RACK CONVEYOR DISHWASHER Installation and Operation ...

RACK CONVEYOR DISHWASHER

ELECTRICALLY HEATEDSTEAM HEATED

TYPE: 151E

AccessoriesFS40

Installation and Operation Manual

From S/N: Rev.: 2.2

4.12.2000 Rev. 2.2

Dear Customer,

Congratulations on deciding to choose a Metos equipment for your kitchen activities. Youmade an excellent choice. We will do our best to make also you a satisfied Metos custom-er like thousands and thousands of others all over the world.

Please read this manual carefully. You will learn many right, safe and efficient workingmethods in order to get the best possible benefit from the equipment. The instructions andhints in this manual will give you a quick and easy start in using this equipment. You willnote very quickly how nice it is to use the Metos equipment.

All rights are reserved for technical changes.

You will find all the main technical data on the rating plate fixed to the equipment. Whenyou need service or technical help, please let us know the serial number of the equipment.This will make it easier to provide you with the correct service. Please write the contactinformation of your local Metos service in advance on the lines below.

METOS TEAM

Metos service phone number:...............................................................................................

Contact person:....................................................................................................................

3

4.12.2000 Rev. 2.2

4

4.12.2000 Rev.

1. General .......................................................................................................... 71.1 Symbols used in the manual .......................................................................................... 71.2 Symbols used on the appliance ...................................................................................... 71.3 Checking the relation of the appliance and the manual ................................................. 71.4 Rating plate information ................................................................................................ 81.5 Staff training .................................................................................................................. 8

2. Safety .............................................................................................................. 92.1 Safe use of the appliance ............................................................................................... 92.2 Safety instructions in case of malfunction ..................................................................... 92.3 Disposal of the appliance ............................................................................................... 92.4 Other prohibitions .......................................................................................................... 9

3. Functional description ................................................................................ 103.1 Application of the appliance ........................................................................................ 10

3.1.1 Use for other purposes ......................................................................................... 103.2 Construction ................................................................................................................ 103.3 Control panel .............................................................................................................. 12

4. Operation instructions ............................................................................... 144.1 Before use .................................................................................................................... 14

4.1.1 Preparing the operation ........................................................................................ 144.2 Operation ..................................................................................................................... 14

4.2.1 Start of dishwashing ............................................................................................ 144.2.2 Dishwashing ........................................................................................................ 14

4.3 After use ...................................................................................................................... 154.3.1 Cleaning .............................................................................................................. 15

5. Installation ................................................................................................... 175.1 General ........................................................................................................................ 175.2 Operating conditions ................................................................................................... 17

5.2.1 Lighting ................................................................................................................ 175.2.2 Ventilation ........................................................................................................... 17

5.3 Electrical connection ................................................................................................... 185.4 Water connections ....................................................................................................... 185.5 Drain connection ......................................................................................................... 185.6 Steam connection ......................................................................................................... 185.7 Measures after installation ........................................................................................... 18

5

4.12.2000 Rev.

5.8 First start, test run ........................................................................................................ 19

6. Adjustments ................................................................................................ 206.1 Setting the DIP switches .............................................................................................. 20

6.1.1 Setting the machine model .................................................................................. 206.1.2 Setting the machine type ..................................................................................... 206.1.3 Setting the accessories ....................................................................................... 206.1.4 Setting the language to the machine with text panel .......................................... 20

6.2 Adjusting the final rinse ............................................................................................. 216.3 Adjusting the reference values ................................................................................... 216.4 Controlling the infeed conveyor ................................................................................. 236.5 Controlling the dryer .................................................................................................. 236.6 Setting the filling memory to zero .............................................................................. 23

7. Troubleshooting .......................................................................................... 24

8. Spare parts .................................................................................................. 278.1 Voltage codes .............................................................................................................. 298.2 Product codes ............................................................................................................... 29

9. Technical specifications ............................................................................ 101

6

4.12.2000 Rev. 2.2General

1. General

Carefully read the instructions in this manual as they contain important information re-garding proper, efficient and safe installation, use and maintenance of the appliance.

Keep this manual in a safe place for eventual use by other operators of the appliance.

The installation of this appliance must be carried out in accordance with the manufactur-er’s instructions and following local regulations. The connection of the appliance to theelectric and water supply must be carried out by qualified persons only.

Persons using this appliance should be specifically trained in its operation.

Switch off the appliance in case of failure or malfunction. The periodical function checksrequested in the manual must be carried out according to the instructions. Have the appli-ance serviced by a technically qualified person authorized by the manufacturer and usingoriginal spare parts.

Not complying with the above may put the safety of the appliance in danger.

1.1 Symbols used in the manual

This symbol informs about a situation where a safety risk might be at hand. Given instruc-tions are mandatory in order to prevent injury.

This symbol informs about the right way to perform in order to prevent bad results, appli-ance damages or hazardous situations.

This symbol informs about recommendations and hints that help to get the best perform-ance out of the appliance.

1.2 Symbols used on the appliance

This symbol on a part informs about electrical terminals behind the part. The removal ofthe part must be carried out by qualified persons only.

1.3 Checking the relation of the appliance and the manual

The rating plate of the appliance indicates the serial number of the appliance. If the man-uals are missing, it is possible to order new ones from the manufacturer or the local rep-resentative. When ordering new manuals it is essential to quote the serial number shownon the rating plate.

7

4.12.2000 Rev. 2.2General

1.4 Rating plate information

The rating plate of the appliance is located in the lower section of the machine, at eitherloading or unloading end. The technical data provided by the rating plate are also shownin the machine’s circuit diagrams. The field contents are as follows:

1. Machine type2. Manufacturing number3. Manufacturing year4. Sealing class5. Voltage6. Number of phases, nollajohdin7. Frequency8. Main fuse9. Motor power10. Electrical heating power11. Maximum power

1.5 Staff training

Before taking the machine into use, make sure that the staff receive the requisite informa-tion for handling and maintenance!

8

4.12.2000 Rev. 2.2Safety

2. Safety

2.1 Safe use of the appliance

Do not touch the interior parts of the washing space while the machine is running. Do noteither operate the machine when the cover plates have been detached.

Pinch risk: The reciprocating movement of the conveyor may cause a risk of squeezingin the immediate vicinity of the loading and unloading openings, the angle feeder or themechanical curves.

2.2 Safety instructions in case of malfunction

In case of electricity breakdown, switch the power off with the main switch.

Check the following:

• Has the appliance been used according to instructions?• Are all possibly removable parts refitted?• Is the main switch in the ON position?• Are the circuit breakers (fuses) of the appliance in the main fuse box in working

order? Ask an authorized person to check the circuit breakers.• If this does not help, contact an authorized service person.

2.3 Disposal of the appliance

The disposal of the appliance when its economical lifetime has been reached must be car-ried out in accordance with local rules and regulations. Contact professional personnelspecializing in recycling.

2.4 Other prohibitions

Only use detergents intended for machine dishwashing. Follow the instructions providedby the detergent supplier.

Use protective gloves or goggles when handling the detergent. Observe the warnings onthe detergent container.

9

4.12.2000 Rev. 2.2Functional description

3. Functional description

3.1 Application of the appliance

The appliance is designed for washing dishes used in food serving, food preparation andfood storing. A detergent intended for machine dishwashing must be used.

3.1.1 Use for other purposes

Always consult the manufacturer, if you intend to use the appliance for other purposesthan mentioned above.

3.2 Construction

1. Curtains2. Wash arms3. Rinse nozzles4. Door catch5. Door6. Tank drain lever

1 2 35

6

3

789

13

12 9 12 11 10

2 3 4

14

10


7. Final pump rinse filter8. Final rinse filter9. Drain plug10. Rubber gasket11. Overflow pipe and drain plug lift shaft12. Strainer plates13. Overflow pipe14. Start switch

11


3.3 Control panel

1. Temperature display pre wash (WD-211E, 241E, 331E)2. Signal light for low water level in corresponding tank3. Temperature display power wash4. Push button for wash with automatic stop5. Door open signal light6. Signal light for selected wash method7. Signal light; machine’s overload or stop emergency activated8. Push button for wash without automatic stop9. Signal light; infeed / outload conveyor overload or unload table switch activated

15 16 17 18 19

20

12


10. Signal light for overloads of pumps and condensor fan11. Control switch12. Signal light; final rinse filter (8) blocked13. Emergency stop push button14. Temperature display final rinse 15. Circuit board16. Diagnosis button17. Push buttons for adjustment of reference values18. Potentiometer (vacant)19. DIP switches20. Potentiometer for infeed conveyor

13

4.12.2000 Rev. 2.2Operation instructions

4. Operation instructions

4.1 Before use

4.1.1 Preparing the operation

• Make sure that the machine has been cleaned and that the water supply valves arein the OPEN position.

• Put the overflow pipe and the drain plugs in place. Make sure that they are properlyfastened to the lift shaft (11).

• Check the condition of rubber gaskets (10). • Put the strainers and curtains in place. • Check the amount of detergent and rinse aid. • Close the doors.

4.2 Operation

4.2.1 Start of dishwashing

Turn the machine’s control switch (11) to position 1 and wait until the tanks fill and thewater heates up. The filling time is approx. 6-13 minutes. In dishwashers connected tocold water supply, the filling time is 30 minutes at the maximum. When the temperaturesare clearly visible on the displays (1, 3, 14) the machine is ready for dishwashing.

Push the button AUT. The machine starts and runs for a moment for mixing the detergent.

4.2.2 Dishwashing

Remove loose food residues and rack the dishes.Rack the trays longitudinally to machine.If GN containers are washed in the machine, they must be placed in a special rack and fedinto the machine longitudinally.

Choose the wash method AUT or MAN.

• AUT = Wash with an automatic stop. The dishwasher starts when a rack is fed in.The rack remains within the wash zone until the next rack pushes it on. The dish-washer stops automatically if no new rack is fed in.

• MAN = Wash without an automatic stop. The dishwasher starts immediately. TheMAN position is preferable for heavily soiled wash items. If only one rack is fed,

14


it stops and is processed in the wash zone for a duration that can be decided by theoperator. The rack will be pushed out of the dishwasher when a new rack is fed in.

We recommend to feed in racks at the following intervals:

approx. 50cm

Increase the distance if the wash items are heavily soiled.

4.3 After use

4.3.1 Cleaning

The temperature of the rinsing water is approx. 85ºC. Do not open the machine doors untilthe washing process is completed.

Cleaning: The temperature of wash water in the power wash tank is approx. 60ºC and itis mixed with detergent. Be careful when emptying and cleaning the tanks. Use protectivegloves.

Use of a pressure washer for cleaning the machine is forbidden.

Do not use steel wool for cleaning the machine. Use of steel wool may cause rust spots onthe machine surfaces. Do not either use detergents that, if not thorougly rinsed from sur-faces, form foam during the wash process, thus impairing the wash result. Consult yourdetergent supplier for the correct type of detergent.

It is not allowed to clean the outside of the machine with a jet of water.

For cleaning the outer surfaces, wiping with a damp cloth will often suffice.

When washing floors, water can splash up from the floor, thus damaging electric compo-nents, which are not designed to withstand rinsing with water. Special protective coversshould be used to protect the machine from water splashes, if the floor is washed with apressure washer.

Daily cleaning

• Turn the control switch (11) to position 0. • Empty the tanks by pulling the tank drain level (6).• Clean the tank strainers (12), tanks, curtains and wash nozzles. Clean the final

rinse filter (8). Dry the rubber lists of the doors. The rubber lists are located on therear side of the door, in the door’s upper section. Leave the doors open.

