PembukaPembuka FALSAFAH TEKNIK DANFALSAFAH TEKNIK DAN MANAGEMEN INDUSTRI
1. Introduction ‐ FTMI 1
TujuanTujuan1. Memahami disiplin Teknik Industri baik yang terkaitp y g
dengan:• Cakupan keilmuan, bidang garapan dan profesip , g g p p
• Perkembangan pola pikir, keilmuan dan keahlian
• Bidang penelitianBidang penelitian
• Jenjang dan Kurikulum Pendidikan
2 Memperkenalkan cara pikir sistemik terintegrasi dan2. Memperkenalkan cara pikir sistemik terintegrasi danmetoda keteknik industrian dalam memecahkanpermasalahan dalam sistem integralpermasalahan dalam sistem integral
3. Menanamkan sikap dan perilaku etikal dalammenjalankan profesi teknik industrimenjalankan profesi teknik industri
1. Introduction ‐ FTMI 2
Rule of ConductRule of Conduct
• Min 80% Present in Class
• Present in Class Before Starting the LecturePresent in Class Before Starting the Lecture
• Don’t Use Sandal, Kaos Oblong and Hand Ph D i h LPhone During the Lecture
• Having Good Attitudeg
1. Introduction ‐ FTMI 3
AssessmentAssessment• Requirements:Requirements:
– Min 80% Present in Class
– Having Good Attitude
• Score/Grade :/– Mid Semester Test (UTS) : 25%
Final Test (UAS): 25%– Final Test (UAS): 25%
– Homework (PR) : 50%• Group : 40% ( 6 papers & problems)
• Individual : 10% ( 2 paper)
1. Introduction ‐ FTMI 4
ReferencesReferences1.Turner et al., Introduction to Industrial And System , y
Engineering, 3 ed., Prentice Hall, 1993.
2. Hicks, Introduction to Industrial Engineering and Management: a New Perspective, 2nd ed., Mc. Graw Hill Inc., 1994
3. Emerson & Naehring, Origins of Industrial Engineering, Institute of Industrial Engineers, 1988
id l i i d l d bl4. Eide, et al., Engineering Fundamental and Problem Solving, 4th. Ed., Mc. Graw Hill Inc., 2002
1. Introduction ‐ FTMI 5
SAPSAPMinggu Materi Metoda Referensi
Concept & Framework IE1 Engineering & Industrial Engineering L&D 1, 2,3 & 42 Concept and Scope of Industrial Eng. L&D 1&23 Presentation of HW: 1 P&D Various3 Presentation of HW: 1 P&D Various
Classical of IE Thought4 Era Scientific Management L&D 25 Presentation of WH 26 Era Administrative & Behavior Mngt L&D 27 Presentation of HW: 3 P&D 38 Era Management Science L&D 1&2
Mid Test
9 Presentation of HW: 4 P&D Various 10 Era Systemic & Integrated Approach L&D 1&211 Presentation of HW: 5 P&D Various12 Information & Global Approach L&D 1&2
1. Introduction ‐ FTMI 6
SAPSAP
Minggu Materi Metoda Referensi
Ed ti R h & P f iEducation, Research & Profession13 Education Reference and Curricula L&D Various14 IE Research L&D Various15 Profession and Ethics L&D Various16 Presentation HW : 6 P&D TA of IE16 Presentation HW : 6 P&D TA of IE
Final Test
Note : L Leckture, D Descussion, P Presentation
1. Introduction ‐ FTMI 7
Home Work o e o• Tujuan
– Memahami Konsep dan kerangka pikir displin teknikMemahami Konsep dan kerangka pikir displin teknik industri, dan aplikasinya
• Jenis TugasJenis Tugas– Tugas Individu : 2 buah
• Teknik Industri: Pengertian, obyek, ruang lingkup dan perkembangan keilmuannyaperkembangan keilmuannya
• Pendekatan dan aliran berpikir Teknik Industri– Tugas Kelompok: 6 buah
• Dikerjakan secara berkelompok, max 6 orang• Diserahkan 1 hari sebelum presentasi
• Sumber• Sumber– Field Survey– Aneka ReferensiAneka Referensi
81. Introduction ‐ FTMI
Home Work 1o e o• Tujuan
– Memahami Konsep Scientific Management danMemahami Konsep Scientific Management danaplikasinya
• Jenis TugasJenis Tugas– Mengindentifikasikan kebutuhan atau masalah dalamsistem integral (work station)M id ifik i d k di k d l– Mengidentifikasi pendekatan yang digunakan dalammemecahkan permasalahan
– Menjelaskan penerapan prinsip analisis, sinthesis danj p p p p ,design
– Mengenali kelemahan dan proses improvement S b• Sumber– Field Survey– Aneka Referensi– Aneka Referensi
91. Introduction ‐ FTMI
Home Work 2o e o• Tujuan
– Memahami konsep Administration and BehaviorMemahami konsep Administration and Behavior Management dan aplikasinya
• Jenis TugasJenis Tugas– Mengindentifikasikan kebutuhan atau masalah dalam sistem integral (Organization)M id ifik i d k di k d l– Mengidentifikasi pendekatan yang digunakan dalam memecahkan permasalahan
