Pre-Qualification 2013

Pre-Qualification 2013

Photo image about two pieces of 80 inch size Dual Plate Check Valve flanged type made out of Nickel Al-bronze supplied to Samsung Eng. for Ruwais Refinery Expansion Project owned by Takreer, United Arab Emirates on Dec. 21, 2011

CONTENTS

1. Profile

2. Quality Certificates

3. Vendor Approval Letters

4. Health Safety Environment Policy

5. Manufacturing & Test Equipment

6. Principal Supply Record

7. General Drawings

8. Work Flow Chart

9. Inspection & Test Plan

10. Installation, Maintenance & Handling Instruction

1. Profile

► Company History ► Organization ► Contacts ► Manufacturing Range

History

Established in 1975

Producing Dual Plate Check Valve

in BAVCOS

Gate, Globe and Swing Check Valvein Peach Valve

Concentrating onDual Plate Check Valve

Jun 1975 As a trader of piping material

Jun. 1987 Specializing API 594 Dual Plate Check Valve production line

Nov. 1997 ISO 9001 & API 6D Certi�ed

Jul. 2001 Kuwait Oil Company (KOC) and

Kuwait National Petroleum Company (KNPC) registered

Apr. 2002 CE Certi�ed

Jul. 2007 Expanding manufacturing site to Masan City name change from BAVCOS to Peach Valve

Oct. 2010 Masan factory vendor registered in Saudi ARAMCO

Jun. 2011 Moving to Gimpo City

Dec. 2011 80 inch Size Dual Plate Check Valve Supplied

to Takreer in UAE (RRE Project)

Dec. 2011 Registered in Bechtel

May. 2012 Audit by Exxon Mobil by Mr. R. M. (Ray) Bojarczuk

(tel: 1-703-846-3903, e-mail: [email protected])

2012 Company Introduction

ORGANIZATION

Total : 36

Domestic Sales (4) Lead Engineer (1) Production Inspector (1)

Overseas Sales (3) Engineer (3) Test Inspector (2)

Operator (14)

C. E. O.

Q.A

(3)

Sales Accounting Technical Procurement Production

(7) (2) (4) (2) (17)

Rev. 5, Reference Doc. QM-01, Sec. 5 Peach Valve Co., Ltd. 2012-11-30

CONTACTS

MAIN OFFICE & FACTORY

Address

103-2 Wonsan-Ri Hasung-Myun, Gimpo City,

Gyounggi-Do, South Korea, Zip 415-842

Tel: +82 31 988 6678

Fax: +82 31 988 6617

Homepage

www.peachvalve.com

Web-Mail

[email protected]

2012 Company Introduction

Product Detail

Material

Carbon Steel

Low Temp. Carbon Steel

Ni. Alloy

Ni. Al-bronze

Duplex

Super Duplex

Monel

Hastelloy C

Inocnel

Etc.

Item Standard

Dual Plate Check Valves API 594, 598, 6FA(Fire Safety)

Wafer Type ASME

Hub Type

(Retainerless / Plug)

Size & Class

2~80 inch / ANSI Class 150~2500LB

Lug Type MSS Series

Double Flange Type AWWA, JPI, ISO, DIN, KS, BS, JIS

BW Type 04-SAMSS-048, SAES-A-206

2. Quality Certificates

► 1. ISO 9001:2008 No. FM5843322. CE No. 01 202 ROK/Q-08 0037 3. API Monogram No. 6D-0217

►

►

®

American Petroleum Institute

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2012-355

Certificate of Authority to use-the Official API Monogram License Number: 60-0217 ORIGINAL

The American Petroleum Institute hereby grants to

PEACH VALVE CO., LTD. 103-2, Wonsan-Ri

Hasung-Myun Gimpo, Gyeonggi-Do

South Korea

the right to tlse the Official API Monogram® on manufactured products under the conditions i,n the official

publications of the American Petroleum Institute entitled API Spec Q1 ® and API Spec 60 and in accordance with the provisions of the License Agreement.

In all cases where the Official API Monogram is applied, the API Monogram should be used in conjunction with this

certificate number: 60-0217

The American Petroleum Institute reserves the right to revoke this authorization to use the Official API Monogram

for any reason satisfactory to the Board of Directors of the American Petroleum Institute.

The scope of this license includes the following products: Gate Valves; Ball Valves; Check Valves

OMS Exclusions: No Exclusions Identified as Applicable

American Petroleum Institute

Effective Date: JANUARY 11, 2013 ~/IJU;Expiration Date: JANUARY 11, 2016

To verify the authenticity of this license, go to www.api.org,/compositelist. Director of Global Industry Services

www.api.org,/compositelist

3. Vendor Approval Letters

► ARAMCO (Vendor ID 30006200, 9Com 6000000268 ) Dual Plate Check Valve

► Kuwait Oil Company (Dec. 2005 ~ Dec. 2010)Check, Gate, Globe Valves

► Kuwait National Petroleum CompanyWafer Check Valves, Double Disks

► Qatar General Petroleum CorporationCheck Valves

► Saipem (ENI S. p. A.)Gate, Globe and Swing Check Valves, Cast SteelCast Steel Valves: Gate, Globe, Check TypeDual Plate Check ValvesForged Valves Gate, Globe, Check (Cryogenic)

► Takreer (Abu Dhabi Oil Refining Company)Wafer Check/ Gate/ Globe/ Check above 2”

► Korea Gas CorporationCryogenic Dual Plate Check/ Gate/ Globe/ Swing Check Valve

► ADGAS (Reg. No. 702904)Gate/ Globe/ Check above 2”

Wafer Check/ Bronze Valve above 2”

► BOROUGE (Reg. No. 0000002948) Valves & Valves Spare parts

Saipem Via Martiri di Cefalonia 67 20097 San Donato Milanese (MI) Telex: 310246 Eni-Saipem Fax: 02/52044415 Tel. centralino: 02/5201 Società per Azioni Sede Legale in San Donato Milanese Via Martiri di Cefalonia 67 Capitale Sociale Euro 441.410.900 i. v. Registro delle Imprese di Milano, Codice Fiscale 00825790157 Partita IVA: 00825790157 R.E.A. Milano n. 788744 Società soggetta all’attività di direzione e coordinamento dell’ENI S.p.A.

Messer’s.

PEACH VALVES CO. LTD.

#103 SUNBONG APT BUILDING

157-280 SEOUL

SOUTH KOREA

Kind attn of the Legal Representative

08.08.2008 San Donato Milanese,

Rif. 4730/2008

We are glad to inform you that your Company has been successfully submitted to the qualification process in accordance with Saipem procedures.

The qualification stands for the supply of goods and/or services for the following commodities:

M01810060

M01810061

M0181006F

M0181009B

GATE, GLOBE AND SWING CHECK VALVES, CAST STEEL

CAST STEEL VALVES: GATE,GLOBE,CHECK TYPE - CLASS FROM 150 TO 300

DUAL PLATE CHECK VALVES

FORGED VALVES GATE, GLOBE, CHECK (CRYOGENIC)

Please note that you have been registered in our Vendor Management Data Base with code 61732 that you are kindly requested to mention in all communication with Saipem. Your Company is now registered in Saipem’s “Vendor List” from which Saipem selects Vendors to tender. Such registration shall not create or impose any obligation or liability on Saipem. The qualification has a 36 (thirty six) month validity, during which the qualification status will be monitored through feedback analysis and possible inspection visits in your offices and/or premises. We kindly ask you to inform us promptly of any change of your Company organization. We remain at your disposal for any clarification.

