Hustler FasTrak Super Duty Parts Manual

•••••••Excel Industries, Inc.

•••••P.O. Box 7000

•••Hesston, Kansas

•67062-2097

Hustler FasTrak Super DutyParts Manual

NOTICE OF REQUIREMENT OF SPARK ARRESTER MUFFLER

This equipment may create sparks that can start fires around dry vegetation. California Public Resources Code Sec-tion 4442.6 provides that it is unlawful to use or operate an internal combustion engine on any forest-covered, brush-covered, or grass-covered land unless the engine is equipped with a spark arrester maintained in effective working order. A spark arrester is a device constructed of nonflammable materials specifically for the purpose of removing and retaining carbon and other flammable particles over 0.0232 of an inch in size from the exhaust flow of an internal combustion engine that uses hydrocarbon fuels or which is qualified and rated by the United States For-est Service. Other states or federal areas may have similar laws. The Operator Should Contact Local Fire Agencies For Laws or Regulations Relating to Fire Prevention Requirements. THIS EQUIPMENT DOES NOT HAVE A SPARK ARRESTER AND YOUR SHOULD CONTACT YOUR AUTHORIZED HUSTLER DEALER FOR THE PUR-CHASE OF A SPARK ARRESTER.

Inspect spark arrester daily; replace every 500 hours or as needed.

The Engine Owner’s Manual provides information regarding the U.S. Environmental Protection Agency (EPA) and the California Emission Control Regulation of emission systems, maintenance and warranty.

Keep Engine Owner’s Manual with your unit. Should the Engine Owner’s Manual become damaged or illegi-ble, replace immediately. Replacements may be ordered per the information found in the Product Informa-tion section of the owner’s manual.

The engine exhaust from this product contains chemicals known to the State

of California to cause cancer, birth defects or other reproductive harm.

WARNING:

Table of Contents

General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Section 2Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2Footrest . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4Engine Guard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6

Section 3Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2Steering. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4Steering Sub-Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6Brake. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8

Section 4Wheel and Tire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2Drive Wheel Breakdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4Front Wheel Breakdown—786061 . . . . . . . . . . . . . . . . . . . . . . . . . 4-5

Section 5Engine, Kaw FX691V, FX730V. . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2Fuel Tanks, Kawasaki . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4Engine, Honda . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6Fuel System, Honda . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8Fuel Tanks, Honda . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10

Section 6Battery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2Instrument Panel—Kawasaki . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4Instrument Panel—Honda. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6

Section 748" Service Deck. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-254" Service Deck. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-460" Service Deck. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-648" Deck, Pulleys & Spindles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-854" Deck, Pulleys & Spindles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1060" Deck, Pulleys & Spindles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1248" Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1448" Deck Belt Routing & Tensioning . . . . . . . . . . . . . . . . . . . . . . . . 7-1654" Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1854" Deck Belt Routing & Tensioning . . . . . . . . . . . . . . . . . . . . . . . . 7-2060" Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2260" Deck Belt Routing & Tensioning . . . . . . . . . . . . . . . . . . . . . . . . 7-24Spindle Assembly—783506 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-25Deck Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-26Deck Mounting Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-28

Section 8Seat. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2

113860_1210 c-1

Seat—EX Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4ROPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6

Index. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i-1

c-2 113860_1210

General Information

This Manual covers Hustler FasTrak Super Duty models 930123, 930123EX, 930123US, 930131EX, 930131US, 930149, 930149EX, 930149US, 930156EX, 930156US, 930164, 930164EX, 930164US, 930172EX & 930172US.

Frequently Ordered Parts

PART NO. DESCRIPTION600976 ZT2800 OIL FILTER600979 PUMP DRIVE BELT791335 B 143" EL BELT (48" SIDE DISCHARGE DECK)789388 B 152" EL BELT (54" SIDE DISCHARGE DECK)782292 B 165.56" EL BELT (60" SIDE DISCHARGE DECK)795757 BLADE, 16.50"-H-F-CW (48" SIDE DISCHARGE DECK)797696 BLADE, 18.50"-H-F-CW (54" SIDE DISCHARGE DECK)794685 BLADE, 20.50"-H-F-CW (60" SIDE DISCHARGE DECK)068478 FUEL FILTER785279 SAFETY AIR FILTER ELEMENT, KAWASAKI785261 MAIN AIR FILTER ELEMENT, KAWASAKI602882 PANEL AIR FILTER, HONDA602883 FOAM OUTER AIR FILTER, HONDA602581 ENGINE OIL FILTER, KAWASAKI785634 ENGINE OIL FILTER, HONDA

Service Literature

PART NO. DESCRIPTION602901 OPERATOR’S MANUAL602609 ENGINE MANUAL, KAWASAKI602716 ENGINE MANUAL, HONDA114242 SERVICE MANUAL

Options Available From Your Dealer

PART NO. DESCRIPTION108223 48" MULCH KIT (REQUIRES A MULCH BLADE)108197 54" MULCH KIT (REQUIRES A MULCH BLADE)109544 60" MULCH KIT (REQUIRES A MULCH BLADE)796623 BLADE, 16.50"-MUL-F-CW797704 BLADE, 18.50"-MUL-F-CW794214 BLADE, 20.50"-MUL-F-CW600213 FLEX FORK KIT108283 LIGHT KIT333724 STEERING ARM EXTENSION KIT109941 STRIPE ROLLER KIT929844 CATCHER (REQUIRES AN ADAPTER KIT)112886 48" ADAPTER KIT112887 54" ADAPTER KIT112888 60" ADAPTER KIT

Note: When ordering parts, you must use the part number as shown for each part, not the index number. Always give the model and serial number to your parts and service representative.

Note: Items sold in bulk such as seals and hoses are sold by the foot.

Using this manual

This manual is part of a service package for the Hustler mowers. Use of this manual in conjunction with other Hustler

113860_1210 1-1

mower and component manuals will provide the information necessary to service and maintain Hustler mowers.

This Parts Manual provides a complete parts listing for the unit. Use this manual when ordering parts. Illustrations used were current at the time of printing, but subsequent production changes may cause your machine to vary slightly in detail. Excel Industries, Inc. reserves the right to redesign and change the machine as deemed necessary, without noti-fication. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer for current information and parts.

The Service Manual is a service guide for use by Service Technicians. It provides the necessary information needed to perform normal maintenance requirements on these units.

The Operator's Manual provides fundamental operational information and operational safety that is needed when oper-ating the mower.

The component manuals are furnished by the various manufacturers to be used for the troubleshooting and servicing of their products.

Hardware Description Codes & Abbreviations

The following codes are used throughout this parts manual. Refer to this list when ordering parts.

ABBREVIATION DESCRIPTION ABBREVIATION DESCRIPTIONCB CARRIAGE BOLT MB MACHINE BUSHINGCE CLEVIS PIN MS MACHINE SCREWCN CLIP NUT NT NUTCP COTTER PIN SC SELF TAPPING CAP SCREWCS CAP SCREW SH SOCKET HEADCW CUP WASHER SB SHOULDER BOLT

FDRW FENDER WASHER SS SET SCREWFW FLAT WASHER OD OUTSIDE DIAMETERHX HEX HEAD ID INSIDE DIAMETERLW LOCK WASHER

Standard Torques

The following chart lists the standard torque values for the threaded fasteners found in this manual. Torque all cap screws, nuts and set screws to these values unless a different torque is shown in the Notes section next to the fastener.

