRE – 0002 (7th November 2013)
Environmental Test
Standards , ASTM E – 337 ( Uji Lingkungan ) Jenis Alat Untuk Uji Lingkungan
28/04/2325 C822444 – COR – PM – PRE – 0002 (7th November 2013)
Specifications Standards Surface Cleaning
Standards Surface Preparation Cleaning Material
SSPC SP1-Solvent Cleaning SSPC SP2-Hand Tool Cleaning SSPC SP3-Power Tool Cleaning
28/04/2326 C822444 – COR – PM – PRE – 0002 (7th November 2013)
Method Surface Cleaning
SSPC SP1-Solvent CleaningPembersihan permukaan dengan menggunakan: Solvent atau Detergent
28/04/2327 C822444 – COR – PM – PRE – 0002 (7th November 2013)
Method Surface Cleaning
SSPC-SP2,ISO 8501-1 st2 dan st3Pembersihan permukaan dengan menggunakan: Hand Tool Cleaning
28/04/2328 C822444 – COR – PM – PRE – 0002 (7th November 2013)
Method Surface Cleaning
SSPC SP 3,SSPC SP 11, SSPC SP 15, ISO 8501 st2 da st3Pembersihan permukaan dengan menggunakan: Power Tool Cleaning
28/04/2329 C822444 – COR – PM – PRE – 0002 (7th November 2013)
Specification Standards Cleaning
Standards Surface Cleaning1. SSPC SP5/NACE 1/Sa3 : White Cleaning 2. SSPC SP10/NACE 2/Sa2.5 : Near White Cleaning 3. SSPC SP6/NACE 3/Sa2 : Commercial Cleaning4. SSPC SP7/NACE 4/Sa1 : Brush off Cleaning5. SSPC SP14/NACE 8 Industrial Blast Cleaning6. SSPC SP12/NACE 5 : Water Jetting
28/04/2330 C822444 – COR – PM – PRE – 0002 (7th November 2013)
Specifications Surface
Surface Cleanliness Standard
28/04/2331 C822444 – COR – PM – PRE – 0002 (7th November 2013)
Specifications Surface
Standard Kebersihan Permukaan Tingkat kebersihan permukaan setelah dilakukan blasting.
28/04/2332 C822444 – COR – PM – PRE – 0002 (7th November 2013)
Specifications Surface
Standard Kebersihan Permukaan Tingkat kebersihan permukaan setelah dilakukan blasting.
28/04/2333 C822444 – COR – PM – PRE – 0002 (7th November 2013)
Specifications Surface
Standard Kebersihan Permukaan Tingkat kebersihan permukaan setelah dilakukan blasting.
28/04/2334 C822444 – COR – PM – PRE – 0002 (7th November 2013)
Method Surface Cleaning
Method Surface Cleaning Abrasive BlastingPembersihan permukaan dengan menggunakan blasting
28/04/2335 C822444 – COR – PM – PRE – 0002 (7th November 2013)
Method Surface Cleaning
Method Surface Cleaning Water JettingPembersihan permukaan dengan air bertekanan tinggi
28/04/2336 C822444 – COR – PM – PRE – 0002 (7th November 2013)
Specifications Surface Contamination
Surface Contamination
ISO 8502 : Dust Level ISO 8502-9 : Salt Contamination
28/04/2337 C822444 – COR – PM – PRE – 0002 (7th November 2013)
Specifications Surface Contamination
ISO 8502 : Dust LevelPemeriksaan dedu di permukaan sesudah blasting
28/04/2338 C822444 – COR – PM – PRE – 0002 (7th November 2013)
Specifications Surface Contamination
ISO 8502-9 Salt Contamination.Pemeriksaan Kontaminasi permukaan setelah sesudah blasting
28/04/2339 C822444 – COR – PM – PRE – 0002 (7th November 2013)
Specifications Surface Roughness
Surface Roughness ( Anchor profile )
ASTM D-4417A : KTA Surface Profile Comparator
ASTM D-4417B : Micro Depth Gauge
ASTM D-4417C/NACE RP0287:Replica Tape
28/04/2340 C822444 – COR – PM – PRE – 0002 (7th November 2013)
Specifications Surface Roughness
Surface Roughness ( Anchor profile )ASTM D-4417A : KTA Surface Profile Comparator
28/04/2341 C822444 – COR – PM – PRE – 0002 (7th November 2013)
Specifications Surface Roughness
Surface Roughness ( Anchor profile )ASTM D-4417B : Micro Depth Gauge
28/04/2342 C822444 – COR – PM – PRE – 0002 (7th November 2013)
Specifications Surface Roughness
Surface Roughness ( Anchor profile )ASTM D-4417C/NACE RP0287:Replica Tape
28/04/2343 C822444 – COR – PM – PRE – 0002 (7th November 2013)
Specifications Surface Roughness
ASTM D-4417C/NACE RP0287:Replica Tape Alat untuk mengukur tingkat kekasaran permukaan.
