Hunting Titan
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Transcript of Hunting Titan
Agenda
Safety Debriefing – Floyd Koch
Engineering Overview – Adam Dyess
Finance Overview – Nathan Bailey
Pampa Manufacturing Overview – Floyd Koch/Heath Bentley
Pampa Instruments Overview – Aaron Haynes
Tour – Floyd Koch, Heath Bentley, Aaron Haynes
Lunch and Q&A Session
3
Titan Division – Pampa Manufacturing
Visitors
Sign In/Out at front desk
Visitor badge must be worn in plain sight
Remain with your host at all times
Follow all safety rules
5
No weapons permitted on premises
Cell phones & cameras are prohibited
Smoking is allowed in designated areas only
Be aware of forklift traffic
Titan Division – Pampa Manufacturing
6
Hunting Titan Goals
No Accidents
No Harm to people
No Damage to the environment
Titan Division – Pampa Manufacturing
PPE
7
The following MUST be worn at all times throughout our production areas:
Closed toe shoes
Safety glasses
Long pants
Engineering Agenda
Engineering Initiatives
Unconventional Product Offerings:
Perforating Hardware
ControlFire ®
Perforating Gun Systems
T-Set ®
Conventional Product Offerings:
Energetics
TCP / Slickline
Autonomous Technology
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Engineering Initiatives
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Support Unconventional Horizontal Well Completions
Majority of wells completed using horizontal stage-frac methods
Increase market share: 410K short guns, 460K switches and ~2.9 million charges used every month
Focus technology on innovative perforating gun systems, perforating instruments and energetics to improve performance, reliability, efficiency and cost
Increase International Presence
Shale plays (Argentina, Australia and China)
Complete Plug and Abandonment (P&A) portfolio
Complete Slickline portfolio
Broaden TCP offering to support existing systems
Technology Gaps (Current Engineering Projects)
High volume expendables: Detonators, Detonating Cord, Power Charges, Igniters, Plugs
Frac enhancing charges– competitor to “reactive charges”
Disposables (setting tools, subs, etc)
Plug alternatives for zonal isolation
Memory tools
Pipe Inspection
HPHT perforating systems
Non-Explosive Energetics
Section 2 Rock Charges
P&A/Decom tools
Frac Technologies
One Stop Shop
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T-Set Setting Tool
Perforating GR/CCL
Weight Bars
Quick Change Adapter
Roller Adapter
Cable Head
Top Sub
Tandem Adapter
Switch Systems
T-Set Firing Head
Shooting Power Supply
Perforating Guns
Plug Shoot Adapter
Release Tools
Plugs
Perforating Hardware
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Improved Hardware
Quick Change
Shorter, more robust stem
Uniform diameter
Top Sub
No pig tail or seal block needed
Disposable contacts
Plug Shoot Assembly
Combine plug shoot adapter, quick change and firing head into a single sub
Coated line (grease-less line) cable heads
Rochester and Camesa
Switch Market
14
Electronic (Addressable) switch market has increased year after year due to safety benefits,
operational advantages and price reductions.
Hunting’s EBFire ® and ControlFire ® lines of select-fire switches lead the industry in both quality
and market share. Hunting estimates ~1.8 million ControlFire ® switches to be run in 2019,
representing >40% of the Electronic switch market.
Year Mechanical Switch Electronic/Addressable Switch
2012 94% 6%
2013 86% 14%
2014 73% 27%
2015 63% 37%
2016 61% 39%
2017 59% 41%
2018 48% 52%
Est. 2019 ~30% ~70%
ControlFire
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ControlFire ® Switch
1 in 250,000 failure rate with over 3 million runs
Electrically unarmed
Protection up to 500V
RF-Safe ControlFire ® Assembly (CFA)
Immune to RF from wellsite transmitters
Third party tested
ControlFire ® Cartridge (CFC)
Cartridge containing CFA and pressure bulkhead
RF-Safe assembly without wires
Available for H-1/H-2 Perforating Gun System, H-1 Plug Shoot Assembly, Spectra Cutters, T-Set, Top Fire and Ballistic Release Tool
Perforating Systems
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Service Company
Field Experience
Internal Training
Pricing
Manufacturer
Technology
Reliability
Volume
Hunting offers tiered perforating systems to meet all customers’ needs:
Tier 1: H-1 and H-2 Perforating Systems Best technology, highest price Utilizes ControlFire ® Cartridge and Hunting shaped charges True plug and play system with no wires, subs or ports
Tier 2: Conventional Bottom tier, lowest price guns Requires wiring in gun shop and field Requires sub and port plug maintenance
H-1 Perforating System
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Engineered out root cause of failures
No Wires
No Ports