– Menjelaskan penerapan prinsip analisis, sinthesis dan j p p p p ,design
– Mengenali kelemahan dan proses improvement S b• Sumber– Field Survey– Aneka Referensi– Aneka Referensi
101. Introduction ‐ FTMI
Home Work 3• Tujuan
– Memahami Management ScienceMemahami Management Science
• Jenis Tugas– Mengindentifikasikan permasalahan dalam sistem real– Mengindentifikasikan permasalahan dalam sistem real– Memilih jenis model yang digunakan dalam penyelesaian masalah dan mengidentifikasikan komponen modelnya
– Memformulasikan model dan mencari solusinya– Melakukan analisis solusi, sinthesis dan proses improvementimprovement
• Sumber– Field Surveyy– Aneka Referensi
111. Introduction ‐ FTMI
Home Work 4• Tujuan
– Memahami sistemic & integrated approachMemahami sistemic & integrated approach
• Jenis Tugas– Mengindentifikasikan permasalahan dalam sistem real– Mengindentifikasikan permasalahan dalam sistem real– Memilih jenis model yang digunakan dalam penyelesaian masalah dan mengidentifikasikan komponen modelnya
– Memformulasikan model dan mencari solusinya– Melakukan analisis solusi, sinthesis dan proses improvementimprovement
• Sumber– Field Surveyy– Aneka Referensi
121. Introduction ‐ FTMI
Home Work 5• Tujuan
– Memahami Information & Global ApproachMemahami Information & Global Approach
• Jenis Tugas– Mengindentifikasikan permasalahan dalam sistem real– Mengindentifikasikan permasalahan dalam sistem real– Memilih jenis model yang digunakan dalam penyelesaian masalah dan mengidentifikasikan komponen modelnya
– Memformulasikan model dan mencari solusinya– Melakukan analisis solusi, sinthesis dan proses improvementimprovement
• Sumber– Field Surveyy– Aneka Referensi
131. Introduction ‐ FTMI
Home Work 6Home Work 6• Tujuan
M h i IE h d lik i d l– Memahami IE approach dan aplikasinya dalam tugas sarjana teknik industri
• Jenis Tugas– Memilih salah satu tugas sarjana teknik industri yang ada di perpustakaan
– Mengidentifikasikan masalah, model dan solusinya, serta rekomendasi dan saranrekomendasi dan saran
– Membuat opini, kritik dan saran perbaikan
• Sumber– Thesis Magister Teknik & Manajemen Industri
141. Introduction ‐ FTMI
Conceptual Framework of Industrial Engineering
1. Introduction ‐ FTMI 15
SasaranSasaran
Memahami disiplin Teknik Industri baik yang terkait dengan:g
– Disiplin lainnya khususnya Science danEngineering LainnyaEngineering Lainnya
– Cakupan keilmuan dan bidang garapan
S j h P k b T k ik I d t i– Sejarah Perkembangan Teknik Industri
1. Introduction ‐ FTMI 16
MateriMateri
• Engineering and Industrial EngineeringEngineering and Industrial Engineering
• Concept and Scope of IE
1. Introduction ‐ FTMI 17
Engineering and Industrial Engineering
1. Introduction ‐ FTMI 18
SasaranSasaran
Memahami Persamaan Dan Perbedaan AntaraMemahami Persamaan Dan Perbedaan Antara Science, Engineering Dan Industrial
EngineeringEngineering
1. Introduction ‐ FTMI 19
Science-Engineering-IE
Engineering
S i IndustrialScience Industrial Engineering
Object : Natural System Artificial System Integrated SystemObject : Natural System Artificial System Integrated SystemPhenomena : Determistic Det./Probabilistic Prob/UncertaintyOutput : Theory/K’ledge Product/service Value AddedPerformance : Truth Benefit EfficiencyPerformance : Truth Benefit EfficiencyValidity : Absolute Relative ContextualStart : Curiosity Need/Problem Need/ProblemP f i S i ti t E i I d t i l E iProfession : Scientist Engineer Industrial Engineer
1. Introduction ‐ FTMI 20
SciencePrime objective: increase knowledge of
t l tnatural system
Research(Scientific Method)• Formulate Hypothesis• Execute Experiment
l l• Analyze Result• Generalize Hypothesis Theory/Law
(N K l d )(New Knowledge)• Publish the New Knowledge
1. Introduction ‐ FTMI 21
B i K l d A d T lBasic Knowledge And Tool
• Basic knowledge» Logic» Logic
» Creativity
T l• Tool» Analysis
» Synthesis
• Process» Scientific Research
1. Introduction ‐ FTMI 22
Basic Engineering ProcessBasic Engineering Process
Problem (Incl Outcome)Symptom/Need Problem (Incl.Outcome)Symptom/Need
Analysis(Incld. Exp’tation)
Synthesis of Alt.Solution
Decision ( Best Altv.)