SIZE FT-LBS NM SIZE FT-LBS NM.250 8.2 11.1 M3 1 1.3.312 17 23 M4 2.2 3.375 30 40 M5 4.5 6.1.438 48 65 M6 7.7 10.4.500 73 99 M8 18.5 25.562 105 143 M10 37 50.625 145 200 M12 64 87.750 260 350 M14 80 108.5.875 420 565 M16 160 2151.00 625 850 M20 320 435

M24 555 750

1-2 113860_1210

Section 2

Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

Footrest . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

Engine Guard. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6

113860_1210 2-1

Frame

1

9

35

44

11

2

7

10

4

12

14

13

9

23

1

6

8

15

1617

48"-54”FRAME

60"FRAME

2-2 113860_1210

Frame

INDEX NO. PART NO. QTY. DESCRIPTION

1 550776 1 FRAME (WITH DECALS)550777 1 FRAME (WITH DECALS)550778 1 FRAME (WITH DECALS)

2 727172 1 ‘MADE IN USA' DECAL3 601421 1 FASTRAK SD DECAL4 N/A 3 TURF PRODUCTS SERIAL NO. PLATE5 601099 1 TOW VALVE DECAL6 602041 1 HOT DECAL7 601967 1 ENGINE COMPARTMENT DECAL8 600994 2 RIVET NUT, 3/8-16 THREAD9 808493 8 3/8-16 THREAD NUTSERT

10 791848 1 FUEL INDICATOR DECAL11 601069 2 CN .312-18 X .200 MAX THK12 785139 1 STEERING LS DECAL13 601993 1 SAFE OPERATION DECAL14 600899 1 PUMP BELT WARNING DECAL15 785220 1 STEERING RS DECAL16 808485 1 RIVET NUT, 5/16-18 THREAD17 785154 1 DECK HEIGHT DECAL

NOTES:

1. Serial Number plate. In the event the serial number tag becomes damaged or illegible, please contact your dealer to order a replacement.

2. EPA compliance plate.3. Patent numbers plate.4. Frame usage:

FRAME USED ON

550776 930123, 930123EX, 930123US, 930131EX & 930131US

550777 930149, 930149EX, 930149US, 930156EX & 930156US

550778 930164, 930164EX, 930164US, 930172EX & 930172US

113860_1210 2-3

Footrest

1

1.00"

1.12"

1.25"

1.39" .44" 1.39"

2 3

4

56

7

6

8

2-4 113860_1210

Footrest

INDEX NO. PART NO. QTY DESCRIPTION

1 548768 1 FLOOR PAN (WITH STEP TREADS)2 785485 2 STEP TREAD, UPPER3 785493 2 STEP TREAD, LOWER4 011320 2 CB .375-16 X .750 STD ZN5 086660 2 NT .375-16 HXZY NL6 767954 4 FW .406 X .812 X .060 SAE7 025395 2 CB .375-16 X 1.000 STD CD8 054502 2 NT .375-16 HX G5 ZN

NOTES:

113860_1210 2-5

Engine Guard

1

2

3

45

6

7

8

9 8

10


1 788166 2 WHEEL ASSY, ANTI SCALP2 344267 4 FW .510X 2.15X.187 SPL3 781567 2 NT .500-13 HX G8 ZY NL4 052860 6 CS .375-16X1.250 HX G55 767954 6 FW .406X .812 X.060 SAE6 108847 1 ENGINE GUARD7 781708 2 CS .500-13X4.250 HX G58 767962 4 FW .531X 1.063X.090 SAE9 031997 2 ANTI-SCALP WHEEL

10 053199 2 NT .500-13 HX JAM ZNYC

NOTES:

2-6 113860_1210

Section 3

Hydraulic System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

Steering Sub-Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6

Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8

113860_1210 3-1

Hydraulic System

1

12

2

3

5

54

67

89

4101110

917

12

18

15

19

1314

1413

33

16

20 21

22

26

2425

2423

2826

2726

28

29

2

3

3

3-2 113860_1210

Hydraulic System


1 710087 4 CS .312-18 X 2.500 HX G52 038828 4 CS .312-18 X 2.250 HX G53 768523 16 FW .343 X .687 X .051/.080 HD ZN/YL4 786848 2 IDLER PULLEY 4.0 OD5 028118 2 FW .625 X 1.00 X .134 ZNYC6 794446 1 CS .625-11 X 1.500 HX G5 7 600979 1 BELT, FASTRAK PUMP DRIVE8 025007 1 CS .625-11 X 1.750 HX G59 025296 2 FW .760 X 1.625 X .08 ZNYC

10 781153 2 UHMW BUSHING11 107881 1 PUMP IDLER W/A, FASTRAK12 601084 1 SB .750 X 2.000 SH .625-1113 016410 2 CS .375-16X2.00 G5 ZN14 767954 2 FW .406 X .812 X .060 SAE15 600987 1 ZT SPACER TUBE16 034272 8 NT .312-18 HX G5 ZN17 036384 1 SPRING 1/4 COIL PL 1.2318 601404 1 ZT3100 LH19 601403 1 ZT3100 RH20 601088 2 TOW LINK ROD21 048553 2 CP .062DX1.000 LG HML Z22 600759 1 OVERFLOW TANK23 055939 2 CS .250-20X.750 HX G5 ZN24 768515 4 FW .281X.625X.051/.080 HD ZN/YL25 068551 2 NT .250-20 HXZY NL26 601001 4 SPRING CLAMP 3/4" DIA27 601018 2 OVERFLOW HOSE28 600880 2 HYDRAULIC FITTING 45 DEG29 000331 2 WIRE TIE, SMALL/SHORT

NOTES:

1. Torque to 17 ft-lbs.2. Torque to 100 ft-lbs.3. Torque axle hub nuts to 275 ft.-lbs.4. Service parts available for the transaxles:

PART NUMBER DESCRIPTION PART

NUMBER DESCRIPTION

600767 OVERFLOW TANK CAP 601941 FAN/PULLEY KIT600972 BRAKE ARM RETAINER CLIP 601221 ZT2800 BRAKE ARM - 2007600974 RIGHT FILTER GUARD 601433 4-BOLT HUB KIT SDFST600975 LEFT FILTER GUARD 600976 OIL FILTER ZT 2800

113860_1210 3-3

Steering

2 3

STEERINGSUB-ASSEMBLY

3

3

3

3

3

3

4

5

6

7

8

88

8

9

10

11

11

112

1314

17

18

19

1516

20

1

3-4 113860_1210

Steering


1 784439 2 LOCK COLLAR .7502 023655 2 NT .312-24 HX NL ZN3 768523 17 FW .343 X .687 X .051/.080 HD ZN/YL4 600221 2 DAMPER, STEERING5 600981 2 PUMP ROD ASSEMBLY6 781922 4 BALL STUD, DAMPER7 704163 2 CS .250-20 X 2.000 HX G5 ZN8 768515 12 FW .281 X .625 X .051/.080 HD ZN/YL 9 068551 2 NT .250-20 HX ZN NL

10 109318 2 PUMP ARM11 034272 4 NT .312-18 HX G5 ZNYC12 041152 2 NT .312-24 HX ZNYC13 055939 4 CS .250-20 X .750 HX G5 ZN14 108968 2 STEER TUBE SUPPORT15 005116 2 CS .375-16 X 1.375 HX G5 ZN16 706168 2 NT .375-16 HX JAM GR5 ZN17 036236 1 CS .312-18 X 1.000 HX G5 ZN18 361295 1 PIVOT TUBE19 029876 2 LW .312 INT-EXT TOOTH ZN20 024927 4 NT .250-20 HX GR5 ZN

NOTES:

1. Supplied with transmission.

113860_1210 3-5

Steering Sub-Assembly1

2

5

4

3

3

3

3

6

5

3

7

7

34

8


1 781260 1 STEERING BAR GRIP2 360487 1 STEERING BAR (WITH GRIP)3 767954 12 FW .406 X .812 X .060 SAE HD ZN4 705178 3 CS .375-16 X 1.750 HX G55 086660 6 NT .375-16 HXZY NL6 107843 1 STEERING ARM LEFT (SHOWN)

107842 1 STEERING ARM RIGHT7 770867 2 BUSHING, PLASTIC .750X18 107848 1 STEER PIVOT, LEFT (SHOWN)

107847 1 STEER PIVOT RIGHT

NOTES:

3-6 113860_1210

This page intentionally left blank.

