Final Report 1102 Haertepruefung Rockwell HRC 2011, KONTROLLIERT
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Transcript of Final Report 1102 Haertepruefung Rockwell HRC 2011, KONTROLLIERT
1
Proficiency test
Rockwell HRC Hardness Test
EN ISO 6508-1
1102
HRC-2011
Final Report
February, 10th 2012
Institut für Eignungsprüfung GmbH Daimlerstraße 8, D-45770 Marl
Organization und performance Dipl.-Ing. C. Weißmüller; Programme Coordinator Prof. Dr.-Ing. H. Frenz Dipl.-Ing. E. Krämer
Advisory Board Dipl.-Ing. J. Adelmann; MPA / TU Darmstadt, Germany Dipl.-Ing. H.-J. Malitte; BAM, Berlin, Germany Dipl.-Ing. J. Triebel; DAkkS GmbH, Sector committee material science/mat. testing
3
Content
1 Introduction ....................................................................................................... 5
2 Proficiency test programme ............................................................................. 6
2.1 Introduction and definition of test procedure .................................................. 6
2.2 Participants .................................................................................................... 6
2.3 Test material .................................................................................................. 7
3 Evaluation of the proficiency test .................................................................... 8
4 Results ............................................................................................................... 9
4.1 Hardness measurement HRC (test task A) ................................................. 10
4.1.1 Error of the hardness testing machine .................................................. 10
4.1.2 Permissible repeatability ....................................................................... 13
4.2 Determination of the expanded measurement uncertainty .......................... 14
4.2.1 Measurement uncertainty method 1 according to EN ISO 6508-1
(informative) .......................................................................................... 14
4.2.2 Expanded measurement uncertainty, statements of the laboratories
(informative) .......................................................................................... 15
5 Summary .......................................................................................................... 16
6 Literature .......................................................................................................... 19
7 Participants ...................................................................................................... 20
Appendix A
5
1 Introduction
In 2011 the Institut für Eignungsprüfung (IfEP GmbH) organised a proficiency test in
the testing field “Rockwell HRC Hardness Test (HRC-2011)” as per
EN ISO 6508-1 [1].
The participation in this proficiency test was open to accredited and not accredited
laboratories worldwide.
This proficiency test is an important, external element in the quality control of testing
laboratories. It offers a regular examination of the laboratories’ service capability.
This proficiency test was planned, executed, assessed and documented in this report
by IfEP GmbH on the basis of ISO/IEC 17043 “Conformity assessment - General
requirements for proficiency testing” [2].
The programme coordinator for this proficiency test is Dipl.-Ing. Christian Weißmüller,
Daimlerstraße 8, D-45770 Marl, Phone +49 (0) 23 65 / 209 00 09.
This final report comprises of 34 pages in total (24 pages in the report and
10 pages as appendix) and was approved by the institute’s management.
The purpose of this report is the presentation of results and performance of the
participants. The report is valid with certificate only. A third party issuing of the report
is only allowed with permission of IfEP GmbH. The content is not for confidentiality.
6
2 Proficiency test programme
2.1 Introduction and definition of test procedure
This proficiency test is based on the test standard EN ISO 6508-1 [1] and is designed
according to ISO/IEC 17043 [2] and ISO 13528 [3].
The participants got certified reference hardness blocks with three different levels of
hardness (25 HRC, 45 HRC, 64 HRC) of the MPA NRW Dortmund, Germany, as well
as one material specimen.
The participants had to perform the following tasks:
• Test task A
Hardness measurement HRC according to EN ISO 6508-1 [1],
five indentations on each of the three certified reference blocks
• Test task B
Preparation of the delivered specimen and hardness testing according to
EN ISO 6508-1 [1], five indentations HRC and statement of the measurement
uncertainty (informative).
2.2 Participants
99 laboratories located in 24 different countries (table 1) participated in the
proficiency test. Two laboratories participated with two locations.
Table 1: Participants‘ locations
Austria 5 Greece 2 Romania 1
Belgium 3 Italy 14 Slovakia 2
Bosnia-Herzegovina 1 Netherlands 2 Slovenia 2
Denmark 1 Norway 1 South Africa 1
Finland 1 P.R. China 1 Spain 7
France 3 Pakistan 1 Sweden 2
Germany 39 Portugal 3 Switzerland 2
Great Britain 2 Qatar 1 Turkey 2
80 participants indicated that they held an accreditation in accordance with
EN ISO/IEC 17025 [4] while the proficiency test took place.