No Tandems
Fool proof and efficient gun loading, arming and assembly
Reduced maintenance
Reduced footprint
Cost reduction initiative – automated manufacturing cell
H-2 Perforating System
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Utilizes unique charge puck
3 charges on same plane
Shortest gun on the market at 7.5”
75% shorter than conventional
Allows maximum guns per stage
Most efficient gun loading, arming and assembly
No wires, ports or tandems
No detonating cord
Reduced maintenance
Utilizes Shorty ControlFire ® Cartridge
T-Set Setting Tools
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Hunting provides a full line of setting tools and power charges for zonal isolation and
P&A in conventional and unconventional completions
T-Set One
One tool replaces four: #10, #20, 3-1/2”, and 3-5/8” compact
Self-bleeding system with redundant bleed off options
Power charge chamber is optimized to ensure correct installation
No oil required
Short and efficient design
Patented dampening system reduces violent actuation
Rebuild and redress is 50% faster
Energetics
20
Unconventional
EQUAfrac™
Consistent hole
PerfECTA®
SDP, GH
Expendables
Detonators
Detonating Cord
PowerSet™ Power Charges & Ignitors
Boosters
Conventional
KnockOut™
Circulation charges for P&A
SPECTRA® Jet Cutters
P&A market
HYPERfectaTM
HTHP HSX charges
Rock Charges
Section 2 SDP
TCP / Slickline
21
Tubing Conveyed Perforating
TCP Gun Systems
Hydraulic and Ball Drop Firing Head
Systems
Variable Time Delays
Gun to Gun Transfer Systems
Auto Gun Releases
Autonomous Technology
22
Multiple efforts to automate the unconventional completion perforating process:
Autonomous Downhole Tools (Exxon)
Surface Shooting Power Supply
Hunting Titan – P&L Comparison 2018 and 2014
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(ooo's)
2018 2014 Variance %
Total Revenue $418,234 $354,927 17.8%
© 2019 Hunting All Rights Reserved
25
Key Market Indicators
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2018 2014 Variance %
Total Horizontal Wells Drilled (US) 15,700 20,900 -24.9%
Total Horizontal Wells Completed (Est)12,717 19,855 -36.0%
Average Ft Drilled/Horizontal Well 14,790 11,534 28.2%
Average "in zone" feet drilled/well 6,790 3,534 92.2%
Average Stages Per Well 51 30 70.0%
Estimated Total Stages Completed 648,567 595,650 8.9%
Estimated Total Guns/Stage 8 6 33.3%
Estimated Total "Gun" Demand 5,188,536 3,573,900 45.2%
© 2019 Hunting All Rights Reserved
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Changes in Product Sales Mix
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(000's) % of Total % of Total
2018 Sales 2014 Sales Variance (%)
Perforating Sales * $132,926 31.8% $143,694 40.5% -7.5%
(Guns, Hardware, Setting Tools)
Energetics Sales $141,717 33.9% $115,119 32.4% 23.1%
(Shaped Charges, Power Charges, CFA's)
Instrument Sales $143,591 34.3% $96,114 27.1% 49.4%
(Switches, Measurement Tools, Detectors)
Total Sales $418,234 $354,927 17.8%
* - While the volume of perforating gun sales increased from 2014 to 2018,
there was a marked shift in the number of short guns sold versus higher priced
long guns, due to a 70% decrease in the number of vertical wells drilled.
© 2019 Hunting All Rights Reserved
27
Key Market Changes - Perforating
Shift from Conventional Perforating to Unconventional Shale Perforating
Perforating activity in shale plays has steadily increased since mid 2016 due to the evolution in completions methods. Offshore and Conventional Perforating are still lagging. As offshore and conventional completions continue to rebound, average gun selling prices will increase with the increase in long gun usage.
Introduction of H-1
In 2016 Hunting Titan introduced the H-1 Gun System, which combines technologies from across Titan product lines to create the most efficient gun system in the industry. The industry is trending more toward plug and play systems which will increase sales of pull through products and improve operator service quality as a result of the integrated design. H-1 accounted for 29% of total gun sales in 2018 and 33% in Q1 2019.
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© 2019 Hunting All Rights Reserved
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Key Market Changes - Energetics
Temporary Shortage of Critical Component
The rapid increase in demand for explosive powders (from both the oil and gas industry and the military) that began during the second half of 2016 combined with the increase in suppliers resulted in a temporary shortage of powders that effected the availability of certain Titan charges in 2018, but has been resolved in 2019 through dual sourcing. This will give additional revenue going forward for HMX Shaped Charges.