113860_1210 3-7

Brake

1

4

2

3

7

13

2

12

98

9

26

2

10

52

14

19

21

18

15

17

MowerFrame

HydroTransmission

11125

3-8 113860_1210

Brake


1 086660 4 NT .375-16 HX LK NY2 767954 12 FW .406 X .812 X .060 SAE HD ZN3 601087 2 PLUNGER SWITCH4 005108 2 CS .375-16X3.50 HX G5 Z5 601410 2 BRAKE ROD ASSEMBLY6 054502 2 NT .375-16 HX GRD 5 ZN7 023655 4 NT .312-24 HXZY NL8 768523 8 FW .34 3X .687 X .051/.080 HD ZN/YL9 765339 4 BUSHING

10 107893 1 BRAKE BELL CRANK LS11 107892 1 BRAKE BELL CRANK RS12 080655 2 CS .375-16X1.500 HX G513 600991 2 SHORT BRAKE LINK ROD14 601131 2 BRAKE ARM RET. SPRING15 109203 1 BRAKE SPRING LINK LS16 109202 1 BRAKE SPRING LINK RS (NOT SHOWN)17 055939 2 CS .250-20X .750 HX G518 016816 2 NT .250-20 HX FL LK ZNY19 601051 2 OVERTRAVEL SPRING

NOTES:

113860_1210 3-9

3-10 113860_1210

Section 4

Wheel and Tire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

Drive Wheel Breakdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4

Front Wheel Breakdown—786061. . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5

113860_1210 4-1

Wheel and Tire

24

56

7

8

7

119

1010

12

13

3

1

2

3

3

4

156

4-2 113860_1210

Wheel and Tire


1 601349 2 TIRE/WHEEL 20 X 12-10600668 2 TIRE/WHEEL 20 X 10-10

2 111875 2 BACKUP PLATE, WHEEL3 061077 8 WHEEL NUT4 705954 2 CS .500-13 X 1.25 HX G5 ZN5 344267 2 FW .510 X 2.15 X .187 SPL ZN6 712976 2 FW .531 X 1.375 X .125 ZNYC7 784223 4 BEARING W/O COLLAR8 784603 2 SPACER9 061101 2 NT .750-10 HX NL ZN

10 025296 4 FW .760 X 1.625 X .08 ZN11 366625 2 FORK12 786731 2 CS .750-10 X 8.00 HX GR5 ZNYC13 786061 2 WHEEL & TIRE ASSY

NOTES:

1. Apply grease to zerks (see owners manual).2. Tighten, then back off until wheel spins freely.3. Assemble with extended inner race down.4. Torque to 65–75 ft. lbs.5. Inflate tires to 8–12 psi.6. Drive wheel usage:

601349 USED ON 930115, 930115EX, 930149, 930149EX, 930149US, 930156EX, 930156US, 930164, 930164EX, 930164US, 930172EX, 930172US & 930784

600668 USED ON 930107, 930107EX, 930123, 930123EX, 930123US, 930131EX & 930131US

113860_1210 4-3

Drive Wheel Breakdown

1

3

2

1


1 601348 1 TIRE 20 X 12-10 ( 60" & 54" MOWER)2 601347 1 WHEEL ( 60" & 54" MOWER)3 019521 1 TIRE VALVE

1 600684 1 TIRE 20 X 10-10 ( 48" MOWER)2 600700 1 WHEEL ( 48" MOWER)3 019521 1 TIRE VALVE

NOTES:

1. Inflate tire to 8-12 psi.

4-4 113860_1210

Front Wheel Breakdown—786061

2

3

1

5

1

4


1 786103 2 WHEEL BEARING2 747402 1 TIRE 13 X 5.003 786079 1 WHEEL4 019521 1 TIRE VALVE5 015511 1 GREASE FITTING 45 DEG 1/4

NOTES:

1. Inflate tire to 8–12 psi.

113860_1210 4-5

4-6 113860_1210

Section 5

Engine, Kaw FX691V, FX730V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

Fuel Tanks, Kawasaki . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4

Engine, Honda. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6

Fuel System, Honda . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8

Fuel Tanks, Honda . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10

113860_1210 5-1

Engine, Kaw FX691V, FX730V

1

2

3

5

4

6

8

9

10

7

11

12

13

13

14

15

16

16

17

18

19

25

25

24

27

13

15

15

23

2613

1

1

4

28

BLK

RED1

4

1513 20

21 132223

29

5

3

3

5-2 113860_1210

Engine, Kaw FX691V, FX730VINDEX NO. PART NO. QTY. DESCRIPTION

1 N/A 1 KAW FX691V ENGINEN/A 1 KAW FX730V ENGINE

2 796524 1 OIL DRAIN VALVE3 767954 4 FW .406 X .812 X .060 SAE4 602580 4 CS .375-16 X 1.25 HXG5 P855 603255 1 PULLEY, ENGINE6 712372 1 KEY 1/4 SQ X 0.66 LG (FS)7 791251 1 CLUTCH HARNESS PIGTAIL8 603273 1 CLUTCH9 602680 1 FW .453 X 1.12 X .119 HRD

10 785659 1 CS .437-20 X 2.50 HXG5 P8511 000331 3 WIRE TIE, SMALL/SHORT12 036236 2 CS .312-18 X 1.000 HX G513 768523 11 FW .343 X .687 X .051/.080H14 113946 1 CLUTCH ANCHOR15 034272 7 NT .312-18 HX G5 ZNYC16 603112 2 CLAMP, 3/16"17 603326 12" 3/16" VAPOR LINE18 000323 2 HOSE CLAMP19 015818 12" 1/4" FUEL LINE20 113970 1 CABLE GUIDE21 000398 1 CLAMP22 034280 1 CS .312-18 X .750 HX G523 720516 3 CS M8 X 1.25 X 16 G10.9 HX24 602704 1 MUFFLER, FS730V FSD25 016253 4 CB .312-18X .750 FUL ZN26 029876 1 LW .312 INT-EXT TOOTH27 112828 1 EXHAUST MOUNT28 785063 1 BATTERY CABLE, POSITIVE29 796219 1 BATTERY CABLE, NEGATIVE

NOTES:

1. Part of Wire Harness.2. Engine oil capacity:Refer to engine owner’s manual.3. Supplied with engine.4. Torque to 45–48 ft-lbs. Cap screw is pre-coated with thread locking

compound. If fastener is loosened or removed, do not re-use. Replace with new fastener. Use only hand tools to install this fastener.

5. Torque to 30 ft-lbs, Cap screw is pre-coated with thread locking compound.If fastener is loosened or removed, do not re-use. Replace with new fastener. Use only hand tools to install this fastener.