7
These data are for information only. In this report it is not checked, if, for example,
there is a significant correlation between the fact of an accreditation and the results
yielded during this proficiency test.
2.3 Test material
For test task A 9 reference hardness block sets certified by the MPA NRW Dortmund,
Germany, (see table 2, „soft“ = „w“, „medium“ = „m“ and „hard“ = „h“) were used.
As material for the specimens of test task B served nine additional specimens with a
hardness of approximately 46 HRC.
Table 2: Certified reference values of the reference hardness blocks (HVP)
HVP IfEP HRC Pl.
Hardness value in HRC
U
in HRC*
W1-2011 25,12 0,31
W2-2011 25,19 0,31
W3-2011 25,74 0,30
W4-2011 25,87 0,30
W5-2011 25,55 0,32
W6-2011 25,50 0,30
7-2011-W 26,02 0,30
8-2011-W 25,07 0,30
9-2011-W 24,90 0,33
M1-2011 46,73 0,30
M2-2011 46,67 0,30
M3-2011 46,70 0,30
M4-2011 46,71 0,30
M5-2011 46,59 0,31
M6-2011 46,80 0,32
7-2011-M 46,85 0,30
8-2011-M 46,87 0,30
9-2011-M 47,01 0,31
8
Table 2: Certified reference values of the reference hardness blocks (HVP), continued
HVP IfEP HRC Pl.
Hardness value in HRC
U
in HRC*
H1-2011 64,79 0,30
H2-2011 64,93 0,30
H3-2011 65,01 0,30
H4-2011 64,69 0,30
H5-2011 64,42 0,30
H6-2011 64,75 0,30
7-2011-H 65,62 0,30
8-2011-H 65,60 0,30
9-2011-H 65,47 0,30
*Expanded measurement uncertainty U with k = 2 and p = 95 %.
3 Evaluation of the proficiency test
The test task A has been evaluated according to EN ISO 6508-2 [5], table 5
(permissible repeatability of the testing machine r and error of the testing machine E).
Test task B served exclusively for the calculation of the measurement uncertainty and
was not assessed.
The error of the testing machine (E) results from equation (1):
CRMXHE −= (1)
The permissible error (1a) is stated in EN ISO 6508-2 [5], table 5:
HRCEHRC 5,15,1 ≤≤− (1a)
H is the (arithmetic) mean value of the measurements on a reference hardness
block.
CRMX is the certified reference value of this hardness block.
The repeatability (r) is calculated according to equation (2):
minmax HHr −= (2)
min/maxHis the maximum / minimum measured hardness in HRC.
9
The permissible repeatability is determined according to EN ISO 6508-2 [5], table 5,
by the requirements (2a) resp. (2b):
)100(02,0 Hr −⋅≤ (2a)
HRCr 8,0≤ (2b)
The bigger one of the two values must be considered for the assessment.
For the evaluation of the proficiency test the equations (2a) and (2b) were changed in
a way that applies:
0)]100(02,0[ ≤−⋅−=∆ Hr (3a)
08,0 ≤−=∆ HRCr (3b)
∆ [HRC] is a measure for the deviation of the repeatability of a laboratory from the
permissible repeatability.
The assessment of this proficiency test happens for the two parameters (E and r) of
each hardness level individually with „satisfactory“ or „unsatisfactory“.
4 Results
The results of this proficiency test are summarized in the tables 3 to 8 and are
presented in graph form in appendix A. 101 laboratories stated results.
For a better respresentation the results in this chapter are rounded to the last digit.
10
4.1 Hardness measurement HRC (test task A)
4.1.1 Error of the hardness testing machine
The laboratories listed in tables 3 to 5 achieved a result with a deviation from the
reference value which does not fulfill the requirement (1a).