Best regards

4. Health Safety Environment Policy

QUALITY ASSURANCE PROCEDURE No. QAP-641

2007-01-02

Health Security Environment Policy REV 0

PAGE 1/2

Based on its management philosophy of respect for human life and environment, Peach Valve prepares HSE welfare of employees and regards this procedure as the foremost factor in management. Peach Valve applies HSE management system all through production from making contract to getting delivery. Peach Valve will make constant effort to improve the standards to achieve the idle situation of no diseases, no accidents and no pollution with the requirements of HSE Management System. The HSE policy applies to al direct employees, subcontractors, suppliers and visitors of Peach Valve.

■ Ensure of Radical Safety & Health * Continual improvement of safety facilities & workshop environment.

* Strength preventing system of no-accident, no-diseases.

* Education for prevent accident and health improvement.

* Strict operation based on industrial accident prevention regulation and observation health &

safety Regulation.

■ Environment Technical Development & Pollution Prevention * Development product does the energy-saved and environmental harmony

* Introduction of the pure production technology and prevention of the environmental pollution

occurrence.

* Restraint of the environmental waste occurrence.

* Observation regulation related to environment.

Jan. 2, 2008

Seung-Joon Oh

Representative & C. E. O.

5. Manufacturing & Test Equipment

► Dual Plate Check Valve Wafer (Plug/Retainerless) Type, Double Flanged (Plug/Retainerless) Type, Lug Type (Plug/Retainerless), Buttwelding Type, Hub Type

2010-02-19

CLASS

TEST EQUIPMENT LIST

№ LOCATIONMANUFACTURER DESCRIPTION EQUIPMENT No.

Cylinder Gage 10~18.5 mm IL-6067Cylinder Gage Load 10~18.5 mm 037855

Cylinder Gage 18~35 mm 1PR059Cylinder Gage Load 18~35 mm 149255

Cylinder Gage 35~60 mm 401626Cylinder Gage Load 35~60 mm DEB617

Cylinder Gage 6~10 mm 37855Cylinder Gage Load 6~10 mm 109365

QMI-057 Outside Micrometer 0~25 mm Mitutoyo(Japan) 0009514 QAQMI-058 Outside Micrometer 0~25 mm Mitutoyo(Japan) In Repair QAQMI-059 Outside Micrometer 0~25 mm Mitutoyo(Japan) 8040094 QA

Outside Micrometer 100~125 mm 033021Block Gauge 100 mm 0028457





QMI-065 Ultrasonic Thickness Gage KAWATETSU MODEL TI-7S 1X6244 QAQMI-066 Torque Wrench 0~700 kgf.cm KANON(Japan) 804044 QAQMI-067 Torque Wrench 0~70kg/cm kgf.cm TOHNICHI(Japan) 32169S QAQMI-068 Torque Wrench 0~56 kgf.m TOHNICHI(Japan) TONNICHI 313636Y QAQMI-069 Surface Roughness Tester Mitutoyo(Japan) 6B0641 QAQMI-073 Height Gauge 0~150 mm Mitutoyo(Japan) Serial No. X QAQMI-074 Height Gauge 0~150 mm Mitutoyo(Japan) KM0706-007-53 DrillQMI-075 Height Gauge 0~150 mm Mitutoyo(Japan) DrillQMI-076 Height Gauge 0~300 mm Mitutoyo(Japan) DrillQMI-077 Height Gauge 0~600 mm Mitutoyo(Japan) 601972 QA

Portable Hardness Tester DIGIMESS(USA) 02-439Standard Hardness Specimen 788.2 HLD ±6 01-594Standard Hardness Specimen 563-213 HRC63Standard Hardness Specimen HRC 22.4 ±1 071052

QMI-079 Digital Temperature Recorder YOKOGAWA FactoryQMI-080 Digital Pressure Recorder WISE FactoryQMI-081 Dial Gage Mitutoyo(Japan) 513405 MCTQMI-082 Height Gauge 0~300 mm Mitutoyo(Japan) 192-106 DrillQMI-083 Oil Press Test machine GODO FactoryQMI-084 Oil Press Test machine GODO FactoryQMI-085 Oil Press Test machine GODO FactoryQMI-086 Oil Press Test machine ENPOS FactoryQMI-087 Oil Press Test machine PEACH FactoryQMI-088 Oil Press Test machine PEACH FactoryQMI-089 Thermo Couple PT-100 FactoryQMI-090 Thermo Couple CHINO FactoryQMI-091 Oil Press Torque Wrench UNEX. CORP FactoryQMI-092 Air Press Torque Wrench SHINANOPNEUMALLC FactoryQMI-093 Vernier Caliper (Digital) 300 mm Mitutoyo(Japan) 1077538 QAQMI-094 Cryogenic Test Tank 1 FactoryQMI-095 Cryogenic Test Tank 2 Factory

1260 x 1260 x 12302700 x 2700 x 2600

Model:13-405Model:SP-500

150#10~24"150/300#6~12"

UR100P118

Mitutoyo(Japan)

Mitutoyo(Japan)

Mitutoyo(Japan)

Mitutoyo(Japan)

-200~200℃

0~~200℃

150#1½~14"300tonSmall

10kgf/cm²~30kgf/cm²

QMI-064

QMI-078

Mitutoyo(Japan) QA

DP300

QA

QMI-062

QMI-063

Mitutoyo(Japan) QA

Mitutoyo(Japan) QA

QMI-060

QMI-061

QA

QA

Mitutoyo(Japan)

Mitutoyo(Japan)