6. Air Cleaner service parts:

785261 MAIN AIR FILTER ELEMENT

785279 SAFETY AIR FILTER ELEMENT

113860_1210 5-3

Fuel Tanks, Kawasaki

2

3

1

1

4

4

464

5

5

5

8

5 47

5

910

1415

11

1012 13

910 11

1012

1415

4

6

1

1

5 3

47

6

2

2

16

18

17

19

5-4 113860_1210

Fuel Tanks, Kawasaki


1 602916 2 RATCHETING GAS CAP2 602977 1 RS FUEL TANK3 602978 1 LS FUEL TANK4 000323 10 HOSE CLAMP5 015818 82" FUEL LINE, 1/4"6 745059 1 FUEL VALVE 3-WAY7 603025 1 PLASTIC TEE, 1/4"8 603024 1 VACUUM BREAKER9 034280 2 CS .312-18 X .750 HX G5

10 768523 4 FW .343 X .687 X .051/.080H11 043570 2 HOSE CLAMP12 034272 2 NT .312-18 HX G5 ZNYC13 000331 1 WIRE TIE, SMALL/SHORT14 712919 8 FW .406 X 1.00 X.12 HRD Z15 055822 8 CS .375-16 X .750 HX G516 603158 1 ROLLOVER VALVE & GROMMET17 603161 1 VACUUM BREAKER FILTER18 785295 1 SUCTION HOSE GROMMET19 601529 1 SUCTION HOSE 26.5

NOTES:

1. Torque to 20 ft-lbs.2. Includes rollover valve and grommet, suction hose grommet and suction

hose.

FUEL LINE LENGTHS

3 12" RIGHT TANK TO VALVE (FUEL)

4 25" LEFT TANK TO VALVE (FUEL)

5 29" RIGHT TANK TO TEE (VAPOR)

6 2" TEE TO VACUUM BREAKER (VAPOR)

7 14" LEFT TANK TO VACUUM BREAKER (VAPOR)

113860_1210 5-5

Engine, Honda

3

1

2

3 4

8

3 4

9

14

16

4

1718

21

12

13

11

14

15

2223

15

16

24

26

2526

2726

28

29 30

15

25

TO BULLETTERMINALS

TO SPADETERMINAL

PART OF ENGINE

PART OF ENGINE

TO ENGINEOIL SENSORYELLOW

REDBLK

CRUSHWASHER

3

1

1

1

1

1

5 1

67

RECTIFIER 3

15

PART OF ENGINE

2526

2726 28

2526

2628

31

31

4

20

194 10

3

5-6 113860_1210

Engine, Honda


1 N/A 1 ENGINE, HONDA GXV6302 602699 1 MUFFLER3 034272 6 NT .312-18 HX G5 ZNYC4 768523 8 FW .343 X .687 X .051/.080H5 601118 2 CN .250-20 X .19 MAX THK6 768515 2 FW .281 X .625 X .051/.080H7 056077 2 CS .250-20 X 1.000 HX G58 016253 4 CB .312-18 X .750 FUL ZN9 112828 1 EXHAUST MOUNT

10 113946 1 CLUTCH ANCHOR11 603273 1 CLUTCH12 602680 1 FW .453 X 1.12 X .119 HRD13 785659 1 CS .437-20 X 2.50 HXG5 P8514 054502 4 NT .375-16 HX GRD 5 ZNY15 767954 8 FW .406 X .812 X .060 SAE16 705160 4 CS .375-16 X 1.625 HX G517 783761 1 PULLEY18 712372 1 KEY 1/4 SQ X 0.66 LG19 036236 2 CS .312-18 X 1.000 HX G520 000331 2 WIRE TIE, SMALL/SHORT21 791251 1 CLUTCH HARNESS PIGTAIL22 796219 1 NEGATIVE BATTERY CABLE23 029876 1 LW .312 INT-EXT TOOTH24 744276 1 POSITIVE BATTERY CABLE25 050161 4 CS .312-18 X 1.750 HX G526 070664 8 FW .344 X .750 X .06 ZNYC27 043570 2 LOOP CLAMP28 058776 4 NT .312-18 HXZY NL29 602708 1 M20X1.5 MALE ADAPTER30 796516 1 3/8-18 OIL DRAIN VALVE31 602980 2 3.0" CUSHIONED CLAMP

NOTES:

1. Part of Wire Harness.2. Engine oil capacity: Refer to engine owner’s manual.3. Supplied with engine.4. Torque to 45-48 ft-lbs. If fastener is loosened or removed, do not re-use.

Replace with new fastener. Use only hand tools to install this fastener.

113860_1210 5-7

Fuel System, Honda

3534 32

33

32 32

32 36

2037

37

37 7

5

6

32


32 000323 6 HOSE CLAMP33 000307 1 HOSE CLAMP34 603293 3" 0.38" LOW PRESSURE HOSE35 603209 1 FITTING, -6BARB/-4BARB STR36 602982 1 CARBON CANISTER, 9 GAL.37 015818 86" 1/4" FUEL LINE

FUEL LINE LENGTHS

31"5 VALVE TO ENGINE (FUEL)

20"6 TEE TO CARBON CANISTER (VAPOR)

35"7 ENGINE TO CARBON CANISTER (VAPOR)

5-8 113860_1210

ROUTING DETAIL1. Wire harness, fuel and vapor line, and choke cable routing, Fig. 1, Fig. 2, Fig. 3 &

Fig. 4.

CHOKECABLE

OIL SENSORWIRE

POSITIVEBATTERYCABLE

5

7VAPOR LINELINES TO TANK

POSITIVEBATTERYCABLE

LINES TOTEE

6

7

5

FIG. 1 FIG. 2

20

OIL SENSORWIRE

7

5WIRE TIE

FUEL LINETANK TOVALVE

6

FIG. 3 FIG. 42. Clutch pigtail to clutch anchor tie strap Fig. 5.

CLUTCHPIGTAIL

20

FIG. 5

113860_1210 5-9

Fuel Tanks, Honda

2

1

14

4

464

7

7

75

7

1011

89

12

1113

1011 12

1113

89

6

1

1

5

3

4

6

15

1617

3

2

2

14

4

5-10 113860_1210

Fuel Tanks, Honda


1 602916 2 RATCHETING GAS CAP, 3.5"2 602977 1 RS FUEL TANK3 602978 1 LS FUEL TANK4 000323 8 HOSE CLAMP5 603025 1 PLASTIC TEE, 1/4"6 745059 1 FUEL VALVE 3-WAY7 015818 82" 1/4" FUEL LINE8 712919 8 FW .406 X 1.00 X.12 HRD Z9 055822 8 CS .375-16 X .750 HX G5

10 034280 2 CS .312-18 X .750 HX G511 768523 4 FW .343 X .687 X .051/.080H12 043570 2 LOOP CLAMP13 034272 2 NT .312-18 HX G5 ZNYC14 000331 1 WIRE TIE, SMALL/SHORT15 603158 1 ROLLOVER VALVE & GROMMET16 785295 1 SUCTION HOSE GROMMET17 601529 1 SUCTION HOSE 26.5

NOTES:

1. Torque to 20 ft-lbs.2. Includes rollover valve and grommet, suction hose grommet and suction

hose.