Introduction of New Shaped Charge Technology
The introduction “EquaFrac” consistent hole charges created a new class of shaped charge that saw significant growth from 2014 to 2018 (currently accounts for approximately 17% of all charge sales). This trend has continued to increase into 2019 accounting for greater than 25% of charge sales. Lower tier charge manufactures do not have these types of charges.
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© 2019 Hunting All Rights Reserved
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Key Market Changes - Instruments
Market Shift to Addressable Technology
The proving and acceptance of the addressable switch (primarily through Titan’s “ControlFire”) increased the market share of this technology versus the traditional pressure switch from approximately 20% in 2014 to 70% in 2018.
Traditional Perforating tools will see an uptick as old equipment will need to be replaced.
New generation types of tools such as HRT-B/E (release tools – ballistics or electronic) are being required by operators to reduce risk / costs of tool-strings being stuck. This diversifies Instruments revenue stream.
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Titan Division – Pampa Manufacturing
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Pampa Manufacturing Portfolio
H-1 Guns
H-2 Guns
Conventional Guns
Economical Guns
Slick Guns and Low-Pressure Guns
RTG Guns
Hardware
Quick Change, Plug Shoot Assembly, Coated Line Cable Heads, etc.
Other Miscellaneous Equipment
Weight Bars, Junk Baskets, Dump Bailers, etc.
Titan Division – Pampa Manufacturing
Pampa Manufacturing Facts
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Machine Count
Automated Production 2 Cells (4 CNC Lathes)
Manual Lathes 15
Manual Mills 4
CNC Lathes 53
VMC Mills 4
Lasers 4
Welding Machines 8
Saws 6
Head Count
Pampa 251
Perforating 184
Instruments 37
Admin 30
Titan Division – Pampa Manufacturing
Property Boundaries
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Total Acreage 84.66
Total Sq. Ft. 3,687,824
Titan Division – OKC Manufacturing
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Head Count
Perforating 29
Machine Count
Manual Lathes 1
CNC Mills 5
CNC Lathes 9
VMC Mills 4
Lasers 2
Saws 2
Titan Division – OKC Manufacturing
OKC Manufacturing Portfolio
H-1 Guns
Conventional Guns
RTG Guns
T-Set Assembly
TCP Assembly
Various Tool Modifications for Setting Tools
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Titan Division - Mexico
Mexico Manufacturing Portfolio
Conventional Blanks
Conventional Subs
Miscellaneous Hardware
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Head Count
Perforating 26
Titan Division - Mexico
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Machine Count
CNC Lathe 7
CNC Axis 4
CNC Mill 1
Manual Lathe 1
Met Mag
Inspection Unit
1
Copper Plating
Unit
1
Bead Blast Unit 1
Zinc Phosphate
Tank
1
Manganate
Phosphate Tank
1
Vertical CNC Milling
Machine with 4th axis
Slant bed Lathe
equipped with
back chuck and a
14.7” spindle hole
Product Offering
Perforating Tools
Gamma/Pressure/Temperature
Magnetic Orientating Tool
Single/Dual Fire
Shock Absorbers
Release Tools
Logging Tools
Bond Tools
Neutron Porosity
Audible Noise Survey
Free Point Tool
Temperature
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MWD/LWD
Industry Standard Gamma Sensor
Highly Integrated Detector
Focused Gamma Sensor
Customized Gamma Modules
Coil Tubing Gamma Sensor
Nuclear Detectors
Industry Standard Sizes Available
Open Hole Sizes
Spectral Sensors Available
Perforating Tool Offering
Gamma Perforators
Control the power applied to the detonators in the perforating guns.
Provide a depth correlation log
Single or dual fire for multiple zone shooting
Magnetic Orientating Tool (MOT)
Identifies dual string completions
Fiber optic control line avoidance
Shock Absorbers
Isolate the impact of a gun detonation
Protect capital equipment
New series that has size compatible electrical hardware
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Logging Tool Offering
Cement Bond Tools
Measures the strength and quality of the cement bond to the casing
Can identify channeling
Free Point Tools
Identifies the location tubing or casing is stuck
Neutron Porosity
Quantifies the pore space in the reservoir rock for accurate reserve calculation
Correlation
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MWD/LWD Sensors
Industry Standard MWD Detectors
Traditional scintillation detector
Fully customizable
Very mature, rugged and reliable product
HID Sensor
Patented scintillation detector mounting tech
Ultra rugged for the harshest environments
Fully customizable
Directional Sensors
Tight angular window
Tungsten shielded
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Down Hole Detectors
Patented shock and vibration dampening technology
High efficiency optical interface design
Improved pulse height resolution
200°C design available
Fully customizable to customer application.