• Clean the outer surfaces of the machine with a damp cloth. Do not use steel woolfor cleaning. Use of steel wool may cause rust spots on the machine surfaces.

15


Basic cleaning of a returning unit equipped with a conveyor

• Stop the conveyor with the stop switch• Spray the system with non-foaming general cleaning liquid or desinfecting deter-

gent. Your detergent supplier can recommend you the best product for this pur-pose. The conveyor materials stand up to all normal detergents that are used inkitchen.

• Let the detergent act for 10-15 minutes or a length of time recommended by thedetergent supplier.

• Clean more dirty places e.g. with a brush.• Rinse the system thoroughly, don’t rinse electric parts like control boxes and elec-

tric motors.

Follow the dosing and safety instructions given by the detergent supplier.

Weekly cleaning and maintenance when needed

• Wash arms (2): Detach the wash arms and clean them inside. Clean the wash armnozzles.

• Rinse nozzles (3): Clean.• Final pump rinse filter (7): Clean the filter 2-3 times a week or more often depend-

ing on the use of the machine. The filter is located in the final rinse zone, behindthe door in the lower section of the machine. The final rinse tank must be emptywhen cleaning the filter. Detach the filter cover by turning it counterclockwise.Clean the filter and put it carefully back into place.

• Doors (5): The doors can be detached for cleaning. Lift the door to the upper posi-tion and press the door catch (4) backwards. The door can be completeley liftedout for cleaning. When the door is put back into place, make sure that the list, onwhich the door is placed, is fitted in the groove of the catch (4).

16

4.12.2000 Rev. 2.2Installation

5. Installation

See the technical specifications and the installation drawing.

5.1 General

Electrical, water and steam connections have to be done by an authorized installationcompany.

Make sure that the main voltage is the same as indicated in the rating plate of the machine.

Check the tightness of the connections before starting the machine. See also the installa-tion instructions.

5.2 Operating conditions

5.2.1 Lighting

To get the best possible working conditions, the machine should be placed in a room withadequate general lighting.

5.2.2 Ventilation

A satisfactory working environment requires adequate ventilation in the dishwashingroom.

17


5.3 Electrical connection

For details, see the installation drawing and the connection drawing in chapter “TechnicalSpecifications”.

There is an electrical wiring diagram inside the electric box door (3). Keep this in the elec-tric box also after installation.

The main switch (2) has been constructed inside the machine. Connect the cable to the ter-minal board (1). NOTE. In special cases the electrical feed can be drawn from the floor.In this case, the cable is drawn under the cover plates (13).

Check the correct rotating direction of the pumps in use when the tanks have filled withwater. The rotating direction has to be the same as indicated by the arrow on the pump. Ifthe rotation direction is wrong, stop the machine and change two phases of the cable inthe terminal board.

5.4 Water connections

The pipe connection pieces are packed inside the machine.

Adjust the machine horizontally with the feet. Connect the cold and warm water feed (4,5). There are filters inside the pipe connections.The water connections have to beequipped with stop cocks. In machines where the water connectios are taken from thefloor, warm and cold water connection points are (8, 9).

5.5 Drain connection

The drain connection (10) can be led either to the right or to the left. Connect the drainpipe to (A) and draw it to the floor gulley so that the pipe ends above the water level. Re-move the hole cover from the appropriate side of the cover plate (B) and take the drainpipe trough it.

5.6 Steam connection

If the machine is steam heated, connect pipes for steam and condensation water to the con-nection point (11).

5.7 Measures after installation

When the tanks have been filled with water, check once more that the machine is standinghorizontally. Close the doors and check that the doors are in straight line.If necessary, ad-just with the feet.

18


5.8 First start, test run

Place the overflow pipe, the drain plugs, the strainer plates and the curtains. Close thedoors.

Make sure that the automatic fuse FU/M in the electric box is on. Turn the control switchto position ’1’, the tank filling starts.

NOTE! To avoid the burning of boiler heating elements, there is so called filling memoryin the machine which allows you to check if the boilers of the machine are filled or empty.When the machine is delivered from the factory, the boilers are emptied and the fillingmemory is set to zero. When the control switch of the machine is turned to position ’1’,the tanks and the boilers fill with water. The boilers are filled via the solenoid valve Y02.When the valve Y02 is open, a red light on the card is lit. If the relay light is not on, theboilers do not fill and the heating elements may burn. IMMEDIATELY SWITCH OFFTHE MACHINE and set the filling memory to zero. See chapter “Adjusting referencevalues” to set the filling memory to zero.

The filling time in the warm water connected machine is appr. 6-13 minutes. The fillingtime in the cold water connected machine is 30 minutes at the maximum.

Test the machine with racks, check the temperatures of the tanks and the final rinse. Checkthat the machine does not leak from water and detergent connections.

The CE mark is only valid for the machine of original design.

19

4.12.2000 Rev. 2.2Adjustments

6. Adjustments

6.1 Setting the DIP switches

For correct functioning of the different zones and accessories, the right setting of the DIPswitches according to the machine and accessories has to be ensured. There are 8 piecesof DIP switches (15) on the card that can be set either to ‘ON or ‘OFF’ position.

6.1.1 Setting the machine model

DIP switch 4 OFF (Warm water connected machine)

DIP switch 4 ON (Cold water connected machine)

6.1.2 Setting the machine type

6.1.3 Setting the accessories

DIP switch 3 ON (Continuous feeding, angle loading table or mechanical curve)

DIP switch 5 ON (Pre rinse zone)

6.1.4 Setting the language to the machine with text panel

DIP switch 6 ON – 7 and 8 OFF: English text

DIP switch 7 ON – 6 and 8 OFF: Dutch text

DIP switch 8 ON – 6 and 7 OFF: Finnish text

DIP switch 6, 7, 8 OFF: Swedish text

DIP switch 6, 7, 8 ON: German text

DIP switch 6,7 ON – 8 OFF: French text

20


6.2 Adjusting the final rinse

The final rinse flow is adjusted with the reducing valve that is in the solenoid valve box(6, see the installation drawing) beside the water meter.

Lock the switch arm (7) for the pumps start at the infeed end and the final rinse switcharm (12) behind the final rinse door. Close the doors and push the MAN button.

Read the flow from the meter BV02. The flow has to be:

6 l/min

Release the switch arms after the adjustment.

6.3 Adjusting the reference values

The tank temperatures, wash time etc. can be checked and adjusted on the circuit boardwith the diagnosis function. The diagnosis includes a number of texts divided into threetables. Each table has a line number 01, 02 etc. Reference values can also be adjusted withthe service instrument that is connected to the circuit board. In this case all the machine’smessages are shown on the display of the service instrument in clear text.

• Check that the DIP switches are set to the correct machine type (see table SettingDIP switches)

• Hold the diagnosis button (16) pushed in for a few seconds. The first line number1 in Table 1 is now shown on the display (3). The display (14) shows a value. Thevalues shown on the display (14) are either real values, e.g. actual temperature ina tank, or an adjustable reference value.

• The button (16) allows you to move forward to the next line number.• The reference values are adjusted with the buttons + and- (17)• Moving between tables: When line number 01 in Table 1 is shown on the display

(3), push +. Line number 40 is now shown in Table 2. Pushing + again shows thebasket counter in Table 3.

• On completion of checking and adjusting, hold the button (16) pressed until thedisplays (3) and (14) return to normal temperature displaying.

21


Table 1: Adjusting the reference values

Table 2

* 0 = unactivated, 1 = activated

** if the flow falls below 4l/min, the symbol (12) flashes.

Table 3: Rack counting

Display (3)Line No

Refers to Display (14)Ref. value

Settingarea

Remarks

03 Temp. power wash 1 - -

04 Ref. value power wash 1 60°C 40-95°C

05 Temp. boiler 3 - -

06 Ref. value boiler 3 80°C 70-95°C

07 Temp. boiler 1 - -

08 Ref. value boiler 1 80°C 60-95°C

09 Temp. boiler 2 (final rinse) - -

10 Ref. value boiler 2 (final rinse) 85°C 70-95°C

11 Temp. condensing battery - -

12 Ref. value condensing battery temp. 30°C 10-60°C

13 Timer condensing fan 5 sek 1-90 sek

14 Wash time (50 Hz frequency) 60 sek 40-180 sek

15 Off delay conveyor infeed 2 sek 0-10 sek

Display (3)Line No.

Refers to Display (14)

40 Filled boilers 0 or 1*

41 Final rinse flow l/min** -

42 Extended delay time interval for feed. Applies to machine with drying zone and conveyor curve on outfeed

0 or 1*

43 Motorized infeed conveyor 0 or 1*

Both displays (3) and (14) together show the number of racks up to 9999. By pushing the button (16), the number of racks will be shown in tens of thousands.

22


6.4 Controlling the infeed conveyor

The infeed conveyor runs generally together with the feeding of the machine. To get thecorrect distance between the racks fed in, the conveyor can temporarily be stopped. Withthe aid of the potentiometer P1 (20) on the printed circuit card, a stop time for the rack canbe decided. (Table 4)

Table 4

6.5 Controlling the dryer

The possible dryer in the machine is controlled in parallel with the machine infeed. Thewash time (table 1, line No. 14) is increased by 60 seconds compared to the machine with-out the dryer.

6.6 Setting the filling memory to zero

When emptying the boilers you have to set the filling memory to zero (adjusting the rf.values line 40 = 0) or to disconnect the connector J9 on the circuit board.

Machinetype

Stop time infeed conveyor Potentiometer P1 setting area

151E 15 sec 0-30 sec

23

4.12.2000 Rev. 2.2Troubleshooting

7. Troubleshooting

PROBLEM POSSIBLE CAUSE MEASURES

Tank fills slowly Mud separator blocked Clean mud separator

Solenoid valve defective Call the service

Pressure switch defective Call the service

Tank fills not to the right level Overflow pipe leaks or ismissing Check and put in place


Solenoid valve defective Call the service

Tank temperature is not correct Heating element defective Call the service

Fuse blown out Call the service


Thermoelement defective Call the service

Final rinse temperature is not correct Fuse blown out Call the service

Machine doesn’t start Roller table switch activated Remove rack from the end of roller table

Door is not properly closed Close the door

Conveyor overload protection activated Remove obstacles from conveyor

Steam exhausts from the machine’s end

Condensor’s outblow opening covered Check and remove obstacles

Condensor fan defective Call the service

Amount of incoming water too low Call the service

Curtains are not in their places Check and put in place

Poor wash result Too short washing time Feed racks with longer distance

Dishes placed incorrectly in the rack Correct placing

Dirt dried on dishes Soak dishes before feeding into machine

Wash or rinse nozzles blocked Check and clean

Tank strainers incorrectly placed Check and put in place correctly

Curtains are not on their places Check and put in place

Detergent or rinse aid dosing wrong Call the detergent supplier

Temperatures wrong Call the service

24


Always call the service if you have to open cover plates.

Alarm

Malfunctions in the machine’s operation are indicated on the control panel. The signallights (5, 7, 9, 12, 13) are blinking indicating different malfunctions. The displays (3) and(14) indicate different errors (’Err01’, etc.). Malfunctions in the circuits that are measur-ing temperatures are indicated on the corresponding temperature display with numbers 0or 99. Number 0 = circuit brokeni, number 99 = short cut in circuit. The temperature con-trol circuit doesn’t work in either of the cases.