FUEL LINE LENGTHS

3 12" RIGHT TANK TO VALVE (FUEL)

4 23" LEFT TANK TO VALVE (FUEL)

5 29" RIGHT TANK TO TEE (VAPOR)

6 18" LEFT TANK TO TEE (VAPOR)

113860_1210 5-11

5-12 113860_1210

Section 6

Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2

Instrument Panel—Kawasaki. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4

Instrument Panel—Honda . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6

113860_1210 6-1

Battery

1

2

3

5

4

5

5

6

6

7

8

1

6-2 113860_1210

Battery


1 714618 2 CS .312-18X4.000 HX G52 768523 2 FW .343X.687X.051/.080H3 348417 1 STRAP, BATTERY CLAMP4 055939 2 CS .250-20X .750 HX G55 029868 4 LW .250 INT-EXT TOOTH Z6 024927 2 NT .250-20 HX GR.5 ZNYC7 771428 1 BATTERY CBL BOOT-RED8 794644 2 GM 1.50 X 2.12 X 1.75

NOTES:

1. When performing service on the mower, disconnect the battery ground cable and do not reconnect to the battery until the engine is ready to be started.

113860_1210 6-3

Instrument Panel

1

1

2

3

4

15

5

5

6

7

12

11

10

8

13

14

1413

16

10a 15a

FUSE SIZEAND LOCATION

YEL/BLK

BLKORG

ORG

1

7

8

9

1

11

—Kawasaki

6-4 113860_1210

Instrument Panel—Kawasaki


1 601095 1 CHOKE CABLE2 776476 1 PTO SWITCH3 769166 1 HOUR METER4 785808 1 KEY ASSEMBLY5 045898 1 IGNITION SWITCH6 712257 1 RED INDICATOR LIGHT7 603172 1 WIRE HARNESS8 601098 4 CB 10-24 X .500 ZYNC9 550454 1 INSTRUMENT PANEL (WITH DECAL)10 704932 2 FW .219 X .500 X .048 ZNYC11 059832 4 NT #10-24 HX NL ZN12 601094 1 THROTTLE CABLE13 055947 3 CS .250-20 X .500 HX G514 768515 3 FW .281 X .625 X .051/.080H15 602233 1 INSTRUMENT PANEL DECAL16 000331 6 WIRE TIE, SMALL/SHORT

NOTES:

1. Part of wire harness.

113860_1210 6-5

Instrument Panel—Honda

1

2

34

5

6

17

10

105

1 9

8

12

13

1312

11

7

14

FUSE SIZEAND LOCATION

15A

16

ORGYEL

ORGBLK

15

8

1

1

6-6 113860_1210

Instrument Panel—Honda


1 601095 1 CHOKE CABLE 55.00" LENGTH2 776476 1 PTO SWITCH3 769166 1 HOUR METER4 785808 1 KEY & RING5 045898 1 KEY SWITCH6 712257 1 RED INDICATOR LIGHT7 778365 1 THROTTLE CABLE8 059832 4 NT #10-24 HX NL ZN9 704932 2 FW .219 X .500 X .048 ZN

10 601098 4 CB 10-24 X .500 ZYNC11 550454 1 INSTRUMENT PANEL (WITH DECAL)12 055947 3 CS .250-20 X .500 HX G5 ZN13 768515 3 FW .281 X .625 X .051/.080 HD ZN/YL14 602233 1 INST PANEL DECAL15 000331 7 WIRE TIE, SMALL/SHORT .185" W X 8" L16 602710 1 WIRE HARNESS, FST SD HON GXV63017 601053 2 SEALED RELAY W/ BRACKET

NOTES:

1. Part of wire harness.

113860_1210 6-7

6-8 113860_1210

Section 7

48" Service Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2

54" Service Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4

60" Service Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6

48" Deck, Pulleys & Spindles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8

54" Deck, Pulleys & Spindles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-10

60" Deck, Pulleys & Spindles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-12

48" Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-14

48" Deck Belt Routing & Tensioning . . . . . . . . . . . . . . . . . . . . . . . . 7-16

54" Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-18


60" Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-22


Deck Lift. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-26

Deck Mounting Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-28

113860_1210 7-1

48" Service Deck

112

2

3

4

56

7

4

8

7-2 113860_1210

48" Service Deck


1 550752 1 48" FST DECK 2 601069 4 CN .312-18 X .200 MAX THK 3 601892 1 THROWN OBJECTS DECAL4 601837 2 DECK DANGERS DECAL5 727172 1 MADE IN U.S.A. DECAL6 794503 1 DECK STEP TREAD7 781419 1 BELT ROUTING DECAL8 601624 1 DISCHARGE CHUTE DECAL

NOTES:

1. The service deck includes the hardware and decals as shown.

113860_1210 7-3

54" Service Deck

11

2

2

3

4

3

56

8

7

7-4 113860_1210

54" Service Deck


1 550753 1 DECK W/A2 601069 4 CN .312-18 X .200 MAX THK 3 601837 2 DECK DANGERS DECAL4 601892 1 THROWN OBJECTS DECAL5 727172 1 MADE IN U.S.A. DECAL6 785055 1 STEP TREAD 7 781419 1 BELT ROUTING DECAL8 601624 1 DISCHARGE CHUTE DECAL

NOTES:


113860_1210 7-5

60" Service Deck

11

2

2

6

5

5

7

4

34

8

7-6 113860_1210

60" Service Deck


1 550754 1 60" DECK2 601069 4 CN .312-18 X .200 MAX THK3 601624 1 DISCHARGE CHUTE DECAL4 601837 2 DECK DANGERS DECAL5 781419 1 BELT ROUTING DECAL6 785055 1 STEP TREAD 3.70 X 9.007 727172 1 MADE IN U.S.A. DECAL8 601892 1 THROWN OBJECTS DECAL

NOTES:


113860_1210 7-7

48" Deck, Pulleys & Spindles

1

2

3

4

267

89

10

112

3

4

12

13

14

1516

2318

17

2716

26

13

24

18

25

13

24

20

19

221817

2118

18

5

23

28

31 30

29

2

22

7-8 113860_1210



1 025007 1 CS .625-11 X 1.750 HX G52 028118 4 FW .625 X 1.00 X .134 ZNYC3 603057 3 DUST SHIELD WITH OFFSET4 781856 3 IDLER PULLEY, NHI 5.0"5 600296 1 DECK IDLER SPACER6 350884 1 DECK IDLER SLIDE7 781302 1 TENSION SPRING 8 259812 1 CHAIN9 797910 6 CS .312-18 X 1.50 FLT SH ZY

10 601434 2 UHMW IDLER SLIDE11 016972 2 NT .625-11 HX G5 ZNYC12 781872 3 CS .625-11 X 1.25 HX G5 Z13 782474 5 CW .631 X 2.250 X .187 PNT 14 792689 3 PULLEY 5" OD 80B10215 054502 12 NT .375-16 HX GRD 5 ZNY16 767954 24 FW .406 X .812 X .060 SAE17 034280 2 CS .312-18 X .750 HX G518 768523 10 FW .343 X .687 X .051/.080H19 788166 4 ANTI-SCALP WHEEL20 781567 4 NT .500-13 HX G8 ZY NL21 034272 2 NT .312-18 HX G5 ZNYC22 109247 1 RS PULLER AND PIN23 109248 1 LS PULLER AND PIN24 783738 2 CS .625-11 X 3.00 FULL HX25 058776 6 NT .312-18 HXZY NL26 783506 3 BLADE SPINDLE27 005116 12 CS .375-16 X 1.375 HX G528 781708 1 CS .500-13X4.250 HX G529 767962 2 FW .531X 1.063X.090 SAE30 031997 1 ANTI-SCALP WHEEL31 053199 1 NT .500-13 HX JAM ZNYC

NOTES:

1. Torque to 118 ft.lbs.2. The anti-scalp wheel service part includes the wheel and hardware.

113860_1210 7-9

54" Deck, Pulleys & Spindles1

2

3

4

2

5678 9

10

11

2

3

4

12

13

14

151623

1818

1718

21

19

20

21

1824

13

25

13

25

2716

26

1718

22

28

31 30

29

2

22

7-10 113860_1210



1 025007 1 CS .625-11 X 1.750 HX G52 028118 4 FW .625 X 1.00 X .134 ZNYC3 603057 3 DUST SHIELD WITH OFFSET4 781856 3 IDLER PULLEY, NHI 5.0"5 600296 1 DECK IDLER SPACER6 350884 1 DECK IDLER SLIDE7 781302 1 TENSION SPRING 8 259812 1 CHAIN9 797910 6 CS .312-18 X 1.50 FLT SH ZY

10 601434 2 UHMW IDLER SLIDE11 016972 2 NT .625-11 HX G5 ZNYC12 781872 3 CS .625-11 X 1.25 HX G5 Z13 782474 5 CW .631 X 2.250 X .187 PNT 14 786889 3 DRIVE PULLEY 5.68 OP15 054502 12 NT .375-16 HX GRD 5 ZNY16 767954 24 FW .406 X .812 X .060 SAE17 034280 2 CS .312-18 X .750 HX G518 768523 10 FW .343 X .687 X .051/.080H19 788166 4 ANTI-SCALP WHEEL20 781567 4 NT .500-13 HX G8 ZY NL21 109247 1 RS PULLER AND PIN22 109248 1 LS PULLER AND PIN23 034272 2 NT .312-18 HX G5 ZNYC24 058776 6 NT .312-18 HXZY NL25 783738 2 CS .625-11 X 3.00 FULL HX26 783506 3 BLADE SPINDLE27 005116 12 CS .375-16 X 1.375 HX G528 781708 1 CS .500-13X4.250 HX G529 767962 2 FW .531X 1.063X.090 SAE30 031997 1 ANTI-SCALP WHEEL31 053199 1 NT .500-13 HX JAM ZNYC

NOTES:

1. Torque to 118 ft.lbs.2. The anti-scalp wheel service part includes the wheel and hardware.

113860_1210 7-11


2

1

3

4

2

5678

9

10

1123

4

12

13

14

15

16

1718

22

19

20

2218

24

13

25

13

27

16

2617

18

23

1821

18

28

31 30

29

2

23

7-12 113860_1210



1 025007 1 CS .625-11 X 1.750 HX G52 028118 4 FW .625 X 1.00 X .134 ZNYC3 603057 3 DUST SHIELD WITH OFFSET4 781856 3 IDLER PULLEY, NHI 5.0"5 600296 1 DECK IDLER SPACER6 350884 1 DECK IDLER SLIDE7 781302 1 TENSION SPRING 8 259812 1 CHAIN9 797910 6 CS .312-18 X 1.50 FLT SH ZY10 601434 2 UHMW IDLER SLIDE11 016972 2 NT .625-11 HX G5 ZNYC12 781872 3 CS .625-11 X 1.25 HX G5 Z13 782474 5 CW .631 X 2.250 X .187 PNT 14 601447 3 PULLEY, DECK DRIVE15 054502 12 NT .375-16 HX GRD 5 ZNY16 767954 24 FW .406 X .812 X .060 SAE17 034280 2 CS .312-18 X .750 HX G518 768523 10 FW .343 X .687 X .051/.080H19 788166 4 ANTI-SCALP WHEEL20 781567 4 NT .500-13 HX G8 ZY NL21 034272 2 NT .312-18 HX G5 ZNYC22 112893 1 RS PULLER AND PIN23 112894 1 LS PULLER AND PIN24 058776 6 NT .312-18 HXZY NL25 783738 2 CS .625-11 X 3.00 FULL HX26 783506 3 BLADE SPINDLE27 005116 12 CS .375-16 X 1.375 HX G528 781708 1 CS .500-13X4.250 HX G529 767962 2 FW .531X 1.063X.090 SAE30 031997 1 ANTI-SCALP WHEEL31 053199 1 NT .500-13 HX JAM ZNYC

NOTES:

1. Torque to 118.lbs.2. The anti-scalp wheel service part includes the wheel and hardware.

113860_1210 7-13

48" Deck

1

16

4

5

2

3

8

7

9

4

1211

10

13

1112

1415

16

2

7-14 113860_1210

48" Deck


1 108149 1 RS PULLEY COVER2 108148 1 LS PULLEY COVER (WITH DECALS)3 793976 1 48" DECK ID DECAL4 086660 3 NT .375-16 HXZY NL5 767954 2 FW .406 X .812 X .060 SAE6 601806 1 DISCHARGE CHUTE7 601824 1 TORSION SPRING8 601843 1 CHUTE PIN9 112448 1 CHUTE BRACKET

10 791335 1 BELT, B 143" EL11 064006 4 CS .312-18 X .625 HX G512 768523 4 FW .343 X .687 X .051/.080H13 025395 2 CB .375-16 X 1.00 STD CD14 795757 3 BLADE, F16.50"-H-F-CW15 782474 3 CW .631 X 2.250 X .187 PNT 16 781872 3 CS .625-11 X 1.25 HX G5 Z

NOTES:

1. Torque to 118 ft.lbs.2. Do not torque nut; the discharge chute must pivot freely.

113860_1210 7-15

48" Deck Belt Routing & Tensioning

8.25"–9.25" 3

NOTES:

3. Spring length after tensioning new belt. Measured from the outside of one hook to the outside of the opposite hook with the deck set at cutting height.

4. Route belt as shown.

7-16 113860_1210


113860_1210 7-17

54" Deck

1

1

2

4

46

78

9

5

3

1110

12

13

1011

14

15

16

2

7-18 113860_1210

54" Deck


1 601806 1 DISCHARGE CHUTE2 601824 1 TORSION SPRING3 112448 1 CHUTE BRACKET4 086660 3 NT .375-16 HXZY NL5 601843 1 CHUTE PIN6 767954 2 FW .406 X .812 X .060 SAE7 108124 1 RS PULLEY COVER8 550109 1 LS PULLEY COVER (WITH DECALS)9 799171 1 54" DECK ID DECAL

10 768523 4 FW .343 X .687 X .051/.080H11 064006 4 CS .312-18 X .625 HX G512 789388 1 BELT, B 152" EL13 025395 2 CB .375-16 X 1.00 STD CD14 797696 3 BLADE, F18.50"-H-F-CW15 782474 3 CW .631 X 2.250 X .187 PNT 16 781872 3 CS .625-11 X 1.25 HX G5 Z

NOTES:


113860_1210 7-19


8.2"–9.25" 3


4. Route belt as shown.

7-20 113860_1210


113860_1210 7-21

60" Deck

1

4

11

6

10

9

5

8 13

7

14

15

161

6

2

3

4

5

12

2

7-22 113860_1210

60" Deck


1 109310 1 RS PULLEY COVER2 550111 1 LS PULLEY COVER (WITH DECAL)3 786277 1 60" DECK DECAL4 768523 4 FW .343 X .687 X .051/.080H5 064006 4 CS .312-18 X .625 HX G56 086660 3 NT .375-16 HXZY NL7 767954 2 FW .406 X .812 X .060 SAE8 601806 1 DISCHARGE CHUTE9 601824 1 TORSION SPRING