QMI-055

QMI-056

QA

QA

QMI-054

QA

QA

QMI-053

2010-02-19

QMI-001 Pressure Gauge 3 mpa HISCO 40101748 QAQMI-002 Pressure Gauge 5 kg H107311 Hydro TestQMI-003 Pressure Gauge 6 kg HISCO H42942 Hydro TestQMI-004 Pressure Gauge 6 kg HISCO H64215 QAQMI-005 Pressure Gauge 10 kg HISCO 2K8-04090 Hydro TestQMI-006 Pressure Gauge 10 kg HISCO 2K8-04092 Hydro TestQMI-007 Pressure Gauge 10 kg HISCO 40200158 Hydro TestQMI-008 Pressure Gauge 10 kg KONICS 73449 QAQMI-009 Pressure Gauge 10 kg HYUPSUNG G192380 QAQMI-010 Pressure Gauge 50 kg HISCO 2K8-04093 Hydro TestQMI-011 Pressure Gauge 50 kg HISCO 2K8-04094 Hydro TestQMI-012 Pressure Gauge 50 kg WOOJIN 3110271 QAQMI-013 Pressure Gauge 50 kg HISCO 50112936 QAQMI-014 Pressure Gauge 50 kg HYUPSUNG H101564 QAQMI-015 Pressure Gauge 150 kg HYUPSUNG H101563 QAQMI-016 Pressure Gauge 150 kg WOOJIN 3031811 QAQMI-017 Pressure Gauge 150 kg HISCO H05144 QAQMI-018 Pressure Gauge 150 kg KONICS H107312 Hydro TestQMI-019 Pressure Gauge 150 kg HYUPSUNG 99-818-8 QAQMI-020 Pressure Gauge 250 kg WOOJIN 3030573 QAQMI-021 Pressure Gauge 350 kg KONICS H107313 Hydro TestQMI-022 Pressure Gauge 400 kg FIMA(Italy) KR06042-001-21 QAQMI-023 Pressure Gauge 400 kg FIMA(Italy) 400-1 QAQMI-024 Pressure Gauge 500 kg WOOJIN 169512 Hydro TestQMI-025 Pressure Gauge 500 kg HYUPSUNG H25572 Hydro TestQMI-026 Pressure Gauge 1000 kg HYUPSUNG H60643 QAQMI-027 Pressure Gauge 1000 kg HYUPSUNG H60779 Hydro TestQMI-028 Pressure Gauge 2000 kg WISE 7107769 QAQMI-029 Pressure Gauge 2000 kg WISE 7107770 QAQMI-030 Block Gauge 1~60 mm Mitutoyo(Japan) 941848 QAQMI-031 Gas Indicator COSMOS(Japan) 504295 QAQMI-032 Inside Micrometer 5~30 mm Mitutoyo(Japan) 01204 QAQMI-033 Dial Caliper Gage 0~130 mm PEACOCK(Japan) QAQMI-034 Dial Caliper Gage 0~80 mm PEACOCK(Japan) QAQMI-035 Caliper Gage Mitutoyo(Japan) 20465 DrillQMI-036 Coating Thickness Gage List-Magnetik(Germany) F3331 QAQMI-037 Coating Thickness Gage SANKO(Japan) 8221 QAQMI-038 Trip Balance MAPO QAQMI-039 Vernier Caliper 200 mm Mitutoyo(Japan) 1204850 QAQMI-040 Vernier Caliper 200 mm Mitutoyo(Japan) 223432 QAQMI-041 Vernier Caliper 300 mm Mitutoyo(Japan) 1144459 DrillQMI-042 Vernier Caliper 300 mm Mitutoyo(Japan) 7038564 LatheQMI-043 Vernier Caliper 300 mm Mitutoyo(Japan) LatheQMI-044 Vernier Caliper 300 mm Mitutoyo(Japan) Hydro TestQMI-045 Vernier Caliper 300 mm Mitutoyo(Japan) 5033188 assembly PartQMI-046 Vernier Caliper 300 mm Mitutoyo(Japan) 2009714 QAQMI-047 Vernier Caliper 300 mm Mitutoyo(Japan) 3019942 QAQMI-048 Vernier Caliper 600 mm Mitutoyo(Japan) 251303 DrillQMI-049 Vernier Caliper 600 mm Mitutoyo(Japan) KM0706-007-23 LatheQMI-050 Vernier Caliper 1000 mm Mitutoyo(Japan) C7035 LatheQMI-051 Vernier Caliper 2000 mm Mitutoyo(Japan) QAQMI-052 Vernier Caliper (Digital) 300 mm Mitutoyo(Japan) 0001514 MCT

CLASS

UNO-CHECKSM1000

TEST EQUIPMENT LIST

№ LOCATIONMANUFACTURER DESCRIPTION EQUIPMENT No.

MANUFACTURING FACILITIES2009.2. PEACH VALVE

№ DESCRIPTION SIZE(MODEL) Q'TY YEAR MANUFACTURER APPLICATION

1 CNC LATHE QT - 18N 1 1992 HD PRECISION & IND. IN.OUT DIA.FACE MACHINING2 3D-MACHINING CENTER 1 2003 DOOSAN IN.OUT DIA.FACE MACHINING3 VERTICAL MACHINING CENTER 1 2007 DOOSAN IN.OUT DIA.FACE MACHINING4 HEAVY-DUTY LATHE 630 x 1500 1 1992 U.S.S.R "5 HIGH SPEED LATHE 400 x 1060 1 1985 SAEIL "6 HIGH SPEED LATHE 460 x 1000 1 1989 NAMSUN "7 HIGH SPEED LATHE 1200 x 3000 1 1962 KURAKI "8 DRILLING MACHINE DA1650R 1 1997 JOGWANG HOLE,TAPPING MACHINING9 BODY SEAT GRINDING MACHINE 24" 1 1990 BAVCO POLISHING

10 SURFACING PLATE FOR LAPPING 24" 1 1997 UNITECH LAPPING11 COMPOSITE MILLING MACHINE 600*1500 1 1995 HEUNGHWAN MACHINE FACE,HOLE,MACHINING12 HOIST 1 TON 5 1993 NAMSUNG, DEASUNG TRANSPORTATION13 HOIST 2.5 TON 1 1993 LG TRANSPORTATION14 CUTTING MACHING 4 0 0 1 1990 GAEYANG CUTTING15 LAPPING MACHINE 1200A (48B) 1 1991 BAVCO SEAT LAPPING16 LAPPING MACHINE 1200A (48B) 1 1991 BAVCO SEAT LAPPING17 LAPPING MACHINE 400A (16B) 1 1991 BAVCO SEAT LAPPING18 VELT GRINDING MACHINE SB6 1 1995 CIO GRINDING19 BENCH GRINDER 23000rpm 6 1990-2001 GAEYANG GRINDING20 HAND GRINDER 4" 8 1985 KEYANG GRINDING21 MARKING MACHINE MODEL: PR 300 1 2000 DAEJIN MARKING22 PAINTING SHOP 24B 1 1999 SUNSHIN PAINTING23 HOT AIR DRYER DJ - 50 1 2001 DONGJIN PAINTING24 PAINT DRY TANK 3990x2990x2590 1 2001 BAVCO PAINTING25 ULTRASONIC CLEANER 1960x900x1040H 1 2001 SHIN IL ULTRASONIC CLEANING26 MIXED BED DEIONIZER 1㎥/hr 1 2001 SEOUL WATER IND CLEANING27 PLASMA COATING MACHINE 900*900*900 1 2001 SEOUL WATER IND PLASMAELECTRONIC28 FORK LIFT 3 TON 1 1996 CLARK TRANSPORTATION29 ELEDCTRIC FORK LIFT 2 TON 2 1996 DONGMYUNG TRANSPORTATION

6. Principal Supply Record

Principal Reference List 2011 ~2012

Month/Year Project Name Client/End User Valve Description Q'ty Material Destination

AUG. 2012 Yanbu2 Power and Water Hanwha E&C/ Aramco 150#, 300#, 3~ 50 WCB, CF8M KSA

AUG. 2012 KOC WARA GS E&C/ KOC Dual Check Lug 150#, 300#, 2"~24" 29 6A, S32750 Kuwait

JUL. 2012 N/A Cooper Valves / Gate 150# 24" 2 Inconel 625 USA

JUL. 2012 Rewias Refinery Expansion #2 GS E&C/ Takreer Lug 150#~600#, 6~30" 52 WCB, CA15, C5, LCC, CF8C, CF8M, CN7M UAE

JUL. 2012 Conversion UG Knightsbridge Development PJ Valve Hub End Wafer Check Valve 2500# 12" 3 LCC, 4A

JUN. 2012 STC EVA Samsung Engineering/ Samsung Total Lug 150#~600#, 10~28" 18 WCB, CA15 Korea

JUN. 2012 BASF GS E&C/ BASF Wafer 150#, 4"~6" 50 WCB, CF8M KSA

MAY 2012 ABEOP Toyo Korea/ Albayroni Lug 150#, 900#, 4" 7 WCB, CA15, WC6, CF8M, LCB Saudi