The alarm for low water level in a tank (symbol 2) is given after two minutes. If the mal-function doesn’t go off within three minutes from giving the alarm, the pumps will stop.

The machine user can correct the following malfunctions. In other cases one have to callthe service.

• Symbol (5): A door is open. Close the door and push the button AUT or MAN.• Symbol (7): check if any object has stopped the conveyor. Remove possible ob-

jects and push either AUT or MAN button. See emergency stop• Symbol (9): if the machine is connected to a roller conveyor fitted with a limit

switch, this may have been activated by a rack. Remove the rack.• Symbol (12): the final rinse filter is blocked. Clean the filter and push either AUT-

or MAN-button (2)• Emergency stop (13): if the machine has been stopped by the emergency stop de-

vice, reset the emergency stop by turning in the direction of an arrow. Then pushAUT or MAN button.

Fault codes

Pump defective Call the service

Dishes don’t dry Rinse nozzles blocked Check and clean

Rinse aid dosing wrong Call the detergent supplier

Final rinse temperature too low Call the service

Dishes tip over in racks Dishes incorrectly placed Correct placing

Nozzle pressure too higa Call the service

Err01Procedure

Time for filling of tanks has overrun.Reset the alarm by turning the control switch (11) to position ’0’ and back to position on

Err04Procedure

Defective temperature sensor. In display 0 or 99.Call the service and have the sensor replaced

Err06Procedure

Too low final rinse flowThe alarm is reset automatically when the reason for the reduced flow is rec-tified

Err07Procedure

Defective Eprom or circuit boardCall the service and have the Eprom or circuit board replaced. The service in-strument shows the defective component

25


26

4.12.2000 Rev. 2.2Spare parts

8. Spare parts

Water connections ................................30

Condensing battery, fan.......................34

Electric cubicle......................................36

Doors, curtains......................................40

Transporter...........................................44

Pre-wash................................................ 50

Chemical wash ......................................56

Final rinse, emptying............................ 62

Booster heater.......................................68

Sets of spare parts / Complete booster heater72

Couplings, pipe details .........................74

Electric components [151E].................78

Electric components [151E].................80

Electric components [151E nor]..........86

Electric components [151E nor]..........88

Electric components [151E steam]......94

27


Electric components [151E steam]......96

28


8.1 Voltage codes

8.2 Product codes

! applies only to codes not listed

Voltage code VoltageA 3/N/PE∼400/230V 50HzB ∼250V 16A 50HzC 3/N/PE∼380/220V 50HzD 3/PE∼200V 50-60HzF 2/PE 220−240V 50HzG 3/N/PE∼415/240V 50HzH 3/PE∼230V 50HzI 3/PE∼220V 60HzJ 3/PE∼380 50HzK 3/PE∼400V 50HzL 3/PE∼415V 50HzM 3/PE∼440V 60HzN 3/PE∼460V 60HzO 3/PE∼480V 60HzP 1/N/PE~220-240V 50HzR 2/PE~220-230V 60Hz

Product code Full nameModel codesE ELECTRICALLY HEATEDS STEAM HEATEDType codes151 151EAccessory codesFS40 FS40

29


10

20

30

40

50

60

70

75

80

90

100

110

120

130

140

30


ID Code Model Type Accessory Voltage DescriptionMODULE:Water connections10 5320206 Cold water connection20 5320205 Hot water connection30 5320002 Vacuum valve40 5320225 Non return valve 1/2"50 5320224 Filter 1/2"60 5320220 Reducing valve70 5320180 Coupling device 3/4"" x 1/2" for reducing valve75 5315611 Water meter80 5320248 Solenoid valve 24V90 5320249 Coil 24V100 5315612 Water meter with impulse generator BV1110 5320179 Connecting pipe d=15,m 3/4" x 3/4", L=60mm120 43744.01 Angle connection 3/4" x 1/2"130 5320129 Valve hood140 5315593 Ball valve 1/2"

31


150

160

170

180

190

200

32


ID Code Model Type Accessory Voltage Description150 5320186 Pipe d=15mm. A=130mm B=35mm160 5320185 Copper pipe d=15mm. A=90mm B=35mm170 61701519 Conduit entry 15mm180 719.1219 Conduit entry 15mm190 51458029 Rubber sleeve TET 14-20200 718.1050 Plastic plug d=62mm

33


320

330

340

350

360

370

375

380

390

400

410

420

430

440

34


ID Code Model Type Accessory Voltage DescriptionMODULE:Condensing battery, fan320 5320121 Cover for condensing battery box330 5320123 Cover for condensing battery340 5320122 Cover for condensing fan350 5320140 Lifting device360 917.015010 Copper pipe d=15mm (State length when ordering)370 5320255 Condensing battery375 5320141 A,H,M Condensing fan, complete380 5315599 Safety valve390 61701519 Conduit entry 15mm400 5320241 Rubber moulding 15 x 8mm (State length when ordering)410 5320242 Rubber moulding A=22mm (State length when ordering)420 5320243 Rubber moulding A=15mm (State length when ordering)430 5320188 Packing for condensing fan440 5320187 Condensing battery gasket

35


520

530

540

550

560

570

580

590

600

610

620

630

640

36


ID Code Model Type Accessory Voltage DescriptionMODULE:Electric cubicle520 5320328 Emergency stop530 5320048 Knob540 5315711 Thermometer550 722.0104 Thermometer attachment560 719.1031 O-ring 31,2 x 3,0570 5315511 Pilot lamp complete, green580 5315512 Lamp lens, green590 5320196 Distance tube d=8mm L=7mm600 5320250 Lock, complete610 5320253 Locking knob620 5320228 Gas spring 200N630 5320238 Nut cover d=17mm640 43743.32 Holder

37


650

660

670

680

690

38


ID Code Model Type Accessory Voltage Description650 5320259 Cable screw cap 37mm (400V)660 5320260 Cable screw cap 47mm (230V)670 51465052 Lock nut 37mm (400V)680 51465054 Lock nut 47mm (230V)690 5320243 Rubber moulding A=15mm (State length when

ordering)

39


700

710

720

730

740

750

760

765

770

780

790

795

800

810

820

830

840

850

40


ID Code Model Type Accessory Voltage DescriptionMODULE:Doors, curtains700 5320091 Door, complete Width 400mm710 5320092 Door, complete Width 600mm720 5320093 Door, complete Width 900mm730 5320237 Handle740 5320157 Sliding border L=618mm (plastic)750 5320169 Fastening border for door (400mm)760 5320165 Fastening border for door (600mm)765 5320166 Fastening border for door (900mm)770 5320167 Spring bracket780 5320168 Washer790 5320229 Spring 30N795 5315515 Spring 47N800 5320329 Roller for door spring d=40mm (plastic)810 700.0144 Screw M8 x 70820 700.1405 Locking nut M8830 5320127 Holder840 5320184 Plate spring 45 x 60850 5320189 Stop lug

41


860

870

880

890

900

910

930

940

950

42


ID Code Model Type Accessory Voltage Description860 5320244 Rubber moulding (State length when ordering)870 5315353 Magnet 6 x 50880 5320115 Lower final rinse door (complete)890 5320251 Sliding lock900 5320252 Locating clip910 5315224 Curtain (short)930 5315226 Curtain (long)940 5315286 Curtain rod950 5320330 Curtain suspension

43


960

970

980

990

1000

1010

1020

1030

1040

1050

1060

1070

1080

1090

44


ID Code Model Type Accessory Voltage DescriptionMODULE:Transporter960 5320043 A,H,M Feeding motor960 806.1910 A,H,M Feeding motor970 5320051 Limit position980 5320132 Attachment for overload breaker990 36028.31 Attachment1000 5320272 Draining pipe d=10mm1010 5315693 Distance rubber d=10 x 251020 5315685 V-ring V50S1030 5315121 Packing d=25 x 401040 5315167 Protection washer d=25 x 651050 5315111 Feed roller d=20 x 451060 5315571 Grommet d=8 x 16 (plastic)1070 5315207 Feed crank1080 5320153 Slide block1090 5320107 Slide block

45


1100

1110

1120

1130

1140

1150

1160

1170

1180

1190

1200

1210

1220

1230

1240

1250

1260

1270

46


ID Code Model Type Accessory Voltage Description1100 5320156 Distance block1110 5320177 Washer1120 5320176 Washer 76 x 411130 5320154 End plug1140 5320156 Clutch1150 5320158 Clutch1160 5320331 Axle for clucth d=8mm, L=32mm1170 5320195 Locking ring SGA 81180 5320159 Clutch, complete1190 5320152 Bushing d=6 x 81200 5320094 Feeding cradle1240 5320119 Feeding bar

47


1280

129013001310132013301340

1350

1380

1390

1360

1370

48


ID Code Model Type Accessory Voltage Description1280 36483.01 Connector pipe1290 5320136 Guide pipe L=908mm1330 43357.35 T-60 Guide pipe L=605mm1340 43357.36 T-90 Guide pipe L=905mm1350 5320332 Connecting plug for guide pipe d=15mm, L=46mm, plastic1360 5320175 Distance sleeve d=161370 700.0120 Screw M6 x 401380 700.1205 Washer d=6,4 x 18mm1390 700.1404 Locking nut M6

49


1400

1410

1420

1430

1440

1450

1460

1470

1480

1490

1500

1510

1520

1530

50


ID Code Model Type Accessory Voltage DescriptionMODULE:Pre-wash1400 5320294 A,H,M Pump FIR 12261410 5320134 Pump connection1420 5320026 Hose clamp 40-601430 5320016 Hose clamp 50-701440 5320246 Rubber foot 30 x 30 x31450 5320235 Radiator hose d=50mm (State length when ordering)1460 5320100 Rinse arm, complete1470 5320333 Eccentric lock1480 36374.31 Packing for rinse arm1510 5320174 Adjusting plate1520 5320233 Hose clamp 50/651530 5320090 Main pipe

51


1540

1550

1560

1570

1580

1590

1600

1610

1620

1630

1640

1650

1660

1670

52


ID Code Model Type Accessory Voltage Description1540 5320133 Strainer1580 5320181 Holder for magnet and field break switch1590 5315033 Pump strainer1600 5320112 Level pipe1610 5315699 Level pipe seal1620 5315802 Screw cap for thermostat1630 5315687 PVC-hose d=5 x 8 (State length when ordering)1640 43743.31 Attachment for temperature sensor1650 5320143 Foot L=245mm1660 5315677 Plastic foot1670 5320164 Main pipe for intermediate rinse d=15mm,

L=550mm

53


1680

1690

17001705

1710

1720

1730

1740

54


ID Code Model Type Accessory Voltage Description1680 5320171 Rinse pipe for intermediate rinse, complete1690 5315643 Nozzle 1/161700 5315363 Photocell, receiver B621705 5315365 Photocell, transmitter B611710 5320334 Cable screw cap 18,6mm1720 5320335 Lock nut 18,6mm1730 5320336 Packing d=19 x 27mm1740 5320337 Washer d=11 x 16mm