Table 3: Error of the hardness testing machine on the 25 HRC level; Laboratories with the result „unsatisfactory“
Lab.-Code Deviation in HRC
2 2,2
9 -2,3
10 2,0
14 -1,6
23 -2,5
34 1,7
74 -2,1
76 -1,8
133 -2,1
155 2,3
269 2,1
277 2,3
279 19,6
280 -1,6
314 1,6
369 -1,6
11
Table 4: Error of the hardness testing machine on the 45 HRC level; Laboratories with the result „unsatisfactory“
Lab.-Code Deviation in HRC
2 3,3
15 -2,5
18 -1,7
23 -2,7
33 -1,7
38 -2,5
58 -2,8
69 -3,2
145 -2,3
269 2,0
279 13,1
280 -2,4
297 -1,6
312 -2,1
313 -1,9
362 -1,6
372 -2,0
12
Table 5: Error of the hardness testing machine on the 64 HRC level; Laboratories with the result „unsatisfactory“
Lab.-Code Deviation in HRC
4 -1,8
8 1,6
15 -3,6
23 -2,4
38 -3,5
41 -1,9
58 -1,8
69 -1,7
279 9,6
280 -2,7
293 -2,1
297 -1,7
313 -2,2
338 -1,6
In the figures A1, A3 and A5, appendix A, these results are presented in graph
form.
13
4.1.2 Permissible repeatability
Laboratories listed in tables 6 to 8 achieved a result whose repeatability is bigger
than the permissible repeatability. This is the case when the value ∆ [HRC] exceeds
zero. All results wich are equal to zero or which are below the zero line fulfill the
requirements of the proficiency test.
Table 6: Repeatability of the testing machine on the 25 HRC level; Laboratories with the result „unsatisfactory“
Lab.-Code ∆∆∆∆ in HRC
15 0,5
57 2,1
68 0,5
338 0,5
352 0,1
Table 7: Repeatability of the testing machine on the 45 HRC level; Laboratories with the result „unsatisfactory“
Lab.-Code ∆∆∆∆ in HRC
2 0,9
15 0,9
18 0,5
38 4,9
145 0,8
269 1,6
279 1,4
312 5,9
314 0,4
372 0,4
14
Table 8: Repeatability of the testing machine on the 64 HRC level; Laboratories with the result „unsatisfactory“
Lab.-Code ∆∆∆∆ in HRC
2 2,6
18 0,1
38 1,2
65 0,1
68 0,2
155 0,1
269 0,2
272 0,2
279 0,1
297 0,2
313 0,2
314 0,3
338 1,2
346 0,1
352 1,0
929 1,1
In the figures A2, A4 and A6, appendix A, these results are presented in graph form.
4.2 Determination of the expanded measurement uncertainty
4.2.1 Measurement uncertainty method 1 according to EN ISO 6508-1 (informative)
The calculation of the measurement uncertainty according to EN ISO 6508-1 [1] is
based on the UNCERT Code of Practice No. 14 [6] and the GUM [7]. They require
measurements on a standard material. The results of these measurements (standard
deviations) are presented in graph form in figure A7, appendix A, for the hardness
measurement HRC.
For the laboratories the expanded measurement uncertainties for the measurement
on the standard material (test task B) have been calculated according to the
equations (4) and (5) and are shown in figure A10.
2
ms
2
x
2
H
2
CRM
2
Euuuuu2U ++++= * (4)
15
%100*X
UU~
CRM
= (5)
with
U Expanded measurement uncertainty
U~ Relative expanded measurement uncertainty
Eu Standard measurement uncertainty from the error 1 σ of the hardness testing machine
CRMu Standard measurement uncertainty of the reference hardness block
Hu Standard measurement uncertainty of the hardness testing machine during measurement
on the reference hardness block
xu Standard measurement uncertainty during testing of a standard material
msu Standard measurement uncertainty of the hardness testing machine based on the smallest
measuring step
CRM X Certified reference value of the hardness reference block
The minimum value of the relative expanded measurement uncertainty U~ is built by
the sum of the fixed factors uE, uCRM and ums and amounts to approx.
2,2 %. Strictly speaking the values of the measurement uncertainty of the
laboratories who are listed in table 4 (E 45 HRC level) and table 7 (r 45 HRC level)
are not valid, because the limit values with regard to the repeatability (r) and / or
error (E) of the testing machine during the measurement on the certified reference
material have not been maintained. For laboratories who did not make any
statements with regard to the smallest measuring step, the measurement uncertainty
could not be calculated.
4.2.2 Expanded measurement uncertainty, statements of the laboratories
(informative)
For the measurement of the standard material of the test task B the measurement
uncertainty of the measurement should be stated additionally by the laboratories.
The expanded measurement uncertainty U as per method M 1 according to
appendix G of EN ISO 6508-1 [1] should be calculated. In order to carry out a
correct calculation according to equation (4), the value of
UCRM = 0,3 HRC (k = 2 for a confidence level of 95 %) should be used.