APR. 2012 Musandam Gas Plant Project Hyundai Engineering/ Oman Oil Co. Wafer, Lug 150#~600#, 4"~36" 46 WCB, LCB, CF8M, 4A, CU5MCUC, C95800 Oman

FEB. 2012 IRP‐II GS E&C/ Takreer Double Flanged 150#, 300#, 6"~16" 33 WCB, CA15 UAE

FEB. 2012 5NA Hanwha E&C/ Hanwha Huchems Dual Check Wafer 150#~ 1500#, 3"~14" 15 WCB, CA15, CF8, CF3, WC6 Korea

JAN. 2012 GLADSTONE LNG PROJECT Pipeline Actuaction & Control / Bechtel Wafer, Lug, Double Flanged 150# ~1500# 3" ~42" 109 WCB, LCB, CF8C, CF8M Australia

JAN. 2012 KPB BPA Daelim Industrial / Kumho P & B Chemical, Inc. Dual Check Wafer 150#, 300#, 8"~14" 8 WCC, CF8M, CA15 Korea

JAN. 2012 IPC EVA GS E&C/ International Polymers Company Dual Check Wafer 300#, 600#, 4"~8" 6 LCC, CF8M Saudi

JAN. 2012 Shah Gas PKG 4 U & O Samsung Engineering/ Al Hosn Gas Dual Check Wafer 150#, 300#, 8"~20" 10 WCB, A536, LCB, CF8M, CA15 UAE

JAN. 2012 Pyuntaek LNG Daewoo E & C/ KOGAS Dual Check Wafer 125#, 12" 1 A395, CF8M Korea

DEC. 2011 SPGD PKG 17 & 18 Kangwon B & E / Petropars Dual Check Wafer 150# 48" 4 WCB, CA15 Iran

DEC. 2011 Shaybah PKG 4 Samsung Engineering / Aramco Dual Check Lug 150# ~ 2500# 2"~36" 559WCB, CF8M, CK3MCuN, Inconel 625, CA15,5A, 4A

Saudi

NOV. 2011 SOCC AASamsung Engineering / Saudi Organometallic Chemicals

Company(Sabic)Dual Check Wafer 125#~300# 2"~12" 12 WCB, CA15, Bronze, A216 Cl B Saudi

NOV. 2011 NA (ARAMCO Order) Global Trade Links / Aramco Dual Check Wafer 300# 10" 3 CF8M Saudi

OCT. 2011 Epic of Block‐4 Rise Platform & Future Rise Velan ABV S.p.A Dual Check Wafer 150# ~ 600# 2"~10" 11 WCB, LCC Italy

SEP. 2011 Ma'aden Aluminium Rolling Mill Samsung Engineering/ Ma'aden + ALCOA Dual Check Wafer 150# 2"~14" 135 CF8M, Al Bronze, WCB, CF8, A395 Saudi

SEP. 2011 Gorgon LNG Project H. I. Fraser Group / Chevron Australia Pty Ltd Dual Check Lug 150# 3"~10", Globe, Gate 183 Al Bronze, CF8M, WCB Austrialia

SEP. 2011 LDPE Ruwais(UAE) EPC Borouge3Samsung Engineering / Tecniment / Abu Dhabi Polymers Company

Limited (Borouge)Dual Check Lug 150#~600# 6"~40" 29 WCB, LCB, CF8M UAE

SEP. 2011 PBI BDE Toyo Korea/ PT. Petrokimia Butadiene Indonesia (PBI) Wafer Check Valve(150#~600 2"~20") 129 WCB, CA15 Indonesia

SEP. 2011 Borouge Hyundai E&C/ Borouge Wafer Check Valve(150#~600 6"~72") 16 WCB, CF8, CF8M, AL‐Bronze UAE

AUG. 2011Effluent Water Injection Phase 1 & Seawater

Injection Phase 2Kuwait Oil Company (K.S.C) /Petrofac Dual Check Lug 150# ~ 2500# 2"~30" 173 5A, 4A Kuwait

Principal Reference List 2011 ~2012

Month/Year Project Name Client/End User Valve Description Q'ty Material Destination

AUG. 2011 KOC Pipeline Hyundai E&C/ KOC Dual Check Double Flanged 300# 36", 600# 12" 5 WCB, LCC, CF8M UAE

AUG. 2011 Dongsuh An Daelim Industrial / Tongsuh Petrochemical Corp. Dual Check Wafer 150# 24", 28", 36" 600# 12" 12 WCB, CA15 Korea

AUG. 2011 HPC GE Lotte E&C / Hanam Petrochemical Corp. Wafer 150# 2"~6", 300# 2"~6" Navi Lite 150# 2"~18" 75 WCB, CF8, CF8M Korea

JUN. 2011 South Par Project PM Piping Dual Check , Gate, Globe, Swing Check 3784 WCB, WC6, CF8C IRAN

JUN. 2011 HCC PVC Hanwha E&C / Hanwha Chemical Corp. Dual Check Wafer 150# 2", 10" 2 WCB, CF8M, CF3M Korea

JUN. 2011 GSC VGOFCC GS E&C/ GS Caltex Dual Check Wafer 150# 16" 1 WCB, CA15 Korea

JUN. 2011 Pyundtaek Gas Terminal Daewoo E&C / Kogas Dual Check Wafer 300# 6" 3 CF8M [CRYOGENIC] Korea

JUN. 2011 2x60 Merak CFPP Daewoo Engineering/ PT. Merak Energy Dual Check Wafer 150# 3", 10" 4 Ductile, AL‐BC, WCB, CA15 Indonesia

JUN. 2011 BSP SK E&C/ SK Innovation Dual Check Lug 150#, 6"~12" 7 WCB, CA15 Korea

JUN. 2011 Ruwais Refinery Expansion Hitachi Zosen / Samsung / Takreer Dual Check Check Valve 120 WCB LCB CF8M Ni‐Albronze UAE

JUN. 2011 SK GAS TANK SK E&C/ SK Energy Dual Check Lug 150#, 300#, 6"~12" 65 WCB, CA15 Korea

MAY 2011 Habshan 5 Tecnimont /JGC‐Tecnimont Joint Venture Dual Check Check Valve Jacket Type 8 WCB, CF8M UAE

MAY 2011 Group III Base Oil Production Hyundai Engineering/ Takreer Dual Check Lug 150#~1500#, 3"~10" 8 WCB, CA15 UAE

MAY 2011 P2 Hyundai Engineering / Honam Petrochemical Corp. Dual Check Wafer 150#, 24" 5 WCB, CA15 Korea

MAY 2011 SBPA Daewoo Engineering / Samyang Inochem Corp. Dual Check Wafer 150#, 12", 14", 20", 30" 7 WCB, CA15, CF8 Korea

MAY 2011 BAPCO GS E&C/ The Bahrain Petroleum Company Dual Check Lug 150#, 20" 3 CF3M Bahrain

MAY 2011 TAC SK E&C/ SK Energy Dual Check Lug 150#, 6"~20" 12 WCB, CA15, CF8 Korea

APR. 2011 TNP II Federal Hardware and Engineering Dual Check Check Valve, Gate, Globe, Swing Check Valve 86 WCB, LCB, Al‐Bronze, CF8M Singapore

APR. 2011 EVA Hanwha E&C/ Hanwha Chemical Dual Check Wafer 150#, 20" 1 WCB, CA15 Korea