Solution, System orMethod
1. Introduction ‐ FTMI 23
Engineeringg gPrime objective: use the knowledge to design and d l bl d i ddevelops usable devices, structure and processes
for better human life
Design ProcessDesign ProcessIdentification of NeedProblem Definition
SearchConstraintCriteria
Alternative SolutionAnalysis
i iDecisionSpecification
Communication
1. Introduction ‐ FTMI 24
Basic Knowledge And ToolBasic Knowledge And Tool
• Basic knowledge• Basic knowledge» Mathematics
» Natural Sciences» Natural Sciences
• Tool» Analysis» Analysis
» Synthesis
• ProcessProcess» Applied Research
» Design
1. Introduction ‐ FTMI 25
Engineering Era
Early ModernEra : Before 1750 ‐ After 1750 Knowledge : ‐Mathematics ‐ Not Only Mathematics &g y
‐Physics Physics* Chemical* l l* Molecular* Social Sciences
Object : Physical System ‐ Not Only Physical Systemj y y y y y* Life SystemAbstract
1. Introduction ‐ FTMI 26
Early Engineering EraEarly Engineering Era
• Egyptian Engineering (3200 BC)gypt a g ee g (3 00 C)
• Mesopotamian Engineering (2000 BC)
• Greek Engineering (500 BC)
• Roman Engineering (320 BC)Roman Engineering (320 BC)
• Oriental Engineering
• European Engineering
1. Introduction ‐ FTMI 27
Modern Engineering EraModern Engineering Era
Big Five Engineering Newer Engineering• Civil . NuclearCivil . Nuclear
• Mechanical . Computer
El t i l Bi i i• Electrical . Bioengineering
• Chemical . Environmental
• Industrial Engineering . Etc.
1. Introduction ‐ FTMI
28
Big 5 DisciplinesBig 5 Disciplines• Military Engineering
• Civil Engineering• Civil Engineering• Mechanical Engineering
Mathematics + Physics Mechanical Principle Steam EngineMathematics + Physics Mechanical Principle Steam Engine
• Electrical EngineeringMathematics + Physics Electrical Sciencey
Telegraph: Samuel MorseCarbon filament lamp: Thomas Edison
h l• Chemical EngineeringMathematics + Physics + Chemistry Synthetic Material
I d t i l E i i• Industrial EngineeringMathematics +Physics +Man Integrated System
1. Introduction ‐ FTMI 29
Relationship of Industrial Engineering to Other Engineering and Scientific DisciplinesEngineering and Scientific Disciplines
Statistics Quality & Reliability
Logic
Electrical EngineeringMathematics Physics
Operation Research
Computer & Inf.Sci
Civil Mechanical Industrial Early Industrial
Control Theory
Civil Engineering
MechanicalEngineering Engineering
yEngineering(Scientific Management)
Psychology and ProductivityMilitary
EconomicsManufacturing
ErgonomicsSociology ScienceMilitary
EngineeringEarly Management
PhilosophyEconomics
ChemicalEngineering
ManufacturingEngineering
PhysiologyChemistry
Engineering
1. Introduction ‐ FTMI 30
Why IE Was Born ?Why IE Was Born ?• As a Result of Industrial RevolutionAs a Result of Industrial Revolution
• Need for Technically Trained People Who Could Plan, Organize, and Manage the Operations of Large Complex Systemp g p y
• Need to Increase Productivity and Efficiency of Operation SystemEfficiency of Operation System
1. Introduction ‐ FTMI 31
Industrial Engineering ?Industrial Engineering ?