99 laboratories stated results. The statements of the laboratories are summarized in
table 9 and presented in appendix A, figure A8 and figure A9, in graph form.
Laboratories who did not state the chosen unit were not taken into consideration.
16
Table 9: Statement of the measurement uncertainty by the participants (median)
5 Summary
The proficiency test has been executed by the organiser on three different hardness
levels according to the criteria „Error of the testing machine“ and „Permissible
repeatability of the testing machine“ on the basis of EN ISO 6508-2 [5].
The results of the single test parameters are presented in table 10:
Table 10: Results of the proficiency test
Number of participants
Satisfactory participations
Error of testing machine 25 HRC level 101 84,2 %
Error of testing machine 45 HRC level 101 83,2 %
Error of testing machine 64 HRC level 101 86,1 %
Repeatability 25 HRC level 101 95,0 %
Repeatability 45 HRC level 101 90,1 %
Repeatability 64 HRC level 101 84,2 %
In table 11 are listed the laboratories who achieved results which were unsatisfactory
at least for one of the parameters to be tested in terms of this proficiency test.
The participation in the proficiency test is to be considered satisfactory as a whole,
if a participant has achieved not more than one unsatisfactory result.
For all laboratories who are not mentioned in table 11 applies, that they participated
in this proficiency test with all stated results successfully.
Parameter Minimum Maximum Median
Expanded measurement uncertainty in HRC 0,2 2,9 1,2
Expanded measurement uncertainty in % 0,1 4,0 2,6
17
Table 11: Laboratories with at least one unsatisfactory result
Lab.-Code E25 r25 E45 r45 E64 r64 Assessment
2 X X X X NE
4 X E
8 X E
9 X E
10 X E
14 X E
15 X X X X NE
18 X X X NE
23 X X X NE
33 X E
34 X E
38 X X X X NE
41 X E
57 X E
58 X X NE
65 X E
68 X X NE
69 X X NE
74 X E
76 X E
133 X E
145 X X NE
155 X X NE
269 X X X X NE
272 X E
277 X E
279 X X X X X NE
280 X X X NE
18
Table 11: Laboratories with at least one unsatisfactory result, continued
Lab.-Code E25 r25 E45 r45 E64 r64 Assessment
293 X E
297 X X X NE
312 X X NE
313 X X X NE
314 X X X NE
338 X X X NE
346 X E
352 X X NE
362 X E
369 X E
372 X X NE
929 X E
E25/45/64 Permissible error on hardness level 25 / 45 / 64 HRC r25/45/64 Repeatability on hardness level 25 / 45 / 64 HRC X Result unsatisfactory E Satisfactory participation in the whole proficiency test NE Unsatisfactory participation in the whole proficiency test
81 participants (80 %) took part satisfactory in the proficiency test,
20 participants obtained two or more unsatisfactory results.
The determination of the measurement uncertainty follows the actual valid approach
of the ISO standardization.
19
6 Literature
[1] EN ISO 6508-1:2006, Metallic materials - Rockwell hardness test - Part 1:
Test method (scales A, B, C, D, E, F, G, H, K, N, T). Beuth Verlag, Berlin,
March 2006.
[2] ISO/IEC 17043:2010, Conformity assessment - General requirements for
proficiency testing. International Organization for Standardization, Geneva,
February 2010.
[3] ISO 13528:2005, Statistical methods for use in proficiency testing by
interlaboratory comparisons. International Organization for Standardization,
Geneva, September 2005.
[4] EN ISO/IEC 17025:2005, General requirements for the competence of testing
and calibration laboratories. Beuth Verlag, Berlin, August 2005.
[5] EN ISO 6508-2:2006, Metallic materials - Rockwell hardness test - Part 2:
Verification and calibration of testing machines (scales A, B, C, D, E, F, G, H,
K, N, T). Beuth Verlag, Berlin, March 2006.
[6] Gabauer, W., Manual of Codes of Practice for the Determination of
Uncertainties in Mechanical Tests on Metallic Materials, The Estimation of
Uncertainties in Hardness Measurements, Project, No. SMT4-CT97-2165,
UNCERT COP 14:2000.
[7] BIPM, IEC, IFCC, ISO, IUPAC, OIML: Guide to the Expression of Uncertainty
in Measurement. ISO, Geneva, Switzerland; First Edition (1993).
20
7 Participants
There is no relation between the laboratory code and the position on the
following list. This list is based on a declaration of agreement of the laboratories.