28/04/2344 C822444 – COR – PM – PRE – 0002 (7th November 2013)
Specifications Surface Roughness
ASTM D-4417C/NACE RP0287:Replica Tape Pengukuran tingkat kekasaran permukaan sesudah di blasting
28/04/2345 C822444 – COR – PM – PRE – 0002 (7th November 2013)
Data Material Paint
Certification of Analysis Material Product Data Sheet Manufacture Material Safety Data Sheet ( MSDS )
28/04/2346 C822444 – COR – PM – PRE – 0002 (7th November 2013)
Standards SSPC PA1
Pastikan Material Cat sebelum di applikasi sesuai dengan Certification of Analysis Material
28/04/2347 C822444 – COR – PM – PRE – 0002 (7th November 2013)
Mixing,Thinning & Agitation ( SSPC PA1)
28/04/2348 C822444 – COR – PM – PRE – 0002 (7th November 2013)
Mixing,Thinning & Agitation ( SSPC PA1)
Standards Aplikasi sebelum dimulai dan saat applikasi
SSPC-PA1 Spray Equipment SSPC-PA3 : Safety in Painting Operation ASTM D-4414 : Wet Film Thickness
28/04/2349 C822444 – COR – PM – PRE – 0002 (7th November 2013)
EQUIPMENT SPRAY
Equipment Spray: Air Less
28/04/2350 C822444 – COR – PM – PRE – 0002 (7th November 2013)
EQUIPMENT SPRAY
Equipment Spray: Conventional
28/04/2351 C822444 – COR – PM – PRE – 0002 (7th November 2013)
EQUIPMENT SPRAY
Equipment Spray: PLURAL COMPONENT
28/04/2352 C822444 – COR – PM – PRE – 0002 (7th November 2013)
Mixing & Application
Mixing dan aplikasi menggunakan Air less:
28/04/2353 C822444 – COR – PM – PRE – 0002 (7th November 2013)
Mixing,Thinning & Agitation ( SSPC PA1)
28/04/2354 C822444 – COR – PM – PRE – 0002 (7th November 2013)
Standards Wet Film Thickness
ASTM D-4414 Alat untuk mengukur ketebalan cat basah
28/04/2355 C822444 – COR – PM – PRE – 0002 (7th November 2013)
NON-DESTRUCTIVE INSPECTION
Standards inspeksi dengan tidak merusak Dry Film Thickness : ASTM D-1186/SSPC PA2 Holiday Test: NACE SP-0188/ASTM D - 5162
28/04/2356 C822444 – COR – PM – PRE – 0002 (7th November 2013)
NON-DESTRUCTIVE INSPECTION
Alat untuk Inpeksi Dry Film Thickness
28/04/2357 C822444 – COR – PM – PRE – 0002 (7th November 2013)
NON-DESTRUCTIVE INSPECTION
Alat untuk Inpeksi Dry Film Thickness
28/04/2358 C822444 – COR – PM – PRE – 0002 (7th November 2013)
NON-DESTRUCTIVE INSPECTION
Referensi SSPC-PA2 ( Dry Film Thickness )
28/04/2359 C822444 – COR – PM – PRE – 0002 (7th November 2013)
NON-DESTRUCTIVE INSPECTION
Holiday Test ( NACE SP-0188/ASTM D – 5162 ) Holiday Test Wet Sponge
28/04/2360 C822444 – COR – PM – PRE – 0002 (7th November 2013)
NON-DESTRUCTIVE INSPECTION
Holiday Test ( NACE SP-0188/ASTM D – 5162 ) Holiday Test High Voltage
28/04/2361 C822444 – COR – PM – PRE – 0002 (7th November 2013)
DESTRUCTIVE INSPECTION
Standards Inspection Test Dengan Cara Merusak
ASTM D - 3359 : Cross-Hatch Adhesion ASTM D - 6677 : Knife Adhesion Test ASTM D - 3363 : Pencil Hardness Test ASTM D - 4138 : PIG Took Gauge ASTM D - 4541 : Full-Off Adhesion Test
28/04/2362 C822444 – COR – PM – PRE – 0002 (7th November 2013)
DESTRUCTIVE INSPECTION
ASTM D - 3359 : Cross-Hatch Adhesion
28/04/2363 C822444 – COR – PM – PRE – 0002 (7th November 2013)
DESTRUCTIVE INSPECTION
ASTM D - 3359 : Cross-Hatch Adhesion
28/04/2364 C822444 – COR – PM – PRE – 0002 (7th November 2013)
DESTRUCTIVE INSPECTION
ASTM D - 3359 : Cross-Hatch Adhesion
28/04/2365 C822444 – COR – PM – PRE – 0002 (7th November 2013)
DESTRUCTIVE INSPECTION
ASTM D - 3359 : Cross-Hatch Adhesion
28/04/2366 C822444 – COR – PM – PRE – 0002 (7th November 2013)
DESTRUCTIVE INSPECTION
ASTM D-6677 : Knife Adhesion Test