MAR. 2011 Ruwais 4th NGL Train Project Petrofac International / Abu Dhabi Gas Industries Ltd Dual Check Wafer, Lug, 150# 4 4 HASTELLOY (A494 CW12MW) UAE

FEB. 2011 Turkmenistan Gas Desulfurization Plant Hyundai Engineering/ Turkmangas Dual Check Wafer, Jacket 150#~1500#, 2"~32" 49 WCB, CA15, LCC, CF8M Turkmenistan

FEB. 2011 Ruwais Refinery Exapnsion PKG7 GS E&C/ Takreer Dual Check Lug 150#, 6"~20" 19 WCB, LCC UAE

FEB. 2011 Ruwais Refinery Exapnsion PKG3 Samsung Engineering/ TakreerDual Check Wafer, Lug, Double Flanged 150#~900#,

6"~80" 255 WCB, AL BC, CF8M, LCB, LCC UAE

JAN. 2011 Fertil Fertilizer Samsung Engineering/ Ruwais Fertilizer Industries Dual Check Wafer 150#~1500#, 3"~24" 207 WCB, CF8, CA15, CF8M, LCB, C12A UAE

7. General Drawings

► Dual Plate Wafer Check Valve Wafer (Plug/Retainerless) Type, Double Flanged (Plug/Retainerless) Type, Lug Type (Plug/Retainerless), Buttwelding Type, Hub Type

Hana

새 스탬프

8. Work Flow Chart

► Production Flow Chart (Dual Plate Check Valve)

9. Inspection & Test Plan

► Dual Plate Check Valve

INSPECTION & TEST PLAN (ITP) Doc No. ITP-PV-1112-265

Page No. 1 of 4

Project Name : SHAYBAH INCREASE GAS HANDLING CAPACITY

PO No. : 4500085442-0

Description : DUAL PLATE CHECK VALVES

Customer : SECL

Vendor : PEACH VALVE

2 2012.03.20 E.H, Choi Y.B. Kim Y.B. Kim Issue for Approval



Rev. Date Prepared By Reviewed By Approved By Description

Hana

새 스탬프

Project Name : SHAYBAH INCREASE GAS PO No. : 4500085442-0 Description : Dual Plate Check Valves Vendor : PEACH VALVE

INSPECTION & TEST PLAN DOC. No. ITP-PV-1112-265

Rev No. 2

PAGE 2 OF 4

Pos. Quality related Activity Reference Documents Acceptance Criteria/ Verifying Docs.

Involvements Remarks

PEACH SECL AOC

1 Pre Inspection Meeting PO MOM H H H

2

Material Identification (Body, Plate) * Mechanical properties * Chemical composition *Hardness for NACE MR0175/ISO15156

ASTM Std. 04-SAMSS-035

Mill cert. EN10204 3.1 H R R

175-043600

0010-0020

3 PMI SAES-A-206 SAES-A-206 H W W

4 Visual & Dimensional Inspection

Approved Drawings 04-SAMSS-048 MSS-SP-55 “A” Only ASME B16.10 / B16.5

Test Report H W (*1) W (*1) 175-043600

0030-0010

5

NDE RT: 24" and over : 100%

2” and larger in 600lb and higher: 1 (One) /Size-Heat from the Lot on order

(Wall Thickness over 175 ㎜: UT test) PT/MT: 6" and over : 100%

(All accessible surface of body)

04-SAMSS-048 Para. 8.2 & 8.3.3 ASME B16.34 Appendix Ⅰ MSS SP-53 & SP-93

NDE Report H R R 175-043600

0020-0100 & 0110

Hana

새 스탬프



Rev No. 2

PAGE 3 OF 4

Pos. Quality related Activity Reference Documents Acceptance

Criteria/ Verifying Docs.

Involvements Remarks

PEACH SECL AOC

6

Pressure test - Shell test:

* 2” and below: Hold time 1 minute * For large size: Cyclic hydrostatic test

(2-cycle): Duration test time :

1) 1st cycle: Min. 5 minutes (Or as required by the industry standard, whichever is greater.)

2) Reduction of the pressure to zero 3) 2nd cycle: Min.15 minutes

* Pneumatic high pressure for gas service (Class 900 and higher) – API 598 (Holding time: Min. 5 minutes)

- Seat leakage test

04-SAMSS-048 (2011 Ed.) API 598

Test Report H W (*1) W (*1) 175-043600

0030-0020

7 Painting - Surface preparation - DFT Check

04-SAMSS-035 B99-A-DOC-BE-768244 175-091900

Painting Report H W W 175-043600

0030-0030

8 Marking, Color coding,

Packing & Shipping

04-SAMSS-035 PO Requirements B99-A2DOC-BE-768247

Packing list H W W 175-043600

0030-0040

9 Issued Inspection Release Certificate (IRC)

by SECL IRC H H R

10 Inspection Disposition Report (IDR) SG2419-QUC-PRC-003 IDR H H R

LEGEND : M : Monitoring R : Review W : Witness H : Hold Point

(*1): Sampling Criteria is refer to Table 1

Hana

새 스탬프

(Attachment) Sampling Criteria



Rev No. 2

PAGE 4 OF 4

Hana

새 스탬프

10. Installation, Maintenance & Handling Instruction

► Dual Plate Check Valve

Installation, Operation & Maintenance Procedure

Doc. No. PV-IOM-01

Rev. No. 0

Page 1 / 13

PEACH VALVE A4(210 x 297)

0 2011.10.11 First issue E.H, Choi Y.B, Kim Y.B, Kim

Rev. Date Contents Prepared by Reviewed by Approved by


Doc. No. PV-IOM-01

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Installation, Operation and Maintenance Manual Index 1. Caution And Warning Point

1.1 While Handling

1.2 Expecting Problem and The Way How To Dispose

a) Leakage from Packing Chamber

b) Leakage from Body

c) Leakage from Valve Seat

d) In all cases of above

2. Product & CE Mark Information

1) Product Information (Catalogue),

Maximum Working Pressure & Maximum Working Temperature (Attached 7-1, 7-2)

2) CE Mark Information (Attached 7-3)

3. General Articles

3.1) Assembly

3.2) Inspection

a) Material Inspection

b) Dimension inspection

c) Assembling, final inspection

d) Pressure Test

e) Operating inspection

f) Main Inspection Point

4. Transportation Instruction

5. Preservation Instruction

6. Installation, Maintenance and repair Instruction (Dual Plate Check Valve)

6.1 Installation and Maintenance Instruction

a) Installation

b) Maintenance and Replacement

c) Disassembly of Valve

d) Assembly Order

e) After installing new parts

f) Maintenance and Repair

6.2 Daily Inspection

6.3 Regular Inspection

6.4 Test-Operation and In-operation

7. Attached File 7.1 Maximum Working pressure & Maximum Working Temperature

7.2 Maximum Working pressure & Maximum Working Temperature

7.3 CE Mark Information


Doc. No. PV-IOM-01

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1. Caution And Warning Point 1.1 While Handling

a) You are kindly requested to keep the procedure mentioned above and please be advised that we are

not responsible for the problems that occur because you do not obey the procedures.

b) In addition to the above, you are kindly requested to keep the following matters.

- Do not drop the goods on the floor.

- Do not throw the goods for easy moving.

- Do not pull the goods on the ground for the purpose of moving.