Industrial Engineering Is Concerned With the Design, g g g ,Improvement, and Installation of Integrated Systems of People, Material, Information, Equipment, and Energy. It
i li d l d d kill i hDraws Upon Specialized Knowledge and Skill in the Mathematical, Physical, and Social Sciences Together With the Principles and Methods of Engineering Analysis andthe Principles and Methods of Engineering Analysis and Design to Specify, Predict, and Evaluate the Results to Be
Obtained From Such System
Object Knowledge Skill Job
1. Introduction ‐ FTMI
Source: IIE
32
Pioneers Of IEPioneers Of IE• Adam SMITHAdam SMITH
• Charles BABBAGE
• Eli WHITNEY
• Henry TOWNEHenry TOWNE
• Frederick W TAYLOR
• Frank B GILBERTH
• Lillian GILBERTHLillian GILBERTH
1. Introduction ‐ FTMI 33
Para Tokoh Aliran Pendiri dan Karyanya
No Nama Tokoh Karya dan Kontribusi Keterangan1. Adam Smith o Menerbitkan buku, “The Wealth of Meningkatkan produktivitas
Nations” pada tahun 1776, dimanadikemukakan konsep spesialisasipekerja (Specialization of Labor)
g pmelalui spesialisasi pekerja dengan pemilahan operasi sesuai kemapuan karyawan dan perancangan prosesg
2 Charles Babbage o Menerbitkan “On the Economy of Machinery & Manufacturers” padatahun 1832 dan mengemukankonsep pembagian pekerjaan
Dengan konsep division of wokdapat meningkatkan produktivitas pembuatan peniti hampir 5 kali libat dari
(Divison of Work)♦ Membuat prototipe:
− difference engine− analytical engine
sebelumnyaDifference engine adalah prototipekalkulator mekanis, dan analytical engine adalah prototipe komputerelektronis
3 Eli Whitney o Mengemukakan konsep ‘Interchangeable Part’
Membuat konsep dan produk cetakan (dies) untuk membuat senapan secara massal dan mudah dioperasikan
4. Henry Towne(Mantan presidenASME)
o Menulis makalah : “The Engineer as Economist” dalam ‘The Transaction of the American
Mengemukakan perlunyainsinyur mesin memperhatikanaspek ekonomi dan
Society of Mechanical Engineers (ASME) pada tahun 1886
profitabilitas dalam keputusanyang diambilnya
1. Introduction ‐ FTMI 34
Adam SMITHAdam SMITH
Wealth of Nations (1776)
Specialization of Labor– Division of the task in pin making into 4 separate operations increased output by a factor of almost 5
– 10 worker could produce 48.000 pins per dayp p p y
1. Introduction ‐ FTMI 35
Charles BABBAGECharles BABBAGEOn the Economy of Machinery and Manufacture (1832)
– motion and time studydivision of labor– division of labor
• Result of factory visit in England and USA(early 1800)• Observed the manufacture of straight pins that:Observed the manufacture of straight pins that:
– involve 7 distinct operations– measured the cost and time of performing each operation
Money Could Be Saved Using Woman and Children
• Critics : Do not attempt to improve the work methods or• Critics : Do not attempt to improve the work methods or reduce the operation time
1. Introduction ‐ FTMI 36
Henry TOWNEHenry TOWNE
The Engineer As Economist (1886)
Stressed the Need for Engineers to Be Concerned With the Profitability Effect of Their Decisionsthe Profitability Effect of Their Decisions
1. Introduction ‐ FTMI 37
Frederick Winslow TAYLORFrederick Winslow TAYLOR(1856-1915)
FW T l I fl d b T d W t thFW Taylor was Influenced by Towne and Wentworth
• 1874 : Machinist Apprentice in the Hydraulic Work
983 h i l i S i d• 1983 : Mechanical Engineer From Stevens Institute and
Work at Midvale Steel Company
• 1881 : Began Study of Metal Cutting
• 1895 : Presented “A Piece Rate System” at ASME Meeting
• 1903 : Presented “ Shop Management”
• 1909 : Presented “ Principle of Scientific Management”
1. Introduction ‐ FTMI 38
Basic Knowledge And ToolBasic Knowledge And Tool• Basic knowledgeBasic knowledge
»Mathematics» PhysicPhysic» Social Sciences
• ToolTool»Model»Method of Engineering Analysis»Method of Engineering Analysis
• Process» Design» Design» Integrated and Systemic Approach
1. Introduction ‐ FTMI 39