28/04/2367 C822444 – COR – PM – PRE – 0002 (7th November 2013)
DESTRUCTIVE INSPECTION
ASTM D-3363 :Pencil Hardness Test
28/04/2368 C822444 – COR – PM – PRE – 0002 (7th November 2013)
DESTRUCTIVE INSPECTION
ASTM D-4138 : Pig Tooke Gauge
28/04/2369 C822444 – COR – PM – PRE – 0002 (7th November 2013)
DESTRUCTIVE INSPECTION
ASTM D-4138 : Pig Tooke Gauge
28/04/2370 C822444 – COR – PM – PRE – 0002 (7th November 2013)
DESTRUCTIVE INSPECTION
ASTM D-4541 :Full-Off Adhesion Test
28/04/2371 C822444 – COR – PM – PRE – 0002 (7th November 2013)
DESTRUCTIVE INSPECTION
ASTM D-4541 :Full-Off Adhesion Test
28/04/2372 C822444 – COR – PM – PRE – 0002 (7th November 2013)
DESTRUCTIVE INSPECTION
ASTM D-4541 :Full-Off Adhesion Test
28/04/2373 C822444 – COR – PM – PRE – 0002 (7th November 2013)
DESTRUCTIVE INSPECTION
ASTM D-4541 :Full-Off Adhesion Test
28/04/2374 C822444 – COR – PM – PRE – 0002 (7th November 2013)
DESTRUCTIVE INSPECTION
ASTM D-4541 :Dollies Full-Off Adhesion Test
28/04/2375 C822444 – COR – PM – PRE – 0002 (7th November 2013)
Form Daily Report & Inspection
Daily Inspection Report
28/04/2376 C822444 – COR – PM – PRE – 0002 (7th November 2013)
Form Report Soluable Salts
28/04/2377 C822444 – COR – PM – PRE – 0002 (7th November 2013)
Form Daily Report & Inspection
Form Report Press-O-Film
28/04/2378 C822444 – COR – PM – PRE – 0002 (7th November 2013)
Form Daily Report & Inspection
Form Report Dry Film Thickness ( DFT )
28/04/2379 C822444 – COR – PM – PRE – 0002 (7th November 2013)
Form Daily Report & Inspection
Form Report Holiday Test ( HDT )
28/04/2380 C822444 – COR – PM – PRE – 0002 (7th November 2013)
Form Daily Report & Inspection
Form Report NCR
28/04/2381 C822444 – COR – PM – PRE – 0002 (7th November 2013)
Form Daily Report & Inspection
Reference Standards Insulation
Reference Standards Insulation adalah:ASTM (American Society for Testing and Materials)
C195 Specification for Mineral Fiber Thermal Insulating Cement C449 Specification for Mineral Fiber Hydraulic Setting ThermalInsulating
and Finishing Cement C450 Recommended Practice for Fabrication of Thermal Insulating Fitting
Covers C533 Calcium Silicate Block and Pipe Thermal Insulation C547 Specification for Mineral Fiber / Fibergla ss Preformed Pipe
Insulation C552 Cellular Glass Thermal Insulation C585 Recommended Practice for Inner and Outer of Rigid Thermal
Insulation for Nominal Sizes of Pipe and Tubing C591 Unfaced Preformed Rigid Cellular Polyurethane Thermal Insulation
28/04/2382 C822444 – COR – PM – PRE – 0002 (7th November 2013)
Reference Standards Insulation
C592 Specification for Mineral Fiber / Fiberglass Blanket Insulation (Metal Mesh Covered)
C610 Expanded Perlite Block and Pipe Thermal Insulation C612 Specification for Mineral Fiber Block and Board Thermal
Insulation C892 High Temperature Fiber Blanket Thermal Insulation C1094 Specification for Removable Covers E84 Surface Burning Characteristics of Building Materials E96 Water VA pour Transmission of Materials in Sheet Form
28/04/2383 C822444 – COR – PM – PRE – 0002 (7th November 2013)
Drawing Insulation Procedure
28/04/2384 C822444 – COR – PM – PRE – 0002 (7th November 2013)
28/04/2385 C822444 – COR – PM – PRE – 0002 (7th November 2013)
Drawing Insulation Procedure
Drawing Insulation Procedure
28/04/2386 C822444 – COR – PM – PRE – 0002 (7th November 2013)
Form Check List
Report Check List Insulation
28/04/2387 C822444 – COR – PM – PRE – 0002 (7th November 2013)
28/04/2388 C822444 – COR – PM – PRE – 0002 (7th November 2013)
Top Related