8 of the 99 laboratories who stated results did not want to be named in this table or
did not give any clear agreement.
A.Q.C. S.r.l. Napoli Italy A.U.E.M. Atelier d'Usinage et d'Essais Mécaniques
Denain France
AB Sandvik Materials Technology (SMT) Sandviken Sweden Adolf Würth GmbH & Co. KG Künzelsau-Gaisbach Germany Aequalis S.r.l. Pontedera Italy AG der Dillinger Hüttenwerke Dillingen/Saar Germany AIMME - Asociación de Investigación de la Industria Metalmecánica, Afines y Conexas
Paterna (Valencia) Spain
AISICO S.r.l. Anagni (FR) Italy AREVA NP GmbH Erlangen-Eltersdorf Germany Arsenal do Alfeite, S. A. Almada Portugal Azterlan Metallurgy Research Center Durango (Bizkaia) Spain
BAM Bundesanstalt für Materialforschung und -prüfung
Berlin Germany
Berdan Bolts, Nuts & Studbolts Company Ltd
Huzurkent/Tarsus/Mersin Turkey
Bochumer Eisenhütte, Heintzmann GmbH & Co. KG
Bochum Germany
Bochumer Verein Verkehrstechnik GmbH
Bochum Germany
Böhler Edelstahl GmbH & Co KG Kapfenberg Austria BÖHLER-UDDEHOLM Precision Strip GmbH
Böhlerwerk Austria
Bucyrus Europe GmbH Lünen Germany Buderus Edelstahl GmbH Wetzlar Germany Butting GmbH & Co. KG Knesebeck Germany C.T.R. S.r.l. Unipersonale (Exova Italia) Limena (PD) Italy CATIM Porto Portugal
CERMET Soc.Cons. a r. l. Cadriano di Granarolo E. (BO)
Italy
CEWAC Centre d'etudes wallon asbl Ougree Seraing Belgium CSSN - Centro di Supporto e Sperimentazione Navale (Italian Navy)
La Spezia Italy
Danish Technological Institute Aarhus C Denmark EADS-CCQ Institut de Soudure QSTP-LLC
Doha Qatar
21
EURO-LABOR GmbH Bochum Germany EWIS AG Lübeck Germany Exova AS Sandnes Norway Exova S.r.l. Crema (CR) Italy
Fraunhofer Institut für Zerstörungsfreie Prüfverfahren IZFP
Saarbrücken Germany
Freudenberg Forschungsdienste KG Weinheim Germany Fundación Cetena (CEMITEC) Noain (Navarra) Spain Grupo Antolin-Ingeniería, S.A. Burgos Spain IMA Materialforschung und Anwendungstechnik GmbH
Dresden Germany
imq-Ingenieurbetrieb für Materialprüfung, Qualitätssicherung und Schweißtechnik GmbH
Crimmitschau Germany
Institute of Metals and Technology (IMT) Ljubljana Slovenia ISQ Instituto De Soldadura E Qualidade Porto Salvo Portugal Keighley Laboratories Ltd Keighley, West Yorkshire Great Britain KIMI S.A. Perama Greece KraussMaffei Technologies GmbH München-Allach Germany Laboratoires POURQUERY Lyon Cedex France Laboratorio de Ensayos, Corrosión y Protección de la Universidad de Cádiz (LABCYP)
Puerto Real Spain
MAGNA Powertrain AG & Co KG Lannach Austria MAGNA STEYR Fahrzeugtechnik AG & Co KG
Graz Austria
Materiaal Metingen Testgroep B.V. BM Ridderkerk Netherlands Materialprüfungsanstalt Universität Stuttgart (MPA Stuttgart)
Stuttgart Germany
Metal Test Certificated MTC s.r.l. Avigliana TO Italy Meyer Werft GmbH Papenburg Germany Mike Schreiber Chemnitz Germany Modena Centro Prove s.r.l. Modena (MO) Italy
MPA Materialprüfungsanstalt Bremen, Stiftung Institut für Werkstofftechnik
Bremen Germany
N.M.B.S. Holding Brüssel Belgium NMi Nederland b.v. EG Dordrecht Netherlands NUTECH GmbH Neumünster Germany Peiner Umformtechnik GmbH Peine Germany PLANSEE SE Reutte Austria PUBLIC POWER CORPORATION S.A. (PPC S.A.)