10 601843 1 CHUTE PIN11 112451 1 CHUTE BRACKET12 025395 2 CB .375-16 X 1.00 STD CD13 782292 1 BELT, B 165.56" EL14 794685 3 BLADE, F20.50"-H-F-CW15 782474 3 CW .631 X 2.250 X .187 PNT 16 781872 3 CS .625-11 X 1.25 HX G5 Z

NOTES:


113860_1210 7-23


8.25"–9.25" 4


4. Route the belt as shown.

7-24 113860_1210

Spindle Assembly—7835061

2

3

4

2

5


1 783548 1 BLADE SPINDLE RING RETAINER2 783555 2 BLADE SPINDLE BEARING3 783530 1 BLADE SPINDLE SPACER4 783514 1 BLADE SPINDLE HOUSING5 783522 1 BLADE SPINDLE SHAFT

NOTES:

113860_1210 7-25

Deck Lift1

1

2

3

4 5

6

8

10

6

12

11

13

16

5 6

15

14

67

49

10

5

65

11

4

4

4

65

4

5

14

11

114

1415

1

1

1

7-26 113860_1210

Deck Lift


1 348318 1 STOP HANDLE2 348284 1 HEIGHT ADJUSTMENT STOP3 784488 1 DECK LIFT INDICATOR4 704643 16 NT .437-14 HX FLG ZN5 601681 6 FW .781 X1.50 X.120 ZNYC6 781294 7 CLIP E, 1.00 X .625 X .0507 756270 1 CS .312-18 X 1.50 FLTHR G8 034272 1 NT .312-18 HX G5 ZNYC9 348458 1 DECK LEVELER YOKE W/A

10 767962 6 FW .531 X 1.063 X .090 SAE11 015495 4 STRAIGHT GREASE FITTING12 782995 2 DECK LIFT SPRING13 781229 1 CE .750 X 2.25 X 1.75 HEADLESS14 360131 4 DECK LIFT CHAIN (3 LINKS)15 055749 7 CS .437-14 X 1.750 HX G5 ZNYC16 781831 1 CS .437-14 X 1.750 FULTH

NOTES:

1. Apply grease to zerks.

113860_1210 7-27

Deck Mounting Hardware

210

10

17

18

4

4

15

7-28 113860_1210

Deck Mounting Hardware


17 078949 2 CS .500-13X 2.00 GR ZN18 008193 2 NT .500-13 HX G5 ZN

NOTES:

2. Install in rear hole of frame bracket.

113860_1210 7-29

7-30 113860_1210

Section 8

Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2

Seat—EX Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4

ROPS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6

113860_1210 8-1

Seat

1

7

9

10

11

13

814

8

16

15

17

18

1911

816 2

3

202

34 6

4

3

2

7

5

81

12

8-2 113860_1210

Seat


1 793661 1 STANDARD SEAT2 797076 2 CS .437-20 X1.00 HX G8 ZNYC3 017129 4 FW .440 X 1.000 X.083 ZNY4 601444 1 SEAT BELT5 794610 1 BAR, SEAT BELT CROSS6 704635 2 NT .437-20 HX GR5 ZNYC7 034280 3 CS .312-18X .750 HX G58 768523 13 FW .343X.687X.051/.080H9 808485 1 RIVET NUT, 5/16-18 THREAD

10 108321 1 SEAT LATCH11 000331 2 WIRE TIE, SMALL/SHORT12 550368 1 SEAT PAN (WITH DECALS)13 058776 3 NT .312-18 HXZY NL14 109240 1 SEAT PAN STOP15 034272 4 NT .312-18 HX G5 ZNYC16 064014 3 CS .312-18X .875 HX G517 052860 2 CS .375-16X1.250 HX G518 767954 2 FW .406X .812 X.060 SAE19 601450 2 SEAT SPRING20 601815 1 BATTERY DECAL

NOTES:

1. Part of 793661 (Standard Seat).2. Do not torque item 16, the Seat Pan must pivot freely.3. Service parts available for the standard seat:

PART NO. DESCRIPTION793307 SLIDE KIT793315 SEAT SWITCH797464 ARMREST ASSY LH RND797472 ARMREST ASSY RH RND797480 ARMREST W/O BRACKET793273 ARMREST STOP ASSEMBLY

113860_1210 8-3

Seat

12

6

45

1

3

2

6

13

11

15

4

5

5

55

15

1617

10

12

14 5

8

18

12

19

15

9

7

—EX Models

8-4 113860_1210

Seat


1 793661 1 STANDARD SEAT2 601815 1 BATTERY WARNINGS DECAL3 109240 1 SEAT PAN STOP4 064014 3 CS .312-18 X .875 HX G5 ZN5 768523 16 FW .343 X .687 X .051/.080H6 058776 3 NT .312-18 HXZY NL7 000331 2 WIRE TIE, SMALL/SHORT8 550855 1 SEAT PAN (INCLUDES DECAL)9 034280 3 CS .312-18 X .750 HX G5

10 783910 1 TORSION SPRING11 603101 1 SEAT LATCH12 767954 4 FW .406 X .812 X .060 SAE13 005108 1 CS .375-16 X 3.50 HX G5 Z14 086660 1 NT .375-16 HXZY NL15 034272 8 NT .312-18 HX G5 ZNYC16 114203 1 SEAT PAN BRACKET17 754358 1 SB .375 X .375 SH .312-1818 052860 2 CS .375-16 X 1.25 HX G5 ZN 19 601450 2 SEAT SPRING, 150 LB/IN

—EX Models

NOTES:

1. Service parts available for seat;793307 SLIDE KIT

793315 SEAT SWITCH

797456 ARMREST KIT ROUND

793349 ARMREST ASSEMBLY LS

793356 ARMREST ASSEMBLY RS

797464 ARMREST ASSEMBLY LS ROUND

797472 ARMREST ASSEMBLY RS ROUND

797480 ARMREST, MOLDED ROUND 2

793273 ARMREST STOP ASSEMBLY

113860_1210 8-5

ROPS

1

1

2

34

5

6 7

4

4

78

8

99

8-6 113860_1210

ROPS


1 601439 1 ROPS KIT

2 061812 1 CS .500-13 X 3.500 HX GR5 ZN3 601472 1 ROPS STOP4 023317 6 NT .500-13 UNT LK G8 ZN5 601470 2 KNOB, HAND FOR ROPS6 601471 2 LYNCH PIN W/ LANYARD7 077859 5 CS .500-13X 3.250 HX G5 ZN8 767962 8 FW .531 X 1.063 X .09 SAE HRD ZN9 601635 2 DECAL, ROP'S

NOTES:

113860_1210 8-7

8-8 113860_1210

Numerical IndexPart PageNo. No.

Part PageNo. No.

Part PageNo. No.