- Do not expose the goods in the environment of many foreign substances in order to keep the

internal / external surfaces.

c) When you operate the valves in the site, please do not exceed the regulated pressure/temperature

and do not use for other fluid except the fluid specified on P/O specification.

d) When joint of valve and valve line, it should be careful for the breakage of valve and piping line due to

the expansion of stress happen and temperature change, in case of disagreement for bolt hole of

both flanges and the problem of piping length.

e) In case of occurring any problem on the installed valve, please do not make any action such as

dismantling the valves, replacing parts, reassembling etc., without our prior permission.

f) Please do not give any foreign power by hammer or others.

g) Please do not unfasten the bolts and nuts without any plan. Because it can make a hazard situation.

1.2 Expecting Problem and The Way How To Dispose

a) Leakage from Packing Chamber

- Please block the pressure source first and wait till the pressure be removed completely.

- Then please unfasten the parts and replace the packing to new ones.

b) Leakage from Body

When casting defects that were not found at our factory are found at site.;

- In case of insignificant situation, please discuss the replacement/repair schedule with us and we'll

do our best to repair or replace the valve as soon as possible.

- In case of emergency situation, please block the pressure source immediately and discuss the

matter with us.

If so, we'll do our best to repair or replace the valve as soon as possible.

c) Leakage from Valve Seat

- In case of rubber seat, clean the seat and reinstall it after disconnecting the valve from pipe, when

you consider the valve leaks, the cause of leakage is that foreign materials.

Nevertheless you have any leak, discuss the matter with us.


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- In case of metal seat, please confirm the rate of leak allowance when it has a lot of leak allowance,

clean the seat and reinstall it after remove the valve at the line. Nevertheless, you have any leak,

contact us as soon as possible. d) In all cases of above, if we find that the fault was made by your side after checking the cause of

problem, it should be solved at your expense.

2. Product & CE Mark Information 2.1 Product Information (Catalogue), Maximum Working Pressure & Maximum Working

Temperature (Attached 7-1, 7-2)

2.2 CE Mark Information (Attached 7-3)

3. General Articles Before installation of valve, it should be careful as follows.

3.1 Assembly

In case of small valve, after wrap it up in packing vinyl individually and put in the paper box.

In case of over medium size, after wrap the valve in packing vinyl individually, protect the flange face

using the veneer board on the upper and lower side, tie up it with a wire.

a) Machining part should be cleaned perfectly before assembling and then check any foreign materials

on the valve.

b) Please prepare the parts suitable for assembling.

c) Please check the valve and parts of then.

d) Please check the plate with an easy action.

3.2 Inspection

In accordance with API598 STD The inspection of the valve should be tested inner pressure of the body

and seat and the regulation of the inspection follows the INSPECTION & TEST PLAN having the approval

of the customer.

a) Material Inspection :

Material check should be examined by checking the Mill-Sheet submitted from material supplier.

b) Dimension inspection :

Dimension check should be done by reviewing the inspection report issued by maker.

c) Assembling, final inspection :

The final inspection shall be performed by checking the inspection & test report issued by vendor.


Doc. No. PV-IOM-01

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d) Pressure Test :

The valve shall be inspected by checking the shell test for the body and the leak test for the seat.

e) Operating inspection :

After moving the pin vertically, you can pull and put the plate to the flow direction, and then it should

be closed by tension of the spring.

* Material Certificate should be made for the material of body and plate and shall be in accordance

with KS or JIS, ASTM, ANSI.

* In case of asking for another material certificates, it should be submitted.

f) Main Inspection Point

- Assembly direction(refer to the assembly drawing)

- Disarrangement condition between body and plate

- Machining condition

- Fastened condition with bolt and nut

- Operating condition

- Marking condition

4. Transportation Instruction This instruction describes the method transporting the valves till the time of installation in the designated

pipe line.

When the valves arrive at the destination, the worker must put them down carefully by folk lift or electric

motor and so on in consideration of the center of gravity of the packing box.

In case of releasing products from box, When it is transported one by one, The workers should not lift the

valves to use hand wheel or lever of valve because the hand wheel lever of valve is the weakest part. The

workers had better lift the valve by yoke or body of the valve. SW/CH valve shall be lifted by using the

Eye-Bolt. If not, use hook to insert to the Bonnet Bolt. Workers must keep safety rule.

Before moving to warehouse or site, the worker in charge of it shall check the goods as follows.

- Are there any non-conformity on goods appearance?

- Is the Anti-rust oil coated inside of goods and machined parts?

- Is the painting condition proper?

- Is the plastic cap for bore and other covers equipped?

If the worker find any defects, please contact our company.


Doc. No. PV-IOM-01

Rev. No. 0

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5. Preservation Instruction This instruction prescribes the preservation of complete valves.

In case the worker needs more time to install the valves, he had better preserve without opening the box

if possible.

When the worker takes out the valves from the box, the worker must clean the preserving place. If

possible, it had better to preserve the valves in dry and shiny building warehouse. In case that the worker

must stack products with two or three layers, the worker must make a stacking stand made of steel

angles and then store up the valves on it. And the goods shall not be loaded dangerously as the goods

seem to fall down.

Anti-rust oil must be spreader on the unpainted surface, and the worker must coat with it by every 6

months.

However, in case of preserving the valves out of doors, the worker must lay rubber mats or tent cloth on

them so that they can not be inserted dust or clay when it rains. In case of rain the worker must cover the

valves with tent cloth up to the top of them in order to prevent getting rained/snowed on. And it becoming

clear, the worker must take away the tent cloth immediately and remove moisture from products, so that

any rust due to the oxidation cannot occur on the surface of goods.

Before setting the valve in pipe line, the worker must open the plastic/wooden caps of each valves. At that

time the worker must be careful for any dust, oils not to enter into inside of valves. The worker must pay

attention in order not to let the valves out of doors alone without plastic/wooden caps for valve bore. If the

worker must move the products in the condition of piling up after opening the plastic/wooden caps, the

worker must take care of not to make any defects on serrated surfaces.

Preservation instruction in Special environment (in desert)

In desert, if the workers open the plastic cap and keep them out for several days, dust and sand mixed

with rust preventing oil in the bore have the seat facing of the valves scratched. This will be the cause of

leakage.

Sometimes, dust and sand go into the operation part of the valves (e. g. : packing bore, yoke bush, back

seat and so on) and will be the cause of mis-operation.

In addition, for gate valves, the bottom area of valve body's inner part should be kept cleaned when the

workers preserve or install the valves. Otherwise, the valves can't be completely closed after installing the

pipe line.


Doc. No. PV-IOM-01

Rev. No. 0

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PLATE

CHECK VALVE

LOW VELOCITY

HIGH VELOCITY

(O) (X)

HIGH VELOCITY

LOW VELOCITY

CHECK VALVE

PLATE

(O) (X) (X)

※ The workers should spread rust preventing oil on the unpainted surfaces once in every 5 days at site.

※ In desert, if dust and sand unfortunately go into the valves, the workers should wash inside of the

valves completely by water. After washing and drying the valves, the workers should spread rust

preventing oil.

※ At least, the workers should not open the plastic cap of valve bore until before installing the valves at

the pipe lines, except when spreading the rust preventing oil.

※ If the workers keep the valves by covering the valves with the rubber mats or tent cloth, the valves

will be rusted by moisture. So, In the sunny afternoon, the workers should take away the rubber

mats or tent cloth immediately and remove moisture from the goods.