55


1750

1760

1770

1780

1790

1800

1810

1820

1830

1840

1850

1860

1870

1880

1890

56


ID Code Model Type Accessory Voltage DescriptionMODULE:Chemical wash1750 5320294 A,H,M Pump FIR 12261760 5320134 Pump connection1770 5320026 Hose clamp 40-601780 5320016 Hose clamp 50-701790 5320246 Rubber foot 30 x 30 x31800 5320235 Radiator hose d=50mm (State length when ordering)1810 5320100 Rinse arm, complete1820 5320333 Eccentric lock1830 36374.31 Gasket for wash arm1840 5320111 Lower rinsing ramp1850 5320174 Adjusting plate1860 5320233 Hose clamp 50/651870 5320090 Main pipe1880 5320133 Strainer1890 5320332 Plug for detergent connection d=15mm, L=46mm, plastic

57


1900

1910

1920

1930

1940

1950

1960

1970

1980

1990

2000

2010

2020

2030

2040

58


ID Code Model Type Accessory Voltage Description1910 5320130 Strainer plate1920 5320131 Strainer plate1930 5315033 Pump strainer1940 5320112 Level pipe1950 5320113 Outlet sealing1960 5315699 Level pipe seal1970 5315802 Screw cap for thermostat1980 5315687 PVC-hose d=5 x 8 (State length when ordering)1990 5320151 Attachment for temperature sensor2000 5320181 Holder for magnet and field break switch2010 5320193 Plastic washer d=10,5 x 182020 5320041 Conductivity cell2030 5315199 Element 9kW2040 5315201 Element 12kW

59


2050

2060

2070

2080

2090

2100

2110

2120

2130

2140

2150

2160

60


ID Code Model Type Accessory Voltage Description2050 5320274 Electric mantle 400V2060 5320273 Electric mantle 230V2070 5320144 Electric mantle cover2080 5315689 O-ring d=90 x 4,02090 5320275 Distance nut2100 5320276 Copper clamp2110 5320257 A,M Cable screw cap 18,6mm (400V) plastic2120 5320262 A,M Lock nut 18,6mm (plastic)2130 5320258 H Cable screw cap 22,5mm (230V)2140 5320261 H Lock nut 22,5mm2150 5320269 Thermostat attachment2160 734.0303 Thermostat knob

61


2170

2180

2190

2200

2210

2220

2230

2240

2250

2260

2270

2280

2290

2300

62


ID Code Model Type Accessory Voltage DescriptionMODULE:Final rinse, emptying2170 5320042 A,H,M Pump FIR M02472180 5320246 Rubber foot 30 x 30 x32190 5315697 Rubber bend 60 x 120 x 252200 5320020 Hose clamp 20-322210 5315606 Filter, complete2220 5315610 Filter strainer2230 5315609 O-ring to filter2240 5320150 Muff d=25 L=34mm (plastic)2250 5315687 PVC-hose d=5 x 8 (State length when ordering)2260 5320181 Holder for magnet and field break switch2270 5315208 Strainer2280 5315204 Outlet sealing2290 5315699 Level pipe seal2300 5320120 Final rinse breaker

63


2310

2320

2330

2340

2350

2360

2370

2380

2390

2400

2410

2420

2430

2440

2450

2460

64


ID Code Model Type Accessory Voltage Description2310 5320182 Axle to final rinse breaker d=8mm L=64mm2320 5315353 Magnet 6 x 502330 5320195 Locking ring SGA 82340 5320183 Main pipe, final rinse d=15mm L=579mm2350 5320149 Main pipe, re-circulating final rinse d=15mm2360 5320173 Filler pipe d=15mm2370 5320171 Rinse pipe, re-circulating final rinse (complete)2380 5315643 Nozzle2390 5320172 Rinse pipe, final rinse (complete)2400 5315650 Nozzle2410 5320126 Emptying bar2420 5320160 Support for emptying bar2430 5320125 Knob for emptying2440 5320162 Bearing for lifting shaft2450 5320338 Plastic plug for lifting shaft d=15mm 2460 5320192 Washer d=17 x 30

65


2480249025002510

2470

66


ID Code Model Type Accessory Voltage Description2470 5320191 Washer d=13 x 242480 5320108 Lifting axle for level pipe and outlet sealings

67


2520

2530

2540

2550

2560

2570

2580

2590

2600

2610

2620

2630

2640

2650

2660

2670

2680

2690

2700

68


ID Code Model Type Accessory Voltage DescriptionMODULE:Booster heater2520 5320117 Booster heater holder2530 5320128 Emptying plate2540 5315015 Container, standard version2550 5320267 Container, electronic version2560 5320101 A,H Element 9 kW with fusible cut-out2570 5315199 A,H Element 9 kW without fusible cut-out2580 5315201 A,H Element 12 kW without fusible cut-out2590 5320274 A,H Electric mantle 400V2600 5320273 H Electric mantle 230V2610 5320144 Electric mantle cover2620 5315689 O-ring d=90 x 4,02630 5320275 Distance nut2640 5320276 Copper clamp2650 5320194 Packing 8 x 14 x 1,52660 5315465 Temperature sensor, complete2670 5320146 Screw2680 5320145 Spring2690 5320257 Cable screw cap 18,6mm (400V), plastic2700 5320262 A,M Lock nut 18,6mm (plastic)

69


2710

2720

2730

2740

2750

70


ID Code Model Type Accessory Voltage Description2710 5320258 A,M Cable screw cap 22,5mm (230V)2720 5320261 Lock nut 22,5mm2730 5315105 Thermostat attachment, d=15 L=21mm (brass)2740 5315162 Connection coupling for detergent and drying agent2750 5320271 Plug 1/8"

71


2755

72


ID Code Model Type Accessory Voltage DescriptionMODULE:Sets of spare parts / Complete booster heater2755 01163.21 A,H 9 kW standard version2755 01163.14 A,H 9 kW electronic version2755 01163.03 A,H 12 kW standard version2755 011613.16 A,H 12 kW electronic version

73


2760

2770

2780

2790

2800

2810

2820

2830

2840

2850

2860

2870

74


ID Code Model Type Accessory Voltage DescriptionMODULE:Couplings, pipe details2760 5315581 Coupling COMISA 1/2" x 15mm2770 5320209 Coupling COMISA 15 x 15mm2780 5320000 Coupling COMISA 15 X 15 x 15mm2790 5315585 Coupling COMISA, 15mm x 1/2"2800 5315581 Coupling COMISA, 15mm x 1/2" chromium-plated2810 5315583 Coupling COMISA 1/2" x 15mm chromium-plated2820 5320212 Coupling COMISA 15 X 15 x 15mm chromium-plated2830 5320213 Coupling COMISA 15 x 1/2" x 15mm chromium-plated2840 5320214 Coupling COMISA 15 x 1/2" x 15mm chromium-plated2850 705.0315 Nut COMISA 15mm2860 705.0420 Clamping sleeve COMISA 15mm2870 705.0316 Nut COMISA, 15mm chromium-plated

75


2880

2890

2900

2910

2920

2930

2940

2950

2960

76


ID Code Model Type Accessory Voltage Description2880 5320207 Coupling LK 303 15mm x 3/4"2890 5320198 Nut LK 63 15mm2900 5320200 Clamping sleeve LK 65 15mm2910 5320217 Coupling 1/2" x 1/2"2920 5320216 Nipple 1/2"2930 5320215 Bushing 3/4" x 1/2"2940 5315593 Ball valve 1/2"2950 705.0104 Support sleeve FPL 720 12 x 1,0mm2960 705.0102 Support sleeve FPL 720 15 x 1,0mm

77


e53876e.cgm

78


ID Code Model Type Accessory Voltage DescriptionMODULE:Electric components [151E]A1 5315258 E A Circuit board

61007950 E A Eprom symb61007960 E A Eprom text61007970 E A Eprom symb61008000 E A Eprom text

A2:1 5320283 E A Cable5320080 E A Panel card symb

A2:2 5320054 E A Panel card textA3 5315250 E A Relay cardA4 5320078 E A Frequency exch.

5320061 E A EpromA5 5320081 E A Interface boardC1 5315409 E A RC-unitC2 5315409 E A RC-unitFU/DM 5320075 E A Automatic fuseFU/M 5320077 E A Automatic fuseFU0 5320076 E A Automatic fuseFU16 5320076 E A Automatic fuseFU22 5315549 E A Automatic fuseFU41 5315549 E A Automatic fuseFU42 5315549 E A Automatic fuseFU43 64800325 E A Automatic fuseFV1 5320065 E A VaristorH20 55500242 E A Signal lightK02 5315527 E A ContactorK1 5315527 E A ContactorK15 5315527 E A ContactorK16 5315527 E A ContactorK17 5315527 E A ContactorK172 5315527 E A ContactorK18 5315527 E A ContactorK19 5315527 E A ContactorK2 5315527 E A Contactor

5320287 E A Help cont. blockK22 5315527 E A ContactorK41 5315527 E A ContactorK42 5315527 E A ContactorK43 5315527 E A Contactor

79


e53876e.cgm

80


ID Code Model Type Accessory Voltage DescriptionMODULE:Electric components [151E]KA02 5315244 E A Relay

5320046 E A Relay baseKA05 5315244 E A Relay



5320046 E A Relay baseQ1 5320047 E A Linebreaker

5320048 E A Knob5320049 E A Axel5320083 E A Extra conn. block

QM02 5320070 E A Thermal relay5320073 E A Extra conn. block

QM15 5320069 E A Thermal relay5320073 E A Extra conn. block

QM16 5320070 E A Thermal relayQM16 63113025 E A Thermal relay

5320073 E A Extra conn. blockQM2 63113027 E A Thermal relay

5320073 E A Extra conn. blockS1 5320328 E A Emergency stopS10 5315246 E A SwitchS30 5315331 E A SwitchT1 5320086 E A TransformerV1 ACS121805 E A DiodZ1 61075646 E A Ferrit coreSP02 5315791 E A Pressure switchSP2 5315791 E A Pressure switchFU31 5315554 E A Automatic fuseK11 63723113 E A ContactorK31 63723113 E A ContactorQM10 63113027 E A Thermal relay






5320073 E A Extra conn. block

81


S20 5315331 E A SwitchST31 5315797 E A Thermostat

ID Code Model Type Accessory Voltage Description

82


83


84


ID Code Model Type Accessory Voltage DescriptionB0 5320290 E A Magnet switchB02 5320290 E A Magnet switchB2 5320290 E A Magnet switchB4 5320290 E A Magnet switchB05 5315465 E A Temp. givareB22 5315465 E A Temp. givareB41 5315465 E A Temp. givareB42 5315465 E A Temp. givareB43 5315465 E A Temp. givareE31.1 5315389 E A Heating element dryerE31.2 5315389 E A Heating element dryerE31.3 5315389 E A Heating element dryerM11 5320042 E A Blower dryerS11 5315377 E A Limit switch

85


e53975e.cgm

86


ID Code Model Type Accessory Voltage DescriptionMODULE:Electric components [151E nor]A1 5315258 E H Circuit board

61007950 E H Eprom symb61007960 E H Eprom text61007970 E H Eprom symb61008000 E H Eprom text

A2:1 5320283 E H Cable5320080 E H Panel card symb

A2:2 5320054 E H Panel card textA3 5315250 E H Relay cardA4 5320078 E H Frequency exch.

