Materials for the 21st century - chemwinfo
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Transcript of Materials for the 21st century - chemwinfo
7
Bayer MaterialScienceAt a glance
International, innovative and sustainablewith products and processes
One of the world's leading polymer producers
Pro
file
Polyurethanes Raw materials for rigid
and flexible foams
CoatingsRaw materials for coatings,
adhesives and specialties
Polycarbonates Granules and sheets for a wide variety of applications
Basic chemicalsChlorine production as the backbone for product manufactureS
truct
ure
Stra
tegy
1
Materials and solutionsfor key industries and trends
Research and developmentfor the benefit of humanity
Sustainability and innovationDevelopment of environmentally consciousmanufacturing processes and innovative products
Excellence and safety State-of-the-art production plants for safety,
efficiency and quality
Close to the customerLocal presence with tailor-made solutions around the globe
7
ChallengesC
halle
nges In 2030, computers will be millions of times
more powerful than todayBayer MaterialScience develops materials to improve efficiency, user friendliness, design and safety. Source: The world
Someone born in 2030 can potentially reach the age of 130Materials from Bayer MaterialScience promote health and well-being. Source: Knowledge and innovation network
The world gains one billion people every 14 yearsSolutions from Bayer MaterialScience to improve food supplies: refrigerators, drinking water containers, packaging. Source: Zeit.online
Natural resources are being depleted,global energy demand is rising Bayer MaterialScience develops solutions for economical cars, for energy-efficient houses and for renewable energies.
In 1960 there were two megacities – by 2015, there will be 27Products from Bayer MaterialScience help to improvethe housing situation and the supply of food and drinking water.Source: Megacities in the 21st century – Ernst Klett publishing company
The number of cars will quadruple by 2050 – and so will CO2 emissionsProducts from Bayer MaterialScience help with the construction of lightweight vehicles, reducing fuel consumption.Source: Environmental NEWS.de
2
The world is facing big challengesBayer MaterialScience helps to master these challenges with innovative and sustainable solutions – improving people's lives.
Resourcedepletion
Urbanization Demographicchange
Mobility Digitalrevolution
Populationgrowth
Flexible foam
Rigid foam
Thermo- plastics
o flexible o hard-wearing o lightweight o readily moldable
o upholstered furniture
o mattresses o car seats
o insulating o rigid o lightweight
o insulating materials for buildings and refrigerators
o tough o flexible o resistant to cold and heat
o sports and leisure o automobile
components
Products and solutions
High-performance materials for a changing world. Bayer MaterialScience contributes to eco-friendly mobility, sustainability in building, and energy and resource efficiency.
Pol
yure
than
es
PolyurethanesIn 1937, Otto Bayer invented polyurethane chemistry.
Key markets: Automotive, construction, domestic appliances, furniture and mattresses.
The material can be rigid, soft, elastic or thermally moldable (thermoplastics). Bayer MaterialScience manufactures components for this applications: polyols and isocyanates such as MDI and TDI.
3
Polyurethanes Coatings, adhesivesand specialties
Polycarbonates Basic chemicals
Sheets, films
o break-resistant o lightweight o transparent o dimensionally tough o heat-resistant
Granules (Apec®,
Bayblend®, Makroblend®,
Makrolon®)
o computers o smartphones o flat-panel displays o DVD/CD
o windows o conservatories o roof structures o partition walls
o automotive glazing o bodywork parts
o medical devices o robotics
7
Products and solutionsP
olyc
arbo
nate
s
Polycarbonates
In 1953, Hermann Schnell invented polycarbonate.
Key markets: Automotive, information technology (IT), electrical/electronics, construction, medical.
Polycarbonates are transparent, break-resistant and readily formable high-tech plastics.
Polycarbonates are marketed as granules (Apec®, Bayblend®, Makroblend®, Makrolon®), sheets and films.
4
Raw materials for surface coatings
Raw materials
for adhesives and
sealants
Raw materials for specialties
o durable o protective o high-gloss/matte
o automotive/ transportation o flooring o furniture o infrastructure
(corrosion protection)
o gentle on the skin o flexible o functional
o cosmetics o medicine o sports and leisure
o easy to process o low emissions o widely adjustable
o shoes, textiles o furniture o automotive/ transportation o construction
7
Products and solutionsC
oatin
gs, a
dhes
ives
, spe
cial
ties
Coatings, Adhesives, Specialities
In 1954, Kuno Wagner invented crosslinking agents for lightfast PU coatings – the Desmodur® N family.
Key markets: Automotive and transportation, corrosion protection and construction, electrical/electronics, wood and furniture, cosmetics, medical, sports and leisure.