Kanza Pallini / Athens Greece
Roto Frank AG Leinfelden-Echterdingen Germany RUAG Schweiz AG/RUAG Defence Thun Switzerland
22
S.C. IMA-METAV S.A./ S.C. lntreprinderea Metalurgica pentru Aeronautica S.A.
Bucharest Romania
Saarstahl AG Völklingen Germany Salzgitter Mannesmann Grobblech GmbH
Mülheim an der Ruhr Germany
Sandvik P&P, ZN der Sandvik Materials Technology Deutschland GmbH
Werther Germany
SGS Tecnos, S.A. Madrid Spain
SIDER TEST s.r.l. Castel San Giovanni (Piacenza)
Italy
sirris Gent - Zwijnaarde Belgium Special Testing Ltd Sheffield Great Britain Staatliche Materialprüfungsanstalt Darmstadt
Darmstadt Germany
Steel Trattamenti Termici S.r.l. Motta di Livenza Italy ŠTORE STEEL d. o. o. Štore Slovenia Swiss Steel AG Emmenbrücke Switzerland TAZ GmbH Eurasburg Germany Technical Services Centre TSC, PSQCA Lahore Pakistan Turkish Standards Institution TSE Kocaeli Turkey TÜV SÜD Industrie Service GmbH München Germany University of Zenica, Metallurgical Institute "Kemal Kapetanovic" Zenica
Zenica Bosnia-Herzegovina
Valinox Nucléaire Montbard Cedex France Vattenfall Europe PowerConsult GmbH Peitz Germany
VOLKSWAGEN Automatic Transmission (Dalian) Co., Ltd.
Dalian P. R. China
Volkswagen Group of South Africa Uitenhage South Africa Volkswagen SLOVAKIA, a.s. Bratislava Slovakia VTT Technical Research Centre of Finland
VTT Finland
VUJE Inc. Trnava Slovakia W.S. Werkstoff Service GmbH Essen Germany Werkstoffprüfung Dipl.-Ing. Frank Berg GmbH
Schwerte Germany
Werkstoffprüfung Kunze GmbH Hagen Germany WTL Werkstofftechnik-Labor GmbH Aalen Germany Zentrallabor Siegerland Freudenberg Germany ZF Friedrichshafen AG Friedrichshafen Germany
23
Appendix A
Content Figure Page
Error of the testing machine A1, A3, A5 A-1, A-3, A-5
Repeatability A2, A4, A6 A-2, A-4, A-6
Standard deviation on the standard material (test task B; informative)
A7 A-7
Expanded measurement uncertainty, statements of the laboratories
A8 – A9 A-8 – A-9
Determination of the measurement uncertainty according to EN ISO 6508-1
A10 A-10
Seite / Page A-1
-3,0
-2,0
-1,0
0,0
1,0
2,0
3,0
23 9
133
74
76
14
280
369
59
58
313
148
179
33
62
18
53a
63
53b
137
156
272
297
372
159
69
263
259
51
295
66
36
29
28
54
135
35
340
114
139
149
178
278
329
338
362
352
27
79 4
56
75
72
346
19
60
15
49
24
145
341 5
77b
13
77a
64
57
32
38
71
55
261
11
294
68
73
160
41
21
67 3
122
116
312
132
929
61
65 8
42
293
304
154
314
34
10
269 2
277
155
279
Abweichung der Prüfmaschine /
Error of the testing machine
in HRC
Labor-Nr. / Laboratory Code
Grenzabweichung / Permissible error = 1,5 HRC
Grenzabweichung / Permissible error = - 1,5 HRC
Lab 279: 19,6 HRC
Bild / Figure A1: Prüfaufgabe A, 25 HRC-Niveau: Abweichung der Prüfmaschine Task A, 25 HRC-Level: Error of the testing machine
Seite / Page A-2
-2,0
-1,5
-1,0
-0,5
0,0
0,5
1,0
15
6
37
224
27
7
64
14
17
8
77
a67
29
4
13
13
936
53
a
63
53
b 5
56
28
54
60
11
11
4
26
1
30
4
61
21
34 8
74
36
9
14
5
14
93
41
71
73
34
6
11
6
65