5320061 E H EpromA5 5320081 E H Interface boardC1 5315409 E H RC-unitC2 5315409 E H RC-unitFU/DM 5320077 E H Automatic fuseFU/M 5320077 E H Automatic fuseFU0 64800110 E H Automatic fuseFU16 5320077 E H Automatic fuseFU22 64800340 E H Automatic fuseFU41 64800340 E H Automatic fuseFU42 64800340 E H Automatic fuseFU43 64800340 E H Automatic fuseFV1 5320065 E H VaristorH20 55500242 E H Signal lightK02 5315527 E H ContactorK15 5315527 E H ContactorK16 5315527 E H ContactorK2 5315527 E H Contactor

5320287 E H Help cont. blockK22 5315527 E H ContactorK41 5315527 E H ContactorK42 5315527 E H ContactorK43 5315527 E H Contactor

87


e53975e.cgm

88


ID Code Model Type Accessory Voltage DescriptionMODULE:Electric components [151E nor]KA02 5315244 E H Relay

5320046 E H Relay baseKA2 5315244 E H Relay

5320046 E H Relay baseKA20 5315244 E H Relay

5320046 E H Relay baseQ1 60110050 E H Linebreaker

60105053 E H Knob60104008 E H Protection

QM02 5320070 E H Thermal relay5320073 E H Extra conn. block




S1 5320328 E H Emergency stopS10 5315246 E H SwitchS30 5315331 E H SwitchT1 5320086 E H TransformerV1 ACS12180

5E H Diod

Z1 61075646 E H Ferrit coreSP02 5315791 E H Pressure switchSP2 5315791 E H Pressure switchFU31 64800325 E H Automatic fuseK11 63723113 E H ContactorK31 63723113 E H ContactorQM11 63113027 E H Thermal relay

5320073 E H Extra conn. blockS20 5315331 E H SwitchST31 5315797 E H Thermostat

89


90


ID Code Model Type Accessory Voltage DescriptionB0 5320290 E H Magnet switchB02 5320290 E H Magnet switchB2 5320290 E H Magnet switchB4 5320290 E H Magnet switchB05 5315465 E H Temp. givareB22 5315465 E H Temp. givareB41 5315465 E H Temp. givareB42 5315465 E H Temp. givareB43 5315465 E H Temp. givareE31.1 5315389 E H Heating element dryerE31.2 5315389 E H Heating element dryerE31.3 5315389 E H Heating element dryerM11 5320042 E H Blower dryerS11 5315377 E H Limit switchST43 734.0302 E H Thermostat

91


92


ID Code Model Type Accessory Voltage DescriptionST43:2 734.0201 E H Overheat protection

93


e54871e.cgm

94


ID Code Model Type Accessory Voltage DescriptionMODULE:Electric components [151E steam]A1 5315258 S L Circuit board

61008030 S L Eprom symb61008010 S L Eprom text61008020 S L Eprom text fra61007950 S L Eprom symb61007960 S L Eprom text61007970 S L Eprom symb61008000 S L Eprom text

A2:1 5320283 S L Cable5320080 S L Panel card symb

A2:2 5320054 S L Panel card textA3 5315250 S L Relay cardA4 5320078 S L Frequency exch.

5320061 S L EpromA5 5320081 S L Interface boardC1 5315409 S L RC-unitC2 5315409 S L RC-unitFU/DM 5320077 S L Automatic fuseFU/M 5320077 S L Automatic fuseFU0 5320076 S L Automatic fuseFU16 5320076 S L Automatic fuseFV1 5320065 S L VaristorH20 55500242 S L Signal lightK02 5315527 S L ContactorK15 5315527 S L ContactorK16 5315527 S L ContactorK2 5315527 S L Contactor

5320287 S L Help cont. block

95


e54871e.cgm

96


ID Code Model Type Accessory Voltage DescriptionMODULE:Electric components [151E steam]KA02 5315244 S L Relay

5320046 S L Relay baseKA2 5315244 S L Relay

5320046 S L Relay baseKA20 5315244 S L Relay

5320046 S L Relay baseQ1 5320047 S L Linebreaker

5320048 S L Knob5320049 S L Axel5320083 S L Extra conn. block

QM02 5320070 S L Thermal relay5320073 S L Extra conn. block

QM2 63113027 S L Thermal relay63713042 S L Extra conn. block5320084 S L Connec. bloc63713085 S L Conn. bar



S1 5320328 S L Emergency stopS10 5315246 S L SwitchS30 5315331 S L SwitchT1 60681064 S L TransformerV1 ACS12180

5S L Diod

Z1 61075646 S L Ferrit coreSP02 5315791 S L Pressure switchSP1 5315791 S L Pressure switchSP2 5315791 S L Pressure switchFU31 5315554 S L Automatic fuseK11 63723113 S L ContactorK31 63723113 S L ContactorQM11 5320071 S L Thermal relay

63704900 S L Extra conn. blockS20 5315331 S L SwitchST31 5315797 S L Thermostat

97


98


ID Code Model Type Accessory Voltage DescriptionB0 5320290 S L Magnet switchB02 5320290 S L Magnet switchB2 5320290 S L Magnet switchB4 5320290 S L Magnet switchB05 5315465 S L Temp. givareB22 5315465 S L Temp. givareB41 5315465 S L Temp. givareB42 5315465 S L Temp. givareB43 5315465 S L Temp. givareE31.1 5315389 S L Heating element dryerE31.2 5315389 S L Heating element dryerE31.3 5315389 S L Heating element dryerM11 5320042 S L Blower dryerS11 5315377 S L Limit switch

99


100

4.12.2000 Rev. 2.2Technical specifications

9. Technical specifications

Flow chart 36629

Flow chart 36633

Flow chart E53867

Main circuit E53868

Control circuit E53869







Main circuit E53966

Main circuit E53967




101






Main circuit E54716

Main circuit E54717








Conveyor control circuit

Rinse equipment control circuit

Installation drawing

102

Flow chart 36629

IS T

O BE

EXL

UDED

IN C

ASE

OF C

OLDW

ATER

CON

NECT

ION/

EI K

ÄYTÖ

SSÄ

JOS

VAIN

KYL

MÄVE

SILI

ITÄN

TÄ/

UTGÅ

R VI

D KA

LLV.

ANSL

. CHEM

ICAL

WAS

H/KE

MIAL

LINE

N PE

SU/

KEMD

ISK

DOUB

LE F

INAL

RIN

SE/

KAKS

OISL

OPPU

HUUH

TELU

/DU

BBEL

SLU

TSKÖ

LJNI

NG

1. FI

LTER

/MUD

ANER

OITI

N 1/2

"2.

NONR

ETUR

N VA

LVE/

TAK

AISK

UVEN

TTIIL

I/ B

ACKV

ENTI

L3.

RESU

CTIO

N PR

OTEC

TION

/ T

AKAI

SINI

MUSU

OJA/

ÅTE

RSUG

NING

SSKY

DD4.

OUTP

UT D

ETER

GENT

DOS

ING/

LIIT

ÄNTÄ

PES

UAIN

EANN

OST.

/ U

TTAG

FÖR

DIS

KM.D

OS.

5. SO

LENO

IDVA

LVE

DANF

OSS

EVSI

/ M

AGNE

ETTI

VENT

TIIL

I/ M

AGNE

TV. D

ANFO

SS E

VSI

6. TH

ROTT

LE V

ALVE

/ S

ÄÄTÖ

VENT

TIIL

I ESI

HUUH

T./

STR

YPVE

NTIL

7. FI

NAL

RINS

E PU

MP/

LOP

PUHU

UHTE

LUPU

MPPU

/ S

LUTS

KÖLJ

NING

PUMP

8. CH

EMIC

AL W

ASH

PUMP

/ P

ESUP

UMPP

U KE

M.PE

SU/

KEM

DISK

PUMP

9. OU

TPUT

DRY

ING

AGEN

T/ L

IITÄN

TÄ H

UUHT

.AIN

EANN

OST.

/ U

TTAG

FÖR

TOR

KM.D

OS10

. BOO

STER

HEA

TER/

BO

ILER

I/

GENO

MSTR

ÖMMA

RE11

. WAT

ERME

TER/

VE

DENK

ULUT

US M

ITTA

RI/

VA

TTEN

MÄTA

RE12

. RED

UCIN

G VA

LVE/

PA

INEE

NALE

NNUS

VENT

TIIL

I/

REDU

CERI

NGSV

ENTI

L13

. CON

DENS

ING

BATT

ERY/

LA

UHDU

TINP

ATTE

RI/

KO

NDEN

SBAT

TERI

14. C

ONDE

NSIN

G FA

N/

LAUH

DUTI

NPUH

ALLI

N/

KOND

ENSF

LÄKT

15. B

OOST

ER P

UMP

(EXT

RA)/

PA

INEE

NKOR

OTUS

PUMP

PU (O

PTIO

)/

TRYC

KSTE

GRIN

GSPU

MP (E

XTRA

)16

. FIL

TER/

SU

ODAT

IN L

OPPU

HUUH

T.17

. THE

RMOM

ETER

(ONL

Y RE

LAY

MACH

INE)

/

LÄMP

ÖMIT

TARI

(AIN

OAST

AAN

RELE

VERS

IOT)

/

TERM

OMET

ER (E

NDAS

T RE

LÄUT

FÖRA

NDE)

18. S

AFET

Y VA

LVE

/

TUR

VAVE

NTTI

ILI /

S

ÄKER

HETS

VENT

IL

STAN

DARD

DES

IGN/

STAN

DARD

I VER

SIO/

VID

STAN

DARD

UTFÖ

RAND

ECO

LD W

ATER

CON

NECT

ION/

KYLM

ÄVES

ILIIT

. KON

E/VI

D KA

LLVA

TTEN

ANSL

UTNI

NGBO

OSTE

R PU

MP/K

ONE

PAIN

EENK

OROT

USPU

MPUL

LA/M

ED T

RYCK

STEG

RING

SPUM

PTE

XT P

ANEL

/TEK

STI P

ANEE

LI V

ERSI

O/VI

D TE

XTPA

NEL

UTFÖ

RAND

EEX

TRA

BOOS

TER

HEAT

ER F

INAL

RIN

SE/Y

LIMÄ

ÄRÄI

SELL

Ä BO

ILER

ILLA

/VID

EXT

RA G

ENOM

STRÖ

MMAR

E RE

C.

SP=L

EVEL

REL

AY/P

AINE

KYTK

IN/P

RESS

OSTA

TB0

5-B4

3=TE

MPER

ATUR

SEN

SOR

ELEC

TRON

IC V

ERSI

ON/L

ÄMPÖ

TILA

-ANT

URIT

ELE

KTR.

VER

SIO

/TEM

PERA

TURG

IVAR

E EL

EKTR

ONIS

K VE

RSIO

NST

05-S

T43=

THER

MOST

ATS

RELA

Y VE

RSIO

N/TE

RMOS

TAAT

IN R

ELEV

ERSI

O/T

ERMO

STAT

S RE

LÄVE

RSIO

NSY

MBOL

S RE

LAY

VERS

ION

IN B

RACK

ETS

/ SYM

BOLE

ISSA

REL

E VE

RSIO

SUL

UISS

A/S

YMBO

LER

RELÄ

VERS

ION

INOM

PAR

ENTE

S

WAT

ER S

UPPL

YVI

RTAU

SKAA

VIO

FLÖD

ESSC

HEMA

Flow chart 36633

STAN

DARD

DES

IGN/

STAN

DARD

I VER

SIO/

VID

STAN

DARD

UTFÖ

RAND

ECO

LD W

ATER

CON

NECT

ION/

KYLM

ÄVES

ILIIT

. KON

E/VI

D KA

LLVA

TTEN

ANSL

UTNI

NGBO

OSTE

R PU

MP/K

ONE

PAIN

EENK

OROT

USPU

MPUL

LA/M

ED T

RYCK

STEG

RING

SPUM

PTE

XT P

ANEL

/TEK

STI P

ANEE

LI V

ERSI

O/VI

D TE

XTPA

NEL

UTFÖ

RAND

EEX

TRA

BOOS

TER

HEAT

ER F

INAL

RIN

SE/Y

LIMÄ

ÄRÄI

SELL

Ä BO

ILER

ILLA

/VID

EXT

RA G

ENOM

STRÖ

MMAR

E RE

C.