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Industrial Detectors
Available in Q1 2020
High efficiency optical interface
Suitable for Industrial, medical, military, homeland security and research applications
Available customized
Industry standard connections
Global Distributor for Well-Sun Tools
Well Integrity
Imaging Caliper
Magnetic Thickness
Production Logging
Well Tractors
Fully Digital
Real Time/ Memory Operation
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FACILITY TOUR
At this time, please prepare for the facility tour.
Reminders
No cell phones
No cameras or other recording devices allowed
Should you want an image please ask
Watch for sharp metal shavings
Wear your Safety Glasses at all times
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© 2019 Hunting All Rights Reserved
48
Agenda
Safety Presentation – Pat Valentino
CFA/CFC Presentation – Mark Pederson
Energetics Presentation – Chris Sokolove
Product Line Overview
Capital Investment Projects
Energetics Engineering Focus
Posters
Production Building Presentation – Bill Collins & Kim Smith
QC Presentation – Aaron McGregor
Q&A Session
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Safety Policies
Safety glasses are required
No RF emitting devices (such as cell phones), except main office and main office parking lot.
No smoking, except in designated areas
No photographs are allowed
In event of an emergency please follow your tour guide to the muster point location
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© 2019 Hunting All Rights Reserved
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Agenda
Product Line Overview
Capital Investment Projects
Energetics Engineering Focus
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Product Lines (Headcount – 180)
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Shaped Charges
• EQUAfrac™
• PerfECTA®
• KnockOut™
• H-LOK™ (H-1)
• H-2™
• HYPERfecta™
Power Charges
• PowerSet™
Jet Cutters
• SPECTRA®
• SPECTRA®Edge
Initiating Systems
• ControlFire® Assembly
• ControlFire® Cartridge
• Bi-Directional Boosters
Milford, TX Capital Investment Projects
Capital Investment Strategic Objectives
Increase manufacturing capacity and efficiency of Energetics core product line: Shaped Charges
Internalize manufacturing of high volume 3rd party items: Power Charges and Detonating Cord
• Improve margins
• Mitigate business risks by controlling critical system components
Expand supporting infrastructure to compliment product line growth• Update employee facilities: Training Room, Break Room
• Increase Quality Assurance footprint
• Increase warehouse and explosive storage capacity
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New Roofline – 34,000 sq. ft.
Shaped charge manufacturing was relocated to Milford, TX in 2004 with excess land for growth.
The new roofline provides sufficient infrastructure for continued future growth across the Energetics manufactured products.
After expansion, more than 50% of the property remains available
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Shaped Charge Manufacturing
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1. Weigh metal liner powder 2. High force pressing in die 3. Liner ready for charge assembly
1. Raw materials
Primer Explosive
Main Explosive
Charge Case
2. Weigh explosive into charge case and prepare
Liner
Loaded Charge Case
3. Press liner into charge case to assemble charge and compact explosive
4. Pressed charge 5. Glue and package
Shaped Charge Assembly Process
Liner Manufacturing Process
Shaped Charge Capacity and Efficiency
+40% total capacity expansion Prior to expansion, explosive press capacity
exceeded liner press capacity
10% increase in explosive press capacity
70% increase in liner press capacity
100% increase in part marking capacity
+25% efficiency increase (charges/man hour) New, more efficient equipment designs
Automate non-critical steps
One high efficiency model production bay
Updates to all production bays with elements of the high efficiency model
New processes are scalable with headcount as market demands
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Automated
Case Cart
High Speed
Inkjet Printing
Charge Case
Singulator
High Efficiency Production Bay
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1. Automated cart to load
charge cases onto conveyor
2. Automated explosive
weigh system
3. Dual explosive
presses with shuttle system
to assist operator
4. Automated adhesive station and robotic tray
packaging
Detonating Cord Facility
Capacity to support 40% market share
If market increases, the facility can be expanded with relatively small capital investment to capture 55% market share
The facility will be operational 2Q 2020 and require 7 headcount
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Explosive Slurry Mixing
Braiding and DryingInsp.ExtruderComp.Insp.Pkg.
Support FacilitiesWarehouse Space
Energetics Engineering Focus (Headcount – 13)
Energetic product design and development
Shaped Charges
Jet Cutter Product Lines
Initiating systems
Boosters
ControlFire Detonator Assemblies
Power Charges
Perforating system and instrument qualification
Customer testing including API 19B Industry Standard
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Engineering test site which includes a 1 mile flow loop for autonomous tool development with
ExxonMobil
Poster Session
Engineering
EQUAfrac Consistent Hole Technology targeting unconventional completions
Conventional Completions
Plug and Abandonment
PowerSet™ Power Charge Product Line
Manufacturing
Automated Inkjet Marking
Electric Servo Liner Presses
High Efficiency Charge Assembly Production Bay
Automated Adhesive Station
Quality
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