6. Installation, Maintenance and repair Instruction (Dual Plate Check Valve)

6.1 Installation and Maintenance Instruction

a) Installation

- Install valves on pipe after clearing all foreign material in the flange side of valves and pipes,

inside of them, using clothes and solvent etc..

- Plate is moving within the radius of by this reason,

install pipes for plates not to hit against

the end part of pipe or gasket etc.

- In case of horizontal pipe install it with

the LIB of the Body vertical or with upper

part eye bolt at the center.

- In case of elbow and curved pipe,

plate moves heavily according to

change in flow of fluids. So, install

LIB and horizontal pipe in the same direction.

- Install it with arrow sign directions of the valve body and nameplate having the same direction

with flow of fluids.


Doc. No. PV-IOM-01

Rev. No. 0

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DUAL PLATE CHECK VALVE

BUTTERFLY BALVE

SHORT PIPE

- Do not fasten external bolts only in one direction. Fasten bolts and nuts by the order of direction.

- When piping the Butterfly Valve and the Plate,

because of occurring the interference,

must install the short pipe in the middle position.

b) Maintenance and Replacement: When repairs are necessary, it is recommended that body gasket

be replaced. Before removing the valve from line, be sure the valve is in closed

position and then remove the operator from the valve.

c) Disassembly of Valve

(Value type of General & Spec.)

- Disassembly of valve can be done by moving plug toward outside of valve and disconnect pin.

- While you disconnect pin, it is possible for the spring to bounce to the air by the force of

elasticity. So, work with spring grabbing it.

- While you assembly the value, after check the plate position and left it up as it should not be

changed. and then place the value securely on the leveled table.

(Value type of retainerless plug)

- Disassembly of value can be done by disconnecting the stop ring or small bolt supporting the

thrust bearing.

- Left all parts up as the plate and hinge pin, stop pin, bearing is connecting.

- While you assembly the value, after check the plate position and left it up as it should not be

changed and then place the value securely on the leveled table.

d) Assembly Order


- Place the valve body securely on the leveled table.

- After placing plate and plate in original shape like assembly form, insert Hinge pin, from one

direction.

- While progressing toward Hole of the plate, put together Spring Bearing, Plate Bearing, Body

Bearing, Spring in the middle of it.

- Insert HINGE PIN after pulling two legs of the spring forward.

- Insert stop pin to the body equal to hinge pin and the bearing & spring is unconcern about it.

- Compare with the reference drawing and assembling shape.

- Connect the plug forward hole of the plate and then in order to protect the leak of plug bolt, in

case of rubber seat, it is used to Teflon or Silicon, in case of metal seat, it is used to Copaltite.


Doc. No. PV-IOM-01

Rev. No. 0

Page 9 / 13


(Value type of retainerless plug)

- Place the valve body securely on the leveled table.

- After placing plate and plate in original shape like assembly form, insert Hinge pin, from one

direction.

- While progressing toward Hole of the plate, put together Spring Bearing, Plate Bearing, Body

Bearing, Spring in the middle of it.

- Insert HINGE PIN after pulling two legs of the spring forward.

- Insert stop pin to the body equal to hinge pin and the bearing & spring is unconcern about it.

- Compare with the reference drawing and assembling shape.

- Faster the trust bearing with connecting the stop ring & small bolt.

e) After installing new parts


Reassemble, using the reverse order of the steps outlined above. Operate the valve several

times to be assured of smooth operation before reinstalling.

* Note : It is recommended that the re-assembled valve be pressure-tested in accordance with API

598/API 6D standard as applicable.

f) Maintenance and Repair

In order to prevent unexpected accident and use valve safely, it is very important to discover

problems quickly and treat them properly while performing daily and periodical inspection.

Even if valves are used properly, valves have definite life time due to wear and corrosion of

valves. It is necessary to predict the life time and replace valves and parts of them.

6.2 Daily Inspection

a) When you consider the seat leaks, check the foreign materials on the valve seat, in this case,

valve should be operated after remove the foreign materials,

b) If it has any noise, moving parts, take steps to deal with the matter after check the cause of leaking.

6.3 Regular Inspection

Disassemble the valve and inspect all parts of it by assembly order after stop the pump operating.

a) Please check the abrasion and foreign materials inside the seat if necessary, it should be repaired.

b) It is difficult to repair the abrasion, damage, corrosion there fore, please contact our company.

※ If the worker find any problem, he should plan to repair the valves, and the qualified repairman shall resolve

the problem by method like replacement, adjustment and welding. If he can't find the spare parts for

replacement just like gasket, disc and so on in his country, please contact our company.


Doc. No. PV-IOM-01

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6.4 Test-Operation and In-operation

a) At first, check pressure and temperature and then make sure there is no leaks on welded parts,

gasket, grand packing, plug, etc..

b) When you consider the valve leaks, take the fluids out of the valve and disconnect the valve from

pipe, and then check any foreign materials on valve seat, if any, remove it, if you consider there are

no foreign materials, check that the shape of assembled one inside the valve is identical to the first

state. if you can not check it, consult with our technical / QA department.


Doc. No. PV-IOM-01

Rev. No. 0

Page 11 / 13


ATTACHED 7-1) Maximum Working pressure & Maximum Working Temperature

Pressure-Temperature Ratings of Steel and 316 Stainless Steel (ANSI B16.34,)

℃ ℉ Series 150 Series 300 Series 400 Series 600

Steel 316SS Steel 316SS Steel 316SS Steel 316SS bar. psi bar. psi bar. psi bar. psi bar. psi bar. psi bar. psi bar. psi

-29 to 38 -29 to 100 20.0 285 19.3 275 52.0 740 50.6 720 69.6 990 67.5 960 104.0 1480 101.2 1440

66 150 19.0 270 17.9 255 49.6 705 47.1 670 66.4 945 62.6 890 99.1 1410 94.2 1340

93 200 18.3 260 16.9 240 47.5 675 43.6 620 63.3 900 58.0 825 94.9 1350 87.2 1240

121 250 17.2 245 15.8 225 46.7 665 41.5 590 63.2 885 56.2 800 93.5 1330 83.0 1180

149 300 16.2 230 15.1 215 46.0 655 39.4 560 61.5 875 51.0 725 92.4 1315 78.7 1120

177 350 15.1 215 14.4 205 45.3 645 37.6 535 60.5 860 49.6 705 90.7 1290 75.6 1075

204 400 14.1 200 13.7 195 44.6 635 36.2 515 59.4 845 48.2 685 89.3 1270 72.4 1030