WAT

ER S

UPPL

YVI

RTAU

SKAA

VIO

FLÖD

ESSC

HEMA

DOUB

LE F

INAL

RIN

SE/

KAKS

OISL

OPPU

HUUH

TELU

/DU

BBEL

SLU

TSKÖ

LJNI

NG

CHEM

ICAL

WAS

H/KE

MIAL

LINE

N PE

SU/

KEMD

ISK

IS T

O BE

EXL

UDED

IN C

ASE

OF C

OLDW

ATER

CON

NECT

ION/

EI K

ÄYTÖ

SSÄ

JOS

VAIN

KYL

MÄVE

SILI

ITÄN

TÄ/

UTGÅ

R VI

D KA

LLV.

ANSL

.

PRE

RINS

E ZO

NE/

ESIH

UUHT

ELUL

OHKO

/FÖ

RSPO

LNIN

GZON

FS-4

0

SP=L

EVEL

REL

AY/P

AINE

KYTK

IN/P

RESS

OSTA

TB0

5-B4

3=TE

MPER

ATUR

SEN

SOR

ELEC

TRON

IC V

ERSI

ON/L

ÄMPÖ

TILA

-ANT

URIT

ELE

KTR.

VER

SIO

/TEM

PERA

TURG

IVAR

E EL

EKTR

ONIS

K VE

RSIO

NST

05-S

T43=

THER

MOST

ATS

RELA

Y VE

RSIO

N/TE

RMOS

TAAT

IN R

ELEV

ERSI

O/T

ERMO

STAT

S RE

LÄVE

RSIO

NSY

MBOL

S RE

LAY

VERS

ION

IN B

RACK

ETS

/ SYM

BOLE

ISSA

REL

E VE

RSIO

SUL

UISS

A/S

YMBO

LER

RELÄ

VERS

ION

INOM

PAR

ENTE

S

1. FI

LTER

/MUD

ANER

OITI

N 1/2

"2.

NONR

ETUR

N VA

LVE/

TAK

AISK

UVEN

TTIIL

I/ B

ACKV

ENTI

L3.

RESU

CTIO

N PR

OTEC

TION

/ T

AKAI

SINI

MUSU

OJA/

ÅTE

RSUG

NING

SSKY

DD4.

OUTP

UT D

ETER

GENT

DOS

ING/

LIIT

ÄNTÄ

PES

UAIN

EANN

OST.

/ U

TTAG

FÖR

DIS

KM.D

OS.

5. SO

LENO

IDVA

LVE

DANF

OSS

EVSI

/ M

AGNE

ETTI

VENT

TIIL

I/ M

AGNE

TV. D

ANFO

SS E

VSI

6. TH

ROTT

LE V

ALVE

(NEE

DLE

VALV

E)/

SÄÄ

TÖVE

NTTI

ILI E

SIHU

UHT.

(NEU

LAVE

NTTI

ILI)/

STR

YPVE

NTIL

(NÅL

VENT

IL)

7. FI

NAL

RINS

E PU

MP/

LOP

PUHU

UHTE

LUPU

MPPU

/ S

LUTS

KÖLJ

NING

PUMP

8. CH

EMIC

AL W

ASH

PUMP

/ P

ESUP

UMPP

U KE

M.PE

SU/

KEM

DISK

PUMP

9. OU

TPUT

DRY

ING

AGEN

T/ L

IITÄN

TÄ H

UUHT

.AIN

EANN

OST.

/ U

TTAG

FÖR

TOR

KM.D

OS10

. BOO

STER

HEA

TER/

BO

ILER

I/

GENO

MSTR

ÖMMA

RE11

. WAT

ERME

TER/

VE

DENK

ULUT

US M

ITTA

RI/

VA

TTEN

MÄTA

RE12

. RED

UCIN

G VA

LVE/

PA

INEE

NALE

NNUS

VENT

TIIL

I/

REDU

CERI

NGSV

ENTI

L13

. CON

DENS

ING

BATT

ERY/

LA

UHDU

TINP

ATTE

RI/

KO

NDEN

SBAT

TERI

14. C

ONDE

NSIN

G FA

N/

LAUH

DUTI

NPUH

ALLI

N/

KOND

ENSF

LÄKT

15. B

OOST

ER P

UMP

(EXT

RA)/

PA

INEE

NKOR

OTUS

PUMP

PU (O

PTIO

)/

TRYC

KSTE

GRIN

GSPU

MP (E

XTRA

)16

. FIL

TER/

SU

ODAT

IN L

OPPU

HUUH

T.17

. THE

RMOM

ETER

(ONL

Y RE

LAY

MACH

INE)

/

LÄMP

ÖMIT

TARI

(AIN

OAST

AAN

RELE

VERS

IOT)

/

TERM

OMET

ER (E

NDAS

T RE

LÄUT

FÖRA

NDE)

18. S

AFET

Y VA

LVE/

T

URVA

VENT

TIIL

I/

SÄK

ERHE

TSVE

NTIL

19. T

HROT

TLE

VALV

E (B

ALL

VALV

E)/

SÄÄ

TÖVE

NTTI

ILI E

SIHU

UHT.

(KUU

LAVE

NTTI

ILI)/

STR

YPVE

NTIL

(KUL

VENT

IL)

WD-

151

FS40

Flow chart E53867

PÄÄV

IRTA

KAAV

IO

MAIN

CIR

CUIT

DIA

GRAM

EL. A

NSLU

TNIN

GEL

. CON

NECT

ION

KABE

LCA

BLE

63A

WIT

H DR

YING

ZON

E80

A W

ITH

BOILE

R 3

80A

WIT

H DR

YING

ZON

E, B

OILE

R 3

63A

MED

TOR

KZON

80A

MED

GEN

OMST

RÖMM

ARE

380

A M

ED T

ORKZ

ON, G

EN.S

TR. 3

PUHA

LLIN

, KUI

VAAJ

AFA

N, D

RYIN

G ZO

NEFL

ÄKT,

TOR

KZON

PUMP

PU A

LLAS

2PU

MP T

ANK

2PU

MPPU

ALL

AS 02

PUMP

TAN

K 02

LAUH

DUTI

NPUH

ALLIN

COND

ENSI

NG F

ANKO

NDEN

SFLÄ

KT

KULJ

ETIN

MOOT

TORI

FEED

MOT

ORMA

TNIN

GSMO

TOR

Main circuit E53868

LÄMM

ITYS

ALL

AS 2

VÄRM

E TA

NK 2

HEAT

TAN

K 2

LÄMM

ITYS

BOI

LERI

1VÄ

RME

GEN.

STR.

1HE

ATIN

G BO

ILER

1

LÄMM

ITYS

KUI

VAAJ

AVÄ

RME

TORK

ZON

HEAT

DRY

ING

ZONE

MANÖ

VER

CONT

ROL

DISK

MEDE

LS U

TRUS

TNIN

GDE

TERG

ENT

EQUI

PMEN

T

LIITÄ

NTÄ

LÄMM

ITYS

BOI

LERI

2VÄ

RME

GEN.

STR.

2HE

ATIN

G BO

ILER

2

LÄMM

ITYS

BOI

LERI

3VÄ

RME

GEN.

STR.

3HE

ATIN

G BO

ILER

3

PÄÄV

IRTA

KAAV

IOMA

IN C

IRCU

IT D

IAGR

AMHU

VUDK

RETS

SCHE

MA

MATN

INGS

MOTO

RFE

ED M

OTOR

13,1

13,1


PUMP

TAN

K 2

PUMP

TAN

K 02

KOND

ENSF

LÄKT

COND

ENSI

NG F

AN

MATN

INGS

MOTO

RFE

ED M

OTOR

KALL

VATT

ENCO

LD W

ATER

FYLL

NING

TAN

KAR

FILL

ING

TANK

S

KALL

VATT

ENCO

LD W

ATER

OHJA

USVI

RTAK

AAVI

OCO

NTRO

L CIR

CUIT

DIA

GRAM

MANÖ

VERK

RETS

SCHE

MA

/ KAB

EL / C

ABLE

/ RÖD

/ RED

/ VIT

/ WHI

TE

STAR

T DI

SKNI

NGST

ART

WAS

HKU

ORI//C

ORE

TRAN

SMIT

TER

RECE

IVER

FREK

VENS

OMVA

NDLA

REFR

EQUE

NCY

CONV

.

KATS

O KA

AVIO

SE S

CHEM

ALO

OK A

T DR

AWIN

GRU

SKEA

/BRU

N/BR

OWN

VIHR

EÄ/G

RÖN/

GREE

N

ULOS

OTTO

/ UT

TAG

/ OU

TTAK

E

NÄYT

TÖKO

RTTI

/ PAN

EL K

ORT

/ PAN

EL C

ARD

PIIR

IKOR

TTI /

DATO

R KO

RT / C

IRCU

IT B

OARD

MUST

A/SV

ART/

BLAC

K

PUNA

INEN

/RÖD

/RED

KELT

AINE

N/GU

L/YEL

LOW


LÄMM

ITYS

ALL

AS 2

VÄRM

E TA

NK 2

HEAT

ING

TANK

2

LÄMM

ITYS

BOI

LERI

1VÄ

RME

GENO

MSTR

. 1HE

ATIN

G BO

ILER

1

LÄMM

ITYS

BOI

LERI

2VÄ

RME

GEN.

STR

2HE

ATIN

G BO

ILER

2

KUIV

AUSA

INEA

NNOS

T.TO

RKME

DELS

DOSE

RING

DRYI

NG A

GENT

DOS

AGE

SLUT

SKÖL

JNIN

GFI

NAL R

INSE

PIIR

IKOR

TTI /

DATO

R KO

RT / C

IRCU

IT B

OARD

OHJA

USVI

RTAK

AAVI

OMA

NÖVE

RKRE

TSSC

HEMA

CONT

ROL C

IRCU

IT D

IAGR

AM


FLÄK

T TO

RKZO

NFA

N DR

YING

ZON

E

LÄMM

ITYS

KUI

VAAJ

AVÄ

RME

TORK

ZON

HEAT

ING

DRIN

G ZO

NE

LARM

ALAR

M

LÄMM

ITYS

BOI

LERI

3VÄ

RME

GEN.

STR.

3HE

ATIN

G BO

ILER

3

RELE

KORT

TIRE

LÄ K

ORT

RELA

Y BO

ARD

OHJA

USKO

RTTI

/DA

TOR

KORT

/CO

MPUT

ER B

OARD

KYTK

INKA

APIS

SAPL

INTS

KÅP

PLIN

TH C

UBIC

LE

PESU

AINE

ANNO

ST. K

YTKE

TÄÄN

LIIT

TIMI

INDI

SKME

DELS

UTR

USTN

ING

INKO

PPLA

S ME

LLAN

PLIN

TDE

TERG

ENT

EQ. C

ONNE

CTS

BETW

EEN

PLIN

T

HUUH

T.AI

NEAN

NOST

. KYT

KETÄ

ÄN LI

ITTI

MIIN

TORK

MEDE

LSDO

SERI

NG IN

KOPP

LAS

MELL

AN P

LINT

DRYI

NG A

GENT

DOS

AGE

CONN

ECTS

BET

WEE

N PL

INT

HUOM

! HUU

HT.A

INEA

NNOS

T. 23

0V Y

HDIS

TÄ LI

ITTI

MET

104-

105.