34
076
51 4
49
75
79
55
13
2
13
7
14
869
18
33
72
19
92
9 332
12
2
23
26
33
29
66
29
33
13
17
9
26
9
77
b42
41
31
410
36
2
15
9
28
059
29
7
58
27
2
62
25
9
27
81
60
31
2
38
15
4
29
5 2
15
52
79
13
5
29
13
3
27 9
35
35
2
33
8
68
15
57
∆∆ ∆∆in HRC
Labor-Nr. / Laboratory Code
∆ = (Wiederholpräzision - zulässige Wiederholpräzision) ≤ 0
∆ = (Repeatability - permissible repeatability) ≤ 0
Lab 57: 2,1 HRC
Bild / Figure A2: Prüfaufgabe A, 25 HRC-Niveau: Wiederholpräzision Task A, 25 HRC-Level: Repeatability
Seite / Page A-3
-3,0
-2,0
-1,0
0,0
1,0
2,0
3,0
69
58
23
38
15
280
145
312
372
313
18
33
362
297
133
76
272
27
139
137
259
41
74
295
278
54
71
263
135 9
51
369
29
35 3
178
114
341
340
19
338
36
79
929
14
53a
179
159
53b
149
293
72
60
75 4
55
66
346
11
59
329
73
64
62
116
148
42
49
56
261
294 5
122
57
13
28
77a
67
77b
63
68
61
156
304
277
154
352
24
160
65
132
32
21
314 8
34
10
155
269 2
279
Abweichung der Prüfmaschine /
Error of the testing machine
in HRC
Labor-Nr. / Laboratory Code
Grenzabweichung / Permissible error = 1,5 HRC
Grenzabweichung / Permissible error = - 1,5 HRC
Lab 2: 3,3 HRC; Lab 69: -3,2 HRC; Lab 279: 13,1 HRC
Bild / Figure A3: Prüfaufgabe A, 45 HRC-Niveau: Abweichung der Prüfmaschine Task A, 45 HRC-Level: Error of the testing machine
Seite / Page A-4
-1,5
-1,0
-0,5
0,0
0,5
1,0
1,5
2,0
58
329
24
68
277
13
76
14
149
261
65
21 9
61
36
53a
293
53b
75
79
66
11
116
62
42
73
56
77a
28
77b 8
340
34
64 3
135
54
51
369
178
114
55
72
122
57
63
32
132
139
133
74
19
341
35
60 4 5
295
352
160
10
313
33
41
71
148
294
156
263
59
49
304
179
346
67
278
29
159
338
155
23
27
69
280
272
297
259
137
929
154
362
372
314
18
145
15 2
279
269
38
312
∆∆ ∆∆in HRC
Labor-Nr. / Laboratory Code
∆ = (Wiederholpräzision - zulässige Wiederholpräzision) ≤ 0
∆ = (Repeatability - permissible repeatability) ≤ 0
Lab 38: 4,9 HRC; Lab 312: 5,9 HRC
Bild / Figure A4: Prüfaufgabe A, 45 HRC-Niveau: Wiederholpräzision Task A, 45 HRC-Level: Repeatability
Seite / Page A-5
-3,0
-2,0
-1,0
0,0
1,0
2,0
3,0
15
38
280
23
313
293
41 4
58
69
297
338
372
295 3
135
272
19
27
71
362
29
145
63
263
11
76
277
149
139
278
79
114
133
60
259
346
33
179
74
148
35
116
929
55
72
314
57
53a
155
53b
75
18
42
329
54
178
341
34
14
59
51
64
66
73
261
159
77b
294
304
61 2
56
340
49
36
137
67
13
10 9
122 5
24
154
160
77a
156
352
65
28
312
21
132
369
68
32
269
62 8
279
Abweichung der Prüfmaschine /
Error of the testing machine
in HRC
Labor-Nr. / Laboratory Code
Grenzabweichung / Permissible error = 1,5 HRC
Grenzabweichung / Permissible error = - 1,5 HRC
Lab 15: -3,6 HRC; Lab 38: -3,5 HRC; Lab 279: 9,6 HRC
Bild / Figure A5: Prüfaufgabe A, 64 HRC-Niveau: Abweichung der Prüfmaschine Task A, 64 HRC-Level: Error of the testing machine
Seite / Page A-6
-1,0
-0,5
0,0
0,5
1,0
1,5
15
24
58
154
277
13
132 9
49
53b
53a
114
293
67
72
77a
139
21
340
34
62
14
116
28
41
75
76
261
329
32
36
57
369
73
149
10
79
61 3 8
133
160 5
63
35
60
178
362
71
23
51
54
11
294
159
64
145