232 450 13.0 185 12.7 180 43.2 615 34.8 495 57.6 820 46.4 660 86.8 1235 69.6 990

260 500 12.0 170 12.0 170 42.2 600 33.7 480 56.2 800 44.6 635 84.4 1200 67.1 955

288 550 10.9 155 10.9 155 40.4 575 32.7 465 53.8 765 43.2 615 80.5 1145 65.4 930

316 600 9.8 140 9.8 140 38.7 550 31.6 450 51.3 730 42.2 600 77.0 1095 63.6 905

343 650 8.8 125 8.8 125 37.6 535 31.3 445 50.3 715 41.5 590 75.6 1075 62.6 890

371 700 7.7 110 7.7 110 37.6 535 30.2 430 49.9 710 40.4 575 74.9 1065 60.8 865

399 750 6.7 95 6.7 95 35.5 505 29.9 425 47.1 670 39.7 565 71.0 1010 59.4 845

427 800 5.6 80 5.6 80 28.8 410 29.2 415 38.7 550 39.0 555 58.0 825 58.3 830

454 850 4.4 65 4.6 65 19.0 270 28.5 405 25.0 355 38.0 540 37.6 535 56.9 810

468 875 3.9 55 3.9 55 15.5 220 28.1 400 20.4 290 37.3 530 30.9 440 56.2 800

482 900 3.5 50 3.5 50 12.0 170 27.8 395 16.2 230 36.9 525 24.3 345 55.5 790

496 925 2.8 40 2.8 40 9.5 135 27.4 390 13.0 185 36.6 520 19.3 275 54.8 780

510 950 2.5 35 2.5 35 7.4 105 27.1 385 9.8 140 36.2 515 14.4 205 54.5 775

524 975 1.8 25 1.8 25 5.3 75 26.4 375 7.4 105 35.2 500 10.9 155 52.7 750

538 1000 1.4 20 1.4 20 3.5 50 25.7 365 4.9 70 34.1 485 7.4 105 51.0 725

Hydrostatic ambient 31.6 450 29.9 425 79.1 1125 77.3 1100 105.5 1500 101.9 1450 156.4 2225 152.9 2175

℃ ℉ Series 900 Series 1500 Series 2500

-29 to 38 -29 to 100 156.1 2220 151.8 2160 260.5 3705 253.1 3600 433.8 6170 421.8 6000

66 150 149.0 2120 141.3 2010 248.9 3540 235.2 3345 414.4 5895 392.3 5580

93 200 142.4 2025 130.8 1860 237.3 3375 217.6 3095 395.4 5625 362.7 5160

121 250 140.2 1995 124.4 1770 233.7 3325 207.0 2945 389.8 5545 345.2 4910

149 300 138.5 1970 118.1 1680 230.6 3280 196.5 2795 384.5 5470 327.6 4660

177 350 136.0 1935 113.2 1610 226.7 3225 188.4 2680 377.9 5375 314.2 4470

204 400 133.6 1900 108.3 1540 222.9 3170 180.7 2570 371.2 5280 300.9 4280

232 450 129.7 1845 104.4 1485 216.5 3080 174.3 2480 361.0 5135 290.3 4130

260 500 126.2 1795 100.9 1435 210.5 2995 168.0 2390 350.8 4990 279.8 3980

288 550 120.6 1715 98.1 1395 201.4 2865 163.1 2320 346.2 4925 272.1 3870

316 600 115.3 1640 95.3 1355 192.3 2735 158.5 2255 320.6 4560 264.3 3760

343 650 113.2 1610 93.5 1330 188.8 2685 156.1 2220 314.6 4475 260.1 3700

371 700 112.5 1600 91.0 1295 187.3 2665 151.8 2160 312.1 4440 253.1 3600

399 750 106.2 1510 89.3 1270 177.2 2520 148.3 2110 295.3 4200 247.5 3520

427 800 86.8 1235 87.5 1245 144.8 2060 145.9 2075 241.1 3430 243.2 3460

454 850 56.6 805 85.4 1215 94.2 1340 142.7 2030 156.8 2230 233.4 3320

468 875 46.4 660 84.0 1195 77.3 1100 140.6 2000 128.6 1830 232.0 3300

482 900 36.2 515 83.0 1180 60.5 860 138.5 1970 100.5 1430 230.6 3280

496 925 28.8 410 82.3 1170 48.2 685 137.1 1950 80.5 1145 228.5 3250

510 950 21.8 310 81.5 1160 36.2 515 135.7 1930 60.5 860 226.4 3220

524 975 16.2 230 79.1 1125 27.1 385 131.8 1875 45.3 645 219.7 3125

538 1000 10.9 155 76.6 1090 18.3 260 127.9 1820 30.2 430 213.0 3030

Hydrostatic ambient 235.5 3350 228.5 3250 391.9 5575 379.6 5400 652.0 9275 632.7 9000


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ATTACHED 7-2) Maximum Working pressure & Maximum Working Temperature

Aluminum-Bronze Pressure-Temperature Ratings. ASTM B148 Alloy 958 and/or BS1400 Grade AB-2

Temperature Maximun Non Shock Service Pressure

˚C ˚F 125 & 150 Series 250 & 300 Series

bar. psi. bar. psi.

17 to 65 0 to 150 15.5 225 34.5 500

79.0 175.0 15.2 220 33.8 490

93.0 200.0 14.8 215 32.8 475

120.0 250.0 14.1 205 31.0 450

149.0 300.0 13.4 195 29.3 425

177.0 350.0 12.4 180 27.6 400

204.0 400.0 11.7 170 25.9 375

230.0 450.0 11.0 160 24.1 350

260.0 500.0 10.3 150 22.4 325

278.0 550.0 9.7 140 20.7 300

Cast Iron Press-Temperature Ratings. ASTM A126 Class B and/or BS1452 Grade 220

Temperature Class 125 Class 250

˚C ˚F

2",12" 14",24" 30",48" 2",12" 14",24" 30",48"

(50,300mm) (350,600mm) (750,1200mm) (50,300mm) (350,600mm) (750,1200mm)

bar. psi. bar. psi. bar. psi. bar. psi. bar. psi. bar. psi.

-29 to 66 0 to 150 17.0 250 16.0 232 16.0 232 34.5 500 20.7 300 20.7 300

93 200 13.1 190 9.3 135 7.9 115 31.7 460 19.3 280 17.2 250

107 225 12.4 180 8.9 130 6.9 100 30.3 440 18.6 270 15.5 225

121 250 12.1 175 8.6 125 5.8 85 28.6 415 17.9 260 13.8 200

135 275 11.7 170 8.2 120 4.4 65 27.2 395 17.2 250 12.0 175

148 300 11.4 165 7.6 110 3.4 50 25.8 375 16.5 240 10.3 150

162 325 10.7 155 7.2 105

24.5 355 15.8 230 8.6 125

178 353 10.3 150 6.9 100 23.1 335 15.1 220 6.9 100

190 375 10.0 145

21.7 315 14.4 210

207 406 9.6 140 20.0 290 13.8 200

218 425 8.9 130 18.6 270

232 450 8.6 125 17.2 250

Hydrostatic Shell Test Pressures

38 100 24.1 350 18.3 265 18.3 265 60.3 875 36.2 525 36.2 525

1353°F (173.3°C ) (max) saturated steam @125psig ( 8.6 bar) NOTE : Ductile Iron Class 125 valve are rated at 21* bar. (300 psig)

2406°F (207.8°C ) (max) saturated steam @250psig (17.2 bar) Working pressure @ -29 to 66°C ( 0 to 150°F ).

*Maximum non-shock working pressure.


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ATTACHED 7-3) CE Mark Information

NAME-PLATE DESCRIPTION of APPLICABLE VALVE

for CE MARKING

*THE NAME of MANUFACTURE COMPANY: PEACH VALVE (BAVCOS)

*THE ADDRESS of MANUFACTURE COMPANY: 103-2, Wonsan-Ri, Hasung-Myeon,

Gimpo-City, Gyeonggi-Do, KOREA

*CE MARK SIZE: MINIMUM 5mm

Pre-Qualification 2013

Documents

Transcript of Pre-Qualification 2013