ANNO

STEL

IJA K

YTKE

TÄÄN

LIIT

TIMI

IN 10

2-10

3/OB

S! A

NVÄN

DES

230V

FÖR

TOR

KMED

ELSD

OSER

ING

FÖRB

INDS

PLIN

T 10

4-10

5OC

H KO

PPLA

IN T

ORKM

EDEL

SDOS

. MEL

LAN

PLIN

T 10

2-10

3/OB

S! IF

230V

IS U

SED

FOR

THE

DRYI

NG A

GENT

DOS

AGE

BRID

GE C

ONNE

CT P

LINTH

104-

105 A

ND C

ONNE

CT T

HE D

ISPE

NSER

BET

WEE

N PL

INTH

102-

103.

/ MÄT

CELL

/ DET

ERGE

NT S

ENSO

R OHJA

USVI

RTAK

AAVI

OMA

NÖVE

RKRE

TSSC

HEMA

CONT

ROL C

IRCU

IT D

IAGR

AM

PESUAINE/DISKM./DETERG.

PESUAINE/DISKM./DETERG.


/ DAT

OR K

ORT

/ COM

PUTE

R BO

ARD

LUCK

A TA

NK 2

APER

TURE

TAN

K 2

LUCK

A FÖ

RSPO

LNIN

GAP

ERTU

RE P

RE-R

INSE

LUCK

A TA

NK 02

APER

TURE

TAN

K 02

LOPP

URAJ

AKYT

KIN

ENDL

IMIT

STAR

T RE

C. S

LUTS

KÖLJ

NING

/ST

ART

REC.

FIN

AL R

INSE

YLIK

UORM

AKYT

KIN

OVER

LOAD

NIVÅ

TAN

K 02

LEVE

L TAN

K 02

SLUT

SKÖL

JNIN

GFI

NAL R

INSE

NIVÅ

TAN

K 2

LEVE

L TAN

K 2

OHJA

USVI

RTAK

AAVI

O

CONT

ROL C

IRCU

IT D

IAGR

AM


/ DAT

OR K

ORT

/ COM

PUTE

R BO

ARD

OHJA

USVI

RTAK

AAVI

O

CONT

ROL C

IRCU

IT D

IAGR

AM

STOP

P MA

TNIN

GST

OP F

EED

MATN

INGS

MOTO

RFE

ED M

OTOR

KULJ

ETTI

MET

TRAN

SPOR

TÖRE

RCO

NVEY

ORS

PUMP

TAN

K 2

PUMP

TAN

K 02

KOND

ENSF

LÄKT

COND

ENSI

NG F

AN

TORK

ZON

DRYI

NG Z

ONE

LÄMM

IN V

ESI (

TEKS

TIPA

NEEL

I)VA

RMVA

TTEN

(TEX

T PA

NEL)

WAR

M W

ATER

(TEX

T PA

NEL)


/ DAT

OR K

ORT

/ COM

PUTE

R BO

ARD

LÄMP

ÖTILA

BOI

LERI

1TE

MPER

ATUR

GEN

OMST

RÖMM

ARE

1TE

MPER

ATUR

E BO

ILER

1

BOILE

RI 2

GENO

MSTR

ÖMMA

RE 2

BOILE

R 2

KOND

ENSF

LÄKT

COND

ENSI

NG B

ATTE

RY

TANK

2

BOILE

R 3

GENO

MSTR

ÖMMA

RE 3

BOILE

R 3

OHJA

USVI

RTAK

AAVI

O

CONT

ROL C

IRCU

IT D

IAGR

AM


OHJA

USVI

RTAK

AAVI

O

CONT

ROL C

IRCU

IT D

IAGR

AM

PUHALLIN, KUIVAAJAFAN, DRYING ZONEFLÄKT, TORKZON

4

Main circuit E53966

PUMPPU ALLAS 2PUMP TANK 2

PUMPPU ALLAS 02PUMP TANK 02

LAUHDUTINPUHALLINCONDENSING FANKONDENSFLÄKT

KULJETINMOOTTORIFEED MOTORMATNINGSMOTOR

MAIN CIRCUIT DIAGRAMPÄÄVIRTAKAAVIOHUVUDKRETSSCHEMA

EL.CONNECTIONEL. ANSLUTNING

CABLE

125A WITH DRYING ZONE125A WITH BOILER 3160A WITH DRYING ZONE, BOILER 3

125A MED TORKZON125A MED GENOMSTRÖMMARE 3125A MED TORKZON, GEN.STR. 3

1,22

NÖVERNTROL

DISKMEDELS UTRUSTNINGDETERGENT EQUIPMENT

LIITÄNTÄ

MATNINGSMOTORFEED MOTOR

4

1,22

Main circuit E53967

LÄMMITYS ALLAS 2VÄRME TANK 2HEAT TANK 2

LÄMMITYS BOILERI 1VÄRME GEN.STR. 1HEATING BOILER 1

LÄMMITYS KUIVAAJAVÄRME TORKZONHEAT DRYING ZONE


LÄMMITYS BOILERI 3VÄRME GEN.STR. 3HEATING BOILER 3 MA

CO

PÄÄVIRTAKAAVIOMAIN CIRCUIT DIAGRAMHUVUDKRETSSCHEMA

4 NY M16,QM16 AW/KOK 001002

PUMP TANK 2

PUMP TANK 02

KONDENSFLÄKTCONDENSING FAN


KALLVATTENCOLD WATER

FYLLNING TANKARFILLING TANKS


GRAMMA 4


OHJAUSVIRTAKAAVIOCONTROL CIRCUIT DIAMANÖVERKRETSSCHE

/ KABEL / CABLE

/ RÖD / RED/ VIT / WHITE

START DISKNINGSTART WASH

PUNAINEN/RÖD/RED

MUSTA/SVART/BLACK

KUORI//CORE

KELTAINEN/GUL/YELLOW

TRANSMITTER

RECEIVER

FREKVENSOMVANDLAREFREQUENCY CONV.

KATSO KAAVIOSE SCHEMALOOK AT DRAWING

RUSKEA/BRUN/BROWN

VIHREÄ/GRÖN/GREEN

ULOSOTTO / UTTAG / OUTTAKE

NÄYTTÖKORTTI / PANEL KORT / PANEL CARD

PIIRIKORTTI / DATOR KORT / CIRCUIT BOARD

LÄMMITYS ALLAS 2VÄRME TANK 2HEATING TANK 2

LÄMMITYS BOILERI 1VÄRME GENOMSTR. 1HEATING BOILER 1

LÄMMITYS BOILERI 2VÄRME GEN.STR 2HEATING BOILER 2

KUIVAUSAINEANNOST.TORKMEDELSDOSERINGDRYING AGENT DOSAGE

SLUTSKÖLJNINGFINAL RINSE

ARAM 4


PIIRIKORTTI / DATOR KORT / CIRCUIT BOARD

OHJAUSVIRTAKAAVIOMANÖVERKRETSSCHEMCONTROL CIRCUIT DIAG

FLÄKT TORKZONFAN DRYING ZONE

LÄMMITYS KUIVAAJAVÄRME TORKZONHEATING DRING ZONE

LARMALARM


H

MAGRAM 4


RELEKORTTIRELÄ KORTRELAY BOARD

OHJAUSKORTTI/DATOR KORT/COMPUTER BOARD

KYTKINKAAPISSAPLINTSKÅPPLINTH CUBICLE

PESUAINEANNOST. KYTKETÄÄN LIITTIMIINDISKMEDELS UTRUSTNING INKOPPLAS MELLAN PLINTDETERGENT EQ. CONNECTS BETWEEN PLINT

HUUHT.AINEANNOST. KYTKETÄÄN LIITTIMIINTORKMEDELSDOSERING INKOPPLAS MELLAN PLINTDRYING AGENT DOSAGE CONNECTS BETWEEN PLINT

HUOM! HUUHT.AINEANNOST. 230V YHDISTÄ LIITTIMET 104-105.ANNOSTELIJA KYTKETÄÄN LIITTIMIIN 102-103/OBS! ANVÄNDES 230V FÖR TORKMEDELSDOSERING FÖRBINDS PLINT 104-105OCH KOPPLA IN TORKMEDELSDOS. MELLAN PLINT 102-103/OBS! IF 230V IS USED FOR THE DRYING AGENT DOSAGE BRIDGE CONNECT PLINT104-105 AND CONNECT THE DISPENSER BETWEEN PLINTH 102-103.

/ MÄTCELL / DETERGENT SENSOR

OHJAUSVIRTAKAAVIOMANÖVERKRETSSCHECONTROL CIRCUIT DIA

PESU

AINE

/DIS

KM./D

ETER

G.

PESU

AINE

/DIS

KM./D

ETER

G.

KORT / COMPUTER BOARD

GRAM 4


/ DATOR

LUCKA TANK 2APERTURE TANK 2

LUCKA FÖRSPOLNINGAPERTURE PRE-RINSE

LUCKA TANK 02APERTURE TANK 02

LOPPURAJAKYTKIN

ENDLIMIT

START REC. SLUTSKÖLJNING/START REC. FINAL RINSE

YLIKUORMAKYTKIN

OVERLOAD

NIVÅ TANK 02LEVEL TANK 02

SLUTSKÖLJNINGFINAL RINSE

NIVÅ TANK 2LEVEL TANK 2

OHJAUSVIRTAKAAVIO

CONTROL CIRCUIT DIA

KORT / COMPUTER BOARD

GRAM 4


/ DATOR

OHJAUSVIRTAKAAVIO

CONTROL CIRCUIT DIA

STOPP MATNINGSTOP FEED


KULJETTIMETTRANSPORTÖRERCONVEYORS

PUMP TANK 2

PUMP TANK 02


TORKZONDRYING ZONE

LÄMMIN VESI (TEKSTIPANEELI)VARMVATTEN (TEXT PANEL)WARM WATER (TEXT PANEL)

RT / COMPUTER BOARD

GRAM 4


/ DATOR KO

LÄMPÖTILA BOILERI 1TEMPERATUR GENOMSTRÖMMARE 1TEMPERATURE BOILER 1

BOILERI 2GENOMSTRÖMMARE 2BOILER 2

KONDENSFLÄKTCONDENSING BATTERY

TANK 2

TANK 1

BOILER 3GENOMSTRÖMMARE 3BOILER 3

OHJAUSVIRTAKAAVIO

CONTROL CIRCUIT DIA

GRAM 4


OHJAUSVIRTAKAAVIO

CONTROL CIRCUIT DIA

Main circuit E54716

EL. A

NSLU

TNIN

GEL

.CON

NECT

ION

MAX

ANSL

UTNI

NGCA

BLE

MAX

20 A

W

ITH

DRYI

NG Z

ONE

20A

MED

TOR

KZON

PUHA

LLIN

, KUI

VAAJ

AFA

N, D

RYIN

G ZO

NEFL

ÄKT,

TOR

KZON

MAIN

CIR

CUIT

DIA

GRAM

PÄÄV

IRTA

KAAV

IOHU

VUDK

RETS

SCHE

MA

PUMP

PU A

LLAS

2PU

MP T

ANK

2

PUMP

PU A

LLAS

02PU

MP T

ANK

02

LAUH

DUTI

NPUH

ALLIN

COND

ENSI

NG F

ANKO

NDEN

SFLÄ

KT

KULJ

ETIN

MOOT

TORI

FEED

MOT

ORMA

TNIN

GSMO

TOR

16/2

0A

)

2

7

151E

STE

AM M

AR

INE

VER

S.H

ÖYR

Y M

ARIN

E VE

RS

.ÅN

GA

MA

RIN

T U

TF.