Bayer MaterialScience manufactures raw materials for surface coatings, adhesives and sealants and specialties.
5
Pho
togr
aphe
r: A
ntje
Sch
röde
r
7
Bayer MaterialScience is among the world's leading chlorine producers.
Chlorine is needed for around 80 percent of the company's products.
Hydro- gen
Chlorine
Hydro- chloric acid
Nitric acid
Carbon mono- xide
Caustic soda
Chlorine production is energy-intensive. Bayer MaterialScience is driving the development of efficient processes.
Co-products such as caustic soda and hydrochloric acid are sold and used in a variety of industries (foodstuffs, metal, paper).
Products and solutionsB
asic
che
mic
als
– C
hlor
ine
Basic chemicals
Bayer MaterialScience offers the chemical industry numerous basic chemicals.
They include chlorine and its co-products.
The company's strength is the safe production and its ongoing development of process technologies.
6
Customers
Economical cars, efficient houses, portable computers
Cus
tom
ers
– P
erce
ntag
e sa
les
Bayer MaterialScience serves numerous companies in many key industries.
7
21%
Automotive/transport
Sports/leisure, cosmetics, health
in total
17%
19%
Construction
18%
Wood/furniture
15%
Electrical/electronics
Chemicals
10%
Automotive/transport Sports/leisure, cosmetics, health
Construction Wood/furniture Electrical/electronics Chemicals
Coatings made with polyurethane raw materials o rigid or flexible, versatile, attractive, functional, protective o for bodywork, interiors
Polycarbonates o light, tough, transparent, easy to shape o for headlamps, glazings, roof modules, bodywork parts
Polyurethanes o soft, flexible, insulating, appealing o for seating, interiors, bodywork
Thermoplastic polyurethanes o rigid/flexible, versatile, attractive o for car interiors
7
CustomersA
utom
otiv
e an
d tra
nspo
rt
Lighter vehicles consume less fuelHigh-performance products from Bayer MaterialScience make for light weight, design freedom, efficiency and comfort.
8
Products
Rigid polyurethane foam o well-insulating, lightweight o for all parts of the building
Polycarbonates o light, tough, transparent, readily formable o for roof structures facade elements, sports facilities
Polyurethane raw materials for coatings o protective, resistant, decorative o for facades, walls, floors
7
CustomersC
onst
ruct
ion
Buildings account for 40 percent of globalenergy consumptionSubstantial energy savings through rigid foam insulation from Bayer MaterialScience.
Source: TA Hydronics – Engineering advantage
9
Products
,
Photographer: Antje Schröder
Polycarbonates o transparent, light, formable o for chairs
Flexible polyurethane foam o flexible, light o for upholstered furniture, mattresses
Rigid polyurethane foam o well-insulating, lightweight o for refrigeration equipment
Polyurethane raw materials for coatings o protective, durable, eco-friendly o for furniture, parquet flooring
Polyurethane raw materials for adhesives o good adhesion, eco-friendly o for furniture, parquet flooring
7
CustomersW
ood
and
furn
iture
Wanted: convenience and comfortBayer MaterialScience combines both – with raw materials for upholstered furniture, mattresses and refrigerators as well as for environmentally friendly coatings and adhesives.
10
Products
Polycarbonates o light, tough, readily formable o for computer casing, lighting technology
Plastic films o personalized, difficult to forge o for ID cards, credit cards
7
CustomersE
lect
rical
and
ele
ctro
nics
Increasing data in an ever-smaller spaceBayer MaterialScience develops high-performance materials for efficient, visually pleasing and safe electronic products.
11
Products
Polyurethanes o flexible, compatible with the skin,
good moisture management o for wound dressings
Polycarbonates o light, readily formable, transparent,
break-resistant, heat-resistant o for medical technology, robotics
7
CustomersH
ealth
Increasing life expectancy requires individual medical careHigh-performance polycarbonate plastics and polyurethane foams are ideal for meeting these challenges.
12
Products
Polyurethane raw materials for coatings and adhesives o breathable, water-repellent, muscle-supporting o for textiles, sports shoes
Polyurethanes o lightweight, flexible o insoles for modern sports, leisure and work shoes
Polycarbonates o lightweight, tough o for sports equipment such as
snowboards, helmets and eyewear
7
Customers
Exercise for higher quality of lifeBayer MaterialScience supplies materials for functionality, design and safety in sports and leisure activities.