304
278
55
77b
19 4
69
156
280
312
372
137
259
295
42
56
341
29
122
27
33
59
263
66
74
179
148
135
18
346
65
279
155
297
269
313
68
272
314
352
929
338
38 2
∆∆ ∆∆in HRC
Labor-Nr. / Laboratory Code
∆ = (Wiederholpräzision - zulässige Wiederholpräzision) ≤ 0
∆ = (Repeatability - permissible repeatability) ≤ 0
Lab 2: 2,6 HRC
Bild / Figure A6: Prüfaufgabe A, 64 HRC-Niveau: Wiederholpräzision Task A, 64 HRC-Level: Repeatability
Seite / Page A-7
0,0
0,2
0,4
0,6
0,8
1,0
1,2
1,4
1,6
1,8
2,0
75
341
139
42
53b
29
49
34
59
340
63
56
65 8
54
71
72
32
295
67
53a
148
77b
11
294
77a
73
261
76
313
346
329
64
19
116 3
61
179
362
66
122
372
293
55
304
278
62
60
369
35
259
178
159
352
160
57
10
314
279
133
132
74
36
155
145
13 2
263
33
28
69
137
27
58
272
277
280
18
41
149
79
338
114
269
15
24
68
156
297
312 4
154
21
23
135
14 5
38
51
929 9
Standardabweichung/Standard deviation
in HRC
Labor-Nr. / Laboratory Code
Lab 9: 2,83 HRC
Bild / Figure A7: Prüfaufgabe B: Prüfung des Vergleichsmaterials, Standardabweichung (informativ) Task B: Testing of standard material, standard deviation (informative)
Seite / Page A-8
0,0
0,5
1,0
1,5
2,0
2,5
3,0
3,5
4,0
4,5
5,0
65
29
63
60
36
27
87
33
41
68
62
27
9 41
45
17
81
52
45
15
3a
53
b2
93
19
42
13
51
59
29
47
15
43
27
67
7a
13
9 85
66
47
23
29
34
0 33
57
7b
29
54
95
55
76
66
71
60
26
12
77
36
27
91
14
34
33
85
92
63
13
12
21
33
31
23
14
37
21
32
15
54
11
16
58
61
69
74
26
92
80
29
72
72
21 2
14
81
56
25
91
81
79
31
33
46
75
11
13
7 53
82
39
29
10 9
Messunsicherheit / Measurement uncertainty
in HRC
Labor-Nr. / Laboratory Code
± 1,2 HRC
Median
Bild / Figure A8: Erweiterte Messunsicherheit in HRC, Angaben der Laboratorien Expanded measurement uncertainty in HRC, statements of the laboratories
Seite / Page A-9
0,0
0,5
1,0
1,5
2,0
2,5
3,0
3,5
4,0
4,5
5,0
36
9
33
14
9
27
14
28
15
4
Messunsicherheit / Measurement uncertainty
in %
Labor-Nr. / Laboratory Code
± 2,6 %
Median
Bild / Figure A9: Erweiterte Messunsicherheit in %, Angaben der Laboratorien Expanded measurement uncertainty in %, statements of the laboratories
Seite / Page A-10
2,0%
3,0%
4,0%
5,0%
6,0%
7,0%
8,0%
65
34
56
11
67
35
57
66
0 83
5 37
7b
27
93
24
27
7a
31
36
17
56
36
43
40
53
b7
25
91
12
61
32
94
91
48
53
a1
02
95
13
96
26
65
43
62
71
16
06
73
04
57
13
21
92
94
27
35
21
33
69
17
93
61
55
29
58
27
83
46
26
31
33
15
44
17
92
59
18
14
91
56
34
11
22
31
43
38
11
4 41
37
28
37
22
77 2
33
29
72
41
45
26
92
80
23
15
14 5
51
92
93
12
38 9
69
21
17
82
72
13
52
93
74
Relative Messunsicherheit / relative measurement
uncertainty in %
Labor Nr. / Laboratory Code
Lab 21: 23,4 %; Lab 69: 13,3 %; Lab 74: 26,2 %; Lab 135: 23,9%;
Lab 178: 23,6 %; Lab 272: 23,8 %; Lab 293: 25,5 %
Lab 68; Lab 159: nicht alle nötigen Angaben vorhanden / not
sufficient information available
Bild / Figure A10: Prüfaufgabe B: Messunsicherheit Methode 1, DIN EN ISO 6508-1 Ende des Berichts Task B: Measurement uncertainty Method 1, EN ISO 6508-1 End of the report