Main circuit E54717

PÄÄV

IRTA

KAAV

IOMA

IN C

IRCU

IT D

IAGR

AMHU

VUDK

RETS

SCHE

MA

MANÖ

VER

CONT

ROL

DISK

MEDE

LS U

TRUS

TNIN

GDE

TERG

ENT

EQUI

PMEN

T

MATN

INGS

MOTO

RFE

ED M

OTOR

LIITÄ

NTÄ

LÄMM

ITYS

KUI

VAAJ

AVÄ

RME

TORK

ZON

HEAT

DRY

ING

ZONE

151E

PUMP TANK 2

PUMP TANK 02




FYLLNING TANKARFILLING TANKS



OHJAUSVIRTAKAAVIOCONTROL CIRCUIT DIAGRAMMANÖVERKRETSSCHEMA

/ KABEL / CABLE

/ RÖD / RED

/ VIT / WHITE

START DISKNINGSTART WASH

KATSO KAAVIOSE SCHEMALOOK AT DRAWING

FREKVENSOMVANDLAREFREQUENCY CONV.

TRANSMITTER

RECEIVER

NÄYTTÖKORTTI / PANEL KORT / PANEL CARD

ULOSOTTO / UTTAG / OUTTAKE

OHJAUSKORTTI / DATOR KORT / COMPUTER BOARD

RUSKEA/BRUN/BROWN

VIHREÄ/GRÖN/GREEN

MUSTA/SVART/BLACK

PUNAINEN/RÖD/RED

KELTAINEN/GUL/YELLOW

KUORI//CORE/SHIELD

151E


A1 O

HJAU

SKOR

TTI /

DATO

R KO

RT / C

OMPU

TER

BOAR

D

LÄMM

ITYS

ALL

AS 2

VÄRM

E TA

NK 2

HEAT

ING

TANK

2

LÄMM

ITYS

BOI

LERI

1VÄ

RME

GENO

MSTR

. 1HE

ATIN

G BO

ILER

1

LÄMM

ITYS

BOI

LERI

2VÄ

RME

GEN.

STR

2HE

ATIN

G BO

ILER

2

KUIV

AUSA

INEA

NNOS

T.TO

RKME

DELS

DOSE

RING

DRYI

NG A

GENT

DOS

AGE

SLUT

SKÖL

JNIN

GFI

NAL R

INSE

OHJA

USVI

RTAK

AAVI

OMA

NÖVE

RKRE

TSSC

HEMA

CONT

ROL C

IRCU

IT D

IAGR

AM

151E


OHJA

USKO

RTTI

/DA

TOR

KORT

/CO

MPUT

ER B

OARD

RELÄ

KOR

TRE

LAY

BOAR

D

KYTK

INKA

APIS

SAPL

INTS

KÅP

PLIN

TH C

UBIC

LE

PESU

AINE

ANNO

ST. K

YTKE

TÄÄN

LIIT

TIMI

INDI

SKME

DELS

UTR

USTN

ING

INKO

PPLA

S ME

LLAN

PLIN

TDE

TERG

ENT

EQ. C

ONNE

CTS

BETW

EEN

PLIN

T

HUUH

T.AI

NEAN

NOST

. KYT

KETÄ

ÄN LI

ITTI

MIIN

TORK

MEDE

LSDO

SERI

NG IN

KOPP

LAS

MELL

AN P

LINT

DRYI

NG A

GENT

DOS

AGE

CONN

ECTS

BET

WEE

N PL

INT

HUOM

! HUU

HT.A

INEA

NNOS

T. 23

0V Y

HDIS

TÄ LI

ITTI

MET

104-

105.

ANNO

STEL

IJA K

YTKE

TÄÄN

LIIT

TIMI

IN 10

2-10

3/OB

S! A

NVÄN

DES

230V

FÖR

TOR

KMED

ELSD

OSER

ING

FÖRB

INDS

PLIN

T 10

4-10

5OC

H KO

PPLA

IN T

ORKM

EDEL

SDOS

. MEL

LAN

PLIN

T 10

2-10

3/OB

S! IF

230V

IS U

SED

FOR

THE

DRYI

NG A

GENT

DOS

AGE

BRID

GE C

ONNE

CT P

LINTH

104-

105 A

ND C

ONNE

CT T

HE D

ISPE

NSER

BET

WEE

N PL

INTH

102-

103.

/ MÄT

CELL

/ DET

ERGE

NT S

ENSO

R

OHJA

USVI

RTAK

AAVI

OMA

NÖVE

RKRE

TSSC

HEMA

CONT

ROL C

IRCU

IT D

IAGR

AM

FLÄK

T TO

RKZO

NFA

N DR

YING

ZON

E

LÄMM

ITYS

KUI

VAAJ

AVÄ

RME

TORK

ZON

HEAT

ING

DRIN

G ZO

NE

LARM

ALAR

M

LÄMM

ITYS

BOI

LERI

3VÄ

RME

GEN.

STR.

3HE

ATIN

G BO

ILER

3

LÄMM

ITYS

KUI

VAAJ

AVÄ

RME

TORK

ZON

HEAT

ING

DRIN

G ZO

NE

RED

RÖ

DP

UN

AIN

EN

BLAC

KSV

AR

TM

UST

A

151E

REL

EKO

RTT

I


OHJA

USVI

RTAK

AAVI

O

CONT

ROL

CIRC

UIT

DIAG

RAM

LUCK

A TA

NK 2

APER

TURE

TAN

K 2

LUCK

A FÖ

RSPO

LNIN

GAP

ERTU

RE P

RE-R

INSE

LUCK

A TA

NK 0

2AP

ERTU

RE T

ANK

02

LOPP

URAJ

AKYT

KIN

ENDL

IMIT

STAR

T RE

C. S

LUTS

KÖLJ

NING

/ST

ART

REC.

FIN

AL R

INSE

YLIK

UORM

AKYT

KIN

OVER

LOAD

NIVÅ

TAN

K 02

LEVE

L TA

NK 0

2

SLUT

SKÖL

JNIN

GFI

NAL

RINS

E

NIVÅ

TAN

K 2

LEVE

L TAN

K 2

/DAT

OR

KO

RT/

CO

MP

UTE

R B

OA

RD

151E


OHJA

USVI

RTAK

AAVI

O

CONT

ROL C

IRCU

IT D

IAGR

AM

/ DAT

OR K

ORT

/ COM

PUTE

R BO

ARD

STOP

P MA

TNIN

GST

OP F

EED

MATN

INGS

MOTO

RFE

ED M

OTOR

KULJ

ETTI

MET

TRAN

SPOR

TÖRE

RCO

NVEY

ORS

PUMP

TAN

K 2

PUMP

TAN

K 02

KOND

ENSF

LÄKT

COND

ENSI

NG F

AN

TORK

ZON

DRYI

NG Z

ONE

LÄMM

IN V

ESI (

TEKS

TIPA

NEEL

I)VA

RMVA

TTEN

(TEX

T PA

NEL)

WAR

M W

ATER

(TEX

T PA

NEL)

151E


OHJA

USVI

RTAK

AAVI

O

CONT

ROL C

IRCU

IT D

IAGR

AM

/ DAT

OR K

ORT

/ COM

PUTE

R BO

ARD

LÄM

PÖTI

LA B

OILE

RI 1

TEMP

ERAT

UR G

ENOM

STRÖ

MMAR

E 1

TEMP

ERAT

URE

BOIL

ER 1

BOILE

RI 2

GENO

MST

RÖM

MARE

2BO

ILER

2

KOND

ENSF

LÄKT

COND

ENSI

NG B

ATTE

RY

TANK

2

BOIL

ER 3

GENO

MST

RÖM

MARE

3BO

ILER

3

151E


OHJA

USVI

RTAK

AAVI

O

CONT

ROL

CIRC

UIT

DIAG

RAM

151E

Conveyor control circuit

POLNINGALTAAN HUUHTELU

KEDJESPOLNINGKETJUHUUHTELU

TRANSPORTÖRKULJETIN

PLINTSKÅPLIITINRASIA

KONTAKTORSKÅPKONTAKTORIKOTELO

TRYCKSTEGRINGSPUMPPAINEENKOROTUSPUMPPU

INMATNINGSTRANSPORTÖR SE SCHEMA E53905SYÖTTÖKULJETIN KATSO KUVA E53905

TEET

Rinse equipm

ent control circuit

DISKMASKINASTIANPESUKONE

TRYCKSTEGRINGSPUMPPAINEENKOROTUSPUMPPU

NÖDSTOPPHÄTÄSEIS

KORGGIVAREKORINTUNNISTIN

FÖRSPOLNING ESIHUUHTELU

TRÅGSLIOTUS

DATORKORTPIIRIKORTTI

METOS RINSE EQUIPMENT

METOS HUUHTELUVARUS


Installation drawing

1. Electrical connection2. Cold water connection 5-12°C, R1/2”, 250 kPa, 11 l/min3. Warm water connection 55-70°C, R1/2”4. Drain, connection d=50 mm, 15 l/s6. Steam connection R 3/4”7. Condense water connection R 1/2”9. Floor gulley11. Electrical connection from floor12. Cold water connection from floor R1/2” (option)13. Warm water connection from floor R1/2” (option)14. Alternative drain, connection d=50 mm, 15 l/s21. Non-return valve R1/2”22. Vacuum valveR1/2”23. Safety valve R1/2”24. Main switch

134


Item Model Type Voltage SpecificationGeneral data, capacityMax. surface temperature at room temperature +20oC 35°CNoise level 68 dBVentilation recommendation 1000 m3/hCapacity 120 racks/hourRack size 500mm x 500mmWeight of machine 370 kgWeight of package 30 kgTank volume, chemical wash 100 litresTank volume, final rinse 6 litresTotal tank volume 106 litresCold water consumption, final rinse 1,8 litres/rackSteam consumption 50 kg/hChemical wash pump 1,5 kWFinal rinse pump 0,11 kWFeed motor 0,12 kWCondensation fan 0,12 kWTank heating element 12 kWBoiler element 2x9 kWTotal connected power 31,9 kWMain fuse A 50 AMax. connection area A 35 mm2Main fuse H 100 AMax. connection area H 70 mm2Electrical connection, electrically heated machine with drying zone T-60, T-90Total connected power 38,6 kWMain fuse A 63 AMain fuse H 125 AElectrical connection, electrically heated machine with drying zone T-180Total connected power 45,4 kWMain fuse A 63 AMain fuse H 125 AElectrical connection, steam heated machineTotal connected power 1,85 kWMain fuse A 16 AMax. connection area A 35 mm2Main fuse H 20 AMax. connection area H 35 mm2

135

RACK CONVEYOR DISHWASHER Installation and Operation ...

Documents

Transcript of RACK CONVEYOR DISHWASHER Installation and Operation ...