13
Spo
rts a
nd le
isur
e
Products
Polyurethane raw materials o water-based or powder o free of preservatives o for sun protection, skin care, hair care
and styling, decorative cosmetics
CustomersC
osm
etic
s
Glamorous mattersBayer MaterialScience supplies skin-compatible polyurethane raw materials for high-quality cosmetics.
14
Products
7
Targ
ets
Helping the environment, conserving resourcesAs a technology leader, BMS insists on efficient and environmentally friendly production. The company's products and solutions contribute to the responsible use of resources and to climate protection.
Serving people• improve well-being• enhance safety• support social progress
Reducing CO2 emissions• responsible use of resources• improve product life cycles, • close material cycles
Creating value• need-based products and solutions for customers and markets• safeguarding growth, jobs
Sustainability
15
People
Planet
Profit
Targets Products Production Alternative raw materials Recycling
SustainabilityP
rodu
cts
– R
enew
able
ene
rgy
sour
ces
Energy from sun, wind and water is the futureBayer MaterialScience develops new materials to drive the use of ‘renewables’.
Inspire windpowerBayer MaterialScience offers materials and solutions for wind turbines.
• robust, lightweight, efficient production, protection against wind and weather• for rotor blades, nacelles and masts
Sunny prospectsMaterials and solutions from Bayer MaterialScience support photovoltaics and solar thermal energy.
• robust, lightweight, efficient production, protection against wind and weather, durable• coatings for solar cells
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Wind power
Solar energy
7
SustainabilityP
rodu
cts
– C
onst
ruct
ion
and
trans
porta
tion
High-performance materials for sustainable building and fuel-saving mobilityLightweight, efficiency and high functionality – thanks to products and solutions from Bayer MaterialScience.
Stronger togetherA global network of experts under the leadership of Bayer MaterialScience offers tailored solutions for sustainable building.
Examples• rigid polyurethane foam for heat and cold insulation• lightweight, tough and transparent polycarbonate sheets• components for durable and efficient solar energy systems• raw materials for eco-friendly coatings and adhesives
17
Eco Commercial Building Programm
7
Sustainability
Sun in the tankBayer MaterialScience sponsors the Solar Impulse project – flying without fuel.
Example
• ultra-lightweight polyurethane foams for the cockpit and other components
• polycarbonate films for cockpit glazings
• specialty adhesives for composite material
18
Solar Impulse
Pro
duct
s –
Con
stru
ctio
n an
d tra
nspo
rtatio
nC
opyr
ight
: Fra
ncis
Dem
ange
7
Sustainability
Bayer MaterialScience aims to reduce its specific CO2 emissions by 40% by 2020The company is constantly working to improve its production processes and increase its energy efficiency.
Eco-friendly productionBayer MaterialScience makes use ofhighly efficient technologies and processes.
Energy-saving processes• oxygen depolarized cathode technology for chlorine production• gas-phase technology for the production of isocyanates• melt process for polycarbonate production
Intelligent instrumentation and control• STRUCTese™ energy management system
Eco
-frie
ndly
pro
duct
ion
19
SustainabilityA
ltern
ativ
e ra
w m
ater
ials
– C
arbo
n di
oxid
e /
Bio
-bas
ed
From pollutant to raw materialBayer MaterialScience plans to integrate carbon dioxide into the production chain. The company is also working on the use of bio-based raw materials.
Making use of climate gasDream Production – Bayer MaterialScience wants to make use of CO2 for the production of polyol, a key precursor for polyurethane foam.
• carbon dioxide replaces some of the crude oil on which the polyol is normally entirely based • process proven in two-year test phase• CO2-based high-quality foam• company plans to build a plant for the production of polyol with CO2
Plastics made from plants
Bayer MaterialScience has also been using bio-based raw materials for a long time.
• use of e.g. vegetable raw materials• production primarily of polyols, a key component of polyurethane• objective: match or exceed the high quality level of conventional products
20
Sustainability
Turning old into newOnce a water bottle, tomorrow a part of a car – many materials from Bayer MaterialScience can be recycled. Closed production cycles protect the environment.
More than one lifeWater bottles made of polycarbonate can be filled many times. Even then, their use has not come to an end.
• Polycarbonate can be recycled for such things as car bodywork parts and housings for laptops
• the quality of the recycled materials is not inferior to that of virgin material for the targeted application profile
Rec
yclin
g
21
SustainabilityR
ecyc
ling
– C
losi
ng c
ycle
s
22
Chemical Recycling
Thermical Recycling
Raw materials
Use Mechanical Recycling
New products
Use of CO2
Energy recovery
Application
Products
Production
Processing
oil-based bio-based fossil renewable
Material Energy
€ 0.21 bn
€ 1.1 bn € 11.2 bn
14.300
Key
dat
a 20
13
Future-oriented with global presenceAs part of the Bayer Group, Bayer MaterialScience is among the largest polymer manufacturers and is represented worldwide.