IndexPart Numbers000307 5-8000323 5-3, 5-5, 5-8, 5-11000331 3-3, 5-3, 5-5, 5-7,

5-11, 6-5, 6-7, 8-3, 8-5

000398 5-3005108 3-9, 8-5005116 3-5, 7-9, 7-11, 7-13008193 7-29011320 2-5015495 7-27015511 4-5015818 5-3, 5-5, 5-8, 5-11016253 5-3, 5-7016410 3-3016816 3-9016972 7-9, 7-11, 7-13017129 8-3019521 4-4, 4-5023317 8-7023655 3-5, 3-9024927 3-5, 6-3025007 3-3, 7-9, 7-11, 7-13025296 3-3, 4-3025395 2-5, 7-15, 7-19, 7-23028118 3-3, 7-9, 7-11, 7-13029868 6-3029876 3-5, 5-3, 5-7031997 2-6, 7-9, 7-11, 7-13034272 3-3, 3-5, 5-3, 5-5,

5-7, 5-11, 7-9, 7-11, 7-13, 7-27, 8-3, 8-5

034280 5-3, 5-5, 5-11, 7-9, 7-11, 7-13, 8-3, 8-5

036236 3-5, 5-3, 5-7036384 3-3038828 3-3041152 3-5043570 5-5, 5-7, 5-11045898 6-5, 6-7048553 3-3050161 5-7052860 2-6, 8-3, 8-5053199 7-9, 7-11, 7-13054502 2-5, 2-6, 3-9, 5-7,

7-9, 7-11, 7-13055749 7-27055822 5-5, 5-11055939 3-3, 3-5, 3-9055939 6-3055947 6-5, 6-7

056077 5-7058776 5-7, 7-9, 7-11, 7-13,

8-3, 8-5059832 6-5, 6-7061077 4-3061101 4-3061812 8-7064006 7-15, 7-19, 7-23064014 8-3, 8-5068478 1-1068551 3-3, 3-5070664 5-7077859 8-7078949 7-29080655 3-9086660 2-5, 3-9, 7-15, 7-19,

7-23, 8-5107881 3-3107892 3-9107893 3-9108124 7-19108148 7-15108149 7-15108197 1-1108223 1-1108283 1-1108321 8-3108847 2-6108968 3-5109202 3-9109203 3-9109240 8-3, 8-5109247 7-9, 7-11109248 7-9, 7-11109310 7-23109318 3-5109544 1-1109941 1-1111875 4-3112448 7-15, 7-19112451 7-23112828 5-3, 5-7112886 1-1112887 1-1112888 1-1112893 7-13112894 7-13113946 5-3, 5-7113970 5-3114203 8-5114242 1-1259812 7-9, 7-11, 7-13

333724 1-1344267 2-6, 4-3348284 7-27348318 7-27348417 6-3348458 7-27350884 7-9, 7-11, 7-13360131 7-27361295 3-5366625 4-3548768 2-5550109 7-19550111 7-23550368 8-3550454 6-5, 6-7550752 7-3550753 7-5550754 7-7550776 2-3550777 2-3550778 2-3550855 8-5600213 1-1600221 3-5600296 7-9, 7-11, 7-13600668 4-3600684 4-4600759 3-3600767 3-3600880 3-3600899 2-3600972 3-3600974 3-3600975 3-3600976 1-1, 3-3600979 1-1, 3-3600981 3-5600987 3-3600991 3-9600994 2-3601001 3-3601018 3-3601051 3-9601053 6-7601069 2-3, 7-3, 7-5, 7-7601084 3-3601087 3-9601088 3-3601094 6-5601095 6-5, 6-7601098 6-5, 6-7601099 2-3

113860_1210 i-1

Part PageNo. No.

Part PageNo. No.

Part PageNo. No.

601118 5-7601131 3-9601221 3-3601348 4-4601349 4-3601403 3-3601404 3-3601410 3-9601421 2-3601433 3-3601434 7-9, 7-11, 7-13601444 8-3601447 7-13601450 8-3, 8-5601470 8-7601471 8-7601472 8-7601529 5-5, 5-11601624 7-3, 7-5, 7-7601635 8-7601681 7-27601806 7-15, 7-19, 7-23601815 8-3, 8-5601824 7-15, 7-19, 7-23601837 7-3, 7-5, 7-7601843 7-15, 7-19, 7-23601892 7-3, 7-5, 7-7601941 3-3601967 2-3601993 2-3602041 2-3602233 6-5, 6-7602580 5-3602581 1-1602585 8-7602609 1-1602680 5-3, 5-7602699 5-7602704 5-3602708 5-7602710 6-7602716 1-1602882 1-1602883 1-1602901 1-1602916 5-5, 5-11602977 5-5, 5-11602978 5-5, 5-11602980 5-7602982 5-8603024 5-5603025 5-5, 5-11603057 7-9, 7-11, 7-13603101 8-5

603112 5-3603158 5-5, 5-11603161 5-5603172 6-5603209 5-8603255 5-3603273 5-3, 5-7603293 5-8603326 5-3704163 3-5704635 8-3704643 7-27704932 6-5, 6-7705160 5-7705954 4-3706168 3-5710087 3-3712257 6-5, 6-7712372 5-3, 5-7712919 5-5, 5-11712976 4-3714618 6-3720516 5-3727172 2-3, 7-3, 7-5, 7-7744276 5-7745059 5-5, 5-11747402 4-5754358 8-5756270 7-27765339 3-9767954 2-5, 2-6, 3-3, 3-9,

5-3, 5-7, 7-9, 7-11, 7-13, 7-15, 7-19, 7-23, 8-3, 8-5

767962 2-6, 7-9, 7-11, 7-13, 7-27, 8-7

768515 3-3, 3-5, 5-7, 6-5, 6-7768523 3-3, 3-5, 3-9, 5-3,

5-5, 5-7, 5-11, 6-3, 7-9, 7-11, 7-13, 7-15, 7-19, 7-23, 8-3, 8-5

769166 6-5, 6-7770867 2-6771428 6-3776476 6-5, 6-7778365 6-7781153 3-3781229 7-27781260 3-6781294 7-27781302 7-9, 7-11, 7-13781419 7-3, 7-5, 7-7781567 7-9, 7-11, 7-13781708 2-6, 7-9, 7-11, 7-13

781831 7-27781856 7-9, 7-11, 7-13781872 7-9, 7-11, 7-13, 7-15,

7-19, 7-23781922 3-5782292 1-1, 7-23782474 7-9, 7-11, 7-13, 7-15,

7-19, 7-23782995 7-27783506 7-9, 7-11, 7-13783514 7-25783522 7-25783530 7-25783548 7-25783555 7-25783738 7-9, 7-11, 7-13783761 5-7783910 8-5784066 4-4, 4-5784223 4-3784439 3-5784488 7-27784603 4-3785055 7-5, 7-7785063 5-3785139 2-3785154 2-3785220 2-3785261 1-1785279 1-1785295 5-5, 5-11785485 2-5785493 2-5785634 1-1785659 5-3, 5-7785808 6-5, 6-7786103 4-5786277 7-23786731 4-3786848 3-3786889 7-11788166 2-6, 7-9, 7-11, 7-13789388 1-1, 7-19791251 5-3, 5-7791335 1-1, 7-15791848 2-3792689 7-9793273 8-3, 8-5793307 8-3, 8-5793315 8-3, 8-5793349 8-5793356 8-5793661 8-3, 8-5793976 7-15

i-2 113860_1210

Part PageNo. No.

Part PageNo. No.

Part PageNo. No.

794214 1-1794446 3-3794503 7-3794610 8-3794644 6-3794685 1-1, 7-23795757 1-1, 7-15796219 5-3, 5-7796516 5-7796524 5-3796623 1-1797076 8-3797456 8-5

797464 8-3, 8-5797472 8-3, 8-5797480 8-3, 8-5797696 1-1, 7-19797704 1-1797910 7-9, 7-11, 7-13799171 7-19808485 2-3, 8-3808493 2-3929844 1-1930123 1-1930123EX 1-1930123US 1-1

930131EX 1-1930131US 1-1930149 1-1930149EX 1-1930149US 1-1930156EX 1-1930156US 1-1930164 1-1930164EX 1-1930164US 1-1930172EX 1-1930172US 1-1

113860_1210 i-3

Hustler FasTrak Super Duty Parts Manual

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