Bayer MaterialScience
23
Key data Main sites Innovation Safety Management
SalesProfit*
ResearchEmployees
*Earnings before interest, taxes, depreciation and amortization (EBITDA) excluding non-recurring items
Leverkusen
Brunsbüttel
Dormagen
Antwerp
Tarragona
Baytown
Belford Roxo
Shanghai
Map Ta Phut
Pittsburgh
Krefeld-Uerdingen
24
Bayer MaterialScience
Production in all regions – close to the customerWorld-scale plants ensure efficient and reliable production. A local presence allows customized support and tailor-made solutions.
Mai
n si
tes
/ Reg
ions
Proportion of sales per region
39%27%
21% 13%
Europe Asia/Pacific
NorthAmerica
Latin-America,Africa,
Middle East
Bayer MaterialScience
Research for tomorrow´s worldGlobal teams of inventors at Bayer MaterialScience develop new applications for materials and participate to design the future.
A sparkling spirit of inventionInnovation is an important growth driver for Bayer MaterialScience.
• Around 1,000 researchers and developers are working at innovation centers around the world – from Leverkusen to Shanghai and Pittsburgh.
• EUR 208 million spending for research and development (2013)
• 222 patents on new applications (2013)
• cooperation with scientific institutions and partner companies
Inno
vatio
ns
25
Bayer MaterialScience
Safety first!Production or products – Bayer MaterialScience is committed to safety in all areas.
Reliable and state of the artFor Bayer MaterialScience, safe and trouble-free production is of fundamental importance.
• worldwide standards and regulations
• production plants and processes under constant review
• learning from production problems and incidents
Saf
ety
– P
rodu
ctio
n
26
Bayer MaterialScience
Safety does not end at the factory gate
Bayer MaterialScience accompanies its products throughout their life cycle.
• safety in handling, transport, further processing, use, recycling and disposal• product information over and above that required by law • comprehensive assessment of the health and environment risks
Saf
ety
– P
rodu
cts
/ em
ploy
ees
“Nothing we do is worth getting hurt for.”
The safety of the employees is paramount at Bayer MaterialScience.
• low accident rate compared with other companies: 0.34 accidents at work per 200,000 working hours (2013)• designing a safe work environment• safety programs and safety training to prevent accidents
27
Bayer MaterialScienceM
anag
emen
t
28
Patrick Thomas Chief Executive Officer
Dr. Tony Van Osselaer Head of Industrial Operations
Richard Northcote Head of Communications,
Public Affairs and Sustainability
Dr. Axel Steiger-Bagel Chief Financial Officer
Michael Bernhardt Head of Human Resources and
Labor Director
Daniel Meyer Head of Coatings, Adhesives,
Specialties Business Unit
Dr. Gabriel Harnier Head of Law, Patents & Compliance
Dr. Markus Steilemann Head of Polycarbonates
Business Unit
Dr. Joachim Wolff Head of Polyurethanes
Business Unit
Bayer GroupA global inventor company
Pro
file
/ fac
ts
Vintage 1863Bayer is a global company with core competencies in the fields of health care, agriculture and high-tech materials.
29
• As an innovation company, it sets trends in research-intensive areas.
• Bayer's products and services are designed to benefit humanity and improve the quality of life.
• At the same time, the Group seeks to create value through innovation, growth and high earning power.
Bayer GroupA global inventor company
Stru
ctur
e
22%*
28%*
47%*
3% Expenditures and income
cannot be directly assigned to the segments.
30
HealthCare
We helppatients all over the world: prevent, alleviate and cure diseases; improve diagnostic methods.
CropScience
We help providesufficient high-quality food
and feedstuffs.
MaterialScience
We makesignificant contributions in a variety of areas such as energy and resource efficiency, mobility, construction and housing.
* Percentage sales
€ 2,6 bn € 3,2 bn
113,200
€ 8.4 bn € 40.2 bn
Bayer Group
Sales
Profit*
Employees
Research Capital expenditures
31
Bayer: Science For A Better LifeYou can find further information on our homepage www.materialscience.bayer.com or contact us: Bayer MaterialScience AG, 51368 Leverkusen, Germany
Bayer GroupA world-class innovation company
* Earnings before interest, taxes, depreciation and amortization (EBITDA) without special items
Bay
er G
roup
– K
ey d
ata
2013